WO2009146340A1 - Polymer electrolyte materials based on polysiloxanes - Google Patents

Polymer electrolyte materials based on polysiloxanes Download PDF

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WO2009146340A1
WO2009146340A1 PCT/US2009/045356 US2009045356W WO2009146340A1 WO 2009146340 A1 WO2009146340 A1 WO 2009146340A1 US 2009045356 W US2009045356 W US 2009045356W WO 2009146340 A1 WO2009146340 A1 WO 2009146340A1
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polymer
groups
group
osi
integer ranging
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PCT/US2009/045356
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Bing Hsieh
Mohit Singh
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Seeo, Inc
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/38Polysiloxanes modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/42Block-or graft-polymers containing polysiloxane sequences
    • C08G77/46Block-or graft-polymers containing polysiloxane sequences containing polyether sequences
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/056Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
    • H01M10/0564Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
    • H01M10/0565Polymeric materials, e.g. gel-type or solid-type
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2300/00Electrolytes
    • H01M2300/0017Non-aqueous electrolytes
    • H01M2300/0065Solid electrolytes
    • H01M2300/0082Organic polymers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • This invention relates generally to high ionic conductivity polymer electrolytes, and, more specifically, to high ionic conductivity polymer electrolytes containing a new class of polysiloxanes having ethylene oxide pendant groups.
  • Examples include polysiloxane materials that contain pendant oligomeric ethylene oxide groups prepared from poly(methylhydrosiloxanes), wherein the starting polymethylhydrosiloxane reacts with a vinyl or hydroxyl oligomeric ethylene oxide in the presence of a catalyst to produce the electrolyte. Although these materials offer good ionic conductivity, many are not solid at battery operating temperatures. Work continues to try to find ways to optimize material properties to find ways to solidify these materials while retaining their good ion conductivity.
  • U.S. Patent Publication Number 2004/0248014 disclose an electrolyte that includes a polysiloxane having one or more backbone silicons linked to a first side chain and one or more backbone silicons linked to a second side chain.
  • the first side chains include a poly(alkylene oxide) moiety and the second side chains include a cyclic carbonate moiety.
  • U.S. Patent Publication Number 2005/0170254 disclose disiloxanes that include a backbone with a first silicon and a second silicon.
  • the first silicon is linked to a first substituent selected from a group consisting of: a first side chain that includes a cyclic carbonate moiety; a first side chain that includes a poly(alkylene oxide) moiety; and a first cross link links the disiloxane to a second siloxane and that includes a poly(alkylene oxide) moiety.
  • the second silicon can be linked to a second substituent selected from a group consisting of: a second side chain that includes a cyclic carbonate moiety, and a second side chain that includes a poly(alkylene oxide) moiety.
  • U.S. Patent Publication Number 2006/0035154 discloses an electrolyte that includes one or more tetrasiloxanes.
  • the tetrasiloxanes have a backbone with two central silicons and two terminal silicons.
  • a first one of the silicons is linked to a side chain that includes a poly(alkylene oxide) moiety.
  • a second one of the silicons is linked to a side chain that includes a poly(alkylene oxide) moiety or to a side chain that includes a cyclic carbonate moiety.
  • each of the central silicons is linked to a side chain that includes a poly(alkylene oxide) moiety, each of the central silicons is directly linked to the poly(alkylene oxide) moiety.
  • Some of the West copolymers are polysiloxane materials that contain pendant oligomeric ethylene oxide groups prepared mainly from poly(methylhydrosiloxanes), as exemplified in the following scheme, wherein the starting polymethylhydrosiloxane reacts with a vinyl or hydroxyl oligomeric ethylene oxide in the presence of a catalyst to give the electrolyte products:
  • the embodiments of the present invention relate to siloxane-based polymers that can be combined with salts (e.g., lithium salts) to create ionically conductive materials for use in batteries and the like.
  • salts e.g., lithium salts
  • a molecule that has a polysiloxane backbone to which pendant groups attach forms a novel polymer.
  • the pendant groups have the structure:
  • the overall structure of the novel polymer is:
  • R can be selected individually for each siloxane repeat unit in the backbone and m is an integer ranging from about 2 to 2000. In some arrangements, there are some siloxane repeat units in the backbone where structure (1) is absent.
  • R can be an oligoethylene-oxide- containing group.
  • R can also be a highly polar group, such as an ethylene carbonate, cyano groups, N-pyrrolidone groups, or perfluoroalkyl group.
  • the polymer is a homopolymer when only one R moiety is used for all repeat units. In another arrangement, the polymer is a random copolymer with only two different R (Rl, R2) moieties distributed randomly among the repeat units.
  • the polymer is a random terpolymer with only three different R (R 1 , R 2 , R 3 ) moieties distributed randomly among the repeat units.
  • R 1 , R 2 , R 3 different R moieties attached randomly to the repeat units.
  • integers m, n, o can each have any value between about 2 and 2000. In another arrangement, m, n, o can each have any value between about 10 and 1000.
  • a siloxane backbone is capped on each end by a trimethylsilyl group.
  • a trimethylsilyl group is represented by:
  • suitable R groups include, but are not limited to, oligoethylene- oxide-containing groups, ethylene carbonates, cyano groups, N-pyrrolidone groups, and perfluoroalkyl groups, and m is an integer ranging from about 2 to 2000.
  • a siloxane backbone is capped on each end by a group that is identical to the pendant group.
  • a siloxane backbone is capped on each end by a group that is identical to the pendant group.
  • suitable R groups include, but are not limited to, oligoethylene- oxide-containing groups, ethylene carbonates, cyano groups, N-pyrrolidone groups, and perfluoroalkyl groups, and m is an integer ranging from about 2 to 2000.
  • oligoethylene-oxide-containing groups that are suitable for R include, but are not limited to the following groups:
  • i is an integer in the range of about 1 to 8.
  • j is also an integer in the range of about 1 to 8
  • oligoethylene-oxide-containing groups that are suitable for R include, but are not limited to some that contain double ethylene oxide strains such as:
  • X can be, but is not limited to:
  • ethylene-carbonate-containing groups that are suitable for R include, but are not limited to the following groups:
  • X can be, but is not limited to:
  • cyano groups that are suitable for R include, but are not limited to the following groups:
  • n is an integer in the range of about 1 to 10.
  • N-pyrrolidone groups that are suitable for R include, but are not limited to the following:
  • n is an integer in the range of aboutl to 8.
  • perfluroalkyl groups that are suitable for R include, but are not limited to the following:
  • n and n are integers that are selected independently and are in the range of about 1 to 8.
  • the polysiloxane chain is represented by:
  • n is an integer ranging from about 1 to 100.
  • polysiloxane chain is represented by:
  • n is an integer ranging from about 1 to 100.
  • polysiloxane chain is represented by:
  • n is an integer ranging from about 1 to 100.
  • the new class of polysiloxane polymers described herein can be used as electrolytes in electrochemical devices.
  • an electrolyte is made by combining the novel polysiloxane polymers with a lithium salt.
  • Lithium salts that can be used in the polymers described herein are not limited, as long as they aid lithium ion conduction in the polymer so it can be used as an electrolyte.
  • lithium salts examples include LiSCN, LiN(CN) 2 , LiClO 4 , LiBF 4 , LiAsF 6 , LiPF 6 , LiCF 3 SO 3 , Li(CF 3 SO 2 ) 2 N, Li(CF 3 SO 2 ) 3 C, LiN(SO 2 C 2 Fs) 2 , lithium alkyl fluorophosphates, lithium oxalatoborate, as well as other lithium bis(chelato)borates having five to seven membered rings, LiPF 3 (C 2 Fs) 3 , LiPF 3 (CF 3 ) 3 , LiB(C 2 O 4 ) 2 , and mixtures thereof.
  • electrolytes are made by combining the novel polysiloxane polymers with various kinds of salts. Examples include, but are not limited to AgSO 3 CF 3 , NaSCN, NaSO 3 CF 3 , KTFSI, NaTFSI, Ba(TFSI) 2 , Pb(TFSI) 2 , and Ca(TFSI) 2 .
  • Polysiloxane electrolytes are more ionically conducting than many other polymer electrolytes that have been employed in batteries. It is known that polymers with flexible backbone chains generally have higher ionic conductivity than do polymers with stiff backbone chains. In addition to having a flexible silane backbone chain, the polymers disclosed herein have very flexible silicon-containing side chains. Without wishing to be bound to any particular theory, it may be that the increased flexibility of the side chains increases the ionic conductivity of the polymer further than is possible with stiffer side chain groups.
  • the basic method of making the novel polymers can be described generally as allowing a poly(methylvinylsiloxane) to undergo a hydrosilylation reaction with hydrosilane compound(s) in the presence of a metal catalyst.
  • a platinum catalyst such as chloroplatinic acid and platinum divinyltetramethyl disiloxane complex (also known as the Karstedt's catalyst), platinum cyclovinylmethylsiloxane complex, or platinum octanal/octanol complex is used.
  • a three-neck round flask was equipped with a magnetic stirrer, two addition funnels, a nitrogen inlet, and a rubber septum.
  • Sodium hydride (60% dispersion in mineral oil) (46 g, 1.15 mol) and then inhibitor free tetrahydrofuran (Aldrich 439215) (500 ml) were added into the flask.
  • Triethylene glycol monomethyl ether (156 ml, 0.976 mol) and allyl bromide (100 ml, 1.155 mol) were placed separately into each of the two addition funnels to await addition into the flask.
  • the mixture was then cooled with an ice- water bath before the triethylene glycol monomethyl ether was added dropwise from the funnel into the flask.
  • the resulting mixture was stirred at room temperature for at least two hours.
  • the mixture was cooled again with an ice-water bath before the allyl bromide was added from the funnel into the flask dropwise.
  • the resulting mixture was stirred overnight at room temperature.
  • the solid (mostly NaBr) that had formed in the mixture was removed by suction filtration. The solid was rinsed with tetrahydrofuran.
  • a flask was equipped with a magnetic stirrer and an addition funnel. 1,1,3,3- tetramethydisiloxane (250 g, 1.86 mol) and toluene (150 ml) were added into the flask. Triethylene glycol allyl methyl ether (2) (40.8 g, 0.2 mol), toluene (50 ml), and platinum divinyltetramethyldisilane catalyst (2.1-2.4% platinum concentration) (12 drops) were placed in the addition funnel to await addition into the flask. The disiloxane solution was heated to 60-70 0 C, before adding the triethylene glycol allyl methyl ether solution dropwise.
  • first fraction 50-93 0 C (unwanted unknown materials); second fraction: >95°C, (mostly desired product). The second fraction was redistilled (0.4 mmHg) and the fraction between 100- 125°C was collected and identified as the desired silane product with the following structure:
  • the polymers were first dried in the antechamber of a glovebox at 120 0 C overnight.
  • a sample of a given [Li]/[EO] ratio (R value) was then prepared by mixing the polymer with an appropriate amount of lithium bis(trifluorosulfonyl)imide (LiTFSI) to give the corresponding polymer electrolyte.
  • LiTFSI lithium bis(trifluorosulfonyl)imide
  • the ionic conductivities of the electrolytes were extracted from AC impedance curves measured at room temperature (RT) and at 8O 0 C (500kHz to 500 mHz, and voltage amplitude of 50 mV).
  • the very high ionic conductivities of electrolytes made from Polymer I, Polymer II, and Polymer III are summarized in the following table.

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Abstract

A polymer with a siloxane backbone and oligoethylene oxide-containing pendant groups is disclosed. The pendant groups are linked to the backbone through a silicon-containing group. These siloxane-based polymers can be combined with salts, such as lithium salts, to create ionically conductive materials for use in batteries and the like.

Description

POLYMER ELECTROLYTE MATERIALS BASED ON POLYSILOXANES
Inventors: Bing R. Hsieh, Mohit Singh
BACKGROUND OF THE INVENTION Field of the Invention
[0001] This invention relates generally to high ionic conductivity polymer electrolytes, and, more specifically, to high ionic conductivity polymer electrolytes containing a new class of polysiloxanes having ethylene oxide pendant groups.
[0002] All publications referred to herein are incorporated by reference in their entirety for all purposes as if fully set forth herein.
[0003] The increased demand for lithium secondary batteries has resulted in research and development to improve their safety and performance. Many batteries employ liquid electrolytes and are associated with high degrees of volatility, flammability, and chemical reactivity. With this in mind, the idea of using a solid electrolyte with a lithium-based battery system has attracted great interest. While polyethylene oxide is a sufficiently conductive material as a liquid, its conductivity in solid form is too low to be practical for many applications. A variety of polysiloxane-based electrolytes have been developed to address these issues. Examples include polysiloxane materials that contain pendant oligomeric ethylene oxide groups prepared from poly(methylhydrosiloxanes), wherein the starting polymethylhydrosiloxane reacts with a vinyl or hydroxyl oligomeric ethylene oxide in the presence of a catalyst to produce the electrolyte. Although these materials offer good ionic conductivity, many are not solid at battery operating temperatures. Work continues to try to find ways to optimize material properties to find ways to solidify these materials while retaining their good ion conductivity.
[0004] H. Allcock et al., (29 Macromol. 7544-7552 (1996)) have proposed polyphosphazenes bearing branched and linear oligoethyleneoxy side groups as solid solvents for ionic conduction. However, certain properties of these materials led them to be less than optimal for use in connection with lithium batteries.
[0005] Highly conducting polymer electrolytes based on polysiloxanes have been disclosed by West, et al. U.S. Patent Number 6,337,383 discloses solid polysiloxane polymers with multiple oligooxyethylene side chains per silicon. The multiple oligooxyethylene side chains are each connected directly to the silicons, or they can be linked by a branching structure and then jointly linked to the silicons.
[0006] In U.S. Patent Publication Number 2004/0248014, West et al. disclose an electrolyte that includes a polysiloxane having one or more backbone silicons linked to a first side chain and one or more backbone silicons linked to a second side chain. The first side chains include a poly(alkylene oxide) moiety and the second side chains include a cyclic carbonate moiety.
[0007] In U.S. Patent Publication Number 2004/0214090, West et al. disclose a cyclic siloxane polymer electrolyte having poly(siloxane-g-ethylene oxides) with one or more poly(ethylene oxide) side chains directly bonded to Si atoms.
[0008] In U.S. Patent Number 6,887,619, West et al. disclose cross-linked polysiloxane polymers having oligooxyethylene side chains. Lithium salts of these polymers can be synthesized as a liquid and then caused to solidify in the presence of elevated temperatures to provide a solid electrolyte useful in lithium batteries.
[0009] In U.S. Patent Publication Number 2005/0170254, West et al. disclose disiloxanes that include a backbone with a first silicon and a second silicon. The first silicon is linked to a first substituent selected from a group consisting of: a first side chain that includes a cyclic carbonate moiety; a first side chain that includes a poly(alkylene oxide) moiety; and a first cross link links the disiloxane to a second siloxane and that includes a poly(alkylene oxide) moiety. The second silicon can be linked to a second substituent selected from a group consisting of: a second side chain that includes a cyclic carbonate moiety, and a second side chain that includes a poly(alkylene oxide) moiety.
[0010] U.S. Patent Publication Number 2006/0035154 discloses an electrolyte that includes one or more tetrasiloxanes. The tetrasiloxanes have a backbone with two central silicons and two terminal silicons. A first one of the silicons is linked to a side chain that includes a poly(alkylene oxide) moiety. A second one of the silicons is linked to a side chain that includes a poly(alkylene oxide) moiety or to a side chain that includes a cyclic carbonate moiety. When each of the central silicons is linked to a side chain that includes a poly(alkylene oxide) moiety, each of the central silicons is directly linked to the poly(alkylene oxide) moiety. [0011] Some of the West copolymers are polysiloxane materials that contain pendant oligomeric ethylene oxide groups prepared mainly from poly(methylhydrosiloxanes), as exemplified in the following scheme, wherein the starting polymethylhydrosiloxane reacts with a vinyl or hydroxyl oligomeric ethylene oxide in the presence of a catalyst to give the electrolyte products:
Figure imgf000004_0003
poly(methylhydrosiloxane)
Figure imgf000004_0001
Figure imgf000004_0004
[0012] These polysiloxane-based electrolytes typically have good ionic conductivity. Nevertheless, there is a still a need for yet more polymer electrolytes with high ionic conductivity and good material properties.
DETAILED DESCRIPTION
[0013] The embodiments of the present invention relate to siloxane-based polymers that can be combined with salts (e.g., lithium salts) to create ionically conductive materials for use in batteries and the like.
[0014] The preferred embodiments are illustrated in the context of polymer electrolytes in lithium batteries. The skilled artisan will readily appreciate, however, that the materials and methods disclosed herein will have application in a number of other contexts where conductive polymers are desirable, particularly where side chain flexibility is important.
[0015] In one embodiment of the invention, a molecule that has a polysiloxane backbone to which pendant groups attach forms a novel polymer. The pendant groups have the structure:
Figure imgf000004_0005
The overall structure of the novel polymer is:
Figure imgf000005_0001
where R can be selected individually for each siloxane repeat unit in the backbone and m is an integer ranging from about 2 to 2000. In some arrangements, there are some siloxane repeat units in the backbone where structure (1) is absent. R can be an oligoethylene-oxide- containing group. R can also be a highly polar group, such as an ethylene carbonate, cyano groups, N-pyrrolidone groups, or perfluoroalkyl group. In one arrangement, the polymer is a homopolymer when only one R moiety is used for all repeat units. In another arrangement, the polymer is a random copolymer with only two different R (Rl, R2) moieties distributed randomly among the repeat units. In another arrangement, the polymer is a random terpolymer with only three different R (R1, R2, R3) moieties distributed randomly among the repeat units. In yet another arrangement, there can be any number of different R moieties attached randomly to the repeat units.
[0016] The polymer structures described above can be represented by the following formulas:
homopolymer
Figure imgf000005_0002
random copolymer
Figure imgf000005_0003
random terpolymer
Figure imgf000006_0001
where integers m, n, o can each have any value between about 2 and 2000. In another arrangement, m, n, o can each have any value between about 10 and 1000.
[0017] In one embodiment of the invention, a siloxane backbone is capped on each end by a trimethylsilyl group. Such a structure is represented by:
Figure imgf000006_0002
As has been discussed above, suitable R groups include, but are not limited to, oligoethylene- oxide-containing groups, ethylene carbonates, cyano groups, N-pyrrolidone groups, and perfluoroalkyl groups, and m is an integer ranging from about 2 to 2000.
[0018] In another embodiment of the invention, a siloxane backbone is capped on each end by a group that is identical to the pendant group. Such a structure is represented by:
Figure imgf000006_0003
As has been discussed above, suitable R groups include, but are not limited to, oligoethylene- oxide-containing groups, ethylene carbonates, cyano groups, N-pyrrolidone groups, and perfluoroalkyl groups, and m is an integer ranging from about 2 to 2000. [0019] Examples of oligoethylene-oxide-containing groups that are suitable for R include, but are not limited to the following groups:
-0-(CH2CH2O)-CH3
-(CH2J3O-(CH2CH2O)-CH3 — OSi(CH3)2-(CH2)3O-(CH2CH2O)-CH3
— OSi(CH3)2-OSi(CH3)2-(CH2)3O-(CH2CH2O)-CH3
-0-(CH2CH2CH2O)-CH3
-(CH2J3O-(CH2CH2CH2O)-CH3
— OSi(CH3)2-(CH2)3O-(CH2CH2CH2O)rCH3
— OSi(CH3)2-OSi(CH3)2-(CH2)3O-(CH2CH2CH2O)rCH3
— 0-(CH2CH2O)J- (CH2CH2CH2O)J-CH3 — OSi(CH3)2-OSi(CH3)2-OSi(CH3)2-(CH2)3O-(CH2CH2O)rCH3
wherein i is an integer in the range of about 1 to 8. In one arrangement, j is also an integer in the range of about 1 to 8
[0020] Other oligoethylene-oxide-containing groups that are suitable for R include, but are not limited to some that contain double ethylene oxide strains such as:
Figure imgf000007_0001
wherein X can be, but is not limited to:
— OSi(CH3)2-(CH2CH2)-
-(CH2CH2)-
— (CH2)3OCH2- ;
— OSi(CH3)2-(CH2)3OCH2-
and wherein i is an integer in the range of about 1 to 8. [0021] Examples of ethylene-carbonate-containing groups that are suitable for R include, but are not limited to the following groups:
-\> wherein X can be, but is not limited to:
-OSi(CH3J2-(CH2CH2)-
-(CH2CH2)-
-(CH2J3OCH2-
-OSi(CH3)2-(CH2)3OCH2-
-OCH2
-OCH2CH2-
[0022] Examples of cyano groups that are suitable for R include, but are not limited to the following groups:
-(CH2)n-CN
Figure imgf000008_0001
wherein n is an integer in the range of about 1 to 10.
[0023] Examples of N-pyrrolidone groups that are suitable for R include, but are not limited to the following:
Figure imgf000008_0002
wherein n is an integer in the range of aboutl to 8. [0024] Examples of perfluroalkyl groups that are suitable for R include, but are not limited to the following:
-(CH2)m(CF2)n-F
wherein m and n are integers that are selected independently and are in the range of about 1 to 8.
[0025] In one embodiment of the invention, the polysiloxane chain is represented by:
Figure imgf000009_0001
wherein n is an integer ranging from about 1 to 100.
[0026] In another embodiment of the invention, the polysiloxane chain is represented by:
Figure imgf000009_0002
wherein n is an integer ranging from about 1 to 100.
[0027] In yet another embodiment of the invention, the polysiloxane chain is represented by:
Figure imgf000009_0003
wherein n is an integer ranging from about 1 to 100. [0028] The new class of polysiloxane polymers described herein can be used as electrolytes in electrochemical devices. In one embodiment of the invention, an electrolyte is made by combining the novel polysiloxane polymers with a lithium salt. Lithium salts that can be used in the polymers described herein are not limited, as long as they aid lithium ion conduction in the polymer so it can be used as an electrolyte. Examples of specific lithium salts include LiSCN, LiN(CN)2, LiClO4, LiBF4, LiAsF6, LiPF6, LiCF3SO3, Li(CF3SO2)2N, Li(CF3SO2)3C, LiN(SO2C2Fs)2, lithium alkyl fluorophosphates, lithium oxalatoborate, as well as other lithium bis(chelato)borates having five to seven membered rings, LiPF3(C2Fs)3, LiPF3(CF3)3, LiB(C2O4)2, and mixtures thereof. In other embodiments of the invention, for other electrochemistries, electrolytes are made by combining the novel polysiloxane polymers with various kinds of salts. Examples include, but are not limited to AgSO3CF3, NaSCN, NaSO3CF3, KTFSI, NaTFSI, Ba(TFSI)2, Pb(TFSI)2, and Ca(TFSI)2.
[0029] Polysiloxane electrolytes, as disclosed herein, are more ionically conducting than many other polymer electrolytes that have been employed in batteries. It is known that polymers with flexible backbone chains generally have higher ionic conductivity than do polymers with stiff backbone chains. In addition to having a flexible silane backbone chain, the polymers disclosed herein have very flexible silicon-containing side chains. Without wishing to be bound to any particular theory, it may be that the increased flexibility of the side chains increases the ionic conductivity of the polymer further than is possible with stiffer side chain groups.
[0030] The basic method of making the novel polymers can be described generally as allowing a poly(methylvinylsiloxane) to undergo a hydrosilylation reaction with hydrosilane compound(s) in the presence of a metal catalyst. In one embodiment of the invention, a platinum catalyst such as chloroplatinic acid and platinum divinyltetramethyl disiloxane complex (also known as the Karstedt's catalyst), platinum cyclovinylmethylsiloxane complex, or platinum octanal/octanol complex is used.
Figure imgf000010_0001
[0031] Examples of processes for synthesizing polysiloxane polymers with particular R groups are given below. The examples are meant to be illustrative and not limiting.
Example 1
[0032] A three-neck round flask was equipped with a magnetic stirrer, two addition funnels, a nitrogen inlet, and a rubber septum. Sodium hydride (60% dispersion in mineral oil) (46 g, 1.15 mol) and then inhibitor free tetrahydrofuran (Aldrich 439215) (500 ml) were added into the flask. Triethylene glycol monomethyl ether (156 ml, 0.976 mol) and allyl bromide (100 ml, 1.155 mol) were placed separately into each of the two addition funnels to await addition into the flask. The mixture was then cooled with an ice- water bath before the triethylene glycol monomethyl ether was added dropwise from the funnel into the flask. The resulting mixture was stirred at room temperature for at least two hours. The mixture was cooled again with an ice-water bath before the allyl bromide was added from the funnel into the flask dropwise. The resulting mixture was stirred overnight at room temperature. The solid (mostly NaBr) that had formed in the mixture was removed by suction filtration. The solid was rinsed with tetrahydrofuran. The filtrate was concentrated in vacuo (rotavap followed by pump under vacuum) and then vacuum distilled (80-900C) to give triethylene glycol allyl methyl ether (structure shown below) as a colorless liquid (169 g, 89%).
(2)
[0033] A flask was equipped with a magnetic stirrer and an addition funnel. 1,1,3,3- tetramethydisiloxane (250 g, 1.86 mol) and toluene (150 ml) were added into the flask. Triethylene glycol allyl methyl ether (2) (40.8 g, 0.2 mol), toluene (50 ml), and platinum divinyltetramethyldisilane catalyst (2.1-2.4% platinum concentration) (12 drops) were placed in the addition funnel to await addition into the flask. The disiloxane solution was heated to 60-700C, before adding the triethylene glycol allyl methyl ether solution dropwise. Five hours later, an additional six drops of Pt catalyst were added. The resulting solution was heated for a total of 24 hours, cooled, and then concentrated in vacuo (rotavap followed by pump under vacuum). The resulting liquid was fractionally distilled under vacuum (bath temperature 1300C and pressure of 0.2-0.8 mm Hg) to give the following fractions: first fraction: 50-930C (unwanted unknown materials); second fraction: >95°C, (mostly desired product). The second fraction was redistilled (0.4 mmHg) and the fraction between 100- 125°C was collected and identified as the desired silane product with the following structure:
Figure imgf000012_0001
[0034] Poly(vinylmethylsiloxane) (molecular weight of 1000 to 1500 from Gelest) (0.78 g, 0.011 mol vinyl groups), the silane product from (3) above (3.95g, 0.011 mol), toluene (5 ml) and platinum divinyltetramethyl disiloxane complex in xylene (2.1 - 2.4% Pt from Gelest) (3 drops) were mixed together. The resulting solution was heated at 60-700C for 16 hours and then cooled. Solvent was evaporated from the solution followed by vacuum drying for 48 hours to give a lightly colored viscous oil (4.5 g) with the following structure (Polymer I):
Figure imgf000012_0002
Example 2
[0035] Into a 250 ml round flask equipped with a magnetic stirrer and a drierite tube was added Methylene glycol monomethyl ether (10.2 g, 0.05 mol), chlorodimethylsilane (7.0 g, 0.074 mol), toluene (60 ml), and platinum divinyltetramethyldisilane catalyst (2.1-2.4% platinum concentration) (6 drops). The solution was heated at 60-700C for 24 h and then cooled. Solvent was evaporated and the residual material was pumped under vacuum overnight to give a crude product (13.9 g) that contained mostly a compound of the following structure as verified by NMR:
Figure imgf000012_0003
Compound (5) was reduced by 1 M LiAlH^ether (50 ml) by stirring at room temperature overnight. Water was added to decompose the excess LiAlH4, and the resulting mixture was extracted with hexane, followed by workup to give a lightly colored liquid which was fractionally distilled under vaccum. Four fractions were obtained at different temperature intervals and characterized by NMR. The third fraction (3.4 g) was identified as the desired product with the following structure:
Figure imgf000013_0001
[0036] Poly(vinylmethylsiloxane) (molecular weight of 1000 to 1500 from Gelest) (0.78 g, 0.011 mol vinyl groups), and the silane product (6) (3.1g, 0.012 mol), toluene (5 ml) and platinum divinyltetramethyl disiloxane complex in xylene (2.1 - 2.4% Pt from Gelest) (3 drops) were mixed together. The resulting solution was heated at 60-700C for 24 h and then cooled. Solvent was evaporated followed by vacuum drying for 48 h to give a lightly colored viscous oil with the following structure (Polymer II):
Figure imgf000013_0002
Example 3
[0037] Into a IL round flask equipped with a magnetic stirrer, a drierite tube, and an addition funnel was added Methylene glycol monomethyl ether (16.4 g, 0.1 mol), hexane (180 ml), triethylamine (18 ml). The resulting solution was cooled with an ice water bath. Chlorodimethylsilane (11.0 g, 0.116 mol) was added into the addition funnel and was then added dropwise into the cooled solution of Methylene glycol monomethyl ether toluene. The resulting mixture was stirred for 30 min at 00C and then suction filtered. The filtrate was concentrated in vacuo and the residual oil was fraction distilled under vacuum (60-70°C/0.3 mmHg) to give a colorless oil (15.1 g, 68%) with the following structure:
Figure imgf000013_0003
[0038] Poly(vinylmethylsiloxane) (molecular weight of 1000 to 1500 from Gelest) (2.34 g, 0.033 mol vinyl groups), the silane product (8) (7.8 g), toluene (15 ml), and platinum divinyltetramethyl disiloxane complex in xylene (2.1 - 2.4% Pt from Gelest) (5 drops) were mixed together. The resulting solution was heated at 60-700C for 24 h and then cooled. Solvent was evaporated followed by vacuum drying for 48 h to give a lightly colored viscous oil with the following structure (Polymer III):
Figure imgf000014_0001
Example 4
[0039] For ionic conductivity measurements, the polymers were first dried in the antechamber of a glovebox at 1200C overnight. A sample of a given [Li]/[EO] ratio (R value) was then prepared by mixing the polymer with an appropriate amount of lithium bis(trifluorosulfonyl)imide (LiTFSI) to give the corresponding polymer electrolyte. A piece of circular polypropylene mesh (OD =7/8", 200 micron thick, 34% porosity) was dipped into the electrolyte sample and then placed in a spring loaded stainless steel Swagelok cell. The ionic conductivities of the electrolytes were extracted from AC impedance curves measured at room temperature (RT) and at 8O0C (500kHz to 500 mHz, and voltage amplitude of 50 mV). The very high ionic conductivities of electrolytes made from Polymer I, Polymer II, and Polymer III are summarized in the following table.
Figure imgf000014_0002
[0040] This invention has been described herein in considerable detail to provide those skilled in the art with information relevant to apply the novel principles and to construct and use such specialized components as are required. However, it is to be understood that the invention can be carried out by different equipment, materials and devices, and that various modifications, both as to the equipment and operating procedures, can be accomplished without departing from the scope of the invention itself.

Claims

We Claim:
1. A polymer having a siloxane backbone and the following structure:
Figure imgf000016_0001
wherein R is individually selected for each siloxane repeat unit in the backbone, R is selected from the group consisting of oligoethylene-oxide-containing groups, highly polar groups, ethylene carbonates, cyano groups, N-pyrrolidone groups, and perfluoroalkyl groups, and m is an integer ranging from about 2 to 2000.
2. The polymer of Claim 1, wherein the oligoethylene-oxide-containing group is selected from the group consisting of:
-0-(CH2CH2O)nCH3
— (CH2)3O-(CH2CH2O)rCH3
— OSi(CH3)2-(CH2)3O-(CH2CH2O)rCH3
— OSi(CH3)2-OSi(CH3)2-(CH2)3O-(CH2CH2O)rCH3
-0-(CH2CH2CH2O)nCH3
— (CH2)3O-(CH2CH2CH2O)rCH3
— OSi(CH3)2-(CH2)3O-(CH2CH2CH2O)rCH3
— OSi(CH3)2-OSi(CH3)2-(CH2)3O-(CH2CH2CH2O)-CH3
-0-(CH2CH2O)-(CH2CH2CH2O)-CH3 and — OSi(CH3)2-OSi(CH3)2-OSi(CH3)2-(CH2)3O-(CH2CH2O)rCH3 wherein i is an integer in the range of about 1 to 8 and:
Figure imgf000016_0002
wherein X is selected from the group consisting of: — OSi(CH3)2-(CH2CH2)-
-(CH2CH2)-
— (CH2J3OCH2- ; and
— OSi(CH3)2-(CH2)3OCH2-
and wherein i is an integer in the range of about 1 to 8.
3. The polymer of Claim 1, wherein the ethylene carbonates are selected from the group consisting of:
Figure imgf000017_0001
wherein X is selected from the group consisting of: -OSi(CH3J2-(CH2CH2)-
-(CH2CH2)-
-(CH2J3OCH2-
-OSi(CH3)2-( CH2J3OCH2-
-OCHj and
-OCH2CH2-
4. The polymer of Claim 1, wherein the cyano groups are selected from the group consisting of:
-(CH2)n-CN
Figure imgf000017_0002
wherein n is an integer in the range of about 1 to 10.
5. The polymer of Claim 1, wherein the N-pyrrolidone group comprises:
Figure imgf000018_0001
wherein n is an integer in the range of about 1 to 8.
6. The polymer of Claim 1, wherein the perfluroalkyl group comprises:
-(CH2)m(CF2)n-F wherein m and n are integers that are selected independently and are each in the range of about 1 to 8.
7. The polymer of Claim 1, wherein only one R group is included in the polymer.
8. The polymer of Claim 1, wherein only two different R groups are included in the polymer.
9. The polymer of Claim 1, wherein only three different R groups are included in the polymer.
10. The polymer of Claim 1, further comprising a methyl group at each end of the siloxane backbone.
11. The polymer of Claim 1, further comprising a
CH3
R-Si — group at each end of the siloxane backbone. CH3
12. A polymer comprising the structure:
Figure imgf000018_0002
wherein m is an integer ranging from about 2 to 2000 and Ri is selected from the group consisting of oligoethylene-oxide-containing groups, highly polar groups, ethylene carbonates, cyano groups, N-pyrrolidone groups, and perfluoroalkyl groups.
13. The polymer of Claim 12 wherein Ri comprises:
Figure imgf000018_0003
14. The polymer of Claim 12 wherein Ri comprises:
Figure imgf000019_0001
15. The polymer of Claim 12 wherein Ri comprises:
Figure imgf000019_0002
16. The polymer of Claim 12 wherein Ri comprises:
Figure imgf000019_0003
and X is selected from the group consisting of
— OSi(CH3)2-(CH2CH2)- ; -(CH2CH2)- ; -CH2O-
17. A random copolymer comprising the structure:
Figure imgf000019_0004
wherein m is an integer ranging from 1 to 1000, n is an integer ranging from 1 to 1000 and Ri and R2 are each selected independently from the group consisting of oligoethylene-oxide-containing groups, highly polar groups, ethylene carbonates, cyano, N-pyrrolidone groups, and perfluoroalkyl groups.
18. A random terpolymer comprising the structure:
CH3 — Si — CH3 CH3; — Si — CH3 CH3 — Si — CH3 R-I R2 R3 wherein m is an integer ranging from 1 to 1000, n is an integer ranging from 1 to 1000, o is an integer ranging from 1 to 1000 and R1, R2, and R3 are each selected independently from the group consisting of oligoethylene-oxide-containing groups, highly polar groups, ethylene carbonates, cyano groups, N-pyrrolidone groups, and perfluoroalkyl groups.
19. An electrochemical device, comprising an electrolyte wherein the electrolyte comprises a polymer according to Claim 1 and a salt.
20. The device of Claim 19 wherein the salt is selected from the group consisting of AgSO3CF3, NaSCN, NaSO3CF3, KTFSI, NaTFSI, Ba(TFSI)2, Pb(TFSI)2, and Ca(TFSI)2.
21. The device of Claim 19 wherein the salt comprises lithium.
22. The device of Claim 21 wherein the salt is selected from the group consisting of LiSCN, LiN(CN)2, LiClO4, LiBF4, LiAsF6, LiPF6, LiCF3SO3, Li(CF3SO2)2N, Li(CF3SO2)3C, LiN(SO2C2Fs)2), lithium alkyl fluorophosphates, lithium oxalatoborate, as well as other lithium bis(chelato)borates having five to seven membered rings, LiPF3(C2Fs)3, LiPF3(CF3)3, LiB(C2O4)2, and mixtures thereof.
23. The device of Claim 19, wherein only one type of R group is included in the polymer.
24. The device of Claim 19, wherein only two different types of R groups are included in the polymer.
25. The device of Claim 19, wherein only three different types of R groups are included in the polymer.
26. The device of Claim 19, further comprising a methyl group at each end of the polysiloxane backbone.
27. The device of Claim 19 wherein the polysiloxane chain is represented by:
Figure imgf000020_0001
wherein n is an integer ranging from about 1 to 100. 28. The device of Claim 19 wherein the polysiloxane chain is represented by:
Figure imgf000020_0002
wherein n is an integer ranging from about 1 to 100.
9. The device of Claim 19 wherein the polysiloxane chain is represented by:
Figure imgf000021_0001
wherein n is an integer ranging from about 1 to 100.
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