WO2010139200A1 - Rolling method for shell ring and device thereof - Google Patents

Rolling method for shell ring and device thereof Download PDF

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Publication number
WO2010139200A1
WO2010139200A1 PCT/CN2010/070301 CN2010070301W WO2010139200A1 WO 2010139200 A1 WO2010139200 A1 WO 2010139200A1 CN 2010070301 W CN2010070301 W CN 2010070301W WO 2010139200 A1 WO2010139200 A1 WO 2010139200A1
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WO
WIPO (PCT)
Prior art keywords
rolling
stage
roll
barrel
section
Prior art date
Application number
PCT/CN2010/070301
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French (fr)
Chinese (zh)
Inventor
吴生富
周晓平
刘刚
马克
王光儒
付环宇
Original Assignee
中国第一重型机械股份公司
一重集团大连设计研究院有限公司
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Application filed by 中国第一重型机械股份公司, 一重集团大连设计研究院有限公司 filed Critical 中国第一重型机械股份公司
Publication of WO2010139200A1 publication Critical patent/WO2010139200A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B5/00Extending closed shapes of metal bands by rolling

Definitions

  • the invention relates to the field of metal rolling technology, in particular to a barrel rolling process.
  • the invention also relates to a rolling apparatus that can process a barrel section using the above process.
  • the rolling mill generally comprises a driving motor, an outer working roller, an inner working roller and the like, and the processed cylinder section is set on the outer circumference of the working roller, and the pressing and stretching action of the inner cylinder and the outer working roller on the cylinder section is realized.
  • Rolling processing At present, the single-drive method is used to process the barrel section, that is, the outer work roll is the active roll, the inner work roll is the passive roll, and the drive motor provides power for the outer work roll, and the outer work roll is driven to rotate at a certain speed.
  • the machined barrel section rotates with the rotation of the outer work roll, and at the same time, due to the friction between the machined barrel section and the inner work roll, the inner working is driven.
  • the roller rotates.
  • the deformation of the inner wall of the processed cylinder section ie, the contact surface with the passive inner working roller
  • the stress approaches the strength limit defects are easily generated, resulting in processing.
  • the mechanical properties of the barrel section are poor, which affects the quality of the finished product.
  • the torque difference between the two work rolls on the rolling mill is large, and the tilting moment is generated on the rolling mill, which makes the rolling mill unstable. It can be seen that the product quality and product scale of the tube sections obtained by the existing processing methods are not ideal.
  • how to improve the rolling force of the roll to the barrel section and overcome the stress defects generated by the inner wall of the barrel section to improve the product scale and product quality of the barrel section has become a problem to be solved by those skilled in the art.
  • the present invention provides a barrel rolling apparatus including a first roll and a second roll, which respectively press the inner wall and the outer wall of the barrel section, the first roll and the second The rolls are driven rolls driven by a drive unit.
  • the output torque of the driving device is adjustable; during rolling, the ratio of the actual output torque of the first roller to its maximum output torque is equal to the actual output torque of the second roller and its maximum output torque ratio.
  • the present invention also provides a barrel rolling method for respectively pressing an inner wall and an outer wall of the barrel section by a first roll and a second roll, wherein the first roll and the second roll are both in a rolling process Rotate under the drive of the drive unit.
  • the ratio of the actual output torque of the first roll to its maximum output torque is equal to the ratio of the actual output torque of the second roll to its maximum output torque.
  • the rolling process comprises the following stages in sequence:
  • This stage adopts a pressure-controlled rolling method, and the rolling force is greater than the rolling force of the flattening rolling stage; when the wall thickness of the barrel section reaches a predetermined thickness, a lower stage; the predetermined thickness is greater than a target thickness of the barrel section;
  • step-down rolling stage this stage adopts pressure-controlled rolling method, and the rolling force is smaller than the rolling force of large-pressure rolling; when the wall thickness of the cylinder section reaches the target thickness, it is transferred
  • step-down rolling stage this stage adopts pressure-controlled rolling method, and the rolling force is smaller than the rolling force of large-pressure rolling; when the wall thickness of the cylinder section reaches the target thickness, it is transferred
  • Constant roll seam rolling stage This stage uses a position-controlled rolling method, in which the barrel is rolled for at least one week.
  • the rolling force of the flattening rolling stage is determined by the following model: K l d 2 [d x 2 + d x d 2 - K x d.
  • Bl the width of the barrel blank, the unit is mm;
  • K1 parameter, which ranges from 4mm to 6mm;
  • D2 the outer diameter of the barrel blank, the unit of which is mm;
  • Dx the diameter of the first roll, the unit is mm
  • K2 Parameter, which has a value range of 900 1100.
  • the rolling force of the large pressure rolling stage is determined by the following model: where: p p 2 : rolling pressure of the large pressure rolling stage, the unit of which is kN;
  • K3 parameter the value range is 0.001 0.002;
  • K4 parameter its value range is 19451 19452;
  • K5 parameter its value range is 187 ⁇ 188;
  • the thickness of the barrel blank, the unit is mm;
  • K6 parameter which has a value range of 12 13;
  • the temperature in the large pressure rolling stage is expressed in units. C ;
  • K7 parameter, which ranges from 0.1 to 0.2;
  • the predetermined thickness is a wall of the tubular section when the target thickness is 8 mm to 12 mm, and when the cylinder section is offset from the center position, the rolling force on the offset side is increased; The side of the barrel section is close.
  • the rolling force of the step-down rolling stage is determined by the following model: Where: : rolling pressure in the step-down rolling stage;
  • ⁇ 4 Rolling force of the rolling equipment at the thickness of the finished section; its size is determined by the following mode:
  • P 4 K 3 (K 4 + K 5 t 2 - K 6 T w - K 7 t 2 T b 2 where: t2: wall thickness at the end of the tube section, the unit is mm;
  • the technical solution of the barrel rolling provided by the present invention is that the two rolls are driven by a driving device.
  • the double-drive method in which the two rolls are both active rolls increases the rolling moment during the rolling process, thereby increasing the rolling force applied by the rolls to the processed barrel section, and the processing wall thickness is large.
  • the large rolling force overcomes the influence of the wall thickness on the stress transmission, and the stress on the inner and outer sides of the barrel section is uniform, and the surface tear is not generated, making it possible to process the larger size of the barrel section and enlarge
  • the size range of the processed barrel section increases the product scale of the barrel section processing.
  • the double-roller transmission causes the deformation of the inner wall and the outer wall of the processed cylinder section to be crushed and deformed, and the tensile defects are not easily generated, so that the mechanical performance of the processed cylinder section is better, and the product quality of the cylinder section is improved.
  • the torque generated by the two rolls can be basically balanced, and the tilting torque is hardly generated on the rolling equipment, which avoids the tendency of the rolling equipment to tip over and improves the stability of the rolling equipment. .
  • the ratio of the actual output torque of the first roll to its maximum output torque is equal to the ratio of the actual output torque of the second roll to its maximum output torque, and the torque of each actual output and each roll
  • the maximum output torque is matched in the same proportion.
  • the maximum output torque of one of the rolls is small, the actual output torque matched to it is small, and the maximum output torque of the other roll is large, and the actual output torque matched with it is also large.
  • the two rolls reach their respective maximum output torques at the same time, which improves the overall performance of the technical solution, increases the rolling force range of the rolls, and makes it possible to expand the size range of the processed barrel sections.
  • the method for rolling a barrel section may include a flattening rolling stage, a large pressure rolling stage, a pressure reducing rolling stage, and a constant roll seam rolling stage.
  • the rolling pressures of the above four stages are different.
  • different rolling stages are selected according to the change of objective factors such as the wall thickness of the barrel section to determine the suitable rolling force and the barrel section is improved. Processing Accuracy and productivity.
  • the rolling pressure in each processing stage of the above-mentioned barrel section can be obtained by the respective rolling pressure calculation model, which determines the corresponding relationship between the rolling pressure and the size of each stage, and substitutes the parameters related to the processed barrel section.
  • the formula of each stage can be used to obtain the rolling pressure of each stage. No matter what size of the barrel blank can be obtained, the tailored rolling scheme can be obtained by formula calculation, and the rolling method of the barrel section can be improved. Adaptability.
  • FIG. 1 is a schematic structural view of a barrel processing apparatus according to an embodiment of the present invention
  • FIG. 2 is a schematic flow chart of a barrel processing method according to an embodiment of the present invention.
  • the core of the present invention is to provide a method of rolling a barrel section, which improves the rolling force of the roll to the barrel section and overcomes the stress defect of the inner wall of the barrel section, thereby improving the product scale and product quality of the barrel section.
  • Another core of the present invention is to provide a rolling apparatus for processing a barrel section using the above method.
  • FIG. 1 is a schematic structural view of a barrel processing apparatus according to an embodiment of the present invention
  • FIG. 2 is a schematic flow chart of a processing method of a barrel section according to an embodiment of the present invention.
  • the tubular rolling technical solution provided by the present invention comprises two frames
  • the frame 1 can be a closed frame, the two frames 1 are fixed by a beam 2, and the beam 2 can include a lower beam 22 and a middle beam 21 to ensure the stability of the connection of the frame 1 and the whole machine. stable.
  • Two hydraulic cylinders 4 are provided on the lower surface of the frame of the frame 1 for supplying rolling pressure to the work rolls during rolling and controlling the roll gaps in a timely manner.
  • a first roll 31 is disposed at an upper portion of the hydraulic cylinder 4, and a second roll 32 is disposed at a lower portion of the upper surface of the window of the frame 1.
  • the rolling section apparatus provided by the present invention further includes a roll changer 5 for At the beginning and end of the rolling, the second roll 32 is taken.
  • the first roll 31 and the second roll 32 are both active rolls, and both of the work rolls are driven by the drive unit 6.
  • the processed barrel blank is placed on the upper surface of the first roll 31, and the roll change cart 5 pushes the second roll 32 so that the outer circumference of the second roll 32 comes into contact with the inner ring of the machined barrel section.
  • Both the first roll 31 and the second roll 32 are rotated about the respective axes by the driving device 6, and the processed barrel is located between the first roll 31 and the second roll 32, and the inner wall of the barrel and the second roll 32 Contacted, and the outer wall thereof is in contact with the first roll 31, and is passed through the first roll 31 to the outside of the barrel
  • the extrusion of the wall and the pressing action of the second roll 32 on the inner wall of the barrel section roll the barrel section.
  • the first roller 31 and the second roller 32 are double-drive modes of the driving roller, which increases the rolling moment during the rolling process, thereby increasing the roller application.
  • the rolling force for the barrel section to be processed when processing the barrel section with a small size, the first roller and the second roller provide a uniform torque to the barrel section, so that the processing quality of the barrel section is higher;
  • the rolling moment on both sides overcomes the influence of the wall thickness on the stress transmission, eliminating the tendency of the inner and outer surfaces of the processed cylinder section to tear, making it possible to use the rolling mill to process the larger size of the cylinder section, expanding the The size range of the processing barrel section increases the product size of the barrel section.
  • the deformations caused by the first roll and the second roll on the inner wall and the outer wall of the processed barrel section are both extrusion deformation, and it is not easy to exceed the tensile limit, and the mechanical properties of the product are better and improved.
  • the product quality of the tube section when the two-roller transmission is in operation, the torque generated by the first roll and the second roll can be basically balanced, and the tilting torque is hardly generated on the rolling equipment, thereby avoiding the tendency of the rolling equipment to tip over and improving the rolling equipment. Stability.
  • the drive unit 6 may be a motor.
  • the power of the first roll 31 and the second roll 32 are both supplied by the motor 6, and through the reducer 7, the conversion between the output power and the required power of the roll is realized.
  • the speed reducer 7 is realized by the universal joint shaft 8 Power transmission between the first roll 31 and the second roll 32.
  • the motor provides continuous and stable power to the rolls, enabling stable, continuous operation of the barrel rolling equipment.
  • the driving device is not limited to the motor, and may be other power devices capable of providing stable output power, for example, various types of internal combustion engines or hydraulic pumps.
  • the barrel rolling technique feature provided by the present invention may also have a mechanism for adjusting the output torque of the rolls.
  • the ratio of the actual output torque of the first roll 31 to its maximum output torque can be guaranteed to be equal to the ratio of the actual output torque of the second roll 32 to its maximum output torque.
  • the maximum output torque of the first roll 31 is small, the actual output torque matched thereto is also small, and the maximum output torque of the second roll 32 is large, and the actual output torque matched thereto is also large.
  • the first roll 31 and the second roll 32 reach their respective maximum output torques at substantially the same time, which improves the overall performance of the rolling method, increases the rolling force range of the rolls, and enlarges the processed barrel section. A range of sizes is possible.
  • the bucket blank is hung on the upper surface of the first roll 31; then, the roll changer 5 pushes the second roll 32 to the rolling equipment to set the second roll 32 to the barrel. Within the festival At the time, one end of the second roll 32 is inserted into the coupling, and then enters the rolling stage.
  • the above process can also be replaced in other conventional ways.
  • the rolling process in turn includes the following stages:
  • the pressure-controlled rolling method is used to eliminate the convex and concave portions on the barrel blank to prepare for the following rolling process.
  • the flattening rolling can be continued; the surface unevenness of the barrel section is basically eliminated, and when the requirements for large-pressure rolling are reached, the next stage is transferred.
  • a pressure-controlled rolling method is employed, and the rolling force is greater than the rolling force of the smoothing rolling stage S1.
  • the wall thickness of the machined barrel section is monitored, and when the wall thickness of the barrel section reaches a predetermined thickness, it is transferred to the next stage.
  • the wall thickness of the machined section is monitored to select the most suitable processing mode for different wall thicknesses.
  • the method of monitoring the wall thickness can realize real-time monitoring through the automatic control device, and control the processing stage through the feedback pressure signal, obtain more accurate detection value through modern control means, and change the rolling pressure in real time through the feedback of the detection signal.
  • the rolling pressure is adapted to the real-time variation of the wall thickness. It is also possible to manually detect the wall thickness of the barrel section at a certain time, and manually select the processing stage by the detected wall thickness value. Although the detection accuracy is reduced, the rolling quality is not caused. Great impact, and the method is simple and low cost.
  • the predetermined thickness is greater than a target thickness of the barrel section, and the predetermined thickness may be a distance from the target thickness
  • Wall thickness of the barrel section from 8mm to 12mm.
  • Step-down rolling stage S3
  • a pressure-controlled rolling method is employed, and the rolling force is smaller than the rolling force of the large-pressure rolling stage S2.
  • the wall thickness of the machined section is monitored, and when the wall thickness of the barrel section reaches the target thickness, it is transferred to the next stage.
  • the manner of monitoring the wall thickness may also be an automatic control mode or a manual control mode.
  • the specific implementation manner is the same as the above, and details are not described herein again.
  • the determination of the target thickness generally requires factors such as the size of the integrated billet, the size of the finished product, and the widening of the rolling process.
  • the present invention controls the wall thickness of the barrel as a target value, and the thickness thereof is Target thickness. It is also possible to measure the outer diameter of the barrel section as a target value and feed it back. Constant roll seam rolling stage S4:
  • the constant roll seam rolling stage S4 uses a position-controlled rolling method, and in this stage, the barrel section is rolled at least one week, and the rolling is generally completed after two weeks of rolling.
  • the rolling pressures of the above stages are different.
  • different rolling stages are selected to determine the most suitable processing method. The processing precision and production efficiency of the barrel section.
  • the second roll 32 stops rotating, and the roll change cart 5 pulls the second roll 32 out of the apparatus, and the crane lifts the finished product of the barrel to complete the rolling.
  • the above processes and apparatus can also be replaced in other conventional ways.
  • the processed cylinder section may deviate from the center position, and after detecting the offset of the cylinder section, the detecting component transmits a signal to the control component, and the control component converts the obtained position signal into an action signal and transmits it to the actuator.
  • the actuator can reduce the tendency of the machined cylinder to slide to one side by increasing the rolling force on the offset side, so that the cylinder section returns to the normal working state.
  • the offset side is the side on which the barrel section slides.
  • the rolling pressure of the flattening rolling stage S 1 can be determined by the following model: Where: pi : rolling pressure during the flattening rolling stage, the unit is kN;
  • Bl the width of the barrel blank, the unit is mm;
  • K1 parameter, which ranges from 4mm to 6mm;
  • D2 the outer diameter of the barrel blank, the unit of which is mm;
  • Dx the diameter of the first roll, the unit is mm
  • K2 Parameter, which ranges from 900 to 1100.
  • the rolling pressure which is most suitable for the rolling stage of the barrel section can be obtained.
  • the force is applied to the rolling of the cylinder sections of various specifications to improve the applicability of the method.
  • the value of the Kuyueliang limit can be the immediate flexing limit in the rolling process, that is, the yield limit of the material in different states of the barrel, and the yield limit of the barrel in the initial state of the stage can be regarded as immediate yielding.
  • the obtained rolling pressure is constant, although the accuracy is reduced, it has little effect on the entire rolling process, and the calculation amount is greatly reduced.
  • the rolling force of S2 in the large pressure rolling stage can be determined by the following model:
  • P 2 K 3 (K 4 + K 5 t, -K 6 T w -K ⁇ T b, where: ⁇ ⁇ rolling pressure in the large pressure rolling stage, the unit is kN;
  • K3 parameter, which ranges from 0.001 to 0.002;
  • K4 parameter, its value range is 19451 ⁇ 19452;
  • K5 parameter, which ranges from 187 to 188;
  • the thickness of the barrel blank, the unit is mm;
  • K6 parameter, which ranges from 12 to 13;
  • K7 parameter, which ranges from 0.1 to 0.2;
  • the rolling of the barrel section during the large pressure rolling stage can be obtained.
  • the pressure makes the barrel rolling method suitable for rolling of various sizes of barrel sections, which improves the applicability of the method.
  • the value of temperature 7 ⁇ can be the instantaneous temperature during the rolling process, and the rolling temperature obtained by bringing the detected instantaneous temperature value into the formula is more accurate; the initial temperature of the stage can also be regarded as the instantaneous temperature.
  • the obtained rolling pressure is constant, although the accuracy is reduced, it has little effect on the whole rolling process, and the calculation amount is greatly reduced.
  • the above values are preferred values of various parameters obtained by experiments, and a more suitable rolling pressure can be obtained.
  • the rolling pressure of S3 in the step-down rolling stage can be determined by the following model:
  • ⁇ 4 Rolling force of the rolling equipment at the thickness of the finished section; its size can be determined by the following mode:
  • P 4 K 3 (K 4 + K 5 t 2 - K 6 T w - K 7 t 2 T b 2 where: t2: wall thickness at the end of the tube section, the unit is mm;
  • the rolling pressure in each stage of the above-mentioned barrel processing is determined by the respective rolling pressure calculation model, which makes the value and control of the rolling pressure more precise, and further improves the barrel processing in the processing method of the barrel.
  • the tailored rolling scheme can be obtained by formula calculation, which improves the applicability of the rolling method.
  • the barrel rolling method provided by the present invention may further include a rounding process or the like to further improve the machining accuracy of the barrel section.

Abstract

A rolling method for a shell ring includes a first roller (31) and a second roller (32) which extrude the inner wall and the outer wall of the shell ring respectively. The first roller (31) and the second roller (32) are driven by a driving unit (6) during a rolling process. A rolling device for the shell ring includes a first roller (31) and a second roller (32) which extrude the inner wall and the outer wall of the shell ring respectively. The first roller (31) and the second roller (32) are driving rollers driven by the driving unit (6). The method overcomes the default of the surface anti-fatigue stress generated on the inner wall of the shell ring, so as to improve mechanical performance of shell ring finished products.

Description

一种筒节轧制工艺及其轧制设备  Tube rolling process and rolling equipment thereof
本申请要求于 2009 年 06 月 05 日提交中国专利局、 申请号为 200910145738.6、 发明名称为"一种筒节轧制工艺及其轧制设备"的中国专利申 请的优先权, 其全部内容通过引用结合在本申请中。  This application claims priority to Chinese Patent Application No. 200910145738.6, entitled "One Tube Rolling Process and Rolling Equipment" by the Chinese Patent Office on June 5, 2009, the entire contents of which are hereby incorporated by reference. Combined in this application.
技术领域 Technical field
本发明涉及金属压延技术领域,特别涉及一种筒节轧制工艺。本发明还涉 及一种可以使用上述工艺加工筒节的轧制设备。  The invention relates to the field of metal rolling technology, in particular to a barrel rolling process. The invention also relates to a rolling apparatus that can process a barrel section using the above process.
背景技术 Background technique
随着我国经济建设的快速发展,各种不同尺寸规格的筒节越来越广泛地应 用于工业生产的各个领域。需求量的增大带动了筒节加工工艺的改良以及与工 艺相配合使用的加工设备的改进。  With the rapid development of China's economic construction, various sizes of cylinder sections are increasingly used in various fields of industrial production. The increase in demand has led to improvements in the processing of the barrel section and the improvement of the processing equipment used in conjunction with the process.
很多生产单位釆用轧机对筒节进行加工。 该种轧机一般主要包括驱动电 机、 外工作辊、 内工作辊等部件, 被加工筒节套装在内工作辊的外周, 通过内 工作辊和外工作辊对筒节的挤压和拉伸作用实现轧制加工。目前多釆用单驱的 方式对筒节进行加工, 即外工作辊为主动辊、 内工作辊为被动辊, 驱动电机为 外工作辊提供动力, 带动外工作辊以一定的速度做旋转运动, 由于外工作辊与 被加工筒节之间的摩擦力,使得被加工筒节随着外工作辊的转动而转动,同时, 由于被加工筒节与内工作辊之间的摩擦力, 带动内工作辊转动。  Many production units use a rolling mill to process the barrel sections. The rolling mill generally comprises a driving motor, an outer working roller, an inner working roller and the like, and the processed cylinder section is set on the outer circumference of the working roller, and the pressing and stretching action of the inner cylinder and the outer working roller on the cylinder section is realized. Rolling processing. At present, the single-drive method is used to process the barrel section, that is, the outer work roll is the active roll, the inner work roll is the passive roll, and the drive motor provides power for the outer work roll, and the outer work roll is driven to rotate at a certain speed. Due to the friction between the outer work roll and the barrel section being machined, the machined barrel section rotates with the rotation of the outer work roll, and at the same time, due to the friction between the machined barrel section and the inner work roll, the inner working is driven. The roller rotates.
釆用单驱的形式加工筒节存在无法避免的缺陷。 首先,单驱的形式轧制力 矩较小, 导致轧辊施加给被加工筒节的轧制力较小, 则轧制过程中筒节的压缩 量比较小; 在加工壁厚不大的筒节时, 由于壁厚对应力传递的影响不大, 单驱 不会对筒节成品质量产生较大影响, 而在加工壁厚较大的筒节时, 由于拉应力 的传递受到壁厚的影响,会使筒节的内外表面产生撕裂, 单驱无法加工尺寸较 大的筒节, 限制了被加工筒节的规模。 其次, 单驱方式在轧制过程中, 被加工 筒节内壁(即与被动的内工作辊的接触面)的变形为拉伸变形, 当应力接近强 度极限时, 极易出现缺陷, 导致被加工筒节的机械性能较差, 影响筒节成品的 质量。 此外, 单驱的方式中, 两个工作辊对轧机的扭矩相差较大, 对轧机产生 倾翻力矩, 使轧机有不稳定的趋势。 由此可见, 现有的加工方式所得到的筒节 的产品质量和产品规模均不够理想。 综上所述, 如何提高轧辊对筒节的轧制力并克服筒节内壁产生的应力缺 陷, 以提高筒节的产品规模和产品质量就成为本领域技术人员所要解决的问 题。 There are unavoidable defects in machining the barrel section in the form of a single drive. Firstly, the rolling torque in the form of a single drive is small, which results in a small rolling force applied to the barrel section being processed, and the compression amount of the barrel section during the rolling process is relatively small; when processing the barrel section having a small wall thickness Because the wall thickness has little effect on the stress transmission, the single drive will not have a great influence on the quality of the finished product. When machining the thick section of the cylinder, the transmission of the tensile stress is affected by the wall thickness. The inner and outer surfaces of the barrel section are torn, and the single-drive cannot process the large-sized cylinder section, which limits the scale of the processed cylinder section. Secondly, during the rolling process, the deformation of the inner wall of the processed cylinder section (ie, the contact surface with the passive inner working roller) is tensile deformation. When the stress approaches the strength limit, defects are easily generated, resulting in processing. The mechanical properties of the barrel section are poor, which affects the quality of the finished product. In addition, in the single-drive mode, the torque difference between the two work rolls on the rolling mill is large, and the tilting moment is generated on the rolling mill, which makes the rolling mill unstable. It can be seen that the product quality and product scale of the tube sections obtained by the existing processing methods are not ideal. In summary, how to improve the rolling force of the roll to the barrel section and overcome the stress defects generated by the inner wall of the barrel section to improve the product scale and product quality of the barrel section has become a problem to be solved by those skilled in the art.
发明内容 Summary of the invention
本发明的目的是提供一种方法,提高轧辊对筒节的轧制力并克服筒节内壁 产生的应力缺陷, 以提高筒节的产品规模和产品质量。本发明的另一目的是提 供一种可以使用上述方法的筒节轧制设备。  SUMMARY OF THE INVENTION It is an object of the present invention to provide a method for increasing the rolling force of a roll against a barrel section and overcoming the stress defects generated by the inner wall of the barrel section to improve the product size and product quality of the barrel section. Another object of the present invention is to provide a barrel rolling apparatus which can use the above method.
为解决上述技术问题, 本发明提供一种筒节轧制设备, 包括第一轧辊和第 二轧辊, 两者分别挤压所述筒节的内壁和外壁, 所述第一轧辊和所述第二轧辊 均为由驱动装置带动的主动辊。  In order to solve the above technical problems, the present invention provides a barrel rolling apparatus including a first roll and a second roll, which respectively press the inner wall and the outer wall of the barrel section, the first roll and the second The rolls are driven rolls driven by a drive unit.
优选地, 所述驱动装置的输出扭矩可调; 在轧制过程中, 所述第一轧辊的 实际输出扭矩与其最大输出扭矩之比,等于所述第二轧辊的实际输出扭矩与其 最大输出扭矩之比。  Preferably, the output torque of the driving device is adjustable; during rolling, the ratio of the actual output torque of the first roller to its maximum output torque is equal to the actual output torque of the second roller and its maximum output torque ratio.
本发明还提供一种筒节轧制方法,通过第一轧辊和第二轧辊分别挤压所述 筒节的内壁和外壁,在轧制过程中, 所述第一轧辊和所述第二轧辊均在驱动装 置的带动下旋转。  The present invention also provides a barrel rolling method for respectively pressing an inner wall and an outer wall of the barrel section by a first roll and a second roll, wherein the first roll and the second roll are both in a rolling process Rotate under the drive of the drive unit.
优选地,在轧制过程中, 所述第一轧辊的实际输出扭矩与其最大输出扭矩 之比, 等于所述第二轧辊的实际输出扭矩与其最大输出扭矩之比。  Preferably, during rolling, the ratio of the actual output torque of the first roll to its maximum output torque is equal to the ratio of the actual output torque of the second roll to its maximum output torque.
优选地, 所述轧制过程依次包括以下阶段:  Preferably, the rolling process comprises the following stages in sequence:
1 )修平轧制阶段: 该阶段釆用压力控制的轧制方式, 将所述筒节轧制至 少一周后转入下阶段;  1) Flattening and rolling stage: In this stage, the rolling section is controlled by pressure, and the barrel section is rolled to at least one week and then transferred to the next stage;
2 ) 大压力轧制阶段: 该阶段釆用压力控制的轧制方式, 且轧制力大于所 述修平轧制阶段的轧制力; 当所述筒节的壁厚达到预定厚度时, 转入下阶段; 所述预定厚度大于所述筒节的目标厚度;  2) Large-pressure rolling stage: This stage adopts a pressure-controlled rolling method, and the rolling force is greater than the rolling force of the flattening rolling stage; when the wall thickness of the barrel section reaches a predetermined thickness, a lower stage; the predetermined thickness is greater than a target thickness of the barrel section;
3 ) 降压轧制阶段: 该阶段釆用压力控制的轧制方式, 且轧制力小于大压 力轧制的轧制力; 当所述筒节的壁厚达到所述目标厚度时, 转入下阶段; 3) step-down rolling stage: this stage adopts pressure-controlled rolling method, and the rolling force is smaller than the rolling force of large-pressure rolling; when the wall thickness of the cylinder section reaches the target thickness, it is transferred Next stage
4 ) 恒辊缝轧制阶段: 该阶段釆用位置控制的轧制方式, 且在该阶段中所 述筒节轧制至少一周。 4) Constant roll seam rolling stage: This stage uses a position-controlled rolling method, in which the barrel is rolled for at least one week.
优选地, 所述修平轧制阶段的轧制力通过以下模型确定: 」 Kld2 [dx 2 + dxd2 - Kxd. Preferably, the rolling force of the flattening rolling stage is determined by the following model: K l d 2 [d x 2 + d x d 2 - K x d.
Pi 二 bi -σ. Pi two b i -σ.
K2(dx +d2) 式中: pi : 修平轧制阶段的轧制压力, 其单位为 kN; K 2 (d x +d 2 ) where: pi : rolling pressure in the flattening rolling stage, the unit is kN;
bl : 筒节坯料的宽度, 其单位为 mm;  Bl : the width of the barrel blank, the unit is mm;
K1 : 参数, 其取值范围为 4mm~6mm;  K1 : parameter, which ranges from 4mm to 6mm;
d2: 筒节坯料的外圆直径, 其单位为 mm;  D2: the outer diameter of the barrel blank, the unit of which is mm;
dx: 第一轧辊的直径, 其单位为 mm;  Dx: the diameter of the first roll, the unit is mm;
σ . 筒节坯料即时屈服极限, 其单位为 MPa;  σ . The immediate yield limit of the barrel blank, the unit is MPa;
K2: 参数, 其取值范围为 900 1100。  K2: Parameter, which has a value range of 900 1100.
优选地, 所述参数的取值为: Kl=5mm, K2=1000。  Preferably, the value of the parameter is: Kl=5mm, K2=1000.
优选地, 所述大压力轧制阶段的轧制力通过以下模型确定: 式中: pp2 : 大压力轧制阶段的轧制压力, 其单位为 kN; Preferably, the rolling force of the large pressure rolling stage is determined by the following model: where: p p 2 : rolling pressure of the large pressure rolling stage, the unit of which is kN;
K3 参数, 其取值范围为 0.001 0.002;  K3 parameter, the value range is 0.001 0.002;
K4 参数, 其取值范围为 19451 19452;  K4 parameter, its value range is 19451 19452;
K5 参数, 其取值范围为 187~188;  K5 parameter, its value range is 187~188;
筒节坯料壁厚, 其单位为 mm;  The thickness of the barrel blank, the unit is mm;
K6 参数, 其取值范围为 12 13;  K6 parameter, which has a value range of 12 13;
大压力轧制阶段的温度, 其单位为。 C ;  The temperature in the large pressure rolling stage is expressed in units. C ;
K7: 参数, 其取值范围为 0.1~0.2;  K7: parameter, which ranges from 0.1 to 0.2;
b 筒节坯料的宽度, 其单位为 mm。  b The width of the barrel blank, the unit is mm.
优选地, 所述预定厚度为距离所述目标厚度 8mm~12mm时所述筒节的壁 优选地, 所述筒节偏离中心位置时, 增加偏移侧的轧制力; 所述偏移侧为 所述筒节靠近的一侧。  Preferably, the predetermined thickness is a wall of the tubular section when the target thickness is 8 mm to 12 mm, and when the cylinder section is offset from the center position, the rolling force on the offset side is increased; The side of the barrel section is close.
优选地, 所述降压轧制阶段的轧制力通过以下模型确定: 式中: : 降压轧制阶段的轧制压力; Preferably, the rolling force of the step-down rolling stage is determined by the following model: Where: : rolling pressure in the step-down rolling stage;
12 降压轧制阶段, 筒节外圓转过的直线距离; 1 2 in the step-down rolling stage, the straight line distance of the outer circle of the cylinder section;
! 筒节的厚度接近目标值时的筒节外圓周长;  ! The outer circumference of the barrel section when the thickness of the barrel section is close to the target value;
^4: 筒节成品厚度时轧制设备的轧制力; 其大小由以下模式确定: ^4: Rolling force of the rolling equipment at the thickness of the finished section; its size is determined by the following mode:
P4 = K3 (K4 +K5t2 -K6Tw -K7t2T b2 式中: t2: 筒节成品时的壁厚, 其单位为 mm; P 4 = K 3 (K 4 + K 5 t 2 - K 6 T w - K 7 t 2 T b 2 where: t2: wall thickness at the end of the tube section, the unit is mm;
b2: 筒节成品时的宽度, 其单位为 mm。  B2: The width of the finished product, in mm.
本发明所提供的筒节轧制的技术方案,其核心是两个轧辊均为由驱动装置 带动的主动辊。釆用这种两个轧辊均为主动辊的双驱方式,增大了轧制加工时 的轧制力矩,从而增大了轧辊施加给被加工筒节的轧制力,在加工壁厚较大的 筒节时,较大的轧制力克服了壁厚对应力传递的影响, 筒节的内外两侧应力均 匀, 不会产生表面撕裂, 使得加工较大尺寸的筒节成为可能, 扩大了被加工筒 节的尺寸范围, 提高了筒节加工的产品规模。 同时, 双辊传动使得被加工筒节 的内壁和外壁的变形均为挤压变形, 不易出现拉伸缺陷,使得被加工筒节的机 械性能较好, 提高了筒节的产品质量。 另外, 双辊传动在工作时, 两个轧辊产 生的力矩基本可以达到平衡状态, 几乎不对轧制设备产生倾翻力矩,避免了轧 制设备的倾翻的趋势, 提高了轧制设备的稳定性。  The technical solution of the barrel rolling provided by the present invention is that the two rolls are driven by a driving device. The double-drive method in which the two rolls are both active rolls increases the rolling moment during the rolling process, thereby increasing the rolling force applied by the rolls to the processed barrel section, and the processing wall thickness is large. In the case of the tube section, the large rolling force overcomes the influence of the wall thickness on the stress transmission, and the stress on the inner and outer sides of the barrel section is uniform, and the surface tear is not generated, making it possible to process the larger size of the barrel section and enlarge The size range of the processed barrel section increases the product scale of the barrel section processing. At the same time, the double-roller transmission causes the deformation of the inner wall and the outer wall of the processed cylinder section to be crushed and deformed, and the tensile defects are not easily generated, so that the mechanical performance of the processed cylinder section is better, and the product quality of the cylinder section is improved. In addition, when the two-roller transmission is working, the torque generated by the two rolls can be basically balanced, and the tilting torque is hardly generated on the rolling equipment, which avoids the tendency of the rolling equipment to tip over and improves the stability of the rolling equipment. .
在一种具体实施方式所提供的技术方案中,第一轧辊的实际输出扭矩与其 最大输出扭矩之比, 等于第二轧辊的实际输出扭矩与其最大输出扭矩之比,各 实际输出的扭矩与各轧辊的最大输出扭矩以相同比例匹配。当其中一个轧辊的 最大输出扭矩较小时, 与其相匹配的实际输出扭矩也较小, 另一个轧辊的最大 输出扭矩较大, 则与其相匹配的实际输出扭矩也较大。 轧制筒节时, 两个轧辊 大致同时达到各自的最大输出扭矩,提高了该技术方案的综合性能,增加了轧 辊的轧制力范围, 使扩大被加工筒节的尺寸范围成为可能。  In a technical solution provided by a specific embodiment, the ratio of the actual output torque of the first roll to its maximum output torque is equal to the ratio of the actual output torque of the second roll to its maximum output torque, and the torque of each actual output and each roll The maximum output torque is matched in the same proportion. When the maximum output torque of one of the rolls is small, the actual output torque matched to it is small, and the maximum output torque of the other roll is large, and the actual output torque matched with it is also large. When rolling the cylinder section, the two rolls reach their respective maximum output torques at the same time, which improves the overall performance of the technical solution, increases the rolling force range of the rolls, and makes it possible to expand the size range of the processed barrel sections.
在另一种具体实施方式中, 本发明所提供的筒节轧制方法, 可以依次包括 修平轧制阶段、 大压力轧制阶段、 降压轧制阶段以及恒辊缝轧制阶段。 上述四 个阶段的轧制压力大小不同,在轧制过程中,根据筒节的壁厚等客观因素的变 化, 选择不同的轧制阶段, 以确定大小较为合适的轧制力, 提高了筒节的加工 精度和生产效率。 In another embodiment, the method for rolling a barrel section provided by the present invention may include a flattening rolling stage, a large pressure rolling stage, a pressure reducing rolling stage, and a constant roll seam rolling stage. The rolling pressures of the above four stages are different. During the rolling process, different rolling stages are selected according to the change of objective factors such as the wall thickness of the barrel section to determine the suitable rolling force and the barrel section is improved. Processing Accuracy and productivity.
上述筒节的各个加工阶段中轧制压力可以通过各自的轧制压力计算模型 得出, 该模型确定了各阶段的轧制压力与尺寸的对应关系,将与被加工筒节相 关的各参数代入各阶段的公式,便可得出各阶段的轧制压力, 无论是何种尺寸 的筒节坯料, 均可以通过公式的计算得到为其量身定制的轧制方案,提高了筒 节轧制方法的适应性。  The rolling pressure in each processing stage of the above-mentioned barrel section can be obtained by the respective rolling pressure calculation model, which determines the corresponding relationship between the rolling pressure and the size of each stage, and substitutes the parameters related to the processed barrel section. The formula of each stage can be used to obtain the rolling pressure of each stage. No matter what size of the barrel blank can be obtained, the tailored rolling scheme can be obtained by formula calculation, and the rolling method of the barrel section can be improved. Adaptability.
附图说明 DRAWINGS
图 1为本发明一种实施例所提供的筒节加工设备的结构示意图; 图 2为本发明一种实施例所提供的筒节加工方法的流程示意图。  1 is a schematic structural view of a barrel processing apparatus according to an embodiment of the present invention; and FIG. 2 is a schematic flow chart of a barrel processing method according to an embodiment of the present invention.
具体实施方式 detailed description
本发明的核心是提供一种筒节轧制方法,提高轧辊对筒节的轧制力并克服 筒节内壁产生应力缺陷,从而能够提高筒节的产品规模和产品质量。本发明的 另一核心是提供一种应用上述方法加工筒节的轧制设备。  The core of the present invention is to provide a method of rolling a barrel section, which improves the rolling force of the roll to the barrel section and overcomes the stress defect of the inner wall of the barrel section, thereby improving the product scale and product quality of the barrel section. Another core of the present invention is to provide a rolling apparatus for processing a barrel section using the above method.
为了使本技术领域的技术人员更好地理解本发明的方案,下面结合附图和 具体实施方式对本发明作进一步的详细说明。  The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图 1和图 2, 图 1为本发明一种实施例所提供的筒节加工设备的结构 示意图; 图 2为本发明一种实施例所提供的筒节加工方法的流程示意图。  1 and FIG. 2, FIG. 1 is a schematic structural view of a barrel processing apparatus according to an embodiment of the present invention; FIG. 2 is a schematic flow chart of a processing method of a barrel section according to an embodiment of the present invention.
在一种具体实施方式中,本发明所提供的筒节轧制技术方案包括两个机架 In a specific embodiment, the tubular rolling technical solution provided by the present invention comprises two frames
1 , 该机架 1可以为闭式机架, 上述两个机架 1通过横梁 2固定, 横梁 2可以包括 下横梁 22及中横梁 21 , 以保证上述机架 1连接的稳定性以及整机的稳定。 在机 架 1窗口的下表面设有两个液压缸 4 ,用于在轧制过程中为工作辊提供轧制压力 以及适时控制辊缝。在液压缸 4的上部设有第一轧辊 31 ,在机架 1窗口的上表面 的下部设有第二轧辊 32 , 本发明所提供的筒节轧制设备还设有换辊车 5 , 用于 在轧制开始和结束时,抽取第二轧辊 32。上述第一轧辊 31和第二轧辊 32均为主 动辊, 两个工作辊均由驱动装置 6驱动。 工作时, 被加工的筒节坯料放置在第 一轧辊 31的上表面, 换辊车 5将第二轧辊 32推入, 使第二轧辊 32的外圓与被加 工筒节的内圈相接触。 第一轧辊 31和第二轧辊 32均在驱动装置 6的带动下绕各 自的轴线旋转,被加工的筒节位于第一轧辊 31和第二轧辊 32之间, 筒节的内壁 与第二轧辊 32接触,且其外壁与第一轧辊 31相接触,通过第一轧辊 31对筒节外 壁的挤压以及第二轧辊 32对筒节内壁的挤压作用对筒节进行轧制。 本发明所提供的筒节轧制技术方案,釆用第一轧辊 31和第二轧辊 32均为主 动辊的双驱方式, 增大了轧制加工时的轧制力矩,从而增大了轧辊施加给被加 工筒节的轧制力; 在加工尺寸不大的筒节时, 第一轧辊和第二轧辊提供给筒节 的力矩较为均匀, 使筒节的加工质量更高; 在加工尺寸较大的筒节时, 两面的 轧制力矩克服了壁厚对应力传递的影响,消除了被加工筒节内外表面产生撕裂 的趋势,使得利用轧机加工尺寸较大的筒节成为可能,扩大了被加工筒节的尺 寸范围, 提高了筒节的产品规模。 同时, 双驱方式在轧制过程中, 第一轧辊和 第二轧辊对被加工筒节的内壁和外壁造成的变形均为挤压变形,不易超出抗拉 极限, 产品的机械性能较好, 提高了筒节的产品质量。 此外, 双辊传动在工作 时, 第一轧辊和第二轧辊产生的力矩基本可以达到平衡状态, 几乎不对轧制设 备产生倾翻力矩, 避免了轧制设备倾翻的趋势, 提高了轧制设备的稳定性。 1 , the frame 1 can be a closed frame, the two frames 1 are fixed by a beam 2, and the beam 2 can include a lower beam 22 and a middle beam 21 to ensure the stability of the connection of the frame 1 and the whole machine. stable. Two hydraulic cylinders 4 are provided on the lower surface of the frame of the frame 1 for supplying rolling pressure to the work rolls during rolling and controlling the roll gaps in a timely manner. A first roll 31 is disposed at an upper portion of the hydraulic cylinder 4, and a second roll 32 is disposed at a lower portion of the upper surface of the window of the frame 1. The rolling section apparatus provided by the present invention further includes a roll changer 5 for At the beginning and end of the rolling, the second roll 32 is taken. The first roll 31 and the second roll 32 are both active rolls, and both of the work rolls are driven by the drive unit 6. In operation, the processed barrel blank is placed on the upper surface of the first roll 31, and the roll change cart 5 pushes the second roll 32 so that the outer circumference of the second roll 32 comes into contact with the inner ring of the machined barrel section. Both the first roll 31 and the second roll 32 are rotated about the respective axes by the driving device 6, and the processed barrel is located between the first roll 31 and the second roll 32, and the inner wall of the barrel and the second roll 32 Contacted, and the outer wall thereof is in contact with the first roll 31, and is passed through the first roll 31 to the outside of the barrel The extrusion of the wall and the pressing action of the second roll 32 on the inner wall of the barrel section roll the barrel section. According to the tubular rolling technology of the present invention, the first roller 31 and the second roller 32 are double-drive modes of the driving roller, which increases the rolling moment during the rolling process, thereby increasing the roller application. The rolling force for the barrel section to be processed; when processing the barrel section with a small size, the first roller and the second roller provide a uniform torque to the barrel section, so that the processing quality of the barrel section is higher; In the case of the cylinder section, the rolling moment on both sides overcomes the influence of the wall thickness on the stress transmission, eliminating the tendency of the inner and outer surfaces of the processed cylinder section to tear, making it possible to use the rolling mill to process the larger size of the cylinder section, expanding the The size range of the processing barrel section increases the product size of the barrel section. At the same time, during the rolling process of the double-drive method, the deformations caused by the first roll and the second roll on the inner wall and the outer wall of the processed barrel section are both extrusion deformation, and it is not easy to exceed the tensile limit, and the mechanical properties of the product are better and improved. The product quality of the tube section. In addition, when the two-roller transmission is in operation, the torque generated by the first roll and the second roll can be basically balanced, and the tilting torque is hardly generated on the rolling equipment, thereby avoiding the tendency of the rolling equipment to tip over and improving the rolling equipment. Stability.
在上述具体实施方式中, 驱动装置 6可以为电机。 第一轧辊 31和第二轧辊 32的动力均由电机 6提供, 并通过减速器 7 , 实现输出动力到轧辊所需动力之间 的转换, 最后,通过万向节轴 8实现由减速器 7到第一轧辊 31和第二轧辊 32之间 的动力传递。 电机可以为轧辊提供持续稳定的动力,从而实现筒节轧制设备稳 定连续地工作。  In the above embodiment, the drive unit 6 may be a motor. The power of the first roll 31 and the second roll 32 are both supplied by the motor 6, and through the reducer 7, the conversion between the output power and the required power of the roll is realized. Finally, the speed reducer 7 is realized by the universal joint shaft 8 Power transmission between the first roll 31 and the second roll 32. The motor provides continuous and stable power to the rolls, enabling stable, continuous operation of the barrel rolling equipment.
当然,驱动装置不局限于电机,也可以是能够提供稳定输出动力的其他动 力装置, 例如, 各种类型的内燃机或液压泵等。  Of course, the driving device is not limited to the motor, and may be other power devices capable of providing stable output power, for example, various types of internal combustion engines or hydraulic pumps.
在一种具体实施方式中 ,本发明所提供的筒节轧制技术特征还可以具有调 节轧辊输出扭矩的机构。在轧制的过程中, 能够保证第一轧辊 31的实际输出扭 矩与其最大输出扭矩之比,等于第二轧辊 32的实际输出扭矩与其最大输出扭矩 之比。 当其中第一轧辊 31的最大输出扭矩较小时, 与其相匹配的实际输出扭矩 也较小, 而第二轧辊 32的最大输出扭矩较大, 则与其相匹配的实际输出扭矩也 较大,在轧制过程中, 第一轧辊 31和第二轧辊 32在大致相同的时间达到各自的 最大输出扭矩, 提高了轧制方法的综合性能, 增加了轧辊的轧制力范围, 使扩 大被加工筒节的尺寸范围成为可能。  In a specific embodiment, the barrel rolling technique feature provided by the present invention may also have a mechanism for adjusting the output torque of the rolls. During the rolling process, the ratio of the actual output torque of the first roll 31 to its maximum output torque can be guaranteed to be equal to the ratio of the actual output torque of the second roll 32 to its maximum output torque. When the maximum output torque of the first roll 31 is small, the actual output torque matched thereto is also small, and the maximum output torque of the second roll 32 is large, and the actual output torque matched thereto is also large. During the manufacturing process, the first roll 31 and the second roll 32 reach their respective maximum output torques at substantially the same time, which improves the overall performance of the rolling method, increases the rolling force range of the rolls, and enlarges the processed barrel section. A range of sizes is possible.
在另一种具体实施方式中,首先,将筒节坯料吊放在第一轧辊 31的上表面; 然后, 换辊车 5将第二轧辊 32推进轧制设备, 使第二轧辊 32套装于筒节内, 同 时, 第二轧辊 32的一端插装于联轴器内, 随之进入轧制阶段。 也可以以其他常 规的方式替代上述过程。 In another embodiment, first, the bucket blank is hung on the upper surface of the first roll 31; then, the roll changer 5 pushes the second roll 32 to the rolling equipment to set the second roll 32 to the barrel. Within the festival At the time, one end of the second roll 32 is inserted into the coupling, and then enters the rolling stage. The above process can also be replaced in other conventional ways.
轧制过程依次包括以下阶段:  The rolling process in turn includes the following stages:
修平轧制阶段 S1 :  Flattening rolling stage S1 :
该阶段釆用压力控制的轧制方式,将筒节坯料上的凸凹部分消除, 为下面 的轧制过程做准备。轧制一周后, 如果筒节的凹凸程度仍不能满足大压力轧制 的要求, 可以继续进行修平轧制; 筒节的表面凹凸基本被消除, 达到大压力轧 制要求时, 转入下阶段。  At this stage, the pressure-controlled rolling method is used to eliminate the convex and concave portions on the barrel blank to prepare for the following rolling process. After one week of rolling, if the degree of unevenness of the barrel section still cannot meet the requirements of large-pressure rolling, the flattening rolling can be continued; the surface unevenness of the barrel section is basically eliminated, and when the requirements for large-pressure rolling are reached, the next stage is transferred.
大压力轧制阶段 S2:  Large pressure rolling stage S2:
该阶段釆用压力控制的轧制方式, 且轧制力大于修平轧制阶段 S1的轧制 力。 在轧制过程中, 监控被加工筒节的壁厚, 当筒节的壁厚达到预定厚度时, 转入下阶段。  At this stage, a pressure-controlled rolling method is employed, and the rolling force is greater than the rolling force of the smoothing rolling stage S1. During the rolling process, the wall thickness of the machined barrel section is monitored, and when the wall thickness of the barrel section reaches a predetermined thickness, it is transferred to the next stage.
在轧制的过程中,监测被加工筒节的壁厚, 以便在不同的壁厚时选择最适 合的加工模式。监控壁厚的方式可以通过自动控制装置实现实时监控, 并通过 反馈的压力信号控制加工的阶段,通过现代化的控制手段得到较为精确的检测 值, 并通过对检测信号的反馈实时改变轧制压力,使轧制压力较为适合壁厚的 实时变化。也可以通过人工的方式每隔一定的时间检测当时的筒节的壁厚,通 过检测到的壁厚值, 人工地选择加工阶段, 虽然检测精度有所降低, 但是对轧 制质量不会造成较大影响, 并且方法简单, 成本低。  During the rolling process, the wall thickness of the machined section is monitored to select the most suitable processing mode for different wall thicknesses. The method of monitoring the wall thickness can realize real-time monitoring through the automatic control device, and control the processing stage through the feedback pressure signal, obtain more accurate detection value through modern control means, and change the rolling pressure in real time through the feedback of the detection signal. The rolling pressure is adapted to the real-time variation of the wall thickness. It is also possible to manually detect the wall thickness of the barrel section at a certain time, and manually select the processing stage by the detected wall thickness value. Although the detection accuracy is reduced, the rolling quality is not caused. Great impact, and the method is simple and low cost.
上述预定厚度大于筒节的目标厚度, 该预定厚度可以为距离目标厚度 The predetermined thickness is greater than a target thickness of the barrel section, and the predetermined thickness may be a distance from the target thickness
8mm~ 12mm时筒节的壁厚。 Wall thickness of the barrel section from 8mm to 12mm.
降压轧制阶段 S3:  Step-down rolling stage S3:
该阶段釆用压力控制的轧制方式,且轧制力小于大压力轧制阶段 S2的轧制 力。 在轧制过程中, 监控被加工筒节的壁厚, 当筒节的壁厚达到目标厚度时, 转入下阶段。  At this stage, a pressure-controlled rolling method is employed, and the rolling force is smaller than the rolling force of the large-pressure rolling stage S2. During the rolling process, the wall thickness of the machined section is monitored, and when the wall thickness of the barrel section reaches the target thickness, it is transferred to the next stage.
监控壁厚的方式也可以为自动控制方式或者人工控制方式,具体实施方式 与上述相同, 此处不再赘述。  The manner of monitoring the wall thickness may also be an automatic control mode or a manual control mode. The specific implementation manner is the same as the above, and details are not described herein again.
目标厚度的确定一般需要综合坯料的外型尺寸、成品尺寸的要求以及轧制 过程中的宽展等因素, 本发明将筒节的壁厚作为目标值加以控制, 其厚度即为 目标厚度。 也可以将筒节的外径作为目标值, 对其进行测量并反馈。 恒辊缝轧制阶段 S4: The determination of the target thickness generally requires factors such as the size of the integrated billet, the size of the finished product, and the widening of the rolling process. The present invention controls the wall thickness of the barrel as a target value, and the thickness thereof is Target thickness. It is also possible to measure the outer diameter of the barrel section as a target value and feed it back. Constant roll seam rolling stage S4:
恒辊缝轧制阶段 S4釆用位置控制的轧制方式,且在该阶段中筒节轧制至少 一周, 一般在轧制两周后结束轧制。  The constant roll seam rolling stage S4 uses a position-controlled rolling method, and in this stage, the barrel section is rolled at least one week, and the rolling is generally completed after two weeks of rolling.
筒节在轧制过程中,上述各阶段的轧制压力大小不同,筒节在轧制过程中, 根据筒节壁厚的变化, 选择不同的轧制阶段, 以确定最为合适的加工方式, 提 高了筒节的加工精度和生产效率。  During the rolling process, the rolling pressures of the above stages are different. During the rolling process, according to the wall thickness of the cylinder section, different rolling stages are selected to determine the most suitable processing method. The processing precision and production efficiency of the barrel section.
轧制结束后, 第二轧辊 32停止转动, 换辊车 5将第二轧辊 32抽出设备, 天 车将筒节成品吊走,完成轧制。也可以以其他常规的方式代替上述过程和装置。  After the end of the rolling, the second roll 32 stops rotating, and the roll change cart 5 pulls the second roll 32 out of the apparatus, and the crane lifts the finished product of the barrel to complete the rolling. The above processes and apparatus can also be replaced in other conventional ways.
在轧制过程中,被加工筒节可能会偏离中心位置,检测元件检测到筒节的 偏移后,将信号传递给控制元件,控制元件将得到的位置信号转变为动作信号 传递给执行元件,执行元件可以通过增加偏移侧的轧制力的方式, 减小进而消 除被加工筒节向一侧滑移的趋势,使筒节回归正常的工作状态。 其中偏移侧是 指筒节滑向的一侧。通过对筒节位置的实时调节,使被加工筒节在工作中一直 保持在对中的位置, 提高了轧制精度。 当然, 上述位置的调节也可以通过手动 调节的方式, 虽然无法实时调节, 也可以对筒节的工作状态予以控制。  During the rolling process, the processed cylinder section may deviate from the center position, and after detecting the offset of the cylinder section, the detecting component transmits a signal to the control component, and the control component converts the obtained position signal into an action signal and transmits it to the actuator. The actuator can reduce the tendency of the machined cylinder to slide to one side by increasing the rolling force on the offset side, so that the cylinder section returns to the normal working state. The offset side is the side on which the barrel section slides. Through the real-time adjustment of the position of the barrel section, the processed barrel section is kept in the centered position during the work, and the rolling precision is improved. Of course, the adjustment of the above position can also be manually adjusted, and although the adjustment cannot be performed in real time, the working state of the barrel section can be controlled.
修平轧制阶段 S 1的轧制压力可以通过以下模型确定:
Figure imgf000010_0001
式中: pi : 修平轧制阶段的轧制压力, 其单位为 kN;
The rolling pressure of the flattening rolling stage S 1 can be determined by the following model:
Figure imgf000010_0001
Where: pi : rolling pressure during the flattening rolling stage, the unit is kN;
bl : 筒节坯料的宽度, 其单位为 mm;  Bl : the width of the barrel blank, the unit is mm;
K1 : 参数, 其取值范围为 4mm~6mm;  K1 : parameter, which ranges from 4mm to 6mm;
d2: 筒节坯料的外圓直径, 其单位为 mm;  D2: the outer diameter of the barrel blank, the unit of which is mm;
dx: 第一轧辊的直径, 其单位为 mm;  Dx: the diameter of the first roll, the unit is mm;
σ . 筒节坯料即时屈服极限, 其单位为 MPa;  σ . The immediate yield limit of the barrel blank, the unit is MPa;
K2: 参数, 其取值范围为 900~1100。  K2: Parameter, which ranges from 900 to 1100.
对于不同尺寸规格的被加工筒节,只需将筒节坯料的宽度以及其外圓直径 的数值代入上述公式, 即可以得出最适合于该筒节在修平轧制阶段的轧制压 力,使该筒节轧制方法适用于各种不同规格的筒节的轧制,提高了该方法的适 用性。 For the processed barrel sections of different sizes, it is only necessary to substitute the value of the width of the barrel blank and the diameter of its outer circle into the above formula, that is, the rolling pressure which is most suitable for the rolling stage of the barrel section can be obtained. The force is applied to the rolling of the cylinder sections of various specifications to improve the applicability of the method.
上述确定修平轧制阶段的轧制压力 pi的模型中, 参数的取值可以为 Kl=5mm, K2=1000, 该取值为上式中参数的优选值, 能够得到更适宜的轧制 压力的大小。  In the above model for determining the rolling pressure pi in the flattening rolling stage, the value of the parameter may be Kl=5 mm, K2=1000, which is a preferred value of the parameter in the above formula, and a more suitable rolling pressure can be obtained. size.
上式中,屈月良极限的值可以为轧制过程中的即时屈月良极限, 即筒节在不同 的状态时材料的屈服极限,也可以将该阶段的初始状态下筒节的屈服极限视为 即时屈服极限, 得到的轧制压力为定值, 虽然精度有所下降, 但是对整个轧制 过程影响不大, 且大大减少了计算量。  In the above formula, the value of the Kuyueliang limit can be the immediate flexing limit in the rolling process, that is, the yield limit of the material in different states of the barrel, and the yield limit of the barrel in the initial state of the stage can be regarded as immediate yielding. At the limit, the obtained rolling pressure is constant, although the accuracy is reduced, it has little effect on the entire rolling process, and the calculation amount is greatly reduced.
大压力轧制阶段 S2的轧制力可以通过以下模型确定:  The rolling force of S2 in the large pressure rolling stage can be determined by the following model:
P2 = K3 (K4 + K5t, -K6Tw -K^T b, 式中: ·· 大压力轧制阶段的轧制压力, 其单位为 kN; P 2 = K 3 (K 4 + K 5 t, -K 6 T w -K^T b, where: · · rolling pressure in the large pressure rolling stage, the unit is kN;
K3: 参数, 其取值范围为 0.001~0.002;  K3: parameter, which ranges from 0.001 to 0.002;
K4: 参数, 其取值范围为 19451~19452;  K4: parameter, its value range is 19451~19452;
K5: 参数, 其取值范围为 187~188;  K5: parameter, which ranges from 187 to 188;
筒节坯料壁厚, 其单位为 mm;  The thickness of the barrel blank, the unit is mm;
K6: 参数, 其取值范围为 12~13;  K6: parameter, which ranges from 12 to 13;
τ 大压力轧制阶段的即时温度, 其单位为。 c;  τ The instantaneous temperature of the large pressure rolling stage, the unit is. c;
K7: 参数, 其取值范围为 0.1~0.2;  K7: parameter, which ranges from 0.1 to 0.2;
b 筒节坯料的宽度, 其单位为 mm。  b The width of the barrel blank, the unit is mm.
对于不同尺寸的被加工筒节, 只需将筒节坯料的壁厚、 宽度以及测得的轧 制时的温度值代入上述公式, 即可以得出该筒节在大压力轧制阶段的轧制压 力,使该筒节轧制方法适用于各种不同规格的筒节的轧制,提高了该方法的适 用性。  For different sizes of processed barrel sections, it is only necessary to substitute the wall thickness and width of the barrel blank and the measured temperature value during rolling into the above formula, that is, the rolling of the barrel section during the large pressure rolling stage can be obtained. The pressure makes the barrel rolling method suitable for rolling of various sizes of barrel sections, which improves the applicability of the method.
上式中, 温度7 ^的值可以为轧制过程中的即时温度, 将检测到的即时温度 值带入式中得到的轧制压力较为精确;也可以将该阶段的初始温度视为即时温 度, 得到的轧制压力为定值, 虽然精度有所下降, 但是对整个轧制过程影响不 大, 且大大减少了计算量。 In the above formula, the value of temperature 7 ^ can be the instantaneous temperature during the rolling process, and the rolling temperature obtained by bringing the detected instantaneous temperature value into the formula is more accurate; the initial temperature of the stage can also be regarded as the instantaneous temperature. The obtained rolling pressure is constant, although the accuracy is reduced, it has little effect on the whole rolling process, and the calculation amount is greatly reduced.
上述确定大压力轧制阶段 S2轧制力 A的模型中, 参数的取值可以为 K3=0.0015 , K4=19451.96 , Κ5=187.6 , Κ6=12.6 , Κ7=0.14。 上述取值为 通过实验得出的各参数的优选值, 能够得到更适宜的轧制压力的大小。 In the above model for determining the rolling force A of the S2 during the large pressure rolling stage, the value of the parameter may be K3=0.0015, K4=19451.96, Κ5=187.6, Κ6=12.6, Κ7=0.14. The above values are preferred values of various parameters obtained by experiments, and a more suitable rolling pressure can be obtained.
降压轧制阶段 S3的轧制压力 Α可以通过以下模型确定:  The rolling pressure of S3 in the step-down rolling stage can be determined by the following model:
P _ P (A _ !2 P _ P (A _ ! 2
式中: ρ . 降压轧制阶段的轧制压力; Where: ρ . rolling pressure in the step-down rolling stage;
12: 降压轧制阶段, 筒节外圓转过的线距离; 1 2: In the step-down rolling stage, the line distance of the outer circle of the barrel section;
! 筒节的厚度接近目标值时的筒节外圓周长;  ! The outer circumference of the barrel section when the thickness of the barrel section is close to the target value;
^4: 筒节成品厚度时轧制设备的轧制力; 其大小可以由以下模式确 定:  ^4: Rolling force of the rolling equipment at the thickness of the finished section; its size can be determined by the following mode:
P4 = K3 (K4 +K5t2 -K6Tw -K7t2T b2 式中: t2: 筒节成品时的壁厚, 其单位为 mm; P 4 = K 3 (K 4 + K 5 t 2 - K 6 T w - K 7 t 2 T b 2 where: t2: wall thickness at the end of the tube section, the unit is mm;
b2: 筒节成品时的宽度, 其单位为 mm。  B2: The width of the finished product, in mm.
该阶段中各参数的取值参考大压力轧制阶段 S2, 此处不再赘述。  The values of the parameters in this stage refer to the large pressure rolling stage S2, which will not be described here.
上述筒节加工各个阶段中轧制压力均通过各自的轧制压力计算模型确定, 这样就使得轧制压力的取值和控制更为精确,进一步提高了该种筒节加工方法 中筒节加工的精度, 同时, 无论是何种尺寸的筒节坯料, 均可以通过公式的计 算得到为其量身定制的轧制方案, 提高了轧制方法的适用性。  The rolling pressure in each stage of the above-mentioned barrel processing is determined by the respective rolling pressure calculation model, which makes the value and control of the rolling pressure more precise, and further improves the barrel processing in the processing method of the barrel. Accuracy, at the same time, regardless of the size of the barrel blank, the tailored rolling scheme can be obtained by formula calculation, which improves the applicability of the rolling method.
本发明所提供的筒节轧制方法还可以包括归圓处理等阶段,以进一步提高 筒节的加工精度。  The barrel rolling method provided by the present invention may further include a rounding process or the like to further improve the machining accuracy of the barrel section.
以上对本发明所提供的筒节轧制设备以及筒节轧制的方法进行了详细介 例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技 术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明 进行若干改进和修饰, 例如, 各个参数在规定范围内的不同取值等, 这些改进 和修饰也落入本发明权利要求的保护范围内。  The above detailed description of the barrel rolling apparatus and the method of barrel rolling provided by the present invention is only for aiding in understanding the method of the present invention and its core idea. It should be noted that those skilled in the art can also make several improvements and modifications to the present invention without departing from the principles of the present invention, for example, different values of various parameters within a specified range, and the like. And modifications are also intended to fall within the scope of the appended claims.

Claims

OP090852 WO 2010/139200 PCT/CN2010/070301 - 11 - 权 利 要 求 OP090852 WO 2010/139200 PCT/CN2010/070301 - 11 - Claims
1、 一种筒节轧制设备, 包括第一轧辊和第二轧辊, 两者分别挤压所述筒 节的内壁和外壁, 其特征在于, 所述第一轧辊和所述第二轧辊均为由驱动装置 带动的主动辊。  What is claimed is: 1. A barrel rolling apparatus comprising a first roll and a second roll, the two respectively pressing an inner wall and an outer wall of the barrel section, wherein the first roll and the second roll are both The drive roller driven by the drive unit.
2、 根据权利要求 1所述的筒节轧制设备, 其特征在于, 所述驱动装置的 输出扭矩可调; 在轧制过程中, 所述第一轧辊的实际输出扭矩与其最大输出扭 矩之比, 等于所述第二轧辊的实际输出扭矩与其最大输出扭矩之比。  2. The barrel rolling apparatus according to claim 1, wherein an output torque of said driving device is adjustable; a ratio of an actual output torque of said first roller to a maximum output torque thereof during rolling Is equal to the ratio of the actual output torque of the second roll to its maximum output torque.
3、 一种筒节轧制方法, 通过第一轧辊和第二轧辊分别挤压所述筒节的内 壁和外壁, 其特征在于, 在轧制过程中, 所述第一轧辊和所述第二轧辊均在驱 动装置的带动下旋转。  3. A method of rolling a barrel section, wherein the inner wall and the outer wall of the barrel section are respectively pressed by a first roll and a second roll, characterized in that, during the rolling, the first roll and the second roll The rolls are all rotated by the drive unit.
4、 根据权利要求 3所述的筒节轧制方法, 其特征在于, 在轧制过程中, 所述第一轧辊的实际输出扭矩与其最大输出扭矩之比,等于所述第二轧辊的实 际输出扭矩与其最大输出扭矩之比。  4. The method of rolling a barrel section according to claim 3, wherein a ratio of an actual output torque of the first roll to a maximum output torque thereof is equal to an actual output of the second roll during rolling The ratio of torque to its maximum output torque.
5、 根据权利要求 4所述的筒节轧制方法, 其特征在于, 所述轧制过程依 次包括以下阶段:  The method of rolling a tubular section according to claim 4, wherein the rolling process comprises the following stages in order:
1 )修平轧制阶段: 该阶段釆用压力控制的轧制方式, 将所述筒节轧制至 少一周后转入下阶段;  1) Flattening and rolling stage: In this stage, the rolling section is controlled by pressure, and the barrel section is rolled to at least one week and then transferred to the next stage;
2 ) 大压力轧制阶段: 该阶段釆用压力控制的轧制方式, 且轧制力大于所 述修平轧制阶段的轧制力; 当所述筒节的壁厚达到预定厚度时, 转入下阶段; 所述预定厚度大于所述筒节的目标厚度;  2) Large-pressure rolling stage: This stage adopts a pressure-controlled rolling method, and the rolling force is greater than the rolling force of the flattening rolling stage; when the wall thickness of the barrel section reaches a predetermined thickness, a lower stage; the predetermined thickness is greater than a target thickness of the barrel section;
3 ) 降压轧制阶段: 该阶段釆用压力控制的轧制方式, 且轧制力小于大压 力轧制的轧制力; 当所述筒节的壁厚达到所述目标厚度时, 转入下阶段; 3) step-down rolling stage: this stage adopts pressure-controlled rolling method, and the rolling force is smaller than the rolling force of large-pressure rolling; when the wall thickness of the cylinder section reaches the target thickness, it is transferred Next stage
4 ) 恒辊缝轧制阶段: 该阶段釆用位置控制的轧制方式, 且在该阶段中所 述筒节轧制至少一周。 4) Constant roll seam rolling stage: This stage uses a position-controlled rolling method, in which the barrel is rolled for at least one week.
6、 根据权利要求 5所述的筒节轧制方法, 其特征在于, 所述修平轧制阶 段的轧制力通过以下模型确定:
Figure imgf000013_0001
OP090852
6. The method of rolling a barrel section according to claim 5, wherein the rolling force in the flattening rolling stage is determined by the following model:
Figure imgf000013_0001
OP090852
WO 2010/139200 PCT/CN2010/070301  WO 2010/139200 PCT/CN2010/070301
- 12- 式中: p1 : 修平轧制阶段的轧制压力, 其单位为 kN; - 12- where: p 1 : the rolling pressure in the flattening rolling stage, the unit is kN;
bi : 筒节坯料的宽度, 其单位为 mm;  Bi : the width of the barrel blank, the unit is mm;
Ki: 参数, 其取值范围为 4mm~6mm;  Ki: parameter, which ranges from 4mm to 6mm;
d2: 筒节坯料的外圓直径, 其单位为 mm; d 2 : the outer diameter of the barrel blank, the unit of which is mm;
dx: 第一轧辊的直径, 其单位为 mm; d x : diameter of the first roll, the unit of which is mm;
as : 筒节坯料即时屈服极限, 其单位为 MPa; a s : immediate yield limit of the tube blank, the unit is MPa;
K2: 参数, 其取值范围为 900~1100。 K 2 : Parameter, which ranges from 900 to 1100.
7、 根据权利要求 6所述的筒节轧制方法, 其特征在于, 所述参数的取值 为: Κ尸 5mm, K2=1000。 7. The method of rolling a tubular section according to claim 6, wherein the value of the parameter is: corpse 5 mm, K 2 = 1000.
8、 根据权利要求 5所述的筒节轧制方法, 其特征在于, 所述大压力轧制 阶段的轧制力通过以下模型确定:  8. The method of rolling a barrel section according to claim 5, wherein the rolling force in the large pressure rolling stage is determined by the following model:
P2 = K3 (K4 + K5t, -K6Tw -K^T b, P 2 = K 3 (K 4 + K 5 t, -K 6 T w -K^T b,
式中: P2: 大压力轧制阶段的轧制压力, 其单位为 kN; Where: P 2 : rolling pressure in the large pressure rolling stage, the unit is kN;
K3: 参数, 其取值范围为 0.001~0.002; K 3 : parameter, which ranges from 0.001 to 0.002;
Κ4 : 参数, 其取值范围为 19451~19452;  Κ 4 : parameter, its value range is 19451~19452;
Κ5: 参数, 其取值范围为 187~188; Κ 5 : parameters, which range from 187 to 188;
t1 : 筒节坯料壁厚, 其单位为 mm; t 1 : wall thickness of the tube section blank, the unit of which is mm;
K6: 参数, 其取值范围为 12~13; K 6 : parameter, which ranges from 12 to 13;
TW : 大压力轧制阶段的即时温度, 其单位为。 c; T W : The instantaneous temperature during the large pressure rolling stage, in units. c;
K7: 参数, 其取值范围为 0.1~0.2; K 7 : parameter, which ranges from 0.1 to 0.2;
bx 筒节坯料的宽度, 其单位为 mm。 b x The width of the blank section, the unit is mm.
9、 根据权利要求 8所述的筒节轧制方法, 其特征在于, 所述预定厚度与 所述目标厚度的厚度差的范围为 8mm~12mm。  The method of rolling a tubular section according to claim 8, wherein a difference in thickness between the predetermined thickness and the target thickness is in the range of 8 mm to 12 mm.
10、 根据权利要求 8所述的筒节轧制方法, 其特征在于, 在轧制过程中, 当所述筒节偏离中心位置时,增加偏移侧的轧制力; 所述偏移侧为所述筒节所 靠近的一侧。  10. The method of rolling a tubular section according to claim 8, wherein during the rolling, when the cylinder section is offset from the center position, the rolling force on the offset side is increased; The side of the barrel section that is adjacent.
11、 根据权利要求 8所述的筒节轧制方法, 其特征在于, 所述降压轧制 段的轧制力通过以下模型确定: 85211. The method of rolling a barrel section according to claim 8, wherein the rolling force of the step-down rolling section is determined by the following model: 852
O 2010/139200 PCT/CN2010/070301  O 2010/139200 PCT/CN2010/070301
-13--13-
(p、 _ p ' (p, _ p '
P =P、 式中: P3: 降压轧制阶段的轧制压力; P = P, where: P 3 : rolling pressure in the step-down rolling stage;
/2: 在降压轧制阶段, 筒节外圓转过的线距离;/ 2 : the line distance through which the outer circumference of the barrel section is rotated during the step-down rolling stage;
: 筒节的厚度接近目标值时的筒节外圓周长;  : the outer circumference of the barrel section when the thickness of the barrel section is close to the target value;
P4: 筒节成品厚度下轧制设备的轧制力; 其大小由以下模型确定: P4 =K3(K4 +K5t2 -K6Tw -K7t2Tw)b2 P 4 : rolling force of the rolling equipment under the thickness of the finished section; its size is determined by the following model: P 4 = K 3 (K 4 + K 5 t 2 - K 6 T w - K 7 t 2 T w ) b 2
式中: t2: 筒节成品时的壁厚, 其单位为 mm; Where: t 2 : the wall thickness of the finished product, the unit is mm;
b2: 筒节成品时的宽度, 其单位为 mm。 b 2 : The width of the finished product, the unit is mm.
PCT/CN2010/070301 2009-06-05 2010-01-21 Rolling method for shell ring and device thereof WO2010139200A1 (en)

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CN103028682B (en) * 2012-11-29 2015-02-04 一重集团大连设计研究院有限公司 Anti-deflection process method for rolling shell ring
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