WO2010147143A1 - Cylinder cleaning device - Google Patents

Cylinder cleaning device Download PDF

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Publication number
WO2010147143A1
WO2010147143A1 PCT/JP2010/060202 JP2010060202W WO2010147143A1 WO 2010147143 A1 WO2010147143 A1 WO 2010147143A1 JP 2010060202 W JP2010060202 W JP 2010060202W WO 2010147143 A1 WO2010147143 A1 WO 2010147143A1
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WO
WIPO (PCT)
Prior art keywords
cleaning
pad
cloth
cylinder
cleaning cloth
Prior art date
Application number
PCT/JP2010/060202
Other languages
French (fr)
Japanese (ja)
Inventor
和弘 吉田
友裕 今村
康男 金山
一英 今福
Original Assignee
日本ボールドウィン株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本ボールドウィン株式会社 filed Critical 日本ボールドウィン株式会社
Publication of WO2010147143A1 publication Critical patent/WO2010147143A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F35/00Cleaning arrangements or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41PINDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
    • B41P2235/00Cleaning
    • B41P2235/10Cleaning characterised by the methods or devices
    • B41P2235/20Wiping devices
    • B41P2235/24Wiping devices using rolls of cleaning cloth

Definitions

  • the present invention relates to a cylinder cleaning device that cleans the surface of a blanket cylinder or the like of a printing press, and more particularly to a cylinder cleaning device that wipes the outer peripheral surface of a cylinder with a cleaning cloth.
  • a color offset printing machine used for newspaper printing or the like includes a number of cylinders such as a plate cylinder and a blanket cylinder for each color.
  • the cylinder of a printing machine sometimes needs to perform so-called cleaning that removes excess ink and paper dust adhering to the outer peripheral surface of the cylinder. Cylinder cleaning operations are incorporated as part of the printing plant process. The cleaning of the cylinder is performed automatically by remote operation by a cylinder cleaning device mounted adjacent to the cylinder as a part of the components of the printing press.
  • cylinder cleaning devices There are several types of cylinder cleaning devices depending on the operating principle.
  • the most popular type of cylinder cleaning apparatus is a type in which the surface of the cylinder is wiped with a cleaning cloth.
  • a typical configuration of a cylinder cleaning device using a cleaning cloth is described in Patent Document 1 and Patent Document 2.
  • the cleaning cloth containing the cleaning liquid is pressed against the outer periphery of the rotating cylinder with an elastic pad. Then, excess ink, paper dust and the like on the surface of the cylinder are softened by the cleaning liquid and adhere to the cleaning cloth.
  • printing presses continue to be improved to enable higher speed and higher quality printing.
  • Printing presses are becoming smaller with improved performance.
  • a miniaturized printing machine has little space for installing a cylinder cleaning device.
  • cylinder cleaning apparatuses such as those described in Patent Document 1, Patent Document 2, and Patent Document 3 have been developed.
  • the cleaning device described here cleans two cylinders with one cylinder cleaning device. Therefore, the space of the cylinder cleaning device can be saved as compared with the case where one cylinder cleaning device is attached to one cylinder.
  • the cylinder cleaning apparatus described in Patent Document 1, Patent Document 2, and Patent Document 3 includes two cleaning pads for cleaning two cylinders simultaneously.
  • the cylinder cleaning apparatus described in Patent Document 1 can be equipped with two or three cleaning pads in one cylinder cleaning apparatus.
  • the cleaning apparatus described in Patent Document 1 when two cleaning pads are mounted, the two cleaning pads always operate simultaneously. That is, it is not possible to select and operate only one of the two cleaning pads.
  • Patent Document 2 describes a cylinder cleaning apparatus in which two cleaning pads can operate independently. According to the cylinder cleaning apparatus described in Patent Document 2, only one of the preceding first cleaning pad and the subsequent second cleaning pad as viewed from the cleaning cloth can be operated independently. However, the cylinder cleaning apparatus described in Patent Document 2 has a disadvantage that the cleaning cloth is wasted depending on the execution sequence of the cleaning sequence. In order to prevent the cleaning cloth used in the preceding first cleaning pad as viewed from the cleaning cloth from being used again in the subsequent second cleaning pad, the cylinder cleaning apparatus described in Patent Document 2 is used once. The distance between the first cleaning pad and the second cleaning pad is longer than the length of the cleaning cloth used in this cleaning sequence.
  • Patent Document 3 describes a cylinder cleaning device having two or three cleaning pads. Patent Document 3 describes how to feed the cleaning cloth. In the method of feeding the cleaning cloth described in Patent Document 3, the cleaning cloth is divided in steps, and odd or even divisions can be used so that the two cleaning pads do not overlap each other.
  • the waste of the cleaning cloth is equivalent to the problem of how to discard the unused portion of the cleaning cloth.
  • the two cleaning heads are selectively operable as in the cylinder cleaning device described in Patent Document 2, an unused portion is generated on the cleaning cloth.
  • EP1187721B1 EP1000740A1 EP0334173B1
  • the present invention is a cylinder cleaning apparatus having two or more cleaning pads for cleaning two or more cylinders with one cylinder cleaning apparatus, and each cleaning pad can be operated independently.
  • a cylinder cleaning device that can be used is realized.
  • the present invention is a cylinder cleaning apparatus having two or more cleaning pads, and even when each cleaning pad is operated independently, the cleaning cloth is used effectively and waste is reduced.
  • a cylinder cleaning device is realized.
  • the cylinder cleaning apparatus of the present invention includes a first cleaning pad for cleaning the first cylinder, First pad driving means for bringing the first cleaning pad into a cleaning state or a non-cleaning state; A second cleaning pad for cleaning the second cylinder; a second pad driving means for bringing the second cleaning pad into a cleaning state or a non-cleaning state; a cleaning cloth supply means for supplying a cleaning cloth; Cleaning cloth winding means for winding the cleaning cloth, and feeding the cleaning cloth from the cleaning cloth supply means, first passing through the first cleaning pad, subsequently passing through the second cleaning pad, and then A cleaning cloth feeding means for feeding the cleaning cloth winding means, a cleaning cloth driving means for driving the cleaning cloth feeding means, the first pad driving means, the second pad driving means, and the cleaning cloth driving means.
  • Control means for controlling, recognizing means for recognizing a used part of the cleaning cloth used in the first cleaning pad and an unused part of the cleaning cloth not used in the first cleaning pad;
  • the cylinder cleaning apparatus is characterized in that the control means controls the unused portion to be used by the second cleaning pad based on the recognition result of the recognition means.
  • the present invention also includes the following inventions.
  • (1) In the case where the cleaning cloth of the used part of the first cleaning pad overlaps the cleaning operation area of the second cleaning pad, the control unit cleans the used part. Feed the cloth by air.
  • (2) The cleaning cloth is sent by step feeding, and the distance between the first cleaning pad and the second cleaning pad can be converted into the number of feeding steps of the cleaning cloth.
  • (3) A part of the cleaning cloth that has been used in the first cleaning pad is reused in the second cleaning head.
  • the control means holds the winding length of the cleaning cloth wound around the cleaning cloth winding means, and corrects the number of steps of feeding the cleaning cloth according to the winding length of the cleaning cloth. To do.
  • the present invention is a single cylinder cleaning device that can clean two cylinders at the same time, a first cleaning pad for cleaning the first cylinder, and a second for cleaning the second cylinder.
  • the cleaning pad can be operated independently. Therefore, for example, even if the printing machine is a printing machine that supports multicolor printing, when only one color printing is performed, the present invention can wash only one cylinder with one washing pad, which is wasteful. No need for cleaning.
  • one cylinder cleaning device has two cleaning pads and recognizes the used and unused parts of the cleaning cloth, so that the unused part of the cleaning cloth is used as much as possible. Thus, the waste of the cleaning cloth can be reduced.
  • 1 is an overall block diagram of the present invention. It is an arrangement plan of components. It is operation
  • feed explanatory drawing of a cleaning cloth It is explanatory drawing in the case of using a 1st cleaning pad and a 2nd cleaning pad. It is explanatory drawing in the case of using a 2nd cleaning pad. It is explanatory drawing in the case of using a 1st cleaning pad. It is explanatory drawing of step number correction
  • FIG. 1 is a block diagram of an embodiment of the present invention.
  • Reference numeral 1 is a first cylinder, and 2 is a second cylinder. 3 is a first cleaning pad for cleaning the first cylinder 1, and 4 is a second cleaning pad for cleaning the second cylinder 2.
  • Reference numeral 5 denotes a cleaning cloth.
  • Reference numeral 6 denotes cleaning cloth supply means for supplying the cleaning cloth 5.
  • Reference numeral 7 denotes a cleaning cloth winding means for winding the cleaning cloth 5.
  • Reference numeral 8 denotes cleaning cloth feeding means.
  • the cleaning cloth feeding means 8 feeds the cleaning cloth 5 from the cleaning cloth supply means 6, first passes through the first cleaning pad 3, subsequently passes through the second cleaning pad 4, and then passes to the cleaning cloth winding means 7. Send to.
  • the cleaning cloth 5 it is preferable to use a non-woven fabric.
  • the cleaning cloth 5 may be impregnated with the cleaning liquid in advance from when it is attached to the cleaning cloth supply means 6.
  • the cleaning liquid is supplied to the cleaning cloth 5 from a nozzle (not shown) in the vicinity of the first cleaning pad 3 or the second cleaning pad 4. Or an additional impregnation with a deficient cleaning solution.
  • the cylinder cleaning apparatus shown in FIG. 1 presses the cleaning cloth 5 toward the surfaces of the first cylinder 1 and the second cylinder 2 by the first cleaning pad 3 and the second cleaning pad 4. Then, the dirt on the surfaces of the first cylinder 1 and the second cylinder 2 is transferred to the cleaning cloth 5.
  • Reference numeral 9 denotes a first pad driving means for setting the first cleaning pad 3 to a cleaning state or a non-cleaning state
  • reference numeral 10 denotes a second pad driving for setting the second cleaning pad 4 to a cleaning state or a non-cleaning state.
  • Reference numeral 11 denotes cleaning cloth driving means for driving the cleaning cloth feeding means 8.
  • a control unit 12 controls the first pad driving unit 9, the second pad driving unit 10, and the cleaning cloth driving unit 11.
  • FIG. 2 is an arrangement diagram of components of the cylinder cleaning device. If the 1st cylinder 1 and the 2nd cylinder 2 are the blanket cylinders of a multicolor rotary press, they will adjoin with a slight distance, and both rotate clockwise (CW).
  • Reference numeral 14 denotes a base plate.
  • Reference numeral 15 denotes a rail.
  • Reference numeral 16 denotes a support roller. Although not shown, the rail 15 is fixed to the frame of the printing press main body that supports the cylinders 1 and 2. The roller 16 is attached to the base plate 14.
  • the base plate 14 is slidable along the rail 15 via the roller 16.
  • Reference numeral 17 denotes an air solenoid.
  • the fixed base 18 of the air solenoid 17 is attached to a frame of a printing press (not shown).
  • a movable shaft 19 of the air solenoid 17 is connected to the base plate 14.
  • the base plate 14 can be moved along the rail 15 by the air solenoid 17.
  • the first cleaning pad 3 and the second cleaning pad 4 are attached to the base plate 14 so as to face the first cylinder 1 and the second cylinder 2. Therefore, when the air solenoid 17 is operated, the first cleaning pad 3 and the second cleaning pad 4 can move forward and backward with respect to the first cylinder 1 and the second cylinder 2.
  • the cleaning cloth supply means 6 is rotatably supported by the base plate 14.
  • the cleaning cloth 5 is pulled out from the cleaning cloth supply means 6 and first passes through the first cleaning pad 3, then passes through the second cleaning pad, and reaches the winding means 7.
  • the winding means 7 and the cleaning cloth feeding means 8 are integrally supported by the base plate 14.
  • the position of the base plate 14 shown in FIG. 2 is a position where the first cleaning head 3 and the second cleaning head 4 have advanced toward the first cylinder 1 and the second cylinder 2.
  • the cleaning cloth 5 Can be exchanged.
  • the first cleaning pad 3 and the second cleaning pad 4 are switched between two states, a cleaning state and a non-cleaning state.
  • the first cleaning pad 3 is a combination of an elastic air pad 20 and a metal support bar 21.
  • An air chamber 22 is formed between the air pad 20 and the support bar 21.
  • the first cleaning pad 3 is shown in cross section, but actually the air chamber 22 is a closed space connected to a high-pressure air source (not shown) by a tube (not shown). is there.
  • the first cleaning pad 3 is in a state where the air chamber is expanded and the air pad 20 is in contact with the first cylinder 1. This indicates that the first cleaning pad 3 is in a cleaning state.
  • the second cleaning pad 4 is similarly composed of an air pad 23 and a support bar 24 and includes an air chamber 25, but the air chamber 25 is contracted. Therefore, the air pad 23 is separated from the second cylinder 2. This indicates that the second cleaning pad 4 is in a non-cleaning state.
  • the control of whether the air chamber 22 of the first cleaning pad 3 is expanded or contracted with high-pressure air is performed by the first pad driving means 9 shown in FIG.
  • Control of whether the air chamber 25 of the second cleaning pad 4 is expanded or contracted is performed by the second pad driving means 10 shown in FIG.
  • the first cleaning pad 3 and the second cleaning pad 4 only need to be able to shift individually to the cleaning state and the non-cleaning state. Therefore, the operation switching by the air chambers 22 and 25 may not be performed.
  • the cleaning pads 3 and 4 may be rotated around a fulcrum by an air solenoid provided individually to switch between a cleaning state and a non-cleaning state.
  • the cleaning pads 3 and 4 may be supported on the rail, and may move back and forth along the rail to switch between the cleaning state and the non-cleaning state.
  • FIG. 3A is an operation explanatory view of the cloth feeding means 8
  • FIG. 3B is an operation explanatory view of the cloth feeding means 8 when the winding diameter of the winding means 7 is small
  • FIG. 3C is a winding diameter of the winding means 7. It is operation
  • the cleaning cloth 5 is wound around the cleaning cloth winding means 7 as the cleaning cloth winding means 7 rotates counterclockwise.
  • Reference numeral 28 denotes a feed solenoid.
  • the feed solenoid 28 can be realized by a pneumatic solenoid.
  • Reference numeral 29 denotes a one-way clutch, and reference numeral 30 denotes a lever of the clutch 29.
  • the one-way clutch 29 is a clutch that is provided coaxially with the cleaning cloth winding means 7 and is rotatable only in one direction.
  • the cleaning cloth winding means 7 can rotate only in the counterclockwise direction (CCW) by the action of the one-way clutch 29.
  • the lever 30 is a lever that rotates the one-way clutch 29 and is rotatable around the cleaning cloth winding means 7.
  • the lever 30 rotates the cleaning cloth winding means 7 when rotating in the counterclockwise direction, and does not rotate the cleaning cloth winding means 7 when rotating in the clockwise direction.
  • the feed solenoid 28 rotates the lever 30 counterclockwise as necessary.
  • the follower arm 31 is a follow-up arm.
  • the follower arm 31 is supported at one end by a fulcrum 32 and is rotatable about the fulcrum 32.
  • a tracking bar 33 is attached to the other end of the tracking arm 31.
  • the follower bar 33 follows the winding diameter of the cleaning cloth 5 wound around the cleaning cloth winding means 7.
  • the angle at which the lever 30 can be rotated by the feed solenoid 28 is determined by the position at which the lever 30 hits the tracking bar 33.
  • FIG. 3B shows a state where the winding diameter of the cleaning cloth winding means 7 is small.
  • the follow-up lever 33 is substantially lowered to the lowest point. As a result, the lever 30 rotates counterclockwise to the maximum angle.
  • FIG. 3C shows a state where the cleaning cloth winding means 7 has a large winding diameter.
  • the follow-up lever 33 is raised to the uppermost point. As a result, the rotation angle of the lever 30 in the counterclockwise direction is the minimum.
  • the feed length of the cleaning cloth 5 when the feed solenoid 28 operates once is the winding diameter of the cleaning cloth 5 wound around the cleaning cloth winding means 7. It is always constant. For example, if the feed length of the cleaning cloth 5 is 5 mm when the feed solenoid 28 is operated once, the cleaning cloth 5 is always cleaned regardless of the winding diameter of the cleaning cloth 5 wound around the cleaning cloth winding means 7. The cloth is wound up.
  • the cleaning cloth feeding means 8 shown in FIG. 2 has a constant feeding length of the cleaning cloth 5 per operation. Then, the distance between the first cleaning pad 3 and the second cleaning pad 4 in the cleaning cloth 5 can be defined by the number of feed steps consisting of the number divided by a constant feed length.
  • FIG. 4 is an explanatory diagram illustrating how the cleaning cloth is fed.
  • S is a feed length of one step.
  • the distance between the first cleaning pad 3 and the second cleaning pad 4 shown in FIG. 1 can be expressed by the number of feed steps W.
  • W is exemplified as 24 steps. This means that the used portion of the cleaning cloth used in the first cleaning pad 3 reaches the position of the second cleaning pad 4 after being sent 24 steps.
  • the control unit 12 controls the first pad driving unit 9, the second pad driving unit 10, and the cleaning cloth driving unit 11.
  • the necessity (cleaning sequence) of cleaning the first cylinder 1 and the second cylinder 2 is set in the control means 12 from a printing press main body (not shown).
  • the set parameters are expressed by the cleaning steps of the respective cylinders 1 and 2. For example, it is assumed that the control unit 12 sets the first cylinder 1 as 5 steps and the second cylinder 2 as 5 steps as one cleaning sequence.
  • control means 12 rotates the cylinders 1 and 2 to (1) put the first pad driving means 9 and the second pad driving means 10 into a cleaning state for a predetermined period, and (2) then the first pad
  • the series of operations (1) to (3) in which the driving unit 9 and the second pad driving unit 10 are not cleaned and (3) the cleaning cloth 5 is sent one step in the non-cleaning state are repeated five times.
  • the first and second cleaning pads 3 and 4 are in a cleaning state five times, and the cleaning cloth 5 is sent in a total of five steps.
  • sections K, L, M, and N indicate sections of used parts and sections of unused parts.
  • the section K is an unused portion of 4 steps
  • L is a used portion of 6 steps
  • M is an unused portion of 9 steps
  • N is a used portion of 5 steps.
  • the cylinder cleaning device includes a recognition unit 13 that recognizes a used part and an unused part of the cleaning cloth 5.
  • the control unit 12 determines that the second cleaning pad 4 can be used because the K section and the M section are unused portions based on the recognition result of the recognition unit 13. Further, the control means 12 determines that the sections L and N are used parts and cannot be used with the second cleaning pad 4 based on the recognition result of the recognition means 13. When the sections L and M (used parts) are positioned on the second cleaning pad 4 and the cleaning with the second cleaning pad 4 is necessary, the control means 12 removes the cleaning cloth 5. I'll send it by air.
  • the control unit 12 switches the second cleaning pad 4 to the cleaning state based on the cleaning sequence (cleaning instruction), but the second cleaning pad 4 is in the second state while the used portion is disposed on the second cleaning pad 4.
  • the cleaning pad 4 is brought into a non-cleaning state, and the cleaning cloth 5 is fed in the non-cleaning state (empty feed) until an unused portion is arranged on the second cleaning pad 4, and then the second cleaning is performed.
  • the pad 4 is switched to the cleaning state.
  • the control means 12 recognizes the used part and the unused part of the cleaning cloth 5 based on the recognition means 13, so that the cleaning cloth 5 is not used as much as possible in the cleaning of the second cleaning pad 4. Control is made so that unused portions are actively used so that the portion is used and waste is reduced. If only the first cleaning pad 3 performs the cleaning operation, the second cleaning pad 4 is in the non-cleaning state. Therefore, even if the used part passes over the second cleaning pad 4, it is empty. There is no need to feed.
  • the first cleaning pad 3 and the second cleaning pad 4 can be freely set in a cleaning state and a non-cleaning state according to an automatic instruction from the printing press main body or an operation instruction from an operator of the printing press. Switching is possible.
  • FIG. 5 is an explanatory view of how to feed the cleaning cloth 5 when both the first cleaning pad 3 and the second cleaning pad 4 are simultaneously in a cleaning state.
  • FIG. 5A shows the initial state of the first cleaning pad 3, the second cleaning pad 4, and the cleaning cloth 5.
  • the region 51 is a region used in the first cleaning pad 3
  • the region 52 is a region used in the second cleaning pad 4.
  • FIG. 5B shows a state where cleaning is in progress. While the cleaning sequence is in progress, the length of the area 54 used in the first cleaning pad 3 and the length of the area 53 used in the second cleaning pad 4 are the same.
  • the control means 12 puts the first and second cleaning pads 3 and 4 into a non-cleaning state,
  • the cleaning cloth 5 is fed by the number of feed steps W (for example, 24 steps). If it does so, it will be in the state of Drawing 5 (a) again. In the example shown in FIG. 5, the unused portion of the cleaning cloth 5 is not wasted.
  • FIG. 6 is an explanatory diagram when only the second cleaning pad 4 is used. That is, the cleaning sequence proceeds in the cleaning state only for the second cleaning pad 4.
  • FIG. 6A shows an example in which the second cleaning pad 4 performs the cleaning operation for the length of the region 56. Since the first cleaning pad 3 is at rest, the second cleaning pad 4 can use the entire area of the cleaning cloth 5. Further, as long as the first cleaning pad 3 is in the non-cleaning state, the second cleaning pad 4 continues to use the cleaning cloth 5 as indicated by the region 57 regardless of the distance W. In the example shown in FIG. 6, the unused portion of the cleaning cloth 5 is not wasted.
  • FIG. 6B shows a state in which the first and second cleaning pads 3 and 4 are again in the cleaning state.
  • FIG. 7 is an explanatory diagram when only the first cleaning pad 3 is used.
  • FIG. 7A in the region 58 and the region 59, both the first cleaning pad 3 and the second cleaning pad 4 are used, and then the second cleaning pad 4 is switched to the non-cleaning state.
  • the area 60 is an unused area.
  • FIG. 7B the first cleaning pad 3 continuously performs the cleaning operation, and the second cleaning pad 4 remains in the non-cleaned state.
  • the unused portion 60 passes without being used in the second cleaning pad 4 and is discarded as it is.
  • the used portion 59 of the first cleaning pad 3 comes on the second cleaning pad 4.
  • the cleaning cloth 5 is not fed by air.
  • the cleaning cloth 5 is fed idle, and the cleaning cloth 5 is not used immediately on the second cleaning pad 4 as shown in FIG. The part is positioned.
  • a first mode in which the recognition unit 13 recognizes a used part and an unused part of the cleaning cloth 5 will be described.
  • the state of the cleaning cloth 5 shown in FIG. 4 can be recognized based on the software on the control program of the control means 12.
  • the distance between the first cleaning pad 3 and the second cleaning pad 4 can be defined as the number of feeding steps W.
  • the recognition unit 13 can acquire the operation history of the first cleaning pad 3 and the feeding history of the cleaning cloth 5 from the control unit 12. Thereby, the recognition means 13 can recognize the used part of the cleaning cloth 5 used in the first cleaning pad 3 and the unused part of the cleaning cloth 5 not used in the first cleaning pad 3.
  • control means 12 sends the cleaning cloth 5 based on the recognition result of the recognition means 13 while the used part of the cleaning cloth 5 used by the first cleaning pad 3 is moved by the second cleaning pad 4. It is possible to specify a portion to be skipped so that it is not used. If realized by a program, even if the distance W varies depending on the printing press, the setting can be easily changed in accordance with the distance W.
  • a second mode in which the recognition unit 13 recognizes a used part and an unused part of the cleaning cloth 5 will be described.
  • the state of the cleaning cloth 5 can be recognized based on the hardware implementation by the shift register.
  • the used part and the unused part are distinguished by binary values, and the bit shift and the feeding step of the cleaning cloth 5 are preferably synchronized. This is because the distance between the first cleaning pad 3 and the second cleaning pad 4 can be defined by the number of feed steps W of the cleaning cloth 5.
  • 61 is a dirt sensor.
  • the dirt sensor 61 can be a light source that irradiates light on the surface of the cleaning cloth 5 and a reflective dirt sensor that detects the reflected light.
  • the sensor may be an image sensor that determines dirt as an image, or may be an optical sensor that simply detects reflected light.
  • the dirt sensor 61 is not limited to the reflection type that detects the reflected light of the cleaning cloth 5, but may be a transmission type that detects the transmitted light of the cleaning cloth 5.
  • the reflectance of the cleaning cloth 5 which is not soiled may be close to the reflectance of the color of the printing ink on the cylinder to be removed in the reflection type.
  • a transmissive sensor is suitable.
  • the advantage of using the dirt sensor 61 is that the actual dirt condition of the cleaning cloth 5 can be known.
  • the dirt sensor 61 is disposed at a predetermined position between the first cleaning pad 3 and the second cleaning pad 4, and sends the detection result to the recognition means 13. Thereby, the recognition means 13 can recognize the used part and the unused part of the cleaning cloth 5 in the first cleaning pad 3 by the dirt sensor 61.
  • the control means 12 controls based on the recognition result of the recognition means 13.
  • FIG. 4 An example in which a part of the cleaning cloth that has been used in the first cleaning pad 3 is reused in the second cleaning pad 4 will be described.
  • the portion of the cleaning cloth 5 used in the first cleaning pad 3 is not used in the second cleaning pad 4.
  • the cleaning cloth 5 is rarely used until the cleaning capability is saturated. Therefore, the used part (the latter half part of the used part) in which the cleaning cloth 5 used in the first cleaning pad 3 is less dirty can be reused in the initial stage of the cleaning sequence in the second cleaning pad 4. Then, the consumption of the cleaning cloth 5 can be reduced.
  • 71 is a used part used in the first cleaning head 3 for two steps
  • 72 is an unused part for four steps.
  • the first 2 steps use the second half of the used portion of the first cleaning head 3 indicated by 71, and the next In the four steps, an unused portion indicated by 72 is used. That is, the recognition unit 13 recognizes a part of the cleaning cloth 5 that has been used in the first cleaning pad 3 as being equivalent to an unused part that has not been used in the first cleaning pad 3 yet. To do. Therefore, the part recognized by the recognition unit 13 as unused can be used again by the second cleaning pad 4. Note that the recognition unit 13 may set a portion that is recognized as an unused portion at the feeding position of the cleaning cloth 5, or may be set based on the actual use state of the cleaning cloth 5 by the dirt sensor 61.
  • the control means 12 uses the second cleaning pad.
  • the part (the second half of the used part and the usable part) where the cleaning ability of the cleaning cloth 5 is not saturated passes through the second cleaning pad 4
  • the second cleaning pad 4 is put into the cleaning state.
  • the used part is used only in the initial stage, and the unused part is used in the remaining stage.
  • the cleaning ability of the cleaning cloth 5 can be utilized to the maximum extent. As a result, the consumption of the cleaning cloth 5 can be further reduced.
  • FIG. 8 is an explanatory diagram of the step number correction.
  • the distance between the first cleaning pad 3 and the second cleaning pad 4 shown in FIG. 1 can be defined by the number of feed steps W of the cleaning cloth 5, but an error may occur.
  • the cleaning cloth 5 wound around the cleaning cloth winding means 7 may be a complete circle 41, but as indicated by the dotted line 42, it depends on the tension of the cleaning cloth 5. May be somewhat distorted. This distortion appears as an error in the number of feed steps W. Then, it is necessary to set the feed step number W in consideration of an error. If the error is reduced, it is possible to approach the actual number of steps. Therefore, it is desirable for the control means 12 to correct the feed step number W.
  • the number of feed steps W is defined as 24 steps, but the start of winding of the cleaning cloth winding means 7 is 23 steps, 24 steps in the middle, and 25 steps at the end of winding when the winding diameter increases. it can.
  • actual correction varies depending on the brand of the printing press or cleaning cloth, and the actual correction value is determined by experiment. In this way, since an accurate feed length of the cleaning cloth 5 can be specified, wasteful disposal of unused portions of the cleaning cloth 5 can be further reduced.

Abstract

In order to clean two or more cylinders by one cylinder cleaning device, two or more cleaning pads are provided, and the respective cleaning pads are independently operated so that the cleaning cloth is effectively used and waste is reduced. A cleaning cloth (5) is unreeled from a cleaning cloth supply means (6), passes through a first cleaning pad (3) which cleans a first cylinder (1), subsequently passes through a second cleaning pad (4) which cleans a second cylinder (2), and thereafter, is wound by a cleaning cloth winding means (7). A control means (12) retains the cleaning cloth usage state corresponding to the first cleaning pad, and controls a first pad driving means (9), a second pad driving means (10), and a cleaning cloth driving means (11), so that a portion of the cleaning cloth which has been used for the first cleaning pad is not used for the second cleaning pad.

Description

シリンダ洗浄装置Cylinder cleaning device
本発明は、印刷機のブランケットシリンダなどの表面を洗浄するシリンダ洗浄装置に関するもので、特に洗浄布によってシリンダの外周面を拭き取る形式のシリンダ洗浄装置に関する。 The present invention relates to a cylinder cleaning device that cleans the surface of a blanket cylinder or the like of a printing press, and more particularly to a cylinder cleaning device that wipes the outer peripheral surface of a cylinder with a cleaning cloth.
新聞の印刷などに使用するカラーオフセット印刷機は、各色ごとにプレートシリンダ、ブランケットシリンダなど、多数のシリンダを備えている。印刷機のシリンダは、ときどきシリンダの外周面に付着した余分なインキや紙粉を除去するいわゆる洗浄を行う必要がある。シリンダの洗浄作業は、印刷工場の工程の一部として組み入れられている。シリンダの洗浄は、印刷機の構成要素の一部として、シリンダに隣接して取り付けられた、シリンダ洗浄装置によって、遠隔操作によって自動的に行われるようになっている。 A color offset printing machine used for newspaper printing or the like includes a number of cylinders such as a plate cylinder and a blanket cylinder for each color. The cylinder of a printing machine sometimes needs to perform so-called cleaning that removes excess ink and paper dust adhering to the outer peripheral surface of the cylinder. Cylinder cleaning operations are incorporated as part of the printing plant process. The cleaning of the cylinder is performed automatically by remote operation by a cylinder cleaning device mounted adjacent to the cylinder as a part of the components of the printing press.
シリンダ洗浄装置は、動作原理によっていくつかの種類がある。もっとも普及しているシリンダ洗浄装置の種類は、シリンダの表面を洗浄布で拭き取る形式のものである。洗浄布を使用する形式のシリンダ洗浄装置の典型的な構成は、特許文献1や特許文献2に記載されている。それらの文献に記載された洗浄布を使用する形式のシリンダ洗浄装置は、洗浄液を含んだ洗浄布を弾力性のあるパッドで回転中のシリンダの外周に押し付けるようになっている。そうすると、シリンダの表面の余分なインキ、紙粉などは洗浄液によって軟化し、洗浄布に付着する。 There are several types of cylinder cleaning devices depending on the operating principle. The most popular type of cylinder cleaning apparatus is a type in which the surface of the cylinder is wiped with a cleaning cloth. A typical configuration of a cylinder cleaning device using a cleaning cloth is described in Patent Document 1 and Patent Document 2. In the cylinder cleaning apparatus using the cleaning cloth described in those documents, the cleaning cloth containing the cleaning liquid is pressed against the outer periphery of the rotating cylinder with an elastic pad. Then, excess ink, paper dust and the like on the surface of the cylinder are softened by the cleaning liquid and adhere to the cleaning cloth.
一方で、印刷機は、より高速でより品質の高い印刷が可能なように改良が続けられている。印刷機は、性能の改良とともに小型化が進行している。小型化した印刷機は、シリンダ洗浄装置を取り付けるスペースが少ない。そのために、特許文献1、特許文献2、特許文献3に記載されたようなシリンダ洗浄装置が開発された。ここに記載された洗浄装置は、2本のシリンダを1台のシリンダ洗浄装置で洗浄する。そのため、シリンダ1本に1台のシリンダ洗浄装置を取り付ける場合に比べると、シリンダ洗浄装置のスペースが節約可能である。 On the other hand, printing presses continue to be improved to enable higher speed and higher quality printing. Printing presses are becoming smaller with improved performance. A miniaturized printing machine has little space for installing a cylinder cleaning device. For this purpose, cylinder cleaning apparatuses such as those described in Patent Document 1, Patent Document 2, and Patent Document 3 have been developed. The cleaning device described here cleans two cylinders with one cylinder cleaning device. Therefore, the space of the cylinder cleaning device can be saved as compared with the case where one cylinder cleaning device is attached to one cylinder.
特許文献1、特許文献2、特許文献3に記載されたシリンダの洗浄装置は、2つのシリンダを同時に洗浄するために、2つの洗浄パッドを備えている。特許文献1に記載されたシリンダ洗浄装置は、1台のシリンダ洗浄装置に、2つまたは3つの洗浄パッドを搭載することができる。特許文献1に記載された洗浄装置は、2つの洗浄パッドを搭載した場合は、常に2つの洗浄パッドが同時に動作する。すなわち、2つの洗浄パッドの一方だけを選択して動作させることはできない。しかし、現実には、2本のシリンダのうち、1本のシリンダのみを洗浄するという要望がある。これは、印刷機では、2本のシリンダが並んでいても、その汚れ方は均等ではないからである。さらに、2本のシリンダのうち、印刷工程によっては、片側を使用しない場合もある。 The cylinder cleaning apparatus described in Patent Document 1, Patent Document 2, and Patent Document 3 includes two cleaning pads for cleaning two cylinders simultaneously. The cylinder cleaning apparatus described in Patent Document 1 can be equipped with two or three cleaning pads in one cylinder cleaning apparatus. In the cleaning apparatus described in Patent Document 1, when two cleaning pads are mounted, the two cleaning pads always operate simultaneously. That is, it is not possible to select and operate only one of the two cleaning pads. However, in reality, there is a demand for cleaning only one of the two cylinders. This is because, in a printing press, even if two cylinders are arranged, the stains are not uniform. Furthermore, one of the two cylinders may not be used depending on the printing process.
特許文献2には、2つの洗浄パッドが独立して動作可能なシリンダの洗浄装置が記載されている。特許文献2に記載されたシリンダの洗浄装置によれば、洗浄布からみて先行する第1の洗浄パッドと後に続く第2の洗浄パッドは、どちらか一方のみを独立して動作させることができる。しかし、特許文献2に記載されたシリンダの洗浄装置は、洗浄シーケンスの実行手順によっては、洗浄布に無駄が生じる欠点がある。特許文献2に記載されたシリンダ洗浄装置は、洗浄布からみて先行する第1の洗浄パッドで使用された洗浄布が、後に続く第2の洗浄パッドで再び使用されないようにするために、1回の洗浄シーケンスで使用される洗浄布の長さよりも、第1の洗浄パッドと第2の洗浄パッドの距離が長くなっている。このことにより、洗浄シーケンスを実行している間に、先行する第1の洗浄パッドで使用されて汚れた洗浄布が第2の洗浄パッドで再び使用されないようになっている。特許文献2に記載されたシリンダ洗浄装置では、洗浄シーケンスが終わるたびに洗浄布が一律に廃棄されるようになっているため、動作しなかった洗浄パッドの分の未使用の洗浄布も廃棄される。 Patent Document 2 describes a cylinder cleaning apparatus in which two cleaning pads can operate independently. According to the cylinder cleaning apparatus described in Patent Document 2, only one of the preceding first cleaning pad and the subsequent second cleaning pad as viewed from the cleaning cloth can be operated independently. However, the cylinder cleaning apparatus described in Patent Document 2 has a disadvantage that the cleaning cloth is wasted depending on the execution sequence of the cleaning sequence. In order to prevent the cleaning cloth used in the preceding first cleaning pad as viewed from the cleaning cloth from being used again in the subsequent second cleaning pad, the cylinder cleaning apparatus described in Patent Document 2 is used once. The distance between the first cleaning pad and the second cleaning pad is longer than the length of the cleaning cloth used in this cleaning sequence. This ensures that the dirty cleaning cloth used on the preceding first cleaning pad is not used again on the second cleaning pad during the cleaning sequence. In the cylinder cleaning apparatus described in Patent Document 2, since the cleaning cloth is uniformly discarded every time the cleaning sequence is completed, the unused cleaning cloth corresponding to the cleaning pad that did not operate is also discarded. The
特許文献3には、2つ又は3つの洗浄パッドを備えたシリンダの洗浄装置が記載されている。特許文献3には、洗浄布の送り方について記載がある。特許文献3に記載された洗浄布の送り方は、洗浄布をステップで区切り、2つの洗浄パッドがそれぞれ重ならないように、奇数又は偶数の区切りを使用することができるようになっている。 Patent Document 3 describes a cylinder cleaning device having two or three cleaning pads. Patent Document 3 describes how to feed the cleaning cloth. In the method of feeding the cleaning cloth described in Patent Document 3, the cleaning cloth is divided in steps, and odd or even divisions can be used so that the two cleaning pads do not overlap each other.
ところで、洗浄布の無駄の発生とは、洗浄布の未使用の部分をどのように廃棄するかの問題と等価である。特許文献1に記載されたような、1台のシリンダ洗浄装置に2つの洗浄パッドがあるとき、常に2つの洗浄パッドが同時に使用される場合は、洗浄布の無駄は考慮する必要がない。しかし、特許文献2に記載されたシリンダ洗浄装置のように、2つの洗浄ヘッドが選択的に動作可能な場合は、洗浄布に未使用の部分が発生する。 By the way, the waste of the cleaning cloth is equivalent to the problem of how to discard the unused portion of the cleaning cloth. When there are two cleaning pads in one cylinder cleaning device as described in Patent Document 1, if two cleaning pads are always used at the same time, there is no need to consider waste of cleaning cloth. However, when the two cleaning heads are selectively operable as in the cylinder cleaning device described in Patent Document 2, an unused portion is generated on the cleaning cloth.
EP1187721B1EP1187721B1 EP1000740A1EP1000740A1 EP0334173B1EP0334173B1
本発明は、2本以上のシリンダを1台のシリンダ洗浄装置で洗浄するために、2つ以上の洗浄パッドを備えたシリンダ洗浄装置にあって、それぞれの洗浄パッドを独立して動作させることができるシリンダ洗浄装置を実現する。
また、本発明は、2つ以上の洗浄パッドを備えたシリンダ洗浄装置であって、それぞれの洗浄パッドを独立して動作させた場合であっても、洗浄布を有効に使用し、無駄を少なくしたシリンダ洗浄装置を実現する。
The present invention is a cylinder cleaning apparatus having two or more cleaning pads for cleaning two or more cylinders with one cylinder cleaning apparatus, and each cleaning pad can be operated independently. A cylinder cleaning device that can be used is realized.
In addition, the present invention is a cylinder cleaning apparatus having two or more cleaning pads, and even when each cleaning pad is operated independently, the cleaning cloth is used effectively and waste is reduced. A cylinder cleaning device is realized.
本発明のシリンダ洗浄装置は、第1のシリンダを洗浄するための第1の洗浄パッドと、
前記第1の洗浄パッドを洗浄状態又は非洗浄状態にする第1のパッド駆動手段と、
第2のシリンダを洗浄するための第2の洗浄パッドと、前記第2の洗浄パッドを洗浄状態又は非洗浄状態にする第2のパッド駆動手段と、洗浄布を供給する洗浄布供給手段と、
前記洗浄布を巻取る洗浄布巻取り手段と、前記洗浄布を前記洗浄布供給手段から繰り出し、最初に前記第1の洗浄パッドを通過し、続いて前記第2の洗浄パッドを通過し、その後前記洗浄布巻取り手段に向けて送る洗浄布送り手段と、前記洗浄布送り手段を駆動する洗浄布駆動手段と、前記第1のパッド駆動手段、前記第2のパッド駆動手段及び前記洗浄布駆動手段を制御する制御手段と、前記第1の洗浄パッドで使用した前記洗浄布の使用済み部分と、前記第1の洗浄パッドで使用していない前記洗浄布の未使用部分とを認識する認識手段と、を備え、前記制御手段は、前記認識手段の認識結果に基づいて、前記未使用部分を前記第2の洗浄パッドで使用するように制御することを特徴とするシリンダ洗浄装置とした。
The cylinder cleaning apparatus of the present invention includes a first cleaning pad for cleaning the first cylinder,
First pad driving means for bringing the first cleaning pad into a cleaning state or a non-cleaning state;
A second cleaning pad for cleaning the second cylinder; a second pad driving means for bringing the second cleaning pad into a cleaning state or a non-cleaning state; a cleaning cloth supply means for supplying a cleaning cloth;
Cleaning cloth winding means for winding the cleaning cloth, and feeding the cleaning cloth from the cleaning cloth supply means, first passing through the first cleaning pad, subsequently passing through the second cleaning pad, and then A cleaning cloth feeding means for feeding the cleaning cloth winding means, a cleaning cloth driving means for driving the cleaning cloth feeding means, the first pad driving means, the second pad driving means, and the cleaning cloth driving means. Control means for controlling, recognizing means for recognizing a used part of the cleaning cloth used in the first cleaning pad and an unused part of the cleaning cloth not used in the first cleaning pad; The cylinder cleaning apparatus is characterized in that the control means controls the unused portion to be used by the second cleaning pad based on the recognition result of the recognition means.
また、本発明は、次の発明を含む。
(1)前記制御手段が、前記第1の洗浄パッドで使用済みとなった部分の前記洗浄布が前記第2の洗浄パッドの洗浄動作の領域と重なる場合は、前記使用済みの部分の前記洗浄布を空送りすること。
(2)前記洗浄布は、ステップ送りで送られ、前記第1の洗浄パッドと前記第2の洗浄パッドの距離は、前記洗浄布の送りステップ数に換算できること。
(3)前記第1の洗浄パッドで使用済みとなった洗浄布の一部を、前記第2の洗浄ヘッドで再使用すること。
(4)前記制御手段は、前記洗浄布巻取り手段に巻き取られた前記洗浄布の巻き長さを保持しており、前記洗浄布の送りステップ数を前記洗浄布の巻き長さに応じて補正すること。
The present invention also includes the following inventions.
(1) In the case where the cleaning cloth of the used part of the first cleaning pad overlaps the cleaning operation area of the second cleaning pad, the control unit cleans the used part. Feed the cloth by air.
(2) The cleaning cloth is sent by step feeding, and the distance between the first cleaning pad and the second cleaning pad can be converted into the number of feeding steps of the cleaning cloth.
(3) A part of the cleaning cloth that has been used in the first cleaning pad is reused in the second cleaning head.
(4) The control means holds the winding length of the cleaning cloth wound around the cleaning cloth winding means, and corrects the number of steps of feeding the cleaning cloth according to the winding length of the cleaning cloth. To do.
本発明は、1台のシリンダ洗浄装置であって、2つのシリンダを同時に洗浄できると共に、第1のシリンダを洗浄するための第1の洗浄パッドと、第2のシリンダを洗浄するための第2の洗浄パッドとを独立して動作できる。そのため、例えば、印刷機が、多色印刷に対応した印刷機であっても、1色印刷しか行わない場合には、本発明は、1つの洗浄パッドで1つのシリンダだけを洗浄できるので、無駄な洗浄を行わずに済む。また、1台のシリンダ洗浄装置で、2つの洗浄パッドを備えており、洗浄布の使用済み部分と未使用部分とを認識しているので、これによって、できるだけ洗浄布の未使用部分を使用して、洗浄布が無駄に廃棄されることを少なくできる。 The present invention is a single cylinder cleaning device that can clean two cylinders at the same time, a first cleaning pad for cleaning the first cylinder, and a second for cleaning the second cylinder. The cleaning pad can be operated independently. Therefore, for example, even if the printing machine is a printing machine that supports multicolor printing, when only one color printing is performed, the present invention can wash only one cylinder with one washing pad, which is wasteful. No need for cleaning. In addition, one cylinder cleaning device has two cleaning pads and recognizes the used and unused parts of the cleaning cloth, so that the unused part of the cleaning cloth is used as much as possible. Thus, the waste of the cleaning cloth can be reduced.
本発明の全体のブロック図である。1 is an overall block diagram of the present invention. 構成要素の配置図である。It is an arrangement plan of components. 布送り手段の動作説明図である。It is operation | movement explanatory drawing of a cloth feeding means. 巻き径が小さい場合の布送り手段の動作説明図である。It is operation | movement explanatory drawing of the cloth feeding means in case a winding diameter is small. 巻き径が大きい場合の布送り手段の動作説明図である。It is operation | movement explanatory drawing of the cloth feeding means in case a winding diameter is large. 洗浄布の送り説明図である。It is feed explanatory drawing of a cleaning cloth. 第1の洗浄パッドと第2の洗浄パッドを使用する場合の説明図である。It is explanatory drawing in the case of using a 1st cleaning pad and a 2nd cleaning pad. 第2の洗浄パッドを使用する場合の説明図である。It is explanatory drawing in the case of using a 2nd cleaning pad. 第1の洗浄パッドを使用する場合の説明図である。It is explanatory drawing in the case of using a 1st cleaning pad. ステップ数補正の説明図である。It is explanatory drawing of step number correction | amendment.
図1は、本発明の実施形態のブロック図である。1は第1のシリンダであり、2は第2のシリンダである。3は、第1のシリンダ1を洗浄する第1の洗浄パッドであり、4は、第2のシリンダ2を洗浄するための第2の洗浄パッドである。5は洗浄布である。6は、洗浄布5を供給する洗浄布供給手段である。7は、洗浄布5を巻き取る洗浄布巻取り手段である。8は、洗浄布送り手段である。洗浄布送り手段8は、洗浄布5を洗浄布供給手段6から繰り出し、最初に第1の洗浄パッド3を通過し、続いて第2の洗浄パッド4を通過し、その後洗浄布巻取り手段7に向けて送る。洗浄布5は、不織布を使用するのが良い。洗浄布5は、洗浄布供給手段6に装着されるときから事前に洗浄液が含浸されていてよい。また、洗浄布5に乾式を使用する場合は、第1の洗浄パッド3又は第2の洗浄パッド4の近傍で、図示しないノズルから洗浄布5に向けて洗浄液を供給し、洗浄布5に洗浄液を含浸させ、あるいは不足した洗浄液を追加含浸させるようにしてもよい。 FIG. 1 is a block diagram of an embodiment of the present invention. Reference numeral 1 is a first cylinder, and 2 is a second cylinder. 3 is a first cleaning pad for cleaning the first cylinder 1, and 4 is a second cleaning pad for cleaning the second cylinder 2. Reference numeral 5 denotes a cleaning cloth. Reference numeral 6 denotes cleaning cloth supply means for supplying the cleaning cloth 5. Reference numeral 7 denotes a cleaning cloth winding means for winding the cleaning cloth 5. Reference numeral 8 denotes cleaning cloth feeding means. The cleaning cloth feeding means 8 feeds the cleaning cloth 5 from the cleaning cloth supply means 6, first passes through the first cleaning pad 3, subsequently passes through the second cleaning pad 4, and then passes to the cleaning cloth winding means 7. Send to. As the cleaning cloth 5, it is preferable to use a non-woven fabric. The cleaning cloth 5 may be impregnated with the cleaning liquid in advance from when it is attached to the cleaning cloth supply means 6. When the dry type is used for the cleaning cloth 5, the cleaning liquid is supplied to the cleaning cloth 5 from a nozzle (not shown) in the vicinity of the first cleaning pad 3 or the second cleaning pad 4. Or an additional impregnation with a deficient cleaning solution.
図1に示したシリンダ洗浄装置は、第1のシリンダ1、第2のシリンダ2の表面に向けて、第1の洗浄パッド3、第2の洗浄パッド4によって、洗浄布5を押し付ける。そうすると、第1のシリンダ1、第2のシリンダ2の表面の汚れは、洗浄布5に転移する。 The cylinder cleaning apparatus shown in FIG. 1 presses the cleaning cloth 5 toward the surfaces of the first cylinder 1 and the second cylinder 2 by the first cleaning pad 3 and the second cleaning pad 4. Then, the dirt on the surfaces of the first cylinder 1 and the second cylinder 2 is transferred to the cleaning cloth 5.
9は、第1の洗浄パッド3を洗浄状態又は非洗浄状態にする第1のパッド駆動手段であり、10は、第2の洗浄パッド4を洗浄状態又は非洗浄状態にする第2のパッド駆動手段である。11は、洗浄布送り手段8を駆動する洗浄布駆動手段である。12は、第1のパッド駆動手段9、第2のパッド駆動手段10及び洗浄布駆動手段11を制御する制御手段である。 Reference numeral 9 denotes a first pad driving means for setting the first cleaning pad 3 to a cleaning state or a non-cleaning state, and reference numeral 10 denotes a second pad driving for setting the second cleaning pad 4 to a cleaning state or a non-cleaning state. Means. Reference numeral 11 denotes cleaning cloth driving means for driving the cleaning cloth feeding means 8. A control unit 12 controls the first pad driving unit 9, the second pad driving unit 10, and the cleaning cloth driving unit 11.
図2は、シリンダ洗浄装置の構成要素の配置図である。第1のシリンダ1と第2のシリンダ2は、多色刷り輪転機のブランケットシリンダであれば、わずかな距離を置いて隣接しており、両方とも時計方向(CW)に回転する。14はベースプレートである。15はレールである。16は、支持ローラである。レール15は、図示しないが、シリンダ1、2を支える印刷機本体のフレームに固定されている。ローラ16はベースプレート14に取り付けられている。ベースプレート14は、ローラ16を介して、レール15に沿ってスライド可能である。17は空気ソレノイドである。空気ソレノイド17の固定側ベース18は図示しない印刷機のフレームに取り付けられている。空気ソレノイド17の可動軸19は、ベースプレート14に連結されている。その結果、ベースプレート14は、空気ソレノイド17によって、レール15に沿って移動可能である。第1の洗浄パッド3及び第2の洗浄パッド4は、第1のシリンダ1と第2のシリンダ2に向かいあうようにして、ベースプレート14に取り付けられている。従って、空気ソレノイド17が動作することによって、第1の洗浄パッド3及び第2の洗浄パッド4は、第1のシリンダ1及び第2のシリンダ2に対して進退動作可能である。 FIG. 2 is an arrangement diagram of components of the cylinder cleaning device. If the 1st cylinder 1 and the 2nd cylinder 2 are the blanket cylinders of a multicolor rotary press, they will adjoin with a slight distance, and both rotate clockwise (CW). Reference numeral 14 denotes a base plate. Reference numeral 15 denotes a rail. Reference numeral 16 denotes a support roller. Although not shown, the rail 15 is fixed to the frame of the printing press main body that supports the cylinders 1 and 2. The roller 16 is attached to the base plate 14. The base plate 14 is slidable along the rail 15 via the roller 16. Reference numeral 17 denotes an air solenoid. The fixed base 18 of the air solenoid 17 is attached to a frame of a printing press (not shown). A movable shaft 19 of the air solenoid 17 is connected to the base plate 14. As a result, the base plate 14 can be moved along the rail 15 by the air solenoid 17. The first cleaning pad 3 and the second cleaning pad 4 are attached to the base plate 14 so as to face the first cylinder 1 and the second cylinder 2. Therefore, when the air solenoid 17 is operated, the first cleaning pad 3 and the second cleaning pad 4 can move forward and backward with respect to the first cylinder 1 and the second cylinder 2.
洗浄布供給手段6は、ベースプレート14に回転可能に支持されている。洗浄布5は、洗浄布供給手段6から引き出されて最初に第1の洗浄パッド3を通過し、続いて第2の洗浄パッドを通過し、巻取り手段7に至る。巻取り手段7及び洗浄布送り手段8は、一体となってベースプレート14に支持されている。 The cleaning cloth supply means 6 is rotatably supported by the base plate 14. The cleaning cloth 5 is pulled out from the cleaning cloth supply means 6 and first passes through the first cleaning pad 3, then passes through the second cleaning pad, and reaches the winding means 7. The winding means 7 and the cleaning cloth feeding means 8 are integrally supported by the base plate 14.
図2に示すベースプレート14の位置は、第1の洗浄ヘッド3及び第2の洗浄ヘッド4が、第1のシリンダ1及び第2のシリンダ2に向けて前進した位置である。図示はしないが、ベースプレート14の位置が、レール15に沿って後退した位置では、第1及び第2の洗浄パッド3,4が第1及び第2のシリンダ1、2から離れるため、洗浄布5の交換を行うことができる。 The position of the base plate 14 shown in FIG. 2 is a position where the first cleaning head 3 and the second cleaning head 4 have advanced toward the first cylinder 1 and the second cylinder 2. Although not shown, since the first and second cleaning pads 3 and 4 are separated from the first and second cylinders 1 and 2 when the position of the base plate 14 is retracted along the rail 15, the cleaning cloth 5 Can be exchanged.
第1の洗浄パッド3及び第2の洗浄パッド4は、洗浄状態と非洗浄状態との2つの状態に切り替わる。第1の洗浄パッド3は、弾力性のあるエアパッド20と金属製のサポートバー21を組み合わせたものである。エアパッド20とサポートバー21の間には、空気室22が形成されている。図2では、説明を容易にするために、第1の洗浄パッド3を断面で示しているが、実際には空気室22は図示しない高圧空気源に図示しないチューブによって接続された閉じた空間である。図2において、第1の洗浄パッド3は、空気室が膨張して、エアパッド20が第1のシリンダ1に接触する状態である。これは、第1の洗浄パッド3が洗浄状態であることを示している。 The first cleaning pad 3 and the second cleaning pad 4 are switched between two states, a cleaning state and a non-cleaning state. The first cleaning pad 3 is a combination of an elastic air pad 20 and a metal support bar 21. An air chamber 22 is formed between the air pad 20 and the support bar 21. In FIG. 2, for ease of explanation, the first cleaning pad 3 is shown in cross section, but actually the air chamber 22 is a closed space connected to a high-pressure air source (not shown) by a tube (not shown). is there. In FIG. 2, the first cleaning pad 3 is in a state where the air chamber is expanded and the air pad 20 is in contact with the first cylinder 1. This indicates that the first cleaning pad 3 is in a cleaning state.
一方、第2の洗浄パッド4も同様にエアパッド23、サポートバー24から構成され、空気室25を備えるが、空気室25は収縮している。そのため、エアパッド23は第2のシリンダ2から離れている。これは、第2の洗浄パッド4が非洗浄状態であることを示している。第1の洗浄パッド3の空気室22を高圧空気で膨張させるか収縮させるかの制御は、図1に示した第1のパッド駆動手段9によって行う。第2の洗浄パッド4の空気室25を膨張させるか収縮させるかの制御は図1に示した第2のパッド駆動手段10によって行う。なお、第1の洗浄パッド3及び第2の洗浄パッド4は、個々に洗浄状態と非洗浄状態とに移行できれば良い。従って、空気室22、25による動作切替でなくても良い。例えば、洗浄パッド3、4は、個々に備えた空気ソレノイドなどで支点を中心に回転して洗浄状態と非洗浄状態とが切り替わるようにしてもよい。あるいは、洗浄パッド3、4は、レールの上に支持されており、レールに沿って進退動作して、洗浄状態と非洗浄状態とが切り替わるようにしてもよい。 On the other hand, the second cleaning pad 4 is similarly composed of an air pad 23 and a support bar 24 and includes an air chamber 25, but the air chamber 25 is contracted. Therefore, the air pad 23 is separated from the second cylinder 2. This indicates that the second cleaning pad 4 is in a non-cleaning state. The control of whether the air chamber 22 of the first cleaning pad 3 is expanded or contracted with high-pressure air is performed by the first pad driving means 9 shown in FIG. Control of whether the air chamber 25 of the second cleaning pad 4 is expanded or contracted is performed by the second pad driving means 10 shown in FIG. The first cleaning pad 3 and the second cleaning pad 4 only need to be able to shift individually to the cleaning state and the non-cleaning state. Therefore, the operation switching by the air chambers 22 and 25 may not be performed. For example, the cleaning pads 3 and 4 may be rotated around a fulcrum by an air solenoid provided individually to switch between a cleaning state and a non-cleaning state. Alternatively, the cleaning pads 3 and 4 may be supported on the rail, and may move back and forth along the rail to switch between the cleaning state and the non-cleaning state.
図3Aは、布送り手段8の動作説明図であり、図3Bは、巻取り手段7の巻き径が小さい場合の布送り手段8の動作説明図、図3Cは、巻取り手段7の巻き径が大きい場合の布送り手段8の動作説明図である。洗浄布5は、洗浄布巻取り手段7が反時計方向に回転することにより、洗浄布巻取り手段7に巻き取られていく。28は送りソレノイドである。送りソレノイド28は、空気式のソレノイドで実現可能である。29はワンウエイクラッチであり、30はクラッチ29のレバーである。ワンウエイクラッチ29は、洗浄布巻取り手段7と同軸に設けられており、一方向にのみ回転可能なクラッチである。図3Aにおいては、ワンウエイクラッチ29の作用により、洗浄布巻取り手段7は、反時計方向(CCW)にのみ回転可能である。レバー30は、ワンウエイクラッチ29を回転させるレバーであり、洗浄布巻取り手段7を中心に回転可能になっている。レバー30は、反時計方向に回転するときには洗浄布巻取り手段7を回転し、時計方向に回転するときには洗浄布巻取手段7を回転しない。送りソレノイド28は、必要に応じてレバー30を反時計方向に回転させる。 3A is an operation explanatory view of the cloth feeding means 8, FIG. 3B is an operation explanatory view of the cloth feeding means 8 when the winding diameter of the winding means 7 is small, and FIG. 3C is a winding diameter of the winding means 7. It is operation | movement explanatory drawing of the cloth feeding means 8 when is large. The cleaning cloth 5 is wound around the cleaning cloth winding means 7 as the cleaning cloth winding means 7 rotates counterclockwise. Reference numeral 28 denotes a feed solenoid. The feed solenoid 28 can be realized by a pneumatic solenoid. Reference numeral 29 denotes a one-way clutch, and reference numeral 30 denotes a lever of the clutch 29. The one-way clutch 29 is a clutch that is provided coaxially with the cleaning cloth winding means 7 and is rotatable only in one direction. In FIG. 3A, the cleaning cloth winding means 7 can rotate only in the counterclockwise direction (CCW) by the action of the one-way clutch 29. The lever 30 is a lever that rotates the one-way clutch 29 and is rotatable around the cleaning cloth winding means 7. The lever 30 rotates the cleaning cloth winding means 7 when rotating in the counterclockwise direction, and does not rotate the cleaning cloth winding means 7 when rotating in the clockwise direction. The feed solenoid 28 rotates the lever 30 counterclockwise as necessary.
31は、追従アームである。追従アーム31は、一端が支点32で支持され、支点32を中心に回転可能である。追従アーム31の他の一端は、追従バー33が取り付けられている。追従バー33は、洗浄布巻取り手段7に巻き取られる洗浄布5の巻き径に追従する。一方、レバー30が送りソレノイド28によって回転可能な角度は、レバー30が追従バー33に当たる位置によって決まる。 31 is a follow-up arm. The follower arm 31 is supported at one end by a fulcrum 32 and is rotatable about the fulcrum 32. A tracking bar 33 is attached to the other end of the tracking arm 31. The follower bar 33 follows the winding diameter of the cleaning cloth 5 wound around the cleaning cloth winding means 7. On the other hand, the angle at which the lever 30 can be rotated by the feed solenoid 28 is determined by the position at which the lever 30 hits the tracking bar 33.
図3Bは、洗浄布巻取り手段7の巻き径が小さい状態を示している。追従レバー33は、ほぼ最下点まで下がっている。その結果、レバー30は、反時計方向に最大角度まで回転している。 FIG. 3B shows a state where the winding diameter of the cleaning cloth winding means 7 is small. The follow-up lever 33 is substantially lowered to the lowest point. As a result, the lever 30 rotates counterclockwise to the maximum angle.
図3Cは、洗浄布巻取り手段7の巻き径が大きい状態を示している。追従レバー33は、ほぼ最上点まで上がっている。その結果、レバー30の反時計方向への回転角度は最小である。 FIG. 3C shows a state where the cleaning cloth winding means 7 has a large winding diameter. The follow-up lever 33 is raised to the uppermost point. As a result, the rotation angle of the lever 30 in the counterclockwise direction is the minimum.
これにより、図3B及び図3Cに示されているように、送りソレノイド28が一回動作するときの洗浄布5の送り長さは、洗浄布巻取り手段7に巻かれた洗浄布5の巻き径に依存せず、常に一定である。例えば、送りソレノイド28が1回動作したときに、洗浄布5の送り長さが5mmであれば、洗浄布巻取り手段7に巻き取られた洗浄布5の巻き径によらず、常に5mmの洗浄布が巻き取られる。 Thus, as shown in FIGS. 3B and 3C, the feed length of the cleaning cloth 5 when the feed solenoid 28 operates once is the winding diameter of the cleaning cloth 5 wound around the cleaning cloth winding means 7. It is always constant. For example, if the feed length of the cleaning cloth 5 is 5 mm when the feed solenoid 28 is operated once, the cleaning cloth 5 is always cleaned regardless of the winding diameter of the cleaning cloth 5 wound around the cleaning cloth winding means 7. The cloth is wound up.
このことは、多くの利点がある。図2に示すように、第1の洗浄パッド3と第2の洗浄パッド4は、ベースプレート14に取り付けられているので、その相対位置は変化しない。一方、図2に示す洗浄布送り手段8は、1回の動作あたりの洗浄布5の送り長さが一定である。そうすると、洗浄布5における第1の洗浄パッド3と第2の洗浄パッド4との間の距離は、一定の送り長さで分割した数からなる送りステップ数で定義可能となる。 This has many advantages. As shown in FIG. 2, since the first cleaning pad 3 and the second cleaning pad 4 are attached to the base plate 14, the relative positions thereof do not change. On the other hand, the cleaning cloth feeding means 8 shown in FIG. 2 has a constant feeding length of the cleaning cloth 5 per operation. Then, the distance between the first cleaning pad 3 and the second cleaning pad 4 in the cleaning cloth 5 can be defined by the number of feed steps consisting of the number divided by a constant feed length.
図4は、洗浄布の送り方を説明した説明図である。図4において、Sは1ステップの送り長さである。図1に示した第1の洗浄パッド3と第2の洗浄パッド4との間の距離は、送りステップ数Wで表現可能である。図4では、Wは24ステップとして例示してある。これは、第1の洗浄パッド3で使用した洗浄布の使用済み部分は、24ステップ送られると、第2の洗浄パッド4の位置に至るということである。実際の送りステップ数Wの長さは、1ステップの送り長さSが5mmであれば、120mm(=5mm×24ステップ)である。 FIG. 4 is an explanatory diagram illustrating how the cleaning cloth is fed. In FIG. 4, S is a feed length of one step. The distance between the first cleaning pad 3 and the second cleaning pad 4 shown in FIG. 1 can be expressed by the number of feed steps W. In FIG. 4, W is exemplified as 24 steps. This means that the used portion of the cleaning cloth used in the first cleaning pad 3 reaches the position of the second cleaning pad 4 after being sent 24 steps. The actual length of the feed step W is 120 mm (= 5 mm × 24 steps) if the feed length S of one step is 5 mm.
図1において、制御手段12は、第1のパッド駆動手段9、第2のパッド駆動手段10、洗浄布駆動手段11を制御する。第1のシリンダ1及び第2のシリンダ2の洗浄の必要性(洗浄シーケンス)は、図示しない印刷機本体から制御手段12に設定される。設定されるパラメータは、それぞれのシリンダ1,2の洗浄ステップで表現される。例えば、制御手段12に、1回の洗浄シーケンスとして、第1のシリンダ1を5ステップ、第2のシリンダ2を5ステップとして設定されたとする。そうすると、制御手段12は、シリンダ1,2を回転し、(1)第1のパッド駆動手段9、第2のパッド駆動手段10を所定期間だけ洗浄状態にし、(2)その後、第1のパッド駆動手段9、第2のパッド駆動手段10を非洗浄状態し、(3)非洗浄状態で洗浄布5を1ステップ送る、という(1)~(3)の一連の動作を5回繰り返す。その結果、第1及び第2の洗浄パッド3,4は5回洗浄状態となり、かつ洗浄布5は合計5ステップ送られることになる。 In FIG. 1, the control unit 12 controls the first pad driving unit 9, the second pad driving unit 10, and the cleaning cloth driving unit 11. The necessity (cleaning sequence) of cleaning the first cylinder 1 and the second cylinder 2 is set in the control means 12 from a printing press main body (not shown). The set parameters are expressed by the cleaning steps of the respective cylinders 1 and 2. For example, it is assumed that the control unit 12 sets the first cylinder 1 as 5 steps and the second cylinder 2 as 5 steps as one cleaning sequence. Then, the control means 12 rotates the cylinders 1 and 2 to (1) put the first pad driving means 9 and the second pad driving means 10 into a cleaning state for a predetermined period, and (2) then the first pad The series of operations (1) to (3) in which the driving unit 9 and the second pad driving unit 10 are not cleaned and (3) the cleaning cloth 5 is sent one step in the non-cleaning state are repeated five times. As a result, the first and second cleaning pads 3 and 4 are in a cleaning state five times, and the cleaning cloth 5 is sent in a total of five steps.
洗浄布5は、第1の洗浄パッド3で使用されると汚れる。この汚れた部分は、いずれ第2の洗浄パッド4に到達する。第1の洗浄パッド3で使用された部分を第2の洗浄パッド4で再度使用しないようにする。これを実現するため、制御手段12は、汚れた部分が、第2の洗浄パッド4を通り過ぎるまで、第2の洗浄パッド4を非洗浄状態にして単に洗浄布5を送るだけの空送りを行う。図4において、区間K、L、M、Nは使用済み部分の区間と未使用部分の区間を示している。区間Kは4ステップの未使用部分であり、Lは6ステップの使用済み部分であり、Mは9ステップの未使用部分であり、さらにNは5ステップの使用済み部分である。 The cleaning cloth 5 becomes dirty when used in the first cleaning pad 3. This dirty part eventually reaches the second cleaning pad 4. The portion used in the first cleaning pad 3 is not used again in the second cleaning pad 4. In order to realize this, the control means 12 performs an idle feed that simply feeds the cleaning cloth 5 with the second cleaning pad 4 in a non-cleaning state until the contaminated portion passes the second cleaning pad 4. . In FIG. 4, sections K, L, M, and N indicate sections of used parts and sections of unused parts. The section K is an unused portion of 4 steps, L is a used portion of 6 steps, M is an unused portion of 9 steps, and N is a used portion of 5 steps.
図1の通り、シリンダ洗浄装置は、洗浄布5の使用済み部分と未使用部分とを認識する認識手段13を備える。図4において、制御手段12は、認識手段13の認識結果に基づいて、Kの区間とMの区間は未使用部分なので第2の洗浄パッド4で使用可能であると判断する。また、制御手段12は、認識手段13の認識結果に基づいて、区間L、Nは使用済み部分なので、第2の洗浄パッド4で使用できないと判断する。
制御手段12は、区間L、M(使用済み部分)が第2の洗浄パッド4の上に位置するときに、第2の洗浄パッド4での洗浄が必要になった場合は、洗浄布5を空送りする。すなわち、制御手段12は、洗浄シーケンス(洗浄指示)に基づいて第2の洗浄パッド4を洗浄状態に切り換えるが、第2の洗浄パッド4の上に使用済み部分が配置される間は第2の洗浄パッド4を非洗浄状態にして、第2の洗浄パッド4の上に未使用部分が配置されるまで、非洗浄状態のまま洗浄布5を送り(空送り)、その後に、第2の洗浄パッド4を洗浄状態に切り換える。このように、制御手段12は、認識手段13に基づいて洗浄布5の使用済み部分と未使用部分とを認識することによって、第2の洗浄パッド4の洗浄において、できるだけ洗浄布5の未使用部分を使用して無駄が少なくなるように、未使用部分を積極的に使用するように制御する。
なお、洗浄動作を行うのが第1の洗浄パッド3のみであれば、第2の洗浄パッド4は非洗浄状態なので、第2の洗浄パッド4の上を使用済み部分が通過しても、空送りを行う必要はない。
As shown in FIG. 1, the cylinder cleaning device includes a recognition unit 13 that recognizes a used part and an unused part of the cleaning cloth 5. In FIG. 4, the control unit 12 determines that the second cleaning pad 4 can be used because the K section and the M section are unused portions based on the recognition result of the recognition unit 13. Further, the control means 12 determines that the sections L and N are used parts and cannot be used with the second cleaning pad 4 based on the recognition result of the recognition means 13.
When the sections L and M (used parts) are positioned on the second cleaning pad 4 and the cleaning with the second cleaning pad 4 is necessary, the control means 12 removes the cleaning cloth 5. I'll send it by air. That is, the control unit 12 switches the second cleaning pad 4 to the cleaning state based on the cleaning sequence (cleaning instruction), but the second cleaning pad 4 is in the second state while the used portion is disposed on the second cleaning pad 4. The cleaning pad 4 is brought into a non-cleaning state, and the cleaning cloth 5 is fed in the non-cleaning state (empty feed) until an unused portion is arranged on the second cleaning pad 4, and then the second cleaning is performed. The pad 4 is switched to the cleaning state. Thus, the control means 12 recognizes the used part and the unused part of the cleaning cloth 5 based on the recognition means 13, so that the cleaning cloth 5 is not used as much as possible in the cleaning of the second cleaning pad 4. Control is made so that unused portions are actively used so that the portion is used and waste is reduced.
If only the first cleaning pad 3 performs the cleaning operation, the second cleaning pad 4 is in the non-cleaning state. Therefore, even if the used part passes over the second cleaning pad 4, it is empty. There is no need to feed.
以上のように、第1の洗浄パッド3と第2の洗浄パッド4は、印刷機本体からの自動的な指示あるいは印刷機の操作員の操作指示によって、自由に洗浄状態と非洗浄状態とを切替可能である。 As described above, the first cleaning pad 3 and the second cleaning pad 4 can be freely set in a cleaning state and a non-cleaning state according to an automatic instruction from the printing press main body or an operation instruction from an operator of the printing press. Switching is possible.
図5は、第1の洗浄パッド3と第2の洗浄パッド4の両方を同時に洗浄状態にする場合の洗浄布5の送り方の説明図である。図5(a)は、第1の洗浄パッド3、第2の洗浄パッド4及び洗浄布5の初期状態を示している。洗浄布5において、領域51は、第1の洗浄パッド3で使用済の領域であり、領域52は、第2の洗浄パッド4で使用済の領域である。図5(b)は、洗浄が進行している状態を示している。洗浄シーケンスが進行している間は、第1の洗浄パッド3で使用済の領域54と、第2の洗浄パッド4で使用済の領域53の長さは同一である。第2の洗浄ヘッド4が、領域54(第1の洗浄パッド3で使用した使用済み部分)にさしかかると、制御手段12は、第1及び第2の洗浄パッド3,4を非洗浄状態にし、洗浄布5を送りステップ数W(例えば24ステップ)だけ空送りする。そうすると、再び図5(a)の状態になる。図5に示す例では、洗浄布5の未使用部分が無駄に廃棄されることはない。 FIG. 5 is an explanatory view of how to feed the cleaning cloth 5 when both the first cleaning pad 3 and the second cleaning pad 4 are simultaneously in a cleaning state. FIG. 5A shows the initial state of the first cleaning pad 3, the second cleaning pad 4, and the cleaning cloth 5. In the cleaning cloth 5, the region 51 is a region used in the first cleaning pad 3, and the region 52 is a region used in the second cleaning pad 4. FIG. 5B shows a state where cleaning is in progress. While the cleaning sequence is in progress, the length of the area 54 used in the first cleaning pad 3 and the length of the area 53 used in the second cleaning pad 4 are the same. When the second cleaning head 4 reaches the region 54 (the used part used in the first cleaning pad 3), the control means 12 puts the first and second cleaning pads 3 and 4 into a non-cleaning state, The cleaning cloth 5 is fed by the number of feed steps W (for example, 24 steps). If it does so, it will be in the state of Drawing 5 (a) again. In the example shown in FIG. 5, the unused portion of the cleaning cloth 5 is not wasted.
図6は、第2の洗浄パッド4のみを使用する場合の説明図である。すなわち、洗浄シーケンスは、第2の洗浄パッド4のみ洗浄状態で進行する。図6(a)は、領域56の長さだけ、第2の洗浄パッド4が洗浄動作を行った例である。第1の洗浄パッド3は休止しているので、第2の洗浄パッド4は、洗浄布5の全部の領域を使用することができる。また、第1の洗浄パッド3が非洗浄状態である限り、第2の洗浄パッド4は、距離Wに関係なく、領域57で示すように継続して洗浄布5を使用する。図6に示す例では、洗浄布5の未使用部分が無駄に廃棄されることはない。図6(b)は、再度第1及び第2の洗浄パッド3、4が洗浄状態になった様子を示している。 FIG. 6 is an explanatory diagram when only the second cleaning pad 4 is used. That is, the cleaning sequence proceeds in the cleaning state only for the second cleaning pad 4. FIG. 6A shows an example in which the second cleaning pad 4 performs the cleaning operation for the length of the region 56. Since the first cleaning pad 3 is at rest, the second cleaning pad 4 can use the entire area of the cleaning cloth 5. Further, as long as the first cleaning pad 3 is in the non-cleaning state, the second cleaning pad 4 continues to use the cleaning cloth 5 as indicated by the region 57 regardless of the distance W. In the example shown in FIG. 6, the unused portion of the cleaning cloth 5 is not wasted. FIG. 6B shows a state in which the first and second cleaning pads 3 and 4 are again in the cleaning state.
図7は、第1の洗浄パッド3のみを使用する場合の説明図である。図7(a)において、領域58及び領域59で、第1の洗浄パッド3及び第2の洗浄パッド4の両方が使用され、その後第2の洗浄パッド4が非洗浄状態に切り替わる。領域60は、未使用領域である。図7(b)では、第1の洗浄パッド3が継続して洗浄動作を行い、第2の洗浄パッド4は非洗浄状態のままである。未使用部分60は、第2の洗浄パッド4で使用されず通り過ぎ、このまま廃棄となる。引き続き、第1の洗浄パッド3の洗浄動作にともない、第2の洗浄パッド4の上には、第1の洗浄パッド3で使用済み部分59がくる。第2の洗浄パッド4が使用されない限り洗浄布5は空送りされない。しかし、第2の洗浄パッド4が使用される場合は、洗浄布5が空送りされ、図7(c)に示すように、直ちに第2の洗浄パッド4の上に、洗浄布5の未使用部分が位置決めされる。 FIG. 7 is an explanatory diagram when only the first cleaning pad 3 is used. In FIG. 7A, in the region 58 and the region 59, both the first cleaning pad 3 and the second cleaning pad 4 are used, and then the second cleaning pad 4 is switched to the non-cleaning state. The area 60 is an unused area. In FIG. 7B, the first cleaning pad 3 continuously performs the cleaning operation, and the second cleaning pad 4 remains in the non-cleaned state. The unused portion 60 passes without being used in the second cleaning pad 4 and is discarded as it is. Subsequently, along with the cleaning operation of the first cleaning pad 3, the used portion 59 of the first cleaning pad 3 comes on the second cleaning pad 4. Unless the second cleaning pad 4 is used, the cleaning cloth 5 is not fed by air. However, when the second cleaning pad 4 is used, the cleaning cloth 5 is fed idle, and the cleaning cloth 5 is not used immediately on the second cleaning pad 4 as shown in FIG. The part is positioned.
認識手段13が洗浄布5の使用済み部分と未使用部分とを認識する第1の態様を説明する。図4に示した洗浄布5の状態は、制御手段12の制御プログラム上のソフトウエアに基づいて認識可能である。洗浄布5は、第1の洗浄パッド3と第2の洗浄パッド4との間の距離が送りステップ数Wとして定義できる。また、認識手段13は、制御手段12から、第1の洗浄パッド3の動作履歴及び洗浄布5の送り履歴を取得可能である。これにより、認識手段13は、第1の洗浄パッド3で使用した洗浄布5の使用済み部分と、第1の洗浄パッド3で使用していない洗浄布5の未使用部分とを認識できる。従って、制御手段12は、認識手段13の認識結果に基づいて、洗浄布5を送りながら、第1の洗浄パッド3で使用された洗浄布5の使用済み部分が、第2の洗浄パッド4によって使用されないように、空送りする部分を特定することができる。プログラムで実現すれば、印刷機によって距離Wが異なっても、それに合わせて容易に設定を変更することができる。 A first mode in which the recognition unit 13 recognizes a used part and an unused part of the cleaning cloth 5 will be described. The state of the cleaning cloth 5 shown in FIG. 4 can be recognized based on the software on the control program of the control means 12. In the cleaning cloth 5, the distance between the first cleaning pad 3 and the second cleaning pad 4 can be defined as the number of feeding steps W. Further, the recognition unit 13 can acquire the operation history of the first cleaning pad 3 and the feeding history of the cleaning cloth 5 from the control unit 12. Thereby, the recognition means 13 can recognize the used part of the cleaning cloth 5 used in the first cleaning pad 3 and the unused part of the cleaning cloth 5 not used in the first cleaning pad 3. Therefore, the control means 12 sends the cleaning cloth 5 based on the recognition result of the recognition means 13 while the used part of the cleaning cloth 5 used by the first cleaning pad 3 is moved by the second cleaning pad 4. It is possible to specify a portion to be skipped so that it is not used. If realized by a program, even if the distance W varies depending on the printing press, the setting can be easily changed in accordance with the distance W.
認識手段13が洗浄布5の使用済み部分と未使用部分とを認識する第2の態様を説明する。洗浄布5の状態は、シフトレジスタによるハードウエアの実装に基づいて認識できる。この場合、使用済み部分と未使用部分とを2値で区別し、ビットのシフトと洗浄布5の送りステップを同期するように対応させると良い。これは、第1の洗浄パッド3と第2の洗浄パッド4との距離が、洗浄布5の送りステップ数Wで定義できるからである。 A second mode in which the recognition unit 13 recognizes a used part and an unused part of the cleaning cloth 5 will be described. The state of the cleaning cloth 5 can be recognized based on the hardware implementation by the shift register. In this case, the used part and the unused part are distinguished by binary values, and the bit shift and the feeding step of the cleaning cloth 5 are preferably synchronized. This is because the distance between the first cleaning pad 3 and the second cleaning pad 4 can be defined by the number of feed steps W of the cleaning cloth 5.
認識手段13が洗浄布5の使用済み部分と未使用部分とを認識する第3の態様を説明する。図2において、61は汚れセンサである。汚れセンサ61は、洗浄布5の表面に光を照射する光源と、その反射光を検出する反射式汚れセンサとすることができる。このうち、センサは、画像として汚れを判別する画像センサでもよく、単なる反射光を検出する光センサでもよい。汚れセンサ61は、洗浄布5の反射光を検出する反射式に限らず、洗浄布5の透過光を検出する透過式が良いことがある。これは、反射式は、汚れていない洗浄布5の反射率と、除去しようとしているシリンダ上の印刷インキの色の反射率が接近していることがあるからである。このような場合は、透過式のセンサが向いている。汚れセンサ61を使用する利点は、洗浄布5の現実の汚れ具合を知ることができるところにある。汚れセンサ61は、第1の洗浄パッド3と第2の洗浄パッド4との間の所定位置に配置され、検知結果を認識手段13に送る。これにより、認識手段13は、汚れセンサ61で第1の洗浄パッド3における洗浄布5の使用済み部分と未使用部分とを認識できる。そして、制御手段12は、認識手段13の認識結果に基づいて制御する。 A third mode in which the recognition unit 13 recognizes a used part and an unused part of the cleaning cloth 5 will be described. In FIG. 2, 61 is a dirt sensor. The dirt sensor 61 can be a light source that irradiates light on the surface of the cleaning cloth 5 and a reflective dirt sensor that detects the reflected light. Among these, the sensor may be an image sensor that determines dirt as an image, or may be an optical sensor that simply detects reflected light. The dirt sensor 61 is not limited to the reflection type that detects the reflected light of the cleaning cloth 5, but may be a transmission type that detects the transmitted light of the cleaning cloth 5. This is because the reflectance of the cleaning cloth 5 which is not soiled may be close to the reflectance of the color of the printing ink on the cylinder to be removed in the reflection type. In such a case, a transmissive sensor is suitable. The advantage of using the dirt sensor 61 is that the actual dirt condition of the cleaning cloth 5 can be known. The dirt sensor 61 is disposed at a predetermined position between the first cleaning pad 3 and the second cleaning pad 4, and sends the detection result to the recognition means 13. Thereby, the recognition means 13 can recognize the used part and the unused part of the cleaning cloth 5 in the first cleaning pad 3 by the dirt sensor 61. And the control means 12 controls based on the recognition result of the recognition means 13.
本発明の第5の実施の態様として、第1の洗浄パッド3で使用済みとなった洗浄布の一部を第2の洗浄パッド4で再使用する例を説明する。先に説明した例では、第1の洗浄パッド3で使用した部分の洗浄布5は、第2の洗浄パッド4で使用しない。しかし、洗浄布5は、その洗浄能力が飽和するまで使用されることが少ない。従って、第1の洗浄パッド3で使用した洗浄布5の汚れが少ない使用済み部分(使用済み部分の後半部)は、第2の洗浄パッド4における洗浄シーケンスの初期の段階で再使用できる。そうすれば、洗浄布5の消費量を少なくできる。図4において、71は2ステップ分の第1の洗浄ヘッド3で使用した使用済み部分であり、72は4ステップ分の未使用部分である。第2の洗浄パッド4での洗浄シーケンスが6ステップの布送りで行われるとすれば、最初の2ステップは、71で示す第1の洗浄ヘッド3で使用済み部分の後半部を使用し、次の4ステップは、72で示す未使用部分を使用する。すなわち、認識手段13は、第1の洗浄パッド3で使用済みとなった洗浄布5の一部を、まだ第1の洗浄パッド3で使用していない未使用の部分と同等として認識するようにする。従って、認識手段13が未使用と認識した部分は、第2の洗浄パッド4で再度使用可能となる。なお、認識手段13は、未使用部分と認識する部分を洗浄布5の送り位置で設定してもよく、汚れセンサ61によって現実の洗浄布5の使用状態に基づいて設定してもよい。
このように、制御手段12は、洗浄布5の洗浄能力が飽和した部分(使用済み部分の前半部、使用不能な部分)が第2の洗浄パッド4に通過するときは、第2の洗浄パッド4を非洗浄状態にし、洗浄布5の洗浄能力が飽和していない部分(使用済み部分の後半部、使用可能な部分)が第2の洗浄パッド4を通過するときは、第2の洗浄パッド4を洗浄状態にする。ただし、第2の洗浄パッド4の洗浄シーケンスにおいて、初期の段階のみ使用済み部分を使用し、残りの段階では、未使用部分を使用する。以上のように、第1の洗浄パッド3で使用済みとなった洗浄布の一部を第2の洗浄パッドで再使用するため、洗浄布5の洗浄能力を最大限利用することができる。その結果、洗浄布5の消費量をより少なくすることができる。
As a fifth embodiment of the present invention, an example in which a part of the cleaning cloth that has been used in the first cleaning pad 3 is reused in the second cleaning pad 4 will be described. In the example described above, the portion of the cleaning cloth 5 used in the first cleaning pad 3 is not used in the second cleaning pad 4. However, the cleaning cloth 5 is rarely used until the cleaning capability is saturated. Therefore, the used part (the latter half part of the used part) in which the cleaning cloth 5 used in the first cleaning pad 3 is less dirty can be reused in the initial stage of the cleaning sequence in the second cleaning pad 4. Then, the consumption of the cleaning cloth 5 can be reduced. In FIG. 4, 71 is a used part used in the first cleaning head 3 for two steps, and 72 is an unused part for four steps. If the cleaning sequence on the second cleaning pad 4 is performed by cloth feed of 6 steps, the first 2 steps use the second half of the used portion of the first cleaning head 3 indicated by 71, and the next In the four steps, an unused portion indicated by 72 is used. That is, the recognition unit 13 recognizes a part of the cleaning cloth 5 that has been used in the first cleaning pad 3 as being equivalent to an unused part that has not been used in the first cleaning pad 3 yet. To do. Therefore, the part recognized by the recognition unit 13 as unused can be used again by the second cleaning pad 4. Note that the recognition unit 13 may set a portion that is recognized as an unused portion at the feeding position of the cleaning cloth 5, or may be set based on the actual use state of the cleaning cloth 5 by the dirt sensor 61.
As described above, when the portion (the first half of the used portion or the unusable portion) in which the cleaning ability of the cleaning cloth 5 is saturated passes through the second cleaning pad 4, the control means 12 uses the second cleaning pad. When the part (the second half of the used part and the usable part) where the cleaning ability of the cleaning cloth 5 is not saturated passes through the second cleaning pad 4, the second cleaning pad 4 is put into the cleaning state. However, in the cleaning sequence of the second cleaning pad 4, the used part is used only in the initial stage, and the unused part is used in the remaining stage. As described above, since a part of the cleaning cloth that has been used in the first cleaning pad 3 is reused in the second cleaning pad, the cleaning ability of the cleaning cloth 5 can be utilized to the maximum extent. As a result, the consumption of the cleaning cloth 5 can be further reduced.
図8は、ステップ数補正の説明図である。ステップ数補正とは、図1に示した第1の洗浄パッド3と第2の洗浄パッド4との距離は、洗浄布5の送りステップ数Wで定義できるが、誤差が生じることがある。この理由は、図5に示すように、洗浄布巻取り手段7に巻き取られた洗浄布5は、完全な円41であることもあるが、点線42に示すように、洗浄布5の張力によって幾分歪むこともある。この歪みは、送りステップ数Wの誤差として現れる。そうすると、送りステップ数Wは、誤差を見込んで設定する必要がある。誤差を少なくすれば、現実に必要なステップ数に近づけることが可能である。従って、制御手段12は、送りステップ数Wを補正することが望ましい。例えば、図4では、送りステップ数Wは、24ステップで定義したが、洗浄布巻取り手段7の巻き始めは23ステップとし、中間で24ステップとし、巻き径が大きくなる巻き終わりでは25ステップと補正できる。ただし、実際の補正は、印刷機や洗浄布の銘柄によって異なるので、実際の補正値は実験によって決定する。このようにすると、正確な洗浄布5の送り長さを特定できるため、洗浄布5の未使用部分の無駄な廃棄をより少なくできる。 FIG. 8 is an explanatory diagram of the step number correction. With the step number correction, the distance between the first cleaning pad 3 and the second cleaning pad 4 shown in FIG. 1 can be defined by the number of feed steps W of the cleaning cloth 5, but an error may occur. The reason for this is that, as shown in FIG. 5, the cleaning cloth 5 wound around the cleaning cloth winding means 7 may be a complete circle 41, but as indicated by the dotted line 42, it depends on the tension of the cleaning cloth 5. May be somewhat distorted. This distortion appears as an error in the number of feed steps W. Then, it is necessary to set the feed step number W in consideration of an error. If the error is reduced, it is possible to approach the actual number of steps. Therefore, it is desirable for the control means 12 to correct the feed step number W. For example, in FIG. 4, the number of feed steps W is defined as 24 steps, but the start of winding of the cleaning cloth winding means 7 is 23 steps, 24 steps in the middle, and 25 steps at the end of winding when the winding diameter increases. it can. However, actual correction varies depending on the brand of the printing press or cleaning cloth, and the actual correction value is determined by experiment. In this way, since an accurate feed length of the cleaning cloth 5 can be specified, wasteful disposal of unused portions of the cleaning cloth 5 can be further reduced.
1 第1のシリンダ
2 第2のシリンダ
3 第1の洗浄パッド
4 第2の洗浄パッド
5 洗浄布
6 洗浄布供給手段
7 洗浄布巻取り手段
8 洗浄布送り手段
9 第1のパッド駆動手段
10 第2のパッド駆動手段
11 洗浄布駆動手段
12 制御手段
13 認識手段
14 ベースプレート
15 レール
16 支持ローラ
17 空気ソレノイド
61 汚れセンサ
DESCRIPTION OF SYMBOLS 1 1st cylinder 2 2nd cylinder 3 1st washing pad 4 2nd washing pad 5 Washing cloth 6 Washing cloth supply means 7 Washing cloth winding means 8 Washing cloth feeding means 9 First pad drive means 10 Second Pad drive means 11 Cleaning cloth drive means 12 Control means 13 Recognition means 14 Base plate 15 Rail 16 Support roller 17 Air solenoid 61 Dirt sensor

Claims (6)

  1.  第1のシリンダを洗浄するための第1の洗浄パッドと、
     前記第1の洗浄パッドを洗浄状態と非洗浄状態とに切り換える第1のパッド駆動手段と、
     第2のシリンダを洗浄するための第2の洗浄パッドと、
     前記第2の洗浄パッドを洗浄状態と非洗浄状態とに切り換える第2のパッド駆動手段と、
     洗浄布を供給する洗浄布供給手段と、
     前記洗浄布を巻取る洗浄布巻取り手段と、
     前記洗浄布を前記洗浄布供給手段から繰り出し、最初に前記第1の洗浄パッドを通過し、続いて前記第2の洗浄パッドを通過し、その後前記洗浄布巻取り手段に向けて送る洗浄布送り手段と、
     前記洗浄布送り手段を駆動する洗浄布駆動手段と、
     前記第1のパッド駆動手段、前記第2のパッド駆動手段及び前記洗浄布駆動手段を制御する制御手段と、
     前記第1の洗浄パッドで使用した前記洗浄布の使用済み部分と、前記第1の洗浄パッドで使用していない前記洗浄布の未使用部分とを認識する認識手段と、を備え、
     前記制御手段は、前記認識手段の認識結果に基づいて、前記未使用部分を前記第2の洗浄パッドで使用するように制御することを特徴とするシリンダ洗浄装置。
    A first cleaning pad for cleaning the first cylinder;
    First pad driving means for switching the first cleaning pad between a cleaning state and a non-cleaning state;
    A second cleaning pad for cleaning the second cylinder;
    Second pad driving means for switching the second cleaning pad between a cleaning state and a non-cleaning state;
    Cleaning cloth supply means for supplying the cleaning cloth;
    Cleaning cloth winding means for winding the cleaning cloth;
    Cleaning cloth feeding means that feeds the cleaning cloth from the cleaning cloth supply means, first passes through the first cleaning pad, subsequently passes through the second cleaning pad, and then sends the cleaning cloth toward the cleaning cloth winding means. When,
    Cleaning cloth driving means for driving the cleaning cloth feeding means;
    Control means for controlling the first pad driving means, the second pad driving means and the cleaning cloth driving means;
    Recognizing means for recognizing a used part of the cleaning cloth used in the first cleaning pad and an unused part of the cleaning cloth not used in the first cleaning pad;
    The cylinder cleaning apparatus, wherein the control unit controls the unused portion to be used by the second cleaning pad based on a recognition result of the recognition unit.
  2.  前記認識手段は、第1の洗浄パッドで使用した使用済の洗浄布の一部を未使用として認識し、制御手段は、前記未使用部分として認識した部分を前記第2の洗浄パッドで再使用することを特徴とする請求項1に記載のシリンダ洗浄装置。 The recognition means recognizes a part of the used cleaning cloth used in the first cleaning pad as unused, and the control means reuses the part recognized as the unused part in the second cleaning pad. The cylinder cleaning apparatus according to claim 1, wherein:
  3.  前記制御手段は、前記第2の洗浄パッドの洗浄シーケンスを実行する際に、前記洗浄シーケンスの初期の段階では前記使用済み部分を前記第2の洗浄パッドで使用し、前記洗浄シーケンスの残りの段階では前記未使用部分を前記第2の洗浄パッドで使用することを特徴とする請求項1に記載のシリンダ洗浄装置。 When executing the cleaning sequence of the second cleaning pad, the control means uses the used portion in the second cleaning pad in the initial stage of the cleaning sequence, and the remaining stages of the cleaning sequence. The cylinder cleaning apparatus according to claim 1, wherein the unused portion is used in the second cleaning pad.
  4.  前記洗浄布送り手段は、一定の送り長さごとに前記洗浄布を送り、前記認識手段は、前記第1の洗浄パッドから前記第2の洗浄パッドまでの前記洗浄布の距離を前記送り長さで分割した数からなる送りステップ数で認識することを特徴とする請求項1~3のいずれかに記載のシリンダ洗浄装置。 The cleaning cloth feeding means feeds the cleaning cloth every fixed feeding length, and the recognition means determines the distance of the cleaning cloth from the first cleaning pad to the second cleaning pad as the feeding length. The cylinder cleaning apparatus according to any one of claims 1 to 3, wherein the cylinder cleaning device is recognized by the number of feed steps consisting of the number divided by.
  5.  前記認識手段は、前記洗浄布巻取り手段で巻き取られた前記洗浄布の巻き径に応じて前記送りステップ数を補正することを特徴とする請求項4に記載のシリンダ洗浄装置。 5. The cylinder cleaning apparatus according to claim 4, wherein the recognizing unit corrects the number of feeding steps according to a winding diameter of the cleaning cloth wound up by the cleaning cloth winding unit.
  6.  前記第1の洗浄パッドで使用した前記洗浄布の汚れを検出する汚れ検出センサをさらに備え、前記認識手段は、前記検出センサの検出結果に基づいて、前記使用済み部分と前記未使用部分とを認識することを特徴とする請求項1~5のいずれかに記載のシリンダ洗浄装置。 The apparatus further comprises a dirt detection sensor for detecting dirt on the cleaning cloth used in the first cleaning pad, and the recognition means determines the used part and the unused part based on the detection result of the detection sensor. The cylinder cleaning device according to any one of claims 1 to 5, wherein the cylinder cleaning device is recognized.
PCT/JP2010/060202 2009-06-17 2010-06-16 Cylinder cleaning device WO2010147143A1 (en)

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JP2020182935A (en) * 2019-04-26 2020-11-12 株式会社伸興 Cleaning device

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JPH02131942A (en) * 1988-11-14 1990-05-21 Nippon Baldwin Kk Cylinder cleaning device for printer
EP0334173B1 (en) * 1988-03-23 1993-01-07 M.A.N.-ROLAND Druckmaschinen Aktiengesellschaft Cleaning device for the working surfaces of a machine, especially of a printing machine
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JPH01249454A (en) * 1988-03-31 1989-10-04 Toppan Printing Co Ltd Blanket cleaner for offset proof press
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WO2014024985A1 (en) * 2012-08-09 2014-02-13 株式会社フジクラ Optical connector cleaning tool and optical connector cleaning method
CN103797390A (en) * 2012-08-09 2014-05-14 株式会社藤仓 Optical connector cleaning tool and optical connector cleaning method
KR101558167B1 (en) * 2012-08-09 2015-10-12 가부시키가이샤후지쿠라 Optical connector cleaning tool and optical connector cleaning method
CN103797390B (en) * 2012-08-09 2016-01-20 株式会社藤仓 Cleaning tool for optical connector and optical connector cleaning method
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