WO2011023022A1 - High-pressure oil-free plunger pump - Google Patents

High-pressure oil-free plunger pump Download PDF

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Publication number
WO2011023022A1
WO2011023022A1 PCT/CN2010/073988 CN2010073988W WO2011023022A1 WO 2011023022 A1 WO2011023022 A1 WO 2011023022A1 CN 2010073988 W CN2010073988 W CN 2010073988W WO 2011023022 A1 WO2011023022 A1 WO 2011023022A1
Authority
WO
WIPO (PCT)
Prior art keywords
plunger
pump
connecting rod
main shaft
sleeve
Prior art date
Application number
PCT/CN2010/073988
Other languages
French (fr)
Chinese (zh)
Inventor
梁国富
Original Assignee
台州市振兴加湿设备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 台州市振兴加湿设备有限公司 filed Critical 台州市振兴加湿设备有限公司
Priority to JP2012600036U priority Critical patent/JP3177983U/en
Publication of WO2011023022A1 publication Critical patent/WO2011023022A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B1/00Multi-cylinder machines or pumps characterised by number or arrangement of cylinders
    • F04B1/04Multi-cylinder machines or pumps characterised by number or arrangement of cylinders having cylinders in star- or fan-arrangement
    • F04B1/0404Details or component parts
    • F04B1/0408Pistons
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/14Pistons, piston-rods or piston-rod connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/14Pistons, piston-rods or piston-rod connections
    • F04B53/144Adaptation of piston-rods
    • F04B53/147Mounting or detaching of piston rod

Definitions

  • the utility model belongs to the technical field of a plunger pump, and particularly relates to a plunger oil-free high pressure pump. Background technique
  • the plunger pump has been widely applied to various fields such as industry and life.
  • many cities a large number of washing machines, atomizers and the like are applied, and the pumps on the washing machine and the atomizer are the key components of the whole equipment.
  • the quality of the pump directly affects the efficiency of the entire equipment; the pumps on the existing cleaning machines and atomizers generally use oil-lubricated high-pressure pumps, which are used in the pump head and pump body. All kinds of lubricating oils or greases are used for lubrication. Lubricating oil and grease are used in the up and down movement of the plunger in the pump body.
  • the oil Once the oil is cleaned, it needs to be changed once a month after the maintenance period, and the energy consumption is large. 2.
  • the oil can be replaced to a certain degree of pollution to the environment. 3.
  • the sealing requirements are high.
  • the drive mechanism driven by the motor is composed of crankshaft and connecting rod.
  • the connecting rods are inconvenient to install on the crankshaft, which increases the production cost; 4. Improper installation can easily cause oil leakage damage caused by oil leakage.
  • the purpose of the utility model is to provide a plunger oil-free high-pressure pump which has simple structure, no pollution, high pressure, high efficiency, long service life and can operate without any lubricating oil or grease.
  • the pump head is mounted on the pump body, and a plunger pressurizing mechanism driven by the pump main shaft is installed in the pump body, and the plunger pressurizing mechanism is: at least two connecting rods are spaced apart and parallel to each other
  • the ground is coaxially disposed on the pump main shaft, one end of the connecting rod is disposed on the bearing, the bearing is fixed on the eccentric sleeve, the eccentric sleeve is fixed on the pump main shaft, and the other end of the connecting rod is hinged with the plunger.
  • the plunger is installed in the cavity of the pump body, and a self-lubricating plunger sleeve is arranged between the pump body and the plunger, and a sealing ring and a gasket are arranged at the contact portion between the end of the plunger and the pump head.
  • the connecting rod and the plunger are hinged to provide a groove opening at the joint of the plunger, and a bearing is arranged in the connecting hole of the connecting rod, and the connecting rod and the bearing thereon extend into the groove opening of the plunger and are hinged
  • the rods are connected.
  • the eccentric sleeve described above is positioned on the pump spindle by a shaft key.
  • the self-lubricating plunger sleeve described above is an engineering plastic.
  • the above-mentioned connecting rods are arranged on the pump main shaft at intervals on the eccentric sleeve between the adjacent two connecting rods.
  • the utility model uses the eccentric sleeve of the pump spindle to fix the eccentric sleeve instead of the multi-plunger crankshaft transmission, which is easy to manufacture, convenient to disassemble and assemble, and has low production cost.
  • the utility model is provided with a self-lubricating plunger sleeve at the contact portion between the pump body and the plunger, and the self-lubricating plunger sleeve has the characteristics of wear resistance, high temperature resistance and automatic lubrication of the plunger, so that the pump body of the utility model Without the use of various lubricating oils or greases, the plunger can move freely, saving energy and no pollution.
  • the plunger pressurizing mechanism of the utility model has three sets, which are driven by a pump main shaft, thereby improving the working efficiency of the device.
  • FIG. 1 is a schematic structural view of a transmission mechanism of the present invention
  • Figure 2 is a schematic view of the structure of the present invention.
  • the plunger has no oil high pressure pump, and the pump head 10 is mounted on the pump body 20.
  • the pump body 20 is provided with a plunger pressurizing mechanism driven by the pump main shaft 40.
  • the plunger pressurizing mechanism is: at least two connected
  • the rods 31 are coaxially disposed on the pump main shaft 40 at intervals and parallel to each other.
  • the connecting rod 31 ends are fixed on the bearing 50, and the bearing 50 is fixed on the eccentric sleeve 60, and the eccentric sleeve 60 is fixed on the pump main shaft 40.
  • the other end of the connecting rod 31 is hinged with the plunger 70.
  • the plunger 70 is installed in the cavity of the pump body 20.
  • a self-lubricating plunger sleeve 80 is disposed between the pump body 20 and the plunger 70.
  • a sealing ring 82 and a gasket 81 are provided at the contact portion of the end portion with the pump head 10.
  • the connecting rod 31 and the plunger 70 are hinged to provide a groove opening 71 at the joint of the plunger 70.
  • the connecting hole 72 of the connecting rod 31 is provided with a bearing 51.
  • the connecting portion of the connecting rod 31 and the bearing 51 thereon extend into the connecting rod 31.
  • the groove opening 71 of the plunger is connected by a hinge 90 plunger pin.
  • the above-mentioned connecting rod 31, the plunger 70 associated with the connecting rod 31, the self-lubricating plunger sleeve 80, the water sealing ring 82, the gasket 81 and the pump head 10 have three sets of plunger pressurizing mechanisms.
  • the eccentric sleeve 60 described above is positioned on the pump spindle 40 via the shaft key 91.
  • the self-lubricating plunger sleeve 80 described above is an engineering plastic.
  • the above-mentioned connecting rods 31 are spaced apart from each other on the pump main shaft 40, and a spacer collar 61 is sleeved on the eccentric sleeve 60 between the adjacent two connecting rods 31.

Abstract

A high-pressure oil-free plunger pump has a pump body (20) and a pump head (10) mounted on the pump body (20). A plunger boosting structure driven by a pump main shaft (40) is mounted in the pump body (20), and includes at least two connection rods (31) provided on the pump main shaft (40) coaxially in parallel at intervals. One end of the connection rod (31) is fixedly provided on a bearing (50) that is fixedly provided on an eccentric sleeve (60). The eccentric sleeve (60) is fixed on the pump main shaft (40). The other end of the connection rod (31) is hanged with a plunger (70), and the plunger (70) is mounted in a hollow cavity of the pump body (20). A self-lubricating plunger sleeve (80) is provided between the pump body (20) and the plunger (70). A water sealing ring (82) and a pad (81) are provided on a joint between an end of the plunger (70) and the pump head (10). The pump is provided with simple structure, high pressure, high efficiency and long service life, and is free from pollution, and the pump can operate without any lubricating oil or grease.

Description

柱塞无油高压泵 技术领域  Plunger oil-free high pressure pump
本实用新型属于柱塞泵技术领域, 特指一种柱塞无油高压泵。 背景技术  The utility model belongs to the technical field of a plunger pump, and particularly relates to a plunger oil-free high pressure pump. Background technique
目前柱塞泵已大量应用到工业、 生活等各个领域, 在各大城市中 都有应用到大量清洗机、 雾化器等设备, 而清洗机、 雾化器上的泵是 整个设备的关键部件, 泵的好坏直接影响到整个设备的使用效率; 现 有的清洗机、 雾化器上的泵一般采用有油润滑的高压泵, 这种泵的泵 头和泵体内部都要用到大量的各种润滑油或油脂以润滑作用, 其泵体 内柱塞的上下运动中都要用到润滑油和油脂, 这种泵存在着一点不足 之处: 1、 在保养维护阶段需要半个月换一次油, 保养阶段过后需一个 月换一次油, 能源消耗大; 2、更换的油可对环境造成一定程度的污染; 3、 密封要求高, 电机带动的传动机构由曲轴和连杆构成, 多个连杆在 曲轴上不方便安装, 提高了成产成本; 4、 安装不当容易造成漏油造成 水泵损坏。  At present, the plunger pump has been widely applied to various fields such as industry and life. In many cities, a large number of washing machines, atomizers and the like are applied, and the pumps on the washing machine and the atomizer are the key components of the whole equipment. The quality of the pump directly affects the efficiency of the entire equipment; the pumps on the existing cleaning machines and atomizers generally use oil-lubricated high-pressure pumps, which are used in the pump head and pump body. All kinds of lubricating oils or greases are used for lubrication. Lubricating oil and grease are used in the up and down movement of the plunger in the pump body. There are some shortcomings in this pump: 1. It takes half a month to change in the maintenance and repair phase. Once the oil is cleaned, it needs to be changed once a month after the maintenance period, and the energy consumption is large. 2. The oil can be replaced to a certain degree of pollution to the environment. 3. The sealing requirements are high. The drive mechanism driven by the motor is composed of crankshaft and connecting rod. The connecting rods are inconvenient to install on the crankshaft, which increases the production cost; 4. Improper installation can easily cause oil leakage damage caused by oil leakage.
发明内容 Summary of the invention
本实用新型的目的是提供一种结构简单、 无污染、 高压力、 高效 率、 使用寿命长, 无任何润滑油或油脂便可运作的柱塞无油高压泵。  The purpose of the utility model is to provide a plunger oil-free high-pressure pump which has simple structure, no pollution, high pressure, high efficiency, long service life and can operate without any lubricating oil or grease.
本实用新型的目的是这样实现的:  The purpose of the utility model is achieved as follows:
柱塞无油高压泵, 泵头安装在泵体上, 泵体内安装有由泵主轴带 动的柱塞增压机构, 所述的柱塞增压机构为: 至少有二根连杆间隔且 相互平行地同轴设置在泵主轴上, 所述的连杆一端设在轴承上, 轴承 固设在偏心套上, 偏心套固定在泵主轴上, 连杆的另一端与柱塞铰接, 柱塞安装在泵体的空腔内, 在泵体和柱塞之间设有自润滑柱塞套, 在 柱塞的端部与泵头的接触处设有封水圈及垫片。 Plunger oil-free high-pressure pump, the pump head is mounted on the pump body, and a plunger pressurizing mechanism driven by the pump main shaft is installed in the pump body, and the plunger pressurizing mechanism is: at least two connecting rods are spaced apart and parallel to each other The ground is coaxially disposed on the pump main shaft, one end of the connecting rod is disposed on the bearing, the bearing is fixed on the eccentric sleeve, the eccentric sleeve is fixed on the pump main shaft, and the other end of the connecting rod is hinged with the plunger. The plunger is installed in the cavity of the pump body, and a self-lubricating plunger sleeve is arranged between the pump body and the plunger, and a sealing ring and a gasket are arranged at the contact portion between the end of the plunger and the pump head.
上述的连杆与柱塞铰接为柱塞的连接处设有凹槽开口, 连杆的连 接孔内设有轴承, 连杆连接处及其上的轴承伸入柱塞的凹槽开口内通 过铰接杆相连。  The connecting rod and the plunger are hinged to provide a groove opening at the joint of the plunger, and a bearing is arranged in the connecting hole of the connecting rod, and the connecting rod and the bearing thereon extend into the groove opening of the plunger and are hinged The rods are connected.
上述的连杆、 与连杆配套的柱塞、 自润滑柱塞套、 封水圈、 垫片 及泵头形成的柱塞增压机构有三套。  There are three sets of plunger pressurizing mechanisms formed by the above-mentioned connecting rod, the plunger matched with the connecting rod, the self-lubricating plunger sleeve, the sealing water ring, the gasket and the pump head.
上述的偏心套通过轴键定位在泵主轴上。  The eccentric sleeve described above is positioned on the pump spindle by a shaft key.
上述的自润滑柱塞套是工程塑料。  The self-lubricating plunger sleeve described above is an engineering plastic.
上述的连杆间隔设置在泵主轴上是在相邻的两个连杆之间的偏心 套上套设有间隔套环。  The above-mentioned connecting rods are arranged on the pump main shaft at intervals on the eccentric sleeve between the adjacent two connecting rods.
本实用新型相比现有技术突出的优点是:  The outstanding advantages of the utility model over the prior art are:
1、本实用新型用泵主轴上装定位销固定偏心套代替了多柱塞用曲 轴传动, 易于制造, 方便拆装, 生产成本低。  1. The utility model uses the eccentric sleeve of the pump spindle to fix the eccentric sleeve instead of the multi-plunger crankshaft transmission, which is easy to manufacture, convenient to disassemble and assemble, and has low production cost.
2、本实用新型在泵体和柱塞的接触处设有自润滑柱塞套, 自润滑 柱塞套具有耐磨、 耐高温、 可对柱塞进行自动润滑的特点, 使本实用 新型泵体内不用各种润滑油或油脂, 能使柱塞运动自如, 节约了能源, 又无污染。  2. The utility model is provided with a self-lubricating plunger sleeve at the contact portion between the pump body and the plunger, and the self-lubricating plunger sleeve has the characteristics of wear resistance, high temperature resistance and automatic lubrication of the plunger, so that the pump body of the utility model Without the use of various lubricating oils or greases, the plunger can move freely, saving energy and no pollution.
3、 本实用新型的柱塞增压机构有三套, 用一根泵主轴带动, 提高 了设备的工作效率。  3. The plunger pressurizing mechanism of the utility model has three sets, which are driven by a pump main shaft, thereby improving the working efficiency of the device.
附图说明 DRAWINGS
图 1是本实用新型传动机构的结构示意图;  1 is a schematic structural view of a transmission mechanism of the present invention;
图 2是本实用新型的结构示意图。  Figure 2 is a schematic view of the structure of the present invention.
具体实施方式 detailed description
下面结合附图以具体实施例对本实用新型作进一步描述, 参见图 柱塞无油高压泵, 泵头 10安装在泵体 20上, 泵体 20内安装有由 泵主轴 40带动的柱塞增压机构, 所述的柱塞增压机构为: 至少有二根 连杆 31间隔且相互平行地同轴设置在泵主轴 40上, 所述的连杆 31— 端固设在轴承 50上, 轴承 50固设在偏心套 60上, 偏心套 60固定在 泵主轴 40上, 连杆 31的另一端与柱塞 70铰接, 柱塞 70安装在泵体 20的空腔内, 在泵体 20和柱塞 70之间设有自润滑柱塞套 80, 在柱塞 70的端部与泵头 10的接触处设有封水圈 82及垫片 81。 The present invention will be further described in the following with reference to the accompanying drawings, see FIG. The plunger has no oil high pressure pump, and the pump head 10 is mounted on the pump body 20. The pump body 20 is provided with a plunger pressurizing mechanism driven by the pump main shaft 40. The plunger pressurizing mechanism is: at least two connected The rods 31 are coaxially disposed on the pump main shaft 40 at intervals and parallel to each other. The connecting rod 31 ends are fixed on the bearing 50, and the bearing 50 is fixed on the eccentric sleeve 60, and the eccentric sleeve 60 is fixed on the pump main shaft 40. The other end of the connecting rod 31 is hinged with the plunger 70. The plunger 70 is installed in the cavity of the pump body 20. A self-lubricating plunger sleeve 80 is disposed between the pump body 20 and the plunger 70. A sealing ring 82 and a gasket 81 are provided at the contact portion of the end portion with the pump head 10.
上述的连杆 31与柱塞 70铰接为柱塞 70的连接处设有凹槽开口 71 ,连杆 31的连接孔 72内设有轴承 51,连杆 31连接处及其上的轴承 51伸入柱塞的凹槽开口 71内通过铰接 90柱塞销连接。  The connecting rod 31 and the plunger 70 are hinged to provide a groove opening 71 at the joint of the plunger 70. The connecting hole 72 of the connecting rod 31 is provided with a bearing 51. The connecting portion of the connecting rod 31 and the bearing 51 thereon extend into the connecting rod 31. The groove opening 71 of the plunger is connected by a hinge 90 plunger pin.
上述的连杆 31、 与连杆 31配套的柱塞 70、 自润滑柱塞套 80、 封 水圈 82、 垫片 81及泵头 10形成的柱塞增压机构有三套。  The above-mentioned connecting rod 31, the plunger 70 associated with the connecting rod 31, the self-lubricating plunger sleeve 80, the water sealing ring 82, the gasket 81 and the pump head 10 have three sets of plunger pressurizing mechanisms.
上述的偏心套 60通过轴键 91定位在泵主轴 40上。  The eccentric sleeve 60 described above is positioned on the pump spindle 40 via the shaft key 91.
上述的自润滑柱塞套 80是工程塑料。  The self-lubricating plunger sleeve 80 described above is an engineering plastic.
上述的连杆 31间隔设置在泵主轴 40上是在相邻的两个连杆 31之 间的偏心套 60上套设有间隔套环 61。  The above-mentioned connecting rods 31 are spaced apart from each other on the pump main shaft 40, and a spacer collar 61 is sleeved on the eccentric sleeve 60 between the adjacent two connecting rods 31.
上述实施例仅为本实用新型的较佳实施例之一,并非依此限 制本实用新型的保护范围, 故: 凡依本实用新型的结构、 形状、 原理所做的等效变化, 均应涵盖于本实用新型的保护范围之内。  The above embodiments are only one of the preferred embodiments of the present invention, and are not intended to limit the scope of the present invention. Therefore, the equivalent changes made by the structure, shape and principle of the present invention should be covered. Within the scope of protection of the present invention.

Claims

权 利 要 求 书 Claim
1、 柱塞无油高压泵, 泵头安装在泵体上, 泵体内安装有主轴带动 的柱塞增压机构, 其特征在于: 所述的柱塞增压机构为: 至少有二根 连杆间隔且相互平行地同轴设置在泵主轴上, 所述连杆一端固设在轴 承上, 轴承固设在偏心套上, 偏心套固定在泵主轴上, 连杆的另一端 与柱塞铰接, 柱塞安装在泵体的空腔内, 在泵体和柱塞之间设有自润 滑柱塞套, 在柱塞的端部与泵头的接触处设有封水圈及垫片。 1. Plunger oil-free high-pressure pump, the pump head is mounted on the pump body, and the piston body is equipped with a spindle-driven plunger pressurizing mechanism, wherein: the plunger pressurizing mechanism is: at least two connecting rods Arranged coaxially and parallel to each other on the pump main shaft, one end of the connecting rod is fixed on the bearing, the bearing is fixed on the eccentric sleeve, the eccentric sleeve is fixed on the pump main shaft, and the other end of the connecting rod is hinged with the plunger. The plunger is installed in the cavity of the pump body, and a self-lubricating plunger sleeve is arranged between the pump body and the plunger, and a sealing ring and a gasket are arranged at the contact portion between the end of the plunger and the pump head.
2、 根据权利要求 1所述的柱塞无油高压泵, 其特征在于: 所述的 连杆与柱塞铰接为柱塞的连接处设有凹槽开口, 连杆的连接孔内设有 轴承, 连杆连接处及其上的轴承伸入柱塞的凹槽开口内通过铰接杆相 连。  2. The plunger oil-free high-pressure pump according to claim 1, wherein: the connecting rod and the plunger are hinged to the plunger, and the groove is provided with a groove opening, and the connecting hole of the connecting rod is provided with a bearing. The connecting rod connection and the bearing thereon extend into the groove opening of the plunger and are connected by the hinge rod.
3、 根据权利要求 1所述的柱塞无油高压泵, 其特征在于: 所述的 连杆、 与连杆配套的柱塞、 自润滑柱塞套、 封水圈、 垫片及泵头形成 的柱塞增压机构有三套。  3. The plunger oil-free high-pressure pump according to claim 1, wherein: the connecting rod, the plunger matched with the connecting rod, the self-lubricating plunger sleeve, the sealing ring, the gasket and the pump head are formed. There are three sets of plunger pressurization mechanisms.
4、 根据权利要求 1所述的柱塞无油高压泵, 其特征在于: 所述的 偏心套通过轴键定位在泵主轴上。  4. The plunger oil-free high pressure pump according to claim 1, wherein: said eccentric sleeve is positioned on the pump main shaft by a shaft key.
5、 根据权利要求 1所述的柱塞无油高压泵, 其特征在于: 所述的 自润滑柱塞套是工程塑料。  5. The plunger oil-free high pressure pump of claim 1 wherein: said self-lubricating plunger sleeve is an engineering plastic.
6、 根据权利要求 1所述的柱塞无油高压泵, 其特征在于: 所述的 连杆间隔设置在泵主轴上是在相邻的两个连杆之间的偏心套上套设有 间隔套环。  6. The plunger oil-free high-pressure pump according to claim 1, wherein: said connecting rods are disposed on the pump main shaft at intervals on the eccentric sleeve between the adjacent two connecting rods. Collar.
PCT/CN2010/073988 2009-08-24 2010-06-14 High-pressure oil-free plunger pump WO2011023022A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2012600036U JP3177983U (en) 2009-08-24 2010-06-14 Oil-free high pressure plunger pump

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2009201887604U CN201474885U (en) 2009-08-24 2009-08-24 Plunger oil less high pressure pump
CN200920188760.4 2009-08-24

Publications (1)

Publication Number Publication Date
WO2011023022A1 true WO2011023022A1 (en) 2011-03-03

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Application Number Title Priority Date Filing Date
PCT/CN2010/073988 WO2011023022A1 (en) 2009-08-24 2010-06-14 High-pressure oil-free plunger pump

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JP (1) JP3177983U (en)
CN (1) CN201474885U (en)
AU (1) AU2010100908A4 (en)
WO (1) WO2011023022A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
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