WO2011064767A1 - Heat-resistmg and anti-sticky bag for asphalt - Google Patents

Heat-resistmg and anti-sticky bag for asphalt Download PDF

Info

Publication number
WO2011064767A1
WO2011064767A1 PCT/ID2010/000007 ID2010000007W WO2011064767A1 WO 2011064767 A1 WO2011064767 A1 WO 2011064767A1 ID 2010000007 W ID2010000007 W ID 2010000007W WO 2011064767 A1 WO2011064767 A1 WO 2011064767A1
Authority
WO
WIPO (PCT)
Prior art keywords
bag
asphalt
packaging
layer
sack
Prior art date
Application number
PCT/ID2010/000007
Other languages
French (fr)
Other versions
WO2011064767A8 (en
Inventor
Compingbutra Kanchana
Original Assignee
Compingbutra Kanchana
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Compingbutra Kanchana filed Critical Compingbutra Kanchana
Publication of WO2011064767A1 publication Critical patent/WO2011064767A1/en
Publication of WO2011064767A8 publication Critical patent/WO2011064767A8/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D31/00Bags or like containers made of paper and having structural provision for thickness of contents
    • B65D31/02Bags or like containers made of paper and having structural provision for thickness of contents with laminated walls

Definitions

  • the invention relates to a heat-resisting bag for asphalt, more specifically this invention relates to a bag-formed multi-layered packaging for asphalt and the process for making the same, wherein the inner surface has a special layer of heat-resistance and anti- sticky against the asphalt, therefore at the time the asphalt being used, there is no remaining asphalt left at said inner surface of such a bag-formed multi- layered packaging.
  • each of bags could be designed based on both form and strength according to the usage as needed. Also, raw materials being used for making the bag would be depending on the usage.
  • the asphalt is like paste and has sticky characteristic, having a melting point between 45 -52°C. At a temperature around 45°C, this asphalt would be soft and starting to melt. In order to take the asphalt out of drum and tank, or vessel, it should be heated to make it flow out of drum, tank or ship.
  • asphalt could be used for example to make a roof protecting layer and to repair by patching the body of wooden boat to prevent leakage, etc.
  • Asphalt is at construction site and out door with temperature about 45- 50°C.
  • Waste of Energy The process at site for road construction; it required energy more than 40% compare to process with the easy-peel bag.
  • Asphalt become less popular due to the packaging, so the Fisherman and small housing contractor, small road repaired; has a hard time to find or buy it so they find other alternative material to do the job; which is much more expensive than Asphalt.
  • Asphalt is stored and distributed through hot bulk mode which used a lot of energy; and it must be heated all the time during storing to maintain its molten states and discharge.
  • problems or disadvantages include: packaging in the form of conventional bag or sack is not heat-resistant, therefore asphalt should be kept in a lower temperature for the asphalt being filled in said conventional bag or sacks; this lower temperature cause the asphalt become much thicker, so very high pressure will be needed to force the asphalt filling into bag or sack packaging; and when the asphalt would be taken out of the bag or sack, then some sticky asphalt will still adhere to inner surface of such a bag or sack packaging; this results in a financial loss for the reason of inefficient process.
  • Another disadvantage of conventional asphalt packaging is related to ambient temperature; asphalt tends to be melted when ambient temperature is increased, then this melted asphalt will flow through small gap of sewn yarn around conventional bag or sack-formed packaging. This also will result in damage the consumers because of losing the content or volume asphalt of said packaging.
  • This novel packaging according to the invention has a heat resisting characteristic, and easy in use especially for asphalt to be filled.
  • the present invention relates to a heat resisting packaging for asphalt, more specifically, the invention relates to a bag-formed multi-layered packaging asphalt and process for making the same, wherein the inner surface has a special layer of heat resisting and anti- sticky against the asphalt, therefore there is no more sticky asphalt adhered and still remains at inner surface of said bag-formed packaging when the asphalt will be usage.
  • Such a heat resisting packaging of bag or sack in form according to the present invention comprises:
  • a first inner layer that is taken form of a woven plastic sheet
  • a second inner layer that is taken form of paper sheet
  • a third inner layer that is taken form of a transparent thin plastic sheet
  • the main objective of the present invention is to provide a packaging taking form of bag or sack with heat resisting characteristic. Therefore, for the purpose of filling the asphalt into the packaging, it could be done by forcing melted hot asphalt for ease of filling the asphalt into the packaging.
  • Further objective of the present invention is to provide a packaging taking form of bag or sack having inner surface with asphalt anti- sticky layer, so there is no more asphalt remains adhered and left at inner surface of such bag or sack, at the time of taking out the asphalt.
  • Further objective of the present invention is to provide a packaging taking form of bag or sack provided with sponge (shift proof) at sewn part of the bag or sack to prevent leakage flowing out.
  • Further objective of the present invention is to provide a packaging taking form of bag or sack functioning as a more economical alternative packaging rather than by using the steel drum.
  • Further objective of the present invention is to make the asphalt distributed more efficiently in a packaging of less than 25 kgs and 50 kgs. Therefore, transportation cost could be lowered and automatically its selling price becomes more competitive.
  • Further objective of the present invention is to create a retailing market for the consumers, so it could be found easily in retailed building material stores like cement and other building materials.
  • Another further objective of the invention is to broaden the usage, so consumers could find the asphalt easily at retailed stores for others purposes such as for wooden layering, ship maker industries and building industries.
  • Another further objective of the invention is to provide the asphalt with affordable in a variable small quantity, so consumers may obtain asphalt in quantity as necessary and available in the market everywhere all over the country.
  • Figure 1 is a perspective view of a heat resisting and anti- sticky bag or sack packaging, showing partly one side according to the invention
  • Figure 2 is a perspective view of a heat resisting and anti-sticky bag or sack packaging, partly in section, showing layers of such packaging according to the invention
  • Figure 3 is an illustrative view, another embodiment of a heat resisting and anti-sticky bag or sack packaging based on spec A, according to the invention; and
  • Figure 4 is an illustrative view, another embodiment of a heat resisting and anti-sticky bag or sack packaging based on spec B, according to the invention.
  • figure 1 is a perspective view of a heat resisting and anti-sticky bag or sack packaging, showing partly one side according to the invention.
  • Such a heat resisting packaging in the form of bag or sack according to the present invention comprises:
  • inner surface of the first layer (4) is provided with a HRRA thin layer (4a) having a heat resistant characteristic at a certain temperature and also having an anti-sticky characteristic, so at a higher temperature where the asphalt in a melted form, such inner surface of HRRA thin layer (4a) could restrain and at the same time prevent the asphalt from adhering to such a surface.
  • FIG 2 where this figure is a perspective view of a heat resisting and anti-sticky bag or sack packaging, partly in section showing layers of such packaging according to the invention.
  • this figure it is shown layer structural of bag-sack packaging according to the present invention.
  • EasyPeel is a smaller packaging for Asphalt so it is easy to carry, delivered, stored, and it can be retailed in the shop around the city. Hence it is accessible and affordable for small user.
  • the packaging is able to resist the high heat up to 130°C; therefore the packaging out put is very high compare to other bag; 40 tons a days verses to 12 tons Singapore bag. Hence the investment of the packing plant is low; and it can serve the market with high output.
  • Easy peel bag is designed to handle heat and rough handling so it can be stacked up to 20 stacks without harming the bottom stack of bags; so it save space and no extra equipment to stack it up or to bring it down.
  • Storage can be indoor or outdoor; bag is treated with UV stabilizer.
  • Figure 3 is an illustrative view of another embodiment of a heat resisting and anti-sticky bag or sack packaging based on spec A, according to the invention.
  • Inner Layer HRRA coated on double coating Paper/ p woven sandwiched Circular (back seam or back sewn); bottom sewed and reinforced with sift proof for the anti leak. Open mount with sift proof sewn about 5 cm from the top of the bag for anti leak when the bag is closed. For best result; sift proof is essential, but for short term storage and delivery, sift proof is not required.
  • Cooling Time 4 - 6 hours.
  • Capacity 25 KGS. And can be improved the size to 50 kgs.
  • the lamination of the sandwich is about 27-30 mc.
  • the purpose of the sandwich lamination with the paper is to stabilize the shrinkage of the woven during process coating of the HRRA chemical of which coating, the woven will go to the oven the temperature about 120- 150° C. If the adhering of the woven to paper is good the shrinkage is a minimum; and the HRRA chemical will be at the best result for anti heat and anti sticky of the asphalt.
  • the woven cloth will be processed HRRA coating; and one side of the woven will be left not coating about 4-5 cm, this is for the further process of sealing into tube.
  • the thickness of the film is 15 -20 mc; the function of the HDPE liner is for the protection of the leaking of the asphalt from the inner layer through the sewing hold from the top and bottom and the seam in the middle.
  • Size of the Liner is to be bigger than the inner bag by about 5 cm and longer about 20 cm. This is for the reason of easy insert into the bag and some space for the inner bag to expand; the length is for folding to cover the sewing area of the bag on the top.
  • the HDPE liner has be at this thickness 15-20 mc as the static of thin film is high, so when the bag is wet; it will stick better to the paper bag inside.
  • Process 4 Take the woven sheet sized as required size of bag then coated with the PP coating; with the UV stabilizer, and color desired; in this case is black color for representation of product; and black color also protect the Sun light from damage the plastic woven. So the bag can be stored outdoor much longer.
  • the function of this bag is to protect the inner layer during storage, and transport of the bag.
  • the function of the UV coated is to prevent the bag is direct contact with sun light.
  • HDPE liner as second layer, then cover the two layers with the outer bag (process 4).
  • figure 4 is an illustrative view of another embodiment of a heat resisting and anti-sticky bag or sack packaging based on spec B, according to the invention.
  • Inner Layer HRRA coated on coated pp woven 10 X 10 1000-2000 D circular (back seam or back sewn, or no seam); bottom sewed and reinforced with sift proof for the anti leak. Open mount with sift proof about 5 cm from the top of the bag for anti leak when the bag is closed. For best result; sift proof is essential, but for short term storage And delivery, sift proof is not required.
  • Second Layer HDPE Film thick ness froml5 mc- 75 mc
  • Cooling Time 4 - 6 hours.
  • Capacity 1 kg up to 1000 kgs ( 1, 5, 10, 25, 50, 200, 500 1000 kgs).
  • the woven cloth will be processed HRRA coating; and one side of the woven will be left not coating about 4-5 cm, this is for the further process of sealing into tube.
  • the thickness of the film is 15-20 mc; the function of the HDPE liner is for the protection of the leaking of the asphalt from the inner layer through the sewing hold from the top and bottom and the seam in the middle.
  • Size of the Liner is to be bigger than the inner bag by about 5 cm and longer about 20 cm. This is for the reason of easy insert into the bag and some space for the inner bag to expand; the length is for folding to cover the sewing area of the bag on the top.
  • the HDPE liner has be at this thickness, the thinner film when the bag is wet, it will stick better with the inner bag.
  • the function of this bag is to protect the inner layer during storage, and transport of the bag.
  • the function of the UV coated is to prevent the bag is direct contact with sun light.
  • the design of the bag from the sewing with the sift proof on top and bottom of the inner layer of the bag has prevent leak, even through the bag is sewn by the thread that is cover by the sift proof; small leak will happen if the bag is store at the temperature around the bag nearly or more than the softening point; it will melt and start to leak out of the bag.
  • the sift proof will make the asphalt stick to the itself and slow down the leak.
  • the paper sandwiched laminated on the inner has the propose of absorbing the water and keep the surface of the asphalt harden faster, and the cool water absorbed to the paper will make the asphalt cool down faster, during the packing and unpacking as EasyPeel bag required water when filling, storing out door, and opening the bag. Therefore cooling time of asphalt can be shortened from 2 days to 4-6 hours.
  • the second ply of the bag is HDPE for small size and PE for heavy duty (200-1000 kgs) has the function of the preventing 100% leak; the thin layer approximately 15-20 mc for small weight, 75 mc for 200 kgs and up., since the film is very thin and static is high; it will stick to the inner layer (paper) so it will absolute prevent the leak through the sewing holes and the sift proof. So the film is like a good seal for the bag.
  • Outer layer is Polypropylene woven coated with black color for small bag; (for big bag is white or any color desired.as storage will be indoor); with UV stabilizer; it will keep the bag longer in the sun.
  • the bag makes the asphalt more competitive; easy to distribute, and it can be retailed in any construction shop in the near future. Small users, and other application of the asphalt besides the road construction and small repair of road can be done without big budget and any time as the supplied of asphalt will be more common like other construction material.
  • the bag is strong, can be stacked up to 20 stacks without damage the bottom stack; therefore the cost of the delivery on the vessel can be much more competitive.
  • the bags can be transferred as is, and no need extra protection; like jumbo bag; from warehouse to truck, truck to warehouse, to vessel, then to truck and to warehouse or site; min 8 -10 times. High stacking, save space, save money on investment on the warehouse, and trucking or renting.
  • the bag can hold the high temperature up to 130°C (with the same method of filling with the water tank and cooling with the water pool) so the flow during the packing is faster, therefore the out put of the filling is much more than other bag; hence; the return of the investment will be faster.
  • the storage of bag is required no heat; therefore, storage and distribution of bag is saving energy and create clean air.
  • the seller or stockiest of the asphalt can enjoy the saving of the energy for the storage of the asphalt in bag.
  • the output is more than 40 % from compare to output from using drum packaging.
  • the asphalt will be more competitive and affordable for small user; and saving cost to all road and highway construction.
  • EZ PEEL compares to drum in value.
  • Indonesia produce 150,000 tons of asphalt in drum and to be replace by EZ PEEL bag total saving from the packaging and energy saving at AMP is about USD 17,850,000.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Bag Frames (AREA)

Abstract

A heat resisting packaging and anti-stick of bag or sack in form according to the present invention comprises: a first inner layer (4) that is taken form of a woven plastic sheet; a second inner layer (3) that is taken form of paper sheet; a third inner layer (2) that is taken form of a transparent thin plastic sheet; and an outer layer (1) that is taken form of a woven plastic sheet, wherein such inner surface of the first layer (4) is provided with a thin layer having a heat resistant and anti- stick characteristic. The process for making the packaging according to the present invention is done by laminating.

Description

Description
HEAT-RESISTING AND ANTI-STICKY BAG FOR ASPHALT
Technical Field of the Invention
The invention relates to a heat-resisting bag for asphalt, more specifically this invention relates to a bag-formed multi-layered packaging for asphalt and the process for making the same, wherein the inner surface has a special layer of heat-resistance and anti- sticky against the asphalt, therefore at the time the asphalt being used, there is no remaining asphalt left at said inner surface of such a bag-formed multi- layered packaging.
Background Art
Various types of form and design of packaging or bag could be obtained easily, each of bags could be designed based on both form and strength according to the usage as needed. Also, raw materials being used for making the bag would be depending on the usage.
In order to limit the problem to be discussed relating to the packaging or bag of the invention, then in the discussion, such a packaging or bag will be specified, particularly to a packaging or bag according to the usage of a packaging or bag for asphalt.
The asphalt is like paste and has sticky characteristic, having a melting point between 45 -52°C. At a temperature around 45°C, this asphalt would be soft and starting to melt. In order to take the asphalt out of drum and tank, or vessel, it should be heated to make it flow out of drum, tank or ship.
Several usage of asphalt to include for example road development projects, plantation development projects, factory development projects, highway development projects, airport development projects, etc. In addition, asphalt could be used for example to make a roof protecting layer and to repair by patching the body of wooden boat to prevent leakage, etc.
Below is a summary of asphalt during the process and storage by use of steel drum:
- Temperature of the process of asphalt at 300°C. - Temperature when filling process to steel drum is about 160- 180°C.
- Time to cool down till harden about 2 days.
- Softening point at 45 - 56°C.
- Transport for bulk is with heat (vessel and tank).
- The storage of Asphalt is out door.
- The usage of Asphalt is at construction site and out door with temperature about 45- 50°C.
Problem and disadvantage of the existing in drum packaging and bulked:
Heavy packaging; The smallest packaging in steel drum is 150 kgs, it is heavy and can not be carried by one man. Since it is heavy; it is not convenient for shop to retail on in shop inside the city or like cement and other construction material.
Distribution Problem; Drum and bulk are not accessible to the small areas require addition equipment to load and unload asphalt.
Waste of Energy; The process at site for road construction; it required energy more than 40% compare to process with the easy-peel bag.
Waste Inside Steel Drum 5-10%. Once the steel drum is heated and most of the asphalt is take out, there is 5 - 10 % of asphalt is stick to the drum.
Less Popular. The asphalt become less popular due to the packaging, so the Fisherman and small housing contractor, small road repaired; has a hard time to find or buy it so they find other alternative material to do the job; which is much more expensive than Asphalt.
Limited and Expensive Steel Drum. Steel drum is scarce in the market and expensive, so it is the disadvantage to the Asphalt Manufacture to sell and to distribute their product. The cost of packing is high and it is not suitable for other purpose that required small quantity of asphalt at the time.
Most of the Asphalt is stored and distributed through hot bulk mode which used a lot of energy; and it must be heated all the time during storing to maintain its molten states and discharge.
Pollution; Since the bulk asphalt required heat during storage and distribution; it creates carbon and damage the environment.
Bulk quantity is sold through the tank, therefore small user are not able to purchase in bulk as it will be too much, and delivery investment of truck is high; and special design, and can not be used for other purpose. Furthermore, in the aspect of various types of alternative packaging made of plastic, that is started to be used and becoming interested in the market nowadays, there are some problems and disadvantages. Among said problems or disadvantages include: packaging in the form of conventional bag or sack is not heat-resistant, therefore asphalt should be kept in a lower temperature for the asphalt being filled in said conventional bag or sacks; this lower temperature cause the asphalt become much thicker, so very high pressure will be needed to force the asphalt filling into bag or sack packaging; and when the asphalt would be taken out of the bag or sack, then some sticky asphalt will still adhere to inner surface of such a bag or sack packaging; this results in a financial loss for the reason of inefficient process. Another disadvantage of conventional asphalt packaging is related to ambient temperature; asphalt tends to be melted when ambient temperature is increased, then this melted asphalt will flow through small gap of sewn yarn around conventional bag or sack-formed packaging. This also will result in damage the consumers because of losing the content or volume asphalt of said packaging.
In order to overcome disadvantages and problems related to various conventional containers or packaging, such as conventional steel drums or bags and/ or sacks in form as mentioned above, inventor provides a novel packaging of bag or sack in form; this packaging is extremely heat resistant, anti-sticky and anti-leakage suitable for asphalt, so in other words, this packaging of bag or sack in form is a very practical, efficient, economical and easy to use.
This novel packaging according to the invention has a heat resisting characteristic, and easy in use especially for asphalt to be filled.
Therefore, this novel packaging of bags or sacks in form according to the invention is becoming a solution against various problems and disadvantages of conventional containers or packaging.
Summary of the Invention
As explained previously, the present invention relates to a heat resisting packaging for asphalt, more specifically, the invention relates to a bag-formed multi-layered packaging asphalt and process for making the same, wherein the inner surface has a special layer of heat resisting and anti- sticky against the asphalt, therefore there is no more sticky asphalt adhered and still remains at inner surface of said bag-formed packaging when the asphalt will be usage.
Such a heat resisting packaging of bag or sack in form according to the present invention comprises:
A first inner layer that is taken form of a woven plastic sheet;
A second inner layer that is taken form of paper sheet;
A third inner layer that is taken form of a transparent thin plastic sheet;
An outer layer that is taken form of a woven plastic sheet,
The main objective of the present invention is to provide a packaging taking form of bag or sack with heat resisting characteristic. Therefore, for the purpose of filling the asphalt into the packaging, it could be done by forcing melted hot asphalt for ease of filling the asphalt into the packaging.
Further objective of the present invention is to provide a packaging taking form of bag or sack having inner surface with asphalt anti- sticky layer, so there is no more asphalt remains adhered and left at inner surface of such bag or sack, at the time of taking out the asphalt.
Further objective of the present invention is to provide a packaging taking form of bag or sack provided with sponge (shift proof) at sewn part of the bag or sack to prevent leakage flowing out.
Further objective of the present invention is to provide a packaging taking form of bag or sack functioning as a more economical alternative packaging rather than by using the steel drum.
Further objective of the present invention is to make the asphalt distributed more efficiently in a packaging of less than 25 kgs and 50 kgs. Therefore, transportation cost could be lowered and automatically its selling price becomes more competitive.
Further objective of the present invention is to create a retailing market for the consumers, so it could be found easily in retailed building material stores like cement and other building materials.
Further objective of the present invention is to save more energy during the storage and shipping the asphalt, easypeel [EZPeel] could be stored at an ambient temperature by still keeping the asphalt quality.
Further objective of the invention is minimize pollutant adhered to a steel drum after usage.
Further objective of the invention is to broaden the usage, so consumers could find the asphalt easily at retailed stores for others purposes such as for wooden layering, ship maker industries and building industries. Another further objective of the invention is to provide the asphalt with affordable in a variable small quantity, so consumers may obtain asphalt in quantity as necessary and available in the market everywhere all over the country.
Further objectives of the invention are:
- To create the substitute packaging for hot asphalt.
- To reduce the cost of packaging of hot asphalt compare to existing steel drum.
- To create better efficient way to distribute the asphalt in smaller packaging; 25 and 50 kgs bag; hence, the transport cost can be cut down and the price of asphalt itself can be competitive.
- To create retail market for asphalt in the shop like other construction material such as cement and other construction material.
- To save energy during storage and delivery as easypeel can be stored at indoor and outdoor temperature, and same time the quality of the Asphalt remains the same.
- To reduce the waste sticking at the steel drum after it has been discharged.
- Once asphalt is in the retail shop; so it can be used for other purpose for wood, boat industry; and housing industry.
- To make it affordable and convenient to small user as it can be purchased in small quantity and accessible in the shop around the country.
Brief Description of the Drawings
For sake clarity and ease the understanding and comprehending the invention, further description would be explained by referring to attached drawing, to include:
Figure 1 is a perspective view of a heat resisting and anti- sticky bag or sack packaging, showing partly one side according to the invention;
Figure 2 is a perspective view of a heat resisting and anti-sticky bag or sack packaging, partly in section, showing layers of such packaging according to the invention;
Figure 3 is an illustrative view, another embodiment of a heat resisting and anti-sticky bag or sack packaging based on spec A, according to the invention; and Figure 4 is an illustrative view, another embodiment of a heat resisting and anti-sticky bag or sack packaging based on spec B, according to the invention. Detailed Description of the Invention
Detailed description below will be explained in conjunction and referring to the attached drawings for the sake of clarity and ease the understanding and comprehending the invention, and not for the purpose to limit the scope of present invention.
Now, referring to figure 1, where in figure 1 is a perspective view of a heat resisting and anti-sticky bag or sack packaging, showing partly one side according to the invention.
Such a heat resisting packaging in the form of bag or sack according to the present invention comprises:
A first inner layer (4) that is taken form of a woven plastic sheet;
A second inner layer (3) that is taken form of paper sheet;
A third inner layer (2) that is taken form of a transparent thin plastic sheet;
An outer layer (1) that is taken form of a woven plastic sheet;
Wherein inner surface of the first layer (4) is provided with a HRRA thin layer (4a) having a heat resistant characteristic at a certain temperature and also having an anti-sticky characteristic, so at a higher temperature where the asphalt in a melted form, such inner surface of HRRA thin layer (4a) could restrain and at the same time prevent the asphalt from adhering to such a surface.
Then, referring to figure 2, where this figure is a perspective view of a heat resisting and anti-sticky bag or sack packaging, partly in section showing layers of such packaging according to the invention. In this figure, it is shown layer structural of bag-sack packaging according to the present invention.
In the practice, it should be understood that actually this type of packaging without layer (1) and layer (2) has been ready to be used, and also this packaging is quite strong and reliable. However, in a certain condition that an extra strength is a necessity, i.e. for the purpose of stacking in a big quantity or possibility the storage under a high pressure, then layer (2 and 1) is a necessity. Therefore, the present invention should be limited in the structure as illustrated in figure 2. Then, a band of sponge layer [shift proof] (4b) is provided in between said layer (3) and layers (2,1), along of sewing line. This sponge is functioning to prevent leakage from sewn yarn gaps (5), so asphalt could not flow out through sewn yarn gaps when asphalt experienced a higher temperature.
Easy PeeL Bag is the solution for packaging:
EasyPeel is a smaller packaging for Asphalt so it is easy to carry, delivered, stored, and it can be retailed in the shop around the city. Hence it is accessible and affordable for small user.
EasyPeel bag has no waste or left over inside the packaging.
Customer gets the money worth spent on the material.
Save the energy to store, after asphalt is packed inside the bag, there is no heating required during storage and distribution. Packing inside 25 kgs bag makes it possible to take out any quantity you need to use; as it is not stick to the packaging.
25 kgs packing with plenty of resource of packaging material will give cost saving for manufacture, and also will make the product competitive and more application can be used.
The packaging is able to resist the high heat up to 130°C; therefore the packaging out put is very high compare to other bag; 40 tons a days verses to 12 tons Singapore bag. Hence the investment of the packing plant is low; and it can serve the market with high output.
Create good and clean environment as no heat required for storing and transporting of the asphalt.
Easy peel bag is designed to handle heat and rough handling so it can be stacked up to 20 stacks without harming the bottom stack of bags; so it save space and no extra equipment to stack it up or to bring it down.
No extra protection is required for delivery in remote area as bag are designed for rough handling.
Storage can be indoor or outdoor; bag is treated with UV stabilizer.
From all above points, Easy Peel Bag makes it competitive in all area.
Furthermore, referring to figure 3, where Figure 3 is an illustrative view of another embodiment of a heat resisting and anti-sticky bag or sack packaging based on spec A, according to the invention.
Spec A
3 Layer easy peel asphalt with paper/ PP woven sandwich bag:
Spec A : 3 layer EasyPeel Asphalt bag, TYPE HRRA/Paper-PPWoven 3 Layers
Size 49 x 71 Cm.
Inner Layer : HRRA coated on double coating Paper/ p woven sandwiched Circular (back seam or back sewn); bottom sewed and reinforced with sift proof for the anti leak. Open mount with sift proof sewn about 5 cm from the top of the bag for anti leak when the bag is closed. For best result; sift proof is essential, but for short term storage and delivery, sift proof is not required.
Second Layer HDPE FILM size 52 x 80 cm 20 mc.
Outer Layer Size 49 X 73 CM.
PP Woven Coated; 10 x 10 800- 1200 d with black color, Double sewn bottom; open mouth.
UV treated with 140 KLY.
Heat Resistant : Upto 130°C.
Packing System : By water tank while filling with water temperature of
25-30° C
Then, cooling at the water pool at water temperature of 25 - 30°C.
Cooling Time : 4 - 6 hours.
Capacity : 25 KGS. And can be improved the size to 50 kgs.
Spec A
3 Layer Easy Peel Woven and Paper/ Woven Sandwiched Type with heat resistance asphalt bag. [From the inner layer: coated HRRA woven/paper sandwiched/ HDPE film/PP woven coated, black color].
Asphalt bag for Spec 60/70 and 80/ 100 with the softening from 45- 56° Celsius.
Process 1.
Take the woven cloth min of 10 x 10 800 D with the strength of 60 kgs per 5 cm; and the low elongation approximately 18-22 %. The process at the weaving machine, that the surface of the woven must be flat and no folding, if the tape is folded during weaving, it will make the surface uneven and will affect the second and third coating process. Then process coating on one side of the woven sheet, min 25 mc thickness; the coating is to cover the uneven surface of the woven for further coating of the HRRA ( heat and release agent). The max elongation on the woven sheet of 18% and max of 22% is to prevent the shrinkage of the woven during the coating of the silicon which will go through heat oven about 120-150° Celsius. If the elongation is too big percentage the woven will shrink and the surface of the lamination will be damage and will create holes or uneven coating of both PP coating material and the silicon on the surface of the woven; hence the leak of the asphalt will happen.
Then take this coated wove for process further with sandwiched lamination to the paper. The lamination of the sandwich is about 27-30 mc. The purpose of the sandwich lamination with the paper is to stabilize the shrinkage of the woven during process coating of the HRRA chemical of which coating, the woven will go to the oven the temperature about 120- 150° C. If the adhering of the woven to paper is good the shrinkage is a minimum; and the HRRA chemical will be at the best result for anti heat and anti sticky of the asphalt.
Then the woven cloth will be processed HRRA coating; and one side of the woven will be left not coating about 4-5 cm, this is for the further process of sealing into tube.
Process 2
Take the woven from process 1; to make a tube by process through the tubing machine for gluing, sizing in width and length, or by sewing at the side and cover with shift-proof (material for anti leak). Then the woven tube will be closed at the bottom by sewing and Cover with sift proof for anti leak. This will be the inner layer of asphalt bag that has direct contact with the asphalt. The parameter of the top of the bag about 5-6 cm will be sewn with the sift proof which has width about 6 cm; the function of the sift proof is to prevent the leak from the sewing line. For best result; sift proof is essential, but for short term storage and delivery, sift proof is not required.
Process 3
Prepare the HDPE liner for the second layer, the thickness of the film is 15 -20 mc; the function of the HDPE liner is for the protection of the leaking of the asphalt from the inner layer through the sewing hold from the top and bottom and the seam in the middle.
Size of the Liner is to be bigger than the inner bag by about 5 cm and longer about 20 cm. This is for the reason of easy insert into the bag and some space for the inner bag to expand; the length is for folding to cover the sewing area of the bag on the top. The HDPE liner has be at this thickness 15-20 mc as the static of thin film is high, so when the bag is wet; it will stick better to the paper bag inside.
Process 4 Take the woven sheet sized as required size of bag then coated with the PP coating; with the UV stabilizer, and color desired; in this case is black color for representation of product; and black color also protect the Sun light from damage the plastic woven. So the bag can be stored outdoor much longer.
Then take the black woven coated with to process in the tubing machine for sizing, in width and length and printing; this will be outer bag and the length desired, in this case is 78 cm. Then close the tube at the bottom by sewing, the folding will be double fold to prevent the leak of the asphalt.
The function of this bag is to protect the inner layer during storage, and transport of the bag. The function of the UV coated is to prevent the bag is direct contact with sun light.
Process 5.
Insert the inner bag (material process in process 1 & 2), then the
HDPE liner as second layer, then cover the two layers with the outer bag (process 4).
Furthermore referring to figure 4, wherein figure 4 is an illustrative view of another embodiment of a heat resisting and anti-sticky bag or sack packaging based on spec B, according to the invention.
Spec B
Spec B, 3 Layers easy peel HRRA PP Woven Asphalt bag.
Spec B : 3 layer EasyPeeL Asphalt bag,
Type : HRRA PP Woven 3 Layers,
Size : 49 x 71 Cm.
Inner Layer : HRRA coated on coated pp woven 10 X 10 1000-2000 D circular (back seam or back sewn, or no seam); bottom sewed and reinforced with sift proof for the anti leak. Open mount with sift proof about 5 cm from the top of the bag for anti leak when the bag is closed. For best result; sift proof is essential, but for short term storage And delivery, sift proof is not required.
Second Layer : HDPE Film thick ness froml5 mc- 75 mc,
Outer Layer : Size depend on the weight,
49 X 73 PP Woven coated; 10 x 10 800 d with black color (for 25 kgs),
Double sewn bottom; open mouth.
UV treated with 140 KLY, Heat Resistance: Up to 100°C,
Packing System: By water tank while filling with water temperature of
20°C,
Then cooling at the water pool at water temperature of 20°C,
Cooling Time : 4 - 6 hours.
Capacity : 1 kg up to 1000 kgs ( 1, 5, 10, 25, 50, 200, 500 1000 kgs).
Bag design and Process Spec B
3 Layer Easy Peel Woven Type with Heat Resistance asphalt bag.
[From Inner : HRRA PP Woven coated/HDPE/PPwoven coated color), Asphalt bag for Spec 60/70 and 80/ 100 with the softening point from 45 - 52°Celsius.
Process.1
Take the woven cloth min of 10 x 10 800 D with the strength of 60 kgs per 5 cm; and the low elongation approximately 18-22 %. The process at the weaving machine, that the surface of the woven must be flat and no folding, if the tape is folded during weaving, it will make the surface uneven and will effect the second and third coating process. Then process coating on one side of the woven sheet, min 25 mc thickness; the coating is to cover the uneven surface of the woven for further coating of the HRRA (heat and release agent). The max elongation on the woven sheet of 18% and max of 22% is to prevent the shrinkage of the woven during the coating of the silicon which will go through heat oven about 120-150 Celsius. If the elongation is too big percentage the woven will shrink and the surface of the lamination will be damage and will create holes or uneven coating of both PP coating material and the silicon on the surface of the woven; hence the leak of the asphalt will happen.
Then the woven cloth will be processed HRRA coating; and one side of the woven will be left not coating about 4-5 cm, this is for the further process of sealing into tube.
Process 2
Take the woven from process 1; to make a tube by process through the tubing machine for gluing, sizing in width and length, or by sewing at the side and cover with the felt (material for anti leak). Then the woven tube will be closed at the bottom by sewing and Cover with sift proof for anti leak. This will be the inner layer of asphalt bag that has direct contact with the asphalt. The parameter of the top of the bag about 5-6 com will be sewn with the sift proof which has width about 6 cm; the function of the sift proof is to prevent the leak from the sewing line. For best result; sift proof is essential, but for short term storage and delivery, sift proof is not required.
Process 3
Prepare the HDPE liner for the second layer, the thickness of the film is 15-20 mc; the function of the HDPE liner is for the protection of the leaking of the asphalt from the inner layer through the sewing hold from the top and bottom and the seam in the middle.
Size of the Liner is to be bigger than the inner bag by about 5 cm and longer about 20 cm. This is for the reason of easy insert into the bag and some space for the inner bag to expand; the length is for folding to cover the sewing area of the bag on the top. The HDPE liner has be at this thickness, the thinner film when the bag is wet, it will stick better with the inner bag.
Process 4
Take the woven sheet then coated with the PP coating; with the UV stabilizer, and color desired; in this case is black color for representation of product; and black color also protect the Sun light from damage the plastic woven.
Then take the black woven coated with to process in the tubing machine for sizing, in width and length and printing; this will be outer bag and the length desired, in this case is 78 cm. Then close the tube at the bottom by sewing, the folding will be double fold to prevent the leak of the asphalt.
The function of this bag is to protect the inner layer during storage, and transport of the bag. The function of the UV coated is to prevent the bag is direct contact with sun light.
Process 5,
Insert the inner bag (material process in process 1 85 2), then the HDPE liner as second layer, then cover the two layers with the outer bag (process 4).
The process of the material of the bag at the inner layer that contacts with the asphalt is applied by HRRA chemical therefore the Asphalt is not stick to the material of the bag; therefore there is no waste with the packaging of the Easy Peel Bag.
The design of the bag from the sewing with the sift proof on top and bottom of the inner layer of the bag has prevent leak, even through the bag is sewn by the thread that is cover by the sift proof; small leak will happen if the bag is store at the temperature around the bag nearly or more than the softening point; it will melt and start to leak out of the bag. The sift proof will make the asphalt stick to the itself and slow down the leak.
The paper sandwiched laminated on the inner has the propose of absorbing the water and keep the surface of the asphalt harden faster, and the cool water absorbed to the paper will make the asphalt cool down faster, during the packing and unpacking as EasyPeel bag required water when filling, storing out door, and opening the bag. Therefore cooling time of asphalt can be shortened from 2 days to 4-6 hours.
The second ply of the bag is HDPE for small size and PE for heavy duty (200-1000 kgs) has the function of the preventing 100% leak; the thin layer approximately 15-20 mc for small weight, 75 mc for 200 kgs and up., since the film is very thin and static is high; it will stick to the inner layer (paper) so it will absolute prevent the leak through the sewing holes and the sift proof. So the film is like a good seal for the bag.
Outer layer is Polypropylene woven coated with black color for small bag; (for big bag is white or any color desired.as storage will be indoor); with UV stabilizer; it will keep the bag longer in the sun.
Since the asphalt is packed with the EasyPeel bag, there is no waste, the bag makes the asphalt more competitive; easy to distribute, and it can be retailed in any construction shop in the near future. Small users, and other application of the asphalt besides the road construction and small repair of road can be done without big budget and any time as the supplied of asphalt will be more common like other construction material.
The bag is strong, can be stacked up to 20 stacks without damage the bottom stack; therefore the cost of the delivery on the vessel can be much more competitive. The bags can be transferred as is, and no need extra protection; like jumbo bag; from warehouse to truck, truck to warehouse, to vessel, then to truck and to warehouse or site; min 8 -10 times. High stacking, save space, save money on investment on the warehouse, and trucking or renting.
The bag can hold the high temperature up to 130°C (with the same method of filling with the water tank and cooling with the water pool) so the flow during the packing is faster, therefore the out put of the filling is much more than other bag; hence; the return of the investment will be faster.
The storage of bag is required no heat; therefore, storage and distribution of bag is saving energy and create clean air. The seller or stockiest of the asphalt can enjoy the saving of the energy for the storage of the asphalt in bag.
EasyPeeL bag gives friendly working environment. Many accidents had occurred during process in the asphalt heating tank as the drums often and accidentally drop to the heating tank and the hot asphalt is splashed all over and it can get to the workers who work around the mouth of the asphalt heating tank.
As EasyPeel bag is design to be open before used; so the workers need area to work on the opening of the bag, the area is design under and quite for away from the mouth of the heating tank. Afterward it is transferred to the tank by the conveyor. Since the asphalt is with the small weight; the splashing is not likely to occurred and if there is; it is a small splash and but it can not get to the workers.
High output at the mixing plant as asphalt is cooked faster with smaller lump again saving the time and energy at site. The output is more than 40 % from compare to output from using drum packaging.
Benefit of the invention:
Reduce the cost of packaging for Asphalt more than 50% from steel drum to easy peel bag [EZ PEEL BAG].
Reduce the waste of Asphalt from 5-10% (left over inside the steel drum after heating) to nearly 0% waste; no left over inside the bag.
Create better way to distribute Asphalt in smaller packaging; hence the asphalt will serve other industries beside the road construction such as housing and wood working product and boat industry.
Save energy for heating Asphalt in bulk tank during storage and transport by pack in bag.
Save energy for heating asphalt at site as taking out the asphalt from drum take longer. The saving of the energy and time can be up to 45%.
The asphalt will be more competitive and affordable for small user; and saving cost to all road and highway construction.
Conclusion; the EasyPeel bag has created tremendous of saving in just about every area, substitute for the existing packaging with much lower cost, saving energy for storage and distribution, saving in freight and warehouse as it can be stacked very high and no need extra protection, save environment, friendly working environment and most of all everybody can afford from small to big quantity.
Sample of cost saving at conblock, road project at Kalimantan: Drum a ainst EZ PEEL bag.
Figure imgf000016_0001
Addition Equipment needed for moving by man carry no investment Create Job not much in every aspect.
With the example above, EZ PEEL compares to drum in value.
Indonesia produce 150,000 tons of asphalt in drum and to be replace by EZ PEEL bag total saving from the packaging and energy saving at AMP is about USD 17,850,000.-
Not to mention the transport saving, time saving, investment saving, environment friendly (no pollution).
All explanation and information referred to attached drawings and all dimensions described in this specification is aimed to provide an illustrative perspective and not to limit the invention as such, but other forms and its modifications and other dimensions could be done by the person skilled in the art after reading a part or all of the description of the present invention including its attached drawings. Then, all possible modifications or other forms and dimensions of this invention should be included in the scope of patent protection in the claims as filed.

Claims

What is claimed is:
1. A heat resisting packaging of bag or sack in form according to the present invention comprises:
a first inner layer (4) that is taken form of a woven plastic sheet; a second inner layer (3) that is taken form of paper sheet; a third inner layer (2) that is taken form of a transparent thin plastic sheet;
an outer layer (1) that is taken form of a woven plastic sheet, characterized in that such inner surface of the first layer (4) is provided with a thin layer having a heat resistant and anti- sticky characteristic.
2. A heat resisting packaging of bag or sack in form according to claim 1, wherein said thin layer at inner surface of said first layer (4) is a HRRA thin layer (4a).
3. A heat resisting packaging of bag or sack in form according to claim 1, wherein a sponge sheet [shift proof] (4b) taking form of a band is provided in between layer (3) and layer (2, 1).
4. A heat resisting packaging of bag or sack in form according to claim 1 , wherein said sponge sheet [shift proof] (4b) is placed on sewing line through said yarn of the sack.
5. A heat resisting packaging of bag or sack in form according to claim 1, wherein said sponge sheet [shift proof] (4b) is taken form of pipe elongated along said asphalt sewing line.
6. A heat resisting packaging of bag or sack in form according to claim 1, wherein said bag sack packaging is capable to withstand temperature up to 130°C.
7. A process of making a heat resisting packaging of bag or sack in form according to claim 1, wherein the process for unifying said bag-sack layers is done by laminating.
PCT/ID2010/000007 2009-11-30 2010-05-06 Heat-resistmg and anti-sticky bag for asphalt WO2011064767A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IDS00200900251 2009-11-30
ID20090251 2009-11-30

Publications (2)

Publication Number Publication Date
WO2011064767A1 true WO2011064767A1 (en) 2011-06-03
WO2011064767A8 WO2011064767A8 (en) 2011-08-25

Family

ID=42670481

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/ID2010/000007 WO2011064767A1 (en) 2009-11-30 2010-05-06 Heat-resistmg and anti-sticky bag for asphalt

Country Status (1)

Country Link
WO (1) WO2011064767A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014114613A (en) * 2012-12-10 2014-06-26 Tokyo Gas Co Ltd Road pavement restoration method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE966409C (en) * 1952-12-03 1957-08-01 Natronzellstoff Und Papierfabr Paper container for bitumen or similar filling goods
US3366233A (en) * 1966-09-26 1968-01-30 Exxon Research Engineering Co Packaged asphalt
GB1402005A (en) * 1971-11-12 1975-08-06 Exxon Research Engineering Co Wax and asphalt packs
WO2007070917A1 (en) * 2005-12-19 2007-06-28 Gale Pacific Limited A fabric

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE966409C (en) * 1952-12-03 1957-08-01 Natronzellstoff Und Papierfabr Paper container for bitumen or similar filling goods
US3366233A (en) * 1966-09-26 1968-01-30 Exxon Research Engineering Co Packaged asphalt
GB1402005A (en) * 1971-11-12 1975-08-06 Exxon Research Engineering Co Wax and asphalt packs
WO2007070917A1 (en) * 2005-12-19 2007-06-28 Gale Pacific Limited A fabric

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014114613A (en) * 2012-12-10 2014-06-26 Tokyo Gas Co Ltd Road pavement restoration method

Also Published As

Publication number Publication date
WO2011064767A8 (en) 2011-08-25

Similar Documents

Publication Publication Date Title
US10220993B2 (en) Durable, consumable packaging system for hot melt materials and methods of making and using same
US9809335B2 (en) Method for bag closure and sealing
BE1011959A6 (en) Containers.
CA2682447C (en) Bag construction with side gussets
MX2009014212A (en) Heat activated adhesives for bag closures.
US20100098355A1 (en) Bag having a closure assembly
WO1998014383A1 (en) Plastic container with fastener
US20080240622A1 (en) Bag construction with flat bottom having removable layer
US20080085065A1 (en) Package with folded handle and method for making same
CN105151548B (en) Express delivery incubator
WO2001025101A1 (en) Bulk container suitable for dangerous goods
WO2011064767A1 (en) Heat-resistmg and anti-sticky bag for asphalt
JP7420921B2 (en) Packaging containers, systems and methods
JP2018115032A (en) Hermetic seal for foil backing FIBC (bulk bag)
CN109562864B (en) Container with a lid
US20050069231A1 (en) Box bottom composite sack
US20100230480A1 (en) Container having reinforcing linerboard and methods of making the same
JP2014181049A (en) Packaging sheet material
US9550919B2 (en) Anti-blocking adhesive-coated substrate, and a method for making the same
CA2700895A1 (en) Releasable heat seal wrapper
EP4357271A1 (en) Flexible intermediate bulk container for the transport and storage of bulk goods
WO2015029003A1 (en) Multifunction robust portable packaging for the sticky bulk materials
WO2023163990A1 (en) Fiber-based cushioned envelopes
US20220009663A1 (en) Anchor packaging system and method
RU137981U1 (en) POLYPROPYLENE LAMINATED PACKAGING

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 10731806

Country of ref document: EP

Kind code of ref document: A1

DPE2 Request for preliminary examination filed before expiration of 19th month from priority date (pct application filed from 20040101)
NENP Non-entry into the national phase

Ref country code: DE

DPE2 Request for preliminary examination filed before expiration of 19th month from priority date (pct application filed from 20040101)
122 Ep: pct application non-entry in european phase

Ref document number: 10731806

Country of ref document: EP

Kind code of ref document: A1