WO2010083734A1 - Built-in vibration isolation device and application thereof - Google Patents

Built-in vibration isolation device and application thereof Download PDF

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Publication number
WO2010083734A1
WO2010083734A1 PCT/CN2010/070005 CN2010070005W WO2010083734A1 WO 2010083734 A1 WO2010083734 A1 WO 2010083734A1 CN 2010070005 W CN2010070005 W CN 2010070005W WO 2010083734 A1 WO2010083734 A1 WO 2010083734A1
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WO
WIPO (PCT)
Prior art keywords
hole
built
movable sleeve
vibration
floating
Prior art date
Application number
PCT/CN2010/070005
Other languages
French (fr)
Chinese (zh)
Inventor
尹学军
孔祥斐
Original Assignee
隔而固(青岛)振动控制有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 隔而固(青岛)振动控制有限公司 filed Critical 隔而固(青岛)振动控制有限公司
Priority to JP2011546573A priority Critical patent/JP5520965B2/en
Publication of WO2010083734A1 publication Critical patent/WO2010083734A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01BPERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
    • E01B19/00Protection of permanent way against development of dust or against the effect of wind, sun, frost, or corrosion; Means to reduce development of noise
    • E01B19/003Means for reducing the development or propagation of noise

Definitions

  • the invention belongs to the field of vibration and noise control, and particularly relates to a vibration isolating device which is built in a floating plate of a rail and is used for reducing the adverse effects caused by vibration and noise generated during the operation of the rail vehicle. Background technique
  • the currently applied floating track bed vibration is mainly divided into built-in and side-mounted according to the installation method.
  • the conventional built-in vibration isolating device needs to pre-fix the connecting movable sleeve in the floating plate.
  • the invention patent of the patent number ZL20041 0035441. 1 discloses such a floating track bed, which is connected to the movable sleeve during operation.
  • the fixedly arranged support stop is supported as a direct force-receiving element on the spring isolator.
  • the industry standard requires that the design life of the floating plate is at least 100 years.
  • the movable sleeve made of ordinary carbon steel material (such as Q2 35 or Q 345) is corroded and alternating. Stress, the main stressed parts are prone to fatigue damage, open welding and rust and thinning, but because the connecting movable sleeve has been integrated with the floating plate, it cannot be directly replaced, and the local maintenance is subject to It is very difficult to limit the location and the space inside the movable sleeve.
  • the vibration isolator of this structure is used, no matter how thick the floating plate is, the overall thickness of the connecting movable sleeve needs to be consistent with the thickness of the floating plate, and more materials are consumed.
  • the traditional built-in vibration isolation device adopts the technical solution that the spring isolator can be directly taken out through the through hole on the coupling sleeve, which requires that the through hole size must be slightly larger than
  • the size of the spring isolator is such that the size of the coupling sleeve is correspondingly large, which takes up more space and is not conducive to cost reduction.
  • the built-in vibration isolation device of the invention is realized by providing a movable sleeve above the elastic vibration isolator, a support stop on the movable sleeve, a through hole in the center of the support block, and a elastic vibration isolator located below the support block
  • the lower part of the movable sleeve is symmetrically disposed with an outwardly protruding flange. In use, the outwardly extending flange of the movable sleeve is attached to the vibration-isolating member, thereby realizing the supporting load of the elastic vibration isolator to the vibration-isolating member.
  • a lifting block can also be arranged on the movable sleeve, the jacking block is located above the supporting block, and a through hole is arranged in the center of the jacking block.
  • a spacer may be provided between the elastic vibration isolator and the support stopper, and a through hole for jacking is provided at the center of the gasket.
  • the central opening and shape of the support block or/and the jacking block should be compatible with the size of the spacer, and the spacer can at least overlap with the support stop to achieve misalignment .
  • the elastic isolators can be supported directly on the movable sleeve without the use of spacers. In the present invention, the movable sleeve can be taken out at any time.
  • the elastic vibration isolator can be taken out without passing through the central opening of the support stopper or/and the jacking stopper, and the movable sleeve is first taken out, and then the elastic vibration isolator is taken out.
  • the project needs to load or remove the elastic isolator directly from above, only the central opening and shape of the support block or / and the jacking block are compatible with the size of the elastic isolator, without using the spacer
  • the jacking block or the supporting block according to the present invention may be a plurality of block structures independently provided, or may be an integral ring structure.
  • the movable sleeve of the built-in vibration isolating device of the present invention can be simplified to be integrated into a supporting baffle, and the elastic isolator is located below the supporting baffle, and the adjusting baffle is disposed through the center of the supporting baffle.
  • the partial plate body or the corner of the end of the supporting baffle can be used as a flange to be hooked to the vibration isolating member, thereby realizing the supporting load of the elastic vibration isolator to the vibration isolating member; or in supporting At least two horizontally outwardly extending flanges are provided on the rim of the baffle, and the flange is attached to the vibration-isolating member to realize the bearing support of the elastic vibration isolator to the vibration-isolating member.
  • the elastic vibration isolator used in the built-in vibration isolating device of the present invention comprises various forms, such as a steel spring isolator, a rubber isolator or an air spring isolator, etc., wherein the elastic element is used. It may be a spiral steel spring, a disc spring or a rubber metal composite spring, or an elastic material such as rubber. In the elastic vibration isolator, a liquid damping material such as silicone oil or a solid damping material such as rubber may be simultaneously provided.
  • the floating track bed with built-in vibration isolating device comprises a vibration isolation device and a floating plate, the floating plate is provided with a stepped through hole, the upper and lower holes are formed at a joint to form a shoulder, and the upper hole at the shoulder is formed.
  • the size is smaller than the lower aperture size, the upper through hole is compatible with the size of the movable sleeve, the flange of the movable sleeve can be misaligned with the shoulder, and the built-in vibration isolating device is placed at the lower part of the through hole, at the top of the movable sleeve or The flange provided by the movable sleeve is supported at the shoulder in the through hole.
  • a third object of the present invention is to provide another floating track bed with a built-in vibration isolating device.
  • the floating track bed with built-in vibration isolation device includes a vibration isolation device and a floating plate.
  • the floating plate is provided with a reserved through hole, and the reserved through hole is compatible with the size of the movable sleeve, and the convexity of the movable sleeve
  • the edge may be offset from the bottom surface of the floating plate at the bottom end of the reserved through hole, and the built-in vibration isolating device is partially disposed in the reserved through hole, and the flange provided on the movable sleeve is supported on the bottom surface of the floating plate.
  • the shape of the reserved through holes provided on the floating plate may be a triangular hole, a square hole, a rectangular hole, a polygonal prism hole, an elliptical hole, or a circle with a symmetric notch.
  • the flange of the movable sleeve of the built-in vibration isolating device is symmetrically arranged, including axisymmetric or central symmetry.
  • a liner can be added in the reserved through hole. In order to guarantee the 100-year service life required by the standard, the liner should be made of corrosion-resistant and durable materials.
  • the liner can be made of metal materials, such as stainless steel, aluminum alloy and carbon steel with good corrosion protection; it can also be made of non-metallic materials with sufficient strength and durability, such as engineering plastics, ceramics, hard rubber. , FRP, concrete prefabricated parts, etc.; can also be combined or composited from metal and non-metal materials according to the actual external force, for example, the ceramic protective steel plate is used in the shoulder part of the vibration isolation device.
  • a portion of the side wall of the through hole is made of a rubber material containing a steel skeleton, and the steel sheet and the rubber are vulcanized and integrated to form a liner.
  • the liner is disposed on at least a portion of the inner wall surface of the reserved through hole of the floating plate, the liner is preset with the floating plate, and the movable sleeve is at least partially disposed in the liner.
  • the lining plate can be made of a metal material, such as steel, stainless steel, aluminum alloy, etc., or can be made of a non-metallic material having a certain strength, such as Engineering plastics, ceramics, fiberglass or hard rubber.
  • a lifting block can be arranged on the inner wall of the reserved through hole of the floating plate, and the elastic vibration isolating device and the movable sleeve
  • a gasket is arranged between the support blocks of the cylinder, and the jacking block is located above the support block of the movable sleeve, and the jacking through hole is arranged at the center of the gasket.
  • the central opening and shape of the support and lift blocks should be compatible with the size of the spacers, and the spacers can at least overlap with the support stops to achieve misalignment.
  • the central opening and shape of the support block and the jacking block should be Compatible with the size of the elastic isolators, and the upper top surface of the elastic isolators can be misaligned with at least the support stops.
  • the jacking block or the supporting block may be a plurality of block structures independently provided, or may be an integral ring structure. .
  • the upper and lower surfaces of the elastic vibration isolator are provided with coupling means for preventing horizontal displacement thereof, the upper coupling device is coupled with the gasket or the support block, and the lower coupling device is coupled with the foundation, the coupling device It is a non-slip mat, bolt, or bump structure.
  • a limiting device is arranged at the joint of the movable sleeve and the liner or the reserved through hole, and the limiting device is a limiting block or a limiting slot, and the limiting direction is the through hole axial direction. , hoop or radial, or a combination thereof.
  • the invention adjusts the connection relationship between the movable sleeve (or the support baffle) and the floating plate from the former integrated embedded fixed connection to the split body by providing the movable sleeve (or the support baffle) which can be quickly disassembled and assembled. Suspended, so the movable sleeve (or support baffle) provided with the force-receiving element can be quickly taken out for inspection or replacement, such as maintenance and replacement by using the time window clearance of the rail vehicle operation.
  • the height can be optimized according to the installation requirements, and is not affected by the thickness of the floating plate, especially when the floating plate is thick, which saves materials, The effect of reducing costs is extremely obvious.
  • the elastic vibration isolator under the movable sleeve no longer needs to be taken in and out from the through hole provided in the movable sleeve, so that it is possible to reduce the size of the movable sleeve, which is advantageous for further reducing the cost. .
  • the liner is added, since the liner is only subjected to a large pressure at the joint of the movable sleeve during use, it is only necessary to use a thick metal plate at the force receiving portion, and the rest Parts with minimal or no force can be made from sheet metal or even non-metallic materials, and the liner can even be used. It is directly simplified as a liner, so it has little effect on the overall cost of the product.
  • Another advantage brought about by the use of the removable movable sleeve structure of the present invention is that due to the use of the split sleeve of the split sleeve, the receiving force of the floating plate can be greatly moved down, for thinner
  • the floating plate and the movable sleeve can even be directly attached to the bottom surface of the floating plate, so that the ability of the floating plate to withstand the shearing force and the shearing force is greatly improved, and the force condition is significantly improved, which is beneficial to the protection of the floating plate.
  • the structure of the board itself extends its service life. Based on the above principle, the built-in vibration isolation device of the invention can be used not only for vibration isolation of floating track beds, but also for vibration isolation in the fields of building floors and equipment foundations, etc., to meet the service life requirement of up to 100 years.
  • the built-in vibration isolation device of the invention has compact structure, convenient maintenance, good vibration isolation effect and wide application range, and can be widely applied to vibration control of urban rail transit and vibration isolation of building floor or equipment foundation.
  • the floating track bed with built-in vibration isolation device of the invention has the advantages of simple maintenance and maintenance, and can replace the movable sleeve to meet the service life requirement of the whole system for up to 100 years, and has broad application prospects.
  • FIG. 1 is a schematic structural view of a built-in vibration isolating device of the present invention in the first embodiment.
  • Figure 2 is a plan view of Figure 1.
  • FIG. 3 is one of the application schematic diagrams of the built-in vibration isolation device shown in FIG. 1.
  • Figure 4 is a plan view of Figure 3.
  • Fig. 5 is a schematic view showing the structure of a floating track bed with a built-in vibration isolating device according to the present invention.
  • Figure 6 is a plan view of Figure 5.
  • Fig. 7 is a second structural schematic view of a floating track bed with a built-in vibration isolating device according to the present invention.
  • 8 is a schematic structural view of the built-in vibration isolating device of the present invention in the third embodiment.
  • Figure 9 is a plan view of Figure 8.
  • Fig. 10 is a schematic diagram showing the jacking of the built-in vibration isolating device in the third embodiment.
  • Fig. 11 is a plan view showing the built-in vibration isolating device of the third embodiment shown in Fig. 10 after ascending.
  • Figure 12 is a third structural schematic view of a floating track bed with a built-in vibration isolating device according to the present invention.
  • FIG. 13 is a schematic structural view of the built-in vibration isolating device of the present invention in the fourth embodiment.
  • Figure 14 is a plan view of Figure 13.
  • Fig. 15 is a fourth structural schematic view of a floating track bed with a built-in vibration isolating device according to the present invention.
  • Figure 16 is a schematic view showing the structure of the built-in vibration isolating device of the present invention in the fifth embodiment.
  • Figure 17 is a plan view of Figure 16.
  • Figure 18 is a fifth schematic view showing the structure of a floating track bed with a built-in vibration isolating device.
  • Figure 19 is a sixth structural view of a floating track bed with a built-in vibration isolating device according to the present invention.
  • Figure 20 is a plan view of Figure 7. detailed description
  • the built-in vibration isolating device of the present invention comprises a movable sleeve 1 and an elastic vibration isolator 3 .
  • the elastic vibration isolator 3 is a spiral steel spring partition with a liquid damping material disposed therein.
  • the vibrator, the movable sleeve 1 is provided with a support block 2, the elastic isolator 3 is located below the support block 2, and the lower part of the movable sleeve 1 is horizontally provided with four outwardly projecting flanges 4.
  • a spacer 5 is arranged between the support block 2 and the elastic isolator 3, and the top 5 of the spacer 5 is provided with a jacking through hole, and the size of the spacer 5 is ensured.
  • the through hole is passed through the center of the support block (ie, the size is compatible), and after the rotation, the misalignment overlap can be realized with the support block 1, and the state when the two are misaligned is as shown in FIG. 2.
  • a reserved through hole 7 corresponding to the shape of the vibration isolating device is preset on the floating plate 6, and the reserved through hole 7 has a small cross section of the upper portion.
  • a stepped hole having a large cross section in the lower section is further provided with an axial stopper 40 on the through hole.
  • the elastic isolator 3 and the movable sleeve 1 are placed in order, and the spacer 5 is placed at the center hole of the support stopper 2. Compressing the spring isolator 2 with an external pressure tool until the flange 4 is lower than the shoulder A of the reserved through hole 7, at which time the axial stop block 40 holds the movable sleeve upward, as shown in FIGS.
  • the gasket 5 and the support block 1 and the flange 4 and the shoulder A are pressed against each other, so that the floating plate 6 is elastically supported on the elastic vibration isolator 3, when the spring isolator is loaded enough, the floating plate 6 will be detached from the surface of the foundation 12 to achieve floating, and constitute a floating track bed with built-in vibration isolating device of the present invention.
  • the newly added spacer can be placed at the center through hole of the support stopper 2 according to the foregoing method, and then utilized.
  • the pressure tool directly presses the spring isolator through the jacking through hole provided in the center of the gasket until the newly placed gasket is completely lower than the support stopper.
  • the newly placed gasket is rotated by about 45° to make a new one.
  • the gasket is also formed to overlap with the support block, and the pressure is applied to stop the spring isolator and the gasket is pressed against the support block, so that the total thickness of the gasket is adjusted until the final realization.
  • the floating plate reaches the appropriate height and level.
  • the spring isolator can be directly supported on the support block without a spacer.
  • an anti-slip mat 11 having a high friction coefficient is disposed between the elastic vibration isolator 3 and the foundation 12.
  • an end cover 13 is provided at the top of the reserved through hole.
  • a gasket around the end cover it is also possible to provide a gasket around the end cover.
  • the end cap can also be placed in an embedded manner so that its upper surface is flush with the surface of the floating plate and is also easy to implement.
  • the shape of the through hole at the center of the movable sleeve may be a shape of a triangle, a trapezoid, an ellipse, a rectangle or the like in addition to the shape described in the embodiment, as long as the shape of the spacer is changed correspondingly.
  • the structural form of the gasket according to the present invention is not limited to a solid plate.
  • the gasket may be provided as a hollow casing and a barrel structure with flanges at both ends.
  • Various forms, as long as the strength is sufficient, can achieve the same effect.
  • the reserved through holes provided on the floating plate may be triangular holes, square holes, rectangular holes, polygonal prism holes, elliptical holes, or belts, in addition to the circular holes with symmetric notches shown in this example.
  • Other shapes with symmetrical notches can achieve the same effect as long as the movable sleeve, the backing plate and the elastic vibration isolator can be adapted accordingly.
  • the elastic vibration isolator used in the built-in vibration isolating device of the present invention includes various forms, except this example.
  • the steel spring isolator it may also be a rubber isolator or an air spring isolator.
  • the elastic element used for the crucible may be a spiral steel spring, a disc spring or a rubber metal composite spring, or a rubber.
  • other liquid damping materials such as modified asphalt or solid damping materials such as rubber may be simultaneously disposed in the elastic vibration isolator.
  • the built-in vibration isolating device of the present invention can be used not only for vibration isolation of floating track beds, but also for vibration isolation in the fields of building floors and equipment foundations.
  • the floating track bed with the built-in vibration isolating device of the present invention is different from the first embodiment in that it is difficult to realize the stepped reservation when the thickness of the floating plate 6 to be isolated is thin.
  • a single-sized reserved through hole 7 can be disposed on the floating plate 6, and then the flange 4 is directly attached to the bottom surface of the reserved through hole of the floating plate 6.
  • the support of the elastic vibration isolator 3 to the floating plate 6 can also be realized.
  • the elastic vibration isolator 3 in this example is a spiral steel spring damper with a rubber solid damping material inside.
  • a concrete pier 19 may be preliminarily provided on the base surface 12, and the floating plate 6 is supported by the concrete pier 19 so that the floating plate 6 is separated from the surface of the base 12 by a distance. In order to ensure that there is enough space for hooking.
  • the height of the concrete pier 19 needs to be determined by calculation, and it is necessary to ensure that the hanging space of the flange 4 and the bottom surface of the floating plate 6 is reserved, and the concrete pier 19 is not ensured when the floating plate 6 is in a floating state. Contact interference occurs with the floating plate 6. Based on this principle, it is also possible to provide a plurality of projections similar to the concrete pier 19 on the floating plate when the floating plate 6 is cast, and the same effect can be obtained.
  • the life of the movable sleeve made of carbon steel in this example is less than 100 years, but if the rust can be removed from the through hole and replaced, it can be replaced by the system in time for up to 100 years. Service life requirements.
  • the difference from the first embodiment is that the built-in vibration isolating device is used to adjust the height and level of the floating plate 6 from above, and the top of the movable sleeve 1 is provided.
  • Upstop block 9 the center opening and shape of the jacking block 9 should also be compatible with the size of the spacer 5, which are all complex opening shapes composed of triangles and circles, which are 120° center symmetrical, and the jacking block 9 is located.
  • the reserved through hole is set as two square stepped holes with a large cross section of the upper section and the lower section of the upper section, and the corresponding liner 8 is also provided in the same shape, and the liner 8 is made of the steel plate which has been treated with anti-corrosion treatment, because the shoulder B is When working, it is connected to the flange 4 to receive force, so a thicker steel plate is locally used at the shoulder B.
  • a card slot formed by the limiting block 10 is disposed at a corresponding position of the shoulder B.
  • a plurality of tapered projections 14 are welded to the bottom of the elastic vibration isolator 3, and an anti-slip pad 1 1 is disposed between the gasket 5 and the elastic vibration isolator 3.
  • the specific application manner is as follows: as shown in FIG. 8 and FIG. 9, the liner 8 and the floating plate 6 are pre-cast into one body, and then the elastic vibration isolator 3 and the movable sleeve 1 are sequentially placed in the liner 8 and The spacer 5 is placed at the center hole of the support block 1, and when the movable sleeve 1 is placed, in order to give way to the flange 4, the flange 4 should correspond to the diagonal direction of the opening of the liner as shown in FIG. Put in, rotate the movable sleeve 1 through about 45°, and overlap the shoulder.
  • the jacking is installed, as shown in FIG.
  • the jacking bracket 16 is used to cooperate with the jacking block 9 to provide a supporting point, and the hydraulic jack 15 is driven to press, compressing the elastic vibration isolator 3 until the spacer 5 is lower than the supporting
  • the block 2 rotates the washer 60°, overlaps the support block 2, and then the jack 15 is unloaded, the jacking bracket 16 and the hydraulic jack 15 are removed, and the spring isolator rebounds, so that the washer 5 and the support The stopper 1 and the flange 4 and the shoulder B are pressed against each other.
  • the spacer 5 is misaligned with the support stopper 2, and the flange 4 is embedded in the card slot formed by the stopper 10, as shown in Fig. 11.
  • the floating plate 6 is elastically supported on the elastic vibration isolator 3.
  • the spring isolator participating in the bearing is sufficiently large, the floating plate 6 will be separated from the surface of the foundation 12 to realize floating, and the invention has a built-in partition.
  • the floating track bed of the vibrating device is shown in Figure 12.
  • an end cap 13 and a gasket 17 are provided on the reserved through hole.
  • the size of the card slot formed by the control limit block 1 0 can not only achieve the limit of the movable sleeve in the reserved through-hole direction, but also realize the limitation of the radial direction of the reserved through hole.
  • the elastic vibration isolator 3 is first compressed by the jack 15 and the jacking bracket 16 to disengage the spacer 5 from the support stopper 2, and the spacer 5 is rotated 60. , The spacer 5 and the support block 1 are no longer misaligned, but enter a compatible state, and the jack 15 is released. After the elastic vibration isolator rebounds, the components are no longer subjected to force, and the movable sleeve can be easily removed. The gasket 5 and the vibration isolator 3 are sequentially taken out for inspection or replacement.
  • the liner 8 can be made of a metal material or a non-metal material, and can be composed of a combination of a metal and a non-metal material depending on the actual external force.
  • the liners made of high-grade concrete are most economical, have the longest life, moderate strength, and are most convenient for construction. Fiber or resin is added to the concrete soil for reinforcement.
  • the liner can even be set to a section of the same size, and the flange of the movable sleeve is directly attached to the bottom of the member to be floated or the liner, or the bottom thereof is disposed. In the IHJ slot.
  • the movable sleeve can be partially placed in the liner or all of it can be placed in the liner to achieve the same effect.
  • the axial limiting block 40 that is, the combined limiting in the axial, radial and circumferential directions of the through hole.
  • the movable sleeve of the built-in vibration isolating device of the present invention can be simplified and integrated into a support baffle 21, and the elastic isolator 3 is located below the support baffle 21, and the center of the support baffle 21 runs through.
  • the adjustment stud 20 is provided, and the support baffle 21 is provided with four horizontally outwardly extending flanges 4 at the edges.
  • the elastic isolator 3 used is an air spring isolator.
  • the floating plate 6 When applied to the floating track bed with the built-in vibration isolating device of the present invention, as shown in FIG. 15, the floating plate 6 is preliminarily provided with a stepped through hole, wherein the upper portion of the through hole is reserved and the built-in type of the present invention
  • the vibration isolating device has the same shape and is compatible in size, and the lower section is slightly larger than the maximum outer diameter of the vibration isolating device.
  • a stainless steel liner 22 is also provided at the shoulder of the pre-reserved through hole.
  • the vibration isolating device of the present invention is placed in the reserved through hole, and the support baffle 21 is rotated so that the flange 4 is located below the shoulder and the stainless steel lining 22, and the flange 4 and the stainless steel lining are adjusted by adjusting the adjusting stud 20
  • the plate 22 is hooked until the floating plate 6 is carried by the elastic vibration isolator 3.
  • the elastic vibration isolator 3 participating in the floating plate 6 is sufficiently large, the floating plate 6 is disengaged from the foundation 12 to realize elastic floating, and then the adjusting stud 20 is used to complete the height and level adjustment of the floating plate 6, and finally constitute
  • the present invention has a floating track bed with a built-in vibration isolating device.
  • an anti-slip mat 11 may be disposed between the elastic vibration isolator 3 and the foundation 12.
  • the top of the through hole is reserved.
  • the end cover 13 is provided.
  • a rectangular support baffle 21 is provided, and a partial plate body 21a (4) supporting both ends of the long side of the baffle 21 is used as the flange 4.
  • the upper portion of the stepped through-hole of the floating plate 6 has the same outer shape as that of the support baffle 21, and the size is compatible.
  • the diameter of the lower portion of the reserved through hole is slightly larger than the diagonal of the rectangular support baffle 21. Line length.
  • a portion of the through hole is provided with a liner 8 .
  • the liner 8 is made of a thick stainless steel plate 8a at the shoulder portion, and a stainless steel plate is used at the side wall portion, and the liner 8 and the floating plate 6 are pre-cast integrally.
  • the adjusting stud 20 can realize the attachment of the partial plate 21 a ( 4 ) of the supporting baffle 21 to the stainless steel plate 8a at the shoulder, so that the floating plate 6 is carried by the elastic isolator 3.
  • the elastic isolator 3 uses a rubber isolator.
  • the support baffle 21 can also be arranged in an elliptical shape, a square shape, a triangular shape, or the like, using a partial plate body at both ends of the elliptical long axis or a square and a triangular corner, and a stepped shape of the corresponding shape.
  • the shoulder portions of the reserved through holes are matched, the hooking can be smoothly performed, and the carrying of the elastic vibration isolators to the floating members is completed, which will not be described one by one.
  • the floating track bed with the built-in vibration isolating device of the present invention is different from the first embodiment in that, in order to facilitate the lifting, the inner wall of the reserved through hole 7 of the floating plate 6 is integrated with the floating plate.
  • the uniform distribution is provided with four jacking blocks 9 which are located above the supporting block 2 of the movable sleeve 1, in order to smoothly adjust the number or total thickness of the spacers 5 from above, the supporting members 2 and the top
  • the central opening and shape of the lift block 9 should be compatible with the size of the spacer 5, and the spacer 5 and the support stop 1 can be misaligned.
  • the central opening and shape of the support stopper 2 and the jacking stopper 9 are compatible with the size of the elastic vibration isolator.
  • some conical welding is used at the bottom of the elastic vibration isolator 3.
  • Raised 14 After the elastic vibration isolator 3 is carried, the projection 14 is embedded in the base 12, and the horizontal vibration of the elastic vibration isolator 3 can be effectively prevented.
  • the components to be floated in the above embodiments are all described by taking a floating plate as an example.
  • the built-in vibration isolating device of the present invention can be used not only for vibration isolation of a floating track bed, but also for building floors and equipment. For vibration isolation in areas such as foundations, it is only necessary to replace the floating panels with the corresponding building floors or equipment foundations.

Abstract

A built-in vibration isolation device includes a spring vibration isolation apparatus (3). A movable sleeve (1) is above the spring vibration isolation apparatus (3). A supporting block (2) is set on the movable sleeve (1). A through hole is centrally located on the supporting block (2). The spring vibration isolation apparatus (3) is below the supporting block (2). Flanges (4) are set symmetrically on the lower part of the movable sleeve (1). A floating track bed with a built-in vibration isolation device includes a vibration isolation device and a floating slab (6). A stepped hole (7) is set on the floating slab (6), and the border of the upper hole and the lower hole forms the shoulder (A). The size of the upper hole is smaller than the size of the lower hole at the shoulder. The upper hole has compatible size with the movable sleeve (1). The flanges (4) of the movable sleeve (1) and the shoulder (A) may be staggered and overlapping. The built-in vibration isolation device is in the lower part of the stepped hole (7), and the upper end of the movable sleeve (1) or the flanges (4) set on the movable sleeve (1) support the shoulder (A) of the stepped hole (7).

Description

内置式隔振装置及其应用 技术领域  Built-in vibration isolation device and its application
本发明属于振动及噪声控制领域,尤其涉及一种内置于轨道浮置板内、 用于减轻轨道车辆运行过程中发出的振动及噪声所带来不良影响的隔振装 置。 背景技术  The invention belongs to the field of vibration and noise control, and particularly relates to a vibration isolating device which is built in a floating plate of a rail and is used for reducing the adverse effects caused by vibration and noise generated during the operation of the rail vehicle. Background technique
随着社会发展和科技进步, 各大中城市越来越重视城市轨道交通的发 展, 城市轨道建设, 特别是地下铁路建设也相继展开。 为了减少对轨道上 部或周边物业及居民的干扰, 在特殊区段设置浮置板道床是地铁设计中的 一项重要隔振措施。 目前应用的浮置板道床隔振器根据其安装方式主要分 内置式和侧置式。 传统的内置式隔振装置需要将联接活动套筒预先固定设 置在浮置板内,例如专利号为 ZL20041 0035441. 1的发明专利就公布了这样 一种浮置道床, 工作时联接活动套筒上固定设置的支承挡块做为直接受力 元件支撑在弹簧隔振器上。目前行业标准要求浮置板的设计寿命为至少 1 00 年, 在如此长时间的时间内, 用普通碳钢材料 (如 Q2 35或 Q 345 )制成的联 接活动套筒, 由于腐蚀和交变应力作用, 主要受力部件易出现疲劳损伤、 开焊以及锈蚀减薄等不良现象,但由于联接活动套筒已与浮置板联为一体, 因此无法直接对其进行更换, 就地维修又受到地点和联接活动套筒内部空 间的限制十分困难, 进行维修时, 需要长时间中断车辆运营, 势必给市民 出行带来不便, 给运营公司带来经济损失, 并对城市的日常活动造成不良 影响。 而且釆用了这种结构的隔振器, 无论浮置板有多厚, 联接活动套筒 的总体厚度需要与浮置板厚度保持一致, 耗用材料较多。 同时, 为了随时 可以维修更换弹簧隔振器, 传统的内置式隔振装置釆用的是经联接套筒上 通孔可以直接取出弹簧隔振器的技术方案, 这就要求通孔尺寸必须略大于 弹簧隔振器尺寸, 所以导致联接套筒的尺寸相应也较大, 既占用较多的空 间也不利于降低成本。 发明内容 本发明的一个目的在于克服上述缺陷, 提供一种釆用了可以取出检修 并可以更换的活动套筒, 并且活动套筒的高度及其通孔尺寸不再受浮置板 厚度及弹性隔振器尺寸严格限制的内置式隔振装置。 With the development of society and the advancement of science and technology, major cities have paid more and more attention to the development of urban rail transit, and urban rail construction, especially the construction of underground railways, has also been launched. In order to reduce the interference to the upper or surrounding property and residents, the installation of floating slab bed in special sections is an important vibration isolation measure in subway design. The currently applied floating track bed vibration is mainly divided into built-in and side-mounted according to the installation method. The conventional built-in vibration isolating device needs to pre-fix the connecting movable sleeve in the floating plate. For example, the invention patent of the patent number ZL20041 0035441. 1 discloses such a floating track bed, which is connected to the movable sleeve during operation. The fixedly arranged support stop is supported as a direct force-receiving element on the spring isolator. At present, the industry standard requires that the design life of the floating plate is at least 100 years. For such a long time, the movable sleeve made of ordinary carbon steel material (such as Q2 35 or Q 345) is corroded and alternating. Stress, the main stressed parts are prone to fatigue damage, open welding and rust and thinning, but because the connecting movable sleeve has been integrated with the floating plate, it cannot be directly replaced, and the local maintenance is subject to It is very difficult to limit the location and the space inside the movable sleeve. When repairing, it takes a long time to interrupt the operation of the vehicle, which will inevitably bring inconvenience to the citizens, bring economic losses to the operating company, and adversely affect the daily activities of the city. Moreover, the vibration isolator of this structure is used, no matter how thick the floating plate is, the overall thickness of the connecting movable sleeve needs to be consistent with the thickness of the floating plate, and more materials are consumed. At the same time, in order to repair and replace the spring isolator at any time, the traditional built-in vibration isolation device adopts the technical solution that the spring isolator can be directly taken out through the through hole on the coupling sleeve, which requires that the through hole size must be slightly larger than The size of the spring isolator is such that the size of the coupling sleeve is correspondingly large, which takes up more space and is not conducive to cost reduction. Summary of the invention It is an object of the present invention to overcome the above-mentioned deficiencies, to provide a movable sleeve that can be removed for inspection and replaceable, and the height of the movable sleeve and its through-hole size are no longer affected by the thickness of the floating plate and the elastic isolators. Built-in vibration isolation device with strict size restrictions.
本发明内置式隔振装置是这样实现的, 在弹性隔振器上方设置活动套 筒, 活动套筒上设置支承挡块, 支承挡块中心设有通孔, 弹性隔振器位于 支承挡块下方, 活动套筒下部对称设置向外突出的凸缘。 使用时利用活动 套筒上向外延伸的凸缘与待隔振构件挂接, 从而实现弹性隔振器对待隔振 构件的支承承载。  The built-in vibration isolation device of the invention is realized by providing a movable sleeve above the elastic vibration isolator, a support stop on the movable sleeve, a through hole in the center of the support block, and a elastic vibration isolator located below the support block The lower part of the movable sleeve is symmetrically disposed with an outwardly protruding flange. In use, the outwardly extending flange of the movable sleeve is attached to the vibration-isolating member, thereby realizing the supporting load of the elastic vibration isolator to the vibration-isolating member.
为顶升方便, 活动套筒上还可以设置顶升挡块, 顶升挡块位于支承挡 块上方, 顶升挡块中心设有通孔。  For the convenience of jacking, a lifting block can also be arranged on the movable sleeve, the jacking block is located above the supporting block, and a through hole is arranged in the center of the jacking block.
为了方便调整高度和水平度, 可以在弹性隔振器与支承挡块之间设置 垫片, 垫片中心设置用于顶升的通孔。 为顺利实现从上方调整垫片的数量 或总厚度, 支承挡块或 /和顶升挡块的中心开口及形状应与垫片大小相容, 并且垫片至少与支承挡块可以实现错位交叠。 在些某情况下, 弹性隔振器 可以直接支承在活动套筒上, 不使用垫片。 本发明中, 活动套筒可以随时 取出, 因此, 弹性隔振器可以不必经过支承挡块或 /和顶升挡块的中心开口 取出, 只需先取出活动套筒, 然后再取出弹性隔振器即可。 当然, 如果工 程需要直接从上方装入或取出弹性隔振器,只需支承挡块或 /和顶升挡块的 中心开口及形状与弹性隔振器大小相容即可, 在不使用垫片时, 还应同时 保证弹性隔振器的上顶面至少与支承挡块可以实现错位交叠。 本发明所述 的顶升挡块或支承挡块, 可以是独立设置的多个块状结构, 也可以是一个 整体的环状结构。  In order to facilitate the adjustment of the height and level, a spacer may be provided between the elastic vibration isolator and the support stopper, and a through hole for jacking is provided at the center of the gasket. In order to smoothly adjust the number or total thickness of the spacers from above, the central opening and shape of the support block or/and the jacking block should be compatible with the size of the spacer, and the spacer can at least overlap with the support stop to achieve misalignment . In some cases, the elastic isolators can be supported directly on the movable sleeve without the use of spacers. In the present invention, the movable sleeve can be taken out at any time. Therefore, the elastic vibration isolator can be taken out without passing through the central opening of the support stopper or/and the jacking stopper, and the movable sleeve is first taken out, and then the elastic vibration isolator is taken out. Just fine. Of course, if the project needs to load or remove the elastic isolator directly from above, only the central opening and shape of the support block or / and the jacking block are compatible with the size of the elastic isolator, without using the spacer At the same time, it should also be ensured that the upper top surface of the elastic vibration isolator can at least overlap with the support stop. The jacking block or the supporting block according to the present invention may be a plurality of block structures independently provided, or may be an integral ring structure.
基于上述原理, 本发明内置式隔振装置的活动套筒可以简化集成为一 块支承挡板, 弹性隔振器位于支承挡板的下方, 支承挡板中心贯穿设置调 节螺柱。 使用时, 通过调整调节螺柱可以利用支承档板端部的局部板体或 边角作为凸缘与待隔振构件挂接, 从而实现弹性隔振器对待隔振构件的支 承承载; 或者在支承挡板的边沿设置至少两个水平向外延伸的凸缘, 利用 凸缘与待隔振构件挂接, 从而实现弹性隔振器对待隔振构件的支承承载。  Based on the above principle, the movable sleeve of the built-in vibration isolating device of the present invention can be simplified to be integrated into a supporting baffle, and the elastic isolator is located below the supporting baffle, and the adjusting baffle is disposed through the center of the supporting baffle. In use, by adjusting the adjusting stud, the partial plate body or the corner of the end of the supporting baffle can be used as a flange to be hooked to the vibration isolating member, thereby realizing the supporting load of the elastic vibration isolator to the vibration isolating member; or in supporting At least two horizontally outwardly extending flanges are provided on the rim of the baffle, and the flange is attached to the vibration-isolating member to realize the bearing support of the elastic vibration isolator to the vibration-isolating member.
本发明内置式隔振装置所使用的弹性隔振器包括多种形式, 例如可以 是钢弹簧隔振器、 橡胶隔振器或空气弹簧隔振器等, 其中釆用的弹性元件 可以是螺旋钢弹簧、 碟簧或橡胶金属复合弹簧, 也可以是橡胶等弹性材料, 弹性隔振器中还可以同时设置硅油等液体阻尼材料或橡胶等固体阻尼材 料。 The elastic vibration isolator used in the built-in vibration isolating device of the present invention comprises various forms, such as a steel spring isolator, a rubber isolator or an air spring isolator, etc., wherein the elastic element is used. It may be a spiral steel spring, a disc spring or a rubber metal composite spring, or an elastic material such as rubber. In the elastic vibration isolator, a liquid damping material such as silicone oil or a solid damping material such as rubber may be simultaneously provided.
本发明的另一个目的在于,提供一种带有内置式隔振装置的浮置道床。 本发明带有内置式隔振装置的浮置道床包括隔振装置和浮置板, 浮置板上 设有阶梯状通孔, 上、 下孔交界处形成挡肩, 在挡肩处的上部孔径尺寸小 于下部孔径尺寸, 上部通孔与活动套筒大小相容, 活动套筒的凸缘可以与 挡肩错位交叠, 内置式隔振装置置于通孔的下部, 其活动套筒的顶端或活 动套筒设置的凸缘支承于通孔内的挡肩处。  Another object of the present invention is to provide a floating track bed with a built-in vibration isolating device. The floating track bed with built-in vibration isolating device comprises a vibration isolation device and a floating plate, the floating plate is provided with a stepped through hole, the upper and lower holes are formed at a joint to form a shoulder, and the upper hole at the shoulder is formed. The size is smaller than the lower aperture size, the upper through hole is compatible with the size of the movable sleeve, the flange of the movable sleeve can be misaligned with the shoulder, and the built-in vibration isolating device is placed at the lower part of the through hole, at the top of the movable sleeve or The flange provided by the movable sleeve is supported at the shoulder in the through hole.
本发明的第三个目的在于提供另一种带有内置式隔振装置的浮置道 床。 这种带有内置式隔振装置的浮置道床包括隔振装置和浮置板, 浮置板 上设有预留通孔, 预留通孔与活动套筒大小相容, 活动套筒的凸缘可以与 预留通孔底端的浮置板底面错位交叠, 内置式隔振装置部分置于预留通孔 内, 活动套筒上设置的凸缘支承在浮置板的底面上。  A third object of the present invention is to provide another floating track bed with a built-in vibration isolating device. The floating track bed with built-in vibration isolation device includes a vibration isolation device and a floating plate. The floating plate is provided with a reserved through hole, and the reserved through hole is compatible with the size of the movable sleeve, and the convexity of the movable sleeve The edge may be offset from the bottom surface of the floating plate at the bottom end of the reserved through hole, and the built-in vibration isolating device is partially disposed in the reserved through hole, and the flange provided on the movable sleeve is supported on the bottom surface of the floating plate.
上述两种本发明浮置道床结构中, 浮置板上设置的预留通孔的形状可 以是三角孔、 方孔、 长方孔、 多棱柱孔、 椭圓孔、 或带有对称缺口的圓孔, 内置式隔振装置的活动套筒设置的凸缘为对称设置, 包括轴对称或中心对 称。 为了保护浮置板上与活动套筒配合的预留通孔结构不受损害, 可以在 预留通孔内增设衬筒。 为了保证标准要求的 100年用寿命, 衬筒应釆用耐 腐蚀、 耐久的材料制成。 所述衬筒可以用金属材料制成, 如不锈钢、 铝合 金和经良好防腐保护的碳钢等; 也可以釆用有足够强度、 耐久的非金属材 料制成, 如工程塑料、 陶瓷、 硬橡胶、 玻璃钢、 混凝土预制件等; 还可以 根据实际承受外力的不同由金属和非金属材料组合或复合而成, 例如在与 隔振装置实施挂接的挡肩部位使用陶瓷防护的钢板, 位于预留通孔侧壁的 部分使用含有钢骨架的橡胶材料, 并将上述钢板及橡胶硫化组合成一体构 成衬筒。 使用时, 衬筒设置在浮置板的预留通孔的至少局部内壁表面, 衬 筒与浮置板预设成一体, 活动套筒至少部分置于衬筒内。 当然, 为了节省 材料, 降低成本, 也可以将衬筒简化为仅在与隔振装置实施挂接的挡肩部 位使用的衬板, 也可以起到到好的效果。 同样, 衬板可以用金属材料制成, 如钢、 不锈钢、 铝合金等; 也可以釆用有一定强度的非金属材料制成, 如 工程塑料、 陶瓷、 玻璃钢或硬橡胶等。 In the above two floating track bed structures of the present invention, the shape of the reserved through holes provided on the floating plate may be a triangular hole, a square hole, a rectangular hole, a polygonal prism hole, an elliptical hole, or a circle with a symmetric notch. The flange of the movable sleeve of the built-in vibration isolating device is symmetrically arranged, including axisymmetric or central symmetry. In order to protect the reserved through-hole structure of the floating plate and the movable sleeve from being damaged, a liner can be added in the reserved through hole. In order to guarantee the 100-year service life required by the standard, the liner should be made of corrosion-resistant and durable materials. The liner can be made of metal materials, such as stainless steel, aluminum alloy and carbon steel with good corrosion protection; it can also be made of non-metallic materials with sufficient strength and durability, such as engineering plastics, ceramics, hard rubber. , FRP, concrete prefabricated parts, etc.; can also be combined or composited from metal and non-metal materials according to the actual external force, for example, the ceramic protective steel plate is used in the shoulder part of the vibration isolation device. A portion of the side wall of the through hole is made of a rubber material containing a steel skeleton, and the steel sheet and the rubber are vulcanized and integrated to form a liner. In use, the liner is disposed on at least a portion of the inner wall surface of the reserved through hole of the floating plate, the liner is preset with the floating plate, and the movable sleeve is at least partially disposed in the liner. Of course, in order to save materials and reduce costs, it is also possible to simplify the liner to a liner used only in the shoulder portion to which the vibration isolating device is attached, and it is also possible to achieve a good effect. Similarly, the lining plate can be made of a metal material, such as steel, stainless steel, aluminum alloy, etc., or can be made of a non-metallic material having a certain strength, such as Engineering plastics, ceramics, fiberglass or hard rubber.
为了更方便地从浮置板的上方顶升浮置板并调整其高度和水平度, 可 以在浮置板的预留通孔内壁上设置顶升挡块, 并在弹性隔振器与活动套筒 的支承挡块之间设置垫片, 顶升挡块位于活动套筒的支承挡块上方, 垫片 中心设置顶升通孔。 为顺利实现从上方调整垫片的数量或总厚度, 支承挡 块和顶升挡块的中心开口及形状应与垫片大小相容, 并且垫片至少与支承 挡块可以实现错位交叠。 对于个别弹性隔振器直接与活动套筒接触, 不使 用垫片的应用特例, 为实现直接可以从上方装入或取出弹性隔振器, 支承 挡块和顶升挡块的中心开口及形状应与弹性隔振器大小相容, 并且弹性隔 振器的上顶面至少与支承挡块可以实现错位交叠。 本发明的两种带有内置 式隔振装置的浮置道床中, 所述的顶升挡块或支承挡块, 可以是独立设置 的多个块状结构, 也可以是一个整体的环状结构。  In order to more conveniently lift the floating plate from above the floating plate and adjust its height and level, a lifting block can be arranged on the inner wall of the reserved through hole of the floating plate, and the elastic vibration isolating device and the movable sleeve A gasket is arranged between the support blocks of the cylinder, and the jacking block is located above the support block of the movable sleeve, and the jacking through hole is arranged at the center of the gasket. In order to smoothly adjust the number or total thickness of the spacers from above, the central opening and shape of the support and lift blocks should be compatible with the size of the spacers, and the spacers can at least overlap with the support stops to achieve misalignment. For the case where the individual elastic isolators are directly in contact with the movable sleeve, the application of the spacer is not used. In order to realize the direct insertion or removal of the elastic vibration isolator from above, the central opening and shape of the support block and the jacking block should be Compatible with the size of the elastic isolators, and the upper top surface of the elastic isolators can be misaligned with at least the support stops. In the two floating track beds with built-in vibration isolating devices of the present invention, the jacking block or the supporting block may be a plurality of block structures independently provided, or may be an integral ring structure. .
为了防止弹性隔振器发生水平移位, 弹性隔振器的上下表面设有防止 其水平移位的联接装置, 上方联接装置与垫片或支承挡块联接, 下方联接 装置与基础联接, 联接装置为防滑垫板、 螺栓、 或者凹凸结构。  In order to prevent horizontal displacement of the elastic vibration isolator, the upper and lower surfaces of the elastic vibration isolator are provided with coupling means for preventing horizontal displacement thereof, the upper coupling device is coupled with the gasket or the support block, and the lower coupling device is coupled with the foundation, the coupling device It is a non-slip mat, bolt, or bump structure.
为了保证活动套筒的有效挂接, 在活动套筒与衬筒或预留通孔挂接处 设置限位装置, 限位装置为限位块或限位槽, 限位方向为通孔轴向、 环向 或径向, 或其组合。  In order to ensure the effective hooking of the movable sleeve, a limiting device is arranged at the joint of the movable sleeve and the liner or the reserved through hole, and the limiting device is a limiting block or a limiting slot, and the limiting direction is the through hole axial direction. , hoop or radial, or a combination thereof.
本发明通过设置可快迅拆装的活动套筒(或支承挡板 ),使活动套筒(或 支承挡板) 与浮置板的连接关系由从前的一体化嵌入式固定连接改为分体 挂接, 因此设置有受力元件的活动套筒 (或支承挡板)可以快速取出进行 检修或更换, 如利用轨道车辆运营的时间天窗间隙就可以实施维修更换。 而且活动套筒 (或支承挡板)与浮置板分体设置后, 其高度可以根据安装 需要优化设置, 不受浮置板厚度影响, 尤其是在浮置板较厚时, 其节省材 料、 降低成本的效果极其明显。 此外, 由于活动套筒可以随时取出, 活动 套筒下方的弹性隔振器不再需要从活动套筒上设置的通孔中取放, 因此减 小活动套筒尺寸成为可能, 有利于进一步降低成本。 在本发明中部分技术 方案虽然增设了衬筒, 但由于衬筒在使用过程中仅与活动套筒挂接处承受 较大的压力, 因此只需要在受力部位使用较厚的金属板, 其余受力极小或 不受力的部分可以使用金属薄板甚至非金属材料加工制作, 衬筒甚至还可 以直接简化为衬板, 所以对产品总体成本影响不大。 本发明釆用可拆装的 活动套筒结构所带来的另一个优点在于, 由于使用了分体挂接的活动套筒, 浮置板的挂接受力部位可以实现大幅下移, 对于较薄的浮置板, 活动套筒 甚至可以直接挂接在浮置板的底面上, 这样浮置板承受剪力及冲剪力的能 力大大提高, 其受力情况得到显著改善, 有利于保护浮置板体自身结构, 延长其使用寿命。 基于上面所述原理, 本发明内置式隔振装置不仅可以用 于浮置道床隔振, 还可以应用于建筑地板和设备基础等领域的隔振, 以满 足长达 100年的使用寿命要求。 The invention adjusts the connection relationship between the movable sleeve (or the support baffle) and the floating plate from the former integrated embedded fixed connection to the split body by providing the movable sleeve (or the support baffle) which can be quickly disassembled and assembled. Suspended, so the movable sleeve (or support baffle) provided with the force-receiving element can be quickly taken out for inspection or replacement, such as maintenance and replacement by using the time window clearance of the rail vehicle operation. Moreover, after the movable sleeve (or the support baffle) and the floating plate are separately arranged, the height can be optimized according to the installation requirements, and is not affected by the thickness of the floating plate, especially when the floating plate is thick, which saves materials, The effect of reducing costs is extremely obvious. In addition, since the movable sleeve can be taken out at any time, the elastic vibration isolator under the movable sleeve no longer needs to be taken in and out from the through hole provided in the movable sleeve, so that it is possible to reduce the size of the movable sleeve, which is advantageous for further reducing the cost. . In some aspects of the present invention, although the liner is added, since the liner is only subjected to a large pressure at the joint of the movable sleeve during use, it is only necessary to use a thick metal plate at the force receiving portion, and the rest Parts with minimal or no force can be made from sheet metal or even non-metallic materials, and the liner can even be used. It is directly simplified as a liner, so it has little effect on the overall cost of the product. Another advantage brought about by the use of the removable movable sleeve structure of the present invention is that due to the use of the split sleeve of the split sleeve, the receiving force of the floating plate can be greatly moved down, for thinner The floating plate and the movable sleeve can even be directly attached to the bottom surface of the floating plate, so that the ability of the floating plate to withstand the shearing force and the shearing force is greatly improved, and the force condition is significantly improved, which is beneficial to the protection of the floating plate. The structure of the board itself extends its service life. Based on the above principle, the built-in vibration isolation device of the invention can be used not only for vibration isolation of floating track beds, but also for vibration isolation in the fields of building floors and equipment foundations, etc., to meet the service life requirement of up to 100 years.
综上, 本发明内置式隔振装置, 结构紧凑, 维修便利, 隔振效果好, 适用范围广, 可以广泛应用于城市轨道交通的振动控制, 以及建筑地板或 设备基础的隔振。 而本发明带有内置式隔振装置的浮置道床, 维护保养更 简便,可以通过更换活动套筒以满足整个系统长达 1 00年的使用寿命要求, 具有广阔的推广应用前景。 附图说明  In summary, the built-in vibration isolation device of the invention has compact structure, convenient maintenance, good vibration isolation effect and wide application range, and can be widely applied to vibration control of urban rail transit and vibration isolation of building floor or equipment foundation. The floating track bed with built-in vibration isolation device of the invention has the advantages of simple maintenance and maintenance, and can replace the movable sleeve to meet the service life requirement of the whole system for up to 100 years, and has broad application prospects. DRAWINGS
图 1为实施例一中本发明内置式隔振装置的结构示意图。  1 is a schematic structural view of a built-in vibration isolating device of the present invention in the first embodiment.
图 2为图 1的俯视图。  Figure 2 is a plan view of Figure 1.
图 3为图 1所示内置式隔振装置的应用示意图之一。  FIG. 3 is one of the application schematic diagrams of the built-in vibration isolation device shown in FIG. 1.
图 4为图 3的俯视图。  Figure 4 is a plan view of Figure 3.
图 5为本发明带有内置式隔振装置的浮置道床的结构示意图之一。 图 6为图 5的俯视图。  Fig. 5 is a schematic view showing the structure of a floating track bed with a built-in vibration isolating device according to the present invention. Figure 6 is a plan view of Figure 5.
图 7为本发明带有内置式隔振装置的浮置道床的结构示意图之二。 图 8为实施例三中本发明内置式隔振装置的结构示意图。  Fig. 7 is a second structural schematic view of a floating track bed with a built-in vibration isolating device according to the present invention. 8 is a schematic structural view of the built-in vibration isolating device of the present invention in the third embodiment.
图 9为图 8的俯视图。  Figure 9 is a plan view of Figure 8.
图 10为实施例三中内置式隔振装置的顶升示意图。  Fig. 10 is a schematic diagram showing the jacking of the built-in vibration isolating device in the third embodiment.
图 11为图 10所示实施例三中内置式隔振装置顶升后的俯视图。  Fig. 11 is a plan view showing the built-in vibration isolating device of the third embodiment shown in Fig. 10 after ascending.
图 12为本发明带有内置式隔振装置的浮置道床的结构示意图之三。 图 1 3为实施例四中本发明内置式隔振装置的结构示意图。  Figure 12 is a third structural schematic view of a floating track bed with a built-in vibration isolating device according to the present invention. FIG. 13 is a schematic structural view of the built-in vibration isolating device of the present invention in the fourth embodiment.
图 14为图 1 3的俯视图。  Figure 14 is a plan view of Figure 13.
图 15为本发明带有内置式隔振装置的浮置道床的结构示意图之四。 图 16为实施例五中本发明内置式隔振装置的结构示意图。 Fig. 15 is a fourth structural schematic view of a floating track bed with a built-in vibration isolating device according to the present invention. Figure 16 is a schematic view showing the structure of the built-in vibration isolating device of the present invention in the fifth embodiment.
图 17为图 16的俯视图。  Figure 17 is a plan view of Figure 16.
图 18为本发明带有内置式隔振装置的浮置道床的结构示意图之五。 图 19为本发明带有内置式隔振装置的浮置道床的结构示意图之六。 图 20为图 7的俯视图。 具体实施方式  Figure 18 is a fifth schematic view showing the structure of a floating track bed with a built-in vibration isolating device. Figure 19 is a sixth structural view of a floating track bed with a built-in vibration isolating device according to the present invention. Figure 20 is a plan view of Figure 7. detailed description
实施例一  Embodiment 1
如图 1、 图 1所示本发明内置式隔振装置, 包括活动套筒 1和弹性隔振 器 3 ,本例中所述弹性隔振器 3为内部设置有液体阻尼材料的螺旋钢弹簧隔 振器,活动套筒 1上设置有支承挡块 2 ,弹性隔振器 3位于支承挡块 2下方, 活动套筒 1下部还水平设置有四个向外突出的凸缘 4。为了便于从上方调整 待隔振构件的高度和水平度, 支承挡块 2与弹性隔振器 3之间设置垫片 5 , 垫片 5中心设置顶升通孔, 垫片 5的大小应保证可以从支承挡块中心通孔 穿过(即大小相容), 并且旋转后可以与支承挡块 1实现错位交叠, 两者错 位交叠时的状态如图 2所示。  As shown in FIG. 1 and FIG. 1 , the built-in vibration isolating device of the present invention comprises a movable sleeve 1 and an elastic vibration isolator 3 . In the present embodiment, the elastic vibration isolator 3 is a spiral steel spring partition with a liquid damping material disposed therein. The vibrator, the movable sleeve 1 is provided with a support block 2, the elastic isolator 3 is located below the support block 2, and the lower part of the movable sleeve 1 is horizontally provided with four outwardly projecting flanges 4. In order to facilitate the adjustment of the height and the level of the vibration isolating member from above, a spacer 5 is arranged between the support block 2 and the elastic isolator 3, and the top 5 of the spacer 5 is provided with a jacking through hole, and the size of the spacer 5 is ensured. The through hole is passed through the center of the support block (ie, the size is compatible), and after the rotation, the misalignment overlap can be realized with the support block 1, and the state when the two are misaligned is as shown in FIG. 2.
在轨道浮置板中使用时, 如图 3、 图 4所示, 在浮置板 6上预设与隔振 装置外形相对应的预留通孔 7 ,预留通孔 7为上段截面小、下段截面大的阶 梯孔, 在通孔上还设有轴向限位块 40。 将弹性隔振器 3和活动套筒 1依次 放入, 并将垫片 5摆放在支承挡块 2的中心孔处。 利用外部压力工具压缩 弹簧隔振器 2直至凸缘 4低于预留通孔 7的挡肩 A, 此时轴向限位块 40向 上托住活动套筒, 如图 5和图 6所示, 再继续压缩隔振器, 使垫片 5完全 低于支承挡块 2 , 将活动套筒 1旋转约 45。 , 则垫片 5与支承挡块 1之间 及活动套筒 1的凸缘 4与挡肩 A之间形成错位交叠, 当外部压力装置停止 施压后, 弹性隔振器 3将会回弹, 使垫片 5与支承挡块 1以及凸缘 4与挡 肩 A相互紧压, 实现浮置板 6弹性支撑于弹性隔振器 3上, 当承载的弹簧 隔振器足够多时, 浮置板 6将脱离基础 12表面, 实现浮置,构成本发明带 有内置式隔振装置的浮置道床。  When used in the track floating plate, as shown in FIG. 3 and FIG. 4, a reserved through hole 7 corresponding to the shape of the vibration isolating device is preset on the floating plate 6, and the reserved through hole 7 has a small cross section of the upper portion. A stepped hole having a large cross section in the lower section is further provided with an axial stopper 40 on the through hole. The elastic isolator 3 and the movable sleeve 1 are placed in order, and the spacer 5 is placed at the center hole of the support stopper 2. Compressing the spring isolator 2 with an external pressure tool until the flange 4 is lower than the shoulder A of the reserved through hole 7, at which time the axial stop block 40 holds the movable sleeve upward, as shown in FIGS. 5 and 6. Continue to compress the isolator so that the shim 5 is completely below the support stop 2 and the movable sleeve 1 is rotated about 45. , the gap between the gasket 5 and the support block 1 and the flange 4 of the movable sleeve 1 and the shoulder A form a misalignment. When the external pressure device stops applying pressure, the elastic vibration isolator 3 will rebound. , the gasket 5 and the support block 1 and the flange 4 and the shoulder A are pressed against each other, so that the floating plate 6 is elastically supported on the elastic vibration isolator 3, when the spring isolator is loaded enough, the floating plate 6 will be detached from the surface of the foundation 12 to achieve floating, and constitute a floating track bed with built-in vibration isolating device of the present invention.
当一块垫片 5不能满足将浮置板 6调整至适当高度或水平度时, 可以 按照前述的方法, 将新增的垫片放在支承挡块 2 的中心通孔处, 然后利用 压力工具通过垫片中心设置的顶升通孔直接对弹簧隔振器施压, 直至新放 置的垫片完全低于支承挡块, 此时将新放置的垫片转过约 45° , 使新设置 的垫片也与支承挡块之间形成错位交叠, 停止施压让弹簧隔振器回弹后垫 片便被紧压在支承挡块上, 如此通过调整垫片的总厚度直至最终实现浮置 板达到适当的高度和水平度。 当然, 在某些情况下也可以不设置垫片, 直 接将弹簧隔振器支撑在支承挡块上。 When a spacer 5 cannot satisfy the adjustment of the floating panel 6 to an appropriate height or level, the newly added spacer can be placed at the center through hole of the support stopper 2 according to the foregoing method, and then utilized. The pressure tool directly presses the spring isolator through the jacking through hole provided in the center of the gasket until the newly placed gasket is completely lower than the support stopper. At this time, the newly placed gasket is rotated by about 45° to make a new one. The gasket is also formed to overlap with the support block, and the pressure is applied to stop the spring isolator and the gasket is pressed against the support block, so that the total thickness of the gasket is adjusted until the final realization. The floating plate reaches the appropriate height and level. Of course, in some cases, the spring isolator can be directly supported on the support block without a spacer.
检修或更换活动套筒及弹性隔振器时, 先利用外部千斤顶压缩弹性隔 振器 3 , 使凸缘 4与挡肩 A脱离接触, 将活动套筒 1旋转 45。 , 使凸缘 4 与挡肩 A不再错位交叠, 上部通孔与活动套筒 1进入相容状态, 松开外部 千斤顶, 弹性隔振器 3回弹后, 各部件不再受力, 可以轻松将活动套筒 1、 垫片 5和弹性隔振器 3依次从预留通孔内取出进行检修或更换。  When overhauling or replacing the movable sleeve and the elastic isolator, first compress the elastic isolator 3 with an external jack to disengage the flange 4 from the shoulder A and rotate the movable sleeve 1 45. , the flange 4 and the shoulder A are no longer misaligned, the upper through hole and the movable sleeve 1 enter a compatible state, the external jack is released, and after the elastic vibration isolator 3 rebounds, the components are no longer subjected to force, The movable sleeve 1, the spacer 5 and the elastic vibration isolator 3 are easily taken out from the reserved through holes for inspection or replacement.
为防止弹性隔振器 3发生水平滑移,在弹性隔振器 3与基础 12之间设 置摩擦系数很高的防滑垫板 11。 为防止异物落入浮置板预留通孔中, 在预 留通孔顶部设置端盖 1 3。 为加强密封效果, 更好的防止雨水及污物进入, 还可以在端盖周边设置密封垫。 端盖也可以设置成嵌入式的, 使其上表面 与浮置板表面平齐, 也很容易实现。  In order to prevent the horizontal vibration of the elastic vibration isolator 3, an anti-slip mat 11 having a high friction coefficient is disposed between the elastic vibration isolator 3 and the foundation 12. In order to prevent foreign matter from falling into the through hole of the floating plate, an end cover 13 is provided at the top of the reserved through hole. In order to enhance the sealing effect and better prevent rain and dirt from entering, it is also possible to provide a gasket around the end cover. The end cap can also be placed in an embedded manner so that its upper surface is flush with the surface of the floating plate and is also easy to implement.
本实施例仅以设置四个凸缘 4 的情况进行说明, 在实际应用中也可以 根据空间和承载的需要增加或减少凸缘的数量, 但一般至少要设置两个, 为保证支撑的平稳性, 以不低于三个为宜。  This embodiment is described only in the case where four flanges 4 are provided. In practical applications, the number of flanges may be increased or decreased according to the space and load requirements, but generally at least two are required to ensure the stability of the support. , not less than three is appropriate.
根据本发明的精神, 活动套筒中心的通孔形状除了实施例中所述形状 夕卜, 还可以是三角形、 梯形、 椭圓形、 矩形等形状, 只要相应的改变垫片 的形状都可以实现同样的效果。 而且, 本发明所述的垫片的结构形式并不 局限于实心板材, 对于浮置板厚度较大的场合, 还可以将垫片设置成空心 箱体、 两端带有法兰的桶状结构等多种形式, 只要其强度足够, 也能实现 同样的效果。  According to the spirit of the present invention, the shape of the through hole at the center of the movable sleeve may be a shape of a triangle, a trapezoid, an ellipse, a rectangle or the like in addition to the shape described in the embodiment, as long as the shape of the spacer is changed correspondingly. The same effect. Moreover, the structural form of the gasket according to the present invention is not limited to a solid plate. For a case where the thickness of the floating plate is large, the gasket may be provided as a hollow casing and a barrel structure with flanges at both ends. Various forms, as long as the strength is sufficient, can achieve the same effect.
此外,浮置板上设置的预留通孔除本例中所示带有对称缺口的圓孔外, 还可以是三角孔、 方孔、 长方孔、 多棱柱孔、 椭圓孔、 或带有对称缺口的 其它形状, 只要相应设置能与之适应的活动套筒、 垫板及弹性隔振器, 也 都可以实现同样的效果。  In addition, the reserved through holes provided on the floating plate may be triangular holes, square holes, rectangular holes, polygonal prism holes, elliptical holes, or belts, in addition to the circular holes with symmetric notches shown in this example. Other shapes with symmetrical notches can achieve the same effect as long as the movable sleeve, the backing plate and the elastic vibration isolator can be adapted accordingly.
本发明内置式隔振装置所使用的弹性隔振器包括多种形式, 除本例所 述钢弹簧隔振器外, 还可以是橡胶隔振器或空气弹簧隔振器等, 其中釆用 的弹性元件可以是螺旋钢弹簧, 也可以是碟簧或橡胶金属复合弹簧, 还可 以是橡胶等弹性材料, 弹性隔振器中还可以同时设置改性沥青等其他液体 阻尼材料或橡胶等固体阻尼材料。 The elastic vibration isolator used in the built-in vibration isolating device of the present invention includes various forms, except this example. In addition to the steel spring isolator, it may also be a rubber isolator or an air spring isolator. The elastic element used for the crucible may be a spiral steel spring, a disc spring or a rubber metal composite spring, or a rubber. For other elastic materials, other liquid damping materials such as modified asphalt or solid damping materials such as rubber may be simultaneously disposed in the elastic vibration isolator.
由于混凝土的寿命可以在 100年以上, 浮置板上没有固结在一起的易 腐蚀部件, 碳钢制成的活动套筒寿命虽然低于 100年, 但如果锈蚀可以更 换, 因此可以通过及时更换满足整个系统长达 100年的使用寿命要求。  Since the life of concrete can be more than 100 years, there are no corrodible parts that are not consolidated together on the floating plate. Although the life of the movable sleeve made of carbon steel is less than 100 years, if the corrosion can be replaced, it can be replaced in time. Meet the life expectancy of the entire system for up to 100 years.
基于本例所述原理, 本发明内置式隔振装置不仅可以用于浮置道床隔 振, 还可以应用于建筑地板和设备基础等领域的隔振。  Based on the principle described in this example, the built-in vibration isolating device of the present invention can be used not only for vibration isolation of floating track beds, but also for vibration isolation in the fields of building floors and equipment foundations.
实施例二  Embodiment 2
如图 7和图 20所示本发明带有内置式隔振装置的浮置道床,与实施例 一的不同在于, 当待隔振的浮置板 6厚度很薄, 难以实现设置阶梯状预留 通孔提供挂接所需挡肩时, 可以釆用在浮置板 6上设置单一尺寸的预留通 孔 7 ,然后利用凸缘 4与浮置板 6的预留通孔周边底面直接挂接支承,也可 以实现弹性隔振器 3对浮置板 6的承载。 需要指出的是, 本例中的弹性隔 振器 3为内部设有橡胶固体阻尼材料的螺旋钢弹簧阻尼器。 为顺利实现凸 缘 4与浮置板 6底面的挂接,可以在基础面 12上预先设置混凝土墩 19 ,利 用混凝土墩 19支承浮置板 6 ,使浮置板 6离开基础 12表面一段距离, 以保 证有足够的挂接配合空间。  As shown in FIG. 7 and FIG. 20, the floating track bed with the built-in vibration isolating device of the present invention is different from the first embodiment in that it is difficult to realize the stepped reservation when the thickness of the floating plate 6 to be isolated is thin. When the through hole provides the required shoulder for hooking, a single-sized reserved through hole 7 can be disposed on the floating plate 6, and then the flange 4 is directly attached to the bottom surface of the reserved through hole of the floating plate 6. The support of the elastic vibration isolator 3 to the floating plate 6 can also be realized. It should be noted that the elastic vibration isolator 3 in this example is a spiral steel spring damper with a rubber solid damping material inside. In order to smoothly realize the attachment of the flange 4 and the bottom surface of the floating plate 6, a concrete pier 19 may be preliminarily provided on the base surface 12, and the floating plate 6 is supported by the concrete pier 19 so that the floating plate 6 is separated from the surface of the base 12 by a distance. In order to ensure that there is enough space for hooking.
当然, 混凝土墩 19的高度需经过计算确定, 既要保证预留出凸缘 4与 浮置板 6底面的挂接空间, 又要保证浮置板 6处于浮置状态时, 混凝土墩 19不会与浮置板 6之间发生接触干涉。 基于这种原理, 也可以在浇注浮置 板 6时在浮置板上设置若干类似于混凝土墩 19的凸起,也可以起到同样的 效果。  Of course, the height of the concrete pier 19 needs to be determined by calculation, and it is necessary to ensure that the hanging space of the flange 4 and the bottom surface of the floating plate 6 is reserved, and the concrete pier 19 is not ensured when the floating plate 6 is in a floating state. Contact interference occurs with the floating plate 6. Based on this principle, it is also possible to provide a plurality of projections similar to the concrete pier 19 on the floating plate when the floating plate 6 is cast, and the same effect can be obtained.
与实施例一相同, 本例中碳钢制成的活动套筒寿命虽然低于 100年, 但是如果锈蚀可以从通孔中取出予以更换, 因此可以通过及时更换满足整 个系统长达 1 00年的使用寿命要求。  As in the first embodiment, the life of the movable sleeve made of carbon steel in this example is less than 100 years, but if the rust can be removed from the through hole and replaced, it can be replaced by the system in time for up to 100 years. Service life requirements.
实施例三  Embodiment 3
如图 8所示, 与实施例一的区别在于, 所使用的内置式隔振装置为了 方便从上方对浮置板 6的高度和水平度进行调整, 在活动套筒 1上设置顶 升挡块 9 ,顶升挡块 9的中心开口及形状也应与垫片 5大小相容, 均为由三 角形、 圓形组成的复杂开口形状, 呈 120° 中心对称, 顶升挡块 9位于支承 挡块 2上方。 As shown in FIG. 8, the difference from the first embodiment is that the built-in vibration isolating device is used to adjust the height and level of the floating plate 6 from above, and the top of the movable sleeve 1 is provided. Upstop block 9, the center opening and shape of the jacking block 9 should also be compatible with the size of the spacer 5, which are all complex opening shapes composed of triangles and circles, which are 120° center symmetrical, and the jacking block 9 is located. Above the support block 2.
应用于本发明带有内置式隔振装置的浮置道床时, 为了避免在浮置板 上设置特殊形状的预留通孔不便, 并保护待隔振构件上与活动套筒配合的 预留通孔结构不受损害, 在预留通孔内增设衬筒 8。 其中,预留通孔设置成 上段截面小下段截面大的两段正方形阶梯孔, 相应的衬筒 8也设置成同样 的形状,衬筒 8由经过防腐处理的钢板制成, 由于挡肩 B处工作时与凸缘 4 挂接受力, 因此在挡肩 B处局部使用较厚的钢板。 为保证凸缘 4与挡肩 B 挂接后相对位置不变, 在挡肩 B的相应位置设置由限位块 1 0构成的卡槽。 为防止弹性隔振器 3的水平移动, 在弹性隔振器 3底部堆焊出多个锥形凸 起 14 , 并在垫片 5与弹性隔振器 3之间设置防滑垫板 1 1。  When applied to the floating track bed with the built-in vibration isolation device of the present invention, in order to avoid the inconvenience of providing a special shape of the reserved through hole on the floating plate, and protecting the reserved connection with the movable sleeve on the vibration isolating member The hole structure is not damaged, and a liner 8 is added in the reserved through hole. Wherein, the reserved through hole is set as two square stepped holes with a large cross section of the upper section and the lower section of the upper section, and the corresponding liner 8 is also provided in the same shape, and the liner 8 is made of the steel plate which has been treated with anti-corrosion treatment, because the shoulder B is When working, it is connected to the flange 4 to receive force, so a thicker steel plate is locally used at the shoulder B. In order to ensure that the relative position of the flange 4 and the shoulder B are not changed, a card slot formed by the limiting block 10 is disposed at a corresponding position of the shoulder B. In order to prevent the horizontal movement of the elastic vibration isolator 3, a plurality of tapered projections 14 are welded to the bottom of the elastic vibration isolator 3, and an anti-slip pad 1 1 is disposed between the gasket 5 and the elastic vibration isolator 3.
具体应用方式为, 如图 8、 图 9所示, 将衬筒 8与浮置板 6预浇筑成一 体, 然后将弹性隔振器 3和活动套筒 1依次放入衬筒 8中, 并将垫片 5摆 放在支承挡块 1的中心孔处, 放入活动套筒 1时, 为给凸缘 4让位, 应如 图 9所示将凸缘 4对应衬筒开口的对角线方向放入, 将活动套筒 1转过约 45° , 与挡肩实现交叠。 顶升安装时, 如图 1 0所示, 利用顶升支架 1 6与 顶升挡块 9配合提供支撑点,驱动液压千斤顶 15施压,压缩弹性隔振器 3 , 直至垫片 5低于支承挡块 2 , 将垫片旋转 60° , 与支承挡块 2实现错位交 叠, 然后千斤顶 15卸载, 取下顶升支架 16和液压千斤顶 15 , 弹簧隔振器 回弹, 使垫片 5与支承挡块 1以及凸缘 4与挡肩 B彼此相互紧压。 此时, 垫片 5与支承挡块 2形成错位交叠,且凸缘 4嵌入限位块 1 0构成的卡槽中, 如图 1 1所示。 这样就实现浮置板 6弹性支撑于弹性隔振器 3上, 当参与承 载的弹簧隔振器足够多时, 浮置板 6将脱离基础 12表面, 实现浮置, 构成 本发明带有内置式隔振装置的浮置道床, 如图 12所示。 为了更好的防止雨 水及杂物进入, 在预留通孔上设置端盖 1 3及密封垫 17。 控制限位块 1 0构 成的卡槽尺寸不但可以实现活动套筒在预留通孔环向的限位, 还可以实现 其在预留通孔径向的限位。  The specific application manner is as follows: as shown in FIG. 8 and FIG. 9, the liner 8 and the floating plate 6 are pre-cast into one body, and then the elastic vibration isolator 3 and the movable sleeve 1 are sequentially placed in the liner 8 and The spacer 5 is placed at the center hole of the support block 1, and when the movable sleeve 1 is placed, in order to give way to the flange 4, the flange 4 should correspond to the diagonal direction of the opening of the liner as shown in FIG. Put in, rotate the movable sleeve 1 through about 45°, and overlap the shoulder. When the jacking is installed, as shown in FIG. 10, the jacking bracket 16 is used to cooperate with the jacking block 9 to provide a supporting point, and the hydraulic jack 15 is driven to press, compressing the elastic vibration isolator 3 until the spacer 5 is lower than the supporting The block 2 rotates the washer 60°, overlaps the support block 2, and then the jack 15 is unloaded, the jacking bracket 16 and the hydraulic jack 15 are removed, and the spring isolator rebounds, so that the washer 5 and the support The stopper 1 and the flange 4 and the shoulder B are pressed against each other. At this time, the spacer 5 is misaligned with the support stopper 2, and the flange 4 is embedded in the card slot formed by the stopper 10, as shown in Fig. 11. In this way, the floating plate 6 is elastically supported on the elastic vibration isolator 3. When the spring isolator participating in the bearing is sufficiently large, the floating plate 6 will be separated from the surface of the foundation 12 to realize floating, and the invention has a built-in partition. The floating track bed of the vibrating device is shown in Figure 12. In order to better prevent rain and debris from entering, an end cap 13 and a gasket 17 are provided on the reserved through hole. The size of the card slot formed by the control limit block 1 0 can not only achieve the limit of the movable sleeve in the reserved through-hole direction, but also realize the limitation of the radial direction of the reserved through hole.
检修或更换活动套筒及弹性隔振器时,先利用千斤顶 15和顶升支架 1 6 压缩弹性隔振器 3 , 使垫片 5与支承挡块 2脱离接触, 将垫片 5旋转 60。 , 使垫片 5与支承挡块 1不再错位交叠, 而是进入相容状态,松开千斤顶 15 , 弹性隔振器回弹后, 各部件不再受力, 可以轻松将活动套筒 1、 垫片 5和隔 振器 3依次取出进行检修或更换。 When the movable sleeve and the elastic vibration isolator are repaired or replaced, the elastic vibration isolator 3 is first compressed by the jack 15 and the jacking bracket 16 to disengage the spacer 5 from the support stopper 2, and the spacer 5 is rotated 60. , The spacer 5 and the support block 1 are no longer misaligned, but enter a compatible state, and the jack 15 is released. After the elastic vibration isolator rebounds, the components are no longer subjected to force, and the movable sleeve can be easily removed. The gasket 5 and the vibration isolator 3 are sequentially taken out for inspection or replacement.
在实际应用过程中, 衬筒 8可以用金属材料制成, 也可以釆用非金属 材料制成,还可以根据实际承受外力的不同由金属和非金属材料组合而成。 其中釆用以高标号混凝土预制而成的衬筒最为经济、 寿命最长、 强度适中, 施工最为方便, 混凝土土中添加纤维或树脂进行加强。 基于本发明原理, 对于厚度很小的待浮置构件, 衬筒甚至可以设置成同样尺寸的一段, 活动 套筒的凸缘直接挂接在待浮置构件或衬筒的底部,或其底部设置的 IHJ槽中。 活动套筒可以部分置于衬筒内, 也可以全部置于衬筒内, 都可以实现同样 的效果。  In the actual application process, the liner 8 can be made of a metal material or a non-metal material, and can be composed of a combination of a metal and a non-metal material depending on the actual external force. Among them, the liners made of high-grade concrete are most economical, have the longest life, moderate strength, and are most convenient for construction. Fiber or resin is added to the concrete soil for reinforcement. Based on the principle of the present invention, for a member to be floated having a small thickness, the liner can even be set to a section of the same size, and the flange of the movable sleeve is directly attached to the bottom of the member to be floated or the liner, or the bottom thereof is disposed. In the IHJ slot. The movable sleeve can be partially placed in the liner or all of it can be placed in the liner to achieve the same effect.
需要指出的是, 如果将实施例一中所述的内置式隔振装置应用于本例 所述结构的浮置板时, 除设置限位块 10外, 还应在预留通孔内同时设置轴 向限位块 40 , 即在通孔轴向、 径向及环向进行组合限位。  It should be noted that, if the built-in vibration isolating device described in the first embodiment is applied to the floating plate of the structure described in this embodiment, in addition to the setting of the limiting block 10, it should be simultaneously set in the reserved through hole. The axial limiting block 40, that is, the combined limiting in the axial, radial and circumferential directions of the through hole.
实施例四  Embodiment 4
如图 1 3、 图 14所示,本发明内置式隔振装置的活动套筒可以简化集成 为一块支承挡板 21 , 弹性隔振器 3位于支承挡板 21的下方, 支承挡板 21 中心贯穿设置调节螺柱 20 ,支承挡板 21边沿设置四个水平向外延伸的凸缘 4。 在本例中, 所使用的弹性隔振器 3为空气弹簧隔振器。  As shown in FIG. 13 and FIG. 14, the movable sleeve of the built-in vibration isolating device of the present invention can be simplified and integrated into a support baffle 21, and the elastic isolator 3 is located below the support baffle 21, and the center of the support baffle 21 runs through. The adjustment stud 20 is provided, and the support baffle 21 is provided with four horizontally outwardly extending flanges 4 at the edges. In this example, the elastic isolator 3 used is an air spring isolator.
应用于本发明带有内置式隔振装置的浮置道床时, 如图 15所示, 浮置 板 6上预设有阶梯状预留通孔, 其中预留通孔的上段与本发明内置式隔振 装置的外形相同, 尺寸相容, 下段尺寸略大于隔振装置的最大外径。 在预 留通孔的挡肩处还设置有不锈钢衬板 22。 安装时, 将本发明隔振装置放入 预留通孔内,旋转支承挡板 21使凸缘 4位于挡肩及不锈钢衬板 22的下方, 通过调整调节螺柱 20使凸缘 4与不锈钢衬板 22挂接, 直至浮置板 6由弹 性隔振器 3承载。 当参与承载浮置板 6的弹性隔振器 3足够多时,浮置板 6 就会脱离基础 12实现弹性浮置, 再利用调节螺柱 20完成浮置板 6的高度 和水平度调节, 最终构成本发明带有内置式隔振装置的浮置道床。  When applied to the floating track bed with the built-in vibration isolating device of the present invention, as shown in FIG. 15, the floating plate 6 is preliminarily provided with a stepped through hole, wherein the upper portion of the through hole is reserved and the built-in type of the present invention The vibration isolating device has the same shape and is compatible in size, and the lower section is slightly larger than the maximum outer diameter of the vibration isolating device. A stainless steel liner 22 is also provided at the shoulder of the pre-reserved through hole. During installation, the vibration isolating device of the present invention is placed in the reserved through hole, and the support baffle 21 is rotated so that the flange 4 is located below the shoulder and the stainless steel lining 22, and the flange 4 and the stainless steel lining are adjusted by adjusting the adjusting stud 20 The plate 22 is hooked until the floating plate 6 is carried by the elastic vibration isolator 3. When the elastic vibration isolator 3 participating in the floating plate 6 is sufficiently large, the floating plate 6 is disengaged from the foundation 12 to realize elastic floating, and then the adjusting stud 20 is used to complete the height and level adjustment of the floating plate 6, and finally constitute The present invention has a floating track bed with a built-in vibration isolating device.
为防止弹性隔振器 3发生水平滑移,在弹性隔振器 3与基础 12之间还 可以设置防滑垫板 11。 为防止异物落入浮置板预留通孔中, 在预留通孔顶 部设置端盖 1 3。 In order to prevent the horizontal vibration of the elastic vibration isolator 3, an anti-slip mat 11 may be disposed between the elastic vibration isolator 3 and the foundation 12. In order to prevent foreign matter from falling into the reserved hole in the floating plate, the top of the through hole is reserved. The end cover 13 is provided.
由于混凝土的寿命可以在 1 00年以上, 浮置板上没有固结在一起的易 腐蚀部件, 碳钢制的支承挡板等部件寿命虽然低于 1 00年, 但是锈蚀后可 以更换, 因此可以通过更换易损部件满足整个系统长达 1 00年的使用寿命 要求。  Since the life of concrete can be more than 100 years, there are no corrodible parts that are not consolidated together on the floating plate. Although the life of the carbon steel support baffle is less than 100 years, it can be replaced after rusting. Meet the life expectancy of the entire system for up to 100 years by replacing consumable parts.
实施例五  Embodiment 5
如图 16、 图 17 所示, 与实施例四的区别在于, 设置矩形的支承挡板 21 , 支承挡板 21的长边两端的局部板体 21 a ( 4 )作为凸缘 4使用。 应用时 如图 18所示,浮置板 6的阶梯状预留通孔上段与支承挡板 21的外形相同, 尺寸相容, 预留通孔下段直径尺寸略大于矩形支承挡板 21的对角线长度。 预留通孔的局部设置衬筒 8 , 衬筒 8在挡肩部釆用较厚不锈钢板 8a , 在侧 壁部分釆用不锈钢薄板, 衬筒 8与浮置板 6预浇注成一体。 调整调节螺柱 20可以实现支承挡板 21的局部板体 21 a ( 4 )与挡肩处不锈钢板 8a的挂接, 使浮置板 6由弹性隔振器 3承载。 在本例中, 弹性隔振器 3釆用橡胶隔振 器。 当参与承载浮置板 6的弹性隔振器 3足够多时, 浮置板 6就会脱离基 础 12实现弹性浮置。 再利用调节螺柱 20完成最终浮置板 6的高度和水平 度调节, 构成最终应用的本发明带有内置式隔振装置的浮置道床。  As shown in Figs. 16 and 17, the difference from the fourth embodiment is that a rectangular support baffle 21 is provided, and a partial plate body 21a (4) supporting both ends of the long side of the baffle 21 is used as the flange 4. As shown in FIG. 18, the upper portion of the stepped through-hole of the floating plate 6 has the same outer shape as that of the support baffle 21, and the size is compatible. The diameter of the lower portion of the reserved through hole is slightly larger than the diagonal of the rectangular support baffle 21. Line length. A portion of the through hole is provided with a liner 8 . The liner 8 is made of a thick stainless steel plate 8a at the shoulder portion, and a stainless steel plate is used at the side wall portion, and the liner 8 and the floating plate 6 are pre-cast integrally. The adjusting stud 20 can realize the attachment of the partial plate 21 a ( 4 ) of the supporting baffle 21 to the stainless steel plate 8a at the shoulder, so that the floating plate 6 is carried by the elastic isolator 3. In this example, the elastic isolator 3 uses a rubber isolator. When the number of elastic isolators 3 participating in the floating plate 6 is sufficient, the floating plate 6 is released from the base 12 to achieve elastic floating. The height and level adjustment of the final floating plate 6 is then accomplished using the adjustment stud 20 to form the floating track bed of the present invention with built-in vibration isolating device for the final application.
基于本例所述原理, 支承挡板 21还可以设置成椭圓形、 正方形、 三角 形等形状, 利用椭圓形长轴两端的局部板体或正方形及三角形的边角, 与 相应形状的阶梯状预留通孔中的挡肩部分相配合, 都可以顺利实现挂接, 完成弹性隔振器对待浮置构件的承载, 在此不再一一进行描述。  Based on the principle of the present example, the support baffle 21 can also be arranged in an elliptical shape, a square shape, a triangular shape, or the like, using a partial plate body at both ends of the elliptical long axis or a square and a triangular corner, and a stepped shape of the corresponding shape. When the shoulder portions of the reserved through holes are matched, the hooking can be smoothly performed, and the carrying of the elastic vibration isolators to the floating members is completed, which will not be described one by one.
实施例六  Embodiment 6
如图 19所示本发明带有内置式隔振装置的浮置道床,与实施例一的区 别在于, 为了顶升方便, 在浮置板 6的预留通孔 7内壁上与浮置板一体化 均布设置四块顶升挡块 9 , 顶升挡块 9位于活动套筒 1的支承挡块 2上方, 为顺利实现从上方调整垫片 5的数量或总厚度, 支承挡块 2和顶升挡块 9 的中心开口及形状应与垫片 5大小相容, 并且垫片 5与支承挡块 1可以实 现错位交叠。 此外, 为实现直接可以从上方装入或取出弹性隔振器 3 , 支承 挡块 2和顶升挡块 9的中心开口及形状与弹性隔振器大小相容。 为防止弹 性隔振器 3发生水平滑移, 在弹性隔振器 3的底部利用堆焊设置一些锥形 凸起 14。 在弹性隔振器 3承载后, 凸起 14嵌入基础 12中, 可以有效防止 弹性隔振器 3发生水平滑移。 As shown in FIG. 19, the floating track bed with the built-in vibration isolating device of the present invention is different from the first embodiment in that, in order to facilitate the lifting, the inner wall of the reserved through hole 7 of the floating plate 6 is integrated with the floating plate. The uniform distribution is provided with four jacking blocks 9 which are located above the supporting block 2 of the movable sleeve 1, in order to smoothly adjust the number or total thickness of the spacers 5 from above, the supporting members 2 and the top The central opening and shape of the lift block 9 should be compatible with the size of the spacer 5, and the spacer 5 and the support stop 1 can be misaligned. Further, in order to realize that the elastic vibration isolator 3 can be directly loaded or taken out from above, the central opening and shape of the support stopper 2 and the jacking stopper 9 are compatible with the size of the elastic vibration isolator. In order to prevent the horizontal vibration of the elastic vibration isolator 3, some conical welding is used at the bottom of the elastic vibration isolator 3. Raised 14. After the elastic vibration isolator 3 is carried, the projection 14 is embedded in the base 12, and the horizontal vibration of the elastic vibration isolator 3 can be effectively prevented.
其浮置板顶升、 活动套筒及弹性隔振器的检修和更换过程原理同实施 例三相似, 不再——叙述。  The principle of the maintenance and replacement process of the floating plate jacking, the movable sleeve and the elastic vibration isolator is similar to that of the third embodiment, and is no longer described.
上述实施例中的待浮置构件均以浮置板为例进行说明, 基于以上所述 原理, 本发明内置式隔振装置不仅可以用于浮置道床隔振, 还可以应用于 建筑地板和设备基础等领域的隔振, 只需要将浮置板替换成相应的建筑地 板或设备基础即可。  The components to be floated in the above embodiments are all described by taking a floating plate as an example. Based on the above principle, the built-in vibration isolating device of the present invention can be used not only for vibration isolation of a floating track bed, but also for building floors and equipment. For vibration isolation in areas such as foundations, it is only necessary to replace the floating panels with the corresponding building floors or equipment foundations.

Claims

权利要求书 Claim
1、 一种内置式隔振装置, 包括弹性隔振器, 其特征在于弹性隔振器上 方设置活动套筒, 活动套筒上设置支承挡块, 支承挡块中心设有通孔, 弹 性隔振器位于支承挡块下方, 活动套筒下部对称设置向外突出的凸缘。 1. A built-in vibration isolation device, comprising an elastic vibration isolator, characterized in that a movable sleeve is arranged above the elastic vibration isolator, a support stop is arranged on the movable sleeve, a through hole is arranged in the center of the support block, and the elastic vibration is provided. The device is located below the support block, and the lower portion of the movable sleeve is symmetrically disposed with an outwardly protruding flange.
2、 根据权利要求 1所述的内置式隔振装置, 其特征在于活动套筒上设 置顶升挡块, 顶升挡块位于支承挡块上方, 顶升挡块中心设有通孔。  2. The built-in vibration isolating device according to claim 1, wherein the movable sleeve is provided with a lifting block, the lifting block is located above the supporting block, and the center of the jacking block is provided with a through hole.
3、 根据权利要求 1或 2所述的内置式隔振装置, 其特征在于支承挡块 或 /和顶升挡块的中心开口及形状与弹性隔振器大小相容, 并且弹性隔振器 上顶面至少与支承挡块可以错位交叠。  3. The built-in vibration isolating device according to claim 1 or 2, wherein the central opening and shape of the support block or/and the jacking block are compatible with the size of the elastic vibration isolator, and the elastic vibration isolator is The top surface may overlap at least with the support stop.
4、 根据权利要求 1或 2所述的内置式隔振装置, 其特征在于在活动套 筒中的支承挡块和弹性隔振器之间设置垫片, 支承挡块或 /和顶升挡块的中 心开口及形状与垫片大小相容, 并且垫片至少与支承挡块可以错位交叠。  4. The built-in vibration isolating device according to claim 1 or 2, characterized in that a spacer, a support block or/and a jacking block are provided between the support block and the elastic vibration isolator in the movable sleeve The central opening and shape are compatible with the size of the shim and the shim may overlap at least with the support stop.
5、 根据权利要求 4所述的内置式隔振装置, 其特征在于垫片中心设有 通孔。  5. The built-in vibration isolating device according to claim 4, wherein the center of the gasket is provided with a through hole.
6、 根据权利要求 1所述的内置式隔振装置, 其特征在于活动套筒简化 集成为一块支承挡板, 支承挡板端部的局部板体或边角作为凸缘, 弹性隔 振器位于支承挡板的下方, 支承挡板中心贯穿设置调节螺柱。  6. The built-in vibration isolating device according to claim 1, wherein the movable sleeve is simplified integrated into a supporting baffle, and a partial plate or corner of the end of the supporting baffle is used as a flange, and the elastic vibration isolator is located. Below the support baffle, an adjustment stud is disposed through the center of the support baffle.
7、 根据权利要求 6所述的内置式隔振装置, 其特征在于支承挡板的边 沿设置至少两个水平向外突出的凸缘。  7. The built-in vibration isolating device according to claim 6, wherein the edge of the support baffle is provided with at least two horizontally outwardly projecting flanges.
8、 一种带有内置式隔振装置的浮置道床, 包括隔振装置和浮置板, 其 特征在于浮置板上设有阶梯状通孔, 上、 下孔交界处形成挡肩, 在挡肩处 的上部孔径尺寸小于下部孔径尺寸, 上部通孔与活动套筒大小相容, 活动 套筒的凸缘可以与挡肩错位交叠, 内置式隔振装置置于通孔的下部, 其活 动套筒的顶端或活动套筒设置的凸缘支承于通孔内的挡肩处。  8. A floating track bed with a built-in vibration isolation device, comprising a vibration isolation device and a floating plate, characterized in that a stepped through hole is arranged on the floating plate, and a shoulder is formed at the boundary between the upper and lower holes, The upper aperture size at the shoulder is smaller than the lower aperture size, the upper through hole is compatible with the size of the movable sleeve, the flange of the movable sleeve can be misaligned with the shoulder, and the built-in vibration isolation device is placed at the lower part of the through hole, The top end of the movable sleeve or the flange provided by the movable sleeve is supported at the shoulder in the through hole.
9、 一种带有内置式隔振装置的浮置道床, 包括隔振装置和浮置板, 浮 置板上设有预留通孔, 其特征在于预留通孔与活动套筒大小相容, 活动套 筒的凸缘可以与预留通孔底端的浮置板底面错位交叠, 内置式隔振装置部 分置于预留通孔内, 活动套筒上设置的凸缘支承在浮置板的底面上。  9. A floating track bed with a built-in vibration isolation device, comprising a vibration isolation device and a floating plate, wherein the floating plate is provided with a reserved through hole, wherein the reserved through hole is compatible with the size of the movable sleeve The flange of the movable sleeve may be offset from the bottom surface of the floating plate at the bottom end of the reserved through hole, and the built-in vibration isolating device is partially disposed in the reserved through hole, and the flange provided on the movable sleeve is supported on the floating plate On the underside.
10、 根据权利要求 8或 9所述的带有内置式隔振装置的浮置道床, 其 特征在于在浮置板的通孔内设置衬筒, 衬筒至少设置在通孔的局部内壁表 面, 并与浮置板预设成一体, 活动套筒至少部分置于衬筒内。 10. A floating track bed with a built-in vibration isolating device according to claim 8 or 9, The utility model is characterized in that a liner is arranged in the through hole of the floating plate, and the liner is disposed at least on a partial inner wall surface of the through hole, and is preset integrally with the floating plate, and the movable sleeve is at least partially disposed in the liner.
11、 根据权利要求 10所述的带有内置式隔振装置的浮置道床, 其特征 在于衬筒由耐久性好的材料制成, 所述耐久材料包括不锈钢、 铝合金、 工 程塑料、 陶瓷、 橡胶、 玻璃钢或混凝土预制件, 或由上述材料复合而成。  11. The floating track bed with built-in vibration isolating device according to claim 10, wherein the liner is made of a durable material comprising stainless steel, aluminum alloy, engineering plastic, ceramic, Rubber, fiberglass or concrete prefabricated parts, or composited from the above materials.
12、 根据权利要求 10所述的带有内置式隔振装置的浮置道床, 其特征 在于活动套筒与衬筒或预留通孔挂接处设置限位装置, 限位装置为限位块 或限位槽, 限位方向为预留通孔轴向、 环向、 径向或其组合。  12. The floating track bed with built-in vibration isolating device according to claim 10, wherein the movable sleeve is provided with a limiting device at the joint of the liner or the reserved through hole, and the limiting device is a limiting block. Or the limiting slot, the limiting direction is the reserved through hole axial direction, the circumferential direction, the radial direction or a combination thereof.
13、 根据权利要求 10所述的带有内置式隔振装置的浮置道床, 其特征 在于弹性隔振器的上下表面设有防止其水平移位的联接装置, 上方联接装 置与垫片或支承挡块联接, 下方联接装置与基础联接, 联接装置为防滑垫 板、 螺栓、 或者凹凸结构。  13. A floating track bed with built-in vibration isolating device according to claim 10, wherein the upper and lower surfaces of the elastic vibration isolator are provided with coupling means for preventing horizontal displacement thereof, the upper coupling means and the spacer or the support The block is connected, the lower connecting device is connected with the foundation, and the connecting device is an anti-slip pad, a bolt, or a concave-convex structure.
14、 根据权利要求 10所述的带有内置式隔振装置的浮置道床, 其特征 在于浮置板通孔内壁上设置顶升挡块, 顶升挡块位于活动套筒的支承挡块 上方。  14. The floating track bed with built-in vibration isolating device according to claim 10, wherein the inner wall of the floating plate through hole is provided with a lifting block, and the lifting block is located above the supporting block of the movable sleeve. .
15、 根据权利要求 14所述的带有内置式隔振装置的浮置道床, 其特征 在于支承挡块或 /和顶升挡块的中心开口及形状与垫片大小相容, 并且垫片 至少与支承挡块可以错位交叠。  15. The floating track bed with built-in vibration isolating device according to claim 14, wherein the central opening and shape of the support block or/and the jacking block are compatible with the size of the spacer, and the spacer is at least It can be misaligned with the support stop.
16、 根据权利要求 14所述的带有内置式隔振装置的浮置道床, 其特征 在于支承挡块和顶升挡块的中心开口及形状与弹性隔振器大小相容, 并且 弹性隔振器上顶面至少与支承挡块可以错位交叠。  16. The floating track bed with built-in vibration isolation device according to claim 14, wherein the central opening and shape of the support block and the jacking block are compatible with the size of the elastic vibration isolator, and the elastic vibration isolation is provided. The top surface of the upper surface of the device can be misaligned with at least the support block.
17、 根据权利要求 8所述的带有内置式隔振装置的浮置道床, 其特征 在于浮置板上设置的通孔形状可以是三角孔、 方孔、 长方孔、 多棱柱孔、 椭圓孔或带有对称缺口的圓孔, 内置式隔振装置的活动套筒设置的凸缘为 对称设置。  17. The floating track bed with built-in vibration isolating device according to claim 8, wherein the shape of the through hole provided in the floating plate can be a triangular hole, a square hole, a rectangular hole, a polygonal prism hole, an ellipse A circular hole or a circular hole with a symmetrical notch, the flange of the movable sleeve of the built-in vibration isolating device is symmetrically arranged.
PCT/CN2010/070005 2009-01-22 2010-01-04 Built-in vibration isolation device and application thereof WO2010083734A1 (en)

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