WO2011033796A1 - Transport hose having wear detection function - Google Patents
Transport hose having wear detection function Download PDFInfo
- Publication number
- WO2011033796A1 WO2011033796A1 PCT/JP2010/052920 JP2010052920W WO2011033796A1 WO 2011033796 A1 WO2011033796 A1 WO 2011033796A1 JP 2010052920 W JP2010052920 W JP 2010052920W WO 2011033796 A1 WO2011033796 A1 WO 2011033796A1
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- WIPO (PCT)
- Prior art keywords
- hose
- layer
- outer layer
- inner layer
- reinforcing core
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/08—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall
- F16L11/081—Hoses, i.e. flexible pipes made of rubber or flexible plastics with reinforcements embedded in the wall comprising one or more layers of a helically wound cord or wire
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/11—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall
- F16L11/112—Hoses, i.e. flexible pipes made of rubber or flexible plastics with corrugated wall having reinforcements embedded in the wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/12—Hoses, i.e. flexible pipes made of rubber or flexible plastics with arrangements for particular purposes, e.g. specially profiled, with protecting layer, heated, electrically conducting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L57/00—Protection of pipes or objects of similar shape against external or internal damage or wear
- F16L57/06—Protection of pipes or objects of similar shape against external or internal damage or wear against wear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L2201/00—Special arrangements for pipe couplings
- F16L2201/60—Identification or marking
Definitions
- the present invention relates to a transport hose for transporting various solids and fluids, and particularly to a transport hose having a wear detection function capable of detecting the degree of wear of the hose wall.
- the inner surface of the hose wall wears over time as the solids and fluids come into contact. Further, not only the inner surface of the hose wall but also the outer surface of the hose wall may be worn due to friction between the hoses and contact with foreign matter. As the wear of the hose wall progresses, cracks and breaks eventually occur, causing a leakage accident.
- Patent Document 2 it is also known that the outer layer and the inner layer in the multi-layered hose wall are made transparent and the inner layer is colored. In this transport hose, as wear of the inner layer of the hose wall progresses, the color of the inner layer fades at the worn part and the color of the hose wall gradually changes. The degree of wear on the inner surface side of the hose wall can be detected by checking visually.
- JP 2003-247668 A Japanese Utility Model Publication No. 5-31870
- the wear of the hose wall can be detected only when the outer layer or the inner layer disappears due to wear and the inner layer is exposed on the outer surface side of the hose wall or the outer layer is exposed on the inner surface side of the hose wall. Because of this, it was not possible to detect the process until the hose wall was gradually worn (degree of wear). For this reason, for example, wear was not detected at the time of inspection of the hose, but wear may have progressed considerably at that time, and a leakage accident may have already occurred at the next inspection. In addition, there is a problem that it is difficult to take measures such as prolonging the life of the pipe by finding a hose that is likely to be worn out at an early stage and appropriately replacing the hose with another hose. *
- the present invention eliminates the above-mentioned problems and has a wear detection function that can easily and reliably detect the degree of wear on the outer surface side and the inner surface side of the hose wall only by visual inspection from the outside.
- the purpose is to provide.
- a transport hose having a wear detection function is for transporting solids and fluids, and has an outer layer 3 having colored translucency and an outer side thereof.
- the hose wall 1 is made of a synthetic resin formed by laminating a colored translucent inner layer 4 having a color different from that of the layer 3, depending on the degree of wear of the outer layer 3 and the degree of wear of the inner layer 4. The color of the hose wall 1 is changed. Note that “having translucency” means a transparent or translucent state.
- the color of the outer layer 3 is yellow, and the color of the inner layer 4 is blue or red.
- an intermediate layer 5 having colorless or colored translucency is interposed between the outer layer 3 and the inner layer 4 in the hose wall 1, and the intermediate layer 5 has colorless or colored translucency.
- the reinforcing core 2 made of synthetic resin is embedded, and the colors of the outer layer 3, the inner layer 4 and the intermediate layer 5 are made different, and the colors of the intermediate layer 5 and the reinforcing core 2 are made the same.
- the outer layer 3 is yellow transparent
- the inner layer 4 is blue transparent or red transparent
- the intermediate layer 5 and the reinforcing core 2 are colorless and transparent.
- the thickness of the outer layer 3 is made uniform over the entire circumference
- the thickness of the inner layer 4 is made uniform over the entire circumference
- the intermediate layer 5 is embedded with the reinforcing core 2 embedded therein. The thickness is uniform over the entire circumference. Further, the reinforcing core 2 is embedded so as to be within the thickness of the intermediate layer 5.
- a reinforcing core 2 is spirally wound around the hose wall 1 with a space in the hose axial direction. Further, the reinforcing core 2 is provided on the outer layer 3 so as to be separated from the outer peripheral surface of the inner layer 4. The reinforcing core 2 is translucent. Furthermore, the inner half of the reinforcing core 2 is tapered toward the center of the hose.
- At least one of the outer layer 3 or the inner layer 4 is formed by laminating a plurality of colored layers 4A and 4B having translucency with different colors. Furthermore, at least one of the outer layer 3 or the inner layer 4 is configured such that the thick portions 3a and the thin portions 3b are alternately continued in the hose axial direction.
- the color of the outer layer gradually fades at the worn portion, and the color of the hose wall gradually changes.
- the color of the inner layer gradually fades at the worn portion, and the color of the hose wall gradually changes.
- the change in the color of the hose wall is not a change due to the shade of a single color, but a drastic change in the hue from the mixed color in which the colors of each layer are mixed to the color excluding the colors of the outer layer and the inner layer. Therefore, it can be easily recognized and the degree of wear on the outer surface side and the inner surface side of the hose wall can be reliably detected.
- the color of the outer layer is a yellow system with a high lightness
- the color of the inner layer is a blue system or a red system with a lightness lower than that of the yellow system.
- a colorless or colored light-transmitting intermediate layer is interposed between the outer layer and the inner layer, and a reinforcing core of the same color as the intermediate layer is embedded, so that the line of sight is blocked by the reinforcing core.
- the reinforcing core does not float in a streak shape, and gradation does not occur. Even though the hose wall is reinforced with a reinforcing core, the color change of the hose wall can be seen well. can do.
- the thickness of the outer layer, the inner layer, and the intermediate layer in which the reinforcing core is embedded is made uniform over the entire circumference, or the reinforcing core is embedded so as to be within the thickness of the intermediate layer, so that the hose The wall can be colored without any spots over the entire circumference, and the change in the color of the hose wall can be seen even better.
- the reinforcing core provided on the outer layer is separated from the outer peripheral surface of the inner layer, or a reinforcing core having translucency is used.
- the change in the color of the hose wall at the time of wear is given an emphasis, A change in the color of the hose wall can be visually recognized.
- the outer layer and / or the inner layer with thick wall portions and thin wall portions that continue alternately in the hose axial direction, a pattern due to the difference in density between the thick wall portion and the thin wall portion appears on the hose wall. Therefore, gradation can be given as a whole, and the design of the hose can be improved.
- the transport hose according to the first embodiment of the present invention is for transporting solids such as plastic pellets, for example.
- the hose wall 1 made of synthetic resin is used.
- the reinforcing core 2 made of synthetic resin is integrally provided.
- the hose wall 1 has a colored translucent outer layer 3, a colored translucent inner layer 4, and a colorless translucency located between the outer layer 3 and the inner layer 4.
- the intermediate layer 5 is laminated in the hose radial direction.
- the hose wall 1 is formed in a cylindrical shape whose inner and outer peripheral surfaces are substantially smooth, and the thickness in the hose radial direction is uniform over the entire circumference, and has translucency over the entire circumference. However, it is in a colored state.
- the outer layer 3 has a substantially smooth inner and outer peripheral surface using, for example, a soft vinyl chloride resin having excellent flexibility and a material mixed with a yellow pigment such as condensed azo. It is formed in a cylindrical shape.
- the outer layer 3 has a uniform thickness in the hose radial direction over the entire circumference, and is yellow and transparent with no spots over the entire circumference.
- the main material of the outer layer 3 is not limited to vinyl chloride resin, and other synthetic resins having translucency such as olefin resin and urethane resin may be used.
- the pigment mixed in the main material is not limited to condensed azo, and other yellow pigments may be used.
- the inner layer 4 has a substantially smooth inner and outer peripheral surface using, for example, a urethane resin having excellent wear resistance as a main material and a material mixed with a blue pigment such as cyanine blue ( ⁇ ). Is formed.
- the inner layer 4 has a uniform thickness in the hose radial direction over the entire circumference, and is blue and transparent with no spots over the entire circumference.
- the main material of the inner layer 4 is not limited to urethane resin, and other synthetic resin having translucency such as olefin resin or vinyl chloride resin may be used.
- the pigment mixed in the main material is not limited to cyanine blue ( ⁇ ), and other blue pigments may be used.
- the intermediate layer 5 is formed in a cylindrical shape whose inner and outer peripheral surfaces are substantially smooth using, for example, a material mainly made of soft vinyl chloride resin having excellent flexibility.
- a reinforcing core 2 formed using a material mainly composed of hard vinyl chloride resin is accommodated within the thickness of the intermediate layer 5 in the hose radial direction so that the hose shaft It is embedded in a spirally wound state with an interval in the direction.
- Both the intermediate layer 5 and the reinforcing core 2 are colorless and transparent.
- the intermediate layer 5 with the reinforcing core 2 embedded therein has a uniform thickness in the hose radial direction over the entire circumference, and is colorless and transparent over the entire circumference.
- middle layer 5 and the reinforcement core 2 you may use other synthetic resins which have translucency, such as an olefin resin and a urethane resin, not only a vinyl chloride resin.
- the cross-sectional shape of the reinforcing core 2 in the hose radial direction is formed in a substantially elliptical shape, it may be any shape such as a substantially circular shape or a substantially polygonal shape.
- the outer layer 3 and the intermediate layer 5 have different colors, but the outer layer 3 is transparent in yellow and the inner layer 4 is transparent in blue. As a result, the hose wall 1 is green and transparent with no spots over the entire circumference. If the thickness of the outer layer 3 or the inner layer 4 is too thin or too thick, either the outer layer 3 or the inner layer 4 is overemphasized and it is difficult to make the hose wall 1 green. Therefore, the thickness in the hose radial direction of the outer layer 3 and the inner layer 4 is set to 10 to 30% with respect to the thickness of the hose wall 1 in the hose radial direction.
- the above transport hose is manufactured as follows. First, a material in which a blue pigment such as cyanine blue ( ⁇ ) is mixed into a pellet made of urethane resin is extruded by an extruder to form a belt for forming an inner layer, and this belt is spirally formed on a mandrel.
- the inner layer 4 is formed by winding and heat-sealing the adjacent edge portions of the preceding band and the subsequent band.
- the belt-shaped body for forming the intermediate layer containing the reinforcing core 2 is formed by extruding the soft vinyl chloride resin pellets and the hard vinyl chloride resin pellets integrally with a co-extrusion machine. Is wound on the outer peripheral surface of the inner layer 4 in a spiral manner, and the intermediate core 5 in which the reinforcing core 2 is embedded by thermally fusing the adjacent edge portions of the preceding belt-like body and the following belt-like body together.
- a material made by mixing a yellow pigment such as condensed azo into pellets made of soft vinyl chloride resin is extruded by an extruder to form a band for forming the outer layer, and this band is formed on the outer periphery of the intermediate layer 5.
- the outer layer 3 is formed by spirally winding on the surface and heat-sealing the adjacent edge portions of the preceding band and the subsequent band.
- the outer layer 3, the intermediate layer 5 in which the reinforcing core 2 is embedded, the inner layer 4, using the melting heat of the inner layer constituting band, the intermediate layer constituting band, and the outer layer constituting band. are fused together to produce a hose.
- the band for the inner layer, the band for the intermediate layer and the band for the outer layer separately and winding them in a spiral shape, but also coextruding them. They may be extruded together by a machine and wound in a spiral.
- the inner surface side of the hose wall 1, that is, the inner layer 4 has wear resistance, but the solids such as plastic pellets With the collision, the inner layer 4 is worn over time.
- the inner layer 4 of the hose wall 1 When the inner layer 4 of the hose wall 1 begins to wear, the inner layer 4 becomes thinner at the worn portion, and the blue color of the inner layer 4 becomes lighter. Accordingly, when the hose wall 1 is viewed from the outside, the yellow color of the outer layer 3 is emphasized and looks yellowish green at the worn portion. In addition, in a wear part, it exists in the tendency which whitens because of a damage, and yellowish green is further raised.
- the yellow color of the outer layer 3 is further emphasized and looks green near yellow at the worn portion.
- the wear of the inner layer 4 further progresses and the inner layer 4 disappears and the inner peripheral surface of the intermediate layer 5 is exposed on the inner surface side of the hose wall 1, only the yellow color of the outer layer 3 becomes visible. In this case, the difference in color can be clearly recognized as compared with the green color where no wear has occurred. Therefore, if the time when the inner layer 4 disappears is set as the replacement time of the hose, the change time of the hose can be surely known by the change in the hue of the hose wall 1 from green to yellow as described above. it can.
- the outer surface side of the hose wall 1, that is, the outer layer 3 may be worn due to friction between the hoses and contact with foreign matter.
- the outer layer 3 of the hose wall 1 starts to be worn, the thickness of the outer layer 3 is reduced at the worn portion, and the yellow color of the outer layer 3 is reduced. Accordingly, when the hose wall 1 is viewed from the outside, the blue color of the inner layer 4 is emphasized and looks blueish green at the worn portion.
- the blue color of the inner layer 4 is further emphasized and looks green near blue at the worn portion.
- the outer layer 3 further wears and the outer layer 3 disappears and the outer peripheral surface of the intermediate layer 5 is exposed on the outer surface side of the hose wall 1, only the blue color of the inner layer 4 becomes visible. In this case, the difference in color can be clearly visually recognized as compared with the green color where no wear has occurred. Therefore, if the time when the outer layer 3 disappears is set as the replacement time of the hose, the replacement time of the hose can be surely known by the change in the hue of the hose wall 1 from green to blue as described above. it can.
- the degree of wear of the outer layer 3 and the wear of the inner layer 4 on the hose wall 1 gradually changes.
- the change in the color of the hose wall 1 is not a change due to the shade of a single color, but a drastic change in the color from green to blue and from green to yellow. It can be detected reliably.
- the outer layer 3 is yellow with high brightness
- the inner layer 4 is blue with lower brightness than yellow
- the blue with low brightness is faded when the inner layer 4 is worn
- the change in the color of the hose wall 1 accompanying the progress of wear of the inner layer 4 is more easily understood, and for example, the degree of wear on the inner surface side of the hose wall 1 can be reliably detected even in an environment such as a dark place. Can do.
- the hose wall 1 is reinforced by providing the reinforcing core 2, there is a concern about deterioration in visibility when visually recognizing the color change of the hose wall 1, but between the outer layer 3 and the inner layer 4. Since the colorless and transparent intermediate core 5 is interposed and the colorless and transparent reinforcing core 2 is embedded so as to be within the thickness of the intermediate layer 5, the line of sight is blocked by the reinforcing core 2 or the hose wall 1 In this case, the spiral pattern by the reinforcing core 2 does not appear and gradation does not occur, and the hose wall 1 is colored without any spots over the entire circumference, so that the change in the color of the hose wall 1 can be seen well. it can.
- the combination of the colors of the outer layer 3 and the inner layer 4 can be arbitrarily set as long as both have translucency, are different colors, and the change in the color of the hose wall 1 is easily understood.
- the inner layer 4 may be red transparent instead of blue transparent.
- the hose wall 1 becomes orange transparent with no spots over the entire circumference, and the orange to yellow color varies depending on the degree of wear of the inner layer 4. Gradually changing from orange to red according to the degree of wear of the outer layer 5. In this case as well, the same effects as when the inner layer 4 is blue transparent are obtained.
- the outer layer 3 and / or the inner layer 4 may be configured by laminating a plurality of colored layers 4A and 4B having translucency with different colors. In this case, the color of the hose wall 1 changes well when worn.
- intermediate layer 5 and the reinforcing core 2 do not necessarily need to be colorless and transparent, both have translucency, are the same color, and are different from the outer layer 3 and the inner layer 4, and the hose wall 1. As long as it does not hinder the change in color, it can be set arbitrarily.
- a net-like reinforcing thread is embedded, a ground wire is embedded, or an antistatic agent is applied or mixed to prevent charging. Functions may be imparted, and other functional materials may be embedded, applied, or mixed.
- the intermediate layer 5 in a state where the reinforcing core 2 is embedded in the hose wall 1 is eliminated.
- the hose wall 1 is formed by polymerizing and laminating a yellow transparent outer layer 3 and a blue transparent inner layer 4 in the hose radial direction.
- the thickness of the inner layer 4 in the hose radial direction is set to 20 to 80% of the thickness of the hose wall 1 in the hose radial direction.
- a colorless and transparent reinforcing core 2 is spirally wound and integrated with the outer peripheral surface of the outer layer 3 of the hose wall 1 at intervals in the hose axial direction.
- the reinforcing core 2 has a substantially oval cross section in the hose radial direction, and the lateral width in the hose axial direction at the inner half of the reinforcing core 2 is gradually reduced toward the hose center. That is, the inner half of the reinforcing core 2 in the hose radial direction is tapered toward the hose center.
- the cross-sectional shape of the reinforcing core 2 in the hose radial direction is not limited to a substantially elliptical shape, and may be any shape such as a substantially circular shape or a substantially polygonal shape. Further, the reinforcing core 2 may be colored with translucency instead of being colorless and transparent, or one having no translucency may be used.
- the transportation hose having the above configuration is manufactured as follows. First, a material in which a blue pigment such as cyanine blue ( ⁇ ) is mixed into a pellet made of urethane resin is extruded by an extruder to form a belt for forming an inner layer, and this belt is spirally formed on a mandrel.
- the inner layer 4 is formed by winding and heat-sealing the adjacent edge portions of the preceding band and the subsequent band.
- a material in which a yellow pigment such as condensed azo is mixed into pellets made of soft vinyl chloride resin is extruded by an extruder to form a band for forming the outer layer, and this band is formed on the outer periphery of the inner layer 4.
- the outer layer 3 is formed by spirally winding on the surface and heat-sealing the adjacent edge portions of the preceding band and the subsequent band. Thereby, the hose wall 1 formed by polymerizing and laminating the outer layer 3 and the inner layer 4 is manufactured.
- a reinforcing core 2 is formed by extruding a hard vinyl chloride resin pellet with an extruder, and the reinforcing core 2 is spaced on the outer peripheral surface of the outer layer 3 of the hose wall 1 in the hose axial direction. While spirally wound. Then, the outer layer 3, the inner layer 4, and the reinforcing core 2 are heat-melted to each other using the heat of the inner layer constituting band extruded from the extruder, the outer layer constituting band, and the reinforcing core 2.
- a hose is manufactured by attaching and integrating.
- the inner layer-constituting strip, the outer layer-constituting strip, and the reinforcing core 2 are separately extruded and wound spirally, but these are integrated by a co-extruder. It may be extruded and wound spirally.
- the outer surface side and the inner surface of the hose wall 1 can be confirmed only by visually checking the color of the hose wall 1 from the outside. It is possible not only to detect a certain amount of wear on the side, but also to easily and reliably detect the degree of wear.
- the reinforcing core 2 is spirally wound around the hose wall 1, the vicinity of the back side of the reinforcing core covered with the reinforcing core 2 (the vicinity of the back side of the reinforcing core is high in rigidity and poor in elasticity.
- the reinforcing core 2 is colorless and transparent, the color change in the vicinity of the back side of the reinforcing core can be seen well through the reinforcing core 2.
- the reinforcing core 2 is provided on the outer peripheral surface of the outer layer 3 so as to be separated from the outer peripheral surface of the inner layer 4, and the inner half of the reinforcing core 2 is tapered, so that the reinforcement Even if the core 2 does not have translucency, the color change near the back side of the reinforcing core can be visually recognized by looking through the gap between the reinforcing cores 2 adjacent in the hose axial direction from the oblique direction.
- the transport hose according to the third embodiment has the thick portions 3 a and the thin portions 3 b alternately arranged in the hose axial direction in the outer layer 3, and the inner layer 4 has a thickness. It is substantially constant over substantially the entire length in the hose axial direction.
- the reinforcing core 2 has a substantially square cross-sectional shape in the hose radial direction.
- Both the thick part 3a and the thin part 3b of the outer layer 3 are continuously formed in a spiral along the outer peripheral surface of the inner layer 4, and the thick part 3a is disposed along the reinforcing core 2.
- the thin portion 3b is pressed by the reinforcing core 2. Therefore, although the hose wall 1 is generally green and transparent, a spiral pattern due to the difference in yellow density between the thick portion 3a and the thin portion 3b of the outer layer 3 emerges. In particular, gradation is given.
- the degree of wear on the outer surface side and the inner surface side of the hose wall 1 can be easily and reliably detected only by visual inspection from the outside, and the design of the hose can be enhanced by gradation of the hose wall 1. it can.
- the reinforcing core 2 is spirally wound inside the outer layer 3 of the hose wall 1 at intervals in the hose axial direction.
- the reinforcing core 2 has a substantially elliptical shape in which the cross-sectional shape in the hose radial direction is long in the hose axial direction. In this case, in the hose wall 1, a spiral pattern by the embedded reinforcing core 2 emerges, and a gradation is generally given.
- the degree of wear on the outer surface side and the inner surface side of the hose wall 1 can be easily and reliably detected only by visual inspection from the outside, and the design of the hose can be enhanced by gradation of the hose wall 1. it can.
- the reinforcing core 2 may be spirally wound inside the inner layer 4 of the hose wall 1 with an interval in the hose axial direction.
- the reinforcing core 2 has a substantially circular cross-sectional shape in the hose radial direction. Also in this case, in the hose wall 1, a spiral pattern by the embedded reinforcing core 2 emerges, and a gradation is generally given.
- the reinforcing core 2 is spirally wound with a space in the hose axial direction, and the outer peripheral surface of the hose wall 1 is Concavities and convexities that are alternately continuous in the hose axis direction may be formed.
- the reinforcing core 2 has a substantially circular cross-sectional shape in the hose radial direction. Also in this case, in the hose wall 1, a spiral pattern by the embedded reinforcing core 2 emerges, and a gradation is generally given.
- the reinforcing core 2 is spirally wound inside the outer layer 3 of the hose wall 1 with an interval in the hose axial direction, and the hose wall 1 in the hose axial direction on the inner and outer peripheral surfaces. You may form the alternately continuous unevenness
- the reinforcing core 2 has a substantially semicircular cross-sectional shape in the hose radial direction on the outer half, a substantially triangular cross-sectional shape in the hose radial direction on the inner half, and has a cross-sectional shape in the hose radial direction as a whole. It is almost fan-shaped.
- FIGS. 6, 7, 8, and 9 members having the same functions as those of the second embodiment are denoted by the same reference numerals.
- the transport hose of the present invention is not limited to transporting plastic pellets, but also other solids such as food, industrial parts, various granules and powders, and earth and sand. It may be for transporting various fluids such as water, ready-mixed concrete and the like.
- Hose wall 2 .... Reinforcement core 3 .... Outer layer 3a ... Thick part 3b ... Thin part 4 .... Inner layer 4A, 4B ... Colored layer 5, ... Intermediate layer
Abstract
Description
この発明の第1実施形態に係る輸送用ホースは、例えばプラスチックペレット等の固形物を輸送するためのものであって、図1及び図2に示すように、合成樹脂製のホース壁1に対して、合成樹脂製の補強芯2を一体に設けることによって構成されている。 (First embodiment)
The transport hose according to the first embodiment of the present invention is for transporting solids such as plastic pellets, for example. As shown in FIGS. 1 and 2, the
この発明の第2実施形態に係る輸送用ホースは、図4に示すように、ホース壁1において補強芯2を埋設した状態の中間層5が廃止されている。ホース壁1は、黄色透明の外側層3と青色透明の内側層4とをホース径方向に重合積層してなる。なお、ホース壁1におけるホース径方向の肉厚に対して、内側層4におけるホース径方向の肉厚が20~80%に設定されている。そして、このホース壁1の外側層3の外周面に、無色透明の補強芯2がホース軸方向に間隔をあけて螺旋巻回されて一体化されている。 (Second Embodiment)
In the transportation hose according to the second embodiment of the present invention, as shown in FIG. 4, the
第3実施形態に係る輸送用ホースは、図5に示すように、外側層3において、厚肉部3aと薄肉部3bをホース軸方向に交互に連続させるとともに、内側層4において、肉厚をホース軸方向の略全長に亘って略一定としている。なお、補強芯2は、そのホース径方向の断面形状が略四角形とされている。 (Third embodiment)
As shown in FIG. 5, the transport hose according to the third embodiment has the
第4実施形態に係る輸送用ホースは、図6に示すように、ホース壁1の外側層3の内部に、補強芯2がホース軸方向に間隔をあけて螺旋巻回されている。なお、補強芯2は、そのホース径方向の断面形状がホース軸方向に長い略楕円形とされている。この場合、ホース壁1において、埋設した補強芯2による螺旋状の模様が浮かび上がって、全体的にグラデーションが付与された状態となっている。 (Fourth embodiment)
In the transport hose according to the fourth embodiment, as shown in FIG. 6, the reinforcing
Claims (12)
- 固形物や流動物を輸送するための輸送用ホースであって、有色の透光性を有する外側層(3)と、この外側層(3)とは色の異なる有色の透光性を有する内側層(4)とを積層してなる合成樹脂製のホース壁(1)を備え、前記外側層(3)の摩耗度合及び前記内側層(4)の摩耗度合に応じて、前記ホース壁(1)の色が変化するようにしたことを特徴とする摩耗検知機能を有する輸送用ホース。 A transport hose for transporting solids and fluids, which has a colored translucent outer layer (3) and a colored translucent inner layer having a different color from the outer layer (3) A hose wall (1) made of a synthetic resin formed by laminating a layer (4), and depending on the degree of wear of the outer layer (3) and the degree of wear of the inner layer (4), the hose wall (1 A transport hose having a wear detection function, characterized in that the color of () is changed.
- 前記外側層(3)の色を黄系統とし、前記内側層(4)の色を青系統又は赤系統とした請求項1記載の摩耗検知機能を有する輸送用ホース。 The transport hose according to claim 1, wherein the color of the outer layer (3) is yellow, and the color of the inner layer (4) is blue or red.
- 前記ホース壁(1)における外側層(3)と内側層(4)との間に、無色若しくは有色の透光性を有する中間層(5)を介在して、この中間層(5)に、無色若しくは有色の透光性を有する合成樹脂製の補強芯(2)を埋設し、前記外側層(3)と前記内側層(4)と前記中間層(5)の色を異ならせるとともに、前記中間層(5)と前記補強芯(2)の色を同一とした請求項1又は2記載の摩耗検知機能を有する輸送用ホース。 Between the outer layer (3) and the inner layer (4) in the hose wall (1), an intermediate layer (5) having colorless or colored translucency is interposed, and this intermediate layer (5) A reinforced core (2) made of synthetic resin having colorless or colored translucency is embedded, and the outer layer (3), the inner layer (4) and the intermediate layer (5) are made different in color, The transport hose having a wear detection function according to claim 1 or 2, wherein the colors of the intermediate layer (5) and the reinforcing core (2) are the same.
- 前記外側層(3)を黄色透明とし、前記内側層(4)を青色透明又は赤色透明とし、前記中間層(5)及び補強芯(2)を無色透明とした請求項3記載の摩耗検知機能を有する輸送用ホース。 The wear detection function according to claim 3, wherein the outer layer (3) is transparent in yellow, the inner layer (4) is transparent in blue or red, and the intermediate layer (5) and the reinforcing core (2) are colorless and transparent. Transportation hose having.
- 前記外側層(3)の肉厚を全周に亘って均一とし、前記内側層(4)の肉厚を全周に亘って均一とし、前記補強芯(2)を埋設した状態の前記中間層(5)の肉厚を全周に亘って均一とした請求項3又は4記載の摩耗検知機能を有する輸送用ホース。 The intermediate layer in a state where the thickness of the outer layer (3) is uniform over the entire circumference, the thickness of the inner layer (4) is uniform over the entire circumference, and the reinforcing core (2) is embedded. The transportation hose having a wear detection function according to claim 3 or 4, wherein the thickness of (5) is uniform over the entire circumference.
- 前記補強芯(2)を、前記中間層(5)の肉厚内に収まるように埋設した請求項3~5のいずれかに記載の摩耗検知機能を有する輸送用ホース。 The transport hose according to any one of claims 3 to 5, wherein the reinforcing core (2) is embedded so as to be within the thickness of the intermediate layer (5).
- 前記ホース壁(1)に、補強芯(2)をホース軸方向に間隔をあけて螺旋巻回した請求項1又は2記載の摩耗検知機能を有する輸送用ホース。 The transport hose having a wear detection function according to claim 1 or 2, wherein the reinforcing core (2) is spirally wound around the hose wall (1) at intervals in the hose axial direction.
- 前記外側層(3)に、前記内側層(4)の外周面から離間させるようにして前記補強芯(2)を設けた請求項7記載の摩耗検知機能を有する輸送用ホース。 The transport hose having a wear detection function according to claim 7, wherein the reinforcing core (2) is provided on the outer layer (3) so as to be separated from the outer peripheral surface of the inner layer (4).
- 前記補強芯(2)は、透光性を有している請求項7又は8記載の摩耗検知機能を有する輸送用ホース。 The transporting hose having a wear detection function according to claim 7 or 8, wherein the reinforcing core (2) has translucency.
- 前記補強芯(2)の内側半部を、ホース中心に向けて先細り状とした請求項7~9のいずれかに記載の摩耗検知機能を有する輸送用ホース。 The transport hose according to any one of claims 7 to 9, wherein the inner half of the reinforcing core (2) is tapered toward the center of the hose.
- 前記外側層(3)又は内側層(4)の少なくとも一方は、色の異なる透光性を有する複数の有色層(4A)(4B)を積層してなる請求項1~10のいずれかに記載の摩耗検知機能を有する輸送用ホース。 The at least one of the outer layer (3) and the inner layer (4) is formed by laminating a plurality of colored layers (4A) (4B) having translucency with different colors. Transport hose with wear detection function.
- 前記外側層(3)又は内側層(4)の少なくとも一方は、厚肉部(3a)と薄肉部(3b)をホース軸方向に交互に連続させるようにした請求項1、2、7~10のいずれかに記載の摩耗検知機能を有する輸送用ホース。 The at least one of the outer layer (3) and the inner layer (4) has a thick portion (3a) and a thin portion (3b) alternately arranged in the hose axial direction. A transport hose having the wear detection function according to any one of the above.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201080040441.4A CN102483190B (en) | 2009-09-18 | 2010-02-25 | Transport hose having wear detection function |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2009217284A JP5413657B2 (en) | 2009-09-18 | 2009-09-18 | Transportation hose with wear detection function |
JP2009-217284 | 2009-09-18 |
Publications (1)
Publication Number | Publication Date |
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WO2011033796A1 true WO2011033796A1 (en) | 2011-03-24 |
Family
ID=43758410
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2010/052920 WO2011033796A1 (en) | 2009-09-18 | 2010-02-25 | Transport hose having wear detection function |
Country Status (3)
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JP (1) | JP5413657B2 (en) |
CN (1) | CN102483190B (en) |
WO (1) | WO2011033796A1 (en) |
Cited By (3)
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WO2015037448A1 (en) * | 2013-09-11 | 2015-03-19 | 株式会社トヨックス | Pipe |
US9741212B2 (en) | 2014-04-25 | 2017-08-22 | Abb Hv Cables (Switzerland) Gmbh | Bend stiffener with bend indication |
CN109058615A (en) * | 2018-09-13 | 2018-12-21 | 贵州省源单新材料科技有限公司 | A kind of polyethylene fabric composite concrete shotcrete pipe |
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US20120318398A1 (en) * | 2011-06-15 | 2012-12-20 | Thomas & Betts International, Inc. | Multilayer conduit with integrated wear indicator |
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CN106461124A (en) * | 2014-06-05 | 2017-02-22 | 东洋克斯株式会社 | Metallic flexible tube |
DE102015205081A1 (en) * | 2015-03-20 | 2016-09-22 | Fränkische Industrial Pipes GmbH & Co. KG | Multi-layer corrugated pipe |
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JP7481120B2 (en) | 2020-01-31 | 2024-05-10 | 東拓工業株式会社 | Multi-layer resin hose |
CN113624628A (en) * | 2021-07-30 | 2021-11-09 | 湖南三一智能控制设备有限公司 | Abrasion detection method and device for conveying pipe, conveying pipe and engineering machinery |
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- 2010-02-25 CN CN201080040441.4A patent/CN102483190B/en not_active Expired - Fee Related
- 2010-02-25 WO PCT/JP2010/052920 patent/WO2011033796A1/en active Application Filing
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JP2004198171A (en) * | 2002-12-17 | 2004-07-15 | Tokyo Gas Co Ltd | Construction state confirmation method of in-tube lining film |
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WO2015037448A1 (en) * | 2013-09-11 | 2015-03-19 | 株式会社トヨックス | Pipe |
JP2015055291A (en) * | 2013-09-11 | 2015-03-23 | 株式会社トヨックス | Pipe body |
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CN109058615A (en) * | 2018-09-13 | 2018-12-21 | 贵州省源单新材料科技有限公司 | A kind of polyethylene fabric composite concrete shotcrete pipe |
Also Published As
Publication number | Publication date |
---|---|
JP2011064305A (en) | 2011-03-31 |
CN102483190A (en) | 2012-05-30 |
CN102483190B (en) | 2014-07-02 |
JP5413657B2 (en) | 2014-02-12 |
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