WO2011010511A1 - Hammering tool - Google Patents

Hammering tool Download PDF

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Publication number
WO2011010511A1
WO2011010511A1 PCT/JP2010/059786 JP2010059786W WO2011010511A1 WO 2011010511 A1 WO2011010511 A1 WO 2011010511A1 JP 2010059786 W JP2010059786 W JP 2010059786W WO 2011010511 A1 WO2011010511 A1 WO 2011010511A1
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WO
WIPO (PCT)
Prior art keywords
driving tool
tool according
piston
compressed air
cylinder
Prior art date
Application number
PCT/JP2010/059786
Other languages
French (fr)
Japanese (ja)
Inventor
晃浩 伊藤
隆 松永
学 徳永
伸治 平林
次郎 小田
潤一 岩上
Original Assignee
株式会社マキタ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2009173704A external-priority patent/JP2012148346A/en
Priority claimed from JP2009173707A external-priority patent/JP2012148347A/en
Application filed by 株式会社マキタ filed Critical 株式会社マキタ
Priority to JP2011523587A priority Critical patent/JPWO2011010511A1/en
Publication of WO2011010511A1 publication Critical patent/WO2011010511A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25CHAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
    • B25C1/00Hand-held nailing tools; Nail feeding devices
    • B25C1/04Hand-held nailing tools; Nail feeding devices operated by fluid pressure, e.g. by air pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25CHAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
    • B25C1/00Hand-held nailing tools; Nail feeding devices
    • B25C1/008Safety devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25CHAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
    • B25C1/00Hand-held nailing tools; Nail feeding devices
    • B25C1/06Hand-held nailing tools; Nail feeding devices operated by electric power

Definitions

  • the present invention relates to an electro-pneumatic driving tool for driving a work such as a nail into a workpiece.
  • Patent Document 1 A conventional electro-pneumatic driving tool is described in, for example, Japanese Patent Publication No. 7-47270 (Patent Document 1).
  • the driving tool described in Patent Document 1 is equipped with an electric motor driven by electric power supplied from a battery and a compression device driven by the electric motor, and a cylinder for hitting compressed air generated by the compression device. And the stopper is driven by operating the driving mechanism with the supplied compressed air.
  • the electric-pneumatic driving tool equipped with the electric motor driven by the electric power supplied from the battery and the compression device driven by the electric motor, the power cord for supplying electric power from the external power source, And the air hose which supplies compressed air from an external air supply source becomes unnecessary, and the advantage that an operation
  • an object of the present invention is to provide a technique for restricting driving of a stopper by a driving mechanism when an unexpected situation occurs during driving of the stopper in the driving tool.
  • a preferable form of the driving tool according to the present invention includes a cylinder, a piston, a battery, a motor driven by electric power supplied from the battery, and a compression driven by the motor to generate compressed air by changing the volume of the compression chamber. It has an air generation means and a control member for controlling the driving and stopping of the motor.
  • the piston includes a sliding portion that is slidably accommodated in the cylinder, and a long driving portion that is provided on the sliding portion and drives a stopper. The piston is moved linearly by the compressed air generated by the compressed air generating means, and the stopper is driven by the driving portion of the piston.
  • the “driving tool” in the present invention typically corresponds to a nailing machine or a tucker, and the “stopper” is a straight bar having a pointed tip and is attached to the head. Widely includes those having or not having a shade and U-shaped staples.
  • the “control member” in the present invention is typically a trigger that is pulled by a finger to drive the motor and a contact that is retracted in a direction opposite to the pressing direction by pressing the workpiece.
  • operation members that can be operated by an operator such as an arm
  • the characteristic configuration is that the battery is applied to the stopper according to a predetermined operation state of the internal mechanism defined by the motor, the compressed air generating means, the piston, and the control member. It is set as the structure which has the energy transmission interruption
  • the “predetermined operation state” refers to a case where at least one of the internal mechanisms is in an operation state different from the steady operation state, that is, an operation state set as an unsteady operation state.
  • cutting off energy transmission broadly encompasses, for example, a mode in which the supply of electrical energy is cut off, a mode in which the transmission of mechanical kinetic energy is cut off, or a mode in which the supply of pneumatic energy is cut off.
  • the energy transmission shut-off mechanism operates to stop the The transmission of energy to is interrupted, and the driving operation of the stopper is disabled. Thereby, the driving operation of the stopper can be prevented.
  • the energy transmission cutoff mechanism is provided in at least one location of the energy transmission path from the battery to the fastener. This makes it possible to cut off energy transmission rationally.
  • the predetermined operation state is defined as an operation state in which at least one of the internal mechanisms deviates from the allowable range of the normal operation state.
  • it is set as the structure which has the detection apparatus which detects the said operation
  • the detection device is not preferable in performing an operation state in which at least one of the internal mechanisms deviates from an allowable range of a normal operation state, that is, an unsteady operation state (stopper driving operation).
  • stopper driving operation When it is detected that there is an abnormal state), the energy transmission shut-off mechanism is actuated, thereby preventing the stopper from being driven.
  • blocking mechanism is comprised by the operation control apparatus which makes the operation by the operator of the control member for controlling the drive and stop of a motor impossible.
  • the operation restricting device of the present invention can be configured, for example, as a lock mechanism for restricting the pulling operation of the trigger or as a lock mechanism for restricting the retracting operation of the contact arm. The tool driving operation can be prevented.
  • the operation restricting device according to the present invention restricts the operation of the control member by the operator under the unsteady operation state in which the internal mechanism deviates from the normal operation state, and as a result, interrupts energy transmission to the stopper. It is a structure and is defined as one form of an energy transmission interruption
  • the energy transmission cutoff mechanism is constituted by a power supply cutoff device that disables driving of the motor.
  • the power supply shut-off device can be configured by means for cutting off the power supplied from the battery to the motor, for example, thereby prohibiting the driving of the motor and preventing an unexpected driving operation of the stopper. .
  • the energy transmission cutoff mechanism is constituted by a compression operation restricting device that disables the operation of the compressed air generating means.
  • a compression operation restricting device for example, a clutch can be provided in a rotational power transmission path for transmitting the rotational output of the motor to the compressed air generating means, and energy transmission can be cut off by disengaging the clutch, or It is possible to adopt a configuration that interrupts energy transmission by mechanically locking the compressed air generating means. As a result, transmission of drive energy from the motor to the compressed air generating means can be cut off, and an unexpected driving operation of the stopper can be prevented.
  • the energy transmission cutoff mechanism is constituted by an air release device that releases the pressure of the compression chamber to the atmosphere.
  • the air release device can block the transmission of the pneumatic energy to the piston by releasing the pressure in the compression chamber to the atmosphere in accordance with a predetermined operation state of the internal mechanism, and can prevent the stopper from being driven.
  • the compression cylinder provided separately from the cylinder and the compressed air is driven into the compression cylinder by being driven by the motor and sliding in the compression cylinder.
  • a compression air supply passage for supplying compressed air in the compression cylinder into the cylinder, and an opening / closing device for opening and closing the compression air supply passage, and compression from the compression cylinder.
  • the piston is moved linearly by the compressed air supplied into the cylinder through the air supply path, and the stopper is driven by the driving portion of the piston.
  • blocking mechanism is comprised by the opening / closing operation control apparatus which makes operation
  • the opening / closing operation restricting device is configured to mechanically lock the opening / closing device, for example, at a position where the compressed air supply path is closed, thereby blocking transmission of pneumatic energy from the compression cylinder to the driving piston and stopping the operation.
  • the tool driving operation can be prevented.
  • the energy transmission cutoff mechanism is constituted by a piston operation restriction device that disables the operation of the piston.
  • the piston operation restricting device is configured to mechanically lock the piston, for example, in a direction in which the stopper is driven, thereby preventing the stopper from being driven.
  • blocking mechanism is comprised by the stopper retracting apparatus which retracts a stopper from a driving
  • the stopper retracting device is configured to push out or pull out a stopper waiting in the driving passage, for example, in a direction crossing the longitudinal direction of the stopper, thereby retracting the stopper from the driving passage and stopping the stopper.
  • the tool driving operation can be prevented.
  • the stopper retracting device according to the present invention avoids the driving operation of the stopper by the stopper operating member by retracting the stopper from the driving passage in an unsteady operation state in which the internal mechanism deviates from the normal operation state. As a result, it is a configuration that interrupts energy transmission to the stopper, and is defined as one form of the energy transmission blocking mechanism.
  • the predetermined operation state of the internal mechanism according to the present invention is set in various forms as follows.
  • One is determined by the operating state of a control member that controls driving and stopping of the motor. Typically, this corresponds to an operation state in which the control member is unexpectedly locked at the operation position operated by the operator and cannot return to the initial position.
  • the other is determined by the operating state of the compressed air generating means.
  • the power transmission mechanism that transmits the rotation output of the motor to the compressed air generating means stops in the middle of operation, or when the compressed air generating means is composed of a compression cylinder and a compression piston.
  • this corresponds to the case where the crank mechanism that linearly operates the compression piston stops during the compression operation. Still another is determined by the position of the piston. Typically, this is the case when the piston stops during operation. Still another is determined by the pressure value in the compression chamber. Typically, this is the case when the pressure value in the compression chamber rises abnormally.
  • the compressed air generating means is composed of a compression cylinder provided separately from the cylinder and a compression piston sliding in the compression cylinder, the cylinder And the operating state of the switchgear provided in the compressed air supply path connecting the compression cylinder. Typically, this corresponds to the case where the opening / closing device does not open at the timing when the opening / closing device should originally open.
  • Still another is determined by the temperature value of the internal mechanism. Typically, this is the case when the temperature value of the motor or battery becomes abnormally high. Still another is determined by the current value or voltage value of the internal mechanism. Typically, this is the case when the current value or voltage value supplied from the battery to the motor becomes abnormally high.
  • the driving tool is determined by the correlation state of a plurality of elements among the predetermined operation states defined in claims 11 to 16. According to the present invention, it is possible to avoid a sensitive operation of the energy transmission cutoff mechanism by configuring the energy transmission cutoff mechanism when a plurality of conditions are met.
  • the piston slides in the direction opposite to the driving direction of the stopper in the cylinder to generate compressed air in the internal space of the cylinder,
  • the piston is moved linearly by the compressed air generated in the internal space, and the stopper is driven by the driving portion of the piston.
  • the cylinder and the piston constituting the stopper driving mechanism are also used as the compressed air generating means, it is effective in reducing the overall driving tool.
  • a technique for regulating the driving of the stopper by the driving mechanism is provided.
  • FIG. 8 is a left side view of FIG. 7. It is explanatory drawing which shows the movement state to the back (compression side) of a cylindrical moving body, and a cylindrical moving body moves in order of (A) (B) (C) (D) (E). It is sectional drawing which shows the whole structure of the nail driver which concerns on the 3rd Embodiment of this invention, and shows an initial state. The compression middle state of the compression device driven by an electric motor is shown. The main valve is opened and a nail is driven by the driver. The striking piston return state due to negative pressure is shown.
  • the nailing machine 100 generally includes a main body 101 as a tool main body, a long handle 103 that is gripped by an operator, and a stopper that is driven into a workpiece. And a magazine 105 loaded with the nail n.
  • the handle portion 103 protrudes from the side surface portion on one end side (the upper side in the drawing) of the main body portion 101 in the long axis direction (the vertical direction in FIGS.
  • a rechargeable battery pack 110 serving as a power source for the drive motor 111 is attached to the protruding end portion of the handle portion 103.
  • 1 to 5 show a downward state of the nail driver 100, that is, a state in which the tip end portion (the lower end portion in the drawing) of the main body 101 is directed to the workpiece. Accordingly, the downward direction in FIGS. 1 to 5 is the nail n driving (launching) direction (major axis direction), which is the direction in which the driver 125 strikes the nail n.
  • the battery pack 110 corresponds to the “battery” in the present invention.
  • the main body 101 is mainly composed of a main body housing 107 in which a striking cylinder 121 of the nail driving mechanism 120 and a compression cylinder 131 of the compression device 130 are integrally formed, and a motor housing 109 in which a drive motor 111 is accommodated. Is done.
  • the motor housing 109 is disposed substantially parallel to the handle portion 103 at a front end side (lower end side) of the main body housing 107 at a predetermined interval, and one end side in the long axis direction is connected to the main body housing 107. The end side is connected to the protruding side end portion of the handle portion 103.
  • the drive motor 111 corresponds to the “motor” in the present invention.
  • a driver guide 141 that constitutes an injection port for the nail n is disposed at the tip of the impact cylinder 121 in the main body housing 107 (downward in FIGS. 1 to 5).
  • the magazine 105 is arranged on the foremost side of the main body 101 in a state of being close to the motor housing 109 and substantially parallel to the motor housing 109, the nail supply side tip is connected to the driver guide 141, and the other end is the motor housing. The other end of 109 is connected.
  • the magazine 105 is provided with a pusher plate for pushing the nail n in the supply direction (leftward in FIGS. 1 to 5), and the nail n is attached to the driver guide 141 by this pusher plate.
  • the driving passage 141a is configured to be supplied one by one from the direction intersecting the driving direction.
  • the front end side (lower side in the figure) of the main body 101 in the major axis direction is referred to as the front, and the opposite side is referred to as the rear.
  • the striking cylinder 121 of the nail driving mechanism 120 and the compression cylinder 131 of the compression device 130 are formed so that their major axis directions are parallel to each other.
  • a striking piston 123 for striking the nail n is accommodated in the striking cylinder 121 so as to be slidable in the long axis direction.
  • the striking cylinder 121 corresponds to a “cylinder” in the present invention.
  • the striking piston 123 includes a piston main body 124 that is slidably accommodated in the striking cylinder 121, and a long driver for striking the nail n, which is integrally provided in the piston main body 124.
  • the striking piston 123 corresponds to the “piston” in the present invention
  • the piston main body portion 124 corresponds to the “sliding portion” in the present invention
  • the driver 125 corresponds to the “driving portion” in the present invention.
  • a nail driving mechanism 120 is configured by the hitting cylinder 121 and the hitting piston 123.
  • a compression piston 133 is accommodated in the compression cylinder 131 of the compression device 130 so as to be slidable in the long axis direction, and the compression piston 133 is driven from the drive motor 111 via the crank mechanism 115.
  • the drive motor 111 is disposed in the motor housing 109 so that the rotation axis intersects the long axis direction of the compression cylinder 131.
  • the rotation output of the drive motor 111 is appropriately decelerated by the gear reduction mechanism 113 and converted into a linear motion by a crank mechanism 115 as a motion conversion mechanism to reciprocate the compression piston 133 linearly.
  • the volume of the compression chamber 131a which is the internal space of the compression cylinder 131, changes, and the compression piston 133 moves to the rear side that decreases the compression chamber 131a, so that the air in the compression chamber 131a is compressed.
  • a reciprocating type compression device mainly composed of the compression cylinder 131, the compression piston 133, and the crank mechanism 115 is used as the compression device 130.
  • the compression chamber 131a corresponds to the “compression chamber” in the present invention
  • the compression device 130 corresponds to the “compressed air generating means” in the present invention.
  • the crank mechanism 115 has a crank shaft 115a that is decelerated and rotated by the gear reduction mechanism 113, an eccentric pin 115b provided at a position that is eccentric from the rotation center of the crank shaft 115a, and one end that is rotatable relative to the eccentric pin 115b. The other end is connected to the compression piston 133 and is connected to the compression piston 133 so as to be relatively rotatable.
  • the connection rod 115c is housed inside the main body housing 107 in the front region of the compression cylinder 131.
  • the drive motor 111 includes a trigger 103a provided on the handle portion 103 so as to be rotatable about a support shaft 103c and a contact arm provided in a tip region of the main body 101 (in this embodiment, the driver guide 141 is a contact).
  • the driving and stopping are controlled by the arm function). That is, a trigger 103a that can be operated with fingers is put into the handle portion 103, and an on state in which the drive motor 111 is energized and driven when the trigger 103a is pulled and the pulling operation is released and the drive motor is released.
  • a trigger switch 103b for driving the motor that switches to an off state that stops 111 is installed.
  • a driver guide 141 that also serves as a contact arm (in the following description, the contact arm 141 is referred to only when the driver guide 141 functions as a contact arm) is attached to be movable in the major axis direction (striking direction) of the nail n. For the sake of convenience, it is biased so as to protrude toward the tip side by a spring (not shown).
  • the contact arm switch for driving the motor (not shown) is turned off for convenience, and the contact arm switch is turned on when the contact arm 141 is moved to the main body housing 107 side. It is said.
  • the drive motor 111 is energized when both the trigger switch 103b and the contact arm switch are switched on, and is stopped when one or both are switched off.
  • the trigger 103a, the trigger switch 103b, the contact arm 141, and the contact arm switch correspond to the “control member” in the present invention.
  • the main body housing 107 is provided with a communication path 135 that allows the compression chamber 131a of the compression cylinder 131 and the inside of the impact cylinder 121 to communicate with each other, and a main valve 137 that opens and closes the communication path 135.
  • the communication path 135 corresponds to the “compressed air supply path” in the present invention
  • the main valve 137 corresponds to the “opening / closing device” in the present invention.
  • the main valve 137 is provided on the cylinder head side of the compression cylinder 131 and is constituted by a normally closed type solenoid valve as an electrically driven valve that closes when no power is supplied.
  • the compression piston 133 is moved to the end position.
  • the communication path 135 is opened in the vicinity of the moved top dead center. Therefore, when the main valve 137 opens the communication path 135, the compressed air in the compression chamber 131a compressed by the compression piston 133 is supplied to the striking cylinder 121, and the striking piston 123 is moved by the supplied compressed air.
  • the nail n is hit by the driver 125, and the nail n is driven into the workpiece.
  • the hitting cylinder 121 is formed with an escape hole 127 with a check valve 127a for releasing the compressed air in the hitting cylinder 121 into the atmosphere at the end of the nail driving operation or just before the end of the nail driving operation.
  • the escape hole 127 passes through the inside of the striking cylinder 121 through the passage of the piston main body 124 of the striking piston 123. It is provided at a position where it can communicate with the atmosphere.
  • the configuration is such that the atmosphere communicates with the inside of the striking cylinder 121 at the same time as the nail driving by the driver 125 is completed, whereby the compressed air in the striking cylinder 121 is released into the atmosphere at the same time as the striking is completed.
  • the check valve 127 a is configured by a leaf spring arranged so as to close the escape hole 127 outside the impact cylinder 121, and air in the atmosphere flows into the impact cylinder 121 from the escape hole 127. (Backflow) is regulated.
  • the compression piston 133 When the compression piston 133 after the compression operation moves forward, the volume of the compression chamber 131a is increased, whereby the compression chamber 131a and the inside of the impact cylinder 121 become negative pressure, and the negative pressure causes the impact piston 123 to move. It is set as the structure moved to back (refer FIG. 4). Further, when the compression piston 133 is placed at the foremost end position (bottom dead center) as an initial position, the compression cylinder 133 passes through the piston main body 133a of the compression piston 133 so that the compression cylinder 133 passes through the atmosphere. An outside air supply port 139 that communicates with the compression chamber 131a is provided.
  • the main valve 137 is configured to close the communication passage 135 when the piston main body 133a of the compression piston 133 passes the outside air supply port 139 and is placed at the foremost end position (bottom dead center). .
  • the nail driving operation by the nail driver 100 according to the present embodiment is configured such that when the compression piston 133 reciprocates once, the driver 125 of the driving piston 123 performs one nail driving operation. Yes.
  • the main valve 137 is energized to open the communication path 135 near the top dead center of the compression operation when the compression piston 133 approaches the rear end position. For this reason, the compressed air in the compression chamber 131a is supplied into the striking cylinder 121 through the communication path 135, and the striking piston 123 is moved forward by the compressed air. Then, the driver 125 of the hammering piston 123 moved forward strikes the nail n waiting in the hammering passage 141a of the driver guide 141, and hammers it into the workpiece. This state is shown in FIG.
  • the compression piston 133 When the compression piston 133 returns to the position before the compression start (bottom dead center) as the initial position, the outside air supply port 139 is opened, and air in the atmosphere is supplied into the compression chamber 131a. Further, when the compression piston 133 returns to the position before the compression start, even if the trigger switch 103b and the contact arm switch are kept on, the power supply to the drive motor 111 is cut off and the drive motor 111 is stopped simultaneously. The power supply to the main valve 137 is cut off, and the main valve 137 closes the communication path 135. Thus, one cycle of the nailing operation is completed.
  • the rotation angle of the crankshaft 115a or the position of the eccentric pin 115b is appropriately detected by a position detection sensor.
  • a control device provided in the nail driver 100 so as to control at least the drive motor 111 based on the detection signal.
  • the electro-pneumatic nailer 100 drives the compression device 130 using the drive motor 111 that is driven by the battery pack 110 as a power source, and is generated by the compression device 130.
  • the striking piston 123 is moved linearly and the nail n is driven by the driver 125.
  • both a power cord for supplying external power to the nailing machine and an air hose for supplying compressed air from an external compressed air source to the nailing machine are unnecessary.
  • a nailing machine with high usability is provided.
  • the nailing machine 100 configured and acting as described above includes the trigger 103a, the drive motor 111, the compression device 130, the nail driving mechanism 120, and the like as functional members related to the nail driving operation. It is conceivable that at least one of the internal mechanisms of the nailing machine 100 becomes an operation state deviating from a range permitted as a normal operation state (hereinafter, this operation state is referred to as an unsteady operation state). As an example, for example, during the compression of the compression device 130, it is conceivable that the operator releases the pressing operation of the contact arm 141 against the workpiece or cancels the pulling operation of the trigger 103a. That is, the nailing operation may be stopped halfway.
  • the drive motor 111 stops in a state where the compressed air is stored in the compression chamber 131a. In this state, if the main valve 137 is carelessly opened for some reason, the compressed air in the compression chamber 131a is supplied to the striking cylinder 121, and an unexpected striking operation may be performed.
  • an air release valve 151 that can release the pressure of the compression chamber 131a of the compression device 130 to the atmosphere.
  • the atmosphere release valve 151 is opened to release the atmosphere.
  • the pressure in the compression chamber 131a is released to the atmosphere through the passage 153, thereby blocking energy transmission to the striking piston 123.
  • the atmosphere release valve 151 and the atmosphere release passage 153 correspond to the “energy transmission blocking mechanism” and the “atmosphere release device” in the present invention.
  • the “predetermined operation of the internal mechanism” when the operator cancels the pulling operation of the trigger 103a during the compression of the compression device 130 or when the pressing operation of the contact arm 141 against the workpiece is canceled, the “predetermined operation of the internal mechanism” according to the present invention. Corresponds to "state”.
  • an air release passage 153 for releasing the pressure in the compression chamber 131a to the atmosphere, and the atmosphere release passage 153 are opened and opened.
  • An air release valve 151 that closes is provided.
  • the atmosphere release valve 151 is configured by a normally open type solenoid valve as an electrically driven valve that opens the atmosphere release passage 153 when not energized, and is configured to close the atmosphere release passage 153 when energized.
  • the trigger switch 103b and the contact arm switch function as a detection member that detects whether the operation state of the trigger 103a or the contact arm 141 is in a steady operation state or an unsteady operation state.
  • the trigger switch 103b and the contact arm switch correspond to the “detection device” in the present invention.
  • This embodiment is configured as described above. Therefore, when the operator pushes the contact arm 141 against the workpiece and pulls the trigger 103a so as to perform the nailing operation, both the contact arm switch and the trigger switch 103b are turned on. For this reason, when the atmosphere release valve 151 is energized, the atmosphere release valve 151 is operated to the closed side, and the atmosphere release passage 153 is closed. At this time, as described above, since both the contact arm switch and the trigger switch 103b are turned on, the drive motor 111 is energized, so that a series of nailing operations are performed via the compression device 130 and the nail driving mechanism 120. Will be carried out.
  • the trigger switch 103b or the contact arm switch is turned off, and the drive motor 111 is stopped. Therefore, normally, the compressed air remains stored in the compression chamber 131a of the compressor 130.
  • the atmosphere release valve 151 is de-energized and the atmosphere release valve 151 is actuated to the open side (by the built-in spring). Then, the air opening passage 153 is opened. This state is shown in FIG.
  • the compressed air in the compression chamber 131a is released to the atmosphere, and energy transmission from the compression device 130 to the nail driving mechanism 120 is interrupted. Therefore, even when the main valve 137 is opened while the compression device 130 is stopped in the middle of compression, the nailing operation by the driver 125 is not performed. That is, according to the present embodiment, by operating the energy transmission blocking mechanism configured by the atmosphere release valve 151 and the atmosphere release passage 153, the nail n driving operation is disabled, and the nail n driving operation is unexpectedly performed. Can be prevented.
  • FIG. 6 shows a modification of the first embodiment.
  • an air release valve 151 is provided on the cylinder head side of the hammering cylinder 121 in the nail driving mechanism 120.
  • An air release passage 153 that connects the communication passage 135 and the atmosphere is set in the middle of the air flow direction of the communication passage 135 that connects the compression chamber 131a and the inside of the blow cylinder 121, and the air release passage 153 is opened to the atmosphere.
  • the valve 151 is opened and closed.
  • the air release valve 151 is configured as a normally open type solenoid valve. Further, when the atmosphere release valve 151 is operated to the opening side, the main valve 137 is also configured to be operated to the opening side. Note that configurations other than those described above are configured in the same manner as in the above-described embodiment.
  • the main valve 137 is opened.
  • the air release valve 151 is operated on the open side to open the air release passage 153. This state is shown in FIG.
  • the compression chamber 131a and the inside of the hammering cylinder 121 are both communicated with the atmosphere, the energy transfer between the compression device 130 and the nail driving mechanism 120 is cut off, and the driver 125 unexpectedly drives the nail n. Can be prevented.
  • the present embodiment is a modification of compressed air generating means that is generated to drive the striking piston 123, and the configuration other than this point is configured in the same manner as in the first embodiment described above.
  • the compressed air generating means and related matters will be mainly described, and the other components are denoted by the same reference numerals as those used in the first embodiment, and the description thereof is omitted or simplified.
  • the driving mechanism 120 is configured such that the striking piston 123 is moved to a nail via a cylindrical moving body 167 driven by the drive motor 111 (in this embodiment, for convenience.
  • the internal space of the striking cylinder 121 that is, the volume in the cylinder chamber 122 is reduced, and the air in the cylinder chamber 122 is compressed.
  • the striking cylinder 121 and the striking piston 123 that slides in the striking cylinder 121 also serve as compressed air generating means.
  • the cylinder chamber 122 of the striking cylinder 121 corresponds to the “compression chamber” in the present invention.
  • the cylindrical moving body 167 is driven by a crank mechanism 181 described later.
  • the movement of each component member in the direction opposite to the nail driving direction is referred to as “move backward”, and the movement in the opposite direction is referred to as “move forward”.
  • the striking piston 123 is provided integrally with the piston main body 124 slidably accommodated in the striking cylinder 121 and the axial center of the piston main body 124, and is a long length for striking a nail.
  • a cylindrical piston provided with a cylindrical driver 125 and a substantially cylindrical cylindrical portion 126 extending from the peripheral edge of the piston main body 124 to the distal end side in the long axis direction of the main body 101 (driver guide side). Is done.
  • the cylindrical moving body 167 constitutes an “intermediate body”.
  • the cylindrical moving body 167 is a substantially cylindrical member that is fitted to the outside of the striking cylinder 121 so as to be movable in the long axis direction, and passes through the outside of the cylindrical portion 126 of the striking piston 123. It extends to the long-axis direction front end side.
  • a piston receiving portion 168 having a radial plane that intersects the major axis direction is formed at the extending end portion (front end portion) of the cylindrical moving body 167, and the piston receiving portion 168 has an impact piston 123.
  • the end portion of the cylindrical portion 126 is in contact. For this reason, when the cylindrical moving body 167 is linearly moved to the rear side of the striking cylinder 121, the striking piston 123 moves together with the cylindrical moving body 167 to reduce the volume of the cylinder chamber 122. The air in the chamber 122 is compressed.
  • the striking piston 123 On the outside of the cylindrical portion 126 of the striking piston 123, one end abuts on the front end of the striking cylinder 121 and the other end abuts on a spring receiving portion 126a formed on the front end of the cylindrical portion 126.
  • a compression coil spring 165 is disposed. Accordingly, the striking piston 123 is constantly urged toward the front end side in the long axis direction of the main body 101 by the first compression coil spring 165, so that the cylindrical portion 126 contacts the piston receiving portion 168 of the cylindrical moving body 167. The contact state is stable. The rearward movement of the striking piston 123 is performed against the urging force of the first compression coil spring 165.
  • the cylindrical moving body 167 is always urged by the second compression coil spring 169 toward the distal end side in the long axis direction of the main body 101, and the wall surface in the direction in which the piston receiving portion 168 intersects the long axis direction of the main body housing 107. It is held at a position in contact with 107a. This position is set as the initial position of the cylindrical moving body 167. The rearward movement of the cylindrical moving body 167 is performed against the urging force of the second compression coil spring 169.
  • a stopper member 171 and a buffer material 172 that define the driving position of the striking piston 123 are disposed in the cylindrical portion 126 of the striking piston 123.
  • the stopper member 171 is connected to the striking cylinder 121 or the housing body 107. For this reason, when the impact piston 123 moves, the cylindrical portion 126 of the impact piston 123 interferes with a portion connecting the stopper member 171 and the impact cylinder 121 or the housing body 107.
  • a plurality of interference avoiding grooves 126b extending in a predetermined length in the major axis direction are formed in the circumferential direction.
  • the driver 125 of the striking piston 123 extends to the driver guide 141 side through a through hole 168a formed in the piston receiving portion 168 of the cylindrical moving body 167.
  • crank mechanism 181 that moves the cylindrical moving body 167 linearly will be described.
  • the crank mechanism 181 is rotated at a reduced speed by the gear reduction mechanism 183 (having a gear engaged with and engaged with the final gear of the gear reduction mechanism 183), and two crank plates 187 attached to the crank plate 187.
  • the eccentric pins 189 a and 189 b are configured to be accommodated in the main body housing 107.
  • the crank plate 187 is disposed so as to face the outer surface of the cylindrical moving body 167 and is supported by a bearing 185 so as to be rotatable about an axis in a direction intersecting with the major axis direction of the striking cylinder 121.
  • the two eccentric pins 189a and 189b are attached to two sides of the crank plate 187 facing the cylindrical moving body 167 at a predetermined angle in the circumferential direction on the same circumference that is a predetermined distance away from the center of rotation. And projecting parallel to each other toward the outer surface of the cylindrical moving body 167.
  • the protruding height of one eccentric pin 189a is higher than the protruding height of the other eccentric pin 189b.
  • one eccentric pin 189a is referred to as a “high eccentric pin”
  • the other eccentric pin 189b is referred to as a “low eccentric pin”.
  • Protrusions 191a and 191b are formed in the outer surface of the cylindrical moving body 167.
  • the protrusion height of one engagement protrusion 191a is higher than the protrusion height of the other engagement protrusion 191b.
  • one engagement protrusion 191a is referred to as “high engagement protrusion”
  • the other engagement protrusion 191b is referred to as “low engagement protrusion”.
  • the low eccentric pin 189b is configured to engage with the high engagement protrusion 191a but not to the low engagement protrusion 191b. Only the high eccentric pin 189a is engaged with the low engagement protrusion 191b.
  • the cylindrical moving body 167 is moved rearward by the backward moving components of the eccentric pins 189a and 189b accompanying the rotation of the crank plate 187.
  • the state of this movement is shown in FIG. 11, and the cylindrical moving body 167 moves in the order of (A) (B) (C) (D) (E).
  • 11 indicates the revolution trajectory of the eccentric pins 189a and 189b rotating around the rotation center of the crank plate 187, and the illustration of the crank plate 187 is omitted in FIG.
  • the crank plate 187 rotates, the low eccentric pin 189b first engages with the high engagement protrusion 191a and moves rearward, and the high eccentric pin 189a moves to the lowermost position until the low eccentric pin 189b moves rearward most. It engages with the mating protrusion 191b and moves backward. Therefore, when the high eccentric pin 189a moves most rearward, the cylindrical moving body 167 is moved from the frontmost end position to the rearmost end position.
  • an air release passage 153 is set on the cylinder head side of the impact cylinder 121, an air release valve 151 is provided in the air release passage 153, and the air release passage 153 is opened and closed by the air release valve 151. It is configured to be closed.
  • the air release valve 151 is configured as a normally open type solenoid valve, the trigger 103a is pulled and the trigger switch 103b is turned on, and the contact arm 141 is covered.
  • the contact arm switch is turned on by being pressed against the workpiece (when the drive motor 111 is energized), either the trigger switch 103b or the contact arm switch is turned off. Is configured to be in a non-energized state.
  • the trigger switch 103b and the contact arm switch function as a detection member that detects whether the operation state of the trigger 103a or the contact arm 141 is in a steady operation state or an unsteady operation state.
  • the trigger switch 103b and the contact arm switch correspond to the “detection device” in the present invention.
  • the nail driver 100 is configured as described above. Therefore, when nailing is performed, when the contact arm 141 is pressed against the workpiece and the trigger 103a is pulled, both the contact arm and the trigger switch 103b are turned on. For this reason, when the atmosphere release valve 151 is energized, the atmosphere release valve 151 is operated to the closed side, and the atmosphere release passage 153 is closed. At the same time, the drive motor 111 is energized, whereby the crank mechanism 181 is driven via the gear reduction mechanism 183, and the cylindrical moving body 167 is moved rearward. Accordingly, the striking piston 123 in which the end of the cylindrical portion 126 is in contact with the piston receiving portion 168 of the cylindrical moving body 167 is moved rearward. This state is shown in FIG.
  • the driver 125 of the hammering piston 123 moved forward can hit the nail waiting in the driving passage 141a of the driver guide 141 and can be driven into the workpiece.
  • the striking piston 123 and the cylindrical moving body 167 are stopped at a position (initial position) where the piston main body 124 of the striking piston 123 is in contact with the buffer material 172.
  • the low eccentric pin 189b is disengaged from the moving region of the engagement protrusions 191a and 191b.
  • the cylindrical moving body 167 is not hindered from moving forward. That is, as shown in FIG. 11, the engagement protrusions 191a and 191b of the cylindrical moving body 167 are eccentric pins 189a in the rotation region of the eccentric pins 189a and 189b that rotate (revolve) around the rotation axis of the crank plate 187. , 189b are arranged in a region moving rearward (the right half of FIG. 11). For this reason, the forward movement of the cylindrical moving body 167 and the striking piston 123 by the compressed air is located in a region where both the two eccentric pins 189a and 189b move forward (the left half in FIG. 11). Carried out in between.
  • the trigger switch 103b or the contact arm switch is turned off, and the drive motor 111 is stopped. Therefore, under normal circumstances, the compressed air remains stored in the cylinder chamber 122 of the striking cylinder 121.
  • the atmosphere release valve 151 is de-energized and the atmosphere release valve 151 is actuated to the open side (by the built-in spring). Then, the air opening passage 153 is opened. This state is shown in FIG.
  • the atmosphere release valve 151 is switched to the open side in conjunction with the operation release operation of the trigger 103a or the contact arm 141. For this reason, the compressed air in the cylinder chamber 122 is released to the atmosphere, and energy transmission from the compression mechanism to the nail driving mechanism 120 is interrupted. That is, according to the present embodiment, as in the first embodiment, the nail driving operation is disabled by operating the energy transmission blocking mechanism configured by the atmospheric release valve 151 and the atmospheric release passage 153, and the nail It is possible to prevent unexpected driving operation.
  • the handle portion 103 is provided with an atmosphere release valve switch 156 for manually operating the atmosphere release valve 151 to the open side. That is, for some reason, the striking piston 123 stops in the course of compressing the air in the cylinder chamber 122 or in the middle of the nail driving operation, and the energized state of the air release valve 151 is maintained in the stopped state. Troubles such as being in a standing state are conceivable. Therefore, in the present embodiment, an atmospheric release valve switch 156 for manual operation is provided, and when the above trouble occurs, the atmospheric release valve switch 156 is operated to cut off the energization to the atmospheric release valve 151 and the cylinder. The compressed air in the chamber 122 can be released to the atmosphere. According to such a configuration, the above-described trouble can be dealt with after the striking piston 123 does not operate unexpectedly by the compressed air.
  • the compression device 130 among the internal mechanisms of the nailing machine 100 constituted by the trigger 103a, the drive motor 111, the compression device 130, the nail driving mechanism 120, and the like as functional members related to the nail driving operation.
  • the compressor is placed in an unsteady operating state deviating from the allowable range as a normal operating state, that is, the compressor 130 is locked during operation.
  • the nailing machine 100 is configured not to include the atmosphere release valve 151 and the atmosphere release passage 153 described in the first embodiment, and the other configurations and operations thereof are described above. This is the same as the first embodiment.
  • an electrical circuit that connects the battery pack 110 and the drive motor 111 is connected to an energization cutoff switch that interrupts energization from the battery pack 110 to the drive motor 111 (for convenience, when the compressor 130 is locked during operation (unsteady operation state), the energization cut-off switch is operated to cut off the energization to the drive motor 111.
  • the energization cutoff switch corresponds to the “energy transmission cutoff mechanism” and the “power supply cutoff mechanism” in the present invention.
  • the unsteady operation state of the internal mechanism is determined by the operation state of the compression device 130.
  • a nail driving sensor (not shown for convenience) is provided to detect a stop in the middle of the operation of the compression device 130, and this sensor indicates that, for example, the compression piston 133, the crank mechanism 115 or the gear reduction mechanism 113 has been activated.
  • the detection signal is input to the control device (controller).
  • the control device When the detection signal input from the sensor to the control device is cut off before reaching a predetermined reference time (time required for performing one cycle of nailing operation), the control device It is determined that 130 has stopped in the middle of the operation, and an operation signal for interrupting energization is output to the energization cutoff switch.
  • the sensor corresponds to the “detection device” in the present invention.
  • This embodiment is configured as described above. Accordingly, the contact arm 141 is pressed against the workpiece and the trigger 103a is pulled so that the operator performs the nailing operation, and the drive motor 111 is energized to drive the compression device 130.
  • the compression device 130 is driven, a detection signal from the sensor is input to the control device, and when the detection signal continues until the reference time is reached, the control device determines that the compression device 130 is operating normally. However, it does not output a de-energization operation signal to the de-energization switch. For this reason, a series of nailing operations are performed via the compression device 130 and the nail driving mechanism 120.
  • the detection signal input from the sensor to the control device is cut off without reaching the reference time, so that an operation command for the energization cutoff switch is output from the control device. Then, the energization from the battery pack 110 to the drive motor 111 is interrupted. As a result, the drive motor 111 is not energized even if the pulling operation of the trigger 103a and the pressing operation against the workpiece of the contact arm 141 are continued to perform the nailing operation. Therefore, it is possible to prevent an excessive load from acting on the drive motor 111 or the gear reduction mechanism 113 and to protect the drive motor 111 or the gear reduction mechanism 113 from the overload.
  • the configuration for cutting off the energization to the drive motor 111 is the striking cylinder 121 and the striking piston sliding in the striking cylinder 121.
  • the compressed air generating means can be applied to the second embodiment.
  • the unsteady operation state of the internal mechanism is that the trigger 103a or the contact arm 141 as a control member that controls the driving and stopping of the driving motor 111 that can be operated by the operator. It is determined by the operating state. Specifically, when either the trigger 103a or the contact arm 141 is locked at the closing position where the switch is turned on and cannot return to the initial position, or when the trigger 103a or the contact arm 141 returns. Regardless, the trigger 103a or the contact arm 141 is set to be in an unsteady operation state when the on state of the switch operated by them remains maintained. And the detection apparatus which detects this is provided, and it is set as the structure which operates an energy transmission interruption
  • Modification 2 the unsteady operation state of the internal mechanism is determined by the pressure value in the compression chamber 131a. Specifically, the pressure in the compression chamber 131a is set to be in an unsteady state when the pressure in the compression chamber 131a abnormally increases and the increased pressure reaches or exceeds a predetermined set pressure. . And the detection apparatus which detects this is provided, and it is set as the structure which operates an energy transmission interruption
  • Modification 3 the unsteady operation state of the internal mechanism is determined by the operation state of the main valve 137. Specifically, the main valve 137 is set to be inoperative when the main valve 137 does not perform the opening operation at a timing at which the main valve 137 should originally perform the opening operation (a state where the compression piston 133 approaches the bottom dead center). And the detection apparatus which detects this is provided, and it is set as the structure which operates an energy transmission interruption
  • Modification 4 the unsteady operation state of the internal mechanism is determined by the temperature value of the internal mechanism. Specifically, when the temperature value of the compression device 130, drive motor 111, or battery pack 110 in the internal mechanism becomes abnormally high, the compression device 130, drive motor 111, or battery pack 110 is abnormal. Set to be in the correct state. And the detection apparatus which detects this is provided, and it is set as the structure which operates an energy transmission interruption
  • Modification 5 the unsteady operation state of the internal mechanism is determined by the current value or voltage value of the internal mechanism. Specifically, when the current value or voltage value supplied from the battery pack 110 to the drive motor 111 shows an abnormal value exceeding a predetermined set value, the battery pack 110 or the drive motor 111 Set to be in an abnormal state. And the detection apparatus which detects this is provided, and it is set as the structure which operates an energy transmission interruption
  • the energy transmission cutoff mechanism of the first modification is configured by an operation restriction device that disables the pulling operation of the trigger 103a or the backward movement when pressed against the workpiece of the contact arm 141.
  • the operation restricting device is configured by a mechanical lock mechanism that restricts the pulling operation of the trigger 103a or a mechanical lock mechanism that restricts the backward movement of the contact arm 141, and at least one of the internal mechanisms.
  • the energy transmission cutoff mechanism of Modification 3 is configured by a compression operation restricting device that disables the operation of the compression device.
  • the compression operation regulating device is provided in a rotational power transmission path for transmitting the rotational output of the drive motor 111 to the compression device 130, for example, in the gear reduction mechanism 113 or between the gear reduction mechanism 113 and the crank mechanism 115. It is composed of an electromagnetic clutch.
  • the detection device detects that at least one of the internal mechanisms is in an unsteady operation state
  • the clutch is switched to a side that interrupts transmission of rotational power, so that the drive motor 111 and the compression device 130 are switched. Configured to interrupt mechanical energy transfer therebetween. As a result, it is possible to prevent the nailing operation under the unsteady operation state of the internal mechanism.
  • the energy transmission cutoff mechanism of Modification 4 is configured by an opening / closing operation restriction device that disables the opening / closing operation of the main valve 137.
  • the opening / closing operation regulating device is configured by a lock mechanism that mechanically locks the main valve 137 at a position where the communication path 135 is closed. Then, when the detection device detects that at least one of the internal mechanisms is in an unsteady operation state, the lock mechanism is activated to lock the main valve 137 in the communication path closed position. It is configured to restrict the compressed air from being supplied into the striking cylinder 121 and to interrupt the transmission of pneumatic energy between the compression device 130 and the nail driving mechanism 120. As a result, it is possible to prevent the nailing operation under the unsteady operation state of the internal mechanism.
  • the energy transmission blocking mechanism of Modification 5 is configured by a piston operation restricting device that disables the operation of the striking piston 123.
  • the piston operation restricting device is configured by a mechanical lock mechanism that restricts the movement of the striking piston 123 in the nail driving direction.
  • the energy transmission blocking mechanism of Modification 6 is configured by a stopper retracting device that retracts the nail n from the driving passage 141a of the driver guide 141.
  • the stopper retracting device sets a retracting space for the nail n adjacent to the driving passage 141a, and intersects the nail n waiting in the driving passage 141a with the long axis direction of the driving passage 141a. It is comprised by the evacuation member which evacuates to the evacuation space by pushing in the direction to pull or pulling.
  • the retracting member When the detecting device detects that at least one of the internal mechanisms is in an unsteady operation state, the retracting member is operated to retract the nail n of the driving path 141a to the retracting space, and as a result, the driver The energy transmission from 125 to the nail n is cut off. As a result, it is possible to prevent the nailing operation under the unsteady operation state of the internal mechanism.
  • the energy transfer cutoff mechanism may be configured to cut off the energy transfer when one of the above-described unsteady operation states of the internal mechanism is detected, or a plurality of non-steady operation states may be configured. You may comprise so that energy transmission may be interrupted

Abstract

Provided is a technology wherein with regard to a hammering tool, restrictions are imposed, in the event of a contingency, on the operation of hammering a stop. More specifically, provided is a hammering tool (100) comprising a hammering piston (123) having a hammering unit (125) for hammering a stop; a hammering cylinder (121); a battery (110); a motor (111); a compressed air generation means (130) driven by the motor (111); and control members (103a, 141). The aforementioned hammering tool (100) also comprises an energy transfer interruption mechanism (151) that interrupts energy transfer to the stop, depending on specified operating conditions in an internal mechanism which are defined by the battery (110), the motor (111), the compressed air generation means (130), the piston (123), and the control members (103a, 141).

Description

打込み工具Driving tool
 本発明は、被加工材に釘等の止具の打込み作業を行う電気-空圧式打込み工具に関する。 The present invention relates to an electro-pneumatic driving tool for driving a work such as a nail into a workpiece.
 従来の電気-空圧式打込み工具は、例えば特公平7-47270号公報(特許文献1)に記載されている。特許文献1に記載の打込み工具は、バッテリから供給される電力で駆動する電動モータ及び当該電動モータにより駆動される圧縮装置を搭載しており、圧縮装置により生成された圧縮空気を打撃用のシリンダ内に供給し、この供給された圧縮空気によって打込み機構を作動させて止具を打込むように構成されている。
 上記のように、バッテリから供給される電力で駆動する電動モータと、当該電動モータで駆動される圧縮装置を搭載した電気-空圧式打込み工具によれば、外部電源から電力を供給する電源コード、及び外部の空気供給源から圧縮空気を供給するエアホースが不要となり、作業がし易いという長所を得ることができる。
A conventional electro-pneumatic driving tool is described in, for example, Japanese Patent Publication No. 7-47270 (Patent Document 1). The driving tool described in Patent Document 1 is equipped with an electric motor driven by electric power supplied from a battery and a compression device driven by the electric motor, and a cylinder for hitting compressed air generated by the compression device. And the stopper is driven by operating the driving mechanism with the supplied compressed air.
As described above, according to the electric-pneumatic driving tool equipped with the electric motor driven by the electric power supplied from the battery and the compression device driven by the electric motor, the power cord for supplying electric power from the external power source, And the air hose which supplies compressed air from an external air supply source becomes unnecessary, and the advantage that an operation | work is easy can be acquired.
 ところで、打込み工具による止具の打込み作業中において、止具の打込み動作に直接的あるいは間接的に関係する機構に不測の事態が生じた場合、打込み機構による当該止具の打込み動作を規制して作動の万全を図ることが望ましい。 By the way, if an unexpected situation occurs in the mechanism directly or indirectly related to the driving operation of the stopper during the driving operation of the stopper with the driving tool, the driving operation of the stopper by the driving mechanism is restricted. It is desirable to ensure complete operation.
特公平7-47270号公報 Japanese Patent Publication No. 7-47270
 本発明は、上記の事情に鑑み、打込み工具において、止具の打込み動作中に不測の事態が生じた場合に、打込み機構による止具の打込みを規制する技術を提供することをその目的とする。 In view of the above circumstances, an object of the present invention is to provide a technique for restricting driving of a stopper by a driving mechanism when an unexpected situation occurs during driving of the stopper in the driving tool. .
 本発明に係る打込み工具の好ましい形態は、シリンダと、ピストンと、バッテリと、バッテリから供給される電力で駆動されるモータと、モータによって駆動されて圧縮室の容積変化によって圧縮空気を生成する圧縮空気生成手段と、モータの駆動と停止を制御するための制御部材とを有する。ピストンは、シリンダに摺動自在に収容された摺動部及び当該摺動部に設けられるとともに止具を打込む長尺状の打込み部を備えている。そして、圧縮空気生成手段によって生成された圧縮空気によってピストンを直線状に移動させ、当該ピストンの打込み部により止具の打込み作業を遂行する構成とされる。なお、本発明における「打込み工具」は、典型的には、釘打機ないしタッカーがこれに該当し、「止具」としては、先端を尖らせた直線棒状のものであって、頭部に笠を有するもの、あるいは有しないもの、更にはU字状のステープル等を、広く包含する。なお、本発明における「制御部材」とは、典型的にはモータを通電駆動するべく、手指により引き操作されるトリガ、及び被加工材に対する押し付けによって当該押し付け方向と逆方向に後退動作されるコンタクトアーム等の作業者により操作可能とされた操作部材のほか、当該トリガ及びコンタクトアームによってオン位置とオフ位置間で動作されるモータ駆動用スイッチ等、モータの通電駆動に関連する部材を広く包含する。 A preferable form of the driving tool according to the present invention includes a cylinder, a piston, a battery, a motor driven by electric power supplied from the battery, and a compression driven by the motor to generate compressed air by changing the volume of the compression chamber. It has an air generation means and a control member for controlling the driving and stopping of the motor. The piston includes a sliding portion that is slidably accommodated in the cylinder, and a long driving portion that is provided on the sliding portion and drives a stopper. The piston is moved linearly by the compressed air generated by the compressed air generating means, and the stopper is driven by the driving portion of the piston. The “driving tool” in the present invention typically corresponds to a nailing machine or a tucker, and the “stopper” is a straight bar having a pointed tip and is attached to the head. Widely includes those having or not having a shade and U-shaped staples. The “control member” in the present invention is typically a trigger that is pulled by a finger to drive the motor and a contact that is retracted in a direction opposite to the pressing direction by pressing the workpiece. In addition to operation members that can be operated by an operator such as an arm, widely includes members related to energization driving of the motor, such as a motor drive switch operated between an on position and an off position by the trigger and contact arm. .
 本発明に係る打込み工具の好ましい形態によれば、特徴的構成として、バッテリ、モータ、圧縮空気生成手段、ピストン、及び制御部材で定義される内部機構の所定の動作状態に応じて止具へのエネルギ伝達を遮断するエネルギ伝達遮断を有する構成とされる。なお、本発明における「所定の動作状態」とは、内部機構の少なくとも一つが定常動作状態とは異なる動作状態、すなわち非定常動作状態として設定された動作状態になった場合をいい、典型的には、圧縮空気生成手段が圧縮動作途中で停止したような場合がこれに該当する。なお、本発明における「エネルギ伝達を遮断する」は、例えば電気エネルギの供給を断つ態様、又は機械的な運動エネルギの伝達を断つ態様、あるいは空気圧エネルギの供給を断つ態様等を、広く包含する。 According to the preferable form of the driving tool according to the present invention, the characteristic configuration is that the battery is applied to the stopper according to a predetermined operation state of the internal mechanism defined by the motor, the compressed air generating means, the piston, and the control member. It is set as the structure which has the energy transmission interruption | blocking which interrupts | blocks energy transmission. In the present invention, the “predetermined operation state” refers to a case where at least one of the internal mechanisms is in an operation state different from the steady operation state, that is, an operation state set as an unsteady operation state. Corresponds to the case where the compressed air generating means stops during the compression operation. In the present invention, “cutting off energy transmission” broadly encompasses, for example, a mode in which the supply of electrical energy is cut off, a mode in which the transmission of mechanical kinetic energy is cut off, or a mode in which the supply of pneumatic energy is cut off.
 本発明によれば、内部機構が所定の動作状態となったとき、例えば圧縮空気生成手段が何らかの原因で圧縮動作途中において停止したような場合には、エネルギ伝達遮断機構が作動することで止具へのエネルギ伝達を遮断し、止具の打込み動作を不能化する。これにより、止具の打込み動作を防止することができる。 According to the present invention, when the internal mechanism is in a predetermined operation state, for example, when the compressed air generating means stops in the middle of the compression operation for some reason, the energy transmission shut-off mechanism operates to stop the The transmission of energy to is interrupted, and the driving operation of the stopper is disabled. Thereby, the driving operation of the stopper can be prevented.
 本発明に係る打込み工具の更なる形態によれば、エネルギ伝達遮断機構は、バッテリから止具に至るエネルギ伝達経路の少なくとも一箇所に設けられる。これにより、合理的なエネルギ伝達の遮断が可能となる。 According to the further form of the driving tool according to the present invention, the energy transmission cutoff mechanism is provided in at least one location of the energy transmission path from the battery to the fastener. This makes it possible to cut off energy transmission rationally.
 本発明に係る打込み工具の更なる形態によれば、所定の動作状態は、内部機構の少なくとも1つが正常な動作状態の許容範囲から逸脱した動作状態として定められている。そして、当該逸脱した動作状態を検知してエネルギ伝達遮断機構を作動する検知装置を有する構成とされる。このような構成とすることで、検知装置が、内部機構の少なくとも1つが正常な動作状態の許容範囲から逸脱した動作状態、すなわち非定常動作状態(止具の打込み動作を遂行する上で好ましくない異常状態)にあることを検知したときに、エネルギ伝達遮断機構を作動し、これによって止具の打込み動作を防止することができる。 According to the further form of the driving tool according to the present invention, the predetermined operation state is defined as an operation state in which at least one of the internal mechanisms deviates from the allowable range of the normal operation state. And it is set as the structure which has the detection apparatus which detects the said operation | movement state which deviated and act | operates an energy transmission interruption | blocking mechanism. With such a configuration, the detection device is not preferable in performing an operation state in which at least one of the internal mechanisms deviates from an allowable range of a normal operation state, that is, an unsteady operation state (stopper driving operation). When it is detected that there is an abnormal state), the energy transmission shut-off mechanism is actuated, thereby preventing the stopper from being driven.
 本発明に係る打込み工具の更なる形態によれば、エネルギ伝達遮断機構は、モータの駆動と停止を制御するための制御部材の作業者による操作を不可とする操作規制装置によって構成されている。本発明の操作規制装置は、例えばトリガの引き操作を規制するロック機構として、あるいはコンタクトアームの後退動作を規制するロック機構として構成することが可能であり、これによりモータの駆動を禁止し、止具の打込み動作を防止することができる。
 本発明に係る操作規制装置は、内部機構が正常な動作状態から逸脱した非定常動作状態下での制御部材の作業者による操作を規制し、その結果として、止具へのエネルギ伝達を遮断する構成であり、エネルギ伝達遮断機構の一形態として定義される。
According to the further form of the driving tool which concerns on this invention, the energy transmission interruption | blocking mechanism is comprised by the operation control apparatus which makes the operation by the operator of the control member for controlling the drive and stop of a motor impossible. The operation restricting device of the present invention can be configured, for example, as a lock mechanism for restricting the pulling operation of the trigger or as a lock mechanism for restricting the retracting operation of the contact arm. The tool driving operation can be prevented.
The operation restricting device according to the present invention restricts the operation of the control member by the operator under the unsteady operation state in which the internal mechanism deviates from the normal operation state, and as a result, interrupts energy transmission to the stopper. It is a structure and is defined as one form of an energy transmission interruption | blocking mechanism.
 本発明に係る打込み工具の更なる形態によれば、エネルギ伝達遮断機構は、モータの駆動を不可とする電源供給遮断装置によって構成されている。電源供給遮断装置については、例えばバッテリからモータに供給される電力を断つ手段によって構成することが可能であり、これによりモータの駆動を禁止し、止具の不測の打込み動作を防止することができる。 According to a further aspect of the driving tool according to the present invention, the energy transmission cutoff mechanism is constituted by a power supply cutoff device that disables driving of the motor. The power supply shut-off device can be configured by means for cutting off the power supplied from the battery to the motor, for example, thereby prohibiting the driving of the motor and preventing an unexpected driving operation of the stopper. .
 本発明に係る打込み工具の更なる形態によれば、エネルギ伝達遮断機構は、圧縮空気生成手段の動作を不可とする圧縮動作規制装置によって構成されている。圧縮動作規制装置については、例えばモータの回転出力を圧縮空気生成手段に伝達する回転動力伝達経路にクラッチを設け、当該クラッチを切ることでエネルギ伝達を遮断する構成とすることが可能であり、あるいは圧縮空気生成手段を機械的にロックすることでもエネルギ伝達を遮断する構成とすることが可能である。これによりモータから圧縮空気生成手段への駆動エネルギの伝達を遮断し、止具の不測の打込み動作を防止することができる。 According to the further form of the driving tool according to the present invention, the energy transmission cutoff mechanism is constituted by a compression operation restricting device that disables the operation of the compressed air generating means. For the compression operation regulating device, for example, a clutch can be provided in a rotational power transmission path for transmitting the rotational output of the motor to the compressed air generating means, and energy transmission can be cut off by disengaging the clutch, or It is possible to adopt a configuration that interrupts energy transmission by mechanically locking the compressed air generating means. As a result, transmission of drive energy from the motor to the compressed air generating means can be cut off, and an unexpected driving operation of the stopper can be prevented.
 本発明に係る打込み工具の更なる形態によれば、エネルギ伝達遮断機構は、圧縮室の圧力を大気に開放する大気開放装置によって構成されている。大気開放装置は、内部機構の所定の動作状態に応じて圧縮室内の圧力を大気に開放することによってピストンに対する空気圧エネルギの伝達を遮断し、止具の打込み動作を防止することができる。 According to the further form of the driving tool according to the present invention, the energy transmission cutoff mechanism is constituted by an air release device that releases the pressure of the compression chamber to the atmosphere. The air release device can block the transmission of the pneumatic energy to the piston by releasing the pressure in the compression chamber to the atmosphere in accordance with a predetermined operation state of the internal mechanism, and can prevent the stopper from being driven.
 本発明に係る打込み工具の更なる形態によれば、シリンダとは別途に設けられた圧縮用シリンダと、モータによって駆動されて圧縮用シリンダ内を摺動することで当該圧縮用シリンダ内に圧縮空気を生成する圧縮用ピストンと、圧縮用シリンダ内の圧縮空気をシリンダ内に供給する圧縮空気供給経路と、圧縮空気供給経路を開放及び閉鎖する開閉装置と、を更に有し、圧縮用シリンダから圧縮空気供給経路を経てシリンダ内に供給された圧縮空気によってピストンを直線状に移動させ、当該ピストンの打込み部により止具の打込み作業を遂行する構成とされる。そして、エネルギ伝達遮断機構は、開閉装置の動作を不可とする開閉動作規制装置によって構成されている。開閉動作規制装置は、開閉装置を、例えば圧縮空気供給経路を閉鎖する位置に機械的にロックするように構成され、これによって打込み用ピストンに対する圧縮用シリンダからの空気圧エネルギの伝達を遮断し、止具の打込み動作を防止することができる。 According to the further form of the driving tool according to the present invention, the compression cylinder provided separately from the cylinder and the compressed air is driven into the compression cylinder by being driven by the motor and sliding in the compression cylinder. And a compression air supply passage for supplying compressed air in the compression cylinder into the cylinder, and an opening / closing device for opening and closing the compression air supply passage, and compression from the compression cylinder. The piston is moved linearly by the compressed air supplied into the cylinder through the air supply path, and the stopper is driven by the driving portion of the piston. And the energy transmission interruption | blocking mechanism is comprised by the opening / closing operation control apparatus which makes operation | movement of an opening / closing device impossible. The opening / closing operation restricting device is configured to mechanically lock the opening / closing device, for example, at a position where the compressed air supply path is closed, thereby blocking transmission of pneumatic energy from the compression cylinder to the driving piston and stopping the operation. The tool driving operation can be prevented.
 本発明に係る打込み工具の更なる形態によれば、エネルギ伝達遮断機構は、ピストンの動作を不可とするピストン動作規制装置によって構成されている。ピストン動作規制装置は、ピストンを、例えば止具の打込む方向への移動を機械的にロックするように構成され、これにより止具の打込み動作を防止することができる。 According to the further form of the driving tool according to the present invention, the energy transmission cutoff mechanism is constituted by a piston operation restriction device that disables the operation of the piston. The piston operation restricting device is configured to mechanically lock the piston, for example, in a direction in which the stopper is driven, thereby preventing the stopper from being driven.
 本発明に係る打込み工具の更なる形態によれば、エネルギ伝達遮断機構は、止具を打込み通路から退避させる止具退避装置によって構成されている。止具退避装置は、打込み通路に待機中の止具を、例えば当該止具の長軸方向と交差する方向へ押出す、あるいは引き出す構成とされ、これにより止具を打込み通路から退避させ、止具の打込み動作を防止することができる。
 本発明に係る止具退避装置は、内部機構が正常な動作状態から逸脱した非定常動作状態下において、止具を打込み通路から退避させることで、止具作動部材による止具の打込み動作を回避し、結果として当該止具へのエネルギ伝達を遮断する構成であり、エネルギ伝達遮断機構の一形態として定義される。
According to the further form of the driving tool which concerns on this invention, the energy transmission interruption | blocking mechanism is comprised by the stopper retracting apparatus which retracts a stopper from a driving | running | working channel | path. The stopper retracting device is configured to push out or pull out a stopper waiting in the driving passage, for example, in a direction crossing the longitudinal direction of the stopper, thereby retracting the stopper from the driving passage and stopping the stopper. The tool driving operation can be prevented.
The stopper retracting device according to the present invention avoids the driving operation of the stopper by the stopper operating member by retracting the stopper from the driving passage in an unsteady operation state in which the internal mechanism deviates from the normal operation state. As a result, it is a configuration that interrupts energy transmission to the stopper, and is defined as one form of the energy transmission blocking mechanism.
 また、本発明に係る内部機構の所定の動作状態、すなわち正常な動作状態としての許容範囲から逸脱した動作状態については、下記のような様々な形態として設定される。
 1つには、モータの駆動と停止を制御する制御部材の動作状態で定められる。典型的には、制御部材が作業者により操作された操作位置に不意にロックされて初期位置に復帰できなくなった動作状態がこれに該当する。
 他の1つには、圧縮空気生成手段の動作状態で定められる。典型的には、モータの回転出力を圧縮空気生成手段に伝達する動力伝達機構が動作途中で停止したような場合、あるいは圧縮空気生成手段が、圧縮用シリンダと圧縮用ピストンで構成されるレシプロタイプの場合であれば、圧縮用ピストンを直線動作させるクランク機構が圧縮動作途中で停止したような場合がこれに該当する。
 更に他の1つには、ピストンの位置で定められる。典型的には、ピストンが動作途中で停止したような場合がこれに該当する。
 更に他の1つには、圧縮室の圧力値で定められる。典型的には、圧縮室の圧力値が異常に上昇したような場合がこれに該当する。
 更に他の1つには、圧縮空気生成手段が、シリンダとは別途に設けられた圧縮用シリンダと、当該圧縮用シリンダ内を摺動する圧縮用ピストンとから構成される場合であれば、シリンダと圧縮用シリンダとをつなぐ圧縮空気供給経路に設けられる開閉装置の動作状態で定められる。典型的には、開閉装置が本来開放動作すべきタイミングで開放動作しなかった場合がこれに該当する。
 更に他の1つには、内部機構の温度値で定められる。典型的には、モータあるいはバッテリの温度値が異常に高くなったような場合がこれに該当する。
 更に他の1つには、内部機構の電流値又は電圧値で定められる。典型的には、バッテリからモータへと供給される電流値又は電圧値が異常に高くなった場合がこれに該当する。
In addition, the predetermined operation state of the internal mechanism according to the present invention, that is, the operation state deviating from the allowable range as the normal operation state, is set in various forms as follows.
One is determined by the operating state of a control member that controls driving and stopping of the motor. Typically, this corresponds to an operation state in which the control member is unexpectedly locked at the operation position operated by the operator and cannot return to the initial position.
The other is determined by the operating state of the compressed air generating means. Typically, when the power transmission mechanism that transmits the rotation output of the motor to the compressed air generating means stops in the middle of operation, or when the compressed air generating means is composed of a compression cylinder and a compression piston. In this case, this corresponds to the case where the crank mechanism that linearly operates the compression piston stops during the compression operation.
Still another is determined by the position of the piston. Typically, this is the case when the piston stops during operation.
Still another is determined by the pressure value in the compression chamber. Typically, this is the case when the pressure value in the compression chamber rises abnormally.
In another case, if the compressed air generating means is composed of a compression cylinder provided separately from the cylinder and a compression piston sliding in the compression cylinder, the cylinder And the operating state of the switchgear provided in the compressed air supply path connecting the compression cylinder. Typically, this corresponds to the case where the opening / closing device does not open at the timing when the opening / closing device should originally open.
Still another is determined by the temperature value of the internal mechanism. Typically, this is the case when the temperature value of the motor or battery becomes abnormally high.
Still another is determined by the current value or voltage value of the internal mechanism. Typically, this is the case when the current value or voltage value supplied from the battery to the motor becomes abnormally high.
 本発明に係る打込み工具の更なる形態によれば、請求項11~16において定められる所定の動作状態のうちの複数要素の相関状態によって定められる。本発明によれば、複数の条件が揃った場合に、エネルギ伝達遮断機構を作動する構成とすることで、当該エネルギ伝達遮断機構の過敏な動作を回避できる。 According to a further mode of the driving tool according to the present invention, the driving tool is determined by the correlation state of a plurality of elements among the predetermined operation states defined in claims 11 to 16. According to the present invention, it is possible to avoid a sensitive operation of the energy transmission cutoff mechanism by configuring the energy transmission cutoff mechanism when a plurality of conditions are met.
 本発明に係る打込み工具の更なる形態によれば、ピストンがシリンダ内を止具の打込み方向とは反対の方向へ摺動することで当該シリンダの内部空間に圧縮空気を生成する構成とされ、当該内部空間に生成された圧縮空気によってピストンを直線状に移動させ、当該ピストンの打込み部により前記止具の打込み作業を遂行する構成とされる。
 本発明によれば、止具の打込み機構を構成するシリンダ及びピストンが圧縮空気生成手段を兼用する構成のため、打込み工具全体のコンパクト化を図る上で有効となる。
According to a further form of the driving tool according to the present invention, the piston slides in the direction opposite to the driving direction of the stopper in the cylinder to generate compressed air in the internal space of the cylinder, The piston is moved linearly by the compressed air generated in the internal space, and the stopper is driven by the driving portion of the piston.
According to the present invention, since the cylinder and the piston constituting the stopper driving mechanism are also used as the compressed air generating means, it is effective in reducing the overall driving tool.
 本発明によれば、打込み工具において、止具の打込み動作中に不測の事態が生じた場合に、打込み機構による止具の打込みを規制する技術が提供されることとなった。 According to the present invention, in the driving tool, when an unexpected situation occurs during the driving operation of the stopper, a technique for regulating the driving of the stopper by the driving mechanism is provided.
本発明の第1の実施形態に係る釘打機の全体構成を示す断面図であり、初期状態を示す。It is sectional drawing which shows the whole structure of the nail driver which concerns on the 1st Embodiment of this invention, and shows an initial state. 電動モータにより駆動される圧縮装置の圧縮途中状態を示す。The compression middle state of the compression device driven by an electric motor is shown. メインバルブが開放され、ドライバにより釘が打込まれた状態を示す。The main valve is opened and a nail is driven by the driver. 負圧による打撃用ピストン戻し状態を示す。The striking piston return state due to negative pressure is shown. 圧縮用ピストンが圧縮途中で停止し、大気開放バルブが作動した状態を示す。The compression piston stops in the middle of compression, and the air release valve is activated. 第1の実施形態の変形例を示す図であり、圧縮用ピストンが圧縮途中で停止し、大気開放バルブ及びメインバルブが作動した状態を示す。It is a figure which shows the modification of 1st Embodiment, and the piston for compression stops in the middle of compression, and shows the state which the air release valve and the main valve act | operated. 本発明の第2の実施形態に釘打機の全体構成を示す断面図であり、初期状態を示す。It is sectional drawing which shows the whole structure of a nail driver in the 2nd Embodiment of this invention, and shows an initial state. 同じく釘打機の全体構成を示す断面図であり、釘打ち動作時を示す。It is sectional drawing which similarly shows the whole structure of a nailing machine, and shows the time of a nailing operation | movement. 打撃用ピストンが打撃用シリンダ内の空気の圧縮途中で停止し、大気開放バルブが作動した状態を示す。This shows a state in which the striking piston stops in the middle of compression of the air in the striking cylinder and the air release valve is activated. 図7の左側面図である。FIG. 8 is a left side view of FIG. 7. 筒状移動体の後方(圧縮側)への移動状態を示す説明図であり、(A)(B)(C)(D)(E)の順に筒状移動体が移動する。It is explanatory drawing which shows the movement state to the back (compression side) of a cylindrical moving body, and a cylindrical moving body moves in order of (A) (B) (C) (D) (E). 本発明の第3の実施形態に係る釘打機の全体構成を示す断面図であり、初期状態を示す。It is sectional drawing which shows the whole structure of the nail driver which concerns on the 3rd Embodiment of this invention, and shows an initial state. 電動モータにより駆動される圧縮装置の圧縮途中状態を示す。The compression middle state of the compression device driven by an electric motor is shown. メインバルブが開放され、ドライバにより釘が打込まれた状態を示す。The main valve is opened and a nail is driven by the driver. 負圧による打撃用ピストン戻し状態を示す。The striking piston return state due to negative pressure is shown.
(本発明の第1の実施形態)
 以下、本発明の第1の実施形態につき、図1~図5を参照しつつ詳細に説明する。本実施の形態は、電気-空気式打込み工具の一例として電気-空気式釘打機を用いて説明する。図1に示すように、釘打機100は、概括的に見て、工具本体としての本体部101と、作業者が握る長尺状のハンドル部103と、被加工材に打ち込まれる止具としての釘nが装填されるマガジン105とを主体として構成される。ハンドル部103は、本体部101の長軸方向(図1~図5の上下方向)の一端側(図示上側)の側面部から当該長軸方向と交差する側方(図示右側)に向って突き出る状態で一体状に設けられている。ハンドル部103の突出側端部には、駆動モータ111の電源となる充電式のバッテリパック110が装着されている。なお、図1~図5には釘打機100の下向き状態、すなわち本体部101の先端部(図示下端部)が被加工材に向けられた状態が示される。このため、図1~図5において下向き方向が釘nの打込み(発射)方向(長軸方向)であり、ドライバ125による釘nの打撃方向となる。バッテリパック110は、本発明における「バッテリ」に対応する。
(First embodiment of the present invention)
Hereinafter, a first embodiment of the present invention will be described in detail with reference to FIGS. This embodiment will be described using an electro-pneumatic nailing machine as an example of an electro-pneumatic driving tool. As shown in FIG. 1, the nailing machine 100 generally includes a main body 101 as a tool main body, a long handle 103 that is gripped by an operator, and a stopper that is driven into a workpiece. And a magazine 105 loaded with the nail n. The handle portion 103 protrudes from the side surface portion on one end side (the upper side in the drawing) of the main body portion 101 in the long axis direction (the vertical direction in FIGS. 1 to 5) toward the side (the right side in the drawing) intersecting the long axis direction. It is provided integrally in a state. A rechargeable battery pack 110 serving as a power source for the drive motor 111 is attached to the protruding end portion of the handle portion 103. 1 to 5 show a downward state of the nail driver 100, that is, a state in which the tip end portion (the lower end portion in the drawing) of the main body 101 is directed to the workpiece. Accordingly, the downward direction in FIGS. 1 to 5 is the nail n driving (launching) direction (major axis direction), which is the direction in which the driver 125 strikes the nail n. The battery pack 110 corresponds to the “battery” in the present invention.
 本体部101は、釘打込み機構120の打撃用シリンダ121及び圧縮装置130の圧縮用シリンダ131が一体状に形成された本体ハウジング107と、駆動モータ111が収容されたモータハウジング109とを主体として構成される。モータハウジング109は、本体ハウジング107の先端側(下端側)において、ハンドル部103に対し所定の間隔を置いて概ね並行に配置されるとともに、長軸方向の一端側が本体ハウジング107に連接され、他端側がハンドル部103の突出側端部に連接されている。駆動モータ111は、本発明における「モータ」に対応する。 The main body 101 is mainly composed of a main body housing 107 in which a striking cylinder 121 of the nail driving mechanism 120 and a compression cylinder 131 of the compression device 130 are integrally formed, and a motor housing 109 in which a drive motor 111 is accommodated. Is done. The motor housing 109 is disposed substantially parallel to the handle portion 103 at a front end side (lower end side) of the main body housing 107 at a predetermined interval, and one end side in the long axis direction is connected to the main body housing 107. The end side is connected to the protruding side end portion of the handle portion 103. The drive motor 111 corresponds to the “motor” in the present invention.
 本体ハウジング107における打撃用シリンダ121の先端部(図1~図5において下方)には、釘nの射出口を構成するドライバガイド141が配置されている。マガジン105は、本体部101の最先端側において、モータハウジング109に近接した状態で当該モータハウジング109と概ね並行に配置され、釘供給側先端部がドライバガイド141に連結され、他端側がモータハウジング109の他端部に連接されている。なお、マガジン105には、便宜上図示を省略するが、釘nを供給方向(図1~図5において左方)に押すためのプッシャプレートが備えられ、このプッシャプレートによって釘nがドライバガイド141の打込み通路141aに打込み方向と交差する方向から1本ずつ供給されるよう構成されている。なお、説明の便宜上、本体部101の長軸方向の先端側(図示下側)を前、その反対側を後という。 A driver guide 141 that constitutes an injection port for the nail n is disposed at the tip of the impact cylinder 121 in the main body housing 107 (downward in FIGS. 1 to 5). The magazine 105 is arranged on the foremost side of the main body 101 in a state of being close to the motor housing 109 and substantially parallel to the motor housing 109, the nail supply side tip is connected to the driver guide 141, and the other end is the motor housing. The other end of 109 is connected. Although not shown for convenience, the magazine 105 is provided with a pusher plate for pushing the nail n in the supply direction (leftward in FIGS. 1 to 5), and the nail n is attached to the driver guide 141 by this pusher plate. The driving passage 141a is configured to be supplied one by one from the direction intersecting the driving direction. For convenience of explanation, the front end side (lower side in the figure) of the main body 101 in the major axis direction is referred to as the front, and the opposite side is referred to as the rear.
 釘打込み機構120の打撃用シリンダ121と、圧縮装置130の圧縮用シリンダ131とは、それらの長軸方向が互いに平行となるように形成されている。打撃用シリンダ121内には、釘nを打撃動作する打撃用ピストン123が長軸方向に摺動自在に収容されている。打撃用シリンダ121は、本発明における「シリンダ」に対応する。打撃用ピストン123は、打撃用シリンダ121内に摺動自在に収容されたピストン本体部124と、当該ピストン本体部124に一体状に設けられ、釘nを打撃動作するための長尺状のドライバ125とからなり、打撃用シリンダ121の長軸方向に直線状に移動し、ドライバ125がドライバガイド141の打込み通路141a内を前方に移動して釘nを打込む作動部材として機能する。打撃用ピストン123は、本発明における「ピストン」に対応し、ピストン本体部124は、本発明における「摺動部」に対応し、ドライバ125は、本発明における「打込み部」に対応する。打撃用シリンダ121及び打撃用ピストン123によって釘打込み機構120が構成される。 The striking cylinder 121 of the nail driving mechanism 120 and the compression cylinder 131 of the compression device 130 are formed so that their major axis directions are parallel to each other. A striking piston 123 for striking the nail n is accommodated in the striking cylinder 121 so as to be slidable in the long axis direction. The striking cylinder 121 corresponds to a “cylinder” in the present invention. The striking piston 123 includes a piston main body 124 that is slidably accommodated in the striking cylinder 121, and a long driver for striking the nail n, which is integrally provided in the piston main body 124. 125, which moves linearly in the long axis direction of the hitting cylinder 121, and functions as an operating member that the driver 125 moves forward in the driving passage 141a of the driver guide 141 and drives the nail n. The striking piston 123 corresponds to the “piston” in the present invention, the piston main body portion 124 corresponds to the “sliding portion” in the present invention, and the driver 125 corresponds to the “driving portion” in the present invention. A nail driving mechanism 120 is configured by the hitting cylinder 121 and the hitting piston 123.
 圧縮装置130の圧縮用シリンダ131内には、圧縮用ピストン133が長軸方向に摺動自在に収容され、当該圧縮用ピストン133は、駆動モータ111からクランク機構115を介して駆動される。駆動モータ111は回転軸線が圧縮用シリンダ131の長軸方向と交差するようにモータハウジング109内に配置されている。そして、駆動モータ111の回転出力は、歯車減速機構113によって適宜減速されるとともに、運動変換機構としてのクランク機構115によって直線運動に変換されて圧縮用ピストン133を直線状に往復運動させる。これにより圧縮用シリンダ131の内部空間である圧縮室131aの容積が変化し、圧縮用ピストン133が圧縮室131aを減少する後方側へと移動することで圧縮室131aの空気が圧縮される。すなわち、本実施の形態では、圧縮装置130として、圧縮用シリンダ131、圧縮用ピストン133及びクランク機構115を主体として構成されるレシプロ式の圧縮装置が用いられている。圧縮室131aは、本発明における「圧縮室」に対応し、圧縮装置130は、本発明における「圧縮空気生成手段」に対応する。 A compression piston 133 is accommodated in the compression cylinder 131 of the compression device 130 so as to be slidable in the long axis direction, and the compression piston 133 is driven from the drive motor 111 via the crank mechanism 115. The drive motor 111 is disposed in the motor housing 109 so that the rotation axis intersects the long axis direction of the compression cylinder 131. The rotation output of the drive motor 111 is appropriately decelerated by the gear reduction mechanism 113 and converted into a linear motion by a crank mechanism 115 as a motion conversion mechanism to reciprocate the compression piston 133 linearly. As a result, the volume of the compression chamber 131a, which is the internal space of the compression cylinder 131, changes, and the compression piston 133 moves to the rear side that decreases the compression chamber 131a, so that the air in the compression chamber 131a is compressed. That is, in the present embodiment, a reciprocating type compression device mainly composed of the compression cylinder 131, the compression piston 133, and the crank mechanism 115 is used as the compression device 130. The compression chamber 131a corresponds to the “compression chamber” in the present invention, and the compression device 130 corresponds to the “compressed air generating means” in the present invention.
 なお、クランク機構115は、歯車減速機構113によって減速回転されるクランク軸115aと、クランク軸115aの回転中心から偏心した位置に設けられた偏心ピン115bと、偏心ピン115bに一端が相対回動自在に連接され、他端が圧縮用ピストン133に相対回動自在に連接された連接ロッド115cとによって構成されており、圧縮用シリンダ131の前方領域において、本体ハウジング107の内部に収容されている。 The crank mechanism 115 has a crank shaft 115a that is decelerated and rotated by the gear reduction mechanism 113, an eccentric pin 115b provided at a position that is eccentric from the rotation center of the crank shaft 115a, and one end that is rotatable relative to the eccentric pin 115b. The other end is connected to the compression piston 133 and is connected to the compression piston 133 so as to be relatively rotatable. The connection rod 115c is housed inside the main body housing 107 in the front region of the compression cylinder 131.
 なお、駆動モータ111は、ハンドル部103に支軸103cを支点にして回動自在に設けたトリガ103a及び本体部101の先端領域に設けられるコンタクトアーム(本実施の形態では、ドライバガイド141がコンタクトアームの機能を兼ね備える構成とされる)によって駆動と停止が制御される構成とされる。すなわち、ハンドル部103には、手指により操作可能なトリガ103aと、当該トリガ103aが引き操作されることで駆動モータ111を通電駆動するオン状態に投入され、引き操作が解除されることで駆動モータ111を停止するオフ状態に切替わるモータ駆動用のトリガスイッチ103bが設置されている。 The drive motor 111 includes a trigger 103a provided on the handle portion 103 so as to be rotatable about a support shaft 103c and a contact arm provided in a tip region of the main body 101 (in this embodiment, the driver guide 141 is a contact). The driving and stopping are controlled by the arm function). That is, a trigger 103a that can be operated with fingers is put into the handle portion 103, and an on state in which the drive motor 111 is energized and driven when the trigger 103a is pulled and the pulling operation is released and the drive motor is released. A trigger switch 103b for driving the motor that switches to an off state that stops 111 is installed.
 他方、コンタクトアームを兼ねるドライバガイド141(以下の説明では、ドライバガイド141がコンタクトアームとして機能する場合に限り、コンタクトアーム141という)は、釘nの長軸方向(打撃方向)に移動可能に取り付けられ、便宜上図示を省略するバネにより先端側に突出するように付勢されている。コンタクトアーム141が突出位置にあるときは、便宜上図示を省略するモータ駆動用のコンタクトアームスイッチがオフ状態とされ、コンタクトアーム141が本体ハウジング107側に移動されたときに、コンタクトアームスイッチがオン状態とされる。そして、駆動モータ111は、トリガスイッチ103bとコンタクトアームスイッチが共にオン状態に切替えられたときに通電駆動され、いずれか一方、又は双方がオフ状態に切替えられたとき停止される。トリガ103a、トリガスイッチ103b、コンタクトアーム141、コンタクトアームスイッチが、本発明における「制御部材」に対応する。 On the other hand, a driver guide 141 that also serves as a contact arm (in the following description, the contact arm 141 is referred to only when the driver guide 141 functions as a contact arm) is attached to be movable in the major axis direction (striking direction) of the nail n. For the sake of convenience, it is biased so as to protrude toward the tip side by a spring (not shown). When the contact arm 141 is in the protruding position, the contact arm switch for driving the motor (not shown) is turned off for convenience, and the contact arm switch is turned on when the contact arm 141 is moved to the main body housing 107 side. It is said. The drive motor 111 is energized when both the trigger switch 103b and the contact arm switch are switched on, and is stopped when one or both are switched off. The trigger 103a, the trigger switch 103b, the contact arm 141, and the contact arm switch correspond to the “control member” in the present invention.
 本体ハウジング107には、圧縮用シリンダ131の圧縮室131aと打撃用シリンダ121の内部とを連通する連通路135と、当該連通路135を開放及び閉鎖するメインバルブ137が設けられている。連通路135は、本発明における「圧縮空気供給経路」に対応し、メインバルブ137は、本発明における「開閉装置」に対応する。釘打機100は、図1に示すように、打撃用ピストン123が最後端位置(図示上端位置)へと移動され、かつ圧縮用ピストン133が最前端位置(下死点)へと移動された状態が初期位置として定められている。メインバルブ137は、圧縮用シリンダ131のシリンダヘッド側に設けられるとともに、非通電時に閉じる電気的駆動弁としてのノーマルクローズタイプのソレノイドバルブによって構成されており、圧縮用ピストン133が最後端位置へと移動された上死点付近において連通路135を開放する構成とされる。従って、メインバルブ137が連通路135を開放すると、圧縮用ピストン133で圧縮された圧縮室131a内の圧縮空気が打撃用シリンダ121へと供給され、この供給された圧縮空気によって打撃用ピストン123が前方へと移動され、ドライバ125によって釘nを打撃し、被加工材に釘nを打込む。 The main body housing 107 is provided with a communication path 135 that allows the compression chamber 131a of the compression cylinder 131 and the inside of the impact cylinder 121 to communicate with each other, and a main valve 137 that opens and closes the communication path 135. The communication path 135 corresponds to the “compressed air supply path” in the present invention, and the main valve 137 corresponds to the “opening / closing device” in the present invention. As shown in FIG. 1, in the nail driver 100, the striking piston 123 is moved to the rearmost position (the upper end position in the figure), and the compression piston 133 is moved to the frontmost end position (the bottom dead center). The state is defined as the initial position. The main valve 137 is provided on the cylinder head side of the compression cylinder 131 and is constituted by a normally closed type solenoid valve as an electrically driven valve that closes when no power is supplied. The compression piston 133 is moved to the end position. The communication path 135 is opened in the vicinity of the moved top dead center. Therefore, when the main valve 137 opens the communication path 135, the compressed air in the compression chamber 131a compressed by the compression piston 133 is supplied to the striking cylinder 121, and the striking piston 123 is moved by the supplied compressed air. The nail n is hit by the driver 125, and the nail n is driven into the workpiece.
 打撃用シリンダ121には、釘打ち作業終了時、あるいは終了直前において、打撃用シリンダ121内の圧縮空気を大気中に逃がす逆止弁127a付きの逃し孔127が形成されている。当該逃し孔127は、打撃用ピストン123が最前端位置へと移動(図3に示す位置参照)されたときに、当該打撃用ピストン123のピストン本体部124が通過して打撃用シリンダ121内部を大気に連通させる位置に設けられる。すなわち、ドライバ125による釘打ちが終了すると同時に大気と打撃用シリンダ121の内部とを連通する構成とされ、これによって打撃終了と同時に打撃用シリンダ121内の圧縮空気は、大気中に放出される。なお、逆止弁127aは、打撃用シリンダ121の外側において、逃し孔127を塞ぐように配置された板バネによって構成されており、大気中の空気が逃し孔127から打撃用シリンダ121内に流入(逆流)することを規制する。 The hitting cylinder 121 is formed with an escape hole 127 with a check valve 127a for releasing the compressed air in the hitting cylinder 121 into the atmosphere at the end of the nail driving operation or just before the end of the nail driving operation. When the striking piston 123 is moved to the foremost position (see the position shown in FIG. 3), the escape hole 127 passes through the inside of the striking cylinder 121 through the passage of the piston main body 124 of the striking piston 123. It is provided at a position where it can communicate with the atmosphere. In other words, the configuration is such that the atmosphere communicates with the inside of the striking cylinder 121 at the same time as the nail driving by the driver 125 is completed, whereby the compressed air in the striking cylinder 121 is released into the atmosphere at the same time as the striking is completed. The check valve 127 a is configured by a leaf spring arranged so as to close the escape hole 127 outside the impact cylinder 121, and air in the atmosphere flows into the impact cylinder 121 from the escape hole 127. (Backflow) is regulated.
 圧縮動作後の圧縮用ピストン133が前方へと移動すると、圧縮室131aの容積が増加され、これによって当該圧縮室131a及び打撃用シリンダ121内が負圧化し、当該負圧によって打撃用ピストン123が後方へと移動される構成とされる(図4参照)。また、圧縮用シリンダ131には、圧縮用ピストン133が初期位置としての最前端位置(下死点)に置かれたときに、当該圧縮用ピストン133のピストン本体部133aが通過することで大気と圧縮室131aとを連通する外気補給口139が設けられる。そして、メインバルブ137は、圧縮用ピストン133のピストン本体部133aが外気補給口139を通過して最前端位置(下死点)に置かれたとき、連通路135を閉鎖するように構成される。このように、本実施の形態に係る釘打機100による釘打ち動作は、圧縮用ピストン133が一往復すると、打撃用ピストン123のドライバ125が一回の釘打込み動作を行うように構成されている。 When the compression piston 133 after the compression operation moves forward, the volume of the compression chamber 131a is increased, whereby the compression chamber 131a and the inside of the impact cylinder 121 become negative pressure, and the negative pressure causes the impact piston 123 to move. It is set as the structure moved to back (refer FIG. 4). Further, when the compression piston 133 is placed at the foremost end position (bottom dead center) as an initial position, the compression cylinder 133 passes through the piston main body 133a of the compression piston 133 so that the compression cylinder 133 passes through the atmosphere. An outside air supply port 139 that communicates with the compression chamber 131a is provided. The main valve 137 is configured to close the communication passage 135 when the piston main body 133a of the compression piston 133 passes the outside air supply port 139 and is placed at the foremost end position (bottom dead center). . Thus, the nail driving operation by the nail driver 100 according to the present embodiment is configured such that when the compression piston 133 reciprocates once, the driver 125 of the driving piston 123 performs one nail driving operation. Yes.
 次に上記のように構成された釘打機100の作用および使用方法につき説明する。図1に示す初期状態において、コンタクトアーム141が被加工材に押し付けられてコンタクトアームスイッチがオン状態とされるとともに、トリガ103aが引き操作されてトリガスイッチ103bがオン状態に切替えられると、駆動モータ111が通電駆動される。これによって歯車減速機構113を介してクランク機構115が駆動され、圧縮用ピストン133が後方へと移動を開始し、外気補給口139による圧縮室131aと大気との連通が遮断される。このとき、メインバルブ137は、連通路135を閉鎖しており、このため、圧縮室131aの容積が減少され、圧縮室131a内に閉じ込められた空気が圧縮される。圧縮途中の状態が図2に示される。 Next, the operation and usage of the nailing machine 100 configured as described above will be described. In the initial state shown in FIG. 1, when the contact arm 141 is pressed against the workpiece and the contact arm switch is turned on, and the trigger 103a is pulled and the trigger switch 103b is turned on, the drive motor 111 is energized. As a result, the crank mechanism 115 is driven via the gear reduction mechanism 113, the compression piston 133 starts moving backward, and the communication between the compression chamber 131a and the atmosphere by the outside air supply port 139 is blocked. At this time, the main valve 137 closes the communication path 135, so that the volume of the compression chamber 131a is reduced and the air trapped in the compression chamber 131a is compressed. The state during compression is shown in FIG.
 圧縮用ピストン133が最後端位置に接近した圧縮動作の上死点付近でメインバルブ137が通電されて連通路135を開放する。このため、圧縮室131a内の圧縮空気が連通路135を経て打撃用シリンダ121内へと供給され、当該圧縮空気によって打撃用ピストン123が前方へ移動される。そして、前方へと移動された打撃用ピストン123のドライバ125がドライバガイド141の打込み通路141aに待機している釘nを打撃し、これを被加工材に打込む。この状態が図3に示される。 The main valve 137 is energized to open the communication path 135 near the top dead center of the compression operation when the compression piston 133 approaches the rear end position. For this reason, the compressed air in the compression chamber 131a is supplied into the striking cylinder 121 through the communication path 135, and the striking piston 123 is moved forward by the compressed air. Then, the driver 125 of the hammering piston 123 moved forward strikes the nail n waiting in the hammering passage 141a of the driver guide 141, and hammers it into the workpiece. This state is shown in FIG.
 打撃用ピストン123のピストン本体部124が逃し孔127を通過すると、打撃用シリンダ121内の圧縮空気が逃し孔127を通して大気中に放出される。と同時に最後端位置の圧縮用ピストン133が方向を転換して前方へと移動される。この前方への移動により圧縮室131aの容積が増加されて当該圧縮室131aが負圧化され、当該負圧が連通路135及び打撃用シリンダ121内を通じて打撃用ピストン123に作用する。これによって打撃用ピストン123が吸引され、後方の打撃前の位置へと戻される。この戻し途中状態が図4に示される。 When the piston main body 124 of the striking piston 123 passes through the escape hole 127, the compressed air in the striking cylinder 121 is released into the atmosphere through the relief hole 127. At the same time, the compression piston 133 at the rearmost position changes direction and is moved forward. Due to this forward movement, the volume of the compression chamber 131 a is increased and the compression chamber 131 a is made negative, and the negative pressure acts on the striking piston 123 through the communication passage 135 and the striking cylinder 121. As a result, the striking piston 123 is sucked and returned to the rear position before striking. This returning halfway state is shown in FIG.
 なお、圧縮用ピストン133が初期位置としての圧縮開始前の位置(下死点)に復帰すると、外気補給口139が開き、圧縮室131a内に大気中の空気が補給される。また、圧縮用ピストン133が圧縮開始前の位置に復帰すると、トリガスイッチ103b及びコンタクトアームスイッチのオン状態に維持されていても、駆動モータ111に対する通電が遮断され、駆動モータ111が停止され、同時にメインバルブ137に対する通電が遮断され、当該メインバルブ137が連通路135を閉鎖する。かくして、釘打ち動作の1サイクルが終了する。 When the compression piston 133 returns to the position before the compression start (bottom dead center) as the initial position, the outside air supply port 139 is opened, and air in the atmosphere is supplied into the compression chamber 131a. Further, when the compression piston 133 returns to the position before the compression start, even if the trigger switch 103b and the contact arm switch are kept on, the power supply to the drive motor 111 is cut off and the drive motor 111 is stopped simultaneously. The power supply to the main valve 137 is cut off, and the main valve 137 closes the communication path 135. Thus, one cycle of the nailing operation is completed.
 なお、駆動モータ111に対する通電の遮断、及びメインバルブ137に対する通電とその遮断については、便宜上図示を省略するが、例えば、クランク軸115aの回転角度、あるいは偏心ピン115bの位置等を適宜位置検知センサーによって検知し、当該検知信号に基づき、少なくとも駆動モータ111を制御するべく釘打機100に設けられる制御装置(コントローラ)によって制御されるように構成される。 Although illustration of the interruption of energization to the drive motor 111 and the energization of the main valve 137 and the interruption thereof is omitted for convenience, for example, the rotation angle of the crankshaft 115a or the position of the eccentric pin 115b is appropriately detected by a position detection sensor. And a control device (controller) provided in the nail driver 100 so as to control at least the drive motor 111 based on the detection signal.
 上記のように、本実施の形態に係る電気-空圧式の釘打機100は、バッテリパック110を電源として駆動する駆動モータ111を用いて圧縮装置130を駆動し、そして当該圧縮装置130によって生成した圧縮空気を用いて打撃用ピストン123を直線状に移動させて釘nをドライバ125によって打込む構成としている。このため、外部の電源を釘打機に供給するための電源コード、及び外部の圧縮空気源から圧縮空気を釘打機に供給するためのエアホースのいずれもが不要とされた、コードレスでかつホースレスの釘打機が構成されることとなり、使用性の高い釘打機が提供される。 As described above, the electro-pneumatic nailer 100 according to the present embodiment drives the compression device 130 using the drive motor 111 that is driven by the battery pack 110 as a power source, and is generated by the compression device 130. Using the compressed air, the striking piston 123 is moved linearly and the nail n is driven by the driver 125. For this reason, both a power cord for supplying external power to the nailing machine and an air hose for supplying compressed air from an external compressed air source to the nailing machine are unnecessary. Thus, a nailing machine with high usability is provided.
 ところで、上記のように構成され、かつ作用する釘打機100においては、釘打ち動作に関連する機能部材としての、トリガ103a、駆動モータ111、圧縮装置130、釘打込み機構120等によって構成される釘打機100の内部機構のうち、少なくとも一つが正常な動作状態として許容される範囲から逸脱した動作状態(以下、この動作状態を非定常動作状態という)になることが考えられる。その一例としては、例えば圧縮装置130の圧縮途中において、作業者がコンタクトアーム141の被加工材に対する押し付け動作を解除すること、あるいはトリガ103aの引き操作を解除することが考えられる。つまり釘打ち動作を途中で止める場合がある。この場合、圧縮室131a内に圧縮空気が貯留した状態で駆動モータ111が停止することになる。そして、この状態で、メインバルブ137が何らかの原因で不用意に開かれると、圧縮室131aの圧縮空気が打撃用シリンダ121に供給されてしまい、予期しない打撃動作が行なわれる可能性がある。 By the way, the nailing machine 100 configured and acting as described above includes the trigger 103a, the drive motor 111, the compression device 130, the nail driving mechanism 120, and the like as functional members related to the nail driving operation. It is conceivable that at least one of the internal mechanisms of the nailing machine 100 becomes an operation state deviating from a range permitted as a normal operation state (hereinafter, this operation state is referred to as an unsteady operation state). As an example, for example, during the compression of the compression device 130, it is conceivable that the operator releases the pressing operation of the contact arm 141 against the workpiece or cancels the pulling operation of the trigger 103a. That is, the nailing operation may be stopped halfway. In this case, the drive motor 111 stops in a state where the compressed air is stored in the compression chamber 131a. In this state, if the main valve 137 is carelessly opened for some reason, the compressed air in the compression chamber 131a is supplied to the striking cylinder 121, and an unexpected striking operation may be performed.
 そこで、上記のような不具合を解決するべく、本実施の形態では、圧縮装置130の圧縮室131aの圧力を大気に開放可能な大気開放バルブ151を設けている。そして、圧縮装置130の圧縮途中において、作業者がトリガ103aの引き操作を解除した場合、あるいはコンタクトアーム141の被加工材に対する押し付け動作を解除した場合に、大気開放バルブ151を開くことで大気開放通路153を通じて圧縮室131aの圧力を大気に開放し、これによって打撃用ピストン123へのエネルギ伝達を遮断する構成としている。大気開放バルブ151及び大気開放通路153が、本発明における「エネルギ伝達遮断機構」及び「大気開放装置」に対応する。また、圧縮装置130の圧縮途中において、作業者がトリガ103aの引き操作を解除した場合、あるいはコンタクトアーム141の被加工材に対する押し付け動作を解除した場合が、本発明における「内部機構の所定の動作状態」に対応する。 Therefore, in order to solve the above-described problems, in the present embodiment, an air release valve 151 that can release the pressure of the compression chamber 131a of the compression device 130 to the atmosphere is provided. When the operator cancels the pulling operation of the trigger 103a during the compression of the compression device 130 or when the pressing operation of the contact arm 141 against the workpiece is released, the atmosphere release valve 151 is opened to release the atmosphere. The pressure in the compression chamber 131a is released to the atmosphere through the passage 153, thereby blocking energy transmission to the striking piston 123. The atmosphere release valve 151 and the atmosphere release passage 153 correspond to the “energy transmission blocking mechanism” and the “atmosphere release device” in the present invention. Further, when the operator cancels the pulling operation of the trigger 103a during the compression of the compression device 130 or when the pressing operation of the contact arm 141 against the workpiece is canceled, the “predetermined operation of the internal mechanism” according to the present invention. Corresponds to "state".
 図1~図5に示すように、圧縮用シリンダ131の後端部(ヘッド側)には、圧縮室131a内の圧力を大気に開放する大気開放通路153と、当該大気開放通路153を開放及び閉鎖する大気開放バルブ151が設けられている。大気開放バルブ151は、非通電時に大気開放通路153を開放する電気的駆動弁としてのノーマルオープンタイプのソレノイドバルブによって構成されており、通電時に大気開放通路153を閉鎖するように構成される。 As shown in FIGS. 1 to 5, at the rear end (head side) of the compression cylinder 131, an air release passage 153 for releasing the pressure in the compression chamber 131a to the atmosphere, and the atmosphere release passage 153 are opened and opened. An air release valve 151 that closes is provided. The atmosphere release valve 151 is configured by a normally open type solenoid valve as an electrically driven valve that opens the atmosphere release passage 153 when not energized, and is configured to close the atmosphere release passage 153 when energized.
 そして、本実施の形態では、トリガ103aが引き操作されてトリガスイッチ103bがオン状態とされ、かつコンタクトアーム141が被加工材に押し付けられてコンタクトアームスイッチがオン状態とされたとき(駆動モータ111が通電駆動されたとき)に、大気開放バルブ151が通電状態とされ、トリガスイッチ103b又はコンタクトアームスイッチのいずれか一方がオフ状態とされたときに、大気開放バルブ151が非通電状態とされるよう構成される。すなわち、トリガスイッチ103bとコンタクトアームスイッチは、トリガ103a又はコンタクトアーム141の動作状態が定常動作状態にあるか、あるいは非定常動作状態にあるかを検知する検知部材として機能する。トリガスイッチ103b及びコンタクトアームスイッチは、本発明における「検知装置」に対応する。 In the present embodiment, when the trigger 103a is pulled and the trigger switch 103b is turned on and the contact arm 141 is pressed against the workpiece and the contact arm switch is turned on (drive motor 111). When the air release valve 151 is energized, the air release valve 151 is turned on, and when either the trigger switch 103b or the contact arm switch is turned off, the air release valve 151 is turned off. It is configured as follows. That is, the trigger switch 103b and the contact arm switch function as a detection member that detects whether the operation state of the trigger 103a or the contact arm 141 is in a steady operation state or an unsteady operation state. The trigger switch 103b and the contact arm switch correspond to the “detection device” in the present invention.
 本実施の形態は、上記のように構成したものである。従って、作業者が釘打ち作業するべく、コンタクトアーム141を被加工材に押し付けるとともに、トリガ103aを引き操作すると、コンタクトアームスイッチとトリガスイッチ103bが共にオン状態となる。このため、大気開放バルブ151が通電されることで、当該大気開放バルブ151が閉じ側に作動され、大気開放通路153を閉鎖する。このとき、前述したようにコンタクトアームスイッチとトリガスイッチ103bが共にオン状態とされることで駆動モータ111が通電駆動されるので、圧縮装置130、釘打込み機構120を介して一連の釘打ち動作が遂行されることになる。 This embodiment is configured as described above. Therefore, when the operator pushes the contact arm 141 against the workpiece and pulls the trigger 103a so as to perform the nailing operation, both the contact arm switch and the trigger switch 103b are turned on. For this reason, when the atmosphere release valve 151 is energized, the atmosphere release valve 151 is operated to the closed side, and the atmosphere release passage 153 is closed. At this time, as described above, since both the contact arm switch and the trigger switch 103b are turned on, the drive motor 111 is energized, so that a series of nailing operations are performed via the compression device 130 and the nail driving mechanism 120. Will be carried out.
 一方、作業者が動作途中でトリガ103aの引き操作を解除すると、あるいは被加工材に対するコンタクトアーム141の押し付け動作を解除すると、トリガスイッチ103bあるいはコンタクトアームスイッチがオフ状態とされ、駆動モータ111が停止するため、通常であれば、圧縮装置130の圧縮室131a内に圧縮空気が貯留されたままとなる。しかるに、本実施の形態によれば、トリガスイッチ103bあるいはコンタクトアームスイッチがオフ状態とされることで、大気開放バルブ151が非通電となり、大気開放バルブ151が開き側に作動され(内蔵バネによる)、大気開放通路153を開放する。この状態が図5に示される。このため、圧縮室131aの圧縮空気が大気に放出され、圧縮装置130から釘打込み機構120へのエネルギ伝達が遮断されることになる。従って、圧縮装置130の圧縮途中での停止状態において、メインバルブ137が開放されても、ドライバ125による釘打ち動作が遂行されることがない。すなわち、本実施の形態によれば、大気開放バルブ151及び大気開放通路153によって構成されるエネルギ伝達遮断機構を作動させることで、釘nの打込み動作を不能化し、釘nの不測の打込み動作を防止することができる。 On the other hand, when the operator cancels the pulling operation of the trigger 103a during the operation, or cancels the pressing operation of the contact arm 141 against the workpiece, the trigger switch 103b or the contact arm switch is turned off, and the drive motor 111 is stopped. Therefore, normally, the compressed air remains stored in the compression chamber 131a of the compressor 130. However, according to the present embodiment, when the trigger switch 103b or the contact arm switch is turned off, the atmosphere release valve 151 is de-energized and the atmosphere release valve 151 is actuated to the open side (by the built-in spring). Then, the air opening passage 153 is opened. This state is shown in FIG. For this reason, the compressed air in the compression chamber 131a is released to the atmosphere, and energy transmission from the compression device 130 to the nail driving mechanism 120 is interrupted. Therefore, even when the main valve 137 is opened while the compression device 130 is stopped in the middle of compression, the nailing operation by the driver 125 is not performed. That is, according to the present embodiment, by operating the energy transmission blocking mechanism configured by the atmosphere release valve 151 and the atmosphere release passage 153, the nail n driving operation is disabled, and the nail n driving operation is unexpectedly performed. Can be prevented.
 図6には、第1の実施形態の変形例が示される。この変形例では、釘打込み機構120における打撃用シリンダ121のシリンダヘッド側に大気開放バルブ151を設ける構成としている。圧縮室131aと打撃用シリンダ121内とをつなぐ連通路135の空気流れ方向の途中領域に、当該連通路135と大気とを連通する大気開放通路153が設定され、当該大気開放通路153が大気開放バルブ151によって開放及び閉鎖される構成としている。大気開放バルブ151は、ノーマルオープンタイプのソレノイドバルブとして構成される。また、大気開放バルブ151が開き側に動作されたときには、メインバルブ137も同じく開き側に動作されるように構成される。なお、上記以外の構成については、前述した実施の形態と同様に構成される。 FIG. 6 shows a modification of the first embodiment. In this modification, an air release valve 151 is provided on the cylinder head side of the hammering cylinder 121 in the nail driving mechanism 120. An air release passage 153 that connects the communication passage 135 and the atmosphere is set in the middle of the air flow direction of the communication passage 135 that connects the compression chamber 131a and the inside of the blow cylinder 121, and the air release passage 153 is opened to the atmosphere. The valve 151 is opened and closed. The air release valve 151 is configured as a normally open type solenoid valve. Further, when the atmosphere release valve 151 is operated to the opening side, the main valve 137 is also configured to be operated to the opening side. Note that configurations other than those described above are configured in the same manner as in the above-described embodiment.
 従って、本変形例によれば、作業者が動作途中でトリガ103aの引き操作を解除した場合には、あるいは被加工材に対するコンタクトアーム141の押し付け動作を解除した場合には、メインバルブ137が開き側に作動して連通路135を開放するとともに、大気開放バルブ151が開き側に作動して大気開放通路153を開放する。この状態が図6に示される。このため、圧縮室131a及び打撃用シリンダ121内が共に大気に連通されることになり、圧縮装置130と釘打込み機構120間でのエネルギ伝達を遮断し、ドライバ125による釘nの不測の打込み動作を防止することができる。 Therefore, according to this modification, when the operator cancels the pulling operation of the trigger 103a during the operation, or when the pressing operation of the contact arm 141 against the workpiece is released, the main valve 137 is opened. The air release valve 151 is operated on the open side to open the air release passage 153. This state is shown in FIG. For this reason, the compression chamber 131a and the inside of the hammering cylinder 121 are both communicated with the atmosphere, the energy transfer between the compression device 130 and the nail driving mechanism 120 is cut off, and the driver 125 unexpectedly drives the nail n. Can be prevented.
(本発明の第2の実施形態)
 次に本発明の第2の実施形態につき、図7~図11を参照しつつ説明する。本実施の形態は、打撃用ピストン123を打込み動作するために生成される圧縮空気生成手段に関する変形例であり、この点以外の構成については前述した第1の実施形態と同様に構成される。このため、主として圧縮空気生成手段及びそれに関連する事項につき説明し、それ以外の構成部材については第1の実施形態で用いた符号と同一の符号を付してその説明を省略あるいは簡略にする。
(Second embodiment of the present invention)
Next, a second embodiment of the present invention will be described with reference to FIGS. The present embodiment is a modification of compressed air generating means that is generated to drive the striking piston 123, and the configuration other than this point is configured in the same manner as in the first embodiment described above. For this reason, the compressed air generating means and related matters will be mainly described, and the other components are denoted by the same reference numerals as those used in the first embodiment, and the description thereof is omitted or simplified.
 本実施の形態における打込み機構120は、図7~図9に示すように、打撃用ピストン123を、駆動モータ111で駆動される筒状移動体167を介して釘(本実施の形態では、便宜上図示を省略する)の打込み方向と反対方向(後方)へ移動させることによって、当該打撃用シリンダ121の内部空間、すなわちシリンダ室122内の容積を減少させて当該シリンダ室122内の空気を圧縮する構成とされる。すなわち、本実施の形態は、打撃用シリンダ121と当該打撃用シリンダ121内を摺動する打撃用ピストン123が圧縮空気生成手段を兼用する構成としたものである。打撃用シリンダ121のシリンダ室122が、本発明における「圧縮室」に対応する。なお、筒状移動体167は、後述するクランク機構181によって駆動される。以下の説明では、各構成部材に関する釘の打込み方向と反対側への移動については、これを「後方へ移動」といい、その反対側への移動を「前方へ移動」という。 As shown in FIGS. 7 to 9, the driving mechanism 120 according to the present embodiment is configured such that the striking piston 123 is moved to a nail via a cylindrical moving body 167 driven by the drive motor 111 (in this embodiment, for convenience. By moving in the opposite direction (rearward) of the driving direction (not shown), the internal space of the striking cylinder 121, that is, the volume in the cylinder chamber 122 is reduced, and the air in the cylinder chamber 122 is compressed. It is supposed to be configured. That is, in the present embodiment, the striking cylinder 121 and the striking piston 123 that slides in the striking cylinder 121 also serve as compressed air generating means. The cylinder chamber 122 of the striking cylinder 121 corresponds to the “compression chamber” in the present invention. The cylindrical moving body 167 is driven by a crank mechanism 181 described later. In the following description, the movement of each component member in the direction opposite to the nail driving direction is referred to as “move backward”, and the movement in the opposite direction is referred to as “move forward”.
 打撃用ピストン123は、打撃用シリンダ121内に摺動自在に収容されたピストン本体部124と、当該ピストン本体部124の軸中心部に一体状に設けられ、釘を打撃動作するための長尺状のドライバ125と、当該ピストン本体部124の周縁部から本体部101の長軸方向先端側(ドライバガイド側)に延在する略円筒状の筒状部126とを備えた筒状ピストンとして構成される。 The striking piston 123 is provided integrally with the piston main body 124 slidably accommodated in the striking cylinder 121 and the axial center of the piston main body 124, and is a long length for striking a nail. A cylindrical piston provided with a cylindrical driver 125 and a substantially cylindrical cylindrical portion 126 extending from the peripheral edge of the piston main body 124 to the distal end side in the long axis direction of the main body 101 (driver guide side). Is done.
 打撃用シリンダ121の外側には、打撃用ピストン123をシリンダ室122の容積を減少する側、すなわち後方へ移動させるための筒状移動体167が配置されている。筒状移動体167は、「中間体」を構成している。筒状移動体167は、打撃用シリンダ121の外側に長軸方向に移動可能に嵌合された略円筒形状の部材であり、打撃用ピストン123の筒状部126の外側を通って本体部101の長軸方向先端側へと延在されている。筒状移動体167の延在端部(前端部)には、長軸方向と交差する径方向の平面を有するピストン受部168が形成されており、当該ピストン受部168に打撃用ピストン123の筒状部126の端部が当接されている。このため、筒状移動体167が打撃用シリンダ121の後方側へ直線状に移動されると、打撃用ピストン123が筒状移動体167と共に移動してシリンダ室122の容積を減少し、当該シリンダ室122内の空気を圧縮する。 A cylindrical moving body 167 for moving the striking piston 123 to the side of reducing the volume of the cylinder chamber 122, that is, rearward, is disposed outside the striking cylinder 121. The cylindrical moving body 167 constitutes an “intermediate body”. The cylindrical moving body 167 is a substantially cylindrical member that is fitted to the outside of the striking cylinder 121 so as to be movable in the long axis direction, and passes through the outside of the cylindrical portion 126 of the striking piston 123. It extends to the long-axis direction front end side. A piston receiving portion 168 having a radial plane that intersects the major axis direction is formed at the extending end portion (front end portion) of the cylindrical moving body 167, and the piston receiving portion 168 has an impact piston 123. The end portion of the cylindrical portion 126 is in contact. For this reason, when the cylindrical moving body 167 is linearly moved to the rear side of the striking cylinder 121, the striking piston 123 moves together with the cylindrical moving body 167 to reduce the volume of the cylinder chamber 122. The air in the chamber 122 is compressed.
 なお、打撃用ピストン123の筒状部126の外側には、一端が打撃用シリンダ121の前端に当接し、他端が筒状部126の前端に形成されたバネ受部126aに当接する第1圧縮コイルバネ165が配置されている。従って、打撃用ピストン123は、当該第1圧縮コイルバネ165により常時に本体部101の長軸方向先端側に付勢されるため、筒状移動体167のピストン受部168に対する筒状部126の当接状態が安定する。打撃用ピストン123の後方への移動は、第1圧縮コイルバネ165の付勢力に抗して行われる。 In addition, on the outside of the cylindrical portion 126 of the striking piston 123, one end abuts on the front end of the striking cylinder 121 and the other end abuts on a spring receiving portion 126a formed on the front end of the cylindrical portion 126. A compression coil spring 165 is disposed. Accordingly, the striking piston 123 is constantly urged toward the front end side in the long axis direction of the main body 101 by the first compression coil spring 165, so that the cylindrical portion 126 contacts the piston receiving portion 168 of the cylindrical moving body 167. The contact state is stable. The rearward movement of the striking piston 123 is performed against the urging force of the first compression coil spring 165.
 また、打撃用シリンダ121の外側の後部側には、一端が打撃用シリンダ121の後部に形成されたバネ受部121aに当接し、他端が筒状移動体167の後端部に当接する第2圧縮コイルバネ169が配置されている。このため、筒状移動体167は、第2圧縮コイルバネ169により常時に本体部101の長軸方向先端側に付勢され、ピストン受部168が本体ハウジング107の長軸方向と交差する方向の壁面107aに当接された位置に保持される。この位置が筒状移動体167の初期位置として設定される。筒状移動体167の後方への移動は、第2圧縮コイルバネ169の付勢力に抗して行われる。 In addition, on the rear side outside the striking cylinder 121, one end abuts on a spring receiving portion 121a formed on the rear part of the striking cylinder 121, and the other end abuts on the rear end portion of the cylindrical moving body 167. Two compression coil springs 169 are arranged. For this reason, the cylindrical moving body 167 is always urged by the second compression coil spring 169 toward the distal end side in the long axis direction of the main body 101, and the wall surface in the direction in which the piston receiving portion 168 intersects the long axis direction of the main body housing 107. It is held at a position in contact with 107a. This position is set as the initial position of the cylindrical moving body 167. The rearward movement of the cylindrical moving body 167 is performed against the urging force of the second compression coil spring 169.
 打撃用ピストン123の筒状部126内には、当該打撃用ピストン123の打込み位置を規定するストッパ部材171及び緩衝材172が配置されている。便宜上図示を省略するが、ストッパ部材171は、打撃用シリンダ121またはハウジング本体107に連結されている。このため、打撃用ピストン123の筒状部126には、当該打撃用ピストン123が移動する際に、ストッパ部材171と、打撃用シリンダ121またはハウジング本体107とを連結する部位に対して干渉することがないように、長軸方向に所定長さで延在する干渉回避用溝126bが周方向に複数形成されている。打撃用ピストン123のドライバ125は、筒状移動体167のピストン受部168に形成された貫通孔168aを通してドライバガイド141側へと延在されている。 A stopper member 171 and a buffer material 172 that define the driving position of the striking piston 123 are disposed in the cylindrical portion 126 of the striking piston 123. Although not shown for convenience, the stopper member 171 is connected to the striking cylinder 121 or the housing body 107. For this reason, when the impact piston 123 moves, the cylindrical portion 126 of the impact piston 123 interferes with a portion connecting the stopper member 171 and the impact cylinder 121 or the housing body 107. A plurality of interference avoiding grooves 126b extending in a predetermined length in the major axis direction are formed in the circumferential direction. The driver 125 of the striking piston 123 extends to the driver guide 141 side through a through hole 168a formed in the piston receiving portion 168 of the cylindrical moving body 167.
 次に筒状移動体167を直線状に移動させるクランク機構181につき説明する。クランク機構181は、歯車減速機構183によって減速回転される(歯車減速機構183の最終ギアと噛み合い係合するギアを有する)円盤状のクランク板187と、当該クランク板187に取付けられた2本の偏心ピン189a,189bとによって構成されており、本体ハウジング107の内部に収容されている。 Next, the crank mechanism 181 that moves the cylindrical moving body 167 linearly will be described. The crank mechanism 181 is rotated at a reduced speed by the gear reduction mechanism 183 (having a gear engaged with and engaged with the final gear of the gear reduction mechanism 183), and two crank plates 187 attached to the crank plate 187. The eccentric pins 189 a and 189 b are configured to be accommodated in the main body housing 107.
 クランク板187は、筒状移動体167の外面と対向して配置されるとともに、軸受185により打撃用シリンダ121の長軸方向と交差する方向の軸回りに回転自在に支持されている。2本の偏心ピン189a,189bは、クランク板187における筒状移動体167と対向する側面において、回転中心から所定距離だけ離れた同一円周上の周方向に所定角度をおいた2箇所に取付けられ、筒状移動体167の外面に向けて互いに平行に突出されている。そして、一方の偏心ピン189aの突出高さが他方の偏心ピン189bの突出高さよりも高くなっている。以下、一方の偏心ピン189aを「高偏心ピン」といい、他方の偏心ピン189bを「低偏心ピン」という。 The crank plate 187 is disposed so as to face the outer surface of the cylindrical moving body 167 and is supported by a bearing 185 so as to be rotatable about an axis in a direction intersecting with the major axis direction of the striking cylinder 121. The two eccentric pins 189a and 189b are attached to two sides of the crank plate 187 facing the cylindrical moving body 167 at a predetermined angle in the circumferential direction on the same circumference that is a predetermined distance away from the center of rotation. And projecting parallel to each other toward the outer surface of the cylindrical moving body 167. The protruding height of one eccentric pin 189a is higher than the protruding height of the other eccentric pin 189b. Hereinafter, one eccentric pin 189a is referred to as a “high eccentric pin”, and the other eccentric pin 189b is referred to as a “low eccentric pin”.
 筒状移動体167の外面のうちクランク板187と対向する領域には、打撃用シリンダ121の長軸方向に所定の間隔を置いた2箇所に当該長軸方向と交差する方向に突出する係合突起191a,191bが形成されている。一方の係合突起191aの突出高さが他方の係合突起191bの突出高さよりも高くなっている。以下、一方の係合突起191aを「高係合突起」といい、他方の係合突起191bを「低係合突起」という。これにより低偏心ピン189bは、高係合突起191aには係合するが、低係合突起191bには、係合しない構成とされる。低係合突起191bには、高偏心ピン189aのみが係合する構成とされる。 In the outer surface of the cylindrical moving body 167, in an area facing the crank plate 187, an engagement projecting in a direction intersecting the major axis direction at two positions spaced apart in the major axis direction of the impact cylinder 121 Protrusions 191a and 191b are formed. The protrusion height of one engagement protrusion 191a is higher than the protrusion height of the other engagement protrusion 191b. Hereinafter, one engagement protrusion 191a is referred to as “high engagement protrusion”, and the other engagement protrusion 191b is referred to as “low engagement protrusion”. Accordingly, the low eccentric pin 189b is configured to engage with the high engagement protrusion 191a but not to the low engagement protrusion 191b. Only the high eccentric pin 189a is engaged with the low engagement protrusion 191b.
 このような構成によれば、クランク板187の回転に伴う両偏心ピン189a,189bの後方への移動成分によって筒状移動体167が後方へと移動される。この移動の様子が図11に示され、(A)(B)(C)(D)(E)の順に筒状移動体167が移動する。図11の符号Lは、クランク板187の回転中心回りに回転する両偏心ピン189a,189bの公転軌跡を示しており、図12ではクランク板187の図示が省略されている。クランク板187が回転すると、先ず低偏心ピン189bが高係合突起191aに係合して後方へ移動し、低偏心ピン189bが最も後方へ移動するまでの間に、高偏心ピン189aが低係合突起191bに係合して後方へ移動する。従って、高偏心ピン189aが最も後方へ移動したときに、筒状移動体167は最前端位置からが最後端位置へと移動される。 According to such a configuration, the cylindrical moving body 167 is moved rearward by the backward moving components of the eccentric pins 189a and 189b accompanying the rotation of the crank plate 187. The state of this movement is shown in FIG. 11, and the cylindrical moving body 167 moves in the order of (A) (B) (C) (D) (E). 11 indicates the revolution trajectory of the eccentric pins 189a and 189b rotating around the rotation center of the crank plate 187, and the illustration of the crank plate 187 is omitted in FIG. When the crank plate 187 rotates, the low eccentric pin 189b first engages with the high engagement protrusion 191a and moves rearward, and the high eccentric pin 189a moves to the lowermost position until the low eccentric pin 189b moves rearward most. It engages with the mating protrusion 191b and moves backward. Therefore, when the high eccentric pin 189a moves most rearward, the cylindrical moving body 167 is moved from the frontmost end position to the rearmost end position.
 このように、クランク板187が概ね1回転することにより、高係合突起191aが低偏心ピン189bにより後方へ移動され、低係合突起191bが高偏心ピン189aにより後方へ移動されることになり、比較的小径のクランク板187であっても、筒状移動体167のストローク量Sを大きくできる。このような2本の偏心ピン189a,189bを用いて筒状移動体167を移動させる機構の詳細については、特許第3676879号公報に記載されている。 As described above, when the crank plate 187 makes one rotation, the high engagement protrusion 191a is moved rearward by the low eccentric pin 189b, and the low engagement protrusion 191b is moved rearward by the high eccentricity pin 189a. Even with the crank plate 187 having a relatively small diameter, the stroke amount S of the cylindrical moving body 167 can be increased. The details of the mechanism for moving the cylindrical moving body 167 using such two eccentric pins 189a and 189b are described in Japanese Patent No. 3676879.
 本実施の形態では、打撃用シリンダ121のシリンダヘッド側に大気開放通路153が設定されており、当該大気開放通路153に大気開放バルブ151を設け、大気開放通路153が大気開放バルブ151によって開放及び閉鎖される構成としている。大気開放バルブ151は、第1の実施形態の場合と同様、ノーマルオープンタイプのソレノイドバルブとして構成されており、トリガ103aが引き操作されてトリガスイッチ103bがオン状態とされ、かつコンタクトアーム141が被加工材に押し付けられてコンタクトアームスイッチがオン状態とされたとき(駆動モータ111が通電駆動されたとき)に、通電状態とされ、トリガスイッチ103b又はコンタクトアームスイッチのいずれか一方がオフ状態とされたときに、非通電状態とされるよう構成される。すなわち、トリガスイッチ103bとコンタクトアームスイッチは、トリガ103a又はコンタクトアーム141の動作状態が定常動作状態にあるか、あるいは非定常動作状態にあるかを検知する検知部材として機能する。トリガスイッチ103b及びコンタクトアームスイッチは、本発明における「検知装置」に対応する。 In the present embodiment, an air release passage 153 is set on the cylinder head side of the impact cylinder 121, an air release valve 151 is provided in the air release passage 153, and the air release passage 153 is opened and closed by the air release valve 151. It is configured to be closed. As in the case of the first embodiment, the air release valve 151 is configured as a normally open type solenoid valve, the trigger 103a is pulled and the trigger switch 103b is turned on, and the contact arm 141 is covered. When the contact arm switch is turned on by being pressed against the workpiece (when the drive motor 111 is energized), either the trigger switch 103b or the contact arm switch is turned off. Is configured to be in a non-energized state. That is, the trigger switch 103b and the contact arm switch function as a detection member that detects whether the operation state of the trigger 103a or the contact arm 141 is in a steady operation state or an unsteady operation state. The trigger switch 103b and the contact arm switch correspond to the “detection device” in the present invention.
 本実施の形態に係る釘打機100は、上記のように構成されている。従って、釘打ち作業を行う場合には、コンタクトアーム141を被加工材に押し付けるとともに、トリガ103aを引き操作すると、コンタクトアームとトリガスイッチ103bが共にオン状態となる。このため、大気開放バルブ151が通電されることで、当該大気開放バルブ151が閉じ側に作動され、大気開放通路153を閉鎖する。と同時に駆動モータ111が通電駆動され、これによって歯車減速機構183を介してクランク機構181が駆動され、筒状移動体167が後方へ移動される。従って、筒状移動体167のピストン受部168に筒状部126の端部が当接している打撃用ピストン123が後方へ移動される。この状態が図8に示される。 The nail driver 100 according to the present embodiment is configured as described above. Therefore, when nailing is performed, when the contact arm 141 is pressed against the workpiece and the trigger 103a is pulled, both the contact arm and the trigger switch 103b are turned on. For this reason, when the atmosphere release valve 151 is energized, the atmosphere release valve 151 is operated to the closed side, and the atmosphere release passage 153 is closed. At the same time, the drive motor 111 is energized, whereby the crank mechanism 181 is driven via the gear reduction mechanism 183, and the cylindrical moving body 167 is moved rearward. Accordingly, the striking piston 123 in which the end of the cylindrical portion 126 is in contact with the piston receiving portion 168 of the cylindrical moving body 167 is moved rearward. This state is shown in FIG.
 打撃用ピストン123の後方への移動に伴い打撃用シリンダ121のシリンダ室122の容積が減少され、シリンダ室122内の空気が圧縮される。図11の(E)に示すように、クランク板187の高偏心ピン189aが最後端位置(上死点)に至ると、筒状移動体167及び打撃用ピストン123が上死点に至り、これによりシリンダ室122に所定圧力の圧縮空気が生成される。そして、高偏心ピン189aが筒状移動体167の低係合突起191bから外れると、シリンダ室122内の圧縮空気によって打撃用ピストン123が筒状移動体167と共に前方へ移動される。前方へと移動された打撃用ピストン123のドライバ125がドライバガイド141の打込み通路141aに待機している釘を打撃し、被加工材に打込むことができる。釘の打込み動作後、打撃用ピストン123及び筒状移動体167は、打撃用ピストン123のピストン本体部124が緩衝材172に当接された位置(初期位置)に停止される。 As the impact piston 123 moves rearward, the volume of the cylinder chamber 122 of the impact cylinder 121 is reduced, and the air in the cylinder chamber 122 is compressed. As shown in FIG. 11E, when the highly eccentric pin 189a of the crank plate 187 reaches the rearmost position (top dead center), the cylindrical moving body 167 and the striking piston 123 reach top dead center. As a result, compressed air having a predetermined pressure is generated in the cylinder chamber 122. When the high eccentric pin 189 a is disengaged from the low engagement protrusion 191 b of the cylindrical moving body 167, the striking piston 123 is moved forward together with the cylindrical moving body 167 by the compressed air in the cylinder chamber 122. The driver 125 of the hammering piston 123 moved forward can hit the nail waiting in the driving passage 141a of the driver guide 141 and can be driven into the workpiece. After the nail driving operation, the striking piston 123 and the cylindrical moving body 167 are stopped at a position (initial position) where the piston main body 124 of the striking piston 123 is in contact with the buffer material 172.
 なお、図11の(E)に示すように、高偏心ピン189aが筒状移動体167の低係合突起191bから外れたとき、低偏心ピン189bが係合突起191a,191bの移動領域から外れた位置にあり、筒状移動体167の前方への移動を妨げない。すなわち、筒状移動体167の係合突起191a,191bは、図11に示すように、クランク板187の回転軸線回りを回転移動(公転)する偏心ピン189a,189bの回転領域のうち偏心ピン189a,189bが後方へ移動する領域(図11の右半分)に配置されている。このため、筒状移動体167及び打撃用ピストン123の圧縮空気による前方への移動は、2本の偏心ピン189a,189bが共に前方へ移動する領域(図11の左半分)に位置している間に遂行される。 As shown in FIG. 11E, when the high eccentric pin 189a is disengaged from the low engagement protrusion 191b of the cylindrical moving body 167, the low eccentric pin 189b is disengaged from the moving region of the engagement protrusions 191a and 191b. The cylindrical moving body 167 is not hindered from moving forward. That is, as shown in FIG. 11, the engagement protrusions 191a and 191b of the cylindrical moving body 167 are eccentric pins 189a in the rotation region of the eccentric pins 189a and 189b that rotate (revolve) around the rotation axis of the crank plate 187. , 189b are arranged in a region moving rearward (the right half of FIG. 11). For this reason, the forward movement of the cylindrical moving body 167 and the striking piston 123 by the compressed air is located in a region where both the two eccentric pins 189a and 189b move forward (the left half in FIG. 11). Carried out in between.
 一方、作業者が動作途中でトリガ103aの引き操作を解除すると、あるいは被加工材に対するコンタクトアーム141の押し付け動作を解除すると、トリガスイッチ103bあるいはコンタクトアームスイッチがオフ状態とされ、駆動モータ111が停止するため、通常であれば、打撃用シリンダ121のシリンダ室122内に圧縮空気が貯留されたままとなる。しかるに、本実施の形態によれば、トリガスイッチ103bあるいはコンタクトアームスイッチがオフ状態とされることで、大気開放バルブ151が非通電となり、大気開放バルブ151が開き側に作動され(内蔵バネによる)、大気開放通路153を開放する。この状態が図9に示される。すなわち、大気開放バルブ151は、トリガ103a又はコンタクトアーム141の操作解除動作に連動して開き側に切替えられる。このため、シリンダ室122の圧縮空気が大気に放出され、圧縮機構から釘打込み機構120へのエネルギ伝達が遮断されることになる。すなわち、本実施の形態によれば、第1の実施形態と同様、大気開放バルブ151及び大気開放通路153によって構成されるエネルギ伝達遮断機構を作動させることで、釘の打込み動作を不能化し、釘の不測の打込み動作を防止することができる。 On the other hand, when the operator cancels the pulling operation of the trigger 103a during the operation, or cancels the pressing operation of the contact arm 141 against the workpiece, the trigger switch 103b or the contact arm switch is turned off, and the drive motor 111 is stopped. Therefore, under normal circumstances, the compressed air remains stored in the cylinder chamber 122 of the striking cylinder 121. However, according to the present embodiment, when the trigger switch 103b or the contact arm switch is turned off, the atmosphere release valve 151 is de-energized and the atmosphere release valve 151 is actuated to the open side (by the built-in spring). Then, the air opening passage 153 is opened. This state is shown in FIG. That is, the atmosphere release valve 151 is switched to the open side in conjunction with the operation release operation of the trigger 103a or the contact arm 141. For this reason, the compressed air in the cylinder chamber 122 is released to the atmosphere, and energy transmission from the compression mechanism to the nail driving mechanism 120 is interrupted. That is, according to the present embodiment, as in the first embodiment, the nail driving operation is disabled by operating the energy transmission blocking mechanism configured by the atmospheric release valve 151 and the atmospheric release passage 153, and the nail It is possible to prevent unexpected driving operation.
 また、本実施の形態においては、大気開放バルブ151を開放側に手動操作するための大気開放バルブスイッチ156がハンドル部103に設けられている。すなわち、何らかの原因によって、打撃用ピストン123がシリンダ室122の空気を圧縮する行程の途中で、あるいは釘の打込み動作の途中で停止し、しかも当該停止状態で大気開放バルブ151に対する通電状態が維持されたままの状態にあるといったトラブルが考えられる。そこで、本実施の形態では、手動操作用の大気開放バルブスイッチ156を設け、上記のトラブルが発生した場合には、大気開放バルブスイッチ156を操作し、大気開放バルブ151に対する通電を遮断してシリンダ室122の圧縮空気を大気に放出できるように構成したものである。かかる構成によれば、圧縮空気によって打撃用ピストン123が不測に動作しない状態とした上で、上記のトラブルに対処することができる。 In the present embodiment, the handle portion 103 is provided with an atmosphere release valve switch 156 for manually operating the atmosphere release valve 151 to the open side. That is, for some reason, the striking piston 123 stops in the course of compressing the air in the cylinder chamber 122 or in the middle of the nail driving operation, and the energized state of the air release valve 151 is maintained in the stopped state. Troubles such as being in a standing state are conceivable. Therefore, in the present embodiment, an atmospheric release valve switch 156 for manual operation is provided, and when the above trouble occurs, the atmospheric release valve switch 156 is operated to cut off the energization to the atmospheric release valve 151 and the cylinder. The compressed air in the chamber 122 can be released to the atmosphere. According to such a configuration, the above-described trouble can be dealt with after the striking piston 123 does not operate unexpectedly by the compressed air.
(本発明の第3の実施形態)
 次に本発明の第3の実施形態につき、図12~図15を参照しつつ説明する。本実施の形態は、釘打ち動作に関連する機能部材としての、トリガ103a、駆動モータ111、圧縮装置130、釘打込み機構120等によって構成される釘打機100の内部機構のうち、圧縮装置130が正常な動作状態として許容される範囲から逸脱した非定常動作状態に置かれた場合、すなわち圧縮装置130が動作途中でロックした場合を例としたものである。従って、本実施の形態においては、釘打機100が第1の実施形態で説明した大気開放バルブ151と大気開放通路153とを有しない構成とされ、それ以外の構成及びその作用については、前述した第1の実施形態と同様である。そのため、釘打機100を構成する各構成部材に第1の実施形態に用いた参照符号と同一の参照符号を付し、釘打機100の構成及び作用についての説明を省略するが、必要であれば、段落番号「0023」~「0038」を参照されたい。
(Third embodiment of the present invention)
Next, a third embodiment of the present invention will be described with reference to FIGS. In the present embodiment, the compression device 130 among the internal mechanisms of the nailing machine 100 constituted by the trigger 103a, the drive motor 111, the compression device 130, the nail driving mechanism 120, and the like as functional members related to the nail driving operation. Is an example in which the compressor is placed in an unsteady operating state deviating from the allowable range as a normal operating state, that is, the compressor 130 is locked during operation. Accordingly, in the present embodiment, the nailing machine 100 is configured not to include the atmosphere release valve 151 and the atmosphere release passage 153 described in the first embodiment, and the other configurations and operations thereof are described above. This is the same as the first embodiment. Therefore, the same reference numerals as those used in the first embodiment are attached to the constituent members constituting the nailing machine 100, and the description of the configuration and operation of the nailing machine 100 is omitted. If there are, refer to paragraph numbers “0023” to “0038”.
 圧縮装置130が動作途中でロックした場合、駆動モータ111の回転出力を圧縮装置130に伝達する歯車減速機構113に過大なトルクが作用し、また駆動モータ111に過電流が作用することになる。上記の圧縮装置130が動作途中でロックした場合が、本発明における「内部機構の所定の動作状態」に対応する。 When the compression device 130 is locked during operation, an excessive torque acts on the gear reduction mechanism 113 that transmits the rotation output of the drive motor 111 to the compression device 130, and an overcurrent acts on the drive motor 111. The case where the compression device 130 is locked during operation corresponds to the “predetermined operation state of the internal mechanism” in the present invention.
 そこで、上記のような不具合を解決するべく、本実施の形態では、バッテリパック110と駆動モータ111とを接続する電気回路に、バッテリパック110から駆動モータ111への通電を遮断する通電遮断スイッチ(便宜上図示を省略する)を設け、圧縮装置130が動作途中でロックした場合(非定常動作状態)には、通電遮断スイッチを作動させて駆動モータ111への通電を遮断する構成とされる。通電遮断スイッチは、本発明における「エネルギ伝達遮断機構」及び「電源供給遮断機構」に対応する。このように、本実施の形態では、内部機構の非定常動作状態は、圧縮装置130の動作状態によって定められる構成としている。 Therefore, in order to solve the above-described problems, in the present embodiment, an electrical circuit that connects the battery pack 110 and the drive motor 111 is connected to an energization cutoff switch that interrupts energization from the battery pack 110 to the drive motor 111 ( For convenience, when the compressor 130 is locked during operation (unsteady operation state), the energization cut-off switch is operated to cut off the energization to the drive motor 111. The energization cutoff switch corresponds to the “energy transmission cutoff mechanism” and the “power supply cutoff mechanism” in the present invention. Thus, in the present embodiment, the unsteady operation state of the internal mechanism is determined by the operation state of the compression device 130.
 そして、圧縮装置130の動作途中での停止を検知する釘打ちセンサー(便宜上図示を省略する)を設け、当該センサーは、例えば圧縮用ピストン133、クランク機構115あるいは歯車減速機構113が起動したことの検出信号を前記制御装置(コントローラ)に入力する構成とする。そしてセンサーから制御装置に入力される検知信号が予め定めた基準時間(1サイクルの釘打ち作業を行う上で必要とされる時間)に達する前に断たれたときには、当該制御装置は、圧縮装置130が動作途中で停止したと判断し、通電遮断スイッチに対し通電遮断のための作動信号を出力する構成とされる。センサーは、本発明における「検知装置」に対応する。 Further, a nail driving sensor (not shown for convenience) is provided to detect a stop in the middle of the operation of the compression device 130, and this sensor indicates that, for example, the compression piston 133, the crank mechanism 115 or the gear reduction mechanism 113 has been activated. The detection signal is input to the control device (controller). When the detection signal input from the sensor to the control device is cut off before reaching a predetermined reference time (time required for performing one cycle of nailing operation), the control device It is determined that 130 has stopped in the middle of the operation, and an operation signal for interrupting energization is output to the energization cutoff switch. The sensor corresponds to the “detection device” in the present invention.
 本実施の形態は、上記のように構成したものである。従って、作業者が釘打ち作業するべく、コンタクトアーム141が被加工材に押し付けられ、かつトリガ103aが引き操作されることで駆動モータ111が通電駆動され、圧縮装置130が駆動される。そして圧縮装置130が駆動されると、センサーによる検出信号が制御装置に入力され、当該検出信号が基準時間に達するまで継続したときには、当該制御装置は圧縮装置130が定常通り作動されていると判断し、通電遮断スイッチに対して通電遮断の作動信号を出力しない。このため、圧縮装置130、釘打込み機構120を介して一連の釘打ち動作が遂行される。 This embodiment is configured as described above. Accordingly, the contact arm 141 is pressed against the workpiece and the trigger 103a is pulled so that the operator performs the nailing operation, and the drive motor 111 is energized to drive the compression device 130. When the compression device 130 is driven, a detection signal from the sensor is input to the control device, and when the detection signal continues until the reference time is reached, the control device determines that the compression device 130 is operating normally. However, it does not output a de-energization operation signal to the de-energization switch. For this reason, a series of nailing operations are performed via the compression device 130 and the nail driving mechanism 120.
 一方、釘打ち動作途中において、圧縮装置130が停止すると、センサーから制御装置へと入力される検知信号が基準時間に達することなく断たれるため、当該制御装置から通電遮断スイッチに対する作動指令が出力され、駆動モータ111に対するバッテリパック110からの通電が遮断される。これにより、その後、釘打ち作業を行うべく、トリガ103aの引き操作及びコンタクトアーム141の被加工材に押し付け動作を継続しても駆動モータ111への通電は行なわれない。このため、駆動モータ111あるいは歯車減速機構113等に過大な負荷が作用することを防止し、駆動モータ111あるいは歯車減速機構113等を過負荷から保護することができる。 On the other hand, when the compression device 130 stops during the nail driving operation, the detection signal input from the sensor to the control device is cut off without reaching the reference time, so that an operation command for the energization cutoff switch is output from the control device. Then, the energization from the battery pack 110 to the drive motor 111 is interrupted. As a result, the drive motor 111 is not energized even if the pulling operation of the trigger 103a and the pressing operation against the workpiece of the contact arm 141 are continued to perform the nailing operation. Therefore, it is possible to prevent an excessive load from acting on the drive motor 111 or the gear reduction mechanism 113 and to protect the drive motor 111 or the gear reduction mechanism 113 from the overload.
 なお、第3の実施形態において、圧縮装置130が動作途中でロックした場合に、駆動モータ111に対する通電を遮断する構成は、打撃用シリンダ121と当該打撃用シリンダ121内を摺動する打撃用ピストン123とによって圧縮空気生成手段を構成している第2の実施形態に適用することが可能である。 In the third embodiment, when the compression device 130 is locked during the operation, the configuration for cutting off the energization to the drive motor 111 is the striking cylinder 121 and the striking piston sliding in the striking cylinder 121. The compressed air generating means can be applied to the second embodiment.
 次に、エネルギ伝達遮断機構の作動条件を定める「内部機構の所定の動作状態、換言すれば非定常動作状態」に関する変形例につき説明する。 Next, a description will be given of a modified example relating to the “predetermined operating state of the internal mechanism, in other words, the unsteady operating state” that defines the operating condition of the energy transmission cutoff mechanism.
〔変形例1〕
 変形例1では、便宜上図示を省略するが、内部機構の非定常動作状態は、作業者によって操作可能とされた駆動モータ111の駆動と停止を制御する制御部材としてのトリガ103a又はコンタクトアーム141の動作状態によって定められる。具体的には、トリガ103a又はコンタクトアーム141のいずれか一方が当該スイッチをオン状態とする投入位置にロックされて初期位置に復帰できなくなったとき、あるいはトリガ103a又はコンタクトアーム141が復帰したにも拘らず、それらによって操作されたスイッチのオン状態が維持されたままであるときに、トリガ103a又はコンタクトアーム141が非定常動作状態にあると設定する。そして、このことを検知する検知装置を設け、当該検知装置の検知に基づき制御装置によってエネルギ伝達遮断機構を作動させる構成とされる。
[Modification 1]
In the first modification, although not shown for convenience, the unsteady operation state of the internal mechanism is that the trigger 103a or the contact arm 141 as a control member that controls the driving and stopping of the driving motor 111 that can be operated by the operator. It is determined by the operating state. Specifically, when either the trigger 103a or the contact arm 141 is locked at the closing position where the switch is turned on and cannot return to the initial position, or when the trigger 103a or the contact arm 141 returns. Regardless, the trigger 103a or the contact arm 141 is set to be in an unsteady operation state when the on state of the switch operated by them remains maintained. And the detection apparatus which detects this is provided, and it is set as the structure which operates an energy transmission interruption | blocking mechanism with a control apparatus based on the detection of the said detection apparatus.
〔変形例2〕
 変形例2では、便宜上図示を省略するが、内部機構の非定常動作状態は、圧縮室131aの圧力値で定められる。具体的には、圧縮室131aの圧力が異常に上昇し、当該上昇圧力が予め定めた設定圧力に達したとき、あるいは超えたときに、圧縮室131aの圧力が非定常状態にあると設定する。そして、このことを検知する検知装置を設け、当該検知装置の検知に基づき制御装置によってエネルギ伝達遮断機構を作動させる構成とされる。
[Modification 2]
In Modification 2, although not shown for convenience, the unsteady operation state of the internal mechanism is determined by the pressure value in the compression chamber 131a. Specifically, the pressure in the compression chamber 131a is set to be in an unsteady state when the pressure in the compression chamber 131a abnormally increases and the increased pressure reaches or exceeds a predetermined set pressure. . And the detection apparatus which detects this is provided, and it is set as the structure which operates an energy transmission interruption | blocking mechanism with a control apparatus based on the detection of the said detection apparatus.
〔変形例3〕
 変形例3では、便宜上図示を省略するが、内部機構の非定常動作状態は、メインバルブ137の動作状態で定められる。具体的には、メインバルブ137が本来開放動作すべきタイミング(圧縮用ピストン133が下死点に接近した状態)で開放動作しなかったときに、メインバルブ137が作動不良であると設定する。そして、このことを検知する検知装置を設け、当該検知装置の検知に基づき制御装置によってエネルギ伝達遮断機構を作動させる構成とされる。
[Modification 3]
In Modification 3, although not shown for convenience, the unsteady operation state of the internal mechanism is determined by the operation state of the main valve 137. Specifically, the main valve 137 is set to be inoperative when the main valve 137 does not perform the opening operation at a timing at which the main valve 137 should originally perform the opening operation (a state where the compression piston 133 approaches the bottom dead center). And the detection apparatus which detects this is provided, and it is set as the structure which operates an energy transmission interruption | blocking mechanism with a control apparatus based on the detection of the said detection apparatus.
〔変形例4〕
 変形例4では、便宜上図示を省略するが、内部機構の非定常動作状態は、内部機構の温度値で定められる。具体的には、内部機構のうちの圧縮装置130、駆動モータ111、あるいはバッテリパック110の温度値が異常に高くなったようなときに、圧縮装置130、駆動モータ111、あるいはバッテリパック110が異常な状態にあると設定する。そして、このことを検知する検知装置を設け、当該検知装置の検知に基づき制御装置によってエネルギ伝達遮断機構を作動させる構成とされる。
[Modification 4]
In modification 4, although illustration is omitted for convenience, the unsteady operation state of the internal mechanism is determined by the temperature value of the internal mechanism. Specifically, when the temperature value of the compression device 130, drive motor 111, or battery pack 110 in the internal mechanism becomes abnormally high, the compression device 130, drive motor 111, or battery pack 110 is abnormal. Set to be in the correct state. And the detection apparatus which detects this is provided, and it is set as the structure which operates an energy transmission interruption | blocking mechanism with a control apparatus based on the detection of the said detection apparatus.
〔変形例5〕
 変形例5では、便宜上図示を省略するが、内部機構の非定常動作状態は、内部機構の電流値又は電圧値で定められる。具体的には、バッテリパック110から駆動モータ111へと供給される電流値又は電圧値が、予め定めた設定値を超えるような異常な値を示したときに、バッテリパック110又は駆動モータ111が異常な状態にあると設定する。そして、このことを検知する検知装置を設け、当該検知装置の検知に基づき制御装置によってエネルギ伝達遮断機構を作動させる構成とされる。
[Modification 5]
In modification 5, although illustration is omitted for convenience, the unsteady operation state of the internal mechanism is determined by the current value or voltage value of the internal mechanism. Specifically, when the current value or voltage value supplied from the battery pack 110 to the drive motor 111 shows an abnormal value exceeding a predetermined set value, the battery pack 110 or the drive motor 111 Set to be in an abnormal state. And the detection apparatus which detects this is provided, and it is set as the structure which operates an energy transmission interruption | blocking mechanism with a control apparatus based on the detection of the said detection apparatus.
 次に、内部機構が非定常動作状態となったときに、釘nへのエネルギ伝達を遮断するエネルギ伝達遮断機構に関する変形例について説明する。前述した図示の実施形態では、圧縮用シリンダ131又は打撃用シリンダ121内の圧力を大気に開放することによって、また駆動モータ111に対する通電を遮断することによってエネルギ伝達を遮断する構成としたが、以下に示す変形例は、上記とは異なる方式によって釘nへのエネルギ伝達を遮断するものである。 Next, a description will be given of a modified example related to the energy transmission blocking mechanism that blocks energy transmission to the nail n when the internal mechanism is in an unsteady operation state. In the illustrated embodiment described above, the energy transmission is cut off by releasing the pressure in the compression cylinder 131 or the blow cylinder 121 to the atmosphere, and by cutting off the energization to the drive motor 111. In the modification shown in Fig. 6, energy transmission to the nail n is blocked by a method different from the above.
〔変形例1〕
 便宜上図示を省略するが、変形例1のエネルギ伝達遮断機構は、トリガ103aの引き操作又はコンタクトアーム141の被加工材に押し付けた際の後退動作を不可とする操作規制装置によって構成されている。具体的には、操作規制装置は、トリガ103aの引き操作を規制する機械的なロック機構、あるいはコンタクトアーム141の後退動作を規制する機械的なロック機構によって構成され、そして、内部機構の少なくとも一つが非定常動作状態になったことが、検知装置によって検知されたときに、トリガ103a又はコンタクトアーム141を初期位置(モータ通電用のスイッチをオフ状態とする位置)にロックすることで作業者による操作を規制し、結果として釘nへのエネルギ伝達を遮断する構成とされる。これにより、内部機構の非定常動作状態下での釘打ち動作を防止することができる。
[Modification 1]
Although illustration is omitted for the sake of convenience, the energy transmission cutoff mechanism of the first modification is configured by an operation restriction device that disables the pulling operation of the trigger 103a or the backward movement when pressed against the workpiece of the contact arm 141. Specifically, the operation restricting device is configured by a mechanical lock mechanism that restricts the pulling operation of the trigger 103a or a mechanical lock mechanism that restricts the backward movement of the contact arm 141, and at least one of the internal mechanisms. When the detection device detects that one of the two is in an unsteady operation state, the trigger 103a or the contact arm 141 is locked at the initial position (position where the motor energization switch is turned off). The operation is restricted, and as a result, the energy transmission to the nail n is cut off. As a result, it is possible to prevent the nailing operation under the unsteady operation state of the internal mechanism.
〔変形例3〕
 便宜上図示を省略するが、変形例3のエネルギ伝達遮断機構は、圧縮装置の動作を不可とする圧縮動作規制装置によって構成されている。具体的には、圧縮動作規制装置は、駆動モータ111の回転出力を圧縮装置130に伝達する回転動力伝達経路、例えば歯車減速機構113中に、あるいは歯車減速機構113とクランク機構115間に設けられる電磁式のクラッチによって構成される。そして、内部機構の少なくとも一つが非定常動作状態になったことが、検知装置によって検知されたときに、クラッチが回転動力の伝達を遮断する側に切替わることで、駆動モータ111と圧縮装置130間での機械的エネルギ伝達を遮断するように構成される。これにより、内部機構の非定常動作状態下での釘打ち動作を防止することができる。
[Modification 3]
Although illustration is omitted for the sake of convenience, the energy transmission cutoff mechanism of Modification 3 is configured by a compression operation restricting device that disables the operation of the compression device. Specifically, the compression operation regulating device is provided in a rotational power transmission path for transmitting the rotational output of the drive motor 111 to the compression device 130, for example, in the gear reduction mechanism 113 or between the gear reduction mechanism 113 and the crank mechanism 115. It is composed of an electromagnetic clutch. When the detection device detects that at least one of the internal mechanisms is in an unsteady operation state, the clutch is switched to a side that interrupts transmission of rotational power, so that the drive motor 111 and the compression device 130 are switched. Configured to interrupt mechanical energy transfer therebetween. As a result, it is possible to prevent the nailing operation under the unsteady operation state of the internal mechanism.
〔変形例4〕
 便宜上図示を省略するが、変形例4のエネルギ伝達遮断機構は、メインバルブ137の開閉動作を不可とする開閉動作規制装置によって構成されている。具体的には、開閉動作規制装置は、メインバルブ137を、連通路135を閉鎖する位置に機械的にロックするロック機構によって構成される。そして、内部機構の少なくとも一つが非定常動作状態になったことが、検知装置によって検知されたときに、ロック機構が作動してメインバルブ137を連通路閉鎖位置にロックすることで圧縮室131aの圧縮空気が打撃用シリンダ121内に供給されることを規制し、圧縮装置130と釘打込み機構120間での空気圧エネルギ伝達を遮断するように構成される。これにより、内部機構の非定常動作状態下での釘打ち動作を防止することができる。
[Modification 4]
Although illustration is omitted for the sake of convenience, the energy transmission cutoff mechanism of Modification 4 is configured by an opening / closing operation restriction device that disables the opening / closing operation of the main valve 137. Specifically, the opening / closing operation regulating device is configured by a lock mechanism that mechanically locks the main valve 137 at a position where the communication path 135 is closed. Then, when the detection device detects that at least one of the internal mechanisms is in an unsteady operation state, the lock mechanism is activated to lock the main valve 137 in the communication path closed position. It is configured to restrict the compressed air from being supplied into the striking cylinder 121 and to interrupt the transmission of pneumatic energy between the compression device 130 and the nail driving mechanism 120. As a result, it is possible to prevent the nailing operation under the unsteady operation state of the internal mechanism.
〔変形例5〕
 便宜上図示を省略するが、変形例5のエネルギ伝達遮断機構は、打撃用ピストン123の動作を不可とするピストン動作規制装置によって構成されている。具体的には、ピストン動作規制装置は、打撃用ピストン123の釘打込み方向への移動を規制する機械的なロック機構によって構成される。そして、内部機構の少なくとも一つが非定常動作状態になったことが、検知装置によって検知されたときに、ロック機構が作動して打撃用ピストン123の移動を規制し、打撃用ピストン123と釘n間での機械的エネルギ伝達を遮断するように構成される。これにより、内部機構の非定常動作状態下での釘打ち動作を防止することができる。
[Modification 5]
Although illustration is omitted for the sake of convenience, the energy transmission blocking mechanism of Modification 5 is configured by a piston operation restricting device that disables the operation of the striking piston 123. Specifically, the piston operation restricting device is configured by a mechanical lock mechanism that restricts the movement of the striking piston 123 in the nail driving direction. When the detection device detects that at least one of the internal mechanisms is in an unsteady operation state, the lock mechanism is activated to restrict the movement of the striking piston 123, and the striking piston 123 and the nail n Configured to interrupt mechanical energy transfer therebetween. As a result, it is possible to prevent the nailing operation under the unsteady operation state of the internal mechanism.
〔変形例6〕
 便宜上図示を省略するが、変形例6のエネルギ伝達遮断機構は、釘nをドライバガイド141の打込み通路141aから退避させる止具退避装置によって構成されている。具体的には、止具退避装置は、打込み通路141aに隣接して釘nの退避空間を設定し、打込み通路141aに待機している釘nを、打込み通路141aの長軸方向と交差する交差する方向へ押す、あるいは引くことによって退避空間へと退避させる退避部材によって構成される。そして、内部機構の少なくとも一つが非定常動作状態になったことが、検知装置によって検知されたときに、退避部材が作動して打込み通路141aの釘nを退避スペースへと退避させ、結果としてドライバ125から釘nへのエネルギ伝達を遮断する構成とされる。これにより、内部機構の非定常動作状態下での釘打ち動作を防止することができる。
[Modification 6]
Although illustration is omitted for the sake of convenience, the energy transmission blocking mechanism of Modification 6 is configured by a stopper retracting device that retracts the nail n from the driving passage 141a of the driver guide 141. Specifically, the stopper retracting device sets a retracting space for the nail n adjacent to the driving passage 141a, and intersects the nail n waiting in the driving passage 141a with the long axis direction of the driving passage 141a. It is comprised by the evacuation member which evacuates to the evacuation space by pushing in the direction to pull or pulling. When the detecting device detects that at least one of the internal mechanisms is in an unsteady operation state, the retracting member is operated to retract the nail n of the driving path 141a to the retracting space, and as a result, the driver The energy transmission from 125 to the nail n is cut off. As a result, it is possible to prevent the nailing operation under the unsteady operation state of the internal mechanism.
 なお、エネルギ伝達遮断機構は、上述した内部機構の非定常動作状態のうちの、一つの非定常動作状態が検知されたときにエネルギ伝達を遮断するように構成してもよいし、複数の非定常動作状態が検知されたときにエネルギ伝達を遮断するように構成してもよい。また、上述した複数のエネルギ伝達遮断機構は、そのうちのいずれか一つを搭載してもよいし、複数搭載してもよい。 The energy transfer cutoff mechanism may be configured to cut off the energy transfer when one of the above-described unsteady operation states of the internal mechanism is detected, or a plurality of non-steady operation states may be configured. You may comprise so that energy transmission may be interrupted | blocked when a steady operation state is detected. Moreover, any one of the plurality of energy transmission blocking mechanisms described above may be mounted, or a plurality of them may be mounted.
100 釘打機(打込み工具)
101 本体部
103 ハンドル部
103a トリガ(検知装置)
103b トリガスイッチ
103c 支軸
105 マガジン
107 本体ハウジング
109 モータハウジング
110 バッテリパック
111 駆動モータ(モータ)
113 歯車減速機構
115 クランク機構
115a クランク軸
115b 偏心ピン
115c 連接ロッド
120 釘打込み機構
121 打撃用シリンダ(シリンダ)
121a バネ受部
123 打撃用ピストン(ピストン)
124 ピストン本体部(摺動部)
125 ドライバ(打込み部)
126 筒状部
126a バネ受部
126b 干渉回避用溝
127 逃し孔
127a 逆止弁
130 圧縮装置
131 圧縮用シリンダ
133 圧縮用ピストン
133a ピストン本体部
135 連通路(圧縮空気供給経路)
137 メインバルブ(開閉装置)
139 外気補給口
141 ドライバガイド(コンタクトアーム)
141a 打込み通路
151 大気開放バルブ(エネルギ伝達遮断機構)、(大気開放装置)
153 大気開放通路(エネルギ伝達遮断機構)、(大気開放装置)
156 大気開放バルブスイッチ
165 第1圧縮コイルバネ
167 筒状移動体(中間体)
168 ピストン受部
168a 貫通孔
169 第2圧縮コイルバネ
171 ストッパ部材
172 緩衝材
181 クランク機構
183 歯車減速機構
185 軸受
187 クランク板
189a,189b 偏心ピン
191a,191b 係合受部
100 nailing machine (driving tool)
101 Body 103 Handle 103a Trigger (detection device)
103b Trigger switch 103c Support shaft 105 Magazine 107 Main body housing 109 Motor housing 110 Battery pack 111 Drive motor (motor)
113 gear reduction mechanism 115 crank mechanism 115a crankshaft 115b eccentric pin 115c connecting rod 120 nail driving mechanism 121 cylinder for impact
121a Spring receiving portion 123 Stroke piston (piston)
124 Piston body (sliding part)
125 driver (driving part)
126 Cylindrical part 126a Spring receiving part 126b Interference avoiding groove 127 Relief hole 127a Check valve 130 Compressor 131 Compressing cylinder 133 Compressing piston 133a Piston body part 135 Communication path (compressed air supply path)
137 Main valve (opening / closing device)
139 Outside Air Supply Port 141 Driver Guide (Contact Arm)
141a Driving passage 151 Atmospheric release valve (energy transmission cutoff mechanism), (Atmospheric release device)
153 Open air passage (energy transmission blocking mechanism), (Open air device)
156 Atmospheric release valve switch 165 First compression coil spring 167 Cylindrical moving body (intermediate body)
168 Piston receiving portion 168a Through hole 169 Second compression coil spring 171 Stopper member 172 Buffer material 181 Crank mechanism 183 Gear reduction mechanism 185 Bearing 187 Crank plates 189a, 189b Eccentric pins 191a, 191b Engagement receiving portion

Claims (18)

  1.  シリンダと、
     前記シリンダに摺動自在に収容された摺動部及び当該摺動部に設けられるとともに止具を打込む長尺状の打込み部を備えたピストンと、
     バッテリと、
     前記バッテリから供給される電力によって駆動されるモータと、
     前記モータにより駆動されて圧縮室の容積変化により圧縮空気を生成する圧縮空気生成手段と、
     前記モータの駆動と停止を制御するための制御部材と、
    を有し、
     前記バッテリ、前記モータ、前記圧縮空気生成手段、前記ピストン、及び前記制御部材で定義される内部機構の所定の動作状態に応じて前記止具へのエネルギ伝達を遮断するエネルギ伝達遮断機構を有することを特徴とする打込み工具。
    A cylinder,
    A piston provided with a sliding portion that is slidably accommodated in the cylinder, and a long driving portion that is provided on the sliding portion and drives a stopper;
    Battery,
    A motor driven by electric power supplied from the battery;
    Compressed air generating means driven by the motor to generate compressed air by changing the volume of the compression chamber;
    A control member for controlling driving and stopping of the motor;
    Have
    An energy transmission interruption mechanism that interrupts energy transmission to the fastener according to a predetermined operation state of an internal mechanism defined by the battery, the motor, the compressed air generation means, the piston, and the control member; A driving tool characterized by
  2.  請求項1に記載の打込み工具であって、
     前記エネルギ伝達遮断機構は、前記バッテリから前記止具に至るエネルギ伝達経路の少なくとも一箇所に設けられることを特徴とする打込み工具。
    The driving tool according to claim 1,
    The driving tool according to claim 1, wherein the energy transmission blocking mechanism is provided in at least one position of an energy transmission path from the battery to the stopper.
  3.  請求項2に記載の打込み工具であって、
     前記所定の動作状態は、前記内部機構の少なくとも1つが正常な動作状態の許容範囲から逸脱した動作状態として定められ、当該逸脱した動作状態を検知して前記エネルギ伝達遮断機構を作動する検知装置を有することを特徴とする打込み工具。
    The driving tool according to claim 2,
    The predetermined operation state is defined as an operation state in which at least one of the internal mechanisms deviates from an allowable range of a normal operation state, and a detection device that detects the deviated operation state and operates the energy transmission cutoff mechanism. A driving tool characterized by comprising:
  4.  請求項2又は3に記載の打込み工具であって、
     前記エネルギ伝達遮断機構は、前記制御部材の作業者による操作を不可とする操作規制装置によって構成されていることを特徴とする打込み工具。
    The driving tool according to claim 2 or 3,
    The driving tool according to claim 1, wherein the energy transmission blocking mechanism is configured by an operation restricting device that disables an operation of the control member by an operator.
  5.  請求項2又は3に記載の打込み工具であって、
     前記エネルギ伝達遮断機構は、前記モータの駆動を不可とする電源供給遮断装置によって構成されていることを特徴とする打込み工具。
    The driving tool according to claim 2 or 3,
    The driving tool according to claim 1, wherein the energy transmission cutoff mechanism is configured by a power supply cutoff device that disables driving of the motor.
  6.  請求項2又は3に記載の打込み工具であって、
     前記エネルギ伝達遮断機構は、前記圧縮空気生成手段の動作を不可とする圧縮動作規制装置によって構成されていることを特徴とする打込み工具。
    The driving tool according to claim 2 or 3,
    The said energy transmission interruption | blocking mechanism is comprised by the compression operation control apparatus which makes operation | movement of the said compressed air production | generation means impossible, The driving tool characterized by the above-mentioned.
  7.  請求項2又は3に記載の打込み工具であって、
     前記エネルギ伝達遮断機構は、前記圧縮室の圧力を大気に開放する大気開放装置であることを特徴とする打込み工具。
    The driving tool according to claim 2 or 3,
    The driving tool according to claim 1, wherein the energy transmission blocking mechanism is an air release device that releases the pressure of the compression chamber to the atmosphere.
  8.  請求項2又は3に記載の打込み工具であって、
     前記シリンダとは別途に設けられた圧縮用シリンダと、前記モータによって駆動されて前記圧縮用シリンダ内を摺動することで当該圧縮用シリンダ内に圧縮空気を生成する圧縮用ピストンと、
     前記圧縮用シリンダ内の圧縮空気を前記シリンダ内に供給する圧縮空気供給経路と、
     前記圧縮空気供給経路を開放及び閉鎖する開閉装置と、
    を更に有し、
     前記圧縮用シリンダから前記圧縮空気供給経路を経て前記シリンダ内に供給された圧縮空気によって前記ピストンを直線状に移動させ、当該ピストンの打込み部により前記止具の打込み作業を遂行する構成であり、
     前記エネルギ伝達遮断機構は、前記開閉装置の動作を不可とする開閉動作規制装置によって構成されていることを特徴とする打込み工具。
    The driving tool according to claim 2 or 3,
    A compression cylinder provided separately from the cylinder, a compression piston that is driven by the motor and slides in the compression cylinder to generate compressed air in the compression cylinder;
    A compressed air supply path for supplying compressed air in the compression cylinder into the cylinder;
    An opening and closing device for opening and closing the compressed air supply path;
    Further comprising
    The piston is moved linearly by compressed air supplied into the cylinder from the compression cylinder via the compressed air supply path, and the stopper is driven by the driving portion of the piston.
    The energy transmission cutoff mechanism is configured by an opening / closing operation regulating device that disables the operation of the opening / closing device.
  9.  請求項2又は3に記載の打込み工具であって、
     前記エネルギ伝達遮断機構は、前記ピストンの動作を不可とするピストン動作規制装置によって構成されていることを特徴とする打込み工具。
    The driving tool according to claim 2 or 3,
    The driving tool according to claim 1, wherein the energy transmission blocking mechanism is configured by a piston operation restricting device that disables the operation of the piston.
  10.  請求項2又は3に記載の打込み工具であって、
     前記エネルギ伝達遮断機構は、前記止具を打込み通路から退避させる止具退避装置によって構成されていることを特徴とする打込み工具。
    The driving tool according to claim 2 or 3,
    The driving tool according to claim 1, wherein the energy transmission blocking mechanism includes a stopper retracting device that retracts the stopper from the driving passage.
  11.  請求項3に記載の打込み工具であって、
     前記所定の動作状態は、前記モータの駆動と停止を制御する前記制御部材の動作状態で定められることを特徴とする打込み工具。
    A driving tool according to claim 3, wherein
    The driving tool according to claim 1, wherein the predetermined operation state is determined by an operation state of the control member that controls driving and stopping of the motor.
  12.  請求項3に記載の打込み工具であって、
     前記所定の動作状態は、前記圧縮空気生成手段の動作状態で定められることを特徴とする打込み工具。
    A driving tool according to claim 3, wherein
    The driving tool according to claim 1, wherein the predetermined operating state is determined by an operating state of the compressed air generating means.
  13.  請求項3に記載の打込み工具であって、
     前記所定の動作状態は、前記圧縮室の圧力値で定められることを特徴とする打込み工具。
    A driving tool according to claim 3, wherein
    The driving tool according to claim 1, wherein the predetermined operation state is determined by a pressure value of the compression chamber.
  14.  請求項3に記載の打込み工具であって、
     前記シリンダとは別途に設けられた圧縮用シリンダと、前記モータによって駆動されて前記圧縮用シリンダ内を摺動することで当該圧縮用シリンダ内に圧縮空気を生成する圧縮用ピストンと、
     前記圧縮用シリンダ内の圧縮空気を前記シリンダ内に供給する圧縮空気供給経路と、
     前記圧縮空気供給経路を開放及び閉鎖する開閉装置と、
    を更に有し、
     前記圧縮用シリンダから前記圧縮空気供給経路を経て前記シリンダ内に供給された圧縮空気によって前記ピストンを直線状に移動させ、当該ピストンの打込み部により前記止具の打込み作業を遂行する構成であり、
     前記所定の動作状態は、前記開閉装置の動作状態で定められることを特徴とする打込み工具。
    A driving tool according to claim 3, wherein
    A compression cylinder provided separately from the cylinder, a compression piston that is driven by the motor and slides in the compression cylinder to generate compressed air in the compression cylinder;
    A compressed air supply path for supplying compressed air in the compression cylinder into the cylinder;
    An opening and closing device for opening and closing the compressed air supply path;
    Further comprising
    The piston is moved linearly by compressed air supplied into the cylinder from the compression cylinder via the compressed air supply path, and the stopper is driven by the driving portion of the piston.
    The driving tool according to claim 1, wherein the predetermined operating state is determined by an operating state of the switchgear.
  15.  請求項3に記載の打込み工具であって、
     前記所定の動作状態は、前記内部機構の温度値で定められることを特徴とする打込み工具。
    A driving tool according to claim 3, wherein
    The driving tool according to claim 1, wherein the predetermined operation state is determined by a temperature value of the internal mechanism.
  16.  請求項3に記載の打込み工具であって、
     前記所定の動作状態は、前記内部機構の電流値又は電圧値で定められることを特徴とする打込み工具。
    A driving tool according to claim 3, wherein
    The driving tool according to claim 1, wherein the predetermined operation state is determined by a current value or a voltage value of the internal mechanism.
  17.  請求項3に記載の打込み工具であって、
     前記所定の動作状態は、請求項11~16において定められる所定の動作状態のうちの複数要素の相関状態によって定められることを特徴とする打込み工具。
    A driving tool according to claim 3, wherein
    The driving tool according to claim 11, wherein the predetermined operation state is determined by a correlation state of a plurality of elements among the predetermined operation states defined in claims 11 to 16.
  18.  請求項1~3のいずれか1つに記載の打込み工具であって、
     前記ピストンが前記シリンダ内を前記止具の打込み方向とは反対の方向へ摺動することで当該シリンダの内部空間に圧縮空気を生成する構成とされ、当該内部空間に生成された圧縮空気によって前記ピストンを直線状に移動させ、当該ピストンの打込み部により前記止具の打込み作業を遂行することを特徴とする打込み工具。
    A driving tool according to any one of claims 1 to 3,
    The piston is configured to generate compressed air in the internal space of the cylinder by sliding in the cylinder in a direction opposite to the direction in which the stopper is driven, and the compressed air generated in the internal space A driving tool characterized in that a piston is moved in a straight line, and the stopper is driven by a driving portion of the piston.
PCT/JP2010/059786 2009-07-24 2010-06-09 Hammering tool WO2011010511A1 (en)

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