WO2010128871A1 - Apparatus for reforming gas vapors for an internal combustion engine - Google Patents

Apparatus for reforming gas vapors for an internal combustion engine Download PDF

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Publication number
WO2010128871A1
WO2010128871A1 PCT/PH2009/000005 PH2009000005W WO2010128871A1 WO 2010128871 A1 WO2010128871 A1 WO 2010128871A1 PH 2009000005 W PH2009000005 W PH 2009000005W WO 2010128871 A1 WO2010128871 A1 WO 2010128871A1
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WO
WIPO (PCT)
Prior art keywords
engine
enhancing module
computer unit
internal combustion
reforming
Prior art date
Application number
PCT/PH2009/000005
Other languages
French (fr)
Inventor
Romeo L. Manalo
Original Assignee
Manalo Romeo L
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Manalo Romeo L filed Critical Manalo Romeo L
Priority to PCT/PH2009/000005 priority Critical patent/WO2010128871A1/en
Publication of WO2010128871A1 publication Critical patent/WO2010128871A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/0025Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures
    • F02D41/003Adding fuel vapours, e.g. drawn from engine fuel reservoir
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M27/00Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like
    • F02M27/04Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like by electric means, ionisation, polarisation or magnetism
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D2400/00Control systems adapted for specific engine types; Special features of engine control systems not otherwise provided for; Power supply, connectors or cabling for engine control systems
    • F02D2400/11After-sales modification devices designed to be used to modify an engine afterwards
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02DCONTROLLING COMBUSTION ENGINES
    • F02D41/00Electrical control of supply of combustible mixture or its constituents
    • F02D41/02Circuit arrangements for generating control signals
    • F02D41/14Introducing closed-loop corrections
    • F02D41/1438Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor
    • F02D41/1444Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases
    • F02D41/1454Introducing closed-loop corrections using means for determining characteristics of the combustion gases; Sensors therefor characterised by the characteristics of the combustion gases the characteristics being an oxygen content or concentration or the air-fuel ratio

Definitions

  • the present invention relates generally to enhancement of internal combustion engine performance and more specifically to a method and apparatus for transforming vented out gas into ionized hydrocarbon gas vapors, which can be fed back to the combustion chamber of the engine to enhance its performance.
  • the present invention is actually an improvement of the method and apparatus for reforming gas vapors disclosed in U.S. Pat. No. 6,502,562 and U.S Pat. No. 7,004,152 issued to the same inventor.
  • Said U.S Patents discloses an apparatus for treating vented out gas coming from the positive crankcase and fuel tank of an internal combustion engine system, wherein the gas is treated with massive amount of electrons (mass spectra) introduced by an electron emitting means in a gas vapor treatment chamber made therefor.
  • the introduction of electrons to these dense and partially positive gas vapors causes dissociation of ions thereby resulting in a reformed and highly potent hydrocarbon gas vapors.
  • These hydrocarbon gas vapors are then oxidized by allowing them to mix with the air/fuel mixture in the air induction system of the internal combustion engine, which is then introduced in the combustion chamber. Since the reformed hydrocarbon gas vapors are highly potent, combustion is greatly enhanced, thus resulting in improved engine efficiency and increased engine power. Furthermore, fuel consumption is greatly reduced and smoke emission, which is highly detrimental to the environment, is minimized if not totally eliminated.
  • the engine computer unit (ECU) which is capable of processing data coming from the oxygen sensor of the engine, validates and automatically adjusts the setting of the engine if changes occur in its performance. Since the utilization of the device causes an increase in efficiency in the engine, there occurs also an increase in oxygen to the exhaust fumes. The perceived lean condition is transmitted to the computer unit where the data is processed, thereby resulting in automatic adjustment of the setting conforming to the detected change. Such adjustment results in automatic addition of fuel in conformity with the increased oxygen to attain the programmed ideal air/fuel ratio setting in the computer unit. The sum effect with the use of the device, therefore, is not too significant.
  • the herein invention as disclosed provides improvement in the apparatus wherein a signal altering means is provided which would allow the effective functioning of the apparatus even on computer controlled engines.
  • the signal altering means facilitates altering the signal from the oxygen sensor such that no activating signal is transmitted to the computer unit even when the operating efficiency of the engine is enhanced by the apparatus of the present invention. This would allow the engine to operate in its original air/fuel ratio setting without any command from the computer unit for additional fuel.
  • the improvement therefore provides a significant breakthrough in making the performance of the engine efficient even though the engine is computer controlled.
  • Figure 1 is a perspective view of the apparatus of the present invention'
  • Figure 2 is a cross-sectional view taken along line 2-2 of Figure 1 ,
  • FIG. 3 is a diagram of the apparatus of the present invention .
  • FIG. 4A is an illustrative diagram of the oxygen sensor enhancing module of the present invention.
  • Figure 4B is an illustrative diagram of the air and fuel ratio (AFR) sensor enhancing module of the present invention.
  • Apparatus 10 for reforming gas vapors being made such that it is capable of communicating with possible gas vapor source in the internal combustion engine, such as positive crankcase ventilation, fuel tank vent or air induction system.
  • Apparatus 10 includes a reforming means 11 and a system operating unit 12 being arranged in combination thereof.
  • Said reforming means being capable of allowing entry of gas vapor from a gas vapor source and exit of reformed gas vapor, which is subsequently is introduced in the combustion chamber.
  • System operating unit 12 is being made such that it is capable of facilitating the reforming process of the apparatus on an internal combustion engine with or without a computer operating system.
  • Reforming means 11 includes a treatment chamber 11a being made such that it is capable of allowing entry of gas vapor from the gas vapor source and exit of reformed gas vapors for feeding to the combustion chamber of the engine, and an electron emitting means 13 disposed within the treatment chamber. Entry and exit of gas vapors is being facilitated by a gas vapor intake port 14 in communication with the gas vapor source and reformed gas vapor discharge port 15 in communication with the combustion chamber.
  • Said system operating unit 12 includes a voltage multiplier module 16, an oxygen sensor enhancing module 17 and an air and fuel ratio (AFR) sensor enhancing module 18, each being connected to a power supply P with a capacity of 12-24V AC.
  • AFR air and fuel ratio
  • Voltage multiplier module 16 being in communication with the electronic emitting means 13 wherein it is capable of introducing electrons thereof such that there will be dissociation of ions of the gas vapors passing in the treatment chamber. Such dissociation results in reformed hydrocarbon gas vapors, which is then introduced in the combustion chamber. Since the reformed hydrocarbon gas vapors are highly potent, combustion is greatly enhanced, thus resulting in improved engine efficiency and increase engine power.
  • Said electron emitting means 13 is preferably an electronic emitter having capacity of emitting high potential through passage of high electromotive force derived from the lower voltage electrical system of the engine.
  • Oxygen sensor enhancing module 17 consists of an oscillator block 19 being connected to an isolation transformer block 20 and a regulator/rectifier block 21 in communication with the isolation transformer.
  • the oscillator block 19 is capable of exciting the primary winding of the isolation transformer block so that the output voltage can be rectified and regulated by the regulator block.
  • the output of the said regulator block will be used to alter the voltage signal of the oxygen sensor before reaching the engine computer unit (ECU).
  • the positive signal line of the oxygen sensor of the engine computer unit (ECU) is cut and made to connect with the regulated output of the regulator block to prevent the ECU from falsely detecting a perceived lean mixture due to the presence of extra oxygen in the exhaust gas after the apparatus is installed in the engine.
  • Said air and fuel (AFR) sensor enhancing module 18 consists of a constant current source block 22 and a voltage regulator block 23 in communication thereof.
  • the constant current source block 22 is being made such that it is capable of setting the current required which the voltage is kept constant by the voltage regulator block.
  • the current and voltage regulated output is then used to modify the signal sent by the AFR sensor to the engine computer unit (ECU).
  • the current pump line from the AFR sensor is spliced and connected to the output of the AFR sensor enhancing module to prevent the ECU from falsely detecting a perceived lean mixture due to the presence of extra oxygen in the exhaust gas after the apparatus is installed in the engine.
  • oxygen sensor enhancing module 17 and AFR sensor enhancing module prevents the engine computer unit (ECU) from performing its automatic lean mixture adjustment due to the addition of reformed hydrocarbon gas vapor in the combustion chamber. Such occurrence allows the apparatus to facilitate engine efficiency and increase power without additional fuel in the air and fuel ratio setting of the engine due to the presence of extra oxygen in the exhaust gas of the engine.
  • ECU engine computer unit

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrical Control Of Air Or Fuel Supplied To Internal-Combustion Engine (AREA)
  • Combined Controls Of Internal Combustion Engines (AREA)

Abstract

An apparatus for reforming gas vapors for an internal combustion engine comprising: reforming means and system operating unit, said system operating unit consists of a voltage multiplier module, oxygen sensor enhancing module and air and fuel ratio sensor enhancing module, said oxygen sensor enhancing module is being made such that it is capable of altering the voltage signal of the oxygen sensor before reaching the engine computer unit, thereby preventing the engine computer unit from falsely detecting a perceived lean mixture due to the presence of extra oxygen in the exhaust gas, said air and fuel ratio enhancing module being made such that it is capable of modifying the signal sent by the air and fuel ratio sensor to the engine computer unit such that the engine computer unit will not falsely detect a perceived lean mixture due to the presence of extra oxygen in the exhaust gas.

Description

APPARATUS FOR REFORMING GAS VAPORS FOR AN INTERNAL
COMBUSTION ENGINE
BACKGROUND OF THE INVENTION
The present invention relates generally to enhancement of internal combustion engine performance and more specifically to a method and apparatus for transforming vented out gas into ionized hydrocarbon gas vapors, which can be fed back to the combustion chamber of the engine to enhance its performance.
The present invention is actually an improvement of the method and apparatus for reforming gas vapors disclosed in U.S. Pat. No. 6,502,562 and U.S Pat. No. 7,004,152 issued to the same inventor.
Said U.S Patents discloses an apparatus for treating vented out gas coming from the positive crankcase and fuel tank of an internal combustion engine system, wherein the gas is treated with massive amount of electrons (mass spectra) introduced by an electron emitting means in a gas vapor treatment chamber made therefor. The introduction of electrons to these dense and partially positive gas vapors causes dissociation of ions thereby resulting in a reformed and highly potent hydrocarbon gas vapors. These hydrocarbon gas vapors are then oxidized by allowing them to mix with the air/fuel mixture in the air induction system of the internal combustion engine, which is then introduced in the combustion chamber. Since the reformed hydrocarbon gas vapors are highly potent, combustion is greatly enhanced, thus resulting in improved engine efficiency and increased engine power. Furthermore, fuel consumption is greatly reduced and smoke emission, which is highly detrimental to the environment, is minimized if not totally eliminated.
Both of the aforesaid inventions has been proven to actively perform its intended purpose when utilized in older engine versions, however, when adapted to typical engines with engine computer unit (ECU) their performance seems to be not in its optimal expectation. The engine computer unit (ECU), which is capable of processing data coming from the oxygen sensor of the engine, validates and automatically adjusts the setting of the engine if changes occur in its performance. Since the utilization of the device causes an increase in efficiency in the engine, there occurs also an increase in oxygen to the exhaust fumes. The perceived lean condition is transmitted to the computer unit where the data is processed, thereby resulting in automatic adjustment of the setting conforming to the detected change. Such adjustment results in automatic addition of fuel in conformity with the increased oxygen to attain the programmed ideal air/fuel ratio setting in the computer unit. The sum effect with the use of the device, therefore, is not too significant.
The herein invention as disclosed provides improvement in the apparatus wherein a signal altering means is provided which would allow the effective functioning of the apparatus even on computer controlled engines. The signal altering means facilitates altering the signal from the oxygen sensor such that no activating signal is transmitted to the computer unit even when the operating efficiency of the engine is enhanced by the apparatus of the present invention. This would allow the engine to operate in its original air/fuel ratio setting without any command from the computer unit for additional fuel.
The improvement therefore provides a significant breakthrough in making the performance of the engine efficient even though the engine is computer controlled.
Other objects and advantages of the present invention will be realized upon reading the following description taken in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS:
Figure 1 is a perspective view of the apparatus of the present invention'
Figure 2 is a cross-sectional view taken along line 2-2 of Figure 1 ,
Figure 3 is a diagram of the apparatus of the present invention ,
Figure 4A is an illustrative diagram of the oxygen sensor enhancing module of the present invention, and
Figure 4B is an illustrative diagram of the air and fuel ratio (AFR) sensor enhancing module of the present invention.
DETAILED DESCRIPTION OF THE EMBODIMENT OF THE INVENTION
Referring to the drawings, there is shown an apparatus 10 for reforming gas vapors being made such that it is capable of communicating with possible gas vapor source in the internal combustion engine, such as positive crankcase ventilation, fuel tank vent or air induction system. Apparatus 10 includes a reforming means 11 and a system operating unit 12 being arranged in combination thereof. Said reforming means being capable of allowing entry of gas vapor from a gas vapor source and exit of reformed gas vapor, which is subsequently is introduced in the combustion chamber. System operating unit 12 is being made such that it is capable of facilitating the reforming process of the apparatus on an internal combustion engine with or without a computer operating system. Reforming means 11 includes a treatment chamber 11a being made such that it is capable of allowing entry of gas vapor from the gas vapor source and exit of reformed gas vapors for feeding to the combustion chamber of the engine, and an electron emitting means 13 disposed within the treatment chamber. Entry and exit of gas vapors is being facilitated by a gas vapor intake port 14 in communication with the gas vapor source and reformed gas vapor discharge port 15 in communication with the combustion chamber. Said system operating unit 12 includes a voltage multiplier module 16, an oxygen sensor enhancing module 17 and an air and fuel ratio (AFR) sensor enhancing module 18, each being connected to a power supply P with a capacity of 12-24V AC. Voltage multiplier module 16 being in communication with the electronic emitting means 13 wherein it is capable of introducing electrons thereof such that there will be dissociation of ions of the gas vapors passing in the treatment chamber. Such dissociation results in reformed hydrocarbon gas vapors, which is then introduced in the combustion chamber. Since the reformed hydrocarbon gas vapors are highly potent, combustion is greatly enhanced, thus resulting in improved engine efficiency and increase engine power. Said electron emitting means 13 is preferably an electronic emitter having capacity of emitting high potential through passage of high electromotive force derived from the lower voltage electrical system of the engine. Oxygen sensor enhancing module 17 consists of an oscillator block 19 being connected to an isolation transformer block 20 and a regulator/rectifier block 21 in communication with the isolation transformer. The oscillator block 19 is capable of exciting the primary winding of the isolation transformer block so that the output voltage can be rectified and regulated by the regulator block. The output of the said regulator block will be used to alter the voltage signal of the oxygen sensor before reaching the engine computer unit (ECU). The positive signal line of the oxygen sensor of the engine computer unit (ECU) is cut and made to connect with the regulated output of the regulator block to prevent the ECU from falsely detecting a perceived lean mixture due to the presence of extra oxygen in the exhaust gas after the apparatus is installed in the engine. Said air and fuel (AFR) sensor enhancing module 18 consists of a constant current source block 22 and a voltage regulator block 23 in communication thereof. The constant current source block 22 is being made such that it is capable of setting the current required which the voltage is kept constant by the voltage regulator block. The current and voltage regulated output is then used to modify the signal sent by the AFR sensor to the engine computer unit (ECU). The current pump line from the AFR sensor is spliced and connected to the output of the AFR sensor enhancing module to prevent the ECU from falsely detecting a perceived lean mixture due to the presence of extra oxygen in the exhaust gas after the apparatus is installed in the engine.
The provision of oxygen sensor enhancing module 17 and AFR sensor enhancing module in the system prevents the engine computer unit (ECU) from performing its automatic lean mixture adjustment due to the addition of reformed hydrocarbon gas vapor in the combustion chamber. Such occurrence allows the apparatus to facilitate engine efficiency and increase power without additional fuel in the air and fuel ratio setting of the engine due to the presence of extra oxygen in the exhaust gas of the engine.

Claims

I claim:
1. An apparatus for reforming gas vapors for an internal combustion engine comprising: reforming means and system operating unit being arranged in combination thereof, said reforming means being made such that it is capable of allowing entry of gas vapors from a gas vapor source in the internal combustion engine and exit of reformed gas vapors for introduction to the combustion chamber, reforming means includes a treatment chamber and electron emitting means disposed thereof, said system operating unit consists of a voltage multiplier module, oxygen sensor enhancing module and air and fuel ratio (FAR) sensor enhancing module each being connected to a power supply, voltage multiplier module being in communication with the electron emitting means wherein it is capable of introducing electrons which subsequently are emitted by the electron emitting means to effect reformation of the gas vapors due to dissociation of ions, said oxygen sensor enhancing module being in communication with at least an oxygen sensor and engine computer unit of the internal combustion engine, oxygen sensor enhancing module is being made such that it is capable of altering the voltage signal of the oxygen sensor before reaching the engine computer unit of the internal combustion engine, thereby preventing the engine computer unit from falsely detecting a perceived lean mixture due to the presence of extra oxygen in the exhaust gas , said air and fuel ratio (AFR) sensor enhancing module being in communication with at least an air and fuel ratio (AFR) sensor and said engine computer unit, said air and fuel ratio (AFR) enhancing module being made such that it is capable of modifying the signal sent by the (AFR) sensor to the engine computer unit such that it will not falsely detect a perceived lean mixture due to the presence of extra oxygen in the exhaust gas.
2. An apparatus for reforming gas vapors for an internal combustion engine according to claim 1 wherein said electron emitting means is an electronic emitter having a capacity of emitting high potential through passage of high electromotive force derived from the lower voltage electrical system of the engine.
3. An apparatus for reforming gas vapors according to claim 1 wherein said oxygen enhancing module includes an oscillator block in communication with an isolation transformer block and a regulator/rectifier block in communication with the isolation transformer.
4. An apparatus for reforming gas vapors according to claim 1 wherein said air and fuel ratio (AFR) enhancing module includes a constant current source block and a voltage regulator block in communication thereof.
PCT/PH2009/000005 2009-05-04 2009-05-04 Apparatus for reforming gas vapors for an internal combustion engine WO2010128871A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013110011A2 (en) * 2012-01-19 2013-07-25 Edward Kramer Edward Water electrolyzer system and method
CN104564389A (en) * 2013-10-25 2015-04-29 通用汽车环球科技运作有限责任公司 Determination of the effective fuel-air ratio of a supercharged internal combustion engine with scavenging air component

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030047147A1 (en) * 2001-09-10 2003-03-13 Daniel Michael J. Plasmatron-internal combustion engine system having an independent electrical power source
WO2003055794A2 (en) * 2001-12-21 2003-07-10 Siemens Aktiengesellschaft Method and device for treating and/or reforming gaseous fuels, use of the same in a power plant, and corresponding power plant
US20040050345A1 (en) * 2002-09-17 2004-03-18 Bauer Shawn D. Fuel reformer control system and method
JP2005247672A (en) * 2004-03-08 2005-09-15 Toyota Motor Corp Fuel reformer and its operation method

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030047147A1 (en) * 2001-09-10 2003-03-13 Daniel Michael J. Plasmatron-internal combustion engine system having an independent electrical power source
WO2003055794A2 (en) * 2001-12-21 2003-07-10 Siemens Aktiengesellschaft Method and device for treating and/or reforming gaseous fuels, use of the same in a power plant, and corresponding power plant
US20040050345A1 (en) * 2002-09-17 2004-03-18 Bauer Shawn D. Fuel reformer control system and method
JP2005247672A (en) * 2004-03-08 2005-09-15 Toyota Motor Corp Fuel reformer and its operation method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013110011A2 (en) * 2012-01-19 2013-07-25 Edward Kramer Edward Water electrolyzer system and method
WO2013110011A3 (en) * 2012-01-19 2014-01-30 Edward Kramer Edward Water electrolyzer system and method
CN104564389A (en) * 2013-10-25 2015-04-29 通用汽车环球科技运作有限责任公司 Determination of the effective fuel-air ratio of a supercharged internal combustion engine with scavenging air component
CN104564389B (en) * 2013-10-25 2019-08-02 通用汽车环球科技运作有限责任公司 The actual air-fuel ratio of the internal combustion engine of pressurization is determined by scavenging air content

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