WO2011030390A1 - Sheet df test machine - Google Patents

Sheet df test machine Download PDF

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Publication number
WO2011030390A1
WO2011030390A1 PCT/JP2009/004579 JP2009004579W WO2011030390A1 WO 2011030390 A1 WO2011030390 A1 WO 2011030390A1 JP 2009004579 W JP2009004579 W JP 2009004579W WO 2011030390 A1 WO2011030390 A1 WO 2011030390A1
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WO
WIPO (PCT)
Prior art keywords
plate
coating
testing machine
sample plate
curtain
Prior art date
Application number
PCT/JP2009/004579
Other languages
French (fr)
Japanese (ja)
Inventor
片野敏弘
河野弘幸
平野明男
佐々忠
石塚克己
安藤雅敏
河崎博行
Original Assignee
フォイト パテント ゲゼルシャフト ミット ベシュレンクテル ハフツング
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Application filed by フォイト パテント ゲゼルシャフト ミット ベシュレンクテル ハフツング filed Critical フォイト パテント ゲゼルシャフト ミット ベシュレンクテル ハフツング
Priority to JP2011530649A priority Critical patent/JPWO2011030390A1/en
Priority to PCT/JP2009/004579 priority patent/WO2011030390A1/en
Publication of WO2011030390A1 publication Critical patent/WO2011030390A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/005Curtain coaters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/002Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the work consisting of separate articles
    • B05C5/004Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the work consisting of separate articles the work consisting of separate rectangular flat articles, e.g. flat sheets

Definitions

  • the present invention relates to a single wafer DF testing machine for supplying a coating material for coating to a base material to form a coating film on a test basis.
  • a DF (Direct Fountain) coater for forming a coating film on a tape-like substrate such as paper has been known.
  • This DF coater smoothly guides the defoamed paint supplied to the DF head to the nozzle without stagnation, and the flow of the paint is evenly rectified in the width direction at this nozzle to allow the paint to flow out from the nozzle tip.
  • a curtain film having a stable flow rate is formed, and the curtain film is stretched at the same speed as the base material at the moment when the curtain film is applied to the base material, so that the base material is uniformly coated (for example, see Patent Document 1). ).
  • the DF coater is a large production line and it is difficult to test a multi-level / small lot.
  • the paper used for the test needs to have a total length of about 2000 to 15000 m and a width of about 0.5 to 1 m. Also, at least several hundred liters of paint to be used is necessary. Therefore, enormous costs and preparations were required to perform the test.
  • the present invention has been made in view of the above-described circumstances, and is intended to provide a single wafer DF testing machine capable of performing a coating test with a small amount of paper or paint.
  • the present invention is to supply a coating material for coating in the form of a curtain film, and to form a coating film on a trial basis by passing a substrate for forming the coating film through the curtain film.
  • a single-wafer DF testing machine a guide mechanism that guides a sample plate with the substrate attached to a transport plate from an upstream side to a downstream side, and an upstream side of the guide mechanism, and the sample plate on the downstream side
  • a chute pulley for accelerating and moving, and a brake mechanism that is positioned downstream of the chute pulley and decelerates or stops the sample plate that has passed through the curtain film.
  • the chute pulley may include an upper roller and a lower roller, and the conveyance plate may be sandwiched between the upper roller and the lower roller to be accelerated.
  • the brake mechanism may be provided with a brake plate that can be moved up and down by a link mechanism, and the sample plate may be decelerated or stopped by pressing the transport plate with the brake plate.
  • a dryer for drying the coating film can be provided on the downstream side of the brake mechanism.
  • chute pulley and the brake mechanism may be controlled to automatically operate based on a signal from a control device.
  • an air cut device for reducing the amount of entrained air provided by the traveling sample plate may be provided upstream of the curtain film.
  • a curtain stopper device which has a DF head for forming the curtain film, covers the lower side of the DF head during coating standby, and opens the lower side of the DF head during coating. You can also.
  • an edge guide device for guiding the coating liquid flowing down from the DF head to the center side can be provided.
  • a guide mechanism that guides the sample plate with the substrate attached to the transport plate from the upstream side to the downstream side, and the upstream side of the guide mechanism, the sample plate is located downstream.
  • a shoot pulley that accelerates toward the side, and a brake mechanism that is positioned downstream of the shoot pulley and decelerates or stops the sample plate that has passed through the curtain film.
  • Leaf paper can be used as a substrate. As a result, it is not necessary to use long test paper, and a multi-level / small lot test can be performed, thereby reducing the cost required for the test.
  • the substrate can be passed through the curtain film at the speed of paper feed when coating with an actual machine, and the coating was performed under almost the same conditions as the actual machine. State test results can be obtained. Furthermore, since the brake mechanism is provided, the accelerated sample plate can be surely decelerated or stopped. As a result, the distance required for acceleration / deceleration can be minimized, and the overall length of the single-wafer DF testing machine 1 can be suppressed to the minimum necessary length.
  • the sheet-fed DF testing machine 1 includes a curtain coater device 10 located at the center in FIG. 1 and a sample plate guide mechanism 20 located below the curtain coater device 10 and extending to the left and right in FIG.
  • a chute pulley 30 located on the left side (upstream side) of the curtain coater device 10, a brake mechanism 40 located on the right side (downstream side) of the curtain coater device 10, and a further downstream side of the brake mechanism 40.
  • These mechanisms 10, 20, 30, 40, 60 are respectively mounted on the gantry 3 constituting the lower part of the single wafer DF testing machine 1.
  • these mechanisms 10, 30, 40, 60 are electrically connected to the control device 50 by wirings 51, 52, 53, 54, and a power source for power and a control signal are transmitted from the control device 50 to each mechanism. To be sent to.
  • a sample plate 80 is supplied to the single-wafer DF testing machine 1 from the left end, which is the upstream side.
  • a base material 81 on which a coating film is to be formed is attached on a transport plate 82.
  • the transport plate 82 is formed of an aluminum plate having a certain degree of rigidity.
  • the base material 81 is a cut sheet having a size of about A4 size, for example.
  • the base material 81 can be freely arranged except for both side portions 82a (both side portions in the depth direction of the paper in FIG. 1).
  • the both side portions 82a come into contact with respective portions of the sample plate guide mechanism 20, the chute pulley 30, and the brake mechanism 40, which will be described in detail later.
  • the sample plate 80 is supplied from the upstream side of the single wafer DF testing machine 1, guided by the sample plate guide mechanism 20, and discharged from the sample plate discharge portion 70 located on the downstream side.
  • the curtain coater apparatus 10 includes a paint supply cylinder 11 and a DF head 12 that is disposed below the paint supply cylinder 11 and extends in the paper surface depth direction (width direction of the sheet DF tester 1) in FIG. I have.
  • the length in the width direction of the DF head 12 is configured to be longer than the length in the width direction of the base material 81 described above so that the entire surface of the base material 81 can be coated. Even when the width of the base material 81 is longer than the width of the DF head 12, the coating can be applied to the central portion of the base material 81.
  • this curtain coater apparatus 10 After the paint supplied in the paint supply cylinder 11 is defoamed by a defoaming machine (not shown), it is smoothly guided to the DF head 12 without staying.
  • the flow of the paint is uniformly rectified in the width direction by the nozzle portion 12a located at the lower end of the DF head 12, and flows out from the tip of the nozzle portion 12a to form the curtain film 13 having a uniform and stable flow rate.
  • the curtain film 13 is stretched at the same speed in the direction in which the base material 81 is fed at the moment when it hits the base material 81 of the sample plate 80, and is uniformly coated on the base material 81. Since all the coating material supplied on the base material 81 is applied, the coating amount can be adjusted with high accuracy by adjusting the supply amount of the coating material.
  • the paint sent from the paint supply cylinder 11 to the DF head 12 is sent out by a piston pump (not shown).
  • the feed rate of the piston pump can be arbitrarily set by the control device 50 described above, and the paint supply amount can be controlled. Thereby, the waste of the paint used for the test is reduced by controlling to form the curtain film 13 only during the test.
  • an air cut device 14 is provided on the upstream side of the curtain coater device 10 and in the vicinity of the curtain film 13.
  • the air cut device 14 is for reducing the amount of entrained air that is brought about when the sample plate 80 fed at a high speed passes through the curtain film 13.
  • the air cut device 14 includes a plate-like member 15 that comes into contact with the upper surface of the sample plate 80 that is sent.
  • the plate-like member 15 is provided over the entire width direction of the single-wafer DF testing machine 1 and is inclined obliquely downward toward the traveling direction of the sample plate 80 as shown in FIG. It is attached.
  • the plate-like member 15 may have a brush shape, and the brush portion may come into contact with the upper surface of the sample plate 80 to reduce the amount of entrained air. This can also prevent coating defects.
  • a non-contact type air-cut device can also be used.
  • air may be blown in the direction opposite to the traveling direction of the sample plate 80 sent at high speed, and the amount of entrained air may be reduced by this air pressure.
  • a gap (non-contact) of about 1 to 5 mm can be opened between the air cut device and the sample plate 80, the upper surface of the sample plate 80 is not damaged. .
  • a curtain stopper device 16 is provided in the vicinity of the downstream side of the curtain coater device 10 as shown in FIGS. 4 (a) and 4 (b).
  • the curtain stopper device 16 is for opening and closing the lip tip portion 12 a located at the lower end of the DF head 12. That is, in the single wafer DF testing machine 1, only when the sample plate 80 passes, the curtain stopper device 16 is operated in an open state, and the paint is pushed out from the piston pump previously filled with the paint, thereby the curtain film 13. By forming, intermittent operation of coating becomes possible, and coating can be performed with a small amount of paint.
  • the curtain stopper device 16 includes an air cylinder 17 and a stopper 19 rotatably connected to the tip of the telescopic rod 17a of the air cylinder 17.
  • the stopper 19 is rotatable about the rotation fulcrum 18.
  • the stopper 19 covers the lip tip 12a of the DF head 12 from below when the telescopic rod 17a of the air cylinder 17 projects (see FIG. 4A). Waiting for coating).
  • the stopper 19 rotates counterclockwise around the rotation fulcrum 18 and does not cover the lip tip 12a (see FIG. 4B). The lower side of the DF head 12 is opened) (during coating).
  • curtain stopper device 16 is connected to the control device 50 described above by wiring (not shown), and a power source for power and a control signal are sent from the control device 50 to each mechanism.
  • edge guide devices 90 are provided on both sides of the curtain coater device 10 (both sides in the depth direction of FIG. 1).
  • the edge guide device 90 is intended to stabilize the edge portion of the curtain film 13 and to easily form the curtain film 13 by bringing the end of the curtain film 13 to the center from both sides.
  • the uniform curtain film 13 is not formed, but is in an interdigital state (a state where a gap is opened in the coating liquid to be dropped, or the paint is not used).
  • the edge guide device 90 the uniform curtain film 13 can be easily formed.
  • the coating can be performed even at a low flow rate with a small supply amount of the coating liquid, so that the coating can be performed with a small amount of paint.
  • the edge guide device 90 is attached to an air cylinder 91 attached with a slight inclination, and a distal end portion of the telescopic rod 91 a of the air cylinder 91. And an edge guide plate 92.
  • the edge guide plate 92 linearly moves in a tilted upper side while the telescopic rod 91a expands and contracts.
  • the edge guide plate 92 is in contact with the side portion of the curtain film 13 to form a guide surface 92a for guiding the coating liquid.
  • the edge guide plate 92 is retracted to the side of the DF header 12 when the telescopic rod 91a is pulled (waiting for coating). In order to avoid interference with the stopper 19 of the curtain stopper device 16 described above (the state where the lower side of the DF header 12 is covered during standby), the curtain stopper device 16 is retracted laterally.
  • the edge guide plate 92 is positioned below the side portion of the DF head 12 in the state where the telescopic rod 91a protrudes (during coating). In this state, the guide surface 92a is an inclined surface that inclines from the side toward the central oblique lower side.
  • the coating liquid that flows down from the DF head 12 is guided in the center obliquely downward direction by the guide surface 92a of the edge guide plate 92, the length in the width direction of the curtain film 13 is regulated, and the curtain film 13 A more uniform and stable film can be obtained.
  • edge guide device 90 is connected to the control device 50 described above by wiring (not shown), and a power source for power and a control signal are sent from the control device 50 to each mechanism.
  • the sample plate guide mechanism 20 is composed of sample plate guide portions 21 and 21 arranged in parallel with a gap in the width direction of the single-wafer DF testing machine 1. As shown in FIG. 1, the sample plate guide portions 21 and 21 continuously extend from the upstream side to the downstream side of the single wafer DF testing machine 1, and as shown in FIG. It is symmetrical in the width direction across the central axis in the feeding direction.
  • the sample plate guide portions 21 and 21 are constituted by an upper plate 22 and a lower plate 23, and a guide groove 21a is formed between the upper plate 22 and the lower plate 23.
  • This guide groove 21a sandwiches both side portions 82a of the transport plate 82 of the sample plate 80 up and down.
  • the sample plate guide parts 21 and 21 are provided with the side plate 24 which regulates the position in the width direction of the both side parts 82a. That is, the guide grooves 21 a and 21 a are substantially U-shaped in the cross section of the sample guide portion 21. The U-shape restricts the position of the sample plate 80 in the vertical direction and the width direction. By sandwiching the sample plate 80 in the guide groove 21a, the sample plate 80 extends along the extending direction of the sample plate guide 21. And move smoothly.
  • the chute pulley 30 includes an upper roller 31 and a lower roller 32 as shown in FIGS.
  • the upper roller 31 is attached to a rotary shaft 33 extending in the width direction, and two upper rollers 31 are provided at both ends of the rotary shaft 33 in the width direction.
  • the lower roller 32 is attached to a drive shaft 34 extending in the width direction, and two lower shafts 32 are provided at both ends in the width direction of the drive shaft 34 with a space therebetween.
  • the intervals in the width direction of these two upper rollers 31 and lower rollers 32 are the same. As shown in FIG. 2, the upper roller 31 and the lower roller 32 come into contact with the upper surface and the lower surface of both side portions 82 a of the conveyance plate 82 of the sample plate 80, respectively.
  • the both ends of the drive shaft 34 described above are rotatably supported.
  • the drive shaft 34 is wound around a drive device 33 and a V-belt 35 installed in the gantry 3, and rotates by obtaining a drive force from the drive device 36.
  • both ends of the rotating shaft 33 are also rotatably supported.
  • the rotation shaft 33 is driven with respect to the drive shaft 34, presses the sample plate 80 downward, and rotates following the movement of the sample plate 80.
  • the drive device 36 can control the rotation speed by an inverter device arranged in the control device 50, whereby the rotation speed of the lower roller 32 can be variably adjusted. .
  • the sample plate 80 sent to the chute pulley 30 is sandwiched between the upper roller 31 and the lower roller 32, and receives the driving force from the lower roller 32 to be sent out at a maximum speed of 1200 m / min. Can be done.
  • the sample plate 80 accelerated by the chute pulley 30 passes through the curtain film 13 formed by the curtain coater device 10, and coating is performed.
  • the coated sample plate 80 is sent to the brake mechanism 40 located downstream of the curtain coater 10 at the same speed.
  • the brake mechanism 40 includes a brake plate 41, a link mechanism 42 that swings and moves the brake plate 41 up and down, and an air cylinder 43 that is a drive source.
  • the brake plate 41 is provided in such a manner that the upper plate 22 constituting the sample plate guide portion 21 is extended.
  • the end 41a on the upstream side of the brake plate 41 is attached via the upper plate 22 and a hinge 44, and the downstream side of the brake plate 41 can swing up and down.
  • the downstream end 41 b of the brake plate 41 is supported by the link mechanism 42.
  • the link mechanism 42 includes an upper link plate 42a and a lower link plate 42b.
  • One end of the upper link plate 42a is connected to the tip of a rod 43a that expands and contracts from the air cylinder 43 toward the downstream side, and the other end is fixed to the main body side of the single wafer DF testing machine 1.
  • the support base 45 is connected.
  • One end of the lower link plate 42b is connected to the tip of the rod 43a, and the other end is rotatably attached to the downstream end of the brake plate 41.
  • the brake mechanism 40 In the state where the air cylinder 43 is operated and the rod 43a protrudes to the downstream side (see FIG. 6), the brake mechanism 40 is in a posture in which the lower link plate 42b stands substantially vertically, and downstream of the brake plate 41. This acts to push down the end portion 41b. As a result, the end 41b on the downstream side of the brake plate 41 moves downward with the hinge 44 as a rotation fulcrum, and narrows the gap (guide groove 21a) between the brake plate 41 and the lower plate 23 of the sample plate guide portion 21. It becomes like this. As a result, the brake plate 41 comes into contact with both side portions 82a of the sample plate 80 that is sent, and acts to decelerate or stop the sample plate 80 that is sent at high speed.
  • the brake mechanism 40 acts so that the lower link plate 42b is inclined and the downstream end 41b of the brake plate 41 is pulled upward. To do. As a result, a gap (guide groove 21a) between the brake plate 41 and the lower plate 23 is secured, and the brake mechanism 40 is in a state in which the brake is released.
  • the sample plate 80 braked by the brake mechanism 40 is sent to the dryer 60 located on the downstream side at a predetermined speed.
  • the dryer 60 is for drying the coating film applied to the equipment 81.
  • the sample plate 80 dried by the dryer 60 is then discharged from the sample plate discharge portion 70 located further downstream of the dryer 60.
  • the above-described series of steps of acceleration, coating, deceleration, drying, and discharging of the sample plate 80 is automatically performed based on a signal from the control device 50. For example, by programming the speed condition to the control device 50, the number of rotations of the lower roller 32, coating, deceleration, etc. are programmed so as to be performed at the optimum timing.
  • a coating material for coating is supplied in the form of a curtain film 13, and a substrate 81 for forming a coating film is passed through the curtain film 13 for testing.
  • the sample plate 80 with the substrate 81 attached to the transport plate 82 is guided from the upstream side to the downstream side, and the sample plate 80 is positioned upstream of the guide mechanism 20.
  • A4 is provided with a chute pulley 30 that accelerates and moves the sample plate 80 toward the downstream side, and a brake mechanism 40 that is located downstream of the chute pulley 30 and decelerates or stops the sample plate 80 that has passed through the curtain film 13.
  • a sheet of size or the like can be used as the base material 81. As a result, it is not necessary to use long test paper, and a multi-level / small lot test can be performed, thereby reducing the cost required for the test.
  • the base material 81 can be passed through the curtain film 13 at the speed of paper feed when coating with the actual machine, and the conditions are almost the same as the coating conditions of the actual machine. It is possible to obtain the test results in the state where the coating is applied. Furthermore, since the brake mechanism 40 is provided, the accelerated sample plate 80 can be surely decelerated or stopped. As a result, the distance required for acceleration / deceleration can be minimized, and the overall length of the single-wafer DF testing machine 1 can be suppressed to the minimum necessary length.
  • the chute pulley 30 includes an upper roller 31 and a lower roller 32 that is rotationally driven, and the upper and lower rollers 31 and 32 sandwich and accelerate the conveyance plate 82 up and down.
  • the sample plate 80 can be accelerated to a predetermined speed.
  • the sample plate 80 is composed of a transport plate 81 and a base material 82 for forming a coating film, and the base material 82 is not attached to both side portions 82a of the transport plate 82, the both side portions 82a
  • the sample plate guide mechanism 20, the rollers 31 and 32 of the chute pulley 30, and the brake mechanism 40 can be brought into contact with each other. Thereby, these mechanisms 20, 30, and 40 for accelerating and braking the sample plate 80 can be configured with a simple structure.
  • the brake mechanism 40 includes a brake plate 41 that can be moved up and down by the link mechanism 42, and the sample plate 80 is decelerated or stopped by pressing the transport plate 82 with the brake plate 41, so that the structure is simple.
  • the sample plate 80 can be braked.
  • the end 41a on the upstream side of the brake plate 41 is attached to the upper plate 22 via the hinge 44, the end 41b on the downstream side of the brake plate 41 can be easily swung up and down, The brake plate 41 and the sample plate 80 can be brought into contact with each other with a simple structure. Further, the link mechanism 42 that swings the downstream end portion 41b can also be configured easily.
  • the dryer 60 for drying the coating film is provided on the downstream side of the brake mechanism 40, the sample plate 80 can be sent to the dryer 60 at a low speed. Therefore, a necessary drying time can be ensured.
  • the coating test can be performed by automatic control.
  • the curtain coater device 10, the chute pulley 30, the brake mechanism 40, and the dryer 60 can be automatically controlled based on a signal from the control device 50. Can be performed by automatic control.
  • the air cut device 14 is provided on the upstream side of the curtain film 13 to reduce the amount of entrained air brought about by the sample plate 80 traveling at high speed. Less paint is repelled. As a result, coating defects caused by entrained air can be prevented.
  • the sample plate The curtain film 13 can be formed only when 80 is running (during coating). Therefore, the amount of paint to be used can be reduced without flowing paint during the coating standby. As a result, the cost required for the test can be reduced.
  • edge guide device 90 for guiding the coating liquid flowing down from the DF head 12 to the center side since the edge guide device 90 for guiding the coating liquid flowing down from the DF head 12 to the center side is provided, there is a possibility that even if a small amount of the coating liquid is flowed down, the liquid droplets may drop in a comb shape. Therefore, a stable and uniform curtain film 13 can be formed. Therefore, the amount of paint used can be reduced, and as a result, the cost required for the test can be reduced.
  • the brake plate 41 is arranged so as to extend the upper plate 22 and is movable toward the lower plate 23 side, but may have a reverse structure. That is, the brake plate 41 can be arranged so as to extend the lower plate 23 and can be moved toward the upper plate 22 side by a link mechanism. Even with this structure, the brake mechanism can be configured with a simple structure.
  • control device 50 has been described separately from the single wafer DF testing machine 1, a control device portion necessary for the test can be incorporated into the single wafer DF testing machine 1 to be configured integrally.
  • the lower roller 32 of the chute pulley 30 is a drive roller and the upper roller 31 is a driven roller, but the upper roller 31 may be a drive roller.
  • the curtain stopper device 16 and the edge guide device 90 are provided, but only one of them may be provided.
  • the single wafer DF testing machine can be configured without providing the curtain stopper device 16.
  • the edge guide plate 92 of the edge guide device 90 is configured to be movable in order to avoid interference with the stopper 19 of the curtain stopper device 16, but when the curtain stopper device 16 is not provided, the edge guide plate 92 The plate 92 may be fixed without moving.

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  • Coating Apparatus (AREA)
  • Paper (AREA)

Abstract

Provided is a sheet DF test machine wherein a coating test can be carried out with a small quantity of paper or paint. A sheet DF test machine, which forms a coating experimentally by supplying paint to be applied in the shape of a curtain film and passing a base (81) for forming a coating through the curtain film, comprises a guide mechanism (20) for guiding a sample plate (80), where the base (81) is fixed to a transport plate (82), from the upstream side to the downstream side, a chute pulley (30) located on the upstream side of the guide mechanism (20) and moving the sample plate (80) toward the downstream side while accelerating, and a brake mechanism (40) located on the downstream side of the chute pulley (30) and decelerating the sample plate (80) passed through the curtain film.

Description

枚葉DF試験機Single wafer DF testing machine
 本発明は、塗工するための塗料を基材に供給して試験的に塗膜を形成するための枚葉DF試験機に関する。 The present invention relates to a single wafer DF testing machine for supplying a coating material for coating to a base material to form a coating film on a test basis.
 従来、紙などのテープ状の基材に塗膜を形成するためのDF(Direct Fountain)コータが知られている。このDFコータは、DFヘッドに供給される脱泡された塗料を滞留させることなくスムースにノズル部に導き、このノズル部で塗料の流れを幅方向均一に整流してノズル先端から流出させて均一な安定した流量のカーテン膜を形成し、このカーテン膜を基材に当てた瞬間に基材と同速に引き伸ばすことによって、基材に均一に塗工するものである(例えば、特許文献1参照)。 Conventionally, a DF (Direct Fountain) coater for forming a coating film on a tape-like substrate such as paper has been known. This DF coater smoothly guides the defoamed paint supplied to the DF head to the nozzle without stagnation, and the flow of the paint is evenly rectified in the width direction at this nozzle to allow the paint to flow out from the nozzle tip. A curtain film having a stable flow rate is formed, and the curtain film is stretched at the same speed as the base material at the moment when the curtain film is applied to the base material, so that the base material is uniformly coated (for example, see Patent Document 1). ).
特開2000-210607号公報JP 2000-210607 A
 しかしながら、DFコータを用いて試験的に基材に塗膜を形成する塗工テストを行おうとした場合、DFコータは大型の製造ラインであり、多水準・小ロットのテストが困難である。具体的には、テスト用に使用する紙は、全長は約2000~15000m、幅は約0.5~1mのものを用いる必要がある。また、使用する塗料も少なくとも数百リットル必要である。そのため、テストを行うには膨大なコストと準備が必要であった。 However, when an attempt is made to perform a coating test in which a coating film is formed on a base material using a DF coater on a trial basis, the DF coater is a large production line and it is difficult to test a multi-level / small lot. Specifically, the paper used for the test needs to have a total length of about 2000 to 15000 m and a width of about 0.5 to 1 m. Also, at least several hundred liters of paint to be used is necessary. Therefore, enormous costs and preparations were required to perform the test.
 本発明は、上述した事情を鑑みてなされたものであり、少量の紙や塗料で塗工テストをすることができる枚葉DF試験機を提供するためのものである。 The present invention has been made in view of the above-described circumstances, and is intended to provide a single wafer DF testing machine capable of performing a coating test with a small amount of paper or paint.
 上述課題を解決するため、本発明は、塗工するための塗料をカーテン膜状にして供給し、塗膜を形成する基材を前記カーテン膜に通して試験的に塗膜を形成するための枚葉DF試験機であって、搬送板に前記基材を取り付けたサンプル板を上流側から下流側へ案内する案内機構と、前記案内機構の上流側に位置し、前記サンプル板を下流側に向けて加速移動させるシュートプーリーと、前記シュートプーリーよりも下流側に位置し、前記カーテン膜を通過した前記サンプル板を減速または停止させるブレーキ機構とを備えたことを特徴とする。 In order to solve the above-mentioned problems, the present invention is to supply a coating material for coating in the form of a curtain film, and to form a coating film on a trial basis by passing a substrate for forming the coating film through the curtain film. A single-wafer DF testing machine, a guide mechanism that guides a sample plate with the substrate attached to a transport plate from an upstream side to a downstream side, and an upstream side of the guide mechanism, and the sample plate on the downstream side A chute pulley for accelerating and moving, and a brake mechanism that is positioned downstream of the chute pulley and decelerates or stops the sample plate that has passed through the curtain film.
 また、前記シュートプーリーは、上側ローラおよび下側ローラを備え、これらの上側ローラおよび下側ローラで前記搬送板を上下に挟み込んで加速させるようにしてもよい。 Further, the chute pulley may include an upper roller and a lower roller, and the conveyance plate may be sandwiched between the upper roller and the lower roller to be accelerated.
 さらに、前記ブレーキ機構は、リンク機構によって上下に移動可能なブレーキ板を備え、このブレーキ板で前記搬送板を押圧してサンプル板を減速または停止させるようにしてもよい。 Furthermore, the brake mechanism may be provided with a brake plate that can be moved up and down by a link mechanism, and the sample plate may be decelerated or stopped by pressing the transport plate with the brake plate.
 さらにまた、前記ブレーキ機構の下流側に、塗膜を乾燥させるドライヤーを備えることもできる。 Furthermore, a dryer for drying the coating film can be provided on the downstream side of the brake mechanism.
 また、前記シュートプーリーおよび前記ブレーキ機構は、制御装置からの信号に基づいて、自動的に動作するように制御されるようにしてもよい。 Further, the chute pulley and the brake mechanism may be controlled to automatically operate based on a signal from a control device.
 他方、前記カーテン膜の上流側に、走行する前記サンプル板がもたらす同伴空気の量を少なくするエアカット装置を設けるようにしてもよい。 On the other hand, an air cut device for reducing the amount of entrained air provided by the traveling sample plate may be provided upstream of the curtain film.
 さらに、前記カーテン膜を形成するためのDFヘッドを有し、塗工待機中には前記DFヘッドの下側を覆い、塗工中には前記DFヘッドの下側を開放するカーテンストッパ装置を設けることもできる。 Furthermore, a curtain stopper device is provided which has a DF head for forming the curtain film, covers the lower side of the DF head during coating standby, and opens the lower side of the DF head during coating. You can also.
 さらにまた、前記DFヘッドから流下する塗工液を中央側へ導くエッジガイド装置を設けることもできる。 Furthermore, an edge guide device for guiding the coating liquid flowing down from the DF head to the center side can be provided.
 本発明に係る枚葉DF試験機では、搬送板に前記基材を取り付けたサンプル板を上流側から下流側へ案内する案内機構と、前記案内機構の上流側に位置し、前記サンプル板を下流側に向けて加速移動させるシュートプーリーと、前記シュートプーリーよりも下流側に位置し、前記カーテン膜を通過した前記サンプル板を減速または停止させるブレーキ機構とを備えているので、A4サイズ等の枚葉紙を基材として使用することができる。これにより、長尺なテスト用の紙を用いる必要がなく、多水準・小ロットのテストを行えるようになり、試験に必要なコストを低減することができる。 In the single wafer DF testing machine according to the present invention, a guide mechanism that guides the sample plate with the substrate attached to the transport plate from the upstream side to the downstream side, and the upstream side of the guide mechanism, the sample plate is located downstream. A shoot pulley that accelerates toward the side, and a brake mechanism that is positioned downstream of the shoot pulley and decelerates or stops the sample plate that has passed through the curtain film. Leaf paper can be used as a substrate. As a result, it is not necessary to use long test paper, and a multi-level / small lot test can be performed, thereby reducing the cost required for the test.
 また、サンプル板をシュートプーリーで加速することによって、実機で塗工するときの紙送りの早さで基材をカーテン膜に通すことができ、実機の塗工条件とほぼ同じ条件で塗工した状態の試験結果を得ることができる。さらに、ブレーキ機構を備えているので、加速したサンプル板を確実に減速または停止させることができる。これらにより、加速・減速に必要な距離を最小限にして、枚葉DF試験機1の全長を必要最小限の長さに抑えることができる。 In addition, by accelerating the sample plate with a chute pulley, the substrate can be passed through the curtain film at the speed of paper feed when coating with an actual machine, and the coating was performed under almost the same conditions as the actual machine. State test results can be obtained. Furthermore, since the brake mechanism is provided, the accelerated sample plate can be surely decelerated or stopped. As a result, the distance required for acceleration / deceleration can be minimized, and the overall length of the single-wafer DF testing machine 1 can be suppressed to the minimum necessary length.
本発明に係る枚葉DF試験機の概要図である。It is a schematic diagram of the single wafer DF testing machine concerning the present invention. シュートプーリーを上流側から見た斜視図であって、サンプル板を入れた状態を示す図である。It is the perspective view which looked at the chute pulley from the upstream side, Comprising: It is a figure which shows the state which put the sample board. シュートプーリーの拡大図であって、上側ローラおよび下側ローラの部分を示す斜視図である。It is an enlarged view of a chute pulley, and is a perspective view showing portions of an upper roller and a lower roller. カーテンストッパ装置を示す概要図であって、(a)は塗工待機中の状態、(b)は塗工中の状態を示すものである。It is a schematic diagram which shows a curtain stopper apparatus, Comprising: (a) is the state in coating standby, (b) shows the state in coating. エッジガイド装置を示す概要図であって、(a)は塗工待機中の状態、(b)は塗工中の状態を示すものである。It is a schematic diagram which shows an edge guide apparatus, Comprising: (a) is the state in coating standby, (b) shows the state in coating. ブレーキ機構を動作させた状態を示す概要図である。It is a schematic diagram which shows the state which operated the brake mechanism. ブレーキ機構を開放させた状態を示す概要図である。It is a schematic diagram which shows the state which open | released the brake mechanism.
 1 枚葉DF試験機
 3 架台
 10 カーテンコータ装置
 11 塗料供給シリンダー
 12 DFヘッド
 12a リップ部
 13 カーテン膜
 14 エアカット装置
 15 板状部材
 16 カーテンストッパ装置
 17 エアシリンダ
 17a 伸縮ロッド
 18 回動支点
 19 ストッパ
 20 サンプル板案内機構
 21 サンプル板ガイド部
 21a ガイド溝
 22 上板
 23 下板
 24 側板
 30 シュートプーリー
 31 上側ローラ
 32 下側ローラ
 33 回転軸
 34 駆動軸
 35 Vベルト
 36 駆動装置
 40 ブレーキ機構
 41 ブレーキ板
 41a 上流側の端部
 41b 下流側の端部
 42 リンク機構
 42a 上側リンク板
 42b 下側リンク板
 43 エアシリンダ
 43a ロッド
 44 蝶番
 45 支持台
 50 制御装置
 51、52、53、54 配線
 60 ドライヤー
 70 サンプル板排出部
 80 サンプル板
 81 基材
 82 搬送板
 82a 両側部
 90 エッジガイド装置
 91 エアシリンダ
 91a 伸縮ロッド
 92 エッジガイド板
 92a 誘導面
DESCRIPTION OF SYMBOLS 1 Single wafer DF testing machine 3 Base 10 Curtain coater device 11 Paint supply cylinder 12 DF head 12a Lip part 13 Curtain film 14 Air cut device 15 Plate-like member 16 Curtain stopper device 17 Air cylinder 17a Telescopic rod 18 Rotating fulcrum 19 Stopper 20 Sample plate guide mechanism 21 Sample plate guide portion 21a Guide groove 22 Upper plate 23 Lower plate 24 Side plate 30 Chute pulley 31 Upper roller 32 Lower roller 33 Rotating shaft 34 Drive shaft 35 V belt 36 Drive device 40 Brake mechanism 41 Brake plate 41a Upstream End 41b Downstream end 42 Link mechanism 42a Upper link plate 42b Lower link plate 43 Air cylinder 43a Rod 44 Hinge 45 Support base 50 Controller 51, 52, 53, 54 Wiring 60 Dryer 70 Sample plate discharge unit 80 samples plate 81 base material 82 conveyed plate 82a side portions 90 edge guide device 91 the air cylinder 91a telescopic rod 92 the edge guide plates 92a guide surface
 以下、本発明の実施の形態に係る枚葉DF試験機について、図1~図7を用いて詳細に説明する。なお、以下の説明で、上下方向、左右方向、奥行き方向(枚葉DF試験機1の幅方向)の記載は図1に基づくものである。また、上流側とは、図1の紙面左側をいい、下流側とは、図1の紙面右側をいう。 Hereinafter, a single wafer DF testing machine according to an embodiment of the present invention will be described in detail with reference to FIGS. In the following description, descriptions in the vertical direction, the horizontal direction, and the depth direction (width direction of the single wafer DF tester 1) are based on FIG. Further, the upstream side refers to the left side in FIG. 1, and the downstream side refers to the right side in FIG.
 枚葉DF試験機1は、図1において中央部に位置するカーテンコータ装置10と、このカーテンコータ装置10よりも下側に位置し、図1の紙面左右に延在するサンプル板案内機構20と、カーテンコータ装置10よりも左側(上流側)に位置するシュートプーリー30と、カーテンコータ装置10よりも右側(下流側)に位置するブレーキ機構40と、このブレーキ機構40よりもさらに下流側に位置するドライヤー60とで構成されている。これらの機構10、20、30、40、60は、枚葉DF試験機1の下側部分を構成する架台3の上にそれぞれ取り付けられている。 The sheet-fed DF testing machine 1 includes a curtain coater device 10 located at the center in FIG. 1 and a sample plate guide mechanism 20 located below the curtain coater device 10 and extending to the left and right in FIG. A chute pulley 30 located on the left side (upstream side) of the curtain coater device 10, a brake mechanism 40 located on the right side (downstream side) of the curtain coater device 10, and a further downstream side of the brake mechanism 40. And a dryer 60 to be used. These mechanisms 10, 20, 30, 40, 60 are respectively mounted on the gantry 3 constituting the lower part of the single wafer DF testing machine 1.
 また、これらの機構10、30、40、60は、制御装置50と配線51、52、53、54によって電気的に接続されており、動力用の電源や、制御信号が制御装置50から各機構へと送られるようになっている。 Further, these mechanisms 10, 30, 40, 60 are electrically connected to the control device 50 by wirings 51, 52, 53, 54, and a power source for power and a control signal are transmitted from the control device 50 to each mechanism. To be sent to.
 枚葉DF試験機1には、図1に示すように、上流側である左側端部からサンプル板80が供給される。このサンプル板80は、塗膜を形成しようとする基材81を搬送板82の上に取り付けたものである。この搬送板82は、ある程度の剛性を有するアルミニウム板等によって形成されたものである。また、基材81は、例えば、A4サイズ程度の大きさのカットシートである。搬送板82の上には、その両側部82a(図1における紙面奥行き方向の両側部)を除いて、基材81を自由に配置することができる。この両側部82aは、詳細は後述するサンプル板案内機構20、シュートプーリー30およびブレーキ機構40の各部位と接するようになる。 As shown in FIG. 1, a sample plate 80 is supplied to the single-wafer DF testing machine 1 from the left end, which is the upstream side. In this sample plate 80, a base material 81 on which a coating film is to be formed is attached on a transport plate 82. The transport plate 82 is formed of an aluminum plate having a certain degree of rigidity. The base material 81 is a cut sheet having a size of about A4 size, for example. On the transport plate 82, the base material 81 can be freely arranged except for both side portions 82a (both side portions in the depth direction of the paper in FIG. 1). The both side portions 82a come into contact with respective portions of the sample plate guide mechanism 20, the chute pulley 30, and the brake mechanism 40, which will be described in detail later.
 このサンプル板80は、枚葉DF試験機1の上流側から供給されてサンプル板案内機構20によって案内され、下流側に位置するサンプル板排出部70から排出されるようになっている。 The sample plate 80 is supplied from the upstream side of the single wafer DF testing machine 1, guided by the sample plate guide mechanism 20, and discharged from the sample plate discharge portion 70 located on the downstream side.
 カーテンコータ装置10は、塗料供給シリンダー11と、この塗料供給シリンダー11の下側に配置され、図1の紙面奥行き方向(枚葉DF試験機1の幅方向)に延在するDFヘッド12とを備えている。このDFヘッド12の幅方向の長さは、上述した基材81の幅方向の長さよりも長くなるように構成して、基材81の全面に塗工できるようにしている。なお、DFヘッド12の幅よりも基材81の幅が長い場合であっても、基材81の中央部に塗工することができるようになっている。 The curtain coater apparatus 10 includes a paint supply cylinder 11 and a DF head 12 that is disposed below the paint supply cylinder 11 and extends in the paper surface depth direction (width direction of the sheet DF tester 1) in FIG. I have. The length in the width direction of the DF head 12 is configured to be longer than the length in the width direction of the base material 81 described above so that the entire surface of the base material 81 can be coated. Even when the width of the base material 81 is longer than the width of the DF head 12, the coating can be applied to the central portion of the base material 81.
 このカーテンコータ装置10では、塗料供給シリンダー11内に供給された塗料が図示しない脱泡機によって脱泡された後に、滞留することなくスムースにDFヘッド12へと導かれる。そして、DFヘッド12の下端に位置するノズル部12aで塗料の流れは幅方向均一に整流され、ノズル部12a先端から流出し均一な安定した流量のカーテン膜13が形成される。 In this curtain coater apparatus 10, after the paint supplied in the paint supply cylinder 11 is defoamed by a defoaming machine (not shown), it is smoothly guided to the DF head 12 without staying. The flow of the paint is uniformly rectified in the width direction by the nozzle portion 12a located at the lower end of the DF head 12, and flows out from the tip of the nozzle portion 12a to form the curtain film 13 having a uniform and stable flow rate.
 このカーテン膜13は、サンプル板80の基材81に当った瞬間に、基材81の送られる方向に同速に引き伸ばされ、基材81上に均一に塗工される。基材81上に供給された塗料は全て塗工されるので、塗料の供給量を調整することにより塗工量を精度良く調整することができる。 The curtain film 13 is stretched at the same speed in the direction in which the base material 81 is fed at the moment when it hits the base material 81 of the sample plate 80, and is uniformly coated on the base material 81. Since all the coating material supplied on the base material 81 is applied, the coating amount can be adjusted with high accuracy by adjusting the supply amount of the coating material.
 なお、塗料供給シリンダー11からDFヘッド12へと送られる塗料は、図示しないピストンポンプによって送り出されるようになっている。このピストンポンプの送り速度は、上述した制御装置50で任意に設定することができ、塗料供給量を制御可能としている。これにより、試験時にだけ、カーテン膜13を形成するように制御することで、試験に使用する塗料の無駄を少なくしている。 The paint sent from the paint supply cylinder 11 to the DF head 12 is sent out by a piston pump (not shown). The feed rate of the piston pump can be arbitrarily set by the control device 50 described above, and the paint supply amount can be controlled. Thereby, the waste of the paint used for the test is reduced by controlling to form the curtain film 13 only during the test.
 また、カーテンコータ装置10の上流側であってカーテン膜13の至近には、エアカット装置14が設けられている。このエアカット装置14は、高速で送られてくるサンプル板80がカーテン膜13を通過する際にもたらす同伴空気の量を少なくするためのものである。このエアカット装置14は、送られてくるサンプル板80の上面と接触する板状部材15を備えている。この板状部材15は、枚葉DF試験機1の幅方向の全体に亘って設けられており、図1に示すように、サンプル板80の走行方向に向かって斜め下側に傾斜する態様で取り付けられている。これにより、サンプル板80が走行することによってもたらされる同伴空気は、板状部材15によって上方斜め上側に導かれ、サンプル板80と共にカーテン膜13へと入り込む同伴空気の量をより少なくし、同伴空気に起因する塗工欠陥を防止している。 Further, an air cut device 14 is provided on the upstream side of the curtain coater device 10 and in the vicinity of the curtain film 13. The air cut device 14 is for reducing the amount of entrained air that is brought about when the sample plate 80 fed at a high speed passes through the curtain film 13. The air cut device 14 includes a plate-like member 15 that comes into contact with the upper surface of the sample plate 80 that is sent. The plate-like member 15 is provided over the entire width direction of the single-wafer DF testing machine 1 and is inclined obliquely downward toward the traveling direction of the sample plate 80 as shown in FIG. It is attached. Thereby, the entrained air brought about by the travel of the sample plate 80 is guided obliquely upward and upward by the plate-like member 15, and the amount of the entrained air that enters the curtain film 13 together with the sample plate 80 is reduced. This prevents coating defects caused by
 なお、この板状部材15は、ブラシ形状のものであってもよく、このブラシ部分がサンプル板80の上面と接触して同伴空気の量を少なくするようにしてもよい。これによっても、塗工欠陥を防止することができる。 The plate-like member 15 may have a brush shape, and the brush portion may come into contact with the upper surface of the sample plate 80 to reduce the amount of entrained air. This can also prevent coating defects.
 また、上述した接触式のエアカット装置14のほか、非接触式のエアカット装置を用いることもできる。例えば、高速で送られてくるサンプル板80の走行方向と逆向きに
エアーを吹き付け、このエアー圧力によって同伴空気の量を少なくするようにしてもよい。このように非接触式であれば、エアカット装置とサンプル板80との間に1~5mm程度の隙間(非接触)を開けることができるので、サンプル板80の上面に傷をつけることがなくなる。
In addition to the contact-type air cut device 14 described above, a non-contact type air-cut device can also be used. For example, air may be blown in the direction opposite to the traveling direction of the sample plate 80 sent at high speed, and the amount of entrained air may be reduced by this air pressure. Thus, if it is a non-contact type, since a gap (non-contact) of about 1 to 5 mm can be opened between the air cut device and the sample plate 80, the upper surface of the sample plate 80 is not damaged. .
 さらに、カーテンコータ装置10の下流側の近傍には、図4(a)、図4(b)に示すように、カーテンストッパ装置16が設けられている。このカーテンストッパ装置16は、DFヘッド12の下端に位置するリップ先端部12aを開閉するためのものである。すなわち、枚葉DF試験機1では、サンプル板80が通過するときにのみ、カーテンストッパ装置16を開状態に作動させて、予め塗料を充填させておいたピストンポンプから塗料を押し出してカーテン膜13を形成することで、塗工の間欠運転が可能となり、少量の塗料で塗工できるようにしている。 Furthermore, a curtain stopper device 16 is provided in the vicinity of the downstream side of the curtain coater device 10 as shown in FIGS. 4 (a) and 4 (b). The curtain stopper device 16 is for opening and closing the lip tip portion 12 a located at the lower end of the DF head 12. That is, in the single wafer DF testing machine 1, only when the sample plate 80 passes, the curtain stopper device 16 is operated in an open state, and the paint is pushed out from the piston pump previously filled with the paint, thereby the curtain film 13. By forming, intermittent operation of coating becomes possible, and coating can be performed with a small amount of paint.
 このカーテンストッパ装置16は、エアシリンダ17と、このエアシリンダ17の伸縮ロッド17aの先端に回転自在に連結されたストッパ19とを備えている。このストッパ19は、回動支点18を中心に回動可能になっている。 The curtain stopper device 16 includes an air cylinder 17 and a stopper 19 rotatably connected to the tip of the telescopic rod 17a of the air cylinder 17. The stopper 19 is rotatable about the rotation fulcrum 18.
 この構成によって、ストッパ19は、図4(a)に示すように、エアシリンダ17の伸縮ロッド17aが突出している状態ではDFヘッド12のリップ先端部12aを下側から覆うようになっている(塗工待機中)。一方、ストッパ19は、図4(b)に示すように、伸縮ロッド17aが引かれている状態では、回動支点18を中心に反時計回りに回動し、リップ先端部12aを覆わない(DFヘッド12の下側を開放する)ようになる(塗工中)。 With this configuration, as shown in FIG. 4A, the stopper 19 covers the lip tip 12a of the DF head 12 from below when the telescopic rod 17a of the air cylinder 17 projects (see FIG. 4A). Waiting for coating). On the other hand, as shown in FIG. 4B, the stopper 19 rotates counterclockwise around the rotation fulcrum 18 and does not cover the lip tip 12a (see FIG. 4B). The lower side of the DF head 12 is opened) (during coating).
 なお、このカーテンストッパ装置16は、上述した制御装置50と図示しない配線によって接続されており、動力用の電源や、制御信号が制御装置50から各機構へと送られるようになっている。 Note that the curtain stopper device 16 is connected to the control device 50 described above by wiring (not shown), and a power source for power and a control signal are sent from the control device 50 to each mechanism.
 また、カーテンコータ装置10の両側部(図1の紙面奥行き方向の両側部)には、エッジガイド装置90がそれぞれ設けられている。このエッジガイド装置90は、両側部からカーテン膜13の端部を中央に寄せることで、カーテン膜13のエッジ部分を安定させて、カーテン膜13が形成され易くするためのものである。例えば、DFヘッド12からの塗料流量が約5リットル/分以下である場合、均一なカーテン膜13が形成されずにすだれ状(液滴する塗工液に隙間が開いた状態、または塗料が不均一な状態)に液滴するが、このエッジガイド装置90を使用することによって、均一なカーテン膜13が形成され易くなる。これにより、塗工液の供給量を少なくした低流量でも塗工が可能となるので、少量の塗料で塗工が可能になる。 Also, edge guide devices 90 are provided on both sides of the curtain coater device 10 (both sides in the depth direction of FIG. 1). The edge guide device 90 is intended to stabilize the edge portion of the curtain film 13 and to easily form the curtain film 13 by bringing the end of the curtain film 13 to the center from both sides. For example, when the flow rate of the paint from the DF head 12 is about 5 liters / minute or less, the uniform curtain film 13 is not formed, but is in an interdigital state (a state where a gap is opened in the coating liquid to be dropped, or the paint is not used). Although the liquid drops in a uniform state, by using the edge guide device 90, the uniform curtain film 13 can be easily formed. As a result, the coating can be performed even at a low flow rate with a small supply amount of the coating liquid, so that the coating can be performed with a small amount of paint.
 このエッジガイド装置90は、図5(a)、図5(b)に示すように、少し斜めに傾けて取り付けられたエアシリンダ91と、このエアシリンダ91の伸縮ロッド91aの先端部に取り付けられたエッジガイド板92とを備えている。このエッジガイド板92は、伸縮ロッド91aが伸縮すると共に、斜め上側の傾いた方向へ直線的に移動する。また、エッジガイド板92は、カーテン膜13の側部と接触して、塗工液を導くための誘導面92aが形成されている。 As shown in FIGS. 5A and 5B, the edge guide device 90 is attached to an air cylinder 91 attached with a slight inclination, and a distal end portion of the telescopic rod 91 a of the air cylinder 91. And an edge guide plate 92. The edge guide plate 92 linearly moves in a tilted upper side while the telescopic rod 91a expands and contracts. In addition, the edge guide plate 92 is in contact with the side portion of the curtain film 13 to form a guide surface 92a for guiding the coating liquid.
 このエッジガイド板92は、図5(a)に示すように、伸縮ロッド91aが引かれている状態では、DFヘッダ12の横に退避した状態になる(塗工待機中)。これは、上述したカーテンストッパ装置16のストッパ19(待機中は、DFヘッダ12の下側を覆った状態)との干渉を避けるために横方向に退避するようにしている。一方、エッジガイド板92は、図5(b)に示すように、伸縮ロッド91aが突出している状態では、DFヘッド12の側部の下側に位置する(塗工中)。この状態では、誘導面92aは、側部から中央斜め下側に向かって傾斜する傾斜面となる。これにより、DFヘッド12から流れ落ちる塗工液は、エッジガイド板92の誘導面92aによって中央斜め下側方向に導かれ、カーテン膜13の幅方向の長さが規制されると共に、カーテン膜13がより均一な安定した膜にすることができる。 As shown in FIG. 5A, the edge guide plate 92 is retracted to the side of the DF header 12 when the telescopic rod 91a is pulled (waiting for coating). In order to avoid interference with the stopper 19 of the curtain stopper device 16 described above (the state where the lower side of the DF header 12 is covered during standby), the curtain stopper device 16 is retracted laterally. On the other hand, as shown in FIG. 5B, the edge guide plate 92 is positioned below the side portion of the DF head 12 in the state where the telescopic rod 91a protrudes (during coating). In this state, the guide surface 92a is an inclined surface that inclines from the side toward the central oblique lower side. As a result, the coating liquid that flows down from the DF head 12 is guided in the center obliquely downward direction by the guide surface 92a of the edge guide plate 92, the length in the width direction of the curtain film 13 is regulated, and the curtain film 13 A more uniform and stable film can be obtained.
 なお、このエッジガイド装置90は、上述した制御装置50と図示しない配線によって接続されており、動力用の電源や、制御信号が制御装置50から各機構へと送られるようになっている。 Note that the edge guide device 90 is connected to the control device 50 described above by wiring (not shown), and a power source for power and a control signal are sent from the control device 50 to each mechanism.
 サンプル板案内機構20は、図2に示すように、枚葉DF試験機1の幅方向に間隔を開けて平行に配置されたサンプル板ガイド部21、21によって構成されている。このサンプル板ガイド部21、21は、図1に示すように、枚葉DF試験機1の上流側から下流側まで連続して延在しており、図2に示すように、サンプル板80が送られる方向における中心軸線を挟んで幅方向において対称になっている。 As shown in FIG. 2, the sample plate guide mechanism 20 is composed of sample plate guide portions 21 and 21 arranged in parallel with a gap in the width direction of the single-wafer DF testing machine 1. As shown in FIG. 1, the sample plate guide portions 21 and 21 continuously extend from the upstream side to the downstream side of the single wafer DF testing machine 1, and as shown in FIG. It is symmetrical in the width direction across the central axis in the feeding direction.
 サンプル板ガイド部21、21は、上板22と下板23とによって構成されており、これらの上板22と下板23との間にガイド溝21aが形成されている。このガイド溝21aは、サンプル板80の搬送板82の両側部82aを上下に挟み込むことになる。また、サンプル板ガイド部21、21は、両側部82aの幅方向の位置を規制する側板24を備えている。すなわち、ガイド溝21a、21aは、サンプルガイド部21の断面において略コ字形状になっている。このコ字形状によって、サンプル板80の上下方向および幅方向の位置を規制しており、サンプル板80をガイド溝21aに挟み込ませることにより、サンプル板80はサンプル板ガイド21の延在方向に沿ってスムースに移動するようになる。 The sample plate guide portions 21 and 21 are constituted by an upper plate 22 and a lower plate 23, and a guide groove 21a is formed between the upper plate 22 and the lower plate 23. This guide groove 21a sandwiches both side portions 82a of the transport plate 82 of the sample plate 80 up and down. Moreover, the sample plate guide parts 21 and 21 are provided with the side plate 24 which regulates the position in the width direction of the both side parts 82a. That is, the guide grooves 21 a and 21 a are substantially U-shaped in the cross section of the sample guide portion 21. The U-shape restricts the position of the sample plate 80 in the vertical direction and the width direction. By sandwiching the sample plate 80 in the guide groove 21a, the sample plate 80 extends along the extending direction of the sample plate guide 21. And move smoothly.
 シュートプーリー30は、図1~図3に示すように、上側ローラ31と下側ローラ32とを備えている。 The chute pulley 30 includes an upper roller 31 and a lower roller 32 as shown in FIGS.
 上側ローラ31は、幅方向に亘って延在する回転軸33に取り付けられており、この回転軸33の幅方向の両端に間隔を開けて2つ設けられている。また、下側ローラ32も同様に、幅方向に亘って延在する駆動軸34に取り付けられており、この駆動軸34の幅方向の両端に間隔を開けて2つ設けられている。 The upper roller 31 is attached to a rotary shaft 33 extending in the width direction, and two upper rollers 31 are provided at both ends of the rotary shaft 33 in the width direction. Similarly, the lower roller 32 is attached to a drive shaft 34 extending in the width direction, and two lower shafts 32 are provided at both ends in the width direction of the drive shaft 34 with a space therebetween.
 これらの2つの上側ローラ31および下側ローラ32の幅方向の間隔は同じである。これらの上側ローラ31および下側ローラ32は、図2に示すように、サンプル板80の搬送板82の両側部82aの上面および下面とそれぞれ接するようになる。 The intervals in the width direction of these two upper rollers 31 and lower rollers 32 are the same. As shown in FIG. 2, the upper roller 31 and the lower roller 32 come into contact with the upper surface and the lower surface of both side portions 82 a of the conveyance plate 82 of the sample plate 80, respectively.
 上述した駆動軸34は、その両端部が回転自在に軸支されている。また、駆動軸34は、架台3の内部に設置された駆動装置33とVベルト35で巻き掛けられており、駆動装置36からの駆動力を得て回転するようになっている。 The both ends of the drive shaft 34 described above are rotatably supported. The drive shaft 34 is wound around a drive device 33 and a V-belt 35 installed in the gantry 3, and rotates by obtaining a drive force from the drive device 36.
 一方、回転軸33もその両端部が回転自在に軸支されている。この回転軸33は駆動軸34に対して従動するものであり、サンプル板80を下側へ押圧すると共に、サンプル板80の移動に併せて従動回転するようになっている。 On the other hand, both ends of the rotating shaft 33 are also rotatably supported. The rotation shaft 33 is driven with respect to the drive shaft 34, presses the sample plate 80 downward, and rotates following the movement of the sample plate 80.
 これにより、上側ローラ31と下側ローラ32との間にサンプル板80が入り込むと、上側ローラ31は、下側ローラ32の駆動回転と同期して回転し、サンプル板80を加速させることになる。 As a result, when the sample plate 80 enters between the upper roller 31 and the lower roller 32, the upper roller 31 rotates in synchronization with the driving rotation of the lower roller 32 to accelerate the sample plate 80. .
 なお、駆動装置36は、制御装置50内に配置されたインバータ装置によって回転数を制御することができ、これにより、下側ローラ32の回転速度を可変に調節することができるようになっている。 In addition, the drive device 36 can control the rotation speed by an inverter device arranged in the control device 50, whereby the rotation speed of the lower roller 32 can be variably adjusted. .
 これらの構造により、シュートプーリー30に送られたサンプル板80は、上側ローラ31と下側ローラ32に挟み込まれ、下側ローラ32からの駆動力を受けて、最高1200m/minの速度で送り出すことができるようになっている。 With these structures, the sample plate 80 sent to the chute pulley 30 is sandwiched between the upper roller 31 and the lower roller 32, and receives the driving force from the lower roller 32 to be sent out at a maximum speed of 1200 m / min. Can be done.
 シュートプーリー30で加速されたサンプル板80は、カーテンコータ装置10で形成されたカーテン膜13を通過し、塗工が行われる。塗工後のサンプル板80は、そのままの速度で、カーテンコータ装置10よりも下流側に位置するブレーキ機構40へと送られる。 The sample plate 80 accelerated by the chute pulley 30 passes through the curtain film 13 formed by the curtain coater device 10, and coating is performed. The coated sample plate 80 is sent to the brake mechanism 40 located downstream of the curtain coater 10 at the same speed.
 ブレーキ機構40は、図6および図7に示すように、ブレーキ板41と、このブレーキ板41を上下に揺動移動させるリンク機構42と、駆動源であるエアシリンダ43とを備えている。 As shown in FIGS. 6 and 7, the brake mechanism 40 includes a brake plate 41, a link mechanism 42 that swings and moves the brake plate 41 up and down, and an air cylinder 43 that is a drive source.
 ブレーキ板41は、サンプル板ガイド部21を構成する上板22を延長する態様で設けられている。ブレーキ板41の上流側の端部41aは、上板22と蝶番44を介して取り付けられており、ブレーキ板41の下流側が上下に揺動可能になっている。また、ブレーキ板41の下流側の端部41bは、リンク機構42によって支持されている。 The brake plate 41 is provided in such a manner that the upper plate 22 constituting the sample plate guide portion 21 is extended. The end 41a on the upstream side of the brake plate 41 is attached via the upper plate 22 and a hinge 44, and the downstream side of the brake plate 41 can swing up and down. The downstream end 41 b of the brake plate 41 is supported by the link mechanism 42.
 このリンク機構42は、上側リンク板42aと下側リンク板42bとで構成されている。上側リンク板42aの一端部は、エアシリンダ43から下流側へ向けて伸縮するロッド43aの先端部と連結されており、他端部は、枚葉DF試験機1の本体部側に固定された支持台45に連結されている。また、下側リンク板42bの一端部は、ロッド43aの先端部と連結されており、他端部は、ブレーキ板41の下流側の端部に回動自在に取り付けられている。 The link mechanism 42 includes an upper link plate 42a and a lower link plate 42b. One end of the upper link plate 42a is connected to the tip of a rod 43a that expands and contracts from the air cylinder 43 toward the downstream side, and the other end is fixed to the main body side of the single wafer DF testing machine 1. The support base 45 is connected. One end of the lower link plate 42b is connected to the tip of the rod 43a, and the other end is rotatably attached to the downstream end of the brake plate 41.
 ブレーキ機構40は、エアシリンダ43を動作させ、ロッド43aを下流側に突出させた状態(図6参照)では、下側リンク板42bはほぼ垂直に起立する姿勢になり、ブレーキ板41の下流側の端部41bを下方へ押し下げるように作用する。これにより、ブレーキ板41の下流側の端部41bは、蝶番44を回転支点として下側に移動し、ブレーキ板41とサンプル板ガイド部21の下板23との隙間(ガイド溝21a)を狭めるようになる。その結果、ブレーキ板41は、送られてくるサンプル板80の両側部82aと当接し、高速で送られてきたサンプル板80を減速または停止させるように作用する。 In the state where the air cylinder 43 is operated and the rod 43a protrudes to the downstream side (see FIG. 6), the brake mechanism 40 is in a posture in which the lower link plate 42b stands substantially vertically, and downstream of the brake plate 41. This acts to push down the end portion 41b. As a result, the end 41b on the downstream side of the brake plate 41 moves downward with the hinge 44 as a rotation fulcrum, and narrows the gap (guide groove 21a) between the brake plate 41 and the lower plate 23 of the sample plate guide portion 21. It becomes like this. As a result, the brake plate 41 comes into contact with both side portions 82a of the sample plate 80 that is sent, and acts to decelerate or stop the sample plate 80 that is sent at high speed.
 一方、ブレーキ機構40は、ロッド43aを上流側に引いた状態(図7参照)では、下側リンク板42bが傾斜して、ブレーキ板41の下流側の端部41bを上方へ引き上げるように作用する。これにより、ブレーキ板41と下板23との隙間(ガイド溝21a)が確保され、ブレーキ機構40は、ブレーキを解除した状態になる。 On the other hand, when the rod 43a is pulled upstream (see FIG. 7), the brake mechanism 40 acts so that the lower link plate 42b is inclined and the downstream end 41b of the brake plate 41 is pulled upward. To do. As a result, a gap (guide groove 21a) between the brake plate 41 and the lower plate 23 is secured, and the brake mechanism 40 is in a state in which the brake is released.
 ブレーキ機構40で制動されたサンプル板80は、下流側に位置するドライヤー60へと所定の速度で送られることになる。このドライヤー60は、機材81に塗工された塗膜を乾燥させるためのものである。ドライヤー60で乾燥されたサンプル板80は、その後、ドライヤー60のさらに下流側に位置するサンプル板排出部70から排出されることになる。 The sample plate 80 braked by the brake mechanism 40 is sent to the dryer 60 located on the downstream side at a predetermined speed. The dryer 60 is for drying the coating film applied to the equipment 81. The sample plate 80 dried by the dryer 60 is then discharged from the sample plate discharge portion 70 located further downstream of the dryer 60.
 上述したサンプル板80の加速、塗工、減速、乾燥、排出の一連の工程は、制御装置50からの信号に基づいて自動的に行われる。例えば、制御装置50に速度条件を入力することにより、下側ローラ32の回転数、塗工や減速等が最適なタイミングで行われるようにプログラミングされている。 The above-described series of steps of acceleration, coating, deceleration, drying, and discharging of the sample plate 80 is automatically performed based on a signal from the control device 50. For example, by programming the speed condition to the control device 50, the number of rotations of the lower roller 32, coating, deceleration, etc. are programmed so as to be performed at the optimum timing.
 本発明の実施の形態に係る枚葉DF試験機1によれば、塗工するための塗料をカーテン膜13状にして供給し、塗膜を形成する基材81をカーテン膜13に通して試験的に塗膜を形成するために、搬送板82に基材81を取り付けたサンプル板80を上流側から下流側へ案内する案内機構20と、案内機構20の上流側に位置し、サンプル板80を下流側に向けて加速移動させるシュートプーリー30と、シュートプーリー30よりも下流側に位置し、カーテン膜13を通過したサンプル板80を減速または停止させるブレーキ機構40とを備えているので、A4サイズ等の枚葉紙を基材81として使用することができる。これにより、長尺なテスト用の紙を用いる必要がなく、多水準・小ロットのテストを行えるようになり、試験に必要なコストを低減することができる。 According to the single wafer DF testing machine 1 according to the embodiment of the present invention, a coating material for coating is supplied in the form of a curtain film 13, and a substrate 81 for forming a coating film is passed through the curtain film 13 for testing. In order to form a coating film, the sample plate 80 with the substrate 81 attached to the transport plate 82 is guided from the upstream side to the downstream side, and the sample plate 80 is positioned upstream of the guide mechanism 20. A4 is provided with a chute pulley 30 that accelerates and moves the sample plate 80 toward the downstream side, and a brake mechanism 40 that is located downstream of the chute pulley 30 and decelerates or stops the sample plate 80 that has passed through the curtain film 13. A sheet of size or the like can be used as the base material 81. As a result, it is not necessary to use long test paper, and a multi-level / small lot test can be performed, thereby reducing the cost required for the test.
 また、サンプル板80をシュートプーリー30で加速することによって、実機で塗工するときの紙送りの早さで基材81をカーテン膜13に通すことができ、実機の塗工条件とほぼ同じ条件で塗工した状態の試験結果を得ることができる。さらに、ブレーキ機構40を備えているので、加速したサンプル板80を確実に減速または停止させることができる。これらにより、加速・減速に必要な距離を最小限にして、枚葉DF試験機1の全長を必要最小限の長さに抑えることができる。 Further, by accelerating the sample plate 80 with the chute pulley 30, the base material 81 can be passed through the curtain film 13 at the speed of paper feed when coating with the actual machine, and the conditions are almost the same as the coating conditions of the actual machine. It is possible to obtain the test results in the state where the coating is applied. Furthermore, since the brake mechanism 40 is provided, the accelerated sample plate 80 can be surely decelerated or stopped. As a result, the distance required for acceleration / deceleration can be minimized, and the overall length of the single-wafer DF testing machine 1 can be suppressed to the minimum necessary length.
 また、シュートプーリー30は、上側ローラ31および回転駆動される下側ローラ32を備え、これらの上側ローラ31および下側ローラ32で搬送板82を上下に挟み込んで加速させているので、簡単な構造でサンプル板80を所定の速度まで加速させることができる。 In addition, the chute pulley 30 includes an upper roller 31 and a lower roller 32 that is rotationally driven, and the upper and lower rollers 31 and 32 sandwich and accelerate the conveyance plate 82 up and down. Thus, the sample plate 80 can be accelerated to a predetermined speed.
 また、サンプル板80が搬送板81と塗膜を形成するための基材82とで構成され、搬送板82の両側部82aに基材82を取り付けないようにしているので、この両側部82aで、サンプル板案内機構20、シュートプーリー30のローラ31,32、ブレーキ機構40とそれぞれ接触するようにすることができる。これにより、サンプル板80の加速、制動を行うこれらの機構20、30、40を簡単な構造で構成することができる。 Further, since the sample plate 80 is composed of a transport plate 81 and a base material 82 for forming a coating film, and the base material 82 is not attached to both side portions 82a of the transport plate 82, the both side portions 82a The sample plate guide mechanism 20, the rollers 31 and 32 of the chute pulley 30, and the brake mechanism 40 can be brought into contact with each other. Thereby, these mechanisms 20, 30, and 40 for accelerating and braking the sample plate 80 can be configured with a simple structure.
 さらに、ブレーキ機構40は、リンク機構42によって上下に移動可能なブレーキ板41を備え、このブレーキ板41で搬送板82を押圧してサンプル板80を減速または停止させているので、簡単な構造でサンプル板80を制動させることができる。 Furthermore, the brake mechanism 40 includes a brake plate 41 that can be moved up and down by the link mechanism 42, and the sample plate 80 is decelerated or stopped by pressing the transport plate 82 with the brake plate 41, so that the structure is simple. The sample plate 80 can be braked.
 また、ブレーキ板41の上流側の端部41aを蝶番44を介して上板22に取り付けているので、ブレーキ板41の下流側の端部41bを簡単に上下に揺動移動させることができ、簡単な構造でブレーキ板41とサンプル板80とを接触させることができる。また、下流側の端部41bを揺動させるリンク機構42も簡単に構成することができる。 In addition, since the end 41a on the upstream side of the brake plate 41 is attached to the upper plate 22 via the hinge 44, the end 41b on the downstream side of the brake plate 41 can be easily swung up and down, The brake plate 41 and the sample plate 80 can be brought into contact with each other with a simple structure. Further, the link mechanism 42 that swings the downstream end portion 41b can also be configured easily.
 さらにまた、ブレーキ機構40の下流側に、塗膜を乾燥させるドライヤー60を備えているので、サンプル板80をドライヤー60へ低速で送ることができる。そのため、必要な乾燥時間を確保することができる。 Furthermore, since the dryer 60 for drying the coating film is provided on the downstream side of the brake mechanism 40, the sample plate 80 can be sent to the dryer 60 at a low speed. Therefore, a necessary drying time can be ensured.
 また、シュートプーリー30およびブレーキ機構40は、制御装置50からの信号に基づいて、自動的に動作するように制御されているので、塗工試験を自動制御で行うことができる。特に、本実施の形態では、カーテンコータ装置10、シュートプーリー30、ブレーキ機構40、およびドライヤー60は、制御装置50からの信号に基づいて自動制御が可能であるため、塗工から乾燥、サンプル完成に至るまでを自動制御で行うことができる。 Further, since the chute pulley 30 and the brake mechanism 40 are controlled so as to automatically operate based on the signal from the control device 50, the coating test can be performed by automatic control. In particular, in the present embodiment, the curtain coater device 10, the chute pulley 30, the brake mechanism 40, and the dryer 60 can be automatically controlled based on a signal from the control device 50. Can be performed by automatic control.
 他方、カーテン膜13の上流側に、高速で走行するサンプル板80がもたらす同伴空気の量を少なくするエアカット装置14を設けているので、サンプル板80がカーテン膜13を通過する際に同伴空気によってはじかれる塗料が少なくなる。その結果、同伴空気に起因する塗工欠陥を防止することができる。 On the other hand, the air cut device 14 is provided on the upstream side of the curtain film 13 to reduce the amount of entrained air brought about by the sample plate 80 traveling at high speed. Less paint is repelled. As a result, coating defects caused by entrained air can be prevented.
 また、塗工待機中にはDFヘッド12の下端に位置するリップ先端部12aを覆い、塗工中にはDFヘッド12の下側を開放するカーテンストッパ装置16が設けられているので、サンプル板80を走行させているとき(塗工中)にのみカーテン膜13を形成することができる。そのため、塗工待機中には塗料を流すことがなく、使用する塗料の量を減らすことができる。その結果、試験に必要なコストを低減させることができる。 In addition, since the curtain stopper device 16 that covers the lip tip 12a located at the lower end of the DF head 12 during coating standby and opens the lower side of the DF head 12 during coating is provided, the sample plate The curtain film 13 can be formed only when 80 is running (during coating). Therefore, the amount of paint to be used can be reduced without flowing paint during the coating standby. As a result, the cost required for the test can be reduced.
 さらに、DFヘッド12から流下する塗工液を中央側へ導くエッジガイド装置90が設けられているので、少ない量の塗工液を流下させた場合であっても、すだれ状に液滴するおそれが少なく、安定した均一なカーテン膜13を形成することができる。そのため、使用する塗料の量を減らすことができ、その結果、試験に必要なコストを低減させることができる。 Further, since the edge guide device 90 for guiding the coating liquid flowing down from the DF head 12 to the center side is provided, there is a possibility that even if a small amount of the coating liquid is flowed down, the liquid droplets may drop in a comb shape. Therefore, a stable and uniform curtain film 13 can be formed. Therefore, the amount of paint used can be reduced, and as a result, the cost required for the test can be reduced.
 以上、本発明の実施の形態に係る枚葉DF試験機について述べたが、本発明は既述の実施形態に限定されるものではなく、本発明の技術思想に基づいて各種の変形および変更が可能である。 The single wafer DF testing machine according to the embodiment of the present invention has been described above, but the present invention is not limited to the above-described embodiment, and various modifications and changes can be made based on the technical idea of the present invention. Is possible.
 例えば、本実施の形態では、ブレーキ板41は、上板22を延長させるように配置して、下板23側に向けて移動可能に構成しているが、逆の構造であっても構わない。すなわち、ブレーキ板41は、下板23を延長させるように配置して、リンク機構によって上板22側に向けて移動可能に構成することもできる。この構造であっても、ブレーキ機構を簡単な構造で構成することができる。 For example, in the present embodiment, the brake plate 41 is arranged so as to extend the upper plate 22 and is movable toward the lower plate 23 side, but may have a reverse structure. . That is, the brake plate 41 can be arranged so as to extend the lower plate 23 and can be moved toward the upper plate 22 side by a link mechanism. Even with this structure, the brake mechanism can be configured with a simple structure.
 また、制御装置50は、枚葉DF試験機1とは別体で説明したが、試験に必要な制御装置部分を枚葉DF試験機1の内部に組み込んで、一体に構成することもできる。 In addition, although the control device 50 has been described separately from the single wafer DF testing machine 1, a control device portion necessary for the test can be incorporated into the single wafer DF testing machine 1 to be configured integrally.
 さらに、本実施の形態では、シュートプーリー30の下側ローラ32を駆動ローラ、上側ローラ31を従動ローラとしているが、上側ローラ31を駆動ローラにしてもよい。 Furthermore, in this embodiment, the lower roller 32 of the chute pulley 30 is a drive roller and the upper roller 31 is a driven roller, but the upper roller 31 may be a drive roller.
 また、本実施の形態では、カーテンストッパ装置16およびエッジガイド装置90をそれぞれ設けているが、どちらか一方だけを装備するようにしてもよい。例えば、塗工工程で間欠運転を行わない場合には、カーテンストッパ装置16を設けずに枚葉DF試験機を構成することができる。この場合、エッジガイド装置90のエッジガイド板92は、カーテンストッパ装置16のストッパ19との干渉を避けるために移動可能に構成されているが、カーテンストッパ装置16を設けない場合には、エッジガイド板92を移動させないで固定しておくようにしてもよい。 In this embodiment, the curtain stopper device 16 and the edge guide device 90 are provided, but only one of them may be provided. For example, when intermittent operation is not performed in the coating process, the single wafer DF testing machine can be configured without providing the curtain stopper device 16. In this case, the edge guide plate 92 of the edge guide device 90 is configured to be movable in order to avoid interference with the stopper 19 of the curtain stopper device 16, but when the curtain stopper device 16 is not provided, the edge guide plate 92 The plate 92 may be fixed without moving.

Claims (8)

  1.  塗工するための塗料をカーテン膜状にして供給し、塗膜を形成する基材を前記カーテン膜に通して試験的に塗膜を形成するための枚葉DF試験機であって、
     搬送板に前記基材を取り付けたサンプル板を上流側から下流側へ案内する案内機構と、
     前記案内機構の上流側に位置し、前記サンプル板を下流側に向けて加速移動させるシュートプーリーと、
     前記シュートプーリーよりも下流側に位置し、前記カーテン膜を通過した前記サンプル板を減速または停止させるブレーキ機構と
    を備えたことを特徴とする枚葉DF試験機。
    A sheet-fed DF testing machine for supplying a coating material for coating in the form of a curtain film, passing a base material for forming a coating film through the curtain film to form a coating film on a test basis,
    A guide mechanism for guiding the sample plate with the substrate attached to the transport plate from the upstream side to the downstream side;
    A chute pulley that is positioned upstream of the guide mechanism and that accelerates the sample plate toward the downstream side;
    A single wafer DF testing machine comprising a brake mechanism that is positioned downstream of the chute pulley and decelerates or stops the sample plate that has passed through the curtain film.
  2.  前記シュートプーリーは、上側ローラおよび下側ローラを備え、これらの上側ローラおよび下側ローラで前記搬送板を上下に挟み込んで加速させることを特徴とする請求項1に記載の枚葉DF試験機。 The single wafer DF testing machine according to claim 1, wherein the chute pulley includes an upper roller and a lower roller, and the upper and lower rollers sandwich the transport plate up and down for acceleration.
  3.  前記ブレーキ機構は、リンク機構によって上下に移動可能なブレーキ板を備え、このブレーキ板で前記搬送板を押圧してサンプル板を減速または停止させることを特徴とする請求項1に記載の枚葉DF試験機。 2. The single wafer DF according to claim 1, wherein the brake mechanism includes a brake plate movable up and down by a link mechanism, and the sample plate is decelerated or stopped by pressing the transport plate with the brake plate. testing machine.
  4.  前記ブレーキ機構の下流側に、塗膜を乾燥させるドライヤーを備えたことを特徴とする請求項1から請求項3のいずれか1つに記載の枚葉DF試験機。 The single wafer DF testing machine according to any one of claims 1 to 3, further comprising a dryer for drying the coating film on a downstream side of the brake mechanism.
  5.  前記シュートプーリーおよび前記ブレーキ機構は、制御装置からの信号に基づいて、自動的に動作するように制御されていることを特徴とする請求項1から請求項4のいずれか1つに記載の枚葉DF試験機。 The sheet according to any one of claims 1 to 4, wherein the chute pulley and the brake mechanism are controlled to automatically operate based on a signal from a control device. Leaf DF testing machine.
  6.  前記カーテン膜の上流側に、走行する前記サンプル板がもたらす同伴空気の量を少なくするエアカット装置が設けられていることを特徴とする請求項1から請求項5のいずれか1つに記載の枚葉DF試験機。 6. The air cut device according to claim 1, wherein an air cut device is provided on an upstream side of the curtain film to reduce an amount of entrained air brought about by the traveling sample plate. Single wafer DF testing machine.
  7.  前記カーテン膜を形成するためのDFヘッドを有し、塗工待機中には前記DFヘッドの下側を覆い、塗工中には前記DFヘッドの下側を開放するカーテンストッパ装置が設けられていることを特徴とする請求項1から請求項6のいずれか1つに記載の枚葉DF試験機。 A curtain stopper device is provided that has a DF head for forming the curtain film, covers the lower side of the DF head during coating standby, and opens the lower side of the DF head during coating. The single wafer DF testing machine according to any one of claims 1 to 6, wherein the single wafer DF testing machine is provided.
  8.  前記DFヘッドから流下する塗工液を中央側へ導くエッジガイド装置が設けられていることを特徴とする請求項1から請求項7のいずれか一つに記載の枚葉DF試験機。 The single-wafer DF testing machine according to any one of claims 1 to 7, further comprising an edge guide device that guides the coating liquid flowing down from the DF head to the center side.
PCT/JP2009/004579 2009-09-14 2009-09-14 Sheet df test machine WO2011030390A1 (en)

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CZ304754B6 (en) * 2012-12-20 2014-09-24 Vysoké Učení Technické V Brně Identification method of glass or ceramic testing plates intended for demanded applications and dispenser for carrying out the same

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JPH07236847A (en) * 1994-02-28 1995-09-12 Asahi Chem Res Lab Ltd Curtain coating apparatus
JPH11262715A (en) * 1998-03-19 1999-09-28 Mitsubishi Paper Mills Ltd Curtain coating method and apparatus
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CZ304754B6 (en) * 2012-12-20 2014-09-24 Vysoké Učení Technické V Brně Identification method of glass or ceramic testing plates intended for demanded applications and dispenser for carrying out the same

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