WO2010048872A1 - Led lamp and the control circuit thereof - Google Patents

Led lamp and the control circuit thereof Download PDF

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Publication number
WO2010048872A1
WO2010048872A1 PCT/CN2009/074625 CN2009074625W WO2010048872A1 WO 2010048872 A1 WO2010048872 A1 WO 2010048872A1 CN 2009074625 W CN2009074625 W CN 2009074625W WO 2010048872 A1 WO2010048872 A1 WO 2010048872A1
Authority
WO
WIPO (PCT)
Prior art keywords
led
circuit
led lamp
heat dissipation
fan
Prior art date
Application number
PCT/CN2009/074625
Other languages
French (fr)
Chinese (zh)
Inventor
吴俊纬
Original Assignee
广州南科集成电子有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CNA2008102186851A external-priority patent/CN101387391A/en
Priority claimed from CN2009100368883A external-priority patent/CN101482255B/en
Application filed by 广州南科集成电子有限公司 filed Critical 广州南科集成电子有限公司
Publication of WO2010048872A1 publication Critical patent/WO2010048872A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V23/00Arrangement of electric circuit elements in or on lighting devices
    • F21V23/003Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
    • F21V23/004Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board
    • F21V23/006Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array arranged on a substrate, e.g. a printed circuit board the substrate being distinct from the light source holder
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/60Cooling arrangements characterised by the use of a forced flow of gas, e.g. air
    • F21V29/67Cooling arrangements characterised by the use of a forced flow of gas, e.g. air characterised by the arrangement of fans
    • F21V29/677Cooling arrangements characterised by the use of a forced flow of gas, e.g. air characterised by the arrangement of fans the fans being used for discharging
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/76Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section
    • F21V29/767Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical parallel planar fins or blades, e.g. with comb-like cross-section the planes containing the fins or blades having directions perpendicular to the light emitting axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • F21V29/77Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section
    • F21V29/773Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section the planes containing the fins or blades having the direction of the light emitting axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/83Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks the elements having apertures, ducts or channels, e.g. heat radiation holes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/30Driver circuits
    • H05B45/37Converter circuits
    • H05B45/3725Switched mode power supply [SMPS]
    • H05B45/375Switched mode power supply [SMPS] using buck topology
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/30Driver circuits
    • H05B45/395Linear regulators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/30Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Definitions

  • the present invention relates to an LED lamp. Additionally, the invention relates to a control circuit for an LED luminaire.
  • LEDs have the advantages of high luminous efficiency, power saving and long life, and their applications are becoming more and more widespread.
  • LED lamps for daily indoor lighting are also becoming more and more popular.
  • the book LED is applied to daily lighting.
  • a plurality of power LEDs are generally concentrated on one lamp, so the heat dissipation of the LED becomes an important factor affecting the use state and life of the LED lamp, especially for high-power LED lamps.
  • the heat dissipation problem has become a technical bottleneck affecting its wide application.
  • the existing LED lamps are passive heat dissipation, that is, heat dissipation by a heat sink or the like of the heat sink.
  • Figure 4 is a conventional non-isolated power supply constant current circuit. Although this circuit can ensure the current at the output terminal is stable, in the case where multiple loads are connected in parallel, the current will be unevenly distributed in each branch. So that after the LED is burned in one way, it is easy to accelerate the burning of all the branch LEDs. Moreover, the voltage regulator or constant current circuit represented by the above two circuits has many additional components, and these components will consume a large amount of power, especially the power transistor, so that the originally power-saving LED application is not
  • MOSFET is the abbreviation of "metal-oxide-semiconductor field effect transistor", which means “metal oxide semiconductor field effect transistor”. Its principle is the basis of all modern integrated circuit chips.
  • a depletion MOSFET device consists of three basic parts of the book: source (S), gate (G), and drain (D).
  • An N-channel depletion MOS FET is adjacent to the gate surface between the source and the drain, and has a shallow doped layer of the same polarity as the source and drain to connect the source to the drain. When the gate and source voltages are positive, their saturation conduction current also increases with voltage increase, which is the same as the enhanced MOS field effect transistor.
  • the depletion tube when the gate and the source are at the same potential, when the drain is applied with a positive voltage, the depletion tube first passes through a linear region where the current rapidly rises, and then enters a saturation region where the constant current is turned on, and the drain voltage at this time is called As the saturation voltage, the magnitude of the drain-on current is related to the concentration and depth of the shallow doped layer. The larger the concentration and depth, the larger the current.
  • a negative voltage is applied between the gate and the source, the channel can be turned off and the on current is zero.
  • the gate voltage at this time is defined as the turn-on voltage, but if the channel concentration is too thick and the depth is too deep, the gate The pole will not be able to cut off the channel current.
  • the depletion mode MOS transistor has a constant current conduction when the gate and source voltages are zero, which makes it inferior to the enhanced MOS transistor in logic application, so it has not been isolated by the industry. Make the device to use. Since the depletion mode MOS transistor is turned on when the gate voltage is zero and its current is substantially in the saturation region until the drain avalanche breakdown when the drain voltage is increased, it can be used as a constant current source.
  • the LED lamp of the present invention comprises: an LED heat dissipating substrate, a metal heat dissipating member, a casing, and a driving circuit board assembly, wherein the LED heat dissipating substrate is fixedly connected to at least one LED chip, the metal The heat dissipating member is connected to the LED heat dissipating substrate and is configured to dissipate heat.
  • the driving circuit board assembly is located in the housing, the LED lamp further includes a heat dissipating fan, and the metal heat dissipating member is located at the heat dissipating fan and the LED heat dissipating Between the substrates.
  • the LED lamp further includes a reflector, and the LED heat sink together with the LED chip is located in the reflector.
  • the reflector is made of a thermally conductive metal material, and the tail of the reflector is in contact with the metal heat sink and dissipates heat.
  • the LED lamp further includes a ring member, a mounting elastic piece, and a clip.
  • the ring member is sleeved at an opening of the reflector cup, and the mounting elastic piece and the clip are connected to the ring member.
  • the LED luminaire further includes a fixing seat, and the metal heat dissipating member and the cooling fan are fixedly connected through the fixing base.
  • a circumference of each of the LED chips is fixedly connected to a periphery of each of the LED chips, and the circumference is filled with a phosphor and an optical resin.
  • the LED heat dissipation substrate is provided with an LED shield along with an exterior of the LED chip.
  • the housing is provided with a heat dissipation hole.
  • the metal heat sink is a finned heat sink.
  • the technical scheme adopted by the control circuit of the LED lamp of the invention is:
  • the control circuit of the LED lamp of the invention comprises a rectifying and filtering circuit and an LED load, and the alternating current is rectified and filtered by the rectifying and filtering circuit to become a direct current to form an output end and ground.
  • the control circuit of the LED lamp further includes a constant current source device and a fan circuit. The LED load and the constant current source device are connected in series to form a loop between the output end and the ground end.
  • the control circuit of the LED lamp further includes a voltage stabilizing circuit, the voltage stabilizing circuit is connected to the rectifying and filtering circuit, and the alternating current is rectified and filtered by the rectifying and filtering circuit to become a direct current, and then stabilized by the stabilizing circuit.
  • the voltage is the LED load between the output terminal and the ground terminal, and the constant current source device provides a constant voltage direct current.
  • the voltage stabilizing circuit is a switching power supply, and the voltage stabilizing circuit includes a power factor correction circuit.
  • the fan circuit is connected in series with the LED load and the constant current source device and connected between the output end and the ground end; or the fan circuit takes out DC power supply from the voltage stabilizing circuit.
  • the constant current source device is a depletion field effect transistor, the drain of the depletion field effect transistor is a junction, and the source of the depletion field effect transistor is shorted to the gate phase to form another junction.
  • the LED load includes at least one set of LEDs connected in series.
  • Each set of said LEDs is connected in series with one of said constant current source devices, and a plurality of sets connected in series are connected in parallel as a whole between said output terminal and said ground terminal.
  • each set of the LEDs is connected in series and then connected in series with the constant current source device as a whole.
  • the fan circuit includes a fan control module and a shunt resistor, and the fan control module is connected in parallel with the shunt resistor.
  • the control circuit of the LED lamp further includes a short circuit protection circuit, and the short circuit protection circuit is connected between the input end of the alternating current power source and the rectifying and filtering circuit.
  • the LED light fixture of the present invention includes an LED heat dissipation substrate and a metal heat sink.
  • the LED heat dissipation substrate is fixedly connected to at least one LED chip, and the metal heat sink is connected to the LED heat dissipation substrate and is conductive.
  • the LED lamp further includes a heat dissipating fan, and the metal heat dissipating member is located between the heat dissipating fan and the LED heat dissipating substrate. When the lighting operation of the present invention is performed, the heat dissipating fan also operates together, and the LED chip emits light.
  • the volume of the LED lamp of the invention is simple, small in size, good in heat dissipation effect and long in service life;
  • the reflector of the LED lamp of the present invention is made of a heat conductive metal material, the tail of the reflector is in contact with the metal heat sink and dissipates heat, so the reflector can also dissipate heat generated when the LED chip operates. Therefore, the LED lamp of the invention has better heat dissipation effect;
  • the LED lamp of the present invention further includes a ring member, a mounting elastic piece, and a clip, the ring member is sleeved at the opening of the reflector cup, and the mounting elastic piece and the clip are connected to the ring member,
  • the invention can be installed as a ceiling lamp on a ceiling, so that the LED lamp of the invention has a wide application range;
  • the LED heat dissipation substrate of the present invention is fixedly connected with a bank around the periphery of each of the LED chips, the bank is filled with a phosphor and an optical resin, and the bank is filled with fluorescence during the production process.
  • the phosphor and the optical resin do not overflow, and the effect is good, so the LED lamp of the present invention has high production efficiency;
  • control circuit of the LED lamp of the present invention comprises a rectifying and filtering circuit, an LED load, a constant current source device, and a fan circuit
  • the alternating current is rectified and filtered by the rectifying and filtering circuit to become a direct current, and an output end and a ground end are formed.
  • the constant current source device is connected in series to form a loop between the output end and the ground end, and the invention creatively combines the fan circuit with the LED load and the constant current source device.
  • the fan circuit drives the fan to operate, and the active forced ventilation and heat dissipation, so the heat dissipation effect far exceeds the existing passive heat dissipation, and the LED chip can be prevented from working at a high temperature, effectively extending
  • the service life due to the existence of forced heat dissipation, can reduce the volume of other metal heat sinks, making the lamp simple in structure, small in size, good in heat dissipation effect, and long in service life; the alternating current is converted into a direct current output through the rectification and filtering circuit, even if The LED load operates at a high temperature for a long time, and when the current is intended to increase, the constant current source Member prevents current increases, the LED load and the decrease in high-temperature environment Description
  • the voltage is applied to the constant current source device to extend the service life of the LED load to avoid burnout.
  • the constant current source device is used as an independent device, which is convenient for replacing the peripheral voltage regulation and current stabilization circuit of other existing circuits.
  • the circuit component of the LED lamp of the invention has the advantages of simple structure, high efficiency, low power consumption and energy saving, and can prolong the service life of the lamp;
  • the control circuit of the LED lamp of the present invention further includes a voltage stabilizing circuit. After the voltage stabilizing circuit is connected to the rectifying and filtering circuit, the alternating current is rectified and filtered by the rectifying and filtering circuit to become a direct current, and then the voltage is regulated.
  • the circuit voltage regulator provides a constant voltage DC power to the LED load between the output terminal and the ground terminal, and the constant voltage source device provides a stable voltage output through the rectifier filter circuit and the voltage stabilization circuit.
  • the LED lamp has more stable operation, higher efficiency and longer service life. Therefore, the control circuit of the LED lamp of the invention has both constant current and constant voltage functions, higher performance and longer service life;
  • control circuit of the LED lamp of the present invention further includes a short circuit protection circuit, the short circuit protection circuit is connected between the input end of the alternating current power source and the rectifying filter circuit, so the control circuit of the LED lamp of the invention has overcurrent and overvoltage Protective function.
  • FIG. 1 is a schematic exploded view of an LED lamp of the present invention
  • FIG. 2 is a schematic cross-sectional view of the LED lamp shown in FIG. 1;
  • FIG. 3 is a schematic diagram of a conventional isolated switching power supply voltage stabilizing circuit
  • FIG. 4 is a schematic diagram of a conventional non-isolated power supply constant current circuit
  • Figure 5 is a schematic view showing the first embodiment of the control circuit of the LED lamp of the present invention.
  • Embodiment 2 is a schematic diagram of Embodiment 2 of a control circuit of the LED lamp of the present invention.
  • Embodiment 7 is a schematic view showing Embodiment 3 of a control circuit of the LED lamp of the present invention.
  • Fig. 8 is a schematic view showing the fourth embodiment of the control circuit of the LED lamp of the present invention. Instruction manual
  • the LED lamp of this embodiment is a downlight applied to a ceiling, and includes an LED heat dissipation substrate 20, a metal heat sink 30, a heat dissipation fan 40, a casing 50, and a driving circuit board.
  • the assembly 60, the reflector 70, the fixing base 34, the ring member 81, the mounting elastic piece 82, and the clip 83 are fixedly connected to the four LED chips 10 (ie, the LED load 3 in the control circuit).
  • a bank 21 is fixedly connected to the periphery of each of the LED chips 10, and the bank 21 is filled with a phosphor and an optical resin, and the bank 21 is made in the production process.
  • the LED heat dissipation substrate 20 is provided with an LED shield 90 along the outside of the LED chip 10, and the metal heat sink is provided.
  • 30 is a finned heat sink, and the housing 50 is provided with a heat dissipation hole 51.
  • the metal heat sink 30 is connected to the LED heat dissipation substrate 20 and conducts heat dissipation.
  • the heat dissipation fan 40 and the driving circuit board are provided.
  • An assembly 60 is located within the housing 50,
  • the metal heat sink 30 is located between the heat dissipation fan 40 and the LED heat dissipation substrate 20, and the metal heat sink 30 and the heat dissipation fan 40 are fixedly connected by the fixing base 34.
  • the LED heat dissipation substrate 20 The reflector 100 is made of aluminum, and the reflector 70 can also be made of aluminum. The tail of the reflector 70 is in contact with the metal heat sink 30.
  • the ring member 81 is sleeved at the opening of the reflector cup 70, the ring member 81 has a decorative effect and also facilitates the embedding of the ceiling into the ceiling, the mounting elastic piece 82, the clip 83 and the ring The members 81 are connected to facilitate the insertion of the ceiling.
  • the heat dissipation fan 40 also operates together, and the LED chip 10 generates heat when it emits light, and the generated heat is transmitted to the metal heat sink 30 through the LED heat dissipation substrate 20.
  • the metal heat sink 30 dissipates a part of the heat into the surrounding air like the "passive" heat sink of the existing heat sink, and at the same time, under the action of the heat radiating fan 40, another part of the heat is used by the cooling fan. 40 sucks away or blows away, which produces a forced cooling effect of "active" heat dissipation, so the heat dissipation effect is good, and the LED chip 10 can be prevented from being heated at a high temperature.
  • the LED lamp of the present invention has a simple structure, a small volume, a good heat dissipation effect, and a long service life. According to the comparison test, under the same conditions, the LED lamp with the same power of 80W can work at a temperature of 80 °C without the cooling fan, and in the case of the cooling fan of the invention, the operating temperature can be It is seen that the temperature is lowered to 40 ° C. Thus, the present invention greatly improves the heat dissipation effect of the LED lamp. As shown in FIG.
  • the fan-equipped high-power LED lamp circuit of the embodiment includes a rectification filter circuit 1, a voltage stabilization circuit 2, an LED load 3, a constant current source device 4, a short circuit protection circuit 5, and a fan circuit 6, and an AC current.
  • the rectifying and filtering circuit 1 rectifies and filters into a direct current to form an output terminal A and a ground terminal G.
  • the voltage stabilizing circuit 2 is connected to the rectifying and filtering circuit 1, the alternating current is rectified and filtered by the rectifying and filtering circuit 1.
  • the regulator circuit 2 is regulated to provide the fan circuit 6, the LED load 3, and the constant current source device 4 between the output terminal A and the ground terminal G.
  • the rectifying and filtering circuit 1 includes a bridge rectifier circuit composed of four rectifying diodes D1, D2, D3, and D4 and a filter capacitor C1.
  • the short circuit protection circuit 5 includes a fuse F1 and a varistor RV1. The overcurrent and the short circuit protection are connected between the input end of the AC power source and the rectifying and filtering circuit 1.
  • the fan circuit 6 includes a fan control module F1 and a shunt resistor R10, the fan control module F1 and the shunt resistor. R10 phase parallel
  • the constant current source device 4 is a depletion field effect transistor, the drain of the depletion field effect transistor is a contact, and the source of the depletion field effect transistor is shorted with the gate electrode to form another contact.
  • the voltage stabilizing circuit 2 is a switching power supply, the voltage stabilizing circuit 2 includes a power factor correction circuit IC1, and the power factor correction circuit IC1 uses a power supply PFC power factor control circuit of the model L6561 produced by the ST company, which has a circuit. It is widely used in power supply circuits that require power factor correction, such as energy-saving lamps, and its peripheral components include capacitors C2 to C6, resistors R1 to R9, diodes D5 to D7, MOS transistors Q1, and transformer T1.
  • the LED load 3 includes a plurality of LEDs connected in series, the LEDs being connected in series with one of the constant current source device 4 and the fan circuit 6, and connected to the output terminal A and the a circuit is formed between the ground terminals G, and a plurality of the LEDs are connected in series Description
  • the quantity depends on the voltage V Q at the output of the voltage stabilizing circuit 2, the voltage V D across the constant current source device 4, the voltage V Fan across the fan circuit 6, and the average conduction of each of the LEDs.
  • the operating voltage of the constant current source device 4 is 2 to 10 V
  • the operating voltage of the fan circuit 6 is 5 to 12 V, so that the number of the LEDs is approximately equal to (V Q — V D — V Fan ) / V F
  • the input voltage of the general AC power supply is 220V AC, which is rectified and filtered by the rectifying and filtering circuit 1 to become an average DC of 300V, which can be stabilized by the voltage regulator circuit 2 of the present invention. It becomes a constant voltage output of 400 V.
  • the depletion field effect transistor described in the control circuit of the present invention can be fabricated by the following method:
  • Photolithography is performed on the photolithography machine using a third photolithography plate, and the oxide layer of the barrier region is etched with an HF-containing etching solution, and then an oxide layer is formed by high-temperature dry oxygen or wet oxygen, and then pour ions or extra Re-injecting boron ions, and then driving them at a high temperature to form an N-channel region and an oxide layer;
  • a stable voltage output is obtained by the rectifying and filtering circuit 1 and the voltage stabilizing circuit 2, even if the LED load 3 is operated for a long time at a high temperature, when the current is intended to increase, the constant
  • the flow source device 4 can block the current from increasing, and can apply a voltage dropped by the LED load 3 under high temperature environment operation to the constant current source device 4, prolonging the service life of the LED load 3, and avoiding burning.
  • the constant current source device 4 can easily replace the peripheral voltage regulation and current stabilization circuits of other existing circuits, so that the circuit components are greatly reduced, the circuit is simple, and the service life of the load can be prolonged.
  • the saturation current of the depletion field effect transistor at the same potential of the gate and the source can be adjusted according to the current requirement of the LED, so that a constant current supply can be provided to the LED; although the voltage of the voltage regulator circuit 2 is
  • the present embodiment is capable of simultaneously providing a voltage and current stable output to the load, and is particularly suitable for an LED load having a high lifetime. It can be seen that the circuit of the invention has the advantages of simple structure, high efficiency, low power consumption and energy saving, and can prolong the service life of the lamp.
  • Embodiment 2 As shown in FIG. 6, the difference between this embodiment and the first embodiment is that: the LED load 3 of the embodiment includes four sets of LEDs connected in series, and each set of the LEDs is combined with one of the LEDs.
  • the constant current source device 4 is connected in series, and the four groups connected in series and then connected in parallel as a whole are connected in series with the fan circuit 6, so that there are four constant current source devices 4 in this embodiment.
  • the number of the LEDs connected in series is calculated in the same manner as in the first embodiment.
  • Embodiment 3 As shown in FIG. 7, the difference between this embodiment and the first embodiment is that: the LED load 3 of the embodiment includes four groups of LEDs connected in series, and each group of the LEDs is connected in parallel as a The whole is connected in series with the fan circuit 6 and the constant current source device 4, that is, there is only one constant current source device 4 in this embodiment.
  • Embodiment 4 As shown in FIG. 8, the difference between this embodiment and the first embodiment is that: the fan circuit 6 of the embodiment takes a tap from the transformer T1 in the voltage stabilizing circuit 2 to provide 5 ⁇ 12V.
  • the DC power supply that is, the fan circuit 6 of the embodiment is separately supplied with the LED load 3 and the constant current source device 4.
  • the power consumption of the constant current source device 4 and the fan circuit 6 accounts for a small proportion of the entire circuit, and the power efficiency of the entire circuit is high.
  • the LED lamp of the present invention is not limited to the form of the ceiling lamp in the embodiment, and can be made into other forms such as industrial and mining lamps and applied to different places in the room, and is particularly suitable for high-power lamps.
  • the invention overcomes the inherent deficiency of the passive heat dissipation in the prior art, and increases the active heat dissipation and the passive heat dissipation of the heat dissipation set of the lamp by adding an active heat dissipation fan, thereby greatly improving the heat dissipation effect of the LED lamp, and realizing in the field of LED lamp illumination For a unique innovation.
  • the number of the LED chips 10 is also not limited to that described in the embodiment, and may be changed depending on the power requirements. The invention can be widely applied to the field of LED lamps.

Abstract

A LED lamp and the control circuit thereof, wherein the LED lamp comprises a LED heat sinking substrate (20), a metal heat dissipating member (30), a heat dissipating fan (40), a casing (50), and a driving circuit board member (60), at least one LED chip (10) is connected to the LED sinking substrate (20), the metal heat dissipating member (30) is disposed between the heat dissipating fan (40) and the LED sinking substrate (20), and the control circuit comprises a rectification and filter circuit (1), a LED load (3), a constant current source (4), and a fan circuit (6), the alternating current is converted into the direct current via the rectification and filter circuit (1) and the output terminal (A) and the ground terminal (G) are formed, the LED load (3) and the constant current source (4) are connected in series between the output terminal (A) and the ground terminal (G).

Description

LED灯具及其控制电路 技术领域  LED luminaire and its control circuit
本发明涉及一种 LED灯具。 另外, 本发明还涉及一种用于 LED灯具的 控制电路。  The present invention relates to an LED lamp. Additionally, the invention relates to a control circuit for an LED luminaire.
 Say
背景技术  Background technique
LED具有发光效率高、 省电和寿命长的优点, 其应用越来越广泛, 用于 日常室内照明的 LED灯具也正越来越普及。书 LED应用于日常照明, 为了达到 照度要求, 一般要将多个功率型 LED集中在一个灯具上使用, 因此 LED的 散热成为影响 LED灯具使用状态及寿命的一个重要因素, 尤其对于大功率 LED灯具, 散热问题已经成为影响其广泛应用的一个技术瓶颈。 现有的 LED 灯具都属于被动式散热, 即通过散热器的散热片或类似装置进行散热, 为了 改善散热效果, 需要尽量增加散热面积, 由此导致现有的 LED灯具外形体积 普遍较大, 散热结构复杂, 而且其散热效果并不令人满意。 目前, 在 LED灯 具应用中还没有通过加设散热风扇进行主动散热的先例。 因此, 现有的技术 存在以下不足: 结构复杂, 体积较大, 散热效果不佳, 使用寿命短。 LEDs have the advantages of high luminous efficiency, power saving and long life, and their applications are becoming more and more widespread. LED lamps for daily indoor lighting are also becoming more and more popular. The book LED is applied to daily lighting. In order to meet the illumination requirement, a plurality of power LEDs are generally concentrated on one lamp, so the heat dissipation of the LED becomes an important factor affecting the use state and life of the LED lamp, especially for high-power LED lamps. The heat dissipation problem has become a technical bottleneck affecting its wide application. The existing LED lamps are passive heat dissipation, that is, heat dissipation by a heat sink or the like of the heat sink. In order to improve the heat dissipation effect, it is necessary to increase the heat dissipation area as much as possible, thereby causing the existing LED lamps to have a large overall volume, and the heat dissipation structure Complex, and its heat dissipation is not satisfactory. At present, there is no precedent for active heat dissipation by adding a cooling fan in LED lamp applications. Therefore, the prior art has the following disadvantages: the structure is complicated, the volume is large, the heat dissipation effect is poor, and the service life is short.
在 LED灯具的控制电路中, 虽然 LED的功耗不大,但却要求所提供的电 源必需电流、 电压在一定范围内保持相对稳定, 同时要求对 LED有一定的过 流、 过压保护作用, 解决这类负载的供电通常是采用恒流或稳压电源, 而且 在电源电路中还需要加入对负载中某些元件在异常情况下的过电流保护电 路, 这就使得这类电源存在元件多、 电路复杂、 消耗功率比例大的弊端。 图 3 是一种现有的隔离式开关电源稳压电路, 所谓 "隔离式"是指变压器的两 侧的接地端是独立的, 这种电路的电源输出端的电压虽可保持稳定, 但是由 于 LED在高温下长期工作后其导通电压会下降, 因此如果 LED两端的电压 保持不变, 则其工作电流会升高。 所以在稳压电路的实际应用中, 在使用一 段时间后, 常常会发生由于电流的升高而造成 LED被烧毁的现象, 缩短使用 寿命。 图 4是一种现有的非隔离式电源恒流电路, 这种电路虽可保证输出端 的电流稳定, 但是在多个负载并联的情形下, 则会造成电流在各个支路内的 不平均分布, 以至于在一路 LED被烧毁后, 容易加速造成全部支路 LED的 烧毁。 而且, 以上两个电路所代表的稳压或恒流电路, 其附加元件多, 这些 元件会损耗较大的功率, 特别是功率三极管, 使得原本省电的 LED应用并未 In the control circuit of the LED lamp, although the power consumption of the LED is not large, it requires that the required current and voltage of the power supply are relatively stable within a certain range, and at the same time, it is required to have a certain overcurrent and overvoltage protection effect on the LED. The power supply for solving such a load is usually a constant current or a regulated power supply, and an overcurrent protection circuit for an abnormal condition of some components in the load is also required in the power supply circuit, which makes the power supply have many components. The drawback is that the circuit is complicated and the power consumption ratio is large. Figure 3 is a conventional isolated switching power supply voltage regulator circuit. The so-called "isolated type" means that the ground terminals on both sides of the transformer are independent. The voltage at the power supply output of this circuit can be kept stable, but due to the LED The on-voltage will drop after long-term operation at high temperatures, so if the voltage across the LED remains the same, its operating current will increase. So in the practical application of the voltage regulator circuit, use one After a period of time, the phenomenon that the LED is burned due to the increase of current often occurs, shortening the service life. Figure 4 is a conventional non-isolated power supply constant current circuit. Although this circuit can ensure the current at the output terminal is stable, in the case where multiple loads are connected in parallel, the current will be unevenly distributed in each branch. So that after the LED is burned in one way, it is easy to accelerate the burning of all the branch LEDs. Moreover, the voltage regulator or constant current circuit represented by the above two circuits has many additional components, and these components will consume a large amount of power, especially the power transistor, so that the originally power-saving LED application is not
 Say
达到节能省耗的目的。 To achieve energy saving and consumption.
"MOSFET"是英文 "metal-oxide- semiconductor field effect transistor"的 缩写, 意即 "金属氧化物半导体场效应晶体管" , 其原理是所有现代集成电 路芯片的基础。 一个耗尽型 MOSFET器件由书三个基本部分构成: 源极(S ) 、 栅极 (G) 和漏极 (D) 。 一个 N-通道耗尽型 MOS场效应管在源极及漏极之 间接近栅极表面, 有一个与源漏同极性的浅层掺杂层将源极与漏极相连接。 当栅极与源极电压为正时, 其饱和导通电流也随电压增高而增大, 此点与增 强型 MOS场效应管相同。 但是当栅极与源极同电位时, 当漏极施以正压时, 耗尽管先是经过电流急速上升的线性区, 然后就进入恒流导通的饱和区, 此 时的漏极电压被称作饱和电压, 漏极导通电流之大小与浅层掺杂层的浓度与 深度有关, 一般浓度与深度越大则电流越大。 当栅极与源极之间施以负电压, 则通道可以被截止, 导通电流为零, 此时的栅极电压被定义为开启电压, 但 是如果通道浓度太浓、 深度太深, 则栅极将无法截断通道电流。 耗尽型 MOS 管由于在栅极与源极电压为零时, 漏源极电流已呈恒流导通, 这点导致其不 如增强型 MOS 管在逻辑应用上方便, 所以迄未被工业界单独做成器件来使 用。由于耗尽型 MOS管在栅极电压为零时已导通的特性及其在漏极电压增加 时电流基本在饱和区直到漏极雪崩击穿, 故其可作为一个恒流源使用。  "MOSFET" is the abbreviation of "metal-oxide-semiconductor field effect transistor", which means "metal oxide semiconductor field effect transistor". Its principle is the basis of all modern integrated circuit chips. A depletion MOSFET device consists of three basic parts of the book: source (S), gate (G), and drain (D). An N-channel depletion MOS FET is adjacent to the gate surface between the source and the drain, and has a shallow doped layer of the same polarity as the source and drain to connect the source to the drain. When the gate and source voltages are positive, their saturation conduction current also increases with voltage increase, which is the same as the enhanced MOS field effect transistor. However, when the gate and the source are at the same potential, when the drain is applied with a positive voltage, the depletion tube first passes through a linear region where the current rapidly rises, and then enters a saturation region where the constant current is turned on, and the drain voltage at this time is called As the saturation voltage, the magnitude of the drain-on current is related to the concentration and depth of the shallow doped layer. The larger the concentration and depth, the larger the current. When a negative voltage is applied between the gate and the source, the channel can be turned off and the on current is zero. The gate voltage at this time is defined as the turn-on voltage, but if the channel concentration is too thick and the depth is too deep, the gate The pole will not be able to cut off the channel current. The depletion mode MOS transistor has a constant current conduction when the gate and source voltages are zero, which makes it inferior to the enhanced MOS transistor in logic application, so it has not been isolated by the industry. Make the device to use. Since the depletion mode MOS transistor is turned on when the gate voltage is zero and its current is substantially in the saturation region until the drain avalanche breakdown when the drain voltage is increased, it can be used as a constant current source.
发明内容 本发明所要解决的技术问题是克服现有技术的不足,提供一种结构简单 说 明 书 SUMMARY OF THE INVENTION The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a simple structure. Description
体积小、 散热效果佳、 使用寿命长的 LED灯具。 另外, 本发明还提供一种所述 LED灯具的控制电路, 该电路结构简单、 效率高、 功耗低、 节能, 能够延长灯具的使用寿命。 本发明的 LED灯具所采用的技术方案是: 本发明的 LED灯具包括 LED 散热基板、 金属散热件、 壳体、 驱动电路板组件, 所述 LED散热基板上固定 连接至少一个 LED芯片, 所述金属散热件与所述 LED散热基板相连接并传 导散热, 所述驱动电路板组件位于所述壳体内, 所述 LED灯具还包括散热风 扇, 所述金属散热件位于所述散热风扇与所述 LED散热基板之间。 LED lamps with small size, good heat dissipation and long service life. In addition, the present invention also provides a control circuit for the LED lamp, which has the advantages of simple structure, high efficiency, low power consumption, energy saving, and can prolong the service life of the lamp. The LED lamp of the present invention comprises: an LED heat dissipating substrate, a metal heat dissipating member, a casing, and a driving circuit board assembly, wherein the LED heat dissipating substrate is fixedly connected to at least one LED chip, the metal The heat dissipating member is connected to the LED heat dissipating substrate and is configured to dissipate heat. The driving circuit board assembly is located in the housing, the LED lamp further includes a heat dissipating fan, and the metal heat dissipating member is located at the heat dissipating fan and the LED heat dissipating Between the substrates.
所述 LED灯具还包括反光杯, 所述 LED散热基板连同所述 LED芯片位 于所述反光杯内。  The LED lamp further includes a reflector, and the LED heat sink together with the LED chip is located in the reflector.
所述反光杯采用导热金属材料制造, 所述反光杯的尾部与所述金属散热 件相接触并散热。  The reflector is made of a thermally conductive metal material, and the tail of the reflector is in contact with the metal heat sink and dissipates heat.
所述 LED灯具还包括环状件、 安装弹片、 卡子, 所述环状件套于所述反 光杯的开口处, 所述安装弹片、 所述卡子与所述环状件相连接。  The LED lamp further includes a ring member, a mounting elastic piece, and a clip. The ring member is sleeved at an opening of the reflector cup, and the mounting elastic piece and the clip are connected to the ring member.
所述 LED灯具还包括固定座,所述金属散热件与所述散热风扇通过所述 固定座相固定连接。  The LED luminaire further includes a fixing seat, and the metal heat dissipating member and the cooling fan are fixedly connected through the fixing base.
所述 LED散热基板上于每个所述 LED芯片的外围均固定连接有一个围 堰, 所述围堰内填充有荧光粉和光学树脂。  A circumference of each of the LED chips is fixedly connected to a periphery of each of the LED chips, and the circumference is filled with a phosphor and an optical resin.
所述 LED散热基板连同所述 LED芯片的外部设有 LED防护罩。  The LED heat dissipation substrate is provided with an LED shield along with an exterior of the LED chip.
所述壳体上设有散热孔。  The housing is provided with a heat dissipation hole.
所述金属散热件为翅片式散热器。 本发明的 LED灯具的控制电路所采用的技术方案是: 本发明的 LED灯 具的控制电路包括整流滤波电路、 LED负载, 交流电经所述整流滤波电路整 流和滤波变为直流电后形成输出端与接地端,所述 LED灯具的控制电路还包 括恒流源器件、 风扇电路, 所述 LED负载、 所述恒流源器件相串联后接于所 述输出端与所述接地端之间构成回路。 说 明 书 The metal heat sink is a finned heat sink. The technical scheme adopted by the control circuit of the LED lamp of the invention is: The control circuit of the LED lamp of the invention comprises a rectifying and filtering circuit and an LED load, and the alternating current is rectified and filtered by the rectifying and filtering circuit to become a direct current to form an output end and ground. The control circuit of the LED lamp further includes a constant current source device and a fan circuit. The LED load and the constant current source device are connected in series to form a loop between the output end and the ground end. Instruction manual
所述 LED灯具的控制电路还包括稳压电路,所述稳压电路接于所述整流 滤波电路之后, 交流电经所述整流滤波电路整流和滤波变为直流电后, 再经 过所述稳压电路稳压为所述输出端与所述接地端之间的所述 LED负载、所述 恒流源器件提供恒压的直流电。  The control circuit of the LED lamp further includes a voltage stabilizing circuit, the voltage stabilizing circuit is connected to the rectifying and filtering circuit, and the alternating current is rectified and filtered by the rectifying and filtering circuit to become a direct current, and then stabilized by the stabilizing circuit. The voltage is the LED load between the output terminal and the ground terminal, and the constant current source device provides a constant voltage direct current.
所述稳压电路是开关电源, 所述稳压电路包括功率因数校正电路。  The voltage stabilizing circuit is a switching power supply, and the voltage stabilizing circuit includes a power factor correction circuit.
所述风扇电路与所述 LED负载、所述恒流源器件相串联并接于所述输出 端与所述接地端之间; 或者, 所述风扇电路从所述稳压电路中取出直流电供 电。  The fan circuit is connected in series with the LED load and the constant current source device and connected between the output end and the ground end; or the fan circuit takes out DC power supply from the voltage stabilizing circuit.
所述恒流源器件为耗尽型场效应晶体管, 所述耗尽型场效应晶体管的漏 极为一接点, 所述耗尽型场效应晶体管的源极与栅极相短接构成另一接点。  The constant current source device is a depletion field effect transistor, the drain of the depletion field effect transistor is a junction, and the source of the depletion field effect transistor is shorted to the gate phase to form another junction.
所述 LED负载包括至少一组相串联的若干个 LED。  The LED load includes at least one set of LEDs connected in series.
每组所述 LED均与一个所述恒流源器件相串联, 串联后的若干组再并联 作为一个整体接入所述输出端与所述接地端之间。  Each set of said LEDs is connected in series with one of said constant current source devices, and a plurality of sets connected in series are connected in parallel as a whole between said output terminal and said ground terminal.
或者, 各组所述 LED并联后再作为一个整体与所述恒流源器件相串联。 所述风扇电路包括风扇控制模块及分流电阻, 所述风扇控制模块与所述 分流电阻相并联。  Alternatively, each set of the LEDs is connected in series and then connected in series with the constant current source device as a whole. The fan circuit includes a fan control module and a shunt resistor, and the fan control module is connected in parallel with the shunt resistor.
所述 LED灯具的控制电路还包括短路保护电路,所述短路保护电路接于 交流电源的输入端与所述整流滤波电路之间。 本发明的有益效果是: 由于本发明的 LED灯具包括 LED散热基板、 金 属散热件, 所述 LED散热基板上固定连接至少一个 LED芯片, 所述金属散 热件与所述 LED散热基板相连接并传导散热, 所述 LED灯具还包括散热风 扇, 所述金属散热件位于所述散热风扇与所述 LED散热基板之间, 在本发明 照明工作时, 所述散热风扇也一同运转, 所述 LED芯片发光时会产生热量, 所产生的热量通过所述 LED散热基板被传导到所述金属散热件,所述金属散 热件如同现有的散热器 "被动式"散热一样, 将一部分热量散发到周围的空 气中, 同时, 在所述散热风扇的作用下, 另一部分热量会被所述散热风扇吸 说 明 书 The control circuit of the LED lamp further includes a short circuit protection circuit, and the short circuit protection circuit is connected between the input end of the alternating current power source and the rectifying and filtering circuit. The LED light fixture of the present invention includes an LED heat dissipation substrate and a metal heat sink. The LED heat dissipation substrate is fixedly connected to at least one LED chip, and the metal heat sink is connected to the LED heat dissipation substrate and is conductive. The LED lamp further includes a heat dissipating fan, and the metal heat dissipating member is located between the heat dissipating fan and the LED heat dissipating substrate. When the lighting operation of the present invention is performed, the heat dissipating fan also operates together, and the LED chip emits light. Heat is generated, and the generated heat is conducted to the metal heat sink through the LED heat sink substrate, and the metal heat sink emits a part of heat into the surrounding air like the "passive" heat sink of the existing heat sink. At the same time, under the action of the cooling fan, another part of the heat is sucked by the cooling fan. Description
走或吹走, 产生了 "主动式"散热的强制散热效果, 因此散热效果好, 可避 免 LED芯片在高温下工作, 有效延长使用寿命, 由于强制散热的存在, 因此 可缩小所述金属散热件的体积, 故本发明的 LED灯具结构简单、 体积小、 散 热效果佳、 使用寿命长; Walking or blowing away, the forced cooling effect of "active" heat dissipation is generated, so the heat dissipation effect is good, the LED chip can be prevented from working at high temperature, and the service life is effectively extended. Due to the existence of forced heat dissipation, the metal heat sink can be reduced. The volume of the LED lamp of the invention is simple, small in size, good in heat dissipation effect and long in service life;
由于本发明的 LED灯具所述反光杯采用导热金属材料制造,所述反光杯 的尾部与所述金属散热件相接触并散热, 因此所述反光杯也可以将 LED芯片 工作时产生的热量散发一部分, 故本发明的 LED灯具散热效果更好;  Since the reflector of the LED lamp of the present invention is made of a heat conductive metal material, the tail of the reflector is in contact with the metal heat sink and dissipates heat, so the reflector can also dissipate heat generated when the LED chip operates. Therefore, the LED lamp of the invention has better heat dissipation effect;
由于本发明的 LED灯具还包括环状件、 安装弹片、 卡子, 所述环状件套 于所述反光杯的开口处, 所述安装弹片、 所述卡子与所述环状件相连接, 因 此本发明可以作为天花灯, 安装于天花板上, 故本发明的 LED灯具应用范围 广泛;  Since the LED lamp of the present invention further includes a ring member, a mounting elastic piece, and a clip, the ring member is sleeved at the opening of the reflector cup, and the mounting elastic piece and the clip are connected to the ring member, The invention can be installed as a ceiling lamp on a ceiling, so that the LED lamp of the invention has a wide application range;
由于本发明所述 LED散热基板上于每个所述 LED芯片的外围均固定连 接有一个围堰, 所述围堰内填充有荧光粉和光学树脂, 所述围堰使得在生产 过程中填充荧光粉和光学树脂时, 荧光粉和光学树脂不溢流, 效果好, 故本 发明的 LED灯具生产效率高;  Since the LED heat dissipation substrate of the present invention is fixedly connected with a bank around the periphery of each of the LED chips, the bank is filled with a phosphor and an optical resin, and the bank is filled with fluorescence during the production process. In the case of powder and optical resin, the phosphor and the optical resin do not overflow, and the effect is good, so the LED lamp of the present invention has high production efficiency;
由于本发明的 LED灯具的控制电路包括整流滤波电路、 LED负载、恒流 源器件、 风扇电路, 交流电经所述整流滤波电路整流和滤波变为直流电后形 成输出端与接地端, 所述 LED负载、所述恒流源器件相串联后接于所述输出 端与所述接地端之间构成回路, 本发明开创性的将所述风扇电路与所述 LED 负载、 所述恒流源器件有机结合, 在所述 LED负载工作时, 同时所述风扇电 路驱动风扇运转, 进行主动式强制通风散热, 因此散热效果远远超出现有的 各种被动式散热, 可避免 LED芯片在高温下工作, 有效延长使用寿命, 由于 强制散热的存在, 因此可缩小其他金属散热件的体积, 使得灯具结构简单、 体积小、 散热效果佳、 使用寿命长; 通过所述整流滤波电路将交流电变为直 流电输出, 即使所述 LED负载在高温下长时间工作, 当其电流欲增加时, 所 述恒流源器件可阻止电流增加,并可将所述 LED负载在高温环境工作下下降 说 明 书 Since the control circuit of the LED lamp of the present invention comprises a rectifying and filtering circuit, an LED load, a constant current source device, and a fan circuit, the alternating current is rectified and filtered by the rectifying and filtering circuit to become a direct current, and an output end and a ground end are formed. The constant current source device is connected in series to form a loop between the output end and the ground end, and the invention creatively combines the fan circuit with the LED load and the constant current source device. When the LED load is working, at the same time, the fan circuit drives the fan to operate, and the active forced ventilation and heat dissipation, so the heat dissipation effect far exceeds the existing passive heat dissipation, and the LED chip can be prevented from working at a high temperature, effectively extending The service life, due to the existence of forced heat dissipation, can reduce the volume of other metal heat sinks, making the lamp simple in structure, small in size, good in heat dissipation effect, and long in service life; the alternating current is converted into a direct current output through the rectification and filtering circuit, even if The LED load operates at a high temperature for a long time, and when the current is intended to increase, the constant current source Member prevents current increases, the LED load and the decrease in high-temperature environment Description
的电压加在所述恒流源器件上, 延长所述 LED负载的使用寿命, 避免烧毁, 所述恒流源器件作为一个独立的器件, 方便替换现有其他电路的外围稳压及 稳流电路, 使得电路元件大大减少、 电路简单, 故本发明的 LED灯具的控制 电路结构简单、 效率高、 功耗低、 节能, 能够延长灯具的使用寿命; The voltage is applied to the constant current source device to extend the service life of the LED load to avoid burnout. The constant current source device is used as an independent device, which is convenient for replacing the peripheral voltage regulation and current stabilization circuit of other existing circuits. The circuit component of the LED lamp of the invention has the advantages of simple structure, high efficiency, low power consumption and energy saving, and can prolong the service life of the lamp;
由于本发明的 LED灯具的控制电路还包括稳压电路,所述稳压电路接于 所述整流滤波电路之后, 交流电经所述整流滤波电路整流和滤波变为直流电 后,再经过所述稳压电路稳压为所述输出端与所述接地端之间的所述 LED负 载、 所述恒流源器件提供恒压的直流电, 通过所述整流滤波电路、 所述稳压 电路获得稳定的电压输出, 使得 LED灯具工作更稳定, 效率更高, 使用寿命 更长, 故本发明的 LED灯具的控制电路同时具有恒流及恒压两种功能, 性能 更高, 寿命更长;  The control circuit of the LED lamp of the present invention further includes a voltage stabilizing circuit. After the voltage stabilizing circuit is connected to the rectifying and filtering circuit, the alternating current is rectified and filtered by the rectifying and filtering circuit to become a direct current, and then the voltage is regulated. The circuit voltage regulator provides a constant voltage DC power to the LED load between the output terminal and the ground terminal, and the constant voltage source device provides a stable voltage output through the rectifier filter circuit and the voltage stabilization circuit. The LED lamp has more stable operation, higher efficiency and longer service life. Therefore, the control circuit of the LED lamp of the invention has both constant current and constant voltage functions, higher performance and longer service life;
由于本发明的 LED灯具的控制电路还包括短路保护电路,所述短路保护 电路接于交流电源的输入端与所述整流滤波电路之间,故本发明的 LED灯具 的控制电路具有过流过压保护功能。  Since the control circuit of the LED lamp of the present invention further includes a short circuit protection circuit, the short circuit protection circuit is connected between the input end of the alternating current power source and the rectifying filter circuit, so the control circuit of the LED lamp of the invention has overcurrent and overvoltage Protective function.
附图说明 DRAWINGS
图 1是本发明 LED灯具的爆炸结构示意图;  1 is a schematic exploded view of an LED lamp of the present invention;
图 2是图 1所示 LED灯具的断面结构示意图;  2 is a schematic cross-sectional view of the LED lamp shown in FIG. 1;
图 3是一种现有的隔离式开关电源稳压电路的示意图;  3 is a schematic diagram of a conventional isolated switching power supply voltage stabilizing circuit;
图 4是一种现有的非隔离式电源恒流电路的示意图;  4 is a schematic diagram of a conventional non-isolated power supply constant current circuit;
图 5是本发明 LED灯具的控制电路的实施例一的示意图;  Figure 5 is a schematic view showing the first embodiment of the control circuit of the LED lamp of the present invention;
图 6是本发明 LED灯具的控制电路的实施例二的示意图;  6 is a schematic diagram of Embodiment 2 of a control circuit of the LED lamp of the present invention;
图 7是本发明 LED灯具的控制电路的实施例三的示意图;  7 is a schematic view showing Embodiment 3 of a control circuit of the LED lamp of the present invention;
图 8是本发明 LED灯具的控制电路的实施例四的示意图。 说 明 书 Fig. 8 is a schematic view showing the fourth embodiment of the control circuit of the LED lamp of the present invention. Instruction manual
具体实施方式  detailed description
实施例一: 如图 1、 图 2所示, 本实施例的 LED灯具为应用于天花板内的筒灯, 包 括 LED散热基板 20、 金属散热件 30、 散热风扇 40、 壳体 50、 驱动电路板组 件 60、 反光杯 70、 固定座 34、 环状件 81、 安装弹片 82、 卡子 83, 所述 LED 散热基板 20上固定连接 4个大功率 LED芯片 10(即控制电路中的 LED负载 3 ), 所述 LED散热基板 20上于每个所述 LED芯片 10的外围均固定连接有 一个围堰 21, 所述围堰 21内填充有荧光粉和光学树脂, 所述围堰 21使得在 生产过程中填充荧光粉和光学树脂时, 荧光粉和光学树脂不溢流, 效果好, 生产效率高, 所述 LED散热基板 20连同所述 LED芯片 10的外部设有 LED 防护罩 90, 所述金属散热件 30为翅片式散热器, 所述壳体 50上设有散热孔 51, 所述金属散热件 30与所述 LED散热基板 20相连接并传导散热, 所述散 热风扇 40及所述驱动电路板组件 60位于所述壳体 50内, 所述金属散热件 30位于所述散热风扇 40与所述 LED散热基板 20之间, 所述金属散热件 30 与所述散热风扇 40通过所述固定座 34相固定连接, 所述 LED散热基板 20 连同所述 LED芯片 10位于所述反光杯 70内,所述反光杯 70采用铝材制造, 当然也可以采用其他导热金属材料制造,所述反光杯 70的尾部与所述金属散 热件 30相接触并散热, 所述环状件 81套于所述反光杯 70的开口处, 所述环 状件 81具有装饰作用同时也方便灯具嵌入天花, 所述安装弹片 82、 所述卡 子 83与所述环状件 81相连接, 以便于嵌入天花安装。 本发明的 LED灯具在照明工作时, 所述散热风扇 40也一同运转, 所述 LED芯片 10发光时会产生热量, 所产生的热量通过所述 LED散热基板 20 被传导到所述金属散热件 30, 所述金属散热件 30如同现有的散热器 "被动 式"散热一样, 将一部分热量散发到周围的空气中, 同时, 在所述散热风扇 40的作用下, 另一部分热量会被所述散热风扇 40吸走或吹走, 产生了 "主 动式"散热的强制散热效果, 因此散热效果好, 可避免 LED芯片 10在高温 说 明 书 Embodiment 1 As shown in FIG. 1 and FIG. 2, the LED lamp of this embodiment is a downlight applied to a ceiling, and includes an LED heat dissipation substrate 20, a metal heat sink 30, a heat dissipation fan 40, a casing 50, and a driving circuit board. The assembly 60, the reflector 70, the fixing base 34, the ring member 81, the mounting elastic piece 82, and the clip 83 are fixedly connected to the four LED chips 10 (ie, the LED load 3 in the control circuit). On the LED heat dissipation substrate 20, a bank 21 is fixedly connected to the periphery of each of the LED chips 10, and the bank 21 is filled with a phosphor and an optical resin, and the bank 21 is made in the production process. When the phosphor and the optical resin are filled, the phosphor and the optical resin do not overflow, and the effect is good, and the production efficiency is high. The LED heat dissipation substrate 20 is provided with an LED shield 90 along the outside of the LED chip 10, and the metal heat sink is provided. 30 is a finned heat sink, and the housing 50 is provided with a heat dissipation hole 51. The metal heat sink 30 is connected to the LED heat dissipation substrate 20 and conducts heat dissipation. The heat dissipation fan 40 and the driving circuit board are provided. An assembly 60 is located within the housing 50, The metal heat sink 30 is located between the heat dissipation fan 40 and the LED heat dissipation substrate 20, and the metal heat sink 30 and the heat dissipation fan 40 are fixedly connected by the fixing base 34. The LED heat dissipation substrate 20 The reflector 100 is made of aluminum, and the reflector 70 can also be made of aluminum. The tail of the reflector 70 is in contact with the metal heat sink 30. And the heat dissipation, the ring member 81 is sleeved at the opening of the reflector cup 70, the ring member 81 has a decorative effect and also facilitates the embedding of the ceiling into the ceiling, the mounting elastic piece 82, the clip 83 and the ring The members 81 are connected to facilitate the insertion of the ceiling. When the LED lamp of the present invention is in operation, the heat dissipation fan 40 also operates together, and the LED chip 10 generates heat when it emits light, and the generated heat is transmitted to the metal heat sink 30 through the LED heat dissipation substrate 20. The metal heat sink 30 dissipates a part of the heat into the surrounding air like the "passive" heat sink of the existing heat sink, and at the same time, under the action of the heat radiating fan 40, another part of the heat is used by the cooling fan. 40 sucks away or blows away, which produces a forced cooling effect of "active" heat dissipation, so the heat dissipation effect is good, and the LED chip 10 can be prevented from being heated at a high temperature. Description
下工作, 有效延长使用寿命, 由于强制散热的存在, 因此可缩小所述金属散 热件 30的体积, 综上, 本发明的 LED灯具结构简单、 体积小、 散热效果佳、 使用寿命长。经对比试验, 在其他条件相同的情况下, 功率同为 80W的 LED 灯具, 没有散热风扇时其工作时的温度可达 80°C, 而在具有本发明散热风扇 的情况下, 其工作温度可降为 40°C, 由此可见, 本发明大大提高了 LED灯具 的散热效果。 如图 5所示,本实施例的带风扇的大功率 LED灯具电路包括整流滤波电 路 1、稳压电路 2、 LED负载 3、恒流源器件 4、短路保护电路 5、风扇电路 6, 交流电经所述整流滤波电路 1整流和滤波变为直流电后形成输出端 A与接地 端 G, 所述稳压电路 2接于所述整流滤波电路 1之后, 交流电经所述整流滤 波电路 1整流和滤波变为直流电后, 再经过所述稳压电路 2稳压为所述输出 端 A与所述接地端 G之间的所述风扇电路 6、 所述 LED负载 3、 所述恒流源 器件 4提供恒压的直流电, 所述整流滤波电路 1包括由四个整流二极管 Dl、 D2、 D3、 D4组成的桥式整流电路及滤波电容 Cl, 所述短路保护电路 5包括 保险丝 F1及压敏电阻 RV1 ,用于过流及短路保护,接于交流电源的输入端与 所述整流滤波电路 1之间,所述风扇电路 6包括风扇控制模块 F1及分流电阻 R10, 所述风扇控制模块 F1与所述分流电阻 R10相并联, 所述恒流源器件 4 为耗尽型场效应晶体管, 所述耗尽型场效应晶体管的漏极为一接点, 所述耗 尽型场效应晶体管的源极与栅极相短接构成另一接点, 所述稳压电路 2是开 关电源, 所述稳压电路 2包括功率因数校正电路 IC1 , 所述功率因数校正电 路 IC1采用 ST公司生产的型号为 L6561的电源 PFC功率因数控制电路, 其 具有电路简单、 效率高等优点, 目前被广泛地应用在节能灯等需要功率因数 校正的电源电路中,其外围元件包括电容 C2〜C6、电阻 R1〜R9、二极管 D5〜 D7、MOS管 Q1、变压器 T1,所述 LED负载 3包括一组相串联的若干个 LED, 该组所述 LED再与一个所述恒流源器件 4、 所述风扇电路 6相串联, 并接于 所述输出端 A与所述接地端 G之间构成回路, 相串联的若干个所述 LED的 说 明 书 Under the work, the service life is effectively extended, and the volume of the metal heat sink 30 can be reduced due to the existence of forced heat dissipation. In summary, the LED lamp of the present invention has a simple structure, a small volume, a good heat dissipation effect, and a long service life. According to the comparison test, under the same conditions, the LED lamp with the same power of 80W can work at a temperature of 80 °C without the cooling fan, and in the case of the cooling fan of the invention, the operating temperature can be It is seen that the temperature is lowered to 40 ° C. Thus, the present invention greatly improves the heat dissipation effect of the LED lamp. As shown in FIG. 5, the fan-equipped high-power LED lamp circuit of the embodiment includes a rectification filter circuit 1, a voltage stabilization circuit 2, an LED load 3, a constant current source device 4, a short circuit protection circuit 5, and a fan circuit 6, and an AC current. The rectifying and filtering circuit 1 rectifies and filters into a direct current to form an output terminal A and a ground terminal G. After the voltage stabilizing circuit 2 is connected to the rectifying and filtering circuit 1, the alternating current is rectified and filtered by the rectifying and filtering circuit 1. After being DC, the regulator circuit 2 is regulated to provide the fan circuit 6, the LED load 3, and the constant current source device 4 between the output terminal A and the ground terminal G. The rectifying and filtering circuit 1 includes a bridge rectifier circuit composed of four rectifying diodes D1, D2, D3, and D4 and a filter capacitor C1. The short circuit protection circuit 5 includes a fuse F1 and a varistor RV1. The overcurrent and the short circuit protection are connected between the input end of the AC power source and the rectifying and filtering circuit 1. The fan circuit 6 includes a fan control module F1 and a shunt resistor R10, the fan control module F1 and the shunt resistor. R10 phase parallel The constant current source device 4 is a depletion field effect transistor, the drain of the depletion field effect transistor is a contact, and the source of the depletion field effect transistor is shorted with the gate electrode to form another contact. The voltage stabilizing circuit 2 is a switching power supply, the voltage stabilizing circuit 2 includes a power factor correction circuit IC1, and the power factor correction circuit IC1 uses a power supply PFC power factor control circuit of the model L6561 produced by the ST company, which has a circuit. It is widely used in power supply circuits that require power factor correction, such as energy-saving lamps, and its peripheral components include capacitors C2 to C6, resistors R1 to R9, diodes D5 to D7, MOS transistors Q1, and transformer T1. The LED load 3 includes a plurality of LEDs connected in series, the LEDs being connected in series with one of the constant current source device 4 and the fan circuit 6, and connected to the output terminal A and the a circuit is formed between the ground terminals G, and a plurality of the LEDs are connected in series Description
数量, 应视所述稳压电路 2的输出端的电压 VQ、 所述恒流源器件 4两端的电 压 VD、 所述风扇电路 6两端的电压 VFan及平均每个所述 LED的导通电压 VF 而定, 一般所述恒流源器件 4的工作电压为 2〜10V, 所述风扇电路 6的工作 电压为 5〜12V, 故所述 LED的个数约等于(VQ— VD— VFan) / VF, 一般交流 电源的输入端电压为交流 220V,经所述整流滤波电路 1整流和滤波后变为平 均直流 300V, 经本发明的所述稳压电路 2稳压后可变为恒压输出 400V, 因 此, 所述恒流源器件 4以及所述风扇电路 6所消耗的功耗占整个电路的比例 很小, 整个电路的电源效率很高。 本发明控制电路中所述的耗尽型场效应晶体管可采用以下方法制造:The quantity depends on the voltage V Q at the output of the voltage stabilizing circuit 2, the voltage V D across the constant current source device 4, the voltage V Fan across the fan circuit 6, and the average conduction of each of the LEDs. Depending on the voltage V F , generally, the operating voltage of the constant current source device 4 is 2 to 10 V, and the operating voltage of the fan circuit 6 is 5 to 12 V, so that the number of the LEDs is approximately equal to (V Q — V D — V Fan ) / V F , the input voltage of the general AC power supply is 220V AC, which is rectified and filtered by the rectifying and filtering circuit 1 to become an average DC of 300V, which can be stabilized by the voltage regulator circuit 2 of the present invention. It becomes a constant voltage output of 400 V. Therefore, the power consumption of the constant current source device 4 and the fan circuit 6 accounts for a small proportion of the entire circuit, and the power efficiency of the entire circuit is high. The depletion field effect transistor described in the control circuit of the present invention can be fabricated by the following method:
( 1 ) 将 P-型硅衬底的上表面在氧化炉管内热氧化生长出氧化层保护膜, 然后在光刻机上利用第一光刻版进行光刻, 再用含 HF 的腐蚀液对所述氧化 层保护膜蚀刻; (1) thermally oxidizing the upper surface of the P-type silicon substrate in an oxidation furnace tube to form an oxide protective film, and then performing photolithography on the photolithography machine using a first photolithography plate, and then using an etching solution containing HF Oxide protective film etching;
(2) 将二氟化硼或硼离子 P 型掺杂注入所述硅衬底内, 再予以高温驱 入, 形成 P+保护环及与所述硅衬底接触的 P+接触区;  (2) implanting boron difluoride or boron ion P-type into the silicon substrate, and then driving at a high temperature to form a P+ guard ring and a P+ contact region in contact with the silicon substrate;
(3 ) 在光刻机上利用第二光刻版进行光刻,再用干法蚀刻工艺对氧化层 进行蚀刻,然后用离子注入机将砷离子或憐离子或二者混合注入所述硅衬底, 形成 N+重掺杂区, 即形成 N+源区、 N+漏区及 N+保护环;  (3) performing photolithography on the photolithography machine using a second photolithography plate, etching the oxide layer by a dry etching process, and then implanting the arsenic ions or pity ions or both into the silicon substrate by using an ion implanter. Forming an N+ heavily doped region, ie forming an N+ source region, an N+ drain region, and an N+ guard ring;
(4) 在光刻机上利用第三光刻版进行光刻, 用含 HF的腐蚀液对阻挡区 的氧化层进行蚀刻, 然后用高温干氧或湿氧形成氧化层, 然后注入憐离子或 额外再注入硼离子, 再予以高温驱入, 最终形成 N-通道区及氧化层;  (4) Photolithography is performed on the photolithography machine using a third photolithography plate, and the oxide layer of the barrier region is etched with an HF-containing etching solution, and then an oxide layer is formed by high-temperature dry oxygen or wet oxygen, and then pour ions or extra Re-injecting boron ions, and then driving them at a high temperature to form an N-channel region and an oxide layer;
(5 ) 在光刻机上利用第四光刻版进行光刻,再用蚀刻工艺对所述氧化层 进行蚀刻, 形成漏极通孔、 源极 N+通孔、 衬底 P+通孔;  (5) performing photolithography on the photolithography machine using a fourth photolithography plate, and etching the oxide layer by an etching process to form a drain via, a source N+ via, and a substrate P+ via;
(6) 以溅射或蒸镀的方法沉积金属层,然后在光刻机上利用金属层光刻 掩模版进行光刻, 再用干法或湿法蚀刻工艺对金属层进行蚀刻, 形成漏极金 属、 源极金属、 栅极金属及连接金属。 本实施例通过所述整流滤波电路 1、 所述稳压电路 2获得稳定的电压输 出, 即使所述 LED负载 3在高温下长时间工作, 当其电流欲增加时, 所述恒 流源器件 4可阻止电流增加,并可将所述 LED负载 3在高温环境工作下下降 的电压加在所述恒流源器件 4上, 延长所述 LED负载 3的使用寿命, 避免烧 毁, 所述恒流源器件 4作为一个独立的器件, 方便替换现有其他电路的外围 稳压及稳流电路, 使得电路元件大大减少、 电路简单, 能够延长负载的使用 寿命。 所述耗尽型场效应晶体管在栅极、 源极同电位时的饱和电流可视 LED 的电流需要而做调整, 故可对 LED提供恒流供应; 虽然所述稳压电路 2的输 (6) depositing a metal layer by sputtering or evaporation, and then performing photolithography on the photolithography machine using a metal layer photolithography mask, and etching the metal layer by a dry or wet etching process to form a drain metal , source metal, gate metal and connecting metal. In this embodiment, a stable voltage output is obtained by the rectifying and filtering circuit 1 and the voltage stabilizing circuit 2, even if the LED load 3 is operated for a long time at a high temperature, when the current is intended to increase, the constant The flow source device 4 can block the current from increasing, and can apply a voltage dropped by the LED load 3 under high temperature environment operation to the constant current source device 4, prolonging the service life of the LED load 3, and avoiding burning. As a separate device, the constant current source device 4 can easily replace the peripheral voltage regulation and current stabilization circuits of other existing circuits, so that the circuit components are greatly reduced, the circuit is simple, and the service life of the load can be prolonged. The saturation current of the depletion field effect transistor at the same potential of the gate and the source can be adjusted according to the current requirement of the LED, so that a constant current supply can be provided to the LED; although the voltage of the voltage regulator circuit 2 is
 Say
出端电压是稳定的, 但是, 由于负载长期在高温工作条件下电压会下降, 此 时电压下降的部分将会加到所述耗尽型场效应晶体管的漏极及源极之间而不 会影响作为负载的 LED; 同时当输出电压不稳定时, 特别是高于常压的情形 下, 高出电压部分将会加到所述耗尽型场效应书晶体管的漏极及源极之间而不 会影响作为负载的 LED, 所以可以对 LED达到恒流保护的功能。 因此, 本实 施例能够对负载同时提供电压及电流稳定的输出, 对于使用寿命要求高的 LED负载尤其适用。 可见本发明电路结构简单、 效率高、 功耗低、 节能, 能 够延长灯具的使用寿命。 实施例二: 如图 6所示, 本实施例与实施例一的区别在于: 本实施例的所述 LED负 载 3包括四组相串联的若干个 LED,每组所述 LED均与一个所述恒流源器件 4相串联, 串联后的四组再并联作为一个整体与所述风扇电路 6相串联, 因 此本实施例共有四个所述恒流源器件 4。 本实施例中, 每组相串连所述 LED 的数量的计算方式与实施例一相同。 The output voltage is stable, but since the voltage will drop under high temperature operating conditions for a long time, the voltage drop will be added between the drain and source of the depletion field effect transistor without Affecting the LED as a load; at the same time, when the output voltage is unstable, especially above normal voltage, the high voltage portion will be added between the drain and the source of the depletion field effect transistor. It does not affect the LED as a load, so it can achieve the function of constant current protection for the LED. Therefore, the present embodiment is capable of simultaneously providing a voltage and current stable output to the load, and is particularly suitable for an LED load having a high lifetime. It can be seen that the circuit of the invention has the advantages of simple structure, high efficiency, low power consumption and energy saving, and can prolong the service life of the lamp. Embodiment 2: As shown in FIG. 6, the difference between this embodiment and the first embodiment is that: the LED load 3 of the embodiment includes four sets of LEDs connected in series, and each set of the LEDs is combined with one of the LEDs. The constant current source device 4 is connected in series, and the four groups connected in series and then connected in parallel as a whole are connected in series with the fan circuit 6, so that there are four constant current source devices 4 in this embodiment. In this embodiment, the number of the LEDs connected in series is calculated in the same manner as in the first embodiment.
本实施例的其余特征同实施例一。 实施例三: 如图 7所示, 本实施例与实施例一的区别在于: 本实施例的所述 LED负 载 3包括四组相串联的若干个 LED,各组所述 LED并联后再作为一个整体与 所述风扇电路 6及所述恒流源器件 4相串联, 即本实施例只有一个所述恒流 源器件 4。 说 明 书 The remaining features of this embodiment are the same as those of the first embodiment. Embodiment 3: As shown in FIG. 7, the difference between this embodiment and the first embodiment is that: the LED load 3 of the embodiment includes four groups of LEDs connected in series, and each group of the LEDs is connected in parallel as a The whole is connected in series with the fan circuit 6 and the constant current source device 4, that is, there is only one constant current source device 4 in this embodiment. Instruction manual
本实施例的其余特征同实施例一。 当然, 作为简化的形式, 以上实施中均可省略所述稳压电路 2而只通过 所述整流滤波电路 1提供直流电, 亦能达到本发明的初步效果。 实施例四: 如图 8所示, 本实施例与实施例一的区别在于: 本实施例的所述风扇电 路 6从所述稳压电路 2中的变压器 T1取出一个抽头为其提供 5〜12V直流电 供电, 即本实施例所述风扇电路 6与所述 LED负载 3、 所述恒流源器件 4分 开供电。 同样, 所述恒流源器件 4以及所述风扇电路 6所消耗的功耗占整个 电路的比例很小, 整个电路的电源效率很高。  The remaining features of this embodiment are the same as those of the first embodiment. Of course, as a simplified form, the voltage stabilizing circuit 2 can be omitted in the above embodiment and the direct current can be supplied only by the rectifying and filtering circuit 1, and the preliminary effect of the present invention can also be achieved. Embodiment 4: As shown in FIG. 8, the difference between this embodiment and the first embodiment is that: the fan circuit 6 of the embodiment takes a tap from the transformer T1 in the voltage stabilizing circuit 2 to provide 5~12V. The DC power supply, that is, the fan circuit 6 of the embodiment is separately supplied with the LED load 3 and the constant current source device 4. Similarly, the power consumption of the constant current source device 4 and the fan circuit 6 accounts for a small proportion of the entire circuit, and the power efficiency of the entire circuit is high.
本实施例的其余特征同实施例一。 本发明的 LED灯具不限于实施例中的天花灯一种形式,亦可以制成工矿 灯等其他形式并应用于室内不同场所, 尤其适合于大功率灯具。 本发明克服 了现有技术中被动式散热的先天不足, 通过增设主动式散热的散热风扇, 使 得灯具的散热集主动散热与被动散热为一体,大大提高了 LED灯具的散热效 果, 在 LED灯具照明领域实为一个独特的创新。 所述 LED芯片 10的个数亦 不限于实施例中所述, 可根据功率要求的不同进行改变。 本发明可广泛应用于 LED灯具领域。  The remaining features of this embodiment are the same as those of the first embodiment. The LED lamp of the present invention is not limited to the form of the ceiling lamp in the embodiment, and can be made into other forms such as industrial and mining lamps and applied to different places in the room, and is particularly suitable for high-power lamps. The invention overcomes the inherent deficiency of the passive heat dissipation in the prior art, and increases the active heat dissipation and the passive heat dissipation of the heat dissipation set of the lamp by adding an active heat dissipation fan, thereby greatly improving the heat dissipation effect of the LED lamp, and realizing in the field of LED lamp illumination For a unique innovation. The number of the LED chips 10 is also not limited to that described in the embodiment, and may be changed depending on the power requirements. The invention can be widely applied to the field of LED lamps.

Claims

权 利 要 求 书 、 一种 LED灯具,包括 LED散热基板(20)、金属散热件(30)、壳体(50)、 驱动电路板组件 (60), 所述 LED 散热基板 (20) 上固定连接至少一个 LED芯片 (10), 所述金属散热件(30)与所述 LED散热基板(20)相连 接并传导散热, 所述驱动电路板组件(60)位于所述壳体(50) 内, 其特 征在于: 所述 LED灯具还包括散热风扇 (40), 所述金属散热件(30)位 于所述散热风扇 (40) 与所述 LED散热基板 (20) 之间。 、 根据权利要求 1所述的 LED灯具, 其特征在于: 所述 LED灯具还包括反 光杯 (70), 所述 LED散热基板 (20) 连同所述 LED芯片 (10) 位于所 述反光杯 (70) 内。 、 根据权利要求 2所述的 LED灯具, 其特征在于: 所述反光杯 (70) 采用 导热金属材料制造, 所述反光杯(70) 的尾部与所述金属散热件(30)相 接触并散热。 、 根据权利要求 2所述的 LED灯具, 其特征在于: 所述 LED灯具还包括环 状件 (81 )、 安装弹片 (82)、 卡子 (83 ), 所述环状件 (81 ) 套于所述反 光杯 (70) 的开口处, 所述安装弹片 (82)、 所述卡子 (83 ) 与所述环状 件 (81 ) 相连接。 、 根据权利要求 1所述的 LED灯具, 其特征在于: 所述 LED灯具还包括固 定座 (34), 所述金属散热件 (30) 与所述散热风扇 (40) 通过所述固定 座 (34) 相固定连接。 、 根据权利要求 1所述的 LED灯具,其特征在于:所述 LED散热基板(20) 上于每个所述 LED芯片 (10) 的外围均固定连接有一个围堰(21 ), 所述 围堰 (21 ) 内填充有荧光粉和光学树脂。 、 根据权利要求 1所述的 LED灯具,其特征在于:所述 LED散热基板(20) 连同所述 LED芯片 (10) 的外部设有 LED防护罩 (90)。 权 利 要 求 书 、 根据权利要求 1所述的 LED灯具, 其特征在于: 所述壳体 (50) 上设有 散热孔 (51 )。 、 根据权利要求 1所述的 LED灯具, 其特征在于: 所述金属散热件 (30) 为翅片式散热器。 、 一种用于权利要求 1 所述的 LED灯具的控制电路, 包括整流滤波电路 The invention provides an LED lamp, comprising an LED heat dissipation substrate (20), a metal heat sink (30), a casing (50), and a driving circuit board assembly (60), wherein the LED heat dissipation substrate (20) is fixedly connected at least An LED chip (10), the metal heat sink (30) is connected to the LED heat dissipation substrate (20) and conducts heat dissipation, and the driving circuit board assembly (60) is located in the housing (50), The LED lamp further includes a heat dissipation fan (40), and the metal heat dissipation member (30) is located between the heat dissipation fan (40) and the LED heat dissipation substrate (20). The LED lamp of claim 1, wherein: the LED lamp further comprises a reflector (70), and the LED heat sink substrate (20) is located in the reflector (70) together with the LED chip (10) ) Inside. The LED lamp according to claim 2, wherein: the reflector (70) is made of a heat conductive metal material, and a tail portion of the reflector (70) is in contact with the metal heat sink (30) and dissipates heat. . The LED lamp according to claim 2, wherein the LED lamp further comprises a ring member (81), a mounting elastic piece (82), and a clip (83), wherein the ring member (81) is sleeved in the At the opening of the reflector (70), the mounting elastic piece (82) and the clip (83) are connected to the ring member (81). The LED lamp according to claim 1, wherein the LED lamp further comprises a fixing base (34), and the metal heat dissipating member (30) and the cooling fan (40) pass through the fixing base (34) ) Fixed connection. The LED lamp according to claim 1, wherein a plurality of dams (21) are fixedly connected to the periphery of each of the LED chips (10) on the LED heat dissipation substrate (20).堰(21) is filled with phosphor and optical resin. The LED lamp according to claim 1, characterized in that the LED heat dissipation substrate (20) is provided with an LED shield (90) together with the outside of the LED chip (10). The LED lamp according to claim 1, characterized in that: the housing (50) is provided with a heat dissipation hole (51). The LED lamp according to claim 1, wherein the metal heat sink (30) is a finned heat sink. A control circuit for the LED lamp of claim 1, comprising a rectification filter circuit
( 1 )、 LED 负载 (3 ), 交流电经所述整流滤波电路 (1 ) 整流和滤波变 为直流电后形成输出端 (A) 与接地端 (G) , 其特征在于: 所述 LED灯 具的控制电路还包括恒流源器件( 4 )、风扇电路( 6 ),所述 LED负载( 3 )、 所述恒流源器件(4)相串联后接于所述输出端 (A) 与所述接地端 (G) 之间构成回路。 1、 根据权利要求 10所述的 LED灯具的控制电路, 其特征在于: 所述 LED 灯具的控制电路还包括稳压电路(2), 所述稳压电路(2)接于所述整流 滤波电路 (1 ) 之后, 交流电经所述整流滤波电路 (1 ) 整流和滤波变为 直流电后, 再经过所述稳压电路 (2) 稳压为所述输出端 (A) 与所述接 地端(G)之间的所述 LED负载(3 )、 所述恒流源器件(4)提供恒压的 直流电。 、 根据权利要求 11所述的 LED灯具的控制电路, 其特征在于: 所述稳压 电路 (2) 是开关电源, 所述稳压电路 (2) 包括功率因数校正电路。 3、 根据权利要求 11所述的 LED灯具的控制电路, 其特征在于: 所述风扇 电路 (6) 与所述 LED负载 (3 )、 所述恒流源器件 (4) 相串联并接于所 述输出端 (A) 与所述接地端 (G) 之间; 或者, 所述风扇电路 (6) 从 所述稳压电路 (2) 中取出直流电供电。 、 根据权利要求 10或 11或 12或 13所述的 LED灯具的控制电路,其特征 在于: 所述恒流源器件(4)为耗尽型场效应晶体管, 所述耗尽型场效应 晶体管的漏极为一接点, 所述耗尽型场效应晶体管的源极与栅极相短接 权 利 要 求 书 (1), the LED load (3), the alternating current is rectified and filtered by the rectifying and filtering circuit (1) to become a direct current to form an output end (A) and a ground end (G), characterized in that: the control of the LED lamp The circuit further includes a constant current source device (4), a fan circuit (6), the LED load (3), the constant current source device (4) connected in series to the output end (A) and the ground A loop is formed between the ends (G). The control circuit of the LED lamp according to claim 10, wherein: the control circuit of the LED lamp further comprises a voltage stabilizing circuit (2), wherein the voltage stabilizing circuit (2) is connected to the rectifying and filtering circuit (1) After that, the alternating current is rectified and filtered by the rectifying and filtering circuit (1) to become a direct current, and then regulated by the voltage stabilizing circuit (2) to the output terminal (A) and the ground terminal (G). The LED load (3) between the two, the constant current source device (4) provides a constant voltage direct current. The control circuit for an LED lamp according to claim 11, wherein: said voltage stabilizing circuit (2) is a switching power supply, and said voltage stabilizing circuit (2) comprises a power factor correcting circuit. 3. The control circuit for an LED lamp according to claim 11, wherein: said fan circuit (6) is connected in series with said LED load (3) and said constant current source device (4) Between the output terminal (A) and the ground terminal (G); or, the fan circuit (6) takes out a DC power supply from the voltage stabilization circuit (2). The control circuit for an LED lamp according to claim 10 or 11 or 12 or 13, wherein: said constant current source device (4) is a depletion field effect transistor, said depletion mode field effect transistor The drain is a contact, and the source of the depletion field effect transistor is shorted to the gate Claim
构成另一接点。 、 根据权利要求 10或 11或 12或 13所述的 LED灯具的控制电路,其特征 在于: 所述 LED负载 (3 ) 包括至少一组相串联的若干个 LED。 、 根据权利要求 15所述的 LED灯具的控制电路, 其特征在于: 每组所述 LED 均与一个所述恒流源器件 (4) 相串联, 串联后的若干组再并联作 为一个整体接入所述输出端 (A) 与所述接地端 (G) 之间。 、 根据权利要求 15所述的 LED灯具的控制电路, 其特征在于: 各组所述 LED并联后再作为一个整体与所述恒流源器件 (4) 相串联。 、 根据权利要求 10或 11或 12或 13所述的 LED灯具的控制电路,其特征 在于: 所述风扇电路 (6) 包括风扇控制模块 (F1 ) 及分流电阻 (R10), 所述风扇控制模块 (F1 ) 与所述分流电阻 (R10) 相并联。 、 根据权利要求 10或 11或 12或 13所述的 LED灯具的控制电路,其特征 在于: 所述 LED灯具的控制电路还包括短路保护电路(5 ), 所述短路保 护电路 (5 ) 接于交流电源的输入端与所述整流滤波电路 (1 ) 之间。  Form another joint. A control circuit for an LED luminaire according to claim 10 or 11 or 12 or 13, characterized in that said LED load (3) comprises at least one set of LEDs connected in series. The control circuit for an LED lamp according to claim 15, wherein: each of said LEDs is connected in series with one of said constant current source devices (4), and a plurality of groups connected in series are connected in parallel as a whole. The output terminal (A) is between the ground terminal (G) and the ground terminal (G). The control circuit for an LED lamp according to claim 15, wherein each of said groups of said LEDs is connected in parallel and connected in series with said constant current source device (4) as a whole. The control circuit for an LED lamp according to claim 10 or 11 or 12 or 13, wherein: the fan circuit (6) comprises a fan control module (F1) and a shunt resistor (R10), the fan control module (F1) is connected in parallel with the shunt resistor (R10). The control circuit for an LED lamp according to claim 10 or 11 or 12 or 13, wherein: the control circuit of the LED lamp further comprises a short circuit protection circuit (5), and the short circuit protection circuit (5) is connected to An input end of the alternating current power source is between the rectifying and filtering circuit (1).
PCT/CN2009/074625 2008-10-27 2009-10-26 Led lamp and the control circuit thereof WO2010048872A1 (en)

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CN2636073Y (en) * 2003-08-11 2004-08-25 佛山市三水京安通讯交通设施有限公司 LED traffic signal lamp
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CN1834534A (en) * 2006-04-14 2006-09-20 东南大学 Integral array type large power LED lamp
CN101000131A (en) * 2007-01-06 2007-07-18 宁波艾里根斯电器有限公司 LED lamp
CN201043719Y (en) * 2007-05-18 2008-04-02 深圳市国冶星光电子有限公司 White-light diode
CN101201157A (en) * 2007-10-31 2008-06-18 东莞市百分百科技有限公司 Single end LED energy-saving lamp and drive circuit thereof
CN101387391A (en) * 2008-10-27 2009-03-18 广州南科集成电子有限公司 LED lamp
CN101482255A (en) * 2009-01-22 2009-07-15 广州南科集成电子有限公司 High-power LED lamp circuit with fan

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103090276A (en) * 2013-01-29 2013-05-08 广州市莱帝亚照明科技有限公司 Light-emitting diode (LED) high bay light
CN103090276B (en) * 2013-01-29 2016-01-20 广州市莱帝亚照明科技有限公司 A kind of LED bay light
CN109618459A (en) * 2018-12-28 2019-04-12 广东晶科电子股份有限公司 A kind of LED illumination mould group
CN109618459B (en) * 2018-12-28 2024-04-16 广东晶科电子股份有限公司 LED (light-emitting diode) lighting module

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