WO2010069923A1 - Aircraft central pedestal - Google Patents

Aircraft central pedestal Download PDF

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Publication number
WO2010069923A1
WO2010069923A1 PCT/EP2009/067086 EP2009067086W WO2010069923A1 WO 2010069923 A1 WO2010069923 A1 WO 2010069923A1 EP 2009067086 W EP2009067086 W EP 2009067086W WO 2010069923 A1 WO2010069923 A1 WO 2010069923A1
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WO
WIPO (PCT)
Prior art keywords
shell
aircraft
central
pylon
cockpit
Prior art date
Application number
PCT/EP2009/067086
Other languages
French (fr)
Inventor
Stéphane TRENTO
Original Assignee
St-Aero
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by St-Aero filed Critical St-Aero
Publication of WO2010069923A1 publication Critical patent/WO2010069923A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D11/00Passenger or crew accommodation; Flight-deck installations not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B64AIRCRAFT; AVIATION; COSMONAUTICS
    • B64DEQUIPMENT FOR FITTING IN OR TO AIRCRAFT; FLIGHT SUITS; PARACHUTES; ARRANGEMENT OR MOUNTING OF POWER PLANTS OR PROPULSION TRANSMISSIONS IN AIRCRAFT
    • B64D43/00Arrangements or adaptations of instruments

Definitions

  • the present invention is in the field of the development of aircraft cockpits. It relates to a central pylon for such a cockpit, a method of manufacturing such a central pylon, and an aircraft that is equipped.
  • the invention will be more precisely described in the present description with reference to a preferred field of application of the invention which is an aircraft flight deck. It applies similarly to any other type of aircraft in which there is conventionally a central pylon, or in which it may be useful to install such a pylon.
  • Aircraft cockpits in particular aircraft, particularly large ones, are frequently equipped in a conventional manner with a central console, commonly called central pylon, which is arranged between the seats intended for the two pilots and which supports flight control and flight control systems and devices, eg engine control devices, airbrakes, flaps, navigation systems, cabin telephones, various instruments and equipment, etc .; These organs are connected to the aircraft systems by wiring arranged inside the pylon.
  • the central pylon is fixed to the ground of the cockpit, supported by a front face against the main console or dashboard of the aircraft, itself placed in front of the cockpit seats, in front of the cockpit in the direction of normal movement of the aircraft in flight.
  • the central pylon of an aircraft cockpit is formed of a perforated metal structure which consists of an assembly of bolted parts and / or riveted to each other. These metal parts are usually machined in thick plates, or formed by cutting and folding for those made of thin sheets.
  • a casing is assembled on this metal structure fixed in the cockpit, so as to cover the lateral peripheral faces and the face rear, located opposite the main console, to protect the elements arranged in its interior and ensure a better aesthetic pylon.
  • This envelope is formed of elements that may be metallic, or made of thermoformed plastic and / or non-structural composite, and which are assembled to each other.
  • the control and control members are in turn fixed on a metal frame disposed in the upper face of the pylon, so as to be accessible to the pilots of the aircraft.
  • Such central pylons are long, and therefore expensive to manufacture, due in particular to the large number of parts that compose them and the various operations, including machining and assembly, to be performed for their manufacture.
  • the metal parts forming the structure are preferably machined in thick plates of a light alloy, and therefore also prove to be costly, both in the rate of material removed which frequently reaches 95%, and in the price of the material itself.
  • the casing also has a high cost. The assembly of all these elements is long to implement, and it requires extensive assembly tools.
  • the present invention aims to overcome the drawbacks of the existing central pylons for cockpits of aircraft, including those mentioned above, by proposing a central pylon that is quick to manufacture, at limited cost, and easy and quick to install in the aircraft.
  • the invention also aims to ensure that this central pylon has a reduced mass, at the same time as a good aesthetic appearance, and a structural resistance adapted to the stresses to which it is likely to be subjected during its use in flight.
  • a central pylon for the cockpit of an aircraft for fixing control and control members of the aircraft, comprises a three-dimensional hull made of composite material comprising mineral or organic fibers held in a matrix. polymer, which fixed by a lower wall on a floor structure of the cockpit, which is open at an opposite upper face, and which has peripheral walls, between the bottom wall and the upper face, which are substantially solid.
  • the hull is associated with an electrically conductive frame for fixing the control and control elements of the aircraft, which is assembled at its upper face.
  • the attachment frame of the control and control members of the aircraft is metallic. It may also be formed of any other material, for example a composite material based on fibers embedded in a polymer resin, the metallization of the equipment then being carried out by conventional means in themselves, for example by a conductive fitting connected to a metallization interface.
  • the shell according to the invention has structural parts whose shapes develop in the three directions of a reference axis system. This shell thus itself carries out both the presentation of the control and control members in a two-dimensional plane substantially defined by its open upper face, and the up-height of these organs with respect to the floor of the aircraft, as well as than their support at this height.
  • the three-dimensional shell is a one-piece piece.
  • the pylon according to the invention thus consists mainly of a metal frame and a three-dimensional shell which forms both the working structure of the pylon, capable of withstanding in particular the weight of the various control and control organs and equipment that the pylon must support, by presenting them in a position in which they are easily accessible to a user seated on a pilot's seat of the aircraft, and the exterior of the pylon ensuring the protection of equipment inside the pylon and an aesthetic appearance satisfactory of the latter.
  • the working structure and the outer cladding of the tower are thus quite advantageously formed in one and the same room.
  • the shell is formed of composite material also advantageously makes it possible, by virtue of the intrinsic properties of such materials, to obtain the advantageous characteristics necessary for its use as a carrier element of an aircraft central pylon, in terms of mechanical strength on the one hand, and beautiful aesthetic appearance on the other.
  • the hull is positioned in the conventional manner for the metal structures of the prior art, that is to say with a front peripheral face directed towards a main console occupying all the before the cockpit, in front of the pilots' seats.
  • the cables needed for the power supply and the connections of the various control and control elements carried by the pylon come most generally from this zone, as well as from the cockpit floor.
  • the shell according to the invention advantageously comprises an opening on at least one peripheral wall, preferably on the front peripheral wall disposed towards the main control console disposed at the front of the cockpit relative to the normal direction of movement of the aircraft.
  • the other peripheral walls that is to say the side walls and the rear wall, which are those that are exposed to the view in the cockpit, are substantially full, so that they hide the cables and equipment to inside the pylon and ensure an aesthetic appearance of the pylon.
  • peripheral walls have little or no openings, and that they thereby provide the properties required for an outer cladding of the aircraft's central pylon, that is to say to say the protection and concealment of the equipment in its interior.
  • the peripheral walls are thus provided with the minimum of openings necessary to ensure proper operation of the equipment contained in the pylon, that is to say an opening for the passage of the required cables, advantageously in the front part the least visible from the pylon because of its positioning in the cockpit, and if necessary reduced openings on the side walls, preferably at a lower edge of the latter, so as to ensure adequate ventilation of the volume inside the pylon to prevent overheating which is harmful to the proper functioning of the equipment.
  • These openings may, if necessary, be used for ventilation of the cockpit.
  • the three-dimensional shell receives on its upper face an electrically conductive upper frame configured to allow the attachment of the various control and control members.
  • This frame is preferably made of light alloy, preferably aluminum alloy, so that it advantageously combines mechanical strength, good electrical conductivity and lightness.
  • the central pylon according to the invention offers many advantages over the pylons of the prior art. It is easy to manufacture, since formed only two main parts which are themselves formed of a single block (or two blocks possibly for the metal frame, for reasons of material flow). The assembly time is also reduced for the same reasons, as well as the tools required for this assembly. The gain is also measured at the level of transport and storage prior to installation in the aircraft, as only two parts are to be managed.
  • the pylon according to the invention has a reduced mass, which proves quite advantageous in the aeronautical field.
  • the three-dimensional shell according to the invention is formed of monolithic composite material and / or sandwich, preferably with a honeycomb structure.
  • a composite material is defined throughout the present description in a conventional manner, that is to say as constituted by the assembly of several different elementary materials or components bonded together, more particularly mechanically resistant fibers distributed in a polymer organic resin matrix.
  • the term "resin” here defines a polymer compound, which may be of the thermoplastic or thermosetting type, which plays the role of a structural adhesive in which the fibers are dispersed in a more or less organized manner.
  • the composite material thus formed has mechanical properties of its own, quite advantageous in terms of mechanical strength and lightness.
  • the shell according to the invention is preferably made by molding, from pre-impregnated resin fibers deposited in successive folds in the mold, and then subjected to baking. It preferably comprises both monolithic parts, that is to say forming a monoblock of which it is impossible to separate the constituents, and sandwich parts, preferably with honeycomb structure, that is to say having a solid alveolar layer between two monolithic composite sheets to which it is structurally bonded, in particular by gluing.
  • the sandwich parts are characterized in particular by a high mechanical strength for a relatively small mass, so that it is quite advantageous according to the invention to integrate such parts in the shell, so as to give it great strength. at the same time as a reduced mass.
  • the shell is formed of honeycomb sandwich composite material in planar areas thereof, so that it advantageously has high rigidity at these areas. It is preferably formed of monolithic composite material in rugged areas, also called shaped areas, these rugged areas being defined in opposition to the flat areas and being naturally self-stiffened.
  • the monolithic composite material may optionally, depending on the zones, be reinforced by ribs or profiles. Localized reinforcements may also be made, as needed, in the form of additional pleats, material change, etc.
  • the choice of the material, the thickness and the orientation of the folds for each zone of the hull are determined according to the mechanical and geometrical constraints defined for the pylon by the specifications, so as to ensure the latter a structural strength sufficient to allow it to withstand the forces exerted on him both by the weight of the equipment that it is intended to support, by the various forces of acceleration, deceleration, vibration, etc., suffered in flight.
  • the bottom wall of the hull is preferably in the form of a dropped edge delimiting a central opening in the bottom of the hull, for the passage of cables from the floor of the aircraft .
  • This fallen edge is advantageously formed in one piece with the rest of the shell, and it advantageously allows the latter to be given a transverse rigidity allowing it to be fixed to the floor of the aircraft without the forces associated with this binding being resumed on its walls. peripheral devices.
  • an inner receiving flange of the frame is formed at an upper peripheral edge of the shell.
  • This internal flange is preferably formed by machining the shell after its manufacture. It preferably occupies substantially the entire periphery of the hull. It receives sleepers externally delimiting the electrically conductive frame.
  • the frame is assembled to the shell by gluing.
  • the various openings necessary for the proper functioning of the equipment fixed in the pylon may be formed during the manufacturing process by molding, or machined in the walls of the finished shell.
  • Orifices are preferably drilled in the bottom wall of the shell to allow attachment to the ground wall of the cockpit.
  • the hull is associated at the level of this lower wall with metal inserts, preferably glued to the hull, for its attachment to the floor of the cockpit. These inserts make it possible to manage the contact pressures of the fasteners on the composite parts.
  • the thickness of the shell is further preferably progressively increased, so as to manage the stress concentrations in these parts.
  • the pylon comprises a trim strip of an upper peripheral edge of the shell, preferably formed of composite material or thermoplastic and attached to this shell.
  • a headband advantageously rises the aesthetic appearance of the pylon, while protecting the edges of the walls of the hull and the fastening zone in the hull. In addition, this part being particularly exposed and can be damaged in the cockpit, it remains advantageously removable.
  • the shell according to the invention is advantageously both light, rigid and resistant to the forces that can be exerted on it in operation.
  • the central pylon according to the invention advantageously consists of a reduced number of parts, which simplifies the management of parts inventory, and its assembly time inside the aircraft is greatly reduced compared to the pylons of the prior art.
  • the manufacturing and assembly cycle in the aircraft is approximately ten weeks, compared with twenty weeks for the towers of the prior art.
  • the invention also relates to an aircraft whose cockpit is equipped with a central pylon according to the invention, wherein the three-dimensional hull is attached to a floor of the cockpit by its lower wall.
  • the manufacture of the shell is implemented in an outer mold.
  • This mold is advantageously formed of several separable parts, so as to facilitate the demolding of the part.
  • Such a form of implementation proves particularly particularly advantageous from an economic point of view. Indeed, it is possible by means of the same mold to manufacture shells three-dimensional unchanged external rib, but of varying thickness according to the needs and the mechanical stresses to which the shell will respond in operation, the differences in thicknesses from one part to another then being obtained by variations in the number of folds and / or structure of the material in the selected areas.
  • Such a manufacturing method thus allows an evolution in the choice of materials, the number of plies, the orientation of the fibers, depending on the mechanical stresses fixed for the part, without impacting the tooling.
  • This mold is preferably made of a material of thermal expansion coefficient close to that of the material constituting the shell, preferably of steel, whose thermal expansion coefficient is equal to 12 ⁇ 10 -6 K -1 .
  • FIG. 1 shows in exploded view the various constituent elements of an example of a central pylon of the prior art
  • Figure 2 shows in perspective view the pylon of Figure 1 in which the different elements are assembled to each other
  • Figure 3 illustrates in perspective view the main three-dimensional shell of a central pylon according to the invention
  • FIG. 4 represents an upper metal frame of a central pylon according to the invention
  • FIG. 5 shows an upper covering strip of a central pylon according to the invention
  • FIG. 6 illustrates in perspective view a central pylon according to the invention in which are assembled the shell of Figure 3, the frame of Figure 4 and the strip of Figure 5;
  • Figure 7 shows schematically, in section along a transverse plane, a mounting zone of the frame on the shell of the tower of Figure 6;
  • Figure 8 schematically illustrates, in section along a transverse plane, an attachment zone of the hull of the tower of Figure 6 on a floor of an aircraft flight deck.
  • FIG. 1 and 2 A central pylon for flight cockpit, as proposed by the prior art, is shown in Figures 1 and 2, respectively exploded and assembled configuration.
  • This pylon consists mainly of a metal structure 1, on which are fixed control organs and flight control of the aircraft, and a casing 2 designed to partially surround the metal structure so as to protect the equipment in its interior and to give a better aesthetic appearance to the pylon.
  • the metal structure 1 is formed of a multitude of metal parts 3, 4, which are formed by machining, for the pieces cut in the mass 3, or by cutting and folding for the parts made in sheet metal 4. These different parts are assembled to each other by bolting and / or riveting. They are generally made of a light alloy, so as to form an overall hull mass as low as possible.
  • the casing 2 is also formed of several distinct elements 5, which may be made of thermoformed plastic or non-structural composite material.
  • the pylon of the prior art as shown in Figure 2 is fixed by screwing, through lower legs 6 of the structure 1, on a floor of the cockpit.
  • the control and control members are fixed to them on the upper metal bars 7 of the structure
  • the central pylon according to the present invention overcomes the drawbacks of existing prior art pylons, especially those mentioned above. Like the towers of the prior art, it is intended to be placed in the cockpit of the aircraft between the pilots' seats, so as to present the latter with different control and flight control elements and control systems. the device.
  • the tower is disposed in this cockpit supported on a ground surface thereof by a wall that will be described throughout this description of the lower wall, with reference to its normal mounting position in an aircraft.
  • the control and control members are fixed at an opposite upper face of the pylon, so as to be easily accessible to pilots from the pilot seats.
  • the pylon has peripheral walls, a so-called front wall disposed opposite a main control console located at the front of the cockpit, the front being here defined relative in the direction of normal movement of the aircraft, a so-called rear opposite wall, located on the inside of the cockpit, and side walls.
  • the pylon according to the invention as represented by way of example in FIGS. 3 to 8, comprises three main elements: a hull three-dimensional 8 which is monobloc, an electrically conductive frame 9, preferably metal, and an upper trim strip 10.
  • the three-dimensional shell 8 is intended to be fixed to a floor wall of the cockpit, and to support the metal frame 9 on which are fixed the control and flight control devices and conventional systems themselves. It can take any desired form. In the preferred embodiment of the invention shown in the figures, and more particularly in FIG. 3, it has substantially the shape of a rectangular parallelepiped, which nevertheless has different slanted and curved sections. This form of the shell is however not at all restrictive of the invention, and the shell can take any desired shape.
  • the hull 8 is here defined in the same way as the pylon as a whole, with reference to its normal positioning for use in a conventional aircraft cockpit. It comprises a lower wall 11, located on the ground of the cockpit, which is in the form of a dropped edge, extending towards the center of the hull substantially perpendicular to the peripheral walls that it comprises, occupying substantially the entire periphery of the hull and delimiting in its interior an opening 32 formed in the bottom of the hull for the passage of cables from the floor of the aircraft and to connect with the control and control members of the aircraft of the pylon.
  • the shell 8 is open at its opposite upper face 12. This opening may occupy the entire upper surface of the shell, as in the embodiment shown in the figure, or only part of this surface.
  • the shell 8 also has a rear peripheral wall 13 and lateral peripheral walls 14, which are substantially solid. Here it is meant by substantially solid that these peripheral walls have little or no openings. In preferred embodiments of the invention, they may be drilled in specific areas, preferably located in the lower part of the walls, orifices 16 providing ventilation of the internal volume of the hull inside which control and flight control equipment is available.
  • the hull 8 On a peripheral wall before 17, disposed in the cockpit to a main console, called dashboard, located at the front of the aircraft, the hull 8 has an opening 18 which allows to lighten the hull without impairing its overall rigidity, and which allows the passage of power cables of equipment and control and control organs, and their connection to the various associated devices.
  • the shell 8 is formed of composite material, consisting of mechanically strong fibers distributed in a polymer organic resin matrix acting as a structural adhesive.
  • the shell is preferably made by the implementation of an outer mold, inside which are deposited successive layers of resin pre-impregnated fibers in the not fully crosslinked state.
  • the invention does not exclude that the shell 8 is made by any other conventional method in itself for the manufacture of parts made of composite material, for example by the technique known as RTM (for English Resin Transfer Molding), that known under the name of RTM Light, or that of the infusion of resin.
  • the fibers used according to the invention may be of the organic or inorganic type, such as in particular aramid fibers, carbon fibers, glass fibers, or a mixture of these fibers. These fibers may be arranged in fabrics of different weights and weavings, for example in taffeta, twill, satin, etc., used alone or in combination, or in nonwovens, in which the fibers are all oriented in the same direction.
  • the shell 8 may be formed of monolithic or sandwich composite material, preferably having a honeycomb structure core. In advantageous embodiments of the invention, it comprises both monolithic parts and sandwich parts, the latter offering in particular the advantage of high mechanical rigidity for a low mass. Particularly preferred in the context of the invention a monolithic material for shaped areas, and a sandwich material for flat areas.
  • the core is for example made of a foam or, preferably, a honeycomb, including but not limited to paper or aluminum. This core is between two monolithic composite material panels.
  • a so-called female outer mold that is to say having a mainly concave molding surface.
  • This mold may for example consist of several separate parts, to facilitate the demolding operations of the hull. It may in particular be formed of steel, aluminum, or monolithic composite material based on glass fibers or carbon.
  • the shell 8 is preferably manufactured in the following manner.
  • Layers of fibers not pre-impregnated with non-fully cross-linked resin are draped over the molding surface and then covered with a cover which is sealed on its edges with the mold.
  • a partial evacuation is performed between the mold and the sheet, so as to ensure the pressure of the layers against each other under the effect of atmospheric pressure.
  • the assembly is subjected to a cooking operation in an autoclave or in an oven, while maintaining the pressure on the layers, so as to ensure the crosslinking and the hardening of the resin.
  • the firing temperature is chosen according to the polymerization temperature of the resin, according to calculations within the reach of the skilled person. The operation is carried out for example at 120 ° C. and 4 bars.
  • the hull 8 thus obtained in the form of a single piece, is subjected to various finishing treatments, including deburring, machining, primer and paint.
  • the various openings in its walls are in particular made by machining at the different faces of the shell. According to the invention, it can however also be provided that all or part of these openings are formed during the same process of manufacturing by molding.
  • the pylon according to the invention also comprises a metal frame 9, shown in Figure 4, which is formed by machining, preferably in a block, or optionally in two blocks assembled to one another.
  • This frame is advantageously made of light alloy, especially aluminum alloy. It comprises, inside peripheral crosspieces 19 which delimit it, a trellis formed of metal bars 20. These bars are intended to receive the control and control elements, in particular the joysticks, the instrumentations, and the various other equipment to be fixed on the pylon.
  • the frame 9 is in substantially rectangular plane. Its shape and its sectional area are substantially equivalent to that of the opening of the upper face 12 of the shell 8.
  • the frame has the same shape as the opening, to manufacturing inaccuracies, and a surface in section slightly greater than that of the opening, so as to completely cover the latter, while projecting over at least two of its opposite edges so as to be able to be deposited in abutment on an upper peripheral edge 21 of the shell defining this upper opening.
  • the shell 8 is machined on an upper peripheral edge 21, so as to form an inner peripheral rim 22 around the opening, as shown in section in the figure 7.
  • the frame 9 rests by its external cross members 19 on this rim 22.
  • the cross members 9 comprise at their lower end a perpendicular return 23, which increases the stability of support frame 9 on the flange 22 and allows a precise and fast assembly without additional tools.
  • the frame 9 is fixed on the flange 22, in particular by gluing.
  • the honeycomb core is shown in broken lines.
  • the tower according to the invention may finally optionally comprise an upper trim strip 10, which is shown in Figure 5.
  • This strip is preferably formed of composite material or thermoplastic. It has substantially the shape of the upper part of the rear peripheral walls 13 and side 14 of the shell 8, while being slightly wider.
  • the strip 10 is preferably fixed on the shell 8 by reversible fixing means, so as to be dismountable and replaced independently of the rest of the pylon, for example by positive fastening means such as screws, or by a fastening system of the type with loops and hooks. It thus remains advantageously removable.
  • the manufacturing operations of the various constituent elements of the invention are easy and quick to perform.
  • the assembly operations of these elements with each other are also quick to implement, and they do not require significant specific tooling.
  • the cost of manufacturing and assembling the pylon according to the invention is therefore advantageously reduced, in particular much less than that of the prior art.
  • the limited number of separate parts involved in the constitution of the pylon is particularly interesting in terms of gains in time and money.
  • Figure 6 there is shown the pylon according to the invention fully assembled.
  • the strip 10 is in turn preferably, but not limited to, mounted on the pylon once it has been fixed to the ground structure of the cockpit and that the various equipment has been installed in its interior, a part to avoid any risk of damage to the band during transport and installation in the aircraft, and secondly to facilitate the mounting of equipment inside the pylon.
  • the hull 8 plays in the pylon the role of both working structure between the metal frame 9 and the ground wall of the aircraft on which it is fixed, for the recovery of the forces exerted by the weight of the equipment attached to the frame 9 and the different efforts that are applied to them, and dressing the pylon on its peripheral faces. It thus ensures the protection of the rear faces of the equipment fixed on the frame 9. It advantageously has a good aesthetic appearance in itself, without it being necessary to associate it with additional elements, besides, if necessary, the headband. covering 10 for its upper part receiving the frame 9.
  • the hull 8 is advantageously light.
  • its mass may be up to about 40% less than the mass of metal structure pylons of the prior art.
  • the hull is made without the need for removal of a large mass by machining and is therefore particularly economical in terms of material consumed.
  • the shell 8 has a good mechanical strength, similar to that of the structures of the towers of the prior art.
  • This is all the more advantageous as this hull is highly stressed during its use in the aircraft, firstly by the weight of the equipment attached to the frame 9 that it supports, of the order of several tens of kg, in particular 40 to 50 kg, but also on the other hand by the forces undergone during the altitude acceleration of the aircraft, by the associated vibration forces and by the stresses in the event of an accident, typically associated with a deceleration which can rise up to 9g in the direction of the axis of the aircraft.
  • orifices are drilled at different positions in the lower wall 11 of the hull 8.
  • the preferred locations for these orifices are the corners of the hull 8, so that to present the best resistance to efforts.
  • metal inserts 26 are fixed to the wall 11, in particular by gluing, so as to partially fit into the orifice and to protrude peripherally on the faces of the wall, respectively on its lower face 25 and its upper face 27, as shown in Figure 8.
  • the shell 8 is assembled to the floor wall 24 by a conventional fastening system itself, providing a solid attachment, for example by bolting 28. This fixation is preferably carried out also through elements 31 of the lower primary substructure of the floor of the aircraft.
  • the shell 8 may further comprise reinforcements, for example carbon, at these areas most stressed and attachment points.
  • the present invention achieves the objectives it has set for itself.
  • it provides an aircraft cockpit central pylon that is easy and quick to manufacture, at a moderate cost, and has good strength properties along with reduced mass and aesthetic appeal. outside.

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  • Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Moulding By Coating Moulds (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to a central pedestal for a flight deck of an aircraft, to which to attach aircraft instrumentation and control members, which comprises a three-dimensional shell (8) made of composite material containing inorganic or organic fibres held in a polymer matrix, attached by an underside (11) to a flight deck floor structure, open on an opposite top side (12) and having substantially solid peripheral walls (13, 14) extending between the underside (11) and the top side (12). It also comprises an electrically conductive frame (9) to which to attach the various components, and which is assembled with the shell (8) at the top side (12) thereof. The shell is also formed as a one-piece component. It is associated with a trim strip (10) around its upper peripheral edge (21).

Description

PYLONE CENTRAL D'AERONEF CENTRAL PYLONE OF AIRCRAFT
La présente invention s'inscrit dans le domaine de l'aménagement des postes de pilotage d'aéronefs. Elle concerne un pylône central pour un tel poste de pilotage, un procédé de fabrication d'un tel pylône central, ainsi qu'un aéronef qui en est équipé. L'invention sera plus précisément décrite dans la présente description en référence à un domaine d'application préféré de l'invention qui est un poste de pilotage d'avion. Elle s'applique de manière similaire à tout autre type d'aéronef dans lequel on trouve de façon classique un pylône central, ou dans lequel il peut s'avérer utile d'installer un tel pylône. Les postes de pilotage d'aéronefs, en particulier d'avions, notamment de taille importante, sont fréquemment équipés de façon classique d'une console centrale, communément nommée pylône central, qui est disposée entre les sièges destinés aux deux pilotes et qui supporte des systèmes et organes de commande et de contrôle de vol, par exemple des organes de commande des moteurs, des aérofreins, des volets, de systèmes de navigation, du téléphone cabine, des instrumentations et équipements divers, etc. Ces organes sont reliés aux systèmes de l'aéronef par des câblages disposés à l'intérieur du pylône. Le pylône central est fixé au sol du poste de pilotage, en appui par une face avant contre la console principale ou planche de bord de l'avion, elle-même placée devant les sièges de pilotage, à l'avant du poste de pilotage dans le sens de déplacement normal de l'avion en vol.The present invention is in the field of the development of aircraft cockpits. It relates to a central pylon for such a cockpit, a method of manufacturing such a central pylon, and an aircraft that is equipped. The invention will be more precisely described in the present description with reference to a preferred field of application of the invention which is an aircraft flight deck. It applies similarly to any other type of aircraft in which there is conventionally a central pylon, or in which it may be useful to install such a pylon. Aircraft cockpits, in particular aircraft, particularly large ones, are frequently equipped in a conventional manner with a central console, commonly called central pylon, which is arranged between the seats intended for the two pilots and which supports flight control and flight control systems and devices, eg engine control devices, airbrakes, flaps, navigation systems, cabin telephones, various instruments and equipment, etc .; These organs are connected to the aircraft systems by wiring arranged inside the pylon. The central pylon is fixed to the ground of the cockpit, supported by a front face against the main console or dashboard of the aircraft, itself placed in front of the cockpit seats, in front of the cockpit in the direction of normal movement of the aircraft in flight.
Actuellement, le pylône central d'un poste de pilotage d'avion est formé d'une structure métallique ajourée qui consiste en un assemblage de pièces boulonnées et/ou rivetées les unes aux autres. Ces pièces métalliques sont en général usinées dans des tôles épaisses, ou formées par découpe et pliage pour celles qui sont réalisées en tôles minces. Une enveloppe d'habillage est assemblée sur cette structure métallique fixée dans le poste de pilotage, de manière à en recouvrir les faces périphériques latérales et la face arrière, située à l'opposé de la console principale, afin de protéger les éléments disposés en son intérieur et d'assurer un meilleur aspect esthétique du pylône. Cette enveloppe est formée d'éléments qui peuvent être métalliques, ou réalisés en plastique thermoformé et / ou en composite non structurel, et qui sont assemblés les uns aux autres. Les organes de contrôle et de commande sont quant à eux fixés sur un châssis métallique disposé en face supérieure du pylône, de manière à être accessible aux pilotes de l'avion.Currently, the central pylon of an aircraft cockpit is formed of a perforated metal structure which consists of an assembly of bolted parts and / or riveted to each other. These metal parts are usually machined in thick plates, or formed by cutting and folding for those made of thin sheets. A casing is assembled on this metal structure fixed in the cockpit, so as to cover the lateral peripheral faces and the face rear, located opposite the main console, to protect the elements arranged in its interior and ensure a better aesthetic pylon. This envelope is formed of elements that may be metallic, or made of thermoformed plastic and / or non-structural composite, and which are assembled to each other. The control and control members are in turn fixed on a metal frame disposed in the upper face of the pylon, so as to be accessible to the pilots of the aircraft.
De tels pylônes centraux sont longs, et donc coûteux, à fabriquer, en raison notamment du nombre important de pièces qui les composent et des différentes opérations, notamment d'usinage et d'assemblage, à effectuer pour leur fabrication. En outre, afin de respecter une exigence constante dans le domaine des aéronefs qui est l'optimisation de la masse des éléments qui les composent, les pièces métalliques formant la structure sont de préférence usinées dans des tôles épaisses d'un alliage léger, et donc s'avèrent également coûteuses, tant par le taux de matière éliminé qui atteint fréquemment 95 %, que par le prix du matériau lui-même. Pour des raisons similaires, l'enveloppe d'habillage présente également un coût de revient élevé. Le montage de l'ensemble de ces éléments est long à mettre en œuvre, et il nécessite un important outillage d'assemblage. La présente invention vise à remédier aux inconvénients des pylônes centraux pour postes de pilotage d'aéronefs existants, notamment à ceux énoncés ci-avant, en proposant un pylône central qui soit rapide à fabriquer, à des coûts limités, et facile et rapide à installer dans l'aéronef. L'invention vise également à ce que ce pylône central présente une masse réduite, en même temps qu'un bon aspect esthétique, et une résistance structurale adaptée aux sollicitations auxquelles il est susceptible d'être soumis lors de son utilisation en vol.Such central pylons are long, and therefore expensive to manufacture, due in particular to the large number of parts that compose them and the various operations, including machining and assembly, to be performed for their manufacture. In addition, in order to meet a constant requirement in the field of aircraft which is the optimization of the mass of the elements that compose them, the metal parts forming the structure are preferably machined in thick plates of a light alloy, and therefore also prove to be costly, both in the rate of material removed which frequently reaches 95%, and in the price of the material itself. For similar reasons, the casing also has a high cost. The assembly of all these elements is long to implement, and it requires extensive assembly tools. The present invention aims to overcome the drawbacks of the existing central pylons for cockpits of aircraft, including those mentioned above, by proposing a central pylon that is quick to manufacture, at limited cost, and easy and quick to install in the aircraft. The invention also aims to ensure that this central pylon has a reduced mass, at the same time as a good aesthetic appearance, and a structural resistance adapted to the stresses to which it is likely to be subjected during its use in flight.
Selon l'invention, un pylône central pour poste de pilotage d'un aéronef, pour la fixation d'organes de commande et de contrôle de l'aéronef, comporte une coque tridimensionnelle en matériau composite comportant des fibres minérales ou organiques maintenues dans une matrice polymère, qui se fixe par une paroi inférieure sur une structure de plancher de sol du poste de pilotage, qui est ouverte au niveau d'une face supérieure opposée, et qui comporte des parois périphériques, entre la paroi inférieure et la face supérieure, qui sont sensiblement pleines. La coque est associée à un cadre électriquement conducteur pour la fixation des organes de commande et de contrôle de l'aéronef, qui lui est assemblé au niveau de sa face supérieure.According to the invention, a central pylon for the cockpit of an aircraft, for fixing control and control members of the aircraft, comprises a three-dimensional hull made of composite material comprising mineral or organic fibers held in a matrix. polymer, which fixed by a lower wall on a floor structure of the cockpit, which is open at an opposite upper face, and which has peripheral walls, between the bottom wall and the upper face, which are substantially solid. The hull is associated with an electrically conductive frame for fixing the control and control elements of the aircraft, which is assembled at its upper face.
Préférentiellement, le cadre de fixation des organes de commande et de contrôle de l'aéronef est métallique. Il peut également être formé en tout autre matériau, par exemple en matériau composite à base de fibres noyées dans une résine polymère, la métallisation des équipements étant alors réalisée par des moyens classiques en eux-mêmes, par exemple par une ferrure conductrice reliée à une interface de métallisation.Preferably, the attachment frame of the control and control members of the aircraft is metallic. It may also be formed of any other material, for example a composite material based on fibers embedded in a polymer resin, the metallization of the equipment then being carried out by conventional means in themselves, for example by a conductive fitting connected to a metallization interface.
La coque selon l'invention présente des parties structurales dont les formes se développent dans les trois directions d'un système d'axes de référence. Cette coque réalise ainsi elle-même à la fois la présentation des organes de commande et de contrôle dans un plan bidimensionnel sensiblement défini par sa face supérieure ouverte, et la mise à hauteur opérante de ces organes par rapport au plancher de l'aéronef, ainsi que leur support à cette hauteur. Selon une caractéristique avantageuse de l'invention, la coque tridimensionnelle est une pièce monobloc.The shell according to the invention has structural parts whose shapes develop in the three directions of a reference axis system. This shell thus itself carries out both the presentation of the control and control members in a two-dimensional plane substantially defined by its open upper face, and the up-height of these organs with respect to the floor of the aircraft, as well as than their support at this height. According to an advantageous characteristic of the invention, the three-dimensional shell is a one-piece piece.
Le pylône selon l'invention est ainsi principalement constitué d'un cadre métallique et d'une coque tridimensionnelle qui forme à la fois la structure travaillante du pylône, capable de résister notamment au poids des différents organes et équipements de commande et de contrôle que le pylône doit soutenir, en les présentant dans une position dans laquelle ils sont facilement accessibles à un utilisateur assis sur un siège de pilotage de l'avion, et rhabillage extérieur du pylône assurant la protection des équipements à l'intérieur du pylône et un aspect esthétique satisfaisant de ce dernier. La structure travaillante et l'habillage extérieur du pylône sont ainsi de manière tout à fait avantageuse formés en une seule et même pièce. Le fait que la coque soit formée en matériau composite permet en outre avantageusement, grâce aux propriétés intrinsèques de tels matériaux, d'obtenir les caractéristiques avantageuses nécessaires à son utilisation en tant qu'élément porteur d'un pylône central d'aéronef, en termes de résistance mécanique d'une part, et bel aspect esthétique de l'autre.The pylon according to the invention thus consists mainly of a metal frame and a three-dimensional shell which forms both the working structure of the pylon, capable of withstanding in particular the weight of the various control and control organs and equipment that the pylon must support, by presenting them in a position in which they are easily accessible to a user seated on a pilot's seat of the aircraft, and the exterior of the pylon ensuring the protection of equipment inside the pylon and an aesthetic appearance satisfactory of the latter. The working structure and the outer cladding of the tower are thus quite advantageously formed in one and the same room. The fact that the shell is formed of composite material also advantageously makes it possible, by virtue of the intrinsic properties of such materials, to obtain the advantageous characteristics necessary for its use as a carrier element of an aircraft central pylon, in terms of mechanical strength on the one hand, and beautiful aesthetic appearance on the other.
Pour le montage du pylône dans le poste de pilotage, la coque est positionnée de la façon classique pour les structures métalliques de l'art antérieur, c'est-à-dire avec une face périphérique avant dirigée vers une console principale occupant tout l'avant du poste de pilotage, devant les sièges des pilotes. Les câbles nécessaires à l'alimentation et aux connexions des différents organes de commande et de contrôle portés par le pylône proviennent le plus généralement de cette zone, ainsi que du plancher du poste de pilotage. Afin d'assurer le passage de ces câbles vers l'intérieur du pylône pour les relier aux organes de commande et de contrôle portés par le cadre supérieur, la coque selon l'invention comporte avantageusement une ouverture sur au moins une paroi périphérique, de préférence sur la paroi périphérique avant se disposant vers la console de pilotage principale disposée à l'avant du poste de pilotage par rapport au sens de déplacement normal de l'appareil. Les autres parois périphériques, c'est-à-dire les parois latérales et la paroi arrière, qui sont celles qui sont exposées à la vue dans le poste de pilotage, sont sensiblement pleines, si bien qu'elles dissimulent les câbles et équipements à l'intérieur du pylône et qu'elles assurent un aspect esthétique du pylône satisfaisant.For the mounting of the pylon in the cockpit, the hull is positioned in the conventional manner for the metal structures of the prior art, that is to say with a front peripheral face directed towards a main console occupying all the before the cockpit, in front of the pilots' seats. The cables needed for the power supply and the connections of the various control and control elements carried by the pylon come most generally from this zone, as well as from the cockpit floor. In order to ensure the passage of these cables towards the inside of the pylon to connect them to the control and control members carried by the upper frame, the shell according to the invention advantageously comprises an opening on at least one peripheral wall, preferably on the front peripheral wall disposed towards the main control console disposed at the front of the cockpit relative to the normal direction of movement of the aircraft. The other peripheral walls, that is to say the side walls and the rear wall, which are those that are exposed to the view in the cockpit, are substantially full, so that they hide the cables and equipment to inside the pylon and ensure an aesthetic appearance of the pylon.
Par sensiblement pleines, on entend dans la présente description que les parois périphériques comportent peu ou pas d'ouvertures, et qu'elles assurent de ce fait les propriétés requises pour un habillage extérieur de pylône central d'aéronef, c'est-à-dire la protection et la dissimulation des équipements en son intérieur. Les parois périphériques sont ainsi pourvues du minimum d'ouvertures nécessaire pour assurer un bon fonctionnement des équipements contenus dans le pylône, c'est-à-dire une ouverture pour le passage des câbles requis, avantageusement dans la partie avant la moins visible du pylône en raison de son positionnement dans le poste de pilotage, et le cas échéant des ouvertures de taille réduite sur les parois latérales, de préférence au niveau d'un bord inférieur de ces dernières, de manière à assurer une aération suffisante du volume intérieur du pylône pour éviter toute surchauffe nuisible au bon fonctionnement des équipements. Ces ouvertures peuvent, le cas échéant, servir à l'aération du poste de pilotage.By substantially solid, it is meant in the present description that the peripheral walls have little or no openings, and that they thereby provide the properties required for an outer cladding of the aircraft's central pylon, that is to say to say the protection and concealment of the equipment in its interior. The peripheral walls are thus provided with the minimum of openings necessary to ensure proper operation of the equipment contained in the pylon, that is to say an opening for the passage of the required cables, advantageously in the front part the least visible from the pylon because of its positioning in the cockpit, and if necessary reduced openings on the side walls, preferably at a lower edge of the latter, so as to ensure adequate ventilation of the volume inside the pylon to prevent overheating which is harmful to the proper functioning of the equipment. These openings may, if necessary, be used for ventilation of the cockpit.
La coque tridimensionnelle reçoit sur sa face supérieure un cadre supérieur électriquement conducteur configuré de sorte à permettre la fixation des différents organes de commande et de contrôle. Ce cadre est de préférence réalisé en alliage léger, de préférence en alliage d'aluminium, si bien qu'il allie avantageusement solidité mécanique, bonne conductivité électrique et légèreté.The three-dimensional shell receives on its upper face an electrically conductive upper frame configured to allow the attachment of the various control and control members. This frame is preferably made of light alloy, preferably aluminum alloy, so that it advantageously combines mechanical strength, good electrical conductivity and lightness.
Il est notamment formé par usinage, de manière à assurer la maîtrise de la précision nécessaire au montage des équipements qui lui sont fixés. Le pylône central selon l'invention offre de nombreux avantages par rapport aux pylônes de l'art antérieur. Il est facile à fabriquer, puisque formé uniquement de deux pièces principales qui sont elles-mêmes formées d'un seul bloc (ou deux blocs éventuellement pour le cadre métallique, pour des raisons de débit de matière). Le temps d'assemblage est également réduit pour les mêmes raisons, de même que l'outillage nécessaire à cet assemblage. Le gain se mesure également au niveau du transport et du stockage préalablement à l'installation dans l'aéronef, car deux pièces seulement sont à gérer.It is particularly formed by machining, so as to ensure the control of the accuracy necessary to mount the equipment that is attached to it. The central pylon according to the invention offers many advantages over the pylons of the prior art. It is easy to manufacture, since formed only two main parts which are themselves formed of a single block (or two blocks possibly for the metal frame, for reasons of material flow). The assembly time is also reduced for the same reasons, as well as the tools required for this assembly. The gain is also measured at the level of transport and storage prior to installation in the aircraft, as only two parts are to be managed.
Grâce aux propriétés des matériaux choisis pour sa constitution, le pylône selon l'invention présente une masse réduite, ce qui s'avère tout à fait avantageux dans le domaine aéronautique.Thanks to the properties of the materials chosen for its constitution, the pylon according to the invention has a reduced mass, which proves quite advantageous in the aeronautical field.
Selon une caractéristique avantageuse de l'invention, la coque tridimensionnelle selon l'invention est formée en matériau composite monolithique et/ou sandwich, de préférence à structure nid d'abeille.According to an advantageous characteristic of the invention, the three-dimensional shell according to the invention is formed of monolithic composite material and / or sandwich, preferably with a honeycomb structure.
Un matériau composite est défini dans toute la présente description de manière classique, c'est-à-dire comme constitué par l'assemblage de plusieurs matériaux ou composants élémentaires différents liés entre eux, plus particulièrement de fibres mécaniquement résistantes distribuées dans une matrice de résine organique polymère. Le terme résine définit ici un composé polymère, pouvant être du type thermoplastique ou thermodurcissable, qui joue le rôle d'une colle structurale dans laquelle les fibres sont dispersées de manière plus ou moins organisée. Le matériau composite ainsi formé présente des propriétés mécaniques qui lui sont propres, tout à fait avantageuses en termes de résistance mécanique et de légèreté.A composite material is defined throughout the present description in a conventional manner, that is to say as constituted by the assembly of several different elementary materials or components bonded together, more particularly mechanically resistant fibers distributed in a polymer organic resin matrix. The term "resin" here defines a polymer compound, which may be of the thermoplastic or thermosetting type, which plays the role of a structural adhesive in which the fibers are dispersed in a more or less organized manner. The composite material thus formed has mechanical properties of its own, quite advantageous in terms of mechanical strength and lightness.
La coque selon l'invention est de préférence fabriquée par moulage, à partir de fibres pré-imprégnées de résine déposées en plis successifs dans le moule, puis soumises à cuisson. Elle comporte de préférence à la fois des parties monolithiques, c'est-à-dire formant un monobloc dont il est impossible de séparer les constituants, et des parties sandwich, de préférence à structure nid d'abeille, c'est-à-dire comportant une couche alvéolaire solide entre deux feuilles composites monolithiques auxquelles elle est liée de manière structurale, notamment par collage. Les parties sandwich se caractérisent notamment par une grande résistance mécanique pour une masse relativement faible, si bien qu'il est tout à fait avantageux conformément à l'invention d'intégrer de telles parties dans la coque, de manière à lui conférer une grande solidité en même temps qu'une masse réduite.The shell according to the invention is preferably made by molding, from pre-impregnated resin fibers deposited in successive folds in the mold, and then subjected to baking. It preferably comprises both monolithic parts, that is to say forming a monoblock of which it is impossible to separate the constituents, and sandwich parts, preferably with honeycomb structure, that is to say having a solid alveolar layer between two monolithic composite sheets to which it is structurally bonded, in particular by gluing. The sandwich parts are characterized in particular by a high mechanical strength for a relatively small mass, so that it is quite advantageous according to the invention to integrate such parts in the shell, so as to give it great strength. at the same time as a reduced mass.
Dans des modes de réalisation préférés de l'invention, la coque est formée en matériau composite sandwich à structure nid d'abeille dans des zones planes qu'elle comporte, de sorte qu'elle présente avantageusement au niveau de ces zones une rigidité élevée. Elle est de préférence formée en matériau composite monolithique dans des zones accidentées, également appelées zones en forme, ces zones accidentées étant définies par opposition aux zones planes et étant naturellement auto-raidies. Le matériau composite monolithique peut le cas échéant, suivant les zones, être renforcé par des nervures ou des profilés. Des renforts localisés peuvent en outre être réalisés, selon les besoins, sous forme de plis supplémentaires, de changement de matière, etc. De manière générale, les choix du matériau, de l'épaisseur et de l'orientation des plis pour chaque zone de la coque sont déterminés en fonction des contraintes mécaniques et géométriques définies pour le pylône par le cahier des charges, de manière à assurer à ce dernier une résistance structurale suffisante pour lui permettre de supporter les efforts exercés sur lui tant par le poids des équipements qu'il est destiné à supporter, que par les diverses forces d'accélération, décélération, vibrations, etc, subies en vol.In preferred embodiments of the invention, the shell is formed of honeycomb sandwich composite material in planar areas thereof, so that it advantageously has high rigidity at these areas. It is preferably formed of monolithic composite material in rugged areas, also called shaped areas, these rugged areas being defined in opposition to the flat areas and being naturally self-stiffened. The monolithic composite material may optionally, depending on the zones, be reinforced by ribs or profiles. Localized reinforcements may also be made, as needed, in the form of additional pleats, material change, etc. In general, the choice of the material, the thickness and the orientation of the folds for each zone of the hull are determined according to the mechanical and geometrical constraints defined for the pylon by the specifications, so as to ensure the latter a structural strength sufficient to allow it to withstand the forces exerted on him both by the weight of the equipment that it is intended to support, by the various forces of acceleration, deceleration, vibration, etc., suffered in flight.
Suivant une caractéristique avantageuse de l'invention, la paroi inférieure de la coque se présente de préférence sous la forme d'un bord tombé délimitant une ouverture centrale dans le fond de la coque, pour le passage de câbles provenant du plancher de l'aéronef. Ce bord tombé est avantageusement formé en monobloc avec le reste de la coque, et il permet avantageusement de conférer à cette dernière une rigidité transversale permettant sa fixation au plancher de l'aéronef sans que les efforts liés à cette fixation ne soient repris sur ses parois périphériques.According to an advantageous characteristic of the invention, the bottom wall of the hull is preferably in the form of a dropped edge delimiting a central opening in the bottom of the hull, for the passage of cables from the floor of the aircraft . This fallen edge is advantageously formed in one piece with the rest of the shell, and it advantageously allows the latter to be given a transverse rigidity allowing it to be fixed to the floor of the aircraft without the forces associated with this binding being resumed on its walls. peripheral devices.
Dans des modes de réalisation préférés de l'invention, un rebord interne de réception du cadre est formé au niveau d'un bord périphérique supérieur de la coque. Ce rebord interne est de préférence formé par usinage de la coque après sa fabrication. Il occupe de préférence sensiblement toute la périphérie de la coque. Il reçoit des traverses délimitant extérieurement le cadre électriquement conducteur. Dans des modes de réalisation préférés de l'invention, le cadre est assemblé à la coque par collage.In preferred embodiments of the invention, an inner receiving flange of the frame is formed at an upper peripheral edge of the shell. This internal flange is preferably formed by machining the shell after its manufacture. It preferably occupies substantially the entire periphery of the hull. It receives sleepers externally delimiting the electrically conductive frame. In preferred embodiments of the invention, the frame is assembled to the shell by gluing.
Les différentes ouvertures nécessaires au bon fonctionnement des équipements fixés dans le pylône peuvent être formées lors du procédé de fabrication par moulage, ou usinées dans les parois de la coque finie.The various openings necessary for the proper functioning of the equipment fixed in the pylon may be formed during the manufacturing process by molding, or machined in the walls of the finished shell.
Des orifices sont de préférence percés dans la paroi inférieure de la coque pour permettre sa fixation à la paroi de sol du poste de pilotage. Selon une caractéristique avantageuse de l'invention, la coque est associée au niveau de cette paroi inférieure à des inserts métalliques, de préférence collés à la coque, pour sa fixation au plancher de sol du poste de pilotage. Ces inserts permettent de gérer les pressions de contact des organes de fixation sur les parties composites. Au niveau des points de fixation, l'épaisseur de la coque est en outre de préférence augmentée progressivement, de sorte à gérer les concentrations de contraintes dans ces parties.Orifices are preferably drilled in the bottom wall of the shell to allow attachment to the ground wall of the cockpit. According to an advantageous characteristic of the invention, the hull is associated at the level of this lower wall with metal inserts, preferably glued to the hull, for its attachment to the floor of the cockpit. These inserts make it possible to manage the contact pressures of the fasteners on the composite parts. At the attachment points, the thickness of the shell is further preferably progressively increased, so as to manage the stress concentrations in these parts.
Dans des modes de réalisation préférés de l'invention, le pylône comporte un bandeau d'habillage d'un bord périphérique supérieur de la coque, de préférence formé en matériau composite ou en thermoplastique et fixé à cette coque. Un tel bandeau ré-hausse avantageusement l'aspect esthétique du pylône, en même temps qu'il protège les chants des parois de la coque et la zone de fixation dans la coque. En outre, cette pièce étant particulièrement exposée et pouvant être endommagée dans le poste de pilotage, elle reste avantageusement démontable.In preferred embodiments of the invention, the pylon comprises a trim strip of an upper peripheral edge of the shell, preferably formed of composite material or thermoplastic and attached to this shell. Such a headband advantageously rises the aesthetic appearance of the pylon, while protecting the edges of the walls of the hull and the fastening zone in the hull. In addition, this part being particularly exposed and can be damaged in the cockpit, it remains advantageously removable.
La coque selon l'invention est avantageusement à la fois légère, rigide et résistante aux efforts pouvant être exercés sur elle en opération.The shell according to the invention is advantageously both light, rigid and resistant to the forces that can be exerted on it in operation.
Le pylône central selon l'invention est avantageusement constitué d'un nombre de pièces réduit, ce qui simplifie la gestion des stocks de pièces, et son temps d'assemblage à l'intérieur de l'aéronef est fortement diminué par rapport aux pylônes de l'art antérieur. A titre illustratif, le cycle de fabrication et d'assemblage dans l'aéronef est d'environ dix semaines, contre vingt semaines pour les pylônes de l'art antérieur.The central pylon according to the invention advantageously consists of a reduced number of parts, which simplifies the management of parts inventory, and its assembly time inside the aircraft is greatly reduced compared to the pylons of the prior art. As an illustration, the manufacturing and assembly cycle in the aircraft is approximately ten weeks, compared with twenty weeks for the towers of the prior art.
L'invention concerne également un aéronef dont le poste de pilotage est équipé d'un pylône central selon l'invention, dans lequel la coque tridimensionnelle est fixée à un plancher de sol du poste de pilotage par sa paroi inférieure.The invention also relates to an aircraft whose cockpit is equipped with a central pylon according to the invention, wherein the three-dimensional hull is attached to a floor of the cockpit by its lower wall.
Selon un procédé de fabrication d'un pylône central selon l'invention, la fabrication de la coque est mise en œuvre dans un moule extérieur. Ce moule est avantageusement formé de plusieurs parties séparables, de manière à faciliter le démoulage de la pièce. Une telle forme de mise en œuvre s'avère notamment particulièrement avantageuse d'un point de vue économique. En effet, il est possible au moyen d'un même moule de fabriquer des coques tridimensionnelles de côte extérieure invariable, mais d'épaisseurs variables selon les besoins et les contraintes mécaniques auxquelles la coque devra répondre en opération, les différences d'épaisseurs d'une pièce à l'autre étant alors obtenues par des variations du nombre de plis et/ou de structure du matériau dans les zones choisies. Un tel procédé de fabrication permet ainsi une évolution dans le choix des matériaux, le nombre de plis, l'orientation des fibres, en fonction des contraintes mécaniques fixées pour la pièce, sans impacter l'outillage.According to a method of manufacturing a central pylon according to the invention, the manufacture of the shell is implemented in an outer mold. This mold is advantageously formed of several separable parts, so as to facilitate the demolding of the part. Such a form of implementation proves particularly particularly advantageous from an economic point of view. Indeed, it is possible by means of the same mold to manufacture shells three-dimensional unchanged external rib, but of varying thickness according to the needs and the mechanical stresses to which the shell will respond in operation, the differences in thicknesses from one part to another then being obtained by variations in the number of folds and / or structure of the material in the selected areas. Such a manufacturing method thus allows an evolution in the choice of materials, the number of plies, the orientation of the fibers, depending on the mechanical stresses fixed for the part, without impacting the tooling.
En outre, on obtient ainsi une coque dont la surface extérieure est directement satisfaisante en termes d'état de surface, rugosité, tolérance de forme, et à laquelle il n'est nécessaire d'appliquer qu'un traitement de finition, notamment de peinture, avant son utilisation.In addition, this gives a shell whose outer surface is directly satisfactory in terms of surface condition, roughness, shape tolerance, and to which it is necessary to apply only a finishing treatment, especially paint before use.
Ce moule est de préférence constitué en un matériau de coefficient de dilatation thermique proche de celui du matériau constituant la coque, de préférence en acier, dont le coefficient de dilatation thermique est égal à 12.10"6 K"1.This mold is preferably made of a material of thermal expansion coefficient close to that of the material constituting the shell, preferably of steel, whose thermal expansion coefficient is equal to 12 × 10 -6 K -1 .
L'invention sera maintenant plus précisément décrite dans le cadre de modes de réalisation préférés, qui n'en sont nullement limitatifs, représentés sur les figures 1 à 8, dans lesquelles : - la figure 1 représente en vue en éclaté les différents éléments constitutifs d'un exemple de pylône central de l'art antérieur ; la figure 2 montre en vue en perspective le pylône de la figure 1 dans lequel les différents éléments sont assemblés les uns aux autres ; la figure 3 illustre en vue en perspective la coque tridimensionnelle principale d'un pylône central selon l'invention ; la figure 4 représente un cadre métallique supérieur d'un pylône central selon l'invention ; la figure 5 montre un bandeau d'habillage supérieur d'un pylône central selon l'invention ; - la figure 6 illustre en vue en perspective un pylône central selon l'invention dans lequel sont assemblés la coque de la figure 3, le cadre de la figure 4 et le bandeau de la figure 5 ; la figure 7 montre de façon schématique, en coupe selon un plan transversal, une zone de montage du cadre sur la coque du pylône de la figure 6 ; et la figure 8 illustre de façon schématique, en coupe selon un plan transversal, une zone de fixation de la coque du pylône de la figure 6 sur un plancher de sol d'un poste de pilotage d'aéronef.The invention will now be more specifically described in the context of preferred embodiments, which are in no way limiting, shown in Figures 1 to 8, in which: - Figure 1 shows in exploded view the various constituent elements of an example of a central pylon of the prior art; Figure 2 shows in perspective view the pylon of Figure 1 in which the different elements are assembled to each other; Figure 3 illustrates in perspective view the main three-dimensional shell of a central pylon according to the invention; FIG. 4 represents an upper metal frame of a central pylon according to the invention; FIG. 5 shows an upper covering strip of a central pylon according to the invention; FIG. 6 illustrates in perspective view a central pylon according to the invention in which are assembled the shell of Figure 3, the frame of Figure 4 and the strip of Figure 5; Figure 7 shows schematically, in section along a transverse plane, a mounting zone of the frame on the shell of the tower of Figure 6; and Figure 8 schematically illustrates, in section along a transverse plane, an attachment zone of the hull of the tower of Figure 6 on a floor of an aircraft flight deck.
On se placera dans la description ci-après dans le cadre d'un pylône de poste de pilotage d'avion à deux pilotes, cas général des avions de transport civils ou militaires. Ce domaine d'application préféré n'est cependant pas restrictif de l'invention.The following description will be used in the context of a two-pilot airplane cockpit pylon, a general case of civil or military transport aircraft. This preferred field of application is however not restrictive of the invention.
Un pylône central pour poste de pilotage d'avion, tel que proposé par l'art antérieur, est représenté sur les figures 1 et 2, respectivement en éclaté et en configuration assemblée. Ce pylône se compose principalement d'une structure métallique 1 , sur laquelle se fixent des organes de commande et de contrôle du vol de l'avion, et d'une enveloppe d'habillage 2 destinée à entourer partiellement la structure métallique de manière à protéger les équipements en son intérieur et à donner un meilleur aspect esthétique au pylône. La structure métallique 1 est formée d'une multitude de pièces métalliques 3, 4, qui sont formées par usinage, pour les pièces taillées dans la masse 3, ou par découpe et pliage pour les pièces réalisées en tôlerie 4. Ces différentes pièces sont assemblées les unes aux autres par boulonnage et/ou rivetage. Elles sont en général réalisées en un alliage léger, de manière à former une coque globale de masse la plus faible possible.A central pylon for flight cockpit, as proposed by the prior art, is shown in Figures 1 and 2, respectively exploded and assembled configuration. This pylon consists mainly of a metal structure 1, on which are fixed control organs and flight control of the aircraft, and a casing 2 designed to partially surround the metal structure so as to protect the equipment in its interior and to give a better aesthetic appearance to the pylon. The metal structure 1 is formed of a multitude of metal parts 3, 4, which are formed by machining, for the pieces cut in the mass 3, or by cutting and folding for the parts made in sheet metal 4. These different parts are assembled to each other by bolting and / or riveting. They are generally made of a light alloy, so as to form an overall hull mass as low as possible.
L'enveloppe d'habillage 2 est également formée de plusieurs éléments distincts 5, qui peuvent être réalisés en plastique thermoformé ou en matériau composite non structurel.The casing 2 is also formed of several distinct elements 5, which may be made of thermoformed plastic or non-structural composite material.
Comme on peut le voir sur la figure 1 , afin d'obtenir le pylône représenté sur la figure 2, il est selon l'art antérieur nécessaire de fabriquer et d'assembler un nombre important de pièces. Ces opérations de fabrication et d'assemblage sont longues à mettre en œuvre, et elles nécessitent un outillage spécifique important. Cela entraîne des coûts de fabrication et d'assemblage élevés, et ce d'autant plus que les matériaux qui sont choisis pour la fabrication d'un pylône dont les propriétés, et notamment la masse, sont adaptées pour le domaine aéronautique, présentent en eux-mêmes un coût de revient élevé.As can be seen in FIG. 1, in order to obtain the tower shown in FIG. 2, it is according to the prior art necessary to manufacture and to assemble a large number of pieces. These manufacturing and assembly operations take a long time to implement, and they require significant specific tooling. This entails high manufacturing and assembly costs, and all the more so since the materials which are chosen for the manufacture of a pylon whose properties, and in particular the mass, are suitable for the aeronautical field, present in themselves - even a high cost.
Le pylône de l'art antérieur tel que représenté sur la figure 2 se fixe par vissage, par l'intermédiaire de pattes inférieures 6 de la structure 1 , sur un plancher de sol du poste de pilotage. Les organes de commande et de contrôle se fixent quant à eux sur des barres métalliques supérieures 7 de la structureThe pylon of the prior art as shown in Figure 2 is fixed by screwing, through lower legs 6 of the structure 1, on a floor of the cockpit. The control and control members are fixed to them on the upper metal bars 7 of the structure
1 .1.
Le pylône central selon la présente invention remédie aux inconvénients des pylônes de l'art antérieur existants, notamment à ceux exposés ci-avant. Comme les pylônes de l'art antérieur, il est destiné à être disposé dans le poste de pilotage de l'avion entre les sièges des pilotes, de manière à présenter à ces derniers différents organes de commande et de contrôle de vol et des systèmes de l'appareil. Le pylône se dispose dans ce poste de pilotage en appui sur une surface de sol de celui-ci par une paroi que l'on qualifiera dans toute la présente description de paroi inférieure, en référence à sa position normale de montage dans un avion. Les organes de commande et de contrôle se fixent au niveau d'une face supérieure opposée du pylône, de manière à être facilement accessibles aux pilotes depuis les sièges de pilotage. Entre cette face supérieure et cette paroi inférieure, le pylône comporte des parois périphériques, dont une paroi dite avant se disposant en regard d'une console principale de pilotage située à l'avant du poste de pilotage, l'avant étant ici défini par rapport au sens de déplacement normal de l'avion, une paroi dite arrière opposée, située du côté intérieur du poste de pilotage, et des parois latérales. Le pylône selon l'invention, tel qu'il est représenté à titre d'exemple sur les figures 3 à 8, comporte trois éléments principaux : une coque tridimensionnelle 8 qui est monobloc, un cadre 9 électriquement conducteur, de préférence métallique, et un bandeau d'habillage supérieur 10.The central pylon according to the present invention overcomes the drawbacks of existing prior art pylons, especially those mentioned above. Like the towers of the prior art, it is intended to be placed in the cockpit of the aircraft between the pilots' seats, so as to present the latter with different control and flight control elements and control systems. the device. The tower is disposed in this cockpit supported on a ground surface thereof by a wall that will be described throughout this description of the lower wall, with reference to its normal mounting position in an aircraft. The control and control members are fixed at an opposite upper face of the pylon, so as to be easily accessible to pilots from the pilot seats. Between this upper face and this lower wall, the pylon has peripheral walls, a so-called front wall disposed opposite a main control console located at the front of the cockpit, the front being here defined relative in the direction of normal movement of the aircraft, a so-called rear opposite wall, located on the inside of the cockpit, and side walls. The pylon according to the invention, as represented by way of example in FIGS. 3 to 8, comprises three main elements: a hull three-dimensional 8 which is monobloc, an electrically conductive frame 9, preferably metal, and an upper trim strip 10.
La coque tridimensionnelle 8 est destinée à être fixée à une paroi de sol du poste de pilotage, et à supporter le cadre métallique 9 sur lequel se fixent les organes de commande et de contrôle de vol et de systèmes classiques en eux-mêmes. Elle peut prendre toute forme souhaitée. Dans le mode de réalisation préféré de l'invention représenté sur les figures, et plus particulièrement sur la figure 3, elle présente sensiblement la forme d'un parallélépipède rectangle, comportant néanmoins différents pans en biais et courbures. Cette forme de la coque n'est cependant nullement restrictive de l'invention, et la coque peut prendre toute forme souhaitée.The three-dimensional shell 8 is intended to be fixed to a floor wall of the cockpit, and to support the metal frame 9 on which are fixed the control and flight control devices and conventional systems themselves. It can take any desired form. In the preferred embodiment of the invention shown in the figures, and more particularly in FIG. 3, it has substantially the shape of a rectangular parallelepiped, which nevertheless has different slanted and curved sections. This form of the shell is however not at all restrictive of the invention, and the shell can take any desired shape.
La coque 8 est ici définie de la même façon que le pylône dans son ensemble, en référence à son positionnement normal d'utilisation dans un poste de pilotage classique d'avion. Elle comporte une paroi inférieure 11 , se disposant sur le sol du poste de pilotage, qui se présente sous la forme d'un bord tombé, s'étendant vers le centre de la coque sensiblement perpendiculairement à des parois périphériques qu'elle comporte, occupant sensiblement toute la périphérie de la coque et délimitant en son intérieur une ouverture 32 ménagée dans le fond de la coque pour le passage de câbles provenant du plancher de l'aéronef et à relier avec les organes de commande et de contrôle de l'aéronef du pylône.The hull 8 is here defined in the same way as the pylon as a whole, with reference to its normal positioning for use in a conventional aircraft cockpit. It comprises a lower wall 11, located on the ground of the cockpit, which is in the form of a dropped edge, extending towards the center of the hull substantially perpendicular to the peripheral walls that it comprises, occupying substantially the entire periphery of the hull and delimiting in its interior an opening 32 formed in the bottom of the hull for the passage of cables from the floor of the aircraft and to connect with the control and control members of the aircraft of the pylon.
La coque 8 est ouverte au niveau de sa face supérieure opposée 12. Cette ouverture peut occuper toute la surface supérieure de la coque, comme dans le mode de réalisation représenté sur la figure, ou une partie seulement de cette surface.The shell 8 is open at its opposite upper face 12. This opening may occupy the entire upper surface of the shell, as in the embodiment shown in the figure, or only part of this surface.
La coque 8 comporte également une paroi périphérique arrière 13 et des parois périphériques latérales 14, qui sont sensiblement pleines. On entend ici par sensiblement pleines que ces parois périphériques comportent peu ou pas d'ouvertures. Dans des modes de réalisation préférés de l'invention, elles peuvent être percées dans des zones spécifiques, de préférence situées en partie inférieure 15 des parois, d'orifices 16 assurant l'aération du volume interne de la coque à l'intérieur duquel se disposent des équipements de commande et de contrôle de vol.The shell 8 also has a rear peripheral wall 13 and lateral peripheral walls 14, which are substantially solid. Here it is meant by substantially solid that these peripheral walls have little or no openings. In preferred embodiments of the invention, they may be drilled in specific areas, preferably located in the lower part of the walls, orifices 16 providing ventilation of the internal volume of the hull inside which control and flight control equipment is available.
Sur une paroi périphérique avant 17, se disposant dans le poste de pilotage vers une console principale de pilotage, dite planche de bord, située à l'avant de l'avion, la coque 8 comporte une ouverture 18 qui permet d'alléger la coque sans nuire à sa rigidité d'ensemble, et qui permet le passage de câbles d'alimentation des équipements et organes de commande et de contrôle, et leur connexion aux divers dispositifs associés.On a peripheral wall before 17, disposed in the cockpit to a main console, called dashboard, located at the front of the aircraft, the hull 8 has an opening 18 which allows to lighten the hull without impairing its overall rigidity, and which allows the passage of power cables of equipment and control and control organs, and their connection to the various associated devices.
La coque 8 est formée en matériau composite, constitué de fibres mécaniquement résistantes distribuées dans une matrice de résine organique polymère jouant le rôle d'une colle structurale.The shell 8 is formed of composite material, consisting of mechanically strong fibers distributed in a polymer organic resin matrix acting as a structural adhesive.
La coque est de préférence réalisée par la mise en œuvre d'un moule extérieur, à l'intérieur duquel sont déposées des couches successives de fibres pré-imprégnées de résine à l'état non entièrement réticulé. L'invention n'exclut pas pour autant que la coque 8 soit réalisée par tout autre procédé classique en lui-même pour la fabrication de pièces en matériau composite, par exemple par la technique connue sous le nom de RTM (pour l'anglais Resin Transfer Molding), celle connue sous le nom de RTM Light, ou encore celle de l'infusion de résine. Les fibres utilisées conformément à l'invention peuvent être du type organique ou minéral, telles notamment que des fibres d'un aramide, des fibres de carbone, des fibres de verres, ou un mélange de ces fibres. Ces fibres peuvent être agencées en tissus de différents grammages et tissages, par exemple en taffetas, sergé, satin, etc., utilisés seuls ou en associations, ou en non tissés, dans lesquels les fibres sont toutes orientées dans la même direction.The shell is preferably made by the implementation of an outer mold, inside which are deposited successive layers of resin pre-impregnated fibers in the not fully crosslinked state. The invention does not exclude that the shell 8 is made by any other conventional method in itself for the manufacture of parts made of composite material, for example by the technique known as RTM (for English Resin Transfer Molding), that known under the name of RTM Light, or that of the infusion of resin. The fibers used according to the invention may be of the organic or inorganic type, such as in particular aramid fibers, carbon fibers, glass fibers, or a mixture of these fibers. These fibers may be arranged in fabrics of different weights and weavings, for example in taffeta, twill, satin, etc., used alone or in combination, or in nonwovens, in which the fibers are all oriented in the same direction.
Toute résine classique en elle-même peut être utilisée dans le cadre de l'invention, avec une préférence pour les résines du type thermodurcissable, par exemple les résines époxy, les résines phénoliques ou un mélange des deux. La coque 8 peut être formée en matériau composite monolithique ou sandwich, de préférence à âme en structure dite nid d'abeille. Dans des modes de réalisation avantageux de l'invention, elle comporte à la fois des parties monolithiques et des parties sandwich, ces dernières offrant notamment l'avantage d'une grande rigidité mécanique pour une faible masse. On privilégie notamment dans le cadre de l'invention un matériau monolithique pour les zones en forme, et un matériau sandwich pour les zones planes.Any conventional resin in itself can be used within the scope of the invention, with preference for thermosetting resins, for example epoxy resins, phenolic resins or a mixture of both. The shell 8 may be formed of monolithic or sandwich composite material, preferably having a honeycomb structure core. In advantageous embodiments of the invention, it comprises both monolithic parts and sandwich parts, the latter offering in particular the advantage of high mechanical rigidity for a low mass. Particularly preferred in the context of the invention a monolithic material for shaped areas, and a sandwich material for flat areas.
Pour les parties sandwich, l'âme est par exemple constituée d'une mousse ou, de préférence, d'un nid d'abeille, notamment mais non limitativement en papier ou en aluminium. Cette âme est comprise entre deux panneaux en matériau composite monolithiques.For sandwich portions, the core is for example made of a foam or, preferably, a honeycomb, including but not limited to paper or aluminum. This core is between two monolithic composite material panels.
A titre d'exemple, pour la fabrication de la coque 8, on utilise de préférence un moule extérieur dit femelle, c'est-à-dire à surface de moulage principalement concave. Ce moule peut par exemple être constitué de plusieurs parties distinctes, afin de faciliter les opérations de démoulage de la coque. Il peut notamment être formé en acier, en aluminium, ou en matériau composite monolithique à base de fibres de verre ou de carbone.For example, for the manufacture of the shell 8, it is preferred to use a so-called female outer mold, that is to say having a mainly concave molding surface. This mold may for example consist of several separate parts, to facilitate the demolding operations of the hull. It may in particular be formed of steel, aluminum, or monolithic composite material based on glass fibers or carbon.
La coque 8 est de préférence fabriquée de la façon suivante.The shell 8 is preferably manufactured in the following manner.
De façon schématique, après les opérations classiques de préparation des outillages et de découpe des différents éléments constitutifs (tissus, âmes, films de colle), il est procédé au drapage de la peau extérieure de la coque.In a schematic manner, after the conventional operations of preparing the tools and cutting the various constituent elements (fabrics, cores, adhesive films), it is proceeded to the draping of the outer skin of the shell.
Des couches de fibres pré-imprégnées de résine non entièrement réticulée sont drapées sur la surface de moulage, puis recouvertes d'une bâche étanchée sur ses bords avec le moule. Une mise sous vide partiel est réalisée entre le moule et la bâche, de manière à assurer la mise en pression des couches les unes contre les autres sous l'effet de la pression atmosphérique.Layers of fibers not pre-impregnated with non-fully cross-linked resin are draped over the molding surface and then covered with a cover which is sealed on its edges with the mold. A partial evacuation is performed between the mold and the sheet, so as to ensure the pressure of the layers against each other under the effect of atmospheric pressure.
L'ensemble est soumis à une opération de cuisson en autoclave ou en étuve, en maintenant la pression sur les couches, de manière à assurer la réticulation et le durcissement de la résine. La température de cuisson est choisie en fonction de la température de polymérisation de la résine, selon des calculs à la portée de l'homme du métier. L'opération est par exemple réalisée à 120 0C et 4 bars.The assembly is subjected to a cooking operation in an autoclave or in an oven, while maintaining the pressure on the layers, so as to ensure the crosslinking and the hardening of the resin. The firing temperature is chosen according to the polymerization temperature of the resin, according to calculations within the reach of the skilled person. The operation is carried out for example at 120 ° C. and 4 bars.
Il est ensuite procédé à la mise en place de l'âme dans les zones concernées, puis au drapage de la peau intérieure et à la polymérisation, de manière similaire à celle décrite ci-avant, par exemple à 120 0C et 1 ,5 bar. Après démoulage, la coque 8 ainsi obtenue, sous forme d'une pièce monobloc, est soumise à différents traitements de finition, notamment d'ébavurage, d'usinage, d'apprêt et de peinture.It is then proceeded to the placement of the core in the areas concerned, and then the draping of the inner skin and the polymerization, in a manner similar to that described above, for example at 120 ° C. and 1.5 ° C. bar. After demolding, the hull 8 thus obtained, in the form of a single piece, is subjected to various finishing treatments, including deburring, machining, primer and paint.
Les différentes ouvertures dans ses parois sont notamment réalisées par usinage au niveau des différentes faces de la coque. Selon l'invention, on peut cependant également prévoir que toutes ou partie de ces ouvertures soient formées lors du procédé même de fabrication par moulage.The various openings in its walls are in particular made by machining at the different faces of the shell. According to the invention, it can however also be provided that all or part of these openings are formed during the same process of manufacturing by molding.
Le pylône selon l'invention comporte également un cadre métallique 9, représenté sur la figure 4, qui est formé par usinage, de préférence en un bloc, ou le cas échéant en deux blocs assemblés l'un à l'autre. Ce cadre est avantageusement constitué en alliage léger, notamment en alliage d'aluminium. Il comporte, à l'intérieur de traverses périphériques 19 qui le délimitent, un treillis formé de barres métalliques 20. Ces barres sont destinées à recevoir les organes de commande et de contrôle, notamment les manettes de commande, les instrumentations, et les divers autres équipements devant être fixés sur le pylône.The pylon according to the invention also comprises a metal frame 9, shown in Figure 4, which is formed by machining, preferably in a block, or optionally in two blocks assembled to one another. This frame is advantageously made of light alloy, especially aluminum alloy. It comprises, inside peripheral crosspieces 19 which delimit it, a trellis formed of metal bars 20. These bars are intended to receive the control and control elements, in particular the joysticks, the instrumentations, and the various other equipment to be fixed on the pylon.
La réalisation de ce cadre par usinage intégral permet de garantir une précision des dimensions nécessaire au montage correct des éléments de commande et de contrôle devant être fixés sur le pylône.The realization of this frame by integral machining makes it possible to guarantee a precision of the dimensions necessary for the correct mounting of the control and control elements to be fixed on the pylon.
Le cadre 9 est en plan sensiblement rectangulaire. Sa forme et sa surface en section sont sensiblement équivalentes à celle de l'ouverture de la face supérieure 12 de la coque 8. On entend ici par sensiblement équivalentes que le cadre présente la même forme que l'ouverture, aux imprécisions de fabrication près, et une surface en section légèrement supérieure à celle de l'ouverture, de manière à pouvoir recouvrir entièrement cette dernière, tout en en débordant sur au moins deux de ses bords opposés de sorte à pouvoir être déposé en appui sur un bord supérieur périphérique 21 de la coque délimitant cette ouverture supérieure.The frame 9 is in substantially rectangular plane. Its shape and its sectional area are substantially equivalent to that of the opening of the upper face 12 of the shell 8. Here is understood by substantially equivalent that the frame has the same shape as the opening, to manufacturing inaccuracies, and a surface in section slightly greater than that of the opening, so as to completely cover the latter, while projecting over at least two of its opposite edges so as to be able to be deposited in abutment on an upper peripheral edge 21 of the shell defining this upper opening.
Afin de recevoir avec précision le cadre 9 au niveau de sa face supérieure 12, la coque 8 est usinée sur un bord périphérique supérieur 21 , de manière à former un rebord périphérique interne 22 autour de l'ouverture, comme représenté en coupe sur la figure 7. Le cadre 9 repose par ses traverses externes 19 sur ce rebord 22. A cet effet, dans des modes de réalisation préférés de l'invention, les traverses 9 comportent à leur extrémité inférieure un retour perpendiculaire 23, qui accroit la stabilité d'appui du cadre 9 sur le rebord 22 et qui permet un montage précis et rapide sans outillage complémentaire. Le cadre 9 est fixé sur le rebord 22, notamment par collage.In order to accurately receive the frame 9 at its upper face 12, the shell 8 is machined on an upper peripheral edge 21, so as to form an inner peripheral rim 22 around the opening, as shown in section in the figure 7. The frame 9 rests by its external cross members 19 on this rim 22. For this purpose, in preferred embodiments of the invention, the cross members 9 comprise at their lower end a perpendicular return 23, which increases the stability of support frame 9 on the flange 22 and allows a precise and fast assembly without additional tools. The frame 9 is fixed on the flange 22, in particular by gluing.
Sur cette figure 7 apparaissent clairement les différentes parties constitutives de la coque 8, à savoir une partie monolithique accidentée 29, représentée en rayures continues sur la figure, et une partie sandwich plane 30, dont l'âme alvéolaire est représentée en traits discontinus. Selon la configuration particulière de la coque, ces parties de constitutions différentes sont réparties en fonction des besoins de rigidité spécifiques à chaque zone de la coque et des contraintes de fabrication liées à sa forme, selon des calculs à la portée de l'homme du métier. Le pylône selon l'invention peut enfin optionnellement comporter un bandeau d'habillage supérieur 10, qui est représenté sur la figure 5. Ce bandeau est de préférence formé en matériau composite ou en thermoplastique. Il présente sensiblement la forme de la partie supérieure des parois périphériques arrière 13 et latérales 14 de la coque 8, tout en étant légèrement plus large. Il se fixe sur la coque de manière à recouvrir extérieurement ces bords supérieurs et ainsi à protéger les chants des parois et la zone de fixation du cadre métallique 9 sur la coque et les faces latérales des traverses 19 de ce dernier, comme illustré sur la figure 6. Le bandeau 10 est de préférence fixé sur la coque 8 par des moyens de fixation réversibles, de manière à pouvoir être démonté et remplacé indépendamment du reste du pylône, par exemple par des moyens de fixation positive tels que des vis, ou par un système de fixation du type à boucles et crochets. Il reste ainsi avantageusement démontable.In this figure 7 clearly appear the different constituent parts of the shell 8, namely a rugged monolithic portion 29, shown in continuous stripes in the figure, and a flat sandwich portion 30, the honeycomb core is shown in broken lines. According to the particular configuration of the hull, these parts of different constitutions are distributed according to the stiffness requirements specific to each zone of the hull and manufacturing constraints related to its shape, according to calculations within the reach of the skilled person . The tower according to the invention may finally optionally comprise an upper trim strip 10, which is shown in Figure 5. This strip is preferably formed of composite material or thermoplastic. It has substantially the shape of the upper part of the rear peripheral walls 13 and side 14 of the shell 8, while being slightly wider. It is fixed on the shell so as to cover these upper edges externally and thus to protect the edges of the walls and the fastening zone of the metal frame 9 on the shell and the lateral faces of the crosspieces 19 of the latter, as illustrated in FIG. 6. The strip 10 is preferably fixed on the shell 8 by reversible fixing means, so as to be dismountable and replaced independently of the rest of the pylon, for example by positive fastening means such as screws, or by a fastening system of the type with loops and hooks. It thus remains advantageously removable.
Les opérations de fabrication des différents éléments constitutifs de l'invention sont faciles et rapides à réaliser. Les opérations d'assemblage de ces éléments les uns avec les autres sont également rapides à mettre en œuvre, et elles ne nécessitent pas d'outillage spécifique important. Le coût de fabrication et d'assemblage du pylône selon l'invention est par conséquent avantageusement réduit, notamment bien moins important que celui de l'art antérieur. Pour le stockage des pièces et la gestion des pièces de rechange, le nombre limité de pièces distinctes entrant dans la constitution du pylône s'avère particulièrement intéressant en termes de gains en de temps et d'argent.The manufacturing operations of the various constituent elements of the invention are easy and quick to perform. The assembly operations of these elements with each other are also quick to implement, and they do not require significant specific tooling. The cost of manufacturing and assembling the pylon according to the invention is therefore advantageously reduced, in particular much less than that of the prior art. For the storage of parts and the management of spare parts, the limited number of separate parts involved in the constitution of the pylon is particularly interesting in terms of gains in time and money.
Sur la figure 6 on a représenté le pylône selon l'invention entièrement assemblé. Dans la pratique, on préfère assembler la coque 8 et le cadre métallique 9 en usine, préalablement au montage et à la fixation dans le poste de pilotage de l'avion. Le bandeau 10 est quant à lui de préférence, mais non limitativement, monté sur le pylône une fois que celui-ci a été fixé à la structure de sol du poste de pilotage et que les différents équipements ont été installés en son intérieur, d'une part pour éviter tout risque d'endommagement du bandeau lors du transport et de l'installation dans l'avion, et d'autre part pour faciliter le montage des équipements à l'intérieur du pylône.In Figure 6 there is shown the pylon according to the invention fully assembled. In practice, it is preferred to assemble the shell 8 and the metal frame 9 at the factory, prior to assembly and fixing in the cockpit of the aircraft. The strip 10 is in turn preferably, but not limited to, mounted on the pylon once it has been fixed to the ground structure of the cockpit and that the various equipment has been installed in its interior, a part to avoid any risk of damage to the band during transport and installation in the aircraft, and secondly to facilitate the mounting of equipment inside the pylon.
La coque 8 joue dans le pylône le rôle à la fois de structure travaillante entre le cadre métallique 9 et la paroi de sol de l'avion sur laquelle elle se fixe, pour la reprise des efforts exercés par le poids des équipements fixés sur le cadre 9 et des différents efforts qui leurs sont appliqués, et d'habillage du pylône sur ses faces périphériques. Elle assure ainsi la protection des faces arrière des équipements fixés sur le cadre 9. Elle présente avantageusement un bon aspect esthétique en elle-même, sans qu'il soit nécessaire de l'associer à des éléments supplémentaires, outre le cas échéant le bandeau d'habillage 10 pour sa partie supérieure recevant le cadre 9.The hull 8 plays in the pylon the role of both working structure between the metal frame 9 and the ground wall of the aircraft on which it is fixed, for the recovery of the forces exerted by the weight of the equipment attached to the frame 9 and the different efforts that are applied to them, and dressing the pylon on its peripheral faces. It thus ensures the protection of the rear faces of the equipment fixed on the frame 9. It advantageously has a good aesthetic appearance in itself, without it being necessary to associate it with additional elements, besides, if necessary, the headband. covering 10 for its upper part receiving the frame 9.
De par les propriétés des matériaux qui la constituent, la coque 8 est avantageusement légère. Selon les dimensions du pylône, sa masse peut être inférieure de jusqu'à environ 40 % à la masse des pylônes à structure métallique de l'art antérieur.Due to the properties of the materials that constitute it, the hull 8 is advantageously light. Depending on the size of the pylon, its mass may be up to about 40% less than the mass of metal structure pylons of the prior art.
La coque est réalisée sans nécessité de retrait d'une masse importante par usinage et se trouve donc particulièrement économique en termes de matière consommée.The hull is made without the need for removal of a large mass by machining and is therefore particularly economical in terms of material consumed.
En outre, toujours grâce aux propriétés avantageuses des matériaux composites en termes de solidité mécanique, et particulièrement pour les parties sandwich, la coque 8 présente une bonne résistance mécanique, similaire à celle des structures des pylônes de l'art antérieur. Ceci est d'autant plus avantageux que cette coque est très sollicitée lors de son utilisation dans l'avion, d'une part par le poids des équipements fixés au cadre 9 qu'elle supporte, de l'ordre de plusieurs dizaines de kg, notamment de 40 à 50 kg, mais également d'autre part par les forces subies lors de l'accélération en altitude de l'avion, par les forces de vibration associées et par les sollicitations en cas d'accident, typiquement associées à une décélération qui peut s'élever jusqu'à 9g dans le sens de l'axe de l'avion.In addition, still thanks to the advantageous properties of the composite materials in terms of mechanical strength, and particularly for the sandwich portions, the shell 8 has a good mechanical strength, similar to that of the structures of the towers of the prior art. This is all the more advantageous as this hull is highly stressed during its use in the aircraft, firstly by the weight of the equipment attached to the frame 9 that it supports, of the order of several tens of kg, in particular 40 to 50 kg, but also on the other hand by the forces undergone during the altitude acceleration of the aircraft, by the associated vibration forces and by the stresses in the event of an accident, typically associated with a deceleration which can rise up to 9g in the direction of the axis of the aircraft.
Pour la fixation de la coque à une paroi de sol 24 du poste de pilotage, des orifices sont percés à différentes positions dans la paroi inférieure 11 de la coque 8. Les emplacements préférentiels pour ces orifices sont les coins de la coque 8, de manière à présenter la meilleure résistance aux efforts. Par exemple, au niveau de chaque orifice, des inserts métalliques 26 sont fixés à la paroi 11 , notamment par collage, de manière à s'insérer partiellement dans l'orifice et à en dépasser périphériquement sur les faces de la paroi, respectivement sur sa face inférieure 25 et sa face supérieure 27, comme montré sur la figure 8. La coque 8 est assemblée à la paroi de sol 24 par un système de fixation classique en lui-même, assurant une fixation solide, par exemple par boulonnage 28. Cette fixation est de préférence réalisée au travers également d'éléments 31 de la sous-structure primaire inférieure du plancher de l'avion.For fixing the hull to a ground wall 24 of the cockpit, orifices are drilled at different positions in the lower wall 11 of the hull 8. The preferred locations for these orifices are the corners of the hull 8, so that to present the best resistance to efforts. For example, at each orifice, metal inserts 26 are fixed to the wall 11, in particular by gluing, so as to partially fit into the orifice and to protrude peripherally on the faces of the wall, respectively on its lower face 25 and its upper face 27, as shown in Figure 8. The shell 8 is assembled to the floor wall 24 by a conventional fastening system itself, providing a solid attachment, for example by bolting 28. This fixation is preferably carried out also through elements 31 of the lower primary substructure of the floor of the aircraft.
Suivant les configurations et les contraintes particulières auxquelles peut être soumis le pylône selon l'invention, la coque 8 peut en outre comporter des renforts, par exemple en carbone, au niveau de ces zones les plus sollicitées et des points de fixation.Depending on the particular configurations and constraints to which may be subject to the pylon according to the invention, the shell 8 may further comprise reinforcements, for example carbon, at these areas most stressed and attachment points.
On peut également envisager dans le cadre de l'invention qu'elle soit métallisée sur certaines parties, ou qu'elle comporte en son intérieur des rampes métalliques pour relier les équipements contenus dans le pylône à la masse.It is also conceivable in the context of the invention that it is metallized on certain parts, or that it includes metal ramps in its interior to connect the equipment contained in the pylon to the ground.
La description ci-avant illustre clairement que par ses différentes caractéristiques et leurs avantages, la présente invention atteint les objectifs qu'elle s'était fixés. En particulier, elle fournit un pylône central pour poste de pilotage d'aéronef qui est facile et rapide à fabriquer, pour un coût modéré, et qui présente de bonnes propriétés de résistance mécanique en même temps qu'une masse réduite et un bon aspect esthétique extérieur. The above description clearly illustrates that by its different characteristics and advantages, the present invention achieves the objectives it has set for itself. In particular, it provides an aircraft cockpit central pylon that is easy and quick to manufacture, at a moderate cost, and has good strength properties along with reduced mass and aesthetic appeal. outside.

Claims

REVENDICATIONS
1. Pylône central pour poste de pilotage d'un aéronef, pour la fixation d'organes de commande et de contrôle dudit aéronef, caractérisé en ce qu'il comporte une coque tridimensionnelle (8) en matériau composite comportant des fibres minérales ou organiques maintenues dans une matrice polymère, se fixant par une paroi inférieure (11 ) sur une structure de plancher de sol (24) dudit poste de pilotage, ouverte au niveau d'une face supérieure opposée (12), et comportant des parois périphériques (13, 14) sensiblement pleines entre ladite paroi inférieure (11 ) et ladite face supérieure (12), et un cadre électriquement conducteur (9) de fixation desdits organes, assemblé à ladite coque au niveau de ladite face supérieure (12).1. Central pylon for cockpit of an aircraft, for fixing control and control members of said aircraft, characterized in that it comprises a three-dimensional shell (8) of composite material comprising mineral or organic fibers maintained in a polymer matrix, being secured by a bottom wall (11) to a floor structure (24) of said cockpit, open at an opposite upper face (12), and having peripheral walls (13, 14) substantially solid between said bottom wall (11) and said upper face (12), and an electrically conductive frame (9) for fixing said members, assembled to said shell at said upper face (12).
2. Pylône central selon la revendication 1 , caractérisé en ce que la coque (8) est monobloc.Central pylon according to claim 1, characterized in that the shell (8) is in one piece.
3. Pylône central selon la revendication 1 ou 2, caractérisé en ce que le cadre (9) est réalisé en alliage d'aluminium.3. Central pylon according to claim 1 or 2, characterized in that the frame (9) is made of aluminum alloy.
4. Pylône central selon l'une quelconque des revendications 1 à 3, caractérisé en ce que la coque (8) est formée en matériau composite monolithique dans des zones accidentées et en matériau composite sandwich à structure nid d'abeille dans des zones planes.4. Central pylon according to any one of claims 1 to 3, characterized in that the shell (8) is formed of monolithic composite material in uneven areas and sandwich composite honeycomb structure in planar areas.
5. Pylône central selon l'une quelconque des revendications 1 à 4, caractérisé en ce qu'un rebord interne (22) de réception dudit cadre (9) est formé au niveau d'un bord périphérique supérieur (21 ) de la coque (8).Central pylon according to any one of claims 1 to 4, characterized in that an inner flange (22) for receiving said frame (9) is formed at an upper peripheral edge (21) of the shell ( 8).
6. Pylône central selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le cadre (9) est assemblé à la coque (8) par collage.6. Central pylon according to any one of claims 1 to 5, characterized in that the frame (9) is assembled to the shell (8) by gluing.
7. Pylône central selon l'une quelconque des revendications 1 à 6, caractérisé en ce que la paroi inférieure (11 ) de la coque (8) se présente sous la forme d'un bord tombé délimitant une ouverture centrale (32).Central pylon according to any one of claims 1 to 6, characterized in that the bottom wall (11) of the shell (8) is the shape of a fallen edge defining a central opening (32).
8. Pylône central selon l'une quelconque des revendications 1 à 7, caractérisé en ce que la coque (8) est associée au niveau de ladite paroi inférieure (11 ) à des inserts métalliques (26), de préférence collés à ladite coque (8), pour sa fixation à ladite structure de plancher de sol (24).8. central pylon according to any one of claims 1 to 7, characterized in that the shell (8) is associated at said lower wall (11) with metal inserts (26), preferably glued to said shell ( 8) for attachment to said floor structure (24).
9. Pylône central selon l'une quelconque des revendications 1 à 8, caractérisé en ce que la coque (8) comporte sur au moins une paroi périphérique une ouverture (18) pour le passage de câbles reliés auxdits organes de commande et de contrôle, de préférence sur une paroi périphérique avant (17) se disposant vers une console de pilotage principale disposée à l'avant dudit poste de pilotage.9. central pylon according to any one of claims 1 to 8, characterized in that the shell (8) has on at least one peripheral wall an opening (18) for the passage of cables connected to said control and control members, preferably on a front peripheral wall (17) disposed towards a main steering console disposed in front of said cockpit.
10. Pylône central selon l'une quelconque des revendications 1 à 9, caractérisé en ce que qu'il comporte un bandeau (10) d'habillage d'un bord périphérique supérieur (21 ) de la coque (8), de préférence formé en matériau composite, et assemblé à ladite coque (8) par collage.10. Central pylon according to any one of claims 1 to 9, characterized in that it comprises a strip (10) for covering an upper peripheral edge (21) of the shell (8), preferably formed composite material, and assembled to said shell (8) by gluing.
11. Aéronef dont le poste de pilotage est équipé d'un pylône central selon l'une quelconque des revendications 1 à 10, dans lequel ladite coque (8) est fixée à une structure de plancher de sol (24) dudit poste de pilotage par ladite paroi inférieure (11 ).Aircraft whose cockpit is equipped with a central pylon according to any one of claims 1 to 10, wherein said hull (8) is attached to a floor structure (24) of said flight deck by said bottom wall (11).
12. Procédé de fabrication d'un pylône central selon l'une quelconque des revendications 1 à 10, caractérisé en ce que la fabrication de la coque tridimensionnelle (8) est mise en œuvre dans un moule extérieur.12. A method of manufacturing a central pylon according to any one of claims 1 to 10, characterized in that the manufacture of the three-dimensional shell (8) is implemented in an outer mold.
13. Procédé selon la revendication 12, caractérisé en ce que le moule est constitué en acier. 13. The method of claim 12, characterized in that the mold is made of steel.
PCT/EP2009/067086 2008-12-15 2009-12-14 Aircraft central pedestal WO2010069923A1 (en)

Applications Claiming Priority (2)

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FR0858583 2008-12-15
FR0858583A FR2939766B1 (en) 2008-12-15 2008-12-15 CENTRAL PYLONE OF AIRCRAFT.

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WO2010069923A1 true WO2010069923A1 (en) 2010-06-24

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FR2939766A1 (en) 2010-06-18

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