WO2011037477A1 - Integrated production manifold and multiphase pump station - Google Patents
Integrated production manifold and multiphase pump station Download PDFInfo
- Publication number
- WO2011037477A1 WO2011037477A1 PCT/NO2010/000348 NO2010000348W WO2011037477A1 WO 2011037477 A1 WO2011037477 A1 WO 2011037477A1 NO 2010000348 W NO2010000348 W NO 2010000348W WO 2011037477 A1 WO2011037477 A1 WO 2011037477A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- subsea
- manifold
- production
- pump unit
- mpp
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 136
- 238000009434 installation Methods 0.000 claims abstract description 32
- 238000007667 floating Methods 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims abstract description 9
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 7
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 7
- 238000013461 design Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B43/00—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells
- E21B43/01—Methods or apparatus for obtaining oil, gas, water, soluble or meltable materials or a slurry of minerals from wells specially adapted for obtaining from underwater installations
- E21B43/017—Production satellite stations, i.e. underwater installations comprising a plurality of satellite well heads connected to a central station
Definitions
- the present invention relates in general to a subsea production system having a simplified design which is technically reliable and is cost effective.
- the subsea production system includes floating production storage and offloading units (hereinafter referred to as FPSO at places), subsea umbilicals, risers, flow lines (hereinafter collectively referred to as SURF at places), subsea wells, installations such as a X-mas tree and other units all operatively connected to an integrated production manifold and multiphase pump unit (hereinafter referred to as MPP at places).
- FPSO at places floating production storage and offloading units
- SURF at places subsea umbilicals
- risers risers
- flow lines hereinafter collectively referred to as SURF at places
- subsea wells installations such as a X-mas tree and other units all operatively connected to an integrated production manifold and multiphase pump unit (hereinafter referred to as MPP at places).
- the present invention relates to an integrated production manifold and multiphase pump unit which has a technically reliable simplified design and is cost effective, in as much as significant savings in respect of application of connectivity/features between the production manifold, MPP and other components in the subsea production system (hereinafter referred to as SPS at places) are achieved.
- the present invention provides a subsea production system according to claim 1 and an integrated production manifold and multi phase pump unit for its application in a SPS, according to claim 13.
- a subsea production system includes production manifolds, multi phase pump units, FPSO, subsea umbilicals, risers, flow lines (SURF), subsea wells, installations such as a X-mas tree and other features, as are known to persons skilled in the art.
- a floating production storage and offloading unit (FPSO) is usually known to be a floating vessel used by the off-shore industry for the processing and storage of oil and gas.
- a FPSO vessel is designed to receive oil or gas produced from nearby platforms or subsea template, process it and store it until oil or gas can be offloaded onto a tanker or transported through a pipe line.
- Subsea production manifolds are known to be applied for producing hydrocarbons from a plurality of wells. It may comprise an accessory system of piping to a main piping system (or another conductor) that serves to divide a flow into several parts, to combine several flows into one, or to reroute a flow to any one of several possible destinations. Alternatively, it may be a pipe fitting with several side outlets to connect it with other pipes. It is also known that a subsea multi phase pump increases the pressure in the well field. In other words, it adds kinetic energy directly to the flow. The effect is as if the flowing pressure is increased. The flow from the wells increases until a new balance between fluid pressure and system resistance is achieved. The effect is net increase in oil production. The importance of subsea umbilicals, risers, flow lines and other features in subsea production systems are known to persons skilled in the art.
- production manifolds and multiphase pump units are known to be separately installed along different installations and this involves application of several complicated connectivity/features for ensuring operative association between the production manifolds, multiphase pump units, umbilicals, risers, flow lines, subsea wells and other units including installations, such as a X-mas tree, in a subsea production system.
- these involve very high maintenance and installation costs and issues often relating to technical reliability crop up due to the complexities.
- 2008/070648 A2 discloses an improved manifold system comprising two or more subsea trees each connected to a subsea well, a manifold connected to each subsea tree and a first common riser connected to the manifold. Production, maintenance and/or workover of each subsea well take place through the common riser.
- This document does teach in an indirect manner simplification and reduction in the components required for operative association between the various units including installations, such as a X-mas tree, in a subsea production system.
- it does not directly teach integrating a production manifold and a multiphase pump unit with a view to achieve such motive. Rather, it focuses on proving a low cost manifold that can be used with an Early Production System (EPS) to produce, maintain and/or workover multiple subsea wet-tree wells through a common riser system.
- EPS Early Production System
- Framo engineering has developed a multi port selector manifold (MSM) which includes production and test facilities, a lift gas system, a multi phase flow meter and a multi phase booster pump and controls.(Offshore Magazine, Published 1 st August 2006). Very much like the disclosure in WO 2008/070648 A2, Framo engineering concentrates on reducing the size and weight of the compact manifold. It also advocates a single control system that can control not only a large number of valves and sensors for each pod, but also the pump, multiphase meter and the tree controls. However, Framo engineering does not advocate directly integrating a production manifold and a multiphase pump unit with a view to simplify and/or reduce the components required to ensure operative association between the various units in a subsea production system.
- MCM multi port selector manifold
- the present invention aims to meet the above need hitherto not taught by prior art, by providing a subsea production system which by virtue of its specially configured construction, plays a significant role to simplify and/or to reduce the components required for operative association between the various units, in a subsea production system.
- Another object of the present invention is to provide an integrated production manifold and multiphase pump unit for its application in a subsea production system for simplifying and/or for reducing the components required for operative association between the various units, in a subsea production system.
- oil, gas, hydrocarbons, SPS, production manifold, multiphase pump unit, ROV are to be interpreted in the broadest sense of the respective terms and includes all similar items in the field known by other terms, as may be clear to persons skilled in the art.
- production wherever applied, should be understood as relating to production of oil, gas and other hydrocarbons involved in subsea drilling operations.
- a subsea production system including at least a production manifold and a multi phase pump unit (MPP) for subsea operation.
- the production manifold and the pumping unit have respective modules for control/operation.
- the manifold and the pumping unit are operatively connected to at least a floating production storage and offloading unit (FPSO), subsea umbilicals, risers, flow lines, subsea wells, installations such as X-mas tree and other units in said system.
- FPSO floating production storage and offloading unit
- the manifold is adapted for its application for producing hydrocarbons from a plurality of wells.
- the pump unit is adapted to add kinetic energy along flow lines.
- the manifold and said pump unit are integrally disposed adjacent to one another, on a common foundation and are adapted to have a common support structure and common suction anchor system, along a single installation.
- the MPP modules and equipments associated therewith are incorporated within said manifold module.
- the pump high voltage power supply cables are incorporated within the production umbilicals.
- said manifold and said pump unit are adapted to have commonality of spares and are adapted to be operated by the same ROV tools.
- an installation operatively connected to the subsea production system according to a first aspect of the present invention.
- the installation is a X-Mas tree.
- a subsea production station comprising at least a subsea production system (SPS) according to the first aspect of the present invention.
- SPS subsea production system
- an integrated production manifold and multi phase pump unit for application in a subsea production system, each having respective modules for control/operation.
- the manifold and the pumping unit are operatively connected to at least one floating production storage and offloading unit (FPSO), subsea umbilicals, risers, flow lines, subsea wells, installations, such as a X-mas tree, and other units of said production system.
- FPSO floating production storage and offloading unit
- the manifold and pump unit are integrally disposed adjacent to one another on a common foundation and are adapted to have a common support structure and common suction anchor system along a single installation.
- the MPP modules and equipments associated therewith are incorporated within manifold modules and high voltage pump power supply cables are incorporated within the production umbilicals.
- the present invention also embraces a plurality of such integrated manifold and multiphase pump units, operatively connected to each other and to other units in a subsea production station.
- Fig. 1(a) is a perspective view of the integrated unit according to the present invention.
- Fig. 1(b) is a perspective view of a preferred embodiment of the integrated unit according to the present invention, showing the connectivity between the various components.
- Fig. 1(c) is a front exploded view of the integrated unit illustrated in fig. 1(b).
- Fig. 1(d) is a top elevation view of the integrated unit illustrated in fig. 1(a).
- Fig. 2 is a block diagram of the various interfaces of the integrated unit, according to the present invention.
- Fig. 3 is a flow diagram, illustrating the connectivity between the various components of the MPP system according to a preferred embodiment of the present invention.
- the present invention aims to simplify and/or to reduce the components required for ensuring operative association between the various units, in a subsea production system.
- the present invention ensures significant reduction in costs and simultaneously ensuring substantial enhancement in technical reliability in the operation of a subsea production system. This is primarily achieved by a brilliant engineering manoeuvring which involves integrating the production manifold and the multiphase unit in a subsea production station, such that components required for connection between the production manifold and the multiphase pump unit and between the other units such as FPSO, SURF, subsea wells, installations such as X-mas trees in a subsea production station are simplified and/or reduced.
- the manifold 4 includes the ROV panel 6, a housing having preferably eight production inlets into which individual wells are connected.
- the ROV panel 6 has a main production outlet and a testing outlet.
- the guide post 5 It can be of larger size as compared to other CLOV manifolds, as will be known to persons skilled in the art, but this is not consequential to the present invention.
- Similar comments apply in respect of the multiphase pump unit 7 as well, which is field proven over several years.
- the novelty and inventive step lies in the integration of these two units into a comprehensive unit, whereby distinctive technical advantages and economic significance, hitherto not achieved in the industry are arrived at.
- this integrated unit is installed along a single installation, thereby doing away with old requirement of separate installations for both such units.
- the integrated unit rests on a common foundation 2 and is anchored along a common suction anchor 1.
- the levelling frame 3 advantageously facilitates integrated adjacent disposition of the production manifold 4 and the multiphase pump unit 7 along a single installation.
- the flow lines connected to the manifold 4 forms a pigging loop (not shown) about the guide post 5 in the manifold.
- the accompanying figure 1(b) illustrates another preferred embodiment of the integrated unit according to the present invention.
- the connections between the various components are shown.
- the same reference numerals as in fig 1(a) indicate the same features as in fig 1(a).
- the manifold 4 is shown disposed on the left of the multiphase pump unit 7. It also shows the manifold valves 4'.
- the accompanying figure 1(c) is an exploded view of the unit shown in fig 1(b), the like reference numerals are indicating the same features.
- the accompanying figure 1(d) illustrates a top view of the unit shown in fig 1(a).
- the high voltage pump power supply cables are incorporated within the production umbilicals, thus avoiding the need for a dedicated pump umbilical.
- SPS subsea production system
- MPP multiphase pump unit
- the accompanying figure 2 illustrates a block diagram of the various interfaces of the integrated unit according to the present invention. It shows the production umbilicals 14' connecting to the power control module (PCM) 8 and to the MPP system control unit (SCU) 9 and to the subsea production system (SPS) 10. These production umbilicals therefore have high power supply cables for both the pump unit as well as for the production manifolds.
- the power cores generate a quite high temperature when the umbilicals are exposed to warm air in the I-tube.
- the temperature in the combined cross-sections (two smaller umbilicals) is 15°C less than that stand alone (one large umbilical). That apart commonality of spares is ensured.
- either of the production umbilicals 14' is adapted to function in a sacrosanct manner, in the event of break down of the other.
- the other interfaces shown in the accompanying figure 2 are the high voltage jumper 13, the barrier fluid jumper 12, the umbilical terminal heads 14, the ten inches spools 20 and the welding interface 23.
- the pump station comprises ten inches ball valves 21 which are hydraulically/ROV operated (2 off for each pump module), eight inches gate valves or ball valves 22, 22' which are hydraulically/ROV operated (2 off for each pump module), sensors on pump module 16, sensors on retrievable pump 17, hydraulic functions 18, MPP subsea control module 15 and sensor jumpers 11.
- This figure also shows ten inches header pipes 19 on the production manifold 4.
- the main benefits of the combined MPP/SPS subsea station according to the present invention are: a) The MPP modules and associated equipment are incorporated within the production manifold, thus removing the need for a dedicated MPP manifold.
- the MPP support structure is incorporated into the SPS support structure, thus removing the need for a dedicated MPP support structure.
- the MPP suction anchor is incorporated into the SPS suction anchor, thus removing the need for a dedicated MPP suction anchor.
- the main benefits of the control system applied in the present invention are: a) Utilisation of existing subsea production system (SPS) power and communications distribution equipment to support the MPP system. b) MPP subsea control module (SCM)/subsea control module mounting base (SCMMB) design and associated controls equipments are subject to the same specification requirements and share the same common envelope and ROV interface features as the main SPS equipment ensuring commonality of tooling and test equipment.
- SPS subsea production system
- SCMMB subsea control module mounting base
- SCM MPP system control modules
- SPS main subsea production system
- SCU subsea control unit
- SPCU subsea production control unit
- the main benefits of the umbilicals applied in the present invention are: a) The power cores generate a quite high temperature when the umbilicals are exposed to warm air in the I-tube.
- the temperature in the combined cross-sections (two smaller umbilicals) as illustrated in the accompanying figure 2 and explained hereinbefore, is 15°C less than the stand alone (one large umbilical).
- the main benefits of the tie-in system applied in the present invention are:
- Intervention System and ROV Tooling applied in the present invention are: a) Usage of same ROV tools as for both Pump system and manifold system.
- FIG. 3 is a flow diagram, illustrating by way of understanding and not by way of.limitation, the connectivity between the various components of the MPP system according to a preferred embodiment of the present invention. It shows the pump 7, the chemical injection valve 24, choke 25, outlet branch valves 26, flow splitter 27, the recirculation line 28, the flow mixer 29, the inlet branch valves 30, by pass header 31, and the by pass valve 32. Further, the six inches, eight inches and ten inches dimensions provided are exemplary and non-limiting. The working of the various components will be clear to persons skilled in the art.
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Fluid-Pressure Circuits (AREA)
- Earth Drilling (AREA)
- Jet Pumps And Other Pumps (AREA)
Abstract
Description
Claims
Priority Applications (7)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AU2010298813A AU2010298813A1 (en) | 2009-09-25 | 2010-09-24 | Integrated production manifold and multiphase pump station |
GB1204541.5A GB2486118A (en) | 2009-09-25 | 2010-09-24 | Integrated production to manifold and multiphase pump station |
US13/389,890 US20120138307A1 (en) | 2009-09-25 | 2010-09-24 | Integrated production manifold and multiphase pump station |
BR112012006458A BR112012006458A2 (en) | 2009-09-25 | 2010-09-24 | integrated production valve manifold and multiphase pump station |
CN2010800362727A CN102575511A (en) | 2009-09-25 | 2010-09-24 | Integrated production manifold and multiphase pump station |
RU2012104898/03A RU2012104898A (en) | 2009-09-25 | 2010-09-24 | STATION COMBINING OPERATIONAL MANIFOLD WITH A MULTI-PHASE PUMP |
NO20120468A NO20120468A1 (en) | 2009-09-25 | 2012-04-23 | Integrated production manifold and multiphase pump station |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NO20093062 | 2009-09-25 | ||
NO20093062 | 2009-09-25 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2011037477A1 true WO2011037477A1 (en) | 2011-03-31 |
Family
ID=43796048
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/NO2010/000348 WO2011037477A1 (en) | 2009-09-25 | 2010-09-24 | Integrated production manifold and multiphase pump station |
Country Status (8)
Country | Link |
---|---|
US (1) | US20120138307A1 (en) |
CN (1) | CN102575511A (en) |
AU (1) | AU2010298813A1 (en) |
BR (1) | BR112012006458A2 (en) |
GB (1) | GB2486118A (en) |
NO (1) | NO20120468A1 (en) |
RU (1) | RU2012104898A (en) |
WO (1) | WO2011037477A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109826564A (en) * | 2019-02-28 | 2019-05-31 | 中国地质大学(武汉) | Utilize the continuous cased sea-bottom shallow rapid-result straight well device and method fastly of suction anchor |
US10435991B2 (en) | 2014-11-05 | 2019-10-08 | Subsea 7 Norway As | Handling heavy subsea structures |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9133690B1 (en) * | 2014-09-09 | 2015-09-15 | Chevron U.S.A. Inc. | System and method for mitigating pressure drop at subsea pump startup |
US9512700B2 (en) * | 2014-11-13 | 2016-12-06 | General Electric Company | Subsea fluid processing system and an associated method thereof |
EP3054083B1 (en) * | 2015-02-05 | 2017-05-17 | Saipem S.p.A. | Underwater hydrocarbon processing facility |
US10463990B2 (en) | 2015-12-14 | 2019-11-05 | General Electric Company | Multiphase pumping system with recuperative cooling |
GB2549102A (en) * | 2016-04-04 | 2017-10-11 | Forsys Subsea Ltd | Pipeline integrated manifold |
GB201622129D0 (en) * | 2016-12-23 | 2017-02-08 | Statoil Petroleum As | Subsea assembly modularisation |
US20180284817A1 (en) * | 2017-04-03 | 2018-10-04 | Fmc Technologies, Inc. | Universal frac manifold power and control system |
CN107792306B (en) * | 2017-11-24 | 2023-08-15 | 惠生(南通)重工有限公司 | Buoyancy tower platform |
CN107878699A (en) * | 2017-11-30 | 2018-04-06 | 惠生(南通)重工有限公司 | A kind of Floating LNG production vessel |
NO345260B1 (en) * | 2018-08-15 | 2020-11-23 | Subsea 7 Norway As | A towable subsea structure and a method of processing fluid subsea |
GB2576341B (en) | 2018-08-15 | 2021-05-19 | Subsea 7 Norway As | Subsea frame having structural members which effect fluid communication. |
US11230907B2 (en) | 2019-07-23 | 2022-01-25 | Onesubsea Ip Uk Limited | Horizontal connector system and method |
CN113062708A (en) * | 2021-03-05 | 2021-07-02 | 海洋石油工程股份有限公司 | Underwater central manifold with control system |
CN113982541A (en) * | 2021-08-10 | 2022-01-28 | 海洋石油工程股份有限公司 | Independently become high integrality pressure protection device under water of sled |
WO2023110149A2 (en) * | 2021-12-14 | 2023-06-22 | Baker Hughes Energy Technology UK Limited | Additive manufactured manifolds with removable connections |
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US20050178556A1 (en) * | 2002-06-28 | 2005-08-18 | Appleford David E. | Subsea hydrocarbon production system |
WO2008070648A2 (en) * | 2006-12-06 | 2008-06-12 | Chevron U.S.A. Inc. | Subsea manifold system |
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US4294471A (en) * | 1979-11-30 | 1981-10-13 | Vetco Inc. | Subsea flowline connector |
BR9203009A (en) * | 1992-08-03 | 1994-03-01 | Petroleo Brasileiro Sa | EQUIPMENT TO BE INSTALLED ON FLOW LINES THAT CONNECT AN OIL COLLECTION CENTER TO A SATELLITE POCO TO ALLOW THE PASS OF A PIG |
NO960698D0 (en) * | 1996-02-21 | 1996-02-21 | Statoil As | Ship anchoring system |
GB9911146D0 (en) * | 1999-05-14 | 1999-07-14 | Enhanced Recovery Limited Des | Method |
EP1353038A1 (en) * | 2002-04-08 | 2003-10-15 | Cooper Cameron Corporation | Subsea process assembly |
US7921919B2 (en) * | 2007-04-24 | 2011-04-12 | Horton Technologies, Llc | Subsea well control system and method |
-
2010
- 2010-09-24 RU RU2012104898/03A patent/RU2012104898A/en not_active Application Discontinuation
- 2010-09-24 WO PCT/NO2010/000348 patent/WO2011037477A1/en active Application Filing
- 2010-09-24 GB GB1204541.5A patent/GB2486118A/en not_active Withdrawn
- 2010-09-24 US US13/389,890 patent/US20120138307A1/en not_active Abandoned
- 2010-09-24 CN CN2010800362727A patent/CN102575511A/en active Pending
- 2010-09-24 AU AU2010298813A patent/AU2010298813A1/en not_active Abandoned
- 2010-09-24 BR BR112012006458A patent/BR112012006458A2/en not_active IP Right Cessation
-
2012
- 2012-04-23 NO NO20120468A patent/NO20120468A1/en not_active Application Discontinuation
Patent Citations (2)
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US20050178556A1 (en) * | 2002-06-28 | 2005-08-18 | Appleford David E. | Subsea hydrocarbon production system |
WO2008070648A2 (en) * | 2006-12-06 | 2008-06-12 | Chevron U.S.A. Inc. | Subsea manifold system |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10435991B2 (en) | 2014-11-05 | 2019-10-08 | Subsea 7 Norway As | Handling heavy subsea structures |
US10890051B2 (en) | 2014-11-05 | 2021-01-12 | Subsea 7 Norway As | Handling heavy subsea structures |
CN109826564A (en) * | 2019-02-28 | 2019-05-31 | 中国地质大学(武汉) | Utilize the continuous cased sea-bottom shallow rapid-result straight well device and method fastly of suction anchor |
CN109826564B (en) * | 2019-02-28 | 2023-11-07 | 中国地质大学(武汉) | Seabed shallow rapid vertical well forming device and method for continuously casing by using suction anchor |
Also Published As
Publication number | Publication date |
---|---|
GB201204541D0 (en) | 2012-04-25 |
RU2012104898A (en) | 2013-10-27 |
AU2010298813A1 (en) | 2012-03-01 |
BR112012006458A2 (en) | 2016-04-26 |
US20120138307A1 (en) | 2012-06-07 |
CN102575511A (en) | 2012-07-11 |
GB2486118A (en) | 2012-06-06 |
NO20120468A1 (en) | 2012-04-23 |
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