WO2010078704A1 - Splcing type of light-gathering solar energy collecting device and splicing method thereof - Google Patents

Splcing type of light-gathering solar energy collecting device and splicing method thereof Download PDF

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Publication number
WO2010078704A1
WO2010078704A1 PCT/CN2009/000960 CN2009000960W WO2010078704A1 WO 2010078704 A1 WO2010078704 A1 WO 2010078704A1 CN 2009000960 W CN2009000960 W CN 2009000960W WO 2010078704 A1 WO2010078704 A1 WO 2010078704A1
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WO
WIPO (PCT)
Prior art keywords
bottom plate
plate
edge
strip
panel
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PCT/CN2009/000960
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French (fr)
Chinese (zh)
Inventor
肖刚
Original Assignee
上海神曦太阳能科技有限公司
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Publication of WO2010078704A1 publication Critical patent/WO2010078704A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S23/00Arrangements for concentrating solar-rays for solar heat collectors
    • F24S23/70Arrangements for concentrating solar-rays for solar heat collectors with reflectors
    • F24S23/74Arrangements for concentrating solar-rays for solar heat collectors with reflectors with trough-shaped or cylindro-parabolic reflective surfaces
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers

Definitions

  • the present invention relates to the technical field of solar energy utilization, and more particularly to a trackable assembled cylindrical concentrating solar energy collecting device and a assembling method thereof.
  • Parabolic trough tracking concentrating solar collectors are a cost-effective way to use solar energy in a variety of environments, from medium-scale solar thermal harvesting to large-scale solar power plants. It focuses the incident sunlight onto a collector tube located on the focal line of the parabolic cylinder with one or a series of mirror surfaces curved into a parabolic cylinder. After collecting the heat energy of the solar light into heat energy, the collection tube The circulating heat transfer medium inside the heat pipe collects heat energy for collection, or for heating or for power generation. Commercially operated large trough solar power plants have been around for decades.
  • the cost of parabolic concentrating mirrors is often the most important part. This is because the manufacture of mirrors is now generally carried out by bending a flat-shaped base material (metal or glass) into a desired shape by means of a mold. Any small inhomogeneities in material and temperature during the forming process will introduce local normal direction errors. At the same time, the efficiency of the mirror surface is extremely sensitive to the local normal direction error, and a small normal direction error will cause defocusing, which reduces the collection efficiency of the device. Therefore, the precision is very high during the processing, and the scrap rate is not easy to control, which seriously increases the cost.
  • the existing trough solar devices mostly adopt an open technical solution without a front transparent panel.
  • Open trough devices rely on the strength of the mirror base material to prevent deformation and sufficient wind resistance, so the substrate material must have high mechanical strength and sufficient thickness. This further increases the difficulty and cost of forming processing.
  • the small closed-type acquisition device with front transparent panel can obtain strong natural geometric stability.
  • the anti-deformation and wind-resistance ability is much stronger than that of the sputum-type device, but the problem of the local normal direction error caused by the mirror-heated forming bow I Still very serious.
  • the presence of forming errors directly affects the concentration of the collection device, which limits its efficiency.
  • the theoretical maximum line concentration of the parabolic trough collection device is about 220 times, corresponding to 70 times the surface concentration.
  • the most advanced nominal line concentration rate in commercial devices is currently one.
  • the object of the present invention is to provide an assembled solar energy collecting device, which can greatly simplify the manufacturing process and reduce the cost, and can easily obtain a higher light collecting precision by the correcting method, and can also make the volume and the packaging and transportation volume. The cost is minimized.
  • the assembled concentrating solar energy collecting device is characterized in that: the solar energy collecting device comprises a bottom plate, two top plates, a transparent panel, and two top plates each have a bearing, The root collecting heat pipe passes through two bearings; the top plate has upper and lower sides, the upper side is a straight line, the lower side is a symmetrical parabola, and the bottom plate and the top plate each have a surface as a mirror surface; and each side of the bottom plate, the top plate and the panel is provided with a strip
  • the splicing member, the bottom plate, the top plate and the panel are assembled into a closed box shape by the splicing member and form a concentrating reflection structure, and the heat collecting tube is positioned on the focal line of the condensing reflection structure through the two bearing inner rings.
  • the assembling method of the assembled concentrating solar energy collecting device is characterized in that: the assembling method of the solar energy collecting device comprises the following steps: a. inserting the bottom plate slightly and inserting the top edge into the splicing member groove at the bottom edge of a top plate; b. Insert the other top edge of the bottom plate into the splicing member groove of the bottom edge of the other top plate; c. Pass the heat collecting tube into the bearing of the two top plates; d.
  • the panel presses the side of the bottom plate inwardly by the side splicing member to elastically bend the latter into a shape close to the symmetrical parabolic cylinder, the shape further passing
  • the splicing of the lower edge of the top plate and the top edge of the bottom plate is corrected and fixed; after the splicing, the mirror faces of the bottom plate and the top plate form a concentrating reflection structure;
  • the side strip splicing members of the bottom plate and the panel are angle strips, which are respectively fixed to the side of the bottom plate and the panel After the assembly, the two corner strips abut against each other under the outward elastic force of the bottom plate;
  • the top edge splice member of the panel is a metal corner strip; the splice member on the top panel side Square metal tube, f.
  • the splicing member at the bottom edge of the top plate is a grooved strip with a lower hook at the bottom, and the splicing member at the top edge of the bottom plate is a slanted strip.
  • the protrusion and the opening of the top edge; the top edge of the bottom plate is inserted into the grooved strip when assembling, and the strip-shaped protrusion of the bottom plate inserted is completely placed into the groove of the splicing member at the bottom edge of the top plate, and is formed by the grooved strip
  • the hook lock does not fall off, and the splitting of the top edge of the bottom plate is pressed by the bottom of the grooved strip; at this time, the splitting of the top edge of the bottom plate is pressed by the bottom of the grooved strip to waterproof, and finally the metal strip and the square metal tube are pressed. Fastened with bolts after assembly.
  • the invention can be directly assembled from a flat plate material, and utilizes the natural elastic bending shape of the material. Converging light surface, without pre-forming by heating.
  • the advantage is that it is relatively simple to manufacture and install, which not only greatly simplifies the manufacturing process and reduces the cost, but also makes it easy to obtain a high concentration accuracy by means of correction, while also minimizing the volume and cost during packaging and transportation.
  • FIG. 1 to 4 are schematic views showing the assembly process of the solar energy collection device of the present invention.
  • 1 is a distributed component, wherein the bottom plate is in an elastic bending state;
  • FIG. 2 is a case where the bottom plate and the top plate are assembled and assembled;
  • FIG. 3 is a case after the heat collecting tube is inserted into the bearing; and
  • FIG. 4 is a collecting device after the assembly is completed.
  • Fig. 5 is a cross-sectional view showing the side of the panel and the side of the bottom plate of the present invention (before the insertion position).
  • Figure 6 is a cross-sectional view of the splicing member of the side of the panel and the side of the bottom plate of the present invention (after being assembled).
  • Figure 7 is a cross-sectional view of the splicing member of the lower side of the top plate and the top edge of the bottom plate of the present invention (before the insertion position).
  • Figure 8 is a cross-sectional view of the splicing member of the lower side of the top plate and the top side of the bottom plate of the present invention (after being inserted into the position).
  • Figure 9 is a cross-sectional view of the splicing member of the top edge of the panel and the top edge of the panel of the present invention (before the loading position).
  • Figure 10 is a cross-sectional view of the splicing member of the top edge of the panel and the top edge of the panel of the present invention (after being assembled).
  • Figure 11 is a perspective view of the lower floor correcting member of the present invention.
  • Reference numeral 1 in the drawing is the bottom plate of the device
  • 2 is the top plate of the device
  • 3 is the face plate of the device
  • 4 is a heat collecting tube
  • 5 is a bearing.
  • 6 is the top edge splicing member of the panel
  • 7 is the side splicing member of the panel
  • 8 is the side splicing member of the bottom plate
  • 9 is the top splicing member of the bottom plate
  • 10 is the lower splicing member of the top plate
  • 11 is the upper splicing of the top plate
  • the member, 12 is a curved strip at the top of the panel side splicing member
  • 13 is a splicing fastening bolt of the panel and the top panel
  • 14 is an inner hook at the lower part of the lower splicing member of the top panel
  • 15 is a slit of the top edge of the bottom plate
  • 16 is a corrective reflecting surface a rod-shaped turning member having an edge curvature
  • 17 is a supporting
  • the invention is a concentrating solar energy collecting device, characterized in that: the solar energy collecting device comprises a bottom plate 1, two top plates 2, a transparent panel 3, a heat collecting tube 4 and two bearings 5, and the characteristics are as follows:
  • the bottom plate is a rectangular uniform plate under the condition of no external force;
  • the transparent panel is rectangular;
  • the top plate has upper and lower sides, the lower side is a symmetrical parabola, and the upper side is a straight line;
  • the top plate has a shaft hole in the middle, and the center of the shaft hole is a lower side parabola Below the focus or focus of the line, the distance between the center and the focus is not more than 0.01 times the length of the top plate;
  • the bearing is fixed around the shaft hole;
  • the bottom plate and the top plate each have a smooth mirror with a reflectance of 80% or more.
  • a strip-shaped splicing member (6, 7, 8, 9, 10, 11) is provided on each side of the bottom plate, the top plate and the panel; the bottom plate, the top plate and the panel can be assembled into a closed box-shaped structure by means of the splicing member, wherein The panel presses the side edges of the bottom plate inwardly by the side splicing members to elastically bend the latter to be close to the shape of the symmetrical parabolic cylinder surface, and the shape is further corrected and fixed by the splicing of the lower edge of the top plate and the top edge of the bottom plate; Forming a concentrating reflection structure inwardly with the mirror of the top plate; the heat collecting tube is positioned on the focal line of the concentrating reflection structure through the two bearing inner rings; and the box structure can surround the bearing and the heat collecting tube by means of a manual or control mechanism Free rotation to track the movement of the sun, greatly improving the collection effect of concentrating and solar energy.
  • the ratio of thickness to width of the acquisition device should be between 1 : 3 and 1 : 4 and as close as possible to 1: 4 .
  • the width to length ratio of the device can be selected from 1:1 to 1:3.
  • the transparent panel can be made of glass or transparent plastic, and the bottom and top panels can be made of metal sheets (steel or aluminum) or plastic sheets.
  • the glass panel should be used with the metal bottom plate and the top plate, and the plastic panel should be made of plastic bottom plate and top plate. With the use of.
  • the reflective surface thus formed provides a good approximation of the parabolic cylinder.
  • the calculation shows that the theoretical maximum line concentration of this surface is about 70 times.
  • the actual available concentrating rate can be quite close to this because the general commercial homogenous sheet has sufficient consistency so that there is little observable local normal direction error in this surface.
  • the maximum operating temperature of a typical solar thermal collector does not exceed 300 °C.
  • a 40x line concentration ratio is sufficient.
  • solar power plants want to increase the operating temperature to at least 350 ° C in order to achieve higher power generation efficiency.
  • the present invention proposes the following method for correcting the reflection surface error, which can increase the effective line concentrating rate by 80 times or more.
  • the difference between the reflective curved surface formed by the elastic bending and the ideal parabolic cylindrical surface is mainly that the curvature of the curved surface edge is too low, and the curvature is in the region between the distance from the center line of the bottom plate of 1/6 to 1/3 of the width of the curved surface. high.
  • the curvature of the curved edge of the curved surface is too low, so that the effective collection area of the device without correction is lost by 10% to 15% due to defocusing.
  • the actual focal line of the reflective surface is below the focal line of the parabolic cylinder.
  • the distance between the two focal lines is the width of the reflective surface (ie the length of the top side of the top plate) of 0. 008
  • the position of the axis of the top plate is set below the parabola focus and the distance from the focus of the parabola is 0. 005 to 0. 01 times the most reasonable position.
  • the method proposed by the present invention is to install 4 to 20 rod-shaped turning members 16 on the outer sides of the bottom plate; one end of the rod-shaped turning member is fixed to the side strip of the bottom plate
  • the splicing member is connected to the edge of the bottom plate by the side strip splicing member; the other end of the rod-shaped swaying member abuts and presses the bottom plate; the contact point of the other end with the bottom plate is the distance from the edge of the bottom plate Width of 0. 13 to 0.
  • a preferred option is that the contact point of the other end of the rod-shaped turning member with the bottom plate is from the edge of the bottom plate by a distance of Q. 2 times, and the radius of curvature of the edge of the bottom plate is corrected to 1.45 times the width of the reflective surface.
  • the struts may be springs or adjustable length bolts that adjust the strength of the curvature of the bottom edge of the shank by adjusting the length of the bolt.
  • the invention proposes to add a correcting member composed of two metal corner strips 19 and one or more steel wire pressing rods 20 outside the assembled bottom plate; the length of the metal strip Same as the length of the bottom plate, the direction is parallel to the heat collecting tube, and is fixed to the outside of the bottom plate.
  • the center line of the bottom plate is between 1/6 and 1/3 of the width of the collecting device; the two ends of the steel wire pressing rod are fixed to the collecting device On the side, the inside presses the bottom plate by pressing the metal corner strips.
  • the middle part of the steel bar can be bolted, and the pressure applied to the bottom plate by the length of the bolt can be adjusted by adjusting the length of the bolt.
  • a preferred option is: The metal corner strips are fixed below the bottom plate from the center line of the bottom plate to 1/4 of the width of the collection device.
  • the method can not only accurately correct the theoretical curvature error of the reflective surface, but also correct the errors caused by material inconsistency and gravity.
  • the calculated post-correction theoretical maximum line concentration is as high as 170 times.
  • the corrected reflection surface is closer to the ideal parabolic cylinder, so its focal line is closer to the focal line of the parabolic cylinder.
  • the center of the shaft hole of the top plate may be positioned at the parabola focus or below the parabola focus and the distance from the parabola focus is not more than 0.002 times the width of the reflective surface.
  • the distance between the end of the rod-shaped turning member that abuts the bottom plate and the bottom plate is from the edge of the bottom plate. 17 times. After the correction, the theoretical maximum line concentration is more than 90 times, and the loss of the effective collection area of the curved edge is basically eliminated.
  • the collector tube can be used in a variety of different configurations depending on the application.
  • a low temperature enthalpy collection device that does not exceed 10 Q ° C, a common metal round tube with a black exterior can meet the requirements.
  • the metal round tube can also be laid with a layer of solar photovoltaic cells to generate electricity, and the water circulation in the tube can provide cooling for the solar photovoltaic cells on the one hand, and provide a low-temperature heat source on the other hand to realize the combined heat and power.
  • the heat collecting tube of the high-temperature collecting device needs to be insulated by a transparent glass tube, and the space between the heat collecting tube and the glass tube is vacuum-sealed to enhance the heat insulation effect.
  • the side strip-shaped splicing members of the bottom plate and the panel are angled strips respectively fixed to the side edges of the bottom plate and the panel, and the two corner strips are assembled against each other under the external elastic force of the bottom plate Tight, as shown in Figure 5 and Figure 6.
  • a curved strip 12 is attached to the top of the panel corner strip to lock the corner strip of the bottom plate.
  • the curved strip is only installed in the middle of the panel and does not exceed 2/3 of the length of the panel to ensure that the bottom panel can be elastically passed over the curved strip into the splicing position during assembly.
  • the top edge splicing members of the panel are metal corner strips, and the splicing members on the top panel are square metal tubes.
  • the metal corner strips and the square metal tubes are assembled and fastened by bolts 13 after assembly. As shown in Figure 9 and Figure 10.
  • the splicing member at the bottom of the top plate is a grooved strip with a lower inner hook 14, and the splicing member at the top side of the bottom plate is a strip-shaped protrusion 9 with a bevel and a split of the top edge 15, as shown in Fig. 7 and Fig. 8(8).
  • the top edge of the bottom plate is inserted into the grooved strip, and the strip-shaped protrusion of the bottom plate is completely inserted into the grooved strip, and is locked by the inner hook in the grooved strip without falling off.
  • the slit at the top of the bottom plate is pressed by the bottom of the grooved strip to provide waterproofing.
  • the solar collector can be assembled in the following order. 1. Insert the bottom plate slightly into the slot of the splicing member at the bottom edge of the top plate; 2. Insert the other top edge of the bottom plate into the splicing member groove at the bottom edge of the other top plate; 3. Pass the heat collecting tube Into the bearing of the two top plates; 4. Cover the panel and press the two sides of the bottom plate inward to force it into the inside of the corner strips on the side of the panel; 5. Use the fastening bolts to the top edge of the panel Fasten the top of the top plate.
  • the bottom plate and the top plate are made of a common polystyrene plate with a mirror-reflecting film layer on one side, and the thickness is 2, and the panel is made of a 2-leg thick polycarbonate transparent plate.
  • the base plate is a square having a length and a width of one meter, and the width of the reflective surface after the assembly is 0. 857 meters.
  • the center of the shaft hole is located 28 ⁇ below the top of the top plate, and the maximum thickness of the collecting device is 232.
  • the rod-shaped turning member is made of a stainless steel strip with a width of 15 and a thickness of 3 mm, and the spacing of the adjacent rod-shaped turning members is Q. 2 times the width of the bottom plate.
  • the supporting member is an adjustable length bolt, and the steel pressing rod is adjusted by bolts. Length and pressure.
  • the collection device after the assembly is completed can be corrected by direct observation, such as Next.
  • the observation position is located on the front side of the acquisition device, and the distance is 1/2Q to 1/6 of the product of the width of the collection device and the line concentration.
  • an enlarged image of the heat collecting tube can be observed on the reflective curved surface of the collecting device.
  • Moving the viewing position then moves the image. 5 ⁇
  • the image of the width of the image is about 0.5 to 0.6 times. As the image moves from the center to the edge, its width should gradually shrink proportionally. If the image width of a certain area is too high, the curvature of the surface of the area is too high, and vice versa.
  • the width of the image does not decrease or increase as it moves from the center to a certain direction, it can be corrected by shortening the length of the adjusting bolt of the steel bar; if the width is reduced too fast, the length of the bolt is elongated.
  • edge image 3 ⁇ 4 degrees is less than 0.55 times the width of the middle, it can be corrected by increasing the length of the struts; otherwise, shortening the length.
  • the actual measurement shows that a hand-made acquisition device can be accurately focused at a line concentration of more than 80 times after being corrected by the method, except that the two edges of the reflection surface do not exceed 2% of the reflection area beyond the curvature correction area. Outside the area, there is no apparent observable defocus loss, and the overall optical efficiency of the acquisition device can reach over 70%.

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Abstract

A splicing type of light-gathering solar energy collecting device is disclosed and the solar energy collecting device includes a base plate (1), two head plates (2) and a transparent panel (3); each head plate (2) is provided with a bearing (5) and a heat collecting tube (4) crosses over two bearings (5); the head plate (2) is provided with two sides on the top and bottom, and the top side is linear and the bottom side is parabolical; the base plate (1) and each head plate (2) are provided with a surface as reflecting mirror surface, and each side of the base plate (1), the head plates (2) and the panel (3) is provided with a strip slicing component; a closing tank is sliced by the base plate (1), the head plates (2) and the panel (3) via the slicing components and a light-gathering reflecting construction is formed; the heat collecting tube (4) crosses over the inner rings of two bearings (5) and is positioned on the focal line of the light-gathering reflecting construction. A splicing method for the solar energy collecting device mentioned above is disclosed.

Description

拼装式聚光太阳能采集装置及其拼装方法 技术领域- 本发明涉及太阳能利用的技术领域, 具体地说是一种可跟踪的 拼装式柱面聚光太阳能采集装置及其拼装方法。  BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the technical field of solar energy utilization, and more particularly to a trackable assembled cylindrical concentrating solar energy collecting device and a assembling method thereof.
背景技术:  Background technique:
抛物槽式跟踪聚光太阳能采集装置是一种高性价比的太阳能利 用方式, 已被应用于从中等规模的太阳能热采集到大规模太阳能发 电厂的多种环境中。 它用一个或一系列弯曲成抛物柱面的反射镜面 将入射阳光聚焦集中到位于抛物柱面焦线上的一根集热管上, 集热 管将太阳光的光能吸收转化为热能后, 由集热管内部的循环导热介 质将热能带走收集, 或用于供热或用于发电。 商业运行的大型槽式 太阳能发电厂已有数十年的历史。  Parabolic trough tracking concentrating solar collectors are a cost-effective way to use solar energy in a variety of environments, from medium-scale solar thermal harvesting to large-scale solar power plants. It focuses the incident sunlight onto a collector tube located on the focal line of the parabolic cylinder with one or a series of mirror surfaces curved into a parabolic cylinder. After collecting the heat energy of the solar light into heat energy, the collection tube The circulating heat transfer medium inside the heat pipe collects heat energy for collection, or for heating or for power generation. Commercially operated large trough solar power plants have been around for decades.
槽式太阳能采集面临的最大困难是装置的安装成本过高, 以致于 用于能源釆集时能源成本与煤炭等化石能源相比在经济上缺乏竞争 优势, 严重地制约了它的大面积推广。 因此降低装置的成本是技术 发展的主要课题0 The biggest difficulty faced by trough solar energy collection is that the installation cost of the device is too high, so that the energy cost used for energy collection is economically lacking competitive advantage compared with fossil energy such as coal, which seriously restricts its large-scale promotion. Therefore, cost reduction devices is the main topic of technological development 0
在槽式太阳能装置的成本中, 抛物形聚光镜面的成本往往是最主 要的一部分。 这是因为现在镜面的制造一般要将平板形基底材料(金 属或玻璃)加热软化以后利用模具使其弯曲成所需的形状。 成形过程 中材料和温度的任何细小的不均匀性都会导入局部的法线方向误 差。 同时, 反射镜面的效率对局部法线方向误差极为敏感, 很小的 法线方向误差就会引起散焦, 降低装置的采集效率。 所以在加工过 程中对精度要求很高, 废品率也不易控制, 严重提升成本。  Among the cost of trough solar installations, the cost of parabolic concentrating mirrors is often the most important part. This is because the manufacture of mirrors is now generally carried out by bending a flat-shaped base material (metal or glass) into a desired shape by means of a mold. Any small inhomogeneities in material and temperature during the forming process will introduce local normal direction errors. At the same time, the efficiency of the mirror surface is extremely sensitive to the local normal direction error, and a small normal direction error will cause defocusing, which reduces the collection efficiency of the device. Therefore, the precision is very high during the processing, and the scrap rate is not easy to control, which seriously increases the cost.
而且, 现有的槽式太阳能装置多采用不加前置透明面板的开放式 技术方案。 开放式槽式装置需要依靠镜面基底材料的强度来防止变 形和获得足够的抗风能力, 所以基底材料必须具有较高的机械强度 和足够的厚度。 这就进一步增加了成形加工的困难和成本。  Moreover, the existing trough solar devices mostly adopt an open technical solution without a front transparent panel. Open trough devices rely on the strength of the mirror base material to prevent deformation and sufficient wind resistance, so the substrate material must have high mechanical strength and sufficient thickness. This further increases the difficulty and cost of forming processing.
加前置透明面板的小型封闭式采集装置可以得到很强的自然几何 稳定性, 抗变形和抗风能力比幵放式装置大有增强, 但镜面加热成 形弓 I起局部法线方向误差的问题仍十分严重。  The small closed-type acquisition device with front transparent panel can obtain strong natural geometric stability. The anti-deformation and wind-resistance ability is much stronger than that of the sputum-type device, but the problem of the local normal direction error caused by the mirror-heated forming bow I Still very serious.
成形误差的存在直接影响到采集装置的聚光率, 从而制约其效 率。 抛物面槽式采集装置的理论最高线聚光率可达 220 倍左右, 对 应于 70倍的面聚光率。 但是目前商业装置中最先进的标称线聚光率 一 1一  The presence of forming errors directly affects the concentration of the collection device, which limits its efficiency. The theoretical maximum line concentration of the parabolic trough collection device is about 220 times, corresponding to 70 times the surface concentration. However, the most advanced nominal line concentration rate in commercial devices is currently one.
确认本 为 82倍, 而且这些装置的制造及安装均甚为昂贵。 在一般的加工条 件下, 加热成形的槽式采集装置要保证 30倍的有效线聚光率已有诸 多困难。 Confirmation It is 82 times, and these devices are expensive to manufacture and install. Under the general processing conditions, the hot-formed trough-type collecting device has many difficulties in ensuring an effective line concentrating rate of 30 times.
预成形的反射镜面带来的另一个缺陷是包装和运输成本。 特别是 小型封闭式装置, 制造成本低、 重量轻但体积庞大, 在某些情况下 包装、 仓储和运输成本甚至会接近或超过制造成本。  Another drawback associated with pre-formed mirror surfaces is packaging and shipping costs. In particular, small enclosed units are inexpensive to manufacture, light in weight and bulky, and in some cases the cost of packaging, storage and transportation can even approach or exceed manufacturing costs.
发明内容:  Summary of the invention:
本发明的目的是提出一种拼装式太阳能采集装置, 它可大幅度 简化制造工艺和降低成本, 又很容易通过矫正办法获得较高的聚光 精度, 同时也可以使包装和运输时的体积和成本縮到最小。  The object of the present invention is to provide an assembled solar energy collecting device, which can greatly simplify the manufacturing process and reduce the cost, and can easily obtain a higher light collecting precision by the correcting method, and can also make the volume and the packaging and transportation volume. The cost is minimized.
本发明的技术方案是这样实现的: 拼装式聚光太阳能采集装置, 其特征为: 所述的太阳能采集装置包含一块底板, 两块顶板, 一块 透明面板, 两块顶板各设有一个轴承, 一根集热管穿越两个轴承; 顶板有上、 下两条边, 上边为直线, 下边为对称抛物线, 底板和顶 板各有一个表面为反射镜面; 底板、 顶板和面板的每条边上设有条 形拼接构件, 底板、 顶板和面板借助所述拼接构件拼装成一封闭箱 形并形成聚光反射结构, 集热管穿过两个轴承内圈定位于该聚光反 射结构的焦直线上。  The technical solution of the present invention is realized as follows: The assembled concentrating solar energy collecting device is characterized in that: the solar energy collecting device comprises a bottom plate, two top plates, a transparent panel, and two top plates each have a bearing, The root collecting heat pipe passes through two bearings; the top plate has upper and lower sides, the upper side is a straight line, the lower side is a symmetrical parabola, and the bottom plate and the top plate each have a surface as a mirror surface; and each side of the bottom plate, the top plate and the panel is provided with a strip The splicing member, the bottom plate, the top plate and the panel are assembled into a closed box shape by the splicing member and form a concentrating reflection structure, and the heat collecting tube is positioned on the focal line of the condensing reflection structure through the two bearing inner rings.
拼装式聚光太阳能采集装置的拼装方法, 其特征为: 所述太阳能 采集装置的拼装方法包括以下步骤, a.将底板略加弯曲后顶边插入 一块顶板底边的拼接构件槽中; b. 将底板的另一顶边同法插入另一 块顶板底边的拼接构件槽中; c. 将集热管穿入两块顶板的轴承内; d. 将面板盖上, 同时将底板的两个侧边向内压迫使其进入面板侧边 的角条内部定位; 其中面板通过侧边拼接构件对底板的侧边向内施 压使后者弹性弯曲成接近于对称抛物柱面的形状, 该形状进一步通 过顶板下边与底板顶边的拼接予以矫正和固定; 拼接后底板和顶板 的镜面向内形成聚光反射结构; 底板和面板的侧边条形拼接构件为 角条, 分别固定于底板和面板的侧边, 拼装后两个角条在底板的外 向弹性力作用下相互靠紧; 面板的顶边拼接构件为金属角条; 顶板 上边的拼接构件为方形金属管, f. 用紧固螺栓将面板的顶边与顶板 的上边进行紧固, 顶板底边的拼接构件为下部带内钩的槽形条, 底 板顶边的拼接构件为带斜面的条形突起以及顶边的开叉; 拼装时底 板的顶边插入槽形条中, 插入后底板的条形突起完全置入顶板底边 的拼接构件槽形条中, 并由槽形条中的内钩锁定不致脱落, 底板顶 边的开叉被槽形条的底部压紧; 此时底板顶边的开叉被槽形条的底 部压紧起到防水作用, 最后将金属角条与方形金属管在拼装后用螺 栓结合紧固。  The assembling method of the assembled concentrating solar energy collecting device is characterized in that: the assembling method of the solar energy collecting device comprises the following steps: a. inserting the bottom plate slightly and inserting the top edge into the splicing member groove at the bottom edge of a top plate; b. Insert the other top edge of the bottom plate into the splicing member groove of the bottom edge of the other top plate; c. Pass the heat collecting tube into the bearing of the two top plates; d. Cover the panel while the two sides of the bottom plate Inward pressing forces it into the inner corner of the corner strip of the panel; wherein the panel presses the side of the bottom plate inwardly by the side splicing member to elastically bend the latter into a shape close to the symmetrical parabolic cylinder, the shape further passing The splicing of the lower edge of the top plate and the top edge of the bottom plate is corrected and fixed; after the splicing, the mirror faces of the bottom plate and the top plate form a concentrating reflection structure; the side strip splicing members of the bottom plate and the panel are angle strips, which are respectively fixed to the side of the bottom plate and the panel After the assembly, the two corner strips abut against each other under the outward elastic force of the bottom plate; the top edge splice member of the panel is a metal corner strip; the splice member on the top panel side Square metal tube, f. Fasten the top edge of the panel with the upper edge of the top plate with fastening bolts. The splicing member at the bottom edge of the top plate is a grooved strip with a lower hook at the bottom, and the splicing member at the top edge of the bottom plate is a slanted strip. The protrusion and the opening of the top edge; the top edge of the bottom plate is inserted into the grooved strip when assembling, and the strip-shaped protrusion of the bottom plate inserted is completely placed into the groove of the splicing member at the bottom edge of the top plate, and is formed by the grooved strip The hook lock does not fall off, and the splitting of the top edge of the bottom plate is pressed by the bottom of the grooved strip; at this time, the splitting of the top edge of the bottom plate is pressed by the bottom of the grooved strip to waterproof, and finally the metal strip and the square metal tube are pressed. Fastened with bolts after assembly.
本发明可由平面板材直接拼装而成, 利用材料的自然弹性弯曲形 成聚光曲面, 不通过加热预成形。 优点是制造和安装均相当简便, 不仅大幅度简化制造工艺和降低成本, 又很容易通过矫正办法获得 较高的聚光精度, 同时也可以使包装和运输时的体积和成本缩到最 小。 The invention can be directly assembled from a flat plate material, and utilizes the natural elastic bending shape of the material. Converging light surface, without pre-forming by heating. The advantage is that it is relatively simple to manufacture and install, which not only greatly simplifies the manufacturing process and reduces the cost, but also makes it easy to obtain a high concentration accuracy by means of correction, while also minimizing the volume and cost during packaging and transportation.
附图说明:  BRIEF DESCRIPTION OF THE DRAWINGS:
图 1至图 4是本发明的太阳能采集装置的装配过程示意图。 其中 图 1是分散的各部件, 其中底板处于弹性弯曲状态; 图 2是底板和 顶板拼装结合后的情形; 图 3是集热管插入轴承内后的情形; 图 4 是装配完成后的采集装置。  1 to 4 are schematic views showing the assembly process of the solar energy collection device of the present invention. 1 is a distributed component, wherein the bottom plate is in an elastic bending state; FIG. 2 is a case where the bottom plate and the top plate are assembled and assembled; FIG. 3 is a case after the heat collecting tube is inserted into the bearing; and FIG. 4 is a collecting device after the assembly is completed.
图 5是本发明的面板侧边和底板侧边的拼揆构件截面图 (拼装入 位前) 。  Fig. 5 is a cross-sectional view showing the side of the panel and the side of the bottom plate of the present invention (before the insertion position).
图 6是本发明的面板侧边和底板侧边的拼接构件截面图 (拼装入 位后) 。  Figure 6 is a cross-sectional view of the splicing member of the side of the panel and the side of the bottom plate of the present invention (after being assembled).
图 7是本发明的顶板下边和底板顶边的拼接构件截面图 (拼装入 位前) 。  Figure 7 is a cross-sectional view of the splicing member of the lower side of the top plate and the top edge of the bottom plate of the present invention (before the insertion position).
图 8是本发明的顶板下边和底板顶边的拼接构件截面图 (拼装入 位后) 。  Figure 8 is a cross-sectional view of the splicing member of the lower side of the top plate and the top side of the bottom plate of the present invention (after being inserted into the position).
图 9是本发明的顶板上边和面板顶边的拼接构件截面图 (拼装入 位前) 。  Figure 9 is a cross-sectional view of the splicing member of the top edge of the panel and the top edge of the panel of the present invention (before the loading position).
图 10是本发明的顶板上边和面板顶边的拼接构件截面图(拼装入 位后) 。  Figure 10 is a cross-sectional view of the splicing member of the top edge of the panel and the top edge of the panel of the present invention (after being assembled).
图 11是本发明的底板下部矫正构件的立体图。  Figure 11 is a perspective view of the lower floor correcting member of the present invention.
具体实施方式:  detailed description:
下面结合附图和实施例对本发明进一步说明。  The invention will now be further described with reference to the drawings and embodiments.
附图中的标记 1为装置的底板, 2为装置的顶板, 3为装置的面 板, 4为集热管, 5为轴承。 6为面板的顶边拼接构件, 7为面板的侧 边拼接构件, 8为底板的侧边拼接构件, 9为底板的顶边拼接构件, 10为顶板的下边拼接构件, 11为顶板的上边拼接构件, 12为面板侧 边拼接构件顶部的弯条, 13为面板与顶板的拼接紧固螺栓, 14为顶 板下边拼接构件下部的内钩, 15为底板顶边的开叉, 16为矫正反射 曲面边缘曲率的杆形扳转构件, 17 为该杆形扳转构件与底板相抵的 一端的撑件, 20为矫正反射曲面曲率过高区域的角条, 21为矫正反 射曲面曲率过高区域的钢丝压杆。  Reference numeral 1 in the drawing is the bottom plate of the device, 2 is the top plate of the device, 3 is the face plate of the device, 4 is a heat collecting tube, and 5 is a bearing. 6 is the top edge splicing member of the panel, 7 is the side splicing member of the panel, 8 is the side splicing member of the bottom plate, 9 is the top splicing member of the bottom plate, 10 is the lower splicing member of the top plate, and 11 is the upper splicing of the top plate The member, 12 is a curved strip at the top of the panel side splicing member, 13 is a splicing fastening bolt of the panel and the top panel, 14 is an inner hook at the lower part of the lower splicing member of the top panel, 15 is a slit of the top edge of the bottom plate, 16 is a corrective reflecting surface a rod-shaped turning member having an edge curvature, 17 is a supporting member at one end of the rod-shaped turning member against the bottom plate, 20 is a corner strip for correcting the curvature of the curved surface, and 21 is a wire for correcting the curvature of the curved surface. Pressure bar.
本发明为一种聚光太阳能采集装置, 其特征为: 所述太阳能采集 装置包含一块底板 1, 两块顶板 2, 一块透明面板 3, 一根集热管 4和两个轴承 5 , 其特征为: 底板在无外力作用条件下为长方形匀 质平板; 透明面板为长方形; 顶板有上、 下两条边, 下边为对称抛 物线, 上边为直线; 顶板中部开有一轴孔, 轴孔的中心为下边抛物 线的焦点或焦点下方, 该中心与该焦点的距离不超过顶板上边长度 的 0. 01倍; 轴承固定于轴孔的周围; 底板和顶板各有一个表面为反 射率在 80%以上的光滑镜面; 底板、 顶板和面板的每条边上设有条形 拼接构件 (6, 7, 8, 9, 10, 11 ) ; 底板、 顶板和面板可借助所述拼接构 件拼装成一封闭箱形结构, 其中面板通过侧边拼接构件对底板的侧 边向内施压使后者弹性弯曲成接近于对称抛物柱面的形状, 该形状 进一步通过顶板下边与底板顶边的拼接予以矫正和固定; 拼接后底 板和顶板的镜面向内形成聚光反射结构; 集热管穿过两个轴承内圈 定位于该聚光反射结构的焦直线上; 借助于人工或控制机构, 所述 箱形结构可围绕轴承和集热管自由旋转以跟踪太阳的移动, 大大提 高了聚光和太阳能的釆集效果。 The invention is a concentrating solar energy collecting device, characterized in that: the solar energy collecting device comprises a bottom plate 1, two top plates 2, a transparent panel 3, a heat collecting tube 4 and two bearings 5, and the characteristics are as follows: The bottom plate is a rectangular uniform plate under the condition of no external force; the transparent panel is rectangular; the top plate has upper and lower sides, the lower side is a symmetrical parabola, and the upper side is a straight line; the top plate has a shaft hole in the middle, and the center of the shaft hole is a lower side parabola Below the focus or focus of the line, the distance between the center and the focus is not more than 0.01 times the length of the top plate; the bearing is fixed around the shaft hole; the bottom plate and the top plate each have a smooth mirror with a reflectance of 80% or more. a strip-shaped splicing member (6, 7, 8, 9, 10, 11) is provided on each side of the bottom plate, the top plate and the panel; the bottom plate, the top plate and the panel can be assembled into a closed box-shaped structure by means of the splicing member, wherein The panel presses the side edges of the bottom plate inwardly by the side splicing members to elastically bend the latter to be close to the shape of the symmetrical parabolic cylinder surface, and the shape is further corrected and fixed by the splicing of the lower edge of the top plate and the top edge of the bottom plate; Forming a concentrating reflection structure inwardly with the mirror of the top plate; the heat collecting tube is positioned on the focal line of the concentrating reflection structure through the two bearing inner rings; and the box structure can surround the bearing and the heat collecting tube by means of a manual or control mechanism Free rotation to track the movement of the sun, greatly improving the collection effect of concentrating and solar energy.
为了使底板弯曲的形状尽可能地接近抛物柱面, 采集装置的厚度 与宽度之比应保持在 1 : 3和 1 : 4之间, 并尽可能接近 1 :4。 装置的宽 度与长度之比可以在 1 : 1到 1 : 3之间任选。  In order to bend the bottom plate as close as possible to the parabolic cylinder, the ratio of thickness to width of the acquisition device should be between 1 : 3 and 1 : 4 and as close as possible to 1: 4 . The width to length ratio of the device can be selected from 1:1 to 1:3.
透明面板可以使用玻璃或透明塑料, 底板和顶板可以用金属板 (钢板或铝板), 也可以用塑料板制作。 为了避免不同的材料热胀冷 縮系数之间的差异造成在环境温度变化过大时的箱体变形, 玻璃面 板应当与金属制的底板和顶板配合使用, 塑料面板应当与塑料制的 底板和顶板配合使用。  The transparent panel can be made of glass or transparent plastic, and the bottom and top panels can be made of metal sheets (steel or aluminum) or plastic sheets. In order to avoid the difference between the thermal expansion and contraction coefficients of different materials, the deformation of the cabinet when the ambient temperature changes too much, the glass panel should be used with the metal bottom plate and the top plate, and the plastic panel should be made of plastic bottom plate and top plate. With the use of.
这样形成的反射曲面提供了抛物柱面的一个较好的近似。 计算表 明这一曲面的理论最高线聚光率为 70倍左右。 实际可得的聚光率能 做到与此相当接近, 因为一般的市售匀质板材已有足够的一致性使 这个曲面中极少存在可观测到的局部法线方向误差。 计入材料和加 工误差以及安全系数后, 在不加矫正的条件下工业生产已不难获得 实用线聚光率为 40倍以上的可靠产品。 手工制作也能获得 30倍的良 好效果。  The reflective surface thus formed provides a good approximation of the parabolic cylinder. The calculation shows that the theoretical maximum line concentration of this surface is about 70 times. The actual available concentrating rate can be quite close to this because the general commercial homogenous sheet has sufficient consistency so that there is little observable local normal direction error in this surface. After taking into account materials and processing errors and safety factors, it is not difficult to obtain reliable products with a practical line concentration of 40 times or more without industrial correction. Handmade can also achieve 30 times better results.
除了大规模太阳能发电厂外, 通常的太阳能热采集装置的最高工 作温度不超过 300°C。 对于这类用途, 40 倍的线聚光率已可满足要 求。 另一方面, 太阳能发电厂希望将工作温度提高到至少 350°C, 以 便获得更高的发电效率。 对这样的用途, 本发明提出以下的办法矫 正反射曲面误差, 可以将有效线聚光率提高到 80倍或更高。  In addition to large-scale solar power plants, the maximum operating temperature of a typical solar thermal collector does not exceed 300 °C. For this type of application, a 40x line concentration ratio is sufficient. On the other hand, solar power plants want to increase the operating temperature to at least 350 ° C in order to achieve higher power generation efficiency. For such use, the present invention proposes the following method for correcting the reflection surface error, which can increase the effective line concentrating rate by 80 times or more.
所述弹性弯曲形成的反射曲面与理想抛物柱面之间的差别主要在 于曲面边缘曲率过低, 而在与底板中线的距离为曲面宽度的 1/6 到 1/3之间的区域中曲率过高。 特别是曲面边缘曲率过低使无矫正的装 置的有效采集面积由于散焦而损失 10%至 15%。  The difference between the reflective curved surface formed by the elastic bending and the ideal parabolic cylindrical surface is mainly that the curvature of the curved surface edge is too low, and the curvature is in the region between the distance from the center line of the bottom plate of 1/6 to 1/3 of the width of the curved surface. high. In particular, the curvature of the curved edge of the curved surface is too low, so that the effective collection area of the device without correction is lost by 10% to 15% due to defocusing.
因为实际的反射曲面与抛物柱面有所差异, 反射曲面的实际焦直 线位于抛物柱面的焦直线下方。 对于不加矫正的反射曲面, 所述两 条焦直线之间的距离为反射曲面宽度 (即顶板的上边长度) 的 0. 008 倍左右, 所以将顶板的轴孔中心定于抛物线焦点下方并且与该抛物 线焦点的距离为反射曲面宽度的 0. 005到 0. 01倍的位置最为合理。 Because the actual reflective surface is different from the parabolic cylinder, the actual focal line of the reflective surface is below the focal line of the parabolic cylinder. 008。 The distance between the two focal lines is the width of the reflective surface (ie the length of the top side of the top plate) of 0. 008 The position of the axis of the top plate is set below the parabola focus and the distance from the focus of the parabola is 0. 005 to 0. 01 times the most reasonable position.
为了矫正曲面边缘的曲率过低, 本发明提出的办法是在底板两侧 的外部加装 4至 20个杆形扳转构件 16; 所述杆形扳转构件的一端固 定于底板的侧边条形拼接构件上, 并通过该侧边条形拼接构件与底 板边缘连接; 所述杆形扳转构件的另一端抵于并压迫底板; 该另一 端与底板的接触点离底板边缘的距离为底板宽度的 0. 13至 0. 23倍, 或直接接触, 或通过撑件 17接触; 该另一端压迫底板的力通过杆形 扳转构件的传递对底板的边缘实施扳转, 将底板的边缘曲率半径矫 正为反射曲面宽度的 1. 3至 1. 5倍; 相邻的杆形扳转构件间的距离为 底板宽度的 Q. 1倍至 Q. 6倍之间。  In order to correct the curvature of the curved edge of the curved surface, the method proposed by the present invention is to install 4 to 20 rod-shaped turning members 16 on the outer sides of the bottom plate; one end of the rod-shaped turning member is fixed to the side strip of the bottom plate The splicing member is connected to the edge of the bottom plate by the side strip splicing member; the other end of the rod-shaped swaying member abuts and presses the bottom plate; the contact point of the other end with the bottom plate is the distance from the edge of the bottom plate Width of 0. 13 to 0. 23 times, or direct contact, or contact through the struts 17; the force of the other end pressing the bottom plate is transferred to the edge of the bottom plate by the transfer of the rod-shaped turning member, and the edge of the bottom plate is curvatured倍之间。 Q. 1 times to Q. 6 times between the width of the bottom plate.
一个较优的选择为杆形扳转构件的另一端与底板的接触点离底板 边缘的距离为底板宽度的 Q. 2 倍, 底板的边缘曲率半径矫正为反射 曲面宽度的 1. 45 倍。 所述撑件可以是弹簧或者是可调节长度的螺 栓, 通过调节螺栓的长度调整杆形扳转构件对底板边缘曲率的矫正 强度。  A preferred option is that the contact point of the other end of the rod-shaped turning member with the bottom plate is from the edge of the bottom plate by a distance of Q. 2 times, and the radius of curvature of the edge of the bottom plate is corrected to 1.45 times the width of the reflective surface. The struts may be springs or adjustable length bolts that adjust the strength of the curvature of the bottom edge of the shank by adjusting the length of the bolt.
为了矫正曲率过高的区域, 本发明提出的办法是在拼装后的底板 外部加装由二根金属角条 19和一根或多根钢丝压杆 20组成的矫正构 件; 所述金属角条长度与底板的长度相同, 方向与集热管平行, 固 定于底板外部距离底板中线为采集装置宽度的 1/6到 1/3之间的两 侧; 所述钢丝压杆的两端固定于釆集装置侧边, 内侧通过压迫金属 角条对底板施压。 如图 11所示。  In order to correct an area of excessive curvature, the invention proposes to add a correcting member composed of two metal corner strips 19 and one or more steel wire pressing rods 20 outside the assembled bottom plate; the length of the metal strip Same as the length of the bottom plate, the direction is parallel to the heat collecting tube, and is fixed to the outside of the bottom plate. The center line of the bottom plate is between 1/6 and 1/3 of the width of the collecting device; the two ends of the steel wire pressing rod are fixed to the collecting device On the side, the inside presses the bottom plate by pressing the metal corner strips. As shown in Figure 11.
钢丝压杆的中部可用螺栓连接, 通过调节螺栓长度调整钢丝压杆 施于底板的压力。  The middle part of the steel bar can be bolted, and the pressure applied to the bottom plate by the length of the bolt can be adjusted by adjusting the length of the bolt.
一个较优的选择为: 金属角条固定于底板下方距离底板中线为采 集装置宽度的 1/4的两侧。  A preferred option is: The metal corner strips are fixed below the bottom plate from the center line of the bottom plate to 1/4 of the width of the collection device.
所述办法不仅可以精确矫正反射曲面的理论曲率误差, 而且可以 对材料的不一致性和重力等引起的误差同时予以矫正。 计算所得的 矫正后理论最高线聚光率高达 170倍。  The method can not only accurately correct the theoretical curvature error of the reflective surface, but also correct the errors caused by material inconsistency and gravity. The calculated post-correction theoretical maximum line concentration is as high as 170 times.
矫正后的反射曲面更接近于理想的抛物柱面, 因此其焦直线与抛 物柱面的焦直线也更接近。 此时顶板的轴孔中心可定于抛物线焦点 上或抛物线焦点下方并且与该抛物线焦点的距离不超过反射曲面宽 度的 0. 002倍的位置  The corrected reflection surface is closer to the ideal parabolic cylinder, so its focal line is closer to the focal line of the parabolic cylinder. The center of the shaft hole of the top plate may be positioned at the parabola focus or below the parabola focus and the distance from the parabola focus is not more than 0.002 times the width of the reflective surface.
若仅用杆形扳转构件矫正边缘曲率过低而不矫正曲率过高的区 域, 可取杆形扳转构件的抵于底板的一端与底板的接触点离底板边 缘的距离为底板宽度的 0. 17 倍。 矫正后理论最高线聚光率超过 90 倍, 并且曲面边缘有效采集面积的损失得以基本消除。  If only the rod-shaped turning member is used to correct the edge curvature is too low and the curvature is too high, the distance between the end of the rod-shaped turning member that abuts the bottom plate and the bottom plate is from the edge of the bottom plate. 17 times. After the correction, the theoretical maximum line concentration is more than 90 times, and the loss of the effective collection area of the curved edge is basically eliminated.
集热管可以根据不同的用途采用多种不同的配置。 对于工作温度 不超过 10Q°C的低温釆集装置, 一根外表涂黑的普通金属圆管即可满 足要求。 该金属圆管外也可敷设一层太阳能光伏电池发电, 管内通 水循环, 该循环水一方面为太阳能光伏电池提供冷却, 另一方面提 供低温热源, 实现热电联供。 高温采集装置的集热管外需加套一根 透明玻璃管隔热, 集热管和玻璃管之间的空间抽真空密封以加强隔 热效果。 The collector tube can be used in a variety of different configurations depending on the application. For working temperature A low temperature enthalpy collection device that does not exceed 10 Q ° C, a common metal round tube with a black exterior can meet the requirements. The metal round tube can also be laid with a layer of solar photovoltaic cells to generate electricity, and the water circulation in the tube can provide cooling for the solar photovoltaic cells on the one hand, and provide a low-temperature heat source on the other hand to realize the combined heat and power. The heat collecting tube of the high-temperature collecting device needs to be insulated by a transparent glass tube, and the space between the heat collecting tube and the glass tube is vacuum-sealed to enhance the heat insulation effect.
具体实施例- 一个具体实施方案是, 底板和面板的侧边条形拼接构件为角条, 分别固定于底板和面板的侧边, 拼装后两个角条在底板的外向弹性 力作用下相互靠紧, 如图 5和图 6所示。 为了防止滑落, 面板角条的 顶部加一弯条 12将底板的角条锁定。 所述弯条仅安装于面板中部不 超过面板长度的 2/3 的区域, 以保证在拼装时底板可以利用弹性越 过弯条进入拼接位置。  DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS - In a specific embodiment, the side strip-shaped splicing members of the bottom plate and the panel are angled strips respectively fixed to the side edges of the bottom plate and the panel, and the two corner strips are assembled against each other under the external elastic force of the bottom plate Tight, as shown in Figure 5 and Figure 6. In order to prevent slipping, a curved strip 12 is attached to the top of the panel corner strip to lock the corner strip of the bottom plate. The curved strip is only installed in the middle of the panel and does not exceed 2/3 of the length of the panel to ensure that the bottom panel can be elastically passed over the curved strip into the splicing position during assembly.
面板的顶边拼接构件为金属角条, 顶板上边的拼接构件为方形金 属管, 金属角条与方形金属管在拼装后用螺栓 13结合紧固。 如图 9 和图 10所示。  The top edge splicing members of the panel are metal corner strips, and the splicing members on the top panel are square metal tubes. The metal corner strips and the square metal tubes are assembled and fastened by bolts 13 after assembly. As shown in Figure 9 and Figure 10.
顶板底边的拼接构件为下部带内钩 14 的槽形条, 底板顶边的拼 接构件为带斜面的条形突起 9以及顶边的开叉 15, 如图 7和图 (8) 所示。 拼装时底板的顶边插入槽形条中, 插入后底板的条形突起完 全置入槽形条中, 并由槽形条中的内钩锁定不致脱落。 此时底板顶 边的开叉被槽形条的底部压紧起到防水作用。  The splicing member at the bottom of the top plate is a grooved strip with a lower inner hook 14, and the splicing member at the top side of the bottom plate is a strip-shaped protrusion 9 with a bevel and a split of the top edge 15, as shown in Fig. 7 and Fig. 8(8). When assembling, the top edge of the bottom plate is inserted into the grooved strip, and the strip-shaped protrusion of the bottom plate is completely inserted into the grooved strip, and is locked by the inner hook in the grooved strip without falling off. At this time, the slit at the top of the bottom plate is pressed by the bottom of the grooved strip to provide waterproofing.
太阳能采集装置可以按如下顺序拼装。 1 . 将底板略加弯曲后顶 边插入一块顶板底边的拼接构件槽中; 2 . 将底板的另一顶边同法 插入另一块顶板底边的拼接构件槽中; 3 . 将集热管穿入两块顶板 的轴承内; 4 . 将面板盖上, 同时将底板的两个侧边向内压迫使其 进入面板侧边的角条内部定位; 5 . 用紧固螺栓将面板的顶边与顶 板的上边紧固。  The solar collector can be assembled in the following order. 1. Insert the bottom plate slightly into the slot of the splicing member at the bottom edge of the top plate; 2. Insert the other top edge of the bottom plate into the splicing member groove at the bottom edge of the other top plate; 3. Pass the heat collecting tube Into the bearing of the two top plates; 4. Cover the panel and press the two sides of the bottom plate inward to force it into the inside of the corner strips on the side of the panel; 5. Use the fastening bolts to the top edge of the panel Fasten the top of the top plate.
一个具体的制作是, 底板和顶板用一面贴有镜面反射膜层的普通 聚苯乙烯板材, 厚度 2画, 面板用 2腿厚的聚碳酸脂透明板材。 底板 为长和宽均为一米的正方形, 拼装成形后的反射曲面宽度为 0. 857 米。 轴孔中心位于顶板上边以下 28匪处, 采集装置最大厚度 232讓。 集热管外径为 10醒。 因此采集装置的设计线聚光率约为 86 倍。 以顶板上边的中点为原点, 底板下边的曲线方程为 (单位为毫 米) : y = 228 - 0. 0012434X2 One specific production is that the bottom plate and the top plate are made of a common polystyrene plate with a mirror-reflecting film layer on one side, and the thickness is 2, and the panel is made of a 2-leg thick polycarbonate transparent plate. The base plate is a square having a length and a width of one meter, and the width of the reflective surface after the assembly is 0. 857 meters. The center of the shaft hole is located 28 以下 below the top of the top plate, and the maximum thickness of the collecting device is 232. The outer diameter of the collector tube is 10 awake. Therefore, the design line concentration of the acquisition device is approximately 86 times. Taking the midpoint of the top edge of the top plate as the origin, the curve equation under the bottom plate is (in millimeters): y = 228 - 0. 0012434X 2
杆形扳转构件用宽 15画、 厚 3mm的不锈钢条, 相临的杆形扳转构 件的间距为底板宽度的 Q. 2 倍, 撑件为可调节长度的螺栓, 钢丝压 杆使用螺栓调节长度和压力。  The rod-shaped turning member is made of a stainless steel strip with a width of 15 and a thickness of 3 mm, and the spacing of the adjacent rod-shaped turning members is Q. 2 times the width of the bottom plate. The supporting member is an adjustable length bolt, and the steel pressing rod is adjusted by bolts. Length and pressure.
拼装完成后的采集装置可以通过直接观察实施矫正, 具体方法如 下。 观察位置位于采集装置正面, 距离为采集装置宽度与线聚光率 乘积的 1/2Q至 1/6。 此时可在采集装置的反射曲面上观察到集热管 的放大影象。 移动观察位置则该影象也随之移动。 对于精确矫正的 反射曲面, 集热管的影象在中部时最宽, 边缘最窄, 边缘的影象宽 度约为中部宽度的 0. 5至 0. 6倍。 影象从中部向边缘移动时, 其宽度 应当成比例逐渐缩小。 若某一区域影象宽度过高, 则说明该区域曲 面的曲率过高, 反之亦然。 The collection device after the assembly is completed can be corrected by direct observation, such as Next. The observation position is located on the front side of the acquisition device, and the distance is 1/2Q to 1/6 of the product of the width of the collection device and the line concentration. At this time, an enlarged image of the heat collecting tube can be observed on the reflective curved surface of the collecting device. Moving the viewing position then moves the image. 5倍。 The image of the width of the image is about 0.5 to 0.6 times. As the image moves from the center to the edge, its width should gradually shrink proportionally. If the image width of a certain area is too high, the curvature of the surface of the area is too high, and vice versa.
如果影象从中部向某一方向开始移动时宽度不缩小或反而增大, 可以通过缩短钢丝压杆的调节螺栓长度予以矫正; 如果宽度缩小过 快, 则伸长所述螺栓长度。  If the width of the image does not decrease or increase as it moves from the center to a certain direction, it can be corrected by shortening the length of the adjusting bolt of the steel bar; if the width is reduced too fast, the length of the bolt is elongated.
如果边缘影象 ¾度小于中部宽度的 0. 55 倍, 可以通过增加撑件 长度予以矫正; 反之则缩短该长度。  If the edge image 3⁄4 degrees is less than 0.55 times the width of the middle, it can be corrected by increasing the length of the struts; otherwise, shortening the length.
实测表明, 一个手工制作的采集装置在使用所述方法矫正后可以 在 80倍以上的线聚光率下得到准确聚焦, 除了反射曲面最边缘不超 过反射面积 2%的两条超出曲率矫正区的区域外, 没有明显可观测到 的散焦损失, 采集装置的总体光学效率可达 70%以上。  The actual measurement shows that a hand-made acquisition device can be accurately focused at a line concentration of more than 80 times after being corrected by the method, except that the two edges of the reflection surface do not exceed 2% of the reflection area beyond the curvature correction area. Outside the area, there is no apparent observable defocus loss, and the overall optical efficiency of the acquisition device can reach over 70%.

Claims

权 利 要 求 书 Claim
1、 拼装式聚光太阳能采集装置, 其特征为: 所述的太阳能釆集 装置包含一块底板, 两块顶板, 一块透明面板, 两块顶板各设有一 个轴承, 一根集热管穿越两个轴承; 顶板有上、 下两条边, 上边为 直线, 下边为对称抛物线, 底板和顶板各有一个表面为反射率超过 80%的光滑镜面; 底板、 顶板和面板的每条边上设有条形拼接构件, 底板、 顶板和面板借助所述拼接构件拼装成一封闭箱形并形成聚光 反射结构, 集热管穿过两个轴承内圈定位于该聚光反射结构的焦直 线上。 1. The assembled concentrating solar energy collecting device is characterized in that: the solar energy collecting device comprises a bottom plate, two top plates, a transparent panel, two top plates each having a bearing, and one collecting tube passing through two bearings The top plate has upper and lower sides, the upper side is a straight line, the lower side is a symmetrical parabola, and the bottom plate and the top plate each have a smooth mirror surface with a reflectance of more than 80%; and each side of the bottom plate, the top plate and the panel is provided with a strip shape; The splicing member, the bottom plate, the top plate and the panel are assembled into a closed box shape by the splicing member and form a concentrating reflection structure, and the heat collecting tube is positioned on the focal line of the condensing reflection structure through the two bearing inner rings.
2、 根据权利要求 1所述的拼装式聚光太阳能采集装置, 其特征 为: 所述底板在无外力作用条件下为长方形匀质平板, 透明面板为 长方形的匀质平板; 顶板中部幵有一轴孔, 轴孔的中心为下边抛物 线的焦点或焦点下方, 该中心与该焦点的距离不超过顶板上边长度 的 Q. Q1倍; 轴承固定于轴孔的周围。  2. The assembled concentrating solar energy collecting device according to claim 1, wherein: the bottom plate is a rectangular uniform plate under the condition of no external force, and the transparent plate is a rectangular uniform plate; Hole, the center of the shaft hole is the focus of the lower parabola or below the focus. The distance between the center and the focus is not more than Q. Q1 times the length of the top plate. The bearing is fixed around the shaft hole.
3、 根据权利要求 1所述的拼装式聚光太阳能釆集装置, 其特征 为: 所述面板通过侧边拼接构件对底板的侧边向内施压使后者弹性 弯曲成接近于对称抛物柱面的形状, 该形状进一步通过顶板下边与 底板顶边的拼接予以矫正和固定; 拼接后的底板和顶板的镜面向内 形成聚光反射结构; 底板和面板的侧边条形拼接构件为角条, 分别 固定于底板和面板的侧边, 两个角条在底板的外向弹性力作用下相 互靠紧; 面板的顶边拼接构件为金属角条; 顶板上边的拼接构件为 方形金属管, 金属角条与方形金属管在拼装后用螺栓结合紧固; 顶 板底边的拼接构件为下部带内钩的槽形条; 底板顶边的拼接构件为 带斜面的条形突起以及顶边的开叉; 底板的顶边插入槽形条中, 插 入后底板的条形突起完全置入槽形条中, 并由槽形条中的内钩锁 定, 底板顶边的幵叉被槽形条的底部压紧。  3. The assembled concentrating solar energy collecting device according to claim 1, wherein: the panel presses the side of the bottom plate inwardly by the side splicing member to elastically bend the latter to be close to the symmetric parabolic column. The shape of the surface is further corrected and fixed by the splicing of the lower edge of the top plate and the top edge of the bottom plate; the spliced bottom plate and the mirror of the top plate face the inner side to form a concentrating reflection structure; the side strip splicing members of the bottom plate and the panel are corner strips , respectively fixed to the side of the bottom plate and the panel, the two corner strips abut against each other under the outward elastic force of the bottom plate; the top edge splicing member of the panel is a metal corner strip; the splicing member on the top plate is a square metal tube, a metal corner The strip and the square metal tube are fastened by bolts after assembling; the joint member at the bottom of the top plate is a grooved strip with an inner hook at the lower part; the joint member at the top side of the bottom plate is a strip-shaped protrusion with a slope and a split of the top edge; The top edge of the bottom plate is inserted into the grooved strip, and the strip-shaped protrusion of the bottom plate is inserted into the grooved strip completely, and is locked by the inner hook in the grooved strip, and the top edge of the bottom plate is closed. The fork is pressed by the bottom of the grooved strip.
4、 根据权利要求 1所述的拼装式聚光太阳能采集装置, 其特征 为: 在底板两侧的外部装有 4至 20个杆形扳转构件; 所述杆形扳转 构件的一端固定于底板的侧边条形拼接构件上, 并通过该侧边条形 拼接构件与底板边缘连接; 所述杆形扳转构件的另一端抵于并压迫 底板; 该另一端与底板的接触点离底板边缘的距离为底板宽度的 Q. 13至 0. 23倍, 或直接接触, 或通过撑件接触; 该另一端压迫底板 的力通过杆形扳转构件的传递对底板的边缘实施扳转, 将底板的边 缘曲率半径矫正为反射曲面宽度的 1. 3至 1. 5倍; 相邻的杆形扳转构 件间的距离为底板宽度的 Q. 1倍至 0. 6倍之间。 4. The assembled concentrating solar energy collecting device according to claim 1, wherein: 4 to 20 rod-shaped turning members are mounted on the outer sides of the bottom plate; one end of the rod-shaped turning member is fixed to a side strip-shaped splicing member of the bottom plate, and connected to the edge of the bottom plate by the side strip-shaped splicing member; the other end of the rod-shaped turning member abuts and presses the bottom plate; the contact point of the other end with the bottom plate is away from the bottom plate The distance of the edge is Q. 13 to 0.23 times of the width of the bottom plate, or is in direct contact, or is contacted by the struts; the force of pressing the bottom plate by the other end is reversed by the transmission of the rod-shaped turning member, and the edge of the bottom plate is turned 5倍之间。 The distance between the width of the bottom plate is between Q. 1 times to 0.6 times between the width of the bottom plate.
5、 根据权利要求 4所述的拼装式聚光太阳能釆集装置, 其特征 为: 杆形扳转构件抵于底板的一端与底板的接触点离底板边缘的距 离为底板宽度的 Q. 2 倍, 底板的边缘曲率半径矫正为反射曲面宽度 的 1. 45倍。 所述撑件可以是弹簧或者是可调节长度的螺栓, 通过调 节螺栓的长度调整杆形扳转构件对底板边缘曲率的矫正强度。 5倍倍的范围内的范围内。 The concentrating concentrating solar collector device according to claim 4, wherein: the distance between the end of the rod-shaped member of the bottom plate and the bottom plate is from the edge of the bottom plate is Q. 2 times the width of the bottom plate The radius of curvature of the edge of the bottom plate is corrected to 1.45 times the width of the reflective surface. The struts may be springs or bolts of adjustable length, and the correcting strength of the curvature of the bottom edge of the sole plate by the length of the adjusting bolt is adjusted.
6、 根据权利要求 1所述的拼装式聚光太阳能釆集装置, 其特征 为: 底板外部装有由二根金属角条和至少一根钢丝压杆组成的矫正 构件; 所述述金属角条长度与底板的长度相同, 方向与集热管平 行, 固定于底板下方距离底板中线为釆集装置宽度的 1/6到 1/3之间 的两侧; 所述钢丝压杆的两端固定于采集装置恻边, 内侧通过压迫 金属角条对底板施压。  6. The assembled concentrating solar energy collecting device according to claim 1, wherein: the outer surface of the bottom plate is provided with a correcting member composed of two metal corner bars and at least one steel wire pressing bar; The length is the same as the length of the bottom plate, and the direction is parallel to the heat collecting tube, and is fixed below the bottom plate. The center line of the bottom plate is between 1/6 and 1/3 of the width of the collecting device; the two ends of the steel bar are fixed for collecting. The device is edged and the inside is pressed against the bottom plate by pressing the metal corner strips.
7、 根据权利要求 1所述的拼装式聚光太阳能釆集装置, 其特征 为: 所述采集装置的厚度与宽度之比在 1 : 3和 1 :4之间, 宽度与长度 之比在 1 : 1和 1 : 3之间。  7. The assembled concentrating solar energy collecting device according to claim 1, wherein: the ratio of the thickness to the width of the collecting device is between 1:3 and 1:4, and the ratio of the width to the length is 1. : Between 1 and 1:3.
8、 根据权利要求 1所述的拼装式聚光太阳能釆集装置的拼装方 法, 其特征为: 所述太阳能采集装置的拼装方法包括以下步骤, a. 将底板略加弯曲后顶边插入一块顶板底边的拼接构件槽中; b. 将底 板的另一顶边同法插入另一块顶板底边的拼接构件槽中; c . 将集热 管穿入两块顶板的轴承内; d . 将面板盖上, 同时将底板的两个侧 边向内压迫使其进入面板侧边的角条内部定位; 其中面板通过侧边 拼接构件对底板的侧边向内施压使后者弹性弯曲成接近于对称抛物 柱面的形状, 该形状进一步通过顶板下边与底板顶边的拼接予以矫 正和固定; 拼接后底板和顶板的镜面向内形成聚光反射结构; 底板 和面板的侧边条形拼接构件为角条, 分别固定于底板和面板的侧 边, 拼装后两个角条在底板的外向弹性力作用下相互靠紧; 面板的 顶边拼接构件为金属角条; 顶板上边的拼接构件为方形金属管, f. 用紧固螺栓将面板的顶边与顶板的上边进行紧固, 顶板底边的拼 接构件为下部带内钩的槽形条, 底板顶边的拼接构件为带斜面的条 形突起以及顶边的开叉; 拼装时底板的顶边插入槽形条中, 插入后 底板的条形突起完全置入顶板底边的拼接构件槽形条中, 并由槽形 条中的内钩锁定不致脱落, 底板顶边的开叉被槽形条的底部压紧; 此时底板顶边的开叉被槽形条的底部压紧起到防水作用, 最后将金 属角条与方形金属管在拼装后用螺栓结合紧固。  8. The assembling method of the assembled concentrating solar energy collecting device according to claim 1, wherein: the assembling method of the solar energy collecting device comprises the following steps: a. inserting a top plate into a top plate after slightly bending the bottom plate In the splicing member groove of the bottom edge; b. insert the other top edge of the bottom plate into the splicing member groove of the bottom plate of the other top plate; c. penetrate the heat collecting tube into the bearing of the two top plates; d. At the same time, the two side edges of the bottom plate are pressed inwardly to force the inside of the corner strips of the panel to be positioned; wherein the panel presses the side edges of the bottom plate inwardly by the side splicing members to elastically bend the latter to be close to symmetry. The shape of the parabolic cylinder is further corrected and fixed by the splicing of the lower edge of the top plate and the top edge of the bottom plate; the mirror of the bottom plate and the top plate is formed to form a concentrating reflection structure after splicing; the side strip splicing members of the bottom plate and the panel are angled The strips are respectively fixed on the side edges of the bottom plate and the panel, and the two corner strips are tightly pressed against each other under the outward elastic force of the bottom plate; the top edge jointing member of the panel is a metal corner The splicing member on the top plate is a square metal pipe, f. The top edge of the panel is fastened with the upper edge of the top plate by fastening bolts, and the splicing member at the bottom edge of the top plate is a grooved strip with a lower hook at the bottom, and the top edge of the bottom plate The splicing member is a strip-shaped protrusion with a bevel and a split of the top edge; the top edge of the bottom plate is inserted into the grooved strip when assembling, and the strip-shaped protrusion inserted into the back bottom plate is completely placed into the groove of the splicing member at the bottom edge of the top plate, And the inner hook of the grooved strip is not locked off, and the splitting of the top edge of the bottom plate is pressed by the bottom of the grooved strip; at this time, the splitting of the top edge of the bottom plate is pressed by the bottom of the grooved strip to waterproof, and finally The metal corner strips and the square metal tube are assembled and fastened by bolts.
PCT/CN2009/000960 2008-12-29 2009-08-21 Splcing type of light-gathering solar energy collecting device and splicing method thereof WO2010078704A1 (en)

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