WO2011016602A1 - Method for reforming low rank coal, and apparatus thereof - Google Patents

Method for reforming low rank coal, and apparatus thereof Download PDF

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Publication number
WO2011016602A1
WO2011016602A1 PCT/KR2009/006879 KR2009006879W WO2011016602A1 WO 2011016602 A1 WO2011016602 A1 WO 2011016602A1 KR 2009006879 W KR2009006879 W KR 2009006879W WO 2011016602 A1 WO2011016602 A1 WO 2011016602A1
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Prior art keywords
fixed carbon
carbon powder
coal
grade coal
low grade
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PCT/KR2009/006879
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French (fr)
Korean (ko)
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신희영
배인국
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한국지질자원연구원
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Priority claimed from KR1020090072681A external-priority patent/KR101047515B1/en
Priority claimed from KR1020090072679A external-priority patent/KR101089764B1/en
Application filed by 한국지질자원연구원 filed Critical 한국지질자원연구원
Publication of WO2011016602A1 publication Critical patent/WO2011016602A1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion

Definitions

  • the present invention relates to a coal reforming method and a reforming device, and in particular, a low grade coal reforming method and a low grade to isolate high-quality and to suppress spontaneous ignition by separating only the fixed carbon powder from low-grade coal having a high content of ash, water and volatile matter. It relates to a coal reformer.
  • Imported coal is mostly used for energy generation of thermal power plants, but recently, it has escaped from the combustion of coal itself to produce liquefied gas from coal or solve environmental problems through coal gas combined cycle power generation. Plans are being tried.
  • high-grade coal such as anthracite coal and bituminous coal should be used to directly burn coal for thermal power generation
  • anthracite coal and bituminous coal having low ash content should also be used to produce liquefied gas using coal.
  • low grade coal which has a relatively high calorific value compared to anthracite and the like because of high ash content and water content.
  • high quality coal can be used directly for thermal power generation or mixed with anthracite or bituminous coal for thermal power generation. Therefore, there is an urgent need to develop a method for high quality coal for low grade coal.
  • the present invention is to solve the above problems, to remove ash, volatiles and water from low-grade coal and to increase the content of the fixed carbon powder to high-quality coal, low grade coal with improved structure to suppress spontaneous ignition
  • the purpose is to provide a reforming method and a low grade coal reformer.
  • the low grade coal reforming method according to the present invention is for the high quality of low grade coal including fixed carbon powder, ash, volatile powder and water, and sorting the low grade coal by friction in water to select fixed carbon powder. And a dehydration step of dehydrating the selected fixed carbon powder, and a volatile matter removal step of removing volatile components fixed to the fixed carbon powder by mutual friction of the selected fixed carbon powder.
  • the low-grade coal reformer according to the present invention is a mill body having a receiving portion is formed to accommodate together with the low-grade coal and water containing fixed carbon powder, ash, volatile powder and water, and is accommodated in the receiving portion of the grinder body
  • an abrasion crusher having a screen which is installed on the upper side and is formed with a plurality of penetration holes that can pass only particles of a predetermined size or less.
  • the low-grade coal reforming apparatus according to the present invention for removing the volatile matter stuck to the fixed carbon powder by micronizing the fixed carbon powder discharged from the wear crusher through friction with steel balls or steel bars.
  • a mill is provided.
  • the fixed carbon powder separated from the low grade coal is coated with heavy oil to prevent contact with oxygen, thereby preventing safety from being transported and storing, as the spontaneous ignition is suppressed.
  • the present invention by separating the fixed carbon powder from low-grade coal, the volume and weight are reduced, which has the advantage of being economical in logistics and transportation.
  • FIG. 1 is a schematic flowchart of a low grade coal reforming method according to a preferred embodiment of the present invention.
  • FIG. 2 is a schematic configuration diagram of a wear crusher employed in a low grade coal reformer according to a preferred embodiment of the present invention, which is used in the crushing selection step.
  • FIG. 3 is a plan view of the screen of the wear crushing apparatus shown in FIG. 2 as viewed from above, and illustrates a screen transmission hole specification.
  • FIG. 3 is a plan view of the screen of the wear crushing apparatus shown in FIG. 2 as viewed from above, and illustrates a screen transmission hole specification.
  • FIG. 4 is a schematic configuration diagram of the planetary mill used in the volatile removal step.
  • Figure 5 is a chart showing the change in fixed carbon powder in the volatile removal step.
  • FIG. 6 is a schematic configuration diagram of a mixer and a pressure evaporator used in the coating step and the evaporation removing step, which is employed in the low grade coal reformer according to a preferred embodiment of the present invention.
  • further comprising a coating step of coating the fixed carbon powder with heavy oil by mixing the fixed carbon powder and heavy oil, mixed with the heavy oil Continuously applying a shock while heating the fixed carbon powder further includes an evaporation removing step of removing volatile matter and water remaining in the fixed carbon powder.
  • a catcher for making the fixed carbon powder hydrophobic is added to the water in order to float and sort the fixed carbon powder crushed in water upwards, and the catcher is food oil. It is formed by mixing 42 to 69% by weight and 31 to 58% by weight of petroleum.
  • a bubble to assist the rising of the fixed carbon powder in water upwards, and to supply a foaming agent to maintain the supplied bubble for a predetermined time.
  • the fixed carbon powder and the friction ball are accommodated together in a cylindrical planetary mill, and the volatile powder is fixed to the fixed carbon powder through friction between the friction ball and the fixed carbon powder by rotating the planetary mill.
  • the vaporized and removed, in this process, the fixed carbon powder is micronized through friction, the volatile matter that has been fixed to the fixed carbon powder is exposed to the outside and vaporized, and the finely divided fixed carbon powder is agglomerated again (agglomeration).
  • the fixed carbon powder is rotatably installed in the mixer body and the mixer body in which an accommodating portion is formed to accommodate the fixed carbon powder and heavy oil discharged from the mill.
  • Pressurization including a mixer having a blade for mixing oil and heavy oil, a pressurized evaporator body for accommodating the fixed carbon powder mixed with the heavy oil, and a press body rotatably coupled to the pressurized evaporator body and pressurizing the low grade coal.
  • Low grade coal to be treated in the present invention generally refers to coal having a quality of less than lignite coal
  • high grade coal refers to anthracite coal, bituminous coal, etc., having a high fixed carbon content and a low ash content.
  • Coal is distinguished from high grade coal and low grade coal based on calorific value, but coal can be classified based on the contents of coal such as fixed carbon powder, ash, volatile powder and moisture. The lower the water content, the higher the class of coal. On the contrary, the fixed carbon content is about 50 to 60% by weight, and the ash, volatiles and a lot of water are classified as low grade coal.
  • ash refers to a component that remains as ash after burning coal
  • silica minerals such as clay and silicon dioxide occupy most of the ash
  • volatile matter refers to components such as tar.
  • the main purpose of the low grade coal reforming method according to the present invention is to remove ash and volatiles from the low grade coal to extract only fixed carbon powder and to refine the coal, and to delay spontaneous combustion of the low grade coal.
  • the present invention provides a low grade coal reformer for use in a low grade coal reforming method.
  • the low grade coal reformer consists of abrasion grinder, mill, mixer, pressurized evaporator, and heating flow path, each of which is used individually at each stage of the low grade coal reforming method. Each step of the reforming method will be described together.
  • FIG. 1 is a schematic flowchart of a low grade coal reforming method according to a preferred embodiment of the present invention.
  • the low grade coal reforming method (S100) according to a preferred embodiment of the present invention, the pulverization screening step (S10), dehydration step (S20), volatile matter removal step (S30), coating step (S40), evaporation And removing step S50 and forming step S60.
  • Grinding selection step (S10) is a step of grinding the low grade coal (c) small. That is, the low grade coal (c) contains the fixed carbon powder, ash and water, and is intended to separate the fixed carbon powder from the ash and moisture by grinding the low grade coal (c).
  • a wear crusher 100 as shown in FIG. 2 is used.
  • the wear mill 100 is a component of the low grade coal reformer according to the present invention, which includes a mill body 10, an agitator 20, a plurality of friction balls 30, and a screen 50.
  • the pulverizer main body 10 is a container of a constant capacity, and a receiving portion 11 for accommodating low grade coal c and water is formed therein.
  • the low grade coal (c) is mined in the coal mine and transported is received in the receiving portion 11 of the crusher body 10 in a state of being crushed to a size of approximately 50mm or less in diameter.
  • a plurality of friction balls 30 are accommodated together with the low grade coal c in the accommodating part of the grinder body 10.
  • the friction ball 30 has a higher hardness than coal, and a steel material is used in this embodiment.
  • the friction balls 30 collide with and rub against the low grade coal (c) during the stirring action of the stirrer 20 to be described later, thereby acting to crush the low grade coal (c) into particles of very fine size.
  • Water (w) is filled in the receiving portion 11 to a height higher than the loading height of the low grade coal (c) and the friction ball 30, the area is filled with only water without coal and friction ball in the receiving portion.
  • the stirrer 20 has a shaft 21 and a stirring portion 22.
  • the shaft 21 is vertically arranged and connected to a driving means (not shown) such as a motor to receive a driving force.
  • the lower part of the shaft 21 is disposed in the receiving portion 11 of the grinder body 10, and the stirring portion 22 is formed in this portion.
  • the plurality of stirring portions 22 are formed along the horizontal direction, so that the low grade coal c and the friction ball 30 may rub against each other when the shaft 21 is rotated.
  • the stirring unit 22 is a coal contained in the accommodating portion 11 so that the pulverized coal particles can be in sufficient contact with the catching agent and bubbles when the catching agent and the bubble to be described later is supplied to the receiving unit 11. Serves to stir.
  • the low grade coal (c) having a diameter of about 50 mm or less is pulverized using the wear grinder 100 having the above-described configuration, the low grade coal (c) is pulverized very finely, and the low grade coal ( c) is separated into fixed carbon, ash and water. Ash and fixed carbon are almost completely separated so that the fixed carbon contains only about 2 to 5% of ash.
  • the low grade coal (c) before the grinding is about 20% or more of the ash content, but after being crushed through the wear mill 100, the fixed carbon ash is contained in the ash content as small as 2 to 5%. In other words, fixed carbon and ash are effectively separated.
  • ash When ash is contained in an amount of 2 to 5%, it is suitable for use in thermal power generation, and is suitable for producing liquefied gas. In other words, in the process of crushing low grade coal, the ash is separated from the coal to a large extent, thereby enabling high quality.
  • the coal particles (r) is a low grade coal (c) is pulverized in the abrasion crusher 100
  • the fixed carbon powder comprises a small amount of 2 to 5% ash, the volatile powder attached to the fixed carbon powder, etc. Say the form.
  • the present invention includes a screen 50, a buoyant reagent supply device 60, and a bubble supply device (not shown).
  • the screen 50 is installed in the accommodating part 11 of the grinder main body 10, and it is arrange
  • the screen 50 is formed in a lattice form, as shown in FIG. 3, to form a plurality of square through holes 51.
  • the length of one side of the transmission hole 51 is approximately 50 ⁇ m to 200 ⁇ m, and is 150 ⁇ m in this embodiment. Accordingly, only coal particles r having a size smaller than 150 ⁇ m may pass through the screen 50.
  • a barge reagent supply device 60 for supplying a catcher and a foaming agent is provided above the crusher main body 10.
  • the buoy reagent supply device 60 supplies a fixed amount of catcher and foaming agent at a predetermined interval.
  • the catcher is to make the finely divided coal particles r hydrophobic, so that the coal particles combined with the catcher are suspended above the water of the accommodating part 11.
  • the catcher plays a role of increasing the hydrophobicity by selectively adhering to the surface of a specific solid particle, and is mainly a dipolar compound of a hydrocarbon chain, which can act on the mineral surface by ionizing a polar group.
  • Such catchers include oils, organic acids with hydrocarbon groups (mainly aliphatic) and their alkali salts, bases with carbon hydrogen groups (mainly aliphatic) and their salts.
  • Oil types include animal oils, vegetable oils, mineral oils, and the like. Especially, the oil having a high degree of unsaturation has a hydroxyl group, a carboxyl group, a methoxy group, a sulfur group, and a nitrogen group.
  • a catcher is formed by mixing edible oil or human waste ingested oil with petroleum.
  • the composition uses 42 to 69% by weight of food oil and 31 to 58% by weight of petroleum.
  • the catcher was formed with a composition of 60% by weight of food oil and 40% by weight of petroleum. The catcher is attached to the coal particles to hydrophobize the coal particles, thereby imparting the property of the coal particles to float above the water (w).
  • the foaming agent acts to allow the bubble supplied to the receiving portion 11 from the bubble supply device (not shown) installed at the lower end of the crusher body 10 to float while maintaining its shape to the upper side of the receiving portion 11 Do it.
  • the foaming agent is a bipolar compound having a hydrophobic nonpolar group on one side and a hydrophilic polar group on the other side, and serves to maintain the safety of the bubbles so that the bubbles do not turn off for some time.
  • a foaming agent has a hydroxyl group and a carboxyl group in hydrocarbon, and surfactant, such as higher alcohol and pine oil, is used.
  • the finely divided coal particles are combined with the catching agent to form hydrophobicity, and are attached to the bubbles to accommodate the accommodating part 11. It floats to the upper side of). Coal particles (r) attached to the bubble is accumulated in the upper side of the screen 50 through the screen 50 while floating.
  • ash is a major component of the mineral, so the weight is high because it is not easy to float on its own, it is good to further improve the separation efficiency between coal particles and ash. That is, a known inhibitor for suppressing the floating of the silica minerals can be supplied together through the flotation reagent supply device 60 so that the ash in the accommodating portion 11 is suspended with the coal particles.
  • the dehydration step S20 is performed.
  • the coal particles r are dehydrated by using a screen (not shown) having a smaller size of the perforation hole than the screen 50 of the wear crusher 100. That is, after placing the coal particles (r) on the screen (not shown), the screen is reciprocated straight to dry and dehydrate the water on the surface of the coal particles (r).
  • the coal particles in the dehydration step (S20) Since the water contained in the low grade coal (c) is almost separated in the process of crushing the low grade coal (c) in the previous crushing selection step (S10), the coal particles in the dehydration step (S20). The moisture on the surface of (r) is removed. When the dehydration step (S20) is completed, the water on the surface of the coal particles (r) is almost completely removed. However, some of the moisture remains in the coal particles (r), and approximately 5% by weight of moisture remains with respect to the entire coal particles (r). This level of water is equivalent to coal for thermal power generation and does not cause problems even for liquefied gas production.
  • a volatile removal step (S30) After the dehydration step (S20) is carried out a volatile removal step (S30). Volatilization has a great effect on spontaneous ignition of low grade coal. If low grade coal is loaded without removing volatile matter, spontaneous ignition occurs easily even at a slight temperature rise. Therefore, if the coal is shipped for a long time without removing the volatile matter for low-grade coal, there is a problem that it is not easy to manage such as continuously spraying the low-grade coal to remove the risk of spontaneous combustion.
  • the volatiles are completely fixed to the fixed carbon powder and thus remain separate from the fixed carbon powder even after the pulverization screening step (S10). Therefore, a separate process is required to remove the volatile powder.
  • the volatiles removing step (S30) and the evaporation removing step (S50) is performed. First, the volatile matter removal step (S30) will be described, and the evaporation removal step (S50) will be described again after explaining the coating step (S40).
  • a mill is used to remove the volatile matter (volitile matter) stuck to the fixed carbon powder, and in this embodiment, a planetary mill is used.
  • the planetary mill 200 has a cylindrical shape, and although not shown, steel balls or steel bars are accommodated therein.
  • four planetary mills are provided to rotate and revolve by driving means.
  • the process of changing the shape of the coal particles in the volatile removal step (S30) is shown in FIG.
  • the coal particles r are pulverized inside the planetary mill 200 to be in the same state as (a). Since this process is a process of micronization of particles, the specific surface area of all coal particles increases and the particle size decreases. If this condition persists, as shown in FIG. 5 (b), the particle size of the coal particles gradually increases to cause the particles to aggregate together. However, even in this state, the specific surface area of the particles is continuously increasing, so that the particles do not aggregate together to form a new particle group, but are bound in a weak state.
  • the coating step (S20) by mixing the coal particles secondary aggregated in the volatile matter removal step (S30) and heavy oil such as tar (heavy oil) so that heavy oil is coated on the surface of the coal particles.
  • the mixer 300 is used in the coating step (S40).
  • the mixer 300 constitutes a low grade coal reformer according to the present invention together with the above-described wear mill 100 and the planetary mill 200.
  • the mixer 300 has a mixer body 310 and a blade 320.
  • coal particles refer to particles aggregated after the pulverization screening step and the volatilization step as described above, and most of them are fixed carbon powder but contain a small amount of ash, volatile matter and water.
  • the mixer body 310 is provided with a plurality of blades 320 which are disposed in a horizontal direction and rotated so that coal particles and heavy oil are evenly mixed. As the blade 320 rotates, coal particles and heavy oil are evenly mixed so that heavy oil is coated on the surface of the coal particles. Meanwhile, the ball media 330 having a higher hardness than the coal particles may be disposed in the mixer body 310 to further finely grind the coal particles c in the mixing process of the heavy oil and the coal particles c.
  • the coal particles (c) can reduce the amount of contact with oxygen even when exposed to the air, so that the natural The possibility of ignition can be significantly reduced.
  • the coal particles coated with heavy oil is moved to the pressure evaporator 400 to perform the evaporation removal step (S50).
  • the evaporation removal step (S50) is a process for removing volatile matter and water that can still remain in the coal particles (r) even after the volatile matter removal step (S30).
  • the volatiles and water are removed by continuously applying the impact while heating the coal particles.
  • the pressurized evaporator 400 includes a pressurized evaporator body 410, and the coal particles coated with heavy oil are accommodated in the pressurized evaporator body 410.
  • a first heating passage 420 On the side wall of the pressure evaporator body 410, a first heating passage 420, through which heated steam flows, is formed in a spiral shape. That is, the steam introduced into the lower sidewall of the pressurized evaporator body 410 passes through the first heating passage 420 formed in a spiral shape, and heats the coal particles c inside the pressurized evaporator, and then the sidewall of the pressurized evaporator body 410. It is discharged through the top.
  • the pressurizing member 430 includes a rotation shaft 431 vertically disposed and connected to an external driving source such as a motor, and a support bar 432 extending horizontally from the rotation shaft 431.
  • the support bar 432 has a very large weight and is coupled to the pressing member 433 formed in an annular shape.
  • the annular pressing member 433 is rotated by the rotating shaft 431 to impact the coal particles (c) disposed in the lower portion of the pressing member 433 by its own weight.
  • the coal particles (c) are finely crushed while being continuously impacted by the pressure member 433, during which the water and volatiles are exposed to the surface of the coal particles.
  • the pressurized evaporator 400 not only high heat is generated during the pressurization and friction process of the pressurizing member 433, but also the steam inside the pressurized evaporator 400 is heated to about 100 to 140 ° C., so that the coal particles c Residual water and volatiles can be vaporized and removed. Evaporated water and volatile matter are discharged through a hood (not shown) formed on the upper part of the pressurized evaporator body 410 and collected in a waste trap 450 provided separately.
  • the above phenomenon is that the pressure member 433 continuously impacts the coal particles (c) by removing the volatile matter and water in the coal particles (c) side of the chemical properties of the coal particles (c) is changed
  • it may be described as a mechano chemical effect, it can be seen that performs the same action as the above volatile matter removal step (S30).
  • the volatile removal step (S30) if the impact by friction between the coal particles and coal particles in the planetary mill 200 is applied, in the present evaporation removal step (S50) using the pressurizer 430, the impact amount and the pressurized amount By increasing the volatilization and water removal can be ensured at a high level.
  • the steam discharged from the pressurized evaporator 400 is introduced into the second heating flow path 350 formed on the side wall of the mixer 300 to heat the mixer 300, thereby removing some moisture and volatile matter from the mixer 300. Vaporize. In the mixer 300, a very small amount of water and volatile matter are vaporized compared to the pressurized evaporator 400, which are collected into the waste trap 440 through a hood (not shown).
  • the steam discharged from the second heating channel 350 is purified again by flowing into the first heating channel 420 of the pressurized evaporator 400, before being introduced into the first heating channel 420. Can be heated again to maintain a constant temperature.
  • the low grade coal reformer according to the present invention has a heating flow path portion including a first heating flow path 420 and a second heating flow path 350, and as described above, the wear grinder 100, the planetary mill 200, and the mixer. 300 and the evaporator 400 is provided so that the low grade coal reforming method according to the present invention can be efficiently carried out.
  • the low-grade coal reforming method according to the present embodiment is completed by performing a molding step (S60) of collecting coal particles and molding the coal particles into a predetermined shape.

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  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
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Abstract

The present invention provides a method for reforming low rank coal and an apparatus thereof for improving the quality of low rank coal containing a large amount of ash and moisture and for inhibiting spontaneous combustion. The method for reforming low rank coal according to the present invention comprises the pulverization and separation step of pulverizing low rank coal in water by friction and separating fixed carbon, the dehydration step of dehydrating the pulverized fixed carbon, and the volatile matters removal step of removing the volatile matters fixed on the fixed carbon by mutual rubbing of the fixed carbon. In addition, the apparatus for reforming low rank coal according to the present invention comprises: an attrition mill which pulverizes low rank coal through the friction with a plurality of friction balls; and a mill for removing the volatile matters fixed on the fixed carbon by milling the fixed carbon discharged from the attrition mill through the friction with a steel sphere or a steel rod.

Description

저등급 석탄 개질방법 및 저등급 석탄 개질장치Low grade coal reforming method and low grade coal reformer
본 발명은 석탄의 개질방법 및 개질장치에 관한 것으로서, 특히 회분, 수분 및 휘발분 함량이 많은 저등급 석탄으로부터 고정탄소분만을 분리하여 고품위화하고 자연발화가 억제되도록 하는 저등급 석탄 개질방법 및 저등급 석탄 개질장치에 관한 것이다. The present invention relates to a coal reforming method and a reforming device, and in particular, a low grade coal reforming method and a low grade to isolate high-quality and to suppress spontaneous ignition by separating only the fixed carbon powder from low-grade coal having a high content of ash, water and volatile matter. It relates to a coal reformer.
최근 원유의 값이 폭발적으로 상승하면서 원유를 대체할 수 있는 에너지원을 확보하고자 하는 노력이 증대되고 있다. 태양에너지, 바이오 에너지 등 기존의 화석연료를 대체할 수 있는 새로운 에너지원에 대한 연구가 활발히 진행되고 있으나, 산업적 이용에는 아직 많은 한계가 있다. 이에 최근에는 석탄에 대한 수요가 다시 증대되고 있으며, 국내에서는 대부분의 탄광이 폐광된 상태이므로 그 수요를 충족시키기 위하여 호주, 인도네시아 등 해외로부터 석탄을 수입해오고 있는 실정이다. As the price of crude oil has exploded in recent years, efforts to secure energy sources that can replace crude oil are increasing. Research into new energy sources that can replace existing fossil fuels such as solar energy and bioenergy is being actively conducted, but there are still many limitations in industrial use. Recently, the demand for coal is increasing again, and since most coal mines have been abandoned in Korea, coal has been imported from overseas such as Australia and Indonesia to satisfy the demand.
수입된 석탄은 화력발전소의 에너지 발전용으로 사용되는 것이 대부분이지만, 최근에는 석탄 자체를 연소시키는 방식에서 탈피하여 석탄으로부터 액화가스를 제조하여 사용하거나 석탄가스화복합발전을 통해 환경문제도 함께 풀 수 있는 방안들이 시도되고 있다. Imported coal is mostly used for energy generation of thermal power plants, but recently, it has escaped from the combustion of coal itself to produce liquefied gas from coal or solve environmental problems through coal gas combined cycle power generation. Plans are being tried.
기존의 방식과 같이 석탄을 직접 연소시켜 화력발전을 하기 위해서는 무연탄, 유연탄 등의 고품위 석탄이 사용되어야 하며, 석탄을 이용하여 액화가스를 제조하기 위해서도 회분 함량이 적은 무연탄, 유연탄 등이 사용되어야 한다. 즉, 회분 함량, 수분량 등이 높아 무연탄 등에 비하여 상대적으로 발열량이 적은 이른바 저등급 석탄을 이용하여 화력발전을 하거나 액화가스화 하는 데에는 많은 제약이 따르게 된다. As in the conventional method, high-grade coal such as anthracite coal and bituminous coal should be used to directly burn coal for thermal power generation, and anthracite coal and bituminous coal having low ash content should also be used to produce liquefied gas using coal. In other words, there is a lot of constraints on thermal power generation or liquefaction gas using so-called low grade coal, which has a relatively high calorific value compared to anthracite and the like because of high ash content and water content.
그러나, 호주, 인도네시아나 중국 등 외국으로부터 수입되는 석탄의 량에 있어서 경상경비 절약 차원에서 보조탄으로 쓰이는 저등급 석탄의 수입량이 늘어나는 형편인 바, 저등급 석탄을 이용하여 액화가스 등의 석탄청정연료를 제조하기 위한 기술개발이 활발하게 진행되고 있지만 만족할 만한 성과를 얻지 못하고 있는 실정이다. However, in the amount of coal imported from foreign countries such as Australia, Indonesia, and China, imports of low-grade coal, which is used as auxiliary coal, is increasing in order to save ordinary expenses. Therefore, low-grade coal is used to clean coal such as liquefied gas. Technological development for the production of vigorously underway, but the situation is not getting satisfactory results.
이에 저등급 석탄을 직접 이용하여 액화가스를 제조하는 시도에 앞서 저등급 석탄을 고품위화하는 과정을 선행한 후, 고품위의 석탄을 이용하면 보다 양질의 석탄청정연료를 제조할 수 있을 것으로 기대된다. Therefore, prior to attempting to produce liquefied gas using low grade coal directly, it is expected to produce higher quality coal clean fuel by using high quality coal.
더욱이, 고품위화된 석탄은 직접적으로 화력발전에 사용되거나, 무연탄이나 유연탄과 혼합하여 화력발전에 사용될 수 있는 바, 저등급 석탄을 고품위화하는 방법의 개발이 시급히 요청되고 있다. Moreover, high quality coal can be used directly for thermal power generation or mixed with anthracite or bituminous coal for thermal power generation. Therefore, there is an urgent need to develop a method for high quality coal for low grade coal.
한편, 상기한 바와 같이, 저등급 석탄은 모두 호주, 인도네시아 등 해외로부터 수입되고 있는 실정인데, 저등급 석탄의 경우 수분의 함량이 높아 무게와 부피가 크므로 물류에 있어서 이롭지 않으며, 휘발분으로 인해 자연발화가 쉽게 일어나서 이동이 용이하지 않다는 문제점이 있다. On the other hand, as described above, all low-grade coal is imported from Australia, Indonesia, etc., but low-grade coal is high in the weight and volume of the high moisture content is not beneficial in logistics, due to the volatilized nature There is a problem that ignition occurs easily and is not easy to move.
이에 물류의 경제성과 안정성의 관점에서도 저등급 석탄을 고품위화하고 자연발화를 억제시키는 방법 및 장치의 개발이 시급하게 요구되고 있다. Therefore, from the viewpoint of economics and stability of logistics, there is an urgent need to develop a method and apparatus for degrading low grade coal and suppressing spontaneous ignition.
본 발명은 상기한 문제점을 해결하기 위한 것으로서, 저등급 석탄으로부터 회분, 휘발분 및 수분을 제거하고 고정탄소분의 함량을 높여 석탄을 고품위화 할 수 있으며, 자연발화를 억제하도록 구조가 개선된 저등급 석탄 개질방법 및 저등급 석탄 개질장치을 제공하는데 그 목적이 있다. The present invention is to solve the above problems, to remove ash, volatiles and water from low-grade coal and to increase the content of the fixed carbon powder to high-quality coal, low grade coal with improved structure to suppress spontaneous ignition The purpose is to provide a reforming method and a low grade coal reformer.
본 발명에 따른 저등급 석탄 개질방법은 고정탄소분과 회분과 휘발분 및 수분을 포함하는 저등급 석탄을 고품위화하기 위한 것으로서, 상기 저등급 석탄을 수중에서 마찰에 의하여 분쇄시켜 고정탄소분을 선별하는 분쇄선별단계와, 상기 선별된 고정탄소분을 탈수시키는 탈수단계 및 상기 선별된 고정탄소분을 상호 마찰시켜 상기 고정탄소분에 고착되어 있는 휘발분을 제거하는 휘발분 제거단계를 포함한다. The low grade coal reforming method according to the present invention is for the high quality of low grade coal including fixed carbon powder, ash, volatile powder and water, and sorting the low grade coal by friction in water to select fixed carbon powder. And a dehydration step of dehydrating the selected fixed carbon powder, and a volatile matter removal step of removing volatile components fixed to the fixed carbon powder by mutual friction of the selected fixed carbon powder.
또한 본 발명에 따른 저등급 석탄 개질장치는 고정탄소분과 회분과 휘발분 및 수분을 포함하는 저등급 석탄과 물을 함께 수용하도록 수용부가 형성되어 있는 분쇄기 본체와, 상기 분쇄기 본체의 수용부에 수용되어 상기 저등급 석탄과의 충돌 및 마찰을 통해 상기 저등급 석탄을 분쇄하는 다수의 마찰볼과, 상기 분쇄기 본체에 회전가능하게 설치되어 상기 석탄과 마찰볼이 상호 출돌 및 마찰되도록 교반해주는 교반기 및 상기 수용부 상측에 설치되며 일정한 크기 이하의 입자만 통과할 수 있는 투과공이 다수 형성되어 있는 스크린을 구비하는 마모분쇄기를 구비한다. 또한 본 발명에 따른 저등급 석탄 개질장치는 강구(鋼球) 또는 강봉(鋼棒)과의 마찰을 통해 상기 마모분쇄기로부터 배출된 고정탄소분을 미분화시킴으로써 상기 고정탄소분에 고착되어 있는 휘발분을 제거하기 위한 밀(mill,磨碎機)을 구비한다. In addition, the low-grade coal reformer according to the present invention is a mill body having a receiving portion is formed to accommodate together with the low-grade coal and water containing fixed carbon powder, ash, volatile powder and water, and is accommodated in the receiving portion of the grinder body A plurality of friction balls for crushing the low-grade coal through collision and friction with the low-grade coal, and agitator and the accommodating part rotatably installed in the grinder body to stir the coal and friction ball mutually rubbing and friction It is provided with an abrasion crusher having a screen which is installed on the upper side and is formed with a plurality of penetration holes that can pass only particles of a predetermined size or less. In addition, the low-grade coal reforming apparatus according to the present invention for removing the volatile matter stuck to the fixed carbon powder by micronizing the fixed carbon powder discharged from the wear crusher through friction with steel balls or steel bars. A mill is provided.
본 발명에 따르면, 저등급의 석탄으로부터 고정탄소분을 매우 간단하고 경제적으로 추출해낼 수 있으며, 추출된 고정탄소분을 이용하여 고품위의 석탄을 제조할 수 있다는 장점이 있다. According to the present invention, it is possible to extract fixed carbon powder from low grade coal very simply and economically, and there is an advantage that high quality coal can be produced using the extracted fixed carbon powder.
또한, 본 발명의 일 실시예에 의하면, 저등급 석탄으로부터 분리된 고정탄소분을 중유로 코팅하여 산소와의 접촉을 방지함으로써 자연발화가 억제됨에 따라 이송 및 저장에 있어 안전성이 보장된다는 장점이 있다. In addition, according to an embodiment of the present invention, the fixed carbon powder separated from the low grade coal is coated with heavy oil to prevent contact with oxygen, thereby preventing safety from being transported and storing, as the spontaneous ignition is suppressed.
또한, 본 발명에 의하면, 저등급 석탄으로부터 고정탄소분을 분리함으로써 부피와 무게가 줄어들어 물류 및 이송에 있어서 경제적이라는 장점이 있다. In addition, according to the present invention, by separating the fixed carbon powder from low-grade coal, the volume and weight are reduced, which has the advantage of being economical in logistics and transportation.
도 1은 본 발명의 바람직한 실시예에 따른 저등급 석탄 개질방법의 개략적 흐름도이다. 1 is a schematic flowchart of a low grade coal reforming method according to a preferred embodiment of the present invention.
도 2는 분쇄선별단계에서 사용되는 것으로서, 본 발명의 바람직한 실시예에 따른 저등급 석탄 개질장치에 채용된 마모분쇄기의 개략적 구성도이다. 2 is a schematic configuration diagram of a wear crusher employed in a low grade coal reformer according to a preferred embodiment of the present invention, which is used in the crushing selection step.
도 3은 도 2에 도시된 마모분쇄장치의 스크린을 상측에서 바라본 평면도로서, 스크린 투과공의 규격을 설명하기 위한 도면이다.FIG. 3 is a plan view of the screen of the wear crushing apparatus shown in FIG. 2 as viewed from above, and illustrates a screen transmission hole specification. FIG.
도 4는 휘발분 제거단계에서 사용되는 유성밀의 개략적 구성도이다. 4 is a schematic configuration diagram of the planetary mill used in the volatile removal step.
도 5는 휘발분 제거단계에서 고정탄소분의 변화를 나타낸 도표이다. Figure 5 is a chart showing the change in fixed carbon powder in the volatile removal step.
도 6은 코팅단계와 증발제거단계에서 사용되는 것으로서, 본 발명의 바람직한 실시예에 따른 저등급 석탄 개질장치에 채용된 혼합기와 가압증발기의 개략적 구성도이다. 6 is a schematic configuration diagram of a mixer and a pressure evaporator used in the coating step and the evaporation removing step, which is employed in the low grade coal reformer according to a preferred embodiment of the present invention.
본 발명의 일 실시예에서는 상기 휘발분 제거단계 후의 고정탄소분의 자연발화를 억제하기 위하여, 상기 고정탄소분과 중유를 혼합하여 상기 고정탄소분을 중유로 코팅하는 코팅단계를 더 구비하며, 상기 중유와 혼합된 고정탄소분을 가열하면서 계속적으로 충격을 가하여 상기 고정탄소분에 잔존하는 휘발분과 수분을 제거하는 증발제거단계를 더 포함한다.In one embodiment of the present invention, in order to suppress spontaneous ignition of the fixed carbon powder after the volatile component removal step, further comprising a coating step of coating the fixed carbon powder with heavy oil by mixing the fixed carbon powder and heavy oil, mixed with the heavy oil Continuously applying a shock while heating the fixed carbon powder further includes an evaporation removing step of removing volatile matter and water remaining in the fixed carbon powder.
상기 분쇄선별단계에서, 수중에서 분쇄된 상기 고정탄소분이 상방으로 부상시켜 선별하기 위하여 상기 고정탄소분을 소수성(疏水性 )으로 만드는 포수제(捕收劑)를 수중에 첨가하며, 상기 포수제는 식유 42 ~ 69 중량%와, 석유 31 ~ 58중량%를 혼합하여 형성한다. In the pulverizing selection step, a catcher for making the fixed carbon powder hydrophobic is added to the water in order to float and sort the fixed carbon powder crushed in water upwards, and the catcher is food oil. It is formed by mixing 42 to 69% by weight and 31 to 58% by weight of petroleum.
또한, 상기 분쇄선별단계에서는 상기 고정탄소분이 수중에서 상방으로 부상하는 것을 보조하도록 기포를 공급하며, 상기 공급된 기포가 일정 시간동안 유지될 수 있도록 하는 기포제를 공급하는 것이 바람직하다. In addition, in the pulverization screening step, it is preferable to supply a bubble to assist the rising of the fixed carbon powder in water upwards, and to supply a foaming agent to maintain the supplied bubble for a predetermined time.
또한, 상기 휘발분 제거단계에서 고정탄소분과 마찰볼을 통형의 유성밀(planetary mill)에 함께 수용하고, 상기 유성밀을 회전시킴으로써 상기 마찰볼과 고정탄소분 사이의 마찰을 통해 고정탄소분에 고착되어 있는 휘발분이 기화되어 제거되며, 이 과정에서 상기 고정탄소분은 마찰을 통해 미분화됨으로써 상기 고정탄소분에 고착되어 있던 휘발분이 외부로 노출되어 기화되며, 상기 미분화된 고정탄소분은 다시 응집(agglomeration)된다. Further, in the volatile matter removal step, the fixed carbon powder and the friction ball are accommodated together in a cylindrical planetary mill, and the volatile powder is fixed to the fixed carbon powder through friction between the friction ball and the fixed carbon powder by rotating the planetary mill. The vaporized and removed, in this process, the fixed carbon powder is micronized through friction, the volatile matter that has been fixed to the fixed carbon powder is exposed to the outside and vaporized, and the finely divided fixed carbon powder is agglomerated again (agglomeration).
한편, 본 발명에 따른 저등급 석탄 개질장치의 일 실시예에서는 상기 밀로부터 배출된 상기 고정탄소분과 중유를 함께 수용하도록 수용부가 형성되어 있는 혼합기 본체 및 상기 혼합기 본체에 회전가능하게 설치되어 상기 고정탄소분과 중유를 혼합해주는 블레이드를 구비하는 혼합기와, 상기 중유와 혼합된 고정탄소분을 수용하는 가압증발기 본체와, 상기 가압증발기 본체에 회전가능하게 결합되며 상기 저등급 석탄을 가압하는 가압체를 구비하는 가압증발기 및 외부의 공급원으로부터 가열되어 제공된 가열유체와의 열교환을 통해 상기 가압증발기의 내부를 가열하도록, 상기 가압증발기를 둘러 싸고 배치된 제1유로부와, 상기 제1유로부와 연결되어 상기 혼합기를 둘러 싸서 배치되며 상기 혼합기를 가열하는 제2유로부를 포함하는 가열유로부를 더 구비한다. Meanwhile, in one embodiment of the low grade coal reformer according to the present invention, the fixed carbon powder is rotatably installed in the mixer body and the mixer body in which an accommodating portion is formed to accommodate the fixed carbon powder and heavy oil discharged from the mill. Pressurization including a mixer having a blade for mixing oil and heavy oil, a pressurized evaporator body for accommodating the fixed carbon powder mixed with the heavy oil, and a press body rotatably coupled to the pressurized evaporator body and pressurizing the low grade coal. A first flow path surrounding and arranged with the pressure evaporator so as to heat the inside of the pressure evaporator through heat exchange with a heating fluid provided by heating from an evaporator and an external source, the mixer being connected to the first flow path A heating flow path portion disposed to surround and including a second flow path portion for heating the mixer; It is further provided.
본 발명에서 처리 대상이 되는 저등급 석탄이란 일반적으로 갈탄 이하의 품위를 지니는 석탄을 말하며, 고등급 석탄이란 고정탄소분이 많고 회분 함량이 적은 것으로서 무연탄, 역청탄 등을 의미한다. Low grade coal to be treated in the present invention generally refers to coal having a quality of less than lignite coal, and high grade coal refers to anthracite coal, bituminous coal, etc., having a high fixed carbon content and a low ash content.
석탄은 발열량을 기준으로 고급석탄과 저급석탄을 구별하기도 하지만, 고정탄소분, 회분, 휘발분, 수분 등 석탄이 가지고 있는 성분의 함량을 기준으로 석탄을 분류할 수 있는데, 고정탄소분이 높고 회분, 휘발분 및 수분의 함량이 낮을수록 고품위의 석탄으로 분류하며, 그 반대로 고정탄소분이 대략 50~60 중량% 정도이며 회분, 휘발분 및 수분이 많이 포함되어 있는 경우를 저등급 석탄으로 분류한다. Coal is distinguished from high grade coal and low grade coal based on calorific value, but coal can be classified based on the contents of coal such as fixed carbon powder, ash, volatile powder and moisture. The lower the water content, the higher the class of coal. On the contrary, the fixed carbon content is about 50 to 60% by weight, and the ash, volatiles and a lot of water are classified as low grade coal.
여기서, 회분은 석탄을 연소시킨 후에 재로 잔류하게 되는 성분을 말하는 것으로서 점토나 이산화 규소 등 이른바 실리카 광물이 대부분을 차지하며, 휘발분이란 타르 등의 성분을 말한다. Here, ash refers to a component that remains as ash after burning coal, and so-called silica minerals such as clay and silicon dioxide occupy most of the ash, and volatile matter refers to components such as tar.
본 발명에 따른 저등급 석탄 개질방법의 주요 목적은 저등급 석탄으로부터 회분과 휘발분을 제거하여 고정탄소분만을 추출하여 석탄을 고품위화 하는 것과, 저등급 석탄의 자연발화를 지연시키는데 있다. 또한, 저등급 석탄 개질방법에 사용되는 저등급 석탄 개질장치를 제공하는데 있다. The main purpose of the low grade coal reforming method according to the present invention is to remove ash and volatiles from the low grade coal to extract only fixed carbon powder and to refine the coal, and to delay spontaneous combustion of the low grade coal. In addition, the present invention provides a low grade coal reformer for use in a low grade coal reforming method.
이하, 첨부된 도면을 참조하여, 본 발명의 바람직한 실시예에 따른 저등급 석탄 개질방법 및 저등급 석탄 개질장치에 대하여 더욱 상세히 설명한다. 저등급 석탄 개질장치의 경우 마모분쇄기, 밀, 혼합기, 가압증발기 및 가열유로부 등으로 이루어지는데, 각각의 장치들은 저등급 석탄 개질방법의 각 단계에서 개별적으로 사용되는 바 본 발명에 따른 저등급 석탄의 개질방법의 각 단계를 설명할 때 함께 설명하기로 한다.Hereinafter, with reference to the accompanying drawings, a low grade coal reforming method and a low grade coal reforming apparatus according to a preferred embodiment of the present invention will be described in more detail. The low grade coal reformer consists of abrasion grinder, mill, mixer, pressurized evaporator, and heating flow path, each of which is used individually at each stage of the low grade coal reforming method. Each step of the reforming method will be described together.
도 1은 본 발명의 바람직한 실시예에 따른 저등급 석탄 개질방법의 개략적 흐름도이다. 1 is a schematic flowchart of a low grade coal reforming method according to a preferred embodiment of the present invention.
도 1을 참조하면, 본 발명의 바람직한 실시예에 따른 저등급 석탄 개질방법(S100)은 분쇄선별단계(S10), 탈수단계(S20), 휘발분 제거단계(S30), 코팅단계(S40), 증발제거단계(S50) 및 성형단계(S60)를 구비한다. Referring to Figure 1, the low grade coal reforming method (S100) according to a preferred embodiment of the present invention, the pulverization screening step (S10), dehydration step (S20), volatile matter removal step (S30), coating step (S40), evaporation And removing step S50 and forming step S60.
분쇄선별단계(S10)는 저등급 석탄(c)을 작게 분쇄하는 단계이다. 즉, 저등급 석탄(c)은 고정탄소분과 회분과 수분이 포함되어 있는 바, 저등급 석탄(c)을 분쇄함으로써 고정탄소분을 회분 및 수분으로부터 분리하기 위함이다. 분쇄선별단계(S10)에서는 저등급 석탄(c)을 분쇄하기 위하여, 도 2에 도시된 바와 같은 마모분쇄기(100)가 사용된다.Grinding selection step (S10) is a step of grinding the low grade coal (c) small. That is, the low grade coal (c) contains the fixed carbon powder, ash and water, and is intended to separate the fixed carbon powder from the ash and moisture by grinding the low grade coal (c). In the crushing selection step S10, in order to crush the low grade coal c, a wear crusher 100 as shown in FIG. 2 is used.
마모분쇄기(100)는 본 발명에 따른 저등급 석탄 개질장치의 일 구성요소로서, 분쇄기 본체(10)와 교반기(20)와 다수의 마찰볼(30)과 스크린(50)을 구비한다. The wear mill 100 is a component of the low grade coal reformer according to the present invention, which includes a mill body 10, an agitator 20, a plurality of friction balls 30, and a screen 50.
분쇄기 본체(10)는 일정한 용량의 용기로서, 그 내부에 저등급 석탄(c)과 물을 수용하기 위한 수용부(11)가 형성된다. 저등급 석탄(c)은 탄광에서 채굴된 뒤 운송되어 대략 직경 50mm 이하의 크기로 분쇄된 상태로 분쇄기 본체(10)의 수용부(11)에 수용된다. The pulverizer main body 10 is a container of a constant capacity, and a receiving portion 11 for accommodating low grade coal c and water is formed therein. The low grade coal (c) is mined in the coal mine and transported is received in the receiving portion 11 of the crusher body 10 in a state of being crushed to a size of approximately 50mm or less in diameter.
또한 분쇄기 본체(10)의 수용부에는 다수의 마찰볼(30)이 저등급 석탄(c)과 함께 수용된다. 이 마찰볼(30)은 석탄보다 높은 경도를 지니며, 본 실시예에서는 스틸 재질이 사용된다. 마찰볼(30)들은 후술할 교반기(20)의 교반 작용시 저등급 석탄(c)과 충돌 및 마찰됨으로써 저등급 석탄(c)을 매우 미세한 크기의 입자로 분쇄하는 작용을 한다. In addition, a plurality of friction balls 30 are accommodated together with the low grade coal c in the accommodating part of the grinder body 10. The friction ball 30 has a higher hardness than coal, and a steel material is used in this embodiment. The friction balls 30 collide with and rub against the low grade coal (c) during the stirring action of the stirrer 20 to be described later, thereby acting to crush the low grade coal (c) into particles of very fine size.
물(w)은 저등급 석탄(c)과 마찰볼(30)의 적재 높이 이상의 높이까지 수용부(11)에 채워지므로 수용부에는 석탄과 마찰볼이 없이 물만 채워진 영역이 형성된다. Water (w) is filled in the receiving portion 11 to a height higher than the loading height of the low grade coal (c) and the friction ball 30, the area is filled with only water without coal and friction ball in the receiving portion.
교반기(20)는 샤프트(21)와 교반부(22)를 구비한다. 샤프트(21)는 수직하게 배치되며, 모터 등의 구동수단(미도시)에 연결되어 구동력을 제공받는다. 샤프트(21)의 하부는 분쇄기 본체(10)의 수용부(11) 내에 배치되며, 이 부분에 교반부(22)가 형성된다. 복수의 교반부(22)는 수평방향을 따라 형성되어, 샤프트(21)가 회전될 때 저등급 석탄(c)과 마찰볼(30)이 상호 마찰될 수 있도록 한다. 또한, 교반부(22)는 후술할 포수제와 기포가 수용부(11)에 공급되었을 때, 분쇄된 석탄입자가 포수제 및 기포와 충분히 접촉될 수 있도록 수용부(11) 내에 포함된 석탄을 교반하는 역할을 수행한다.The stirrer 20 has a shaft 21 and a stirring portion 22. The shaft 21 is vertically arranged and connected to a driving means (not shown) such as a motor to receive a driving force. The lower part of the shaft 21 is disposed in the receiving portion 11 of the grinder body 10, and the stirring portion 22 is formed in this portion. The plurality of stirring portions 22 are formed along the horizontal direction, so that the low grade coal c and the friction ball 30 may rub against each other when the shaft 21 is rotated. In addition, the stirring unit 22 is a coal contained in the accommodating portion 11 so that the pulverized coal particles can be in sufficient contact with the catching agent and bubbles when the catching agent and the bubble to be described later is supplied to the receiving unit 11. Serves to stir.
상기한 바와 같은 구성의 마모분쇄기(100)를 이용하여 대략 직경 50mm 이하의 저등급 석탄(c)을 분쇄시키면, 저등급 석탄(c)은 매우 미세하게 분쇄되며, 분쇄되는 과정에서 저등급 석탄(c)은 고정탄소분과 회분 및 수분으로 분리된다. 회분과 고정탄소분은 거의 완전히 분리되어, 고정탄소분에는 회분이 대략 2~5% 정도만 포함되어 있는 형태로 된다. 분쇄 전의 저등급 석탄(c)은 회분 함량이 대략 20% 이상인데 비하여 마모분쇄기(100)를 통해 분쇄된 후 고정탄소분에는 회분이 2~5%로 작게 포함되게 된다. 즉, 고정탄소분과 회분이 효과적으로 분리된다. When the low grade coal (c) having a diameter of about 50 mm or less is pulverized using the wear grinder 100 having the above-described configuration, the low grade coal (c) is pulverized very finely, and the low grade coal ( c) is separated into fixed carbon, ash and water. Ash and fixed carbon are almost completely separated so that the fixed carbon contains only about 2 to 5% of ash. The low grade coal (c) before the grinding is about 20% or more of the ash content, but after being crushed through the wear mill 100, the fixed carbon ash is contained in the ash content as small as 2 to 5%. In other words, fixed carbon and ash are effectively separated.
회분이 2~5%의 함량으로 포함된 경우에는 화력발전용으로 사용하기에 적합하며, 액화가스를 제조하기에도 적합한 수준이 된다. 즉, 저등급 석탄을 분쇄하는 과정에서 회분이 석탄으로부터 상당 부분 분리됨으로써 고품위화가 가능한 것이다. When ash is contained in an amount of 2 to 5%, it is suitable for use in thermal power generation, and is suitable for producing liquefied gas. In other words, in the process of crushing low grade coal, the ash is separated from the coal to a large extent, thereby enabling high quality.
한편, 이렇게 수용부(11) 내에서 분쇄과정을 통해 미세한 석탄입자(고정탄소분)가 형성되면, 석탄입자를 회분과 분리하여 마모분쇄기(100)로부터 추출해야 한다. 여기서, 석탄입자(r)란 저등급 석탄(c)이 마모분쇄기(100)에서 분쇄되어, 고정탄소분이 주성분을 이루며 2~5%의 약간의 회분과, 고정탄소분에 부착되어 있는 휘발분 등을 포함하는 형태를 말한다. On the other hand, when the fine coal particles (fixed carbon powder) is formed through the grinding process in the accommodating portion 11, the coal particles must be separated from the ash and extracted from the wear grinder 100. Here, the coal particles (r) is a low grade coal (c) is pulverized in the abrasion crusher 100, the fixed carbon powder comprises a small amount of 2 to 5% ash, the volatile powder attached to the fixed carbon powder, etc. Say the form.
분쇄된 석탄입자를 회분으로부터 분리하기 위하여 본 발명에서는 스크린(50)과 부선시약 공급장치(60), 기포공급장치(미도시)를 구비한다. In order to separate the pulverized coal particles from the ash, the present invention includes a screen 50, a buoyant reagent supply device 60, and a bubble supply device (not shown).
스크린(50)은 분쇄기 본체(10)의 수용부(11)에 설치되는데, 저등급 석탄(c)과 마찰볼(30)이 적재된 위치보다 높은 위치에 배치된다. 즉, 저등급 석탄(c)과 마찰볼(30)이 놓여진 부분의 상측에 물(w)만 수용된 영역에 설치된다. 이 스크린(50)은, 도 3에 도시된 바와 같이, 격자형으로 형성되어 다수의 정사각형 투과공(51)이 형성된다. 이 투과공(51)의 한 변의 길이는 대략 50μm에서 200μm 정도로 형성되며, 본 실시예에서는 150μm으로 형성된다. 이에 따라, 150μm 보다 작은 크기의 석탄입자(r)만이 스크린(50)을 통과할 수 있다. The screen 50 is installed in the accommodating part 11 of the grinder main body 10, and it is arrange | positioned in the position higher than the position where the low grade coal c and the friction ball 30 were loaded. That is, the low grade coal (c) and the friction ball 30 is installed in the area where only water (w) is accommodated above the portion. The screen 50 is formed in a lattice form, as shown in FIG. 3, to form a plurality of square through holes 51. The length of one side of the transmission hole 51 is approximately 50 µm to 200 µm, and is 150 µm in this embodiment. Accordingly, only coal particles r having a size smaller than 150 μm may pass through the screen 50.
또한, 분쇄기 본체(10)의 상측에는 포수제와 기포제를 공급하기 위한 부선시약 공급장치(60)가 마련된다. 부선시약 공급장치(60)에서는 일정한 양의 포수제와 기포제를 일정 간격으로 공급한다. In addition, a barge reagent supply device 60 for supplying a catcher and a foaming agent is provided above the crusher main body 10. The buoy reagent supply device 60 supplies a fixed amount of catcher and foaming agent at a predetermined interval.
포수제(捕收劑)는 미세하게 분쇄된 석탄입자(r)를 소수성으로 만들어 줌으로써, 포수제와 결합된 석탄입자가 수용부(11)의 물의 상측으로 부유하도록 하기 위한 것이다. 포수제는 특정한 고체입자의 표면에 선택적으로 부착하여 소수성을 증가시키는 역할을 담당하며, 주로 탄화수소 사슬의 이극성(異極性) 화합물로서 유극기(有極基)는 이온화하여 광물 표면에 작용할 수 있는 활성을 가진다. 이러한 포수제로는 기름, 탄화 수소기를 가진 유기산(주로 지방족)과 그 알칼리염, 탄소 수소기를 가진 염기(주로 지방족)와 그 염이 있다. 기름 종류에는 동물유, 식물유, 광물유 등이 있으며, 특히 불포화도가 높은 물기름은 히드록시기, 카르복시기, 메톡시기, 황, 질소기를 가지고 있어 포수작용을 한다. The catcher is to make the finely divided coal particles r hydrophobic, so that the coal particles combined with the catcher are suspended above the water of the accommodating part 11. The catcher plays a role of increasing the hydrophobicity by selectively adhering to the surface of a specific solid particle, and is mainly a dipolar compound of a hydrocarbon chain, which can act on the mineral surface by ionizing a polar group. Have activity. Such catchers include oils, organic acids with hydrocarbon groups (mainly aliphatic) and their alkali salts, bases with carbon hydrogen groups (mainly aliphatic) and their salts. Oil types include animal oils, vegetable oils, mineral oils, and the like. Especially, the oil having a high degree of unsaturation has a hydroxyl group, a carboxyl group, a methoxy group, a sulfur group, and a nitrogen group.
본 발명에서는 사람이 섭취가능한 식유 또는 기사용된 폐식유와 석유를 혼합하여 포수제를 형성한다. 조성은 식유 42 ~ 69 중량%와, 석유 31 ~ 58중량%를 사용한다. 본 실시예에서는 식유 60중량%와 석유 40중량%의 조성으로 포수제를 형성하였다. 본 포수제는 석탄입자에 부착되어 석탄입자를 소수화시킴으로써, 석탄입자가 물(w)의 상측으로 부유하도록 하는 성질을 부여한다. In the present invention, a catcher is formed by mixing edible oil or human waste ingested oil with petroleum. The composition uses 42 to 69% by weight of food oil and 31 to 58% by weight of petroleum. In this embodiment, the catcher was formed with a composition of 60% by weight of food oil and 40% by weight of petroleum. The catcher is attached to the coal particles to hydrophobize the coal particles, thereby imparting the property of the coal particles to float above the water (w).
또한, 기포제는 분쇄기 본체(10)의 하단에 설치된 기포공급장치(미도시)에서 수용부(11)로 공급된 기포가 수용부(11)의 상측까지 그 형상을 유지하면서 부유할 수 있도록 하는 작용을 한다. In addition, the foaming agent acts to allow the bubble supplied to the receiving portion 11 from the bubble supply device (not shown) installed at the lower end of the crusher body 10 to float while maintaining its shape to the upper side of the receiving portion 11 Do it.
즉, 기포제는 한 분자 안에서 한쪽으로는 소수성 무극기를 가지며 다른 쪽으로는 친수성 유극기를 가지는 이극성 화합물로서 기포의 안전성을 유지하여 어느 시간 동안 기포가 꺼지지 않도록 하는 역할을 한다. 기포제는 탄화수소에 히드록시기나 카르복시기를 가지는 것이며, 고급알코올 ·파인유 등의 계면활성제가 사용된다. That is, the foaming agent is a bipolar compound having a hydrophobic nonpolar group on one side and a hydrophilic polar group on the other side, and serves to maintain the safety of the bubbles so that the bubbles do not turn off for some time. A foaming agent has a hydroxyl group and a carboxyl group in hydrocarbon, and surfactant, such as higher alcohol and pine oil, is used.
상기한 바와 같이, 수용부(11)에 기포를 발생시키면서, 포수제와 기포제를 투여해주면, 미세하게 분쇄된 석탄입자는 포수제와 결합되어 소수성을 형성하게 되고, 기포에 부착되어 수용부(11)의 상측으로 부유하게 된다. 기포에 부착된 석탄입자(r)는 부유하면서 스크린(50)을 통과하여 스크린(50)의 상측에 쌓이게 된다.As described above, when the catching agent and the foaming agent are administered while generating bubbles in the accommodating part 11, the finely divided coal particles are combined with the catching agent to form hydrophobicity, and are attached to the bubbles to accommodate the accommodating part 11. It floats to the upper side of). Coal particles (r) attached to the bubble is accumulated in the upper side of the screen 50 through the screen 50 while floating.
한편, 회분은 주요 성분이 미네랄이므로 중량이 높아 자체적으로도 부유가 용이하지 않지만, 석탄입자와 회분 사이의 분리효율을 더욱 향상시키는 것이 좋다. 즉, 수용부(11) 내의 회분이 석탄입자와 함께 부유되는 것이 억제되도록, 실리카 광물의 부유를 억제하는 공지의 억제제를 부선시약 공급장치(60)를 통해 함께 공급할 수 있다. On the other hand, ash is a major component of the mineral, so the weight is high because it is not easy to float on its own, it is good to further improve the separation efficiency between coal particles and ash. That is, a known inhibitor for suppressing the floating of the silica minerals can be supplied together through the flotation reagent supply device 60 so that the ash in the accommodating portion 11 is suspended with the coal particles.
상기한 바와 같이 분쇄선별단계(S10)가 완료되면, 탈수단계(S20)를 수행한다. 탈수단계(S20)에서는 마모분쇄기(100)의 스크린(50)보다 투과공의 크기가 더 작은 스크린(미도시)을 이용하여 석탄입자(r)를 탈수한다. 즉, 스크린(미도시) 위에 석탄입자(r)를 올려 놓은 뒤, 스크린을 직진왕복운동 시켜 석탄입자(r)의 표면에 묻은 물기를 건조 및 탈수시킨다. As described above, when the grinding selection step S10 is completed, the dehydration step S20 is performed. In the dehydration step (S20), the coal particles r are dehydrated by using a screen (not shown) having a smaller size of the perforation hole than the screen 50 of the wear crusher 100. That is, after placing the coal particles (r) on the screen (not shown), the screen is reciprocated straight to dry and dehydrate the water on the surface of the coal particles (r).
앞의 분쇄선별단계(S10)에서 저등급 석탄(c)이 분쇄되는 과정에서 이미 저등급 석탄(c)의 내부에 포함되어 있던 수분은 거의 분리된 상태이므로, 본 탈수단계(S20)에서는 석탄입자(r)의 표면에 묻어 있는 물기를 제거하게 된다. 본 탈수단계(S20)가 완료되면 석탄입자(r) 표면의 수분은 거의 완전히 제거된다. 다만, 석탄입자(r) 내부에는 수분이 일부 잔존하게 되는데, 대략 석탄입자(r) 전체에 대해서 5중량% 정도의 수분이 남아 있게 된다. 이러한 정도의 수분은 화력발전용 석탄으로서, 또한 액화가스 제조용으로도 문제를 야기하지 않는 수준에 해당한다. Since the water contained in the low grade coal (c) is almost separated in the process of crushing the low grade coal (c) in the previous crushing selection step (S10), the coal particles in the dehydration step (S20). The moisture on the surface of (r) is removed. When the dehydration step (S20) is completed, the water on the surface of the coal particles (r) is almost completely removed. However, some of the moisture remains in the coal particles (r), and approximately 5% by weight of moisture remains with respect to the entire coal particles (r). This level of water is equivalent to coal for thermal power generation and does not cause problems even for liquefied gas production.
상기한 바와 같이, 분쇄선별단계(S10)와 탈수단계(S20)를 거쳐 저등급 석탄으로부터 수분 및 회분을 제거하게 되면, 저등급 석탄의 부피와 중량이 수분 제거 전에 비하여 거의 절반에 육박하는 수준으로 떨어진다. 이에 선적 등 물류에 있어서 매우 유리한 조건을 제공할 수 있다. As described above, when water and ash are removed from the low grade coal through the crushing selection step (S10) and the dehydration step (S20), the volume and weight of the low grade coal are nearly half as high as before the water removal. Falls. This can provide very advantageous conditions in logistics, such as shipping.
탈수단계(S20) 후에는 휘발분 제거단계(S30)를 수행한다. 휘발분은 저등급 석탄의 자연 발화에 큰 영향을 미치는 것으로서, 휘발분이 제거되지 않은 상태로 저등급 석탄을 적재하여 놓으면 약간의 온도 상승에도 자연발화가 매우 쉽게 발생하곤 한다. 이에 저등급 석탄에 대한 휘발분 제거를 하지 않고 석탄을 선적하여 장시간 이동하는 경우 자연발화의 위험을 제거하고자 계속적으로 저등급 석탄에 물을 뿌려 주어야 하는 등 관리가 용이하지 않다는 문제점이 있다. After the dehydration step (S20) is carried out a volatile removal step (S30). Volatilization has a great effect on spontaneous ignition of low grade coal. If low grade coal is loaded without removing volatile matter, spontaneous ignition occurs easily even at a slight temperature rise. Therefore, if the coal is shipped for a long time without removing the volatile matter for low-grade coal, there is a problem that it is not easy to manage such as continuously spraying the low-grade coal to remove the risk of spontaneous combustion.
저등급 석탄(c)에서 휘발분은 고정탄소분에 완전히 고착되어 있어 분쇄선별단계(S10) 이후에도 고정탄소분과 상호 분리되지 않고 남아 있는 바, 휘발분을 제거하기 위해서는 별도의 공정이 요구되는 것이다. 본 실시예에서는 휘발분을 제거하기 위하여, 휘발분 제거단계(S30)와 증발제거단계(S50)를 수행한다. 우선 휘발분 제거단계(S30)에 대해서 설명하고, 증발제거단계(S50)는 코팅단계(S40)를 설명한 후 다시 설명하기로 한다. In the low grade coal (c), the volatiles are completely fixed to the fixed carbon powder and thus remain separate from the fixed carbon powder even after the pulverization screening step (S10). Therefore, a separate process is required to remove the volatile powder. In this embodiment, to remove the volatiles, the volatiles removing step (S30) and the evaporation removing step (S50) is performed. First, the volatile matter removal step (S30) will be described, and the evaporation removal step (S50) will be described again after explaining the coating step (S40).
휘발분 제거단계(S30)에서는 고정탄소분에 고착되어 있는 휘발분(volitile matter)을 제거하기 위하여 밀(mill)을 사용하며, 본 실시예에서는 특히 유성밀(planetary mill)이 사용된다. 유성밀(200)은, 도 4에 도시된 바와 같이, 통(cylinder)형으로 이루어져, 도시하지는 않았지만 그 내부에 강구(鋼球) 또는 강봉(鋼棒)이 수용되어 있다. 본 실시예에서 유성밀은 4개가 마련되어, 구동수단에 의하여 자전 및 공전을 하게 된다. In the volatile removal step (S30), a mill is used to remove the volatile matter (volitile matter) stuck to the fixed carbon powder, and in this embodiment, a planetary mill is used. As shown in FIG. 4, the planetary mill 200 has a cylindrical shape, and although not shown, steel balls or steel bars are accommodated therein. In the present embodiment, four planetary mills are provided to rotate and revolve by driving means.
강구와 석탄이 유성밀(200) 내부에 수용되어, 유성밀(200)이 공전 및 자전할 때 상호 마찰된다. 석탄입자는 강구와의 계속적인 충돌에 의하여 미분화되고, 미분화되는 과정에서 고정탄소분에 부착되어 있던 휘발분은 외부로 노출된다. 석탄입자와 강구가 마찰되면 마찰되는 부분의 온도는 순간적으로 매우 높게 올라가는 바, 휘발분이 노출된 상태에서 온도가 순간적으로 올라가면 휘발분은 기화되어 석탄입자로부터 제거된다. 이러한 현상은 반복된 물리적 충격에 의하여 석탄입자 내부의 휘발분이 제거되어 화학적 변화가 발생한다는 측면에서는 메카노 케미칼 효과(mechanochemical effect)로도 설명될 수 있다. Steel balls and coal are accommodated inside the planetary mill 200, and the planetary mill 200 is rubbed with each other when the planetary mill 200 rotates and rotates. Coal particles are finely divided by continuous collision with steel balls, and in the process of micronization, volatiles attached to fixed carbon powder are exposed to the outside. When the coal particles and steel balls are rubbed, the temperature of the frictional part is raised very instantaneously. When the temperature is raised momentarily while the volatiles are exposed, the volatiles are vaporized and removed from the coal particles. This phenomenon may also be described as a mechanochemical effect in that chemical changes occur due to the removal of volatiles in the coal particles by repeated physical impacts.
한편, 휘발분 제거단계(S30)에서 석탄입자의 형상 변화과정이 도 5에 도시되어 있다. 도 5를 참조하면, 석탄입자(r)는 유성밀(200) 내부에서 분쇄되어 (a)와 같은 상태가 된다. 이 과정은 입자들이 미분화되는 과정이므로, 전체 석탄입자들의 비표면적은 증가하고 입도는 감소한다. 이러한 상태가 지속되면, 도 5의 (b)와 같이 석탄입자들의 입도가 점차 증가하여 입자들이 상호 뭉치는 현상(aggregation)이 나타난다. 그러나 이 상태에서도 입자들의 비표면적은 계속적으로 커지고 있는 바, 입자들이 완전히 뭉쳐서 새로운 입자군을 형성하는 것은 아니며 약한 상태로 결합되어 있는 것이다. On the other hand, the process of changing the shape of the coal particles in the volatile removal step (S30) is shown in FIG. Referring to FIG. 5, the coal particles r are pulverized inside the planetary mill 200 to be in the same state as (a). Since this process is a process of micronization of particles, the specific surface area of all coal particles increases and the particle size decreases. If this condition persists, as shown in FIG. 5 (b), the particle size of the coal particles gradually increases to cause the particles to aggregate together. However, even in this state, the specific surface area of the particles is continuously increasing, so that the particles do not aggregate together to form a new particle group, but are bound in a weak state.
그러나 입자들이 상호 뭉치는 현상이 지속되면 입자들이 완전히 응집(agglomeration)된다. 이에 입자들의 입도가 증가함과 동시에 비표면적이 작아 지게 되고, 결국 도 5의 (c)와 같이 새로운 입자군을 형성하게 된다. 즉, 휘발분 제거단계(S30)가 완료되면, 고정탄소분은 2차 입자로 뭉쳐지게 된다. However, if the particles continue to aggregate together, the particles become completely agglomerated. As the particle size of the particles increases, the specific surface area decreases, eventually forming a new particle group as shown in FIG. That is, when the volatile matter removal step (S30) is completed, the fixed carbon powder is agglomerated into secondary particles.
휘발분 제거단계(S30) 후 코팅단계(S40)와 증발제거단계(S50)를 시행한다. 코팅단계(S20)에서는 휘발분 제거단계(S30)에서 2차적으로 응집된 석탄입자와 타르 등의 중유(heavy oil)를 상호 혼합하여 중유가 석탄입자의 표면에 코팅되게 한다.After the volatiles removal step (S30) is carried out the coating step (S40) and the evaporation removal step (S50). In the coating step (S20) by mixing the coal particles secondary aggregated in the volatile matter removal step (S30) and heavy oil such as tar (heavy oil) so that heavy oil is coated on the surface of the coal particles.
본 실시예에서는 코팅단계(S40)에서 혼합기(300)를 사용한다. 혼합기(300)는 상기한 마모분쇄기(100) 및 유성밀(200) 등과 함께 본 발명에 따른 저등급 석탄 개질장치를 구성한다. 혼합기(300)는 혼합기 본체(310)와 블레이드(320)를 구비한다. In the present embodiment, the mixer 300 is used in the coating step (S40). The mixer 300 constitutes a low grade coal reformer according to the present invention together with the above-described wear mill 100 and the planetary mill 200. The mixer 300 has a mixer body 310 and a blade 320.
혼합기 본체(310)의 내부에는 수용부가 형성되어 석탄입자가 수용되며, 타르와 같은 중유가 투입된다. 여기서 석탄입자는 앞에서도 말한 바와 같이 분쇄선별단계와 휘발분제거단계 후에 응집된 입자를 말하는 것으로서 대부분은 고정탄소분이지만 미량의 회분과 휘발분 및 수분이 포함되어 있다. Inside the mixer body 310, a receiving part is formed to accommodate coal particles, and heavy oil such as tar is introduced. Herein, coal particles refer to particles aggregated after the pulverization screening step and the volatilization step as described above, and most of them are fixed carbon powder but contain a small amount of ash, volatile matter and water.
혼합기 본체(310)에는 수평방향으로 배치되어 회전됨으로써 석탄입자와 중유가 고르게 혼합되도록 하는 복수의 블레이드(320)가 구비된다. 블레이드(320)가 회전함으로써 석탄입자와 중유가 고르게 혼합되어 석탄입자의 표면에 중유가 코팅된다. 한편, 혼합기 본체(310)의 내부에는 석탄입자에 비하여 경도가 높은 볼미디어(330)가 배치되어 중유와 석탄입자(c)의 혼합과정에서 석탄입자(c)를 더욱 미세하게 분쇄할 수 있다. The mixer body 310 is provided with a plurality of blades 320 which are disposed in a horizontal direction and rotated so that coal particles and heavy oil are evenly mixed. As the blade 320 rotates, coal particles and heavy oil are evenly mixed so that heavy oil is coated on the surface of the coal particles. Meanwhile, the ball media 330 having a higher hardness than the coal particles may be disposed in the mixer body 310 to further finely grind the coal particles c in the mixing process of the heavy oil and the coal particles c.
상기한 바와 같이, 블레이드(320)를 이용하여 중유를 석탄입자(c)의 표면에 코팅시키면, 석탄입자(c)들은 공기 중에 노출되어도 산소와의 접촉량을 감소시킬 수 있어 저장 또는 이동시에 자연발화의 가능성을 현저히 떨어트릴 수 있다.As described above, when the heavy oil is coated on the surface of the coal particles (c) using the blade 320, the coal particles (c) can reduce the amount of contact with oxygen even when exposed to the air, so that the natural The possibility of ignition can be significantly reduced.
코팅단계(S40)가 완료되면, 중유로 코팅된 석탄입자들은 가압증발기(400)로 이동되어 증발제거단계(S50)를 수행한다. 증발제거단계(S50)에서는 휘발분 제거단계(S30)를 거친 후에도 아직 석탄입자(r) 내에 잔존할 수 있는 휘발분 및 수분을 제거하기 위한 과정이다. When the coating step (S40) is completed, the coal particles coated with heavy oil is moved to the pressure evaporator 400 to perform the evaporation removal step (S50). In the evaporation removal step (S50) is a process for removing volatile matter and water that can still remain in the coal particles (r) even after the volatile matter removal step (S30).
증발제거단계(S50)에서는 본 발명에 따른 저등급 석탄 개질장치의 일 구성요소인 가압증발기(400)을 이용하여, 석탄입자를 가열하는 가운데 계속적으로 충격을 가함으로써 휘발분과 수분을 제거한다. In the evaporation removal step (S50) by using a pressure evaporator 400, which is one component of the low grade coal reformer according to the present invention, the volatiles and water are removed by continuously applying the impact while heating the coal particles.
가압증발기(400)는 가압증발기 본체(410)를 구비하며, 가압증발기 본체(410)의 내부에는 중유로 코팅된 석탄입자가 수용된다. 가압증발기 본체(410)의 측벽에는 가열된 스팀이 유동할 수 있는 제1가열유로(420)가 나선형으로 형성되어 있다. 즉, 가압증발기 본체(410)의 측벽 하부로 유입된 스팀은 나선형으로 형성된 제1가열유로(420)를 통과하면서 가압증발기 내부의 석탄입자(c)를 가열한 후 가압증발기 본체(410)의 측벽 상부를 통해 배출된다. The pressurized evaporator 400 includes a pressurized evaporator body 410, and the coal particles coated with heavy oil are accommodated in the pressurized evaporator body 410. On the side wall of the pressure evaporator body 410, a first heating passage 420, through which heated steam flows, is formed in a spiral shape. That is, the steam introduced into the lower sidewall of the pressurized evaporator body 410 passes through the first heating passage 420 formed in a spiral shape, and heats the coal particles c inside the pressurized evaporator, and then the sidewall of the pressurized evaporator body 410. It is discharged through the top.
또한 가압증발기 본체(410)의 내부에는 석탄입자를 하방으로 가압하여 충격을 주는 가압체(430)가 설치된다. 가압체(430)는 수직하게 배치되어 모터 등 외부의 구동원과 연결되어 있는 회전축(431)과, 이 회전축(431)으로부터 수평하게 연장형성되는 지지바(432)를 구비한다. 지지바(432)에는 매우 큰 무게를 가지며 고리형으로 형성된 가압부재(433)가 결합된다. 이 고리형의 가압부재(433)는 회전축(431)에 의하여 회전되면서 자중에 의하여 가압부재(433)의 하부에 배치된 석탄입자(c)들에게 충격을 가한다. In addition, the inside of the pressure evaporator body 410 is provided with a pressurizing body 430 to press the coal particles downward to impact. The pressurizing member 430 includes a rotation shaft 431 vertically disposed and connected to an external driving source such as a motor, and a support bar 432 extending horizontally from the rotation shaft 431. The support bar 432 has a very large weight and is coupled to the pressing member 433 formed in an annular shape. The annular pressing member 433 is rotated by the rotating shaft 431 to impact the coal particles (c) disposed in the lower portion of the pressing member 433 by its own weight.
석탄입자(c)들은 가압부재(433)에 의하여 계속적으로 충격을 받으면서 미세하게 분쇄되며, 이 과정에서 수분 및 휘발분이 석탄입자의 표면으로 노출된다. 가압증발기(400)의 내부에서는 가압부재(433)의 가압 및 마찰과정에서 높은 열이 발생될 뿐만 아니라, 스팀에 의해서도 가압증발기(400) 내부가 100~140℃ 정도로 가열되므로 석탄입자(c)에 잔존하는 수분과 휘발분은 기화되어 제거될 수 있다. 기화된 수분과 휘발분은 가압증발기 본체(410)의 상부에 형성되어 있는 후드(미도시)를 통해 배출되어 별도로 마련된 폐기물트랩(450)에 수집된다. The coal particles (c) are finely crushed while being continuously impacted by the pressure member 433, during which the water and volatiles are exposed to the surface of the coal particles. In the pressurized evaporator 400, not only high heat is generated during the pressurization and friction process of the pressurizing member 433, but also the steam inside the pressurized evaporator 400 is heated to about 100 to 140 ° C., so that the coal particles c Residual water and volatiles can be vaporized and removed. Evaporated water and volatile matter are discharged through a hood (not shown) formed on the upper part of the pressurized evaporator body 410 and collected in a waste trap 450 provided separately.
한편, 위와 같은 현상은 가압부재(433)가 계속적으로 석탄입자(c)에 충격을 가함으로써 석탄입자(c) 내부에 있는 휘발분과 수분이 제거됨으로써 석탄입자(c)의 화학적 성격이 변화된다는 측면에서는 메카노 케미칼 효과로 설명할 수도 있으며, 상기한 휘발분 제거단계(S30)와 동일한 작용을 수행한다고 볼 수 있다. On the other hand, the above phenomenon is that the pressure member 433 continuously impacts the coal particles (c) by removing the volatile matter and water in the coal particles (c) side of the chemical properties of the coal particles (c) is changed In addition, it may be described as a mechano chemical effect, it can be seen that performs the same action as the above volatile matter removal step (S30).
다만, 휘발분 제거단계(S30)에서는 유성밀(200) 내에서 석탄입자와 석탄입자 사이의 마찰에 의한 충격이 가해졌다면, 본 증발제거단계(S50)에서는 가압기(430)를 이용하여 충격량과 가압량을 증대시킴으로써 휘발분 및 수분 제거가 높은 수준에서 보장될 수 있다. However, in the volatile removal step (S30), if the impact by friction between the coal particles and coal particles in the planetary mill 200 is applied, in the present evaporation removal step (S50) using the pressurizer 430, the impact amount and the pressurized amount By increasing the volatilization and water removal can be ensured at a high level.
한편, 가압증발기(400)로부터 배출된 스팀은 혼합기(300)의 측벽에 형성되어 있는 제2가열유로(350)로 유입되어 혼합기(300)를 가열함으로써, 혼합기(300)에서 일부 수분과 휘발분을 기화시킨다. 혼합기(300)에서는 가압증발기(400)에 비하여 매우 작은 양의 수분과 휘발분이 기화되는데, 이들은 후드(미도시)를 통해 폐기물트랩(440)으로 수집된다. On the other hand, the steam discharged from the pressurized evaporator 400 is introduced into the second heating flow path 350 formed on the side wall of the mixer 300 to heat the mixer 300, thereby removing some moisture and volatile matter from the mixer 300. Vaporize. In the mixer 300, a very small amount of water and volatile matter are vaporized compared to the pressurized evaporator 400, which are collected into the waste trap 440 through a hood (not shown).
제2가열유로(350)에서 배출된 스팀은 다시 가압증발기(400)의 제1가열유로(420)로 유입되어 순화되는데, 제1가열유로(420)로 유입되기 전에 외부의 열원(미도시)으로부터 다시 가열되어 일정한 온도를 유지할 수 있다.The steam discharged from the second heating channel 350 is purified again by flowing into the first heating channel 420 of the pressurized evaporator 400, before being introduced into the first heating channel 420. Can be heated again to maintain a constant temperature.
본 발명에 따른 저등급 석탄 개질장치는 제1가열유로(420)와 제2가열유로(350)를 포함하는 가열유로부를 가지며, 상기한 바와 같이 마모분쇄기(100), 유성밀(200), 혼합기(300) 및 가압증발기(400)를 구비하여 본 발명에 따른 저등급 석탄 개질방법이 효율적으로 수행될 수 있게 한다. The low grade coal reformer according to the present invention has a heating flow path portion including a first heating flow path 420 and a second heating flow path 350, and as described above, the wear grinder 100, the planetary mill 200, and the mixer. 300 and the evaporator 400 is provided so that the low grade coal reforming method according to the present invention can be efficiently carried out.
증발제거단계(S50) 후에는 석탄입자들을 모아서 일정한 형상으로 성형하는 성형단계(S60)를 수행함으로써 본 실시예에 따른 저등급 석탄 개질방법이 완료된다. After the evaporation removal step (S50), the low-grade coal reforming method according to the present embodiment is completed by performing a molding step (S60) of collecting coal particles and molding the coal particles into a predetermined shape.
상기한 방법에 의하여, 회분과 수분 및 휘발분이 다량 포함되어 있던 저등급 석탄으로부터 고정탄소분을 선별해 냄으로써 고정탄소분의 함량이 높고 휘발분이 제거된 고품의의 석탄을 제조할 수 있다. By the above-described method, by selecting the fixed carbon powder from the low grade coal containing a large amount of ash, water and volatile matter, high-quality coal with high fixed carbon content and volatile matters can be produced.
또한, 수분 등을 제거함으로써 중량과 부피도 감소하여 선적과 물류에 있어도 유리한 조건이 형성될 뿐만 아니라, 휘발분이 제거되어 자연발화 가능성이 낮아짐으로써 안정성이 보장된다.In addition, by removing moisture and the like, the weight and volume are also reduced, so that favorable conditions are formed even in shipping and logistics, and volatiles are removed, thereby lowering the possibility of spontaneous combustion, thereby ensuring stability.
이상, 본 발명을 바람직한 실시예를 들어 상세하게 설명하였으나, 본 발명은 상기 실시예에 한정되지 않으며, 본 발명의 기술적 사상 내에서 당 분야의 통상의 지식을 가진 자에 의하여 여러 가지 많은 변형이 가능함은 명백하다. 본 발명의 실시예들은 예시적이고 비한정적으로 모든 관점에서 고려되었으며, 이는 그 안에 상세한 설명 보다는 첨부된 청구범위와, 그 청구범위의 균등 범위와 수단내의 모든 변형예에 의해 나타난 본 발명의 범주를 포함시키려는 것이다. In the above, the present invention has been described in detail with reference to preferred embodiments, but the present invention is not limited to the above embodiments, and various modifications are possible by those skilled in the art within the technical idea of the present invention. Is obvious. Embodiments of the invention have been considered in all respects as illustrative and not restrictive, which include the scope of the invention as indicated by the appended claims rather than the detailed description therein, the equivalents of the claims and all modifications within the means. I want to.

Claims (11)

  1. 고정탄소분과 회분과 휘발분 및 수분을 포함하는 저등급 석탄을 고품위화하기 위한 것으로서, For the high quality of low grade coal containing fixed carbon ash, ash, volatile matter and moisture,
    상기 저등급 석탄을 수중에서 마찰에 의하여 분쇄시켜 고정탄소분을 선별하는 분쇄선별단계;A pulverization screening step of selecting the fixed carbon powder by pulverizing the low grade coal by friction in water;
    상기 선별된 고정탄소분을 탈수시키는 탈수단계; 및 A dehydration step of dehydrating the selected fixed carbon component; And
    상기 선별된 고정탄소분을 상호 마찰시켜 상기 고정탄소분에 고착되어 있는 휘발분을 제거하는 휘발분 제거단계;를 포함하여 이루어진 것을 특징으로 하는 저등급 석탄 개질방법. And a volatile component removing step of removing the volatile components fixed to the fixed carbon powder by mutually rubbing the selected fixed carbon powder.
  2. 제1항에 있어서,The method of claim 1,
    상기 분쇄선별단계에서, 수중에서 분쇄된 상기 고정탄소분이 상방으로 부상시켜 선별하기 위하여 상기 고정탄소분을 소수성(疏水性 )으로 만드는 포수제(捕收劑)를 수중에 첨가하며, In the pulverization screening step, a catcher for making the fixed carbon powder hydrophobic is added to the water in order to float and sort the fixed carbon powder crushed in water upwards,
    상기 포수제는 식유 42 ~ 69 중량%와, 석유 31 ~ 58중량%를 혼합하여 형성된 는 것을 특징으로 하는 저등급 석탄 개질방법. The catcher is a low grade coal reforming method, characterized in that formed by mixing 42 ~ 69% by weight of food oil, 31 ~ 58% by weight of petroleum.
  3. 제2항에 있어서,The method of claim 2,
    상기 분쇄선별단계에서는, In the crushing selection step,
    상기 고정탄소분이 수중에서 상방으로 부상하는 것을 보조하도록 기포를 공급하며, Supplying bubbles to assist the fixed carbon powder to rise upward in the water,
    상기 공급된 기포가 일정 시간동안 유지될 수 있도록 하는 기포제를 공급하는 것을 특징으로 하는 저등급 석탄 개질방법.Low grade coal reforming method characterized in that for supplying a foaming agent so that the supplied bubbles can be maintained for a certain time.
  4. 제1항에 있어서,The method of claim 1,
    상기 휘발분 제거단계에서, In the volatile removal step,
    고정탄소분과 마찰볼을 통형의 유성밀(planetary mill)에 함께 수용하고, 상기 유성밀을 회전시킴으로써 상기 마찰볼과 고정탄소분 사이의 마찰을 통해, 고정탄소분에 고착되어 있는 휘발분이 기화되어 제거되는 것을 특징으로 하는 저등급 석탄 개질방법.The fixed carbon powder and the friction ball are accommodated together in a cylindrical planetary mill, and by rotating the planetary mill, the volatile powder fixed to the fixed carbon powder is vaporized and removed through friction between the friction ball and the fixed carbon powder. Low grade coal reforming method.
  5. 제4항에 있어서,The method of claim 4, wherein
    상기 휘발분 제거단계에서 상기 고정탄소분은 마찰을 통해 미분화됨으로써 상기 고정탄소분에 고착되어 있던 휘발분이 외부로 노출되어 기화되며, 상기 미분화된 고정탄소분은 다시 응집(agglomeration)되는 것을 특징으로 하는 저등급 석탄 개질방법.In the volatile matter removal step, the fixed carbon powder is micronized through friction, so that the volatile powder fixed on the fixed carbon powder is exposed to the outside and vaporized, and the finely divided fixed carbon powder is agglomerated again. Way.
  6. 제1항에 있어서, The method of claim 1,
    상기 휘발분 제거단계 후의 고정탄소분의 자연발화를 억제하기 위하여, 상기 고정탄소분과 중유를 혼합하여 상기 고정탄소분을 중유로 코팅하는 코팅단계를 더 구비하는 것을 특징으로 하는 저등급 석탄 개질방법.In order to suppress spontaneous ignition of the fixed carbon powder after the volatile component removal step, the low-grade coal reforming method further comprising a coating step of coating the fixed carbon powder with heavy oil by mixing the fixed carbon powder and heavy oil.
  7. 제6항에 있어서,The method of claim 6,
    상기 중유와 혼합된 고정탄소분을 가열하면서 계속적으로 충격을 가하여 상기 고정탄소분에 잔존하는 휘발분과 수분을 제거하는 증발제거단계를 포함하여 이루어진 것을 특징으로 하는 저등급 석탄 개질방법.And continuously evaporating the fixed carbon powder mixed with the heavy oil while removing the volatile matter and water remaining in the fixed carbon powder.
  8. 제7항에 있어서,The method of claim 7, wherein
    상기 코팅단계 및 증발제거단계에서는 스팀으로 상기 고정탄소분을 가열하는 것을 특징으로 하는 저등급 석탄 개질방법. In the coating step and the evaporation removal step low-grade coal reforming method characterized in that for heating the fixed carbon powder with steam.
  9. 고정탄소분과 회분과 휘발분 및 수분을 포함하는 저등급 석탄과 물을 함께 수용하도록 수용부가 형성되어 있는 분쇄기 본체와, 상기 분쇄기 본체의 수용부에 수용되어 상기 저등급 석탄과의 충돌 및 마찰을 통해 상기 저등급 석탄을 분쇄하는 다수의 마찰볼과, 상기 분쇄기 본체에 회전가능하게 설치되어 상기 석탄과 마찰볼이 상호 출돌 및 마찰되도록 교반해주는 교반기 및 상기 수용부 상측에 설치되며 일정한 크기 이하의 입자만 통과할 수 있는 투과공이 다수 형성되어 있는 스크린을 구비하는 마모분쇄기; 및 A crusher main body having an accommodating portion formed therein for accommodating low-grade coal and water containing fixed carbon ash, ash, volatile matter, and water, and the collapsing and friction with the low grade coal contained in the accommodating portion of the A plurality of friction balls for crushing low grade coal, an agitator rotatably installed in the crusher main body and agitating the coal and friction balls to collide with each other and friction, and are installed on the upper side of the receiving part and pass only particles having a predetermined size or less. Abrasion crusher having a screen having a plurality of permeable holes formed therein; And
    강구(鋼球) 또는 강봉(鋼棒)과의 마찰을 통해 상기 마모분쇄기로부터 배출된 고정탄소분을 미분화시킴으로써 상기 고정탄소분에 고착되어 있는 휘발분을 제거하기 위한 밀(mill,磨碎機);을 포함하는 것을 특징으로 하는 저등급 석탄 개질장치.A mill for removing volatile matter adhered to the fixed carbon powder by micronizing the fixed carbon powder discharged from the wear mill through friction with a steel ball or steel rod; and Low grade coal reformer characterized in that.
  10. 제9항에 있어서,The method of claim 9,
    상기 밀로부터 배출된 상기 고정탄소분과 중유를 함께 수용하도록 수용부가 형성되어 있는 혼합기 본체 및 상기 혼합기 본체에 회전가능하게 설치되어 상기 고정탄소분과 중유를 혼합해주는 블레이드를 구비하는 혼합기; A mixer having a mixer body having an accommodating portion formed therein to accommodate the fixed carbon powder and heavy oil discharged from the mill, and a blade rotatably installed in the mixer body to mix the fixed carbon powder and heavy oil;
    상기 중유와 혼합된 고정탄소분을 수용하는 가압증발기 본체와, 상기 가압증발기 본체에 회전가능하게 결합되며 상기 저등급 석탄을 가압하는 가압체를 구비하는 가압증발기; 및 A pressurized evaporator having a pressurized evaporator body accommodating the fixed carbon powder mixed with the heavy oil, and a press body rotatably coupled to the pressurized evaporator body and pressurizing the low grade coal; And
    외부의 공급원으로부터 가열되어 제공된 가열유체와의 열교환을 통해 상기 가압증발기의 내부를 가열하도록, 상기 가압증발기를 둘러 싸고 배치된 제1유로부와, 상기 제1유로부와 연결되어 상기 혼합기를 둘러 싸서 배치되며 상기 혼합기를 가열하는 제2유로부를 포함하는 가열유로부;를 더 구비하는 것을 특징으로 하는 저등급 석탄 개질장치. A first flow passage part surrounding and arranged with the pressurized evaporator so as to heat the inside of the pressurization evaporator through heat exchange with a heating fluid provided heated from an external source, and connected to the first flow passage part to surround the mixer And a heating flow path portion disposed and including a second flow path portion for heating the mixer.
  11. 제9항에 있어서,The method of claim 9,
    상기 스크린의 투과공은 한 변의 길이가 50 ~ 200 마이크론으로 형성되는 것을 특징으로 하는 저등급 석탄 개질장치.The through hole of the screen is a low grade coal reformer, characterized in that the length of one side is formed 50 ~ 200 microns.
PCT/KR2009/006879 2009-08-07 2009-11-23 Method for reforming low rank coal, and apparatus thereof WO2011016602A1 (en)

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KR10-2009-0072681 2009-08-07
KR1020090072681A KR101047515B1 (en) 2009-08-07 2009-08-07 Low grade coal reforming method and low grade coal reformer
KR1020090072679A KR101089764B1 (en) 2009-08-07 2009-08-07 Method of CMPCoal Modification Process for converting low rank coal into high quality coal

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4146366A (en) * 1977-11-21 1979-03-27 The Keller Corporation Method of removing gangue materials from coal
JPS58127793A (en) * 1982-01-25 1983-07-29 Hitachi Zosen Corp Method for coating low-grade coal
JPS5920387A (en) * 1982-07-26 1984-02-02 Hitachi Ltd Preparation of improved coal
WO1987005891A1 (en) * 1986-04-04 1987-10-08 Simmons John J Utilization of low rank coal and peat

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4146366A (en) * 1977-11-21 1979-03-27 The Keller Corporation Method of removing gangue materials from coal
JPS58127793A (en) * 1982-01-25 1983-07-29 Hitachi Zosen Corp Method for coating low-grade coal
JPS5920387A (en) * 1982-07-26 1984-02-02 Hitachi Ltd Preparation of improved coal
WO1987005891A1 (en) * 1986-04-04 1987-10-08 Simmons John J Utilization of low rank coal and peat

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