WO2010021537A1 - Transparent packaging - Google Patents

Transparent packaging Download PDF

Info

Publication number
WO2010021537A1
WO2010021537A1 PCT/MY2009/000124 MY2009000124W WO2010021537A1 WO 2010021537 A1 WO2010021537 A1 WO 2010021537A1 MY 2009000124 W MY2009000124 W MY 2009000124W WO 2010021537 A1 WO2010021537 A1 WO 2010021537A1
Authority
WO
WIPO (PCT)
Prior art keywords
tray
packaging
self
components
packaging according
Prior art date
Application number
PCT/MY2009/000124
Other languages
French (fr)
Inventor
Piau Ong Chin
Original Assignee
Yeo Aik Wood Sdn. Bhd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yeo Aik Wood Sdn. Bhd. filed Critical Yeo Aik Wood Sdn. Bhd.
Publication of WO2010021537A1 publication Critical patent/WO2010021537A1/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D77/00—Packages formed by enclosing articles or materials in preformed containers, e.g. boxes, cartons, sacks or bags
    • B65D77/003—Articles enclosed in rigid or semi-rigid containers, the whole being wrapped
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/42—Details of containers or of foldable or erectable container blanks
    • B65D5/44—Integral, inserted or attached portions forming internal or external fittings
    • B65D5/46—Handles
    • B65D5/46072—Handles integral with the container
    • B65D5/4608—Handgrip holes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/107—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material

Definitions

  • the present invention generally relates to packaging, and more particularly to furniture packaging.
  • Packaging for a furniture item is necessary to protect that item from scratches and other forms of damages in storage and during transport.
  • the amount of material necessary for the packaging will depend on the size of the item. Also, furniture that requires self-assembly tends to take up even less space and packaging material since they are stored in the packaging as separate pieces. Traditionally, corrugated material is used for the manufacturing of the packaging as it is cheap yet it provides enough protection to the furniture item.
  • the principal aim of the invention is to provide a packaging whereby it is possible for the customers to inspect the condition of the product they are purchasing before purchase. Also, the packaging allows the manufacturer to arrange the components in a logical manner according to sequence of assembly that it makes putting the self- assembly furniture together a lot quicker and easier for the consumers.
  • packaging for storing the components of an article of self-assembly furniture
  • the packaging comprising a tray and a transparent enclosure, wherein the tray is segregated into a plurality of sections, and each section stores and secures predetermined ones of said components within the tray, such that in use the components are laid out logically according to sequence of assembly, and wherein the transparent enclosure encloses the tray and further secures the components of the self-assembly furniture onto the tray.
  • the packaging segregates and stores the components of the self-assembly furniture, while displaying the components clearly for the consumers so they can inspect the conditions of the product while it is still inside the packaging.
  • the components are arranged in a logical manner that it makes assembling the product easier for the consumer.
  • the tray further comprises L-shaped support pads and U-shaped support pads, the support pads secure and provide support for the position of the predetermined components of the self-assembly furniture within the packaging.
  • the tray further comprises support walls, said support walls providing reinforcement to the strength of the tray.
  • the support walls also provide additional padding to the tray so that it provides additional protection to the components of the self-assembly furniture.
  • the support walls comprise corrugated paper or cardboard.
  • the tray comprises corrugated paper or cardboard.
  • the tray further comprises a hanger, said hanger being adapted for carrying the packaging by hand.
  • the hanger comprises molded solid plastic, wood, wire or corrugated paper.
  • the transparent enclosure comprises flexible plastic.
  • the article of self- assembly furniture is a chair.
  • the chair comprises a back member, a seat, top left and right side panels, a front member and bottom left and right panels.
  • Fig. 1 shows the tray in the pre-assembled state.
  • Fig. 2 shows the tray after it has assembled.
  • Fig. 3 is a closer view of the hanger of the tray after the tray has been assembled.
  • Fig. 4 is a view of the packaging after it has been fully assembled.
  • Fig. 5 is another view of the tray, showing the L-shaped pads.
  • Fig. 6 illustrates how the front member is inserted into the tray.
  • Fig. 7 illustrates how the U-shaped pads are inserted into the tray.
  • Fig. 8 illustrates how the top left and right side panels are inserted into the tray.
  • Fig. 9 illustrates how the top left and right side panels are being held by the U- shaped pads inside the tray.
  • Fig. 10 illustrates how the seat of the self-assembly furniture is inserted into the tray.
  • Fig. 11 illustrates how the bottom left and right panels are inserted into the tray.
  • Fig. 12 illustrates how the back member and the fastening components and tools are inserted into the tray.
  • Fig. 13 shows the completed packaging with the transparent enclosure sealing the tray with the self-assembly components inside the packaging.
  • Fig. 14 shows the back surface of the tray, where assembly instructions may be • printed on designated areas of the back surface.
  • FIG. 4 A packaging used for storing a self-assembly furniture whereby it is easy for the consumer to inspect the product for defect is shown in Figure 4.
  • the packaging consists of a tray 50 assembled from a die-cut material as show in Figure 1 containing L-shape support pads 70, 71 and U-shape support pads 72, and a clear transparent enclosure
  • the self-assembly furniture in the present embodiment is a chair.
  • the die-cut material is embedded with support walls 51 to reinforce the structure of the assembled tray 50 as shown in Figure 2, so that it is strong enough to hold the components of the self-assembly furniture within the tray 50.
  • a hanger 60 is formed on one end of the tray 50 as shown in Figure 2 and 3, whereby reinforcing material 61 is inserted into the hanger 60 so that the die-cut material does not tear when the hanger is being used to lift the entire packaging.
  • the reinforcing material 61 can be made of plastic, wood, wire or corrugated paper depending on the strength required.
  • the tray is divided into three sections 52, 53, 54 to store the different components for the self-assembly furniture.
  • L-shaped support pads 70 are attached to the middle section 54 of the tray 50 near the left and right hand side of the tray 50. These pads 70 function to separate the components of the seif-assembly furniture and maintain them in a fixed position.
  • the L-shaped support pads 70 may be made of foam, corrugated paper or any other material that is capable of absorbing impact.
  • the front member 30 of the chair is placed at the bottom section 52 of the tray
  • U-shaped support pads 72 are inserted between the legs of the front member 30 as shown in Figure 7.
  • the U-shaped support pads 72 are made of foam, corrugated paper or any other material that is capable of absorbing impact.
  • the top left 211 and right 21 panels are subsequently placed between the U- shape support pads 72, as shown in Figure 8 and 9.
  • the top left and right panels 211 and 21 are secured firmly by the U-shaped support pads 72.
  • the seat 20 is placed at the top section 53 of the tray 50 as shown in Figure 10.
  • the bottom left and right panels 311 and 31 are packed together with paper, foam or other packing material and are placed in the empty space between the seat 20 and the front member 30 at the middle section 54, as shown in Figure 11.
  • the back member 10 is placed over the other components. As shown in Figure
  • this arrangement does not require additional packaging space from the packaging tray 50.
  • Fastening materials and tools such as Allen Key, screws and springs are packed into a small plastic container 80.
  • the container is placed between the legs of the front member 30 at the bottom section 52 of the tray 50.
  • the clear transparent enclosure 90 is wrapped over the packaging tray 50 to seal the packaging, as shown in Figure 13. Instructions to assemble the self-assembly furniture are either printed or placed in the back of the tray 50 for easy reference, as shown in Figure 14.
  • the example above it is possible to provide a packaging whereby it is possible for the customer to inspect the condition of the product they are purchasing before purchase. Also, the same packaging also allows the manufacturer to arrange the components in a logical manner according to sequence of assembly that it makes putting the self-assembly furniture together a lot quicker and easier for the consumers.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Packaging Of Machine Parts And Wound Products (AREA)

Abstract

A transparent packaging consisting of a tray (50) assembled from a die-cut material, and a clear transparent enclosure (90) is used for storing an article of self- assembly furniture whereby it is easy for the consumer to inspect the product for defect. The packaging also allows manufacturers to arrange the components in a logical manner according to sequence of assembly that makes putting the self-assembly furniture together a lot quicker and easier for the consumers.

Description

TRANSPARENT PACKAGING
TECHNICAL FIELD
The present invention generally relates to packaging, and more particularly to furniture packaging.
BACKGROUND ART
Packaging for a furniture item is necessary to protect that item from scratches and other forms of damages in storage and during transport. The amount of material necessary for the packaging will depend on the size of the item. Also, furniture that requires self-assembly tends to take up even less space and packaging material since they are stored in the packaging as separate pieces. Traditionally, corrugated material is used for the manufacturing of the packaging as it is cheap yet it provides enough protection to the furniture item.
However, as the materials used to make furniture are very heavy and fragile, the corrugated packages used to protect and store the furniture are usually very thick and the packages are sealed very tight. Therefore, it is not possible for someone to examine the content of the packaging without destroying the packaging. Also, for self-assembly furniture items, it is normal for manufacturers to group the fastening materials and the connecting parts separately in lumps or groups to protect them within the box.
This presents a dilemma to potential customers as they cannot inspect the condition of the product they are buying until the product has been delivered to their homes. The customers will only be able inspect the product for any defects once they have opened the packaging. Should defects be found, the customer will have to go through the hassle of transporting and returning the product back to the seller. Also, as the fastening materials and the connecting parts separately in lumps or groups, it is difficult for the consumers to remove the parts out of the box and lay them out in a logical order to put the self-assembly furniture together.
SUMMARY OF INVENTION
The principal aim of the invention is to provide a packaging whereby it is possible for the customers to inspect the condition of the product they are purchasing before purchase. Also, the packaging allows the manufacturer to arrange the components in a logical manner according to sequence of assembly that it makes putting the self- assembly furniture together a lot quicker and easier for the consumers.
According to one aspect of the present invention, there is provided packaging for storing the components of an article of self-assembly furniture, the packaging comprising a tray and a transparent enclosure, wherein the tray is segregated into a plurality of sections, and each section stores and secures predetermined ones of said components within the tray, such that in use the components are laid out logically according to sequence of assembly, and wherein the transparent enclosure encloses the tray and further secures the components of the self-assembly furniture onto the tray.
The packaging segregates and stores the components of the self-assembly furniture, while displaying the components clearly for the consumers so they can inspect the conditions of the product while it is still inside the packaging. The components are arranged in a logical manner that it makes assembling the product easier for the consumer. In a preferred embodiment, the tray further comprises L-shaped support pads and U-shaped support pads, the support pads secure and provide support for the position of the predetermined components of the self-assembly furniture within the packaging.
In another embodiment of the present invention, the tray further comprises support walls, said support walls providing reinforcement to the strength of the tray.
the support walls also provide additional padding to the tray so that it provides additional protection to the components of the self-assembly furniture.
In an embodiment, the support walls comprise corrugated paper or cardboard.
In an embodiment, the tray comprises corrugated paper or cardboard.
According to one preferred feature, the tray further comprises a hanger, said hanger being adapted for carrying the packaging by hand.
' According to another embodiment of the present invention, the hanger comprises molded solid plastic, wood, wire or corrugated paper.
Preferably, the transparent enclosure comprises flexible plastic.
According to another embodiment of the present invention, the article of self- assembly furniture is a chair.
Preferably, the chair comprises a back member, a seat, top left and right side panels, a front member and bottom left and right panels. BRIEF DESCRIPTION OF THE DRAWINGS
The invention is illustrated, but not limited, by the following description of preferred embodiments, that is given by way of example only with reference to the accompanying drawings, in which:
Fig. 1 shows the tray in the pre-assembled state.
Fig. 2 shows the tray after it has assembled.
Fig. 3 is a closer view of the hanger of the tray after the tray has been assembled.
Fig. 4 is a view of the packaging after it has been fully assembled.
Fig. 5 is another view of the tray, showing the L-shaped pads.
Fig. 6 illustrates how the front member is inserted into the tray.
Fig. 7 illustrates how the U-shaped pads are inserted into the tray.
Fig. 8 illustrates how the top left and right side panels are inserted into the tray.
Fig. 9 illustrates how the top left and right side panels are being held by the U- shaped pads inside the tray. Fig. 10 illustrates how the seat of the self-assembly furniture is inserted into the tray.
Fig. 11 illustrates how the bottom left and right panels are inserted into the tray.
Fig. 12 illustrates how the back member and the fastening components and tools are inserted into the tray.
Fig. 13 shows the completed packaging with the transparent enclosure sealing the tray with the self-assembly components inside the packaging.
Fig. 14 shows the back surface of the tray, where assembly instructions may be •printed on designated areas of the back surface.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
A packaging used for storing a self-assembly furniture whereby it is easy for the consumer to inspect the product for defect is shown in Figure 4. The packaging consists of a tray 50 assembled from a die-cut material as show in Figure 1 containing L-shape support pads 70, 71 and U-shape support pads 72, and a clear transparent enclosure
90.
The self-assembly furniture in the present embodiment is a chair. The die-cut material is embedded with support walls 51 to reinforce the structure of the assembled tray 50 as shown in Figure 2, so that it is strong enough to hold the components of the self-assembly furniture within the tray 50.
A hanger 60 is formed on one end of the tray 50 as shown in Figure 2 and 3, whereby reinforcing material 61 is inserted into the hanger 60 so that the die-cut material does not tear when the hanger is being used to lift the entire packaging. The reinforcing material 61 can be made of plastic, wood, wire or corrugated paper depending on the strength required.
The tray is divided into three sections 52, 53, 54 to store the different components for the self-assembly furniture.
In Figure 5, L-shaped support pads 70 are attached to the middle section 54 of the tray 50 near the left and right hand side of the tray 50. These pads 70 function to separate the components of the seif-assembly furniture and maintain them in a fixed position. The L-shaped support pads 70 may be made of foam, corrugated paper or any other material that is capable of absorbing impact.
The front member 30 of the chair is placed at the bottom section 52 of the tray
50, as shown in Figure 6. The position of the front member 30 is secured by the L- shaped support pads 71.
U-shaped support pads 72 are inserted between the legs of the front member 30 as shown in Figure 7. The U-shaped support pads 72 are made of foam, corrugated paper or any other material that is capable of absorbing impact. The top left 211 and right 21 panels are subsequently placed between the U- shape support pads 72, as shown in Figure 8 and 9. The top left and right panels 211 and 21 are secured firmly by the U-shaped support pads 72.
The seat 20 is placed at the top section 53 of the tray 50 as shown in Figure 10.
It is held in place by the L-shaped support pads 70.
The bottom left and right panels 311 and 31 are packed together with paper, foam or other packing material and are placed in the empty space between the seat 20 and the front member 30 at the middle section 54, as shown in Figure 11.
The back member 10 is placed over the other components. As shown in Figure
12, this arrangement does not require additional packaging space from the packaging tray 50. Fastening materials and tools such as Allen Key, screws and springs are packed into a small plastic container 80. The container is placed between the legs of the front member 30 at the bottom section 52 of the tray 50.
The clear transparent enclosure 90 is wrapped over the packaging tray 50 to seal the packaging, as shown in Figure 13. Instructions to assemble the self-assembly furniture are either printed or placed in the back of the tray 50 for easy reference, as shown in Figure 14.
Therefore, from it is clear form the example above that it is possible to provide a packaging whereby it is possible for the customer to inspect the condition of the product they are purchasing before purchase. Also, the same packaging also allows the manufacturer to arrange the components in a logical manner according to sequence of assembly that it makes putting the self-assembly furniture together a lot quicker and easier for the consumers.
it is understood that the invention may be embodied in numerous other ways without departing from the scope of the invention.

Claims

Claims
1. Packaging for storing the components of an article of self-assembly furniture, the packaging comprising a tray and a transparent enclosure (90), wherein the tray is segregated into a plurality of sections (52, 53, 54), and each section (52, 53, 54) stores and secures predetermined ones of said components within the tray, such that in use the components are laid out logically according to sequence of assembly, and wherein the transparent enclosure (90) encloses the tray and further secures the components of the self-assembly furniture onto the tray.
2. Packaging according to claim 1, wherein said tray further comprises L- shaped support pads (70, 71) and U-shaped support pads (72), the support pads secure and provide support for the position of the predetermined components of the self-assembly furniture within the packaging.
3. Packaging according to claim 1 or 2, wherein the tray further comprises ' support walls (51), said support walls providing reinforcement to the strength of the tray.
4. Packaging according to claim 3, wherein the support walls (51) comprise corrugated paper or cardboard.
5. Packaging according to any one of claims 1 to 4, wherein the tray comprises corrugated paper or cardboard.
6. Packaging according to any one of claims 1 to 5, wherein the tray further comprises a hanger (60), said hanger (60) being adapted for carrying the packaging by hand.
7. Packaging according to claim 6, wherein the hanger (60) comprises molded solid plastic, wood, wire or corrugated paper.
8. Packaging according to any one of claims 1 to 7, wherein the transparent enclosure (90) comprises flexible plastic.
9. Packaging according to any one of claims 1 to 8, wherein the article of self-assembly furniture is a chair.
10. Packaging according to claim 9, wherein the chair comprises a back member (10), a seat (20), top left and right side panels (21 , 211), a front member (30) and bottom left and right panels (31, 311).
PCT/MY2009/000124 2008-08-18 2009-08-18 Transparent packaging WO2010021537A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
MYPI20083139 2008-08-18
MYPI20083139 2008-08-18

Publications (1)

Publication Number Publication Date
WO2010021537A1 true WO2010021537A1 (en) 2010-02-25

Family

ID=41707316

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/MY2009/000124 WO2010021537A1 (en) 2008-08-18 2009-08-18 Transparent packaging

Country Status (1)

Country Link
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Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2636663A (en) * 1951-11-10 1953-04-28 Inland Container Corp Wire handled basket
US3425543A (en) * 1964-10-13 1969-02-04 Allen Davies & Co Ltd Packaged tray of articles
US3542189A (en) * 1967-12-18 1970-11-24 Harold S Goodman Composite package
US4154343A (en) * 1976-12-11 1979-05-15 Karl Lautenschlager Kg See-through packaging for furniture hinges
US4609101A (en) * 1976-05-05 1986-09-02 The Mead Corporation Multi-unit package
US5291995A (en) * 1991-07-24 1994-03-08 William Prym-Werke Gmbh & Co. Kg Pack for notions and the like
JP2000142810A (en) * 1998-11-06 2000-05-23 Fujitsu General Ltd Packing equipment
JP2001278250A (en) * 2000-03-31 2001-10-10 Fujitsu General Ltd Bottom cover for packing case
JP2004262508A (en) * 2003-03-03 2004-09-24 Honda Motor Co Ltd Packing material for platelike workpiece
US7128214B2 (en) * 2001-12-18 2006-10-31 Sonoco Development, Inc. Reinforced packaging support post assembly
DE202007007572U1 (en) * 2007-05-25 2007-10-11 Radde, Guido Transport packaging made of cardboard-like material for bulky, flat objects
DE102006017314A1 (en) * 2006-04-11 2007-10-18 Titulaer, Eric Hendrikus Catharina Josef Maria Furniture construction kit, e.g. for tables and chairs, has plug connections between the components for repeated assembly and dismantling without damage
US7299923B2 (en) * 2005-01-24 2007-11-27 Pilkington North America, Inc. Container for glass parts and accessories
JP2008007155A (en) * 2006-06-29 2008-01-17 Okamura Corp Packing box with partition
DE202008001403U1 (en) * 2008-01-31 2008-04-17 Kartonveredelung Knapp Gmbh container size

Patent Citations (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2636663A (en) * 1951-11-10 1953-04-28 Inland Container Corp Wire handled basket
US3425543A (en) * 1964-10-13 1969-02-04 Allen Davies & Co Ltd Packaged tray of articles
US3542189A (en) * 1967-12-18 1970-11-24 Harold S Goodman Composite package
US4609101A (en) * 1976-05-05 1986-09-02 The Mead Corporation Multi-unit package
US4154343A (en) * 1976-12-11 1979-05-15 Karl Lautenschlager Kg See-through packaging for furniture hinges
US5291995A (en) * 1991-07-24 1994-03-08 William Prym-Werke Gmbh & Co. Kg Pack for notions and the like
JP2000142810A (en) * 1998-11-06 2000-05-23 Fujitsu General Ltd Packing equipment
JP2001278250A (en) * 2000-03-31 2001-10-10 Fujitsu General Ltd Bottom cover for packing case
US7128214B2 (en) * 2001-12-18 2006-10-31 Sonoco Development, Inc. Reinforced packaging support post assembly
JP2004262508A (en) * 2003-03-03 2004-09-24 Honda Motor Co Ltd Packing material for platelike workpiece
US7299923B2 (en) * 2005-01-24 2007-11-27 Pilkington North America, Inc. Container for glass parts and accessories
DE102006017314A1 (en) * 2006-04-11 2007-10-18 Titulaer, Eric Hendrikus Catharina Josef Maria Furniture construction kit, e.g. for tables and chairs, has plug connections between the components for repeated assembly and dismantling without damage
JP2008007155A (en) * 2006-06-29 2008-01-17 Okamura Corp Packing box with partition
DE202007007572U1 (en) * 2007-05-25 2007-10-11 Radde, Guido Transport packaging made of cardboard-like material for bulky, flat objects
DE202008001403U1 (en) * 2008-01-31 2008-04-17 Kartonveredelung Knapp Gmbh container size

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