WO2010041830A2 - Vacuum system for vacuum melting and casting metal, and vacuum melting and casting method using same - Google Patents

Vacuum system for vacuum melting and casting metal, and vacuum melting and casting method using same Download PDF

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Publication number
WO2010041830A2
WO2010041830A2 PCT/KR2009/005319 KR2009005319W WO2010041830A2 WO 2010041830 A2 WO2010041830 A2 WO 2010041830A2 KR 2009005319 W KR2009005319 W KR 2009005319W WO 2010041830 A2 WO2010041830 A2 WO 2010041830A2
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WIPO (PCT)
Prior art keywords
vacuum
metal
casting
melting
auxiliary
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PCT/KR2009/005319
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French (fr)
Korean (ko)
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WO2010041830A3 (en
Inventor
고동근
Original Assignee
주식회사 엔티티
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Publication of WO2010041830A2 publication Critical patent/WO2010041830A2/en
Publication of WO2010041830A3 publication Critical patent/WO2010041830A3/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20Accessories: Details
    • B22D17/28Melting pots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/14Machines with evacuated die cavity
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C18/00Alloys based on zinc
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C21/00Alloys based on aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C23/00Alloys based on magnesium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C9/00Alloys based on copper
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D17/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D17/08Centrifugal pumps
    • F04D17/16Centrifugal pumps for displacing without appreciable compression
    • F04D17/168Pumps specially adapted to produce a vacuum

Definitions

  • the present invention dissolves metal in a vacuum state when casting a specific molding by melting the metal, injects the molten molten metal into the casting apparatus in a vacuum state, and also can be cast in an environment in which the inside of the casting apparatus is maintained in a vacuum state
  • the present invention relates to a vacuum system for vacuum melting and casting of a metal and a vacuum melting and casting method using the same.
  • a die casting machine dissolves metals such as aluminum alloys, zinc alloys, magnesium alloys, and copper alloys in the air, and casts the molten metal obtained from the melt in the air.
  • the active metal such as magnesium is produced in a mixed gas atmosphere of SF 6 and CO 2 to emit a considerable amount of greenhouse gases, causing a lot of difficulties in production as well as air pollution.
  • the first object of the present invention for overcoming the above-mentioned problems is to make it possible to work in a vacuum state when dissolving the casting metal to obtain a pure metal molten metal from which an impure gas is removed, and also to vacuum the pure molten metal.
  • the present invention provides a vacuum system for vacuum melting and casting of metals and a vacuum dissolving and casting method using the same, which can be press-fitted into a mold through an old mold and a molten metal supply pipe, and at the same time, environmentally friendly casting can be performed.
  • a second object of the present invention is to provide a vacuum system for vacuum dissolution and casting of a metal, and a vacuum dissolving and casting method using the same, in which dissolution and casting of an active metal such as magnesium alloy can be safely performed in a vacuum state.
  • the vacuum pump device 256
  • a vacuum dissolution chamber 20 connected to the vacuum pump device 256 to enable dissolution of a metal in a vacuum state and having a molten crucible 110 therein
  • a material input pipe 120 connected to the vacuum pump device 256 to inject a metal material 01 in a vacuum state into the vacuum dissolution chamber 20
  • a casting apparatus 400 connected to the vacuum pump device 256 and the vacuum melting chamber 20 to cast the molten metal supplied from the vacuum melting chamber 20 in a vacuum state. It is characterized in that the melting and the injection and casting into the casting apparatus.
  • the present invention for achieving the second object is provided with a first sensor 47 for detecting the amount of oxygen and hydrogen in the vacuum dissolution chamber 20, the vacuum dissolution chamber 20 in accordance with the detection of the first sensor
  • Inert gas filler 21 is connected to one side so that the inert gas is injected into the inert gas when the first sensor 47 provided in the vacuum dissolution chamber 20 detects the amount of oxygen and hydrogen and increases more than the allowable value.
  • Inert gas filled in the filling container 21 is injected into the vacuum melting chamber 20 to prevent the magnesium alloy molten metal from reacting with oxygen.
  • the vacuum system for vacuum melting and casting of the metal and the vacuum melting and casting method using the same can be maintained while maintaining the desirable characteristics of the die casting machine. Since metals can be easily dissolved in a vacuum state, impurities gas is removed and casting is also easily performed in a vacuum state, which can significantly reduce microbubbles, thereby minimizing casting defect rate, increasing productivity, and making the work environment more environmentally friendly. This has the advantage of being able to produce reliable, high quality products at low cost.
  • the amount of oxygen and hydrogen is automatically managed, thereby injecting an inert gas when a risk factor is generated, thereby suppressing the reaction of the active gas with oxygen.
  • FIG. 1 is a main structural diagram of a vacuum system for vacuum melting and casting of the present invention.
  • FIG. 2 is a schematic diagram of a vacuum system connected to a vacuum melting die casting machine according to a first embodiment of the present invention.
  • 3 to 12 is a diagram showing the operation of each process of the vacuum system for showing the vacuum melting and casting method of the present invention.
  • FIG. 13 is a block diagram of a vacuum system connected to a vacuum gravity mold casting machine according to a second embodiment of the present invention.
  • FIG. 14 is a block diagram of a vacuum system connected to a vertical vacuum forging machine according to a third embodiment of the present invention.
  • FIG. 15 is a schematic diagram of a vacuum system connected to a vertical vacuum squeeze casting machine according to a fourth embodiment of the present invention.
  • V1 first valve
  • V2 second valve
  • V3 third valve
  • V4 fourth valve
  • V5 fifth valve
  • V6 sixth valve
  • V7 7th valve
  • V8 8th valve
  • FIG. 1 is a schematic diagram of main components of a vacuum system for vacuum melting and casting according to the present invention.
  • the vacuum system of the present invention includes a vacuum pump device 256 for sucking air;
  • a vacuum dissolution chamber 20 connected to the vacuum pump device 256 so that a heating means (not shown) is provided to dissolve the casting metal in a vacuum state and a melt crucible 110 is provided therein;
  • a material input pipe 120 having a material loading plunger 200 at one side thereof connected to the vacuum pump device 256 so that the metal material 01 can be introduced into the vacuum dissolution chamber 20 in a vacuum state;
  • the sleeve 150 is connected to the vacuum melting chamber 20 to inject molten metal in a vacuum state, and the molten metal injected into the sleeve 150 in a vacuum state is connected to the vacuum pump device 256. It is composed of; casting apparatus 400 including a mold (450) for molding a specific product.
  • the casting apparatus 400 including the sleeve 150 and the mold 450, the vacuum dissolution chamber 20 for dissolving metal, and the material injection tube 120 are rapidly maintained in a vacuum state, and A first auxiliary vacuum tank 22 is installed between the mold 450 and the vacuum pump device 256 so as to maintain the same degree of vacuum inside, and between the vacuum dissolution chamber 20 and the vacuum pump device 256.
  • the second auxiliary vacuum tank 23 is installed on the material input pipe 120 and the first auxiliary vacuum tank 22, while the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank ( 23) are interconnected.
  • the casting apparatus 400 is not limited as long as it enables the molten molten metal, including the sleeve 150 and the mold 450, to be molded into a specific product, and is a vacuum melting die casting machine as an example of such a casting apparatus 400. , Horizontal die casting machine, vacuum gravity mold casting machine, vertical vacuum melt forging machine, vertical vacuum squeeze casting machine, but the present invention is not limited to the described apparatus.
  • FIG. 2 is a configuration diagram of a vacuum system in which the casting apparatus 400 is connected to a vacuum melting die casting machine according to the first embodiment of the present invention, wherein the vacuum melting die casting machine is devised by the present inventor, Korean Patent No. 10 -0578257 may be a vacuum melting die casting machine.
  • connection portion of each device is preferably provided with a valve so as to be in communication with each other or closed in accordance with the inspection or abnormality of each device or various situations.
  • a first valve V1 is provided between the vacuum dissolution chamber 20 and the sleeve 150, and a second valve V2 is provided between the material injection pipe 120 and the vacuum dissolution chamber 20.
  • a fourth valve V4 is provided between the mold 450 and the first auxiliary vacuum tank 22.
  • a third valve V3 is installed between the material input pipe 120 and the material loading plunger 200.
  • the third valve V3 is opened, the casting metal may be introduced into the material input pipe 120. If the state is closed, on the contrary, it means a state in which metal is introduced into the material input pipe 120.
  • a fifth valve V5 is provided between the material input pipe 120 and the first auxiliary vacuum tank 22, and a tenth valve V10 is provided between the first auxiliary vacuum tank 22 and the vacuum pump device 256. Is installed, and each auxiliary vacuum tank 22 is opened when the eighth valve V8 is installed between the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank 23. Reference numeral 23 can maintain the same degree of vacuum.
  • a seventh valve V7 is provided between the vacuum melting chamber 20 and the second auxiliary vacuum tank 23, and a ninth valve V9 between the second auxiliary vacuum tank 23 and the vacuum pump device 256. ) Is installed, the operation of the vacuum system of the present invention according to the opening and closing of each valve will be described in detail later.
  • the vacuum dissolution chamber 20 is installed with a first sensor 47 for detecting the amount of oxygen and hydrogen inside, the inert gas charger 21 filled with an inert gas and the vacuum dissolution chamber 20 and When the metal dissolved in the vacuum dissolution chamber 20 dissolves an active metal such as magnesium alloy, lithium alloy, or zirconium alloy by connecting the sixth valve V6 to the sixth valve V6, the sixth valve V6 is connected as necessary. It can be opened to allow the inert gas to be introduced into the vacuum melting chamber 20.
  • an active metal such as magnesium alloy, lithium alloy, or zirconium alloy
  • magnesium alloys, lithium alloys, zirconium alloys among metals can be dissolved only in a vacuum state because they ignite when they come into contact with oxygen when dissolved in air. Therefore, during the dissolution of the active metal in the vacuum dissolution chamber 20, oxygen or hydrogen flows into the vacuum dissolution chamber 20, which is a significant risk, and thus, the first sensor before the oxygen and hydrogen flows into the vacuum dissolution chamber 20 and ignites.
  • the control panel closes the first valve V1 and the seventh valve V7 and then the sixth valve V6. Open to fill the inert gas in the inert gas filler 21 into the vacuum dissolution chamber 20 to prevent the reaction with oxygen in advance to enable safe operation.
  • the inert gas mainly uses argon gas, and may also use a mixed gas of SF 6 and CO 2 , and may be used by appropriately mixing different kinds of gases depending on the nature of the dissolved metal.
  • the first auxiliary vacuum tank 22 rapidly evacuates the molding part of the mold 450, the sleeve 150, and the material input pipe 120, and communicates with the second auxiliary vacuum tank 23 to form a vacuum dissolution chamber ( 20), the molding portion of the mold 450, the sleeve 150, the material input pipe 120, the second auxiliary vacuum tank 23 can be maintained at the same vacuum level, each secondary vacuum tank 22 (23) ) May be provided with a second sensor (55, 65).
  • the second sensors 55 and 65 are devices for first detecting the amount of oxygen and hydrogen before oxygen and hydrogen are introduced into the vacuum melting chamber 20.
  • the operation of the vacuum pump device 256 is stopped and the fourth valve V4, the fifth valve V5, and the eighth valve ( V8), the ninth valve V9 and the tenth valve V10 are closed to check the cause of the abnormality.
  • the operation of the vacuum pump device 256 is stopped and the seventh valve V7, the eighth valve V8, and the ninth valve are stopped. By closing the valve V9 and the tenth valve V10, the cause of the abnormality can be checked.
  • the second sensors 55 and 65 become primary safety devices before oxygen and hydrogen are introduced into the vacuum melting chamber 20.
  • 3 to 12 are operation state diagrams for each process of the vacuum system for showing the vacuum melting and casting method of the present invention.
  • the first valve V1, the second valve V2, the fourth valve V4, the fifth valve V5, the sixth valve V6, the seventh valve V7, and the eighth valve V8
  • the vacuum pump device 256 is operated with the third valve V3, the ninth valve V9, and the tenth valve V10 open, the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank 22 are closed.
  • the inside of the auxiliary vacuum tank 23 is in a vacuum state (1 ⁇ 10 -3 Torr to 1 ⁇ 10 -5 Torr).
  • the opening of the third valve V3 pushes the metal material to be dissolved into the material input pipe 120. It is to put.
  • the operation of the vacuum pump device 256 is stopped. Check and remove the cause of error and restart. At this time, the operating range of the oxygen and hydrogen sensor is set in accordance with the type of metal to be dissolved.
  • the tenth valve V10 is closed and the seventh valve V7 is opened to vacuum the inside of the vacuum dissolution chamber 20, and the vacuum pump device 256 continues to operate. At this time, even if the vacuum pump device 256 continues to operate for a predetermined time, if oxygen and hydrogen in the vacuum melting chamber 20 or the second auxiliary vacuum tank 23 is detected as more than necessary, the operation of the vacuum pump device 256 is stopped. After the cause is removed, the vacuum pump device 256 is restarted to maintain the inside of the vacuum dissolution chamber 20 in a vacuum state.
  • the seventh valve V7 and the ninth valve V9 are closed, the tenth valve V10 is opened, and the vacuum pump device 256 is continuously operated to maintain the vacuum degree in the first vacuum auxiliary tank 22. It is made higher than the 2nd vacuum auxiliary tank 23.
  • the first vacuum auxiliary tank 22 is (1 ⁇ 10 -5 Torr to 1 ⁇ 10 -7 Torr) can be maintained in a vacuum state.
  • the metal material 01 is pushed into the material injection plunger 200 into the material insertion plunger 200 and then repositioned. Then, the third valve V3 is closed and the material is inserted into the plug hole of the third valve V3. When the plunger 200 passes and stops, the third valve V3 is completely closed.
  • the fifth valve V5 is opened to maintain the vacuum degree such as the vacuum degree in the vacuum discharging chamber 20 in the material injection pipe 120.
  • the fourth valve V4 is opened to coalesce the mold 450 and to vacuum the space between the molding part and the sleeve.
  • the material input pipe 120, the mold 450, the sleeve 150, and the first auxiliary vacuum tank 22 maintain the same degree of vacuum.
  • the eighth valve V8 is opened to form the first auxiliary vacuum tank 22, the second auxiliary vacuum tank 23, the molding part of the mold 450, the sleeve 150, and the material input pipe 120.
  • the seventh valve V7 to allow the vacuum dissolution chamber 20 to maintain the same vacuum degree.
  • the vacuum pump device 256 stops operation when the required degree of vacuum is reached, and operates when it does not reach.
  • the second valve V2 is opened, and the metal material 01 in the material introduction pipe 120 is pushed into the molten crucible 110 in the vacuum melting chamber 20 using the material loading plunger 200. After loading, the material loading plunger 200 is positioned in the material input pipe 120.
  • the second valve V2, the fourth valve V4, the fifth valve V5, the seventh valve V7, and the eighth valve V8 are closed, and the ninth valve V9 is opened.
  • the vacuum pump device 256 is operated to maintain a high degree of vacuum in the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank 23. At this time, dissolution of the metal material 01 charged into the solubility crucible 110 of the vacuum dissolution chamber 20 starts.
  • the seventh valve V7 and the first valve V1 are opened, the material loading plunger 200 is returned to its original position, and the third valve V3 is opened.
  • the metallic material is an active metal that may ignite when it comes into contact with oxygen
  • the first sensor 47 installed in the vacuum melting chamber 20 detects oxygen and hydrogen above a predetermined allowable value
  • the seventh valve V7 When dissolution is completely performed in the molten crucible 110 in the vacuum melting chamber 20, as shown in FIG. 11, the seventh valve V7 is closed and the molten crucible is inclined to inject molten metal into the sleeve 150 of the casting apparatus.
  • a predetermined product is molded in a mold 450 in which a cavity, which is a molding space, is formed.
  • step S9 When the step S9 is completed, as shown in FIG. 12, the first valve V1 is closed and the process returns to the above-described step S1, thereby ending one cycle of the vacuum melting and casting process.
  • FIG. 13 is a configuration diagram of a vacuum system connected to a vacuum gravity mold casting machine according to a second embodiment of the present invention
  • FIG. 14 is a configuration diagram of a vacuum system connected to a vertical vacuum melt forging machine according to a third embodiment of the present invention
  • 15 is a schematic diagram of a vacuum system connected to a vertical vacuum squeeze casting machine according to a fourth embodiment of the present invention.
  • the same operation as the vacuum system of FIG. 1 is performed in the same manner, and it is classified according to the characteristics of the casting apparatus 400.
  • the casting device 400 includes at least a sleeve 150 and a mold 450, and may further include a molten metal injection hole blocking plunger 300 as shown in FIGS. 14 and 15 according to the characteristics of the apparatus.
  • the molten metal pressure plunger 155 may be further provided.
  • the vacuum melting die casting machine of FIG. 2 is a device proposed by the present invention, and the configuration of Korean Patent No. 10-0578257 may be referred to, and the vacuum gravity mold casting machine of FIG. 13 may refer to the configuration of Korean Patent No. 10-0572581.
  • the vertical vacuum molten forging machine of FIG. 14 may refer to Korean Patent No. 10-0572589.
  • the vertical vacuum squeeze casting machine of FIG. 15 may refer to the configuration of Korean Patent No. 10-0572583, detailed configuration and operation thereof will be omitted.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Furnace Details (AREA)
  • Crucibles And Fluidized-Bed Furnaces (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

The present invention relates to a vacuum system for vacuum melting and casting metal, and a vacuum melting and casting method using same, and more particularly, to a vacuum system for vacuum melting and casting metal, said vacuum system comprising: a vacuum pump device (256); a vacuum melting chamber (20) which is connected to the vacuum pump device (256) to enable metal melting under a vacuum condition, and which has an interior equipped with a melting furnace (110); a material injection tube (120) connected to the vacuum pump device (256) to provide metal material (01) into the vacuum melting chamber (20) under a vacuum condition; and a casting device (400) connected to the vacuum pump device (256) and the vacuum melting chamber (20) to perform casting by using the molten metal supplied from the vacuum melting chamber (20) under a vacuum condition. The present invention also relates to a vacuum melting and casting method using the vacuum system.

Description

금속의 진공 용해와 주조를 위한 진공 시스템 및 그것을 이용한 진공 용해와 주조 방법Vacuum system for vacuum melting and casting of metals and vacuum melting and casting method using the same
본 발명은 금속을 용해하여 특정 성형물을 주조할 때 진공상태에서 금속을 용해하고, 용해된 용탕을 진공상태에서 주조장치에 주입하며, 또한 주조장치 내부가 진공상태로 유지된 환경에서 주조할 수 있게 하는 금속의 진공 용해와 주조를 위한 진공 시스템 및 그것을 이용한 진공 용해와 주조 방법에 관한 것이다.The present invention dissolves metal in a vacuum state when casting a specific molding by melting the metal, injects the molten molten metal into the casting apparatus in a vacuum state, and also can be cast in an environment in which the inside of the casting apparatus is maintained in a vacuum state The present invention relates to a vacuum system for vacuum melting and casting of a metal and a vacuum melting and casting method using the same.
일반적으로 다이캐스팅기는 알루미늄합금, 아연합금, 마그네슘합금, 동합금과 같은 금속을 대기 중에서 용해하고, 용해로부터 수득된 용탕을 대기 중에서 주조하고 있다.In general, a die casting machine dissolves metals such as aluminum alloys, zinc alloys, magnesium alloys, and copper alloys in the air, and casts the molten metal obtained from the melt in the air.
그러나 대기 중에서 용해와 주조가 이루어지는 경우, 금속의 용해 시 대기 중 가스유입과 주조 시 기포형성으로 인하여 다이캐스팅 제품의 기포불량, 표면불량, 미충진과 같은 성형 불량이 많이 발생하여 제품 생산성이 낮고, 이에 따른 에너지 손실 또한 막대하며, 가스 발생에 의한 작업환경이 매우 열악하여 작업을 기피하는 현상이 두드러지는 문제점이 있다.However, in the case of melting and casting in the air, due to inflow of gas into the air during melting of the metal and bubble formation during casting, moldability such as foaming defects, surface defects, and unfilling of die-casting products occurs, resulting in low product productivity. The energy loss is also enormous, and there is a problem in that the work environment is avoided due to the poor working environment due to gas generation.
또한, 마그네슘과 같은 활성금속은 SF6와 CO2의 혼합가스 분위기에서 작업이 이루어짐으로써 상당량의 온실가스를 배출하게 되어 대기오염은 물론 생산에 있어서도 많은 어려움을 야기하고 있는 실정이다.In addition, the active metal such as magnesium is produced in a mixed gas atmosphere of SF 6 and CO 2 to emit a considerable amount of greenhouse gases, causing a lot of difficulties in production as well as air pollution.
상술한 종래의 문제점을 극복하기 위한 본 발명의 제1목적은, 주조용 금속을 용해할 때 진공상태에서 작업할 수 있게 하여 불순가스가 제거된 순수 금속 용탕을 수득하고, 또한 순수 용탕을 진공화된 금형과 용탕공급관을 통하여 금형 내로 압입하여 친환경적 주조 작업이 이루어짐과 동시에 통상의 불량률이 현저히 감소시킬 수 있는 금속의 진공 용해와 주조를 위한 진공 시스템 및 그것을 이용한 진공 용해와 주조 방법을 제공하는 것이다.The first object of the present invention for overcoming the above-mentioned problems is to make it possible to work in a vacuum state when dissolving the casting metal to obtain a pure metal molten metal from which an impure gas is removed, and also to vacuum the pure molten metal. The present invention provides a vacuum system for vacuum melting and casting of metals and a vacuum dissolving and casting method using the same, which can be press-fitted into a mold through an old mold and a molten metal supply pipe, and at the same time, environmentally friendly casting can be performed.
본 발명의 제2목적은 마그네슘합금과 같은 활성금속의 용해와 주조가 진공상태에서 안전하게 이루어지게 할 수 있는 금속의 진공 용해와 주조를 위한 진공 시스템 및 그것을 이용한 진공 용해와 주조 방법을 제공하는 것이다.A second object of the present invention is to provide a vacuum system for vacuum dissolution and casting of a metal, and a vacuum dissolving and casting method using the same, in which dissolution and casting of an active metal such as magnesium alloy can be safely performed in a vacuum state.
상기와 같은 제1목적을 달성하기 위한 본 발명은, 진공펌프장치(256); 상기 진공펌프장치(256)와 연결되어 진공상태에서 금속 용해가 가능하게 되고, 내부에 용탕도가니(110)가 구비된 진공용해체임버(20); 상기 진공펌프장치(256)와 연결되어 상기 진공용해체임버(20) 내에 진공상태에서 금속재료(01)를 투입하게 된 재료투입관(120); 상기 진공펌프장치(256) 및 진공용해챔버(20)와 각각 연결되어 진공상태에서 상기 진공용해체임버(20)에서 공급된 용탕을 주조하게 된 주조장치(400);로 이루어짐으로써, 진공 환경 하에서 금속의 용해와, 주조장치로의 주입 및 주조가 가능하게 한 것을 특징으로 한다.The present invention for achieving the first object as described above, the vacuum pump device (256); A vacuum dissolution chamber 20 connected to the vacuum pump device 256 to enable dissolution of a metal in a vacuum state and having a molten crucible 110 therein; A material input pipe 120 connected to the vacuum pump device 256 to inject a metal material 01 in a vacuum state into the vacuum dissolution chamber 20; And a casting apparatus 400 connected to the vacuum pump device 256 and the vacuum melting chamber 20 to cast the molten metal supplied from the vacuum melting chamber 20 in a vacuum state. It is characterized in that the melting and the injection and casting into the casting apparatus.
상기 제2목적을 달성하기 위한 본 발명은 상기 진공용해체임버(20)에 산소 및 수소량을 감지하는 제1센서(47)가 구비되고, 상기 제1센서의 검출에 따라 진공용해체임버(20) 내에 불활성가스가 주입되도록 일측에 불활성가스충전용기(21)가 연결됨으로써, 진공용해체임버(20)에 구비된 제1센서(47)가 산소 및 수소의 양을 감지하여 허용치 이상 증가하는 경우 불활성가스충전용기(21)에 충전되어 있는 불활성가스를 진공용해체임버(20) 내에 주입하여 마그네슘합금 용탕이 산소와 반응하지 않도록 한 것을 특징으로 한다.The present invention for achieving the second object is provided with a first sensor 47 for detecting the amount of oxygen and hydrogen in the vacuum dissolution chamber 20, the vacuum dissolution chamber 20 in accordance with the detection of the first sensor Inert gas filler 21 is connected to one side so that the inert gas is injected into the inert gas when the first sensor 47 provided in the vacuum dissolution chamber 20 detects the amount of oxygen and hydrogen and increases more than the allowable value. Inert gas filled in the filling container 21 is injected into the vacuum melting chamber 20 to prevent the magnesium alloy molten metal from reacting with oxygen.
본 발명에 따른 금속의 진공 용해와 주조를 위한 진공 시스템 및 그것을 이용한 진공 용해와 주조 방법에 의하면, 다이캐스팅기의 바람직한 특징을 그대로 유지하면서도 알루미늄합금, 동합금, 마그네슘합금, 지르코늄합금 및 기타 특수합금 등의 금속을 진공상태에서 쉽게 용해할 수 있게 되므로 불순가스가 제거되고 주조 역시 진공상태에서 쉽게 이루어지므로 미세기포를 현저히 줄일 수 있게 되어 주조 불량률이 최소화 되고, 생산성이 증대되며, 작업환경을 친환경적으로 해주며 신뢰할 수 있는 양질의 제품을 저렴하게 생산할 수 있게 해주는 이점이 있다.According to the vacuum system for vacuum melting and casting of the metal and the vacuum melting and casting method using the same according to the present invention, aluminum alloys, copper alloys, magnesium alloys, zirconium alloys and other special alloys, etc., can be maintained while maintaining the desirable characteristics of the die casting machine. Since metals can be easily dissolved in a vacuum state, impurities gas is removed and casting is also easily performed in a vacuum state, which can significantly reduce microbubbles, thereby minimizing casting defect rate, increasing productivity, and making the work environment more environmentally friendly. This has the advantage of being able to produce reliable, high quality products at low cost.
더욱이, 활성금속의 용해시에도 산소 및 수소의 양을 자동으로 관리하여 위험요인 발생시 불활성가스를 주입함으로써 활성가스가 산소와 반응하는 것을 억제함으로써 작업의 안정성이 증대되는 이점이 있다.Moreover, even when the active metal is dissolved, the amount of oxygen and hydrogen is automatically managed, thereby injecting an inert gas when a risk factor is generated, thereby suppressing the reaction of the active gas with oxygen.
도 1은 본 발명의 진공 용해와 주조를 위한 진공 시스템의 요부 구성도.1 is a main structural diagram of a vacuum system for vacuum melting and casting of the present invention.
도 2는 본 발명의 제1실시예에 따라 진공 용해 다이캐스팅기와 연결된 진공 시스템의 구성도.2 is a schematic diagram of a vacuum system connected to a vacuum melting die casting machine according to a first embodiment of the present invention.
도 3 내지 도 12는 본 발명의 진공 용해와 주조 방법을 보이기 위한 진공 시스템의 각 공정별 작동 상태도.3 to 12 is a diagram showing the operation of each process of the vacuum system for showing the vacuum melting and casting method of the present invention.
도 13은 본 발명의 제2실시예에 따라 진공 중력 금형주조기와 연결된 진공 시스템의 구성도.13 is a block diagram of a vacuum system connected to a vacuum gravity mold casting machine according to a second embodiment of the present invention.
도 14는 본 발명의 제3실시예에 따라 수직 진공 용탕단조기와 연결된 진공 시스템의 구성도.14 is a block diagram of a vacuum system connected to a vertical vacuum forging machine according to a third embodiment of the present invention.
도 15는 본 발명의 제4실시예에 따라 수직 진공 스퀴즈 캐스팅기와 연결된 진공 시스템의 구성도.15 is a schematic diagram of a vacuum system connected to a vertical vacuum squeeze casting machine according to a fourth embodiment of the present invention.
< 도면의 주요부분에 대한 부호의 설명 ><Description of Symbols for Major Parts of Drawings>
V1: 제1밸브 V2: 제2밸브 V1: first valve V2: second valve
V3: 제3밸브 V4: 제4밸브V3: third valve V4: fourth valve
V5: 제5밸브 V6: 제6밸브V5: fifth valve V6: sixth valve
V7: 제7밸브 V8: 제8밸브V7: 7th valve V8: 8th valve
V9: 제9밸브 V10: 제10밸브V9: 9th Valve V10: 10th Valve
20: 진공용해체임버 21: 불활성가스충전용기20: vacuum melting chamber 21: inert gas filling machine
22: 제1보조진공탱크 23: 제2보조진공탱크22: 1st auxiliary vacuum tank 23: 2nd auxiliary vacuum tank
47: 산소 및 수소센서 55: 산소 및 수소센서47: oxygen and hydrogen sensor 55: oxygen and hydrogen sensor
65: 산소 및 수소센서 110: 용탕도가니65: oxygen and hydrogen sensor 110: molten crucible
120: 재료투입관 200: 재료장입플런저120: material input pipe 200: material loading plunger
256: 진공펌프장치 150: 슬리브256: vacuum pump device 150: sleeve
155: 용탕가압플런저 300: 용탕주입구차단플런저155: molten metal pressure plunger 300: molten metal inlet blocking plunger
400: 주조장치 450: 금형400: casting apparatus 450: mold
이하 본 발명을 첨부된 도면을 참조하여 더욱 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.
도 1은 본 발명의 진공 용해와 주조를 위한 진공 시스템의 요부 구성도이다.1 is a schematic diagram of main components of a vacuum system for vacuum melting and casting according to the present invention.
도 1을 참조하는 바와 같이 본 발명의 진공 시스템은, 공기를 흡입하는 진공펌프장치(256); 상기 진공펌프장치(256)와 연결되어 진공상태에서 주물용 금속을 용해할 수 있도록 가열수단(미도시)이 구비되고 내부에 용탕도가니(110)가 구비된 진공용해체임버(20); 상기 진공펌프장치(256)와 연결되어 진공상태에서 상기 진공용해체임버(20)로 금속재료(01)를 투입할 수 있도록 일측에 재료장입플런저(200)가 구비된 재료투입관(120); 상기 진공용해체임버(20)와 연결되어 진공상태에서 주물용 용탕이 주입되게 한 슬리브(150)와, 상기 진공펌프장치(256)와 연결되어 진공상태에서 상기 슬리브(150)로 주입된 용탕을 압입하여 특정 제품을 성형되게 한 금형(450)을 포함하는 주조장치(400);로 구성된다.1, the vacuum system of the present invention includes a vacuum pump device 256 for sucking air; A vacuum dissolution chamber 20 connected to the vacuum pump device 256 so that a heating means (not shown) is provided to dissolve the casting metal in a vacuum state and a melt crucible 110 is provided therein; A material input pipe 120 having a material loading plunger 200 at one side thereof connected to the vacuum pump device 256 so that the metal material 01 can be introduced into the vacuum dissolution chamber 20 in a vacuum state; The sleeve 150 is connected to the vacuum melting chamber 20 to inject molten metal in a vacuum state, and the molten metal injected into the sleeve 150 in a vacuum state is connected to the vacuum pump device 256. It is composed of; casting apparatus 400 including a mold (450) for molding a specific product.
여기서 상기 슬리브(150)와 금형(450)을 포함하는 주조장치(400), 금속을 용해하는 진공용해체임버(20) 및 재료투입관(120) 내부를 신속하게 진공상태로 유지하고, 각 장치의 내부가 동일한 진공도를 유지하도록 하기 위해 상기 금형(450)과 진공펌프장치(256) 사이에 제1보조진공탱크(22)를 설치하고, 상기 진공용해체임버(20)와 진공펌프장치(256) 사이에 제2보조진공탱크(23)를 설치하며, 상기 재료투입관(120)은 제1보조진공탱크(22)에 연결하는 한편, 상기 제1보조진공탱크(22)와 제2보조진공탱크(23)를 상호 연결한다.Here, the casting apparatus 400 including the sleeve 150 and the mold 450, the vacuum dissolution chamber 20 for dissolving metal, and the material injection tube 120 are rapidly maintained in a vacuum state, and A first auxiliary vacuum tank 22 is installed between the mold 450 and the vacuum pump device 256 so as to maintain the same degree of vacuum inside, and between the vacuum dissolution chamber 20 and the vacuum pump device 256. The second auxiliary vacuum tank 23 is installed on the material input pipe 120 and the first auxiliary vacuum tank 22, while the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank ( 23) are interconnected.
상기 주조장치(400)는, 슬리브(150)와 금형(450)을 포함하여 용해된 용탕을 특정 제품으로 성형할 수 있게 하는 것이면 제한이 없고, 그러한 주조장치(400)의 예로써 진공용해다이캐스팅기, 수평식 다이캐스팅기, 진공중력 금형주조기, 수직진공 용탕단조기, 수직진공 스퀴즈 캐스팅기를 들 수 있으나, 본 발명은 기재된 장치로 제한되는 것은 아니다.The casting apparatus 400 is not limited as long as it enables the molten molten metal, including the sleeve 150 and the mold 450, to be molded into a specific product, and is a vacuum melting die casting machine as an example of such a casting apparatus 400. , Horizontal die casting machine, vacuum gravity mold casting machine, vertical vacuum melt forging machine, vertical vacuum squeeze casting machine, but the present invention is not limited to the described apparatus.
도 2는 본 발명의 제1실시예에 따라 상기 주조장치(400)를 진공용해 다이캐스팅기와 연결한 진공 시스템의 구성도로서, 상기 진공용해 다이캐스팅기는, 본 발명자가 안출한 바 있는, 대한민국 특허 제 10-0578257호의 진공용해 다이캐스팅기일 수 있다.2 is a configuration diagram of a vacuum system in which the casting apparatus 400 is connected to a vacuum melting die casting machine according to the first embodiment of the present invention, wherein the vacuum melting die casting machine is devised by the present inventor, Korean Patent No. 10 -0578257 may be a vacuum melting die casting machine.
도 1 및 도 2를 참조하는 바와 같이 상기 각 장치의 연결부분은 각 장치의 점검이나 이상시 또는 여러가지 상황에 따라 상호 연통하거나 폐쇄될 수 있도록 밸브가 설치되는 것이 바람직하다.1 and 2, the connection portion of each device is preferably provided with a valve so as to be in communication with each other or closed in accordance with the inspection or abnormality of each device or various situations.
이를 위해 진공용해체임버(20)와 슬리브(150) 사이에 제1밸브(V1)가 구비되고, 재료투입관(120)과 진공용해체임버(20) 사이에 제2밸브(V2)가 구비되며, 금형(450)과 제1보조진공탱크(22) 사이에 제4밸브(V4)가 구비된다.To this end, a first valve V1 is provided between the vacuum dissolution chamber 20 and the sleeve 150, and a second valve V2 is provided between the material injection pipe 120 and the vacuum dissolution chamber 20. A fourth valve V4 is provided between the mold 450 and the first auxiliary vacuum tank 22.
또한 재료투입관(120)과 재료장입플런저(200) 사이에는 제3밸브(V3)가 설치되는데, 제3밸브(V3)가 개방되면 재료투입관(120) 내부로 주조용 금속을 투입할 수 있는 상태이고, 반대로 폐쇄되면 재료투입관(120) 내부에 금속이 투입된 상태를 의미한다.In addition, a third valve V3 is installed between the material input pipe 120 and the material loading plunger 200. When the third valve V3 is opened, the casting metal may be introduced into the material input pipe 120. If the state is closed, on the contrary, it means a state in which metal is introduced into the material input pipe 120.
상기 재료투입관(120)과 제1보조진공탱크(22) 사이에 제5밸브(V5)가 구비되고, 제1보조진공탱크(22)와 진공펌프장치(256) 사이에 제10밸브(V10)가 설치되며, 상기 제1보조진공탱크(22)와 제2보조진공탱크(23) 사이에 제8밸브(V8)가 설치되어서 제8밸브(V8)의 개방시 각 보조진공탱크(22)(23)는 상호 동일한 진공도를 유지할 수 있다.A fifth valve V5 is provided between the material input pipe 120 and the first auxiliary vacuum tank 22, and a tenth valve V10 is provided between the first auxiliary vacuum tank 22 and the vacuum pump device 256. Is installed, and each auxiliary vacuum tank 22 is opened when the eighth valve V8 is installed between the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank 23. Reference numeral 23 can maintain the same degree of vacuum.
상기 진공용해체임버(20)와 제2보조진공탱크(23) 사이에 제7밸브(V7)가 구비되고, 제2보조진공탱크(23)와 진공펌프장치(256) 사이에 제9밸브(V9)가 설치되며, 상기 각 밸브의 개폐에 따른 본 발명의 진공 시스템 작용 설명은 후술하여 구체적으로 설명한다.A seventh valve V7 is provided between the vacuum melting chamber 20 and the second auxiliary vacuum tank 23, and a ninth valve V9 between the second auxiliary vacuum tank 23 and the vacuum pump device 256. ) Is installed, the operation of the vacuum system of the present invention according to the opening and closing of each valve will be described in detail later.
한편, 상기 진공용해체임버(20)에는 내부의 산소 및 수소량을 감지하는 제1센서(47)를 설치하고, 불활성가스가 충전된 불활성가스충전용기(21)를 상기 진공용해체임버(20)와 제6밸브(V6)를 매개로 연결함으로써 진공용해체임버(20) 내에서 용해되는 금속이 마그네슘합금, 리튬합금, 지르코늄합금과 같은 활성금속을 용해하는 경우 필요에 따라 상기 제6밸브(V6)를 개방하여 불활성가스가 진공용해체임버(20) 내로 투입되게 할 수 있다.On the other hand, the vacuum dissolution chamber 20 is installed with a first sensor 47 for detecting the amount of oxygen and hydrogen inside, the inert gas charger 21 filled with an inert gas and the vacuum dissolution chamber 20 and When the metal dissolved in the vacuum dissolution chamber 20 dissolves an active metal such as magnesium alloy, lithium alloy, or zirconium alloy by connecting the sixth valve V6 to the sixth valve V6, the sixth valve V6 is connected as necessary. It can be opened to allow the inert gas to be introduced into the vacuum melting chamber 20.
즉, 금속 중 마그네슘합금과 리튬합금, 지르코늄합금 등은 대기 중 용해 시 산소와 접촉하면 발화하여 위험을 초래하므로 진공상태에서만 용해할 수 있다. 따라서 진공용해체임버(20) 내에 활성금속을 용해하는 도중, 진공용해체임버(20) 내에 산소나 수소가 유입되면 상당한 위험하므로 진공용해체임버(20) 내에 산소 및 수소가 유입되어 발화하기 전에 제1센서(47)가 산소 및 수소량을 감지하여 허용치 이상이 검출되어 이를 제어반(미도시)에 전달하면 제어반은 제1밸브(V1)와 제7밸브(V7)를 폐쇄한 후에 제6밸브(V6)를 개방하여 진공용해체임버(20) 내로 불활성가스충전용기(21) 내의 불활성가스를 채워 산소와 반응하는 것을 미연에 방지하여 안전하게 작업할 수 있게 해준다. That is, magnesium alloys, lithium alloys, zirconium alloys among metals can be dissolved only in a vacuum state because they ignite when they come into contact with oxygen when dissolved in air. Therefore, during the dissolution of the active metal in the vacuum dissolution chamber 20, oxygen or hydrogen flows into the vacuum dissolution chamber 20, which is a significant risk, and thus, the first sensor before the oxygen and hydrogen flows into the vacuum dissolution chamber 20 and ignites. When the 47 senses the amount of oxygen and hydrogen and detects an abnormality and transmits it to a control panel (not shown), the control panel closes the first valve V1 and the seventh valve V7 and then the sixth valve V6. Open to fill the inert gas in the inert gas filler 21 into the vacuum dissolution chamber 20 to prevent the reaction with oxygen in advance to enable safe operation.
상기 불활성가스는 주로 아르곤가스를 사용하고 또한 SF6와 CO2의 혼합가스를 사용할 수도 있으며, 용해금속의 성질에 따라 적절하게 다른 종류의 가스를 혼합하여 사용할 수 있다.The inert gas mainly uses argon gas, and may also use a mixed gas of SF 6 and CO 2 , and may be used by appropriately mixing different kinds of gases depending on the nature of the dissolved metal.
상기 제1보조진공탱크(22)는 금형(450)의 성형부와 슬리브(150), 재료투입관(120) 내부를 급속히 진공화시키고 제2보조진공탱크(23)와 연통하여 진공용해체임버(20), 금형(450)의 성형부, 슬리브(150), 재료투입관(120), 제2보조진공탱크(23) 내부가 동일한 진공도로 유지할 수 있게 하며, 각 보조진공탱크(22)(23)에는 제2센서(55)(65)가 설치될 수 있다.The first auxiliary vacuum tank 22 rapidly evacuates the molding part of the mold 450, the sleeve 150, and the material input pipe 120, and communicates with the second auxiliary vacuum tank 23 to form a vacuum dissolution chamber ( 20), the molding portion of the mold 450, the sleeve 150, the material input pipe 120, the second auxiliary vacuum tank 23 can be maintained at the same vacuum level, each secondary vacuum tank 22 (23) ) May be provided with a second sensor (55, 65).
상기 제2센서(55,65)는 진공용해체임버(20) 내로 산소 및 수소가 유입되기 전에 먼저 산소 및 수소량을 감지하는 장치이다. 제1보조진공탱크(22)에 설치된 센서(55)에서 산소 및 수소가 감지되면 진공펌프장치(256)의 가동을 중지하고 제4밸브(V4), 제5밸브(V5), 제8밸브(V8), 제9밸브(V9), 제10밸브(V10)를 폐쇄하여 이상 원인을 점검할 수 있게 한다. 또한, 제2보조진공탱크(23)에 설치된 센서(65)에서 산소 및 수소가 감지되면 진공펌프장치(256)의 가동을 중지하고 제7밸브(V7), 제8밸브(V8), 제9밸브(V9), 제10밸브(V10)를 폐쇄하여 이상 원인을 점검할 수 있게 한다. 이와 같이 제2센서(55)(65)는 상기 진공용해체임버(20) 내로 산소 및 수소가 유입되기 전의 1차 안전장치가 된다.The second sensors 55 and 65 are devices for first detecting the amount of oxygen and hydrogen before oxygen and hydrogen are introduced into the vacuum melting chamber 20. When oxygen and hydrogen are detected by the sensor 55 installed in the first auxiliary vacuum tank 22, the operation of the vacuum pump device 256 is stopped and the fourth valve V4, the fifth valve V5, and the eighth valve ( V8), the ninth valve V9 and the tenth valve V10 are closed to check the cause of the abnormality. In addition, when oxygen and hydrogen are detected by the sensor 65 installed in the second auxiliary vacuum tank 23, the operation of the vacuum pump device 256 is stopped and the seventh valve V7, the eighth valve V8, and the ninth valve are stopped. By closing the valve V9 and the tenth valve V10, the cause of the abnormality can be checked. As described above, the second sensors 55 and 65 become primary safety devices before oxygen and hydrogen are introduced into the vacuum melting chamber 20.
이하, 도 3 내지 도 12를 참조하여, 본 발명의 진공 시스템의 작동 방법을 설명하면 다음과 같으며, 이를 통해 본 발명의 진공 시스템 구성이 더욱 명확해질 것이다.3 to 12, the operation method of the vacuum system of the present invention will be described as follows, through which the vacuum system configuration of the present invention will be more clearly described.
도 3 내지 도 12는 본 발명의 진공 용해와 주조 방법을 보이기 위한 진공 시스템의 각 공정별 작동 상태도이다.3 to 12 are operation state diagrams for each process of the vacuum system for showing the vacuum melting and casting method of the present invention.
S1: 각 보조진공탱크의 진공화 단계S1: vacuuming stage of each secondary vacuum tank
도 3과 같이 제1밸브(V1), 제2밸브(V2), 제4밸브(V4), 제5밸브(V5), 제6밸브(V6), 제7밸브(V7), 제8밸브(V8) 폐쇄하고, 제3밸브(V3), 제9밸브(V9), 제10밸브(V10)를 개방한 상태에서 진공펌프장치(256)를 가동하면 제1보조진공탱크(22)와 제2보조진공탱크(23) 내부가 진공상태(1×10-3 Torr ~ 1×10-5 Torr)가 되는데, 제3밸브(V3)의 개방은 용해시킬 금속재료를 재료투입관(120) 내에 밀어넣기 위한 것이다. As shown in FIG. 3, the first valve V1, the second valve V2, the fourth valve V4, the fifth valve V5, the sixth valve V6, the seventh valve V7, and the eighth valve ( V8) When the vacuum pump device 256 is operated with the third valve V3, the ninth valve V9, and the tenth valve V10 open, the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank 22 are closed. The inside of the auxiliary vacuum tank 23 is in a vacuum state (1 × 10 -3 Torr to 1 × 10 -5 Torr). The opening of the third valve V3 pushes the metal material to be dissolved into the material input pipe 120. It is to put.
만약 상기 제1보조진공탱크(22)와 제2보조진공탱크(23)에 설치된 산소 및 수소센서(55, 65)에 의해 산소 및 수소량이 감지되면 진공펌프장치(256)의 작동을 중지하고 이상 원인을 점검, 제거한 후 재작동한다. 이때 산소 및 수소센서의 작동범위는 용해할 금속의 종류에 따라 가감하여 설정한다.If the oxygen and hydrogen amount is detected by the oxygen and hydrogen sensors 55 and 65 installed in the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank 23, the operation of the vacuum pump device 256 is stopped. Check and remove the cause of error and restart. At this time, the operating range of the oxygen and hydrogen sensor is set in accordance with the type of metal to be dissolved.
S2: 진공용해체임버의 진공화 단계S2: vacuuming step of the vacuum melting chamber
도 4와 같이 제10밸브(V10)를 폐쇄하고 제7밸브(V7)를 개방하여 진공용해체임버(20) 내부를 진공상태로 하고, 진공펌프장치(256)는 계속 작동한다. 이때 진공펌프장치(256)가 일정시간 계속 가동하여도 진공용해체임버(20) 또는 제2보조진공탱크(23) 내의 산소 및 수소가 필요 이상으로 감지되면 진공펌프장치(256)의 가동을 중지하고 원인을 제거한 후, 진공펌프장치(256)를 재가동하여 진공용해체임버(20) 내를 진공상태로 유지한다.As shown in FIG. 4, the tenth valve V10 is closed and the seventh valve V7 is opened to vacuum the inside of the vacuum dissolution chamber 20, and the vacuum pump device 256 continues to operate. At this time, even if the vacuum pump device 256 continues to operate for a predetermined time, if oxygen and hydrogen in the vacuum melting chamber 20 or the second auxiliary vacuum tank 23 is detected as more than necessary, the operation of the vacuum pump device 256 is stopped. After the cause is removed, the vacuum pump device 256 is restarted to maintain the inside of the vacuum dissolution chamber 20 in a vacuum state.
S3: 제1진공보조탱크의 고진공화 단계S3: High vacuum stage of the first vacuum auxiliary tank
도 5와 같이 제7밸브(V7)와 제9밸브(V9)를 폐쇄하고 제10밸브(V10)를 개방하며 진공펌프장치(256)를 계속 가동하여 제1진공보조탱크(22) 내의 진공도를 제2진공보조탱크(23)보다 높게 한다. 이때 상기 제2진공보조탱크(23) 내부가 (1×10-3 Torr ~ 1×10-5 Torr) 진공일 때, 제1진공보조탱크(22)는 (1×10-5 Torr ~ 1×10-7 Torr)의 진공상태를 유지하게 할 수 있다.As shown in FIG. 5, the seventh valve V7 and the ninth valve V9 are closed, the tenth valve V10 is opened, and the vacuum pump device 256 is continuously operated to maintain the vacuum degree in the first vacuum auxiliary tank 22. It is made higher than the 2nd vacuum auxiliary tank 23. At this time, when the inside of the second vacuum auxiliary tank 23 is (1 × 10 -3 Torr to 1 × 10 -5 Torr) vacuum, the first vacuum auxiliary tank 22 is (1 × 10 -5 Torr to 1 × 10 -7 Torr) can be maintained in a vacuum state.
S4: 재료투입관의 진공화 및 금속재료 준비 단계S4: vacuuming the material input tube and preparing the metal material
도 6과 같이 금속재료(01)를 재료투입관(120)에 재료장입플런저(200)로 밀어넣고 원위치한 후 제3밸브(V3)를 폐쇄하고 제3밸브(V3)의 플러그구멍으로 재료장입플런저(200)가 통과하여 정지하면 제3밸브(V3)는 완전히 폐쇄된다. As shown in FIG. 6, the metal material 01 is pushed into the material injection plunger 200 into the material insertion plunger 200 and then repositioned. Then, the third valve V3 is closed and the material is inserted into the plug hole of the third valve V3. When the plunger 200 passes and stops, the third valve V3 is completely closed.
이때 제5밸브(V5)를 개방하여 재료투입관(120) 내를 진공용해체임버(20) 내의 진공도와 같은 진공도를 유지하게 한다. 또한 금형(450)을 합체하고 성형부와 슬리브 내의 공간을 진공화하기 위해 제4밸브(V4)를 개방한다. 이로써 재료투입관(120)과 금형(450) 내부, 슬리브(150) 및 제1보조진공탱크(22)는 같은 진공도를 유지하게 된다.At this time, the fifth valve V5 is opened to maintain the vacuum degree such as the vacuum degree in the vacuum discharging chamber 20 in the material injection pipe 120. In addition, the fourth valve V4 is opened to coalesce the mold 450 and to vacuum the space between the molding part and the sleeve. As a result, the material input pipe 120, the mold 450, the sleeve 150, and the first auxiliary vacuum tank 22 maintain the same degree of vacuum.
S5: 각 장치의 동일 진공화 단계S5: same evacuation step of each device
도 7과 같이 제8밸브(V8)를 개방하여 제1보조진공탱크(22), 제2보조진공탱크(23), 금형(450)의 성형부와 슬리브(150) 내와 재료투입관(120)이 동일한 진공도(약 1×10-3 Torr ~ 1×10-5 Torr)를 유지하게 하고, 이후 제7밸브(V7)를 개방하여 진공용해체임버(20) 역시 같은 진공도를 유지할 수 있게 한다. 이때 진공펌프장치(256)는 요구하는 진공도에 도달하면 가동을 중지하고, 미달하면 가동된다.As shown in FIG. 7, the eighth valve V8 is opened to form the first auxiliary vacuum tank 22, the second auxiliary vacuum tank 23, the molding part of the mold 450, the sleeve 150, and the material input pipe 120. ) To maintain the same vacuum degree (about 1 × 10 -3 Torr to 1 × 10 -5 Torr), and then open the seventh valve V7 to allow the vacuum dissolution chamber 20 to maintain the same vacuum degree. At this time, the vacuum pump device 256 stops operation when the required degree of vacuum is reached, and operates when it does not reach.
S6: 금속재료의 투입 단계S6: input phase of metal material
도 8과 같이 제2밸브(V2)를 개방하고, 재료장입플런저(200)를 사용하여 재료투입관(120) 내의 금속재료(01)를 진공용해체임버(20) 내의 용탕도가니(110) 내로 밀어 넣은 후 재료장입플런저(200)를 재료투입관(120) 내에 위치시킨다.As shown in FIG. 8, the second valve V2 is opened, and the metal material 01 in the material introduction pipe 120 is pushed into the molten crucible 110 in the vacuum melting chamber 20 using the material loading plunger 200. After loading, the material loading plunger 200 is positioned in the material input pipe 120.
S7: 금속재료의 용해 단계S7: Melting step of metal material
도 9와 같이 제2밸브(V2), 제4밸브(V4), 제5밸브(V5), 제7밸브(V7), 제8밸브(V8)를 폐쇄하고, 제9밸브(V9)를 개방하며 진공펌프장치(256)를 가동하여 제1보조진공탱크(22)와 제2보조진공탱크(23) 내의 진공도를 높게 유지한다. 이때 진공용해체임버(20)의 용해도가니(110)에 장입된 금속재료(01)의 용해가 시작된다.As shown in FIG. 9, the second valve V2, the fourth valve V4, the fifth valve V5, the seventh valve V7, and the eighth valve V8 are closed, and the ninth valve V9 is opened. The vacuum pump device 256 is operated to maintain a high degree of vacuum in the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank 23. At this time, dissolution of the metal material 01 charged into the solubility crucible 110 of the vacuum dissolution chamber 20 starts.
S8: 진공용해체임버의 진공 유지 단계S8: vacuum holding step of the vacuum melting chamber
금속재료의 용해가 시작되면, 도 10과 같이 제7밸브(V7)와 제1밸브(V1)를 개방하고, 재료장입플런저(200)를 원위치시키고 제3밸브(V3)를 개방한다.When melting of the metal material starts, as shown in FIG. 10, the seventh valve V7 and the first valve V1 are opened, the material loading plunger 200 is returned to its original position, and the third valve V3 is opened.
이때, 금속재료가 산소와 접촉되면 발화 우려가 있는 활성금속인 경우 진공용해체임버(20)에 설치된 제1센서(47)가 일정 허용치 이상의 산소 및 수소를 감지하면, 즉시 제1밸브(V1)와 제7밸브(V7)를 폐쇄한 후, 제6밸브(V6)를 개방하여 불활성가스충전용기(21) 내의 가스를 순식간에 진공용해체임버(20) 내로 방출함으로써 금속재료의 발화를 막는 안전장치의 역할을 한다.At this time, when the metallic material is an active metal that may ignite when it comes into contact with oxygen, if the first sensor 47 installed in the vacuum melting chamber 20 detects oxygen and hydrogen above a predetermined allowable value, the first valve V1 and After the seventh valve V7 is closed, the sixth valve V6 is opened to release the gas in the inert gas charger 21 into the vacuum dissolution chamber 20 in an instant, thereby preventing the ignition of the metallic material. Play a role.
S9: 용탕 주입 및 성형 단계S9: Melt Filling and Forming Step
진공용해체임버(20) 내의 용탕도가니(110)에서 용해가 완전히 이루어지면, 도 11과 같이 제7밸브(V7)를 폐쇄하고 용탕도가니를 기울여서 주조장치의 슬리브(150) 내로 용탕을 주입하여 내부에 성형공간인 캐비티(cavity)가 형성된 금형(450) 내에서 소정의 제품을 성형한다.When dissolution is completely performed in the molten crucible 110 in the vacuum melting chamber 20, as shown in FIG. 11, the seventh valve V7 is closed and the molten crucible is inclined to inject molten metal into the sleeve 150 of the casting apparatus. A predetermined product is molded in a mold 450 in which a cavity, which is a molding space, is formed.
S9 단계가 완료되면, 도 12와 같이 제1밸브(V1)를 폐쇄하고 다시 전술한 S1 단계로 복귀함으로서 1 사이클의 진공 용해 및 주조 공정을 종료한다.When the step S9 is completed, as shown in FIG. 12, the first valve V1 is closed and the process returns to the above-described step S1, thereby ending one cycle of the vacuum melting and casting process.
도 13은 본 발명의 제2실시예에 따라 진공 중력 금형주조기와 연결된 진공 시스템의 구성도이고, 도 14는 본 발명의 제3실시예에 따라 수직 진공 용탕단조기와 연결된 진공 시스템의 구성도이며, 도 15는 본 발명의 제4실시예에 따라 수직 진공 스퀴즈 캐스팅기와 연결된 진공 시스템의 구성도이다.13 is a configuration diagram of a vacuum system connected to a vacuum gravity mold casting machine according to a second embodiment of the present invention, and FIG. 14 is a configuration diagram of a vacuum system connected to a vertical vacuum melt forging machine according to a third embodiment of the present invention. 15 is a schematic diagram of a vacuum system connected to a vertical vacuum squeeze casting machine according to a fourth embodiment of the present invention.
본 발명의 제2실시예 내지 제4실시예의 경우, 상기 도 1의 진공시스템과 동일한 구성과 동일한 방법으로 작동되며, 다만 주조장치(400)의 특성에 따라 구분한 것이다.In the case of the second to fourth embodiments of the present invention, the same operation as the vacuum system of FIG. 1 is performed in the same manner, and it is classified according to the characteristics of the casting apparatus 400.
상기 주조장치(400)는 적어도 슬리브(150)와 금형(450)을 포함하고, 장치의 특성에 따라 도 14 및 도 15와 같이 용탕주입구차단플런저(300)가 더 포함될 수 있으며, 또한 도 15와 같이 용탕가압플런저(155)가 더 구비된 것일 수 있다.The casting device 400 includes at least a sleeve 150 and a mold 450, and may further include a molten metal injection hole blocking plunger 300 as shown in FIGS. 14 and 15 according to the characteristics of the apparatus. The molten metal pressure plunger 155 may be further provided.
이때, 상기 도 2의 진공용해 다이케스팅기는 본 발명자가 제안한 장치로서, 대한민국 특허 제 10-0578257호의 구성이 참조될 수 있고, 도 13의 진공중력 금형주조기는 대한민국 특허 제 10-0572581호의 구성이 참조될 수 있으며, 도 14의 수직진공 용탕단조기는 대한민국 특허 제 10-0572589호가 참조될 수 있다. 또한 도 15의 수직진공 스퀴즈 캐스팅기는 대한민국 특허 제 10-0572583호의 구성을 참조할 수 있으므로, 이에 관한 구체적인 구성과 작용 설명은 생략한다.At this time, the vacuum melting die casting machine of FIG. 2 is a device proposed by the present invention, and the configuration of Korean Patent No. 10-0578257 may be referred to, and the vacuum gravity mold casting machine of FIG. 13 may refer to the configuration of Korean Patent No. 10-0572581. The vertical vacuum molten forging machine of FIG. 14 may refer to Korean Patent No. 10-0572589. In addition, since the vertical vacuum squeeze casting machine of FIG. 15 may refer to the configuration of Korean Patent No. 10-0572583, detailed configuration and operation thereof will be omitted.
이상과 같이 비록 본 발명은 도면에 도시된 일 실시예를 참고로 설명되었으나 이는 예시적인 것에 불과하며, 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이며, 그러한 변경 및 타 실시예는 하기의 특허청구범위에 포함된다.As described above, although the present invention has been described with reference to one embodiment shown in the drawings, this is merely an example, and those skilled in the art may make various modifications and other equivalent embodiments therefrom. It will be understood that such modifications and other embodiments are included in the following claims.

Claims (9)

  1. 진공펌프장치(256);A vacuum pump device 256;
    상기 진공펌프장치(256)와 연결되어 진공상태에서 금속 용해가 가능하게 되고, 내부에 용탕도가니(110)가 구비된 진공용해체임버(20);A vacuum dissolution chamber 20 connected to the vacuum pump device 256 to enable dissolution of a metal in a vacuum state and having a molten crucible 110 therein;
    상기 진공펌프장치(256)와 연결되어 진공상태에서 상기 진공용해체임버(20)로 금속재료(01)를 투입하게 된 재료투입관(120);A material input pipe 120 connected with the vacuum pump device 256 to inject a metal material 01 into the vacuum dissolution chamber 20 in a vacuum state;
    상기 진공용해체임버(20)와 연결되어 진공상태에서 용탕이 주입되게 한 슬리브(150)와, 상기 진공펌프장치(256)와 연결되어 진공상태에서 상기 슬리브(150)로 주입된 용탕이 성형되게 한 금형(450)을 포함하는 주조장치(400);The sleeve 150 is connected to the vacuum melting chamber 20 to inject molten metal in a vacuum state, and the molten metal injected into the sleeve 150 in a vacuum state is connected to the vacuum pump device 256. A casting device 400 including a mold 450;
    를 포함하여 이루어진 것을 특징으로 하는 금속의 진공 용해와 주조를 위한 진공 시스템.Vacuum system for vacuum melting and casting of the metal, characterized in that consisting of.
  2. 제 1항에 있어서,The method of claim 1,
    상기 금형(450)과 진공펌프장치(256) 사이에 제1보조진공탱크(22);A first auxiliary vacuum tank 22 between the mold 450 and the vacuum pump device 256;
    상기 진공용해체임버(20)와 진공펌프장치(256) 사이에 개재된 제2보조진공탱크(23);를 더 포함하여 이루어지고, And a second auxiliary vacuum tank 23 interposed between the vacuum dissolution chamber 20 and the vacuum pump device 256.
    상기 재료투입관(120)은 제1보조진공탱크(22)와 상호 연결된 것을 특징으로 하는 금속의 진공 용해와 주조를 위한 진공 시스템.The material input pipe (120) is a vacuum system for vacuum melting and casting of metal, characterized in that interconnected with the first secondary vacuum tank (22).
  3. 제 2항에 있어서,The method of claim 2,
    상기 제1보조진공탱크(22), 제2보조진공탱크(23) 중 적어도 하나 또는 각각에 산소와 수소량을 감지하는 제2센서가 구비된 것을 특징으로 하는 금속의 진공 용해와 주조를 위한 진공 시스템.At least one or each of the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank 23 is provided with a second sensor for sensing the amount of oxygen and hydrogen vacuum for melting and casting the metal system.
  4. 제 2항에 있어서,The method of claim 2,
    상기 제1보조진공탱크(22)와 제2보조진공탱크(23)가 상호 연통된 것을 특징으로 하는 금속의 진공 용해와 주조를 위한 진공 시스템.The vacuum system for vacuum melting and casting of the metal, characterized in that the first secondary vacuum tank 22 and the second secondary vacuum tank 23 are in communication with each other.
  5. 제 1항에 있어서,The method of claim 1,
    상기 진공용해체임버(20)에 산소 및 수소량을 감지하는 제1센서(47)가 구비되고, 상기 제1센서의 검출에 따라 불활성가스가 주입되도록 일측에 제6밸브(V6)를매개로 불활성가스충전용기(21)가 연결된 것을 특징으로 하는 금속의 진공 용해와 주조를 위한 진공 시스템.The vacuum dissolution chamber 20 is provided with a first sensor 47 for detecting the amount of oxygen and hydrogen, and inert to the sixth valve (V6) on one side so that inert gas is injected in accordance with the detection of the first sensor Vacuum system for vacuum melting and casting of a metal, characterized in that the gas filler 21 is connected.
  6. 제 4항에 있어서,The method of claim 4, wherein
    진공용해체임버(20)와 슬리브(150) 사이에 구비된 제1밸브(V1)와, The first valve (V1) provided between the vacuum dissolution chamber 20 and the sleeve 150,
    재료투입관(120)과 진공용해체임버(20) 사이에 구비된 제2밸브(V2)와,A second valve V2 provided between the material input pipe 120 and the vacuum melting chamber 20;
    재료투입관(120) 입구에 형성된 제3밸브(V3)와,A third valve (V3) formed at the inlet of the material input pipe (120),
    금형(450)과 제1보조진공탱크(22) 사이에 구비된 제4밸브(V4)와,A fourth valve V4 provided between the mold 450 and the first auxiliary vacuum tank 22;
    재료투입관(120)과 제1보조진공탱크(22) 사이에 구비된 제5밸브(V5)와,A fifth valve V5 provided between the material input pipe 120 and the first auxiliary vacuum tank 22;
    진공용해체임버(20)와 제2보조진공탱크(23) 사이에 구비된 제7밸브(V7)와,A seventh valve V7 provided between the vacuum melting chamber 20 and the second auxiliary vacuum tank 23;
    제1보조진공탱크(22)와 제2보조진공탱크(23) 사이에 구비된 제8밸브(V8)와,An eighth valve V8 provided between the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank 23;
    제2보조진공탱크(23)와 진공펌프장치(256) 사이에 구비된 제9밸브(V9) 및A ninth valve V9 provided between the second auxiliary vacuum tank 23 and the vacuum pump device 256;
    제1보조진공탱크(22)와 진공펌프장치(256) 사이에 구비된 제10밸브(V10)를 더 포함하는 것을 특징으로 하는 금속의 진공 용해와 주조를 위한 진공 시스템.And a tenth valve (V10) provided between the first auxiliary vacuum tank (22) and the vacuum pump device (256).
  7. 제 1항 내지 제 6항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 6,
    상기 주조장치(400)는, 진공용해다이캐스팅기, 수평식 다이캐스팅기, 진공중력 금형주조기, 수직진공 용탕단조기, 수직진공 스퀴즈 캐스팅기 중 어느 하나인 것을 특징으로 하는 금속의 진공 용해와 주조를 위한 진공 시스템.The casting device 400, vacuum melting die casting machine, horizontal die casting machine, vacuum gravity die casting machine, vertical vacuum melt forging machine, vertical vacuum squeeze casting machine, characterized in that for any one of the vacuum melting and casting Vacuum system.
  8. 청구항 제 1항 내지 제 7항 중 어느 한 항에 기재된 금속의 진공 용해와 주조를 위한 진공 시스템을 이용한 진공 용해와 주조 방법에 있어서,A vacuum melting and casting method using a vacuum system for vacuum melting and casting of a metal according to any one of claims 1 to 7,
    진공펌프장치(256)를 가동하여 제1보조진공탱크(22)와 제2보조진공탱크(23) 내부를 진공 상태로 하는 각 보조진공탱크의 진공화 단계(S1);A vacuuming step (S1) of each of the auxiliary vacuum tanks operating the vacuum pump device 256 to vacuum the inside of the first auxiliary vacuum tank 22 and the second auxiliary vacuum tank 23;
    금속재료를 용해하기 위한 진공용해체임버(20) 내부를 진공 상태로 하는 진공용해체임버의 진공화 단계(S2);A vacuum dissolving step (S2) of the vacuum dissolution chamber in which the inside of the vacuum dissolution chamber 20 for dissolving the metal material is brought into a vacuum state;
    제1진공보조탱크(22) 내부의 진공도가 제2진공보조탱크 내부의 진공도보다 높도록 하는 제1진공보조탱크의 고진공화 단계(S3);A high vacuuming step (S3) of the first vacuum auxiliary tank so that the degree of vacuum in the first vacuum auxiliary tank 22 is higher than the degree of vacuum in the second vacuum auxiliary tank (S3);
    재료장입플런저(200)로 재료투입관(120) 내부에 용해될 금속재료(01)를 내입시키고, 재료투입관(120) 내부를 진공 상태로 하는 재료투입관의 진공화 및 금속재료 준비 단계(S4);Injecting the metal material (01) to be dissolved in the material input pipe 120 into the material insertion plunger 200, and vacuuming the material input pipe and preparing the metal material (step) to make the material input pipe 120 in a vacuum state ( S4);
    제1보조진공탱크(22), 제2보조진공탱크(23), 금형(450)의 성형부와 슬리브(150) 내부, 재료투입관(120) 및 진공용해체임버(20) 내부의 진공도를 동일하게 유지하도록 상호 연통시키는 각 장치의 동일 진공화 단계(S5);The vacuum degree in the molded part of the first auxiliary vacuum tank 22, the second auxiliary vacuum tank 23, the mold 450 and the inside of the sleeve 150, the material injection pipe 120 and the vacuum dissolution chamber 20 is the same. The same evacuation step (S5) of each device in communication with each other so as to maintain the same;
    재료장입플런저(200)로 재료투입관(120) 내의 금속재료(01)를 진공용해체임버(20) 내의 용탕도가니(110)로 투입하는 금속재료의 투입 단계(S6);A metal material introduction step (S6) for introducing the metal material (01) in the material injection pipe (120) into the molten crucible (110) in the vacuum melting chamber (20) with the material loading plunger (200);
    가열수단으로 용해도가니(110) 내의 금속재료(01)의 용해하는 금속재료의 용해 단계(S7);Dissolving step (S7) of the metal material to dissolve the metal material (01) in the melting crucible 110 by the heating means;
    진공펌프장치(256)를 가동하여 진공용해체임버(20) 내부가 진공 상태를 유지할 수 있도록 하는 진공용해체임버의 진공 유지 단계(S8) 및A vacuum holding step (S8) of the vacuum dissolution chamber to operate the vacuum pump device 256 to maintain the vacuum state inside the vacuum dissolution chamber 20 and
    주조장치의 슬리브(150) 내로 용탕을 주입하여 금형(450) 내에서 소정의 제품을 성형하는 용탕 주입 및 성형 단계(S9)로 이루어지는 것을 특징으로 하는 금속의 진공 용해와 주조 방법.Method of melting and casting the metal, characterized in that the molten metal is injected into the sleeve (150) of the casting device to form a predetermined product in the mold (450).
  9. 제 8항에 있어서,The method of claim 8,
    상기 금속재료의 용해 단계(S7)에서 금속재료가 활성금속인 경우 진공용해체임버(20)에 설치된 제1센서(47)가 허용치 이상의 산소와 수소를 감지하는 경우 불활성가스충전용기(21)에 저장된 가스를 진공용해체임버(20) 내로 주입하게 한 것을 특징으로 하는 금속의 진공 용해와 주조 방법.When the metal material is the active metal in the dissolution step (S7) of the metal material, when the first sensor 47 installed in the vacuum melting chamber 20 detects oxygen and hydrogen above the allowable value, it is stored in the inert gas charger 21. Method for dissolving and casting metal, characterized in that the gas is injected into the vacuum melting chamber (20).
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TW201020042A (en) 2010-06-01

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