WO2010080968A8 - Wear-resistant coating system and method - Google Patents

Wear-resistant coating system and method Download PDF

Info

Publication number
WO2010080968A8
WO2010080968A8 PCT/US2010/020455 US2010020455W WO2010080968A8 WO 2010080968 A8 WO2010080968 A8 WO 2010080968A8 US 2010020455 W US2010020455 W US 2010020455W WO 2010080968 A8 WO2010080968 A8 WO 2010080968A8
Authority
WO
WIPO (PCT)
Prior art keywords
wear
resistant coating
metal substrate
cladding
coating system
Prior art date
Application number
PCT/US2010/020455
Other languages
French (fr)
Other versions
WO2010080968A1 (en
Inventor
Michael Lee Killian
Aquil Ahmad
Clifton Baxter Higdon
Original Assignee
Eaton Corporation
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Eaton Corporation filed Critical Eaton Corporation
Priority to EP10701053A priority Critical patent/EP2385995B1/en
Priority to SG2011049954A priority patent/SG172915A1/en
Priority to BRPI1004901A priority patent/BRPI1004901A2/en
Priority to DK10701053.0T priority patent/DK2385995T3/en
Priority to CN201080009859.9A priority patent/CN102341526B/en
Priority to CA2750275A priority patent/CA2750275A1/en
Publication of WO2010080968A1 publication Critical patent/WO2010080968A1/en
Publication of WO2010080968A8 publication Critical patent/WO2010080968A8/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C26/00Coating not provided for in groups C23C2/00 - C23C24/00
    • C23C26/02Coating not provided for in groups C23C2/00 - C23C24/00 applying molten material to the substrate
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/08Coating starting from inorganic powder by application of heat or pressure and heat
    • C23C24/10Coating starting from inorganic powder by application of heat or pressure and heat with intermediate formation of a liquid phase in the layer
    • C23C24/103Coating with metallic material, i.e. metals or metal alloys, optionally comprising hard particles, e.g. oxides, carbides or nitrides
    • C23C24/106Coating with metal alloys or metal elements only
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/47Burnishing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • Y10T428/12951Fe-base component
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12861Group VIII or IB metal-base component
    • Y10T428/12951Fe-base component
    • Y10T428/12972Containing 0.01-1.7% carbon [i.e., steel]

Abstract

A method of forming a wear-resistant coating (14) on a metal substrate (12) includes depositing a metal alloy onto the metal substrate (12) to form a cladding (16), rough finishing the cladding (16) to thereby provide the cladding (16) with an average roughness, Ra, of from about 50 micro-inches to about 150 micro-inches, and work hardening the cladding (16) to thereby form the wear-resistant coating (14) and a hardened zone (18) thereof, wherein the hardened zone (18) has a hardness greater than a hardness of the metal substrate (12). A wear-resistant coating system (10) includes the metal substrate (12) and the wear-resistant coating (14) disposed on the metal substrate (12). The wear-resistant coating (14) is substantially resistant to corrosion from sea water at an ambient temperature of from about -40 °C to about 50 °C.
PCT/US2010/020455 2009-01-08 2010-01-08 Wear-resistant coating system and method WO2010080968A1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
EP10701053A EP2385995B1 (en) 2009-01-08 2010-01-08 Wear resistant coating method
SG2011049954A SG172915A1 (en) 2009-01-08 2010-01-08 Wear-resistant coating system and method
BRPI1004901A BRPI1004901A2 (en) 2009-01-08 2010-01-08 method for forming a wear resistant cover and wear resistant cover system
DK10701053.0T DK2385995T3 (en) 2009-01-08 2010-01-08 Process for making a durable coating
CN201080009859.9A CN102341526B (en) 2009-01-08 2010-01-08 Wear-resistant coating system and method
CA2750275A CA2750275A1 (en) 2009-01-08 2010-01-08 Wear-resistant coating system and method

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US14318609P 2009-01-08 2009-01-08
US61/143,186 2009-01-08
US12/684,241 2010-01-08
US12/684,241 US20100173172A1 (en) 2009-01-08 2010-01-08 Wear-resistant coating system and method

Publications (2)

Publication Number Publication Date
WO2010080968A1 WO2010080968A1 (en) 2010-07-15
WO2010080968A8 true WO2010080968A8 (en) 2011-02-17

Family

ID=42311899

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2010/020455 WO2010080968A1 (en) 2009-01-08 2010-01-08 Wear-resistant coating system and method

Country Status (9)

Country Link
US (1) US20100173172A1 (en)
EP (1) EP2385995B1 (en)
KR (1) KR101650975B1 (en)
CN (1) CN102341526B (en)
BR (1) BRPI1004901A2 (en)
CA (1) CA2750275A1 (en)
DK (1) DK2385995T3 (en)
SG (3) SG188782A1 (en)
WO (1) WO2010080968A1 (en)

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NL2004436C2 (en) * 2010-03-19 2011-09-20 Ihc Holland Ie Bv METHOD FOR LINING A CYLINDER BAR
US8535755B2 (en) * 2010-08-31 2013-09-17 General Electric Company Corrosion resistant riser tensioners, and methods for making
CA2861952A1 (en) 2012-02-23 2013-08-29 Shell Internationale Research Maatschappij B.V. Connector assembly
US8733422B2 (en) * 2012-03-26 2014-05-27 Apple Inc. Laser cladding surface treatments
EP2935651A1 (en) * 2012-12-20 2015-10-28 Shell Internationale Research Maatschappij B.V. Pipe connector and method
US10344597B2 (en) 2015-08-17 2019-07-09 United Technologies Corporation Cupped contour for gas turbine engine blade assembly
US10856443B2 (en) 2018-06-06 2020-12-01 Apple Inc. Cladded metal structures for dissipation of heat in a portable electronic device
DE102020204269A1 (en) * 2020-04-01 2021-10-07 Oskar Frech Gmbh + Co. Kg Clamping plate for die casting machine and manufacturing process
EP4029966A1 (en) 2021-01-15 2022-07-20 Ford Global Technologies, LLC Method for producing a coated grey cast iron brake disc

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Also Published As

Publication number Publication date
DK2385995T3 (en) 2013-06-17
CN102341526A (en) 2012-02-01
SG187498A1 (en) 2013-02-28
WO2010080968A1 (en) 2010-07-15
SG188782A1 (en) 2013-04-30
SG172915A1 (en) 2011-08-29
CA2750275A1 (en) 2010-07-15
KR101650975B1 (en) 2016-09-05
CN102341526B (en) 2014-03-05
EP2385995A1 (en) 2011-11-16
BRPI1004901A2 (en) 2016-04-05
KR20110105391A (en) 2011-09-26
US20100173172A1 (en) 2010-07-08
EP2385995B1 (en) 2013-03-20

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