WO2010045873A1 - Fluidized horizontal circular combination reacting device - Google Patents
Fluidized horizontal circular combination reacting device Download PDFInfo
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- WO2010045873A1 WO2010045873A1 PCT/CN2009/074558 CN2009074558W WO2010045873A1 WO 2010045873 A1 WO2010045873 A1 WO 2010045873A1 CN 2009074558 W CN2009074558 W CN 2009074558W WO 2010045873 A1 WO2010045873 A1 WO 2010045873A1
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- fluidized
- reactor
- distribution plate
- regenerator
- fluidization
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
- B01J8/24—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique
- B01J8/26—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique with two or more fluidised beds, e.g. reactor and regeneration installations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
- B01J8/1818—Feeding of the fluidising gas
- B01J8/1827—Feeding of the fluidising gas the fluidising gas being a reactant
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
- B01J8/1872—Details of the fluidised bed reactor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
- B01J8/24—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles according to "fluidised-bed" technique
- B01J8/44—Fluidisation grids
Definitions
- the invention proposes a fluidized horizontal circulation combined reaction device.
- the catalyst regeneration treatment can be employed.
- the catalytic reactor and catalyst regeneration reactor constitute a pair of twin reactor combinations commonly used in such processes, and the catalyst used needs to be periodically transferred from one reactor to another for processing.
- an adsorbent or absorbent is used to purify an intermediate product of a fluid substance, or to adsorb or separate or absorb a component of a fluid medium.
- it is also necessary to re-release the adsorbed (or absorbed) material into a usable pure substance through another desorption reactor, and simultaneously adsorb the saturated adsorption.
- the agent is subjected to desorption and reactivation treatment.
- the absorber and the desorber also form a pair of twin reactor combinations, and the adsorbent or absorbent used needs to be periodically transferred from one reactor to another for processing.
- the main object of the present invention is to provide a continuous circulation transfer between two reactor units of the above-mentioned solid materials, so that the fluidization reactor and the fluidized regenerator can work continuously for a long time.
- a fluidized horizontal circulation combined reaction apparatus comprising:
- the lower end of the housing abuts against the air distribution plate, and the inside of the housing forms an accommodation space for the fluidized bed material;
- An intermediate partition is disposed in the accommodating space, and the inner partition and the two sides of the intermediate partition abut the inner surface of the casing, and the lower end of the intermediate partition is connected to the air distribution plate, and the intermediate partition Separating the accommodating space into two fluidized reaction spaces, respectively a fluidized reactor and a fluidized regenerator, wherein the intermediate partitions are respectively disposed at two sides of the lower end of the air distribution plate Have an orifice;
- the air distribution plate is provided with a ventilation structure for allowing the fluidized material to pass through the orifice in a certain direction and a flow rate so as to be circulated in the two fluidization reaction spaces, the ventilation structure including a ventilation hole and / or a horizontal guiding hood, the horizontal guiding hood is at least two rows and arranged in a unidirectional cycle; the fluidization reactor and the fluidized regenerator are respectively provided with an air inlet located below the air distribution plate a device and an air outlet located at an upper portion of the housing.
- the horizontal guiding hood includes an air inlet end and an air outlet end, the air inlet end passes through the air distribution plate and communicates with the air inlet device, and the air outlet end protrudes from a lower portion of the accommodating space. It is stated that the wind end is horizontally oriented clockwise or counterclockwise toward the aperture on the middle partition plate.
- the width of the intermediate partition is not less than 2 with a ratio of a maximum dimension of the fluidization reactor and the fluidized regenerator perpendicular to the intermediate partition.
- the width of the orifice is 0.05-0.35 times the width of the intermediate partition, and the height of the orifice is 0.3-1.2 times the width of the intermediate partition.
- the fluidization reactor is similar to the overall level of fluidized bed pressure of the fluidized regenerator.
- the fluidized reactor or the fluidized regenerator is further provided with a supplementary material feeding port and discharging mouth.
- the orifice design and the arrangement of the arrangement in the fluidized horizontal circulation combined reaction device of the invention can push the particles through the orifice in the fluidization reactor and the fluidized regenerator Continuous cyclic motion between them to achieve a specific continuous and smooth treatment process for the gas medium, avoiding the cumbersome operation of periodically replacing the solid particulate material with the two reactors, and the interference and safety risks caused by the frequent start-stop system. It can be applied not only to the process of treating the gas and regenerating the gas by the solid particle reactant, but also to the process of treating the gas with the liquid material and regenerating it with the gas.
- FIG. 1 is a schematic perspective view of a fluidized horizontal circulation combined reaction device of the present invention
- FIG. 2 is a schematic structural view of the air distribution plate and the horizontal guide hood of the present invention.
- the fluidized horizontal circulation combined reaction device of the present invention comprises: a casing 1 having a lower end abutting against a periphery of the air distribution plate 3, and a fluidized bed material is formed inside the casing 1.
- the intermediate partition 2 is disposed in the accommodating space, and the lower end of the intermediate partition 2 abuts against the air distribution plate 3, and the upper end and the two sides of the intermediate partition 2 abut against the inner surface of the casing 1, respectively,
- the partition 2 divides the accommodating space into two fluidized reaction spaces, respectively a fluidized reactor 4 and a fluidized regenerator 5.
- the shape of the fluidized reactor 4 and the fluidized regenerator 5 may be Any curved cylindrical shape can also be prismatic or inverted, not limited to this.
- the fluidization reactor 4 further includes an air intake device (which may be an intake air box) and an air inlet port 41 disposed under one of the air distribution plates 3, and an air outlet port 42 at the upper portion of the casing 1, fluidized regeneration
- the device 5 further includes an air intake device (which may be an intake air box) disposed under the other side air distribution plate 3, and an air inlet port 51 and an air outlet port 52 at an upper portion of the casing 1.
- the casing 1 can be appropriately enlarged outwardly near the upper portion of the air outlet 42 and the air outlet 52 to reduce the flow velocity of the upper portion.
- the fluidization reactor 4 or the fluidized regenerator 5 may further be provided with a supplementary material feeding port and a discharge port on the casing 1. (not shown).
- the intermediate partition plate 2 is respectively provided with an opening on the two sides close to the end of the air distribution plate (such as 21 in the figure and the other side is not shown), and the width of the opening 21 is 0.05-0.35 times the width of the intermediate partition 2
- the height of the orifice 21 is 0.3-1.2 times the width of the intermediate partition 2.
- the orifice 21 is capable of communicating the fluidization reactor 4 and the fluidization regenerator 5, allowing material particles to circulate between the fluidization reactor 4 and the fluidization regenerator 5.
- the fluidized material circulates between the fluidization reactor 4 and the fluidized regenerator 5 through the orifice 21 in a certain direction and flow rate, and the cloth on the air distribution plate 3 on both sides of the orifice 21 can be adjusted.
- Wind mode and/or air volume distribution is achieved, which includes using a corresponding ventilation structure, which may include a special air distribution mode such as a ventilating hole with a non-uniform air volume distribution, a horizontal guiding hood, and a slanting air distribution plate.
- the arrangement of the air distribution on the air distribution plate 3 (including the horizontal guide hood 32 or the uneven distribution of air volume) is set as follows: causing unequal static or dynamic pressure of the fluidized bed on both sides of the orifice 21, The fluidized bed material is circulated through the orifice 21, between the fluidization reactor 4 and the fluidized regenerator 5, as shown in FIG.
- the ventilation structure disposed on the air distribution panel 3 includes a ventilation hole 31 and/or a horizontal guiding hood 32.
- the horizontal guiding hood 32 is uniformly disposed clockwise or counterclockwise in the vicinity of the opening 21, and the number is at least two rows.
- the horizontal guide hood 32 can also be of other forms, and it is possible to realize a structure in which the fluidized material can pass through the orifice 21 in a certain direction and flow rate so as to be circulated in the two fluidization reaction spaces.
- the horizontal guiding hood 32 includes an air inlet end 321 and an air outlet end 322. As shown in FIG. 2, the air inlet end 321 communicates with the air inlet device through the air distribution plate 3, and the air outlet end 322 protrudes from the accommodating space.
- the air outlet end 322 is horizontally oriented toward the aperture 21 in the intermediate partition 2 in a clockwise or counterclockwise direction.
- the air inlet end 321 of the horizontal guide hood 32 adjacent to the orifice 21 is provided in the intake bellows below the air distribution plate 3 on the other side of the orifice 21, not shown.
- the air outlet end 322 of the horizontal guide hood 32 at the air outlet plate 3 is perpendicular to the intermediate partition plate 2, so that the gaseous medium ejected from the air outlet end 322 can effectively push the fluidized bed material into its positive Opposite the adjacent reactor.
- the air outlet end 322 of the horizontal guide hood 32, which is farther away from the aperture 21, is parallel to the inner surface of the casing 1.
- the width of the intermediate partition 2 is perpendicular to the fluidization reactor 4 and the fluidized regenerator 5 to the intermediate partition 2
- the ratio of the largest dimension of the direction is not less than 2, so that the material in the fluidization reactor 4 and the fluidization regenerator 5 can participate in the circulation in a balanced manner, and the material particles not participating in the region away from the intermediate partition 2 can be prevented from participating. Or rarely participate in the dead zone of the cycle to better achieve material circulation.
- a guide partition perpendicular to the intermediate partition 2 may be disposed in the fluidization reactor 4 and the fluidization regenerator 5, one end of which is The intermediate partitions 2 are connected, and the other end is spaced from the inner wall of the casing 1 by a distance equal to half the width of the intermediate partition 2.
- the fluidized horizontal circulation combined reactor of the present invention When the fluidized horizontal circulation combined reactor of the present invention is applied to a material in a pair of positive, reverse reaction or combination of processes, a specific continuous and stable treatment process for the gas medium can be realized, and the two reactors can be prevented from being periodically discharged to the reactor.
- the fluidized horizontal circulation combined reaction device of the invention can be applied not only to a process in which a solid particle reactant processes a gas and a gas is regenerated, but also can be applied to a process in which a liquid material processes a gas and regenerates the gas. occasion.
- the solid particles In the application of solid materials, the solid particles should be made in the range of 0.01-25 mm and allow a certain range of sieve widths with a sphericity factor greater than 0.4.
- the particle size should be the same as the gas apparent velocity in the two reactors, the horizontal pilot hood 32 nozzle flow rate, etc., according to the unit time required for the reaction and regeneration process, volume, residence time, allowable pressure drop and other technical and economic factors.
- the index is uniformly considered and selected according to the known fluidized bed reactor process design method.
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- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
Abstract
A kind of fluidized horizontal circular combination reacting device, includes a housing (1) whose lower end is abutted against an air distribution plate(3), a containing space for materials of fluidized beds formed in the inner side of the housing(1); a middle clapboard(2) which divides the containing space into a fluidized reactor(4) and a fluidized regenerator(5), an upper end and both sides of the middle clapboard(2) are abutted against an inner surface of the housing(1), and the lower end is connected to the air distribution plate(3); an orifice(21) respectively provided on both sides of the lower end of the middle clapboard(2) close to the air distribution plate(3); an ventilation structure provided on the air distribution plate(3), the ventilation structure can be holes(31) and/or horizontal guiding hoods(32), at least two rows of the horizontal guiding hoods(32) are set in unidirectional circulation way. The fluidized reactor(4) and the fluidized regenerator(5) are respectively provided with an air inlet device and an air outlet(42,52).
Description
流态化水平循环组合反应装置 Fluidized horizontal circulation combined reaction device
技术领域 Technical field
本发明提出了一种流态化水平循环组合反应装置。 The invention proposes a fluidized horizontal circulation combined reaction device.
背景技术 Background technique
目前, 很多气体处理工艺中用到固体催化剂, 在经过一段时间的运行后催 化剂会出现失活现象, 使反应的转化率降低。 为了解决催化剂的失活问题, 可 以釆用催化剂再生处理。 因此, 催化反应器和催化剂再生反应器, 构成了这类 工艺所常用的一对孪生反应器组合, 所用的催化剂则需要定期地从一个反应器 转送到另一个反应器中进行处理。 At present, many solid gas catalysts are used in the gas treatment process, and after a period of operation, the catalyst is deactivated, and the conversion rate of the reaction is lowered. In order to solve the problem of deactivation of the catalyst, the catalyst regeneration treatment can be employed. Thus, the catalytic reactor and catalyst regeneration reactor constitute a pair of twin reactor combinations commonly used in such processes, and the catalyst used needs to be periodically transferred from one reactor to another for processing.
另外, 还有另一类工艺过程, 是釆用吸附剂或吸收剂来对流体物质中间产 品进行纯化处理, 或将流体介质中某种组分吸附分离或吸收脱除。 无论是纯化 工艺还是通过吸收分离实现组分浓缩的生产工艺, 也都需要通过另一个解吸反 应器把被吸附 (或吸收) 的物质重新释放出来成为可用的纯物质, 同时对达到 饱和吸附的吸附剂进行解吸复活处理。 因此, 该吸收器和该解吸器也构成一对 孪生反应器组合, 所用的吸附剂或吸收剂则需要定期地从一个反应器转送到另 一个反应器中进行处理。 In addition, there is another type of process in which an adsorbent or absorbent is used to purify an intermediate product of a fluid substance, or to adsorb or separate or absorb a component of a fluid medium. Whether it is a purification process or a production process in which component concentration is achieved by absorption separation, it is also necessary to re-release the adsorbed (or absorbed) material into a usable pure substance through another desorption reactor, and simultaneously adsorb the saturated adsorption. The agent is subjected to desorption and reactivation treatment. Thus, the absorber and the desorber also form a pair of twin reactor combinations, and the adsorbent or absorbent used needs to be periodically transferred from one reactor to another for processing.
对于一个完整的生产系统, 有必要在这种孪生反应器组合的两个反应器之 间建立起所用固体物料的交换通道。 For a complete production system, it is necessary to establish an exchange channel for the solid material used between the two reactors of the twin reactor combination.
目前, 通行的做法是定期地从上述的第一个反应器中卸出乏反应剂加载到 另一个反应器中进行处理, 再把经过处理得到的恢复活性的反应剂送回到第一 个反应器中。 其优点是系统简单。 但是在每个加载一卸出周期里, 由于反应剂 活性 (催化剂活性或吸附剂的吸附性能或吸收剂的吸收性能) 能够随着生产延 续时间的不断加长发生衰减, 反应最终难以维持均衡状态; 其次, 在更换固体 物料的加载一卸出的时段, 生产必须暂时中止, 生产效率因此降低; 再次, 卸 出和加载过程本身, 以及整个生产工艺的暂停和重新启动, 也都增加了运行操 作的复杂性和不安全风险。
发明内容 At present, it is common practice to periodically discharge the spent reactant from the first reactor described above and load it into another reactor for treatment, and then return the treated active recovery reactant to the first reaction. In the device. The advantage is that the system is simple. However, in each loading and unloading cycle, the reaction activity (catalyst activity or adsorption performance of the adsorbent or absorption property of the absorbent) can be attenuated as the production duration continues to increase, and the reaction is finally difficult to maintain an equilibrium state; Secondly, during the loading and unloading period of the replacement of the solid material, the production must be temporarily suspended, and the production efficiency is thus reduced; again, the unloading and loading process itself, as well as the suspension and restart of the entire production process, also increase the operation operation. Complexity and insecurity risks. Summary of the invention
有鉴于此, 本发明的主要目的在于提供一种能够使上述这类固体物料在两 个反应器装置之间实现连续循环传递, 使流态化反应器及流态化再生器能够长 期连续工作, 性能稳定, 并操作简单, 安全可靠的流态化水平循环组合反应装 置。 In view of the above, the main object of the present invention is to provide a continuous circulation transfer between two reactor units of the above-mentioned solid materials, so that the fluidization reactor and the fluidized regenerator can work continuously for a long time. A fluidized horizontal circulation combined reaction device with stable performance, simple operation, safe and reliable.
为了达到上述目的, 本发明的技术方案是这样实现的: 一种流态化水平循 环组合反应装置, 其包括有: In order to achieve the above object, the technical solution of the present invention is achieved as follows: A fluidized horizontal circulation combined reaction apparatus comprising:
壳体, 所述壳体的下端与布风板抵接, 所述壳体内部形成流化床料的容置 空间; a housing, the lower end of the housing abuts against the air distribution plate, and the inside of the housing forms an accommodation space for the fluidized bed material;
所述容置空间内设置有中间隔板, 所述中间隔板上端及两侧分别与所述壳 体的内表面抵接, 所述中间隔板的下端连接布风板, 所述中间隔板将所述容置 空间分隔形成两个流态化反应空间, 分别为流态化反应器及流态化再生器, 所 述中间隔板在近所述布风板的下端处的两侧分别设置有孔口; An intermediate partition is disposed in the accommodating space, and the inner partition and the two sides of the intermediate partition abut the inner surface of the casing, and the lower end of the intermediate partition is connected to the air distribution plate, and the intermediate partition Separating the accommodating space into two fluidized reaction spaces, respectively a fluidized reactor and a fluidized regenerator, wherein the intermediate partitions are respectively disposed at two sides of the lower end of the air distribution plate Have an orifice;
所述布风板上设置有使流化物料以一定的方向和流速通过所述孔口从而能 在所述两个流态化反应空间内循环流动的通风结构, 所述通风结构包括通风孔 和 /或水平式导向风帽, 所述水平式导向风帽至少为两排并且呈单向循环设置; 所述流态化反应器及流态化再生器分别设置有位于所述布风板下方的进气 装置及位于所述壳体上部的出气口。 The air distribution plate is provided with a ventilation structure for allowing the fluidized material to pass through the orifice in a certain direction and a flow rate so as to be circulated in the two fluidization reaction spaces, the ventilation structure including a ventilation hole and / or a horizontal guiding hood, the horizontal guiding hood is at least two rows and arranged in a unidirectional cycle; the fluidization reactor and the fluidized regenerator are respectively provided with an air inlet located below the air distribution plate a device and an air outlet located at an upper portion of the housing.
所述水平式导向风帽包括有进风端及出风端, 所述进风端穿过布风板并与 进风装置相通, 所述出风端突设在所述容置空间的下部, 所述出风端统一按顺 时针或逆时针方向水平地朝向中间隔板上的孔口。 The horizontal guiding hood includes an air inlet end and an air outlet end, the air inlet end passes through the air distribution plate and communicates with the air inlet device, and the air outlet end protrudes from a lower portion of the accommodating space. It is stated that the wind end is horizontally oriented clockwise or counterclockwise toward the aperture on the middle partition plate.
所述中间隔板的宽度与所述流态化反应器及所述流态化再生器垂直于所述 中间隔板方向的最大尺寸比例不小于 2。 The width of the intermediate partition is not less than 2 with a ratio of a maximum dimension of the fluidization reactor and the fluidized regenerator perpendicular to the intermediate partition.
所述孔口的宽度为所述中间隔板宽度的 0.05-0.35倍,所述孔口的高度为所 述中间隔板宽度的 0.3-1.2倍。 The width of the orifice is 0.05-0.35 times the width of the intermediate partition, and the height of the orifice is 0.3-1.2 times the width of the intermediate partition.
所述流态化反应器与所述流态化再生器的流化床层压力总体水平相近似。 所述流态化反应器或所述流态化再生器上还设置有补充物料加料口和卸出
口。 The fluidization reactor is similar to the overall level of fluidized bed pressure of the fluidized regenerator. The fluidized reactor or the fluidized regenerator is further provided with a supplementary material feeding port and discharging mouth.
釆用上述技术方案后的有益效果是: 本发明的流态化水平循环组合反应装 置中的孔口设计和布风安排, 能够推动颗粒穿过孔口在流态化反应器及流态化 再生器之间连续循环运动, 以实现对气体介质特定的连续平稳的处理工艺, 避 免定期分别向两个反应器更换固体颗粒物料的繁瑣操作, 以及频繁启停系统对 生产造成的干扰和安全风险。 且不仅能够应用于固体颗粒反应剂对气体进行处 理和用气体进行再生的工艺场合, 还可应用到液体物料对气体进行处理和用气 体进行再生的工艺场合。 The beneficial effects after using the above technical solution are: the orifice design and the arrangement of the arrangement in the fluidized horizontal circulation combined reaction device of the invention can push the particles through the orifice in the fluidization reactor and the fluidized regenerator Continuous cyclic motion between them to achieve a specific continuous and smooth treatment process for the gas medium, avoiding the cumbersome operation of periodically replacing the solid particulate material with the two reactors, and the interference and safety risks caused by the frequent start-stop system. It can be applied not only to the process of treating the gas and regenerating the gas by the solid particle reactant, but also to the process of treating the gas with the liquid material and regenerating it with the gas.
附图说明 DRAWINGS
图 1为本发明的流态化水平循环组合反应装置的立体结构示意图; 图 2为本发明中布风板与水平式导向风帽相互连接的结构示意图。 1 is a schematic perspective view of a fluidized horizontal circulation combined reaction device of the present invention; and FIG. 2 is a schematic structural view of the air distribution plate and the horizontal guide hood of the present invention.
具体实施方式 detailed description
下面将结合附图对本发明中具体实施例作进一步详细说明。 The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
如图 1所示, 本发明的流态化水平循环组合反应装置包括有: 壳体 1, 壳 体 1的下端与布风板 3的周边抵接, 壳体 1 内部形成流化床料的容置空间, 容 置空间内设置有中间隔板 2、 中间隔板 2下端与布风板 3相抵接, 中间隔板 2 的上端及两侧分别与壳体 1的内表面抵接, 因此, 中间隔板 2将容置空间分隔 成两个流态化反应空间, 分别为流态化反应器 4及流态化再生器 5, 流态化反 应器 4及流态化再生器 5的形状可以为任意的曲面柱形, 还可以为棱柱形或倒 锥形, 并不以此为限。 As shown in FIG. 1, the fluidized horizontal circulation combined reaction device of the present invention comprises: a casing 1 having a lower end abutting against a periphery of the air distribution plate 3, and a fluidized bed material is formed inside the casing 1. In the space, the intermediate partition 2 is disposed in the accommodating space, and the lower end of the intermediate partition 2 abuts against the air distribution plate 3, and the upper end and the two sides of the intermediate partition 2 abut against the inner surface of the casing 1, respectively, The partition 2 divides the accommodating space into two fluidized reaction spaces, respectively a fluidized reactor 4 and a fluidized regenerator 5. The shape of the fluidized reactor 4 and the fluidized regenerator 5 may be Any curved cylindrical shape can also be prismatic or inverted, not limited to this.
流态化反应器 4还包括有设置在其一侧布风板 3下的进气装置 (可以为进 气风箱) 和进气口 41 以及在壳体 1上部的出气口 42, 流态化再生器 5还包括 有设置在另一侧布风板 3下的进气装置(可以为进气风箱)和进气口 51以及壳 体 1上部的出气口 52。 在使用时, 需要保证在布风板 3上流态化反应器 4与流 态化再生器 5 中流化床层压力的总体水平应相近似。 壳体 1 在接近出气口 42 与出气口 52的上部可以适量向外扩大, 以降低上部的流通速度。 另外, 流态化 反应器 4或流态化再生器 5在壳体 1上还可以设置有补充物料加料口和卸出口
(图中未示)。 The fluidization reactor 4 further includes an air intake device (which may be an intake air box) and an air inlet port 41 disposed under one of the air distribution plates 3, and an air outlet port 42 at the upper portion of the casing 1, fluidized regeneration The device 5 further includes an air intake device (which may be an intake air box) disposed under the other side air distribution plate 3, and an air inlet port 51 and an air outlet port 52 at an upper portion of the casing 1. In use, it is necessary to ensure that the overall level of fluidized bed pressure in the fluidized reactor 4 and the fluidized regenerator 5 on the air distribution plate 3 should be similar. The casing 1 can be appropriately enlarged outwardly near the upper portion of the air outlet 42 and the air outlet 52 to reduce the flow velocity of the upper portion. In addition, the fluidization reactor 4 or the fluidized regenerator 5 may further be provided with a supplementary material feeding port and a discharge port on the casing 1. (not shown).
中间隔板 2在靠近布风板 3—端的两侧分别设置孔口 (如图示中的 21, 另 一侧未画出), 孔口 21的宽度为中间隔板 2宽度的 0.05-0.35倍, 孔口 21的高 度为中间隔板 2宽度的 0.3-1.2倍。 孔口 21能够连通流态化反应器 4及流态化 再生器 5, 允许物料颗粒在流态化反应器 4及流态化再生器 5之间循环。 The intermediate partition plate 2 is respectively provided with an opening on the two sides close to the end of the air distribution plate (such as 21 in the figure and the other side is not shown), and the width of the opening 21 is 0.05-0.35 times the width of the intermediate partition 2 The height of the orifice 21 is 0.3-1.2 times the width of the intermediate partition 2. The orifice 21 is capable of communicating the fluidization reactor 4 and the fluidization regenerator 5, allowing material particles to circulate between the fluidization reactor 4 and the fluidization regenerator 5.
工作时,流化物料以一定的方向和流速通过孔口 21在流态化反应器 4及流 态化再生器 5之间循环流动,可以通过调整在孔口 21两边布风板 3上的布风方 式和 /或风量分配实现, 这包括釆用相应的通风结构, 所述通风结构可以包括有 非均匀风量分配的通风孔、 水平式导向风帽、 倾斜布风板等特殊的布风方式。 布风板 3上的布风方式(包括釆用水平式导向风帽 32或风量不均匀分布)设置 的原则为: 造成在孔口 21两边的流化床层静压或动压的不相等, 使得流化床料 得以穿越孔口 21、 在流态化反应器 4及流态化再生器 5之间循环运动, 如图 2 所示。 布风板 3上设置的通风结构, 包括通风孔 31和 /或水平式导向风帽 32, 水平式导向风帽 32在所述孔口 21附近统一按顺时针或者逆时针方向设置, 数 量至少为两排, 用以在流态化反应器 4与流态化再生器 5之间输送处于流化状 态的反应剂颗粒状物料, 实现物料在流态化反应器 4及流态化再生器 5之间的 循环。水平式导向风帽 32还可以为其它形式, 能够实现使流化物料以一定的方 向和流速通过孔口 21从而能在两个流态化反应空间内循环流动的结构即可。水 平式导向风帽 32包括有进风端 321及出风端 322, 如图 2所示, 进风端 321穿 过布风板 3与进风装置相通, 出风端 322突设在容置空间的下部, 出风端 322 统一按顺时针或逆时针方向水平地朝向中间隔板 2上的孔口 21。 临近孔口 21 的水平式导向风帽 32的进风端 321设在其朝向孔口 21另一侧的布风板 3下的 进气风箱中, 图中未示出。 布风板 3上位于孔口 21处的水平式导向风帽 32的 出风端 322与中间隔板 2垂直, 这样, 从出风端 322喷出的气体介质能够有效 推动流化床料进入其正对着的相邻反应器中。而比较远离孔口 21的水平式导向 风帽 32的出风端 322与壳体 1的内表面平行。 In operation, the fluidized material circulates between the fluidization reactor 4 and the fluidized regenerator 5 through the orifice 21 in a certain direction and flow rate, and the cloth on the air distribution plate 3 on both sides of the orifice 21 can be adjusted. Wind mode and/or air volume distribution is achieved, which includes using a corresponding ventilation structure, which may include a special air distribution mode such as a ventilating hole with a non-uniform air volume distribution, a horizontal guiding hood, and a slanting air distribution plate. The arrangement of the air distribution on the air distribution plate 3 (including the horizontal guide hood 32 or the uneven distribution of air volume) is set as follows: causing unequal static or dynamic pressure of the fluidized bed on both sides of the orifice 21, The fluidized bed material is circulated through the orifice 21, between the fluidization reactor 4 and the fluidized regenerator 5, as shown in FIG. The ventilation structure disposed on the air distribution panel 3 includes a ventilation hole 31 and/or a horizontal guiding hood 32. The horizontal guiding hood 32 is uniformly disposed clockwise or counterclockwise in the vicinity of the opening 21, and the number is at least two rows. , for conveying the reactant granular material in the fluidized state between the fluidization reactor 4 and the fluidization regenerator 5, to realize the material between the fluidization reactor 4 and the fluidization regenerator 5 cycle. The horizontal guide hood 32 can also be of other forms, and it is possible to realize a structure in which the fluidized material can pass through the orifice 21 in a certain direction and flow rate so as to be circulated in the two fluidization reaction spaces. The horizontal guiding hood 32 includes an air inlet end 321 and an air outlet end 322. As shown in FIG. 2, the air inlet end 321 communicates with the air inlet device through the air distribution plate 3, and the air outlet end 322 protrudes from the accommodating space. In the lower portion, the air outlet end 322 is horizontally oriented toward the aperture 21 in the intermediate partition 2 in a clockwise or counterclockwise direction. The air inlet end 321 of the horizontal guide hood 32 adjacent to the orifice 21 is provided in the intake bellows below the air distribution plate 3 on the other side of the orifice 21, not shown. The air outlet end 322 of the horizontal guide hood 32 at the air outlet plate 3 is perpendicular to the intermediate partition plate 2, so that the gaseous medium ejected from the air outlet end 322 can effectively push the fluidized bed material into its positive Opposite the adjacent reactor. The air outlet end 322 of the horizontal guide hood 32, which is farther away from the aperture 21, is parallel to the inner surface of the casing 1.
中间隔板 2的宽度与流态化反应器 4及流态化再生器 5垂直于中间隔板 2
方向的最大尺寸的比例不小于 2, 以利于所述流态化反应器 4及所述流态化再 生器 5中物料均衡地参与循环, 能够防止远离中间隔板 2的区域出现物料颗粒 不参与或者极少参与循环的死区, 更好地实现物料循环。 如果这一比例过小, 可以在所述流态化反应器 4及所述流态化再生器 5中设置垂直于所述中间隔板 2的导向隔板(图中未示), 其一端与中间隔板 2相连, 另一端与壳体 1内壁的 距离略等于中间隔板 2宽度的一半。 The width of the intermediate partition 2 is perpendicular to the fluidization reactor 4 and the fluidized regenerator 5 to the intermediate partition 2 The ratio of the largest dimension of the direction is not less than 2, so that the material in the fluidization reactor 4 and the fluidization regenerator 5 can participate in the circulation in a balanced manner, and the material particles not participating in the region away from the intermediate partition 2 can be prevented from participating. Or rarely participate in the dead zone of the cycle to better achieve material circulation. If the ratio is too small, a guide partition (not shown) perpendicular to the intermediate partition 2 may be disposed in the fluidization reactor 4 and the fluidization regenerator 5, one end of which is The intermediate partitions 2 are connected, and the other end is spaced from the inner wall of the casing 1 by a distance equal to half the width of the intermediate partition 2.
本发明的流态化水平循环组合反应器应用对物料而言是一对正、 逆反应或 过程的组合时, 就可以实现对气体介质特定的连续平稳的处理工艺, 避免定期 分别向两个反应器更换固体颗粒物料的繁瑣操作、 因频繁启停系统对生产的干 扰和安全风险、 以及在两次更换固体物料中间因颗粒特性变化对过程性能乃至 产品质量或产率的影响。 When the fluidized horizontal circulation combined reactor of the present invention is applied to a material in a pair of positive, reverse reaction or combination of processes, a specific continuous and stable treatment process for the gas medium can be realized, and the two reactors can be prevented from being periodically discharged to the reactor. The cumbersome operation of replacing solid particulate materials, the interference to production and the safety risks due to frequent start-stop systems, and the effect of changes in particle properties on process performance and even product quality or yield in the event of two changes in solid materials.
本发明的流态化水平循环组合反应装置, 不仅能够应用于固体颗粒反应剂 对气体进行处理和用气体进行再生的工艺场合, 还可应用到液体物料对气体进 行处理和用气体进行再生的工艺场合。 The fluidized horizontal circulation combined reaction device of the invention can be applied not only to a process in which a solid particle reactant processes a gas and a gas is regenerated, but also can be applied to a process in which a liquid material processes a gas and regenerates the gas. occasion.
在应用固体物料的工艺场合,固体颗粒应该制成在 0.01-25mm尺寸范围内, 并允许有一定筛分宽度范围, 球形度系数大于 0.4。颗粒尺寸应该和两个反应器 里的气体表观速度、水平式导向风帽 32喷口流速等参数一起, 分别按照反应和 再生工艺所要求的单位时间处理容积、 停留时间、 允许压降以及其它技术经济 指标, 依据已知的流化床反应器工艺设计方法统一综合考虑选取。 In the application of solid materials, the solid particles should be made in the range of 0.01-25 mm and allow a certain range of sieve widths with a sphericity factor greater than 0.4. The particle size should be the same as the gas apparent velocity in the two reactors, the horizontal pilot hood 32 nozzle flow rate, etc., according to the unit time required for the reaction and regeneration process, volume, residence time, allowable pressure drop and other technical and economic factors. The index is uniformly considered and selected according to the known fluidized bed reactor process design method.
对于应用液体物料的工艺场合, 要特别关注布风装置的设计, 要防止液体 促进剂通过布风装置的泄漏流失。 关于这些, 气-液流化床反应器有关布风系统 设计的经验可以借鉴。 For the application of liquid materials, special attention should be paid to the design of the air distribution device to prevent leakage of the liquid accelerator through the air distribution device. Regarding these, the experience of the gas-liquid fluidized bed reactor in the design of the air distribution system can be used for reference.
以上所述, 仅为本发明的较佳实施例而已, 并非用于限定本发明的保护范 围。
The above description is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention.
Claims
1、 一种流态化水平循环组合反应装置, 其特征在于, 其包括有: 壳体, 所述壳体的下端与布风板抵接, 所述壳体内部形成流化床料的容置 空间; A fluidized horizontal circulation combined reaction device, comprising: a housing, a lower end of the housing abuts against a wind deflecting plate, and the inside of the housing forms a fluidized bed material Space
所述容置空间内设置有中间隔板, 所述中间隔板上端及两侧分别与所述壳 体的内表面抵接, 所述中间隔板的下端连接布风板, 所述中间隔板将所述容置 空间分隔形成两个流态化反应空间, 分别为流态化反应器及流态化再生器, 所 述中间隔板在近所述布风板的下端处的两侧分别设置有孔口; An intermediate partition is disposed in the accommodating space, and the inner partition and the two sides of the intermediate partition abut the inner surface of the casing, and the lower end of the intermediate partition is connected to the air distribution plate, and the intermediate partition Separating the accommodating space into two fluidized reaction spaces, respectively a fluidized reactor and a fluidized regenerator, wherein the intermediate partitions are respectively disposed at two sides of the lower end of the air distribution plate Have an orifice;
所述布风板上设置有使流化物料以一定的方向和流速通过所述孔口从而能 在所述两个流态化反应空间内循环流动的通风结构, 所述通风结构包括通风孔 和 /或水平式导向风帽, 所述水平式导向风帽至少为两排并且呈单向循环设置; 所述流态化反应器及流态化再生器分别设置有位于所述布风板下方的进气 装置及位于所述壳体上部的出气口。 The air distribution plate is provided with a ventilation structure for allowing the fluidized material to pass through the orifice in a certain direction and a flow rate so as to be circulated in the two fluidization reaction spaces, the ventilation structure including a ventilation hole and / or a horizontal guiding hood, the horizontal guiding hood is at least two rows and arranged in a unidirectional cycle; the fluidization reactor and the fluidized regenerator are respectively provided with an air inlet located below the air distribution plate a device and an air outlet located at an upper portion of the housing.
2、 根据权利要求 1所述的流态化水平循环组合反应装置, 其特征在于, 所 述水平式导向风帽包括有进风端及出风端, 所述进风端穿过布风板并与进风装 置相通, 所述出风端突设在所述容置空间的下部, 所述出风端统一按顺时针或 逆时针方向水平地朝向中间隔板上的孔口。 2 . The fluidized horizontal circulation combined reaction device according to claim 1 , wherein the horizontal guiding hood comprises an air inlet end and an air outlet end, and the air inlet end passes through the air distribution plate and The air inlet device is communicated, and the air outlet end protrudes from a lower portion of the accommodating space, and the air outlet end is horizontally oriented toward the aperture of the middle partition plate in a clockwise or counterclockwise direction.
3、 根据权利要求 1所述的流态化水平循环组合反应装置, 其特征在于, 所 述中间隔板的宽度与所述流态化反应器及所述流态化再生器垂直于所述中间隔 板方向的最大尺寸比例不小于 2。 3. The fluidized horizontal circulation combined reaction apparatus according to claim 1, wherein a width of said intermediate partition is perpendicular to said fluidized reactor and said fluidized regenerator The maximum size ratio of the direction of the partition is not less than 2.
4、根据权利要求 1至 3中任一权利要求所述的流态化水平循环组合反应装 置, 其特征在于, 所述孔口的宽度为所述中间隔板宽度的 0.05-0.35倍, 所述孔 口的高度为所述中间隔板宽度的 0.3-1.2倍。 The fluidized horizontal circulation combined reaction apparatus according to any one of claims 1 to 3, wherein the width of the orifice is 0.05-0.35 times the width of the intermediate partition, The height of the orifice is 0.3-1.2 times the width of the intermediate partition.
5、根据权利要求 1至 3中任一权利要求所述的流态化水平循环组合反应装 置, 其特征在于, 所述流态化反应器与所述流态化再生器的流化床层压力总体 水平相近似。
The fluidized horizontal circulation combined reaction apparatus according to any one of claims 1 to 3, wherein the fluidized bed pressure of the fluidization reactor and the fluidization regenerator The overall level is similar.
6、根据权利要求 1至 3中任一权利要求所述的流态化水平循环组合反应装 置, 其特征在于, 所述流态化反应器或所述流态化再生器上还设置有补充物料 加料口和卸出口。
The fluidized horizontal circulation combined reaction apparatus according to any one of claims 1 to 3, wherein the fluidization reactor or the fluidization regenerator is further provided with a supplementary material. Feeding port and unloading port.
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CN85100098A (en) * | 1985-04-01 | 1986-08-27 | 清华大学 | Fluidized bed boiler with strong inverse flow in bed |
EP0289991A2 (en) * | 1987-05-07 | 1988-11-09 | Air Products And Chemicals, Inc. | Fluid catalytic cracking unit catalyst transfer and distribution system and process |
CN1054201A (en) * | 1989-02-24 | 1991-09-04 | 法兰西煤矿 | Non-mechanical rate controller for solid flow established between two fluidized media |
CN2603690Y (en) * | 2003-02-26 | 2004-02-18 | 浙江大学 | Gas distributing plate for fluidized bed reactor |
CN201279453Y (en) * | 2008-10-24 | 2009-07-29 | 邸丹 | Fluidization horizontal-circle combined reaction device |
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CN85100098A (en) * | 1985-04-01 | 1986-08-27 | 清华大学 | Fluidized bed boiler with strong inverse flow in bed |
EP0289991A2 (en) * | 1987-05-07 | 1988-11-09 | Air Products And Chemicals, Inc. | Fluid catalytic cracking unit catalyst transfer and distribution system and process |
CN1054201A (en) * | 1989-02-24 | 1991-09-04 | 法兰西煤矿 | Non-mechanical rate controller for solid flow established between two fluidized media |
CN2603690Y (en) * | 2003-02-26 | 2004-02-18 | 浙江大学 | Gas distributing plate for fluidized bed reactor |
CN201279453Y (en) * | 2008-10-24 | 2009-07-29 | 邸丹 | Fluidization horizontal-circle combined reaction device |
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