WO2010125038A1 - Matériau composite comportant deux couches de matière ligneuse superposées ou plus - Google Patents
Matériau composite comportant deux couches de matière ligneuse superposées ou plus Download PDFInfo
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- WO2010125038A1 WO2010125038A1 PCT/EP2010/055584 EP2010055584W WO2010125038A1 WO 2010125038 A1 WO2010125038 A1 WO 2010125038A1 EP 2010055584 W EP2010055584 W EP 2010055584W WO 2010125038 A1 WO2010125038 A1 WO 2010125038A1
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- Prior art keywords
- composite material
- bamboo
- layers
- material according
- prepolymer
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- B32B7/03—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers with respect to the orientation of features
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
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Definitions
- Composite comprising two or more superimposed layers of a wood-like material
- the invention relates to a composite comprising two or more superimposed layers of a wood-like material, a use of the composite material as well as container or trailer floors formed from the composite material.
- a composite material which in particular has two layers, which are connected to a non-foamed polyurethane binder based on a urethane-modified isocyanate.
- the layers of the composite material may be lignocellulosic layers, in particular cork, wood, grass or straw.
- bamboo layer materials produced from adhesives may have a relatively high density, from 0.8 to 1.0 kg / l or even> 1 kg / l.
- the disadvantage is the inadequate static and in particular their insufficient dynamic performance Early fracture failure under static load (Institute of International Container Lessors (NLC), Technical Bulletin (TB) 001, September 1, 2002, Short Span Test), and especially delamination of the individual with phenol-formaldehyde and / or polyvinyl acetate bonded layers of layered materials produced therefrom.
- NLC International Container Lessors
- TB Technical Bulletin
- Such, bonded with phenol formaldehyde coating materials also show their insufficient performance, especially at elevated temperatures (for example, at 80 0 C), which may well occur under corresponding climatic regions inside containers.
- a composite material comprising two or more superimposed layers of a wood-like material, wherein the layers are interconnected with a one-component polyurethane adhesive containing a prepolymer having free NCO groups, wherein the wood-like material is a monocot.
- Monocotyledons differ from the dicotyledons (dicotyledonous plants) in that they have no secondary growth in thickness because their vascular bundles lack cambium.
- the monocotolydone is preferably a woody giant grass.
- Woody Giant Grasses belong to the grass family (Gramineae), and have woody, annually elongated stems.
- bamboo is preferred to use bamboo as woody giant grass. Structure and properties of bamboo are described for example in www.bambus.rwth-aachen.de.
- bamboo is generally understood to mean tree or shrub-like grasses with a long-lasting, woody or branched trunk.
- the lignifying cell structure of the bamboo fabric and its technical properties are the same
- the actual wood weave is quite similar, but there are also significant differences.
- the bamboo is an extreme product of nature in size, lightness and strength. Its structure and characteristics are the same as those of a state-of-the-art high-tech material: it is stable but thanks to its cavities extremely light and elastic, it is stiffened by the partitions and has physical properties that are in part superior to those of other materials such as wood, concrete or steel. While wood has a hard core and softens to the outside, bamboo is hard on the outside and soft on the inside - a much more stable construction.
- the "Guadua angustifolia" described by Humboldt and Kunt grows up to 1800 m above sea level in two subspecies called Guadua Macana and Guadua Castilla mostly in small groves along the streams, but also on meadows or slopes, reaching a height of about 20 to 25 m and a diameter of up to 18 cm, whereby each stem grows out of a net-like root system, reaches its full height in one year and lasts for 6 to 8 years until the conducting vessels become clogged.
- the tube wall cross section through a bamboo internode shows a decorative pattern comprising fibers of the vascular bundle (vascular bundle) and fibers of the base tissue. From the inside to the outside, the vascular bundles pile up continuously. The more tear-resistant fiber strands of the vascular bundles lie closest to where the static stress is greatest, in the edge zone, similar to the steel reinforcement in reinforced concrete construction.
- the bamboo cane is a prime example of a bionic solution, that is, a technical problem solving in nature.
- the bamboo shows a clever lightweight construction: in the outermost silicified surface layer run axially parallel highly elastic fibers, with a tensile strength of up to 40 kN / cm 2 , which exceeds the tensile strength of mild steel (37 kN / cm 2 ).
- the bamboo fabric has no radial fiber path like the medullary rays of the dicotyledons and also no cambium, which is why a growth in thickness above the ground does not occur. From the mechanics we know that with the same proportion of material a cylindrical tube has four times the bending stiffness compared to a full round rod, so the primitive plants are extinct and have only one reinforcing axis along the axis Fabric strand as a reinforcement.
- a stalk or stem not only has a static purpose, but it also functions as a complicated organ. It transports water and nutrients from the root into the furthest tips of the leaves, and from there back to organic roots.
- the axle material must therefore not be only coarse construction material with optimum tensile, compressive and flexural strength.
- the plant cell walls are made up of highly complicated structures made of systems of molecular types.
- the cellulose has the most important part. By combining with other molecules (lignin), the cell walls can be stiffened differentiated.
- the cellulose and part of the hemicellulose serve as builder, the lignin as binding and filler.
- the cellulose content determines the buckling and tensile strength, the lignin content the compressive strength of a fabric.
- the cell bundles we call fibers.
- the fiber strands of a conductive tissue (transport tissue) are united in the vascular bundle.
- the shape, direction, number and distribution of the vascular bundles characterize the anatomical structure of the bamboo tissue. These can also be used for the microscopic determination of bamboo species and work.
- vascular bundle vascular bundle varies greatly from the outside of the tube wall to the inside of the tube wall.
- zone I and II are two unequal sized basteicheln to two Spots- and one
- bamboo species show similar form variations of the vascular bundles. Their structure, density and distribution have a direct influence on the material properties and applications of the entire pipe or a section of zones I to IV. Conversely, the bamboo parts of a workpiece can be diagnosed microscopically by their physiognomic characteristics, determine the bamboo species concerned and into the cross-sectional zone they come from, rearrange.
- the splitting strips from zone I to II are hard, stiff, fine-grained to smooth;
- the stripes from zone III to IV are soft, supple, rough to coarse-grained and chipping.
- other components for the material differences are crucial, whether the construction or material of very young, one-year, multi-year, thin-walled, thick-walled tubes> 14, from the stem base, middle or top comes. This results in different uses for the respective material sections and cutouts.
- bamboo Tensile Strength The bamboo outer wall is significantly more tensile than the inner skin, and slender tubes are superior to thicker tubes in relation to cross-sectional area. These results also explain the greater flexural strength of thin tubes versus thick ones; with thick pipes, the areal proportion of the outer skin fibers, which have a higher tensile strength, is less on the overall cross section.
- bamboo material from the upper half of the third has a tensile strength about 12% lower than that of from the base of the stem. Nodienstellen have a strength-reducing effect on the tensile stress.
- Slender bamboo tubes or rods thereof from the tube wall have thicker materials compared to higher strength values in relation to the cross-sectional area.
- the accumulation of high-strength fiber strands in the outer wall zone have the same elasticity as tensile, shear or bending stresses.
- the modulus of elasticity of bamboo also decreases with increasing stress (5 - 10%).
- an E-modulus of 2000 kN / cm 2 can be used.
- bamboo has the advantage that it is an enormously efficient material with a high degree of sustainability: the energy balance of various building materials, that is, the energy required to produce a unit of a building material of a certain resilience, is approximately for wood two and a half times, for concrete eight times, and for steel fifty times larger than for bamboo (see thesis by Janssen, JA, bamboo in Building Structures, Dissertation Drukkerij Wibro, Heimond, May 19, 1981).
- a palm is used as Monocotyledon.
- the composite material according to the invention preferably has 5 to 31 layers arranged one above the other.
- the superimposed layers of bamboo platelets or - formed by billets of bamboo in concentric hollow cylinder with a thickness in the range of 0.4 mm to 6 mm, decomposition of the hollow cylinder obtained by cleavage in the radial direction and flattening of the decomposition products Hollow cylinder can be obtained, and wherein the bamboo chips or bars are arranged such that they have in the two outermost layers of the composite material, a fiber direction in the main load direction of the composite material and wherein the fiber direction in successive layers each to each other at an angle of 20 to 90 °, preferably at an angle of 90 °, is arranged twisted.
- the superimposed layers of bamboo tiles or strips formed by splitting bamboo into concentric hollow cylinder, with a thickness in the range of 0.4 mm to 6 mm, decomposition of the obtained by splitting hollow cylinder in the radial direction and flattening of the decomposition products of Hollow cylinder are obtained, and wherein the bamboo tiles or strips are arranged so that they are in the two outermost layers and in each because immediately further lying further 1 to 6 layers of the composite material have a fiber direction in the main loading direction of the composite material and wherein the fiber direction in successive layers in each case at an angle of 20 to 90 °, preferably at an angle of 90 °, is arranged rotated.
- the bamboo platelets or strips inserted in the superimposed layers are preferably freed from the outer skin of the bamboo.
- bamboo platelets or strips are preferably used for the two outermost of the superimposed layers, which still have the outer skin of the bamboo, and wherein the outer skin of the bamboo in the two outermost arranged above each other layers of the composite material is directed outwards.
- one or more plastic layers may be provided, in particular a polyurethane / polyurea cover layer.
- one or more layers of a wood may be provided.
- one or more layers formed from a glass fiber fleece, a natural fiber fleece, a glass fiber mat or a natural fiber mat can be provided.
- the composite material can also be completely enveloped by a plastic layer.
- the two or more layers of a monocotyledon, in particular woody giant grass, preferably a bamboo, are combined with a one-component polyurethane adhesive containing a prepolymer with free NCO groups.
- the one-component polyurethane adhesive preferably contains the prepolymer with free NCO groups in an amount of up to 99% by weight, the prepolymer being obtainable from at least one component A which has an isocyanate-reactive compound and at least one component containing an isocyanate B From 0.1 to 40% by weight, preferably from 0.1 to 30% by weight, of a filler containing at least one fiber which, in addition to the fiber, contains at least one non-fibrous filler, from 0 to 20% by weight of conventional filler and auxiliaries, 0 to 20 wt .-% of an activator, and
- the at least one fiber has a diameter in the range of 5 to 100 microns and a length in the range of 0.02 to 6 mm.
- a one-component polyurethane adhesive is used without the addition of a filler containing a fiber.
- the one-component polyurethane adhesive contains the prepolymer in a proportion of up to 99.999% by weight, the prepolymer being obtainable from at least one isocyanate-reactive compound component A and at least one isocyanate-containing component B, and wherein the incomer - Component polyurethane adhesive
- Ethylmorpholine 4-cyclohexylmorpholine, 2,2'-Dimorpholinodiethylether or Dmorpholinopolyethylenglykol
- the prepolymer has the following characteristics: i) an NCO content of 5 to 30 wt .-%, based on the prepolymer ii) a viscosity at 25 ° C in the range of 300 to 15,000 mPas, and
- the component A has the following characteristics: i) the component A contains at least one diol, ii) the OH number of the component A is in the range from 10 to 500 KOH / g, and
- the one-component polyurethane adhesive contains a filler and has a viscosity at 25 ° C in the range of 300 to 15,000 mPas.
- the components A and B are preferably used in such a ratio that the above-described properties of the prepolymer, in particular the NCO- Content and viscosity can be achieved.
- auxiliaries and additives or catalysts can be used for the preparation of the prepolymer.
- isocyanate-reactive compounds namely component A
- polyols selected from the group of polyetherols and polyesterols, Polythioetherpolyole, hydroxyl-containing polyacetals and hydroxyl-containing aliphatic polycarbonates, Polycarbon- bonatdiole and Polycaprolactondiole or mixtures of at least two of said polyols.
- the hydroxyl number of the polyhydroxyl compounds is usually 20 to 850 mg KOH / g and preferably 25 to 500 mg KOH / g.
- chain extenders and / or crosslinking agents As isocyanate-reactive compounds it is also possible to use diols and / or triols having molecular weights of from 60 to ⁇ 400 as chain extenders and / or crosslinking agents in the process according to the invention.
- chain extenders and / or crosslinkers preferably have a molecular weight of 60 to 300 g / mol. Suitable examples include aliphatic, cycloaliphatic and / or araliphatic diols having 2 to 14, preferably 4 to 10 carbon atoms, for.
- ethylene glycol propanediol 1, 3, decane-1, 10, o-, m-, p-dihydroxycyclohexane, diethylene glycol, dipropylene glycol and preferably butanediol 1, 4, hexanediol-1, 6 and bis (2-hydroxy- ethyl) -hydroquinone, triols such as 1, 2,4-, 1, 3,5-trihydroxy-cyclohexane, glycerol and trimethylolpropane and low molecular weight hydroxyl-containing polyalkylene oxides based on ethylene and / or 1, 2-propylene oxide and the abovementioned diols and / or triplets as starter molecules.
- Highly functional polyols in particular polyetherols based on highly functional alcohols, sugar alcohols and / or saccharides as starter molecules, can generally also be used as polyol components.
- 2- and / or 3-functional polyether or polyesterols based on glycerol and / or trimethylolpropane and / or glycols are used as starter molecules or alcohols to be esterified.
- the preparation of the polyetherols is carried out according to a known technology.
- alkylene oxides for the preparation of the polyols are, for example, tetrahydrofuran, ethylene oxide, 1, 3-propylene oxide, 1, 2 or 2,3-butylene oxide, styrene oxide, preferably ethylene oxide and 1, 2-propylene oxide.
- the alkylene oxides can be used individually, alternately in succession or as mixtures. Particular preference is given in the prepolymer in the adhesive composition of the invention as Polyethe- role used those which were alkoxylated to complete the alkoxylation with ethylene oxide and thus have primary hydroxyl groups.
- Suitable starter molecules are, for example: water, glycols, such as ethylene glycol, propylene glycol, 1,4-butanediol and 1,6-hexanediol, amines, such as ethylenediamine, hexamethylenediamine, and 4,4'-diaminodiphenylmethane and amino alcohols, such as ethane nolamin or triethanolamine.
- glycols such as ethylene glycol, propylene glycol, 1,4-butanediol and 1,6-hexanediol
- amines such as ethylenediamine, hexamethylenediamine
- 4,4'-diaminodiphenylmethane and amino alcohols such as ethane nolamin or triethanolamine.
- the polyetherols have a functionality of preferably 2 to 6 and in particular 2 to 3 and molecular weights of 400 to 10,000, preferably 1,000 to 7,000.
- the polyetherols can be used alone or in mixtures.
- Polycarbonate diols are also suitable.
- polycarbonate diols such come with aromatic dihydroxy compounds, for. B. based on 4,4'-dihydroxydiphenyl-2,2-propane or those based on aliphatic dihydroxy compounds, eg. B. 1, 6-
- Hexanediol in question.
- the molecular weights range from 500 to 4,000, preferably from 1,000 to 2,000.
- Suitable polyesterols as the polyol component may, for example, be selected from organic dicarboxylic acids having 2 to 12 carbon atoms, preferably aliphatic dicarboxylic acids having 4 to 6 carbon atoms, and polyhydric alcohols, preferably diols having 2 to 12 carbon atoms, preferably 2 to 6 carbon atoms or by polymerization of Lactones with 3 to 20 carbon atoms are produced.
- organic dicarboxylic acids for example, glutaric acid, pimelic acid, suberic acid, sebacic acid, dodecanoic acid and preferably adipic acid, succinic acid and phthalic acid can be used.
- the dicarboxylic acids can be used individually or as mixtures.
- polyesterols it may be advantageous to use the corresponding acid derivatives, such as carboxylic acid anhydrides or carboxylic acid chlorides, instead of the dicarboxylic acids.
- Suitable aromatic dicarboxylic acids are terephthalic acid, isophthalic acid or mixtures thereof with other dicarboxylic acids, eg. For example, diphenic acid, sebacic acid, succinic acid and adipic acid.
- suitable glycols are diethylene glycol, 1, 5-pentanediol, 1, 10-decanediol and 2,2,4-Trimenthylpentandiol-1, 5.
- Preferably used are 1, 2-ethanediol, 1, 4-butanediol, 1, 6-hexanediol and 2,2-dimethylpropanediol-1, 3; 1, 4-dimethylolcyclohexane; 1, 4-Diethanolcyclohexane, ethoxylated / propoxylated products of 2,2-bis (4-hydroxy-phenylene) -propane (bisphenol A).
- the polyols can be used alone or as a mixture in various proportions.
- lactones for the preparation of polyesterols are z.
- polyesterols preferably have a functionality of 2 to 4, in particular 2 to 3, and a molecular weight of 1,200 to 3,000, preferably 1,500 to 3,000 and in particular 1,500 to 2,500.
- polyol mixtures For the prepolymer in particular polyol mixtures have proven.
- Such polyol mixtures preferably have at least one diol, preferably polypropylene glycol, and at least one triol, preferably polyether triol.
- Particularly suitable diols have an average molecular weight in the range from 500 to 3,000, preferably 700 to 1,500 and particularly preferably 800 to 1,500 and moreover preferably 800 to 1,200.
- the polyol mixture has an OH number in the range from 30 to 140, preferably 50 to 90 and particularly preferably 60 to 80 mg KOH / g.
- the abovementioned diols and triols can be used not only as a polyol mixture but also individually for the preparation of the prepolymer.
- a polyetherpolyol which preferably has primary hydroxyl groups, with an OH number in the range of 10 to 60, preferably 20 to 40 and particularly preferably 25 to 35 mg KOH / g has proven.
- chain extenders, crosslinking agents or mixtures thereof are used to prepare the prepolymers, these are expediently used in an amount of from 0 to 20% by weight, preferably from 0.5 to 5% by weight, based on the weight of the total used Isocyanate-reactive compounds are used.
- Suitable isocyanates or polyisocyanates of component B are the known aliphatic, cycloaliphatic, araliphatic and / or aromatic isocyanates, preferably diisocyanates, which may optionally have been biuretized and / or isocyanurated by generally known methods.
- alkylene diisocyanates having 4 to 12 carbon atoms in the alkylene radical such as 1,12-dodecane diisocyanate, 2-ethyltetramethylene diisocyanate 1, 4, 2-methylpentamethylene diisocyanate-1, 5, tetramethylene diisocyanate 1, 4, lysine ester diisocyanates ( LDI), hexamethylene diisocyanate-1, 6 (HDI), cyclohexane-1, 3- and / or -1, 4-diisocyanate, 2,4- and 2,6-hexahydro-toluene diisocyanate and the corresponding Isomerengemi- see, 4,4'-, 2,2'- and 2,4'-dicyclohexylmethane diisocyanate and the corresponding isomer mixtures, 1-isocyanato-3,3,5-trimethyl-5-isocyanotomethylcyclohexane (IPDI)
- MDI such as polymeric MDI or preferably monomeric MDI, especially 4,4'-MDI, or mixtures of 2,4'-MDI and 4,4'-MDI.
- a polymer MDI having an average functionality in the range of 1 to 5, preferably 1, 5 to 4 and particularly preferably 2 to 3.5 and a viscosity in the range of 100 to 400 has proven particularly suitable for the prepolymer , preferably 150 to 300 and particularly preferably 160 to 260 mPas to use.
- catalysts it is possible to use generally known compounds which greatly accelerate the reaction of isocyanates with the compounds reactive toward isocyanates, preferably a total catalyst content of from 0.01 to 8% by weight, in particular from 0.1 to 5% by weight on the weight of the total isocyanate-reactive compounds used.
- the following compounds can be used: triethylamine, tributylamine, dimethylbenzylamine, dicyclohexylmethylamine, dimethylcyclohexylamine, N, N, N ', N'-tetramethyl-diamino-diethyl ether, bis (dimethylaminopropyl) -urea, N-methyl or N Ethylmorpholine, N, N'-dimorpholinodiethyl ether (DMDEE), N-cyclohexylmorpholine, N, N, N ', N'-tetramethylethylenediamine, N, N, N', N'-tetramethylbutanediamine, N, N, N ', N'-tetramethylhexanediamine-1, 6, pentamethyldiethylenetriamine, dimethylpiperazine, N-dimethylaminoethylpiperidine, 1, 2-dimethylimidazole, N-hydroxypropylimid
- iron (II) chloride zinc chloride
- trimerization catalysts such as alkali metal or alkaline earth metal acetate, preferably potassium acetate, may be mentioned.
- the above catalysts can also be used in addition as activator to the morpholine derivatives used as activators.
- catalysts are incorporated in the prepolymer as such in its manufacture and activators with the prepolymer as an additional component of the adhesive composition of the invention in this.
- Ti compounds in particular Ti (IV) -O-alkyl compounds, having alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, n- Pentyl, 2-pentyl, 3-pentyl, preferably ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl and particularly preferably Ti (IV) butoxide, proven.
- alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, n- Pentyl, 2-pentyl, 3-pentyl, preferably ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl
- auxiliaries and / or additives may also be added to the reaction mixture for the preparation of the prepolymers.
- examples which may be mentioned are surface-active substances, stabilizers, cell regulators, dyes, pigments, flame retardants, hydrolysis protectants, insecticides, fungistatic and bacteriostatic substances.
- the surface-active substances and stabilizers counteract a "skin formation" of the air-facing surface of the adhesive composition, and the surface-active substances and stabilizers also improve the running of the adhesive composition and the creeping ability of the adhesive composition and the degassing thereof.
- emulsifiers such as the sodium salts of castor oil sulfates or fatty acids, and salts of fatty acids with amines, for example diethylamine, stearic diethanolamine, diethanolamine, diethanolamine, Salts of sulfonic acids, for example alkali metal or ammonium salts of dodecylbenzene- or dinaphthylmethanedisulfonic acid and ricinoleic acid, stabilizers, such as siloxane-oxalkylene copolymers and other organopolysiloxanes, ethoxylated alkylphenols, oxet hylated fatty alcohols, paraffin oils, castor oil or ricinoleic acid esters, Turkish red oil and peanut oil, and cell regulators, such as paraffins, fatty alcohols and dimethylpolysiloxanes.
- amines for example diethylamine, stearic diethanolamine, diethanolamine
- the above-described oligomeric acrylates having polyoxyalkylene and fluoroalkane radicals are also suitable as side groups. If foam formation is to be reduced or avoided, trialkyl phosphates are preferred as defoamers.
- alkyl groups such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, tert-butyl, n-pentyl, 2-pentyl, 3-pentyl, preferably ethyl, n-propyl, isopropyl, n-butyl , Isobutyl, tert-butyl.
- the surface-active substances are usually used in amounts of from 0.01 to 5% by weight, based on 100 wt .-% of total used, isocyanate-reactive compounds used.
- Suitable flame retardants are, for example, tricresyl phosphate, tris (2-chloroethyl) phosphate, tris (2-chloropropyl) phosphate, tris (1,3-dichloropropyl) phosphate, tris (2,3-dibromopropyl) phosphate, tetrakis.
- inorganic or organic flame retardants such as red phosphorus, alumina hydrate, antimony trioxide, arsenic oxide, ammonium polyphosphate and calcium sulfate, expandable graphite or cyanuric acid derivatives, such as.
- melamine or mixtures of at least two flame retardants, such as.
- ammonium polyphosphates and melamine and optionally corn starch or ammonium polyphosphate, melamine and expandable graphite and / or optionally aromatic polyesters to increase the flame resistance of the prepolymer or the adhesive composition can be used.
- a one-component polyurethane adhesive is used which has a filler containing at least one fiber.
- the one-component polyurethane adhesive preferably has at least one of the following main features (i) to (iii):
- the prepolymer has at least one of the following sub-features (a) and (b):
- Component A has at least one of the following sub-features (c) and (d):
- the component A contains at least one diol or polyol, preferably a diol or triol and more preferably a diol and triol,
- the OH number of component A is in the range of 10 to 500 mg KOH / g,
- the filler has at least one of the following sub-features (e) or (f):
- the fiber consists of at least one fiber polymer
- the filler is in addition to the fiber of at least one non-fibrous packing.
- the viscosity at 25 ° C of the prepolymer is preferably in a range between 300 and 15,000, preferably 500 and 10,000 mPas, if the adhesive composition is to be pumpable. If, on the other hand, it is intended to use the adhesive composition as a pasty, coatable composition, the viscosity at 25 ° C. of the prepolymer is preferably in the range> 15,000 to 150,000 and particularly preferably in the range from 20,000 to 100,000 mPas.
- the adhesive composition is low in solvent. This is the case when the amount of solvent contained in the adhesive composition is ⁇ 10, preferably ⁇ 5, and more preferably ⁇ 2 wt .-%.
- solvents are organic and inorganic liquids which are suitable as carriers of the other constituents of the adhesive composition and do not cure with at least some of the other constituents.
- the adhesive composition is solvent-free.
- both the aforementioned main feature of the prepolymer (i) and the main feature (ii) of the component A are realized.
- the main feature (ii) of the component A and the main feature of the filler (iii) are fulfilled.
- Preferred embodiments of the adhesive composition are those in which both the sub-features (a) and (b) or (c) and (d) or (e) and (f) are fulfilled in the prepolymer, component A and the filler.
- all the main features (i) to (iii) as well as all sub-features (a) to (f) are satisfied.
- the fiber polymer is at least one polyamide
- the filler is composed of at least one inorganic material.
- the fiber polymers of the adhesive composition be formed predominantly of organic or inorganic materials.
- Suitable organic materials for fiber polymers are in particular polycondensates and polyaddition polymers, which are preferably not polyurethane, with polycondensates being preferred.
- polycondensates polycarbonates, polyesters, polyamides, polyimides, melamine-formaldehyde resin are particularly suitable.
- Polyaddition polymers are in particular polyacrylates, polymethacrylates, polystyrenes, polyacrylonitriles, polyethylene, polypropylene, polyvinyl alcohol and the copolymers of at least two monomers of the abovementioned unipolymers and their blends of at least two thereof.
- a polyamide is used as the fiber polymer.
- all known in the art commercially available polyamides are suitable.
- polyamides such as nylon, in particular nylon-6,6 or nylon-6 and polyaramides have proven particularly suitable.
- the fibers may be based on natural organic fiber polymers such as cellulose, cotton, jute, viscose and sisal.
- the fibers can also be formed from inorganic materials.
- the inorganic fiber polymers carbon, glass and mineral wool fibers are preferable.
- the fibers are obtained from different materials, for example by spinning.
- the fibers used preferably have a diameter in the range of 5 to 100, preferably 10 to 60 and particularly preferably 10 to 30 .mu.m and a length in the range of 0.02 to 6, preferably 0.05 to 4 and particularly preferably 0.1 to 2 mm.
- the adhesive composition has a non-fibrous packing consisting of at least one inorganic material.
- inorganic materials Basically, all known to the expert and in particular the commercially available inorganic materials for the adhesive according to the invention are suitable, which are present as a solid.
- the inorganic materials must be present as a solid in the temperature range in which the adhesive composition according to the invention is processed and the bonded article is used later. This temperature range preferably starts at -50 and reaches +160 0 C.
- Particularly suitable inorganic materials have proven to be the oxygen compounds of silicon or aluminum, or magnesium or at least two thereof, which optionally also have further elements.
- Particularly suitable are silicates and aluminum oxides, for example alumina, such as China clay, and quartz compounds or silica.
- the non-fibrous filling bodies are preferably particulate. 80% of the particulate fillers have a particle size in the range from 0.01 to 50, preferably 0.1 to 10 and particularly preferably 0.2 to 8 ⁇ m.
- the filler used according to the invention may comprise fibers or additionally fillers. If the filler has both fibers and filler, it is preferred that at least as much filler as fibers, preferably filler in excess, are found in the filler.
- fillers are included in the adhesive composition to improve their physical properties for the various uses.
- the adhesive composition must form a compact as possible, bubble-free adhesive layer after curing and the joints between the substrates must be filled as completely as possible.
- the adhesive composition must form a compact as possible, bubble-free adhesive layer after curing and the joints between the substrates must be filled as completely as possible.
- Adhesive composition penetrate into a part of the substrate surface. However, after curing of the adhesive composition to the adhesive, it is not allowed to cause voids through this infiltration or shrinkage, which could degrade the cohesion. Especially in thicker joints, in the range of greater than 0.1 to 1 mm, preferably 0.2 to 1 mm, these requirements can be met particularly well by the incorporation of fillers in the composition described above in the adhesive composition.
- the fillers contained in the adhesive compositions it has proven particularly useful to have a water content of less than 5, preferably less than 1, and particularly preferably less than 0.1,% by weight, based on the filler. This is particularly advantageous with regard to the preparation of the adhesive composition according to the invention.
- the activator of the adhesive composition consists of at least one morpholine derivative.
- Particularly suitable morpholine derivatives are 4-methylmorpholine, 4-ethylmorpholine, 4-cyclohexylmorpholine, 2,2'-dimorpholinodiethyl ether or dimorpholino-polyethylene glycol, or at least two thereof.
- further activating compounds as described, for example, as polyurethane catalysts in Becker / Braun, Kunststoffhandbuch 7 (1993) are used, wherein the proportion of morpholine derivatives preferably predominates.
- thixotropic adjuvants have proved themselves.
- Particularly preferred thixotropic auxiliaries are bentonites, kaolins, alginic acid and silicic acid, with silicic acid being particularly preferred.
- soluble thixotropic adjuvants are preferred which can be obtained, for example, via the reaction of an isocyanate in the presence of amines, as described in the publications EP 300 388 A1, DD 156 480, DD 211 689, DD 211 930 and DD 211 931 is described.
- Thixotropic auxiliaries are very finely divided substances which already thicken liquids when they are added in small amounts to the liquid, for example up to a maximum of 10% by weight, based on the liquid.
- these small particles have on their surface silane groups, which interact with the liquid with which they are dispersed to form hydrogen bonds and thus lead to a thickening of this liquid.
- Typical of thixotropic auxiliaries is that, for the same amount, the thickening effect increases with decreasing particle size with correspondingly thorough dispersion by vigorous mixing.
- the thixotropic aids have the advantage that they do not sediment in the dispersed liquid.
- the thixotropic adjuvants prevent or delay the sedimentation of fillers.
- thixotropic aids are in fine powder form montmorillonite, Mg / Al silicate, Al / Na silicate, bentonites, hectorite, Na / Mg silicate, fumed silicas, hydrated silicas, hornblende chrysotile, chrysotile asbestos, chrysotile Silica and precipitated MgO are preferred, pyrogenic silicas, for example obtainable as Aerosil from Degussa-Hüls AG, and Mg silicates, available as Bentones from Kronos Titan GmbH Leverkusen, being preferred and Aerosil being particularly preferred.
- the invention also provides the use of a composite material as described above in construction, civil engineering, shipbuilding, vehicle construction, energy plant construction, mining or furniture construction.
- the composite material can be used as a supporting element, in particular as a floor, intermediate floor, wall or roof element.
- the composite material can continue to be used as a support and / or shuttering element.
- Particularly preferred is the use of a composite material described above as a container or trailer floor.
- the composite material according to the invention is also particularly suitable for reinforcing wind rotor blades or other components of energy plants.
- Particularly preferred is the use in building construction and civil engineering, for boarding concrete and other constructions, where good load-bearing capacities and in particular good separation effects to other building materials, especially plastics or concrete, are important.
- the invention also relates to a container or trailer floor, formed from a composite material described above.
- Container or trailer floors must meet specific specification requirements: the materials are used as plates in the usual dimensions of 2.40 mx 1, 16 mx 28 mm (length x width x thickness).
- a floor of a 20f container is made up of four parallel and paired plates in the above dimensions and two additional plates of half o.g. Length.
- your application is not limited to these dimensions.
- the use of the composite material described here in an inventive manner is not limited to these dimensions or density ranges.
- the density should be 0.8 ⁇ 0.1 kg / l and may also be 0.8 ⁇ 0.2 kg / l, depending on the structure and application.
- Layer materials also commonly called "plywood" from apitong wood with phenol formaldehyde as adhesive have a density of about 0.8 - 0.9 kg / l and a load limit of about 7000 to 7300 N in the static three-point bending test at 23 ° C / 55% relative humidity.
- Such coating materials have maximum forces to failure in the range of 5400 to 6600 N, respectively at 23 ° C and 55% relative humidity , Depending on the structure and the application of future materials and adhesives, these coating materials even show densities of up to 0.9 kg / l and sometimes even up to> 1 kg / l.
- the composite material according to the invention has the low density, for example, required for container bottoms of not more than 0.8 ⁇ 0.1 kg / l.
- Table 1 Essential characteristics of the different materials according to HCL TB 001 at 23 ° C / 55% relative humidity
- the composite material bamboo according to the invention glued with 1 K PUR adhesive surprisingly has a significantly lower density (0.8 kg / l compared to 1.05 kg / l) a max. Force of 12363 N, which is about twice as high as that of the previous materials
- the measured test data further determined the maximum bending stress (sigma measured, for example, in MPa) resulting from the prescribed sample geometry (according to HCL TB 001) and the Test measured maximum force at failure results, determined.
- This is for the no longer available tropical hardwoods Apitong 71, 6 MPa, for the replacement materials Plywood 66.5 MPa and for bamboo 64.8 MPa.
- the composite according to the invention has a maximum bending stress of 129 MPa, which is therefore also about twice as large as that of the comparative materials.
- the bending stress (Sigma) is described in Dubbel, Taschenbuch für Maschinenbau.
- the modulus of elasticity is generally known to the person skilled in the art as a material characteristic parameter.
- the bending modulus is E, as it is from the measurements made here, for the tropical rainforest timbers Apitong 6562 MPa, for plywood 5323 MPa and for bamboo 5974 MPa.
- the bending modulus of the composite material according to the invention (bamboo with 1 -K-PUR) is 8010 MPa and is thus significantly higher than that of the comparative materials, which is reflected in the significantly higher strength of the material according to the invention.
- Table 2 shows the corresponding measurements according to HCL TB 001 at 80 ° C., although such measurements are not required or described in the specification.
- test specimens were stored and measured at 80 ° C. until complete heating.
- the data listed in Table 2 show the significantly better performance level of the composite material according to the invention compared to all the comparison materials discussed above. In particular, the almost twice as high performance level can be seen in max. Force and max. Bending stress of the composite material according to the invention made of bamboo with 1-K-PUR adhesive compared to the comparison bamboo with phenol formaldehyde (PF).
- the composite according to the invention also has excellent dynamic properties: For this purpose, a measurement method was developed to determine the dynamic load limit. So-called Wöhler curves were recorded. Wöhler curves are described, for example, in: Dubbel, Taschenbuch für Maschinenbau.
- the ratio of max. Stress to minimum stress of a cycle is indicated by R.
- the frequency of the periodic loading process is measured in Hz and indicates how many cycles are passed through with the parameters mentioned per second.
- Wöhler curves for Comparative materials as well as for the material according to the invention bamboo with 1 K PUR adhesive are shown in FIG.
- the composite material according to the invention is also characterized in particular by an elastic reversible energy absorption, and it also acts energy-dissipating. This results in a variety of applications, especially in areas where increased energy consumption is required, for example, bullet-proof elements, or in hazardous environments, such as mining or chemical plants.
- FIG. 1 shows Wöhler curves for the composite material bamboo according to the invention, combined with a one-component polyurethane adhesive and for composites for comparison, bamboo bonded with phenol formaldehyde and plywood glued with phenol formaldehyde,
- FIG. 2 shows the results of drop test tests with the same composite materials as in FIG. 1,
- FIG. 3 shows a photomicrograph of a composite material according to the invention comprising a plurality of bamboo layers which are connected to a one-component polyurethane adhesive
- FIG. 4 is an enlarged view of a photomicrograph of a composite material according to the invention made of bamboo and a one-component polyurethane adhesive, as well as FIG. 4
- Figure 5 is a light micrograph of bamboo
- Figure 6 is an enlarged view of a light-microscopic image of bamboo.
- the Wöhler curves shown in Figure 1 were recorded at 23 ° C, 55% relative humidity and at a frequency of 10 Hz with a ratio R equal to 0.1 of minimum to maximum bending stress.
- the bending stress ⁇ in MPa or N / mm 2 and on the abscissa the number of cycles is plotted.
- the values for the composite material according to the invention bamboo with a one-component polyurethane adhesive are shown as squares, the values for a comparison material made of bamboo with phenol-formaldehyde adhesive as diamonds and values for plywood with a phenol-formaldehyde adhesive as triangles. With empty squares, triangles or diamonds respectively, the values are displayed where the materials are still intact, and with filled squares, diamonds or triangles the values at which the materials are damaged.
- the graphs in Figure 1 show that the comparative material Plywood glued with phenol-formaldehyde (represented by triangles) is destroyed at all loads with maximum bending stresses of greater than 30 MPa. Only when the maximum bending stress is lowered to about 30 MPa does the sample undergo about 2 million cycles without being destroyed.
- the reference material bamboo bonded with phenol-formaldehyde represented by diamonds
- the bamboo material according to the invention, bonded with a one-component polyurethane adhesive represented by squares
- the tests were terminated at 10 million cycles for reasons of time, since no signs of fatigue could be detected here either.
- the material according to the invention therefore has a dynamically high performance level which is significantly higher by a factor of 2.5 or by a factor of 5 than the comparative materials.
- the adhesive penetrates at least partially into the structure of the woody giant grass, in particular bamboo, thereby worsening both the density which increases and the mechanical strength and dynamic properties.
- Figure 2 shows diagrams of drop test experiments with a hemisphere with a diameter of 100 mm and a weight of 99 kg, with a drop height of 0.624 m.
- the registered energy was 609 J.
- the abscissa represents the deformation V in mm and the ordinate the force F in kN.
- the values for the bamboo composite of the invention combined with a one-component polyurethane adhesive through squares, the values for a bamboo comparison fabric with phenol-formaldehyde adhesive through triangles, and the values for a comparative plywood with phenol-formaldehyde adhesive diamond.
- the plywood composite panel (shown by diamonds) was completely destroyed in the experiment, which corresponds to an irreversible energy intake.
- the plate showed a permanent set or a set amount of 14 mm, corresponding to 50%, based on the original plate thickness.
- the bamboo composite plate with phenol-formaldehyde adhesive (represented by triangles) was destroyed in the experiment, which corresponds to an irreversible energy intake. It showed a permanent deformation, or a set amount of 7 to 8 mm, corresponding to about 30% of the original plate thickness.
- the resistance of the plate to the energy introduced in this experiment is expressed in the measured force as the response of the material.
- This response force or the resistance to destruction is at the plywood plate at about 25 kN, in the bamboo Phenolformaldehydmaterial at about 30 kN to max. 35 kN.
- the plate made of the material bamboo -1-K-PUR adhesive according to the invention (represented by squares) remained completely intact and had no lasting set amount.
- the total energy intake is reversible and will when elastically dissipated, without causing damage to the test plate.
- the max. Response force of approx. 50 kN is twice as high as that of plywood phenolformaldehyde and 66% higher than that of the comparative material bamboo phenolformaldehyde.
- FIG. 3 shows a photomicrograph of a composite material according to the invention made of bamboo with a one-component polyurethane adhesive.
- the light micrograph clearly shows the orthogonal layer structure, i. between the hollow bamboo layers appearing here in the background and can be seen in cross-section, the bamboo layers are orthogonal (at an angle of 90 °) in the longitudinal direction.
- the cell structure of the bamboo is completely intact and unfilled.
- Figure 4 shows a light micrograph with a corresponding resolution as in Figure 3, but bamboo alone, without the addition of an adhesive.
- Figure 5 shows a greatly enlarged photograph (the scale in the lower right corner of the recording corresponds to 200 microns) of a composite material according to the invention made of bamboo with a one-component polyurethane adhesive. It can be clearly seen that the cell structure of the bamboo is completely intact and not penetrated or even filled by the used 1-component PUR adhesive.
- FIG. 6 shows a greatly enlarged photograph (the scale in the lower right corner of the photograph corresponds to 200 ⁇ m) with the same resolution as in FIG. 5, but of bamboo alone.
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Wood Science & Technology (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Textile Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Laminated Bodies (AREA)
- Adhesives Or Adhesive Processes (AREA)
Abstract
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CN201080028964.7A CN102458827B (zh) | 2009-04-30 | 2010-04-27 | 包含两个或更多个叠置的仿木材料层的复合材料 |
BRPI1014644A BRPI1014644A2 (pt) | 2009-04-30 | 2010-10-27 | material compósito, uso de um material compósito, e, fundo de recipiente ou fundo de reboque |
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WO2010125038A1 true WO2010125038A1 (fr) | 2010-11-04 |
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PCT/EP2010/055584 WO2010125038A1 (fr) | 2009-04-30 | 2010-04-27 | Matériau composite comportant deux couches de matière ligneuse superposées ou plus |
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CN (1) | CN102458827B (fr) |
BR (1) | BRPI1014644A2 (fr) |
WO (1) | WO2010125038A1 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102416964A (zh) * | 2011-10-14 | 2012-04-18 | 安徽金诚汽车科技有限公司 | 一种卫生间地板及其制备方法 |
CN102731990A (zh) * | 2012-06-07 | 2012-10-17 | 广东省宜华木业股份有限公司 | 一种增强型聚氨酯仿木材料及其制造方法 |
US9126386B2 (en) | 2011-03-04 | 2015-09-08 | Basf Se | Composite elements |
EP3335847A1 (fr) | 2016-12-16 | 2018-06-20 | Mayfair Vermögensverwaltungs SE | Panneau de plancher pour conteneur |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20150337534A1 (en) * | 2012-12-14 | 2015-11-26 | Adco Products, Llc | Roofing seam with reactive adhesive |
CN109517135A (zh) * | 2017-09-19 | 2019-03-26 | 科思创德国股份有限公司 | 聚氨酯复合材料集装箱底板板材及其制造方法和用途 |
CN109735278B (zh) * | 2019-02-01 | 2021-06-01 | 北京同益中新材料科技股份有限公司 | 一种水性环氧胶粘剂及其在高性能纤维防弹板粘接中的应用 |
CN114369373B (zh) * | 2022-01-21 | 2023-04-07 | 益阳桃花江竹业发展有限公司 | 一种集装箱底板用耐磨高强度竹塑复合材料 |
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EP0093357A1 (fr) * | 1982-05-03 | 1983-11-09 | BASF Aktiengesellschaft | Procédé de collage de matières brutes contenant de la lignocellulose au moyen d'un prépolymère à base d'un mélange de diisocyanate de diphénylméthane modifié par de l'uréthane |
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CN1051744C (zh) * | 1997-11-14 | 2000-04-26 | 南京林业大学 | 一种集装箱底板及其制造方法 |
CN201180365Y (zh) * | 2008-02-03 | 2009-01-14 | 杭州大庄地板有限公司 | 复合软垫地板 |
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2010
- 2010-04-27 WO PCT/EP2010/055584 patent/WO2010125038A1/fr active Application Filing
- 2010-04-27 CN CN201080028964.7A patent/CN102458827B/zh active Active
- 2010-10-27 BR BRPI1014644A patent/BRPI1014644A2/pt not_active IP Right Cessation
Patent Citations (1)
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EP0093357A1 (fr) * | 1982-05-03 | 1983-11-09 | BASF Aktiengesellschaft | Procédé de collage de matières brutes contenant de la lignocellulose au moyen d'un prépolymère à base d'un mélange de diisocyanate de diphénylméthane modifié par de l'uréthane |
Non-Patent Citations (2)
Title |
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BEISPIEL JOURNAL OF FORESTRY RESEARCH, vol. 13, no. 2, 2002, pages 151 - 156 |
JIANG S-X ET AL: "On Structure, production, and market of bamboo-based panels in China", JOURNAL OF FORESTRY RESEARCH, EDITORIAL BOARD OF JOURNAL OF FORESTRY RESEARCH, HARBIN, CN, vol. 13, no. 2, 1 January 2002 (2002-01-01), pages 151 - 156, XP008123505, ISSN: 1007-662X * |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9126386B2 (en) | 2011-03-04 | 2015-09-08 | Basf Se | Composite elements |
CN102416964A (zh) * | 2011-10-14 | 2012-04-18 | 安徽金诚汽车科技有限公司 | 一种卫生间地板及其制备方法 |
CN102731990A (zh) * | 2012-06-07 | 2012-10-17 | 广东省宜华木业股份有限公司 | 一种增强型聚氨酯仿木材料及其制造方法 |
EP3335847A1 (fr) | 2016-12-16 | 2018-06-20 | Mayfair Vermögensverwaltungs SE | Panneau de plancher pour conteneur |
Also Published As
Publication number | Publication date |
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CN102458827B (zh) | 2015-11-25 |
CN102458827A (zh) | 2012-05-16 |
BRPI1014644A2 (pt) | 2016-04-12 |
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