WO2010040468A2 - Uranium catalyst and method for production thereof, and use thereof - Google Patents
Uranium catalyst and method for production thereof, and use thereof Download PDFInfo
- Publication number
- WO2010040468A2 WO2010040468A2 PCT/EP2009/007039 EP2009007039W WO2010040468A2 WO 2010040468 A2 WO2010040468 A2 WO 2010040468A2 EP 2009007039 W EP2009007039 W EP 2009007039W WO 2010040468 A2 WO2010040468 A2 WO 2010040468A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- catalyst
- uranium
- alkaline earth
- alkali
- chlorine
- Prior art date
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- 239000003054 catalyst Substances 0.000 title claims abstract description 74
- 229910052770 Uranium Inorganic materials 0.000 title claims abstract description 22
- JFALSRSLKYAFGM-UHFFFAOYSA-N uranium(0) Chemical compound [U] JFALSRSLKYAFGM-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims abstract description 46
- 238000000034 method Methods 0.000 claims abstract description 44
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000000460 chlorine Substances 0.000 claims abstract description 33
- 229910052801 chlorine Inorganic materials 0.000 claims abstract description 32
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims abstract description 26
- IXCSERBJSXMMFS-UHFFFAOYSA-N hydrogen chloride Substances Cl.Cl IXCSERBJSXMMFS-UHFFFAOYSA-N 0.000 claims abstract description 26
- 229910000041 hydrogen chloride Inorganic materials 0.000 claims abstract description 26
- 150000001342 alkaline earth metals Chemical class 0.000 claims abstract description 25
- 239000003513 alkali Substances 0.000 claims description 36
- 238000006243 chemical reaction Methods 0.000 claims description 23
- 230000003647 oxidation Effects 0.000 claims description 17
- 238000007254 oxidation reaction Methods 0.000 claims description 17
- 150000001224 Uranium Chemical class 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 15
- 230000003197 catalytic effect Effects 0.000 claims description 14
- 239000002244 precipitate Substances 0.000 claims description 14
- 239000011734 sodium Substances 0.000 claims description 13
- 239000007864 aqueous solution Substances 0.000 claims description 11
- 238000002360 preparation method Methods 0.000 claims description 9
- 229910052708 sodium Inorganic materials 0.000 claims description 8
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 6
- 238000005406 washing Methods 0.000 claims description 5
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 4
- 229910052788 barium Inorganic materials 0.000 claims description 4
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
- 239000011591 potassium Substances 0.000 claims description 4
- 239000000047 product Substances 0.000 claims description 4
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims description 3
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 3
- 229910052791 calcium Inorganic materials 0.000 claims description 3
- 239000011575 calcium Substances 0.000 claims description 3
- 229910052749 magnesium Inorganic materials 0.000 claims description 3
- 239000011777 magnesium Substances 0.000 claims description 3
- 150000001340 alkali metals Chemical class 0.000 abstract description 3
- 229910052783 alkali metal Inorganic materials 0.000 abstract 1
- 230000001376 precipitating effect Effects 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- 239000000243 solution Substances 0.000 description 15
- 239000000126 substance Substances 0.000 description 15
- WZECUPJJEIXUKY-UHFFFAOYSA-N [O-2].[O-2].[O-2].[U+6] Chemical compound [O-2].[O-2].[O-2].[U+6] WZECUPJJEIXUKY-UHFFFAOYSA-N 0.000 description 14
- 230000000694 effects Effects 0.000 description 13
- 229910000439 uranium oxide Inorganic materials 0.000 description 11
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 9
- 239000000203 mixture Substances 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000000843 powder Substances 0.000 description 7
- 238000001556 precipitation Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 239000010453 quartz Substances 0.000 description 6
- 235000011121 sodium hydroxide Nutrition 0.000 description 6
- 230000006378 damage Effects 0.000 description 5
- -1 uranium ions Chemical class 0.000 description 5
- FJNQSTUXQFLBIS-UHFFFAOYSA-H [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[U+6] Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[U+6] FJNQSTUXQFLBIS-UHFFFAOYSA-H 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 3
- 229910001860 alkaline earth metal hydroxide Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 239000012153 distilled water Substances 0.000 description 3
- 238000005868 electrolysis reaction Methods 0.000 description 3
- 150000004677 hydrates Chemical class 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- LSDYCEIPEBJKPT-UHFFFAOYSA-N 4-pyrrolidin-1-ylbutan-1-amine Chemical compound NCCCCN1CCCC1 LSDYCEIPEBJKPT-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical class [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 229910052684 Cerium Inorganic materials 0.000 description 2
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 description 2
- 229910001413 alkali metal ion Inorganic materials 0.000 description 2
- 229910000272 alkali metal oxide Inorganic materials 0.000 description 2
- 229910001420 alkaline earth metal ion Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 229910052792 caesium Inorganic materials 0.000 description 2
- TVFDJXOCXUVLDH-UHFFFAOYSA-N caesium atom Chemical compound [Cs] TVFDJXOCXUVLDH-UHFFFAOYSA-N 0.000 description 2
- ZMIGMASIKSOYAM-UHFFFAOYSA-N cerium Chemical compound [Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce][Ce] ZMIGMASIKSOYAM-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 150000004820 halides Chemical class 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 229910052712 strontium Inorganic materials 0.000 description 2
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 2
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- QPLDLSVMHZLSFG-UHFFFAOYSA-N Copper oxide Chemical compound [Cu]=O QPLDLSVMHZLSFG-UHFFFAOYSA-N 0.000 description 1
- 239000005751 Copper oxide Substances 0.000 description 1
- 238000007138 Deacon process reaction Methods 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 229910002651 NO3 Inorganic materials 0.000 description 1
- YGYAWVDWMABLBF-UHFFFAOYSA-N Phosgene Chemical compound ClC(Cl)=O YGYAWVDWMABLBF-UHFFFAOYSA-N 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- DYJUTVPFKPBKLH-UHFFFAOYSA-N [O-2].[U+3].[N+](=O)([O-])[O-] Chemical compound [O-2].[U+3].[N+](=O)([O-])[O-] DYJUTVPFKPBKLH-UHFFFAOYSA-N 0.000 description 1
- PCBMYXLJUKBODW-UHFFFAOYSA-N [Ru].ClOCl Chemical compound [Ru].ClOCl PCBMYXLJUKBODW-UHFFFAOYSA-N 0.000 description 1
- 229910001854 alkali hydroxide Inorganic materials 0.000 description 1
- 229910000287 alkaline earth metal oxide Inorganic materials 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 1
- 229910001863 barium hydroxide Inorganic materials 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- 229910000416 bismuth oxide Inorganic materials 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 229910002090 carbon oxide Inorganic materials 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229910001902 chlorine oxide Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 238000011437 continuous method Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910000431 copper oxide Inorganic materials 0.000 description 1
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 1
- TYIXMATWDRGMPF-UHFFFAOYSA-N dibismuth;oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[Bi+3].[Bi+3] TYIXMATWDRGMPF-UHFFFAOYSA-N 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 229910052740 iodine Inorganic materials 0.000 description 1
- 239000011630 iodine Substances 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- SJLOMQIUPFZJAN-UHFFFAOYSA-N oxorhodium Chemical compound [Rh]=O SJLOMQIUPFZJAN-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 239000001103 potassium chloride Substances 0.000 description 1
- 235000011164 potassium chloride Nutrition 0.000 description 1
- 238000000634 powder X-ray diffraction Methods 0.000 description 1
- 239000008262 pumice Substances 0.000 description 1
- 238000000197 pyrolysis Methods 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910003450 rhodium oxide Inorganic materials 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- IGLNJRXAVVLDKE-UHFFFAOYSA-N rubidium atom Chemical compound [Rb] IGLNJRXAVVLDKE-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 229910001925 ruthenium oxide Inorganic materials 0.000 description 1
- YBCAZPLXEGKKFM-UHFFFAOYSA-K ruthenium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[Ru+3] YBCAZPLXEGKKFM-UHFFFAOYSA-K 0.000 description 1
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- UUCCCPNEFXQJEL-UHFFFAOYSA-L strontium dihydroxide Chemical compound [OH-].[OH-].[Sr+2] UUCCCPNEFXQJEL-UHFFFAOYSA-L 0.000 description 1
- 229910001866 strontium hydroxide Inorganic materials 0.000 description 1
- DHCDFWKWKRSZHF-UHFFFAOYSA-N sulfurothioic S-acid Chemical compound OS(O)(=O)=S DHCDFWKWKRSZHF-UHFFFAOYSA-N 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical class 0.000 description 1
- JCMLRUNDSXARRW-UHFFFAOYSA-N uranium trioxide Inorganic materials O=[U](=O)=O JCMLRUNDSXARRW-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/12—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of actinides
-
- B01J35/30—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/03—Precipitation; Co-precipitation
- B01J37/031—Precipitation
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B7/00—Halogens; Halogen acids
- C01B7/01—Chlorine; Hydrogen chloride
- C01B7/03—Preparation from chlorides
- C01B7/04—Preparation of chlorine from hydrogen chloride
Definitions
- the present invention relates to a novel uranium catalyst, to a process for its preparation by precipitation from a solution and to its use in the course of processes for the production of chlorine from hydrogen chloride. Almost all of the technical production of chlorine today takes place through the electrolysis of aqueous saline solutions.
- catalysts comprising transition metals and / or noble metals for the conversion of hydrogen chloride to chlorine.
- catalysts comprising at least one of copper, potassium, sodium, chromium, cerium, gold, bismuth, ruthenium, rhodium, platinum and the elements of VQI. Subgroup of the Periodic Table of the Elements can be used for this purpose. It is further disclosed that the oxides, halides or mixed oxides / halides of the aforementioned elements are preferably used. Particular preference is given to copper chloride, copper oxide, potassium chloride, sodium chloride, chromium oxide, bismuth oxide, ruthenium oxide, ruthenium chloride, ruthenium oxychloride and also rhodium oxide.
- WO 2007 134771 these catalysts are distinguished by a particularly high activity for the conversion of hydrogen chloride to chlorine.
- WO 2004 052776 discloses that it is a well-known problem in the field of heterogeneous catalytic oxidation of hydrogen chloride to chlorine that so-called "hot spots" are formed in the processes These hot spots designate places of a disproportionate one Temperature increase, which according to the disclosure of WO 2004 052776 can lead to the destruction of the catalyst material.
- WO 2004 052776 discloses as a solution to this technical problem, the execution of a cooled process in tube bundles.
- the technical solution disclosed in WO 2004 052776 comprises the cooling of the contact tubes.
- the alternative technical solution disclosed in WO 2007 134771 comprises the multistage adiabatic exports of the process with interstage cooling.
- EP 1 170 250 A further alternative to the complicated apparatus of solving the above-mentioned problems with respect to the catalysts is disclosed in EP 1 170 250.
- the excessively high temperatures in the region of the reaction zones are counteracted by reduced catalyst beds with reduced reaction times Activity of the catalyst can be used.
- Such adapted catalyst beds are achieved, for example, by "diluting" the catalyst beds with inert material, or simply by providing reaction zones with a lower proportion of catalyst, but the process disclosed in EP 1 170 250 is disadvantageous because such "dilution" reaction zones with a desired low space-time yield can be created.
- the catalysts disclosed in DE 1 078 100 include support materials such as kaolin, silica gel, kieselguhr, pumice, etc.
- the catalysts are prepared by applying the uranium from the solution to the support. It is not disclosed that the catalysts can be obtained by precipitation. Further, the disclosed catalysts do not comprise uraniumates comprising sodium and uranium.
- the maximum achievable conversion which can be achieved in DE 1 078 100 with the catalysts is 62%, which is small and thus disadvantageous in comparison with the conversions possible according to the disclosures set out above. This is especially true since 600 cm 3 of the reactor are filled with the catalyst in the specific embodiment in which said 62% conversion is achieved. This in turn means that in the further information, the activity of the catalyst seems to be quite low.
- uranium oxide catalysts which consist in a preferred development only of uranium oxide, or which consist in the general case of a support of uranium oxide and another catalytic component.
- Such further catalytically active components may be substances already disclosed in WO 2007 134771, for example.
- the catalysts comprising the support of uranium oxide and a further catalytically active component can be obtained according to PCT / EP2008 / 005183 by impregnating the further catalytically active component on the support of uranium oxide.
- the catalysts may comprise promoters, wherein these alkali, alkaline earth and rare earth metals may be especially sodium, cesium, strontium, barium and / or cerium.
- these promoters are subsequently applied to the catalyst.
- the catalysts disclosed in PCT / EP2008 / 005183 are disclosed as being particularly stable, so that they are advantageous over the catalysts used according to the disclosures of WO 2004 052776, WO 2007 134771 and EP 1 170 250.
- the catalysts have quite high productivity at temperatures of 540 0 C and 600 0 C according to the embodiments of PCT / EP2008 / 005183.
- a catalyst for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine characterized in that the catalyst comprises a uranate of at least one alkali and / or alkaline earth metal, can achieve this object.
- Uranates in the context of the present invention refer to materials containing uranium and oxygen in any stoichiometric or non-stoichiometric composition having negative charges.
- Uranates are preferably negatively charged substances having a composition of UO ⁇ , where X is a real number greater than 1 but less than or equal to 5.
- the at least one alkali and / or alkaline earth metal contained in the catalyst according to the invention denotes any substance of the first or second main group of the Periodic Table of the Elements.
- Preferred alkali and / or alkaline earth metals are those selected from the list containing barium, calcium, cesium, potassium, lithium, magnesium, sodium, rubidium and strontium.
- Particularly preferred are those selected from the list containing barium, calcium, potassium, magnesium and sodium.
- q represents the number of positive charges that the alkali or alkaline earth metal has.
- Preferred uraniumates of alkali or alkaline earth metals are Na 6 U 7 Oa 4 or Ba 3 U 7 O 24. The sodiumuranate Na 6 U 7 O 24 is particularly preferred.
- the catalysts according to the invention have the same preferred and high stabilities as already disclosed in PCT / EP2008 / 005183, but at the same time have a drastically increased activity for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine ,
- the catalyst according to the invention may also comprise further substances in addition to the uranate of at least one alkali and / or alkaline earth metal.
- the catalyst in addition to the uranate of at least one alkali and / or alkaline earth metal, also comprises uranium oxide.
- Uranium oxide in the context of the present invention refers to stoichiometric and nonstoichiometric substances containing uranium and oxygen. Examples of stoichiometric substances are about UO 3 , UO 2 and UO. Possible non-stoichiometric substances resulting from mixtures of these species in the sense of this invention are, for example, U 3 O 5 , U 2 O 5 , U 3 O 7 , U 3 O 8 , U 4 O 9 and Ui 3 O 34 .
- Preferred uranium oxides have a general composition of more than UO 2 to U ⁇ 2.9 , these uranium oxides are understood according to the general formula UO ⁇ with 2 ⁇ X ⁇ 2.9 as uranium oxides or mixtures thereof and X indicates only the stoichiometric ratio between uranium and oxygen in the compound.
- the catalyst in addition to the uranium of at least one alkali and / or alkaline earth metal also salts and / or oxides of alkali and / or alkaline earth metals.
- Another object of the present invention is a process for the preparation of the inventive catalysts, characterized in that a) a uranium salt is precipitated by adding a strong alkali and / or alkaline earth liquor from a homogeneous, aqueous solution containing a precipitate A, and b) the Precipitate A is subsequently separated from the aqueous solution and dried.
- Uranium salt in the context of the present invention means any compound comprising at least one ion of the element uranium with at least one counter-ion, wherein the total of optionally a plurality of counter-ions in total carries as many opposite charges as the totality of the optionally contained more uranium ions ,
- the uranium ions in the uranium salt according to the invention may be charged twice, three times, four times, five times or six times positively.
- the uranium ions in the uranium salt are four, five or six times positively charged.
- the uranium ions of the uranium salt are six times positively charged.
- Preferred uranium salts are uranyl oxide acetate UO 2 Ac 2 and uranium oxide nitrate UO 2 (NO 3 ) 2 .
- uranium salts are particularly advantageous because they can be dissolved in aqueous solutions in high proportions and at the same time the acetate and nitrate radicals with the alkali and / or alkaline earth metal ions of the alkali and / or alkaline earth liquors are completely dissociated in water, so they are not together with the precipitate A precipitate and contaminate the precipitate.
- these uranium salts are particularly advantageous because they are reacted in drying at step b), at the preferred temperatures in gaseous nitrogen oxides or gaseous carbon oxides, such as carbon monoxide or carbon dioxide and thus can no longer contaminate the catalyst obtained.
- Strong alkali and / or alkaline earth liquors in the context of the present invention designate lyes comprising at least one ion of an alkali and / or alkaline earth metal.
- Preferred strong alkali and / or alkaline earth liquors are those having a pKa of 9.25 or greater. Preference is given to bases having a pKa value of 15 or more.
- Particularly preferred alkali and / or alkaline-earth liquors are sodium hydroxide, potassium hydroxide, calcium hydroxide, strontium hydroxide, barium hydroxide and / or sodium aluminates, such as NaAl (OH) 4 .
- the homogeneous aqueous solution present in the process according to step a) denotes solutions in which all substances are present in molecular solution.
- the aqueous solution of step a) before addition of the strong liquor has a pH which is less than or equal to 7.
- the person skilled in the art will have suitable means for achieving this.
- precursors of the advantageous catalysts according to the invention comprising a uranate of at least one alkali and / or alkaline earth metal are obtained in step a) by mixing the precipitate A at this time as a mixed form between uranium oxide, uranium hydroxide, alkali and / or alkaline earth lanthanate, alkali metal and / or alkaline earth metal hydroxide and / or one of the hydrates of the aforementioned, is present in the aqueous solution as a solid.
- the proportions of the alkali metal and / or alkaline earth metal hydroxides in this mixed form result from the fact that precipitation from the solution entrains them at least partially and thus includes them in the precipitate A. As a result, it may also happen that uranium oxide and / or uranium hydroxide is included in the precipitate, which has not been rearranged with the alkali and / or alkaline earth metal ions to the uranium.
- step a) is carried out so that the strong alkali and / or alkaline earth liquor is simultaneously supplied with a homogeneous aqueous solution of a uranium salt in a container so that the uranium salt is precipitated from this solution as precipitate A.
- the precipitation according to the inventive step a) as well as according to the step a) according to the preferred embodiment of the method can be carried out continuously or discontinuously.
- step a) of the process can be carried out in devices generally known to those skilled in the art for achieving a high mixing intensity between the homogeneous aqueous solution of a uranium salt and the strong alkali and / or alkaline earth liquor.
- An overview of advantageous devices and modes of operation, in particular for continuous methods for precipitation, is given for example by WO 2007 093337.
- Preferred devices in which such failure is carried out are nozzles and / or micromixers.
- the preferred devices are particularly advantageous because they can be integrated in an advantageous manner in continuous processes for the preparation of the catalysts of the invention.
- the precipitation can also be carried out in stirred containers.
- the precipitate A is separated from the water and by drying the optionally still present mixed form between uranium oxide, uranium hydroxide, alkali and / or alkaline earth metal, alkali and / or alkaline earth metal hydroxide and / or one of the hydrates of the aforementioned in the uraniumate according to the invention is converted at least one alkali and / or alkaline earth metal, or optionally further converted uranium hydroxides and / or Uranoxidhydrate converted into uranium oxide.
- Step b) of the method according to the invention can be carried out according to embodiments generally known to the person skilled in the art.
- the separation of water according to step b) of the process according to the invention can be carried out, for example, by centrifugation, filtration, freeze-drying or other generally known processes using devices likewise generally known to the person skilled in the art.
- step b) of the process according to the invention can be carried out under atmospheric pressure (1013 hPa) or under reduced atmospheric pressure, it being preferred to carry out drying under reduced pressure to atmospheric pressure.
- the drying can be carried out at room temperature (23 ° C.) or at a temperature which is elevated relative to room temperature, it being preferred to carry out the drying at a temperature which is higher than room temperature. It is particularly preferred to carry out the drying at temperatures of 500 ° C. to 1500 ° C.
- the drying can also be carried out in several stages in alternative embodiments of step b) of the process according to the invention. Preference is given in such alternative embodiments predrying at room temperature to 250 0 C and a subsequent drying at temperatures of 500 0 C to 1500 0 C. Such temperatures of 500 0 C to 1500 0 C are particularly advantageous because this certainly all possibly still in Preciproduct A contained hydroxides and hydrates are thus converted to oxides and / or salts, and thus the erf ⁇ ndungswashen uranium of at least one alkali and / or alkaline earth metal are preferably formed.
- the erf ⁇ ndungssiee drying or post-drying according to the alternative embodiment of the erf ⁇ ndungssieen method at 500 0 C to 1500 0 C may in this respect also under the well-known to those skilled in the term of "calcining" summarized.
- washing of the precipitate A is provided between step a) and step b) of the process.
- This washing is preferably carried out with water.
- Such a washing is advantageous because it allows residues of alkali and / or alkaline earth liquor or uranium salt, which may have been deposited on the surface of the precipitated product A, to be washed off, so that the catalysts obtained after step b) of the process according to the invention are present on the surface have the desired composition.
- Another object of the present invention are processes for the preparation of chlorine, characterized in that in a reaction zone hydrogen chloride in the presence of uranium of at least one alkali and / or alkaline earth metal is oxidized to chlorine.
- Such processes are preferably operated at temperatures above 400 0 C in a reaction zone. Operation at such temperatures is particularly advantageous because the uranates of at least one alkali and / or alkaline earth metal are particularly active, but at the same time stable, especially at these temperatures.
- the catalysts according to the invention which are preferably prepared by the process presented here, are preferably used in the abovementioned processes for preparing chlorine, since it has surprisingly been found that they are temperature-stable but at the same time substantially more active than catalysts for the abovementioned oxidation of hydrogen chloride to chlorine, as comparably stable catalysts.
- Another object of the present invention is therefore the use of uraniumates of at least one alkali and / or alkaline earth metal as a catalyst for the oxidation of hydrogen chloride to chlorine.
- FIG. 1 An embodiment of a preferred variant of this invention is shown in Fig. 1, without the invention being limited thereto. Not erf ⁇ ndungswashe variants are shown in Figs. 2 to 3.
- Fig. 1 shows a powder X-ray diffractogram a) of a catalyst according to the invention comprising Na 6 U 7 O 2 ⁇ prepared according to Example 1, and hereunder idealized spectra used to identify the phases U 3 O 8 b), as well as Na 6 U 7 O 24 c) according to Example 1 were used.
- the intensity of the X-ray signal (I) is shown in each case over the angle 2 ⁇ .
- Fig. 2 shows a powder X-ray diffractogram a) of a catalyst not according to the invention, which was prepared according to the Comparative Example 1, and below an idealized spectrum, which was used to identify the phase U 3 O 8 b). Shown is the intensity of the X-ray signal (I) over the angle 2 ⁇ .
- FIG. 3 shows a powder X-ray diffractogram a) of a further catalyst not according to the invention, which was prepared according to the counter-example 2, and below an idealized spectrum which was used for the identification of the phase U 3 Og b). Shown again is the intensity of the X-ray signal (I) over the angle 2 ⁇ .
- Example 1 Preparation of a catalyst according to the invention
- the contents of the beaker and further beaker were then added via dropping funnel into the three-necked flask by adding dropwise.
- the contents of the other beaker were added so that a pH of 10.5, measured by the pH measuring device, was maintained constant.
- a cloudy precipitate formed in the three-necked flask.
- the resulting solid was filtered through a suction filter and washed with distilled water until the washings were neutral (pH ⁇ 7). Subsequently, the solid was predried under air and ambient pressure for 2 h at 90 0 C and subsequently dried at 800 0 C for 4 h.
- Example 2 (comparative example): Preparation of a first catalyst not according to the invention by pyrolysis
- Example 3 (comparative example): forming a further catalyst not according to the invention 2 g of powdered uranium (V / VI) oxide (from Strem Chemicals.) Were pre-dried overnight at 150 0 C in a drying oven at ambient pressure and then for 2 h in air at 800 0 C treated. The powder was investigated analogously to Example 1 powder X-ray diffractometry, with only one was identified (see Fig. 3).
- Examples 4-6 Use of the Catalysts of Examples 1-3 for the Heterogeneous Catalytic Oxidation of Hydrogen Chloride to Chlorine at 400 ° C.
- 0.2 g of the substances obtained according to Examples 1 to 3 were ground by hand in a mortar and mixed with 1 quartz sand (100-200 ⁇ m) was introduced into a quartz reaction tube (diameter ⁇ 10 mm).
- the quartz reaction tube was heated to 400 0 C and operated in the following at this temperature.
- a gas mixture of 80 ml / min of hydrogen chloride and 80 ml / min of oxygen was passed through the quartz reaction tube.
- the product gas stream was passed into a 16% by weight potassium iodide solution for 10 minutes and the resulting iodine was back titrated with a 0.1 N thiosulfate solution to determine the amount of chlorine introduced. From this, the activities shown in Table 1 of the substances according to Examples 1 to 3 at 400 0 C were calculated.
- Examples 7-9 Use of the catalysts of Examples 1-3 for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine at 500 0 C Experiments were analogous to those of Examples 4-6 performed, where the only difference is now the quartz reaction tube to 500 0 C was heated and subsequently operated at this temperature.
- Examples 10-12 Use of the catalysts from Examples 1-3 for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine at 540 ° C.
Abstract
The present invention relates to a novel uranium catalyst, to a method for the production thereof by precipitating from a solution, and to the use thereof in the course of a method for producing chlorine from hydrogen chloride. The catalyst comprises a uranuate of at least one alkali metal and/or alkaline earth metal.
Description
Urankatalysator und Verfahren zu dessen Herstellung sowie dessen Verwendune Uranium catalyst and process for its preparation and its uses
Die vorliegende Erfindung betrifft einen neuen Urankatalysator, ein Verfahren zu dessen Herstellung durch Fällung aus einer Lösung sowie dessen Verwendung im Zuge von Verfahren zur Herstellung von Chlor aus Chlorwasserstoff. Nahezu die gesamte, technische Produktion von Chlor erfolgt heutzutage durch Elektrolyse wässriger Kochsalzlösungen.The present invention relates to a novel uranium catalyst, to a process for its preparation by precipitation from a solution and to its use in the course of processes for the production of chlorine from hydrogen chloride. Almost all of the technical production of chlorine today takes place through the electrolysis of aqueous saline solutions.
Ein wesentlicher Nachteil solcher Chloralkalielektrolyseverfahren ist jedoch, dass neben dem erwünschten Reaktionsprodukt Chlor auch Natronlauge in großer Menge anfällt. Somit ist die produzierte Menge an Natronlauge direkt mit der Menge an produziertem Chlor gekoppelt. Die Nachfrage nach Natronlauge ist aber nicht an die Nachfrage nach Chlor gekoppelt, so dass insbesondere in der jüngeren Vergangenheit die Verkaufserlöse für dieses Nebenprodukt stark zurückgegangen sind.A major disadvantage of such chloralkali electrolysis, however, is that in addition to the desired reaction product chlorine and sodium hydroxide is obtained in large quantities. Thus, the amount of caustic soda produced is directly coupled to the amount of chlorine produced. However, the demand for caustic soda is not linked to the demand for chlorine, so sales revenues for this by-product have declined sharply, especially in the recent past.
Verfahrenstechnisch bedeutet dies, dass in solchen Chloralkalielektrolyseverfahren Energie in einem Produkt gebunden vorliegt, welchem eine Kompensation für den Aufwand für diese Energie nicht in ausreichendem Maße gegenübersteht.In terms of process technology, this means that in such chloralkali electrolysis process energy is present bound in a product, which is not sufficiently compensated for the expense of this energy.
Eine Alternative zu solchen Verfahren bietet das bereits 1868 von „Deacon" entwickelte und nach ihm benannte „Deacon- Verfahren", bei dem Chlor durch heterogen katalytische Oxidation von Chlorwasserstoff unter gleichzeitiger Bildung von Wasser gebildet wird. Der wesentliche Vorteil dieses Verfahren ist, dass es von der Natronlaugenherstellung entkoppelt ist. Darüber hinaus ist das Vorprodukt Chlorwasserstoff einfach zugänglich; es fällt in großen Mengen beispielsweise bei Phosgenierungsreaktionen, etwa bei der Isocyanat-Herstellung an, bei denen wiederum das produzierte Chlor über das Zwischenprodukt Phosgen bevorzugt verwendet wird.An alternative to such processes is the "Deacon process" developed by Deacon in 1868 and named after him, in which chlorine is formed by the heterogeneous catalytic oxidation of hydrogen chloride with simultaneous formation of water. The main advantage of this process is that it is decoupled from the caustic soda production. In addition, the precursor hydrogen chloride is easily accessible; it is obtained in large quantities, for example in phosgenation reactions, such as in the production of isocyanates, in which again the chlorine produced via the intermediate phosgene is preferably used.
Nach dem Stand der Technik werden bevorzugt Katalysatoren umfassend Übergangsmetalle und/oder Edelmetalle für die Umsetzung von Chlorwasserstoff zu Chlor verwendet. So offenbart etwa die WO 2007 134771, dass Katalysatoren enthaltend mindestens eines der Elemente Kupfer, Kalium, Natrium, Chrom, Cer, Gold, Bismut, Ruthenium, Rhodium, Platin sowie die Elemente der VQI. Nebengruppe des Periodensystems der Elemente hierfür verwendet werden können. Es wird weiter offenbart, dass die Oxide, Halogenide oder gemischte Oxide/Halogenide der vorgenannten Elemente bevorzugt verwendet werden. Insbesondere bevorzugt sind Kupferchlorid, Kupferoxid, Kaliumchlorid, Natriumchlorid, Chromoxid, Bismutoxid, Rutheniumoxid, Rutheniumchlorid, Rutheniumoxychlorid sowie Rhodiumoxid.According to the prior art, preference is given to using catalysts comprising transition metals and / or noble metals for the conversion of hydrogen chloride to chlorine. For example, WO 2007 134771 discloses that catalysts comprising at least one of copper, potassium, sodium, chromium, cerium, gold, bismuth, ruthenium, rhodium, platinum and the elements of VQI. Subgroup of the Periodic Table of the Elements can be used for this purpose. It is further disclosed that the oxides, halides or mixed oxides / halides of the aforementioned elements are preferably used. Particular preference is given to copper chloride, copper oxide, potassium chloride, sodium chloride, chromium oxide, bismuth oxide, ruthenium oxide, ruthenium chloride, ruthenium oxychloride and also rhodium oxide.
Gemäß der Offenbarung der WO 2007 134771 zeichnen sich diese Katalysatoren durch eine besonders hohe Aktivität für den Umsatz von Chlorwasserstoff zu Chlor aus.
In der WO 2004 052776 wird offenbart, dass es ein allgemein bekanntes Problem auf dem Gebiet der heterogen katalytischen Oxidation von Chlorwasserstoff zu Chlor sei, dass sich in den Verfahren sogenannte „Hot-Spots" bilden. Diese „Hot-Spots" bezeichnen Orte einer überproportionalen Temperaturerhöhung, die gemäß der Offenbarung der WO 2004 052776 zur Zerstörung des Katalysatormaterials führen können. Die WO 2004 052776 offenbart als Lösungsansatz zu diesem technischen Problem die Ausführung eines gekühlten Verfahrens in Rohrbündeln.According to the disclosure of WO 2007 134771, these catalysts are distinguished by a particularly high activity for the conversion of hydrogen chloride to chlorine. WO 2004 052776 discloses that it is a well-known problem in the field of heterogeneous catalytic oxidation of hydrogen chloride to chlorine that so-called "hot spots" are formed in the processes These hot spots designate places of a disproportionate one Temperature increase, which according to the disclosure of WO 2004 052776 can lead to the destruction of the catalyst material. WO 2004 052776 discloses as a solution to this technical problem, the execution of a cooled process in tube bundles.
Die technische Lösung, die in der WO 2004 052776 offenbart wird, umfasst das Kühlen der Kontaktrohre. Die alternative technische Lösung, die in der WO 2007 134771 offenbart wird, umfasst das mehrstufig adiabate Ausfuhren des Verfahrens mit Kühlung zwischen den Stufen.The technical solution disclosed in WO 2004 052776 comprises the cooling of the contact tubes. The alternative technical solution disclosed in WO 2007 134771 comprises the multistage adiabatic exports of the process with interstage cooling.
Beide technische Lösungen sind verfahrenstechnisch und apparativ aufwändig und daher mindestens wirtschaftlich unvorteilhaft, da in jedem Fall die Investitionskosten in die Apparate entweder aufgrund einer komplizierten Ausführungsform im Falle der WO 2004 052776 oder aufgrund einer mehrfachen Ausführung einfacherer Ausfuhrungsform im Falle der WO 2007 134771 beträchtlich sind. Hinzu kommt in beiden Fällen der technisch unvorteilhafte Effekt, dass unter Verwendung der dort offenbarten Katalysatoren im Störfall eine Zerstörung derselben nicht auszuschließen ist.Both technical solutions are procedurally and technically complex and therefore at least economically unfavorable, since in any case the investment costs in the apparatus either due to a complicated embodiment in the case of WO 2004 052776 or due to a multiple execution simpler embodiment in the case of WO 2007 134771 are considerable. In addition, in both cases there is the technically unfavorable effect that destruction of the same can not be ruled out when using the catalysts disclosed therein.
Eine weitere Alternative zur apparativ aufwändigen Lösung der oben genannten Probleme in Bezug auf die Katalysatoren offenbart die EP 1 170 250. Gemäß der Offenbarung der EP 1 170 250 wird den zu hohen Temperaturen im Bereich der Reaktionszonen entgegengewirkt, indem an den Reaktionsverlauf angepasste Katalysatorschüttungen mit verminderter Aktivität des Katalysators verwendet werden. Solche angepasste Katalysatorschüttungen werden beispielsweise erzielt, indem die Katalysatorschüttungen mit Inertmaterial „verdünnt" werden oder indem einfach Reaktionszonen mit geringerem Anteil an Katalysator geschaffen werden. Das in der EP 1 170 250 offenbarte Verfahren ist jedoch nachteilig, da durch eine solche „Verdünnung" Reaktionszonen mit einer gewünscht niedrigen Raum-Zeit-Ausbeute geschaffen werden. Dies geht aber zu Lasten des wirtschaftlichen Betriebs des Verfahrens, da die Reaktionszonen, die insbesondere zu Beginn des Verfahrens stark mit Inertmaterial verdünnt sind, zunächst auf die Betriebstemperaturen erwärmt werden müssen. Hierzu wird Energie aufgewendet, um das eigentlich zur Durchführung der Reaktion nicht benötigte Inertmaterial mit zu erwärmen. Nicht zuletzt ist auch gemäß der Offenbarung der EP 1 170 250 eine Zerstörung der Katalysatoren im Störfall nicht auszuschließen.A further alternative to the complicated apparatus of solving the above-mentioned problems with respect to the catalysts is disclosed in EP 1 170 250. According to the disclosure of EP 1 170 250, the excessively high temperatures in the region of the reaction zones are counteracted by reduced catalyst beds with reduced reaction times Activity of the catalyst can be used. Such adapted catalyst beds are achieved, for example, by "diluting" the catalyst beds with inert material, or simply by providing reaction zones with a lower proportion of catalyst, but the process disclosed in EP 1 170 250 is disadvantageous because such "dilution" reaction zones with a desired low space-time yield can be created. However, this is at the expense of the economic operation of the process, since the reaction zones, which are particularly diluted at the beginning of the process strongly with inert material, must first be heated to the operating temperatures. For this purpose, energy is expended in order to heat up the inert material that is actually not required for carrying out the reaction. Not least, according to the disclosure of EP 1 170 250 destruction of the catalysts in case of failure can not be excluded.
In der DE 1 078 100 wird offenbart, dass auch Katalysatoren umfassend Uran für die heterogen katalytische Oxidation von Chlorwasserstoff zu Chlor verwendbar sind. Die DE 1 078 100 offenbart weiter, dass solche Katalysatoren auch bei höheren Temperaturen bis zu 4800C ohneIt is disclosed in DE 1 078 100 that catalysts comprising uranium can also be used for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine. DE 1 078 100 further discloses that such catalysts even at higher temperatures up to 480 0 C without
Gefahr der Zerstörung verwendbar sind. Die in der DE 1 078 100 offenbarten Katalysatoren
umfassen Trägermaterialien, wie Kaolin, Kieselgel, Kieselgur, Bimsstein u.a.. In der DE 1 078 100 werden die Katalysatoren durch Aufbringen des Urans aus der Lösung auf den Träger hergestellt. Es wird nicht offenbart, dass die Katalysatoren durch Fällung erhalten werden können. Weiter umfassen die offenbarten Katalysatoren keine Uranate umfassend Natrium und Uran. Der maximal erreichbare Umsatz der in der DE 1 078 100 mit den Katalysatoren erreicht werden kann beträgt 62%, was gemessen an den gemäß der zuvor dargelegten Offenbarungen möglichen Umsätze gering und damit nachteilig ist. Dies gilt insbesondere, da in dem konkreten Ausführungsbeispiel, in dem besagte 62% Umsatz erzielt werden, 600 cm3 des Reaktors mit dem Katalysator gefüllt sind. Das wiederum bedeutet, dass bei den weiteren Angaben die Aktivität des Katalysators recht gering zu sein scheint.Danger of destruction are usable. The catalysts disclosed in DE 1 078 100 include support materials such as kaolin, silica gel, kieselguhr, pumice, etc. In DE 1 078 100, the catalysts are prepared by applying the uranium from the solution to the support. It is not disclosed that the catalysts can be obtained by precipitation. Further, the disclosed catalysts do not comprise uraniumates comprising sodium and uranium. The maximum achievable conversion which can be achieved in DE 1 078 100 with the catalysts is 62%, which is small and thus disadvantageous in comparison with the conversions possible according to the disclosures set out above. This is especially true since 600 cm 3 of the reactor are filled with the catalyst in the specific embodiment in which said 62% conversion is achieved. This in turn means that in the further information, the activity of the catalyst seems to be quite low.
In der Patentschrift mit der internationalen Anmeldenummer PCT/EP2008/005183, werden Uranoxidkatalysatoren offenbart, die in einer bevorzugten Weiterentwicklung nur aus Uranoxid bestehen, oder die im allgemeinen Fall aus einem Träger aus Uranoxid und einer weiteren katalytischen Komponente bestehen. Solche weitere katalytisch aktive Komponenten können etwa bereits in der WO 2007 134771 offenbarte Stoffe sein. Die Katalysatoren umfassend den Träger aus Uranoxid und eine weitere katalytisch aktive Komponente können gemäß der PCT/EP2008/005183 durch Imprägnieren der weiteren katalytisch aktiven Komponente auf den Träger aus Uranoxid erhalten werden. Es wird auch offenbart, dass die Katalysatoren Promotoren umfassen können, wobei diese Alkali-, Erdalkali- und Seltenerdmetalle insbesondere Natrium, Cäsium, Strontium, Barium und/oder Cer sein können. Diese Promotoren werden aber gemäß der PCT/EP2008/005183 nachträglich auf den Katalysator aufgebracht.In the patent application with the international application number PCT / EP2008 / 005183, uranium oxide catalysts are disclosed, which consist in a preferred development only of uranium oxide, or which consist in the general case of a support of uranium oxide and another catalytic component. Such further catalytically active components may be substances already disclosed in WO 2007 134771, for example. The catalysts comprising the support of uranium oxide and a further catalytically active component can be obtained according to PCT / EP2008 / 005183 by impregnating the further catalytically active component on the support of uranium oxide. It is also disclosed that the catalysts may comprise promoters, wherein these alkali, alkaline earth and rare earth metals may be especially sodium, cesium, strontium, barium and / or cerium. However, according to PCT / EP2008 / 005183, these promoters are subsequently applied to the catalyst.
Die in der PCT/EP2008/005183 offenbarten Katalysatoren werden als besonders stabil offenbart, so dass diese vorteilhaft gegenüber den Katalysatoren, die gemäß den Offenbarungen der WO 2004 052776, WO 2007 134771 und EP 1 170 250 verwendet werden, sind. Die Katalysatoren weisen recht hohe Produktivitäten bei Temperaturen von 5400C und 6000C gemäß der Ausführungsbeispiele der PCT/EP2008/005183 auf. Allerdings bleiben diese immer noch hinter den möglichen Produktivitäten, wie sie etwa mit anderen Katalysatoren gemäß den Offenbarungen der WO 2004 052776, WO 2007 134771 und EP l 170 250 bei niedrigeren Temperaturen zu erreichen wären, zurück. Es wurde also zu Gunsten der Stabilität auf eine gewisse Aktivität der Katalysatoren für die heterogen katalytische Oxidation von Chlorwasserstoff zu Chlor verzichtet, was nachteilig ist.The catalysts disclosed in PCT / EP2008 / 005183 are disclosed as being particularly stable, so that they are advantageous over the catalysts used according to the disclosures of WO 2004 052776, WO 2007 134771 and EP 1 170 250. The catalysts have quite high productivity at temperatures of 540 0 C and 600 0 C according to the embodiments of PCT / EP2008 / 005183. However, these still remain behind the possible productivities, such as would be achievable with other catalysts according to the disclosures of WO 2004 052776, WO 2007 134771 and EP 1 170 250 at lower temperatures. It was therefore omitted in favor of stability to a certain activity of the catalysts for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine, which is disadvantageous.
Ausgehend vom Stand der Technik, besteht also nach wie vor die Notwendigkeit, einen Katalysator zur heterogen katalytischen Oxidation von Chlorwasserstoff zu Chlor zur Verfügung zu stellen, der in einem höheren Temperaturbereich, ohne die Gefahr der nachhaltigen Schädigung, verwendet werden kann und der gegenüber den anderen in diesen Temperaturbereichen verwendbaren Katalysatoren eine erhöhte Aktivität aufweist.
- A -Starting from the prior art, therefore, there is still the need to provide a catalyst for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine, which can be used in a higher temperature range, without the risk of sustained damage, and the other Catalysts which can be used in these temperature ranges have an increased activity. - A -
Es wurde nun überraschend gefunden, dass ein Katalysator zur heterogen katalytischen Oxidation von Chlorwasserstoff zu Chlor, dadurch gekennzeichnet, dass der Katalysator ein Uranat mindestens eines Alkali- und/oder Erdalkalimetalls umfasst, diese Aufgabe lösen kann.It has now surprisingly been found that a catalyst for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine, characterized in that the catalyst comprises a uranate of at least one alkali and / or alkaline earth metal, can achieve this object.
Uranate bezeichnen im Zusammenhang mit der vorliegenden Erfindung Stoffe enthaltend Uran und Sauerstoff in jeder stöchiometrischen oder nichtstöchiometrischen Zusammensetzung, die negative Ladungen aufweisen.Uranates in the context of the present invention refer to materials containing uranium and oxygen in any stoichiometric or non-stoichiometric composition having negative charges.
Bevorzugt sind Uranate negativ geladene Stoffe mit einer Zusammensetzug von UOχ, wobei X eine reelle Zahl größer 1 aber kleiner oder gleich 5 ist.Uranates are preferably negatively charged substances having a composition of UOχ, where X is a real number greater than 1 but less than or equal to 5.
Das im erfindungsgemäßen Katalysator enthaltene mindestens eine Alkali- und/oder Erdalkalimetall bezeichnet im Zusammenhang mit der vorliegenden Erfindung jeden Stoff der ersten oder zweiten Hauptgruppe des Periodensystems der Elemente.The at least one alkali and / or alkaline earth metal contained in the catalyst according to the invention, in the context of the present invention, denotes any substance of the first or second main group of the Periodic Table of the Elements.
Bevorzugte Alkali- und/oder Erdalkalimetalle sind jene ausgewählt aus der Liste enthaltend Barium, Calcium, Cäsium, Kalium, Lithium, Magnesium, Natrium, Rubidium und Strontium.Preferred alkali and / or alkaline earth metals are those selected from the list containing barium, calcium, cesium, potassium, lithium, magnesium, sodium, rubidium and strontium.
Besonders bevorzugt sind jene ausgewählt aus der Liste enthaltend Barium, Calcium, Kalium, Magnesium und Natrium.Particularly preferred are those selected from the list containing barium, calcium, potassium, magnesium and sodium.
Die Uranate des mindestens einen Alkali- und/oder Erdalkalimetalls haben üblicherweise eine allgemeine Zusammensetzung [Mq]2m/q[U„θ3n+m] mit n = 1, 2, 3, 6, 7, 13, 16 und m = 1, 2 oder 3 und q = 1 oder 2. Hierbei repräsentiert q die Anzahl positiver Ladungen, die das Alkali- oder Erdalkalimetall aufweist. Bevorzugte Uranate von Alkali- oder Erdalkalimetallen sind Na6U7Oa4 oder Ba3U7O24. Besonders bevorzugt ist das Natriumuranat Na6U7O24.The uranium rates of the at least one alkali and / or alkaline earth metal usually have a general composition [M q ] 2m / q [U "θ 3n + m ] with n = 1, 2, 3, 6, 7, 13, 16 and m = 1, 2 or 3 and q = 1 or 2. Here, q represents the number of positive charges that the alkali or alkaline earth metal has. Preferred uraniumates of alkali or alkaline earth metals are Na 6 U 7 Oa 4 or Ba 3 U 7 O 24. The sodiumuranate Na 6 U 7 O 24 is particularly preferred.
Es hat sich nun überraschend gezeigt, dass die erfindungsgemäßen Katalysatoren die gleichen bevorzugten und hohen Stabilitäten aufweisen, wie sie bereits in der PCT/EP2008/005183 offenbart wurden, dass diese aber zugleich eine drastisch gesteigerte Aktivität für die heterogen katalytische Oxidation von Chlorwasserstoff zu Chlor aufweisen.It has now surprisingly been found that the catalysts according to the invention have the same preferred and high stabilities as already disclosed in PCT / EP2008 / 005183, but at the same time have a drastically increased activity for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine ,
Der erfindungsgemäße Katalysator kann auch noch weitere Stoffe neben dem Uranat mindestens eines Alkali- und/oder Erdalkalimetalls umfassen.The catalyst according to the invention may also comprise further substances in addition to the uranate of at least one alkali and / or alkaline earth metal.
In alternativen Ausführungsformen umfasst der Katalysator neben dem Uranat mindestens eines Alkali- und/oder Erdalkalimetalls auch noch Uranoxid. Uranoxid bezeichnet im Zusammenhang mit der vorliegenden Erfindung stöchiometrische und nichtstöchiometrische Stoffe enthaltend Uran und Sauerstoff. Beispiele für stöchiometrische Stoffe sind etwa UO3, UO2 und UO. Mögliche, etwa aus Gemischen dieser Spezies resultierende nichtstöchimoetrischen Stoffe im Sinne dieser Erfindung, sind etwa U3O5, U2O5, U3O7, U3O8, U4O9 und Ui3O34. Bevorzugte Uranoxide haben eine allgemeine Zusammensetzung von mehr als UO2 bis
Uθ2,9, wobei diese Uranoxide gemäß der allgemeinen Formel UOχ mit 2 < X < 2,9 als Uranoxide oder deren Mischungen zu verstehen sind und X lediglich das stöchiometrische Verhältnis zwischen Uran und Sauerstoff in der Verbindung angibt.In alternative embodiments, in addition to the uranate of at least one alkali and / or alkaline earth metal, the catalyst also comprises uranium oxide. Uranium oxide in the context of the present invention refers to stoichiometric and nonstoichiometric substances containing uranium and oxygen. Examples of stoichiometric substances are about UO 3 , UO 2 and UO. Possible non-stoichiometric substances resulting from mixtures of these species in the sense of this invention are, for example, U 3 O 5 , U 2 O 5 , U 3 O 7 , U 3 O 8 , U 4 O 9 and Ui 3 O 34 . Preferred uranium oxides have a general composition of more than UO 2 to Uθ 2.9 , these uranium oxides are understood according to the general formula UOχ with 2 <X <2.9 as uranium oxides or mixtures thereof and X indicates only the stoichiometric ratio between uranium and oxygen in the compound.
In anderen alternativen Ausfuhrungsformen umfasst der Katalysator neben dem Uranat mindestens eines Alkali- und/oder Erdalkalimetalls auch noch Salze und/oder Oxide von Alkali- und/oder Erdalkalimetallen.In other alternative embodiments, the catalyst in addition to the uranium of at least one alkali and / or alkaline earth metal also salts and / or oxides of alkali and / or alkaline earth metals.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Herstellung der erfmdungsgemäßen Katalysatoren, dadurch gekennzeichnet, dass a) ein Uransalz durch Zugeben einer starken Alkali- und/oder Erdalkalilauge aus einer homogenen, wässrigen Lösung erhaltend ein Fällprodukt A ausgefällt wird, und b) das Fällprodukt A nachfolgend von der wässrigen Lösung getrennt und getrocknet wird.Another object of the present invention is a process for the preparation of the inventive catalysts, characterized in that a) a uranium salt is precipitated by adding a strong alkali and / or alkaline earth liquor from a homogeneous, aqueous solution containing a precipitate A, and b) the Precipitate A is subsequently separated from the aqueous solution and dried.
Uransalz bezeichnet im Zusammenhang mit der vorliegenden Erfindung jede Verbindung umfassend mindestens ein Ion des Elements Uran mit mindestens einem Gegen-Ion, wobei die Gesamtheit der gegebenenfalls mehreren Gegen-Ionen insgesamt so viele entgegengesetzte Ladungen trägt, wie die Gesamtheit der gegebenenfalls enthaltenen mehreren Uran-Ionen.Uranium salt in the context of the present invention means any compound comprising at least one ion of the element uranium with at least one counter-ion, wherein the total of optionally a plurality of counter-ions in total carries as many opposite charges as the totality of the optionally contained more uranium ions ,
Die Uran-Ionen in dem erfindungsgemäßen Uransalz können zweifach, dreifach, vierfach, fünffach oder sechsfach positiv geladen sein. Bevorzugt sind die Uran-Ionen im Uransalz vier-, fünf- oder sechsfach positiv geladen. Besonders bevorzugt sind die Uran-Ionen des Uransalzes sechsfach positiv geladen. Bevorzugte Uransalze sind Uranyloxidacetat UO2Ac2 und Uranyloxidnitrat UO2(NO3)2.The uranium ions in the uranium salt according to the invention may be charged twice, three times, four times, five times or six times positively. Preferably, the uranium ions in the uranium salt are four, five or six times positively charged. Particularly preferably, the uranium ions of the uranium salt are six times positively charged. Preferred uranium salts are uranyl oxide acetate UO 2 Ac 2 and uranium oxide nitrate UO 2 (NO 3 ) 2 .
Diese Uransalze sind besonders vorteilhaft, weil sie sich in wässrigen Lösungen in hohen Anteilen auflösen lassen und zugleich die Acetat und Nitratreste mit den Alkali- und/oder Erdalkalimetall- Ionen der Alkali- und/oder Erdalkalilaugen in Wasser vollständig dissoziiert vorliegen, so dass diese nicht zusammen mit dem Fällprodukt A ausfallen und das Fällprodukt verunreinigen. Außerdem sind diese Uransalze besonders vorteilhaft, weil sie beim Trocknen gemäß Schritt b), bei den bevorzugten Temperaturen in gasförmige Stickoxide oder gasförmige Kohlenstoffoxide, wie Kohlenstoffinonoxid oder Kohlenstoffdioxid umgesetzt werden und somit den erhaltenen Katalysator auch nicht mehr verunreinigen können.These uranium salts are particularly advantageous because they can be dissolved in aqueous solutions in high proportions and at the same time the acetate and nitrate radicals with the alkali and / or alkaline earth metal ions of the alkali and / or alkaline earth liquors are completely dissociated in water, so they are not together with the precipitate A precipitate and contaminate the precipitate. In addition, these uranium salts are particularly advantageous because they are reacted in drying at step b), at the preferred temperatures in gaseous nitrogen oxides or gaseous carbon oxides, such as carbon monoxide or carbon dioxide and thus can no longer contaminate the catalyst obtained.
Starke Alkali- und/oder Erdalkalilaugen bezeichnen im Zusammenhang mit der vorliegenden Erfindung Laugen, die mindestens ein Ion eines Alkali- und/oder Erdalkalimetalls umfassen.Strong alkali and / or alkaline earth liquors in the context of the present invention designate lyes comprising at least one ion of an alkali and / or alkaline earth metal.
Bevorzugte starke Alkali- und/oder Erdalkalilaugen sind solche, die einen pKs-Wert von 9,25 oder mehr besitzen. Bevorzugt sind Laugen mit einem pKs-Wert 15 oder mehr.
Besonders bevorzugte Alkali- und/oder Erdalkalilaugen sind Natriumhydroxid, Kaliumhydroxid, Calciumhydroxid, Strontiumhydroxid, Bariumhydroxid und/oder Natriumaluminate, wie etwa NaAl(OH)4.Preferred strong alkali and / or alkaline earth liquors are those having a pKa of 9.25 or greater. Preference is given to bases having a pKa value of 15 or more. Particularly preferred alkali and / or alkaline-earth liquors are sodium hydroxide, potassium hydroxide, calcium hydroxide, strontium hydroxide, barium hydroxide and / or sodium aluminates, such as NaAl (OH) 4 .
Die im Verfahren gemäß dem Schritt a) vorliegende homogene wässrige Lösung bezeichnet Lösungen, in denen alle Stoffe molekular gelöst vorliegen.The homogeneous aqueous solution present in the process according to step a) denotes solutions in which all substances are present in molecular solution.
Damit das Uransalz in der wässrigen Lösung molekular gelöst vorliegt, ist es daher zweckmäßig, dass die wässrige Lösung des Schritts a) vor Zugeben der starken Lauge einen pH-Wert besitzt, der kleiner oder gleich 7 beträgt. Dem Fachmann sind geeignete Mittel bekannt, dies zu erreichen.In order for the uranium salt to be molecularly dissolved in the aqueous solution, it is therefore expedient that the aqueous solution of step a) before addition of the strong liquor has a pH which is less than or equal to 7. The person skilled in the art will have suitable means for achieving this.
Durch das erfindungsgemäße Verfahren werden gemäß Schritt a) Vorprodukte der vorteilhaften erfindungsgemäßen Katalysatoren umfassend ein Uranat mindestens eines Alkali- und/oder Erdalkalimetalls erhalten, indem das Fällprodukt A zu diesem Zeitpunkt als Mischform zwischen Uranoxid, Uranhydroxid, Alkali- und/oder Erdalkaliuranat, Alkali- und/oder Erdalkalihydroxid und/oder eines der Hydrate der vorgenannten, in der wässrigen Lösung als Feststoff vorliegt.By the process according to the invention, precursors of the advantageous catalysts according to the invention comprising a uranate of at least one alkali and / or alkaline earth metal are obtained in step a) by mixing the precipitate A at this time as a mixed form between uranium oxide, uranium hydroxide, alkali and / or alkaline earth lanthanate, alkali metal and / or alkaline earth metal hydroxide and / or one of the hydrates of the aforementioned, is present in the aqueous solution as a solid.
Die Anteile der Alkali- und/oder Erdalkalihydroxide in dieser Mischform resultieren aus der Tatsache, dass das Ausfällen aus der Lösung diese zumindest teilweise mitreißt und somit mit in das Fällprodukt A einschließt. Hierdurch kann es auch dazu kommen, dass Uranoxid und/oder Uranhydroxid mit vom Fällprodukt umfasst ist, welches sich noch nicht mit den Alkali- und/oder Erdalkalimetall-Ionen zum Uranat umgelagert hat. m einer bevorzugten Ausführungsform des erfindungsgemäßen Verfahrens wird der Schritt a) so ausgeführt, dass die starke Alkali- und/oder Erdalkalilauge gleichzeitig mit einer homogenen wässrigen Lösung eines Uransalzes in einem Behälter zugeführt wird, so dass das Uransalz aus dieser Lösung als Fällprodukt A ausgefällt wird.The proportions of the alkali metal and / or alkaline earth metal hydroxides in this mixed form result from the fact that precipitation from the solution entrains them at least partially and thus includes them in the precipitate A. As a result, it may also happen that uranium oxide and / or uranium hydroxide is included in the precipitate, which has not been rearranged with the alkali and / or alkaline earth metal ions to the uranium. In a preferred embodiment of the process according to the invention, step a) is carried out so that the strong alkali and / or alkaline earth liquor is simultaneously supplied with a homogeneous aqueous solution of a uranium salt in a container so that the uranium salt is precipitated from this solution as precipitate A. ,
Das Ausfällen gemäß dem erfindungsgemäßen Schritt a) als auch gemäß dem Schritt a) nach der bevorzugten Ausführungsform des Verfahrens, kann kontinuierlich als auch diskontinuierlich erfolgen.The precipitation according to the inventive step a) as well as according to the step a) according to the preferred embodiment of the method can be carried out continuously or discontinuously.
Das Ausfällen gemäß dem Schritt a) des Verfahrens kann in dem Fachmann allgemein bekannten Vorrichtungen zur Erzielung einer hohen Mischintensität zwischen der homogenen wässrigen Lösung eines Uransalzes und der starken Alkali- und/oder Erdalkalilauge erfolgen. Eine Übersicht über vorteilhafte Vorrichtungen und Betriebsweisen insbesondere für kontinuierliche Verfahren zum Ausfällen gibt zum Beispiel die WO 2007 093337.The precipitation according to step a) of the process can be carried out in devices generally known to those skilled in the art for achieving a high mixing intensity between the homogeneous aqueous solution of a uranium salt and the strong alkali and / or alkaline earth liquor. An overview of advantageous devices and modes of operation, in particular for continuous methods for precipitation, is given for example by WO 2007 093337.
Bevorzugte Vorrichtungen, in denen ein solches Ausfällen ausgeführt wird, sind Düsen und/oder Mikromischer.Preferred devices in which such failure is carried out are nozzles and / or micromixers.
Die bevorzugten Vorrichtungen sind besonders vorteilhaft, weil sie in vorteilhafter Weise in kontinuierliche Verfahren zur Herstellung der erfindungsgemäßen Katalysatoren integrierbar sind.
Altemativ kann das Ausfallen aber auch in gerührten Behältern ausgeführt werden.The preferred devices are particularly advantageous because they can be integrated in an advantageous manner in continuous processes for the preparation of the catalysts of the invention. Alternatively, the precipitation can also be carried out in stirred containers.
Im erfϊndungsgemäßen Schritt b) des Verfahrens wird das Fällprodukt A vom Wasser getrennt und durch das Trocknen die gegebenenfalls noch vorhandene Mischform zwischen Uranoxid, Uranhydroxid, Alkali- und/oder Erdalkaliuranat, Alkali- und/oder Erdalkalihydroxid und/oder eines der Hydrate der vorgenannten in das erfindungsgemäße Uranat mindestens eines Alkali- und/oder Erdalkalimetalls überführt, bzw. gegebenenfalls weiter vorhandene Uranhydroxide und/oder Uranoxidhydrate in Uranoxid überführt.In the erfϊndungsgemäßen step b) of the process, the precipitate A is separated from the water and by drying the optionally still present mixed form between uranium oxide, uranium hydroxide, alkali and / or alkaline earth metal, alkali and / or alkaline earth metal hydroxide and / or one of the hydrates of the aforementioned in the uraniumate according to the invention is converted at least one alkali and / or alkaline earth metal, or optionally further converted uranium hydroxides and / or Uranoxidhydrate converted into uranium oxide.
Der Schritt b) des erfϊndungsgemäßen Verfahrens kann gemäß dem Fachmann allgemein bekannten Ausfuhrungsformen erfolgen. Das Abtrennen von Wasser gemäß dem Schritt b) des erfindungsgemäßen Verfahrens kann etwa durch Zentrifugieren, Abfiltrieren, Gefriertrocknen oder andere allgemein bekannte Verfahren unter Verwendung von ebenfalls dem Fachmann allgemein bekannten Vorrichtungen erfolgen.Step b) of the method according to the invention can be carried out according to embodiments generally known to the person skilled in the art. The separation of water according to step b) of the process according to the invention can be carried out, for example, by centrifugation, filtration, freeze-drying or other generally known processes using devices likewise generally known to the person skilled in the art.
Das Trocknen gemäß dem Schritt b) des erfϊndungsgemäßen Verfahrens kann unter Atmosphärendruck (1013 hPa) oder gegenüber Atmosphärendruck verringertem Druck erfolgen, wobei es bevorzugt ist, das Trocknen unter gegenüber Atmosphärendruck verringertem Druck auszuführen.The drying according to step b) of the process according to the invention can be carried out under atmospheric pressure (1013 hPa) or under reduced atmospheric pressure, it being preferred to carry out drying under reduced pressure to atmospheric pressure.
Gleichzeitig kann das Trocknen bei Raumtemperatur (23°C) oder bei gegenüber Raumtemperatur erhöhter Temperatur erfolgen, wobei es bevorzugt ist, das Trocknen bei gegenüber Raumtemperatur erhöhter Temperatur auszuführen. Besonders bevorzugt ist es, das Trocknen bei Temperaturen von 5000C bis 15000C auszuführen.At the same time, the drying can be carried out at room temperature (23 ° C.) or at a temperature which is elevated relative to room temperature, it being preferred to carry out the drying at a temperature which is higher than room temperature. It is particularly preferred to carry out the drying at temperatures of 500 ° C. to 1500 ° C.
Das Trocknen kann in alternativen Ausführungsformen des Schritts b) des erfindungsgemäßen Verfahrens auch in mehreren Stufen ausgeführt werden. Bevorzugt wird in solchen alternativen Ausführungsformen ein Vortrocknen bei Raumtemperatur bis 2500C vorgesehen und ein Nachtrocknen bei Temperaturen von 5000C bis 15000C. Solche Temperaturen von 5000C bis 15000C sind besonders vorteilhaft, weil hierdurch sicher alle gegebenenfalls noch im Fällprodukt A enthaltenen Hydroxide und Hydrate damit zu Oxiden und/oder Salzen umgewandelt werden und somit die erfϊndungsgemäßen Uranate mindestens eines Alkali- und/oder Erdalkalimetalls bevorzugt gebildet werden.The drying can also be carried out in several stages in alternative embodiments of step b) of the process according to the invention. Preference is given in such alternative embodiments predrying at room temperature to 250 0 C and a subsequent drying at temperatures of 500 0 C to 1500 0 C. Such temperatures of 500 0 C to 1500 0 C are particularly advantageous because this certainly all possibly still in Preciproduct A contained hydroxides and hydrates are thus converted to oxides and / or salts, and thus the erfϊndungsgemäßen uranium of at least one alkali and / or alkaline earth metal are preferably formed.
Das erfϊndungsgemäße Trocknen bzw. das Nachtrocknen gemäß der alternativen Ausführungsform des erfϊndungsgemäßen Verfahrens bei 5000C bis 15000C kann insofern auch unter dem, dem Fachmann allgemein bekannten Begriff des „Kalzinierens", zusammengefasst werden.The erfϊndungsgemäße drying or post-drying according to the alternative embodiment of the erfϊndungsgemäßen method at 500 0 C to 1500 0 C may in this respect also under the well-known to those skilled in the term of "calcining" summarized.
Li einer ebenfalls bevorzugten Weiterentwicklung des erfϊndungsgemäßen Verfahrens wird zwischen dem Schritt a) und dem Schritt b) des Verfahrens ein Waschen des Fällproduktes A vorgesehen. Dieses Waschen erfolgt bevorzugt mit Wasser.
Ein solches Waschen ist vorteilhaft, weil hiermit Reste von Alkali- und/oder Erdalkalilauge oder Uransalz, die sich auf der Oberfläche des Fällproduktes A gegebenenfalls niedergeschlagen haben abgewaschen werden können, so dass die nach dem Schritt b) des erfindungsgemäßen Verfahrens erhaltenen Katalysatoren an der Oberfläche die gewünschte Zusammensetzung aufweisen. Ein weiterer Gegenstand der vorliegenden Erfindung sind Verfahren zur Herstellung von Chlor, dadurch gekennzeichnet, dass in einer Reaktionszone Chlorwasserstoff in Gegenwart von Uranaten mindestens eines Alkali- und/oder Erdalkalimetalls zu Chlor oxidiert wird.In a further preferred development of the process according to the invention, washing of the precipitate A is provided between step a) and step b) of the process. This washing is preferably carried out with water. Such a washing is advantageous because it allows residues of alkali and / or alkaline earth liquor or uranium salt, which may have been deposited on the surface of the precipitated product A, to be washed off, so that the catalysts obtained after step b) of the process according to the invention are present on the surface have the desired composition. Another object of the present invention are processes for the preparation of chlorine, characterized in that in a reaction zone hydrogen chloride in the presence of uranium of at least one alkali and / or alkaline earth metal is oxidized to chlorine.
Solche Verfahren werden bevorzugt bei Temperaturen oberhalb von 4000C in einer Reaktionszone betrieben. Der Betrieb bei solchen Temperaturen ist besonders vorteilhaft, weil die Uranate mindestens eines Alkali- und/oder Erdalkalimetalls insbesondere bei diesen Temperaturen besonders aktiv, gleichzeitig aber stabil sind.Such processes are preferably operated at temperatures above 400 0 C in a reaction zone. Operation at such temperatures is particularly advantageous because the uranates of at least one alkali and / or alkaline earth metal are particularly active, but at the same time stable, especially at these temperatures.
Dem Fachmann ist allgemein bekannt, dass die Reaktionsgeschwindigkeit einer chemischen Reaktion im Allgemeinen mit der Temperatur, bei der diese ausgeführt wird, steigt. Somit sind die hier offenbarten erfindungsgemäßen Verfahren zur Oxidation von Chlorwasserstoff zu Chlor besonders vorteilhaft, weil damit erstmalig die erhöhten Reaktionsgeschwindigkeiten für die technische Produktion von Chlor aus Chlorwasserstoff erreicht werden können, ohne dass die Katalysatoren hierdurch zerstört würden.It is well known to those skilled in the art that the rate of reaction of a chemical reaction generally increases with the temperature at which it is carried out. Thus, the present invention disclosed methods for the oxidation of hydrogen chloride to chlorine are particularly advantageous because for the first time the increased reaction rates for the industrial production of chlorine from hydrogen chloride can be achieved without the catalysts would be destroyed.
Die erfindungsgemäßen Katalysatoren, die bevorzugt nach dem hier vorgestellten Verfahren hergestellt werden, finden bevorzugt in den vorgenannten Verfahren zur Herstellung von Chlor Verwendung, da überraschend gefunden wurde, dass sie temperaturstabil aber zugleich wesentlich aktiver als Katalysatoren für die vorgenannte Oxidation von Chlorwasserstoff zu Chlor sind, als vergleichbar stabile Katalysatoren.The catalysts according to the invention, which are preferably prepared by the process presented here, are preferably used in the abovementioned processes for preparing chlorine, since it has surprisingly been found that they are temperature-stable but at the same time substantially more active than catalysts for the abovementioned oxidation of hydrogen chloride to chlorine, as comparably stable catalysts.
Ein weiterer Gegenstand der vorliegenden Erfindung ist daher die Verwendung von Uranaten mindestens eines Alkali- und/oder Erdalkalimetalls als Katalysator zur Oxidation von Chlorwasserstoff zu Chlor.Another object of the present invention is therefore the use of uraniumates of at least one alkali and / or alkaline earth metal as a catalyst for the oxidation of hydrogen chloride to chlorine.
Im Folgenden wird die Erfindung anhand von Beispielen näher erläutert, ohne sie jedoch dadurch hierauf zu begrenzen.In the following, the invention will be explained in more detail by means of examples, without, however, limiting it thereto.
Eine Ausprägung einer bevorzugten Variante dieser Erfindung ist in Fig. 1 dargestellt, ohne dass die Erfindung darauf begrenzt ist. Nicht erfϊndungsgemäße Varianten sind in den Fig. 2 bis 3 dargestellt.An embodiment of a preferred variant of this invention is shown in Fig. 1, without the invention being limited thereto. Not erfϊndungsgemäße variants are shown in Figs. 2 to 3.
Fig. 1 zeigt ein Pulver-Röntgendiffraktogramm a) eines erfindungsgemäßen Katalysators umfassend Na6U7O2^ der gemäß dem Beispiel 1 hergestellt wurde, sowie hierunter idealisierte Spektren, die zur Identifikation der Phasen U3O8 b), wie auch Na6U7O24 c) gemäß Beispiel 1
verwendet wurden. Dargestellt ist jeweils die Intensität des Röntgensignals (I) über dem Winkelmaß 2Θ.Fig. 1 shows a powder X-ray diffractogram a) of a catalyst according to the invention comprising Na 6 U 7 O 2 ^ prepared according to Example 1, and hereunder idealized spectra used to identify the phases U 3 O 8 b), as well as Na 6 U 7 O 24 c) according to Example 1 were used. The intensity of the X-ray signal (I) is shown in each case over the angle 2Θ.
Fig. 2 zeigt ein Pulver-Röntgendiffraktogramm a) eines nicht erfindungsgemäßen Katalysators, der gemäß dem Gegenbeispiel 1 hergestellt wurde, sowie hierunter ein idealisiertes Spektrum, das zur Identifikation der Phase U3O8 b) verwendet wurde. Dargestellt ist die Intensität des Röntgensignals (I) über dem Winkelmaß 2Θ.Fig. 2 shows a powder X-ray diffractogram a) of a catalyst not according to the invention, which was prepared according to the Comparative Example 1, and below an idealized spectrum, which was used to identify the phase U 3 O 8 b). Shown is the intensity of the X-ray signal (I) over the angle 2Θ.
Fig. 3 zeigt ein Pulver-Röntgendiffraktogramm a) eines weiteren nicht erfindungsgemäßen Katalysators, der gemäß dem Gegenbeispiel 2 hergestellt wurde, sowie hierunter ein idealisiertes Spektrum, das zur Identifikation der Phase U3Og b) verwendet wurde. Dargestellt ist wieder die Intensität des Röntgensignals (I) über dem Winkelmaß 2Θ.
3 shows a powder X-ray diffractogram a) of a further catalyst not according to the invention, which was prepared according to the counter-example 2, and below an idealized spectrum which was used for the identification of the phase U 3 Og b). Shown again is the intensity of the X-ray signal (I) over the angle 2Θ.
BeispieleExamples
Beispiel 1: Herstellen eines erfindungsgemäßen KatalysatorsExample 1: Preparation of a catalyst according to the invention
In einem Dreihalskolben mit Magnetrührer, pH-Messvorrichtung und Tropftrichter wurden 60 ml destilliertes Wasser vorgelegt. In einem ersten Becherglas wurde zunächst eine Lösung aus 2 g Uranylacetat-dihydrat (Fa. Riedel- de-Haen) in 35 ml destilliertem Wasser durch Einwiegen hergestellt.In a three-necked flask equipped with magnetic stirrer, pH measuring device and dropping funnel, 60 ml of distilled water were introduced. In a first beaker, a solution of 2 g of uranyl acetate dihydrate (Riedel-Haen) in 35 ml of distilled water was first prepared by weighing.
In einem weiteren Becherglas wurden 50 ml einer 0,5 molaren NaOH Lösung bereitgehalten.In another beaker, 50 ml of a 0.5 molar NaOH solution were kept ready.
Der Inhalt von Becherglas und weiterem Becherglas wurde nun über Tropftrichter in den Dreihalskolben durch Zutropfen hinzugegeben. Hierbei wurde insbesondere der Inhalt des weiteren Becherglases so zugegeben, dass ein pH-Wert von 10,5, gemessen durch die pH-Messvorrichtung, konstant eingehalten wurde. Innerhalb kurzer Zeit bildete sich im Dreihalskolben ein trüber Niederschlag.The contents of the beaker and further beaker were then added via dropping funnel into the three-necked flask by adding dropwise. Here, in particular, the contents of the other beaker were added so that a pH of 10.5, measured by the pH measuring device, was maintained constant. Within a short time, a cloudy precipitate formed in the three-necked flask.
Der so erhaltene Feststoff wurde über eine Nutsche abfiltriert und mit destilliertem Wasser so lange gewaschen, bis das Waschwasser neutral (pH ~ 7) war. Anschließend wurde der Feststoff unter Luft und Umgebungsdruck für 2 h bei 900C vorgetrocknet und nachfolgend 4 h bei 8000C nachgetrocknet.The resulting solid was filtered through a suction filter and washed with distilled water until the washings were neutral (pH ~ 7). Subsequently, the solid was predried under air and ambient pressure for 2 h at 90 0 C and subsequently dried at 800 0 C for 4 h.
Es wurden hiernach etwa 1,3 g eines weißen Feststoffs erhalten, der anschließend einer Pulver- Röntgendiffraktometrischen Messung zugeführt wurde (Reflexions-Diffraktometer D5000 mit automatischer Aperturblende, Fa. Bruker AXS; Analyse nach Methode des Herstellers), wobei eine Phase enthaltend Na6U7C^ neben einer UsOg-Phase identifiziert wurde (vgl. Fig. 1).There were then obtained about 1.3 g of a white solid, which was subsequently subjected to a powder X-ray diffractometric measurement (D5000 reflection diffractometer with automatic aperture stop, Bruker AXS, analysis according to the method of the manufacturer), one phase containing Na 6 U 7 C ^ was identified next to a UsOg phase (see Fig. 1).
Beispiel 2 (Vergleichsbeispiel): Herstellen eines ersten nicht erfindungsgemäßen Katalysators durch PyrolyseExample 2 (comparative example): Preparation of a first catalyst not according to the invention by pyrolysis
1 g Uranylacetat-dihydrat (Fa. Riedel-de-Haen) wurden 2 h bei 3000C vorgetrocknet und anschließend 4 h bei 8000C in einem Muffelofen unter Luft behandelt. Es wurden 0,7 g eines schwarzen Pulvers erhalten. Das so hergestellte Pulver wurde analog zu Beispiel 1 Pulver-Röntgendiffraktometrisch untersucht, wobei ausschließlich eine U3O8-Phase identifiziert wurde (vgl. Fig. 2).1 g uranyl acetate dihydrate (Riedel-de-Haen) were pre-dried for 2 h at 300 0 C and then treated for 4 h at 800 0 C in a muffle furnace under air. There was obtained 0.7 g of a black powder. The powder thus prepared was examined by X-ray diffractometric analysis analogously to Example 1, with only one U 3 O 8 phase being identified (compare FIG. 2).
Beispiel 3 (Vergleichsbeispiel): Herstellen eines weiteren nicht erfindungsgemäßen Katalysators 2 g pulverförmiges Uran(V/VI)-Oxid (Fa. Strem Chemicals) wurden über Nacht bei 1500C in einem Trockenschrank bei Umgebungsdruck vorgetrocknet und anschließend 2 h unter Luft bei 8000C behandelt.
Das Pulver wurde analog zu Beispiel 1 Pulver-Röntgendiffraktometrisch untersucht, wobei ausschließlich eine
identifiziert wurde (vgl. Fig. 3).Example 3 (comparative example): forming a further catalyst not according to the invention 2 g of powdered uranium (V / VI) oxide (from Strem Chemicals.) Were pre-dried overnight at 150 0 C in a drying oven at ambient pressure and then for 2 h in air at 800 0 C treated. The powder was investigated analogously to Example 1 powder X-ray diffractometry, with only one was identified (see Fig. 3).
Beispiele 4-6: Verwendung der Katalysatoren aus den Beispielen 1-3 für die heterogen katalytische Oxidation von Chlorwasserstoff zu Chlor bei 4000C 0,2 g der gemäß Beispiele 1 bis 3 erhaltenen Stoffe wurden händisch in einem Mörser gemahlen und als Gemisch mit 1 g Quarzsand (100-200 μm) in ein Quarzreaktionsrohr (Durchmesser ~ 10 mm) eingebracht.Examples 4-6: Use of the Catalysts of Examples 1-3 for the Heterogeneous Catalytic Oxidation of Hydrogen Chloride to Chlorine at 400 ° C. 0.2 g of the substances obtained according to Examples 1 to 3 were ground by hand in a mortar and mixed with 1 quartz sand (100-200 μm) was introduced into a quartz reaction tube (diameter ~ 10 mm).
Das Quarzreaktionsrohr wurde auf 4000C erwärmt und im Folgenden bei dieser Temperatur betrieben. Es wurde ein Gasgemisch aus 80 ml/min Chlorwasserstoff und 80 ml/min Sauerstoff durch das Quarzreaktionsrohr geleitet.The quartz reaction tube was heated to 400 0 C and operated in the following at this temperature. A gas mixture of 80 ml / min of hydrogen chloride and 80 ml / min of oxygen was passed through the quartz reaction tube.
Nach 30 Minuten wurde der Produktgasstrom für 10 Minuten in eine 16 Gew.-%ige Kaliumiodidlösung geleitet und das entstandende Iod mit einer 0,1 N Thiosulfatlösung zurücktitriert, um die eingeleitete Chlormenge zu ermitteln. Hieraus wurden die in Tabelle 1 gezeigten Aktivitäten der Stoffe gemäß der Beispiele 1 bis 3 bei 4000C berechnet.After 30 minutes, the product gas stream was passed into a 16% by weight potassium iodide solution for 10 minutes and the resulting iodine was back titrated with a 0.1 N thiosulfate solution to determine the amount of chlorine introduced. From this, the activities shown in Table 1 of the substances according to Examples 1 to 3 at 400 0 C were calculated.
Die Aktivität wurde in allen Fällen gemäß der allgemeinen Formel vJLL — ">n ermι e errechnet.The activity was in all cases according to the general formula vJLL - "> n ermι helled.
Katalysator MesszeitCatalyst measuring time
Beispiele 7-9: Verwendung der Katalysatoren aus den Beispielen 1-3 für die heterogen katalytische Oxidation von Chlorwasserstoff zu Chlor bei 5000C Es wurden Versuche analog zu jenen der Beispiele 4-6 durchgeführt, wobei als einziger Unterschied nun das Quarzreaktionsrohr auf 5000C erwärmt und im Folgenden bei dieser Temperatur betrieben wurde.Examples 7-9: Use of the catalysts of Examples 1-3 for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine at 500 0 C Experiments were analogous to those of Examples 4-6 performed, where the only difference is now the quartz reaction tube to 500 0 C was heated and subsequently operated at this temperature.
Hieraus wurden analog zu den Beispielen 4-6 die in Tabelle 1 gezeigten Aktivitäten der Stoffe gemäß den Beispielen 1 bis 3 bei 5000C berechnet. Beispiele 10-12: Verwendung der Katalysatoren aus den Beispielen 1-3 für die heterogen katalytische Oxidation von Chlorwasserstoff zu Chlor bei 5400CFrom this, analogously to Examples 4-6, the activities of the substances according to Examples 1 to 3 shown in Table 1 were calculated at 500 ° C. Examples 10-12: Use of the catalysts from Examples 1-3 for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine at 540 ° C.
Es wurden Versuche analog zu jenen der Beispiele 4-6 durchgeführt, wobei als einziger Unterschied nun das Quarzreaktionsrohr auf 5400C erwärmt und im Folgenden bei dieser Temperatur betrieben wurde. Hieraus wurden analog zu den Beispielen 4-6 die in Tabelle 1 gezeigten Aktivitäten der Stoffe gemäß den Beispielen 1 bis 3 bei 5400C berechnet.
Beispiele 13-15: Verwendung der Katalysatoren aus den Beispielen 1-3 für die heterogen katalytische Oxidation von Chlorwasserstoff zu Chlor bei 6000CWere carried out analogous to those of Examples 4-6 Attempts were then heated with the only difference, the quartz reaction tube to 540 0 C and operated in the following at this temperature. From this, analogously to Examples 4-6, the activities of the substances according to Examples 1 to 3 shown in Table 1 were calculated at 540 ° C. Examples 13-15: Use of the catalysts from Examples 1-3 for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine at 600 ° C.
Es wurden Versuche analog zu jenen der Beispiele 4-6 durchgeführt, wobei als einziger Unterschied nun das Quarzreaktionsrohr auf 6000C erwärmt und im Folgenden bei dieser Temperatur betrieben wurde.Were carried out analogous to those of Examples 4-6 Attempts were then heated with the only difference, the quartz reaction tube to 600 0 C and operated in the following at this temperature.
Hieraus wurden analog zu den Beispielen 4-6 die in Tabelle 1 gezeigten Aktivitäten der Stoffe gemäß den Beispielen 1 bis 3 bei 6000C berechnet.From this, the activities of the substances according to Examples 1 to 3 at 600 ° C. shown in Table 1 were calculated analogously to Examples 4-6.
Tabelle 1: Er ebnisse der Beis iele 4 bis 15 für die Stoffe emäß den Beis ielen 1 bis 3Table 1: Results of Examples 4 to 15 for the substances in accordance with Examples 1 to 3
Aus der Tabelle 1 geht hervor, dass der erfindungsgemäße Katalysator gemäß dem Beispiel 1 insbesondere bei Temperaturen ab 5000C deutlich höhere Aktivität für die heterogen katalytische Oxidation von Chlorwasserstoff zu Chlor aufweist, als die Katalysatoren, wie sie ähnlich aus dem Stand der Technik erhalten werden.
From Table 1 shows that the inventive catalyst according to Example 1, especially at temperatures above 500 0 C significantly higher activity for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine, as the catalysts, as obtained similarly from the prior art ,
Claims
Patentansprüche:claims:
I . Katalysator zur heterogen katalytischen Oxidation von Chlorwasserstoff zu Chlor, dadurch gekennzeichnet, dass der Katalysator ein Uranat mindestens eines Alkali- und/oder Erdalkalimetalls umfasst. I. Catalyst for the heterogeneous catalytic oxidation of hydrogen chloride to chlorine, characterized in that the catalyst comprises a uranate of at least one alkali and / or alkaline earth metal.
2. Katalysator gemäß Anspruch 1, dadurch gekennzeichnet, dass das Alkali- und/oder Erdalkalimetall ausgewählt ist aus der Liste enthaltend Barium, Calcium, Kalium, Magnesium und Natrium.2. A catalyst according to claim 1, characterized in that the alkali and / or alkaline earth metal is selected from the list containing barium, calcium, potassium, magnesium and sodium.
3. Katalysator gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass er NaöU7O24 oder Ba3U7O24 umfasst. 3. A catalyst according to claim 1 or 2, characterized in that it Na ö U 7 O 24 or Ba 3 U 7 O 24 comprises.
4. Verfahren zur Herstellung eines Katalysators gemäß eines der vorstehenden Ansprüche, dadurch gekennzeichnet, dass a) ein Uransalz durch Zugeben einer starken Alkali- und/oder Erdalkalilauge aus einer homogenen, wässrigen Lösung erhaltend ein Fällprodukt A ausgefällt wird, und b) das Fällprodukt A nachfolgend von der wässrigen Lösung getrennt und getrocknet wird.4. A process for the preparation of a catalyst according to any one of the preceding claims, characterized in that a) a uranium salt is obtained by adding a strong alkali and / or alkaline earth liquor from a homogeneous, aqueous solution containing a precipitated product A, and b) the precipitate A subsequently separated from the aqueous solution and dried.
5. Verfahren gemäß Anspruch 4, dadurch gekennzeichnet, dass das Uransalz Uranyloxidacetat UO2Ac2 oder Uranyloxidnitrat UO2(NOa)2 ist.5. The method according to claim 4, characterized in that the uranium salt Uranyloxideacetat UO 2 Ac 2 or Uranyloxidnitrat UO 2 (NOa) 2 is.
6. Verfahren nach Anspruch 4 oder 5, dadurch gekennzeichnet, dass das Trocknen gemäß Schritt b) bei Temperaturen von 5000C bis 15000C ausgeführt wird.6. The method according to claim 4 or 5, characterized in that the drying according to step b) is carried out at temperatures of 500 0 C to 1500 0 C.
7. Verfahren nach Anspruch 4 oder 5, dadurch gekennzeichnet, dass das Trocknen gemäß Schritt b) in mehreren Stufen ausgeführt wird, wobei ein Vortrocknen bei Raumtemperatur bis 2500C und ein Nachtrocknen bei Temperaturen von 5000C bis 15000C vorgesehen wird.7. The method according to claim 4 or 5, characterized in that the drying according to step b) is carried out in several stages, wherein a predrying at room temperature to 250 0 C and a post-drying at temperatures of 500 0 C to 1500 0 C is provided.
8. Verfahren nach einem der Ansprüche 4 bis 7, dadurch gekennzeichnet, dass zwischen dem Schritt a) und dem Schritt b) des Verfahrens ein Waschen des Fällproduktes A vorgesehen wird.8. The method according to any one of claims 4 to 7, characterized in that between the step a) and the step b) of the method, a washing of the precipitate A is provided.
9. Katalysator gemäß Anspruch 1, dadurch gekennzeichnet, dass er nach einem Verfahren gemäß der Ansprüche 4 bis 8 hergestellt worden ist.9. A catalyst according to claim 1, characterized in that it has been prepared by a process according to claims 4 to 8.
10. Verfahren zur Herstellung von Chlor, dadurch gekennzeichnet, dass in einer Reaktionszone Chlorwasserstoff in Gegenwart von Uranaten mindestens eines Alkali- und/oder10. A process for the preparation of chlorine, characterized in that in a reaction zone hydrogen chloride in the presence of uranium at least one alkali and / or
Erdalkalimetalls zu Chlor oxidiert wird.Alkaline earth metal is oxidized to chlorine.
I I. Verwendung von Uranaten mindestens eines Alkali- und/oder Erdalkalimetalls als Katalysator zur Oxidation von Chlorwasserstoff zu Chlor. I I. Use of uraniumates of at least one alkali and / or alkaline earth metal as a catalyst for the oxidation of hydrogen chloride to chlorine.
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DE102006007147A1 (en) | 2006-02-16 | 2007-08-23 | Bayer Technology Services Gmbh | Process for the continuous production of catalysts |
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