WO2011031040A3 - Apparatus and method for molding a fiber-reinforced thermoplastic composite material, and mold produced by same - Google Patents

Apparatus and method for molding a fiber-reinforced thermoplastic composite material, and mold produced by same Download PDF

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Publication number
WO2011031040A3
WO2011031040A3 PCT/KR2010/005969 KR2010005969W WO2011031040A3 WO 2011031040 A3 WO2011031040 A3 WO 2011031040A3 KR 2010005969 W KR2010005969 W KR 2010005969W WO 2011031040 A3 WO2011031040 A3 WO 2011031040A3
Authority
WO
WIPO (PCT)
Prior art keywords
fiber
reinforced thermoplastic
thermoplastic composite
composite material
molding
Prior art date
Application number
PCT/KR2010/005969
Other languages
French (fr)
Korean (ko)
Other versions
WO2011031040A2 (en
Inventor
윤상준
Original Assignee
(주)삼박
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by (주)삼박 filed Critical (주)삼박
Publication of WO2011031040A2 publication Critical patent/WO2011031040A2/en
Publication of WO2011031040A3 publication Critical patent/WO2011031040A3/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/021Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0022Combinations of extrusion moulding with other shaping operations combined with cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • B29C48/288Feeding the extrusion material to the extruder in solid form, e.g. powder or granules
    • B29C48/2886Feeding the extrusion material to the extruder in solid form, e.g. powder or granules of fibrous, filamentary or filling materials, e.g. thin fibrous reinforcements or fillers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/78Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/88Thermal treatment of the stream of extruded material, e.g. cooling
    • B29C48/91Heating, e.g. for cross linking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/021Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
    • B29C2043/023Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface having a plurality of grooves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00Shaping techniques involving a cutting or machining operation
    • B29C2793/0027Cutting off
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00Shaping techniques involving a cutting or machining operation
    • B29C2793/009Shaping techniques involving a cutting or machining operation after shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0011Combinations of extrusion moulding with other shaping operations combined with compression moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • B29C48/08Flat, e.g. panels flexible, e.g. films
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/285Feeding the extrusion material to the extruder
    • B29C48/297Feeding the extrusion material to the extruder at several locations, e.g. using several hoppers or using a separate additive feeding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/12Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of short lengths, e.g. chopped filaments, staple fibres or bristles

Abstract

Disclosed are an apparatus and method for molding a fiber-reinforced thermoplastic composite material, and a mold produced by same. According to the present invention, the apparatus for molding a fiber-reinforced thermoplastic composite material comprises: an extruder having a housing with a melting space and an outlet port; a cutting apparatus arranged next to the extruder to cut the fiber-reinforced thermoplastic composite material prepared in the melting space and continuously discharged through the outlet port; a heating apparatus arranged next to the cutting apparatus to heat the fiber-reinforced thermoplastic composite material cut by the cutting apparatus; and a shaping apparatus arranged next to the heating apparatus to form the fiber-reinforced thermoplastic composite material heated by the heating apparatus into a predetermined shape. According to the present invention, damage to the reinforcing fibers can be minimized to achieve maximized effects of reinforcing physical properties, and processes for producing molds are continuously performed to achieve improved efficiency in producing molds from fiber-reinforced thermoplastic composite materials.
PCT/KR2010/005969 2009-09-09 2010-09-02 Apparatus and method for molding a fiber-reinforced thermoplastic composite material, and mold produced by same WO2011031040A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR10-2009-0084867 2009-09-09
KR1020090084867A KR101150470B1 (en) 2009-09-09 2009-09-09 Forming apparatus and method of fiber reinforced thermoplastic composite material and product using the same

Publications (2)

Publication Number Publication Date
WO2011031040A2 WO2011031040A2 (en) 2011-03-17
WO2011031040A3 true WO2011031040A3 (en) 2011-08-25

Family

ID=43732923

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2010/005969 WO2011031040A2 (en) 2009-09-09 2010-09-02 Apparatus and method for molding a fiber-reinforced thermoplastic composite material, and mold produced by same

Country Status (2)

Country Link
KR (1) KR101150470B1 (en)
WO (1) WO2011031040A2 (en)

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102744892B (en) * 2012-06-15 2014-12-31 北京理工大学 Extrusion molding method and extrusion molding equipment for mono-polymer composite product
CN104690933B (en) * 2013-12-06 2018-01-16 上海杰事杰新材料(集团)股份有限公司 A kind of process units and preparation method of thermoplasticity winded with reinforced plastic multiple tube
KR101626305B1 (en) 2014-02-03 2016-06-01 한화첨단소재 주식회사 Apparatus and method for forming complex materials with continuous braiding type fiber reinforced thermoplasticity resins
KR101702998B1 (en) * 2014-10-31 2017-02-08 한국생산기술연구원 Forming Device of Long Fiber Reinforced Thermoplastic Composite Material and Preparation Method Thereof
KR101708300B1 (en) 2014-11-06 2017-02-21 한화첨단소재 주식회사 Apparatus and method for manufacturing complex materials with unidirectional continuous fiber reinforced thermoplasticity resins
KR101650737B1 (en) 2014-11-06 2016-08-25 한화첨단소재 주식회사 Apparatus and method for manufacturing complex materials with unidirectional continuous fiber reinforced thermoplasticity resins sheet composite
KR101771017B1 (en) 2015-05-29 2017-08-25 한화첨단소재 주식회사 Method for manufacturing hybrid type complex materials with continuous fiber reinforced thermoplasticity resins
KR102068230B1 (en) * 2017-12-05 2020-01-20 한화글로벌에셋(주) Fiber-reinforced composite material and manufacturing device and manufacturing method thereof
CN112172181A (en) * 2020-08-27 2021-01-05 上海春宜药品包装材料有限公司 Automatic change PET/PCTFE-PVC/PCTFE combined material apparatus for producing
WO2023135407A1 (en) * 2022-01-14 2023-07-20 Invibio Device Component Manufacturing Limited A mould tool

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000117731A (en) * 1998-10-15 2000-04-25 Polyplastics Co Manufacture of resin composition pellet
KR20050055015A (en) * 2002-10-15 2005-06-10 다우 글로벌 테크놀로지스 인크. Articles comprising a fiber-reinforced thermoplastic polymer composition
KR20060117677A (en) * 2005-05-13 2006-11-17 한화종합화학 주식회사 Thermoplastic compound sheet having high rigidity and the method for making the same
KR20080069030A (en) * 2007-01-22 2008-07-25 주식회사 엘지화학 Extruder using roving type reinforced fiber
KR20090051337A (en) * 2007-11-19 2009-05-22 (주)삼박 Foaming method and apparatus of long-fiber reinforced thermoplastics

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000117731A (en) * 1998-10-15 2000-04-25 Polyplastics Co Manufacture of resin composition pellet
KR20050055015A (en) * 2002-10-15 2005-06-10 다우 글로벌 테크놀로지스 인크. Articles comprising a fiber-reinforced thermoplastic polymer composition
KR20060117677A (en) * 2005-05-13 2006-11-17 한화종합화학 주식회사 Thermoplastic compound sheet having high rigidity and the method for making the same
KR20080069030A (en) * 2007-01-22 2008-07-25 주식회사 엘지화학 Extruder using roving type reinforced fiber
KR20090051337A (en) * 2007-11-19 2009-05-22 (주)삼박 Foaming method and apparatus of long-fiber reinforced thermoplastics

Also Published As

Publication number Publication date
KR101150470B1 (en) 2012-06-01
WO2011031040A2 (en) 2011-03-17
KR20110026982A (en) 2011-03-16

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