WO2010133611A1 - Solid drug dispersions - Google Patents
Solid drug dispersions Download PDFInfo
- Publication number
- WO2010133611A1 WO2010133611A1 PCT/EP2010/056841 EP2010056841W WO2010133611A1 WO 2010133611 A1 WO2010133611 A1 WO 2010133611A1 EP 2010056841 W EP2010056841 W EP 2010056841W WO 2010133611 A1 WO2010133611 A1 WO 2010133611A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- drug
- solid dispersion
- dispersion
- disintegrant
- solid
- Prior art date
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- 239000003814 drug Substances 0.000 title claims abstract description 204
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- 239000000080 wetting agent Substances 0.000 description 1
- 239000000811 xylitol Substances 0.000 description 1
- 235000010447 xylitol Nutrition 0.000 description 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 description 1
- 229960002675 xylitol Drugs 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/0012—Galenical forms characterised by the site of application
- A61K9/0053—Mouth and digestive tract, i.e. intraoral and peroral administration
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2004—Excipients; Inactive ingredients
- A61K9/2022—Organic macromolecular compounds
- A61K9/2027—Organic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polyvinyl pyrrolidone, poly(meth)acrylates
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K9/00—Medicinal preparations characterised by special physical form
- A61K9/20—Pills, tablets, discs, rods
- A61K9/2004—Excipients; Inactive ingredients
- A61K9/2022—Organic macromolecular compounds
- A61K9/205—Polysaccharides, e.g. alginate, gums; Cyclodextrin
- A61K9/2059—Starch, including chemically or physically modified derivatives; Amylose; Amylopectin; Dextrin
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- Health & Medical Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Medicinal Chemistry (AREA)
- Pharmacology & Pharmacy (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Nutrition Science (AREA)
- Physiology (AREA)
- Medicinal Preparation (AREA)
Abstract
A solid dispersion comprises drug crystals and a carrier for the drug crystals, wherein the drug crystals have a median diameter U50% of not greater than 20μ, the drug is a hydrophobic drug, and substantially all of the drug in the solid dispersion is in a crystalline form. The solid dispersion is suitably in the form of particles of solid dispersion, having a median diameter U50% of between 1 and 50μ. The disintegrant is a superdisintegrant selected from the group consisting of: a crosspovidone or derivatives thereof; crosscarmellose sodium or derivatives thereof; sodium starch glycollate or derivatives thereof; and calcium silicate. A method of producing a solid crystalline drug dispersion is also disclosed and comprises the steps of providing a crystalline drug in which the drug crystals have a median diameter U50% of not generally more than 20μ, preparing a dispersion or suspension of drug crystals in a disintegrant solution or suspension, and spray drying the dispersion or suspension to provide a solid crystalline drug dispersion. An oral dose form comprising a solid crystalline drug dispersion of the invention is also described.
Description
SOLID DRUG DISPERSIONS
Technical Field
The invention relates to solid drug dispersions, and oral dosage forms comprising solid drug dispersions.
Background to the Invention
Hydrophobic drugs generally have poor bioavailability due to their poor solubility. This problem is exacerbated when the drug is formulated as an as an immediate release tablet including fast disintegrating tablets (also known as fast melt-type tablets), which require fast dispersibility in the aqueous environment of the gastrointestinal tract or oral cavity . Various attempts to overcome the problem of the poor solubility and bioavailability of hydrophobic drugs have been described: for example, International Patent Application WO03/063831 describes immediate release dosage forms in which the drug is processed as a solid drug dispersion, which is then formulated with a disintegrant and a porosogen to form an orodispersible tablet. In the process described in this patent, the drug is solubilised in a concentration-enhancing polymer to form an amorphous dispersion of drug, and the dispersion is spray dried to form a particulate solid drug dispersion in which the drug is present in a predominantly amorphous form. It is well known that the amorphous form of a hydrophobic drug has greater dissolution characteristics than a crystalline form of the drug. Thus, the drug present in the solid dispersions of WO03/063831 would have good dissolution characteristics. However, molecules in an amorphous, high energy, form are also known to be less stable that those in a crystalline, low energy, form, and therefore the drug present in the solid dispersions of WO03/063831 are prone to reconvert to the low energy, crystalline form. This change can occur over time and can be accelerated in response to a number of different stimuli, including temperature, moisture, and physical processing. Thus, while the solid dispersions described in WO03/063831 initially provide good dissolution characteristics, the instability of the amorphous form of the drug leads to the reformation of drug crystals
and an accompanying loss of solubility and bioavailability. A further problem with solid dispersions is that they tend to have poor flowability characteristics, which makes processing and tabletting difficult.
It is an object of the invention to overcome at least one of the above-referenced problems.
Statements of Invention
A. Solid Drug Dispersions and Methods of Production
In a first aspect, the invention provides a solid dispersion, suitably formed by spray drying, and comprising a drug and a carrier for the drug, wherein the drug is in a predominantly crystalline form in which the drug crystals have a median diameter U5o% of not greater than lOOμm, and wherein the carrier for the drug comprises a disintegrant, typically a hydrophilic disintegrant, and ideally a superdisintegrant.
The drug crystals generally have a median diameter D50% of not greater than lOOμ, 50μ, 40μ, 30μ, or 25μ. Ideally, the drug crystals have a median diameter D50% of not greater than 20μ.
Surprisingly, the Applicant has discovered that the formulation of solid drug dispersions using a disintegrant as a carrier provides excellent rheological properties while helping maintain the crystalline nature of the drug. Thus, the crystals of drug, which by virtue of their size have increased surface area, dissolution and hence bioavailability, are stably incorporated into the disintegrant matrix without any prominent change in polymorphic form during processing. Further, as the crystals are homogenously dispersed through a matrix formed of a disintegrant, the particles of the solid dispersion break up quickly (by dissolution in the case of water soluble disintegrants or by swelling in the case of hydrophilic insoluble disintegrant polymers) and easily in an aqueous environment, releasing the small crystals of drug quickly and in a controlled manner.
The term "drug" as used herein should be taken to mean a compound that can exists in a crystalline form and which has therapeutic or prophylactic properties. Both hydrophilic
and hydrophobic compounds are envisaged. In a preferred embodiment of the invention, the drug is a low-solubility drug. Typically, the low-solubility drug has an aqueous solubility at pH 7 of less than 0.01mg/ml, or 0.001mg/ml. Suitably, the drug is a hydrophobic drug, having a Clog P value of at least 3, typically at least 4, and preferably at least 5. Clog P is the base 10 logarithm of the ratio of the drug solubility in octanol to the drug solubility in water. Examples of hydrophobic drugs include the cholesterol- lowering drugs, including the statins simvastatin and atorvastatin, nonsteroidal anti inflammatory agents such as indomethacin, diclofenac, meloxicam and carprofen. Other examples of hydrophobic drugs include antihypertensives, anxiolytic agents, anticlotting agents, anticonvulsants, blood glucose lowering agents, decongestants, antihistamines, antitussives, antineoplastics, beta blockers, anti-inflammatory agents, antipsychotic agents, cognitive enhancers, anti-atherosclerotic agents, antiobesity agents, autoimmune disorder agents, anti-impotence agents, and antibacterial and antifungal agents.
The term "predominant crystalline form" means that at least 50% (w/w) of the drug in the solid dispersion is in a crystalline form. Preferably, at least 60%, 70%, 80%, 85%, 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98% or 99% (w/w) of the drug in the solid dispersion is in a crystalline form. Ideally, substantially all of the drug in the solid dispersion is in a crystalline form.
Suitably, the crystalline drug has a median diameter D50% of not greater than 20μ, lOμ, 5μ or lμ. In a preferred embodiment of the invention, the crystalline drug is in the form of nanocrystals (i.e. a D50% of less than lOOOnm) and ideally have a D50% less than
800nm, 500nm, 300nm or lOOnm. Methods for producing drug crystals in micron
(micronization) and nano- sizes will be well known to those skilled in the art. In particular, the production of nanocrystals is described in US6316029, US5145684, US5298262, US5302410, US5318767, and numerous other documents described in
Paragraph 0017 of US2003/0215502.
The term "solid crystalline drug dispersion" should be understood as meaning a solid dispersion produced by providing a dispersion/suspension of crystalline drug in a liquid, suitably an aqueous solvent, and removing the liquid phase. The liquid phase may be
removed by spray drying (although other suitable drying process such as solvent evaporation and lyophilisation can be used), leaving a solid dispersion comprising at least two solid forms, namely solid drug and solid carrier, in which the drug in present in the solid dispersion in a predominantly crystalline form. The solid dispersion suitably takes a particulate form in which the particles generally have a median diameter D5o% of 1 to lOOOμ, suitably less than 25 Oμ, preferably less than lOOμ, and ideally between 1 and 50μ. In one embodiment, the solid particles are selected from the group consisting of: granules; microparticles; and nanoparticles.
The carrier for the drug (i.e. the second component of the solid dispersion) comprises a disintegrant. The disintegrant aids in the break up of the solid dispersion when in an aqueous environment. The disintegrant may comprise a hydrophilic disintegrant (for example a water insoluble or water soluble disintegrant). For example, the disintegrant may have good water solubility, for example an osmotic agent such as sodium citrate or citric acid, or a pyrollidone, for example the polyvinylpyrrolidone (Kollidon 30), polyvinyl povidone- VA64, or vinylpyrrolidone-vinyl acetate copolymer (Kollidon VA64), in which cases the solid dispersion dissolved or breaks up quickly releasing drug is a controlled manner. However, the disintegrant may also be a hydrophilic disintegrant, for example a water insoluble or poorly soluble disintegrant, in which case the disintegrant absorbs water and swells thereby bringing water into the vicinity of the drug crystals. Surprisingly, the Applicant has discovered that the use of a disintegrant, and especially a superdisintegrant, as a carrier for the drug can help prevent the crystalline drug changing into an amorphous forms during processing. Typical water insoluble disintegrants include hydroxypropyl cellulose (HPC), especially low substituted hydroxypropyl cellulose (L-HPC) as defined in USP, sodium starch glycollate, carboxymethyl cellulose, crosscarmelose sodium, crosspovidone, calcium silicate and starch, and derivatives thereof. Example of osmotic agent disintegrants include anhydrous organic acids and salts thereof. Thus, in one embodiment, the disintegrant is an osmotic agent selected from anhydrous citric acid or sodium citrate. Ideally, the disintegrant is a superdisintegrant, examples of which will be well known to those skilled in the art. In this specification, the term "superdisintegrant" means a disintegrant that has a Eq. Moisture content at 25C/90%RHn of over 50%. Ideally, the superdisintegrant is selected from the
group consisting of: crosspovidone (i.e KollidonCL, CLSF, CLM, Polyplasdone XL) or derivatives thereof; crosscarmellose sodium (i.e. Ac-Di-sol, Primellose, Vivasol) or derivatives thereof; sodium starch glycollate (i.e. an EXPLOTAB, such as primojel, DMV, V17 or CLV) or derivatives thereof; calcium silicate; other polysaccharides such as soy polysaacharide, EMCOSOY, cellulose derivatives including HPC, alginic acid (SATIALGINE H8). Ideally, the superdisintegrant is a crosspovidone. Typically, the superdisintegrant is a hydrophilic polymer. The use of a hydrophilic disintegrant has been found to stabilize the drug in a crystalline form during processing and storage. In one embodiment, the disintegrant is an amorphous polymeric carrier.
The ratio of drug to disintegrant in the solid dispersion is from 100:1 to 1:100 (w/w), typically from 20:1 to 1:20 (w/w), and preferaby from 10:1 to 1:10 (w/w). Suitably, the ratio of drug to disintegrant is from 1:10 to 1:1, preferably from 1:3 to 1:10, and ideally from 1:3 to 1:5 (all w/w).
The solid dispersion of the invention has good flow properties. Typically, the solid dispersion has a Carr's Index of less than 25, 20, 15, 10. Ideally, the solid dispersion has a Carr's index of less than 15.
The invention also provides a solid dispersion comprising drug and a carrier for the drug in a ratio of 1:10 to 10:1 (w/w), in which at least 80% of the drug (w/w) is in a crystalline form in which the drug crystals have a median diameter D5o% of not greater than 20μm, and in which the carrier for the drug comprises a povidone such as PVP or a superdisintegrant, wherein the drug dispersion has a Carr's Index of less than 15.
The invention also provides a solid dispersion formed by spray drying and comprising a hydrophobic drug having a Clog P of at least 3, 5 or 5, and a carrier for the drug, in which the drug:carrier ratio is from 1:10 to 10:1 (w/w), in which at least 80%, 90% or 95% of the drug (w/w) is in a crystalline form in which the drug crystals have a median diameter Dso% of not greater than 20μm, and in which the carrier for the drug comprises a povidone such as PVP or a superdisintegrant, wherein the drug dispersion has a Carr's Index of less than 15.
The invention also relates to a method of producing a solid crystalline drug dispersion comprising the steps of providing a crystalline drug in which the drug crystals have a median diameter D50% of preferably not more than 20μ, preparing a dispersion or suspension of drug crystals in a disintegrant solution or suspension, and drying the dispersion or suspension to provide a solid crystalline drug dispersion. Suitably, the drug is a hydrophobic drug. Ideally, the dispersion or suspension is dried by means of spray drying.
Ideally the dispersion or suspension of drug is mixed for at least 5, 10, 15, 20, 30 minutes prior to spray drying to allow a uniform suspension. This will depend on product volume and mixing equipment used
Ideally, the disintegrant is a superdisintegrant. Examples of suitable disintegrants and superdisintegrants are provided above.
Typically, the disintegrant is formulated as an aqueous solution or suspension. Suitably, the disintegrant solution or suspension has a disintegrant concentration of from 1 to 25% (w/v), typically from 2.5 to 10% (w/v). Generally, the solution or suspension has a concentration of drug of from 1 to 30%, preferably from 1 to 10% w/v, more preferably between 2 to 5% w/v. Ideally, the disintegrant is a water soluble polymer.
The process generally involves first preparing a solution or suspension of the disintegrant, and then subsequently adding the drug to the solution or suspension and mixing to disperse or suspend the drug crystals in the disintegrant solution or suspension.
The term "spray drying" should be taken to mean conventional spray drying (in which a feed solution is sprayed into droplets into a stream of hot gas or air which solidifies the droplets to provide particles, or spray chilling in which the droplets are hardened by passing through a chilled gas. Typically, the nozzle employed in the spray drier has a diameter of between 0.7 and 4 mm. In one embodiment, a double nozzle is employed in which one nozzle is arranged in a concentric relationship to a second nozzle. In this example, the drug-containing dispersion or suspension is sprayed through an inner nozzle, and a second fluid stream is passed through the outer nozzle. This results in
coated particles being formed, in which the solid dispersion is disposed in a core of the particle. The second fluid stream determines the composition of the coating that encapsulates the core. Thus, the solid dispersion can be coated by other excipients such as flavouring agents, sugars, additional disintegrant, film coating for taste masking and enteric coating. On dissolution of the coating , the solid dispersion rapidly disntegrates to release the drug for fast dissolution and sbasorbption into the systemic circulation. The use of double nozzle spray drying to produce drug-containing coated particles is disclosed in WO2008/056344, the contents of which are incorporated herein by reference.
Suitably, the flow rate of the dispersion or suspension stream to the nozzle is up to 25ml/min depending on the viscosity of the stream and the pump setting. The droplets formed by the nozzle are dried as they leave the nozzle and pass through the heated gas.
In a spray drying process, the gas is hot air or a heated inert gas such as nitrogen, typically having an inlet temperature of between 800C and 2200C (preferably between
900C and 1100C, and ideally about 100°, when heated nitrogen is used). Suitably, the heated nitrogen has an outlet temperature of between 400C and 700C.
When heated air is used, the inlet temperature typically has a range 120-2200C and the outlet temperature typically a range of between 6O0C and 16O0C.
When spray chilling is employed, the dispersion or suspension stream may comprise lipids including phospholipids, waxes, surfactants such as polyethylene glycols, or low melting point polymers, all of which preferably having a melting point of 750C or less.
The invention also relates to a solid crystalline drug dispersion obtainable by the method of the invention.
B. Oral Dose Forms
The invention also relates to an oral dose form comprising a solid crystalline drug dispersion of the invention. The term "oral dose form" should be understood to mean any form of drug that is intended to be taken orally, and would include, for example, directly compressed tablets, capsules, powders for reconstitution as oral suspensions, wafers and other solid oral dose forms. The oral dose form may also include one or more
pharmaceutically acceptable excipients, for example, sweeteners, flavoring agents, osmotic agents, effervescent agents, disintegrants, direct compression fillers, lubricants, glidants and the like.
In one preferred embodiment of the invention, the oral dose form is a tablet, typically an orodispersible tablet, comprising a solid crystalline drug dispersion according to the invention. Typically, the tablet comprises a filler, solid crystalline drug dispersion, and optionally one or more of a lubricant, a flavoring agent, a sweetening agent, an osmotic agent, and a flow enhancer. Typically, the tablet is directly compressed. In one embodiment of the invention, the filler is a direct compression (DC) filler, for example a pre-processed granulated sugar-based filler. Preferably, the only disintegrant (or superdisintegrant) in the tablet is that which forms part of the solid dispersion. Typically, the tablet does not include any flow enhancer.
In this specification, the term "orodispersible tablet" should be taken to mean that the tablet has a disintegration time of 60 seconds or less. Typically, the tablets have a hardness of at least 3ON, and a disintegration time of less than 60 seconds. Ideally, the tablets have
time of less than 40 seconds and a hardness of at least 6ON.
Thus, the invention relates to a directly compressed tablet comprising:
1 to 60% (w/w) of a solid crystalline drug dispersion of the invention; and - 1 to 90% (w/w) of a DC filler.
Generally, the drug comprises from 1 to 50%, suitably from 5 to 25%, of the tablet (w/w). The drug may be a high dose active, or a low dose active. When, the drug is a high dose active, it is generally included in the tablet in an amount of at least 50mg, 75mg, lOOmg, 125mg and 150mg.
The invention also relates to a method of producing a tablet, the method comprising the steps of directly compressing a mixture of components at a compression force of at least 4 kN to form the tablet wherein the mixture of components comprises a solid crystalline drug dispersion of the invention and a filler, typically a DC filler.
The invention also relates to a method of producing an orodispersible tablet, the method comprising the steps of directly compressing a mixture of components to form the tablet, wherein the mixture of components comprises a solid crystalline drug dispersion of the invention and a DC filler. The mixture of components optionally also includes a disintegrant, a flavouring agent, a lubricant, and a flow enhancer.
Other methods of producing tablets such as granulation can also be used.
Where the methods of the invention involve the tablets being formed in a direct compression process, a tablet press is generally employed. In a preferred embodiment, the direct compression process employs substantially flat faced toolings. Thus, the thickness of the formed tablet will not vary considerably from the centre to the edges (unlike tablets produced using bi-convex toolings which are thicker in the middle that at the edges). Typically, the flat faced toolings have a uniform depth, which will not vary in thickness between the centre and edge by more that +/- 5%, preferably 4%, preferably 3%, more preferably 2%, and ideally by more than 1%. Ideally, the tablets have a bevelled edge and will typically disintegrate within 60 seconds.
The term "DC filler" should be taken to mean a sugar, a polyol, or a sugar alcohol. In one preferred embodiment, the DC base is a DC sugar alcohol. Examples of suitable DC sugar alcohols are Mannitol 100, Mannitol 200, Mannitol 300 and Mannitol 400. Preferably, the DC base is Mannitol 200 or 100. Other types of sugar-based direct compression bases include lactose fast flow, lactose DC, Sorbitol Instant, sucrose, dextrose, xylitol, and maltitol. Suitably, the sugar-based direct compression base is included in an amount of from 1 to 90%, typically from 20 to 80%, and ideally from 30 to 70y% (w/w).
The term "DC filler" may also include a microcrystalline cellulose (MCC) direct compression base. Typically, the MCC base is Avicel. In one preferred embodiment, the MCC base is a silicified MCC base. These bases comprise an intimate physical mixture of colloidal silicon dioxide with microcrystalline cellulose (see for example US Patent 5,585,115). Suitable examples of silicified MCC are ProSolv 50 and ProSolv 90 (Penwest), having an average particle size of 50μ and 90μ, respectively. In a preferred
embodiment, the silicified MCC is ProSolv 90. Suitably, the MCC base is included in an amount of from 1 to 90%, typically from 20 to 80y%, and ideally from 30 to 70% (w/w). In one embodiment, the DC filler comprises MCC and no DC sugar.
Ideally, the tablets have a hardness of at least 4ON, and a disintegration time of less than 15 minutes preferably less than 5 minutes and more preferably less than 1 minute and ideally less than 90, 60, 40, 30, 20, 15 or 10 seconds.
In one embodiment, the tablet has a friability of less than 1%, as per USP, method, and typically less than 0.6%, and ideally less than 0.2 %.
The lubricant is typically selected from the group comprising: magnesium stearate; stearic acid, polyethylene glycol, polyoxyethylene- polyoxypropylene block copolymer (poloxamer). Suitably, the lubricant comprises between 0.1% and 5.0%, preferably between 0.2% and 1.0%, of the tablet (w/w).
In another embodiment, the lubricant, instead of or in addition to being included in the tablet formulation, is coated on to the faces of the tabletting punches and dies.
The flow enhancing agent may consist of talc or colloidal silicon dioxide, at from 0.1% to 3.0%, and preferably from 0.1% and 0.5%, of the tablet (w/w).
The flavouring agent may be, for example, synthetic oils, natural oils, or extracts from plants or other suitable synthetic or naturally derived flavors), typically at a level ranging from 0.5 to 5 % of the tablet (w/w).
The mixture of components may also include a surfactant or wetting agent (such as sodium lauryl sulphate, Tweens, Spans), typically at a level of from 0.1 to 3% of the tablet (w/w).
In a particularly preferred embodiment, the tablet has diameter in the range of 5 -20mm, preferably in the range of 10- 15mm and more preferably 15mm. Typically, the tablet has a diameter of at least 10mm, at least 11mm, at least 12mm, at least 13mm, and at least 14mm. Preferably, the tablet has a thickness of between 1 and 6 mm, preferably between 1.5-3.5 mm.
In a preferred embodiment of the invention, the compression force employed in the direct compression process is from 4kN to 2OkN, typically from 8 kN to 15kN.
In a preferred embodiment of the invention, the tablet is substantially flat-faced. Ideally, the tablet has a bevelled edge. Suitably, the tablet is generally circular, although other shapes of tablets are envisaged such as oval, rectangular, triangular and square.
The invention also relates to a pharmaceutical capsule containing a mixture of components which includes a solid crystalline drug dispersion of the invention in combination with one or more pharmaceutical excipients.
The invention also relates to a fast disintegrating and dispersing powder containing a mixture of components which includes a solid crystalline drug dispersion of the invention in combination with one or more pharmaceutical excipients including an effervescent excipients. Typically, the fast disintegrating and dispersing powder is suitable for filling into oral sachets as individual dose or for filling into a multidose bottle as an oral powder for reconstitution as an oral suspension.
Brief Description of the Figures
Figure 1 . Scanning electron micrographs of (a) pure simvastatin and solid dispersions of simvastatin and (b) Povidone K30 (c) Povidone VA64 and (d) Crospovidone, Kollidon- CLSF.
Figure 2: DSC thermograms of (a) povidone K-30, povidone: simvastatin (b) 1:3 Solid Dispersion (c) 1:3 Physical Mix, (d) Solid Dispersion 9:1 and (e) 1:9 Physical Mix.
Figure 3: X-Ray diffraction analyses of samples: (a) background measurement, (b) pure simvastatin, (c) simvastatin: Povidone K-30 1:3 solid dispersion (d) simvastatin: Povidone K-VA 64 1:3 solid dispersions, physical mixtures of simvastatin, at 1:3 ratio, with (e) povidone K-30, (f) povidone K-VA 64.
Figure 4: DSC thermograms of (a) Kollidon VA64, (b) simvastatin: Kollidon VA64 (1:3) solid dispersion and (c) simvastatin: Kollidon VA64 (1:3) Physical Mix.
Figure 5: DSC thermograms of (a) Kollidon CLSF, simvastatin: Kollidon CLSF (b) 1:1 solid dispersion, (c) 1:2 solid dispersion (d) 1:2 Physical Mix (e) 1:9 solid dispersion (f) 9:1 solid dispersion and (g) 1:9 Physical Mix.
Figure 6: DSC thermograms of (a) Explotab, (b) simvastatin: Explotab 1:1 solid dispersion and (c) simvastatin: Explotab 1:2 Physical Mix.
Figure 7: DSC thermograms for (a) Calcium silicate, (b) simvastatin:Ca Silicate 1:1 solid dispersion and (c) simvastatin: Ca Silicate 1:2 Physical Mix.
Detailed Description of the Invention
Experimental
The process of the invention employs a conventional lab scale spray drier fitted with a conventional nozzle system which allows solid dispersions of a drug in a suitable carrier to be prepared. The drug and carrier is formulated as a suspension or dispersion (known as the feed dispersion) in an aqueous medium preferably and is sprayed from the nozzle into a stream of hot air. The dispersion droplets dry on contact with the hot air resulting in the formation of drug/carrier particles. The resulting solid dispersions of drugs demonstrate ease and speed of redispersibility upon contact with an aqueous medium such as water, buffers or simulated gastrointestinal fluids, to give the original drug particles without altering the polymorphic nature of the drug. It is known that spray drying of solutions of drugs with/without a suitable polymeric carrier often results in changes of the drug to a metastable polymorph or an amorphous form. This process is commonly utilised in the formulation of poorly soluble drug compounds in order to increase the solubility and dissolution rate of the drug compounds. Such practice however often demonstrate poor stability due to reconversion of the drug to its stable polymorph giving rise to a decrease in solubility, dissolution rate of the drug and decreased bioavailability.
It is the intention of this invention to formulate poorly soluble drug compounds as an easily redispersible matrix or dispersion without introducing any changes to the polymorphic form of the drug and which on contact with an aqueous fluid will redisperse to give the original drug particles hence maintaining desirable particle size for optimal solubility and dissolution characteristics and preserving stability of the drug. The original drug particles may be as small as required with average diameter below 20 microns, preferably below 10 microns and more preferably below 1 micron.
Using this process, the poorly soluble drug simvastatin was formulated as aqueous dispersions with a range of pharmaceutical carriers which have disintegrant properties. The dispersions were spray dried to give fast dispersible solid particles. The carriers used included crospovidone crosslinked polyvinylpyrrolidone (Kollidon CLSF), calcium silicate and sodium starch glycollate. The water soluble polymers, Polyvinylpyrrolidone (Kollidon 30) and polyvinyl povidone- VA64, vinylpyrrolidone-vinyl acetate copolymer (Kollidon VA64) were also studied as carriers which have no disintegrant properties. The spray dried solid dispersions prepared were analysed for polymorphism of the drug using differential scanning calorimetry (DSC) using a TA QlOO instruments), X ray diffraction (XRD, Bruker D8 Discover) and Fourier transform infrared (FT-IR) using a Bruker Tensor 27 FT-IR spectrometer. The spray dried formulations were also analysed for particle size by laser sizer (Malvern Mastersizer 2000) using the Scirocco™ dry powder attachment, morphology by scanning electron microscopy (SEM) using a Tescan Mira Variable Pressure Field Emission Scanning Electron Microscope (VPFESEM). The drug content of the dispersions was measured using high Performance Liquid Chromatography (HPLC) as per the method described in the United States Pharmacopeoia, USP 30 and National Formulary, NF 25, 2007.
Procedure for spray drying of fast dispersible solid dispersions.
The feed dispersion was pumped through the single nozzle using the integral Bucchi peristaltic pump of the spray drier. The solutions were sprayed at a rate of 1-4 ml per minute, equivalent to a Bucchi integral pump setting of 16-4%, into the drying chamber
at an air inlet temperature of 9O0C. The outlet temperature monitored throughout the drying process was similar for all formulations, ranging from 310C to 480C.
The spray drying was carried out using a Buchi B -290 mini spray dryer in an open mode cycle where compressed air is used for the drying of aqueous based formulations. Alternatively, the spray dryer can also be used in the closed cycle when the B -295 inert loop is switched on to provide drying in an inert atmosphere i.e., in absence of air. The closed cycle mode is used when the formulations are prepared using inflammable solvents including ethanol, acetone, dicholoromethane, toluene, ethylacetate. The solutions were spray dried in an atmosphere of heated air. Other spray drying parameters such as air aspiration rate and spray flow rate were held constant at 100% and 35mm, respectively.
In this invention, the one liquid feed was continuously fed through the single nozzle and atomized using compressed air. The droplets were then dried in an atmosphere of heated air using an inlet temperature of 100°c and the outlet temperature monitored during the process was in the range of 31°C-48°C. The air flow rate used was 350Nl/hour and the aspirator setting used was 40m3/hour. Generally, during spray drying, besides atomizing a continuous liquid feed, a rotary atomizer or ultrasonic atomiser can also be employed.
In another embodiment, spray drying can be carried out using a concentric double feed nozzle where the drug or drug and carrier dispersion is sprayed through the internal nozzle and carrier dispersions with and without additional excipients such as flavours, tablet fillers and binders and additional disintegrant are sprayed through the outer nozzle to produce a tablet blend of enhanced homogeneity, palatability, flow properties and disintegration. This dispersion provides a ready dispersible tablet blend suitable for direct compression into tablets including fast dissolving tablets, for filling into hard gelatin capsules or for filling into powder sachets and bottles for use as oral powders and reconstituted oral suspensions.
Spray drying techniques are well known to those skilled in the art and are described in the 'Spray Drying Handbook' by K. Masters, John Wiley & Sons, New York, 1984 and in the Buchi spray drying training papers, Buchi Labortechnik AG 1997, 1998.
Details of the formulation and spray drying parameters are given in Examples 1-5 below.
Example 1
A solution of povidone (Kollidon 30, PVP) was prepared by dissolving 2.814g of povidone carrier in 5OmIs of deionised (DI) water in a Duran bottle using a magnetic stirrer (Yellowline, MSC basic C, IKA works, USA). The mixture was stirred at 500 -
600 rpm for approximately 20-30mins. After dissolution of povidone, (PVP) in water,
0.938g of simvastatin was weighed and transferred to this solution and further stirred at the same speed for approximately the same time. A dispersion of simvastatin in the aqueous PVP solution containing 7.5% w/v of total solid content, and drug to carrier ratio of 1:3 was obtained.
The feed dispersion prepared was spray dried according to the procedure described above. The integral Bucchi pump was used at a setting of 16. The PVP and simvastatin solid dispersions obtained was characterized for size by a Malvern Mastersizer Model 2000 fitted with the dry dispersion Scirocco™ attachment for dry powder analysis. The spray dried particles had a median diameter (DsO%) of 6.87 +/-0.39 microns. Scanning electron microscopy image of the solid dispersions showed smooth spherical particles were formed (Figure Ia) giving a free flowing powder with a measured Carr's index of 0. Assay of simvastatin content carried out by high performance liquid chromatography as per USP 2007 method, showed a simvastatin content of 15.39% +/- 0.75% w/w. Simvastatin pure drug material has a median diameter (D50%) of 7.39 +/-0.03 microns and has a reduced flowability showing a Carr's index of 17.5 + 2.57, a reflection of the elongated crystal morphology of the material (Fig. Ia). The formulation of simvastatin with PVP showed improved morphology reflecting in excellent flowability of the drug: povidone solid dispersion Example 1 was repeated for the weight ratios of simvastatin: PVP of 9:1. Using an aqueous feed dispersion of 7.5% w/w of total solid (simvastatin and povidone) content. The solid dispersion obtained was charcaterised and the data obtained is shown in Table 1.
Table 1. Characteristics of spray dried dispersions of simvastatin
Carrier simvastatin: Batch # U50% Theoretical Assayed carrier weight Microns simvastatin simvastatin ratio content content (%w/w)
(%w/w)
K-30 1:3 SIM39 6.87 + 0.39 25 15.29 + 0.75
9: 1 SIM52 7.71 + 0.04 90 85.54 + 1.73
K-VA64 1:3 SIM40 5.92 + 0.22 25 12.35 + 2.42
CaS 1: 1 SIM41 5.76 + 0.42 50 47.89 + 3.11
SSG (Explotab) 1: 1 SIM46 7.45 + 0.19 50 71.59 + 4.79
K-CLSF 1: 1 SIM36 12.09 + 0.55 50 45.36 + 0.11
1:2 SIM35 14.15 + 0.05 33.33 32.19 + 1.08
1:9 SIM53 11.60 + 0.05 10 10.31 + 0.79
9: 1 SIM54 8.14 + 0.06 90 90.71 + 3.31
At the higher drug: povidone ratio of 9:1, the median particle size was 7.71 + 0.04 microns similar to the median particle size of the pure simvastatin. The measured Carr's index of the 9:1 drug: povidone dispersion was 13.05 similar to the Carr's index of the pure drug material. The simvastatin content of the dispersion was 85.54 + 1.7% w/w giving a drug loading efficiency of 95.04%.
Differential scanning calorimetry (DSC) of the solid dispersions was carried out and is shown in Figure 2. Pure simvastatin showed a sharp endothermic event at 140.01 0C indicative of the crystalline nature of simvastatin. Povidone K-30 showed a broad endotherm with peak temperature of peak temperature at 116.540C. At 1:3 ratio of drug to povidone, a glass transition temperature at ~55°C was observed suggesting the conversion of simvastatin to an amorphous form. No difference in peak temperature of the endotherm related to povidone K-30 was observed. At the higher ratio of 9:1 drug to carrier, simvastatin showed a sharp endotherm indicating the presence of crystalline simvastatin. A reduced crystallinity of simvastatin was observed on XRD analysis for the 1:3 ratio of drug : povidone compared with the physical mix of the 1:3 ratio of simvastatin: povidone, shown in figure 3c and e respectively.
Example 2
Example 1 was repeated using polyvinylpyrrolidone/vinyl acetatecopolymer, Kollidon
VA64 (PVP VA64) as the carrier. A solution of Kollidon VA64 was prepared by dissolving 2.814g of the povidone VA64 carrier in 5OmIs of DI water in a Duran bottle using a magnetic stirrer on a magnetic plate and stirrer (Yellowline, MSC basic C, IKA works, USA). The mixture was stirred at 500 - 600 rpm for approximately 20-30mins.
After dissolution of povidone VA64 in water, 0.938g of simvastatin was weighed and transferred to this solution and further stirred at the same speed for approximately the same time to give a dispersion containing 7.5%w/v of total solid content, and drug to carrier ratio of 1 : 3.
Using the process and equipment as described above, the feed dispersion containing simvastatin and povidone VA64 was spray dried to give solid dispersions. Laser diffraction analysis of the spray dried particles showed the particles had a median, (Dso%), diameter of 5.92 + 0.22 microns (Table 1). Electron microscopy showed the product to be discrete microparticulates with puckered surface, Fig. 2c, giving rise to very good flow properties, Carr's index of 7.13. The assayed simvastatin content of the solid dispersion was 12.35 + 2.42 % w/w.
DSC analysis (Figure 4) conducted on the solid dispersion showed the presence of amorphous simvastatin as demonstrated by the glass transition temperature at ~55oC. Physical mix of simvastatin and the povidone VA64 showed the sharp endotherm at a peak temperature of 139.830C for the presence of crystalline simvastatin. The broad endotherm at 91.8O0C is characteristic of the carrier K- VA 64. The reduced crystallinity of simvastatin is confirmed by XRD as shown in Figures 3 d and f
Both povidone K30 and povidone VA64 are water soluble and are known to enhance the solubility of poorly soluble drugs. Without being bound by theory, it is possible that simvastatin was partly solubilised by each of these 2 carriers resulting in the formation of amorphous simvastatin dispersed in the povidone carriers and this accounts for the lower particle size and morphology of the spray dried dispersions observed. This is a surprising finding. As povidone, or povidone VA64 are water soluble, these carriers can be used at
certain ratios of carrier to drug to prepare a fast dissolving matrix to release a fine dispersion of the drug in predominantly a crystalline state.
Example 3
Crospovidone is crosslinked povidone which is used as a superdisntegrant. Crospovidone is water insoluble and hence stays in suspension with simvastatin unlike dispersions prepared in Examples 1 & 2.
A dispersion of corospovidone (Kollidon CLSF) was prepared by transferring the 2.5g of the carrier in 5OmIs of deionised water in a Duran bottle using a magnetic stirrer on a magnetic plate and stirrer (Yellowline, MSC basic C, IKA works, USA). It was stirred at 500 - 600 rpm for approximately 20-30mins. After dispersion in water, 1.25g of simvastatin was weighed and transferred to this solution and further stirred at the same speed for approximately the same time to give a dispersion containing 7.5%w/v of total solid content at a drug to carrier ratio of 1 :2 was prepared.
Using the process and equipment as described in Example 1, the feed dispersion containing simvastatin and crospovidone Kollidon CLSF was spray dried to give solid dispersions. Laser diffraction analysis of the spray dried particles showed the particles had a median, (DsO%), diameter of 14.15 + 0.05 microns (Table 1). Electron microscopy showed the product to be irregular material, Fig. 2d. The dispersion showed excellent flow properties with a Carr's index of 5.79. The simvastatin content of the solid dispersion showed a simvastatin content of 32.19 + 1.08 % w/w. DSC studies carried out on this solid dispersion (Figure 5) shows a sharp endothermic event at about 14O0C, corresponding to simvastatin in its original crystalline form. A broader endothermic event at 110-1150C relates to the crospovidone melting event.
Example 4 Example 3 was repeated for simvastatin: crospovidone (Kollidon CLSF) weight ratios of 1:1, 1:9 and 9:1. The aqueous feed dispersion used had a total solids content of 7.5% w/w. The characterization data of these dispersions are shown in Table 1. Laser diffraction analysis of the spray dried particles showed the particles had a median, (DsO%), diameter of 8.14 +0.06 to 12.09 + 0.55 microns (Table 1). The dispersion showed
excellent flow properties with a Carr's index in the range of 4.71 and 10.33 for the 1:1 and 9:1 ratios respectively. At the lowest ratio of 1:9 simvastatin to crospovidone CLSF, the Carr's index measured was 16.68. The simvastatin content of the solid dispersion showed a simvastatin content in the range of 90.71 to 103.1% w/w of theoretical simvastatin content. DSC studies carried out on the solid dispersions (Figure 5) showed a sharp endothermic event with peak melting point in the range of 139°C-140°C corresponding to simvastatin in its original crystalline form and a broader endotherm related to the presence of the crospovidone, Kollidon CLSF.
Example 5 Example 3 was repeated for simvastatin: Explotab weight ratios of 1:1 . A dispersion of Explotab in deionised water was prepared by transferring the 1.675g of the carrier in 50mls of deionised water in a Duran bottle using a magnetic stirrer on a magnetic plate and stirrer (Yellowline, MSC basic C, IKA works, USA). It was stirred at 500 - 600 rpm for approximately 20-30mins. After dispersion in water, 1.675g of simvastatin was weighed and transferred to this solution and further stirred at the same speed for approximately the same time to give a dispersion containing 7.5%w/v of total solid content at a drug to carrier ratio of 1:1 was prepared. The dispersion was spray dried using the process described in Example 1. The characterisation data of this dispersion are shown in Table 1. Laser diffraction analysis of the spray dried particles showed the particles had a median, (Dso%), diameter of 7.45 + 0.19_microns (Table 1). The dispersion showed good flow properties with a Carr's index in the range of 19.1. The simvastatin content of the solid dispersion showed a higher simvastatin content at 71.59 + 4.79 % w/w, at 143% of theoretical simvastatin content. This higher drug content is attributed to the larger particle size of the Explotab compared with simvastatin resulting in sedimentation of part of the Explotab during spray drying. This can be improved by for example continuous mixing of the feed dispersion during processing and/or adding a suspending agent or viscosity enhancing agent. Other methods are known to those skilled in the art. DSC analysis of the solid dispersions (Figure 6) showed a sharp endothermic event with peak melting point at around 14O0C corresponding to simvastatin in its original
crystalline form and a broader endotherm at -115-12O0C related to the presence of the Explotab.
Example 6 Example 3 was repeated for simvastatin: Calcium silicate ratios of 1 : 1. A dispersion of Calcium silicate in deionised water was prepared by transferring the 1.675g of the carrier in 5OmIs of deionised water in a Duran bottle using a magnetic stirrer on a magnetic plate and stirrer (Yellowline, MSC basic C, IKA works, USA). It was stirred at 500 - 600 rpm for approximately 20-30mins. After dispersion in water, 1.675g of simvastatin was weighed and transferred to this solution and further stirred at the same speed for approximately the same time to give a dispersion containing 7.5%w/v of total solid content at a drug to carrier ratio of 1:1 was prepared. The dispersion was spray dried using the process described in Example 1. The characterisation data of this dispersion are shown in Table 1. Laser diffraction analysis of the spray dried particles showed the particles had a median, (Dso%), diameter of 5.76 +0.42 microns (Table 1). The dispersion showed excellent flow properties with a Carr's index in the range of 10.0. The simvastatin content of the solid dispersion showed a simvastatin content of 47.89 + 3.11 % w/w, at 95.8% of theoretical simvastatin content.
DSC analysis of the solid dispersions (Figure 7) showed a sharp endothermic event with peak melting point at around 14O0C corresponding to simvastatin in its original crystalline form.
The examples 3 to 6 above show that when the crystalline drug is formulated with a disintegrant and processed to form solid drug dispersion particles, the drug predominantly retains its crystal morphology. In comparison, and referring to Examples 1 and 2 in which the carrier is a water soluble polymer which does not have disintegrant properties, the DSC studies show conversion of the drug to an amorphous state, at the ratio of 1:3 drug to polymer,
Example 7
Formulation of fast disintegrating tablets containing 20mg simvastatin as spray dried simvastatin dispersion
Fast disintegrating tablets containing 20 mg of simvastatin as the spray dried solid crystalline dispersion were compressed using 13 mm flat faced beveled edge tooling at a weight of 300 mg per tablet. The solid dispersion used were at 1:1 and 1:2 ratios of simvastatinxrospovidone CLSF to give batches 2008/039 & 2008/040 respectively. Details of the composition of the formulations used are given in table 2. The solid dispersion was blended with the Mannitol 200 and the flavours first using bag blending. The Magnesium stearate was added to the blend and was mixed for 5 minutes (using bag blending) prior to tabletting. Tablets were compressed using an 8-tooling automated tablet press (Piccola, Riva,UK) The compression force used was 10KN and tablets were produced at both the low compression speed of 7 rpm and at the highest compression speed of 49 rpm.
Table 2. Composition of fast disintegrating tablets containing simvastatin as solid crystalline dispersion in Crospovidone CLSF matrix.
The tablets produced were characterised for weight uniformity using a Sartorious CP225D weighing scale. The content of simvastatin was assayed using HPLC analysis, The tablet thickness was measured using Workzone digital Callipers. Tablet hardness and friability were determined using test methods as described in the BP 2008, methods 2.9.8 & 2.9.7 respectively. The disintegration time of the tablets were measured by a modification of the method (method 2.9.1) described for conventional tablets in BP 2008. Instead of performing the test on n=6 tablets at one time, n=6 tablets were individually tested and the disintegration time recorded. The data obtained for tablets produced at 49 rpm is shown in table 3.
Tablet weights showed little variability and were 296.23 + 8.46 mg for batch 2008/039 and 294.90 + 7.86 mg for batch 2008/040. The average disintegration times observed were below 20 seconds at 15.17 + 3.49 seconds for batch 2008/039 and batch xxx respectively. Tablet hardness of 35.48 + 9.83N were recorded respectively for batch 2008/039 and 2008/040. Both batches had low friability at 0.24% to 0.27%, much lower than 1% limit for conventional tablets and below the 2% USP limit for fast disintegrating tablets.
Table 3. Characteristics of fast dissolving tablets formulated using simvastatin as solid crystalline dispersion.
Claims
1. A solid dispersion comprising a drug and a carrier for the drug, wherein the drug is in a predominantly crystalline form in which the drug crystals have a median diameter D50% of not greater than 20μm, and wherein the carrier for the drug comprises a disintegrant.
2. A solid dispersion as claimed in Claim 1 in which the disintegrant is a hydrophilic disintegrant.
3. A solid dispersion as claimed in Claim 1 or 2 in which the disintegrant is a superdisintegrant.
4. A solid dispersion as claimed in any preceding Claim which is a spray dried solid dispersion.
5. A solid dispersion as claimed in any preceding Claim in which the drug is a hydrophobic drug having a Clog P value of at least 3.
6. A solid dispersion as claimed in Claim 5 in which the hydrophobic drug is selected from simvastatin, atorvastatin, cyclosporin, indomethacin, diclofenac, meloxicam and carprofen.
7. A solid dispersion as claimed in any preceding Claim in which at least 70% of the drug is in crystalline form.
8. A solid dispersion as claimed in Claim 7 in which at least 80% of the drug is in crystalline form.
9. A solid dispersion as claimed in Claim 7 in which at least 90% of the drug is in crystalline form.
10. A solid dispersion as claimed in Claim 7 in which at least 95% of the drug is in crystalline form.
11. A solid dispersion as claimed in any preceding Claim in which the crystalline drug has a median diameter D5o% of not greater than lOμm.
12. A solid dispersion as claimed in Claim 11 in which the crystalline drug has a median diameter D5o% of not greater than lOOOnm.
13. A solid dispersion as claimed in any preceding Claim in a particulate form and having a median diameter D50% of from 1 to lOOOμ.
14. A solid dispersion as claimed in any of Claims 2 to 13 in which the hydrophilic disintegrant is selected from hydroxypropyl cellulose (HPC), especially low substituted hydroxypropyl cellulose (L-HPC) as defined in USP, sodium starch glycollate, carboxymethyl cellulose, crosscarmelose sodium, crosspovidone, calcium silicate and starch, and derivatives thereof.
15. A solid dispersion as claimed in any of Claims 3 to 13 in which the superdisintegrant is selected from a crosspovidone or derivatives thereof, crosscarmellose sodium or derivatives thereof, sodium starch glycollate or derivatives thereof, calcium silicate, soy polysaacharide, EMCOSOY, cellulose derivatives including HPC, and alginic acid.
16. A solid dispersion as claimed in any of Claims 4 to 13 in which the disintegrant is an osmotic agent.
17. A solid dispersion as claimed in any of Claims 4 to 13 in which the disintegrant is a water soluble disintegrant.
18. A solid dispersion formed by spray drying and comprising a hydrophobic drug and a carrier for the drug, wherein at least 70% of the drug is in a crystalline form
in which the drug crystals have a median diameter D5o% of not greater than 20μm, and wherein the carrier for the drug comprises a superdisintegrant.
19. A solid dispersion as claimed in any of Claims 3 to 13 in which the superdisintegrant is selected from KollidonCL, CLSF, CLM, Polyplasdone XL, Ac-Di-sol, Primellose, Vivasol, or an EXPLOTAB, such as primojel, DMV, V17 or CLV.
20. A solid dispersion as claimed in any preceding Claim in which the ratio of drug to disintegrant is from 10:1 to 1:10 (w/w).
21. A solid dispersion as claimed in Claim 20 in which the ratio of drug to disintegrant is from 1:1 to 1:10 (w/w).
22. A solid dispersion as claimed in any preceding Claim and having a Carr's Index of less than 25.
23. A solid dispersion as claimed in Claim 22 and having a Carr's Index of less than 15.
24. A solid dispersion as claimed in Claim 23 and having a Carr's Index of less than
10.
25. A solid dispersion comprising drug and a carrier for the drug in a ratio of 1:10 to 10:1 (w/w), in which at least 80% of the drug (w/w) is in a crystalline form in which the drug crystals have a median diameter D50% of not greater than 20μm, and in which the carrier for the drug comprises a povidone such as PVP, an osmotic agent, or a hydrophilicdisintegrant, especially a superdisintegrant, wherein the drug dispersion has a Carr's Index of less than 15.
26. A solid dispersion formed by spray drying and comprising a hydrophobic drug having a Clog P of at least 3, and a carrier for the drug, in which the drug:carrier ratio is from 1:10 to 10:1 (w/w), in which at least 90% of the drug (w/w) is in a
crystalline form in which the drug crystals have a median diameter D5o% of not greater than 20μm, and in which the carrier for the drug comprises a povidone, an osmotic agent, or a superdisintegrant, wherein the drug dispersion has a Carr's Index of less than 15.
27. A method of producing a solid crystalline drug dispersion comprising the steps of providing a crystalline drug in which the drug crystals have a median diameter D50% of no more than 20μ, preparing a dispersion or suspension of drug crystals in a disintegrant solution or suspension, and drying the dispersion or suspension to provide a solid crystalline drug dispersion.
28. A method as claimed in Claim 27 in which the dispersion or suspension is dried by means of spray drying.
29. A method as claimed in Claim 27 or 28 in which the disintegrant is a superdisintegrant.
30. A method as claimed in Claim 27, 28 or 29 in which the disintegrant solution or suspension has a disintegrant concentration of from 1 to 25% (w/v).
31. A method as claimed in Claim 30 in which the disintegrant solution or suspension has a disintegrant concentration of from 2.5 to 10% (w/v).
32. A method as claimed in any of Claims 27 to 31 in which the disintegrant solution or suspension has a concentration of drug of from 1 to 30% (w/w).
33. A method as claimed in any of Claims 27 to 32 in which the disintegrant solution or suspension has a concentration of drug of from 1 to 10% (w/w).
34. A method as claimed in Claim 33 in which the disintegrant solution or suspension has a concentration of drug of from 2 to 5% (w/w).
35. A method as claimed in any of Claims 27 to 34 comprising first preparing a solution or suspension of the disintegrant, and then subsequently adding the drug to the solution or suspension and mixing to disperse or suspend the drug crystals in the disintegrant solution or suspension.
36. A method as claimed in any of Claims 28 to 35 in which the spray dryer has an inlet temperature of between 1200C and 2200C.
37. A method as claimed in any of Claims 28 to 36 in which the spray drying step employs a double nozzle comprising an inner nozzle and an outer nozzle arranged concentrically about the inner nozzle, and in which the crystalline drug-containing solution or suspension is fed through the inner nozzle, and a coating composition is fed through the outer nozzle, and in which the spray drying step provides particles comprising a solid dispersion-containing core and a coating encapsulating the core.
38. A method as claimed in Claim 37 in which the coating composition comprises an excipient selected from a flavouring agent, a sugar, an additional disintegrant, a film coating for taste masking, and an enteric coating- forming excipient.
39. A solid crystalline drug dispersion obtainable by the method of any of Claims 27 to 38.
40. An oral dose form comprising a solid dispersion of any of Claims 1 to 26, or obtainable by a method of any of Claims 27 to 38.
41. An oral dose form in the form of an orodispersible tablet, and comprising a solid dispersion of any of Claims 1 to 26 in combination with a filler.
42. An orodispersible tablet comprising: a solid dispersion of any of Claims 1 to 26; a filler; and optionally one or more of a lubricant, a flavoring agent, a sweetening agent, an osmotic agent, and a flow enhancer.
43. An orodispersible tablet as claimed in Claim 42, in which the tablet is directly compressed and the filler is a direct compression (DC) filler.
44. A directly compressed orodispersible tablet as claimed in Claim 43 that, apart from the solid dispersion, is substantially free of disintegrant.
45. A directly compressed orodispersible tablet comprising:
- 1 to 60% (w/w) of a solid dispersion of any of Claims 1 to 26; and
- 1 to 90% (w/w) of a DC filler.
46. An orodispersible tablet as claimed in any of Claims 41 to 45 in which the drug comprises from 1 to 50% of the tablet (w/w).
47. A method of producing a tablet, the method comprising the steps of directly compressing a mixture of components at a compression force of at least 4 kN to form the tablet wherein the mixture of components comprises a solid dispersion of any of Claims 1 to 26 and a direct compression filler.
48. A pharmaceutical capsule containing a mixture of components which includes a solid dispersion of any of Claims 1 to 26 in combination with one or more pharmaceutical excipients.
49. A fast disintegrating and dispersing powder containing a mixture of components which includes a solid dispersion of any of Claims 1 to 26 in combination with one or more pharmaceutical excipients.
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US17906109P | 2009-05-18 | 2009-05-18 | |
EP09394011A EP2253306A1 (en) | 2009-05-18 | 2009-05-18 | Orodispersible dosage forms containing solid drug dispersions |
US61/179,061 | 2009-05-18 | ||
EP09394011.2 | 2009-05-18 |
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AU2015248736B2 (en) * | 2014-04-17 | 2018-11-29 | Sandoz Ag | Solid dispersion comprising an orexin receptor antagonist |
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CN107028890A (en) * | 2017-04-20 | 2017-08-11 | 华益药业科技(安徽)有限公司 | A kind of characteristics of indomethacin solid dispersion |
CN111346097A (en) * | 2018-12-22 | 2020-06-30 | 江苏先声药业有限公司 | Composition and preparation method thereof |
CN110025586A (en) * | 2019-04-16 | 2019-07-19 | 天方药业有限公司 | The preparation method and its gained simvastatin tablet of simvastatin tablet |
CN110025586B (en) * | 2019-04-16 | 2021-06-29 | 天方药业有限公司 | Simvastatin tablet preparation method and simvastatin tablet obtained by same |
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