WO2011027847A1 - Low ni stainless steel having excellent corrosion resistance - Google Patents
Low ni stainless steel having excellent corrosion resistance Download PDFInfo
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- WO2011027847A1 WO2011027847A1 PCT/JP2010/065091 JP2010065091W WO2011027847A1 WO 2011027847 A1 WO2011027847 A1 WO 2011027847A1 JP 2010065091 W JP2010065091 W JP 2010065091W WO 2011027847 A1 WO2011027847 A1 WO 2011027847A1
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/58—Ferrous alloys, e.g. steel alloys containing chromium with nickel with more than 1.5% by weight of manganese
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
Definitions
- the present invention relates to stainless steel used for automobiles, home appliances, kitchens, buildings, etc., and particularly relates to stainless steel that is inexpensive and excellent in cold workability and corrosion resistance.
- Austenitic stainless steel is represented by SUS304 steel, and is the steel type used for a wide range of applications among stainless steels.
- SUS304 steel contains Ni, it has a disadvantage of being expensive.
- ferritic stainless steel as a stainless steel that does not contain Ni or contains a small amount, but it has a drawback that it is generally inferior in cold workability as compared with austenitic stainless steel such as SUS304 steel. Therefore, attempts have been made to replace Ni with an inexpensive alloy element in austenitic stainless steel.
- Steel types in which Ni is partially replaced with Mn and N are standardized by JIS as SUS201 and 202.
- Patent Document 1 discloses a high-strength non-containing material having a low Ni content and containing Si: 1% or less, Mn: 14-16%, Cr: 15-19%, and N: 0.3-0.4%. Magnetic stainless steel is disclosed.
- Patent Document 2 includes Si: 1 to 5%, Mn: 16 to 25%, Cr: 5 to 12%, N: 0.1 to 0.3%, and high strength and high ductility not containing Ni. High Mn steel is shown. However, although these steel types have the advantage that high strength is easily obtained and become non-magnetic, there is a disadvantage that the corrosion resistance is inferior due to the addition of Mn.
- JP 60-197853 A Japanese Patent Laid-Open No. 2-8351
- the high-strength nonmagnetic austenitic stainless steel in which Ni, which is an expensive alloy additive element, is substituted with Mn has a problem that the corrosion resistance is reduced due to Mn substitution.
- An object of the present invention is to provide a stainless steel having excellent corrosion resistance even when Ni is replaced with Mn.
- the inventors diligently studied stainless steel that can ensure corrosion resistance even when Ni is replaced with Mn. As a result, it was found that the corrosion resistance can be ensured even when Ni is replaced with Mn by adding a predetermined amount of one or both of La and Ce while reducing the S concentration in the stainless steel. Further, it has been found that the corrosion resistance is remarkably improved when the total concentration of La and Ce and the S concentration have a predetermined relationship. Furthermore, in the stainless steel which substituted Ni with Mn, it also discovered that addition of excess Si reduced corrosion resistance.
- the present invention has been made based on the above findings, and the gist thereof is as follows.
- stainless steel having excellent corrosion resistance can be obtained even when Ni in stainless steel is replaced with Mn and the amount of expensive Ni added is reduced.
- the stainless steel of the present invention is particularly effective for applications such as automobiles, home appliances, kitchens, and construction because the amount of Ni added is small.
- % display of the content of each element means “mass%”.
- C 0.1% or less, C precipitates as Cr carbide at the grain boundary during the cooling process after the solution heat treatment, thereby forming a chromium-deficient layer and lowering the corrosion resistance. Moreover, C addition becomes a solid solution strengthening and reduces cold workability. For this reason, the upper limit is made 0.1%. A preferable upper limit is 0.06%. In order to stabilize the austenite structure, 0.04% or more is preferably added.
- Si 1.0% or less
- Si is an element that serves as a deoxidizer during dissolution, but when added in excess, it promotes the formation of a ⁇ ferrite phase at high temperatures and reduces hot workability.
- the upper limit of Si is 1.0%.
- a preferable upper limit of Si is 0.6%.
- the lower limit of Si is preferably 0.1%.
- P 0.045% or less Since P deteriorates corrosion resistance and hot workability, the upper limit is made 0.045%.
- S 0.005% or less S forms inclusions and lowers corrosion resistance, so the upper limit is made 0.005%.
- Cr 17-22% Cr is the most important element for the corrosion resistance of stainless steel, and at least 17% or more is necessary. However, if over 22% is added, hot workability is reduced due to the formation of ⁇ ferrite at high temperatures, so 22% is made the upper limit. A preferable upper limit of Cr is 20%. Further, the lower limit of Cr is preferably 18%. Mn: 4-12% Mn is an austenite-forming element that replaces Ni, and at least 4% or more must be added. However, excessive addition of Mn degrades the corrosion resistance, so the upper limit is 12%. In order to ensure the corrosion resistance in the acid rain air environment, it is more preferable to set it to 10% or less.
- Ni 2-6% Since it is difficult to obtain an austenite structure with Mn alone, Ni that is an austenite-generating element is required to be at least 2%. It is also effective for improving corrosion resistance. However, excessive addition of Ni causes an increase in manufacturing cost, so the upper limit of Ni is 6%. Preferably it is 5.5% or less, More preferably, it is 5% or less. Ni is most preferably in the range of 2.5 to 4%.
- Cu 0.5 to 3% Cu is an austenite-generating element and an element that improves acid resistance, and at least 0.5% or more must be added.
- N 0.05 to 0.3% N is an austenite-forming element and an element effective for improving corrosion resistance, and at least 0.05% is necessary.
- N causes a decrease in cold workability due to a significant increase in strength or causes blowholes during solidification, so the upper limit is made 0.3%.
- a more preferable range of N is 0.07 to 0.15%.
- La and Ce alone or both are added. These elements contribute to the control of the form and properties of oxides and sulfides, and are indispensable for improving the corrosion resistance of stainless steel in which Ni is replaced with Mn. At least 0.006% or more of each element must be added. There is. However, if these elements are added in excess of 0.2% in total, the cleanliness of the stainless steel is lowered, and coarse oxides of several ⁇ m or more of La and Ce are formed, which becomes the starting point of pitting corrosion. When the corrosion resistance is particularly important, such as sea salt particle scattering or acid rain environment, La and Ce are each preferably set to 0.10% or less.
- B is an element that easily segregates at the grain boundary, and excessive addition lowers the corrosion resistance at the grain boundary, so 0.015% is made the upper limit.
- the total concentration of La and Ce and the S concentration have a predetermined relationship after the S concentration is reduced as described above. The reason for this will be explained based on the results of the following studies.
- the surface was ground 0.1 mm or more by wet emery paper polishing to prepare a test piece.
- the test piece thus obtained was tested according to “Method for measuring pitting corrosion potential of stainless steel” of JIS G 0577.
- the pitting potential at which the current density is 100 ⁇ A / cm 2 is 300 mV or more on the basis of the SCE (standard calomel electrode), and the extension of the total concentration range of La and Ce is S
- the total concentration of La and Ce and the S concentration have a very strong correlation and can be expressed by a linear function of the S concentration.
- the pitting corrosion potential was 300 mV or higher when the relationship of the following formula (1) was satisfied, and excellent corrosion resistance was exhibited. That is, when the total concentration of La and Ce is (A) mass% and the S concentration is (B) mass%, the steel components preferably satisfy the following formula (1). 0.005% + 25 (B)% ⁇ (A)% ⁇ 0.02% + 36 (B)% (1) This is presumed to be a result of the degree of poor water solubility of sulfides containing La and Ce alone or both being affected by the S concentration in the steel.
- the lower limit of the above formula (1) is that the addition of La and Ce alone or in combination suppresses the precipitation of water-soluble MnS, and sufficiently produces sulfide containing single or both of poorly soluble La and Ce. And the total concentration of La and Ce necessary for suppressing pitting corrosion in the pitting corrosion potential test.
- the upper limit of the above formula (1) is that when La and Ce are added singly or in combination, a complex oxide inclusion containing a coarse oxide of several ⁇ m or more including sulfide and oxide is generated. This is considered to correspond to the starting point of pitting corrosion. Therefore, better corrosion resistance can be obtained by adjusting the contents of the three components La, Ce, and S so as to satisfy the above formula (1).
- the present invention will be further described in the examples.
- the conditions in the examples are one example of conditions adopted to confirm the feasibility and effects of the present invention, and the present invention is limited to this one example of conditions. It is not something.
- the present invention can adopt various conditions as long as the object of the present invention is achieved without departing from the gist of the present invention.
- a steel ingot of 85 mm x 90 mm x 250 mm is prepared in a high-wave vacuum melting furnace, the surface is mechanically ground, then heated in an electric furnace at 1200 ° C for 60 minutes, and the plate thickness is 5 mm with a four-stage rolling mill Until hot rolled.
- the obtained hot-rolled sheet was annealed at 1200 ° C.
- Tables 1 and 2 show the components of the inventive examples and comparative examples, the degree of ear cracking during hot rolling, and the RN based on JISG0595. In Tables 1 and 2, component values that are outside the scope of the present invention are underlined. Comparative Examples 1 and 2 correspond to martensitic SUS430 steel and austenitic SUS304 steel, respectively, but the inventive examples all have RNs higher than Comparative Example 1 which is equivalent to martensitic SUS403 steel. It was confirmed that it was high and excellent in corrosion resistance.
- Examples 1 to 3 and 5 to 28 of the present invention had corrosion resistance equivalent to or higher than that of Comparative Example 2 corresponding to austenitic SUS304 steel. That is, it was confirmed that Examples 1-3, 5-28 of the present invention had corrosion resistance equivalent to or higher than that of SUS304 steel without adding a large amount of Ni as in SUS304 steel.
- Ni is close to the lower limit of the range of the present invention, and Si that causes a decrease in the corrosion resistance of the high Mn-saving Ni-type stainless steel is high within the range of the present invention.
- RN of Invention Example 4 is 6, which is slightly inferior in corrosion resistance as compared with SUS304 steel, but considering that the addition amount of Ni is near the lower limit of the range of the present invention and is economical, it is practical. It has sufficient corrosion resistance. And among the inventive examples, in inventive examples 5, 6, 11, 12, 17, 23, and 26 that satisfy the above formula (1), RN was 8, and it was confirmed that the corrosion resistance was particularly excellent.
- Tables 1 and 2 Examples 1 to 7 and 10 to 19 of the present invention in which the addition amount (content) of B is 0.0001% do not actively add B, and are inevitable impurity levels. Indicates that there is.
- Comparative Example 12 B is outside the upper limit
- Comparative Examples 13 to 15 the total concentration of La and Ce (total content) is outside the upper limit
- Comparative Example 16 S is outside the upper limit.
- the corrosion resistance was poor.
- the place mentioned above is only what illustrated embodiment of this invention, and this invention can add a various change within the description range of a claim.
- the present invention even if the amount of expensive Ni added is reduced, corrosion resistance comparable to that of SUS304 steel can be obtained, so that a member requiring corrosion resistance can be provided at low cost.
- the present invention has high utility value industrially.
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Abstract
Description
一方、Niを含有しない、あるいは少量含有するステンレス鋼としてフェライト系ステンレス鋼があるが、SUS304鋼のようなオーステナイト系ステンレス鋼と比較して一般に冷間加工性に劣る欠点を有している。
そのため、オーステナイト系ステンレス鋼において、Niを安価な合金元素で代替しようとする試みがなされている。Niを部分的にMnやNで置き換えた鋼種がSUS201、202としてJISに規格化されている。
例えば、特許文献1には、Ni含有量が低く、Si:1%以下、Mn:14~16%、Cr:15~19%、N:0.3~0.4%を含有する高強度非磁性ステンレス鋼が開示されている。
また、特許文献2にはSi:1~5%、Mn:16~25%、Cr:5~12%、N:0.1~0.3%を含有し、Niを含有しない高強度高延性の高Mn鋼が示されている。
しかしながら、これらの鋼種は、高強度が得られやすく、また非磁性となる有利な点はあるが、Mnの添加によって耐食性に劣る欠点があった。 Austenitic stainless steel is represented by SUS304 steel, and is the steel type used for a wide range of applications among stainless steels. However, since SUS304 steel contains Ni, it has a disadvantage of being expensive.
On the other hand, there is ferritic stainless steel as a stainless steel that does not contain Ni or contains a small amount, but it has a drawback that it is generally inferior in cold workability as compared with austenitic stainless steel such as SUS304 steel.
Therefore, attempts have been made to replace Ni with an inexpensive alloy element in austenitic stainless steel. Steel types in which Ni is partially replaced with Mn and N are standardized by JIS as SUS201 and 202.
For example, Patent Document 1 discloses a high-strength non-containing material having a low Ni content and containing Si: 1% or less, Mn: 14-16%, Cr: 15-19%, and N: 0.3-0.4%. Magnetic stainless steel is disclosed.
Patent Document 2 includes Si: 1 to 5%, Mn: 16 to 25%, Cr: 5 to 12%, N: 0.1 to 0.3%, and high strength and high ductility not containing Ni. High Mn steel is shown.
However, although these steel types have the advantage that high strength is easily obtained and become non-magnetic, there is a disadvantage that the corrosion resistance is inferior due to the addition of Mn.
その結果、ステンレス鋼中のS濃度を低減すると共に、La、Ceの内1種あるいは両者を所定量添加することで、NiをMnで置換した場合においても、耐食性を確保できることを見出した。
また、LaとCeの合計濃度とS濃度が所定の関係を有するときに耐食性が著しく向上することを知見した。
さらに、NiをMnで置換したステンレス鋼においては、過剰なSiの添加が耐食性を低下させることを併せて知見した。
本発明は、上記の知見に基づきなされたもので、その要旨は、以下の通りである。
(1)質量%で、C:0.1%以下、Si:1.0%以下、P:0.045%以下、S:0.005%以下、Cr:17~22%、Mn:4~12%、Ni:2~6%、Cu:0.5~3%、N:0.05~0.3%を含有し、さらにLaおよびCeの一種以上をそれぞれ0.006%以上かつ合計で0.2%以下を含有し、残部Feおよび不可避的不純物からなることを特徴とする耐食性に優れたステンレス鋼。
(2)さらに、質量%で、B:0.0002~0.015%を含有することを特徴とする上記(1)に記載の耐食性に優れたステンレス鋼。
(3)LaとCeの合計の濃度を(A)質量%、S濃度を(B)質量%とした時に、以下の(1)式の関係を満足することを特徴とする上記(1)又は(2)に記載の耐食性に優れたステンレス鋼。
0.005%+25(B)%≦(A)%≦0.02%+36(B)% ・・・・・(1) The inventors diligently studied stainless steel that can ensure corrosion resistance even when Ni is replaced with Mn.
As a result, it was found that the corrosion resistance can be ensured even when Ni is replaced with Mn by adding a predetermined amount of one or both of La and Ce while reducing the S concentration in the stainless steel.
Further, it has been found that the corrosion resistance is remarkably improved when the total concentration of La and Ce and the S concentration have a predetermined relationship.
Furthermore, in the stainless steel which substituted Ni with Mn, it also discovered that addition of excess Si reduced corrosion resistance.
The present invention has been made based on the above findings, and the gist thereof is as follows.
(1) By mass%, C: 0.1% or less, Si: 1.0% or less, P: 0.045% or less, S: 0.005% or less, Cr: 17 to 22%, Mn: 4 to 12%, Ni: 2 to 6%, Cu: 0.5 to 3%, N: 0.05 to 0.3%, and at least one of La and Ce is 0.006% or more and in total Stainless steel excellent in corrosion resistance, characterized by comprising 0.2% or less and the balance being Fe and inevitable impurities.
(2) The stainless steel having excellent corrosion resistance according to the above (1), further comprising B: 0.0002 to 0.015% by mass%.
(3) When the total concentration of La and Ce is (A) mass% and the S concentration is (B) mass%, the relationship of the following formula (1) is satisfied: Stainless steel excellent in corrosion resistance as described in (2).
0.005% + 25 (B)% ≦ (A)% ≦ 0.02% + 36 (B)% (1)
そして、本発明のステンレス鋼は、Niの添加量が少ないため、自動車、家電、厨房、建築用等の用途に特に有効である。 According to the present invention, stainless steel having excellent corrosion resistance can be obtained even when Ni in stainless steel is replaced with Mn and the amount of expensive Ni added is reduced.
The stainless steel of the present invention is particularly effective for applications such as automobiles, home appliances, kitchens, and construction because the amount of Ni added is small.
C:0.1%以下、
Cは、固溶化熱処理後の冷却過程中に粒界にCr炭化物として析出し、クロム欠乏層を形成して耐食性を低下させる。またC添加は固溶強化となり冷間加工性を低下させる。このため上限を0.1%とする。好ましい上限は0.06%である。なお、オーステナイト組織の安定のためには0.04%以上の添加が好ましい。
Si:1.0%以下、
Siは、溶解時の脱酸剤の役割を果たす元素であるが、過剰に添加すると、高温でδフェライト相の生成を促進し、熱間加工性を低下させる。
また従来Siは耐食性向上に有効と報告されているが、高Mn省Ni型ステンレス鋼では、Siの過剰な添加は、耐食性低下をもたらすことを本発明者らは新たに見出した。
したがって、Siの上限は1.0%とする。好ましいSiの上限は0.6%である。また、Siの下限は0.1%が好ましい。
P:0.045%以下
Pは、耐食性や熱間加工性を劣化させるため、上限を0.045%とする。
S:0.005%以下
Sは、介在物を形成して耐食性を低下させることから、上限を0.005%とする。LaとCeの合計濃度とS濃度の関係については、後で述べる。
Cr:17~22%
Crは、ステンレス鋼の耐食性にとって最も重要な元素であり、少なくとも17%以上は必要である。しかしながら22%を超えて添加すると、高温でのδフェライト生成によって熱間加工性を低下させるため22%を上限とする。好ましいCrの上限は20%である。また、Crの下限は18%が好ましい。
Mn:4~12%
Mnは、Niに代わるオーステナイト生成元素であり、少なくとも4%以上の添加は必要である。しかしながら、Mnの過剰添加は耐食性を劣化させるため12%を上限とする。酸性雨大気環境中での耐食性を確実にする場合は、10%以下とすることがより好ましい。さらに好ましくは、8%以下とする。
Ni:2~6%
Mn単独でオーステナイト組織を得ることは困難なため、オーステナイト生成元素であるNiは、少なくもと2%以上は必要である。また耐食性向上にも有効である。
しかしながら、Niの過剰添加は、製造コストの上昇を招くため、Niの上限は6%とする。好ましくは5.5%以下、より好ましくは5%以下とする。
なお、Niは2.5~4%の範囲とすることが最も好ましい。
Cu:0.5~3%
Cuは、オーステナイト生成元素であると共に耐酸性を向上させる元素であり、少なくとも0.5%以上の添加は必要である。しかしながらCuの過剰添加は、低融点のMn−Cu相やCu相を形成して熱間加工性を低下させるため、Cuの添加は3%を上限とする。特に熱間加工性を重視する場合は、2.5%以下とすることがより好ましい。
N:0.05~0.3%
Nは、オーステナイト生成元素であると共に、耐食性向上に有効な元素であり、少なくとも0.05%以上は必要である。しかしながらNの過剰添加は、強度の著しい上昇による冷間加工性の低下、あるいは凝固時のブローホールの発生原因となるため、上限を0.3%とする。なお耐食性、オーステナイト組織の安定性および冷間加工性の低下の点を考慮すると、Nのより好ましい範囲は0.07~0.15%である。
これまで述べてきた元素の他に、さらに、LaおよびCeの単独あるいは両者を添加する。これらの元素は、酸化物及び硫化物の形態や特性の制御に寄与し、NiをMnで置換したステンレス鋼の耐食性向上に不可欠な元素であり、少なくともそれぞれ、0.006%以上は添加する必要がある。
ただし、これら元素を合計で0.2%を超えて添加すると、ステンレス鋼の清浄度を低下させ、La、Ceの数μm以上の粗大酸化物を形成し、孔食の起点となる。
海塩粒子飛散または酸性雨環境等、耐食性を特に重視する場合は、LaおよびCeは、それぞれ0.10%以下とすることが好ましい。
LaおよびCeの単独あるいは両者の添加による耐食性向上の機構については不明な点が多いが、省Ni高Mnステンレス鋼の孔食が、昜水溶性のMnSを起点として発生することに関係しているものと考えられる。すなわち、省Ni高Mnステンレス鋼に、LaおよびCeの単独あるいは両者を添加すると、難水溶性のLaおよびCeの単独あるいは両者を含む硫化物を形成し、MnSの形成が阻害されて耐食性の向上をもたらすと推測される。
なお、LaおよびCeは、複合添加することがより好ましい。これは、LaとCeの両者を含有することで、より難水溶性の硫化物を形成するものと推測される。
さらに、Bを添加することによって熱間加工性および耐食性を改善することができる。このような効果を得るためには、Bを少なくとも0.0002%以上添加することが必要である。
ただしBは粒界偏析しやすい元素であり、過剰添加は粒界での耐食性を低下させるため、0.015%を上限とする。
また、LaおよびCeを単独あるいは複合で添加するに際し、S濃度を上記のように低減した上で、LaとCeの合計濃度と、S濃度とを所定の関係にしておくことが好ましい。この理由は、以下の検討の結果に基づいて説明される。
C:0.05%、Si:0.25%、P:0.02%、Cr:18~19%、Mn:6.0~8.0%、Ni:3.0~4.0%、Cu:2.0~3%、N:0.09~0.11%を基本成分系にし、S濃度を0.0005~0.0050%の範囲で、LaとCeの濃度をそれぞれ、分析限度から0.10%までの範囲で変化させた40種類の成分の鋼塊を、10kg真空溶解を用いて作製した。
この鋼塊を、板厚4mmまで熱間圧延し、1200℃×5分の焼鈍を施した後、硝フッ酸に浸漬してスケール除去し、次いで、板厚1mmまで冷間圧延し、1080℃×3分の焼鈍を施した後、湿式エメリー紙研磨により表面を0.1mm以上研削して試験片を作製した。
このようにして得られた試験片を、JIS G 0577の「ステンレス鋼の孔食電位測定方法」に準拠して試験した。
それぞれの試験片について、電流密度が100μA/cm2となる孔食電位が、SCE(standard calomel electrode:標準甘汞電極)基準で300mV以上となる、LaとCeの合計濃度の範囲の外延をS濃度との関係で調査すると、LaとCeの合計濃度とS濃度とには極めて強い相関があり、S濃度の一次関数で表せることが判明した。
そこで、回帰分析を行った結果、下記(1)式の関係を満足する際に、前記孔食電位が300mV以上となって、優れた耐食性を示すことを見出した。
すなわち、LaとCeの合計の濃度を(A)質量%、S濃度を(B)質量%としたとき、鋼の成分は、下記(1)式を満足することが好ましい。
0.005%+25(B)%≦(A)%≦0.02%+36(B)% ・・・・・(1)
これは、LaおよびCeの単独あるいは両方を含む硫化物の難水溶性の程度が、鋼中S濃度の影響を受けることによる結果であると推定される。
したがって、鋼の成分が上記(1)式で示される範囲である場合に、極めて難水溶性のLaおよびCeの単独あるいは両方を含む硫化物を形成し、特に耐食性の向上に寄与するものと推定される。
一方、鋼の成分が上記(1)式の範囲を外れる場合には耐食性がやや低下する。
すなわちLaとCeの合計濃度がS濃度に対し少ない場合には、LaおよびCeの単独あるいは両方を含む硫化物の形成が不十分になり、MnSの生成を十分抑えられないため、MnSが孔食の発生起点となる。
一方、LaとCeの合計濃度がS濃度に対して過剰である場合には、LaおよびCeの単独あるいは両方を含む酸化物が多量に生成し、さらに硫化物が複合した粗大な介在物となる。この酸化物と硫化物からなる介在物は数μm以上の粗大なものであるため、孔食の発生起点となる。
すなわち、上記(1)式の下限は、LaおよびCeを単独あるいは複合添加することによって、水溶性のMnSの析出を抑え、難溶性のLaおよびCeの単独あるいは両方を含む硫化物が十分に生成し、前記孔食電位試験において孔食を抑えるのに必要なLaとCeの合計濃度を意味する。
一方、上記(1)式の上限は、LaおよびCeが単独または複合で過剰に添加されると、硫化物及び酸化物を含む、数μm以上の粗大な酸化物を含む複合酸化介在物を生じ、孔食の起点となることと対応していると考えられる。
したがって、上記(1)式を満足するようにLa、Ce、Sの3成分の含有量を調整することで、より良好な耐食性を得ることができる。 First, the reasons for limiting chemical components in the present invention will be described. In addition, "%" display of the content of each element means "mass%".
C: 0.1% or less,
C precipitates as Cr carbide at the grain boundary during the cooling process after the solution heat treatment, thereby forming a chromium-deficient layer and lowering the corrosion resistance. Moreover, C addition becomes a solid solution strengthening and reduces cold workability. For this reason, the upper limit is made 0.1%. A preferable upper limit is 0.06%. In order to stabilize the austenite structure, 0.04% or more is preferably added.
Si: 1.0% or less,
Si is an element that serves as a deoxidizer during dissolution, but when added in excess, it promotes the formation of a δ ferrite phase at high temperatures and reduces hot workability.
Further, although it has been reported that Si is effective for improving corrosion resistance, the present inventors have newly found that, in high Mn Ni-saving stainless steel, excessive addition of Si causes a decrease in corrosion resistance.
Therefore, the upper limit of Si is 1.0%. A preferable upper limit of Si is 0.6%. Further, the lower limit of Si is preferably 0.1%.
P: 0.045% or less Since P deteriorates corrosion resistance and hot workability, the upper limit is made 0.045%.
S: 0.005% or less S forms inclusions and lowers corrosion resistance, so the upper limit is made 0.005%. The relationship between the total concentration of La and Ce and the S concentration will be described later.
Cr: 17-22%
Cr is the most important element for the corrosion resistance of stainless steel, and at least 17% or more is necessary. However, if over 22% is added, hot workability is reduced due to the formation of δ ferrite at high temperatures, so 22% is made the upper limit. A preferable upper limit of Cr is 20%. Further, the lower limit of Cr is preferably 18%.
Mn: 4-12%
Mn is an austenite-forming element that replaces Ni, and at least 4% or more must be added. However, excessive addition of Mn degrades the corrosion resistance, so the upper limit is 12%. In order to ensure the corrosion resistance in the acid rain air environment, it is more preferable to set it to 10% or less. More preferably, it is 8% or less.
Ni: 2-6%
Since it is difficult to obtain an austenite structure with Mn alone, Ni that is an austenite-generating element is required to be at least 2%. It is also effective for improving corrosion resistance.
However, excessive addition of Ni causes an increase in manufacturing cost, so the upper limit of Ni is 6%. Preferably it is 5.5% or less, More preferably, it is 5% or less.
Ni is most preferably in the range of 2.5 to 4%.
Cu: 0.5 to 3%
Cu is an austenite-generating element and an element that improves acid resistance, and at least 0.5% or more must be added. However, excessive addition of Cu reduces the hot workability by forming a low melting point Mn—Cu phase or Cu phase, so the upper limit of Cu addition is 3%. In particular, when emphasizing hot workability, it is more preferable to set it to 2.5% or less.
N: 0.05 to 0.3%
N is an austenite-forming element and an element effective for improving corrosion resistance, and at least 0.05% is necessary. However, excessive addition of N causes a decrease in cold workability due to a significant increase in strength or causes blowholes during solidification, so the upper limit is made 0.3%. In consideration of the corrosion resistance, the stability of the austenite structure, and the decrease in cold workability, a more preferable range of N is 0.07 to 0.15%.
In addition to the elements described so far, La and Ce alone or both are added. These elements contribute to the control of the form and properties of oxides and sulfides, and are indispensable for improving the corrosion resistance of stainless steel in which Ni is replaced with Mn. At least 0.006% or more of each element must be added. There is.
However, if these elements are added in excess of 0.2% in total, the cleanliness of the stainless steel is lowered, and coarse oxides of several μm or more of La and Ce are formed, which becomes the starting point of pitting corrosion.
When the corrosion resistance is particularly important, such as sea salt particle scattering or acid rain environment, La and Ce are each preferably set to 0.10% or less.
Although there are many unclear points regarding the mechanism of improving corrosion resistance by adding La and Ce alone or both, it is related to pitting corrosion of Ni-rich high-Mn stainless steel starting from water-soluble MnS. It is considered a thing. That is, when La or Ce alone or both is added to Ni-saving high-Mn stainless steel, a sulfide containing La or Ce that is poorly water-soluble alone or both is formed, and the formation of MnS is inhibited, thereby improving the corrosion resistance. Is presumed to bring about.
It is more preferable to add La and Ce in combination. This is presumed to contain more sparingly water-soluble sulfides by containing both La and Ce.
Furthermore, hot workability and corrosion resistance can be improved by adding B. In order to obtain such an effect, it is necessary to add at least 0.0002% or more of B.
However, B is an element that easily segregates at the grain boundary, and excessive addition lowers the corrosion resistance at the grain boundary, so 0.015% is made the upper limit.
Further, when adding La and Ce alone or in combination, it is preferable that the total concentration of La and Ce and the S concentration have a predetermined relationship after the S concentration is reduced as described above. The reason for this will be explained based on the results of the following studies.
C: 0.05%, Si: 0.25%, P: 0.02%, Cr: 18 to 19%, Mn: 6.0 to 8.0%, Ni: 3.0 to 4.0%, Cu: 2.0-3%, N: 0.09-0.11% as the basic component system, S concentration in the range of 0.0005-0.0050%, La and Ce concentrations, respectively, the analysis limit A steel ingot of 40 kinds of components varied in a range from 0.10% to 0.10% was prepared using 10 kg vacuum melting.
This steel ingot was hot-rolled to a thickness of 4 mm, annealed at 1200 ° C. for 5 minutes, then dipped in nitric hydrofluoric acid to remove the scale, and then cold-rolled to a thickness of 1 mm to 1080 ° C. After annealing for 3 minutes, the surface was ground 0.1 mm or more by wet emery paper polishing to prepare a test piece.
The test piece thus obtained was tested according to “Method for measuring pitting corrosion potential of stainless steel” of JIS G 0577.
For each specimen, the pitting potential at which the current density is 100 μA / cm 2 is 300 mV or more on the basis of the SCE (standard calomel electrode), and the extension of the total concentration range of La and Ce is S When investigated in relation to the concentration, it was found that the total concentration of La and Ce and the S concentration have a very strong correlation and can be expressed by a linear function of the S concentration.
Therefore, as a result of regression analysis, it was found that the pitting corrosion potential was 300 mV or higher when the relationship of the following formula (1) was satisfied, and excellent corrosion resistance was exhibited.
That is, when the total concentration of La and Ce is (A) mass% and the S concentration is (B) mass%, the steel components preferably satisfy the following formula (1).
0.005% + 25 (B)% ≦ (A)% ≦ 0.02% + 36 (B)% (1)
This is presumed to be a result of the degree of poor water solubility of sulfides containing La and Ce alone or both being affected by the S concentration in the steel.
Therefore, it is estimated that when the steel component is in the range represented by the above formula (1), a sulfide containing extremely poorly water-soluble La and Ce alone or both is formed, and particularly contributes to improvement of corrosion resistance. Is done.
On the other hand, when the steel component is out of the range of the above formula (1), the corrosion resistance is slightly lowered.
That is, when the total concentration of La and Ce is smaller than the S concentration, the formation of sulfide containing La or Ce alone or both is insufficient, and the generation of MnS cannot be sufficiently suppressed. Is the starting point of
On the other hand, when the total concentration of La and Ce is excessive with respect to the S concentration, a large amount of oxide containing La or Ce alone or both is generated, and a coarse inclusion in which sulfide is combined is formed. . Since the inclusions composed of oxides and sulfides are coarse of several μm or more, they become a starting point for pitting corrosion.
That is, the lower limit of the above formula (1) is that the addition of La and Ce alone or in combination suppresses the precipitation of water-soluble MnS, and sufficiently produces sulfide containing single or both of poorly soluble La and Ce. And the total concentration of La and Ce necessary for suppressing pitting corrosion in the pitting corrosion potential test.
On the other hand, the upper limit of the above formula (1) is that when La and Ce are added singly or in combination, a complex oxide inclusion containing a coarse oxide of several μm or more including sulfide and oxide is generated. This is considered to correspond to the starting point of pitting corrosion.
Therefore, better corrosion resistance can be obtained by adjusting the contents of the three components La, Ce, and S so as to satisfy the above formula (1).
高波波真空溶解炉において85mm×90mm×250mmの鋼塊を作製し、表面を機械研削した後、電気炉内で1200℃×60分の加熱をし、4段圧延機で板厚が5mmとなるまで熱間圧延した。
得られた熱間圧延板に1200℃×5分の焼鈍を施し、硝フッ酸浸漬でスケールを除去したのち、4段圧延機で1mmまで冷間圧延した。得られた冷間圧延板に1080℃×3分の焼鈍を施し、硝フッ酸浸漬でスケールを除去した。
耐食性は、沖縄県具志頭村で6ヶ月の暴露試験を実施し、JISG0595「ステンレス鋼の表面さび発生程度評価方法」に基づいたレイティングナンバ(RN)で評価した。
評価方法としてRNを採用したのは、孔食試験より実際の腐食環境に近いからである。なお、孔食試験の結果とRNは、定性的に正の関係があるため、孔食試験の結果が優れるものは、実暴露試験のRNも高く出る傾向がある。
表1および表2は、本発明例および比較例の成分、熱間圧延時の耳割れの程度およびJISG0595に基づいたRNを示す。表1および表2中、本発明の範囲から外れる成分値には、下線を付している。
また、本発明例1~3、5~28は、オーステナイト系のSUS304鋼相当である比較例2と同等かそれ以上の耐食性を有していることを確認できた。
すなわち、SUS304鋼のように、多量のNiを添加することなく、本発明例1~3、5~28は、SUS304鋼と同等かそれ以上の耐食性を有することを確認できた。
なお、本発明例4は、Niが本発明の範囲の下限近くで、かつ、高Mn省Ni型ステンレス鋼の耐食性を低下させる原因となるSiが、本発明の範囲内で高めである。
したがって、本発明例4のRNは6であり、SUS304鋼と比べてやや耐食性に劣るが、Niの添加量が本発明の範囲の下限近くで経済性に優れることを考慮すれば、実用的に十分な耐食性を有している。
そして、本発明例のうち、上記(1)式を満足する本発明例5、6、11、12、17、23、26については、RNが8となり、耐食性が特に優れることを確認できた。
なお、表1および表2において、Bの添加量(含有量)が0.0001%である本発明例1~7、10~19は、Bを積極的に添加せず、不可避的不純物レベルであることを示す。
本発明例のうち、Bを添加しない発明例8、9、およびBの添加量(含有量)が不可避不純物レベルである発明例1~7、10~19には、熱間圧延時に耳割れ発生が発生したのに対し、Bを添加して、鋼中にBを0.0002%以上含有させた発明例20~28には、熱間圧延時の耳割れが発生しなかった。
これに対し、比較例3~10は、LaおよびCeの濃度(含有量)が本発明の下限を外れているため、いずれも耐食性が劣り、RNが低い値となった。
また、比較例11は、LaおよびCeが下限を外れていると共に、Siが上限外れ、Cuが下限外れであるため、耐食性が不良であった。
そして、比較例12はBが上限外れであり、比較例13~15はLaとCeの合計濃度(合計含有量)が上限外れであり、比較例16はSが上限外れであることから、いずれも耐食性が不良であった。
なお、上述したところは、本発明の実施形態を例示したものにすぎず、本発明は、特許請求の範囲の記載範囲内において種々変更を加えることができる。 The present invention will be further described in the examples. The conditions in the examples are one example of conditions adopted to confirm the feasibility and effects of the present invention, and the present invention is limited to this one example of conditions. It is not something. The present invention can adopt various conditions as long as the object of the present invention is achieved without departing from the gist of the present invention.
A steel ingot of 85 mm x 90 mm x 250 mm is prepared in a high-wave vacuum melting furnace, the surface is mechanically ground, then heated in an electric furnace at 1200 ° C for 60 minutes, and the plate thickness is 5 mm with a four-stage rolling mill Until hot rolled.
The obtained hot-rolled sheet was annealed at 1200 ° C. for 5 minutes, the scale was removed by immersion in nitric hydrofluoric acid, and then cold-rolled to 1 mm with a four-high rolling mill. The obtained cold-rolled sheet was annealed at 1080 ° C. for 3 minutes, and the scale was removed by immersion in hydrofluoric acid.
Corrosion resistance was evaluated by a rating number (RN) based on JISG0595 “Stainless steel surface rust generation degree evaluation method” after conducting an exposure test for 6 months in Gushigami Village, Okinawa Prefecture.
The reason for adopting RN as the evaluation method is that it is closer to the actual corrosive environment than the pitting corrosion test. In addition, since the result of a pitting corrosion test and RN are qualitatively positive, those with excellent pitting corrosion test results tend to have a high RN in the actual exposure test.
Tables 1 and 2 show the components of the inventive examples and comparative examples, the degree of ear cracking during hot rolling, and the RN based on JISG0595. In Tables 1 and 2, component values that are outside the scope of the present invention are underlined.
In addition, it was confirmed that Examples 1 to 3 and 5 to 28 of the present invention had corrosion resistance equivalent to or higher than that of Comparative Example 2 corresponding to austenitic SUS304 steel.
That is, it was confirmed that Examples 1-3, 5-28 of the present invention had corrosion resistance equivalent to or higher than that of SUS304 steel without adding a large amount of Ni as in SUS304 steel.
In addition, in Example 4 of the present invention, Ni is close to the lower limit of the range of the present invention, and Si that causes a decrease in the corrosion resistance of the high Mn-saving Ni-type stainless steel is high within the range of the present invention.
Therefore, RN of Invention Example 4 is 6, which is slightly inferior in corrosion resistance as compared with SUS304 steel, but considering that the addition amount of Ni is near the lower limit of the range of the present invention and is economical, it is practical. It has sufficient corrosion resistance.
And among the inventive examples, in inventive examples 5, 6, 11, 12, 17, 23, and 26 that satisfy the above formula (1), RN was 8, and it was confirmed that the corrosion resistance was particularly excellent.
In Tables 1 and 2, Examples 1 to 7 and 10 to 19 of the present invention in which the addition amount (content) of B is 0.0001% do not actively add B, and are inevitable impurity levels. Indicates that there is.
Among Invention Examples, Invention Examples 8 and 9 where B is not added, and Invention Examples 1 to 7 and 10 to 19 where the addition amount (content) of B is an inevitable impurity level, ear cracks are generated during hot rolling. In contrast, in Examples 20 to 28 in which B was added and 0.0002% or more of B was added to the steel, no ear cracks occurred during hot rolling.
On the other hand, in Comparative Examples 3 to 10, since the concentrations (contents) of La and Ce were outside the lower limit of the present invention, the corrosion resistance was inferior and the RN was low.
Further, Comparative Example 11 had poor corrosion resistance because La and Ce were out of the lower limit, Si was out of the upper limit, and Cu was out of the lower limit.
In Comparative Example 12, B is outside the upper limit, in Comparative Examples 13 to 15, the total concentration of La and Ce (total content) is outside the upper limit, and in Comparative Example 16, S is outside the upper limit. The corrosion resistance was poor.
In addition, the place mentioned above is only what illustrated embodiment of this invention, and this invention can add a various change within the description range of a claim.
Claims (3)
- 質量%で、C:0.1%以下、Si:1.0%以下、P:0.045%以下、S:0.005%以下、Cr:17~22%、Mn:4~12%、Ni:2~6%、Cu:0.5~3%、N:0.05~0.3%を含有し、さらにLaおよびCeの一種以上をそれぞれ0.006%以上かつ合計で0.2%以下を含有し、残部Feおよび不可避的不純物からなることを特徴とする耐食性に優れたステンレス鋼。 In mass%, C: 0.1% or less, Si: 1.0% or less, P: 0.045% or less, S: 0.005% or less, Cr: 17-22%, Mn: 4-12%, Ni: 2 to 6%, Cu: 0.5 to 3%, N: 0.05 to 0.3%, and at least one of La and Ce is 0.006% or more and 0.2 in total. % Stainless steel excellent in corrosion resistance, characterized by comprising Fe or less and the balance Fe and unavoidable impurities.
- さらに、質量%で、B:0.0002~0.015%を含有することを特徴とする請求項1に記載の耐食性に優れたステンレス鋼。 The stainless steel excellent in corrosion resistance according to claim 1, further comprising B: 0.0002 to 0.015% by mass%.
- LaとCeの合計の濃度を(A)質量%、S濃度を(B)質量%とした時に、以下の(1)式の関係を満足することを特徴とする請求項1又は2に記載の耐食性に優れたステンレス鋼。
0.005%+25(B)%≦(A)%≦0.02%+36(B)% ・・・・・(1) 3. The relationship of the following formula (1) is satisfied when the total concentration of La and Ce is (A) mass% and the S concentration is (B) mass%. Stainless steel with excellent corrosion resistance.
0.005% + 25 (B)% ≦ (A)% ≦ 0.02% + 36 (B)% (1)
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JPS505972B1 (en) * | 1970-05-11 | 1975-03-10 | ||
JPH0770700A (en) * | 1993-08-31 | 1995-03-14 | Nidatsuku Kk | High proof stress and high corrosion resistant austenitic stainless cast steel |
JP2005154890A (en) * | 2003-11-07 | 2005-06-16 | Nippon Steel & Sumikin Stainless Steel Corp | AUSTENITIC HIGH-Mn STAINLESS STEEL WITH EXCELLENT WORKABILITY |
JP2006022369A (en) * | 2004-07-07 | 2006-01-26 | Nippon Steel & Sumikin Stainless Steel Corp | LOW Ni AUSTENITIC STAINLESS STEEL HAVING EXCELLENT BULGING PROPERTY AND RUST GENERATION RESISTANCE |
Also Published As
Publication number | Publication date |
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TW201113382A (en) | 2011-04-16 |
CN102471855A (en) | 2012-05-23 |
CN102471855B (en) | 2015-10-14 |
JP5528459B2 (en) | 2014-06-25 |
JPWO2011027847A1 (en) | 2013-02-04 |
TWI412610B (en) | 2013-10-21 |
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