WO2011063651A1 - Outer rotor brushless dc motor - Google Patents

Outer rotor brushless dc motor Download PDF

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Publication number
WO2011063651A1
WO2011063651A1 PCT/CN2010/074643 CN2010074643W WO2011063651A1 WO 2011063651 A1 WO2011063651 A1 WO 2011063651A1 CN 2010074643 W CN2010074643 W CN 2010074643W WO 2011063651 A1 WO2011063651 A1 WO 2011063651A1
Authority
WO
WIPO (PCT)
Prior art keywords
outer rotor
end cover
stator
bearing
shaft
Prior art date
Application number
PCT/CN2010/074643
Other languages
French (fr)
Chinese (zh)
Inventor
郭守华
邵浩锡
黄剑来
蒋亮健
Original Assignee
佛山市南海区东唐电机厂
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 佛山市南海区东唐电机厂 filed Critical 佛山市南海区东唐电机厂
Publication of WO2011063651A1 publication Critical patent/WO2011063651A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/12Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
    • H02K21/22Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating around the armatures, e.g. flywheel magnetos

Definitions

  • the present invention relates to a brushless DC motor, and more particularly to an outer rotor DC brushless motor. Background technique
  • the power output transmission mode of the prior art outer rotor DC brushless motor is mainly that the outer rotor shell or the outer rotor shaft on the side of the stator protection end cover is a power output transmission member, and is concentrically set on the outer rotor shell.
  • the outer rotor DC brushless motor with the outer rotor shaft on one side of the protective cover is a power output transmission member, which has the advantages of high electromechanical efficiency, power saving, clear resolution of magnetic signal, large torque, stable operation and low noise. It is especially suitable for use in some specific products in the professional fields such as ventilation equipment and electric vehicles.
  • the prior art outer rotor DC brushless motor can only be installed in the fixed position of the stator protection end cover, and the conventional inner rotor motor can be arbitrarily set in the motor housing and the protective end cover at both ends.
  • the multi-directional multi-position installation method there is a great difference in installation and use, which is difficult to adapt to the installation requirements of various different occasions of the existing machine, especially for floor-standing installation and use;
  • the key electronic components in the DC control circuit board inside the stator protection end cover of the DC brushless motor are limited by the internal position conditions of the stator protection end cover, and there is accumulated heat, which also adversely affects the service life and working reliability of the product.
  • the technical problem to be solved by the present invention is to provide an outer rotor DC brushless motor which is compatible not only with the power output transmission member and the conventional inner rotor motor, but also with the conventional inner rotor motor in terms of installation and use and product reliability integrity. .
  • the outer rotor DC brushless motor of the present invention comprises a stator coil assembly, a stator bearing bracket, a bearing mounted in the stator bearing bracket, a stator protection end cover, an outer rotor housing, a permanent magnet, and an outer rotor.
  • An outer rotor assembly consisting of a solid shaft of a rotor, a DC electronically controlled circuit board, and one end of the solid shaft of the outer rotor is fixed in the shaft of the stator shaft bracket, and the casing is fixed at the edge of the stator protection end cover, and the other end of the casing is placed outside.
  • the rotor side protection end cover, the outer rotor solid shaft passes through the protective end cover, and the outer rotor solid shaft body which is exposed outside the protective end cover and can be coupled with other members to form a power output has a power output transmission fixing structure,
  • the power output transmission fixed structure is a W slot.
  • the stator shaft bracket has two shafts built therein as the solid shaft fulcrum of the outer rotor, and a through hole is formed in the center of the stator protection end cover.
  • the solid outer shaft of the outer rotor is adjacent to the central end of the stator protection end cover and passes through the central end of the stator protection end cover.
  • a through hole bearing chamber is formed in the center of the outer rotor side protection end cover, the through hole bearing chamber has a built-in bearing, and the outer rotor solid shaft Fixed at one end of the outer rotor housing through the outer rotor housing, with the through-hole bearing chamber built-in bearing set, and through the through-hole bearing chamber and built-in bearing, out of the outer rotor side protective end cover, the outer rotor solid shaft at the other end It is installed in the shaft of the stator shaft bracket adjacent to the side of the stator protection end cover.
  • the technical solution for setting the shaft fulcrum on the outer rotor side protection end cover can be understood as an external bearing scheme. External rotor with external bearing solution DC brushless motor is especially suitable for heavy-duty motors.
  • the outer rotor solid shaft is fixed at one end of the outer rotor casing through the outer rotor casing, and is inserted into the bearing of the outer rotor side protection end cover bearing chamber, and the other end of the outer rotor solid shaft is mounted on the stator shaft bracket adjacent to the stator protection end cover
  • One side A central through hole extending through the bearing and the stator protection end cover adjacent to the stator protection end cover extends out of the stator protection end cover.
  • the present invention can solve the problem that the internal stator wire exit line and the power lead of the external rotor DC brushless motor of the prior art are both an installation and use incompatibility problem from the side of the motor.
  • the casing there is an outlet, the stator winding line and the DC electric control board are out of the line, passing through the outlet of the casing, and connected to the external power supply.
  • the technical solution for the outlet from the casing is compatible with most of the conventional inner rotors. The way the motor is wired and how it is installed.
  • a heat-dissipating technical solution for improving the heat dissipation effect of the key electronic components of the DC-controlled circuit board of the external rotor DC brushless motor and improving the effective power and working life of the external rotor DC brushless motor can be improved.
  • the outer shaft of the outer rotor is provided with a fan blade on the shaft body passing through the outer side of the outer end cover of the outer rotor or a shaft on the shaft body passing through the protective cover of the stator, and a protective cover is arranged on the outer side of the fan blade, and the protective cover is provided with a vent.
  • the fan blades can draw cool air from the vents, forcibly blowing cool air to the key electronic components of the DC control board.
  • another forced air cooling technology solution capable of improving the heat dissipation effect of key electronic components of a DC electronic circuit board
  • a DC electronic circuit board box a casing and a DC electronic circuit board on the outside of the casing.
  • the DC electric control circuit board box system has an outlet port, the DC electric control circuit board is placed in the DC electric control circuit board box body, and the DC electric control circuit board box body is dissipated in the key electronic components of the corresponding DC electric control circuit board.
  • There is an air-cooling chamber on one side of the board a venting port is formed in the air-cooling room, and an electric fan is installed in the air-cooling room.
  • the electric fan can suck in the cool air from the vent, and forcibly blow the cool air to the key electronic components.
  • the air-cooling room is not equipped with an electric fan, and the fan blade is installed in the outer shaft of the outer rotor, and the fan is installed in the air-cooling room and the fan.
  • the protective end cover of the leaf is provided with a blasting port between the blast chambers, and the air-cooling chamber side wall is provided with a venting port.
  • the fan blade can blow the cool air through the blasting port to the key electronic component heat dissipating surface of the air-cooling chamber. on.
  • the prior art must fix the fixing limitation of the fixed base frame on one side of the stator protection end cover, and the casing is provided with a similar machine foot and a hanging ear.
  • the fixed component or the fixed end cover of the outer rotor side is provided with a fixing member like a through-hole mounting bracket and a base frame, thereby being compatible with all the mounting orientations and fixing modes of all the inner rotor motors.
  • the inner side of the outer rotor side protection end cover is provided with a protective pad ⁇ , which can To protect against dust and moisture, better protect the operating life of the rotor, stator and circuit board inside the casing;
  • the outer rotor side protection end in the above first technical solution The center of the through hole of the cover is concentrically formed with a bearing chamber, the bearing chamber has a built-in bearing, and an elastic bearing sleeve is arranged between the bearing chamber and the bearing, which can also play a protective role.
  • the outer rotor DC brushless motor has a casing added to the prior art, the outer rotor side protects the end cover, and the outer rotor solid shaft extends beyond the protective end cover of either end or both ends, and the outer shaft of the outer rotor is exposed.
  • the power output transmits the fixed structure, and thus Like the inner rotor motor, the rotor shaft is either end or both ends as the power output transmission member, so that the size and orientation of the power output transmission member and the conventional inner rotor motor cannot be completely completed.
  • the outer rotor side protection end cover to set a shaft as an external fulcrum shaft ⁇ external technical solution, greatly improving the load capacity and smooth running of the outer rotor DC brushless motor, overcoming the present In the technology, the weak point of the low overall load of the motor formed by the built-in technical solution of the bearing can be promoted and applied in the heavy-duty motor.
  • the casing and the outer rotor side protection end cover are added in the technology of the present invention, the overall product integrity and safety of the outer rotor DC brushless motor as an independent power output unit are improved on the one hand;
  • the outer rotor DC brushless motor can have more flexible installation options and more flexible structure options in the direction of the power lead outlet and the mounting direction of the base and the specific fixing structure.
  • the technical external rotor DC brushless motor can only be used on the side of the stator protection end cover. It can be used in all kinds of industrial machinery and equipment, automobiles, ships, home appliances, etc.
  • the solid shaft body of the outer rotor between the protective cover and the protective end cover is provided with a built-in forced air cooling solution of the fan blade, or a DC electronic circuit board box with an electric fan air cooling chamber is arranged in the casing
  • the external forced air supply cooling technology solution effectively solves the key electric power in the DC control circuit board of the outer rotor DC brushless motor.
  • the heat dissipation of the sub-component significantly improves the effective power and service life of the outer rotor DC brushless motor, further improving the integrity and reliability of the use as an independent motor product, thus further expanding the outer rotor DC brushless motor.
  • FIG. 1 is a cross-sectional view showing an embodiment in which two bearings are built in a stator bearing bracket as a built-in fulcrum, and the outer ends of the outer rotor solid shaft are passed out of the protective end cover;
  • Figure 2 is a view showing the overall appearance of the embodiment of Figure 1;
  • FIG. 3 is a cross-sectional view showing an embodiment in which two bearings are built in a stator bearing bracket as a built-in fulcrum, and one end of the outer rotor solid shaft passes out of the outer rotor side protective end cover;
  • FIG. 4 is an overall view of the embodiment of FIG. Appearance diagram;
  • Figure 5 is a cross-sectional view showing an embodiment in which the bearing for protecting the end cover on the outer rotor side is an external fulcrum, and one end of the solid inner shaft of the outer rotor passes through the outer rotor side protective end cover;
  • Figure 6 is a view showing the overall appearance of the embodiment of Figure 5;
  • Figure 7 is a cross-sectional view showing an embodiment in which the bearing for protecting the end cover on the outer rotor side is an external fulcrum, and one end of the solid inner shaft of the outer rotor passes through the outer protective cover of the stator;
  • Figure 8 is a view showing the overall appearance of the embodiment of Figure 7;
  • Figure 9 is a cross-sectional view showing an embodiment of a strong-discharge air-dissipating scheme in which an air-cooling chamber with an electric fan is provided on a casing;
  • Figure 10 is a view showing the overall appearance of the embodiment of Figure 9;
  • Figure 11 is a cross-sectional view showing an embodiment of a strong exhaust air dissipating scheme in which a fan blade is placed on a solid shaft of an outer rotor in the present invention
  • Figure 12 is a view showing the overall appearance of the embodiment of Figure 11; detailed description
  • the outer rotor DC brushless motor includes a stator coil assembly 5, a stator bearing bracket 11, a bearing 10, 16 mounted on the stator bearing bracket 11, and a stator protection end cover 6,
  • An outer rotor assembly consisting of an outer rotor casing 3, a permanent magnet 4, and an outer rotor solid shaft 8, a DC electric control circuit board 12, and an outer rotor solid shaft 8 end is fixed in two bearings 10, 16 in the stator bearing bracket
  • the casing 2 is fixed on the edge of the stator protection end cover 6, and the outer rotor side protection end cover 1 is disposed at the other end of the casing 2, and the outer rotor side protection end cover 1 is provided with a through hole 15 at the center, and the outer rotor solid shaft 8 is fixed.
  • the outer rotor housing 3 and the outer rotor side protective end cover 1 central through hole 15 are passed through, and the outer rotor side protective end cover 1 is pierced, and is exposed outside the outer rotor protective end cover 1
  • the outer rotor solid shaft 8 which can be connected with other members to form a power output has a groove 14 formed on the shaft body; a through hole 9 is formed in the center of the stator protection end cover 6, and the outer rotor solid shaft 8 is adjacent to the stator protection end cover 6 end
  • the stator protects the end cover 6 from the central through hole 9 and passes through the stator Outside the end cover 6, an outer rotor solid shaft 8 which is exposed outside the stator protection end cover 6 and which can be connected to other members to form a power output is formed with a groove 7 on the shaft body, and a pad 13 is disposed on the outer rotor side protection end cover 1
  • a fixing member 17 is formed on the surface of the casing 2, and a wire outlet hole 18 is formed in the stator protection end
  • the outer rotor DC brushless motor includes a stator coil assembly 28, a stator bearing bracket 27, and bearings 24, 29 mounted in the stator bearing bracket.
  • the stator protection end cover 38 is composed of an outer rotor housing 20, a permanent magnet 21, an outer rotor solid shaft 30, an outer rotor assembly 23, a direct current control circuit board 23, and an outer rotor solid shaft 30-end fixed in the stator bearing bracket.
  • a casing 37 is fixed on the edge of the stator protection end cover 38, and an outer rotor side protection end cover 36 is disposed at the other end of the casing 37, and a through hole 33 is formed in the center of the outer rotor side protection end cover 36.
  • a shaft chamber 35 is concentrically formed on the circumference of the through hole 33.
  • the bearing chamber 35 has a bearing 32 built therein.
  • a rubber bearing sleeve 31 is disposed between the bearing chamber 35 and the bearing 32.
  • the outer rotor solid shaft 30 is fixed to the outer rotor housing 20-end. Through the outer rotor housing 20, the bearing 32 and the through hole 33 are pierced, and the outer rotor side protective end cover 36 is passed out.
  • the outer exposed solid shaft 30 is axially formed with a recess 34, and the stator protects the end cover 38.
  • the key component of the DC electronic circuit board is coated with thermal silica gel, which also serves as the key component heat sink 22 of the DC electronic circuit board.
  • the outer rotor solid shaft 30 is provided with a fan blade 26 on the shaft body passing through the outer side of the stator protection end cover 38.
  • the outer side of the leaf 26 is provided with a protective cover 19, and the protective cover 19 is provided with a vent 25, which is secured on the outer rotor side.
  • the end cap 36 is provided with a fixing member 39 with a fixed through hole 40, and the housing 37 is provided with an outlet 41.
  • This embodiment is particularly suitable for the same side of the rotor shaft power output end in the automobile, aircraft, and chemical industries. Installation and power outlets are promoted in the motor at the other end.
  • the outer rotor DC brushless motor comprises a stator coil assembly 51, a stator bearing bracket 45, a bearing 46 mounted in the stator bearing bracket, a stator protection end cover 50, and an outer rotor shell.
  • the outer rotor assembly consisting of the body 58, the permanent magnet 42 and the outer rotor solid shaft 56, the DC electric control circuit board 44 is fixed on the inner side of the stator protection end cover 50, and the interface 59 is fixed at the edge of the stator protection end cover 50, and the casing 59 is manufactured.
  • An outer rotor side protective end cover 57 is disposed at the other end of the casing 59, and a through hole bearing chamber 53 is formed in the center of the outer rotor side protective end cover 57.
  • the through hole bearing chamber 53 has a bearing 54 built therein, and the outer rotor solid shaft 56 is fixedly mounted.
  • the rotor housing 58-end is fitted through the outer rotor housing 58 and the through-hole bearing chamber 53 built-in bearing 54, and passes through the through-hole bearing chamber 53 built-in bearing 54, and passes out of the outer rotor-side protective end cover 57, and is exposed outside.
  • the outer rotor solid shaft 56 has a groove 55 formed on the shaft body, and the stator protection end cover 50 is closely attached to the key component of the DC electric control circuit board, and is coated with a thermal conductive silica gel, which also serves as a key component heat sink plate 43 of the DC electric control circuit board, and the other end of the outer rotor solid shaft 46
  • the outer rotor solid shaft 56 is provided with a fan blade 48 on the shaft body passing outside the stator protection end cover 50, and is protected outside the fan blade 48.
  • the cover 49, the protective cover 49 is provided with a vent 47, and the fixed foot 52 is disposed at the bottom of the casing 59.
  • This embodiment is suitable for popularization and application in a general-purpose machine requiring floor-standing installation.
  • the outer rotor DC brushless motor includes a stator coil assembly 71, a stator bearing bracket 67, a bearing 66 mounted in the fixed bearing bracket, a stator protection end cover 63, and an outer rotor housing.
  • the outer rotor assembly consisting of the body 69, the permanent magnet 68 and the outer rotor solid shaft 72, the casing 62 is fixed at the edge of the stator protection end cover 63, and the outer rotor side protection end cover 78 is disposed at the other end of the casing 62, and the outer rotor side
  • the protective end cap 78 is centrally provided with a through hole shaft chamber 76.
  • the through hole shaft chamber 76 has a shaft 7
  • the rotor side protection end cover 78 is disposed in the bearing 74 of the through hole bearing chamber 76 and extends through the outer side of the outer rotor side protection end cover 78, and the fan body 73 is disposed on the shaft body passing through the outer rotor side protection end cover 78.
  • the outer side of the fan blade 73 is provided with a protective cover 77, and the protective cover 77 is provided with a vent 75, and the outer side of the casing 62 is provided
  • the DC electric control circuit board box 84 and the DC electric control circuit board 83 are placed in the DC electric control circuit board box 84.
  • the outlet 62 is formed between the casing 62 and the DC electric control circuit board box 84, and the stator winding assembly 71 is out. (not shown) is connected to the DC electric control circuit board 83 through the outlet 61, the DC control circuit board casing 84 is provided with an outlet 85, and the DC electric control board 83 power supply lead (not shown) passes through the outlet 85 and the outside.
  • the power supply is connected, the DC control circuit board box 84 corresponds to the DC power control circuit board.
  • the key electronic component heat dissipation board 82 has an air cooling chamber 81, an air cooling chamber 81 and an outer rotor protection end cover 78 with a fan blade 73.
  • a blast port 80 is disposed between the outer blast chambers 79, a vent 86 is formed on the side wall of the air-cooling chamber 81, and the other end of the outer rotor solid shaft 72 is mounted on the bearing 66 of the stator shaft bracket 67 near the stator protection end cover 63.
  • the externally exposed outer rotor solid shaft 72 is formed with a groove 64 on the shaft body, and is disposed at the bottom of the casing 62.
  • the present invention can also design another external rotor DC brushless motor with an external independent forced air supply technical solution structure according to another embodiment.
  • a DC electronic control circuit board box is arranged outside the casing 93.
  • the body 88, the DC control circuit board 89 is placed in the DC electronic circuit board box 88, and the outlet 93 is formed between the casing 93 and the DC control circuit board box 88, and the stator winding assembly 94 is out of line (not shown).
  • the DC control circuit board box 88 is provided with an outlet 96, and the DC power control board 89 power lead (not shown) is connected to the external power supply through the outlet 96, the machine is connected to the DC power control circuit board 89.
  • the shell 93 and the DC electric control circuit board box 88 correspond to the DC electric control circuit board 89.
  • the key electronic component heat sink 90 has an air cooling chamber 95 on the lower side thereof, and the air cooling chamber 95 has a vent opening. 97.
  • the air-cooling chamber 95 is equipped with an electric fan 91. During operation, the electric fan 91 can suck the cool air from the vent 97, and is forcibly blown to the surface of the key electronic component heat sink 90, and the key electronic component heat sink 90 is The accumulated tropical belt is taken away from the vent (not shown) at the other end of the air-cooling chamber 95.
  • This embodiment is particularly suitable for popularization and application in a speed regulating motor with a speed regulation ratio and a heavy load.
  • FIG. 11 and 12 illustrate another embodiment of a built-in heat dissipation scheme for a cooling fan blade and a power output transmission fixed structure device on the same side shaft of the stator protection end cover, the outer rotor solid shaft 104 passing through the stator
  • the protective end cover 99 is provided with a fan blade 105 on the shaft body, and a protective cover 100 with a vent 101 is disposed outside the fan blade 105.
  • the protective cover 100 has a through hole 102 formed therein, and the outer rotor solid shaft 104 extends through the protective cover 100.
  • the through hole 102, outside the outer through hole 102 can be connected with other members to form a power output of the outer rotor solid shaft 104 shaft body, a groove 103 is formed, the casing 98 is provided with a wire outlet 106.
  • the power output transmission fixing structure formed on the solid shaft of the outer rotor is not limited to the groove type of the above embodiment, and pin keys, anti-thread threads, threading pins, positioning holes, flat blocks, etc. may be used.
  • the motor shaft power output transmission type is such that the conversion is within the protection scope of the present invention.

Abstract

An outer rotor brushless DC motor includes an outer rotor assembly, a stator coil assembly (5, 28, 51, and 71), and a stator bearing bracket (11, 27, 45, and 67), a stator protection end cover (6, 38, 50, and 63) and a DC controlled circuit board (12, 33, 44, and 83). A casing (2, 37, 59, and 62) is fixed at the edge of the stator protection end cover (6, 38, 50, and 63). An outer rotor side protection end cover (1, 36, 57 and 78) is provided on the other end of the casing (2, 37, 59, and 62). An outer rotor solid shaft (8, 30, 56, and 72) passes through the outer rotor side protection end cover (1, 36, 57 and 78) and is provided with a power output transfer fixing structure, such that the problem that the power output with a conventional inner rotor motor is not completely compatible, which results from taking the outer rotor shaft to be protruded outside from the side of the outer rotor casing or the stator protection end cover, is solved. The heat radiating problem of key elements is solved with the built-in blowing-in cooling means of providing a fan blade (26, 48, 73, and 105) on the outer rotor solid shaft and the external blowing-in cooling means of providing a DC controlled circuit board box (84 and 88) and an air-cooled chamber (81 and 95) outside the casing. The employ limit about wires being directed from the side of the stator protection end cover is overcome with a wire outlet (106) provided on the casing.

Description

外转子直流无刷电动机 技术领域  External rotor DC brushless motor
本发明涉及一种直流无刷电动机,尤其是一种外转子直流无刷电 动机。 背景技术  The present invention relates to a brushless DC motor, and more particularly to an outer rotor DC brushless motor. Background technique
目前现有技术的外转子直流无刷电动机的动力输出传递方式,主 要是以外转子壳体或以定子保护端盖一侧外凸外转子轴为动力输出 传递构件, 通过在外转子壳体上同心套装风扇叶轮圓筒体、 电动车轮 轱, 或通过在定子保护端盖一侧外凸外转子轴身上装上联接构件, 从 而将动力输出传递至实际使用功能部件,这种以外转子壳体和以定子 保护端盖一侧外凸外转子轴为动力输出传递构件的外转子直流无刷 电动机, 具有机电效能高、 省电、 磁感信号分辨率清晰、 力矩大、 运 转平稳、 噪声低的显著优点, 特别适合在通风设备、 电动车等专业领 域中的其中某些特定产品中使用。 然而, 目前绝大多数工业机器设备 和家用电器产品中使用的常规电动机基本上都是采用内转子电动轴 的任意一端或两端为动力输出传递构件, 两者相比, 这种现有技术以 外转子壳体和以定子保护端一侧外凸外转子轴为动力输出传递构件 的外转子直流无刷电动机,在动力输出传递构件的直径大小和输出传 递部位方面与常规电动机的内转子轴存在着不能完全兼容使用的推 广应用障碍问题,是难以在大多数家用电器产品和工业设备中作兼容 式推广应用的, 这是需要改进的。 此外, 现有技术的外转子直流无刷 电动机只能在定子保护端盖设置固装位置的安装方式,与常规的内转 子电动机可以在电机壳体和两端保护端盖任意设置固装位置的多方 向多位置安装方式相比, 存在极大差异, 在安装使用上难以适应现有 机器的各种不同使用场合安装要求, 尤其是落地式安装使用场合; 另 外,装置在现有技术外转子直流无刷电动机定子保护端盖内部的直流 电控线路板中的关键电子元件, 受定子保护端盖内部位置条件局限, 存在积热现象, 也对产品使用寿命和工作可靠性形成不利的影响, 以 上这些存在问题, 是需要改进的。 发明内容 At present, the power output transmission mode of the prior art outer rotor DC brushless motor is mainly that the outer rotor shell or the outer rotor shaft on the side of the stator protection end cover is a power output transmission member, and is concentrically set on the outer rotor shell. a fan impeller cylinder, an electric wheel 轱, or by attaching a coupling member to the outer rotor shaft on one side of the stator protection end cover, thereby transmitting the power output to the actual use functional component, such as the outer rotor housing and the stator The outer rotor DC brushless motor with the outer rotor shaft on one side of the protective cover is a power output transmission member, which has the advantages of high electromechanical efficiency, power saving, clear resolution of magnetic signal, large torque, stable operation and low noise. It is especially suitable for use in some specific products in the professional fields such as ventilation equipment and electric vehicles. However, most of the conventional electric motors used in industrial machinery and household appliances currently use either one end or both ends of the inner rotor electric shaft as power output transmission members, compared with the prior art. The rotor housing and the outer rotor DC brushless motor with the outer rotor outer rotor shaft as the power output transmission member are present in the inner rotor shaft of the conventional motor in terms of the diameter and the output transmission portion of the power output transmission member. It is not fully compatible with the promotion of application barriers, it is difficult to be compatible in most household appliances and industrial equipment. To promote the application, this needs improvement. In addition, the prior art outer rotor DC brushless motor can only be installed in the fixed position of the stator protection end cover, and the conventional inner rotor motor can be arbitrarily set in the motor housing and the protective end cover at both ends. Compared with the multi-directional multi-position installation method, there is a great difference in installation and use, which is difficult to adapt to the installation requirements of various different occasions of the existing machine, especially for floor-standing installation and use; The key electronic components in the DC control circuit board inside the stator protection end cover of the DC brushless motor are limited by the internal position conditions of the stator protection end cover, and there is accumulated heat, which also adversely affects the service life and working reliability of the product. These problems are in need of improvement. Summary of the invention
本发明要解决的技术问题是提供一种不仅在动力输出传递构件 与常规内转子电动机兼容,而且在安装使用上和产品可靠性整体性方 面也与常规内转子电动机兼容的外转子直流无刷电动机。  The technical problem to be solved by the present invention is to provide an outer rotor DC brushless motor which is compatible not only with the power output transmission member and the conventional inner rotor motor, but also with the conventional inner rotor motor in terms of installation and use and product reliability integrity. .
为解决上述技术问题,本发明的外转子直流无刷电动机包括定子 线圏总成, 定子轴承支架, 装在定子轴承支架内的轴承, 定子保护端 盖, 由外转子壳体、 永磁体、 外转子实心轴组成的外转子总成, 直流 电控线路板, 外转子实心轴一端固装在定子轴^支架的轴^内, 在定 子保护端盖边缘固装机壳, 在机壳另一端置有外转子侧保护端盖, 外 转子实心轴穿出保护端盖外,在穿出保护端盖外露出的可与其它构件 联接形成动力输出的外转子实心轴身制有动力输出传递固装结构,该 动力输出传递固装结构是 W槽。 作为实现本发明基本构思中外转子实心轴穿出保护端盖外的第 一种技术方案, 是以定子轴承支架内置两个轴承为外转子实心轴支 点, 在外转子侧保护端盖中央制有通孔, 外转子实心轴固装在外转子 壳体一端穿过外转子壳体和外转子侧保护端盖中央通孔,并穿出外转 子侧保护端盖外。 In order to solve the above technical problem, the outer rotor DC brushless motor of the present invention comprises a stator coil assembly, a stator bearing bracket, a bearing mounted in the stator bearing bracket, a stator protection end cover, an outer rotor housing, a permanent magnet, and an outer rotor. An outer rotor assembly consisting of a solid shaft of a rotor, a DC electronically controlled circuit board, and one end of the solid shaft of the outer rotor is fixed in the shaft of the stator shaft bracket, and the casing is fixed at the edge of the stator protection end cover, and the other end of the casing is placed outside. The rotor side protection end cover, the outer rotor solid shaft passes through the protective end cover, and the outer rotor solid shaft body which is exposed outside the protective end cover and can be coupled with other members to form a power output has a power output transmission fixing structure, The power output transmission fixed structure is a W slot. As a first technical solution for realizing the outer shaft of the outer rotor to pass through the protective end cover in the basic concept of the present invention, the stator bearing bracket has two bearings built therein as the outer shaft solid shaft fulcrum, and the outer rotor side protection end cover has a through hole at the center. The outer rotor solid shaft is fixed at one end of the outer rotor shell through the outer rotor shell and the outer rotor side protection end cover central through hole, and passes out of the outer rotor side protection end cover.
作为实现本发明基本构思中外转子实心轴穿出保护端盖外的第 二种技术方案, 以定子轴 支架内置两个轴^为外转子实心轴支点, 在定子保护端盖中央制有通孔,外转子实心轴靠近定子保护端盖一端 穿过定子保护端盖中央通孔, 并穿出定子保护端盖外。  As a second technical solution for realizing the solid shaft of the outer rotor to pass through the protective end cover in the basic concept of the present invention, the stator shaft bracket has two shafts built therein as the solid shaft fulcrum of the outer rotor, and a through hole is formed in the center of the stator protection end cover. The solid outer shaft of the outer rotor is adjacent to the central end of the stator protection end cover and passes through the central end of the stator protection end cover.
作为实现本发明基本构思中外转子实心轴穿出保护端盖外的第 三种技术方案, 是在外转子侧保护端盖中央制有通孔轴承室, 通孔轴 承室内置有轴承,外转子实心轴固装在外转子壳体一端穿过外转子壳 体, 与通孔轴承室内置轴承套装, 并穿过通孔轴承室和内置轴承, 穿 出外转子侧保护端盖外,外转子实心轴另一端装在定子轴^支架靠近 定子保护端盖一侧的轴^内,这种在外转子侧保护端盖设置轴^支点 的技术方案可理解定义为轴承外置方案。采用轴承外置方案的外转子 直流无刷电动机尤其适合于重负荷电动机中应用。  As a third technical solution for realizing the outer shaft of the outer rotor to pass through the protective end cover in the basic concept of the present invention, a through hole bearing chamber is formed in the center of the outer rotor side protection end cover, the through hole bearing chamber has a built-in bearing, and the outer rotor solid shaft Fixed at one end of the outer rotor housing through the outer rotor housing, with the through-hole bearing chamber built-in bearing set, and through the through-hole bearing chamber and built-in bearing, out of the outer rotor side protective end cover, the outer rotor solid shaft at the other end It is installed in the shaft of the stator shaft bracket adjacent to the side of the stator protection end cover. The technical solution for setting the shaft fulcrum on the outer rotor side protection end cover can be understood as an external bearing scheme. External rotor with external bearing solution DC brushless motor is especially suitable for heavy-duty motors.
作为实现本发明基本构思中外转子实心轴穿出保护端盖外的第 四种技术方案, 是在定子保护端盖中央只有通孔, 在外转子侧保护端 盖中央只有轴承室, 轴承室内置有轴承, 外转子实心轴固装在外转子 壳体一端穿过外转子壳体, 插装在外转子侧保护端盖轴承室的轴承 内,外转子实心轴另一端装在定子轴^支架靠近定子保护端盖一侧的 轴承内,并延伸穿过靠近定子保护端盖一侧轴承和定子保护端盖的中 央通孔穿出定子保护端盖外。 这种技术方案属于轴承外置方案仲, 外 转子实心轴穿出定子保护端盖一端的一种动力输出位置转换,同样特 别适合于重负荷的电动机中应用。 As a fourth technical solution for realizing the outer shaft of the outer rotor to pass through the protective end cover in the basic concept of the present invention, there is only a through hole in the center of the protective cover of the stator, and only a bearing chamber in the center of the outer end of the outer end of the protective cover, and a bearing is built in the bearing chamber. The outer rotor solid shaft is fixed at one end of the outer rotor casing through the outer rotor casing, and is inserted into the bearing of the outer rotor side protection end cover bearing chamber, and the other end of the outer rotor solid shaft is mounted on the stator shaft bracket adjacent to the stator protection end cover One side A central through hole extending through the bearing and the stator protection end cover adjacent to the stator protection end cover extends out of the stator protection end cover. This technical solution belongs to the bearing external solution. The outer rotor solid shaft passes through the end of the stator protection end cover and has a power output position conversion, which is also particularly suitable for heavy-duty electric motors.
作为实现本发明基本构思中,可解决现有技术外转子直流无刷电 动机内部定子线圏出线与电源引线,都是从电动机侧部方位出线的安 装使用不兼容问题的一种有效技术方案, 是在机壳制有出线口, 定子 线圏出线与直流电控线路板出线, 穿过机壳出线口, 与外部供电电源 连接, 这种从机壳出线的技术方案, 兼容了目前大部分常规内转子电 动机的出线方式和安装使用方式。  As an implementation of the basic idea of the present invention, it can solve the problem that the internal stator wire exit line and the power lead of the external rotor DC brushless motor of the prior art are both an installation and use incompatibility problem from the side of the motor. In the casing, there is an outlet, the stator winding line and the DC electric control board are out of the line, passing through the outlet of the casing, and connected to the external power supply. The technical solution for the outlet from the casing is compatible with most of the conventional inner rotors. The way the motor is wired and how it is installed.
作为实现本发明基本构思中可提高原有技术外转子直流无刷电 动机直流电控线路板关键电子元件散热效果,并提高外转子直流无刷 电动机有效功率和工作寿命的一种强制送风散热技术方案,是外转子 实心轴在穿过外转子保护端盖外侧的轴身或在穿过定子保护端盖的 轴身装有风扇叶, 在风扇叶外侧装有保护罩, 保护罩制有通风口, 运 转时, 风扇叶可以从通风口吸入凉风, 强制性地把凉风吹送到直流电 控线路板的关键电子元件散热板面上。  As a basic concept of the present invention, a heat-dissipating technical solution for improving the heat dissipation effect of the key electronic components of the DC-controlled circuit board of the external rotor DC brushless motor and improving the effective power and working life of the external rotor DC brushless motor can be improved. The outer shaft of the outer rotor is provided with a fan blade on the shaft body passing through the outer side of the outer end cover of the outer rotor or a shaft on the shaft body passing through the protective cover of the stator, and a protective cover is arranged on the outer side of the fan blade, and the protective cover is provided with a vent. During operation, the fan blades can draw cool air from the vents, forcibly blowing cool air to the key electronic components of the DC control board.
作为实现本发明基本构思中可提高直流电控线路板关键电子元 件散热效果的另一种强制送风散热技术方案,是在机壳外侧设有直流 电控线路板盒体, 机壳与直流电控线路板盒体之间制有出线口, 直流 电控线路板盒体制有出线口,直流电控线路板放在直流电控线路板盒 体内,直流电控线路板盒体在对应直流电控线路板关键电子元件散热 板一侧制有风冷室, 风冷室制有通风口, 风冷室内装有电风扇, 运转 时, 电风扇可以从通风口吸入凉风, 强制性地把凉风吹送到关键电子 元件散热板面上。作为在机壳外侧设直流电控线路板和风冷室散热技 术方案的又一种改进, 是风冷室内不装电风扇, 改为在外转子实心轴 身装风扇叶,在风冷室与装风扇叶的保护端盖外出鼓风室之间设有鼓 风口, 风冷室侧壁制有通风口, 运转时, 风扇叶可以通过鼓风口把凉 风吹到风冷室的关键电子元件散热板面上。 As a basic scheme of the present invention, another forced air cooling technology solution capable of improving the heat dissipation effect of key electronic components of a DC electronic circuit board is provided with a DC electronic circuit board box, a casing and a DC electronic circuit board on the outside of the casing. There is an outlet port between the boxes, the DC electric control circuit board box system has an outlet port, the DC electric control circuit board is placed in the DC electric control circuit board box body, and the DC electric control circuit board box body is dissipated in the key electronic components of the corresponding DC electric control circuit board. There is an air-cooling chamber on one side of the board, a venting port is formed in the air-cooling room, and an electric fan is installed in the air-cooling room. During operation, the electric fan can suck in the cool air from the vent, and forcibly blow the cool air to the key electronic components. On the board. As another improvement of the DC electric control circuit board and the air-cooling room heat dissipation technology on the outside of the casing, the air-cooling room is not equipped with an electric fan, and the fan blade is installed in the outer shaft of the outer rotor, and the fan is installed in the air-cooling room and the fan. The protective end cover of the leaf is provided with a blasting port between the blast chambers, and the air-cooling chamber side wall is provided with a venting port. During operation, the fan blade can blow the cool air through the blasting port to the key electronic component heat dissipating surface of the air-cooling chamber. on.
作为实现本发明基本构思中,可解决现有技术必须在定子保护端 盖一侧接装固定基架的固装局限性问题的技术方案,是在机壳置有类 似带机脚、挂耳的固装构件, 或者在外转子侧保护端盖置有类似带通 孔挂耳、基架的固装构件,从而兼容了目前所有内转子电动机的全部 安装使用方位与固装模式。  As a basic idea of implementing the present invention, it is possible to solve the technical problem that the prior art must fix the fixing limitation of the fixed base frame on one side of the stator protection end cover, and the casing is provided with a similar machine foot and a hanging ear. The fixed component or the fixed end cover of the outer rotor side is provided with a fixing member like a through-hole mounting bracket and a base frame, thereby being compatible with all the mounting orientations and fixing modes of all the inner rotor motors.
作为上述实现外转子实心轴穿出保护端盖外的第一种技术方案 的一种改进,在上述第一种技术方案中的外转子侧保护端盖中央通孔 内侧置有防护垫圏, 可以起到防尘防潮作用, 更好地保护机壳内部转 子、 定子、 线路板的运行寿命; 作为上述第一种技术方案的又一种改 进,在上述第一种技术方案中的外转子侧保护端盖中央通孔圓周同心 制有轴承室,轴承室内置有轴承,轴承室与轴承之间置有弹性轴承套, 也可以起防护作用。  As an improvement of the first technical solution for realizing the outer shaft of the outer rotor to pass through the protective end cover, in the first technical solution, the inner side of the outer rotor side protection end cover is provided with a protective pad 圏, which can To protect against dust and moisture, better protect the operating life of the rotor, stator and circuit board inside the casing; as another improvement of the above first technical solution, the outer rotor side protection end in the above first technical solution The center of the through hole of the cover is concentrically formed with a bearing chamber, the bearing chamber has a built-in bearing, and an elastic bearing sleeve is arranged between the bearing chamber and the bearing, which can also play a protective role.
由于上述外转子直流无刷电动机相对现有技术增设了机壳,外转 子侧保护端盖, 将外转子实心轴延伸出任意一端或两端的保护端盖 外, 在外转子实心轴外露轴身制有动力输出传递固装结构, 因而与常 规内转子电动机一样,都是以转子轴身任意一端或两端作为动力输出 传递构件,从而客服了现有技术中外转子直流无刷电动机在动力输出 传递构件尺寸、方位与常规内转子电动机不能完全兼容的推广应用障 碍,而采用了以外转子侧保护端盖设置一个轴 为外置支点的轴^外 置技术方案,大大提高了外转子直流无刷电动机的负荷能力和运转平 稳性,克服了现有技术中采用轴承内置技术方案所形成的电动机整机 负荷偏低的弱点, 可以在重负荷的电动机中也能推广应用。 此外, 由 于在本发明技术中增设了机壳和外转子侧保护端盖,一方面提高了外 转子直流无刷电动机作为一个独立动力输出单元的整体产品完整性 和使用安全可靠性; 另一方面, 使外转子直流无刷电动机在电源引线 出线方位以及机座安装方向和具体固装结构方式上,可以有了更多个 安装使用方向和更多种固装结构方式的灵活选择,克服了原有技术外 转子直流无刷电动机只能在定子保护端盖一侧出线接装的使用局限 性, 可全方位在现有的工业机器设备、 汽车、 轮船、 家电产品……各 行各业中推广应用;而在保护罩和保护端盖之间的外转子实心轴身设 置风扇叶的内置式强制送风散热技术方案,或者在机壳设置附有电风 扇风冷室的直流电控线路板盒体的外置式强制送风散热技术方案,一 体化有效地解决了外转子直流无刷电动机直流电控线路板中关键电 子元件的散热问题,显著地提高了外转子直流无刷电动机的有效功率 和使用寿命,进一步完善了作为一个独立电动机产品的完整性和使用 可靠性,因而也进一步扩大了外转子直流无刷电动机在各种功率内转 子电动机中的兼容式替代应用范围。 附图说明 Since the outer rotor DC brushless motor has a casing added to the prior art, the outer rotor side protects the end cover, and the outer rotor solid shaft extends beyond the protective end cover of either end or both ends, and the outer shaft of the outer rotor is exposed. The power output transmits the fixed structure, and thus Like the inner rotor motor, the rotor shaft is either end or both ends as the power output transmission member, so that the size and orientation of the power output transmission member and the conventional inner rotor motor cannot be completely completed. Compatible for the promotion and application of obstacles, and the use of the outer rotor side protection end cover to set a shaft as an external fulcrum shaft ^ external technical solution, greatly improving the load capacity and smooth running of the outer rotor DC brushless motor, overcoming the present In the technology, the weak point of the low overall load of the motor formed by the built-in technical solution of the bearing can be promoted and applied in the heavy-duty motor. In addition, since the casing and the outer rotor side protection end cover are added in the technology of the present invention, the overall product integrity and safety of the outer rotor DC brushless motor as an independent power output unit are improved on the one hand; The outer rotor DC brushless motor can have more flexible installation options and more flexible structure options in the direction of the power lead outlet and the mounting direction of the base and the specific fixing structure. The technical external rotor DC brushless motor can only be used on the side of the stator protection end cover. It can be used in all kinds of industrial machinery and equipment, automobiles, ships, home appliances, etc. And the solid shaft body of the outer rotor between the protective cover and the protective end cover is provided with a built-in forced air cooling solution of the fan blade, or a DC electronic circuit board box with an electric fan air cooling chamber is arranged in the casing The external forced air supply cooling technology solution effectively solves the key electric power in the DC control circuit board of the outer rotor DC brushless motor. The heat dissipation of the sub-component significantly improves the effective power and service life of the outer rotor DC brushless motor, further improving the integrity and reliability of the use as an independent motor product, thus further expanding the outer rotor DC brushless motor. A range of compatible alternative applications in rotor motors in a variety of powers. DRAWINGS
图 1 是本发明中采用以定子轴承支架内置两个轴承为内置式支 点, 外转子实心轴两端穿出保护端盖外的实施例剖面示图;  1 is a cross-sectional view showing an embodiment in which two bearings are built in a stator bearing bracket as a built-in fulcrum, and the outer ends of the outer rotor solid shaft are passed out of the protective end cover;
图 2是图 1实施例的整体外观示图;  Figure 2 is a view showing the overall appearance of the embodiment of Figure 1;
图 3 是本发明中采用以定子轴承支架内置两个轴承为内置式支 点, 外转子实心轴一端穿出外转子侧保护端盖外的实施例剖面示图; 图 4是图 3实施例的整体外观示图;  3 is a cross-sectional view showing an embodiment in which two bearings are built in a stator bearing bracket as a built-in fulcrum, and one end of the outer rotor solid shaft passes out of the outer rotor side protective end cover; FIG. 4 is an overall view of the embodiment of FIG. Appearance diagram;
图 5 是本发明中采用以装置在外转子侧保护端盖的轴承为一个 外置式支点,外转子实心轴一端穿出外转子侧保护端盖外的实施例剖 面示图;  Figure 5 is a cross-sectional view showing an embodiment in which the bearing for protecting the end cover on the outer rotor side is an external fulcrum, and one end of the solid inner shaft of the outer rotor passes through the outer rotor side protective end cover;
图 6是图 5实施例的整体外观示图;  Figure 6 is a view showing the overall appearance of the embodiment of Figure 5;
图 7 是本发明中采用以装置在外转子侧保护端盖的轴承为一个 外置式支点,外转子实心轴一端穿出定子保护端盖外的实施例剖面示 图;  Figure 7 is a cross-sectional view showing an embodiment in which the bearing for protecting the end cover on the outer rotor side is an external fulcrum, and one end of the solid inner shaft of the outer rotor passes through the outer protective cover of the stator;
图 8是图 7实施例的整体外观示图;  Figure 8 is a view showing the overall appearance of the embodiment of Figure 7;
图 9 是本发明中采用机壳上设置附带电风扇风冷室的强排送风 散热方案的实施例剖面示图;  Figure 9 is a cross-sectional view showing an embodiment of a strong-discharge air-dissipating scheme in which an air-cooling chamber with an electric fan is provided on a casing;
图 10是图 9实施例的整体外观示图;  Figure 10 is a view showing the overall appearance of the embodiment of Figure 9;
图 11是本发明中采用在外转子实心轴身套装风扇叶的一种强排 送风散热方案的实施例剖面示图;  Figure 11 is a cross-sectional view showing an embodiment of a strong exhaust air dissipating scheme in which a fan blade is placed on a solid shaft of an outer rotor in the present invention;
图 12是图 11实施例的整体外观示图。 具体实施方式 Figure 12 is a view showing the overall appearance of the embodiment of Figure 11; detailed description
下面以实施例和附图对本发明作进一步说明:  The invention is further illustrated by the following examples and the accompanying drawings:
在图 1和图 2实施例示图中,外转子直流无刷电动机包括定子线 圏总成 5, 定子轴承支架 11, 装在定子轴承支架 11内的轴承 10、 16, 定子保护端盖 6, 由外转子壳体 3、 永磁体 4、 外转子实心轴 8组成 的外转子总成, 直流电控线路板 12, 外转子实心轴 8—端固装在定 子轴承支架内的两个轴承 10、 16内, 在定子保护端盖 6边缘固装机 壳 2, 在机壳 2另一端置有外转子侧保护端盖 1, 外转子侧保护端盖 1中央制有通孔 15,外转子实心轴 8固装在外转子壳体 3—端穿出外 转子壳体 3和外转子侧保护端盖 1 中央通孔 15, 并穿出外转子侧保 护端盖 1外,在穿出外转子保护端盖 1外露出的可与其它构件连接形 成动力输出的外转子实心轴 8轴身制有凹槽 14; 在定子保护端盖 6 中央制有通孔 9, 外转子实心轴 8靠近定子保护端盖 6—端穿过定子 保护端盖 6中央通孔 9, 并穿出定子保护端盖 6外, 在穿出定子保护 端盖 6外露出可与其它构件连接形成动力输出的外转子实心轴 8轴身 制有凹槽 7, 在外转子侧保护端盖 1内侧置有垫圏 13, 在机壳 2面上 制有固装构件 17, 在定子保护端盖 6制有出线孔 18, 本实施例可适 合于在需要同轴双端动力输出的通风设备(如风幕机、 鼓风机)中采 用。  In the embodiment of FIGS. 1 and 2, the outer rotor DC brushless motor includes a stator coil assembly 5, a stator bearing bracket 11, a bearing 10, 16 mounted on the stator bearing bracket 11, and a stator protection end cover 6, An outer rotor assembly consisting of an outer rotor casing 3, a permanent magnet 4, and an outer rotor solid shaft 8, a DC electric control circuit board 12, and an outer rotor solid shaft 8 end is fixed in two bearings 10, 16 in the stator bearing bracket The casing 2 is fixed on the edge of the stator protection end cover 6, and the outer rotor side protection end cover 1 is disposed at the other end of the casing 2, and the outer rotor side protection end cover 1 is provided with a through hole 15 at the center, and the outer rotor solid shaft 8 is fixed. At the outer rotor housing 3 end, the outer rotor housing 3 and the outer rotor side protective end cover 1 central through hole 15 are passed through, and the outer rotor side protective end cover 1 is pierced, and is exposed outside the outer rotor protective end cover 1 The outer rotor solid shaft 8 which can be connected with other members to form a power output has a groove 14 formed on the shaft body; a through hole 9 is formed in the center of the stator protection end cover 6, and the outer rotor solid shaft 8 is adjacent to the stator protection end cover 6 end The stator protects the end cover 6 from the central through hole 9 and passes through the stator Outside the end cover 6, an outer rotor solid shaft 8 which is exposed outside the stator protection end cover 6 and which can be connected to other members to form a power output is formed with a groove 7 on the shaft body, and a pad 13 is disposed on the outer rotor side protection end cover 1 A fixing member 17 is formed on the surface of the casing 2, and a wire outlet hole 18 is formed in the stator protection end cover 6. This embodiment can be adapted to a ventilation device (such as an air curtain machine and a blower) that requires coaxial double-end power output. Used in).
在图 3和图 4实施例示图中,外转子直流无刷电动机包括定子线 圏总成 28, 定子轴承支架 27, 装在定子轴承支架内的轴承 24、 29, 定子保护端盖 38, 由外转子壳体 20, 永磁体 21、 外转子实心轴 30 组成的外转子总成, 直流电控线路板 23, 外转子实心轴 30—端固装 在定子轴承支架内的两个轴承 24、 29内, 在定子保护端盖 38边缘固 装机壳 37, 在机壳 37另一端置有外转子侧保护端盖 36, 外转子侧保 护端盖 36中央制有通孔 33, 在通孔 33圓周同心制有轴^室 35, 轴 承室 35内置有轴承 32,轴承室 35与轴承 32之间置有橡胶轴承套 31, 外转子实心轴 30固装在外转子壳体 20—端穿过外转子壳体 20, 穿 出轴承 32和通孔 33, 并穿出外转子侧保护端盖 36外, 在外露出的 外转子实心轴 30轴身制有凹槽 34, 定子保护端盖 38 紧贴直流电控 线路板关键元件部位涂有导热硅胶,兼作直流电控线路板关键元件散 热板 22, 外转子实心轴 30在穿过定子保护端盖 38外侧的轴身装有 风扇叶 26, 在风扇叶 26外侧装有保护罩 19, 保护罩 19制有通风口 25, 在外转子侧保护端盖 36制有带固装通孔 40的固装构件 39, 在 机壳 37制有出线口 41.本实施例尤其适合于汽车、 飞机、 化工业中 需要在转子轴动力输出端同侧安装而电源出线在另一端的电动机中 推广应用。 In the embodiment of FIGS. 3 and 4, the outer rotor DC brushless motor includes a stator coil assembly 28, a stator bearing bracket 27, and bearings 24, 29 mounted in the stator bearing bracket. The stator protection end cover 38 is composed of an outer rotor housing 20, a permanent magnet 21, an outer rotor solid shaft 30, an outer rotor assembly 23, a direct current control circuit board 23, and an outer rotor solid shaft 30-end fixed in the stator bearing bracket. In the two bearings 24, 29, a casing 37 is fixed on the edge of the stator protection end cover 38, and an outer rotor side protection end cover 36 is disposed at the other end of the casing 37, and a through hole 33 is formed in the center of the outer rotor side protection end cover 36. A shaft chamber 35 is concentrically formed on the circumference of the through hole 33. The bearing chamber 35 has a bearing 32 built therein. A rubber bearing sleeve 31 is disposed between the bearing chamber 35 and the bearing 32. The outer rotor solid shaft 30 is fixed to the outer rotor housing 20-end. Through the outer rotor housing 20, the bearing 32 and the through hole 33 are pierced, and the outer rotor side protective end cover 36 is passed out. The outer exposed solid shaft 30 is axially formed with a recess 34, and the stator protects the end cover 38. The key component of the DC electronic circuit board is coated with thermal silica gel, which also serves as the key component heat sink 22 of the DC electronic circuit board. The outer rotor solid shaft 30 is provided with a fan blade 26 on the shaft body passing through the outer side of the stator protection end cover 38. The outer side of the leaf 26 is provided with a protective cover 19, and the protective cover 19 is provided with a vent 25, which is secured on the outer rotor side. The end cap 36 is provided with a fixing member 39 with a fixed through hole 40, and the housing 37 is provided with an outlet 41. This embodiment is particularly suitable for the same side of the rotor shaft power output end in the automobile, aircraft, and chemical industries. Installation and power outlets are promoted in the motor at the other end.
在图 5和图 6实施例示图中,外转子直流无刷电动机包括定子线 圏总成 51, 定子轴承支架 45, 装在定子轴承支架内的轴承 46, 定子 保护端盖 50, 由外转子壳体 58, 永磁体 42, 外转子实心轴 56组成 的外转子总成, 直流电控线路板 44固装在定子保护端盖 50内侧, 在 定子保护端盖 50边缘固装接口 59, 机壳 59制有出线口 60, 直流电 控线路板 44出线(未画出 ) 穿过出线口 60, 与外部供电电源连接。 在机壳 59 另一端置有外转子侧保护端盖 57, 外转子侧保护端盖 57 中央制有通孔轴承室 53, 通孔轴承室 53内置有轴承 54 , 外转子实 心轴 56固装在外转子壳体 58—端穿过外转子壳体 58与通孔轴承室 53内置轴承 54套装 , 并穿过通孔轴承室 53内置轴承 54 , 穿出外 转子侧保护端盖 57外, 在外露出的外转子实心轴 56轴身制有凹槽 55, 定子保护端盖 50紧贴直流电控线路板关键元件部位涂有导热硅 胶, 兼作直流电控线路板关键元件散热板 43, 外转子实心轴 46另一 端装在定子轴承支架 45靠近定子保护端盖 50—侧的轴承 46内, 外 转子实心轴 56在穿过定子保护端盖 50外侧的轴身装有风扇叶 48, 在风扇叶 48外侧装有保护罩 49, 保护罩 49制有通风口 47, 在机壳 59底部置有固装机脚 52, 本实施例适合于需要落地式安装的通用机 器中推广应用。 In the embodiment of FIG. 5 and FIG. 6, the outer rotor DC brushless motor comprises a stator coil assembly 51, a stator bearing bracket 45, a bearing 46 mounted in the stator bearing bracket, a stator protection end cover 50, and an outer rotor shell. The outer rotor assembly consisting of the body 58, the permanent magnet 42 and the outer rotor solid shaft 56, the DC electric control circuit board 44 is fixed on the inner side of the stator protection end cover 50, and the interface 59 is fixed at the edge of the stator protection end cover 50, and the casing 59 is manufactured. There is an outlet 60, and an outgoing line (not shown) of the DC control board 44 passes through the outlet 60 and is connected to an external power supply. An outer rotor side protective end cover 57 is disposed at the other end of the casing 59, and a through hole bearing chamber 53 is formed in the center of the outer rotor side protective end cover 57. The through hole bearing chamber 53 has a bearing 54 built therein, and the outer rotor solid shaft 56 is fixedly mounted. The rotor housing 58-end is fitted through the outer rotor housing 58 and the through-hole bearing chamber 53 built-in bearing 54, and passes through the through-hole bearing chamber 53 built-in bearing 54, and passes out of the outer rotor-side protective end cover 57, and is exposed outside. The outer rotor solid shaft 56 has a groove 55 formed on the shaft body, and the stator protection end cover 50 is closely attached to the key component of the DC electric control circuit board, and is coated with a thermal conductive silica gel, which also serves as a key component heat sink plate 43 of the DC electric control circuit board, and the other end of the outer rotor solid shaft 46 Mounted in the bearing 46 of the stator bearing bracket 45 near the side of the stator protection end cover 50, the outer rotor solid shaft 56 is provided with a fan blade 48 on the shaft body passing outside the stator protection end cover 50, and is protected outside the fan blade 48. The cover 49, the protective cover 49 is provided with a vent 47, and the fixed foot 52 is disposed at the bottom of the casing 59. This embodiment is suitable for popularization and application in a general-purpose machine requiring floor-standing installation.
在图 7和图 8实施例示图中,外转子直流无刷电动机包括定子线 圏总成 71, 定子轴承支架 67, 装在定轴承支架内的轴承 66, 定子保 护端盖 63, 由外转子壳体 69, 永磁体 68, 外转子实心轴 72组成的 外转子总成, 在定子保护端盖 63边缘固装机壳 62, 在机壳 62另一 端置有外转子侧保护端盖 78, 外转子侧保护端盖 78中央制有通孔轴 室 76, 通孔轴 室 76内置有轴 7| 74, 外转子实心轴 72固装在外 转子壳体 69—端穿过外转子壳体 69, 插穿在外转子侧保护端盖 78 通孔轴承室 76的轴承 74内,并延伸穿过外转子侧保护端盖 78外侧, 在穿过外转子侧保护端盖 78外侧的轴身套装有风扇叶 73, 在风扇叶 73外侧装有保护罩 77, 保护罩 77制有通风口 75, 机壳 62外侧设有 直流电控线路板盒体 84 , 直流电控线路板 83放置在直流电控线路板 盒体 84内, 机壳 62与直流电控线路板盒体 84之间制有出线口 61 , 定子线圏总成 71 出线 (未画出) 穿过出线口 61 与直流电控线路板 83连接, 直流电控线路板盒体 84制有出线口 85 , 直流电控线路板 83电源引线(未画出) 穿过出线口 85与外部供电电源连接, 直流电 控线路板盒体 84对应直流电控线路板 8 3关键电子元件散热板 82下 侧制有风冷室 81 , 风冷室 81与装有风扇叶 73的外转子保护端盖 78 外侧鼓风室 79之间设有鼓风口 80 , 风冷室 81侧壁制有通风口 86 , 外转子实心轴 72另一端装在定子轴^支架 67靠近定子保护端盖 63 一侧的轴承 66内, 并延伸穿过轴承 66和定子保护端盖 63的中央通 孔 65 , 穿出定子保护端盖 63外, 在外露出的外转子实心轴 72轴身 制有凹槽 64 , 在机壳 62底部置有固装机脚 70 , 本实施例尤其适合于 重负荷的电动机中推广应用。 In the embodiment of FIGS. 7 and 8, the outer rotor DC brushless motor includes a stator coil assembly 71, a stator bearing bracket 67, a bearing 66 mounted in the fixed bearing bracket, a stator protection end cover 63, and an outer rotor housing. The outer rotor assembly consisting of the body 69, the permanent magnet 68 and the outer rotor solid shaft 72, the casing 62 is fixed at the edge of the stator protection end cover 63, and the outer rotor side protection end cover 78 is disposed at the other end of the casing 62, and the outer rotor side The protective end cap 78 is centrally provided with a through hole shaft chamber 76. The through hole shaft chamber 76 has a shaft 7|74 built therein, and the outer rotor solid shaft 72 is fixed to the outer rotor housing 69-end through the outer rotor housing 69, and is inserted outside. The rotor side protection end cover 78 is disposed in the bearing 74 of the through hole bearing chamber 76 and extends through the outer side of the outer rotor side protection end cover 78, and the fan body 73 is disposed on the shaft body passing through the outer rotor side protection end cover 78. The outer side of the fan blade 73 is provided with a protective cover 77, and the protective cover 77 is provided with a vent 75, and the outer side of the casing 62 is provided The DC electric control circuit board box 84 and the DC electric control circuit board 83 are placed in the DC electric control circuit board box 84. The outlet 62 is formed between the casing 62 and the DC electric control circuit board box 84, and the stator winding assembly 71 is out. (not shown) is connected to the DC electric control circuit board 83 through the outlet 61, the DC control circuit board casing 84 is provided with an outlet 85, and the DC electric control board 83 power supply lead (not shown) passes through the outlet 85 and the outside. The power supply is connected, the DC control circuit board box 84 corresponds to the DC power control circuit board. The key electronic component heat dissipation board 82 has an air cooling chamber 81, an air cooling chamber 81 and an outer rotor protection end cover 78 with a fan blade 73. A blast port 80 is disposed between the outer blast chambers 79, a vent 86 is formed on the side wall of the air-cooling chamber 81, and the other end of the outer rotor solid shaft 72 is mounted on the bearing 66 of the stator shaft bracket 67 near the stator protection end cover 63. And extending through the central through hole 65 of the bearing 66 and the stator protection end cover 63, and extending out of the stator protection end cover 63, the externally exposed outer rotor solid shaft 72 is formed with a groove 64 on the shaft body, and is disposed at the bottom of the casing 62. There are fixed machine feet 70, this embodiment is especially suitable for heavy burden The motor application.
本发明也可按另一个实施方式设计出另一种外置式独立强制送 风技术方案结构的外转子直流无刷电动机, 参见图 9和图 10 , 在机 壳 93外侧设有直流电控线路板盒体 88 , 直流电控线路板 89放置在 直流电控线路板盒体 88内, 机壳 93与直流电控线路板盒体 88之间 制有出线口 92 , 定子线圏总成 94 出线(未画出) 穿过出线口 92与 直流电控线路板 89连接, 直流电控线路板盒体 88制有出线口 96 , 直流电控线路板 89电源引线(未画出)穿过出线口 96与外部供电电 源连接, 机壳 93与直流电控线路板盒体 88对应直流电控线路板 89 关键电子元件散热板 90下侧制有风冷室 95 , 风冷室 95制有通风口 97 , 风冷室 95 内装有电风扇 91 , 运转时, 电风扇 91 可以从通风口 97吸入凉风, 强制性吹送到关键电子元件散热板 90面上, 将关键电 子元件散热板 90面上的积热带走,从风冷室 95另一端的通风口(未 画出)带走, 本实施例尤其适合于调速比大重负荷的调速电动机中推 广应用。 The present invention can also design another external rotor DC brushless motor with an external independent forced air supply technical solution structure according to another embodiment. Referring to FIG. 9 and FIG. 10, a DC electronic control circuit board box is arranged outside the casing 93. The body 88, the DC control circuit board 89 is placed in the DC electronic circuit board box 88, and the outlet 93 is formed between the casing 93 and the DC control circuit board box 88, and the stator winding assembly 94 is out of line (not shown). The DC control circuit board box 88 is provided with an outlet 96, and the DC power control board 89 power lead (not shown) is connected to the external power supply through the outlet 96, the machine is connected to the DC power control circuit board 89. The shell 93 and the DC electric control circuit board box 88 correspond to the DC electric control circuit board 89. The key electronic component heat sink 90 has an air cooling chamber 95 on the lower side thereof, and the air cooling chamber 95 has a vent opening. 97. The air-cooling chamber 95 is equipped with an electric fan 91. During operation, the electric fan 91 can suck the cool air from the vent 97, and is forcibly blown to the surface of the key electronic component heat sink 90, and the key electronic component heat sink 90 is The accumulated tropical belt is taken away from the vent (not shown) at the other end of the air-cooling chamber 95. This embodiment is particularly suitable for popularization and application in a speed regulating motor with a speed regulation ratio and a heavy load.
图 1 1和图 12示出了散热风扇叶和动力输出传递固装结构装置 在定子保护端盖同侧轴身的另一个内置式散热方案的实施例,外转子 实心轴 1 04在穿过定子保护端盖 99轴身装有风扇叶 105 , 在风扇叶 105外侧装有带通风口 101的保护罩 1 00 , 保护罩 100中央制有通孔 102 , 外转子实心轴 104延伸穿过保护罩 100通孔 102 , 在外露出通 孔 102外可与其它构件连接形成动力输出的外转子实心轴 104轴身, 制有凹槽 103 , 机壳 98制有出线口 106.  11 and 12 illustrate another embodiment of a built-in heat dissipation scheme for a cooling fan blade and a power output transmission fixed structure device on the same side shaft of the stator protection end cover, the outer rotor solid shaft 104 passing through the stator The protective end cover 99 is provided with a fan blade 105 on the shaft body, and a protective cover 100 with a vent 101 is disposed outside the fan blade 105. The protective cover 100 has a through hole 102 formed therein, and the outer rotor solid shaft 104 extends through the protective cover 100. The through hole 102, outside the outer through hole 102 can be connected with other members to form a power output of the outer rotor solid shaft 104 shaft body, a groove 103 is formed, the casing 98 is provided with a wire outlet 106.
当然,本发明中外转子实心轴身上制有的动力输出传递固装结构 不局限于上述实施例的凹槽型式, 还可采用销键、 反牙螺纹、 穿轴销 釘、定位孔、扁块等电动机轴身动力输出传递固装型式,这样的变换, 均落在本发明的保护范围之内。  Of course, in the present invention, the power output transmission fixing structure formed on the solid shaft of the outer rotor is not limited to the groove type of the above embodiment, and pin keys, anti-thread threads, threading pins, positioning holes, flat blocks, etc. may be used. The motor shaft power output transmission type is such that the conversion is within the protection scope of the present invention.

Claims

1、 一种外转子直流无刷电动机, 它包括定子线圏总成, 定子轴 承支架,装在定子轴承支架内的轴承,定子保护端盖, 由外转子壳体、 永磁体、外转子实心轴组成的外转子总成和直流电控线路板, 外转子 实心轴一端固装在定子轴^支架的轴^内, 其特征在于: 在定子保护 端盖边缘固装机壳, 在机壳另一端置有外转子侧保护端盖。 1. An outer rotor DC brushless motor, comprising a stator coil assembly, a stator bearing bracket, a bearing mounted in the stator bearing bracket, a stator protection end cover, an outer rotor shell, a permanent magnet, and an outer rotor solid shaft The outer rotor assembly and the DC electric control circuit board are formed, and one end of the solid shaft of the outer rotor is fixed in the shaft of the stator shaft bracket, and the utility model is characterized in that: the shell is fixed on the edge of the stator protection end cover, and the other end of the casing is disposed The outer rotor side protects the end cap.
2、根据权力要求 1所述的外转子直流无刷电动机, 其特征在于: 所述的在外转子侧保护端盖中央制有通孔,外转子实心轴固装在外转 子壳体一端穿过外转子壳体和外转子侧保护端盖中央通孔,并穿出外 转子侧保护端盖外。  2. The outer rotor brushless DC motor according to claim 1, wherein: the outer rotor side protection end cover has a through hole at the center, and the outer rotor solid shaft is fixed at one end of the outer rotor housing through the outer rotor. The housing and the outer rotor side protect the central through hole of the end cover and pass out of the outer rotor side protection end cover.
3、根据权利要求 1所述的外转子直流无刷电动机, 其特征在于: 所述的外转子侧保护端盖中央制有通孔轴承室,通孔轴承室内置有轴 承, 外转子实心轴固装在外转子壳体一端穿过外转子壳体, 与通孔轴 承室内置轴承套装, 并穿过通孔轴承室和内置轴承, 穿出外转子侧保 护端盖外。  The outer rotor brushless DC motor according to claim 1, wherein: the outer rotor side protection end cover has a through hole bearing chamber in the center, the through hole bearing chamber has a built-in bearing, and the outer rotor solid shaft solid The outer rotor housing is mounted at one end of the outer rotor housing through the outer rotor housing, and the through-hole bearing chamber has a built-in bearing assembly, and passes through the through-hole bearing chamber and the built-in bearing, and passes out of the outer rotor-side protective end cover.
4、根据权利要求 1所述的外转子直流无刷电动机, 其特征在于: 所述的外转子侧保护端盖中央制有轴承室, 轴承室内置有轴承, 外转 子实心轴固装在外转子壳体一端穿过外转子壳体,插装在外转子侧保 护端盖轴^室的轴 内,外转子实心轴另一端装在定子轴^支架靠近 定子保护端盖一侧的轴^内,并延伸穿过靠近定子保护端盖一侧轴 7| 和定子保护端盖的中央通孔穿过定子保护端盖外。 The outer rotor brushless DC motor according to claim 1, wherein: the outer rotor side protection end cover has a bearing chamber in the center, the bearing chamber has a built-in bearing, and the outer rotor solid shaft is fixed on the outer rotor shell. One end of the body passes through the outer rotor casing, and is inserted into the shaft of the outer rotor side protection end cover shaft chamber, and the other end of the outer rotor solid shaft is mounted on the shaft of the stator shaft bracket adjacent to the side of the stator protection end cover, and extends A central through hole that passes through the side of the stator protection end cover 7 | and the stator protection end cover passes outside the stator protection end cover.
5、根据权利要求 1所述的外转子直流无刷电动机, 其特征在于: 所述的机壳制有出线口。 5. The outer rotor brushless DC motor according to claim 1, wherein: said casing has an outlet.
6、根据权利要求 1所述的外转子直流无刷电动机, 其特征在于: 所述的外转子实心轴,在穿过外转子侧保护端盖外侧的轴身装有风扇 叶, 在风扇叶外侧装有保护罩, 保护罩有通风口。  The outer rotor DC brushless motor according to claim 1, wherein: the outer rotor solid shaft is provided with a fan blade on a shaft body passing through the outer rotor side protection end cover, outside the fan blade It is equipped with a protective cover and the protective cover has a vent.
7、根据权利要求 1所述的外转子直流无刷电动机, 其特征在于: 所述的外转子实心轴, 在穿过定子保护端盖外侧的轴身装有风扇叶, 在风扇叶外侧装有保护罩, 保护罩制有通风口。  7. The outer rotor brushless DC motor according to claim 1, wherein: said outer rotor solid shaft is provided with a fan blade on a shaft body passing through the outer side of the stator protection end cover, and is mounted on the outer side of the fan blade. The protective cover has a vent.
8、 根据权利要求 1、 5所述的外转子直流无刷电动机, 其特征在 于: 所述的机壳外侧设有直流电控线路板盒体,机壳与直流电控线路 板盒体之间制有出线口, 直流电控线路板盒体制有出线口, 直流电控 线路板盒体在对应直流电控线路板关键电子元件散热板一侧制有风 冷室, 风冷室制有通风口, 风冷室内装有电风扇。  8. The outer rotor DC brushless motor according to claim 1, wherein: the outer casing of the casing is provided with a DC electric control circuit board box body, and the casing and the DC electric control circuit board box are formed. The outlet port, the DC electric control circuit board box system has an outlet port, and the DC electric control circuit board box has an air cooling chamber on the side of the key electronic component heat dissipation board corresponding to the DC electric control circuit board, and the air cooling chamber has a venting port, and the air cooling room is installed. There is an electric fan.
9、 根据权利要求 1、 5、 6、 7所述的外转子直流无刷电动机, 其 特征在于: 所述的机壳外侧设有直流电控线路板盒体, 机壳与直流电 控线路板盒体之间制有出线口, 直流电控线路板盒体制有出线口, 直 流电控线路板盒体对应直流电控线路板关键电子元件散热板一侧制 有风冷室,风冷室与装有风扇叶的保护端盖外侧鼓风室之间设有鼓风 口, 风冷室侧壁制有通风口。  9. The outer rotor DC brushless motor according to claim 1, 5, 6, and 7, wherein: the outer casing is provided with a DC electronically controlled circuit board box, the casing and the DC electronically controlled circuit board box. There is an outlet port between them, the DC electric control circuit board box system has an outlet port, and the DC electric control circuit board box body corresponds to the DC electronic control circuit board. The key electronic components of the heat dissipation plate are provided with an air cooling chamber, the air cooling chamber and the fan blade. A blasting port is arranged between the outer blast chambers of the protective end cover, and a venting opening is formed on the side wall of the air cooling chamber.
10、 根据权利要求 6、 7、 9所述的外转子直流无刷电动机, 其特 征在于: 所述的外转子实心轴延伸出保护罩。  10. An outer rotor brushless DC motor according to claims 6, 7 and 9, wherein: said outer rotor solid shaft extends out of the protective cover.
11、根据权利要求 1所述的外转子直流无刷电动机,其特征在于: 所述的机壳置有固装构件。 11. An outer rotor brushless DC motor according to claim 1 wherein: The casing is provided with a fixed member.
12、根据权利要求 1所述的外转子直流无刷电动机,其特征在于: 所述的外转子侧保护端盖置有固装构件。  The outer rotor brushless DC motor according to claim 1, wherein said outer rotor side protective end cover is provided with a fixing member.
1 3、根据权利要求 2所述的外转子直流无刷电动机,其特征在于: 在所述的外转子侧保护端盖中央通孔内侧置有垫圏。  The outer rotor brushless DC motor according to claim 2, wherein a spacer is disposed inside the center through hole of the outer rotor side protection end cover.
14、根据权利要求 2所述的外转子直流无刷电动机,其特征在于: 在所述的外转子侧保护端盖中央通孔圓周同心制有轴承室,轴承室内 置有轴承, 轴承室与轴承之间置有弹性轴承套。  The outer rotor brushless DC motor according to claim 2, wherein: a bearing chamber is concentrically formed on a circumference of the central through hole of the outer rotor side protection end cover, and the bearing chamber has a bearing, a bearing chamber and a bearing. An elastic bearing sleeve is placed between them.
PCT/CN2010/074643 2009-11-25 2010-06-28 Outer rotor brushless dc motor WO2011063651A1 (en)

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