WO2010057611A1 - Novel copolymer with thermoplastic elastomer block, method for preparing same and use thereof in an elastomer composition - Google Patents
Novel copolymer with thermoplastic elastomer block, method for preparing same and use thereof in an elastomer composition Download PDFInfo
- Publication number
- WO2010057611A1 WO2010057611A1 PCT/EP2009/008154 EP2009008154W WO2010057611A1 WO 2010057611 A1 WO2010057611 A1 WO 2010057611A1 EP 2009008154 W EP2009008154 W EP 2009008154W WO 2010057611 A1 WO2010057611 A1 WO 2010057611A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- block
- block copolymer
- polyisobutylene
- styrenic
- weight
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 59
- 229920001971 elastomer Polymers 0.000 title claims abstract description 40
- 239000000806 elastomer Substances 0.000 title claims abstract description 33
- 229920001577 copolymer Polymers 0.000 title claims description 20
- 238000000034 method Methods 0.000 title claims description 6
- 229920002725 thermoplastic elastomer Polymers 0.000 title abstract description 18
- 229920001400 block copolymer Polymers 0.000 claims abstract description 55
- 229920002367 Polyisobutene Polymers 0.000 claims abstract description 48
- 229920001169 thermoplastic Polymers 0.000 claims abstract description 24
- 239000004416 thermosoftening plastic Substances 0.000 claims abstract description 23
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000003921 oil Substances 0.000 claims description 27
- 150000001993 dienes Chemical class 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 16
- 239000000178 monomer Substances 0.000 claims description 15
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 12
- 230000015572 biosynthetic process Effects 0.000 claims description 11
- 238000003786 synthesis reaction Methods 0.000 claims description 11
- 229920000642 polymer Polymers 0.000 claims description 9
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 claims description 7
- 239000000412 dendrimer Substances 0.000 claims description 7
- 229920000736 dendritic polymer Polymers 0.000 claims description 7
- 239000003999 initiator Substances 0.000 claims description 7
- RCJMVGJKROQDCB-UHFFFAOYSA-N 1,3-dimethyl-1,3-butadiene Natural products CC=CC(C)=C RCJMVGJKROQDCB-UHFFFAOYSA-N 0.000 claims description 6
- 239000004606 Fillers/Extenders Substances 0.000 claims description 6
- 229910052794 bromium Inorganic materials 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 229910052801 chlorine Inorganic materials 0.000 claims description 5
- 230000009477 glass transition Effects 0.000 claims description 5
- PMJHHCWVYXUKFD-SNAWJCMRSA-N (E)-1,3-pentadiene Chemical compound C\C=C\C=C PMJHHCWVYXUKFD-SNAWJCMRSA-N 0.000 claims description 4
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 claims description 4
- KUFLEYZWYCAZCC-UHFFFAOYSA-N 2-methylhexa-1,3-diene Chemical compound CCC=CC(C)=C KUFLEYZWYCAZCC-UHFFFAOYSA-N 0.000 claims description 4
- CJSBUWDGPXGFGA-UHFFFAOYSA-N 4-methylpenta-1,3-diene Chemical compound CC(C)=CC=C CJSBUWDGPXGFGA-UHFFFAOYSA-N 0.000 claims description 4
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 4
- 229910052736 halogen Inorganic materials 0.000 claims description 4
- 239000012442 inert solvent Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- KTZVZZJJVJQZHV-UHFFFAOYSA-N 1-chloro-4-ethenylbenzene Chemical compound ClC1=CC=C(C=C)C=C1 KTZVZZJJVJQZHV-UHFFFAOYSA-N 0.000 claims description 3
- JWVTWJNGILGLAT-UHFFFAOYSA-N 1-ethenyl-4-fluorobenzene Chemical compound FC1=CC=C(C=C)C=C1 JWVTWJNGILGLAT-UHFFFAOYSA-N 0.000 claims description 3
- QEDJMOONZLUIMC-UHFFFAOYSA-N 1-tert-butyl-4-ethenylbenzene Chemical compound CC(C)(C)C1=CC=C(C=C)C=C1 QEDJMOONZLUIMC-UHFFFAOYSA-N 0.000 claims description 3
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000002841 Lewis acid Substances 0.000 claims description 3
- 239000002879 Lewis base Substances 0.000 claims description 3
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 3
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- 150000007517 lewis acids Chemical class 0.000 claims description 3
- 150000007527 lewis bases Chemical class 0.000 claims description 3
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- AGDLFOKHPDHOPH-SREVYHEPSA-N (3Z)-4-methylhexa-1,3-diene Chemical compound CC\C(C)=C/C=C AGDLFOKHPDHOPH-SREVYHEPSA-N 0.000 claims description 2
- PCCCQOGUVCNYOI-FNORWQNLSA-N (3e)-2,3-dimethylpenta-1,3-diene Chemical compound C\C=C(/C)C(C)=C PCCCQOGUVCNYOI-FNORWQNLSA-N 0.000 claims description 2
- WFJQGQNVERCLOQ-AATRIKPKSA-N (3e)-2,5-dimethylhexa-1,3-diene Chemical compound CC(C)\C=C\C(C)=C WFJQGQNVERCLOQ-AATRIKPKSA-N 0.000 claims description 2
- RCJMVGJKROQDCB-SNAWJCMRSA-N (3e)-2-methylpenta-1,3-diene Chemical compound C\C=C\C(C)=C RCJMVGJKROQDCB-SNAWJCMRSA-N 0.000 claims description 2
- BOGRNZQRTNVZCZ-AATRIKPKSA-N (3e)-3-methylpenta-1,3-diene Chemical compound C\C=C(/C)C=C BOGRNZQRTNVZCZ-AATRIKPKSA-N 0.000 claims description 2
- HQLSCIPCIFAMOK-AATRIKPKSA-N (3e)-5-methylhexa-1,3-diene Chemical compound CC(C)\C=C\C=C HQLSCIPCIFAMOK-AATRIKPKSA-N 0.000 claims description 2
- AHAREKHAZNPPMI-AATRIKPKSA-N (3e)-hexa-1,3-diene Chemical compound CC\C=C\C=C AHAREKHAZNPPMI-AATRIKPKSA-N 0.000 claims description 2
- CBMWBIMXKNMQBL-SREVYHEPSA-N (3z)-3-methylhexa-1,3-diene Chemical compound CC\C=C(\C)C=C CBMWBIMXKNMQBL-SREVYHEPSA-N 0.000 claims description 2
- BOGRNZQRTNVZCZ-UHFFFAOYSA-N 1,2-dimethyl-butadiene Natural products CC=C(C)C=C BOGRNZQRTNVZCZ-UHFFFAOYSA-N 0.000 claims description 2
- YMOONIIMQBGTDU-UHFFFAOYSA-N 2-bromoethenylbenzene Chemical class BrC=CC1=CC=CC=C1 YMOONIIMQBGTDU-UHFFFAOYSA-N 0.000 claims description 2
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical class ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 claims description 2
- AQYKIROTAGYYQK-UHFFFAOYSA-N 5,5-dimethyl-3-methylidenehex-1-ene Chemical compound CC(C)(C)CC(=C)C=C AQYKIROTAGYYQK-UHFFFAOYSA-N 0.000 claims description 2
- 239000010692 aromatic oil Substances 0.000 claims description 2
- ZSWFCLXCOIISFI-UHFFFAOYSA-N cyclopentadiene Chemical compound C1C=CC=C1 ZSWFCLXCOIISFI-UHFFFAOYSA-N 0.000 claims description 2
- 229910052731 fluorine Inorganic materials 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- KETWBQOXTBGBBN-UHFFFAOYSA-N hex-1-enylbenzene Chemical class CCCCC=CC1=CC=CC=C1 KETWBQOXTBGBBN-UHFFFAOYSA-N 0.000 claims description 2
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- 229910001507 metal halide Inorganic materials 0.000 claims description 2
- 150000005309 metal halides Chemical class 0.000 claims description 2
- 239000002480 mineral oil Substances 0.000 claims description 2
- PMJHHCWVYXUKFD-UHFFFAOYSA-N piperylene Natural products CC=CC=C PMJHHCWVYXUKFD-UHFFFAOYSA-N 0.000 claims description 2
- 230000008569 process Effects 0.000 claims description 2
- QROGIFZRVHSFLM-UHFFFAOYSA-N prop-1-enylbenzene Chemical class CC=CC1=CC=CC=C1 QROGIFZRVHSFLM-UHFFFAOYSA-N 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 239000012429 reaction media Substances 0.000 claims 3
- MGNZXYYWBUKAII-UHFFFAOYSA-N cyclohexa-1,3-diene Chemical compound C1CC=CC=C1 MGNZXYYWBUKAII-UHFFFAOYSA-N 0.000 claims 2
- JLSUFZZPRVNDIW-UHFFFAOYSA-N 1-ethenylcyclohexa-1,3-diene Chemical compound C=CC1=CC=CCC1 JLSUFZZPRVNDIW-UHFFFAOYSA-N 0.000 claims 1
- HGCIXCUEYOPUTN-UHFFFAOYSA-N cis-cyclohexene Natural products C1CCC=CC1 HGCIXCUEYOPUTN-UHFFFAOYSA-N 0.000 claims 1
- 229920000098 polyolefin Polymers 0.000 claims 1
- UHKPXKGJFOKCGG-UHFFFAOYSA-N 2-methylprop-1-ene;styrene Chemical compound CC(C)=C.C=CC1=CC=CC=C1.C=CC1=CC=CC=C1 UHKPXKGJFOKCGG-UHFFFAOYSA-N 0.000 description 34
- 239000005060 rubber Substances 0.000 description 8
- 238000007789 sealing Methods 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 7
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 6
- 229920005549 butyl rubber Polymers 0.000 description 6
- 230000026030 halogenation Effects 0.000 description 5
- 238000005658 halogenation reaction Methods 0.000 description 5
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- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 4
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- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 2
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- 238000005580 one pot reaction Methods 0.000 description 1
- 125000000962 organic group Chemical group 0.000 description 1
- FUGYGGDSWSUORM-UHFFFAOYSA-N para-hydroxystyrene Natural products OC1=CC=C(C=C)C=C1 FUGYGGDSWSUORM-UHFFFAOYSA-N 0.000 description 1
- 229910052615 phyllosilicate Inorganic materials 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000002798 polar solvent Substances 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001195 polyisoprene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000003223 protective agent Substances 0.000 description 1
- 150000003222 pyridines Chemical class 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 150000003440 styrenes Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003462 sulfoxides Chemical class 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0008—Compositions of the inner liner
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F297/00—Macromolecular compounds obtained by successively polymerising different monomer systems using a catalyst of the ionic or coordination type without deactivating the intermediate polymer
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/346—Clay
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/01—Hydrocarbons
Definitions
- the invention relates to a novel thermoplastic block copolymer elastomer comprising an elastomeric block, linear, plugged or star composed of a polyisobutylene and at least one thermoplastic styrene end block.
- This thermoplastic elastomer can be advantageously used in elastomeric compositions intended for "pneumatic" objects, that is to say, by definition, objects which take their usable form when they are inflated with air or an inflation gas. equivalent, because of its gastightness properties, more particularly to pneumatic objects for motor vehicles.
- Thermoplastic elastomers are compounds exhibiting both the baked properties of elastomers and the specific properties of thermoplastic compounds, in particular a facilitated implementation in the molten state.
- thermoplastic polymers consist of rigid thermoplastic blocks, for example polystyrene, connected by flexible elastomeric blocks, for example polybutadiene, polyisoprene, poly (ethylene / butylene) or polyisobutylene.
- rigid thermoplastic blocks for example polystyrene
- flexible elastomeric blocks for example polybutadiene, polyisoprene, poly (ethylene / butylene) or polyisobutylene.
- each of these segments or blocks contains at least more than 5, usually more than 10 base units.
- thermoplastic elastomeric block copolymers examples include styrenic thermoplastic elastomers (abbreviated to "TPS"). They comprise a central elastomeric block and terminal styrenic blocks. It has been developed TPS whose central elastomeric block is a polyisobutylene. These thermoplastic elastomers are known by the abbreviation SIBS (styrene-isobutylene-styrene).
- SIBS styrene-isobutylene-styrene
- the radially inner face comprises an airtight layer (or more generally any inflation gas of said tire) which allows the swelling and pressurization of the tire.
- airtight layer or more generally any inflation gas of said tire
- Its sealing properties enable it to guarantee a relatively low rate of pressure loss, making it possible to maintain the swollen bandage in normal operating condition for a sufficient duration, normally of several weeks or several months. It also serves to protect the carcass reinforcement from the diffusion of air from the interior space to the bandage.
- inner layer or “inner liner” (“inner liner”) waterproof is now filled with compositions based on butyl rubber (copolymer of isobutylene and isoprene), re known for a long time to their excellent sealing properties.
- compositions based on rubber or butyl elastomer are well-known disadvantages of compositions based on rubber or butyl elastomer.
- they have significant hysteretic losses, moreover over a wide temperature spectrum, a disadvantage that penalizes the rolling resistance of pneumatic tires.
- the object of the present invention is to provide new materials, particularly used in rubber compositions in airtight inner layer of the tire by improving the hysteretic properties of said compositions.
- thermoplastic elastomer SIBS type when used in composition optionally extended with an extension oil, induces said composition surprising and unexpected dynamic properties, which make this composition particularly suitable for the manufacture of internal sealing layers, especially for tires of motor vehicles.
- these new SIBS make it possible to obtain internal layers sealant having improved hysteresis properties while providing these said inner layers with very good sealing properties.
- the present invention relates to a novel thermoplastic elastomer SIBS of specific structure.
- the invention relates to a process for the preparation of this new thermoplastic elastomer SIBS of specific structure.
- Another object of the invention is an elastomer composition comprising this new thermoplastic elastomer SIBS specific structure majority.
- SIBS thermoplastic elastomer specific structure majority.
- any range of values designated by the expression “between a and b” represents the range from more than a to less than b (i.e., terminals a and b excluded).
- any range of values designated by the expression “from a to b” signifies the range of values from a to b (that is to say, including the strict limits a and b).
- the invention therefore relates to a novel thermoplastic styrene elastomer in the form of a block copolymer comprising at least one elastomeric block "polyisobutylene" predominantly composed of polymerized isobutene monomer and at least at one end of the copolymer in block form, a styrenic block consisting of at least one polymerized styrenic compound.
- thermoplastic block elastomeric copolymer has the following structural characteristics: I) the polyisobutylene block has a number-average molecular weight (“Mn”) ranging from 25,000 g / mol to 350,000 g / mol and a glass transition temperature ("tg") less than or equal to -20 ° C., and comprises a level of units derived from one or more conjugated dienes inserted in the polymer chain ranging from 0.5% to 6% by weight relative to the weight of the polyisobutylene block,
- Mn number-average molecular weight
- tg glass transition temperature
- the styrenic block or blocks represent at most 16% by weight of the total weight of the block copolymer.
- novel thermoplastic styrene elastomer in the form of a block copolymer comprises at least two blocks.
- thermoplastic elastomeric block copolymer is in a linear triblock form.
- the block copolymer is then composed of a central polyisobutylene block and of two terminal styrenic blocks at each of the two ends of the polyisobutylene block.
- the thermoplastic elastomeric block copolymer is in a star-shaped form with at least three branches.
- the block copolymer then consists of a polyisobutylene star block with at least three branches and a styrenic block at the end of each of the branches of the polyisobutylene.
- the number of branches of the polyisobutylene ranges from 3 to 12, and preferably from 3 to 6.
- thermoplastic elastomeric block copolymer is in a connected form or dendrimer.
- the block copolymer then consists of a branched central polyisobutylene block or dendrimer and a styrenic block at the end of the branches of the polyisobutylene dendrimer.
- the glass transition temperature (Tg, measured according to ASTM D3418) of the thermoplastic elastomeric block copolymer is less than -20 ° C., more preferably less than -40 ° C. - S -
- Tg higher than these minima can reduce the performance of the waterproof layer during use at very low temperatures; for such use, the Tg of the block copolymer is more preferably still lower than -50 ° C.
- the number-average molecular weight (denoted Mn) of the block copolymer is preferably between 30,000 and 500,000 g / mol, more preferably between 40,000 and 400,000 g / mol.
- a mass Mn that is too high can be detrimental to the flexibility of the gas-tight layer.
- a value in the range of 50,000 to 300,000 g / mol is particularly well suited, particularly to use of the block copolymer in a tire composition.
- the polyisobutylene block copolymer block has a number-average molecular weight ("Mn") ranging from 25,000 g / mol to 350,000 g / mol, preferably 35,000 g / mol to 250,000 g / mol. g / mol so as to give the TPE good elastomeric properties and sufficient mechanical strength and compatible with the internal rubber application of a tire.
- Mn number-average molecular weight
- the polyisobutylene block of the block copolymer furthermore has a glass transition temperature ("tg") less than or equal to -20 ° C., more preferably less than -40 ° C.
- Tg glass transition temperature
- a value of Tg higher than these minima can reduce the performance of the waterproof layer when used at very low temperatures; for such use, the Tg of the block copolymer is more preferably still less than -50 ° C.
- the polyisobutylene block of the block copolymer also comprises a level of units derived from one or more conjugated dienes inserted in the polymer chain ranging from 0.5% to 6% by weight relative to weight of the polyisobutylene block. Below 0.5%, degradation of the adhesion property of the composition containing the block copolymer of the invention is observed on the adjacent rubber compositions in the tire. Above 6%, a decrease in the resistance to thermooxidation and oxidation to ozone of the composition containing the block copolymer of the invention used in a tire is observed. This level is preferably in the range from 1.5% to 5% by weight and more preferably from 2% to 4% by weight.
- the conjugated dienes which can be copolymerized with isobutylene to form the "polyisobutylene" block are conjugated dienes, C 4 - 4 Ci.
- these conjugated dienes are chosen from isoprene, butadiene, 1-methylbutadiene, 2-methylbutadiene, 2,3-dimethyl-1,3-butadiene, 2,4-dimethyl-1,3- butadiene, 1,3-pentadiene, 2-methyl-1,3-pentadiene, 3-methyl-1,3-pentadiene, 4-methyl-1,3-pentadiene, 2,3-dimethyl-1 , 3-Pentadiene, 2,5-dimethyl-1,3-pentadiene, 1,3-hexadiene, 2-methyl-1,3-hexadiene, 3-methyl-1,3-hexadiene, 4- methyl-1,3-hexadiene, 5-methyl-1,3-hexadiene, 2,5-d
- the polyisobutylene block may be halogenated and has halogen atoms in its chain.
- This halogenation makes it possible to increase the cooking speed of the composition comprising the block copolymer according to the invention.
- This halogenation makes it possible to improve the compatibility of the TPE with the other constituent elements of the TPE-based composition used in the internal rubber application of a tire.
- Halogenation is by means of bromine or chlorine, preferably bromine, on the units derived from conjugated dienes of the polyisobutylene block polymer chain. Only a part of these units reacts with halogen.
- the polyisobutylene block of the block copolymer may be star at least three branches. Preferably the number of branches is in a range from 3 to 6.
- the terminal styrenic block or blocks represent at most 16% by weight of the total weight of the block copolymer, preferably less than 15% by weight. Beyond this value of 16% by weight, insufficient heat cohesion is observed in the composition comprising the block copolymer according to the invention. This results in particular by an increase in the module making it impossible plastic deformation of this material during the conformation of the tire.
- the styrenic block (s) must be present in proportions sufficient to preserve the thermoplastic nature of the SIBS elastomer.
- the minimum level of styrenic blocks of the block copolymer may vary depending on the conditions of use of the copolymer. By way of example, a minimum level of 5% by weight of the total weight of the block copolymer can be envisaged for pneumatic application.
- the styrenic blocks consist of one or more polymerized styrenic compounds.
- styrenic compound is to be understood in the present description any monomer based on styrene, unsubstituted as substituted;
- substituted styrenes are methylstyrenes (for example for example, o-methylstyrene, m-methylstyrene or p-methylstyrene, alpha-methylstyrene, alpha-2-dimethylstyrene, alpha-4-dimethylstyrene or diphenylethylene,) butylstyrenes (e.g. para-tert-butylstyrene), chlorostyrenes (e.g.
- o-chlorostyrene e.g o-chlorostyrene, m-chlorostyrene, p-chlorostyrene, 2,4-dichlorostyrene, 2,6-dichlorostyrene or 2,4,6-trichlorostyrene
- bromostyrenes eg o-bromostyrene, m-bromostyrene, p-bromostyrene, 2,4-dibromostyrene, 2,6-dibromostyrene or 2,4,6-tribromostyrene
- fluorostyrenes for example, o-fluorostyrene, m-fluorostyrene, p-fluorostyrene, 2,4-difluorostyrene, 2,6-difluorostyrene or 2,4,6-trifluorostyrene
- para-hydroxy-styrene o-chlorostyrene, m-chlorostyrene, p
- the styrenic compound according to the invention is styrene, alpha-methylstyrene, diphenylethylene, p-methylstyrene, p-tert-butylstyrene, p-chlorostyrene or p-fluorostyrene.
- copolymers according to the invention may be prepared by synthesis methods known per se and described in the literature, in particular that cited in the presentation of the state of the art of the present description. Those skilled in the art will be able to choose the appropriate polymerization conditions and regulate the various parameters of the polymerization processes in order to achieve the specific structural characteristics of the block copolymer of the invention. Several synthetic strategies can be implemented to prepare the copolymers according to the invention.
- a first consists of a first step of synthesis of the "polyisobutylene" block by living cationic polymerization of the monomers to be polymerized by means of a di-functional or polyfunctional initiator known to those skilled in the art, followed by the second step of synthesis of the styrenic blocks by adding the styrenic monomers to be polymerized on the "living polyisobutylene" obtained in the first step.
- monomers to be polymerized for the preparation of the "polyisobutylene” block comprising a level of units derived from one or more conjugated dienes ranging from 0.5 to 6% by weight of the total weight of the isobutylene block;
- the monomer (s) to be polymerized may or may not be added in the form of a solution in a solvent as described below, in the presence or absence of an acid or a Lewis base as described below.
- Each of these steps can be carried out in the same reactor or in two different polymerization reactors. Preferably, these two steps are performed in a single reactor (synthesis "one-pot").
- the living cationic polymerization is conventionally carried out by means of an initiator and optionally a Lewis acid acting as a co-initiator to form a carbocation in situ.
- a Lewis acid acting as a co-initiator to form a carbocation in situ.
- electro-donating compounds are added in order to give the polymerization a living character.
- the di-functional or polyfunctional initiators that can be used for the preparation of the copolymers according to the invention can be chosen from 1,4-di (2-methoxy-2-propyl) -benzene ( or “dicumylmethy 1 ether"), 1,3,5-tri (2-methoxy-2-propyl) -benzene (or “tricumylmethylether”), 1,4-di (2-chloro-2-propyl) - benzene (or “dicumyl chloride”), 1,3,5-tri (2-chloro-2-propyl) benzene (or “tricumyl chloride), 1,4-di (2-hydroxy-2-propyl) benzene, 1,3,5-tri (2-hydroxy-2-propyl) -benzene, 1,4-di (2-acetoxy-2-propyl) -benzene, 1,3,5-tri ( 2-acetoxy-2-propyl) -benzene, 2,6-dichlor
- the Lewis acids may be chosen from metal halides of the general formula MXn where M is an element chosen from Ti, Zr, Al, Sn, P and B; X is a halogen such as Cl, Br, F or I and n corresponding to the degree of oxidation of the element M.
- M is an element chosen from Ti, Zr, Al, Sn, P and B
- X is a halogen such as Cl, Br, F or I and n corresponding to the degree of oxidation of the element M.
- TiCl 4, AlCl 3, BCl 3, BF 3, SnCl 4, PCl 3, PCl 5 Among these compounds TiC14, A1C13 and BCB are used preferentially, and TiC14 even more preferentially.
- the electro-donor compounds may be selected from known Lewis bases, such as pyridines, amines, amides, esters, sulfoxides and others. Among them are preferred DMSO (dimethylsulfoxide) and DMAc (dimethylacetamide).
- the living cationic polymerization is carried out in an apolar inert solvent or in a mixture of nonpolar and polar inert solvents.
- apolar solvents which can be used for the synthesis of the copolymers according to the invention are, for example, hydrocarbon, aliphatic, cycloaliphatic or aromatic solvents, such as hexane, heptane, cyclohexane, methylcyclohexane, benzene or toluene.
- polar solvents which can be used for the synthesis of the copolymers according to the invention are, for example, halogenated solvents such as alkane halides, such as methyl chloride (or chloroform), ethyl chloride, chlorine and the like. butyl, methylene chloride (or dichloromethane) or chlorobenzenes (mono-, di- or tri-chloro).
- alkane halides such as methyl chloride (or chloroform), ethyl chloride, chlorine and the like.
- butyl, methylene chloride (or dichloromethane) or chlorobenzenes mono-, di- or tri-chloro).
- a second synthesis strategy consists of preparing separately:
- a telechelic or functional "polyisobutylene" block at its chain ends by living cationic polymerization by means of a difunctional or polyfunctional initiator, optionally followed by functionalization reaction on the chain ends,
- the living styrenic blocks for example by anionic polymerization, and then reacting one and the other to obtain a copolymer according to the invention.
- the nature of the reactive functions at each of the chain ends of the block and the proportion of living styrenic blocks relative to the block will be chosen by those skilled in the art to obtain a copolymer according to the invention.
- halogenation of the copolymer according to the invention is carried out according to any method known to those skilled in the art, especially those used for the halogenation of butyl rubber and can be done for example by means of bromine or chlorine. , preferably bromine, on the units derived from conjugated dienes of the polymeric chain of the polyisobutylene block.
- the preparation of the copolymers according to the invention will be carried out by living cationic polymerization by means of a difunctional or polyfunctional initiator and by adding sequences of the monomers to be polymerized for the synthesis of the "polyisobutene" block and of the monomers polymerization for the synthesis of styrenic blocks.
- Another object of the invention is an elastomer composition which comprises at least, as majority elastomer (by weight), a thermoplastic elastomer block copolymer SIBS as described above.
- SIBS elastomer may alone constitute the elastomeric composition or be associated in this composition with other constituents to form an elastomeric matrix.
- the SIBS elastomer according to the invention constitutes the majority elastomer by weight; it then preferably represents more than 50%, more preferably more than 70% by weight of all the elastomers.
- Such complementary elastomers preferably minor ones, could be, for example, diene elastomers such as natural rubber or synthetic polyisoprene, butyl rubber or thermoplastic styrene elastomers (TPS) other than SIBS, within the limit of the compatibility of their microstructures. .
- the SIBS elastomer previously described is sufficient on its own for the gas-tight function to be performed with respect to the pneumatic objects in which it can be used.
- the latter is used in a composition which also comprises, as plasticizer, an extender oil (or plasticizing oil) whose function is to facilitate the implementation, particularly the integration into the pneumatic object by a lowering of the module and an increase in the tackifying power of the gas-tight layer.
- extension oil preferably of a slightly polar nature, capable of extending and plasticizing elastomers, in particular thermoplastics, may be used. At room temperature (23 ° C), these oils, more or less viscous, are liquids (that is to say, as a reminder, substances having the ability to eventually take the shape of their container), as opposed in particular to resins or rubbers which are inherently solid.
- the extender oil is chosen from the group consisting of polyolefinic oils (that is to say derived from the polymerization of olefins, monoolefins or diolefins), paraffinic oils, naphthenic oils (low or high viscosity), aromatic oils, mineral oils, and mixtures thereof.
- an extension oil causes a leakage of the latter, variable depending on the type and amount of oil used.
- a polybutene-type oil is preferably used, in particular a polyisobutylene oil (abbreviated as "PIB"), which has demonstrated the best compromise of properties compared to the other oils tested, in particular to a conventional oil of the paraffinic type.
- PIB polyisobutylene oil
- polyisobutylene oils are sold in particular by the company UNIVAR under the name "Dynapak PoIy” (eg "Dynapak PoIy 190"), by INEOS Oligomer under the name "INDOPOL H1200", by BASF under the name “Glissopal” (eg “Glissopal 1000") or "Oppanol” (eg "Oppanol B 12"); paraffinic oils are marketed for example by EXXON under the name "Telura 618" or by Repsol under the name "Extensol 51".
- the number-average molecular mass (Mn) of the extender oil is preferably between 200 and 25,000 g / mol, more preferably still between 300 and 10,000 g / mol.
- Mn number-average molecular mass
- the extender oil content is greater than 5 phr, preferably between 5 and 100 phr (parts by weight per hundred parts of total elastomer, that is to say SIBS plus all any other elastomer present in the composition or elastomeric layer).
- the elastomeric composition may have too much rigidity for certain applications while beyond the maximum recommended, there is a risk of insufficient cohesion of the composition and loss of sealing that can be harmful depending on the application.
- the extender oil content be greater than 10 phr, in particular between 10 and 90 phr, more preferably still than it is greater than 20 phr, in particular between 20 and 80 phr.
- composition described above may further comprise the various additives usually present in airtight layers known to those skilled in the art.
- reinforcing fillers such as carbon black or silica
- non-reinforcing or inert fillers coloring agents that can be advantageously used for coloring the composition
- lamellar fillers that further improve sealing (eg phyllosilicates such as as kaolin, talc, mica, graphite, clays or clays modified ("organo clays"), plasticizers other than the above-mentioned extension oils, protective agents such as antioxidants or antiozonants, anti-UV, various agents of implementation or other stabilizers, or promoters adapted to promote adhesion to the rest of the structure of the pneumatic object.
- the new SIBS according to the invention has the advantage, because of its thermoplastic nature, to be worked as is in the molten state (liquid), and therefore to offer a possibility of simplified implementation of any elastomeric composition containing it.
- this new SIBS induces, to the composition which contains it, a high adhesion capacity on the rubber components which are adjacent to it in a pneumatic object, in particular a pneumatic tire of a motor vehicle,
- this new SIBS despite its thermoplastic nature, gives a composition which contains a good cohesion of the hot material, especially at temperatures ranging from 150 to 200 ° C. These temperatures correspond to the cooking temperatures of motor vehicle tires. This cohesion at high temperature allows hot release of these tires without altering the integrity of the waterproof inner gum containing the new SIBS.
- the novel thermoplastic elastomer SIBS according to the invention makes it possible, surprisingly, to satisfy a compromise of properties, often antinomic, of cohesion of the elastomer composition which contains it, especially when hot, and of adhesion. of it on rubber compositions adjacent thereto in a pneumatic object.
- the novel thermoplastic elastomer imparts to the composition containing it improved hysteretic properties in comparison with a butyl rubber composition.
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Graft Or Block Polymers (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
BRPI0921540A BRPI0921540A2 (en) | 2008-11-19 | 2009-11-17 | thermoplastic elastomeric block copolymer, process of preparing a block copolymer, and elastomeric composition. |
EP09763834A EP2358776B1 (en) | 2008-11-19 | 2009-11-17 | Novel copolymer with thermoplastic elastomer block, method for preparing same and use thereof in an elastomer composition |
JP2011536767A JP2012509370A (en) | 2008-11-19 | 2009-11-17 | Novel copolymer comprising a thermoplastic elastomer block, process for its preparation and its use in elastomer compositions |
EA201170708A EA017979B1 (en) | 2008-11-19 | 2009-11-17 | Copolymer with thermoplastic elastomer block, method for preparing same and elastomer composition containing same |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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FR0857844 | 2008-11-19 | ||
FR0857844A FR2938543B1 (en) | 2008-11-19 | 2008-11-19 | NOVEL ELASTOMERIC BLOCK COPOLYMER, PROCESS FOR PREPARING THE SAME, USE THEREOF IN ELASTOMERIC COMPOSITION |
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WO2010057611A1 true WO2010057611A1 (en) | 2010-05-27 |
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PCT/EP2009/008154 WO2010057611A1 (en) | 2008-11-19 | 2009-11-17 | Novel copolymer with thermoplastic elastomer block, method for preparing same and use thereof in an elastomer composition |
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Country | Link |
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EP (1) | EP2358776B1 (en) |
JP (1) | JP2012509370A (en) |
BR (1) | BRPI0921540A2 (en) |
EA (1) | EA017979B1 (en) |
FR (1) | FR2938543B1 (en) |
WO (1) | WO2010057611A1 (en) |
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FR3033570B1 (en) | 2015-03-09 | 2017-03-10 | Michelin & Cie | PNEUMATIC OBJECT WITH ELASTOMERIC LAYER BASED ON A THERMOPLASTIC ELASTOMER IN THE FORM OF A BLOCK COPOLYMER (A-B- (ALPHA-METHYLSTYRENE-CO-B)) N-B-C |
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JP2001288329A (en) * | 2000-04-05 | 2001-10-16 | Kanegafuchi Chem Ind Co Ltd | Viscoelastic composition and viscoelastic damper made thereof |
JP2002047321A (en) * | 2000-08-03 | 2002-02-12 | Kanegafuchi Chem Ind Co Ltd | Isobutylene block copolymer with reduced chlorine content and its production method |
JP4231777B2 (en) * | 2001-05-29 | 2009-03-04 | ザ・ユニバーシテイ・オブ・ウエスタン・オンタリオ | Dendritic thermoplastic elastomer and product using the same |
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2008
- 2008-11-19 FR FR0857844A patent/FR2938543B1/en not_active Expired - Fee Related
-
2009
- 2009-11-17 EA EA201170708A patent/EA017979B1/en not_active IP Right Cessation
- 2009-11-17 WO PCT/EP2009/008154 patent/WO2010057611A1/en active Application Filing
- 2009-11-17 BR BRPI0921540A patent/BRPI0921540A2/en not_active IP Right Cessation
- 2009-11-17 JP JP2011536767A patent/JP2012509370A/en active Pending
- 2009-11-17 EP EP09763834A patent/EP2358776B1/en not_active Not-in-force
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Also Published As
Publication number | Publication date |
---|---|
JP2012509370A (en) | 2012-04-19 |
EA017979B1 (en) | 2013-04-30 |
FR2938543A1 (en) | 2010-05-21 |
FR2938543B1 (en) | 2010-11-12 |
EA201170708A1 (en) | 2011-10-31 |
BRPI0921540A2 (en) | 2016-03-15 |
EP2358776B1 (en) | 2012-10-24 |
EP2358776A1 (en) | 2011-08-24 |
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