WO2010046538A2 - Method for treatment, apparatus and use - Google Patents
Method for treatment, apparatus and use Download PDFInfo
- Publication number
- WO2010046538A2 WO2010046538A2 PCT/FI2009/050851 FI2009050851W WO2010046538A2 WO 2010046538 A2 WO2010046538 A2 WO 2010046538A2 FI 2009050851 W FI2009050851 W FI 2009050851W WO 2010046538 A2 WO2010046538 A2 WO 2010046538A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- reaction mixture
- biomass
- black liquor
- reaction
- pressurizing
- Prior art date
Links
- 238000000034 method Methods 0.000 title claims abstract description 67
- 239000011541 reaction mixture Substances 0.000 claims abstract description 56
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 45
- 239000011368 organic material Substances 0.000 claims abstract description 28
- 239000000654 additive Substances 0.000 claims abstract description 15
- 238000010335 hydrothermal treatment Methods 0.000 claims abstract description 14
- 230000000996 additive effect Effects 0.000 claims abstract description 13
- 230000002708 enhancing effect Effects 0.000 claims abstract description 13
- 239000002028 Biomass Substances 0.000 claims description 60
- 238000006243 chemical reaction Methods 0.000 claims description 47
- 238000010438 heat treatment Methods 0.000 claims description 22
- 238000001816 cooling Methods 0.000 claims description 16
- 239000007795 chemical reaction product Substances 0.000 claims description 9
- 239000007791 liquid phase Substances 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 229910010272 inorganic material Inorganic materials 0.000 claims description 8
- 239000011147 inorganic material Substances 0.000 claims description 8
- 239000007792 gaseous phase Substances 0.000 claims description 5
- CHBRHODLKOZEPZ-UHFFFAOYSA-N Clotiazepam Chemical compound S1C(CC)=CC2=C1N(C)C(=O)CN=C2C1=CC=CC=C1Cl CHBRHODLKOZEPZ-UHFFFAOYSA-N 0.000 claims 2
- 238000000926 separation method Methods 0.000 claims 1
- 230000008569 process Effects 0.000 description 28
- 239000007789 gas Substances 0.000 description 24
- 238000002309 gasification Methods 0.000 description 19
- 239000002699 waste material Substances 0.000 description 13
- 239000000123 paper Substances 0.000 description 12
- 239000003054 catalyst Substances 0.000 description 11
- 239000000463 material Substances 0.000 description 10
- 239000000203 mixture Substances 0.000 description 10
- 239000010802 sludge Substances 0.000 description 10
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 239000006227 byproduct Substances 0.000 description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 230000035484 reaction time Effects 0.000 description 7
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 229910052739 hydrogen Inorganic materials 0.000 description 6
- 239000001257 hydrogen Substances 0.000 description 6
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 5
- 230000003247 decreasing effect Effects 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 239000002023 wood Substances 0.000 description 4
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 3
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 3
- -1 also dung) Substances 0.000 description 3
- 238000010923 batch production Methods 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910002091 carbon monoxide Inorganic materials 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000008103 glucose Substances 0.000 description 3
- 239000002638 heterogeneous catalyst Substances 0.000 description 3
- 239000002655 kraft paper Substances 0.000 description 3
- 239000005416 organic matter Substances 0.000 description 3
- 239000012071 phase Substances 0.000 description 3
- 229910000027 potassium carbonate Inorganic materials 0.000 description 3
- 235000015320 potassium carbonate Nutrition 0.000 description 3
- 238000004537 pulping Methods 0.000 description 3
- 239000000376 reactant Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 229920002488 Hemicellulose Polymers 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000011109 contamination Methods 0.000 description 2
- 230000009849 deactivation Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 239000002815 homogeneous catalyst Substances 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 229920005610 lignin Polymers 0.000 description 2
- 239000012263 liquid product Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 241000195493 Cryptophyta Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical class [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000002154 agricultural waste Substances 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000356 contaminant Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 239000002761 deinking Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 235000018927 edible plant Nutrition 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 210000003608 fece Anatomy 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000001027 hydrothermal synthesis Methods 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 239000010815 organic waste Substances 0.000 description 1
- 239000010893 paper waste Substances 0.000 description 1
- 239000003415 peat Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 235000017550 sodium carbonate Nutrition 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 239000002916 wood waste Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J3/00—Processes of utilising sub-atmospheric or super-atmospheric pressure to effect chemical or physical change of matter; Apparatus therefor
- B01J3/008—Processes carried out under supercritical conditions
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
-
- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/18—Treatment of sludge; Devices therefor by thermal conditioning
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J3/00—Production of combustible gases containing carbon monoxide from solid carbonaceous fuels
- C10J3/72—Other features
- C10J3/78—High-pressure apparatus
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/10—Working-up natural gas or synthetic natural gas
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L9/00—Treating solid fuels to improve their combustion
- C10L9/08—Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
- C10L9/086—Hydrothermal carbonization
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0913—Carbonaceous raw material
- C10J2300/0916—Biomass
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0953—Gasifying agents
- C10J2300/0973—Water
- C10J2300/0979—Water as supercritical steam
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0983—Additives
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10J—PRODUCTION OF PRODUCER GAS, WATER-GAS, SYNTHESIS GAS FROM SOLID CARBONACEOUS MATERIAL, OR MIXTURES CONTAINING THESE GASES; CARBURETTING AIR OR OTHER GASES
- C10J2300/00—Details of gasification processes
- C10J2300/09—Details of the feed, e.g. feeding of spent catalyst, inert gas or halogens
- C10J2300/0983—Additives
- C10J2300/0986—Catalysts
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/141—Feedstock
- Y02P20/145—Feedstock the feedstock being materials of biological origin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/54—Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids
Definitions
- the invention relates to a method for hydrothermal treatment of organic material, the method comprising steps of: obtaining a reaction mixture comprising said organic material, and reacting said reaction mixture in supercritical or near-critical state of water.
- the invention further relates to an apparatus for hydrothermal treatment of organic material, the apparatus comprising a reaction section for reacting a reaction mixture comprising said organic material and an enhancing addi- tive in supercritical or near-critical state of water.
- the invention also relates to a use.
- the method and apparatus of the invention can be used for treating waste, or low-value, streams of biomass and converting these to gaseous or liquid fuels or base components for further refining.
- the process has potentials to gasify waste sludge in the pulp and paper industry and to separate organic matter from inorganic. While the organic matter is gasified mainly to hydrogen, methane, carbon dioxide and carbon monoxide, the inorganic matter can be separated mechanically from the liquid phase. Gasification occurs around 450-700 0 C depending on the material that is gasified, the prevailing process conditions and whether catalysts are used or not.
- Catalysts and additives can enhance gasification yields, alter the composition of the product gas or liquid products, shorten reaction times and reduce reaction temperatures.
- An idea of the method of the invention is that organic material is treated by reacting said organic material in water, the method comprising steps of: the method comprising steps of: obtaining a reaction mixture comprising said organic material and an enhancing additive, and reacting said reaction mixture in supercritical or near-critical state of water, and using black liquor as said enhancing additive for obtaining said reaction mixture.
- An idea of the apparatus of the invention is that it comprises a reaction section for reacting a reaction mixture comprising said organic material and an enhancing additive in supercritical or near-critical state of water, wherein the apparatus comprises feeding means for feeding black liquor as an enhancing additive to the reaction mixture.
- black liquor is used as an enhancing additive for converting organic material into reaction products in supercritical or near-critical state of water.
- the invention is based on the realization that black liquor enhances hydrothermal treatment of organic material, e.g. biomass.
- An advantage of the method and apparatus of the invention is that inexpensive black liquor, which is an abundant waste stream of production of pulp that needs to be treated anyway, can be used instead of costly chemicals in the reaction.
- Another advantage of the method and apparatus of the invention is that black liquor addition makes the reaction mixture easier to process, because it reduces the biomass particle size and tendency of biomass fibers to bond into agglomerates.
- the reaction mixture has a slippery character due to which higher dry matter contents are achievable. This leads to a decrease of excess water in the process and, thus, reduces energy needed for heating the reaction mixture.
- Still another advantage of the method and apparatus of the inven- tion is that using black liquor for enhancing the hydrothermal treatment of bio- mass leads to an increased value of the product gas compared to the treatment of pure biomass, because an addition of black liquor increases significantly hydrogen production, gives higher gas yields at shorter reaction times, eliminates or reduces char and tar production, and eliminates or reduces pro- duction of carbon monoxide.
- An idea of an embodiment of the invention is that the method and the apparatus are integrated with or connected to processes of a Kraft pulp mill and a paper mill. This provides the advantage that black liquor and biomass are fed in the hydrothermal treatment of biomass in a straightforward way avoiding costly transporting. Another advantage is that the Kraft pulp mill and the paper mill provide a constant supply for the reactants used in the hydro- thermal treatment.
- a preferred idea of the invention is that the reaction mixture comprises slush pulp or primary sludge and black liquor.
- Figure 1 is a schematic representation of an apparatus and a method of the invention shown as a process flow diagram
- Figure 2 is a schematic representation of a second apparatus and a method of the invention shown as a process flow diagram;
- Figure 3 is a schematic representation of a third apparatus and a method of the invention shown as a process flow diagram
- Figure 4 is a schematic representation of the gas yields from various gasification processes.
- Figure 1 is a schematic representation of an apparatus and a method of the invention shown as a process flow diagram.
- organic material and black liquor are fed in mixing equipment 3 in which said materials are mixed in suitable proportion to each other.
- a stream of biomass comprising said organic material and water is presented as an arrow 1 and stream of black liquor as an arrow 2 in Figure 1.
- Both the biomass and black liquor are fed through feeding means 11 and 12, respectively.
- the feeding means 11 , 12 are known as such.
- the feeding means 12 of black liquor may comprise a pump and a feeding pipe etc., whereas the structure of the feeding means 11 of biomass depends on the nature of said biomass. Easily flowing or running biomasses may be fed by, for instance, arrangements comprising a pumping system, whereas biomasses having high viscosity may be fed by conveyor arrangements, such as a screw conveyor etc.
- Said suitable proportion of the materials depends on, inter alia, the dry matter contents of biomass and black liquor.
- the dry matter content of black liquor is typically 15-20 percentages by weight (weight-%).
- the water content of the reaction mixture is preferably at least 70 weight-%, in an embodiment of the invention at least 80 weight-%, and in another embodiment of the invention at least 90 weight-%.
- the water participating in the reactions is preferably mainly the moisture i.e. water already present in wet biomass. Additional water may be fed in the mixing equipment 3 if necessary. Additional water may also be admixed to biomass prior to its feeding in the mixing equipment 3.
- the water content should be high enough to achieve a well-flowing mixture. Gas yields and compositions are affected by the water content.
- the optimal water content of the reaction mixture depends on the characteristics of biomass. Black liquor addition makes the reaction mixture easier to process, because it reduces the particle size of biomass and tendency of its fibres to create agglomerates.
- the reaction mixture has a slippery and smooth character and, thus, high dry matter content may be achieved without sacrificing rheological characteristics of the reaction mixture. Therefore, the content of excess water in the reaction mixture may be decreased, which leads to lower energy requirement in the heating of the reaction mixture.
- the mixing equipment 3 is known as such. It may be, for instance, an axial-flow impellar mixer with bottom and side scrapers. A mill might be needed for biomass preparation. A combined mixer and mill, a macerator, is also an alternative mixing equipment 3.
- biomass refers to virgin and waste materials of a plant, animal and/or fish origin, such as municipal waste, industrial waste or by- products, agricultural waste or by-products (including also dung), waste or byproducts of the wood-processing industry, waste or by-products of the food industry, marine plants (such as algae) and combinations thereof.
- the biomass material is preferably selected from non-edible resources such as non-edible wastes and non-edible plant materials, including oils, fats and waxes.
- a preferred biomass material according to the present invention comprises waste and by products of the wood-processing industry such as residue, urban wood waste, lumber waste, wood chips, sawdust, straw, firewood, wood materials, paper sludge, primary and/or secondary sludge, deinking waste sludge, paper, by-products of the papermaking or timber processes, short rotation crops etc. Also peat and can be used as biomass in the process. Biomass may be a blend comprising water and organic material that has been purposely blended for using in the method and apparatus of the invention.
- black liquor refers to a byproduct of a Kraft pulping proc- ess in which wood chips are delignified in alkaline solution.
- wood is decomposed into cellulose fibers, hemicellulose and lignin.
- the fibers are separated and directed to further processing.
- the resulting aqueous solution of lignin residues, hemicellulose and the inorganic chemicals used in the process is black liquor.
- the reaction mixture is then pressurized to a desired pressure, for instance in the range of 150-400 bar, by first pressurizing means 4 and fed to a reactor system 5.
- the first pressurizing means 4 may be, for instance, a pump.
- the reactor system 5 is shown by a dashed line in Figure 1.
- the pressurizing to the desired pressure may take place in one step, for ex- ample by one pump, or stepwise, for example by several pumps connected in series.
- the reactor system 5 comprises a heating section 6, a reaction section 7, a cooling section 8 and a separator unit 9.
- the reaction section 7 is shown by a dot-and-dash line in Figure 1.
- the sections 6-8 are connected in series by ducts etc.
- the heating section 6 and the cooling section 8 may be, for instance, heat exchangers known per se. Also the reaction section 7 and the separator unit 9 are known per se.
- the heating section 6 is, preferably, connected to the cooling section 8 so that heat energy discharging from reaction mixture cooling down in the cooling section 8 can be utilized in heating the reaction mixture in the heating section 6. Hydrothermal reactions needed for restructuring the organic material take place in the reaction section 7. However, important reactions forming intermediate products may also occur already in the heating section 6.
- Said reactions in the reaction section 7 are gasification and/or liquefaction reactions which occur at high temperature and high pressure, either in supercritical water, i.e. at temperature above 374°C and pressure at least 221 bar, or near-critical water, i.e. at temperature above 300 0 C and pressure above 150 bar.
- a heater device 10 has been arranged in the reaction section 7 for maintaining the temperature at desired level in the reaction section 7.
- the heater device 10 is, for instance, an electric or gas heater.
- the heater device 10 is capable of keeping a stable temperature through the whole reaction section 7. Temperature requirements vary, depending on, for instance, thermodynamics of the reactions, i.e. whether exothermic reactions or endothermic reactions occur.
- Reaction times vary from 30 seconds to 15 minutes depending of biomass, apparatus construction and heating time. Usually, only short reaction times are needed, that is not more than 2 minutes.
- reaction products are cooled down in the cooling section 8 and depressuhzed.
- the depressuhzation may occur in one step, for example by letting the reaction products flow through a valve arranged between the cooling section 8 and the separator unit 9, whereby gases and liquids separate.
- the depressurization is done in several steps. Thus corrosion caused by high velocities reaction products at depressurization can be minimized.
- certain gases can be separated from each other and collected at a certain pressure. The depressurization in several steps may take place in the cooling section 8.
- reaction mixture separates out to a gaseous and liquid phase.
- the liquid phase is collected from the bottom and the gaseous phase from the top part of the separator unit
- the gaseous phase comprises mainly CO2, CO, H 2 and CH 4 , H 2 being the main product.
- the main component of the liquid phase is water.
- the liquid phase comprises also inorganic material.
- Said inorganic material may be, for instance, sulphur compounds of sodium and potassium, carbonates and salts. If the gasification is not complete, organic substances, such as hydrocarbons, phenols and pure carbon can be found in the liquid phase.
- the apparatus shown in Figure 1 is just an alternative to realize the apparatus of the invention.
- the apparatus may be construed differently.
- the reaction mixture can be pre- heated close to its boiling temperature prior to pressuhzation to the reaction pressure, heating and pressurization of the reaction mixture can take place in one and the same section of the reactor system 5, for example in the reaction section 7 itself etc.
- the apparatus of Figure 1 is construed for a continuous processing, but, alternatively, the method of the invention can be performed as a batch process.
- the reaction mixture may also be fed directly to the reaction section 7 as shown by an arrow 15. In this embodiment, the heating section 6 is bypassed or it may be omitted entirely from the apparatus.
- reaction mixture When feeding the reaction mixture directly to the reaction section 7, the reaction mixture may be heated to the reaction temperature either prior to or after its feeding to the re- action section 7. Alternatively, the reaction mixture is pre-heated prior feeding to the reaction section 7 and heated further to the reaction temperature in the reaction section 7.
- Black liquor addition to a hydrothermal treatment of biomass leads to a more effective conversion from biomass to gaseous products compared to a hydrothermal treatment without addition of black liquor.
- more gas is produced, which gas can be sold or used as a source of energy.
- the gas is more valuable, since the main components are hydrogen, carbon dioxide and methane.
- the main components are hydrogen, carbon dioxide and methane.
- Contaminants such as char and tar, can cause clogging of pipework or deactivation of catalyzing effects of a reactor material. When purer products are pro- quiz, the need for cleaning or replacement of components in the reactor system 5 is decreased.
- the apparatus of the invention is directly connected to a pulping process of a pulp mill by a suitable pipework.
- a stream of black liquor is fed form the pulping process for use in the apparatus.
- the biomass is preferably waste material produced in the pulp mill or in the vicinity of said pulp mill, e.g. waste paper of a paper mill, which is connected to the pulp mill.
- any other biomasses coming not from the paper mill but from another sources may be fed in the apparatus, too.
- the biomass can also be a biomass containing waste stream of the pulp mill, e.g. primary and/or secondary sludge. It is not necessary, of course, to locate the apparatus of the invention in the vicinity of the pulp mill or the paper mill.
- biomasses can be combined and fed into one and same treatment process. If the characteristics or composition of the biomass is varying considerably, the parameters of the process, such as temperature, pressure and reaction time, may be adjusted accordingly.
- Figure 2 is a schematic representation of a second apparatus and a method of the invention shown as a process flow diagram.
- the apparatus does not have mixing equipment where streams of biomass 1 and black liquor 2 are mixed prior to their feeding into a reactor system 5. Instead, the stream of biomass 1 and the stream of black liquor 2 are fed separately to the reactor system 5. The both streams are pressurized by pressurizing means before they are fed to the reactor system 5 and before they are forming a reaction mixture.
- the pressure of the biomass is raised up to the desired level in a second pump 13, whereas a third pump 14 takes care of pressurization of black liquor.
- the pumps 13, 14 are, for instance, high-pressure pumps known per se.
- the pressurized streams of biomass 1 and black liquor 2 are fed to the heating section 6, where they mix and form a reaction mixture. Thereafter, the reaction mixture is heated and reacted in the heating section 6 and the reaction section 7 in the same way as described earlier in this description. Also cooling in the cooling section 8 and depressuhzation in the separator unit 9 take place in the same way as described earlier.
- the reaction section 7 com- prises also a heater device 10, which is not shown in Figure 2.
- the structure of the reaction section 7 may be continuous tubular reactor or batch or semi-batch reactor. It may also be a fluidized bed reactor.
- FIG. 3 is a schematic representation of a third apparatus and a method of the invention shown as a process flow diagram.
- the streams of biomass 1 and black liquor 2 are pressurized by a second pump 13 and a third pump 14, respectively, and fed directly to the reaction section 7, where they mix and form a reaction mixture.
- the pressure of the reaction mixture may, if necessary, be raised up further in the reaction section 7.
- the streams of biomass 1 and black liquor 2 may be heated to the reaction temperature either prior to or after their feeding to the reaction section 7.
- the streams of biomass 1 and black liquor 2 are pre-heated prior the feeding to the reaction section 7 and heated further to the reaction temperature in the reaction section 7.
- Still another possibility is to heat the re- action mixture formed in the reaction section 7 in the reaction section 7 to the appropriate reaction temperature.
- Cooling in the cooling section 8 and depressuhzation take place in the same way as described earlier.
- the embodiment of the invention shown in Figure 3 may be applied primarily in batch processes, but it may be applied in continuous processes, too.
- the cooling section 8 is not an essential component of the apparatus, because the cooling step can take place in the reaction section 7.
- Figure 4 is a schematic representation of the gas yields from various supercritical water gasification processes. To be precise, Figure 4 shows results achieved from black liquor enhanced supercritical water gasification of paper sludge compared with results from gasification of paper sludge with NaOH, K2CO3 and KOH as catalysts. Also a result of a gasification of pure paper sludge is shown, marked as "none". The gasification took place at temperature of 600 0 C and pressure of
- the ratio of inorganic material to organic material is preferably in the range of 0.01 - 0.5, more preferably 0.05 - 0.35.
- inorganic material refers to inorganic material in black liquor and the term “organic material” refers to the sum of organic materials of black liquor and biomass. The ratio is calculated as a ratio of dry matter contents ex- pressed as weight-%.
- the gas yields are increased with increased amount of added black liquor. However, at the same time the amount of organic material is increased which again results in decreasing gas yields due to higher dry matter of the reaction products. This can be compensated by adding water to the mix.
- the method of the invention is highly profitable due to increased gasification yields as well as high dry matter content. Therefore, the process can be utilized in gasification of biomass slurries, the gasification or incineration of which is not profitable by means of known technology.
- the product gas can be utilized directly as fuel or as raw material for fuel synthesis (DME, Fischer Tropsch, a.s.o.). Black liquor is abundant in the pulp industry and due to its toxicity to most of organisms it must be treated in some way. Usually it is burned in recovery boiler and the resulting smelt is treated further to recover the inorganic chemicals in it.
- the biomass is converted to highly usable gases and/or liquids and the organic material in black liquor is also gasified or liquefied to gaseous or liquid fuels or base components for further upgrading.
- the method of the invention is therefore, an alternative for treatment of black liquor itself.
- the inorganic material in the liquid phase can be recovered in a similar way as when black liquor is burned in a recovery boiler. It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways.
- the in- vention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.
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Abstract
A method, apparatus and use for hydrothermal treatment of organic material. The method comprising steps of: obtaining a reaction mixture comprising said organic material, and an enhancing additive, and reacting said reaction mixture in supercritical or near-critical state of water, wherein black liquor is used as said enhancing additive for obtaining said reaction mixture.
Description
METHOD FOR TREATMENT, APPARATUS AND USE
FIELD OF THE INVENTION
The invention relates to a method for hydrothermal treatment of organic material, the method comprising steps of: obtaining a reaction mixture comprising said organic material, and reacting said reaction mixture in supercritical or near-critical state of water.
The invention further relates to an apparatus for hydrothermal treatment of organic material, the apparatus comprising a reaction section for reacting a reaction mixture comprising said organic material and an enhancing addi- tive in supercritical or near-critical state of water.
The invention also relates to a use.
The method and apparatus of the invention can be used for treating waste, or low-value, streams of biomass and converting these to gaseous or liquid fuels or base components for further refining. BACKGROUND OF THE INVENTION
Research in the area of a hydrothermal gasification/ liquefaction process conducted at high pressure and high temperature dates back to 1978, when J. Model discovered that supercritical water, i.e. water at conditions where the temperature is above 374°C and the pressure is at least 221 bar, can be used to gasify organic matter and that tar production was minimized and even inhibited when supercritical water was used as a medium. The method has been further developed by a few research groups to include liquefaction, as well as gasification, of various wet biomass feeds in both near critical water, i.e. pressure of water in the range of 150-220 bar and temperature above 3000C, and supercritical water.
The process has potentials to gasify waste sludge in the pulp and paper industry and to separate organic matter from inorganic. While the organic matter is gasified mainly to hydrogen, methane, carbon dioxide and carbon monoxide, the inorganic matter can be separated mechanically from the liquid phase. Gasification occurs around 450-700 0C depending on the material that is gasified, the prevailing process conditions and whether catalysts are used or not.
One of the problems associated with the process is that many biomass streams are difficult to gasify. As a solution, catalysts or additives are added to biomass streams. Catalysts and additives can enhance gasification
yields, alter the composition of the product gas or liquid products, shorten reaction times and reduce reaction temperatures.
Several studies have been conducted on the effect of different catalysts on hydrothermal treatment of biomass. Catalysts have been either het- erogeneous or homogeneous. Heterogeneous catalysts are in a different phase to the reactants, whereas homogeneous catalysts are in the same phase as the reactants. In the case of hydrothermal treatment said heterogeneous catalysts are typically solids.
In the earlier published articles, catalysts such as KOH, NaOH, K2CO3, LiOH and Na2CO3 have been used in experiments. Some of the studies have been disclosed in the following publications, each of which are hereby incorporated by reference in their entireties for all purposes:
1. Gasification of pyrocathecol in supercritical water in the presence of potassium hydroxide. A. Kruse, D. Meier, P. Rimbrecht, M. Schacht. 39, 2000, Ind. Eng. Chem. Res., pp. 4842-
4848.
2. Hydrogen production from glucose used as a model compound of biomass gasified in supercritical water. X.H. Hao, L.J. Guo, X. Mao, X.M. Zhang, X.J. Chen. 28, 2003, International Journal of Hydrogen Energy, pp. 55-64. 3. Hydrothermal gasification of biomass and organic wastes. H.Schmieder, J. Abeln, N. Boukis, E. Dinjus, A. Kruse, M. Kluth, G. Petrich, E. Sadri, M. Schacht. 17, 2000, J. of Supercrit. Fluids, pp. 145-153.
4. Influence of the heating rate and the type of catalyst on the formation of key intermediates and on the generation of gases during hydropyrolysis of glucose in supercritical water in a batch reactor. A. Sinag, A. Kruse, J. Rathert. 43, s.l. : American Chemical Society, 2004, Ind. Eng. Chem. Res., pp. 502-508.
5. Key compounds of the hydropyrolysis of glucose in supercritical water in the presence of K2CO3. A. Sinag, A. Kruse, V. Schwarzkopf. 42, s.l. : American Chemical Society, 2003, Ind. Eng. Chem. Res., pp. 3516-3521. 6. Supercritical water treatment of biomass for energy and material recovery. Y. Matsumura, M. Sasaki. 178, 2006, Combust. Sci. and Tech., pp. 509-536.
Results of the above-mentioned studies show an increase in gas yields, primarily in hydrogen gas yields, but also in methane and carbon dioxide yields. Carbon monoxide yields are decreased, often as much as below detection limits for the used gas analyzers. Also the liquid products contain less or no char and tar products.
One of the disadvantages associated with the use of catalysts is that homogeneous catalysts that are inserted together with biomass are expensive and often difficult to recover from the process, while heterogeneous catalysts, solids that remain in the reactor, suffer from deactivation, decompo- sition or contamination.
BRIEF DESCRIPTION OF THE INVENTION
It is thus an object of the present invention to provide a method and an apparatus for implementing the method so as to alleviate the above disadvantages. The objects of the invention are achieved by a method and an appa- ratus which are characterized by what is stated in the independent claims. The preferred embodiments of the invention are disclosed in the dependent claims. An idea of the method of the invention is that organic material is treated by reacting said organic material in water, the method comprising steps of: the method comprising steps of: obtaining a reaction mixture comprising said organic material and an enhancing additive, and reacting said reaction mixture in supercritical or near-critical state of water, and using black liquor as said enhancing additive for obtaining said reaction mixture.
An idea of the apparatus of the invention is that it comprises a reaction section for reacting a reaction mixture comprising said organic material and an enhancing additive in supercritical or near-critical state of water, wherein the apparatus comprises feeding means for feeding black liquor as an enhancing additive to the reaction mixture.
An idea of the use of the invention is that black liquor is used as an enhancing additive for converting organic material into reaction products in supercritical or near-critical state of water.
The invention is based on the realization that black liquor enhances hydrothermal treatment of organic material, e.g. biomass.
An advantage of the method and apparatus of the invention is that inexpensive black liquor, which is an abundant waste stream of production of pulp that needs to be treated anyway, can be used instead of costly chemicals in the reaction.
Another advantage of the method and apparatus of the invention is that black liquor addition makes the reaction mixture easier to process, because it reduces the biomass particle size and tendency of biomass fibers to bond into agglomerates. The reaction mixture has a slippery character due to
which higher dry matter contents are achievable. This leads to a decrease of excess water in the process and, thus, reduces energy needed for heating the reaction mixture.
Still another advantage of the method and apparatus of the inven- tion is that using black liquor for enhancing the hydrothermal treatment of bio- mass leads to an increased value of the product gas compared to the treatment of pure biomass, because an addition of black liquor increases significantly hydrogen production, gives higher gas yields at shorter reaction times, eliminates or reduces char and tar production, and eliminates or reduces pro- duction of carbon monoxide.
An idea of an embodiment of the invention is that the method and the apparatus are integrated with or connected to processes of a Kraft pulp mill and a paper mill. This provides the advantage that black liquor and biomass are fed in the hydrothermal treatment of biomass in a straightforward way avoiding costly transporting. Another advantage is that the Kraft pulp mill and the paper mill provide a constant supply for the reactants used in the hydro- thermal treatment. A preferred idea of the invention is that the reaction mixture comprises slush pulp or primary sludge and black liquor.
BRIEF DESCRIPTION OF THE DRAWINGS In the following the invention will be described in greater detail by means of preferred embodiments with reference to the attached drawings, in which
Figure 1 is a schematic representation of an apparatus and a method of the invention shown as a process flow diagram; Figure 2 is a schematic representation of a second apparatus and a method of the invention shown as a process flow diagram;
Figure 3 is a schematic representation of a third apparatus and a method of the invention shown as a process flow diagram; and
Figure 4 is a schematic representation of the gas yields from various gasification processes.
DETAILED DESCRIPTION OF THE INVENTION
Figure 1 is a schematic representation of an apparatus and a method of the invention shown as a process flow diagram.
First, organic material and black liquor are fed in mixing equipment 3 in which said materials are mixed in suitable proportion to each other. A
stream of biomass comprising said organic material and water is presented as an arrow 1 and stream of black liquor as an arrow 2 in Figure 1. Both the biomass and black liquor are fed through feeding means 11 and 12, respectively. The feeding means 11 , 12 are known as such. The feeding means 12 of black liquor may comprise a pump and a feeding pipe etc., whereas the structure of the feeding means 11 of biomass depends on the nature of said biomass. Easily flowing or running biomasses may be fed by, for instance, arrangements comprising a pumping system, whereas biomasses having high viscosity may be fed by conveyor arrangements, such as a screw conveyor etc. As a result of the mixing, a reaction mixture is achieved. Said suitable proportion of the materials depends on, inter alia, the dry matter contents of biomass and black liquor. The dry matter content of black liquor is typically 15-20 percentages by weight (weight-%).
The water content of the reaction mixture is preferably at least 70 weight-%, in an embodiment of the invention at least 80 weight-%, and in another embodiment of the invention at least 90 weight-%. The water participating in the reactions is preferably mainly the moisture i.e. water already present in wet biomass. Additional water may be fed in the mixing equipment 3 if necessary. Additional water may also be admixed to biomass prior to its feeding in the mixing equipment 3. The water content should be high enough to achieve a well-flowing mixture. Gas yields and compositions are affected by the water content.
The optimal water content of the reaction mixture depends on the characteristics of biomass. Black liquor addition makes the reaction mixture easier to process, because it reduces the particle size of biomass and tendency of its fibres to create agglomerates. The reaction mixture has a slippery and smooth character and, thus, high dry matter content may be achieved without sacrificing rheological characteristics of the reaction mixture. Therefore, the content of excess water in the reaction mixture may be decreased, which leads to lower energy requirement in the heating of the reaction mixture. It is to be noted that the mixing equipment 3 is known as such. It may be, for instance, an axial-flow impellar mixer with bottom and side scrapers. A mill might be needed for biomass preparation. A combined mixer and mill, a macerator, is also an alternative mixing equipment 3. The term "biomass" refers to virgin and waste materials of a plant, animal and/or fish origin, such as municipal waste, industrial waste or by-
products, agricultural waste or by-products (including also dung), waste or byproducts of the wood-processing industry, waste or by-products of the food industry, marine plants (such as algae) and combinations thereof. The biomass material is preferably selected from non-edible resources such as non-edible wastes and non-edible plant materials, including oils, fats and waxes. A preferred biomass material according to the present invention comprises waste and by products of the wood-processing industry such as residue, urban wood waste, lumber waste, wood chips, sawdust, straw, firewood, wood materials, paper sludge, primary and/or secondary sludge, deinking waste sludge, paper, by-products of the papermaking or timber processes, short rotation crops etc. Also peat and can be used as biomass in the process. Biomass may be a blend comprising water and organic material that has been purposely blended for using in the method and apparatus of the invention.
The term "black liquor" refers to a byproduct of a Kraft pulping proc- ess in which wood chips are delignified in alkaline solution. In the process, wood is decomposed into cellulose fibers, hemicellulose and lignin. The fibers are separated and directed to further processing. The resulting aqueous solution of lignin residues, hemicellulose and the inorganic chemicals used in the process is black liquor. The reaction mixture is then pressurized to a desired pressure, for instance in the range of 150-400 bar, by first pressurizing means 4 and fed to a reactor system 5. The first pressurizing means 4 may be, for instance, a pump. It is to be noted that the reactor system 5 is shown by a dashed line in Figure 1. The pressurizing to the desired pressure may take place in one step, for ex- ample by one pump, or stepwise, for example by several pumps connected in series.
The reactor system 5 comprises a heating section 6, a reaction section 7, a cooling section 8 and a separator unit 9. The reaction section 7 is shown by a dot-and-dash line in Figure 1. The sections 6-8 are connected in series by ducts etc.
The heating section 6 and the cooling section 8 may be, for instance, heat exchangers known per se. Also the reaction section 7 and the separator unit 9 are known per se.
Due to the tubular construction the capacity of the apparatus may easily be scaled up or down to fit various primary material streams.
The heating section 6 is, preferably, connected to the cooling section 8 so that heat energy discharging from reaction mixture cooling down in the cooling section 8 can be utilized in heating the reaction mixture in the heating section 6. Hydrothermal reactions needed for restructuring the organic material take place in the reaction section 7. However, important reactions forming intermediate products may also occur already in the heating section 6.
Said reactions in the reaction section 7 are gasification and/or liquefaction reactions which occur at high temperature and high pressure, either in supercritical water, i.e. at temperature above 374°C and pressure at least 221 bar, or near-critical water, i.e. at temperature above 3000C and pressure above 150 bar. A heater device 10 has been arranged in the reaction section 7 for maintaining the temperature at desired level in the reaction section 7. The heater device 10 is, for instance, an electric or gas heater. The heater device 10 is capable of keeping a stable temperature through the whole reaction section 7. Temperature requirements vary, depending on, for instance, thermodynamics of the reactions, i.e. whether exothermic reactions or endothermic reactions occur.
In supercritical water organic compounds and gases become fully soluble in water, thus reactions can occur in one phase and reaction times are shortened.
Organic materials or compounds are decomposed and restructured under the influence of the hot compressed water. Typically, gasification reactions require temperatures of about 500-7000C, whereas liquefaction reactions require temperatures about 350-500°C.
Reaction times vary from 30 seconds to 15 minutes depending of biomass, apparatus construction and heating time. Usually, only short reaction times are needed, that is not more than 2 minutes.
After the required reaction time has passed reaction products are cooled down in the cooling section 8 and depressuhzed.
The depressuhzation may occur in one step, for example by letting the reaction products flow through a valve arranged between the cooling section 8 and the separator unit 9, whereby gases and liquids separate. Alternatively, the depressurization is done in several steps. Thus corrosion caused by high velocities reaction products at depressurization can be minimized. Furthermore, certain gases can be separated from each other and collected at a
certain pressure. The depressurization in several steps may take place in the cooling section 8.
Following the cooling and depressurization the reaction mixture separates out to a gaseous and liquid phase. The liquid phase is collected from the bottom and the gaseous phase from the top part of the separator unit
9. The gaseous phase comprises mainly CO2, CO, H2 and CH4, H2 being the main product. The main component of the liquid phase is water. The liquid phase comprises also inorganic material. Said inorganic material may be, for instance, sulphur compounds of sodium and potassium, carbonates and salts. If the gasification is not complete, organic substances, such as hydrocarbons, phenols and pure carbon can be found in the liquid phase.
It is to be noted and emphasized that the apparatus shown in Figure 1 is just an alternative to realize the apparatus of the invention. The apparatus may be construed differently. For example, the reaction mixture can be pre- heated close to its boiling temperature prior to pressuhzation to the reaction pressure, heating and pressurization of the reaction mixture can take place in one and the same section of the reactor system 5, for example in the reaction section 7 itself etc. The apparatus of Figure 1 is construed for a continuous processing, but, alternatively, the method of the invention can be performed as a batch process. The reaction mixture may also be fed directly to the reaction section 7 as shown by an arrow 15. In this embodiment, the heating section 6 is bypassed or it may be omitted entirely from the apparatus. When feeding the reaction mixture directly to the reaction section 7, the reaction mixture may be heated to the reaction temperature either prior to or after its feeding to the re- action section 7. Alternatively, the reaction mixture is pre-heated prior feeding to the reaction section 7 and heated further to the reaction temperature in the reaction section 7.
Black liquor addition to a hydrothermal treatment of biomass leads to a more effective conversion from biomass to gaseous products compared to a hydrothermal treatment without addition of black liquor. Thus more gas is produced, which gas can be sold or used as a source of energy. In addition to this the gas is more valuable, since the main components are hydrogen, carbon dioxide and methane. Due to the more effective conversion of the biomass into gas and liquid, a contamination of the apparatus is limited and delayed. Contaminants, such as char and tar, can cause clogging of pipework or deactivation of catalyzing effects of a reactor material. When purer products are pro-
duced, the need for cleaning or replacement of components in the reactor system 5 is decreased.
According to an embodiment of the invention the apparatus of the invention is directly connected to a pulping process of a pulp mill by a suitable pipework. A stream of black liquor is fed form the pulping process for use in the apparatus. In order to minimize energy losses and costs of the treatment, the biomass is preferably waste material produced in the pulp mill or in the vicinity of said pulp mill, e.g. waste paper of a paper mill, which is connected to the pulp mill. In addition, any other biomasses coming not from the paper mill but from another sources may be fed in the apparatus, too. The biomass can also be a biomass containing waste stream of the pulp mill, e.g. primary and/or secondary sludge. It is not necessary, of course, to locate the apparatus of the invention in the vicinity of the pulp mill or the paper mill.
Generally speaking, different kind of biomasses can be combined and fed into one and same treatment process. If the characteristics or composition of the biomass is varying considerably, the parameters of the process, such as temperature, pressure and reaction time, may be adjusted accordingly.
Figure 2 is a schematic representation of a second apparatus and a method of the invention shown as a process flow diagram.
The apparatus does not have mixing equipment where streams of biomass 1 and black liquor 2 are mixed prior to their feeding into a reactor system 5. Instead, the stream of biomass 1 and the stream of black liquor 2 are fed separately to the reactor system 5. The both streams are pressurized by pressurizing means before they are fed to the reactor system 5 and before they are forming a reaction mixture.
The pressure of the biomass is raised up to the desired level in a second pump 13, whereas a third pump 14 takes care of pressurization of black liquor. The pumps 13, 14 are, for instance, high-pressure pumps known per se.
The pressurized streams of biomass 1 and black liquor 2 are fed to the heating section 6, where they mix and form a reaction mixture. Thereafter, the reaction mixture is heated and reacted in the heating section 6 and the reaction section 7 in the same way as described earlier in this description. Also cooling in the cooling section 8 and depressuhzation in the separator unit 9 take place in the same way as described earlier. The reaction section 7 com-
prises also a heater device 10, which is not shown in Figure 2. Generally, the structure of the reaction section 7 may be continuous tubular reactor or batch or semi-batch reactor. It may also be a fluidized bed reactor.
Figure 3 is a schematic representation of a third apparatus and a method of the invention shown as a process flow diagram. The streams of biomass 1 and black liquor 2 are pressurized by a second pump 13 and a third pump 14, respectively, and fed directly to the reaction section 7, where they mix and form a reaction mixture. The pressure of the reaction mixture may, if necessary, be raised up further in the reaction section 7. The streams of biomass 1 and black liquor 2 may be heated to the reaction temperature either prior to or after their feeding to the reaction section 7. Alternatively, the streams of biomass 1 and black liquor 2 are pre-heated prior the feeding to the reaction section 7 and heated further to the reaction temperature in the reaction section 7. Still another possibility is to heat the re- action mixture formed in the reaction section 7 in the reaction section 7 to the appropriate reaction temperature.
Cooling in the cooling section 8 and depressuhzation take place in the same way as described earlier.
The embodiment of the invention shown in Figure 3 may be applied primarily in batch processes, but it may be applied in continuous processes, too. When being applied to a batch process, the cooling section 8 is not an essential component of the apparatus, because the cooling step can take place in the reaction section 7.
Figure 4 is a schematic representation of the gas yields from various supercritical water gasification processes. To be precise, Figure 4 shows results achieved from black liquor enhanced supercritical water gasification of paper sludge compared with results from gasification of paper sludge with NaOH, K2CO3 and KOH as catalysts. Also a result of a gasification of pure paper sludge is shown, marked as "none". The gasification took place at temperature of 6000C and pressure of
240-250 bar. The ratio of inorganic material to organic material was 0.4-0.47.
It is to be noted here that the ratio of inorganic material to organic material is preferably in the range of 0.01 - 0.5, more preferably 0.05 - 0.35. The term "inorganic material" refers to inorganic material in black liquor and the term "organic material" refers to the sum of organic materials of black liquor and biomass. The ratio is calculated as a ratio of dry matter contents ex-
pressed as weight-%.
The results are shown as moles of gas produced per weight of dry organic material of the biomass. The organic material in black liquor has been added to the organic material in the paper sludge and the total sum of organic material has thus been calculated for the mix.
As can be seen, the addition of black liquor enhances production of hydrogen when compared to conventionally used alkali catalysts. Also the production of CO was decreased below the detection limit of a gas analyser.
The gas yields are increased with increased amount of added black liquor. However, at the same time the amount of organic material is increased which again results in decreasing gas yields due to higher dry matter of the reaction products. This can be compensated by adding water to the mix.
Practical experiments have proved that the content of H2 can be as much as 60-70% of the gas. Without wishing to be bound by any theory, it is believed that the reason why black liquor can be used instead of alkali catalysts in the supercritical water gasification process is the high concentration of sodium and hydroxide ions in black liquor.
The method of the invention is highly profitable due to increased gasification yields as well as high dry matter content. Therefore, the process can be utilized in gasification of biomass slurries, the gasification or incineration of which is not profitable by means of known technology. The product gas can be utilized directly as fuel or as raw material for fuel synthesis (DME, Fischer Tropsch, a.s.o.). Black liquor is abundant in the pulp industry and due to its toxicity to most of organisms it must be treated in some way. Usually it is burned in recovery boiler and the resulting smelt is treated further to recover the inorganic chemicals in it. In the method according to the invention the biomass is converted to highly usable gases and/or liquids and the organic material in black liquor is also gasified or liquefied to gaseous or liquid fuels or base components for further upgrading. The method of the invention is therefore, an alternative for treatment of black liquor itself.
The inorganic material in the liquid phase can be recovered in a similar way as when black liquor is burned in a recovery boiler. It will be obvious to a person skilled in the art that, as the technology advances, the inventive concept can be implemented in various ways. The in-
vention and its embodiments are not limited to the examples described above but may vary within the scope of the claims.
Claims
1. A method for hydrothermal treatment of biomass, the method comprising steps of: obtaining a reaction mixture comprising said biomass and an en- hancing additive, reacting said reaction mixture in supercritical or near-critical state of water, ch a racte rized by using black liquor as said enhancing additive for obtaining said reaction mixture.
2. A method according to claim 1, ch aracte rized by obtaining said reaction mixture by mixing wet biomass and black liquor.
3. A method according to claim 1 or 2, ch aracterized by pressurizing and heating the reaction mixture.
4. A method according to claim 1 or 2, ch aracterized by pressurizing said biomass and black liquor separately before forming said reaction mixture.
5. A method according to any one of claims 1 to 4, ch aracte rize d by pressurizing and heating the reaction mixture to a pressure of at least 150 bar and to a temperature of at least 3000C .
6. A method according to claim 5, ch aracterized by pressurizing and heating the reaction mixture to a pressure of at least 221 bar and a temperature of at least 374°C.
7. A method according to any one of claims 1 to 6, ch aracter- i z e d by the reaction mixture the water content of which is 70 weight-% or more.
8. A method according to any one of claims 1 to 7, ch aracte rize d by cooling and depressurizing reaction products of the hydrothermal treatment, and separating the reaction products into a gaseous phase and a liquid phase.
9. A method according to any one of claims 1 to 8, characterize d by the ratio of inorganic material to organic material in the reaction mix- ture being 0.01 - 0.5, preferably 0.05 - 0.35.
10. An apparatus for hydrothermal treatment of biomass, the apparatus comprising a reaction section (7) for reacting a reaction mixture comprising said biomass and an enhancing additive in supercritical or near-critical state of water, characterized in that the apparatus comprises feeding means (12) for feeding black liquor as an enhancing additive to the reaction mixture.
11. An apparatus according to claim 10, characterized in that it comprises pressurizing means and a heating section (6) for pressurizing and heating the reaction mixture.
12. An apparatus according to claim 10 or 11, characterized in that it comprises feeding means (11) arranged to feed wet biomass and feeding means (12) arranged to feed black liquor for obtaining said reaction mixture.
13. An apparatus according to claim 11 or 12, characterized in that it comprises mixing equipment (3) for preparing the reaction mixture comprising said biomass and black liquor prior to said pressurizing and heating.
14. An apparatus according to claim 11 or 12, characterized in that it comprises second and third pressurizing means for pressurizing said biomass separately from black liquor.
15. An apparatus according to any one of claims 10 to 14, c h a r- acterized in that the pressurizing means and the heating section (6) are capable to pressurize and heat the reaction mixture to a pressure of at least 150 bar and to a temperature of at least 3000C.
16. An apparatus according to claim 15, characterized in that the pressurizing means and the heating section (6) are capable to pressurize and heat the reaction mixture to a pressure of at least 221 bar and to a temperature of at least 374°C.
17. An apparatus according to any one of claims 10 to 16, c h a r- acterized in that the water content of the reaction mixture is 70 weight-% or more.
18. An apparatus according to any one of claims 10 to 17, c h a r- acterized in that it comprises a separator unit (9) for separation of reaction products into a gaseous phase and a liquid phase.
19. A use of black liquor as an enhancing additive for converting biomass into reaction products in supercritical or near-critical state of water.
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FI20086012A FI20086012L (en) | 2008-10-24 | 2008-10-24 | Treatment procedure, device and use |
FI20086012 | 2008-10-24 |
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EP2474591A1 (en) * | 2011-01-10 | 2012-07-11 | CSL Carbon Solutions Ltd | Synthesis of artificial humic matter by hydrothermal carbonization |
WO2012150899A1 (en) | 2011-04-26 | 2012-11-08 | Chemrec Ab | Gasification of bio-oil and alkali containing energy rich aqueous solutions from pulp mills |
WO2014180755A1 (en) * | 2013-05-08 | 2014-11-13 | Siemens Aktiengesellschaft | Hydrothermal gasification of wastewater sludge and black liquor |
WO2014181091A1 (en) * | 2013-05-10 | 2014-11-13 | Aston University | Process for treating waste products generated during recycling of waste paper |
WO2016004958A1 (en) * | 2014-07-11 | 2016-01-14 | Aarhus Universitet | A method and apparatus for producing biofuel in an oscillating flow production line under supercritical fluid conditions |
US9657243B2 (en) | 2011-08-26 | 2017-05-23 | Gensos Holding B.V. | Process and a reaction apparatus for the gasification of wet biomass |
WO2019093949A1 (en) | 2017-11-07 | 2019-05-16 | Kiram Ab | Thermochemical conversion of biomass |
EP3753630A1 (en) * | 2019-06-19 | 2020-12-23 | The Hong Kong Research Institute of Textiles and Apparel Limited | Method and system for recovering fibers from fibrous products |
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EP2474591A1 (en) * | 2011-01-10 | 2012-07-11 | CSL Carbon Solutions Ltd | Synthesis of artificial humic matter by hydrothermal carbonization |
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WO2014180755A1 (en) * | 2013-05-08 | 2014-11-13 | Siemens Aktiengesellschaft | Hydrothermal gasification of wastewater sludge and black liquor |
WO2014181091A1 (en) * | 2013-05-10 | 2014-11-13 | Aston University | Process for treating waste products generated during recycling of waste paper |
WO2016004958A1 (en) * | 2014-07-11 | 2016-01-14 | Aarhus Universitet | A method and apparatus for producing biofuel in an oscillating flow production line under supercritical fluid conditions |
WO2019093949A1 (en) | 2017-11-07 | 2019-05-16 | Kiram Ab | Thermochemical conversion of biomass |
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EP3753630A1 (en) * | 2019-06-19 | 2020-12-23 | The Hong Kong Research Institute of Textiles and Apparel Limited | Method and system for recovering fibers from fibrous products |
Also Published As
Publication number | Publication date |
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WO2010046538A3 (en) | 2010-09-16 |
FI20086012A0 (en) | 2008-10-24 |
FI20086012L (en) | 2010-04-25 |
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