WO2011033796A1 - Transport hose having wear detection function - Google Patents

Transport hose having wear detection function Download PDF

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Publication number
WO2011033796A1
WO2011033796A1 PCT/JP2010/052920 JP2010052920W WO2011033796A1 WO 2011033796 A1 WO2011033796 A1 WO 2011033796A1 JP 2010052920 W JP2010052920 W JP 2010052920W WO 2011033796 A1 WO2011033796 A1 WO 2011033796A1
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WO
WIPO (PCT)
Prior art keywords
hose
layer
outer layer
inner layer
reinforcing core
Prior art date
Application number
PCT/JP2010/052920
Other languages
French (fr)
Japanese (ja)
Inventor
喜代志 池山
康博 菊森
達也 町野
慶治 中俣
一行 南
洋一郎 月江
史和 松下
Original Assignee
東拓工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 東拓工業株式会社 filed Critical 東拓工業株式会社
Priority to CN201080040441.4A priority Critical patent/CN102483190B/en
Publication of WO2011033796A1 publication Critical patent/WO2011033796A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/08Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
    • F16L11/081Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/11Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall
    • F16L11/112Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall having reinforcements embedded in the wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L11/00Hoses, i.e. flexible pipes
    • F16L11/04Hoses, i.e. flexible pipes made of rubber or flexible plastics
    • F16L11/12Hoses, i.e. flexible pipes made of rubber or flexible plastics with arrangements for particular purposes, e.g. specially profiled, with protecting layer, heated, electrically conducting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L57/00Protection of pipes or objects of similar shape against external or internal damage or wear
    • F16L57/06Protection of pipes or objects of similar shape against external or internal damage or wear against wear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L2201/00Special arrangements for pipe couplings
    • F16L2201/60Identification or marking

Definitions

  • the present invention relates to a transport hose for transporting various solids and fluids, and particularly to a transport hose having a wear detection function capable of detecting the degree of wear of the hose wall.
  • the inner surface of the hose wall wears over time as the solids and fluids come into contact. Further, not only the inner surface of the hose wall but also the outer surface of the hose wall may be worn due to friction between the hoses and contact with foreign matter. As the wear of the hose wall progresses, cracks and breaks eventually occur, causing a leakage accident.
  • Patent Document 2 it is also known that the outer layer and the inner layer in the multi-layered hose wall are made transparent and the inner layer is colored. In this transport hose, as wear of the inner layer of the hose wall progresses, the color of the inner layer fades at the worn part and the color of the hose wall gradually changes. The degree of wear on the inner surface side of the hose wall can be detected by checking visually.
  • JP 2003-247668 A Japanese Utility Model Publication No. 5-31870
  • the wear of the hose wall can be detected only when the outer layer or the inner layer disappears due to wear and the inner layer is exposed on the outer surface side of the hose wall or the outer layer is exposed on the inner surface side of the hose wall. Because of this, it was not possible to detect the process until the hose wall was gradually worn (degree of wear). For this reason, for example, wear was not detected at the time of inspection of the hose, but wear may have progressed considerably at that time, and a leakage accident may have already occurred at the next inspection. In addition, there is a problem that it is difficult to take measures such as prolonging the life of the pipe by finding a hose that is likely to be worn out at an early stage and appropriately replacing the hose with another hose. *
  • the present invention eliminates the above-mentioned problems and has a wear detection function that can easily and reliably detect the degree of wear on the outer surface side and the inner surface side of the hose wall only by visual inspection from the outside.
  • the purpose is to provide.
  • a transport hose having a wear detection function is for transporting solids and fluids, and has an outer layer 3 having colored translucency and an outer side thereof.
  • the hose wall 1 is made of a synthetic resin formed by laminating a colored translucent inner layer 4 having a color different from that of the layer 3, depending on the degree of wear of the outer layer 3 and the degree of wear of the inner layer 4. The color of the hose wall 1 is changed. Note that “having translucency” means a transparent or translucent state.
  • the color of the outer layer 3 is yellow, and the color of the inner layer 4 is blue or red.
  • an intermediate layer 5 having colorless or colored translucency is interposed between the outer layer 3 and the inner layer 4 in the hose wall 1, and the intermediate layer 5 has colorless or colored translucency.
  • the reinforcing core 2 made of synthetic resin is embedded, and the colors of the outer layer 3, the inner layer 4 and the intermediate layer 5 are made different, and the colors of the intermediate layer 5 and the reinforcing core 2 are made the same.
  • the outer layer 3 is yellow transparent
  • the inner layer 4 is blue transparent or red transparent
  • the intermediate layer 5 and the reinforcing core 2 are colorless and transparent.
  • the thickness of the outer layer 3 is made uniform over the entire circumference
  • the thickness of the inner layer 4 is made uniform over the entire circumference
  • the intermediate layer 5 is embedded with the reinforcing core 2 embedded therein. The thickness is uniform over the entire circumference. Further, the reinforcing core 2 is embedded so as to be within the thickness of the intermediate layer 5.
  • a reinforcing core 2 is spirally wound around the hose wall 1 with a space in the hose axial direction. Further, the reinforcing core 2 is provided on the outer layer 3 so as to be separated from the outer peripheral surface of the inner layer 4. The reinforcing core 2 is translucent. Furthermore, the inner half of the reinforcing core 2 is tapered toward the center of the hose.
  • At least one of the outer layer 3 or the inner layer 4 is formed by laminating a plurality of colored layers 4A and 4B having translucency with different colors. Furthermore, at least one of the outer layer 3 or the inner layer 4 is configured such that the thick portions 3a and the thin portions 3b are alternately continued in the hose axial direction.
  • the color of the outer layer gradually fades at the worn portion, and the color of the hose wall gradually changes.
  • the color of the inner layer gradually fades at the worn portion, and the color of the hose wall gradually changes.
  • the change in the color of the hose wall is not a change due to the shade of a single color, but a drastic change in the hue from the mixed color in which the colors of each layer are mixed to the color excluding the colors of the outer layer and the inner layer. Therefore, it can be easily recognized and the degree of wear on the outer surface side and the inner surface side of the hose wall can be reliably detected.
  • the color of the outer layer is a yellow system with a high lightness
  • the color of the inner layer is a blue system or a red system with a lightness lower than that of the yellow system.
  • a colorless or colored light-transmitting intermediate layer is interposed between the outer layer and the inner layer, and a reinforcing core of the same color as the intermediate layer is embedded, so that the line of sight is blocked by the reinforcing core.
  • the reinforcing core does not float in a streak shape, and gradation does not occur. Even though the hose wall is reinforced with a reinforcing core, the color change of the hose wall can be seen well. can do.
  • the thickness of the outer layer, the inner layer, and the intermediate layer in which the reinforcing core is embedded is made uniform over the entire circumference, or the reinforcing core is embedded so as to be within the thickness of the intermediate layer, so that the hose The wall can be colored without any spots over the entire circumference, and the change in the color of the hose wall can be seen even better.
  • the reinforcing core provided on the outer layer is separated from the outer peripheral surface of the inner layer, or a reinforcing core having translucency is used.
  • the change in the color of the hose wall at the time of wear is given an emphasis, A change in the color of the hose wall can be visually recognized.
  • the outer layer and / or the inner layer with thick wall portions and thin wall portions that continue alternately in the hose axial direction, a pattern due to the difference in density between the thick wall portion and the thin wall portion appears on the hose wall. Therefore, gradation can be given as a whole, and the design of the hose can be improved.
  • the transport hose according to the first embodiment of the present invention is for transporting solids such as plastic pellets, for example.
  • the hose wall 1 made of synthetic resin is used.
  • the reinforcing core 2 made of synthetic resin is integrally provided.
  • the hose wall 1 has a colored translucent outer layer 3, a colored translucent inner layer 4, and a colorless translucency located between the outer layer 3 and the inner layer 4.
  • the intermediate layer 5 is laminated in the hose radial direction.
  • the hose wall 1 is formed in a cylindrical shape whose inner and outer peripheral surfaces are substantially smooth, and the thickness in the hose radial direction is uniform over the entire circumference, and has translucency over the entire circumference. However, it is in a colored state.
  • the outer layer 3 has a substantially smooth inner and outer peripheral surface using, for example, a soft vinyl chloride resin having excellent flexibility and a material mixed with a yellow pigment such as condensed azo. It is formed in a cylindrical shape.
  • the outer layer 3 has a uniform thickness in the hose radial direction over the entire circumference, and is yellow and transparent with no spots over the entire circumference.
  • the main material of the outer layer 3 is not limited to vinyl chloride resin, and other synthetic resins having translucency such as olefin resin and urethane resin may be used.
  • the pigment mixed in the main material is not limited to condensed azo, and other yellow pigments may be used.
  • the inner layer 4 has a substantially smooth inner and outer peripheral surface using, for example, a urethane resin having excellent wear resistance as a main material and a material mixed with a blue pigment such as cyanine blue ( ⁇ ). Is formed.
  • the inner layer 4 has a uniform thickness in the hose radial direction over the entire circumference, and is blue and transparent with no spots over the entire circumference.
  • the main material of the inner layer 4 is not limited to urethane resin, and other synthetic resin having translucency such as olefin resin or vinyl chloride resin may be used.
  • the pigment mixed in the main material is not limited to cyanine blue ( ⁇ ), and other blue pigments may be used.
  • the intermediate layer 5 is formed in a cylindrical shape whose inner and outer peripheral surfaces are substantially smooth using, for example, a material mainly made of soft vinyl chloride resin having excellent flexibility.
  • a reinforcing core 2 formed using a material mainly composed of hard vinyl chloride resin is accommodated within the thickness of the intermediate layer 5 in the hose radial direction so that the hose shaft It is embedded in a spirally wound state with an interval in the direction.
  • Both the intermediate layer 5 and the reinforcing core 2 are colorless and transparent.
  • the intermediate layer 5 with the reinforcing core 2 embedded therein has a uniform thickness in the hose radial direction over the entire circumference, and is colorless and transparent over the entire circumference.
  • middle layer 5 and the reinforcement core 2 you may use other synthetic resins which have translucency, such as an olefin resin and a urethane resin, not only a vinyl chloride resin.
  • the cross-sectional shape of the reinforcing core 2 in the hose radial direction is formed in a substantially elliptical shape, it may be any shape such as a substantially circular shape or a substantially polygonal shape.
  • the outer layer 3 and the intermediate layer 5 have different colors, but the outer layer 3 is transparent in yellow and the inner layer 4 is transparent in blue. As a result, the hose wall 1 is green and transparent with no spots over the entire circumference. If the thickness of the outer layer 3 or the inner layer 4 is too thin or too thick, either the outer layer 3 or the inner layer 4 is overemphasized and it is difficult to make the hose wall 1 green. Therefore, the thickness in the hose radial direction of the outer layer 3 and the inner layer 4 is set to 10 to 30% with respect to the thickness of the hose wall 1 in the hose radial direction.
  • the above transport hose is manufactured as follows. First, a material in which a blue pigment such as cyanine blue ( ⁇ ) is mixed into a pellet made of urethane resin is extruded by an extruder to form a belt for forming an inner layer, and this belt is spirally formed on a mandrel.
  • the inner layer 4 is formed by winding and heat-sealing the adjacent edge portions of the preceding band and the subsequent band.
  • the belt-shaped body for forming the intermediate layer containing the reinforcing core 2 is formed by extruding the soft vinyl chloride resin pellets and the hard vinyl chloride resin pellets integrally with a co-extrusion machine. Is wound on the outer peripheral surface of the inner layer 4 in a spiral manner, and the intermediate core 5 in which the reinforcing core 2 is embedded by thermally fusing the adjacent edge portions of the preceding belt-like body and the following belt-like body together.
  • a material made by mixing a yellow pigment such as condensed azo into pellets made of soft vinyl chloride resin is extruded by an extruder to form a band for forming the outer layer, and this band is formed on the outer periphery of the intermediate layer 5.
  • the outer layer 3 is formed by spirally winding on the surface and heat-sealing the adjacent edge portions of the preceding band and the subsequent band.
  • the outer layer 3, the intermediate layer 5 in which the reinforcing core 2 is embedded, the inner layer 4, using the melting heat of the inner layer constituting band, the intermediate layer constituting band, and the outer layer constituting band. are fused together to produce a hose.
  • the band for the inner layer, the band for the intermediate layer and the band for the outer layer separately and winding them in a spiral shape, but also coextruding them. They may be extruded together by a machine and wound in a spiral.
  • the inner surface side of the hose wall 1, that is, the inner layer 4 has wear resistance, but the solids such as plastic pellets With the collision, the inner layer 4 is worn over time.
  • the inner layer 4 of the hose wall 1 When the inner layer 4 of the hose wall 1 begins to wear, the inner layer 4 becomes thinner at the worn portion, and the blue color of the inner layer 4 becomes lighter. Accordingly, when the hose wall 1 is viewed from the outside, the yellow color of the outer layer 3 is emphasized and looks yellowish green at the worn portion. In addition, in a wear part, it exists in the tendency which whitens because of a damage, and yellowish green is further raised.
  • the yellow color of the outer layer 3 is further emphasized and looks green near yellow at the worn portion.
  • the wear of the inner layer 4 further progresses and the inner layer 4 disappears and the inner peripheral surface of the intermediate layer 5 is exposed on the inner surface side of the hose wall 1, only the yellow color of the outer layer 3 becomes visible. In this case, the difference in color can be clearly recognized as compared with the green color where no wear has occurred. Therefore, if the time when the inner layer 4 disappears is set as the replacement time of the hose, the change time of the hose can be surely known by the change in the hue of the hose wall 1 from green to yellow as described above. it can.
  • the outer surface side of the hose wall 1, that is, the outer layer 3 may be worn due to friction between the hoses and contact with foreign matter.
  • the outer layer 3 of the hose wall 1 starts to be worn, the thickness of the outer layer 3 is reduced at the worn portion, and the yellow color of the outer layer 3 is reduced. Accordingly, when the hose wall 1 is viewed from the outside, the blue color of the inner layer 4 is emphasized and looks blueish green at the worn portion.
  • the blue color of the inner layer 4 is further emphasized and looks green near blue at the worn portion.
  • the outer layer 3 further wears and the outer layer 3 disappears and the outer peripheral surface of the intermediate layer 5 is exposed on the outer surface side of the hose wall 1, only the blue color of the inner layer 4 becomes visible. In this case, the difference in color can be clearly visually recognized as compared with the green color where no wear has occurred. Therefore, if the time when the outer layer 3 disappears is set as the replacement time of the hose, the replacement time of the hose can be surely known by the change in the hue of the hose wall 1 from green to blue as described above. it can.
  • the degree of wear of the outer layer 3 and the wear of the inner layer 4 on the hose wall 1 gradually changes.
  • the change in the color of the hose wall 1 is not a change due to the shade of a single color, but a drastic change in the color from green to blue and from green to yellow. It can be detected reliably.
  • the outer layer 3 is yellow with high brightness
  • the inner layer 4 is blue with lower brightness than yellow
  • the blue with low brightness is faded when the inner layer 4 is worn
  • the change in the color of the hose wall 1 accompanying the progress of wear of the inner layer 4 is more easily understood, and for example, the degree of wear on the inner surface side of the hose wall 1 can be reliably detected even in an environment such as a dark place. Can do.
  • the hose wall 1 is reinforced by providing the reinforcing core 2, there is a concern about deterioration in visibility when visually recognizing the color change of the hose wall 1, but between the outer layer 3 and the inner layer 4. Since the colorless and transparent intermediate core 5 is interposed and the colorless and transparent reinforcing core 2 is embedded so as to be within the thickness of the intermediate layer 5, the line of sight is blocked by the reinforcing core 2 or the hose wall 1 In this case, the spiral pattern by the reinforcing core 2 does not appear and gradation does not occur, and the hose wall 1 is colored without any spots over the entire circumference, so that the change in the color of the hose wall 1 can be seen well. it can.
  • the combination of the colors of the outer layer 3 and the inner layer 4 can be arbitrarily set as long as both have translucency, are different colors, and the change in the color of the hose wall 1 is easily understood.
  • the inner layer 4 may be red transparent instead of blue transparent.
  • the hose wall 1 becomes orange transparent with no spots over the entire circumference, and the orange to yellow color varies depending on the degree of wear of the inner layer 4. Gradually changing from orange to red according to the degree of wear of the outer layer 5. In this case as well, the same effects as when the inner layer 4 is blue transparent are obtained.
  • the outer layer 3 and / or the inner layer 4 may be configured by laminating a plurality of colored layers 4A and 4B having translucency with different colors. In this case, the color of the hose wall 1 changes well when worn.
  • intermediate layer 5 and the reinforcing core 2 do not necessarily need to be colorless and transparent, both have translucency, are the same color, and are different from the outer layer 3 and the inner layer 4, and the hose wall 1. As long as it does not hinder the change in color, it can be set arbitrarily.
  • a net-like reinforcing thread is embedded, a ground wire is embedded, or an antistatic agent is applied or mixed to prevent charging. Functions may be imparted, and other functional materials may be embedded, applied, or mixed.
  • the intermediate layer 5 in a state where the reinforcing core 2 is embedded in the hose wall 1 is eliminated.
  • the hose wall 1 is formed by polymerizing and laminating a yellow transparent outer layer 3 and a blue transparent inner layer 4 in the hose radial direction.
  • the thickness of the inner layer 4 in the hose radial direction is set to 20 to 80% of the thickness of the hose wall 1 in the hose radial direction.
  • a colorless and transparent reinforcing core 2 is spirally wound and integrated with the outer peripheral surface of the outer layer 3 of the hose wall 1 at intervals in the hose axial direction.
  • the reinforcing core 2 has a substantially oval cross section in the hose radial direction, and the lateral width in the hose axial direction at the inner half of the reinforcing core 2 is gradually reduced toward the hose center. That is, the inner half of the reinforcing core 2 in the hose radial direction is tapered toward the hose center.
  • the cross-sectional shape of the reinforcing core 2 in the hose radial direction is not limited to a substantially elliptical shape, and may be any shape such as a substantially circular shape or a substantially polygonal shape. Further, the reinforcing core 2 may be colored with translucency instead of being colorless and transparent, or one having no translucency may be used.
  • the transportation hose having the above configuration is manufactured as follows. First, a material in which a blue pigment such as cyanine blue ( ⁇ ) is mixed into a pellet made of urethane resin is extruded by an extruder to form a belt for forming an inner layer, and this belt is spirally formed on a mandrel.
  • the inner layer 4 is formed by winding and heat-sealing the adjacent edge portions of the preceding band and the subsequent band.
  • a material in which a yellow pigment such as condensed azo is mixed into pellets made of soft vinyl chloride resin is extruded by an extruder to form a band for forming the outer layer, and this band is formed on the outer periphery of the inner layer 4.
  • the outer layer 3 is formed by spirally winding on the surface and heat-sealing the adjacent edge portions of the preceding band and the subsequent band. Thereby, the hose wall 1 formed by polymerizing and laminating the outer layer 3 and the inner layer 4 is manufactured.
  • a reinforcing core 2 is formed by extruding a hard vinyl chloride resin pellet with an extruder, and the reinforcing core 2 is spaced on the outer peripheral surface of the outer layer 3 of the hose wall 1 in the hose axial direction. While spirally wound. Then, the outer layer 3, the inner layer 4, and the reinforcing core 2 are heat-melted to each other using the heat of the inner layer constituting band extruded from the extruder, the outer layer constituting band, and the reinforcing core 2.
  • a hose is manufactured by attaching and integrating.
  • the inner layer-constituting strip, the outer layer-constituting strip, and the reinforcing core 2 are separately extruded and wound spirally, but these are integrated by a co-extruder. It may be extruded and wound spirally.
  • the outer surface side and the inner surface of the hose wall 1 can be confirmed only by visually checking the color of the hose wall 1 from the outside. It is possible not only to detect a certain amount of wear on the side, but also to easily and reliably detect the degree of wear.
  • the reinforcing core 2 is spirally wound around the hose wall 1, the vicinity of the back side of the reinforcing core covered with the reinforcing core 2 (the vicinity of the back side of the reinforcing core is high in rigidity and poor in elasticity.
  • the reinforcing core 2 is colorless and transparent, the color change in the vicinity of the back side of the reinforcing core can be seen well through the reinforcing core 2.
  • the reinforcing core 2 is provided on the outer peripheral surface of the outer layer 3 so as to be separated from the outer peripheral surface of the inner layer 4, and the inner half of the reinforcing core 2 is tapered, so that the reinforcement Even if the core 2 does not have translucency, the color change near the back side of the reinforcing core can be visually recognized by looking through the gap between the reinforcing cores 2 adjacent in the hose axial direction from the oblique direction.
  • the transport hose according to the third embodiment has the thick portions 3 a and the thin portions 3 b alternately arranged in the hose axial direction in the outer layer 3, and the inner layer 4 has a thickness. It is substantially constant over substantially the entire length in the hose axial direction.
  • the reinforcing core 2 has a substantially square cross-sectional shape in the hose radial direction.
  • Both the thick part 3a and the thin part 3b of the outer layer 3 are continuously formed in a spiral along the outer peripheral surface of the inner layer 4, and the thick part 3a is disposed along the reinforcing core 2.
  • the thin portion 3b is pressed by the reinforcing core 2. Therefore, although the hose wall 1 is generally green and transparent, a spiral pattern due to the difference in yellow density between the thick portion 3a and the thin portion 3b of the outer layer 3 emerges. In particular, gradation is given.
  • the degree of wear on the outer surface side and the inner surface side of the hose wall 1 can be easily and reliably detected only by visual inspection from the outside, and the design of the hose can be enhanced by gradation of the hose wall 1. it can.
  • the reinforcing core 2 is spirally wound inside the outer layer 3 of the hose wall 1 at intervals in the hose axial direction.
  • the reinforcing core 2 has a substantially elliptical shape in which the cross-sectional shape in the hose radial direction is long in the hose axial direction. In this case, in the hose wall 1, a spiral pattern by the embedded reinforcing core 2 emerges, and a gradation is generally given.
  • the degree of wear on the outer surface side and the inner surface side of the hose wall 1 can be easily and reliably detected only by visual inspection from the outside, and the design of the hose can be enhanced by gradation of the hose wall 1. it can.
  • the reinforcing core 2 may be spirally wound inside the inner layer 4 of the hose wall 1 with an interval in the hose axial direction.
  • the reinforcing core 2 has a substantially circular cross-sectional shape in the hose radial direction. Also in this case, in the hose wall 1, a spiral pattern by the embedded reinforcing core 2 emerges, and a gradation is generally given.
  • the reinforcing core 2 is spirally wound with a space in the hose axial direction, and the outer peripheral surface of the hose wall 1 is Concavities and convexities that are alternately continuous in the hose axis direction may be formed.
  • the reinforcing core 2 has a substantially circular cross-sectional shape in the hose radial direction. Also in this case, in the hose wall 1, a spiral pattern by the embedded reinforcing core 2 emerges, and a gradation is generally given.
  • the reinforcing core 2 is spirally wound inside the outer layer 3 of the hose wall 1 with an interval in the hose axial direction, and the hose wall 1 in the hose axial direction on the inner and outer peripheral surfaces. You may form the alternately continuous unevenness
  • the reinforcing core 2 has a substantially semicircular cross-sectional shape in the hose radial direction on the outer half, a substantially triangular cross-sectional shape in the hose radial direction on the inner half, and has a cross-sectional shape in the hose radial direction as a whole. It is almost fan-shaped.
  • FIGS. 6, 7, 8, and 9 members having the same functions as those of the second embodiment are denoted by the same reference numerals.
  • the transport hose of the present invention is not limited to transporting plastic pellets, but also other solids such as food, industrial parts, various granules and powders, and earth and sand. It may be for transporting various fluids such as water, ready-mixed concrete and the like.
  • Hose wall 2 .... Reinforcement core 3 .... Outer layer 3a ... Thick part 3b ... Thin part 4 .... Inner layer 4A, 4B ... Colored layer 5, ... Intermediate layer

Abstract

Provided is a transport hose having a wear detection function which is capable of simply and reliably detecting the degree of wear of the outer surface and the inner surface of a hose wall only by visual inspection from the outside. This transport hose serves to transport solid matter or fluid matter and is provided with a hose wall (1) made of synthetic resin and formed by laminating a yellow transparent outer layer (3) and a blue transparent or red transparent inner layer (4). It is configured in such a way that the color of the hose wall (1) gradually changes according to the degree of wear of the outer layer (3) and that of the inner layer (4).

Description

摩耗検知機能を有する輸送用ホースTransportation hose with wear detection function
 この発明は、各種の固形物や流動物を輸送するための輸送用ホースであって、特にホース壁の摩耗度合を検知可能とした摩耗検知機能を有する輸送用ホースに関する。 The present invention relates to a transport hose for transporting various solids and fluids, and particularly to a transport hose having a wear detection function capable of detecting the degree of wear of the hose wall.
 一般に、各種の固形物や流動物を輸送する合成樹脂製の輸送用ホースにおいては、固形物や流動物の接触に伴ってホース壁内面側が経時的に摩耗する。また、ホース壁内面側だけでなく、ホース同士の擦れ合いや異物との接触に伴ってホース壁外面側も摩耗することがある。このようなホース壁の摩耗が進行すると、最終的に亀裂や破断が生じて漏出事故を引き起こすことになる。 Generally, in a synthetic resin transport hose that transports various solids and fluids, the inner surface of the hose wall wears over time as the solids and fluids come into contact. Further, not only the inner surface of the hose wall but also the outer surface of the hose wall may be worn due to friction between the hoses and contact with foreign matter. As the wear of the hose wall progresses, cracks and breaks eventually occur, causing a leakage accident.
 このような問題を未然に防ぐために、定期的に新しいホースに交換することが一般的に行われている。この場合、ホースの交換時期を適切に予測することが困難であって、摩耗の進行が予想以上に速くて交換前にホースに亀裂や破断が生じたり、十分に使用可能なホースを交換してしまうといった不具合が生じていた。 In order to prevent such a problem in advance, it is a common practice to periodically replace the hose. In this case, it is difficult to properly predict the replacement time of the hose, the progress of wear is faster than expected, and the hose is cracked or broken before replacement, or a fully usable hose is replaced. There was a problem such as.
 このため、近年では、ホース壁の摩耗を検知可能とした輸送用ホースが提案されている。この種の輸送用ホースとしては、例えば特許文献1に開示されているように、複層構造のホース壁における外側層と内側層の色を異ならせたものが知られている。この輸送用ホースでは、ホース壁の外側層の摩耗によってホース壁外面側に内側層が露出し、ホース壁の内側層の摩耗によってホース壁内面側に外側層が露出することで、ホース壁の外面側や内面側における摩耗を検知できるようになっている。 For this reason, in recent years, a transport hose that can detect the wear of the hose wall has been proposed. As this type of transportation hose, for example, as disclosed in Patent Document 1, a hose wall having a multilayer structure in which the colors of the outer layer and the inner layer are different is known. In this transport hose, the inner layer is exposed on the outer surface side of the hose wall due to wear of the outer layer of the hose wall, and the outer layer is exposed on the inner surface side of the hose wall due to wear of the inner layer of the hose wall. The wear on the side and the inner surface side can be detected.
 また、例えば特許文献2に開示されているように、複層構造のホース壁における外側層及び内側層を透明にし、さらに内側層において着色を施したものも知られている。この輸送用ホースでは、ホース壁の内側層の摩耗が進行していくにつれて、その摩耗箇所において内側層の色が薄れて、ホース壁の色が徐々に変化することから、この色の変化を外部からの目視によって確認することで、ホース壁内面側の摩耗度合を検知できるようになっている。 Further, as disclosed in, for example, Patent Document 2, it is also known that the outer layer and the inner layer in the multi-layered hose wall are made transparent and the inner layer is colored. In this transport hose, as wear of the inner layer of the hose wall progresses, the color of the inner layer fades at the worn part and the color of the hose wall gradually changes. The degree of wear on the inner surface side of the hose wall can be detected by checking visually.
特開2003-247668号公報JP 2003-247668 A 実開平5-31870号公報Japanese Utility Model Publication No. 5-31870
 しかしながら、特許文献1に開示されているような輸送用ホースにおいては、特にホース壁内面側の摩耗の検知に際して、ホースを一旦取り外して、ホース壁内面側を目視により観察したり、場合によってはホース壁内に小型カメラやファイバースコープ等を挿入して観察する必要があり、確認作業が煩雑になるといった不具合があった。 However, in the transportation hose as disclosed in Patent Document 1, particularly when detecting wear on the inner surface of the hose wall, the hose is once removed and the inner surface of the hose wall is visually observed. It was necessary to insert a small camera or fiberscope into the wall for observation, and the confirmation work was complicated.
 また、外側層や内側層が摩耗により消失して、ホース壁外面側に内側層が露出したり、ホース壁内面側に外側層が露出することによって初めて、ホース壁の摩耗を検知することができるのであって、ホース壁が徐々に摩耗していく過程(摩耗度合)までは検知することができなかった。このため、例えばホースの点検時において摩耗が検知されなかったが、その時点において摩耗がかなり進行していて、次回の点検時には既に漏出事故を引き起こしているといった事態を招きかねない。また、摩耗が生じ易くなっているホースを早期に発見して、他のホースとの配置換えを適宜行うことで、配管寿命を延ばすといった対策も採り難いといった不具合があった。  Further, the wear of the hose wall can be detected only when the outer layer or the inner layer disappears due to wear and the inner layer is exposed on the outer surface side of the hose wall or the outer layer is exposed on the inner surface side of the hose wall. Because of this, it was not possible to detect the process until the hose wall was gradually worn (degree of wear). For this reason, for example, wear was not detected at the time of inspection of the hose, but wear may have progressed considerably at that time, and a leakage accident may have already occurred at the next inspection. In addition, there is a problem that it is difficult to take measures such as prolonging the life of the pipe by finding a hose that is likely to be worn out at an early stage and appropriately replacing the hose with another hose. *
 一方、特許文献2に開示されているような輸送用ホースにおいては、ホース壁の色の変化を外部からの目視によって確認するだけで、ホース壁内面側の摩耗度合までを検知することができる。しかし、ホース壁の色の変化は、内側層の色(単一色)の濃淡によるものであって判り難いことから、信頼性に乏しいといった不具合があった。 On the other hand, in the transportation hose as disclosed in Patent Document 2, it is possible to detect the degree of wear on the inner surface side of the hose wall only by confirming the color change of the hose wall from the outside. However, the change in the color of the hose wall is due to the color of the inner layer (single color) and is difficult to understand.
 しかも、ホース壁外面側の摩耗度合の検知についてまでは、十分な配慮がなされていなかった。すなわち、ホース壁の外側層の摩耗が進行しても、透明な外側層において色の薄れはなく、ホース壁の色の変化が生じ難いことから、ホース壁の色の変化を外部からの目視によって確認しても、ホース壁外面側の摩耗度合を検知することは困難であった。 Furthermore, sufficient consideration has not been taken until the detection of the degree of wear on the outer surface of the hose wall. In other words, even if the outer layer of the hose wall progresses, the color of the hose wall does not fade and the color of the hose wall hardly changes. Even if it confirmed, it was difficult to detect the abrasion degree of the hose wall outer surface side.
 そこで、この発明は、上記の不具合を解消して、ホース壁の外面側及び内面側の摩耗度合を、外部からの目視だけで簡単且つ確実に検知することができる摩耗検知機能を有する輸送用ホースの提供を目的とする。 Accordingly, the present invention eliminates the above-mentioned problems and has a wear detection function that can easily and reliably detect the degree of wear on the outer surface side and the inner surface side of the hose wall only by visual inspection from the outside. The purpose is to provide.
 上記の課題を解決するため、この発明の摩耗検知機能を有する輸送用ホースは、固形物や流動物を輸送するためのものであって、有色の透光性を有する外側層3と、この外側層3とは色の異なる有色の透光性を有する内側層4とを積層してなる合成樹脂製のホース壁1を備え、前記外側層3の摩耗度合及び前記内側層4の摩耗度合に応じて、前記ホース壁1の色が変化するようにしたことを特徴とする。なお、「透光性を有する」とは、透明若しくは半透明の状態を意味している。 In order to solve the above problems, a transport hose having a wear detection function according to the present invention is for transporting solids and fluids, and has an outer layer 3 having colored translucency and an outer side thereof. The hose wall 1 is made of a synthetic resin formed by laminating a colored translucent inner layer 4 having a color different from that of the layer 3, depending on the degree of wear of the outer layer 3 and the degree of wear of the inner layer 4. The color of the hose wall 1 is changed. Note that “having translucency” means a transparent or translucent state.
 具体的に、前記外側層3の色を黄系統とし、前記内側層4の色を青系統又は赤系統としている。 Specifically, the color of the outer layer 3 is yellow, and the color of the inner layer 4 is blue or red.
 また、前記ホース壁1における外側層3と内側層4との間に、無色若しくは有色の透光性を有する中間層5を介在して、この中間層5に、無色若しくは有色の透光性を有する合成樹脂製の補強芯2を埋設し、前記外側層3と前記内側層4と前記中間層5の色を異ならせるとともに、前記中間層5と前記補強芯2の色を同一としている。さらに、前記外側層3を黄色透明とし、前記内側層4を青色透明又は赤色透明とし、前記中間層5及び補強芯2を無色透明としている。さらにまた、前記外側層3の肉厚を全周に亘って均一とし、前記内側層4の肉厚を全周に亘って均一とし、前記補強芯2を埋設した状態の前記中間層5の肉厚を全周に亘って均一としている。さらに、前記補強芯2を、前記中間層5の肉厚内に収まるように埋設している。 Further, an intermediate layer 5 having colorless or colored translucency is interposed between the outer layer 3 and the inner layer 4 in the hose wall 1, and the intermediate layer 5 has colorless or colored translucency. The reinforcing core 2 made of synthetic resin is embedded, and the colors of the outer layer 3, the inner layer 4 and the intermediate layer 5 are made different, and the colors of the intermediate layer 5 and the reinforcing core 2 are made the same. Further, the outer layer 3 is yellow transparent, the inner layer 4 is blue transparent or red transparent, and the intermediate layer 5 and the reinforcing core 2 are colorless and transparent. Furthermore, the thickness of the outer layer 3 is made uniform over the entire circumference, the thickness of the inner layer 4 is made uniform over the entire circumference, and the intermediate layer 5 is embedded with the reinforcing core 2 embedded therein. The thickness is uniform over the entire circumference. Further, the reinforcing core 2 is embedded so as to be within the thickness of the intermediate layer 5.
 また、前記ホース壁1に、補強芯2をホース軸方向に間隔をあけて螺旋巻回している。さらに、前記外側層3に、前記内側層4の外周面から離間させるようにして前記補強芯2を設けている。また、前記補強芯2は、透光性を有している。さらにまた、前記補強芯2の内側半部を、ホース中心に向けて先細り状としている。 Further, a reinforcing core 2 is spirally wound around the hose wall 1 with a space in the hose axial direction. Further, the reinforcing core 2 is provided on the outer layer 3 so as to be separated from the outer peripheral surface of the inner layer 4. The reinforcing core 2 is translucent. Furthermore, the inner half of the reinforcing core 2 is tapered toward the center of the hose.
 また、前記外側層3又は内側層4の少なくとも一方は、色の異なる透光性を有する複数の有色層4A、4Bを積層してなる。さらに、前記外側層3又は内側層4の少なくとも一方は、厚肉部3aと薄肉部3bをホース軸方向に交互に連続させるようにしている。 Further, at least one of the outer layer 3 or the inner layer 4 is formed by laminating a plurality of colored layers 4A and 4B having translucency with different colors. Furthermore, at least one of the outer layer 3 or the inner layer 4 is configured such that the thick portions 3a and the thin portions 3b are alternately continued in the hose axial direction.
 この発明の輸送用ホースにおいては、ホース壁の外側層の摩耗が進行していくにつれて、その摩耗箇所において外側層の色が徐々に薄れて、ホース壁の色が徐々に変化し、またホース壁の内側層の摩耗が進行していくにつれて、その摩耗箇所において内側層の色が徐々に薄れて、ホース壁の色が徐々に変化する。これにより、外部からの目視によってホース壁の色を確認するだけで、ホース壁の外面側及び内面側における一定量の摩耗を単に検知するだけでなく、ホース壁の外面側及び内面側の摩耗度合までも簡単に検知することができる。しかも、ホース壁の色の変化は、単一色の濃淡による変化ではなく、各層の色が混じり合った混合色から外側層や内側層の色を除いた色へのドラスティックな色相の変化であることから、判り易く視認することができ、ホース壁の外面側及び内面側の摩耗度合を確実に検知することができる。 In the transport hose of the present invention, as the outer layer of the hose wall progresses in wear, the color of the outer layer gradually fades at the worn portion, and the color of the hose wall gradually changes. As the wear of the inner layer proceeds, the color of the inner layer gradually fades at the worn portion, and the color of the hose wall gradually changes. As a result, it is possible not only to detect a certain amount of wear on the outer surface side and the inner surface side of the hose wall, but also to detect the degree of wear on the outer surface side and the inner surface side of the hose wall simply by checking the color of the hose wall by visual inspection from the outside. Can be easily detected. Moreover, the change in the color of the hose wall is not a change due to the shade of a single color, but a drastic change in the hue from the mixed color in which the colors of each layer are mixed to the color excluding the colors of the outer layer and the inner layer. Therefore, it can be easily recognized and the degree of wear on the outer surface side and the inner surface side of the hose wall can be reliably detected.
 また、外側層の色を明度の高い黄系統とし、内側層の色を黄系統よりも明度の低い青系統又は赤系統として、内側層の摩耗時に明度の低い青系統又は赤系統の色が薄れるようにすることで、特に内側層の摩耗の進行に伴うホース壁の色の変化がより一層判り易くなって、例えば暗所等の環境下においても、ホース壁の内面側の摩耗度合を確実に検知することができる。 In addition, the color of the outer layer is a yellow system with a high lightness, and the color of the inner layer is a blue system or a red system with a lightness lower than that of the yellow system. By doing so, the change in the color of the hose wall with the progress of wear of the inner layer becomes easier to understand, and the degree of wear on the inner surface side of the hose wall can be ensured even in an environment such as a dark place. Can be detected.
 さらに、外側層と内側層との間に無色若しくは有色の透光性を有する中間層を介在させて、中間層と同色の補強芯を埋設していることから、補強芯によって視線が遮られたり、ホース壁において補強芯が筋状に浮かび上がってグラデーションが生じるといったことがなく、ホース壁に対して補強芯を設けて補強しているにもかかわらず、ホース壁の色の変化を良好に視認することができる。 In addition, a colorless or colored light-transmitting intermediate layer is interposed between the outer layer and the inner layer, and a reinforcing core of the same color as the intermediate layer is embedded, so that the line of sight is blocked by the reinforcing core. In the hose wall, the reinforcing core does not float in a streak shape, and gradation does not occur. Even though the hose wall is reinforced with a reinforcing core, the color change of the hose wall can be seen well. can do.
 さらにまた、外側層、内側層、補強芯を埋設した中間層における肉厚を、それぞれ全周に亘って均一としたり、中間層の肉厚内に収まるように補強芯を埋設することで、ホース壁を全周に亘って斑なく着色させることができ、ホース壁の色の変化をより一層良好に視認することができる。 Furthermore, the thickness of the outer layer, the inner layer, and the intermediate layer in which the reinforcing core is embedded is made uniform over the entire circumference, or the reinforcing core is embedded so as to be within the thickness of the intermediate layer, so that the hose The wall can be colored without any spots over the entire circumference, and the change in the color of the hose wall can be seen even better.
 また、ホース壁に補強芯を螺旋巻回して補強するにあたって、外側層に設けた補強芯を内側層の外周面から離間させるようにしたり、透光性を有する補強芯を使用したり、補強芯の内側半部を先細り状とすることで、ホース壁における補強芯の裏側付近を見易くすることができ、補強芯を設けたことによる視認性の悪さを軽減して、ホース壁内面側の摩耗度合の検知に支障をきたさないようにすることができる。 Further, when reinforcing the hose wall by spirally winding the reinforcing core, the reinforcing core provided on the outer layer is separated from the outer peripheral surface of the inner layer, or a reinforcing core having translucency is used. By tapering the inner half of the hose wall, it is easy to see the vicinity of the back side of the reinforcing core in the hose wall, reducing the poor visibility due to the provision of the reinforcing core, and the degree of wear on the inner side of the hose wall It is possible to prevent the detection of the trouble.
 さらに、外側層及び/又は内側層を、色の異なる透光性を有する複数の有色層を積層して構成することで、摩耗時におけるホース壁の色の変化にめりはりを持たせて、ホース壁の色の変化を良好に視認することができる。 Furthermore, by configuring the outer layer and / or the inner layer by laminating a plurality of colored layers having translucency with different colors, the change in the color of the hose wall at the time of wear is given an emphasis, A change in the color of the hose wall can be visually recognized.
 さらにまた、外側層及び/又は内側層に、ホース軸方向に交互に連続する厚肉部と薄肉部を設けることで、ホース壁において、厚肉部と薄肉部との濃淡の違いによる模様を浮かび上がらせて、全体的にグラデーションを付与することができ、ホースの意匠性を向上することができる。 Furthermore, by providing the outer layer and / or the inner layer with thick wall portions and thin wall portions that continue alternately in the hose axial direction, a pattern due to the difference in density between the thick wall portion and the thin wall portion appears on the hose wall. Therefore, gradation can be given as a whole, and the design of the hose can be improved.
第1実施形態に係る輸送用ホースの一部破断正面図である。It is a partially broken front view of the transportation hose which concerns on 1st Embodiment. 同じくその要部拡大断面図である。It is the principal part expanded sectional view similarly. 同じくその変形例を示す要部拡大断面図である。It is an important section expanded sectional view showing the modification similarly. 第2実施形態に係る輸送用ホースの一部破断正面図である。It is a partially broken front view of the transportation hose which concerns on 2nd Embodiment. 第3実施形態に係る輸送用ホースの一部破断正面図である。It is a partially broken front view of the transportation hose which concerns on 3rd Embodiment. 第4実施形態に係る輸送用ホースの一部破断正面図である。It is a partially broken front view of the transportation hose which concerns on 4th Embodiment. 同じくその変形例を示す一部破断正面図である。It is a partially broken front view which shows the modification similarly. 同じくその他の変形例を示す一部破断正面図である。Similarly, it is a partially broken front view showing another modification. 同じくその別の変形例を示す一部破断正面図である。It is a partially broken front view which shows the other modification similarly.
(第1実施形態)
 この発明の第1実施形態に係る輸送用ホースは、例えばプラスチックペレット等の固形物を輸送するためのものであって、図1及び図2に示すように、合成樹脂製のホース壁1に対して、合成樹脂製の補強芯2を一体に設けることによって構成されている。
(First embodiment)
The transport hose according to the first embodiment of the present invention is for transporting solids such as plastic pellets, for example. As shown in FIGS. 1 and 2, the hose wall 1 made of synthetic resin is used. The reinforcing core 2 made of synthetic resin is integrally provided.
 ホース壁1は、有色の透光性を有する外側層3と、有色の透光性を有する内側層4と、これら外側層3と内側層4との間に位置する無色の透光性を有する中間層5とをホース径方向に積層してなる。このホース壁1は、内外周面が略平滑な円筒状に形成されており、そのホース径方向の肉厚が全周に亘って均一となっていて、全周に亘って透光性を有し、且つ、着色が施された状態となっている。 The hose wall 1 has a colored translucent outer layer 3, a colored translucent inner layer 4, and a colorless translucency located between the outer layer 3 and the inner layer 4. The intermediate layer 5 is laminated in the hose radial direction. The hose wall 1 is formed in a cylindrical shape whose inner and outer peripheral surfaces are substantially smooth, and the thickness in the hose radial direction is uniform over the entire circumference, and has translucency over the entire circumference. However, it is in a colored state.
 具体的に、外側層3は、例えば可撓性に優れた軟質の塩化ビニル樹脂を主素材として、これに例えば縮合アゾ等の黄色顔料を混入した材料を使用して、内外周面が略平滑な円筒状に形成されている。この外側層3は、そのホース径方向の肉厚が全周に亘って均一となっていて、全周に亘って斑のない黄色透明となっている。なお、外側層3の主素材としては、塩化ビニル樹脂に限らず、オレフィン系樹脂やウレタン樹脂等のような透光性を有するその他合成樹脂を用いても良い。また、主素材に混入する顔料としては、縮合アゾに限らず、その他の黄色顔料を用いても良い。 Specifically, the outer layer 3 has a substantially smooth inner and outer peripheral surface using, for example, a soft vinyl chloride resin having excellent flexibility and a material mixed with a yellow pigment such as condensed azo. It is formed in a cylindrical shape. The outer layer 3 has a uniform thickness in the hose radial direction over the entire circumference, and is yellow and transparent with no spots over the entire circumference. The main material of the outer layer 3 is not limited to vinyl chloride resin, and other synthetic resins having translucency such as olefin resin and urethane resin may be used. The pigment mixed in the main material is not limited to condensed azo, and other yellow pigments may be used.
 内側層4は、例えば耐摩耗性に優れたウレタン樹脂を主素材として、これに例えばシアニンブルー(α)等の青色顔料を混入した材料を使用して、内外周面が略平滑な円筒状に形成されている。この内側層4は、そのホース径方向の肉厚が全周に亘って均一となっていて、全周に亘って斑のない青色透明となっている。なお、内側層4の主素材としては、ウレタン樹脂に限らず、オレフィン系樹脂や塩化ビニル樹脂等のような透光性を有するその他合成樹脂を用いても良い。また、主素材に混入する顔料としては、シアニンブルー(α)に限らず、その他の青色顔料を用いても良い。 The inner layer 4 has a substantially smooth inner and outer peripheral surface using, for example, a urethane resin having excellent wear resistance as a main material and a material mixed with a blue pigment such as cyanine blue (α). Is formed. The inner layer 4 has a uniform thickness in the hose radial direction over the entire circumference, and is blue and transparent with no spots over the entire circumference. The main material of the inner layer 4 is not limited to urethane resin, and other synthetic resin having translucency such as olefin resin or vinyl chloride resin may be used. Further, the pigment mixed in the main material is not limited to cyanine blue (α), and other blue pigments may be used.
 中間層5は、例えば可撓性に優れた軟質の塩化ビニル樹脂を主素材とした材料を使用して、内外周面が略平滑な円筒状に形成されている。この中間層5には、例えば硬質の塩化ビニル樹脂を主素材とした材料を使用して形成された補強芯2が、中間層5のホース径方向の肉厚内に収まるようにして、ホース軸方向に間隔をあけて螺旋巻回された状態で埋設されている。これら中間層5及び補強芯2は、ともに無色透明である。補強芯2を埋設した状態の中間層5は、そのホース径方向の肉厚が全周に亘って均一となっていて、全周に亘って無色透明となっている。なお、中間層5及び補強芯2の主素材としては、塩化ビニル樹脂に限らず、オレフィン系樹脂やウレタン樹脂等のような透光性を有するその他合成樹脂を用いても良い。また、補強芯2のホース径方向の断面形状は、略楕円形に形成されているが、略円形や略多角形といったようにどのような形状であっても良い。 The intermediate layer 5 is formed in a cylindrical shape whose inner and outer peripheral surfaces are substantially smooth using, for example, a material mainly made of soft vinyl chloride resin having excellent flexibility. In this intermediate layer 5, for example, a reinforcing core 2 formed using a material mainly composed of hard vinyl chloride resin is accommodated within the thickness of the intermediate layer 5 in the hose radial direction so that the hose shaft It is embedded in a spirally wound state with an interval in the direction. Both the intermediate layer 5 and the reinforcing core 2 are colorless and transparent. The intermediate layer 5 with the reinforcing core 2 embedded therein has a uniform thickness in the hose radial direction over the entire circumference, and is colorless and transparent over the entire circumference. In addition, as a main material of the intermediate | middle layer 5 and the reinforcement core 2, you may use other synthetic resins which have translucency, such as an olefin resin and a urethane resin, not only a vinyl chloride resin. Moreover, although the cross-sectional shape of the reinforcing core 2 in the hose radial direction is formed in a substantially elliptical shape, it may be any shape such as a substantially circular shape or a substantially polygonal shape.
 上記構成の輸送用ホースにおいては、外側層3及び中間層5により可撓性を良好に維持しながらも、その内面側において内側層4により耐摩耗性が確保され、さらに補強芯2により耐圧強度が高められている。また、外側層3と内側層4と中間層5の色はそれぞれ異なっているが、外側層3の黄色透明と内側層4の青色透明が、無色透明とされた補強芯2入り中間層5を介してホース径方向に重なることで、ホース壁1は、全周に亘って斑のない緑色透明となっている。なお、外側層3や内側層4の肉厚が薄過ぎたり、厚過ぎたりすると、外側層3又は内側層4のいずれかの色が強調され過ぎて、ホース壁1を緑色とすることが困難となるため、ホース壁1におけるホース径方向の肉厚に対して、外側層3、内側層4におけるホース径方向の肉厚が10~30%にそれぞれ設定されている。 In the transport hose configured as described above, while maintaining good flexibility by the outer layer 3 and the intermediate layer 5, wear resistance is secured by the inner layer 4 on the inner surface side, and pressure resistance strength is further provided by the reinforcing core 2. Has been increased. The outer layer 3, the inner layer 4, and the intermediate layer 5 have different colors, but the outer layer 3 is transparent in yellow and the inner layer 4 is transparent in blue. As a result, the hose wall 1 is green and transparent with no spots over the entire circumference. If the thickness of the outer layer 3 or the inner layer 4 is too thin or too thick, either the outer layer 3 or the inner layer 4 is overemphasized and it is difficult to make the hose wall 1 green. Therefore, the thickness in the hose radial direction of the outer layer 3 and the inner layer 4 is set to 10 to 30% with respect to the thickness of the hose wall 1 in the hose radial direction.
 上記の輸送用ホースは、以下のようにして製造される。まず、ウレタン樹脂製のペレットにシアニンブルー(α)等の青色顔料を混入した材料を、押出機により押し出すことによって内側層構成用の帯状体を成形し、この帯状体をマンドレル上に螺旋状に巻回して、その先行する帯状体と後続する帯状体の互いに隣接する端縁部同士を熱融着することによって内側層4を形成する。 The above transport hose is manufactured as follows. First, a material in which a blue pigment such as cyanine blue (α) is mixed into a pellet made of urethane resin is extruded by an extruder to form a belt for forming an inner layer, and this belt is spirally formed on a mandrel. The inner layer 4 is formed by winding and heat-sealing the adjacent edge portions of the preceding band and the subsequent band.
 続いて、軟質の塩化ビニル樹脂製のペレット及び硬質の塩化ビニル樹脂製のペレットを、共押出機により一体に押し出すことによって補強芯2入りの中間層構成用の帯状体を成形し、この帯状体を内側層4の外周面上に螺旋状に巻回して、その先行する帯状体と後続する帯状体の互いに隣接する端縁部同士を熱融着することによって補強芯2を埋設した中間層5を形成する。 Subsequently, the belt-shaped body for forming the intermediate layer containing the reinforcing core 2 is formed by extruding the soft vinyl chloride resin pellets and the hard vinyl chloride resin pellets integrally with a co-extrusion machine. Is wound on the outer peripheral surface of the inner layer 4 in a spiral manner, and the intermediate core 5 in which the reinforcing core 2 is embedded by thermally fusing the adjacent edge portions of the preceding belt-like body and the following belt-like body together. Form.
 最後に、軟質の塩化ビニル樹脂製のペレットに縮合アゾ等の黄色顔料を混入した材料を、押出機により押し出すことによって外側層構成用の帯状体を成形し、この帯状体を中間層5の外周面上に螺旋状に巻回して、その先行する帯状体と後続する帯状体の互いに隣接する端縁部同士を熱融着することによって外側層3を形成する。 Finally, a material made by mixing a yellow pigment such as condensed azo into pellets made of soft vinyl chloride resin is extruded by an extruder to form a band for forming the outer layer, and this band is formed on the outer periphery of the intermediate layer 5. The outer layer 3 is formed by spirally winding on the surface and heat-sealing the adjacent edge portions of the preceding band and the subsequent band.
 そして、内側層構成用の帯状体、中間層構成用の帯状体、外側層構成用の帯状体の溶融熱を利用して、外側層3、補強芯2を埋設した中間層5、内側層4を相互に熱融着させて一体化することで、ホースが製造される。なお、ホースの製造にあたっては、内側層構成用の帯状体、中間層構成用の帯状体、外側層構成用の帯状体を別々に押し出して螺旋状に巻回するだけでなく、これらを共押出機により一体に押し出して螺旋状に巻回しても良い。 Then, the outer layer 3, the intermediate layer 5 in which the reinforcing core 2 is embedded, the inner layer 4, using the melting heat of the inner layer constituting band, the intermediate layer constituting band, and the outer layer constituting band. Are fused together to produce a hose. In manufacturing the hose, not only extruding the band for the inner layer, the band for the intermediate layer and the band for the outer layer separately and winding them in a spiral shape, but also coextruding them. They may be extruded together by a machine and wound in a spiral.
 このような輸送用ホースを使用して、プラスチックペレット等の固形物を輸送した場合、ホース壁1の内面側すなわち内側層4が耐摩耗性を有しているものの、プラスチックペレット等の固形物の衝突に伴って、内側層4が経時的に摩耗してくる。 When such a transport hose is used to transport solids such as plastic pellets, the inner surface side of the hose wall 1, that is, the inner layer 4 has wear resistance, but the solids such as plastic pellets With the collision, the inner layer 4 is worn over time.
 ホース壁1の内側層4が摩耗し始めると、その摩耗箇所において内側層4の肉厚が薄くなって、内側層4の青色が薄れてくる。従って、ホース壁1を外部から目視した場合、摩耗箇所においては、外側層3の黄色が強調されて黄色がかった緑色に見えるようになる。なお、摩耗箇所では、傷付きが原因で白化する傾向にあり、黄色がかった緑色をさらに浮き出させる。 When the inner layer 4 of the hose wall 1 begins to wear, the inner layer 4 becomes thinner at the worn portion, and the blue color of the inner layer 4 becomes lighter. Accordingly, when the hose wall 1 is viewed from the outside, the yellow color of the outer layer 3 is emphasized and looks yellowish green at the worn portion. In addition, in a wear part, it exists in the tendency which whitens because of a damage, and yellowish green is further raised.
 そして、内側層4の摩耗が進行すると、ホース壁1を外部から目視した場合、摩耗箇所においては、外側層3の黄色がより一層強調されて黄色に近い緑色に見えるようになる。内側層4の摩耗がさらに進行して、内側層4が消失してホース壁1の内面側に中間層5の内周面が露出するようになると、外側層3の黄色のみが見えるようになり、この場合、摩耗が生じていない箇所の緑色と見比べて色の違いをはっきりと視認することができる。従って、内側層4が消失したときを、ホースの交換時期として設定しておけば、上記のようなホース壁1の緑色から黄色への色相の変化により、ホースの交換時期を確実に知ることができる。 When the wear of the inner layer 4 progresses, when the hose wall 1 is viewed from the outside, the yellow color of the outer layer 3 is further emphasized and looks green near yellow at the worn portion. When the wear of the inner layer 4 further progresses and the inner layer 4 disappears and the inner peripheral surface of the intermediate layer 5 is exposed on the inner surface side of the hose wall 1, only the yellow color of the outer layer 3 becomes visible. In this case, the difference in color can be clearly recognized as compared with the green color where no wear has occurred. Therefore, if the time when the inner layer 4 disappears is set as the replacement time of the hose, the change time of the hose can be surely known by the change in the hue of the hose wall 1 from green to yellow as described above. it can.
 また、ホース同士の擦れ合いや異物との接触に伴って、ホース壁1の外面側すなわち外側層3が摩耗することもある。ホース壁1の外側層3が摩耗し始めると、その摩耗箇所において外側層3の肉厚が薄くなって、外側層3の黄色が薄れてくる。従って、ホース壁1を外部から目視した場合、摩耗箇所においては、内側層4の青色が強調されて青色がかった緑色に見えるようになる。なお、摩耗箇所では、傷付きが原因で白化する傾向にあり、青色がかった緑色をさらに浮き出させる。 Also, the outer surface side of the hose wall 1, that is, the outer layer 3 may be worn due to friction between the hoses and contact with foreign matter. When the outer layer 3 of the hose wall 1 starts to be worn, the thickness of the outer layer 3 is reduced at the worn portion, and the yellow color of the outer layer 3 is reduced. Accordingly, when the hose wall 1 is viewed from the outside, the blue color of the inner layer 4 is emphasized and looks blueish green at the worn portion. In addition, in a wear location, there exists a tendency which becomes white due to a damage | wound, and blue-green is further raised.
 そして、外側層3の摩耗が進行すると、ホース壁1を外部から目視した場合、摩耗箇所においては、内側層4の青色がより一層強調されて青色に近い緑色に見えるようになる。外側層3の摩耗がさらに進行して、外側層3が消失してホース壁1の外面側に中間層5の外周面が露出するようになると、内側層4の青色のみが見えるようになり、この場合、摩耗が生じていない箇所の緑色と見比べて色の違いをはっきりと視認することができる。従って、外側層3が消失したときを、ホースの交換時期として設定しておけば、上記のようなホース壁1の緑色から青色への色相の変化により、ホースの交換時期を確実に知ることができる。 As the wear of the outer layer 3 progresses, when the hose wall 1 is viewed from the outside, the blue color of the inner layer 4 is further emphasized and looks green near blue at the worn portion. When the outer layer 3 further wears and the outer layer 3 disappears and the outer peripheral surface of the intermediate layer 5 is exposed on the outer surface side of the hose wall 1, only the blue color of the inner layer 4 becomes visible. In this case, the difference in color can be clearly visually recognized as compared with the green color where no wear has occurred. Therefore, if the time when the outer layer 3 disappears is set as the replacement time of the hose, the replacement time of the hose can be surely known by the change in the hue of the hose wall 1 from green to blue as described above. it can.
 このように、上記の輸送用ホースにおいては、ホース壁1の外面側及び内面側の摩耗が徐々に進行していくにつれて、すなわち、ホース壁1における外側層3の摩耗度合及び内側層4の摩耗度合に応じて、ホース壁1の色が徐々に変化していく。これにより、外部からの目視によってホース壁1の色を確認するだけで、ホース壁1の外面側及び内面側における一定量の摩耗を単に検知するだけでなく、摩耗度合までも簡単に検知することができる。しかも、ホース壁1の色の変化は、単一色の濃淡による変化ではなく、緑色から青色、緑色から黄色といったドラスティックな色相の変化であることから、判り易く視認することができ、摩耗度合を確実に検知することができる。 Thus, in the transport hose described above, as the wear on the outer surface side and the inner surface side of the hose wall 1 progresses gradually, that is, the degree of wear of the outer layer 3 and the wear of the inner layer 4 on the hose wall 1. According to the degree, the color of the hose wall 1 gradually changes. Thus, by merely confirming the color of the hose wall 1 by visual inspection from the outside, it is possible not only to detect a certain amount of wear on the outer surface side and the inner surface side of the hose wall 1, but also to easily detect the degree of wear. Can do. Moreover, the change in the color of the hose wall 1 is not a change due to the shade of a single color, but a drastic change in the color from green to blue and from green to yellow. It can be detected reliably.
 このため、ホースの点検時において、ホースの交換時期を知り得ることは勿論のこと、ホース壁1の摩耗を初期段階から発見することができ、例えば次回の点検までの期間を短くして漏出事故の発生を確実に防止したり、摩耗が生じ易くなっているホースを早期に発見して、他のホースとの配置換えを適宜行うことで、配管寿命を延ばすといった対策も採り易くなっている。 For this reason, when checking the hose, it is possible to know the time to replace the hose as well as to detect the wear of the hose wall 1 from the initial stage. For example, the leakage period is reduced by shortening the period until the next inspection. Therefore, it is easy to take measures to prolong the life of the pipe by surely preventing the occurrence of the hose or discovering a hose that is likely to be worn out at an early stage and appropriately replacing the hose.
 また、ホース壁1の外面側における摩耗度合の検知に際しては、ホース壁1の色の変化と併せて、摩耗箇所を外部から直接確認することができるが、ホース壁1の内面側における摩耗度合の検知に際しては、ホース壁1の色の変化のみに頼らざるを得ない。上記の輸送用ホースにおいては、外側層3を明度の高い黄色とし、内側層4を黄色よりも明度の低い青色として、内側層4の摩耗時に明度の低い青色が薄れるようにしていることから、内側層4の摩耗の進行に伴うホース壁1の色の変化がより一層判り易くなっていて、例えば暗所等の環境下においても、ホース壁1の内面側の摩耗度合を確実に検知することができる。 In addition, when detecting the degree of wear on the outer surface side of the hose wall 1, it is possible to directly check the wear location from the outside together with the change in the color of the hose wall 1. When detecting, it is necessary to rely only on the color change of the hose wall 1. In the above transportation hose, the outer layer 3 is yellow with high brightness, the inner layer 4 is blue with lower brightness than yellow, and the blue with low brightness is faded when the inner layer 4 is worn, The change in the color of the hose wall 1 accompanying the progress of wear of the inner layer 4 is more easily understood, and for example, the degree of wear on the inner surface side of the hose wall 1 can be reliably detected even in an environment such as a dark place. Can do.
 さらに、ホース壁1に対して補強芯2を設けて補強した場合、ホース壁1の色の変化を視認するにあたって視認性の悪化が懸念されるが、外側層3と内側層4との間に無色透明の中間層5を介在させて、この中間層5の肉厚内に収まるように無色透明の補強芯2を埋設していることから、補強芯2によって視線が遮られたり、ホース壁1において補強芯2よる螺旋状の模様が浮かび上がってグラデーションが生じるといったことがなく、ホース壁1を全周に亘って斑なく着色して、ホース壁1の色の変化を良好に視認することができる。 Further, when the hose wall 1 is reinforced by providing the reinforcing core 2, there is a concern about deterioration in visibility when visually recognizing the color change of the hose wall 1, but between the outer layer 3 and the inner layer 4. Since the colorless and transparent intermediate core 5 is interposed and the colorless and transparent reinforcing core 2 is embedded so as to be within the thickness of the intermediate layer 5, the line of sight is blocked by the reinforcing core 2 or the hose wall 1 In this case, the spiral pattern by the reinforcing core 2 does not appear and gradation does not occur, and the hose wall 1 is colored without any spots over the entire circumference, so that the change in the color of the hose wall 1 can be seen well. it can.
 上記第1実施形態に係る輸送用ホースにおいては、各種の変更や改良を行うようにしても良い。例えば、外側層3と内側層4の色の組み合わせは、ともに透光性を有し、且つ、異色であって、ホース壁1の色の変化が判り易ければ、任意に設定可能である。例えば、内側層4を青色透明に代えて赤色透明としても良く、この場合、ホース壁1は、その全周に亘って斑のない橙色透明となり、内側層4の摩耗度合に応じて橙色から黄色に徐々に変化し、外側層5の摩耗度合に応じて橙色から赤色に徐々に変化していくことになる。この場合も、内側層4が青色透明のときと同様の作用効果を奏する。 In the transportation hose according to the first embodiment, various changes and improvements may be made. For example, the combination of the colors of the outer layer 3 and the inner layer 4 can be arbitrarily set as long as both have translucency, are different colors, and the change in the color of the hose wall 1 is easily understood. For example, the inner layer 4 may be red transparent instead of blue transparent. In this case, the hose wall 1 becomes orange transparent with no spots over the entire circumference, and the orange to yellow color varies depending on the degree of wear of the inner layer 4. Gradually changing from orange to red according to the degree of wear of the outer layer 5. In this case as well, the same effects as when the inner layer 4 is blue transparent are obtained.
 さらに、図3に示すように、外側層3及び/又は内側層4を、色の異なる透光性を有する複数の有色層4A、4Bを積層することによってそれぞれ構成しても良い。この場合、摩耗時においてホース壁1の色がめりはり良く変化することになる。 Furthermore, as shown in FIG. 3, the outer layer 3 and / or the inner layer 4 may be configured by laminating a plurality of colored layers 4A and 4B having translucency with different colors. In this case, the color of the hose wall 1 changes well when worn.
 また、中間層5及び補強芯2は、必ずしも無色透明である必要はなく、ともに透光性を有し、且つ、同色で、外側層3及び内側層4とは異色であって、ホース壁1の色の変化に支障をきたさない限り、任意に設定可能である。 Further, the intermediate layer 5 and the reinforcing core 2 do not necessarily need to be colorless and transparent, both have translucency, are the same color, and are different from the outer layer 3 and the inner layer 4, and the hose wall 1. As long as it does not hinder the change in color, it can be set arbitrarily.
 さらにまた、ホース壁1に、視認性の悪化を招くことがないように配慮しながら、網状の補強糸を埋設したり、アース線を埋設したり、帯電防止剤を塗布又は混入して帯電防止機能を付与しても良く、その他の機能材料を埋設、塗布又は混入しても良い。 Furthermore, while taking into consideration that the visibility of the hose wall 1 is not deteriorated, a net-like reinforcing thread is embedded, a ground wire is embedded, or an antistatic agent is applied or mixed to prevent charging. Functions may be imparted, and other functional materials may be embedded, applied, or mixed.
(第2実施形態)
 この発明の第2実施形態に係る輸送用ホースは、図4に示すように、ホース壁1において補強芯2を埋設した状態の中間層5が廃止されている。ホース壁1は、黄色透明の外側層3と青色透明の内側層4とをホース径方向に重合積層してなる。なお、ホース壁1におけるホース径方向の肉厚に対して、内側層4におけるホース径方向の肉厚が20~80%に設定されている。そして、このホース壁1の外側層3の外周面に、無色透明の補強芯2がホース軸方向に間隔をあけて螺旋巻回されて一体化されている。
(Second Embodiment)
In the transportation hose according to the second embodiment of the present invention, as shown in FIG. 4, the intermediate layer 5 in a state where the reinforcing core 2 is embedded in the hose wall 1 is eliminated. The hose wall 1 is formed by polymerizing and laminating a yellow transparent outer layer 3 and a blue transparent inner layer 4 in the hose radial direction. The thickness of the inner layer 4 in the hose radial direction is set to 20 to 80% of the thickness of the hose wall 1 in the hose radial direction. A colorless and transparent reinforcing core 2 is spirally wound and integrated with the outer peripheral surface of the outer layer 3 of the hose wall 1 at intervals in the hose axial direction.
 補強芯2は、そのホース径方向の断面形状がホース径方向に長い略楕円形となっていて、その内側半部におけるホース軸方向の横幅がホース中心に近づくにつれて漸減した状態となっている。すなわち、補強芯2のホース径方向の内側半部が、ホース中心に向けて先細り状となっている。なお、補強芯2のホース径方向の断面形状は、略楕円形に限らず、略円形や略多角形といったようにどのような形状であっても良い。また、補強芯2を、無色透明に代えて透光性を有する有色としても良く、透光性を有しないものを用いても良い。 The reinforcing core 2 has a substantially oval cross section in the hose radial direction, and the lateral width in the hose axial direction at the inner half of the reinforcing core 2 is gradually reduced toward the hose center. That is, the inner half of the reinforcing core 2 in the hose radial direction is tapered toward the hose center. The cross-sectional shape of the reinforcing core 2 in the hose radial direction is not limited to a substantially elliptical shape, and may be any shape such as a substantially circular shape or a substantially polygonal shape. Further, the reinforcing core 2 may be colored with translucency instead of being colorless and transparent, or one having no translucency may be used.
 上記構成の輸送用ホースは、以下のようにして製造される。まず、ウレタン樹脂製のペレットにシアニンブルー(α)等の青色顔料を混入した材料を、押出機により押し出すことによって内側層構成用の帯状体を成形し、この帯状体をマンドレル上に螺旋状に巻回して、その先行する帯状体と後続する帯状体の互いに隣接する端縁部同士を熱融着することによって内側層4を形成する。 The transportation hose having the above configuration is manufactured as follows. First, a material in which a blue pigment such as cyanine blue (α) is mixed into a pellet made of urethane resin is extruded by an extruder to form a belt for forming an inner layer, and this belt is spirally formed on a mandrel. The inner layer 4 is formed by winding and heat-sealing the adjacent edge portions of the preceding band and the subsequent band.
 続いて、軟質の塩化ビニル樹脂製のペレットに縮合アゾ等の黄色顔料を混入した材料を、押出機により押し出すことによって外側層構成用の帯状体を成形し、この帯状体を内側層4の外周面上に螺旋状に巻回して、その先行する帯状体と後続する帯状体の互いに隣接する端縁部同士を熱融着することによって外側層3を形成する。これにより、外側層3と内側層4とを重合積層してなるホース壁1が製造される。 Subsequently, a material in which a yellow pigment such as condensed azo is mixed into pellets made of soft vinyl chloride resin is extruded by an extruder to form a band for forming the outer layer, and this band is formed on the outer periphery of the inner layer 4. The outer layer 3 is formed by spirally winding on the surface and heat-sealing the adjacent edge portions of the preceding band and the subsequent band. Thereby, the hose wall 1 formed by polymerizing and laminating the outer layer 3 and the inner layer 4 is manufactured.
 最後に、硬質の塩化ビニル樹脂製のペレットを、押出機により押し出すことによって補強芯2を成形し、この補強芯2をホース壁1の外側層3の外周面上にホース軸方向に間隔をあけながら螺旋状に巻回する。そして、押出機から押し出された内側層構成用の帯状体、外側層構成用の帯状体、補強芯2の熱を利用して、外側層3、内側層4、補強芯2を相互に熱融着させて一体化することで、ホースが製造される。なお、ホースの製造にあたっては、内側層構成用の帯状体、外側層構成用の帯状体、補強芯2を別々に押し出して螺旋状に巻回するだけでなく、これらを共押出機により一体に押し出して螺旋状に巻回しても良い。 Finally, a reinforcing core 2 is formed by extruding a hard vinyl chloride resin pellet with an extruder, and the reinforcing core 2 is spaced on the outer peripheral surface of the outer layer 3 of the hose wall 1 in the hose axial direction. While spirally wound. Then, the outer layer 3, the inner layer 4, and the reinforcing core 2 are heat-melted to each other using the heat of the inner layer constituting band extruded from the extruder, the outer layer constituting band, and the reinforcing core 2. A hose is manufactured by attaching and integrating. In the production of the hose, not only the inner layer-constituting strip, the outer layer-constituting strip, and the reinforcing core 2 are separately extruded and wound spirally, but these are integrated by a co-extruder. It may be extruded and wound spirally.
 上記第2実施形態に係る輸送用ホースにおいても、第1実施形態に係る輸送用ホースと同様に、外部からの目視によってホース壁1の色を確認するだけで、ホース壁1の外面側及び内面側における一定量の摩耗を単に検知するだけでなく、摩耗度合までも簡単且つ確実に検知することができる。 Also in the transport hose according to the second embodiment, as in the transport hose according to the first embodiment, the outer surface side and the inner surface of the hose wall 1 can be confirmed only by visually checking the color of the hose wall 1 from the outside. It is possible not only to detect a certain amount of wear on the side, but also to easily and reliably detect the degree of wear.
 なお、ホース壁1に対して補強芯2を螺旋巻回しているので、補強芯2によって覆われた補強芯裏側付近(この補強芯裏側付近は、剛性が高く弾力性に乏しいことから、摩耗が生じ易くなっている)の視認性の悪化が懸念されるが、補強芯2は無色透明であることから、補強芯2を通して補強芯裏側付近の色の変化を良好に視認することができる。さらに、補強芯2は、内側層4の外周面から離間させるようにして外側層3の外周面に設けられており、しかも補強芯2の内側半部は先細り状となっているので、たとえ補強芯2が透光性を有しない場合であっても、斜め方向からホース軸方向に隣接する補強芯2間の隙間を通して見ることで、補強芯裏側付近の色の変化を視認することができる。 In addition, since the reinforcing core 2 is spirally wound around the hose wall 1, the vicinity of the back side of the reinforcing core covered with the reinforcing core 2 (the vicinity of the back side of the reinforcing core is high in rigidity and poor in elasticity. However, since the reinforcing core 2 is colorless and transparent, the color change in the vicinity of the back side of the reinforcing core can be seen well through the reinforcing core 2. Further, the reinforcing core 2 is provided on the outer peripheral surface of the outer layer 3 so as to be separated from the outer peripheral surface of the inner layer 4, and the inner half of the reinforcing core 2 is tapered, so that the reinforcement Even if the core 2 does not have translucency, the color change near the back side of the reinforcing core can be visually recognized by looking through the gap between the reinforcing cores 2 adjacent in the hose axial direction from the oblique direction.
 その他の構成は、第1実施形態と同様であり、図4において、第1実施形態と同様の機能を有する部材については同符号を付してある。また、第1実施形態における各種の変更や改良を、上記の輸送用ホースに対して適宜採用しても良い。 Other configurations are the same as those of the first embodiment. In FIG. 4, members having the same functions as those of the first embodiment are denoted by the same reference numerals. Moreover, you may employ | adopt suitably the various change and improvement in 1st Embodiment with respect to said transport hose.
(第3実施形態)
 第3実施形態に係る輸送用ホースは、図5に示すように、外側層3において、厚肉部3aと薄肉部3bをホース軸方向に交互に連続させるとともに、内側層4において、肉厚をホース軸方向の略全長に亘って略一定としている。なお、補強芯2は、そのホース径方向の断面形状が略四角形とされている。
(Third embodiment)
As shown in FIG. 5, the transport hose according to the third embodiment has the thick portions 3 a and the thin portions 3 b alternately arranged in the hose axial direction in the outer layer 3, and the inner layer 4 has a thickness. It is substantially constant over substantially the entire length in the hose axial direction. The reinforcing core 2 has a substantially square cross-sectional shape in the hose radial direction.
 外側層3の厚肉部3a及び薄肉部3bは、いずれも内側層4の外周面に沿って螺旋状に連続して形成されており、厚肉部3aは補強芯2に沿って配され、薄肉部3bは補強芯2によって押さえ付けられた状態となっている。従って、ホース壁1としては、全体的には緑色透明となっているものの、外側層3の厚肉部3aと薄肉部3bとの黄色の濃淡の違いによる螺旋状の模様が浮かび上がって、全体的にグラデーションが付与された状態となっている。 Both the thick part 3a and the thin part 3b of the outer layer 3 are continuously formed in a spiral along the outer peripheral surface of the inner layer 4, and the thick part 3a is disposed along the reinforcing core 2. The thin portion 3b is pressed by the reinforcing core 2. Therefore, although the hose wall 1 is generally green and transparent, a spiral pattern due to the difference in yellow density between the thick portion 3a and the thin portion 3b of the outer layer 3 emerges. In particular, gradation is given.
 これにより、ホース壁1の外面側及び内面側における摩耗度合を、外部からの目視だけで簡単且つ確実に検知することができるだけでなく、ホース壁1のグラデーションによって、ホースの意匠性を高めることができる。 Thereby, the degree of wear on the outer surface side and the inner surface side of the hose wall 1 can be easily and reliably detected only by visual inspection from the outside, and the design of the hose can be enhanced by gradation of the hose wall 1. it can.
 その他の構成は、第2実施形態と同様であり、図5において、第2実施形態と同様の機能を有する部材については同符号を付してある。 Other configurations are the same as those of the second embodiment. In FIG. 5, members having the same functions as those of the second embodiment are denoted by the same reference numerals.
(第4実施形態)
 第4実施形態に係る輸送用ホースは、図6に示すように、ホース壁1の外側層3の内部に、補強芯2がホース軸方向に間隔をあけて螺旋巻回されている。なお、補強芯2は、そのホース径方向の断面形状がホース軸方向に長い略楕円形とされている。この場合、ホース壁1において、埋設した補強芯2による螺旋状の模様が浮かび上がって、全体的にグラデーションが付与された状態となっている。
(Fourth embodiment)
In the transport hose according to the fourth embodiment, as shown in FIG. 6, the reinforcing core 2 is spirally wound inside the outer layer 3 of the hose wall 1 at intervals in the hose axial direction. The reinforcing core 2 has a substantially elliptical shape in which the cross-sectional shape in the hose radial direction is long in the hose axial direction. In this case, in the hose wall 1, a spiral pattern by the embedded reinforcing core 2 emerges, and a gradation is generally given.
 これにより、ホース壁1の外面側及び内面側における摩耗度合を、外部からの目視だけで簡単且つ確実に検知することができるだけでなく、ホース壁1のグラデーションによって、ホースの意匠性を高めることができる。 Thereby, the degree of wear on the outer surface side and the inner surface side of the hose wall 1 can be easily and reliably detected only by visual inspection from the outside, and the design of the hose can be enhanced by gradation of the hose wall 1. it can.
 変形例として、図7に示すように、ホース壁1の内側層4の内部に、補強芯2をホース軸方向に間隔をあけて螺旋巻回しても良い。なお、補強芯2は、そのホース径方向の断面形状が略円形とされている。この場合も、ホース壁1において、埋設した補強芯2による螺旋状の模様が浮かび上がって、全体的にグラデーションが付与された状態となる。 As a modification, as shown in FIG. 7, the reinforcing core 2 may be spirally wound inside the inner layer 4 of the hose wall 1 with an interval in the hose axial direction. The reinforcing core 2 has a substantially circular cross-sectional shape in the hose radial direction. Also in this case, in the hose wall 1, a spiral pattern by the embedded reinforcing core 2 emerges, and a gradation is generally given.
 また、図8に示すように、ホース壁1における外側層3と内側層4との間に、補強芯2をホース軸方向に間隔をあけて螺旋巻回して、ホース壁1の外周面に、ホース軸方向に交互に連続する凹凸を形成しても良い。なお、補強芯2は、そのホース径方向の断面形状が略円形とされている。この場合も、ホース壁1において、埋設した補強芯2による螺旋状の模様が浮かび上がって、全体的にグラデーションが付与された状態となる。 Further, as shown in FIG. 8, between the outer layer 3 and the inner layer 4 in the hose wall 1, the reinforcing core 2 is spirally wound with a space in the hose axial direction, and the outer peripheral surface of the hose wall 1 is Concavities and convexities that are alternately continuous in the hose axis direction may be formed. The reinforcing core 2 has a substantially circular cross-sectional shape in the hose radial direction. Also in this case, in the hose wall 1, a spiral pattern by the embedded reinforcing core 2 emerges, and a gradation is generally given.
 さらに、図9に示すように、ホース壁1の外側層3の内部に、補強芯2をホース軸方向に間隔をあけて螺旋巻回して、ホース壁1の内外周面に、ホース軸方向に交互に連続する凹凸を形成しても良い。なお、補強芯2は、その外側半部のホース径方向の断面形状が略半円形とされ、内側半部のホース径方向の断面形状が略三角形とされ、全体としてホース径方向の断面形状が略扇形とされている。この場合も、ホース壁1において、埋設した補強芯2による螺旋状の模様が浮かび上がって、全体的にグラデーションが付与された状態となる。しかも、ホース壁1の内周面に凹凸が形成されているので、ストリーマーを起こし難くして、ホース壁1内を流れるプラスチックペレットのホース壁1の内周面へのこびり付きを抑えることができる。 Further, as shown in FIG. 9, the reinforcing core 2 is spirally wound inside the outer layer 3 of the hose wall 1 with an interval in the hose axial direction, and the hose wall 1 in the hose axial direction on the inner and outer peripheral surfaces. You may form the alternately continuous unevenness | corrugation. The reinforcing core 2 has a substantially semicircular cross-sectional shape in the hose radial direction on the outer half, a substantially triangular cross-sectional shape in the hose radial direction on the inner half, and has a cross-sectional shape in the hose radial direction as a whole. It is almost fan-shaped. Also in this case, in the hose wall 1, a spiral pattern by the embedded reinforcing core 2 emerges, and a gradation is generally given. And since the unevenness | corrugation is formed in the internal peripheral surface of the hose wall 1, it is hard to raise | generate a streamer and it can suppress sticking to the internal peripheral surface of the hose wall 1 of the plastic pellet which flows the inside of the hose wall 1. FIG.
 その他の構成は、第2実施形態と同様であり、図6、図7、図8、図9において、第2実施形態と同様の機能を有する部材については同符号を付してある。 Other configurations are the same as those of the second embodiment. In FIGS. 6, 7, 8, and 9, members having the same functions as those of the second embodiment are denoted by the same reference numerals.
 この発明は、上記実施形態に限定されるものではなく、この発明の範囲内で上記実施形態に多くの修正及び変更を加え得ることは勿論である。例えば、この発明の輸送用ホースは、プラスチックペレットを輸送するためのものだけに限らず、食品、工業用部品、各種の粒体や粉体等のような他の固形物、さらには土砂等を含む水、生コンクリート等のような各種の流動物を輸送するためのものであっても良い。 The present invention is not limited to the above embodiment, and it is needless to say that many modifications and changes can be made to the above embodiment within the scope of the present invention. For example, the transport hose of the present invention is not limited to transporting plastic pellets, but also other solids such as food, industrial parts, various granules and powders, and earth and sand. It may be for transporting various fluids such as water, ready-mixed concrete and the like.
 1・・ホース壁、2・・補強芯、3・・外側層、3a・・厚肉部、3b・・薄肉部、4・・内側層、4A、4B・・有色層、5・・中間層 1 ... Hose wall 2 .... Reinforcement core 3 .... Outer layer 3a ... Thick part 3b ... Thin part 4 .... Inner layer 4A, 4B ... Colored layer 5, ... Intermediate layer

Claims (12)

  1. 固形物や流動物を輸送するための輸送用ホースであって、有色の透光性を有する外側層(3)と、この外側層(3)とは色の異なる有色の透光性を有する内側層(4)とを積層してなる合成樹脂製のホース壁(1)を備え、前記外側層(3)の摩耗度合及び前記内側層(4)の摩耗度合に応じて、前記ホース壁(1)の色が変化するようにしたことを特徴とする摩耗検知機能を有する輸送用ホース。 A transport hose for transporting solids and fluids, which has a colored translucent outer layer (3) and a colored translucent inner layer having a different color from the outer layer (3) A hose wall (1) made of a synthetic resin formed by laminating a layer (4), and depending on the degree of wear of the outer layer (3) and the degree of wear of the inner layer (4), the hose wall (1 A transport hose having a wear detection function, characterized in that the color of () is changed.
  2. 前記外側層(3)の色を黄系統とし、前記内側層(4)の色を青系統又は赤系統とした請求項1記載の摩耗検知機能を有する輸送用ホース。 The transport hose according to claim 1, wherein the color of the outer layer (3) is yellow, and the color of the inner layer (4) is blue or red.
  3. 前記ホース壁(1)における外側層(3)と内側層(4)との間に、無色若しくは有色の透光性を有する中間層(5)を介在して、この中間層(5)に、無色若しくは有色の透光性を有する合成樹脂製の補強芯(2)を埋設し、前記外側層(3)と前記内側層(4)と前記中間層(5)の色を異ならせるとともに、前記中間層(5)と前記補強芯(2)の色を同一とした請求項1又は2記載の摩耗検知機能を有する輸送用ホース。 Between the outer layer (3) and the inner layer (4) in the hose wall (1), an intermediate layer (5) having colorless or colored translucency is interposed, and this intermediate layer (5) A reinforced core (2) made of synthetic resin having colorless or colored translucency is embedded, and the outer layer (3), the inner layer (4) and the intermediate layer (5) are made different in color, The transport hose having a wear detection function according to claim 1 or 2, wherein the colors of the intermediate layer (5) and the reinforcing core (2) are the same.
  4. 前記外側層(3)を黄色透明とし、前記内側層(4)を青色透明又は赤色透明とし、前記中間層(5)及び補強芯(2)を無色透明とした請求項3記載の摩耗検知機能を有する輸送用ホース。 The wear detection function according to claim 3, wherein the outer layer (3) is transparent in yellow, the inner layer (4) is transparent in blue or red, and the intermediate layer (5) and the reinforcing core (2) are colorless and transparent. Transportation hose having.
  5. 前記外側層(3)の肉厚を全周に亘って均一とし、前記内側層(4)の肉厚を全周に亘って均一とし、前記補強芯(2)を埋設した状態の前記中間層(5)の肉厚を全周に亘って均一とした請求項3又は4記載の摩耗検知機能を有する輸送用ホース。 The intermediate layer in a state where the thickness of the outer layer (3) is uniform over the entire circumference, the thickness of the inner layer (4) is uniform over the entire circumference, and the reinforcing core (2) is embedded. The transportation hose having a wear detection function according to claim 3 or 4, wherein the thickness of (5) is uniform over the entire circumference.
  6. 前記補強芯(2)を、前記中間層(5)の肉厚内に収まるように埋設した請求項3~5のいずれかに記載の摩耗検知機能を有する輸送用ホース。 The transport hose according to any one of claims 3 to 5, wherein the reinforcing core (2) is embedded so as to be within the thickness of the intermediate layer (5).
  7. 前記ホース壁(1)に、補強芯(2)をホース軸方向に間隔をあけて螺旋巻回した請求項1又は2記載の摩耗検知機能を有する輸送用ホース。 The transport hose having a wear detection function according to claim 1 or 2, wherein the reinforcing core (2) is spirally wound around the hose wall (1) at intervals in the hose axial direction.
  8. 前記外側層(3)に、前記内側層(4)の外周面から離間させるようにして前記補強芯(2)を設けた請求項7記載の摩耗検知機能を有する輸送用ホース。 The transport hose having a wear detection function according to claim 7, wherein the reinforcing core (2) is provided on the outer layer (3) so as to be separated from the outer peripheral surface of the inner layer (4).
  9. 前記補強芯(2)は、透光性を有している請求項7又は8記載の摩耗検知機能を有する輸送用ホース。 The transporting hose having a wear detection function according to claim 7 or 8, wherein the reinforcing core (2) has translucency.
  10. 前記補強芯(2)の内側半部を、ホース中心に向けて先細り状とした請求項7~9のいずれかに記載の摩耗検知機能を有する輸送用ホース。 The transport hose according to any one of claims 7 to 9, wherein the inner half of the reinforcing core (2) is tapered toward the center of the hose.
  11. 前記外側層(3)又は内側層(4)の少なくとも一方は、色の異なる透光性を有する複数の有色層(4A)(4B)を積層してなる請求項1~10のいずれかに記載の摩耗検知機能を有する輸送用ホース。 The at least one of the outer layer (3) and the inner layer (4) is formed by laminating a plurality of colored layers (4A) (4B) having translucency with different colors. Transport hose with wear detection function.
  12. 前記外側層(3)又は内側層(4)の少なくとも一方は、厚肉部(3a)と薄肉部(3b)をホース軸方向に交互に連続させるようにした請求項1、2、7~10のいずれかに記載の摩耗検知機能を有する輸送用ホース。 The at least one of the outer layer (3) and the inner layer (4) has a thick portion (3a) and a thin portion (3b) alternately arranged in the hose axial direction. A transport hose having the wear detection function according to any one of the above.
PCT/JP2010/052920 2009-09-18 2010-02-25 Transport hose having wear detection function WO2011033796A1 (en)

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