WO2010097042A1 - Flexible strip steel processing line suitable for producing various kinds of high-strength steels - Google Patents

Flexible strip steel processing line suitable for producing various kinds of high-strength steels Download PDF

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WO2010097042A1
WO2010097042A1 PCT/CN2010/070741 CN2010070741W WO2010097042A1 WO 2010097042 A1 WO2010097042 A1 WO 2010097042A1 CN 2010070741 W CN2010070741 W CN 2010070741W WO 2010097042 A1 WO2010097042 A1 WO 2010097042A1
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station
cooling
hot
strength
reheating
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PCT/CN2010/070741
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French (fr)
Chinese (zh)
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李俊
粱轩
胡广魁
王劲
向顺华
朱晓东
刘华飞
熊伟
刘益民
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宝山钢铁股份有限公司
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Priority to JP2011550413A priority Critical patent/JP5670920B2/en
Priority to BRPI1008466-5A priority patent/BRPI1008466B1/en
Priority to RU2011139833/02A priority patent/RU2519458C2/en
Priority to KR1020117021710A priority patent/KR101395047B1/en
Publication of WO2010097042A1 publication Critical patent/WO2010097042A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/04Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
    • C23C2/06Zinc or cadmium or alloys based thereon
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
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    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
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    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
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    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/003Apparatus
    • C23C2/0038Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/022Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
    • C23C2/0224Two or more thermal pretreatments
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/26After-treatment
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    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/34Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
    • C23C2/36Elongated material
    • C23C2/40Plates; Strips
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D17/00Constructional parts, or assemblies thereof, of cells for electrolytic coating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

Flexible strip steel processing line suitable for producing various kinds of high-strength steels, includes decoiling and cleaning, heating, soaking and slowly cooling stations in turn,and then arranging high hydrogen jet cooling station and water quenching station in parallel; the high hydrogen jet cooling station is followed by reheating, overaging, final cooling, leveling up, finishing station, oil coating and batching station; the water quenching station is followed in turn by pickling station, electroplating station;the hot galvanizing station is arranged behind the reheating station;the galvannealing station is arranged behind the hot galvanizing station, and is connected with the final cooling station by setting connection pipeline;the pickling station and electroplating station separately connect with reheating station by connection pipeline;the electroplating station directly connects with decoiling and cleaning station by connection pipeline;the water quenching station connects with slowly cooling station by fixed bypass line; reheating station connects with overaging station by movable bypass line. The processing line realizes flexible production by production of various high strength steels to form an assembling unit.

Description

一种适合生产各种高强钢的柔性的带钢处理线  Flexible strip processing line suitable for producing various high strength steels
技术领域 Technical field
本发明涉及带钢热处理及表面处理技术, 特别涉及一种适合生产各种高 强钢的柔性的带钢处理线。 背景技术  The invention relates to strip heat treatment and surface treatment technology, in particular to a flexible strip processing line suitable for producing various high-strength steels. Background technique
保护环境, 实现可持续发展, 已经成为 21世纪人类的共识。 随着现代汽车 工业的发展, 减重节能已经成为大势所趋。 汽车轻量化研究的结果表明, 为达到 "减重节能, 减少排放"的目的, 汽车工业必须大量使用高强度钢以减薄所用钢 板厚度。 因此, 对高强度冷轧板及热镀锌板的需求都大大增加了。  Protecting the environment and achieving sustainable development have become the consensus of humanity in the 21st century. With the development of the modern automobile industry, weight reduction and energy conservation have become the trend of the times. The results of automotive lightweight research show that in order to achieve the goal of “weight reduction, energy saving, and emission reduction”, the automotive industry must use high-strength steel in large quantities to reduce the thickness of the steel used. Therefore, the demand for high-strength cold-rolled sheets and hot-dip galvanized sheets has been greatly increased.
高强度冷轧板采用具有快速冷却装置的连续退火机组生产, 为达到 980MPa 级及其以上的强度,同时具有优良的后续加工性能,连续退火机组必须装备水淬、 气雾冷却或高氢喷气冷却等快速冷却装置, 其连续退火的主要工艺为:  The high-strength cold-rolled sheet is produced by a continuous annealing unit with a rapid cooling device. To achieve a strength of 980 MPa class or higher and excellent subsequent processing performance, the continuous annealing unit must be equipped with water quenching, aerosol cooling or high-hydrogen jet cooling. For rapid cooling devices, the main processes for continuous annealing are:
开卷一清洗一加热一均热一缓冷一快冷一 (酸洗) 一 (再加热) 一过时效 (回火) 一冷却一平整一精整一高强度冷轧板  Unwinding, cleaning, heating, heating, soaking, cooling, cooling, one (sour washing), one (reheating), one-time aging (tempering), one cooling, one leveling, one finishing, one high-strength cold-rolled sheet
连续退火工艺为将经开卷清洗的冷轧带钢加热到一定的温度, 保温一段时 间, 缓冷至某一温度后在快冷设备中以很快的冷速冷却到室温或过时效温度。  The continuous annealing process is to heat the unrolled cleaned cold-rolled steel strip to a certain temperature for a period of time, and after cooling to a certain temperature, it is cooled to a room temperature or an overaging temperature in a rapid cooling device at a rapid cooling rate.
水淬冷却是目前冷却速度最快的冷却方法, 也是一种较廉价的生产高强钢 的方法, 添加较少量的合金元素也可生产较高强度等级的双相、 多相及马氏体高 强钢, 该方法在水冷时, 带钢表面会形成一层氧化膜, 需要附加酸洗, 而且采用 水淬冷却时, 在过时效温度下终止冷却比较困难, 因此带钢不得不冷却到 locrc 以下, 故需重新加热到回火温度进行回火, 以保证钢带的抗时效稳定性。  Water quenching is the fastest cooling method at present, and it is also a cheaper method for producing high-strength steel. It can also produce high-strength two-phase, multi-phase and martensitic high strength by adding a small amount of alloying elements. Steel, when the method is water-cooled, an oxide film is formed on the surface of the strip, which requires additional pickling. When water quenching is used, it is difficult to terminate the cooling at the overaging temperature, so the strip has to be cooled below locrc. Therefore, it is necessary to reheat to the tempering temperature for tempering to ensure the anti-aging stability of the steel strip.
当连续退火工艺采用高氢喷气冷却方法时, 冷却终点温度可控性强、 带钢 无需过冷至室温、也不会氧化, 因此带钢不需要经酸洗而直接进入过时效或经再 加热后进入过时效, 但高氢喷气冷却方法的冷却速度比水淬冷速慢, 因此在添加 相同的合金元素的前提条件下,采用高氢喷气冷却生产的冷轧板强度等级比采用 水淬冷却的要低得多。  When the continuous annealing process adopts the high hydrogen jet cooling method, the cooling end temperature is controllable, the strip steel does not need to be cooled to room temperature, and does not oxidize, so the strip does not need to be acid washed and directly enters overaging or reheating. After entering the aging effect, the cooling rate of the high-hydrogen jet cooling method is slower than that of the water quenching. Therefore, under the premise of adding the same alloying elements, the cold-rolled sheet produced by high-hydrogen jet cooling has a higher strength grade than water quenching. It's much lower.
高强度热镀锌板采用具有快速冷却装置的连续热镀锌机组生产, 为了尽可 能提高基板的强度及保证热镀锌可镀性,连续热镀锌机组必须具备装备有高氢快 速冷却装置、 水淬或气雾冷却和酸洗装置, 其连续热镀锌的主要工艺为: 开卷一清洗一加热一均热一缓冷一快速冷却一 (酸洗) 一 (再加热) 一热 镀锌 (或包括镀层合金化退火炉) 一冷却一平整一精整一高强度热镀锌板 High-strength hot-dip galvanized sheet is produced by continuous hot-dip galvanizing unit with rapid cooling device. In order to maximize the strength of the substrate and ensure the hot-dip galvanizing, the continuous hot-dip galvanizing unit must be equipped with a high-hydrogen rapid cooling device. Water quenching or aerosol cooling and pickling equipment, the main process of continuous hot-dip galvanizing is: Unwinding, cleaning, heating, heating, soaking, cooling, rapid cooling, one (sour washing), one (reheating), one hot-dip galvanizing (or including alloying annealing furnace), one cooling, one smoothing, one finishing, one high-strength hot-dip galvanizing board
连续热镀锌工艺为将经开卷清洗的冷轧带钢加热到某一均热温度, 保温一 定时间,缓冷至某一温度后在快冷设备中以很快的冷速冷却到锌锅温度附近或室 温, 水淬后的带钢还需经过酸洗洗去带钢表面的氧化膜, 经再加热进入锌锅热镀 锌或及镀层合金化退火, 最后经冷却进入平整等后处理工序。  The continuous hot-dip galvanizing process is to heat the unrolled cleaned cold-rolled strip steel to a soaking temperature, keep it for a certain period of time, and slowly cool to a certain temperature and then cool to the zinc pot temperature in a fast cooling device at a rapid cooling rate. Near or at room temperature, the water-quenched strip is also subjected to acid washing to remove the oxide film on the surface of the strip, and then reheated into the zinc pot for hot-dip galvanizing or alloying annealing, and finally cooled to the leveling and other post-treatment steps.
由于带钢的热镀锌必须在 46CTC左右完成,热镀锌后的镀层合金化退火处理 必须在 50CTC左右完成, 如果在传统的连续热镀锌线上生产高强度等级的热镀锌 板, 必须在基板中加入大量合金元素, 但这又会导致镀锌前钢板表面合金元素如 Mn、 Si 的富集而不能获得具有良好表面质量的热镀锌及其镀层合金化热镀锌板 。 因此, 采用水淬冷却 +酸洗 +再加热 +热镀锌(或包括镀层合金化退火) 的工 艺一方面可以大大提高钢板的强度等级, 另一方面, 酸洗还可以洗去带钢表面富 集的合金元素,可以保证获得具有良好表面质量的高强度热镀锌及其镀层合金化 热镀锌板。  Since the hot-dip galvanizing of the strip must be completed at around 46 CTC, the alloying annealing treatment after hot-dip galvanizing must be completed at about 50 CTC. If a high-strength grade hot-dip galvanized sheet is produced on a conventional continuous hot-dip galvanizing line, it must be A large amount of alloying elements are added to the substrate, but this leads to the enrichment of alloying elements such as Mn and Si on the surface of the steel sheet before galvanizing, and it is impossible to obtain hot-dip galvanizing and hot-dip galvanized sheet with good surface quality. Therefore, the process of quenching water + pickling + reheating + hot-dip galvanizing (or including alloying annealing) can greatly improve the strength grade of the steel plate. On the other hand, pickling can also wash away the surface of the strip. The alloying elements ensure high-strength hot-dip galvanizing with good surface quality and its alloyed hot-dip galvanized sheet.
当采用高氢快速冷却工艺时, 带钢可以不经过酸洗, 而直接进入锌锅热镀 锌(或包括镀层合金化退火处理)或经过再加热进入锌锅热镀锌(或包括镀层合 金化退火) , 之后经冷却进入平整等后处理工序, 但采用这种工艺时, 为保证可 镀性而不能加入过多的合金元素, 在相同化学成分条件下, 其成品的强度等级偏 低, 因此与水淬冷却相比, 高氢快冷在一定的合金成份范围内生产的热镀锌板及 其镀层合金化热镀锌板强度级别都较低。  When using the high-hydrogen rapid cooling process, the strip steel can be directly galvanized (or include alloying annealing treatment) or reheated into the zinc pot by hot-dip galvanizing (or including plating alloying) without acid pickling. Annealing), and then cooling into a post-processing process such as leveling, but when this process is used, in order to ensure platability, too many alloying elements cannot be added, and the strength level of the finished product is low under the same chemical composition conditions. Compared with water quenching, high-hydrogen rapid cooling produces hot-dip galvanized sheets and their coated alloyed hot-dip galvanized sheets with lower strength levels.
由上可见, 生产高强度冷轧板及热镀锌板的生产工艺, 其原板的入口清洗 设备、 用于退火的加热和均热设备、 快速冷却及其相关设备(例如水淬冷却和酸 洗及再加热设备等) 、 出口的平整和涂油及卷取设备等的构成都是基本相同的, 因此可以将高强度冷轧板及热镀锌板的生产集成在一条机组上。更重要的是, 由 于高强度级别的冷轧板及热镀锌板的市场需求量都不是很大,如果分别建设生产 高强度冷轧板的生产线及高强度热镀锌板的生产线, 一方面将大大提高投资成 本, 另一方面两条机组的生产都将处于不饱和状态, 同时, 这种生产高强钢尤其 是超高强钢的机组又不适合生产高表面质量的软钢产品,而只能生产表面质量较 差的普通低档软钢产品, 从而造成严重的资源浪费。 因此, 如何合理布置机组各 段设备并研究开发钢板通板的切换设备,将规格品种较多而数量并不多的高强度 与超高强冷轧板及热镀锌板的生产集成在同一条机组上已经越来越引起钢铁界 的高度重视。 It can be seen from the above that the production process of high-strength cold-rolled sheets and hot-dip galvanized sheets, the inlet cleaning equipment of the original board, the heating and soaking equipment for annealing, the rapid cooling and related equipment (such as water quenching and pickling) And the refining equipment, etc., the flattening of the outlet and the composition of the oiling and coiling equipment are basically the same, so that the production of the high-strength cold-rolled sheet and the hot-dip galvanized sheet can be integrated on one unit. More importantly, the market demand for high-strength cold-rolled sheets and hot-dip galvanized sheets is not very large. If the production lines for producing high-strength cold-rolled sheets and high-strength hot-dip galvanized sheets are separately constructed, Will greatly increase the investment cost, on the other hand, the production of the two units will be in an unsaturated state. At the same time, the production of high-strength steel, especially ultra-high-strength steel units, is not suitable for the production of high-quality soft steel products, but only Production of ordinary low-grade mild steel products with poor surface quality, resulting in serious waste of resources. Therefore, how to rationally arrange the equipment of each section of the unit and research and develop the switching equipment for the plate-passing plate, and integrate the production of high-strength and ultra-high-strength cold-rolled sheets and hot-dip galvanized sheets with many specifications and few quantities in the same unit. Has become more and more caused by the steel industry Highly valued.
日本专利申请号特开平 2003— 253413提供了一种高强度冷轧钢板与镀锌钢 板兼用制造设备及兼用制造方法, 该方法可将从配备有加热段、 均热段、 喷气冷 却段的退火炉出来的钢板, 供镀锌装置以制造镀锌钢板, 即走镀锌通道路径, 另 外, 还可将从前述退火炉出来的钢板, 不通过镀锌装置而供向水淬槽, 以制造高 强度冷轧钢板, 即走冷轧裸板通道路径。  Japanese Patent Application Laid-Open No. 2003-253413 provides a high-strength cold-rolled steel sheet and a galvanized steel sheet manufacturing apparatus and a combined manufacturing method, which can be an annealing furnace equipped with a heating section, a soaking section, and a jet cooling section. The steel plate is supplied for galvanizing equipment to produce galvanized steel sheet, that is, the galvanizing passage path. In addition, the steel sheet coming out of the annealing furnace can be supplied to the water quenching tank without passing through a galvanizing device to produce high strength. Cold-rolled steel sheet, that is, the cold-rolled bare plate channel path.
该专利是具备两种工艺路径切换装置为特征的镀锌板和高强度冷轧钢板的 兼用制造方法。为实现镀锌板和高强度冷轧板的兼用制造, 该方法采取的工艺实 现途径包括三种: 1、在喷气冷却段后直接设置锌锅和水淬槽之间的切换装置; 2、 通过使锌锅及水淬槽中的沉没辊升降来实现切换; 3、通过在镀锌 /水淬共用槽中 注锌液或水来实现切换。  This patent is a dual-purpose manufacturing method of a galvanized sheet and a high-strength cold-rolled steel sheet characterized by two process path switching devices. In order to realize the dual-purpose manufacturing of galvanized sheet and high-strength cold-rolled sheet, the process adopted by the method includes three types: 1. The switching device between the zinc pot and the water quenching tank is directly disposed after the jet cooling section; The zinc pan and the sinking roller in the water quenching tank are lifted and lowered to realize the switching; 3. The switching is realized by injecting zinc liquid or water into the common bath of galvanizing/water quenching.
但是, 该专利的主要缺点是:  However, the main disadvantages of this patent are:
首先, 由于没有采用具有快速冷却能力的高氢喷气冷却和水淬及酸洗工艺, 该专利的兼用制造方法不仅不能生产高强度级别的冷轧板、热镀锌板及合金化热 镀锌板, 甚至连良好表面质量的较低强度级别的相变强化冷轧板、热镀锌板及合 金化热镀锌板也不能生产;  First, because the high-hydrogen jet cooling and water quenching and pickling processes with rapid cooling capacity are not used, the patented combined manufacturing method can not only produce high-strength grade cold-rolled sheets, hot-dip galvanized sheets and alloyed hot-dip galvanized sheets. Even low-strength phase-change strengthened cold-rolled sheets, hot-dip galvanized sheets and alloyed hot-dip galvanized sheets with good surface quality cannot be produced;
其次, 由于没有采用水淬后的酸洗工艺及再加热回火工艺, 该专利的兼用 制造方法生产的高强度冷轧板不仅表面质量不好,而且塑性及抗时效稳定性都很 最后, 该专利的兼用制造方法的工艺实现途径 2和 3在实际生产中操作困 难, 当在镀锌板和冷轧板之间切换时, 辊面的残锌将严重影响冷轧板的表面质量 及机组的正常运行,而且锌锅和水淬槽的共用将带来锌锅的爆裂等很多难以解决 的技术问题和昂贵的切换成本。 发明内容  Secondly, since the pickling process after water quenching and the reheating and tempering process are not used, the high-strength cold-rolled sheet produced by the combined manufacturing method of the patent not only has a poor surface quality, but also has a plasticity and anti-aging stability. The process realization method of the patented dual-purpose manufacturing method is difficult to operate in actual production. When switching between the galvanized sheet and the cold-rolled sheet, the residual zinc on the roll surface will seriously affect the surface quality of the cold-rolled sheet and the unit. Normal operation, and the sharing of the zinc pot and the water quenching tank will bring many difficult technical problems and expensive switching costs such as bursting of the zinc pot. Summary of the invention
本发明的目的在于提供一种适合生产各种高强钢的柔性的带钢处理线, 该 处理线可以采用冷轧硬化的轧硬材和热轧酸洗板生产出高强度的冷轧板、热镀纯 锌板、 镀层合金化热镀锌板和电镀锌、 镍板, 可有效利用资源、 节省投资, 将冷 轧板和热镀锌板及合金化热镀锌板的生产集成在一条机组上,并且通过采用连接 通道, 还可以生产电镀 Zn、 Ni板; 还可以生产超高强度等级的冷轧板和热镀锌 板及合金化热镀锌板; 而且, 通过采用热镀锌前的酸洗工艺或电镀 Fe、 Ni工艺, 该生产工艺及设备完全消除了高强钢特别是超高强钢热镀锌可镀性不好的缺点, 从而可以保证高强度热镀锌及其镀层合金化热镀锌产品良好的表面质量。 The object of the present invention is to provide a flexible strip processing line suitable for producing various high-strength steels, which can use cold-rolled hardened rolled hard materials and hot-rolled pickled sheets to produce high-strength cold-rolled sheets and heat. Plating pure zinc plate, plated alloyed hot-dip galvanized sheet and electro-galvanized and nickel plate, which can effectively utilize resources and save investment, integrate cold-rolled sheet and hot-dip galvanized sheet and alloyed hot-dip galvanized sheet on one unit And by using the connecting channel, it is also possible to produce electroplated Zn, Ni plates; it is also possible to produce ultra-high strength grade cold-rolled sheets and hot-dip galvanized sheets and alloyed hot-dip galvanized sheets; and, by using acid before hot-dip galvanizing Washing process or electroplating Fe, Ni process, The production process and equipment completely eliminate the shortcomings of high-strength steel, especially ultra-high-strength steel hot-dip galvanizing, so as to ensure good surface quality of high-strength hot-dip galvanizing and its alloyed hot-dip galvanizing products.
为达到上述目的, 本发明的技术方案是,  In order to achieve the above object, the technical solution of the present invention is
一种适合生产各种高强钢的柔性的带钢处理线, 其设置如下: 依次为开卷 清洗、加热、均热、缓冷工位, 然后并行设置高氢喷气冷却工位、水淬冷却工位; 高氢喷气冷却工位后依次设置再加热、 过时效、 最终冷却、 平整、 精整工位及涂 油、 卷取工位; 水淬冷却工位后依次设置酸洗工位、 电镀工位; 另外, 还设有: 热镀锌工位, 连接于再加热工位后; 镀层合金化退火处理工位, 连接于热镀锌工 位后; 并通过设连接通道连接所述的最终冷却工位; 所述的酸洗工位和电镀工位 分别通过连接通道与再加热工位连通;所述的电镀工位还通过连接通道与开卷清 洗工位直接连通; 所述的水淬冷却工位通过固定的旁通通道与缓冷工位连通; 所 述的再加热工位后还通过设可移动的旁通通道与过时效工位连通,生产连退产品 时该可移动的旁通通道投入,生产热镀锌及其镀层合金化热镀锌产品时该可移动 的旁通通道退出, 退出的两个接口处都进行密封。  A flexible strip processing line suitable for producing various high-strength steels, the settings are as follows: in turn, unwinding cleaning, heating, soaking, slow cooling station, and then setting a high-hydrogen jet cooling station and a water quenching cooling station in parallel After the high-hydrogen jet cooling station, reheating, overaging, final cooling, leveling, finishing station and oiling, coiling station are set in turn; pickling station and plating station are set in sequence after the water quenching cooling station In addition, there is also: a hot-dip galvanizing station, connected to the reheating station; a plating alloying annealing treatment station, connected to the hot-dip galvanizing station; and connecting the final cooling device through a connecting channel The pickling station and the plating station are respectively connected to the reheating station through the connecting passage; the plating station is also directly connected to the unwinding cleaning station through the connecting passage; the water quenching cooling station The fixed bypass passage is connected to the slow cooling station; the reheating station is further connected to the overage station by providing a movable bypass passage, and the movable bypass passage is produced when the continuous product is produced. When the hot-dip galvanizing and its alloyed hot-dip galvanizing products are produced, the movable bypass passage is withdrawn, and the two interfaces exiting are sealed.
进一步, 该处理线还设钝化及其它后处理工位, 其分别通过设连接通道接 于电镀工位、 平整工位之后, 及精整工位之前。  Further, the processing line is further provided with a passivation and other post-processing stations, which are respectively connected to the plating station, the leveling station, and the finishing station by connecting the connecting channels.
又, 所述的旁通通道与连接通道不同, 旁通通道是一密封通道, 该通道内的 气氛与退火炉内的气氛基本相同, 通常是含 2 %〜7 %氢气的氮氢混合保护气体 另外, 高氢喷气冷却段后配备了大功率的感应加热器, 优选地, 该感应加 热器的频率在 1000Hz及其以上, 相比于其他专利, 本发明处理线可以控制快冷 后加热速度, 而且不需要酸洗, 可以充分满足高强度板制造工艺的设备要求。  Moreover, the bypass passage is different from the connecting passage, and the bypass passage is a sealed passage. The atmosphere in the passage is substantially the same as the atmosphere in the annealing furnace, and is usually a nitrogen-hydrogen mixed shielding gas containing 2% to 7% of hydrogen. In addition, the high-hydrogen jet cooling section is equipped with a high-power induction heater. Preferably, the induction heater has a frequency of 1000 Hz or higher. Compared with other patents, the processing line of the present invention can control the heating rate after rapid cooling. Moreover, it does not require pickling, and can fully meet the equipment requirements of the high-strength board manufacturing process.
再有,本发明所述的高氢喷气冷却的气体为含体积百分比 20%及其以上氢气 的氮氢混合气体。  Further, the high-hydrogen jet-cooled gas of the present invention is a nitrogen-hydrogen mixed gas containing hydrogen of 20% by volume or more.
本发明柔性的适合生产各种高强钢的带钢处理线的生产工艺, 其包括, 带 钢经过开卷、 清洗、 加热、 均热、 缓冷, 再经过高氢喷气冷却, 冷却后的带钢一 部分可经过过时效进入冷却及平整等后处理加工生产冷轧高强钢,另一部分可以 经再加热进入锌锅及镀层合金化退火炉等后工序设备生产高强度热镀锌板或者 镀层合金化热镀锌板。  The flexible production process of a strip processing line suitable for producing various high-strength steels includes: stripping, cleaning, heating, soaking, slow cooling, high-hydrogen jet cooling, and part of the cooled strip It can be processed into cold-rolled high-strength steel after over-aging into cooling and leveling, and the other part can be reheated into zinc pot and plate alloying annealing furnace to produce high-strength hot-dip galvanized sheet or plated alloy hot-dip plating. Zinc plate.
又, 本发明柔性的适合生产各种高强钢的带钢处理线, 带钢经过开卷、 清 洗、 加热、 均热、 缓冷, 再经过水淬冷却, 冷却后再经过酸洗的带钢既可经过再 加热进入锌锅生产热镀锌高强钢; 也可以直接进入过时效段生产超高强钢冷轧 板; 还可以经过电镀 Zn、 Ni直接进入钝化等后处理, 生产超高强度的电镀锌板; 或经过电镀极薄的 Ni、 Fe后再改善可镀性再进入再加热、 锌锅及镀层合金化退 火炉等后工序设备生产超高强度的热镀纯锌及镀层合金化热镀锌板。 Moreover, the flexible strip processing line suitable for producing various high-strength steels of the invention is subjected to unwinding, cleaning, heating, soaking, slow cooling, water quenching, and then pickling after cooling. After Heating into the zinc pot to produce hot-dip galvanized high-strength steel; also can directly enter the over-aging section to produce ultra-high-strength steel cold-rolled sheet; It can also be directly treated by electroplating Zn and Ni into passivation to produce ultra-high-strength electro-galvanized sheet; Or after electroplating extremely thin Ni, Fe, then improve the platability and then into the reheating, zinc pot and coating alloy annealing furnace and other post-process equipment to produce ultra-high strength hot-dip pure zinc and coated alloy hot-dip galvanized sheet.
在目前的冷轧连续热处理机组中, 通常同时生产高强度板与高表面质量板 材(如汽车外板) , 而高强钢尤其是超高强钢和高表面质量板材对表面质量的要 求是完全不同的。高强钢由于一般用于汽车结构件因此对表面质量要求不高, 而 汽车外板对表面质量要求极高。在一条大型连续热处理机组生产少量高强钢特别 是超高强钢时, 由于钢板强度较高、 板形较差, 使得炉辊易结瘤或局部擦伤磨损 等, 从而使机组生产完高强钢之后接下来不能够生产高表面质量板, 因此不得不 停机更换被损坏的炉辊, 而庞大的连续热处理炉停机更换炉辊的损失非常大, 故 对高强钢特别是超高强钢与高表面质量板在同一机组的生产组织造成了巨大困 难。  In the current cold-rolled continuous heat treatment unit, high-strength plates and high-surface-quality plates (such as automobile outer plates) are usually produced at the same time, while high-strength steels, especially ultra-high-strength steels and high-surface-quality plates, have completely different surface quality requirements. . High-strength steel is generally used for automotive structural parts, so the surface quality is not high, and the outer surface of the car is extremely demanding. When a large continuous heat treatment unit produces a small amount of high-strength steel, especially ultra-high-strength steel, due to the high strength of the steel plate and the poor shape of the plate, the furnace roll is easy to be nodulated or partially scratched, so that the unit can produce high-strength steel after the production. It is not possible to produce high surface quality plates, so it is necessary to stop the replacement of the damaged furnace rolls, and the loss of the large continuous heat treatment furnace to replace the furnace rolls is very large, so high strength steel, especially ultra high strength steel and high surface quality plate The production organization of the same unit caused great difficulties.
在规格方面, 以汽车外板为代表的高表面质量板一般较宽, 但厚度较薄, 而高强钢特别是超高强钢一般都较厚但比较窄。在一条连续热处理机组设计时要 同时兼顾这两种产品时, 技术难度高, 机组复杂且庞大, 投资必然很大。  In terms of specifications, high surface quality plates represented by automobile outer panels are generally wider, but thinner in thickness, while high-strength steels, especially ultra-high-strength steels, are generally thicker but narrower. When designing a continuous heat treatment unit with both products in mind, the technical difficulty is high, the unit is complex and large, and the investment is inevitably large.
在炉子的冷却技术方面也要求不同, 生产高表面质量板的机组对炉子的冷 却速率要求并不高,但对软钢在高温下防止瓢曲和断带的高速稳定通板技术要求 很高, 对各炉段要求张力低且稳定。而生产高强钢的机组则对炉子快冷段的冷却 速率要求很高, 而且厚窄规格的高强钢本身就容易跑偏, 这种带钢快冷相变之后 板形较差、跑偏更加严重, 因此对机组各炉段的张力要求较大且对纠偏能力要求 较高。  There are also different requirements for the cooling technology of the furnace. The unit for producing high surface quality plates does not require high cooling rate of the furnace, but it has high requirements for the high-speed stable plate technology for preventing buckling and broken belts at high temperatures. The tension required for each furnace section is low and stable. The unit that produces high-strength steel has high requirements on the cooling rate of the fast cooling section of the furnace, and the high-strength steel with thick and narrow specifications is easy to run off. The strip shape is worse and the deviation is more serious after the strip cold-phase transformation. Therefore, the tension of each furnace section of the unit is required to be large and the requirements for correcting the deviation are high.
在平整机方面要求也有所不同, 对高表面质量要求的产品, 平整的目的除 了材料性能的控制、 板形改善之外, 表面质量的改进与提高是极为重要的, 故要 求有较大的平整工作辊辊径和较大的轧制力。而高强钢产品材料屈服强度高, 平 整工作辊辊径过大将大幅度提高平整机轧制力, 增加平整机的力能消耗和投资, 所以一般采用较小直径的平整工作辊, 较大的平整轧制力和张力, 以改善高强钢 的板形。  The requirements for the leveling machine are also different. For products with high surface quality requirements, in addition to the control of material properties and the improvement of the shape of the plate, the improvement and improvement of the surface quality is extremely important, so it is required to have a larger Flat work roll diameter and large rolling force. However, the high yield strength of high-strength steel products, the excessively large roll diameter of the smoothing work rolls will greatly increase the rolling force of the leveling machine, increase the power consumption and investment of the leveling machine, so generally use a smaller diameter flat work roll, which is larger. The flat rolling force and tension are used to improve the shape of the high-strength steel.
在规格品种切换方面, 高强钢尤其是超高强钢, 由于每一品种规格的用量 较少但总的品种规格较多, 使得连续热处理机组生产时的切换增多、过渡时间增 长, 这严重影响了大型连续热处理机组的稳定运行和生产效率。 本发明柔性的适合生产各种高强钢的带钢处理线具有独特的优势, 与已有 热处理机组相比较, 具有显而易见的突出特点和优点: In terms of specification and variety switching, high-strength steel, especially ultra-high-strength steel, due to the small amount of each type of specification, but the total variety of specifications, the continuous heat treatment unit production switching, increased transition time, which seriously affected the large Stable operation and production efficiency of continuous heat treatment units. The flexible strip processing line suitable for producing various high-strength steels has unique advantages, and has obvious outstanding features and advantages compared with existing heat treatment units:
1. 本发明产品品种丰富。  1. The product of the invention is rich in variety.
最常见的连续退火机组只能生产普冷产品, 最常见的连续热镀锌机组只能 生产热镀纯锌和镀层合金化热镀锌产品。即使是最近发展的连退热镀锌两用机组 也只能生产普冷和热镀锌两种产品;而且这种连退热镀锌两用机组并非以高强钢 特别是超高强钢为目标产品, 因此多品种的优势并不明显。  The most common continuous annealing units can only produce popular cold products. The most common continuous hot dip galvanizing units can only produce hot-dip pure zinc and coated alloy hot-dip galvanized products. Even the recently developed de-hot galvanizing dual-purpose unit can only produce both cold and hot-dip galvanized products; and this continuous de-hot galvanizing dual-purpose unit is not targeted at high-strength steel, especially ultra-high-strength steel. Therefore, the advantages of multiple varieties are not obvious.
本发明所述柔性高强度薄带钢处理线, 同时装备有高氢高速喷气冷却装置 和水淬装置, 特别适合于规格品种多而量又少的高强钢与超高强钢的生产, 不仅 能生产各种强度等级的冷轧高强度钢和超高强钢 (强度可达 1470MPa ) , 而且能 生产最高强度等级达到 980MPa的各种热镀锌高强度钢, 除此之外还可生产各种 强度等级的电镀锌、 电镀镍及其电镀锌镍合金产品。 总之, 该多功能处理线相比 于其它的冷轧带钢处理线, 具有多功能、 多品种的特点, 能以最少的投资获得包 括热镀、普冷及电镀等多种高强钢产品, 以满足目前汽车工业对各种高强钢品种 的需要。  The flexible high-strength thin strip steel processing line of the invention is equipped with a high-hydrogen high-speed jet cooling device and a water quenching device, and is particularly suitable for the production of high-strength steel and ultra-high-strength steel with a large variety of specifications, and can not only produce Cold-rolled high-strength steel and ultra-high-strength steel of various strength grades (strength up to 1470MPa), and can produce various hot-dip galvanized high-strength steels with the highest strength grade of 980MPa, in addition to various strength grades. Electroplated zinc, electroplated nickel and its electroplated zinc-nickel alloy products. In short, the multi-functional processing line has the characteristics of multi-function and multi-variety compared with other cold-rolled strip processing lines, and can obtain a variety of high-strength steel products including hot-dip, cold-plated and electroplated with minimum investment. To meet the needs of the current automotive industry for a variety of high-strength steel varieties.
2. 生产成本低。  2. Low production costs.
首先在原料方面, 不仅用轧硬材为原料也可以直接用热轧酸洗板为原料。 由于本发明采用了新型的高氢高速喷气冷却装置和新型水淬装置,生产相同强度 等级的高强钢可用较低的合金含量, 节约合金元素降低生产成本, 同时对炼钢、 热轧、 酸洗及冷轧各工序的生产要求降低, 生产更加稳定顺行, 成本相应降低, 另外由于该柔性处理线可以专门生产各种高强度钢,因此生产各种高强钢的接续 和过渡更便利, 而其他机组则无需为生产少量超高强钢而大量增加投资, 从而解 放了其他机组, 使得整个公司整体生产成本大大降低;  First of all, in terms of raw materials, not only rolling hard materials are used as raw materials, but also hot-rolled pickling plates can be directly used as raw materials. Since the invention adopts a novel high-hydrogen high-speed jet cooling device and a new water quenching device, high-strength steel of the same strength grade can be used with a lower alloy content, saving alloying elements and reducing production costs, and at the same time, for steel making, hot rolling, pickling And the production requirements of the cold rolling process are reduced, the production is more stable and straightforward, and the cost is correspondingly reduced. In addition, since the flexible processing line can specifically produce various high-strength steels, the connection and transition of various high-strength steels are more convenient, while others The unit does not need to increase the investment for the production of a small amount of ultra-high-strength steel, thus liberating other units, which greatly reduces the overall production cost of the entire company;
3. 广品质量! ¾。  3. The quality of the products! 3⁄4.
由于本发明处理线是专门用于处理各种高强钢产品的, 因此可针对高强钢 的生产工艺需求采取更有效的措施, 以提高其产品质量。例如针对普通连续热处 理机组冷却速度较低的问题,该机组采用新型的高氢高速喷气冷却和新型水淬技 术以大幅度提高冷却速率,使得相同强度等级的高强钢化学成分的合金含量大幅 度降低, 不仅降低了生产成本而且显著提高了高强钢产品的悍接性能及可镀性。 又如本发明技术采用水淬酸洗之后甚至电镀之后再热镀的新工艺,使得高强钢的 可镀性得到进一步的根本性改善,从而使得热镀锌高强钢表面质量及耐蚀性得到 显著提高。 附图概述 Since the processing line of the present invention is specifically used for processing various high-strength steel products, more effective measures can be taken for the production process requirements of high-strength steel to improve the quality of the products. For example, for the problem of low cooling rate of ordinary continuous heat treatment units, the unit adopts new high-hydrogen high-speed jet cooling and new water quenching technology to greatly increase the cooling rate, so that the alloy content of high-strength steel chemical components of the same strength grade is greatly reduced. , not only reduces the production cost but also significantly improves the splicing performance and platability of high-strength steel products. In addition, as the technique of the present invention adopts a new process of water-quenching and acid-washing and even hot-plating after electroplating, the platability of the high-strength steel is further fundamentally improved, so that the surface quality and corrosion resistance of the hot-dip galvanized high-strength steel are obtained. Significantly increased. BRIEF abstract
图 1为本发明第一实施例的工艺路线方框图;  1 is a block diagram of a process route according to a first embodiment of the present invention;
图 2为本发明第二实施例的工艺路线方框图;  2 is a block diagram of a process route according to a second embodiment of the present invention;
图 3为本发明第三实施例的工艺路线方框图;  Figure 3 is a block diagram of a process route according to a third embodiment of the present invention;
图 4为本发明第四实施例的工艺路线方框图;  Figure 4 is a block diagram of a process route according to a fourth embodiment of the present invention;
图 5为本发明第五实施例的工艺路线方框图;  Figure 5 is a block diagram of a process route according to a fifth embodiment of the present invention;
图 6为本发明第六实施例的工艺路线方框图;  Figure 6 is a block diagram showing a process route of a sixth embodiment of the present invention;
图 7为本发明第七实施例的工艺路线方框图;  Figure 7 is a block diagram of a process route of a seventh embodiment of the present invention;
图 8为本发明第八实施例的工艺路线方框图;  Figure 8 is a block diagram of a process route of an eighth embodiment of the present invention;
图 9为本发明第九实施例的工艺路线方框图。 本发明的最佳实施方案  Figure 9 is a block diagram of a process route of a ninth embodiment of the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
下面通过实施例结合附图, 具体说明本发明柔性的适合生产各种高强钢的 带钢处理线(图中, 实线箭头为该实施例采用的工艺路径, 虚线箭头为其它实施 例可选择的工艺路径) 。  Hereinafter, the flexible strip processing line suitable for producing various high-strength steels according to the present invention will be specifically described by way of embodiments with reference to the accompanying drawings (in the figure, the solid arrow is the process path adopted in the embodiment, and the dotted arrow is optional for other embodiments. Process path).
实施例 1  Example 1
参见图 1, 本实施例工艺路线为, 原料 1一开卷清洗 2—加热 3—均热 4一缓 冷 5—高氢喷气冷却 6—过时效 10—最终冷却 11一平整 12—精整 13—涂油及后 处理 14一卷取 15—成品 16。  Referring to Figure 1, the process route of this embodiment is: raw material 1 unwinding cleaning 2 - heating 3 - soaking 4 - slow cooling 5 - high hydrogen jet cooling 6 - overaging 10 - final cooling 11 - leveling 12 - finishing 13 - Oiling and post-treatment 14 rolls 15 - finished 16 .
本发明实施例工艺可以生产一般的冷轧板和相变强化的高强钢冷轧板, 特 别适合生产冷轧 TRIP钢和 80公斤级及其以下级别 DP钢, 生产冷轧 80公斤级 TRIP钢和 80公斤级 DP钢的工艺参数示于表 1。从表 1可见,对于 80公斤级 TRIP 钢而言, 重要的是控制其连续退火的均热温度、 时效温度及其时间, 对快速冷却 速度要求并不高; 而对于 80公斤级 DP钢而言, 其连续退火的关键工艺控制参数 为均热温度和快冷速度, 尤其对快速冷却速度要求很高, 至于时效, 则要求其温 度低且时间短, 以避免马氏体的分解。  The process of the embodiment of the invention can produce a general cold-rolled sheet and a phase-strengthened high-strength steel cold-rolled sheet, and is particularly suitable for producing cold-rolled TRIP steel and DP steel of 80 kg class and below, and producing cold-rolled 80 kg-grade TRIP steel and The process parameters of the 80 kg class DP steel are shown in Table 1. It can be seen from Table 1 that for 80 kg class TRIP steel, it is important to control the soaking temperature, aging temperature and time of continuous annealing, which is not required for rapid cooling rate; and for 80 kg class DP steel. The key process control parameters of continuous annealing are soaking temperature and rapid cooling rate, especially for rapid cooling rate. As for aging, it is required to have low temperature and short time to avoid decomposition of martensite.
该实施例工艺无需酸洗和再加热工序, 热处理工序生产成本较低, 产品表 面质量优良。  The process of this embodiment does not require an acid washing and reheating process, and the heat treatment process has a low production cost and an excellent surface quality.
表 1 冷轧 80公斤 TRIP钢和 80公斤 DP钢的工艺参数 加热 均热 均热 缓冷 缓冷终 快冷 时效 口 速度 温度 时间 速度 了温度 速度 温度 Table 1 Process parameters of cold rolled 80 kg TRIP steel and 80 kg DP steel Heating soaking, soaking, slow cooling, slow cooling, fast cooling, aging, mouth speed, temperature, time, speed, temperature, temperature
广口口  Wide mouth
V0 T1 tl VI T2 V2 T3 °C/s V s °C/s V °C/s V  V0 T1 tl VI T2 V2 T3 °C/s V s °C/s V °C/s V
120-50 120-50
80K-TRIP 3-15 700-820 30-150 3-30 500-700 20-60 300-500 80K-TRIP 3-15 700-820 30-150 3-30 500-700 20-60 300-500
0 0
80K-DP 3-15 750-850 30-150 3-30 500-700 50-150 200-300 80-300 80K-DP 3-15 750-850 30-150 3-30 500-700 50-150 200-300 80-300
实施例 2 Example 2
参见图 2, 本实施例工艺路线为, 原料 1一开卷清洗 2—加热 3—均热 4一缓 冷 5 高氢喷气冷却 6 再加热 9 过时效 10—最终冷却 11一平整 12—精整 13 —涂油及后处理 14一卷取 15—成品 16。  Referring to Fig. 2, the process route of this embodiment is: raw material 1 unwinding cleaning 2 - heating 3 - soaking 4 - slow cooling 5 high hydrogen jet cooling 6 reheating 9 overaging 10 - final cooling 11 flattening 12 - finishing 13 - Oiling and post-treatment 14 One roll 15 - Finished product 16.
相比于实施例 1, 本发明实施例工艺可以实现先低温后高温的过时效工艺, 这种工艺可以用低碳铝镇静钢生产抗时效性能优良的软钢产品,生产抗时效性能 优良的低碳铝镇静软钢产品的工艺参数示于表 2。 从表 2可见, 为了生产抗时效 性能优良的低碳铝镇静钢, 重要的是控制其连续退火的均热温度和时效工艺, 其 中, 为了使钢中固溶碳充分析出, 必须实现先低温后高温的过时效工艺, 本发明 的处理线通过快冷后的再加热, 很好的满足了其工艺要求。  Compared with the embodiment 1, the process of the embodiment of the invention can realize the over-aging process after the low temperature and the high temperature, and the process can produce the soft steel product with excellent anti-aging property by using the low carbon aluminum killed steel, and the production of the anti-aging property is low. The process parameters of carbon-aluminum-stable soft steel products are shown in Table 2. It can be seen from Table 2 that in order to produce low-carbon aluminum killed steel with excellent anti-aging properties, it is important to control the soaking temperature and aging process of continuous annealing. Among them, in order to analyze the solid solution carbon in the steel, it must be achieved after the low temperature. The high temperature overaging process, the treatment line of the present invention satisfies the process requirements by reheating after rapid cooling.
相比于其他专利, 本发明处理线上高氢喷气冷却段后配备了大功率的感应 加热器, 可以控制快冷后加热速度, 而且不需要酸洗, 可以充分满足高强度板制 造工艺的设备要求。  Compared with other patents, the present invention is equipped with a high-power induction heater after processing the high-hydrogen jet cooling section on the line, which can control the heating speed after rapid cooling, and does not require pickling, and can fully satisfy the equipment of the high-strength plate manufacturing process. Claim.
表 2 低碳铝镇静钢和马氏体钢的工艺参数  Table 2 Process parameters of low carbon aluminum killed steel and martensitic steel
Figure imgf000010_0001
Figure imgf000010_0001
更主要的是, 本发明实施例工艺可以将带钢先冷却至马氏体相变点以下, 发生马氏体相变后再进行回火实现淬火加回火,获得回火马氏体组织以调节钢板 的综合性能, 生产出比实施例 1 的双相钢产品强度和塑性搭配得更好的高强钢 板, 也可以生产强度等级较低但塑性较好的马氏体钢。生产马氏体钢产品的工艺 参数也示于表 2。 从表 2可见, 为了生产高强度的马氏体钢, 关键是控制其连续 退火的均热温度和快冷速度, 其中, 为了得到足够的马氏体以保证强度, 快冷速 度和快冷终点温度是主要因素。 More importantly, the process of the embodiment of the present invention can first cool the strip to below the martensite transformation point, and then perform tempering after martensite transformation to achieve quenching and tempering, and obtain tempered martensite structure. Adjusting the overall performance of the steel sheet to produce a high strength steel that is better than the strength and plasticity of the duplex steel product of Example 1. Plates can also produce martensitic steels with lower strength grades but better plasticity. The process parameters for the production of martensitic steel products are also shown in Table 2. It can be seen from Table 2 that in order to produce high-strength martensitic steel, the key is to control the soaking temperature and rapid cooling rate of continuous annealing, in which, in order to obtain sufficient martensite to ensure strength, fast cooling rate and fast cooling end point Temperature is the main factor.
与通常的快冷后再加热相比, 由于本发明的处理线上高氢喷气冷却段后配 备了大功率的感应加热器, 可以控制快冷后加热速度和温度, 而且不需要酸洗, 可以充分满足高强度钢板制造工艺的设备要求。能实现本工艺也是本发明的特点 之一。 实施例 3  Compared with the usual rapid cooling and reheating, since the high-hydrogen jet cooling section of the treatment line of the present invention is equipped with a high-power induction heater, the heating speed and temperature after rapid cooling can be controlled, and no pickling is required. Fully meet the equipment requirements for high-strength steel plate manufacturing processes. The ability to implement the process is also one of the features of the present invention. Example 3
参见图 3, 本实施例工艺路线为, 原料 1一开卷清洗 2—电镀 17 (电镀 Fe 或 Ni ) 再加热 9 热镀锌 18 (或包括镀层合金化退火 19 ) 一最终冷却 11一平 整 12—钝化 20—精整 13 (或包括涂油) 14一卷取 15—成品 16。  Referring to Figure 3, the process route of this embodiment is: raw material 1 unwinding cleaning 2 - electroplating 17 (electroplating Fe or Ni) and then heating 9 hot-dip galvanizing 18 (or including plating alloying annealing 19) - final cooling 11 - flat 12 - Passivation 20 - Finishing 13 (or including oiling) 14 Rolling 15 - Finished product 16.
本发明实施例工艺采用高强度或超高强度热轧酸洗板 (如热轧马氏体钢) 为原料, 通过在表面电镀一层极薄的 Ni、 Fe 等元素, 改善高强钢热镀锌可镀 性, 然后加热到 45(T550°C之间, 入锌锅热镀锌 (或及镀层合金化退火处理) , 之后冷却进入平整等后工序。 由于再加热镀锌时间较短(一分钟内), 可以大幅 度减少甚至避免马氏体分解, 从而可以获得良好表面质量的超高强热轧热镀锌 板, 大大降低了生产成本。生产超高强热轧热镀锌马氏体钢产品的工艺参数示于 表 3。 本发明的处理线可以生产超高强度热轧热镀锌板, 这也是本发明的特点之  In the embodiment of the present invention, high-strength or ultra-high-strength hot-rolled pickling plates (such as hot-rolled martensitic steel) are used as raw materials, and high-strength steel hot-dip galvanizing is improved by plating a layer of extremely thin elements such as Ni and Fe on the surface. Platinum, then heated to 45 (T550 ° C, hot-dip galvanizing in the zinc pot (or alloying annealing treatment), and then cooled into the flat after the process. Because of the shorter time for reheating galvanizing (one minute) Internal), can greatly reduce or even avoid martensite decomposition, so that can obtain good surface quality of ultra-high strength hot-rolled hot-dip galvanized sheet, greatly reducing production costs. Production of ultra-high-strength hot-rolled hot-dip galvanized martensitic steel products The process parameters are shown in Table 3. The treatment line of the present invention can produce ultra high strength hot rolled hot-dip galvanized sheet, which is also a feature of the present invention.
Figure imgf000011_0001
实施例 4
Figure imgf000011_0001
Example 4
参见图 4, 本实施例工艺路线为, 原料 1一开卷清洗 2—加热 3—均热 4一缓 冷 5—水淬冷却 7—酸洗 8 再加热 9 过时效 10—最终冷却 11一平整 12—精整 13—涂油 14及后处理一卷取 15—成品 16。 本发明实施例工艺采用水淬加回火工艺, 可以生产具有良好表面质量的超 高强钢冷轧板。 由于采用比高氢喷气冷却速度更快的水淬工艺, 因而可以在相同 化学成份条件下大大提高冷轧板的强度级别,或者生产相同强度级别的高强钢合 金含量可显著降低, 产品悍接性能明显提高, 另外, 在水淬后采用酸洗工艺, 可 以洗去带钢表面的氧化膜, 从而可以保证钢板良好的表面质量。 实施例 5 Referring to Fig. 4, the process route of this embodiment is: raw material 1 unwinding cleaning 2 - heating 3 - soaking 4 - slow cooling 5 - water quenching cooling 7 - pickling 8 reheating 9 overaging 10 - final cooling 11 flattening 12 - Finishing 13 - oiling 14 and post-processing one coil 15 - finished product 16. The process of the embodiment of the invention adopts a water quenching and tempering process, and can produce an ultra-high strength steel cold-rolled plate with good surface quality. Due to the water quenching process which is faster than the high hydrogen jet cooling rate, the strength grade of the cold rolled sheet can be greatly improved under the same chemical composition conditions, or the high strength steel alloy content of the same strength grade can be significantly reduced, and the product splicing performance can be significantly improved. Significantly improved, in addition, after the water quenching, the acid washing process can be used to wash away the oxide film on the surface of the strip steel, thereby ensuring a good surface quality of the steel sheet. Example 5
参见图 5, 本实施例工艺路线为, 原料 1一开卷清洗 2—加热 3—均热 4一缓 冷 5 高氢喷气冷却 6 热镀锌 18 (或包括镀层合金化退火 19 ) 一最终冷却 11 一平整 12—钝化 20 (或包括精整 13和涂油 14 ) 等后处理一卷取 15—成品 16。  Referring to Figure 5, the process route of this embodiment is: raw material 1 unwinding cleaning 2 - heating 3 - soaking 4 - slow cooling 5 high hydrogen jet cooling 6 hot galvanizing 18 (or including plating alloying annealing 19) a final cooling 11 A flat 12-passivation 20 (or including finishing 13 and oiling 14) and the like, a post-processing one roll 15 - finished product 16.
本发明实施例工艺可以生产较高强度等级的高强度热镀锌及合金化热镀锌 钢板, 特别适合生产热镀锌 TRIP钢和强度等级较低的 DP钢, 由于生产工艺简单 故机组运行成本较低。 实施例 6  The process of the embodiment of the invention can produce high-strength hot-dip galvanizing and alloyed hot-dip galvanized steel sheets with high strength grade, and is particularly suitable for producing hot-dip galvanized TRIP steel and DP steel with lower strength grade, and the operating cost of the unit is simple due to the simple production process. Lower. Example 6
参见图 6, 本实施例工艺路线为, 原料 1一开卷清洗 2—加热 3—均热 4一缓 冷 5 高氢喷气冷却 6 再加热 9 热镀锌 18 (或包括镀层合金化退火 19 ) 一最 终冷却 11一平整 12 后处理 (预磷化、 钝化 20、 精整 13、 涂油 14等) 一卷取 15—成品 16。  Referring to Figure 6, the process route of this embodiment is: raw material 1 unwinding cleaning 2 - heating 3 - soaking 4 - slow cooling 5 high hydrogen jet cooling 6 reheating 9 hot galvanizing 18 (or including plating alloying annealing 19) Final cooling 11 flattening 12 post-treatment (pre-phosphorization, passivation 20, finishing 13, oiling 14, etc.) One coil 15 - finished product 16.
本发明实施例工艺可以生产较高强度等级的且具有良好表面质量的热镀锌 高强钢板。本发明工艺采用高氢喷气冷却将带钢快速冷却到相变点以下完成马氏 体相变, 再加热到 46CTC左右完成热镀锌, 从而降低了对钢板淬透性的需求, 部 分消除了现行工艺的缺点, 即在钢中加入较多合金元素(为了提高钢板的淬透性 以便在热镀锌后完成马氏体相变) 导致的合金元素如 Mn、 Si在钢板表面富集影 响热镀锌可镀性。在提高钢板强度的同时, 本发明工艺可以降低基板合金元素含 量, 同时由于钢中合金元素较少, 可以确保可镀性及悍接性能, 最终获得良好表 面质量及用户使用性能的热镀锌高强钢板。 不过, 需要指出的是, 要提高本实施 例的效果, 镀后冷却的能力要提高, 优选地, 本实施例的镀后冷却能力是传统热 镀锌机组镀后冷却能力的 1. 5倍及其以上以减少强化相的分解。 实施例 7 参见图 7, 本实施例工艺路线为, 原料 1一开卷清洗 2—加热 3—均热 4一缓 冷 5—水淬冷却 7—酸洗 8 再加热 9 热镀锌 18 (或包括镀层合金化退火 19 ) 一最终冷却 1 1一平整 12 后处理 (预磷化、 钝化 20、 精整 13、 涂油 14等) 卷取 15—成品 16。 The process of the embodiment of the invention can produce a hot-dip galvanized high-strength steel plate with a high strength grade and good surface quality. The process of the invention adopts high-hydrogen jet cooling to rapidly cool the strip steel to below the phase transformation point to complete the martensite transformation, and then heat to about 46 CTC to complete the hot-dip galvanizing, thereby reducing the demand for hardenability of the steel sheet, partially eliminating the current The shortcoming of the process, that is, adding more alloying elements in the steel (in order to improve the hardenability of the steel sheet to complete the martensitic transformation after hot-dip galvanizing), the alloying elements such as Mn and Si on the surface of the steel sheet affect the hot-dip plating. Zinc platability. While improving the strength of the steel sheet, the process of the invention can reduce the content of the alloying elements of the substrate, and at the same time, because the alloying elements in the steel are small, the platability and the splicing performance can be ensured, and the hot galvanizing high strength which finally obtains good surface quality and user performance is obtained. Steel plate. 5倍和, The cooling capacity of the conventional hot-dip galvanizing unit after the plating is 1.5 times and the cooling capacity of the conventional hot-dip galvanizing unit is 1. 5 times and The above is to reduce the decomposition of the strengthening phase. Example 7 Referring to Fig. 7, the process route of the embodiment is: raw material 1 unwinding cleaning 2 - heating 3 - soaking 4 - slow cooling 5 - water quenching cooling 7 - pickling 8 reheating 9 hot galvanizing 18 (or including plating alloying) Annealing 19) A final cooling 1 1 flattening 12 post-treatment (pre-phosphorization, passivation 20, finishing 13, oiling 14, etc.) coiling 15 - finished product 16.
本发明实施例工艺可以生产比实施例 6 强度更高的良好表面质量的热镀锌 高强钢板。本发明工艺采用冷却速度更快的水淬代替高氢喷气冷却, 可在相同基 板化学成分条件下大大提高钢板强度, 由于采用了酸洗工艺, 可以洗去带钢表面 因水淬而产生的氧化膜, 同时酸洗还可洗去表面富集的 Mn、 S i等合金元素, 可 以保证后续的热镀锌可镀性, 获得良好表面质量的热镀锌高强钢板。 实施例 8  The process of the embodiment of the present invention can produce a hot-dip galvanized high-strength steel sheet having a higher surface quality than that of the embodiment 6. The process of the invention adopts water quenching with faster cooling rate instead of high-hydrogen jet cooling, which can greatly improve the strength of the steel plate under the same substrate chemical composition condition, and the oxidation of the steel strip surface due to water quenching can be washed off by the pickling process. The film, at the same time, can also wash away the surface-enriched alloy elements such as Mn and Si, which can ensure the subsequent hot-dip galvanizing platability and obtain a hot-dip galvanized high-strength steel plate with good surface quality. Example 8
参见图 8, 本实施例工艺路线为, 原料 1一开卷清洗 2—加热 3—均热 4一缓 冷 5—水淬冷却 7—酸洗 8—电镀 17 (电镀 Fe或 Ni ) 一再加热 9 热镀锌 18 (或 包括镀层合金化退火 19 ) 一最终冷却 1 1一平整 12 后处理 (预磷化、 钝化 20、 精整 13、 涂油 14等) 一卷取 15—成品 16。  Referring to Fig. 8, the process route of this embodiment is: raw material 1 unwinding cleaning 2 - heating 3 - soaking 4 - slow cooling 5 - water quenching cooling 7 - pickling 8 - electroplating 17 (electroplating Fe or Ni) reheating 9 heat Galvanized 18 (or including plating alloying annealing 19) - Final cooling 1 1 - Leveling 12 Post-treatment (pre-phosphorization, passivation 20, finishing 13, oiling 14, etc.) One coil 15 - finished product 16.
本发明实施例工艺与实施例 7工艺类似, 只是在酸洗后加入电镀 Fe或 m 工艺, 在钢板表面电镀一层 Fe或 Ni, 这改变了热镀锌前的钢板表面状况, 从而 完全解决了某些超高强钢热镀锌可镀性不好的问题。本发明实施例工艺可以生产 耐蚀性更好的高表面质量的双镀层超高强度热镀锌板,这也是本发明的特点之一 。 实施例 9  The process of the embodiment of the present invention is similar to the process of Embodiment 7, except that after the pickling, a process of plating Fe or m is added, and a layer of Fe or Ni is plated on the surface of the steel plate, which changes the surface condition of the steel plate before hot-dip galvanizing, thereby completely solving the problem. Some ultra-high strength steel hot-dip galvanizing can not be plated. The process of the embodiment of the present invention can produce a double-plated ultra-high-strength hot-dip galvanized sheet having high corrosion resistance and high surface quality, which is also one of the features of the present invention. Example 9
参见图 9, 本实施例工艺路线为, 原料 1一开卷清洗 2—加热 3—均热 4一缓 冷 5—水淬冷却 7—酸洗 8—电镀 17 (电镀 Ni、 Zn ) 后处理(预磷化、钝化 20、 精整 13、 涂油 14等) 一卷取 15—成品 16。  Referring to Fig. 9, the process route of the embodiment is: raw material 1 unwinding cleaning 2 - heating 3 - soaking 4 - slow cooling 5 - water quenching cooling 7 - pickling 8 - electroplating 17 (electroplating Ni, Zn) post treatment (pre Phosphating, passivation 20, finishing 13, oiling 14, etc.) One coil 15 - finished product 16.
本发明实施例工艺一方面将生产冷轧电镀 Zn、 Ni钢板的连续退火和电镀工 序合二为一, 可以在一条机组上生产出经过退火的电镀 Zn、 Ni钢板, 这不仅降 低了投资成本、 提高了生产效率, 而且可以减少头尾切除量、 提高成材率; 另一 方面, 由于采用缓冷加水淬工艺, 可以采用较低的合金元素的钢种生产高强度的 冷轧电镀 Zn、 Ni钢板。  The process of the present invention combines the continuous annealing and electroplating processes for producing cold-rolled electroplated Zn and Ni steel plates into one, and can produce annealed electroplated Zn and Ni steel plates on one unit, which not only reduces the investment cost, The production efficiency is improved, and the amount of head-to-tail removal can be reduced, and the yield can be improved. On the other hand, due to the slow cooling and water quenching process, high-strength cold-rolled electroplated Zn and Ni steel sheets can be produced by using lower alloying elements. .

Claims

权 利 要 求 Rights request
1. 一种适合生产各种高强钢的柔性的带钢处理线, 其设置如下:  1. A flexible strip processing line suitable for the production of various high-strength steels. The settings are as follows:
依次为开卷清洗、 加热、 均热、 缓冷工位, 然后并行设置高氢喷气 冷却工位、 水淬冷却工位;  In turn, it is an unwinding cleaning, heating, soaking, slow cooling station, and then a high-hydrogen jet cooling station and a water quenching cooling station are arranged in parallel;
高氢喷气冷却工位后依次设置再加热、 过时效、 最终冷却、 平整、 精整工位及涂油、 卷取工位;  After the high-hydrogen jet cooling station, reheating, overaging, final cooling, leveling, finishing station and oiling, coiling station are set in sequence;
水淬冷却工位后依次设置酸洗工位、 电镀工位;  After the water quenching and cooling station, the pickling station and the plating station are set in sequence;
另外, 还设有:  In addition, there are also:
热镀锌工位 (galvanizing), 连接于再加热工位后;  Galvanizing station, connected to the reheating station;
镀层合金化退火处理工位 galvannealing), 连接于热镀锌工位后; 并 通过设连接通道连接所述的最终冷却工位;  Plating alloying annealing station galvannealing), connected to the hot-dip galvanizing station; and connecting the final cooling station through a connecting passage;
所述的酸洗工位和电镀工位分别通过连接通道与再加热工位连通; 所述的电镀工位还通过连接通道与开卷清洗工位直接连通; 所述的水淬冷却工位通过固定的旁通通道与缓冷工位连通; 所述的再加热工位后还通过设可移动的旁通通道与过时效工位连 通, 生产连退产品时该可移动的旁通通道投入, 生产热镀锌及其镀层合 金化热镀锌产品时该可移动的旁通通道退出, 退出的两个接口处都进行 密封。  The pickling station and the plating station are respectively connected to the reheating station through the connecting passage; the plating station is also directly connected to the unwinding cleaning station through the connecting passage; the water quenching cooling station is fixed by The bypass passage is connected to the slow cooling station; after the reheating station, the movable bypass passage is connected with the overage station, and the movable bypass passage is put into production when the product is retired and produced. The hot-dip galvanizing and its alloyed hot-dip galvanized product exit when the movable bypass channel exits and the two interfaces exiting are sealed.
2. 如权利要求 1所述的适合生产各种高强钢的柔性的带钢处理线, 其特征 是, 该处理线还设钝化及其它后处理工位, 其分别通过设连接通道接电 镀、 平整之后及精整工位之前。 2. The flexible strip processing line suitable for producing various high-strength steels according to claim 1, wherein the processing line is further provided with a passivation and other post-processing stations, which are respectively plated by connecting channels. After leveling and before finishing the station.
3. 如权利要求 1所述的适合生产各种高强钢的柔性的带钢处理线, 其特征 是, 高氢喷气冷却工位后的再加热工位配备感应加热器。 3. The flexible strip processing line suitable for producing various high strength steels according to claim 1, wherein the reheating station after the high hydrogen jet cooling station is equipped with an induction heater.
4. 如权利要求 3所述的适合生产各种高强钢的柔性的带钢处理线, 其特征 是, 所述的感应加热器的频率在 1000Hz及其以上。 4. A flexible strip processing line suitable for producing various high strength steels according to claim 3, wherein said induction heater has a frequency of 1000 Hz or more.
5. 如权利要求 1所述的适合生产各种高强钢的柔性的带钢处理线, 其特征 是,所述的旁通通道是一密封通道,该通道内的气氛为含体积百分比 2% 〜7%氢气的氮氢混合保护气体。 5. The flexible strip processing line suitable for producing various high strength steels according to claim 1, wherein the bypass passage is a sealed passage, and the atmosphere in the passage is 2% by volume. ~7% hydrogen nitrogen and hydrogen mixed with protective gas.
6. 如权利要求 1所述的适合生产各种高强钢的柔性的带钢处理线, 其特征 是,所述的高氢喷气冷却的气体为含体积百分比 20%及其以上氢气的氮 氢混合气体。 6. The flexible strip processing line suitable for producing various high-strength steels according to claim 1, wherein the high-hydrogen jet-cooled gas is a nitrogen-hydrogen mixture containing 20% by volume or more of hydrogen. gas.
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