WO2010020765A1 - Composition - Google Patents

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Publication number
WO2010020765A1
WO2010020765A1 PCT/GB2009/002003 GB2009002003W WO2010020765A1 WO 2010020765 A1 WO2010020765 A1 WO 2010020765A1 GB 2009002003 W GB2009002003 W GB 2009002003W WO 2010020765 A1 WO2010020765 A1 WO 2010020765A1
Authority
WO
WIPO (PCT)
Prior art keywords
composition
corrosion
polyalkyleneimine
glass
glassware
Prior art date
Application number
PCT/GB2009/002003
Other languages
French (fr)
Inventor
Karlheinz Ulrich G. Hahn
Karin Werner
Original Assignee
Reckitt Benckiser N.V.
Reckitt Benckiser (Uk) Limited
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=39812168&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2010020765(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Reckitt Benckiser N.V., Reckitt Benckiser (Uk) Limited filed Critical Reckitt Benckiser N.V.
Priority to EP18177065.2A priority Critical patent/EP3409755B1/en
Priority to EP09784941A priority patent/EP2337836A1/en
Priority to US13/059,270 priority patent/US9994796B2/en
Publication of WO2010020765A1 publication Critical patent/WO2010020765A1/en
Priority to US15/987,187 priority patent/US10711223B2/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/0073Anticorrosion compositions
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3703Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3723Polyamines or polyalkyleneimines
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
    • C11D2111/14Hard surfaces
    • C11D2111/18Glass; Plastics

Definitions

  • the present invention relates to a composition for use in the protection of non-metallic inorganic materials such as glassware in an automatic dishwashing process.
  • the damage can cause damage to glassware after a number of separate wash cycles.
  • the damage may include cloudiness, scratches, streaks and other discoloration / detrimental effects .
  • Silicate materials have been suggested to be effective in preventing materials from being released by the glass composition.
  • the use of silicate compounds can have detrimental side effects, such as the tendency to increase separation of silicate material at the glass surface.
  • a further solution has been to use zinc, either in metallic form (such as described in US Patent No. 3,677,820) or in the form of compounds.
  • the use of soluble zinc compounds in the prevention of glassware corrosion in a dishwasher is de- scribed in, for example, US Patent No. 3,255,117.
  • soluble zinc compounds can give rise to detrimental side effects, such as the development of a precipitate of insoluble zinc compounds formed by interaction with other species typically present in the dishwasher wash liquor. This has meant that often insoluble (or rather sparingly soluble) zinc compounds are preferred as the source of zinc in the dishwasher wash liquor.
  • EP-A-O 383 480, EP-A-O 383 482 and EP-A-O 387 ' 997) de-scribe the use of water insoluble compounds including zinc silicate, zinc carbonate, basic zinc carbonate (Zn 2 (OH) 2CO3) , zinc hydroxide, zinc oxalate, zinc monophosphate (Zn 3 (P ⁇ 4) 2 ) and zinc pyrophosphate (Zn 2 P 2 O 7 ) for this purpose.
  • water insoluble compounds including zinc silicate, zinc carbonate, basic zinc carbonate (Zn 2 (OH) 2CO3) , zinc hydroxide, zinc oxalate, zinc monophosphate (Zn 3 (P ⁇ 4) 2 ) and zinc pyrophosphate (Zn 2 P 2 O 7 ) for this purpose.
  • EP-A-O 383 480 and EP-A-O 387 997 specify that the zinc compound should have a particle size of lower that 250 ⁇ m, whereas EP-A-O 383 482 specifies a particle size of lower than 1.7mm.
  • the use of a small particle size has not been found to overcome the delivery issue and thus, with the use of these insoluble compounds, the problem of glass corrosion effects remain.
  • the use of glasses and ceramics containing zinc has been found to address the problem of glassware corrosion in a dishwasher.
  • WO-A-01/64823 describes the use of a ceramic composition comprising zinc to protect glassware in an automatic dishwashing process.
  • GB-A-2 372 500 and WO-A-00/39259 describe the use of a soluble glass composition comprising zinc (present in the form of ions) to protect glassware in an automatic dishwashing process.
  • the use of a ce- ramie/glass zinc containing composition overcomes the problems of poor solubility/precipitation described above whilst offering effective glassware protection.
  • Bismuth has been used as an additive to aid the prevention of corrosion of glazed glassware corrosion.
  • BE 860180 describes the use of bismuth to avoid damage of decorated, glazed articles.
  • a further problem is that the known corrosion prevention agents for non-metallic surfaces, such as glassware corrosion agents, are only effective in the dishwashing cycle in which they are used. Thus if the consumer does not ensure that a composition comprising these agents is used in each cycle then protection against corrosion of non-metallic items is not obtained in each cycle.
  • corrosion prevention agents e.g. zinc containing agent
  • they suffer from reduced efficacy in detergent formulations which comprise builders with a strong complexing action such as phosphates and aminocarboxylates .
  • Another object is to provide a corrosion prevention agent/composition for non-metallic inorganic items which is readily soluble in water and/or can be provided in liquid or gel form.
  • Still a further object of the present invention is to provide a corrosion prevention agent /composition for non- metalic inorganic items which agent provides the prevention effect even if it is not used in each cycle of the dishwasher or every time the dishwasher is operated.
  • Another object of the present invention is to provide a cor- rosion prevention/composition agent for non-metallic non- inorganic items which is readily available and/or relatively inexpensive compared to such currently available corrosion protection agents.
  • composition comprising a polyalkyleneimine and/or a salt or derivative thereof for the prevention of corrosion of non-metallic inorganic items during a washing or rinsing process.
  • compositions such as detergent compositions, comprising polyalkyleneimines such as polyethyleneimines are known.
  • Detergent compositions comprising up to 5%wt of polyethyle- neimine (PEI), are disclosed in WO99/07815.
  • the PEI is used as a replacement for phosphonate chelants and are said to provide fabric stain removal properties in the absence of bleaching compounds .
  • WO99/32272 discloses automatic dishwashing compositions comprising ethoxylated poly (ethyleneimine) as a soil dispersing agent to improve whitening/cleaning benefits.
  • WO2006/108857 discloses PEI compounds as an additive to laundry detergents and cleaning compositions for removing greasy soil from textiles and hard surfaces.
  • compositions comprising polymer dispersions and a polyethyleneimine to prepare compositions with soil release action which can be used, for example, in the rinse cycle of a domestic washing machine.
  • WO01/96516 discloses a poly (ethyleneimine) ethoxylate in detergent compositions to be used for cleaning surfaces such as the exterior surface of a vehicle without the subsequent appearance of water-marks thereon.
  • the poly (ethyleneimine) ethoxylate is included in the detergent compositions as soil-suspending polymer.
  • US2005/0176599 discloses the use of polyalkyleneimines as a cationic charge booster to be used as part of a fragrance carrier system in fabric care products to improve fragrance deposition onto the laundered fabric.
  • non-metallic inor- ganic items are glassware such as glass, ceramic, glass ceramic and enamel items to prevent corrosion thereof It is especially preferred that the use according to the present invention occurs in an automatic dishwashing process .
  • the polyalkyleneimine preferably comprises a polyethyle- neimine and most preferably it is a polyethyleneimine .
  • the number average molecular weight of the polyalkyleneimine and/or salt or derivative thereof is in the range of from 100 to 5,000,000.
  • the composition used is an automatic dishwashing composition comprising the polyalkyleneimine and/or salt or derivative thereof in an amount of from 0.0001wt% to 50wt% of the composition.
  • composition used is an automatic dishwashing rinse aid comprising the polyalkyleneimine and/or salt or derivative thereof in an amount of from 0.0005wt% to 70wt% of the composition.
  • composition used is a water softening salt composition
  • a water softening salt composition comprising the polyalkyleneimine and/or salt or derivative thereof in an amount of from 0.0001wt% to 90wt% of the composition.
  • non- metallic inorganic item includes items made of glass (such as drinking glasses and plates) which may be decorated (such as with a glaze and or with etching/glass addition) .
  • the term non-metallic inorganic item is also understood to include other items of dishware, which may comprise a material other than glass (such as a ceramic) .
  • a group of materials called glass ceramics (which have a state intermediate between glass and ceramic) are also encompassed by the term "non-metallic inorganic items.
  • items which can have a glass/glaze coating and/or decoration such as a glazed ceramic plate or which have an enameled layer e.g. an enamelled aluminium pan) are also included in the term non- metallic inorganic item.
  • polyalkyleneimine as used herein encompasses any alkyleneimine comprising 2 or more alkyleneimine repeating units, and thus alkyleneimine oligomers, such as ethyle- neimine oligomers are included within the term.
  • alkyleneimine oligomers such as ethyle- neimine oligomers are included within the term.
  • the polyalkyleneimine will comprise from 2 to 50,000 alkyleneimine repeating units, preferably 10 to 25,000, such as 50 to 10,0000.
  • polyalkyleneimines and/or salts or derivatives thereof have especially beneficial properties in the prevention of corrosion of non-metallic inorganic items such as glassware, glass ceramics, ceramics and enamels. This has been found particularily in automatic dishwashing processes. Indeed not only is the composition highly effec- tive at protecting normal glassware but also the composition has been found to be highly effective in protecting glazed glassware/crockery. Thus a single compound may now be used to provide corrosion protection for both decorated glass- ware/crockery and non-decorated glassware especially in a automatic dishwasher.
  • the polyalykyleneimine and/or salts or derivatives thereof is used in an effective amount to provide the aforementioned corrosion protection effects during a washing or rinsing cycle.
  • the polyalkyleneimine is preferably used in a washing or rinsing cycle in an automatic dishwasher in an amount of from O.Olmg up to 1Og more, preferably from 0.05mg up to 5g, more preferably from 0. lmg up to Ig and most preferably from 0.5r ⁇ g up to lOOmg per wash or rinse cycle. It is also possible to use the polyalkyleneimine in both the wash and the rinse cycles of an automatic dishwashing machine.
  • the polyalykyleneimine is part of a detergent or rinse formulation.
  • the detergent formulation may be any common detergent formulation of the type usually em- ployed with automatic dishwashers.
  • the formulation may comprise a liquid, gel, powder or tablet formulation which can be at least partially packed or filled into a water soluble pouch.
  • a coating may be used to coat at least a portion of the formulation.
  • the polya- lykyleneimine is present in solution within the liquid/ gel.
  • the polyalykyle- neimine present in the liquid/gel in the form of an insoluble solid salt/compound so that the polyalykyleneimine may comprise a suspended particle (e.g. such as a "speckle" typically found in these formulations) .
  • a suspended particle e.g. such as a "speckle" typically found in these formulations
  • compositions having a water soluble coating or pouch it is contemplated to have the polyalykyleneimine as part of the coating/pouch composition.
  • the detergent formulation normally comprises other components which are typically found in dishwasher detergent formulations.
  • the detergent formulation typically comprises one or more components selected from the group comprising surfactants (non-ionic, anionic, cationic and zwitterionic) , builders, enzymes, foam suppressants, bleaches, bleach activators, thickeners, perfumes, dyes, corrosion inhibitors.
  • the polyalykyleneimine when the polyalykyleneimine is present in an automatic dish- washer detergent composition, the polyalykyleneimine preferably comprises from 0.0001%wt-50%wt of the detergent composition, more preferably from 0.0005%wt-5%wt and most preferably 0.001%wt-l%wt of the dishwasher detergent composition (e.g. lOmg for a 2Og tablet).
  • the polyalykyleneimine may be also be included in a rinse aid composition.
  • the rinse aid composition preferably comprises from 0.0005%wt-70%wt of the polyalkyle- neimine, more preferably from 0.001%wt-50%wt and most preferably 0.005%wt-25%wt, such as from 0.01%wt-5%wt of the rinse aid composition.
  • the polyalykyleneimine may be also be included in a water softening salt composition. These are commonly used for the regeneration of the ion exchanger present in an automatic dishwasher.
  • the water softening salt composi- tion preferably comprises from 0.0001%wt-90%wt of the water softening salt composition, more preferably 0.001%wt-50%wt and most preferably 0.005%wt-25%wt such as 0.01 to 10%wt of the water softening salt composition.
  • the polyalykyleneimine may be included in a machine cleaner/machine additive composition.
  • the composition comprises from 0.0001%wt-90%wt of the composition, more preferably from 0.0005%wt-50%wt and most preferably 0.001%wt-10%wt of the composition.
  • Polyalkyleneimines are commercially available from different sources.
  • Lugalvan P (ex
  • Polyalkyleneimines are known to have a very widespread range of average molecular weights, from around 100 up to several million, preferably in the range of from about 100 to about 5,000,000 most preferably of from about 250 to 1,000,000, such as from about 400 to about 100,000.
  • the alkylene group which is preferably a linear or branched chain, may also for example be cyclic.
  • the alkylene group preferably has from 1 to 50 C atoms, more preferably from 2 to 20, such as from 2 to 5, such as ethylene.
  • These polymers can be linear, branched or end capped. Suitable end-caps include alkylenediamines such as C2-C5 alkylenediamines e.g. ethylenediamines .
  • the polymers may be derivatized e.g. by alkoxylation, ethoxylation, propoxylation protonated, and be provided with or without a counterion. If a counter ion is present any suitable counterion may be used. If a counterion is used which is known to have negative effects in the dishwashing process, e.g. chloride, the chloride counterion is preferably present in the dishwashing process at a con- centration of less than 200 mg/litre of dishawshing liquor, more preferably at less than 100 r ⁇ g/litre most preferably less than 50 mg/litre in order to avoid rusting, pitting or other types of corrosion on stainless steel e.g. cutlery.
  • Common commercially available polyalkyleneimines are usually available as an admixture mixture of one or more of the above species. A solvent such as water may be present. Any one of these species would be suitable for use in the present invention.
  • polyalkyleneimines can be incorporated into the compositions in which they are to be included in any suitable manner.
  • test glasses were washed 50 times in a spe ⁇
  • Cleaning program 65 C (both the cleaning and the rinse cycle were operated at 65 C) .
  • the test report comprised the following types of glass, for each glass pattern 2 samples were examined:
  • the weight loss was determined gravimetrically after 25 to
  • the box was lit from above with an L 20w/25S (60cm long) Osram lamp, which was covered in front with a screen. Shelves were disposed in the box on which the glasses were placed for evaluation. The box was open at the front. 0
  • the glass corrosion was evaluated using the following criteria; glass clouding (GC) , line corrosion (LC) , decoration damage (DD) and iridescence (IR) .
  • GC glass clouding
  • LC line corrosion
  • DD decoration damage
  • IR iridescence
  • the detergent composition of Table 1 was used as a detergent formulation base.
  • the formulation was used in tablet form.
  • the results of the tests are shown in Table 2a (Glass Corrosion) and Table 2b (Mass Loss) .
  • Example 1 Following the test with the polyethyleneimine, ethylenediamine end capped the test of the Comparative Example 1 (using the detergent of Table 1 and a new set of dishware) was repeated in the automatic dishwasher used for the test of Example 1. Surprisingly, even though no polyalkyleneimine had been added to the formulation of Comparative Example 1 less damage occurred to clear and decorated glassware than would have been expected from the results shown above obtained for Comparative Example 1.
  • the polyalkyleneimine may be absorbed/adsorbed onto parts of the dishwasher (e.g. tubes, spray-arms, racks, sieves) and is released over a number of cycles thereafter thus providing a corrosion protection benefit in subsequent cycles.
  • parts of the dishwasher e.g. tubes, spray-arms, racks, sieves
  • Example 3 In this example 1 mg (0.005wt%) of branched polyethyle- neimine (average Mw -25,000 by LS, average Mn -10,000 by GPC, ex Sigma Aldrich Co) was added to the detergent composition of Table 1. The results of the tests are shown in Table 5a (Glass Corrosion) and Table 5b (Mass Loss) . Table 5a - Glass Corrosion
  • a bleach and phosphorus-free detergent composition base as shown in Table 6 was used as a base formulation.
  • the formulation was used in tablet form (having a mass of 2Og) with 1 tablet per wash being dispensed at the beginning of the main wash.
  • Norasol LMW 45 (ex Fa.NorsoHaas) *4 TM Acusol 445 NG (polyacrylic acid homopolymer ex Rohm &
  • Table 7b Mass Loss The use of 100 ing (0.5wt%) Lugalvan PTM in addition to the detergent tablet, provides non-decorated glassware corrosion protection and decorated glassware protection. Glass clouding, line corrosion, decor damage and mass loss after 50 dishwashing cycles are reduced dramatically.
  • Example 2 the ethyleneimine oligomer mixture used in Example 2 was added to the rinse aid composition shown in Table 8.
  • Polyalkyleneimine oligomer mixture 3.3 (average Mn ⁇ 423)
  • the rinse aid provides non-decorated glassware corrosion protection and decorated glassware protection. Glass clouding, line corrosion, decor damage and mass loss are reduced.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Wood Science & Technology (AREA)
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Abstract

The present invention provides the use of a composition comprising a polyalkyleneimine and/or salts or derivative thereof for the prevention of corrosion of non-metallic in organic items during a washing or rinsing process, in particular during an automatic dishwashing process.

Description

COMPOSITION
Technical Field
The present invention relates to a composition for use in the protection of non-metallic inorganic materials such as glassware in an automatic dishwashing process. Background
The problem of corrosion of non-metallic inorganic items, such as glassware, ceramic and enamel materials, when subjected to automatic dishwashing processes is well recognised in the art. For example, it has been proposed that the problem of glassware corrosion is the result of two separate phenomena. Firstly, it is suggested that the corrosion is due -to leakage of minerals from the glass network, accompanied by hydrolysis of the silicate network. Secondly, silicate material is suggested to be released from the glass.
These phenomena can cause damage to glassware after a number of separate wash cycles. The damage may include cloudiness, scratches, streaks and other discoloration / detrimental effects .
Silicate materials have been suggested to be effective in preventing materials from being released by the glass composition. However, the use of silicate compounds can have detrimental side effects, such as the tendency to increase separation of silicate material at the glass surface. A further solution has been to use zinc, either in metallic form (such as described in US Patent No. 3,677,820) or in the form of compounds. The use of soluble zinc compounds in the prevention of glassware corrosion in a dishwasher is de- scribed in, for example, US Patent No. 3,255,117.
However, the use of soluble zinc compounds can give rise to detrimental side effects, such as the development of a precipitate of insoluble zinc compounds formed by interaction with other species typically present in the dishwasher wash liquor. This has meant that often insoluble (or rather sparingly soluble) zinc compounds are preferred as the source of zinc in the dishwasher wash liquor. European Patents; EP-A-O 383 480, EP-A-O 383 482 and EP-A-O 387 '997) de- scribe the use of water insoluble compounds including zinc silicate, zinc carbonate, basic zinc carbonate (Zn2 (OH) 2CO3) , zinc hydroxide, zinc oxalate, zinc monophosphate (Zn3(Pθ4)2) and zinc pyrophosphate (Zn2P2O7) for this purpose.
As these zinc compounds have only a low solubility in water it is usual that the compounds are required to have a relatively high surface area, achieved by having a small particle size, in order to attempt to achieve a sufficient concentration in water to obtain the required glass corrosion prevention effect. In this regard EP-A-O 383 480 and EP-A-O 387 997 specify that the zinc compound should have a particle size of lower that 250μm, whereas EP-A-O 383 482 specifies a particle size of lower than 1.7mm. However, the use of a small particle size has not been found to overcome the delivery issue and thus, with the use of these insoluble compounds, the problem of glass corrosion effects remain. The use of glasses and ceramics containing zinc has been found to address the problem of glassware corrosion in a dishwasher. WO-A-01/64823 describes the use of a ceramic composition comprising zinc to protect glassware in an automatic dishwashing process. GB-A-2 372 500 and WO-A-00/39259 describe the use of a soluble glass composition comprising zinc (present in the form of ions) to protect glassware in an automatic dishwashing process. The use of a ce- ramie/glass zinc containing composition overcomes the problems of poor solubility/precipitation described above whilst offering effective glassware protection.
Bismuth has been used as an additive to aid the prevention of corrosion of glazed glassware corrosion. For example, BE 860180 describes the use of bismuth to avoid damage of decorated, glazed articles.
However, the value of bismuth in this purpose has been di- minished by the detrimental effects that the use of bismuth compound has on other components of the washing process or detergent composition. In soluble bismuth compounds can cause the formation of stains on kitchenware items e.g. glassware and cutlery which come into contact with these compounds. For these reasons the use of bismuth alone as a glaze protector has been avoided, although a combination of zinc and bismuth has been found to address this issue (see WO-A-04/106476) .
It has also been found that the use of heavy metal compounds in some circumstances reduce the bleaching performance of a dishwashing composition on bleachable stains such as tea stains .
Furthermore, for environmental reasons, it is becoming in- creasingly desirable to limit (and especially to avoid) the use of heavy metals in detergent formulations.
Moreover, when insoluble materials are incorporated into compositions it is generally necessary to use them in their solid form. As suggested above, this can require careful control of the particle size of the material and can also make them awkward to use in a factory environment as problems such as release of a dust containing the material may occur. It is therefore frequently desirable to use raw ma- terials which are soluble/in liquid form.
A further problem is that the known corrosion prevention agents for non-metallic surfaces, such as glassware corrosion agents, are only effective in the dishwashing cycle in which they are used. Thus if the consumer does not ensure that a composition comprising these agents is used in each cycle then protection against corrosion of non-metallic items is not obtained in each cycle.
Yet another problem some known types of corrosion prevention agents, e.g. zinc containing agent, is they suffer from reduced efficacy in detergent formulations which comprise builders with a strong complexing action such as phosphates and aminocarboxylates .
Still a further problem is that some of the known corrosion prevention agents, such as bismuth containing agents, are in relatively short supply. Accordingly there is always a need to find alternative materials which are more readily available and/or less expensive.
It is an object of the present invention to address one or more of the above problems .
In particular, it is an object of the present invention to provide a corrosion prevention agent/composition which re- duces, or avoids, detrimental effects on items treated therewith, e.g. which does not stain such items.
It is a further object of the present invention to provide a corrosion prevention agent/composition which reduces, or avoids, detrimental effects on either i) the other ingredients in the composition into which it is incorporated or ii) which is compatible with strongly complexing builders such as phosphates and aminocarboxylates .
It is still a further object, for environmental reasons, to provide a corrosion prevention agent/composition which does not contain heavy metals, which agent is to be used on non- metallic inorganic items.
Another object is to provide a corrosion prevention agent/composition for non-metallic inorganic items which is readily soluble in water and/or can be provided in liquid or gel form.
Still a further object of the present invention is to provide a corrosion prevention agent /composition for non- metalic inorganic items which agent provides the prevention effect even if it is not used in each cycle of the dishwasher or every time the dishwasher is operated.
Another object of the present invention is to provide a cor- rosion prevention/composition agent for non-metallic non- inorganic items which is readily available and/or relatively inexpensive compared to such currently available corrosion protection agents.
Statement of invention
It has now been found that by the use of certain polymeric materials which do not contain heavy metals that one or more of the above problems is/are addressed.
Thus according to the present invention there is provided the use of a composition comprising a polyalkyleneimine and/or a salt or derivative thereof for the prevention of corrosion of non-metallic inorganic items during a washing or rinsing process.
Compositions, such as detergent compositions, comprising polyalkyleneimines such as polyethyleneimines are known.
Detergent compositions comprising up to 5%wt of polyethyle- neimine (PEI), are disclosed in WO99/07815. In the detergent compositions disclosed therein the PEI is used as a replacement for phosphonate chelants and are said to provide fabric stain removal properties in the absence of bleaching compounds . WO99/32272 discloses automatic dishwashing compositions comprising ethoxylated poly (ethyleneimine) as a soil dispersing agent to improve whitening/cleaning benefits. WO2006/108857 discloses PEI compounds as an additive to laundry detergents and cleaning compositions for removing greasy soil from textiles and hard surfaces.
US2003/0171246 discloses compositions comprising polymer dispersions and a polyethyleneimine to prepare compositions with soil release action which can be used, for example, in the rinse cycle of a domestic washing machine.
WO01/96516 discloses a poly (ethyleneimine) ethoxylate in detergent compositions to be used for cleaning surfaces such as the exterior surface of a vehicle without the subsequent appearance of water-marks thereon. The poly (ethyleneimine) ethoxylate is included in the detergent compositions as soil-suspending polymer.
US2005/0176599 discloses the use of polyalkyleneimines as a cationic charge booster to be used as part of a fragrance carrier system in fabric care products to improve fragrance deposition onto the laundered fabric.
However, none of the aforementioned prior art discloses the use of polyalkyleneimines and/or a salt or derivative thereof for the prevention of corrosion of non-metallic in organic items during a washing or rinsing process.
It is preferred that the cleaning and/or rinsing process of the present invention are carried out on non-metallic inor- ganic items are glassware such as glass, ceramic, glass ceramic and enamel items to prevent corrosion thereof It is especially preferred that the use according to the present invention occurs in an automatic dishwashing process .
The polyalkyleneimine preferably comprises a polyethyle- neimine and most preferably it is a polyethyleneimine .
It is especially preferred that the number average molecular weight of the polyalkyleneimine and/or salt or derivative thereof is in the range of from 100 to 5,000,000.
According to one embodiment of the present invention the composition used is an automatic dishwashing composition comprising the polyalkyleneimine and/or salt or derivative thereof in an amount of from 0.0001wt% to 50wt% of the composition.
According to another embodiment the composition used is an automatic dishwashing rinse aid comprising the polyalkyleneimine and/or salt or derivative thereof in an amount of from 0.0005wt% to 70wt% of the composition.
According to yet another embodiment the composition used is a water softening salt composition comprising the polyalkyleneimine and/or salt or derivative thereof in an amount of from 0.0001wt% to 90wt% of the composition.
In the present invention it is understood that the term non- metallic inorganic item includes items made of glass (such as drinking glasses and plates) which may be decorated (such as with a glaze and or with etching/glass addition) . The term non-metallic inorganic item is also understood to include other items of dishware, which may comprise a material other than glass (such as a ceramic) . A group of materials called glass ceramics (which have a state intermediate between glass and ceramic) are also encompassed by the term "non-metallic inorganic items. Moreover, items which can have a glass/glaze coating and/or decoration (such as a glazed ceramic plate or which have an enameled layer e.g. an enamelled aluminium pan) are also included in the term non- metallic inorganic item.
The term polyalkyleneimine as used herein encompasses any alkyleneimine comprising 2 or more alkyleneimine repeating units, and thus alkyleneimine oligomers, such as ethyle- neimine oligomers are included within the term. Typically the polyalkyleneimine will comprise from 2 to 50,000 alkyleneimine repeating units, preferably 10 to 25,000, such as 50 to 10,0000.
Unless otherwise stated or required by the context, all percentages herein are given as weight percentages based on the total weight of the composition. Reference herein to "polyalkyleneimine (s) " includes reference to the salts and/or derivatives thereof.
It has been found that polyalkyleneimines and/or salts or derivatives thereof have especially beneficial properties in the prevention of corrosion of non-metallic inorganic items such as glassware, glass ceramics, ceramics and enamels. This has been found particularily in automatic dishwashing processes. Indeed not only is the composition highly effec- tive at protecting normal glassware but also the composition has been found to be highly effective in protecting glazed glassware/crockery. Thus a single compound may now be used to provide corrosion protection for both decorated glass- ware/crockery and non-decorated glassware especially in a automatic dishwasher.
Additionally the protection effects on non-metallic inorganic items have been found to be substantive. Namely the beneficial effects e.g. of glass protection and glaze protection have been found to be achieved in subsequent cleaning and/or rinsing cycles (even in the absence of the composition of the present invention in these subsequent cleaning and/or rinsing cycles) .
The polyalykyleneimine and/or salts or derivatives thereof is used in an effective amount to provide the aforementioned corrosion protection effects during a washing or rinsing cycle. The polyalkyleneimine is preferably used in a washing or rinsing cycle in an automatic dishwasher in an amount of from O.Olmg up to 1Og more, preferably from 0.05mg up to 5g, more preferably from 0. lmg up to Ig and most preferably from 0.5rαg up to lOOmg per wash or rinse cycle. It is also possible to use the polyalkyleneimine in both the wash and the rinse cycles of an automatic dishwashing machine.
Most preferably the polyalykyleneimine is part of a detergent or rinse formulation. The detergent formulation may be any common detergent formulation of the type usually em- ployed with automatic dishwashers. The formulation may comprise a liquid, gel, powder or tablet formulation which can be at least partially packed or filled into a water soluble pouch. Similarly a coating may be used to coat at least a portion of the formulation.
Where the formulation is a liquid/gel generally the polya- lykyleneimine is present in solution within the liquid/ gel. However, it is also contemplated to have the polyalykyle- neimine present in the liquid/gel in the form of an insoluble solid salt/compound so that the polyalykyleneimine may comprise a suspended particle (e.g. such as a "speckle" typically found in these formulations) . For compositions having a water soluble coating or pouch it is contemplated to have the polyalykyleneimine as part of the coating/pouch composition.
The detergent formulation normally comprises other components which are typically found in dishwasher detergent formulations. In this regard the detergent formulation typically comprises one or more components selected from the group comprising surfactants (non-ionic, anionic, cationic and zwitterionic) , builders, enzymes, foam suppressants, bleaches, bleach activators, thickeners, perfumes, dyes, corrosion inhibitors.
When the polyalykyleneimine is present in an automatic dish- washer detergent composition, the polyalykyleneimine preferably comprises from 0.0001%wt-50%wt of the detergent composition, more preferably from 0.0005%wt-5%wt and most preferably 0.001%wt-l%wt of the dishwasher detergent composition (e.g. lOmg for a 2Og tablet).
The polyalykyleneimine may be also be included in a rinse aid composition. In this case the rinse aid composition preferably comprises from 0.0005%wt-70%wt of the polyalkyle- neimine, more preferably from 0.001%wt-50%wt and most preferably 0.005%wt-25%wt, such as from 0.01%wt-5%wt of the rinse aid composition.
The polyalykyleneimine may be also be included in a water softening salt composition. These are commonly used for the regeneration of the ion exchanger present in an automatic dishwasher. In this case the water softening salt composi- tion preferably comprises from 0.0001%wt-90%wt of the water softening salt composition, more preferably 0.001%wt-50%wt and most preferably 0.005%wt-25%wt such as 0.01 to 10%wt of the water softening salt composition.
The polyalykyleneimine may be included in a machine cleaner/machine additive composition. In either of these cases the composition comprises from 0.0001%wt-90%wt of the composition, more preferably from 0.0005%wt-50%wt and most preferably 0.001%wt-10%wt of the composition.
Polyalkyleneimines are commercially available from different
TM suppliers under various trade names e.g. Lugalvan P (ex
BASF) . Polyalkyleneimines are known to have a very widespread range of average molecular weights, from around 100 up to several million, preferably in the range of from about 100 to about 5,000,000 most preferably of from about 250 to 1,000,000, such as from about 400 to about 100,000. The alkylene group, which is preferably a linear or branched chain, may also for example be cyclic. The alkylene group preferably has from 1 to 50 C atoms, more preferably from 2 to 20, such as from 2 to 5, such as ethylene. These polymers can be linear, branched or end capped. Suitable end-caps include alkylenediamines such as C2-C5 alkylenediamines e.g. ethylenediamines . The polymers may be derivatized e.g. by alkoxylation, ethoxylation, propoxylation protonated, and be provided with or without a counterion. If a counter ion is present any suitable counterion may be used. If a counterion is used which is known to have negative effects in the dishwashing process, e.g. chloride, the chloride counterion is preferably present in the dishwashing process at a con- centration of less than 200 mg/litre of dishawshing liquor, more preferably at less than 100 rαg/litre most preferably less than 50 mg/litre in order to avoid rusting, pitting or other types of corrosion on stainless steel e.g. cutlery. Common commercially available polyalkyleneimines are usually available as an admixture mixture of one or more of the above species. A solvent such as water may be present. Any one of these species would be suitable for use in the present invention.
The polyalkyleneimines can be incorporated into the compositions in which they are to be included in any suitable manner.
The invention is now further described with reference to the following non-limiting Examples. Further examples will be apparent to the person skilled in the art.
Examples
In these Examples the detergent composition in Table 1 was used as a detergent formulation base. All percentages are by weight based on the total weight of the composition. Table 1
Figure imgf000015_0001
k i RTM
Plurafac LF500 (ex BASF, Germany)
Test Method
In the examples test glasses were washed 50 times in a spe¬
RTM cial endurance test dishwasher (Bosch SGS3322]
Cleaning Dosage: 2Og of the base detergent described above in Table 1, optionally further including polyalkyleneimine (with the amount specified in the Examples) , with automatic dosing at the beginning of the cleaning cycle. Water Hardness in the machine: <1 dGH, central softening through ion exchangers, internal ion exchangers not in operation.
Cleaning program 65 C (both the cleaning and the rinse cycle were operated at 65 C) .
Water consumption per cycle: 20 litres.
There was no soiling on the glassware tested i.e they were new, unsoiled, glasses.
The test report comprised the following types of glass, for each glass pattern 2 samples were examined:
Clear Glasses
Arc-International (France) :
"Longchamp", No.3 17 cl Stemglass, lead crystal glass. "Arcoroc R™ Elegance", Wineglass, 14.5 cl .
Nachtmann Bleikristallwerke (Germany) : "Julia Paola", Weiβweinkelch No .2
Royal Leerdam (Netherlands) "Fiori", 14 cl
Stolze Lausitz GmbH) (Germany) : "Wasserkelch Professional 205 00 11", 450 ml
Decorated Glassware
Ritzenhoff & Breker, (Germany) : "Kinderbecher Flirt'
Leonardo (Germany) "Latte Macchiato" 5
Kδnitz Porzellan GmbH (Germany) ,,Longdrink - Saft Escapada Streifen"
The weight loss was determined gravimetrically after 25 to
10 50 test washes. Visible changes to the glass surface were evaluated in natural light (iridescence, line corrosion and decoration damage) and / or in a special light box (glass clouding, line corrosion and decoration damage) . The dimensions of the light box were 70cm x 40cm x 65cm (1 x b x h)
15 and the inside of the box was painted matt black. The box was lit from above with an L 20w/25S (60cm long) Osram lamp, which was covered in front with a screen. Shelves were disposed in the box on which the glasses were placed for evaluation. The box was open at the front. 0
The glass corrosion was evaluated using the following criteria; glass clouding (GC) , line corrosion (LC) , decoration damage (DD) and iridescence (IR) . For each parameter a score was given in accordance with the Table below. 5
Figure imgf000017_0001
Comparative Example 1
The detergent composition of Table 1 was used as a detergent formulation base. The formulation was used in tablet form. The results of the tests are shown in Table 2a (Glass Corrosion) and Table 2b (Mass Loss) .
Table 2a - Glass Corrosion
Figure imgf000018_0001
Table 2b - Mass Loss
Figure imgf000018_0002
Example 1
In this example 100 mg of polyethyleneimine, ethylenediamine end-capped (average Mw -800 by LS, average Mn~600 by GPC, ex Sigma Aldrich Co) was added in addition to the detergent composition of Table 1. The results of the tests are shown in Table 3a (Glass Corrosion) and Table 3b (Mass Loss) .
Table 3a - Glass Corrosion
Figure imgf000019_0001
Table 3b - Mass Loss
Figure imgf000019_0002
In contrast to Comparative Example 1 the addition of 100 mg (0.5wt%) polyethyleneimine, ethylenediamine end capped provides both non-decorated glassware corrosion protection and decorated glassware protection. The visual surface damage and the mass loss on the test glasses were reduced with the composition of Example 1 compared to washing with the comparative detergent composition of Table 1.
Additionally a long-term corrosion protection benefit was observed with Example 1. Following the test with the polyethyleneimine, ethylenediamine end capped the test of the Comparative Example 1 (using the detergent of Table 1 and a new set of dishware) was repeated in the automatic dishwasher used for the test of Example 1. Surprisingly, even though no polyalkyleneimine had been added to the formulation of Comparative Example 1 less damage occurred to clear and decorated glassware than would have been expected from the results shown above obtained for Comparative Example 1.
Without intending to be bound by any theory, it is postulated that the polyalkyleneimine may be absorbed/adsorbed onto parts of the dishwasher (e.g. tubes, spray-arms, racks, sieves) and is released over a number of cycles thereafter thus providing a corrosion protection benefit in subsequent cycles.
Accordingly, for any new test the dishwasher had to be "cleaned" for 50 cycles with the detergent of Table 1 without adding any polyalkyleneimine, otherwise the polyalkyle- neimine "residues" inside the dishwasher could have influenced the results of any subsequent test. Example 2
In this example 100 mg of ethyleneimine, oligomer mixture; a mixture of linear and branched chains and with 5-25%wt tet- raethylenepentamine (average Mn~423, ex Sigma Aldrich Co) was added in addition to the detergent composition of Table 1. The results of the tests are shown in Table 4a (Glass Corrosion) and Table 4b (Mass Loss) .
Table 4a - Glass Corrosion
Figure imgf000021_0001
Table 4b - Mass Loss
Figure imgf000022_0001
In contrast to Comparative Example 1 the addition of 100 mg (0.5wt%) of the ethyleneimine, oligomer mixture above provides non-decorated glassware corrosion protection. The visual surface modifications and the mass loss on the test glasses were reduced compared to Comparative Example 1.
For decorated glassware the addition of the ethyleneimine, oligomer mixture above reduced the mass loss of these decorated glassware.
Example 3 In this example 1 mg (0.005wt%) of branched polyethyle- neimine (average Mw -25,000 by LS, average Mn -10,000 by GPC, ex Sigma Aldrich Co) was added to the detergent composition of Table 1. The results of the tests are shown in Table 5a (Glass Corrosion) and Table 5b (Mass Loss) . Table 5a - Glass Corrosion
Figure imgf000023_0001
Table 5b - Mass Loss
Figure imgf000023_0002
The addition of only 1 mg (0.005wt%) of branched poly- ethyleninaine, provides non-decorated glassware corrosion protection and decorated glassware protection. Glass clouding, line corrosion, decor damage and mass loss are all re- duced. Example 4
In this example a bleach and phosphorus-free detergent composition base as shown in Table 6 was used as a base formulation. The formulation was used in tablet form (having a mass of 2Og) with 1 tablet per wash being dispensed at the beginning of the main wash.
The protection performance on glasses and decoration with 100 mg of Lugalvan P™ (ex BASF, Germany) used in addition to the tablet is shown in Table 7a (Glass Corrosion) and Table 7b (Mass Loss) .
Table 6
Figure imgf000024_0001
mixture of; 2%wt C16-C18 fatty alcohol 25 EO, l%wt De- hypon® 3697 GRA M (modified fatty alcohol polygly- colether ex Cognis) and 3%wt Plurafac® LF305 (fatty alcohol alcoxylate ex BASF) .
*3 TM
Norasol LMW 45 (ex Fa.NorsoHaas) *4 TM Acusol 445 NG (polyacrylic acid homopolymer ex Rohm &
Haas)
TM Luvitec VA 64 (ex BASF) Table 7a - Glass Corrosion
Figure imgf000025_0001
Table 7b - Mass Loss
Figure imgf000025_0002
The use of 100 ing (0.5wt%) Lugalvan P™ in addition to the detergent tablet, provides non-decorated glassware corrosion protection and decorated glassware protection. Glass clouding, line corrosion, decor damage and mass loss after 50 dishwashing cycles are reduced dramatically.
Example 5:
In this example the ethyleneimine oligomer mixture used in Example 2 was added to the rinse aid composition shown in Table 8.
Table 8:
Component of Rinse Aid %
Nonionic Surfactant* 13.0
Na-Cumene Sulphonate 3.0
Citric acid 0.7
Potassium Sorbate 0.099
Biocide 0.001
Water 79.9
Polyalkyleneimine oligomer mixture 3.3 (average Mn~423)
*' Plurafac RTM LF 221 (ex BASF)
3 ml of the rinse aid composition was added at the beginning of the automatic dishwasher rinse cycle. In the main wash cycle the detergent of Comparative Example 1 was used
The protection performance on glasses and decoration is shown in Table 9a (Glass Corrosion) and Table 9b (Mass Loss) . Table 9a - Glass Corrosion
Figure imgf000027_0001
Table 9b - Mass Loss
Figure imgf000027_0002
The rinse aid provides non-decorated glassware corrosion protection and decorated glassware protection. Glass clouding, line corrosion, decor damage and mass loss are reduced.

Claims

1. The use of a composition comprising a polyalkyleneimine and/or a salt or derivative thereof for the prevention of corrosion of non-metallic inorganic items during a washing or rinsing process.
2. The use according to claim 1, wherein the use is for the prevention of corrosion of glassware, glass ceramics, ceramics or enamel.
3. The use according to either one of claims 1 or 2, wherein the composition is used in an automatic dishwashing process.
4. The use according to any one of the preceding claims, wherein the number average molecular weight of the polyalkyleneimine is in the range of from 100 to 5,000,000.
5. The use according to any one of the preceding claims, wherein the composition is an automatic dishwashing detergent comprising the polyalkyleneimine in an amount of from 0.0001wt% to 50wt% of the composition.
6. A composition according to any one of claims 1 to A, wherein the composition is an automatic dishwashing rinse aid comprising the polyalkyleneimine in an amount of from 0.0005wt% to 70wt% of the composition.
7. The use according to any one of claims 1 to 4, wherein the composition is a water softening salt composition com- prising the polyalkyleneimine in an amount of from 0.0001wt% to 90wt% of the composition.
8. The use according to any one of claims 1 to 4, wherein the composition is a machine cleaner or machine additive comprising the polyalkyleneimine in an amount of from 0.0001wt% to 90wt% of the composition.
9. A use according to any one of the preceding claims wherein the polyalkyleneimine comprises a polyethyleneimine .
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US10711223B2 (en) 2020-07-14
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US9994796B2 (en) 2018-06-12
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