WO2011055377A1 - A novel process for the preparation of prostaglandins and intermediates thereof - Google Patents

A novel process for the preparation of prostaglandins and intermediates thereof Download PDF

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Publication number
WO2011055377A1
WO2011055377A1 PCT/IN2009/000730 IN2009000730W WO2011055377A1 WO 2011055377 A1 WO2011055377 A1 WO 2011055377A1 IN 2009000730 W IN2009000730 W IN 2009000730W WO 2011055377 A1 WO2011055377 A1 WO 2011055377A1
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compound
formula
group
alkyl
och
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PCT/IN2009/000730
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French (fr)
Inventor
Chandrashekar Aswathanarayanappa
Pullela Venkata Srinivas
Divya Kangath
Thilak Gregory Soundararajan
Anegondi Sreenivasa Prasad
Suriyan Masinaickenpatty Raghavendran
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Biocon Limited
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Priority to EP09851063A priority Critical patent/EP2496553A4/en
Priority to US13/503,192 priority patent/US20120209011A1/en
Priority to CA2777352A priority patent/CA2777352A1/en
Priority to RU2012122367/04A priority patent/RU2012122367A/en
Publication of WO2011055377A1 publication Critical patent/WO2011055377A1/en

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D307/00Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom
    • C07D307/77Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom ortho- or peri-condensed with carbocyclic rings or ring systems
    • C07D307/93Heterocyclic compounds containing five-membered rings having one oxygen atom as the only ring hetero atom ortho- or peri-condensed with carbocyclic rings or ring systems condensed with a ring other than six-membered
    • C07D307/935Not further condensed cyclopenta [b] furans or hydrogenated cyclopenta [b] furans
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/557Eicosanoids, e.g. leukotrienes or prostaglandins
    • A61K31/5575Eicosanoids, e.g. leukotrienes or prostaglandins having a cyclopentane, e.g. prostaglandin E2, prostaglandin F2-alpha
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61PSPECIFIC THERAPEUTIC ACTIVITY OF CHEMICAL COMPOUNDS OR MEDICINAL PREPARATIONS
    • A61P27/00Drugs for disorders of the senses
    • A61P27/02Ophthalmic agents
    • A61P27/06Antiglaucoma agents or miotics
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C405/00Compounds containing a five-membered ring having two side-chains in ortho position to each other, and having oxygen atoms directly attached to the ring in ortho position to one of the side-chains, one side-chain containing, not directly attached to the ring, a carbon atom having three bonds to hetero atoms with at the most one bond to halogen, and the other side-chain having oxygen atoms attached in gamma-position to the ring, e.g. prostaglandins ; Analogues or derivatives thereof
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2601/00Systems containing only non-condensed rings
    • C07C2601/06Systems containing only non-condensed rings with a five-membered ring
    • C07C2601/08Systems containing only non-condensed rings with a five-membered ring the ring being saturated

Definitions

  • the present invention relates to a novel process for the preparation of prostaglandins and prostaglandin analogues.
  • the present invention further relates to novel synthetic intermediates that are used in the preparation of prostaglandins and prostaglandin analogues.
  • Glaucoma is an eye disorder characterized by increased intraocular pressure and gradual loss of the visual field.
  • An abnormally high intraocular pressure is commonly known to be detrimental to the eye, and there are clear indications that, in glaucoma patients, this probably is the most important factor causing degenerative changes in the retina. Unless treated successfully glaucoma will lead to blindness sooner or later, its course towards that stage is typically slow with progressive loss of the vision.
  • WO 90/02553 describes the use of prostaglandin derivatives of PGA, PGB, PGD, PGE and PGF, in which the omega chain has been modified with the common feature of containing a ring structure, for the treatment of glaucoma or ocular hypertension.
  • the invention relates also to ophthalmic compositions, containing an active amount of these prostaglandin derivatives, and the manufacture of such compositions.
  • WO 93/00329 describes the novel process for the preparation of 13, 14-dihydro-15(R)-17-phenyl-18, 19, 20-trinor- -PGF2a esters.
  • the present invention is to provide a novel process for the preparation of prostaglandins and prostaglandin analogues in good yield, in large amounts and with desired purity.
  • the present process minimizes the formation of impurities Further, this invention provides process for the preparation of novel intermediates used in the preparation of prostaglandins and their analogues.
  • First objective of the present invention is to provide a process for preparation of prostaglandins.
  • Second objective of the present invention is to provide a process for preparation of prostaglandins and also a process to prepare its intermediates.
  • the present invention is in relation to a process for preparing compound of formula
  • R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-Ce alkyl, halo and CF3; and (CH2) n OR 2 wherein n is from 1 to 3 and R 2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-Ce alkyl, halo and CF 3 ; and R 1 is selected from OR 3 and NHR 3 wherein R 3 is Ci-
  • C 6 alkyl, H, and dashed lines ( ) represents a double bond or a single bond comprises; a), reacting compound of formula T with haloalkane or ethylamine,
  • R described as above, dashed line represents single or double bonds
  • the present invention is in relation to a process for preparing compound of formula; wherein R is selected from the group consisting of C1-C7 alkyl; C7- Ci7 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CH2)nOR 2 wherein n is from 1 to 3 and R 2 represents a C6-C1 0 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-Ce alkyl, halo and CF3; and R 1 is selected from OR 3 and NHR 3 wherein R 3 is C1-C6 alkyl, H, and dashed lines (
  • )represents a double bond or a single bond comprises; a), reacting compound of formula T with haloalkane or ethylamine,
  • R described as above, dashed line represents single or double bonds
  • deprotection is done using cerium (III) chloride heptahydrate and sodium iodide in the presence of organic solvent.
  • organic solvent is selected from a group comprising acetonitrile, ethanol, methanol, acetone and isopropyl alcohol.
  • compound K is any one of following compound;
  • process for the preparation of compound of formula T comprises;
  • Y is selected from the group consisting of alkyl, aryl wherein aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CH JnOR 2 wherein n is from 1 to 3 and R 2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3 in the presence of organic solvent to form compound of formula 'C
  • R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF 3 ; and (CH 2 )nOR 2 wherein n is from 1 to 3 and R 2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-C 6 alkyl, halo and CR3 and P is as described above, c) .
  • R described as above, R 4 and R 5 represents,
  • organic solvent is selected from a group comprising of alcohols, esters, tetrahydrofuran, pet ether, hexane, acetone and acetonitrile.
  • said alcohols are selected from Ci to C 4 alcohols.
  • esters are selected from ethyl acetate or butyl acetate.
  • base is selected from potassium carbonate, sodium carbonate or sodium bi carbonate.
  • the present invention is in relation to a compound of formula
  • the present invention is in relation to a compound of formula
  • the present invention is in relation to a compound of formula
  • the present invention is in relation to a compound of formula
  • the present invention is in relation to a compound
  • the present invention provides a process for the preparation of prostaglandins and prostaglandin analogues. Ideally the synthetic route will be generally applicable to a variety of prostaglandin compounds and will provide high yields. Accordingly, the present invention provides a process for the preparation of prostaglandins and prostaglandin analogues having the formula (K):
  • R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CHa)nOR 2 wherein n is from 1 to 3 and R 2 represents a C6-C 10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and R 1 is selected from OR 3 and NHR 3 wherein R 3 is Ci- C6 alkyl, H; and dashed lines represents a double bond or a single bond.
  • the following scheme 1 shows the synthesis of prostaglandins of formula (K) starting from Corey lactone.
  • the present invention provides a process for the preparation of prostaglandins and prostaglandin analogues. Ideally the synthetic route will be generally applicable to a variety of prostaglandin compounds and will provide high yields. Accordingly, the present invention provides a process for the preparation of prostaglandins and prostaglandin analogues having the formula (K) :
  • R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-C 6 alkyl, halo and CF3; and (Cl jnOR 2 wherein n is from 1 to 3 and R 2 represents a C6-C 10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-C 6 alkyl, halo and CF3; and R 1 is selected from OR 3 and NHR 3 wherein R 3 is Ci- Ce alkyl, H; and formula (a) represents a double bond or a single bond.
  • P is selected from the group consisting of COX; wherein X represents CI to C6 alkyl, C6-C10 aryl which may be un substituted or substituted with one to three substituents independently selected from the group consisting of halo, CI to C6 alkyl, unsubstituted C6 to CIO aryl; the process comprising subjecting a compound of formula (A)
  • the present method of oxidation of the compound of formula (A) using dimethylsulphoxide, oxalyl chloride and triethylamine is a controllable reaction, minimizing the formation of acid.
  • the aldehyde (B) in solution obtained in this step can be employed in the subsequent step without isolating aldehyde.
  • the process comprising subjecting a compound of formula (C)
  • reagent for the reduction of oxo (C) compound to alcohol (D) is borane ⁇ , ⁇ '-diethylailine complex in the presence of a chairal oxazaborolidine catalyst ("Corey catalyst").
  • Corey catalyst a chairal oxazaborolidine catalyst
  • the use of borane ⁇ , ⁇ '-diethylailine complex with a Corey catalyst is preferred because the reaction takes place with excellent selectivity. In fact, a marked improvement in selectivity is observed when compared with reaction using borane-dimethylsulphide complex.
  • alkoxyalkoxyalkyl protecting groups in the present process has a particular advantage compared with the prior art process employing benzoyl and para-phenylbenzoyl protecting groups because alkoxyalkoxyalkyl protecting groups are stable to the subsequent reduction reaction with e.g. DIBAL-H (diisobutylaluminium hydride).
  • Alkoxyalkoxyalkyl protecting groups have further advantage in that they generally increase the lipophilic character of the molecule, so that their derivatives are readily soluble in organic solvents.
  • R, R 4 and R 5 represents as described above the process comprising hydrogenating a compound formula (F) using palladium on carbon in the presence of ethyl acetate as solvent.
  • a process for the production of a compound of formula (H) wherein the dashed line represents a double bond or a single bond; R, R 4 and R 5 represents as described above - the process comprising reducing the lactone oxo group a compound formula (G) using DIBAL-H (diisobutylaluminium hydride) in the presence of tetrahydrofuran.
  • DIBAL-H diisobutylaluminium hydride
  • R, R 4 and R 5 represents as described above the process comprising subjecting a compound of formula (H) to a Wittig reaction with (4-carboxybutyl)triphenylphosphonium bromide using sodium hexamethyldisilazane (NaHMDS) as a base and tetrahydrofuran as solvent.
  • NaHMDS sodium hexamethyldisilazane
  • the advantage of the present method of Wittig reaction using sodium hexamethyldisilazane (NaHMDS) is improvement in the yield compared to potassium-tert-butoxide.
  • the other advantage of using alkoxyalkoxyalkyl protecting groups in the Wittig reaction is that the formation of desired czs-isomer is favored.
  • R, R 4 and R 5 represents as described above and R 1 is selected from OR 3 and NHR 3 wherein R 3 is Ci-Ce alkyl, H; the process comprising subjecting a compound of formula (I) to reaction with an alkyl halide of formula, R'-X wherein R' represents CI to C6 alkyl groups or C3 to C8 cycloalkyl groups and X represents halogens such as chloro, bromo, or iodo, in the presence of DBU (1,8- Diazabicyclo[5.4.0]undec-7-ene) and acetone as solvent.
  • R'-X alkyl halide of formula, R'-X wherein R' represents CI to C6 alkyl groups or C3 to C8 cycloalkyl groups and X represents halogens such as chloro, bromo, or iodo, in the presence of DBU (1,8- Diazabicyclo[5.4.0]undec-7-ene) and ace
  • R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-Ce alkyl, halo and CR3; and (CH2) n OR 2 wherein n is from 1 to 3 and R 2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and R 1 is selected from OR 3 and NHR 3 wherein R 3 is Ci- C6 alkyl, H; the dashed line represents a double bond or a single bond.
  • the process comprising deprotection of hydroxy! groups in compound of formula (J), by using cerium chloride and sodium iodide in the presence of acetonitrile as solvent at reflux temperatures.
  • the process of the present invention is particularly applicable for the production of prostaglandins and prostaglandin analogues.
  • the process is particularly useful for the production of compounds selected the group consisting of
  • the present invention provides a process for the production of Latanoprost, Bimatoprost and Travoprost as mentioned below in scheme 2 and scheme 3.
  • MTBE refers to methyl t-butyl ether.
  • TLC refers to thin-layer chromatography.
  • THF refers to tetrahydrofuran.
  • THP refers to tetrahydropyranyl
  • NaHMDS refers to sodium hexamethyldisilazane.
  • MEM Chloride refers to 2-methoxyethoxymethyl chloride.
  • DIBAL-H refers to disiobutylaluminium hydride.
  • DBU refers to l,8-Diazabicyclo[5.4.0]undec-7-ene.
  • RT refers to room temperature
  • ACN refers to acetonitrile.
  • CeC13 refers to Cerium chloride
  • Nal refers to sodium Iodide.
  • g refers to gram v refers to volume h refers to hours .
  • DMSO dimethylsulphoxide
  • DEANB refers to Borane ⁇ , ⁇ '-diethylaniline complex
  • Chromatography (column and flash chromatography) refers to
  • the layer was concentrated under reduced pressure to obtain crude Bimatoprost.
  • the crude Bimatoprost was purified by column chromatography method. The pure fractions from the column were pooled and concentrated to syrup stage and the product was crystallized by using diethyl ether.
  • the product Bimatoprost obtained was of purity greater than 99 % (4 g).

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Abstract

This invention relates to novel process for the preparation of prostaglandin compounds having formula (K), wherein R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CH2)nOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and R1 is selected from OR3 and NHR3 wherein R3 is C1-C6 alkyl, H; and dashed lines represents a double bond or a single bond, is disclosed. Novel intermediates are also disclosed.

Description

W
A NOVEL PROCESS FOR THE PREPARATION OF PROSTAGLANDINS AND INTERMEDIATES THEREOF
FIELD OF THE INVENTION
The present invention relates to a novel process for the preparation of prostaglandins and prostaglandin analogues. The present invention further relates to novel synthetic intermediates that are used in the preparation of prostaglandins and prostaglandin analogues. BACKGROUND AND PRIOR ART OF THE INVENTION
Ocular hypertension and glaucoma can be effectively controlled using prostaglandin related drugs. Glaucoma is an eye disorder characterized by increased intraocular pressure and gradual loss of the visual field. An abnormally high intraocular pressure is commonly known to be detrimental to the eye, and there are clear indications that, in glaucoma patients, this probably is the most important factor causing degenerative changes in the retina. Unless treated successfully glaucoma will lead to blindness sooner or later, its course towards that stage is typically slow with progressive loss of the vision.
WO 90/02553 describes the use of prostaglandin derivatives of PGA, PGB, PGD, PGE and PGF, in which the omega chain has been modified with the common feature of containing a ring structure, for the treatment of glaucoma or ocular hypertension. The invention relates also to ophthalmic compositions, containing an active amount of these prostaglandin derivatives, and the manufacture of such compositions. WO 93/00329 describes the novel process for the preparation of 13, 14-dihydro-15(R)-17-phenyl-18, 19, 20-trinor- -PGF2a esters.
The present invention is to provide a novel process for the preparation of prostaglandins and prostaglandin analogues in good yield, in large amounts and with desired purity. The present process minimizes the formation of impurities Further, this invention provides process for the preparation of novel intermediates used in the preparation of prostaglandins and their analogues.
OBJECTIVES OF THE INVENTION First objective of the present invention is to provide a process for preparation of prostaglandins.
Second objective of the present invention is to provide a process for preparation of prostaglandins and also a process to prepare its intermediates. STATEMENT OF THE INVENTION
Accordingly, the present invention is in relation to a process for preparing compound of formula;
Figure imgf000003_0001
wherein R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-Ce alkyl, halo and CF3; and (CH2)nOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-Ce alkyl, halo and CF3; and R1 is selected from OR3 and NHR3 wherein R3 is Ci-
C6 alkyl, H, and dashed lines ( )represents a double bond or a single bond comprises; a), reacting compound of formula T with haloalkane or ethylamine,
Figure imgf000004_0001
Wherein, R described as above, dashed line represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H, R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H to form compound of formula 'J' and,
Figure imgf000004_0002
Wherein, R, R1- dashed line, R4 and R5 as described above; and b). deprotecting compound of formula 'J'; A compound of formula;
Figure imgf000004_0003
Wherein R described as above, R4 and R5 represents, R4 =
Figure imgf000005_0001
CH2OCH2CH2CH2CH3, R5=H; a compound of formula;
Figure imgf000005_0002
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH20CH2CH2CH2CH3; R4 =H, R5=CH20CH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H; a compound of formula;
Figure imgf000005_0003
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H, R5=CH20CH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H; a
compound of formula;
Figure imgf000006_0001
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H, R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H; and a compound
Figure imgf000006_0002
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H, R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H
DETAILED DESCRIPTION
The present invention is in relation to a process for preparing compound of formula;
Figure imgf000007_0001
wherein R is selected from the group consisting of C1-C7 alkyl; C7- Ci7 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CH2)nOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-Ce alkyl, halo and CF3; and R1 is selected from OR3 and NHR3 wherein R3 is C1-C6 alkyl, H, and dashed lines (
)represents a double bond or a single bond comprises; a), reacting compound of formula T with haloalkane or ethylamine,
Figure imgf000007_0002
Wherein, R described as above, dashed line represents single or double bonds, R4 and RS represents, R4 = R5=CH20CH2CH2CH2CH3; R4 =H, R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H to form compound of formula £J' and,
Figure imgf000008_0001
Wherein, R, R1- dashed line, R4 and R5 as described above; and b). deprotecting compound of formula 'J'.
In another embodiment of the invention deprotection is done using cerium (III) chloride heptahydrate and sodium iodide in the presence of organic solvent.
In yet another embodiment of the invention organic solvent is selected from a group comprising acetonitrile, ethanol, methanol, acetone and isopropyl alcohol. In still another embodiment of the invention the compound K is any one of following compound;
Figure imgf000008_0002
■r
Figure imgf000009_0001
In still another embodiment of the invention process for the preparation of compound of formula T comprises;
5 a). Reacting compound of formula 'A'
Figure imgf000009_0002
with dimethylsulphoxide, oxalylchloride and triethylamine in the presence of organic solvent to get compound of formula 'Β', wherein P is selected from the group consisting of COX; in which X represents CI to 10 C6 alkyl, C6-C10 aryl which may be substituted or unsubstituted with one to three substituents independently selected from the group consisting of halo, CI to C6 alkyl, unsubstituted C6 to CIO aryl,
Figure imgf000009_0003
reacting compound of formula 'B' with
Figure imgf000010_0001
Wherein Y is selected from the group consisting of alkyl, aryl wherein aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CH JnOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3 in the presence of organic solvent to form compound of formula 'C
Figure imgf000010_0002
OP wherein R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CH2)nOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-C6 alkyl, halo and CR3 and P is as described above, c) . by selective reduction of compound 'C using Borane Ν,Ν'- diethylaniline complex in the presence of Corey catalyst to compound
Figure imgf000011_0001
Wherein P and R are as described above, d) . deprotecting compound of formula D using base in organic solvent to get compound of formula E,
Figure imgf000011_0002
e) . hydroxyl groups of compound E further protected to form compound of formula F,
Figure imgf000011_0003
Wherein R described as above, R4 and R5 represents,
R4 = R5--CH2OCH2CH2CH2CH3; R4 =H, R5=CH20CH2CH2CH2CH3;
R4 = CH2OCH2CH2CH2CH3, R5=H
f) . compound of formula F optionally hydrogenated using palladium on carbon in the presence of organic solvent, further reducing the oxo group of this compound reduced to compound of formula H
DIBAL-H in the presence of organic solvent,,
Figure imgf000012_0001
wherein the dashed line represents a double bond or a single bond; R, R4 and R5 represents as described above g). compound of formula H further reacted with compound of formula PPh3(CH2)4COOH in the presence of NaHMDS in organic solvent
In still another embodiment of the invention organic solvent is selected from a group comprising of alcohols, esters, tetrahydrofuran, pet ether, hexane, acetone and acetonitrile.
In still another embodiment of the invention said alcohols are selected from Ci to C4 alcohols.
In still another embodiment of the invention said esters are selected from ethyl acetate or butyl acetate.
In still another embodiment of the invention base is selected from potassium carbonate, sodium carbonate or sodium bi carbonate.
The present invention is in relation to a compound of formula;
Figure imgf000013_0001
Wherein R described as above, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H, R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH33 R5=H
The present invention is in relation to a compound of formula;
Figure imgf000013_0002
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H, R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H.
The present invention is in relation to a compound of formula;
Figure imgf000014_0001
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3 R4 =H, R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H
The present invention is in relation to a compound of formula;
Figure imgf000014_0002
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 =
Figure imgf000014_0003
R4 =H, R5=CH20CH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H
The present invention is in relation to a compound
Figure imgf000015_0001
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H, R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H
The present invention provides a process for the preparation of prostaglandins and prostaglandin analogues. Ideally the synthetic route will be generally applicable to a variety of prostaglandin compounds and will provide high yields. Accordingly, the present invention provides a process for the preparation of prostaglandins and prostaglandin analogues having the formula (K):
Figure imgf000015_0002
wherein R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CHa)nOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and R1 is selected from OR3 and NHR3 wherein R3 is Ci- C6 alkyl, H; and dashed lines represents a double bond or a single bond. The following scheme 1 shows the synthesis of prostaglandins of formula (K) starting from Corey lactone.
Figure imgf000017_0001
 The present invention provides a process for the preparation of prostaglandins and prostaglandin analogues. Ideally the synthetic route will be generally applicable to a variety of prostaglandin compounds and will provide high yields. Accordingly, the present invention provides a process for the preparation of prostaglandins and prostaglandin analogues having the formula (K) :
Figure imgf000018_0001
wherein R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-C6 alkyl, halo and CF3; and (Cl jnOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-C6 alkyl, halo and CF3; and R1 is selected from OR3 and NHR3 wherein R3 is Ci- Ce alkyl, H; and formula (a) represents a double bond or a single bond.
In one of the aspects of present invention, there is provided a process for the production of a compound of formula (B) :
Figure imgf000018_0002
wherein P is selected from the group consisting of COX; wherein X represents CI to C6 alkyl, C6-C10 aryl which may be un substituted or substituted with one to three substituents independently selected from the group consisting of halo, CI to C6 alkyl, unsubstituted C6 to CIO aryl; the process comprising subjecting a compound of formula (A)
Figure imgf000019_0001
where P represents as described above to an oxidation reaction using dimethylsulphoxide, oxalylchloride and triethylamine (Swern oxidation). Dimethylsulphoxide is activated by using oxalylchloride and dichloromethane as solvent. The aldehyde thus obtained (which is in dichloromethane) is taken for the next stage.
Advantageously, in the present method of oxidation of the compound of formula (A) using dimethylsulphoxide, oxalyl chloride and triethylamine (Swern oxidation), is a controllable reaction, minimizing the formation of acid. The aldehyde (B) in solution obtained in this step can be employed in the subsequent step without isolating aldehyde.
In a further aspect of present invention, there is provided a process for production of a compound of formula (D):
Figure imgf000020_0001
wherein R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CH2)nOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3 ; and P represents as described above. the process comprising subjecting a compound of formula (C)
Figure imgf000020_0002
OP wherein P and R represent as described above. to a selective reduction reaction using Borane N,N'-diethylaniline complex. The side chain oxo group (C) is reduced selectively to alcohol (D) by using Borane Ν,Ν'-diethylaniline complex in the presence of a chairal oxazaborolidine catalyst ("Corey catalyst") to achieve desired isomer.
The advantage of the present method of selective reduction using Borane Ν,Ν'-diethylaniline complex in the presence of a chairal oxazaborolidine catalyst ("Corey catalyst") is to achieve greater selectivity towards the production of major amount of desired isomer. Any undesired isomer which may be formed may be separated by chromatographic techniques such as flash column chromatography.
Thus, preferred reagent for the reduction of oxo (C) compound to alcohol (D) is borane Ν,Ν'-diethylailine complex in the presence of a chairal oxazaborolidine catalyst ("Corey catalyst"). The use of borane Ν,Ν'-diethylailine complex with a Corey catalyst is preferred because the reaction takes place with excellent selectivity. In fact, a marked improvement in selectivity is observed when compared with reaction using borane-dimethylsulphide complex. According to another aspect of present invention, there is provided a process for the production of a compound of formula (F)
Figure imgf000021_0001
wherein R4and R5 is alkoxyalkoxyalkyl, R4=R5=CH2OCH2CH2OCH3; R4=H, R5= CH2OCH2CH OCH3; or R4= CH2OCH2CH2OCH3;, R5=H; and R represents as described above the process comprising protecting hydroxyl groups of a compound formula (E):
Figure imgf000021_0002
wherein R represents as described above. the hydroxyl groups are protected using alkoxyalkoxyalkyl group. The hydroxyl groups of compound (E) are protected by using 2- methoxyethoxymethyl chloride (MEM chloride).
The use of alkoxyalkoxyalkyl protecting groups in the present process has a particular advantage compared with the prior art process employing benzoyl and para-phenylbenzoyl protecting groups because alkoxyalkoxyalkyl protecting groups are stable to the subsequent reduction reaction with e.g. DIBAL-H (diisobutylaluminium hydride). Alkoxyalkoxyalkyl protecting groups have further advantage in that they generally increase the lipophilic character of the molecule, so that their derivatives are readily soluble in organic solvents.
According to another aspect of present invention, there is provided a process for the production of a compound of formula (G):
Figure imgf000022_0001
wherein the dashed line represents a double bond or a single bond; R, R4 and R5 represents as described above the process comprising hydrogenating a compound formula (F) using palladium on carbon in the presence of ethyl acetate as solvent.
According to another aspect of present invention, there is provided a process for the production of a compound of formula (H) :
Figure imgf000023_0001
wherein the dashed line represents a double bond or a single bond; R, R4 and R5 represents as described above - the process comprising reducing the lactone oxo group a compound formula (G) using DIBAL-H (diisobutylaluminium hydride) in the presence of tetrahydrofuran.
According to another aspect of present invention, there is provided a process for the production of a compound of formula (I):
Figure imgf000023_0002
wherein the dashed line represents a double bond or a single bond; R, R4 and R5 represents as described above the process comprising subjecting a compound of formula (H) to a Wittig reaction with (4-carboxybutyl)triphenylphosphonium bromide using sodium hexamethyldisilazane (NaHMDS) as a base and tetrahydrofuran as solvent.
The advantage of the present method of Wittig reaction using sodium hexamethyldisilazane (NaHMDS)is improvement in the yield compared to potassium-tert-butoxide. The other advantage of using alkoxyalkoxyalkyl protecting groups in the Wittig reaction is that the formation of desired czs-isomer is favored.
According to another aspect of present invention, there is provided a process for the production of a compound of formula (J):
Figure imgf000024_0001
wherein the dashed line represents a double bond or a single bond; R, R4 and R5 represents as described above and R1 is selected from OR3 and NHR3 wherein R3 is Ci-Ce alkyl, H; the process comprising subjecting a compound of formula (I) to reaction with an alkyl halide of formula, R'-X wherein R' represents CI to C6 alkyl groups or C3 to C8 cycloalkyl groups and X represents halogens such as chloro, bromo, or iodo, in the presence of DBU (1,8- Diazabicyclo[5.4.0]undec-7-ene) and acetone as solvent.
The ester thus obtained is converted into its amide in the presence of amines of formula R"-N1¾ , wherein R" represents Ci-Ce alkyl, H;
According to another aspect of present invention, there is provided a process for the production of a compound of formula (K) :
Figure imgf000024_0002
wherein R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-Ce alkyl, halo and CR3; and (CH2)nOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and R1 is selected from OR3 and NHR3 wherein R3 is Ci- C6 alkyl, H; the dashed line represents a double bond or a single bond. the process comprising deprotection of hydroxy! groups in compound of formula (J), by using cerium chloride and sodium iodide in the presence of acetonitrile as solvent at reflux temperatures.
The process of the present invention is particularly applicable for the production of prostaglandins and prostaglandin analogues. The process is particularly useful for the production of compounds selected the group consisting of
Figure imgf000026_0001
In a preferred embodiment, the present invention provides a process for the production of Latanoprost, Bimatoprost and Travoprost as mentioned below in scheme 2 and scheme 3.
Figure imgf000027_0001
Figure imgf000028_0001
Figure imgf000028_0002
TRAVOPROST SCHEME 3 DEFINITIONS AND CONVENTIONS
The definitions and explanations below are for the terms as used throughout this entire document including both the specification and the claims.
DEFINITIONS
All temperatures are in degrees Celsius.
MTBE refers to methyl t-butyl ether.
TLC refers to thin-layer chromatography. THF refers to tetrahydrofuran.
THP refers to tetrahydropyranyl.
NaHMDS refers to sodium hexamethyldisilazane.
MEM Chloride refers to 2-methoxyethoxymethyl chloride.
DIBAL-H refers to disiobutylaluminium hydride. DBU refers to l,8-Diazabicyclo[5.4.0]undec-7-ene.
(R)-N-MeCBS refers to (R) -methyl oxazaborolidine in" toluene (1 M solution) .
RT refers to room temperature ACN refers to acetonitrile. CeC13 refers to Cerium chloride Nal refers to sodium Iodide. g refers to gram v refers to volume h refers to hours . DMSO refers to dimethylsulphoxide
DEANB refers to Borane Ν,Ν'-diethylaniline complex
Chromatography (column and flash chromatography) refers to
purification/ separation of compounds .It is understood that the appropriate fractions are pooled and concentrated to give the desired compound(s).
The technology of the instant Application is further elaborated with the help of following examples. However, the examples should not be construed to limit the scope of the invention.
EXAMPLE 1: Preparation of (3a2?,4-R,6aS)-4-formyl-2-oxohexanydro-21T- cyclopenta[b]furan-5-yl biphenyl-4-carboxylate (compound - ii)
A solution of oxalyl chloride (50 mL) in dry dichloromethane (7.5 L) was chilled to -70° C under nitrogen atmosphere. Added slowly dimethylsulphoxide (DMSO) (44.3 g, 0.568 moles) to the reaction mixture at -70° C and stirred at that temperature for 30 minutes. Then added Corey lactone (compound (i))(50 g) dissolved in dichloromethane (500 mL) to the reaction mixture at -70 °C and stirred for one hour at that temperature. Then added triethylamine (72 g) and stirred for one hour. The reaction completion was monitored by TLC. After the reaction completion, the mass was quenched with saturated ammonium chloride solution (50 mL). The organic layer was separated, washed with saturated sodium chloride solution and dried over sodium sulphate. The , organic layer was filtered and carried the organic layer (compound (ii)) immediately to the next step.
Example 2:
Preparation of (3aR,4R,6aS)-2-oxo-4-((E)-3-oxo-5-phenylpent-l- enyl)hexahydro-2H-cyclopenta[b]furan-5-yl biphenyl-4- carboxylate(compound-iii)
A solution of dimethyl (2-oxo-4-phenylbutyl)phosphonate (34 g) in dichloromethane(l L) was added drop wise at 0° C to a suspension of 60 % sodium hydride(5.7 g) in dichloromethane (1 L). The mixture was stirred at 0° C for one hour. The solution of aldehyde (compound (ii)) (50 g) in dichloromethane prepared in the previous stage was added drop wise to the mixture at 0-5° C. The reaction completion was monitored by TLC. After the reaction completion, , filtered the reaction mass over celite bed and filtrate was washed with water (1 L), saturated sodium chloride solution (1 L). The organic layer was dried over sodium sulphate, filtered and concentrated under reduced pressure to residue. The crude brown residue (compound (iii)(65 g) was taken for the next step.
Example 3:
Preparation of (3aR,4R,6aS)-4-((S,E)-3-hydroxy-5-phenylpent-l- enyl)-2-oxohexahydro-2H-cyclopenta[b]furan-5-yl biphenyl-4- carboxylate (compound-iv)
A 1M solution of (R)-N-MeCBS (14 mL) was added drop wise at 25° C to the solution of compound(iii) (65 g) in THF (2 L) under nitrogen atmosphere. Stirred for 30 minutes at 25° C, then chilled the reaction mixture to -20° C, added Borane Ν,Ν'-diethylaniline complex (DEANB)(11.1 mL)at -20° C and slowly raised the temperature to 0°C. The reaction completion was monitored by TLC. After the reaction completion, quenched the reaction mass with methanol (130 mL) and acidified to pH 3 using 1.5 N HCl (130 mL). Added ethylacetate (1 L) and water (500 mL), the organic layer was separated, washed with water (500 mL), saturated sodium chloride solution (250mL) and dried over sodium sulphate. The organic layer was concentrated under reduced pressure to residue. The brown residue was purified by flash column chromatography to separate the desired isomer to obtain the title compound (iv) as white solid (20 g).
Example 4:
Preparation of (SaR^j jS^ea J-S-hydroxy-^-niJSjSSJ-S-hydroxy-S- phenylpent- 1-en- l-yl]hexahydro-2H-cyclopenta[b]furan-2- one(compound -v)
Potassium carbonate (3.4 g) was added to a solution of compound (iv) (20 g) dissolved in methanol (200 mL). The reaction mixture was stirred at 25° C for 2 h. The reaction completion was monitored by TLC. After the reaction completion pH of the mass was adjusted to 6 using 1.5 N HCl. The reaction mass was concentrated to remove methanol. Added ethylacetate (500 mL) and water (250 mL), stirred for 5 minutes and the layers were separated, the organic layer was washed with saturated sodium chloride solution and dried over sodium sulphate. The organic layer was concentrated under reduced pressure to residue. The yellow oil obtained was purified by column chromatography to get compound (v)( light yellow oil) (10 g).
EXAMPLE 5:
Preparation of (3aR,4R,5R,6aS)-5-((2-methoxyethoxy)methoxy)-4- ((R)-3-((2-methoxyethoxy)methoxy)-5-phenylpentyl)hexahydro-2H- cyclopenta[b]furan-2-one(compound -vi)
A solution of compound (v) (10 g) in dry dichloromethane (210 mL) was chilled to 0°C under nitrogen blanket. Added diisopropylethylamine (31.3 mL) and methoxyethoxymethyl chloride (MEM chloride) (15 mL) to the reaction mixture at 0°C. Then slowly raised the temperature to 25° C, stirred for 8 hours at that temperature. The reaction completion was monitored by TLC. After the reaction completion, the mass was quenched with water (100 mL). The layers were separated and the organic layer was washed with saturated sodium chloride solution (50 mL) and dried over sodiumsulphate. The organic layer was concentrated under reduced pressure to syrup stage (12 g). The brown syrup (compound (vi)) was taken to next stage without purification.
EXAMPLE 6:
Preparation of (3aR,4R,5R,6aS)-5-((2-methoxyethoxy)methoxy)-4- ((R)-3-((2-methoxyethoxy)methoxy)-5-phenylpentyl)hexahydro-2H- cyclopenta[b]furan-2-one(compound -vii)
Added palladium on carbon (1.2 g, 50% wet) to a solution of compound (vi) in ethylacetate (120 mL). Added triethylamine (1.2 mL) and stirred under Hydrogen pressure (2 Kg/Cm2) at 25°C for 2 h. the reaction completion was monitored by TLC. After the reaction completion the mass was filtered over celite bed. The clear filtrate was concentrated under reduced pressure to syrup. The syrup (compound (viii)) thus obtained was taken to nest stage without purification.
EXAMPLE 7:
Preparation of (3aR,4R,5R,6aS)-5-((2-methoxyethoxy)methoxy)-4- ((R)-3-((2-methoxyethoxy)methoxy)-5-phenylpentyl) exahydro-2H- cyclopenta[b]furan-2-ol(compound -viii)
A solution of compound (vii) (12 g) in dry toluene (360 mL) was cooled to -65° C under nitrogen atmosphere. Added DIBAL-H (75 mL) drop wise at -60° C to -65° C. The reaction mass was stirred at at -60° C to - 65° C for one hour and reaction completion was monitored by TLC. After reaction completion, the mass was quenched with methanol (112.5 mL) and stirred at 25°C for one hour. The mass was filtered over celite bed and the filtrate was concentrated under reduced pressure to reside. The residue was dissolved in ethyl acetate (500 mL), added water (250 riiL), stirred and the layers were separated. The ethyl acetate layer was washed with saturated sodium chloride solution (50 mL), dried over sodium sulphate and filtered. The organic layer was concentrated under reduced pressure to syrup stage (10 g). The syrup (compound (viii) thus obtained was taken to next step without purification.
EXAMPLE 8:
Preparation of (Z)-7-((lR,2R,3R,5S)-5-hydroxy-3-((2- methoxyethoxy)methoxy)-2-((R)-3-((2-methoxyethoxy)methoxy)-5- phenylpentyl)cyclopentyl)hept-5-enoic acid(compound -ix)
1M solution of NaHMDS (156 mL) was added to the suspension of (4- carboxy butyl) triphenyl phosphonium bromide (35 g) in dry THF (350 mL) under nitrogen atmosphere at 25° C. The solution turned orange and mixture was stirred for 30 minutes. Added compound (viii) (10 g) dissolved in dry THF (20 mL) to the reaction mixture, the solution turned brownish. The reaction mass was stirred at 25° C for 1.5 h and the reaction completion was monitored by TLC. After the reaction completion, the mass was quenched with water (1 L) and the layer was washed with ethyl acetate (200 mL). The pH of aqueous layer was adjusted to 5 by using 2 % citric acid solution (100 mL) and product was extracted to ethyl actate (2X500 mL). The combined organic layer was washed with saturated sodium chloride solution (100 mL) and dried over sodiumsulphate. The layer was filtered and concentrated under reduced pressure to get brown syrup (compound (ix)) (25 g). EXAMPLE 9:
Preparation of (Z)-isopropyl 7-((lR,2R,3R,5S)-5-hydroxy-3-((2- methoxyethoxy)methoxy)-2-((R)-3-((2-methoxyethoxy)methoxy)-5- phenylpentyl)cyclopentyl)hept-5-enoate(compound-x)
2-iodopropane (25 mL, 0.2470moles) and DBU (37 mL) was added to stirred solution of compound (ix) (25 g) in dry acetone (500 mL) under nitrogen at 25°C. The mass was stirred at that temperature for 8 hours and the reaction completion was monitored by TLC. After the reaction completion the mass was concentrated · under reduced pressure to remove acetone. Added 2 % citric acid solution (250 mL) and the product was extracted to ethyl acetate (500 mL). The organic layer was washed with water (200 mL), saturated sodium chloride solution (100 mL) and dried over sodium sulphate. The layer was filtered and concentrated under reduced pressure to syrup stage (26 g). The syrup (compound (x)) thus obtained was taken to next step without purification. EXAMPLE 10:
Preparation of (Z)-isopropyl 7-((lR,2R,3R,5S)-3,5-dihydroxy-2-((R)- 3-hydroxy-5-phenylpentyl)cyclopentyl)hept-5-enoate (Latanoprost)
Added cerium (III) chloride heptahydrate (16 g) and sodium iodide (4 g) to solution of compound(x) (26 g) in acetonitrile (260 mL) and contents were refluxed at 80-85° C for 2 h. The reaction completion was monitored by TLC. After the reaction completion the mass was concentrated under reduced pressure to remove acetonitrile. The residue was diluted with water (200 mL) and the product was extracted with ethyl acetate (500 mL). The ethyl acetate layer was washed with saturate sodium chloride solution (100 mL), dried over sodium sulphate and filtered. The layer was concentrated under reduced pressure to obtain crude Latanoprost. The crude Latanoprost was purified by colum chromatagraph and was further purified by prep HPLC to obtain Latanoprost of purity greater than 99 % (4 g). EXAMPLE 11:
Preparation of (3aR,4R,5R,6aS)-4-((S,E)-3-((2- methoxyethoxy)methoxy)-5-phenylpent-l-enyl)hexahydro-2H- cyclopenta[b]furan-2,5-diol(compound -xi)
A solution of compound (vii) with mono MEM protected [(3aR,4R,5R,6aS)-5-hydroxy-4-((S,E)-3-((2-methoxyethoxy)methoxy)-5- phenylpent-l-enyl)hexahydro-2H-cyclopenta[b]furan-2-one] (12 g, 0.0307 moles) in dry toluene (360 mL) was cooled to -65° C under nitrogen atmosphere. Added DIBAL-H (92 mL) drop wise at -60° C to - 65° C. The reaction mass was stirred at at -60° C to -65° C for one hour and reaction completion was monitored by TLC. After reaction completion, the mass was quenched with methanol (112.5 mL) and stirred at 25°C for one hour. The mass was filtered over celite bed and the filtrate was concentrated under reduced pressure to reside. The residue was dissolved in ethyl acetate (500 mL), added water (250 mL), stirred and the layers were separated. The ethyl acetate layer was washed with saturated sodium chloride solution (50 mL), dried over sodium sulphate and filtered. The organic layer was concentrated under reduced pressure to syrup stage (10 g). The syrup (compound (viii) thus obtained was taken to next step without purification.
EXAMPLE 12:
Preparation of (Z)-methyl 7-((lR,2R,3R,5S)-3,5-dihydroxy-2-((S,E)-3- ((2-methoxyethoxy Jmethoxy )-5-phenylpent- 1 - enyl)cyclopentyl)hept-5-enoate (compound -xii)
1M solution of NaHMDS (193 mL) was added to the suspension of (4- carboxy butyl) triphenyl phosphonium bromide (43 g) in dry THF (350 mL) under nitrogen atmosphere at 25° C. The solution turned orange and mixture was stirred for 30 minutes. Added compound (viii) (10 g) dissolved in dry THF (20 mL) to the reaction mixture, the solution turned brownish. The reaction mass was stirred at 25° C for 1.5 h and the reaction completion was monitored by TLC. After the reaction completion, the mass was quenched with water (1 L) and the layer was washed with ethyl acetate (200 mL). The pH of aqueous layer was adjusted to 5 by using 2 % citric acid solution (100 mL) and product was extracted to ethyl actate (2X500 mL). The combined organic layer was washed with saturated sodium chloride solution (100 mL) and dried over sodiumsulphate. The layer was filtered and concentrated under reduced pressure to get brown syrup (compound (ix)) (25 g). EXAMPLE 13:
Preparation of (Z)-methyl 7-(( lR,2R,3R,5S)-3,5-dihydroxy-2-((S,E)-3- ((2-methoxyethoxy)methoxy )-5-phenylpent- 1 - enyl)cyclopentyl)hept-5-enoate(compound -xiii)
Methyl iodide (18.3 mL) and DBU (44 mL) was added to stirred solution of compound (ix) (25 g) in dry acetone (500 mL) under nitrogen at 25°C. The mass was stirred at that temperature for 8 hours and the reaction completion was monitored by TLC. After the reaction completion the mass was concentrated under reduced pressure to remove acetone. Added 2 % citric acid solution (250 mL) and the product was extracted to ethyl acetate (500 mL) . The organic layer was washed with water (200 mL), saturated sodium chloride solution ( 100 mL) and dried over sodiumsulphate. The layer was filtered and concentrated under reduced pressure to syrup stage (26 g) . The syrup (compound (x)) thus obtained was taken to next step without purification.
EXAMPLE 14:
Preparation of (Z)-7-((lR,2R,3R,5S)-3,5-dihydroxy-2-((S,E)-3-((2- methoxyethoxy)methoxy)-5-phenylpent- l-enyl)cyclopentyl)-N- ethylhept-5-enamide (compound -xiv)
Aqueous ethylamine (70%, 1L, 40 v) was added to crude compound (xiii) and stirred for 24 h at 25° C. The reaction completion was monitored by TLC. After the reaction completion, the mass was neutralised by using sodium hydrogen sulphate solution (5 % solution) . The product was extracted to dichloromethane (500 mL) and the organic layer was washed with water (200 mL), saturated sodium chloride solution (50 mL) and dried over sodiumsulphate. The layer was filtered and concentrated to residue (26 g) . The light brown solid (compound (xiv)) was taken for deprotection without purification. P T/IN2009/000730
EXAMPLE 15:
Preparation of (Z)-7-((lR,2R,3R,5S)-3,5-dihydroxy-2-((S,E)-3- hydroxy-S-phenylpent-l-enyl)cyclopentyl)-N-ethylhept-5-enamide
(Bimatoprost) Added cerium (III) chloride heptahydrate (16 g) and sodium iodide (4 g) to solution of compound(x) (26 g) in acetonitrile (260 mL) and contents were refluxed at 80-85° C for 2 h. The reaction completion was monitored by TLC. After the reaction completion the mass was concentrated under reduced pressure to remove acetonitrile. The residue was diluted with water (200 mL) and the product was extracted with ethyl acetate (500 mL). the ethyl acetate layer was washed with saturate sodium. chloride solution (100 mL), dried over sodium sulphate and filtered. The layer was concentrated under reduced pressure to obtain crude Bimatoprost. The crude Bimatoprost was purified by column chromatography method. The pure fractions from the column were pooled and concentrated to syrup stage and the product was crystallized by using diethyl ether. The product Bimatoprost obtained was of purity greater than 99 % (4 g).
EXAMPLE 16:
Preparation of (3aR,4R,5R,6aS)-2-oxo-4-((E)-3-oxo-4-(3- (trifluoromethyl)phenoxy) but- l-enyl)hexahydro-2H- cyclopenta[b]furan-5-yl biphenyl-4-carboxylate (compound -xv)
A solution of dimethyl 2-oxo-3-(3-(trifluoromethyl) phenoxy) propylphosphonate (44 g) in dichloromethane (1 L) was added drop wise at 0° C to a suspension of 60 % sodium hydride(5.7 g) in dichloromethane (1 L). The mixture was stirred at 0° C for one hour. The solution of aldehyde (compound (ii)) (50 g) in dichloromethane prepared in the previous stage was added drop wise to the mixture at 0-5° C. The reaction completion was monitored by TLC. After the reaction completion, filtered the reaction mass over celite bed and filtrate was washed with water (1 L), saturated sodium chloride solution 0730
(1 L). The organic layer was dried over sodium sulphate, filtered and concentrated under reduced pressure to residue. The crude brown residue (compound (xv) (61 g) was taken for the next step.
EXAMPLE 17:
Preparation of (3aR,4R,5R,6aS)-4-((R,E)-3-hydroxy-4-(3-
(trifluoromethyl)phenoxy) but- l-enyl)-2-oxohexahydro-2H- cyclopenta[b]furan-5-yl biphenyl-4-carboxylate (compound -xvi)
A 1M solution of (R)-N-MeCBS (11 mL) was added drop wise at 25° C to the solution of compound (xv) (61 g, 0.1107 moles) in THF (2 L) under nitrogen atmosphere. Stirred for 30 minutes at 25° C, then chilled the reaction mixture to -20° C, added Borane Ν,Ν'-diethylaniline complex (DEANB) (20 mL)at -20° C and slowly raised the temperature to 0°C. The reaction completion was monitored by TLC. After the reaction completion, quenched the reaction mass with methanol (130 mL) and acidified to pH 3 using 1.5 N HC1 (130 mL). Added ethylacetate (1 L) and water (500 mL), the organic layer was separated, washed with water (500 mL), saturated sodium chloride solution (250 mL) and dried over sodium sulphate. The organic layer was concentrated under reduced pressure to residue. The brown residue was purified by flash column chromatography to separate the desired isomer to obtain the title compound (xvi) light yellow liquid (23 g).
EXAMPLE 18:
Preparation of (3aR,4R,5R,6aS)-5-hydroxyr4-((R,E)-3 iydroxy-4-(3- (trifluoromethyl) phenoxy)but- l-enyl)hexahydro-2H- cyclopenta[b]furan-2-one (compound -xvii)
Potassium carbonate (3.4 g) was added to a solution of compound (xvi) (23 g) dissolved in methanol (200 mL). The reaction mixture was stirred at 25° C for 2 h. The reaction completion was monitored by TLC. After the reaction completion pH of the mass was adjusted to 6 using 1.5 N HC1. The reaction mass was concentrated to remove methanol. Added ethylacetate (500 mL) and water (250 mL), stirred for 5 minutes and the layers were separated. The organic layer was washed with saturated sodium chloride solution and dried over sodium sulphate. The organic layer was concentrated under reduced pressure to residue. The yellow oil obtained was purified by column chromatography to get compound (xvii) (light yellow oil) (10 g).
EXAMPLE 19:
Preparation of (3aR,4R,5R,6aS)-5-((2-methoxyethoxy)methoxy)-4- ((R,E)-3-((2-methoxyethoxy)methoxy)-4-(3- (trifluoromethyl)phenoxy )but- 1 -enyl)hexahydro-2H- cyclopenta[b]furan-2-one (compound -xviii)
A solution of compound (xvii) (10 g) in dry dichloromethane (210 mL) was chilled to 0°C under nitrogen blanket. Added diisopropylethylamme (25.6 mL) and methoxyethoxymethyl chloride (MEM chloride) (13.8 mL) to the reaction mixture at 0°C. Then slowly raised the temperature to 25° C, stirred for 8 hours at that temperature. The reaction completion was monitored by TLC. After the reaction completion, the mass was quenched with water (100 mL). The layers were separated and the organic layer was washed with saturated sodium chloride solution (50 mL) and dried over sodium sulphate. The organic layer was concentrated under reduced pressure to syrup stage (13 g). The light brown syrup (compound -(xviii)) was taken to next stage without purification.
EXAMPLE 20:
Preparation of ((3aR,4R,5R,6aS)-5-((2-methoxyethoxy)methoxy)-4- ((R,E)-3-((2-methoxyethoxy)methoxy)-4-(3- (trifluoromethyl)phenoxy)but-l-enyl)hexahydro-2H- cyclopenta[b]furan-2-ol (compound -xix) A solution of compound (xviii) (13 g) in dry toluene (360 mL) was cooled to -65° C under nitrogen atmosphere. Added DIBAL-H (71 mL) drop wise at -60° C to -65° C. The reaction mass was stirred at at -60° C to - 65° C for one hour and reaction completion was monitored by TLC. After reaction completion, the mass was quenched with methanol (112.5 mL) and stirred at 25°C for one hour. The mass was filtered over celite bed and the filtrate was concentrated under reduced pressure to reside. The residue was dissolved in ethyl acetate (500 mL), added water (250 mL), stirred and the layers were separated. The ethyl acetate layer was washed with saturated sodium chloride solution (50 mL), dried over sodium sulphate and filtered. The organic layer was concentrated under reduced pressure to syrup stage (12 g). The syrup (compound (xix) thus obtained was taken to next step without purification. EXAMPLE 21:
Preparation of (Z)-7-((lR,2R,3R,5S)-5-hydroxy-3-((2- methoxyethoxy)methoxy)-2-((R,E)-3-((2-methoxyethoxy)methoxy)- 4-(3-(trifluoromethyl)phenoxy)but-l-enyl)cyclopentyl)hept-5-enoic acid (compound -xx)
1M solution of NaHMDS (166 mL) was added to the suspension of (4- carboxy butyl) triphenyl phosphonium bromide (36.7 g) in dry THF (350 mL) under nitrogen atmosphere at 25° C. The solution turned orange and mixture was stirred for 30 minutes. Added compound (xix) (12 g, 0.0218 moles) dissolved in dry THF (20 mL) to the reaction mixture, the solution turned brownish. The reaction mass was stirred at 25° C for 1.5 h and the reaction completion was monitored by TLC. After the reaction completion, the mass was quenched with water (1 L) and the layer was washed with ethyl acetate (200 mL). The pH of aqueous layer was adjusted to 5 by using 2 % citric acid solution (100 mL) and product was extracted to ethyl actate (2X500 mL). The combined organic layer was washed with saturated sodium chloride solution (100 mL) and dried over sodiumsulphate. The layer was filtered and concentrated under reduced pressure to get brown syrup (compound (xx)) (28 g).
EXAMPLE 22:
Preparation of (Z)-isopropyl 7-((lR,2R,3R,5S)-5-hydroxy-3-((2- met oxyethoxy)methoxy)-2-((R,E)-3-((2-methoxyethoxy)methoxy)- 4-(3-(trifluoromethyl)phenoxy)but-l-enyl)cyclopentyl)hept-S-enoate (compound -xxi)
2-iodopropane (25 mL, 0.2470moles) and DBU (37 mL) was added to stirred solution of compound (ix) (28 g) in dry acetone (500 mL) under nitrogen at 25°C. The mass was stirred at that temperature for 8 hours and the reaction completion was monitored by TLC. After the reaction completion the mass was concentrated under reduced pressure to remove acetone. Added 2 % citric . acid solution (250 mL) and the product was extracted to ethyl acetate (500 mL). The organic layer was washed with water (200 mL), saturated sodium chloride solution (100 mL) and dried over sodium sulphate. The layer was filtered and concentrated under reduced pressure to syrup stage (26 g). The syrup (compound (xxi)) thus obtained was taken to next step without purification. EXAMPLE 23:
Preparation of (Z)-isopropyl 7-((lR,2R,3R,5S)-3,5-dihydroxy-2- ((R,E)-3-hydroxy-4-(3-(trifiuoromethyl)phenoxy)but-l- enyl)cyclopentyl)hept-5-enoate (Travoprost)
Added cerium (III) chloride heptahydrate (14.3 g) and sodium iodide (3.4 g) to solution of compound(x) (26 g in acetonitrile (260 mL) and contents were refluxed at 80-85° C for 2 h. The reaction completion was monitored by TLC. After the reaction completion the mass was concentrated under reduced pressure to remove acetonitrile. The residue was diluted with water (200 mL) and the product was extracted with ethyl acetate (500 mL). The ethyl acetate layer was washed with saturate sodium chloride solution (100 mL), dried over sodium sulphate and filtered. The . layer was concentrated under reduced pressure to obtain crude Travoprost. The crude Travoprost was purified by colum chromatagraph and was further purified by prep HPLC to obtain Travoprost of purity greater than 99 % (5 g).

Claims

We claim:
1. A process for preparing compound of formula;
Figure imgf000044_0001
wherein R is selected from the group consisting of C1-C7 alkyl; C7-
C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CH JnOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-Ce alkyl, halo and CF3; and R1 is selected from OR3 and NHR3 wherein R3 is Ci-Ce alkyl, H, and dashed lines (
)represents a double bond or a single bond comprises; a), reacting compound of formula T with haloalkane or ethylamine,
Figure imgf000044_0002
Wherein, R described as above, dashed line represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H, R5=CH2OCH2CH2CH2CH3; ' R4 = CH2OCH2CH2CH2CH3, R5=H to form compound of formula 'J' and,
Figure imgf000045_0001
Wherein, R jR1. dashed line, R4 and R5 as described above; and b) . deprotecting compound of formula 'J'.
2. The process as claimed in claim 1, wherein said deprotection is done using cerium (III) chloride heptahydrate and sodium iodide in the presence of organic solvent.
3. The process as claimed in claim 2, wherein organic solvent is selected from a group comprising acetonitrile, ethanol, methanol, acetone and isopropyl alcohol.
4. The process as claimed in claim 1, wherein the compound K is any one of following compound;
Figure imgf000045_0002
Figure imgf000046_0001
5. The process as claimed in claim 1, wherein process for the preparation of compound of formula Ί' comprises; a) . Reacting compound of formula 'A'
Figure imgf000046_0002
with dimethylsulphoxide, oxalylchloride and triethylamine in the presence of organic solvent to get compound of formula 'Β', wherein P is selected from the group consisting of COX; in which X represents CI to C6 alkyl, C6-C10 aryl which may be substituted or unsubstituted with one to three substituents independently selected from the group consisting of halo, CI to C6 alkyl, unsubstituted C6 to CIO aryl,
Figure imgf000047_0001
b). reacting compound of formula 'B' with
Figure imgf000047_0002
Wherein Y is selected from the group consisting of alkyl, aryl wherein aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CHbJnOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3 in the presence of organic solvent to form compound of formula 'C
Figure imgf000047_0003
wherein R is selected from the group consisting of C1-C7 alkyl; C7-C17 aralkyl wherein the aryl group is unsubstituted or substituted with one to three substituents selected from the group consisting of C1-C6 alkyl, halo and CF3; and (CH2)nOR2 wherein n is from 1 to 3 and R2 represents a C6-C10 aryl group which is unsubstituted or substituted with one to three substituents selected from the group consisting of Ci-C6 alkyl, halo and CF3 and P is as described above, c). by selective reduction of compound eC using Borane Ν,Ν'- diethylaniline complex in the presence of Corey catalyst to compound 'Ό',
Figure imgf000048_0001
Wherein P and R are as described above, d) . deprotecting compound of formula D using base in organic solvent to get compound of formula E,
Figure imgf000048_0002
e). hydroxy! groups of compound E further protected to form compound of formula F,
Figure imgf000049_0001
Wherein R described as above, R4 and R5 represents,
R4 = R5=-CH2OCH2CH2CH2CH3; R4 =H, R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H f) . compound of formula F optionally hydrogenated using palladium on carbon in the presence of organic solvent, further reducing the oxo group of this compound reduced to compound of formula H using DIBAL-H in the presence of organic solvent,,
Figure imgf000049_0002
wherein the dashed line represents a double bond or a single bond; R, R4 and R5 represents as described above g) . compound of formula H further reacted with compound of formula PPh3(CH2)4COOH in the presence of NaHMDS in organic solvent
6. The process as claimed in claim 5, wherein organic solvent is selected from a group comprising of alcohols, esters, tetrahydrofuran, pet ether, hexane, acetone and acetonitrile.
7. The process as claimed in claim 6, wherein said alcohols are selected from Ci to C4 alcohols.
8. The process as claimed in claim 6, wherein said esters are selected from ethyl acetate or butyl acetate.
9. The process as claimed in claim 5, wherein base is selected from potassium carbonate, sodium carbonate or sodium bi carbonate.
10. A compound of formula;
Figure imgf000050_0001
Wherein R described as above, R4 and R5 represents, R4
Figure imgf000050_0002
R = CH2OCH2CH2CH2CH3, R5=H
11. A compound of formula;
Figure imgf000051_0001
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H,
R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H
12. A compound of formula;
Figure imgf000052_0001
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H,
R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H
13. A compound of formula;
Figure imgf000052_0002
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH2OCH2CH2CH2CH3; R4 =H,
R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H
14. A compound
Figure imgf000053_0001
Wherein R described as above, dashed lines represents single or double bonds, R4 and R5 represents, R4 = R5=CH20CH2CH2CH2CH3; R4 =H,
R5=CH2OCH2CH2CH2CH3; R4 = CH2OCH2CH2CH2CH3, R5=H
PCT/IN2009/000730 2009-11-05 2009-12-21 A novel process for the preparation of prostaglandins and intermediates thereof WO2011055377A1 (en)

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WO2013164729A1 (en) 2012-05-03 2013-11-07 Lupin Limited An improved and scalable process for preparation of prostaglandin derivatives and intermediates thereof
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WO2015136317A1 (en) 2014-03-13 2015-09-17 CHINOIN Gyógyszer és Vegyészeti Termékek Gyára Zrt. New process for the preparation of high purity prostaglandins
US9238621B2 (en) 2011-06-02 2016-01-19 Chinoin Zrt Processes for the preparation of prostaglandin amides
JP2016533393A (en) * 2013-09-30 2016-10-27 パテオン エーピーアイ サービシーズ インコーポレイテッドPatheon Api Services Inc. A new synthetic route to prostaglandins and prostaglandin intermediates using metathesis
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CN112481313A (en) * 2020-11-23 2021-03-12 江苏阿尔法药业有限公司 Enzymatic synthesis method of bemepiride intermediate

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