WO2009140825A1 - A thermoplastic elastomer composition, its process and the product obtained by the process - Google Patents
A thermoplastic elastomer composition, its process and the product obtained by the process Download PDFInfo
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- WO2009140825A1 WO2009140825A1 PCT/CN2008/071062 CN2008071062W WO2009140825A1 WO 2009140825 A1 WO2009140825 A1 WO 2009140825A1 CN 2008071062 W CN2008071062 W CN 2008071062W WO 2009140825 A1 WO2009140825 A1 WO 2009140825A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L9/00—Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
Definitions
- the present invention relates to a thermoplastic elastomer composition comprising syndiotactic 1,2-polybutadiene, to a method of preparing the thermoplastic elastomer composition, and an article produced by the preparation method and the thermoplastic elastomer composition the use of.
- thermoplastic elastomer is a material that combines the dual properties of rubber and thermoplastics. Its functional and physical properties are similar to those of conventional thermoset rubber, but can be processed as fast, efficiently and economically as thermoplastics. Due to the greatly simplified processing, thermoplastic elastomers are becoming more widely used.
- Syndiotactic 1,2-polybutadiene (RB) is a typical thermoplastic elastomer which is mainly obtained by 1,2-polymerization of butadiene.
- the syndiotactic 1,2-polybutadiene can crystallize and its crystallinity increases as the degree of regularity increases.
- the degree of regularity reaches 99%, the tensile strength of the syndiotactic 1,2-polybutadiene can reach 30 ⁇ 50MPa, which is basically equivalent to crystalline polypropylene, and the melting point is as high as 150, which leads to easy thermal degradation during processing. Therefore, the syndiotactic 1,2-polybutadiene having too high crystallinity is relatively difficult to apply.
- JSR Japan Synthetic Rubber Co., Ltd.
- JSR developed a practically practical syndiotactic 1,2-polybutadiene in 1974, which utilizes a small amount of random polymeric chains between regular molecular chains to control crystallinity, successfully The crystallinity is controlled below 35%, and the melting point is controlled below 90 °C, thereby reducing the possibility of thermal degradation of the syndiotactic 1,2-polybutadiene during processing.
- Syndiotactic 1,2-polybutadiene has many unique advantages.
- syndiotactic 1,2-polybutadiene in the manufacture of soles has received attention. It is reported that almost 80% of the Italian soles currently use syndiotactic 1,2-polybutadiene, the main The advantage is that blending a small amount of syndiotactic 1,2-polybutadiene can result in a sole with a shiny or matt finish without the need for a spray coating process, while also having a rubber sole-like texture.
- the syndiotactic 1,2-polybutadiene is easily thermally degraded and the dimensional stability of the foamed article is poor, the syndiotactic 1,2-polybutadiene is currently only used as an additive or an auxiliary material to improve the main gum.
- the performance of the material is only 5 to 30% by weight of the total amount of the compound.
- thermoplastic elastomer composition in which the amount of syndiotactic 1,2-polybutadiene exceeds 50% by weight of the total size.
- a thermoplastic elastomer composition having high slip resistance, good texture, good elasticity, small amount of compression deformation, good abrasion resistance, no special odor, environmental protection, and the like is obtained.
- thermoplastic elastomer composition comprising a) 50 to 90 parts by weight of syndiotactic 1,2-polybutadiene, b) 10 to 50 parts by weight of an unsaturated rubber, c a crosslinking agent and optionally d) an auxiliary wherein the total amount of components a) and b) is 100 parts by weight, and wherein said components a), b), c) and optionally d)
- the vulcanization is blended to form a crosslink between the components a) and b).
- Component a) in the thermoplastic elastomer composition is preferably 50 to 80 parts by weight of syndiotactic 1,2-polybutadiene, more preferably 50 to 70 parts by weight of syndiotactic 1,2-polybutylene.
- the component b) in the thermoplastic elastomer composition is preferably 20 to 50 parts by weight of an unsaturated rubber, more preferably 30 to 50 parts by weight of an unsaturated rubber, wherein the total of the components a) and b) The amount is 100 parts by weight.
- the syndiotactic 1,2-polybutadiene has a crystallinity of less than 35%, preferably less than 30%, more preferably less than 25%.
- the unsaturated rubber may be any rubber or elastomer material having an unsaturated bond, such as polybutadiene rubber, natural rubber, isoprene rubber, styrene butadiene rubber, hydrogenated styrene butadiene rubber, butadiene-styrene-butyl A diene copolymer (SBS), a nitrile rubber, a chloroprene rubber, or the like, or a mixture thereof.
- SBS butadiene-styrene-butyl A diene copolymer
- the crosslinking agent may be any suitable crosslinking agent such as peroxide, sulfur, metal oxide, phenolic resin, anthraquinone, maleimide or the like or a mixture thereof, preferably using peroxidation. As a crosslinking agent.
- the crosslinking agent is used in an amount of 0.1 to 3.5 parts by weight, preferably 0.15 to 3.0 parts by weight, more preferably 0.20 to 2.5 parts by weight, most preferably 0.20 to 2.0 parts by weight, based on 100 parts by weight of the total of components a) and b) Part.
- the thermoplastic elastomer composition further comprises an adjuvant.
- the auxiliaries are various types of auxiliaries commonly used in rubber compounding systems, such as vulcanization accelerators, plasticizers, fillers, antioxidants, foaming agents, flame retardants, colorants, reinforcing agents, and the like, or mixtures thereof.
- the crosslinking agent may be any suitable crosslinking agent, such as a peroxide crosslinking agent, sulfur, metal oxide, phenolic resin, anthraquinone derivative, maleimide, or the like, or a mixture thereof, preferably used.
- the oxide acts as a crosslinking agent.
- any suitable vulcanization accelerator may also be used, such as a thiazole accelerator, a thiuram accelerator, a sulfenamide accelerator, a quinone accelerator, a dithiocarbamate.
- Promoters, thiourea accelerators and aldehyde amine accelerators specifically, for example, DM, NOBS. CZ, NS, TMTD, PZ, EZ, DPG, DOTG, NA-22, TMTU, accelerator H and the like.
- any suitable filler may be used in the present invention, including but not limited to: carbon black, white carbon black, calcium carbonate, magnesium carbonate, dolomite powder, barium sulfate, lithopone, gypsum powder, aluminum silicate, titanium dioxide, clay, mica. Powder, wollastonite powder, talc powder, diatomaceous earth powder, attapulgite, sepiolite powder, zeolite powder, vermiculite powder, light carbonic acid, rayon, etc.
- the foaming agent which can be used in the present invention mainly includes, but is not limited to, an organic foaming agent such as an azo compound, a sulfonyl hydrazide compound, a nitroso compound or a mixture thereof, preferably, for example, azobisnonanoate, azobisindole Diisopropyl acid, hydrazine, ⁇ '-dinitroso pentadecyltetramine, hydrazine, ⁇ '-dinitroso-p-phthalamide, p-phenylene sulfonyl hydrazide, phenylsulfonyl hydrazide, etc. .
- an organic foaming agent such as an azo compound, a sulfonyl hydrazide compound, a nitroso compound or a mixture thereof, preferably, for example, azobisnonanoate, azobisindole Diisopropyl acid, hydra
- the thermoplastic elastomer composition may further comprise an elastomer other than the unsaturated rubber, such as silicone rubber, fluororubber, polyurethane, ethylene-vinyl acetate copolymer, acrylic rubber, chlorine.
- the ether rubber or the like or a mixture thereof is preferably a silicone rubber, a fluororubber, and an ethylene-vinyl acetate copolymer.
- the other elastomer is used in an amount of from 0.5 to 10% by weight, preferably from 1 to 5% by weight, more preferably from 1.5 to 3.5% by weight, based on 100 parts by total of the components a) and b).
- thermoplastic elastomer composition comprising the step of dynamically vulcanizing and kneading the components a), b), c) and optionally d).
- the dynamic vulcanization process comprises a one-stage dynamic vulcanization process; in another embodiment of the invention, the dynamic vulcanization process comprises a two-stage dynamic vulcanization process.
- the dynamic vulcanization is a dynamic vulcanization process comprising: adding an auxiliary agent other than a crosslinking agent, a vulcanization accelerator, and a foaming agent, and the component
- the compound consisting of a) and b) is put into the mixer, and the mixing time is about 5 to 15 minutes, during which the mixing temperature is not more than about 150 ° C; then the crosslinking agent, vulcanization accelerator and optional hair are added.
- the foaming agent is then mixed for about 1 to 10 minutes and discharged, and the discharge temperature does not exceed about 120 °C.
- the dynamic vulcanization compounding is a two-stage dynamic vulcanization mixing process, comprising: adding an auxiliary agent other than a crosslinking agent, a vulcanization accelerator, and a foaming agent, and the group
- the rubber consisting of a) and b) is put into the mixer, and the first discharge is carried out after about 5 to 15 minutes of mixing, while the mixing temperature is kept below about 110 °C; the first mixed material obtained will be obtained.
- the temperature of the second discharge does not exceed about 120 °C.
- thermoplastic elastomer molding compound is obtained by further subjecting the rubber compound discharged from the dynamic vulcanization mixing process to an granulation process through an extrusion process and a granulation process and sufficiently stirring again.
- the molding compound is molded by an injection molding process, wherein the process conditions of the injection molding process are as follows:
- Injection port temperature 80 - 95 ° C
- Mold temperature 165 ° C ⁇ 175 ° C.
- the molding compound is molded by an extrusion molding process.
- thermoplastic elastomer composition comprises hair
- the method further comprises, during the injection molding process or the extrusion molding process, foaming the thermoplastic elastomer molding compound in a mold, for example, at about
- an article prepared by using the thermoplastic elastomer composition according to the present invention may be an integrally formed, molded or otherwise formed article, including article of footwear such as a sole, a film article, a foamed article, a medical article, a sports device, and the like.
- thermoplastic elastomer composition for the manufacture of an article of footwear such as a shoe sole, a film article, a foamed article, a medical article, a sports article or the like.
- the invention also has the following advantages: 1.
- the thermoplastic elastomer composition of the invention has loose processing conditions, and the formula adjustment range is expanded, thereby facilitating the expansion of the application range; 2. advantageously overcoming the syndiotactic 1,2-polybutyl The dimensional instability of the olefinic material after foaming is obtained, and a dimensionally stable foamed product is obtained; 3.
- the syndiotactic 1,2-polybutadiene can be used for food packaging and manufacturing medical equipment (US FDA certification), so the human body Excellent acceptability, better odor than EVA or rubber products, and easy to be favored by consumers; 4.
- the thermoplastic elastomer composition according to the present invention does not generate hydrogen chloride when incinerated. Harmful gases such as nitrogen compounds do not leave harmful heavy metals in the incineration residue, so they are relatively environmentally friendly when used.
- thermoplastic elastomer composition according to Embodiment 1 of the present invention is as shown in Table 1 below: Table 1: No. Raw material name Use Formulation ratio (parts by weight)
- the processing aid metal wax (PP1602) can improve the dispersibility of the material during kneading and the fluidity during molding.
- the formulation of this embodiment is characterized by: 1) It can effectively improve the tensile strength of the material, and is suitable for products with high tensile and tear requirements, such as sports or medical protection products; 2) appropriately reducing the elasticity of the material, with a certain reduction
- the shock effect is suitable for the manufacture of shock absorbing products; and 3) has good wear and slip resistance.
- thermoplastic elastomer composition according to Embodiment 2 of the present invention is as shown in Table 2 below: Table 2: No. Raw material name Use Formulation ratio (parts by weight)
- the formulation of this embodiment is characterized by: 1) having good tensile strength and high fluidity, suitable for products with complicated mold structure; and 2) rubbery soft hand feeling elastic, good slip resistance, Can be used in injection molding pads, sandals, slippers and other products.
- thermoplastic elastomer composition according to Embodiment 3 of the present invention is shown in Table 3 below: Table 3: No. Original Material Name Use Formulation Ratio (parts by weight)
- the formulation of this embodiment is characterized by: excellent wear resistance, close to the wear of general vulcanized rubber; lighter weight, suitable for the manufacture of outsole and midsole for footwear.
- the mixing is carried out using an internal mixer, a two-stage dynamic vulcanization mixing process is employed, and the kneaded material can be formed into a molding compound by extrusion granulation, and then optionally foamed.
- Table 4 The details are shown in Table 4 below.
- the mixing is carried out using an internal mixer, a dynamic vulcanization mixing process is employed, and the kneaded material can be formed into a molding compound by extrusion granulation, and then optionally foamed, as shown in Table 5 below.
- the mixing is carried out using an internal mixer, a two-stage dynamic vulcanization mixing process is employed, and the kneaded material can be formed into a molding compound by extrusion granulation, and then optionally foamed, as shown in Table 6 below.
- the kneading rubber obtained in Embodiments 1 to 3 can be melt-extruded and matched by an extruder.
- the granulator granulates the kneaded rubber, pours it into a mixing tank and stirs it, and thoroughly mixes it to obtain a thermoplastic elastomer molding compound according to the present invention.
- Injection port temperature 80 - 95 ° C
- thermoplastic elastomer compositions of Examples 1 to 3 were obtained, respectively. Tests are performed to obtain their respective physical properties.
- thermoplastic elastomer compositions of Examples 1 to 3 are shown in Table 8 below:
- thermoplastic elastomer composition according to the present invention As can be seen from the above Table 8, as the composition of the composition is adjusted, the physical properties of the thermoplastic elastomer composition according to the present invention after dynamic vulcanization can be varied within a wide range, and thus can be applied to various applications. However, while the physical properties are largely changed, the elongation at break of the thermoplastic elastomer composition according to the present invention does not change much, that is, it suppresses the retention of excellent elasticity.
- thermoplastic elastomer composition of the present invention are very close to those of conventional vulcanized rubber, but are far easier to process than conventional vulcanized rubber.
- physical properties, particularly the strength properties, of the thermoplastic elastomer composition of the present invention are far superior to those of conventional thermoplastic elastomers such as ethylene-vinyl acetate copolymer (EVA).
- EVA ethylene-vinyl acetate copolymer
- Table 9 below lists the general properties of the foamed articles obtained by the above foaming process and the foamed articles of ethylene-vinyl acetate copolymer (EVA) and natural rubber foamed articles of the thermoplastic elastomer compositions of Examples 1 to 3. Comparison: Table 9:
- the foamed article according to the present invention is superior to conventional EVA, natural rubber foamed articles and the like in terms of performance, manufacturing process and environmental protection.
- the processing conditions of the present invention are loose, and the formulation adjustment range is obviously expanded, which is advantageous for expanding the application range, and the product of the invention has high slip resistance, good texture, good elasticity, small compressive deformation, and abrasion resistance. Good, no special smell, environmental protection and so on.
Abstract
A thermoplastic elastomer composition, its process and the product obtained by the process are provided. The composition includes (a) 50-90 parts by weight of a syndiotactic 1,2-polybutadiene, (b) 10-50 parts by weight of an unsaturated rubber, (c) a crosslinking agent and optionally (d) auxiliaries, in which the total amount of components (a) and (b) is 100 parts by weight. And the components (a), (b), (c) and optionally (d) are mixed and vulcanized to form the crosslinking between the components (a) and (b).
Description
热塑性弹性体组合物、 其制备方法以及由其制得的制 技术领域 Thermoplastic elastomer composition, preparation method thereof and system made therefrom
本发明涉及一种包含间规 1,2-聚丁二烯的热塑性弹性体组合物, 还 涉及制备该热塑性弹性体组合物的方法, 以及由该制备方法生产的制品 以及该热塑性弹性体组合物的用途。 The present invention relates to a thermoplastic elastomer composition comprising syndiotactic 1,2-polybutadiene, to a method of preparing the thermoplastic elastomer composition, and an article produced by the preparation method and the thermoplastic elastomer composition the use of.
背景技术 Background technique
热塑性弹性体(TPE )是一种兼具橡胶和热塑性塑料双重特性的材 料, 其功能及物理性能类似于传统的热固性橡胶, 但又可如热塑性塑料 般快速、 有效、 经济地加工。 由于加工大幅简化, 因此热塑性弹性体的 应用越来越广。 Thermoplastic elastomer (TPE) is a material that combines the dual properties of rubber and thermoplastics. Its functional and physical properties are similar to those of conventional thermoset rubber, but can be processed as fast, efficiently and economically as thermoplastics. Due to the greatly simplified processing, thermoplastic elastomers are becoming more widely used.
间规 1,2-聚丁二烯(RB )是一种典型的热塑性弹性体, 其主要通过 丁二烯的 1,2-聚合得到。 间规 1,2-聚丁二烯可以结晶, 并且其结晶度随 规整度提高而增大。 在规整度达到 99%时, 间规 1,2-聚丁二烯的拉伸强 度可达到 30 ~ 50MPa, 基本上与结晶性聚丙烯相当, 同时熔点也高达 150 这导致加工时易于热劣化, 因此结晶度过高的间规 1,2-聚丁二烯 比较难以应用。 Syndiotactic 1,2-polybutadiene (RB) is a typical thermoplastic elastomer which is mainly obtained by 1,2-polymerization of butadiene. The syndiotactic 1,2-polybutadiene can crystallize and its crystallinity increases as the degree of regularity increases. When the degree of regularity reaches 99%, the tensile strength of the syndiotactic 1,2-polybutadiene can reach 30 ~ 50MPa, which is basically equivalent to crystalline polypropylene, and the melting point is as high as 150, which leads to easy thermal degradation during processing. Therefore, the syndiotactic 1,2-polybutadiene having too high crystallinity is relatively difficult to apply.
日本合成橡胶株式会社 ( JSR ) 于 1974开发成功可实用化的间规 1,2-聚丁二烯, 其利用在规整分子链之间嵌段少量无规聚合链来控制结 晶度, 成功地将结晶度控制在 35%以下, 熔点控制在 90°C以下, 从而 降低了间规 1,2-聚丁二烯在加工期间热劣化的可能。 Japan Synthetic Rubber Co., Ltd. (JSR) developed a practically practical syndiotactic 1,2-polybutadiene in 1974, which utilizes a small amount of random polymeric chains between regular molecular chains to control crystallinity, successfully The crystallinity is controlled below 35%, and the melting point is controlled below 90 °C, thereby reducing the possibility of thermal degradation of the syndiotactic 1,2-polybutadiene during processing.
间规 1,2-聚丁二烯具备许多独特的优势。 首先, 相比于传统硫化橡 胶, 间规 1,2-聚丁二烯的主链是饱和的, 因此耐候性和耐光性佳; 其次, 与其它常用的热塑性弹性体相比, 其侧链又具有双键, 可利用过氧化物 或硫黄等发生交联, 因此弹性更加接近传统硫化橡胶, 也更容易与其它 不饱和橡胶共混, 而且间规 1,2-聚丁二烯具有优异的抗冲击性, 其制品 不会发粘。 因此其被广泛应用于制鞋、 膜材料、 发泡制品、 医疗用品、 运动器材等多种领域。
近年来, 间规 1,2-聚丁二烯在鞋底制造中的应用正在受到关注, 据 报导目前意大利产鞋底中有几乎 80%都使用了间规 1,2-聚丁二烯, 其主 要优势在于共混少量间规 1,2-聚丁二烯可以得到具有光亮或亚光表面的 鞋底,而不需要再经过喷涂工艺处理, 同时还具有类似橡胶鞋底的质感。 Syndiotactic 1,2-polybutadiene has many unique advantages. First, compared to conventional vulcanized rubber, the main chain of syndiotactic 1,2-polybutadiene is saturated, so it has good weather resistance and light resistance. Secondly, compared with other commonly used thermoplastic elastomers, its side chain has Double bond, which can be crosslinked by peroxide or sulfur, so the elasticity is closer to the traditional vulcanized rubber, and it is easier to blend with other unsaturated rubber, and the syndiotactic 1,2-polybutadiene has excellent impact resistance. , its products will not be sticky. Therefore, it is widely used in various fields such as shoes, film materials, foamed products, medical supplies, sports equipment and the like. In recent years, the application of syndiotactic 1,2-polybutadiene in the manufacture of soles has received attention. It is reported that almost 80% of the Italian soles currently use syndiotactic 1,2-polybutadiene, the main The advantage is that blending a small amount of syndiotactic 1,2-polybutadiene can result in a sole with a shiny or matt finish without the need for a spray coating process, while also having a rubber sole-like texture.
然而, 由于间规 1,2-聚丁二烯容易热劣化并且其发泡制品的尺寸稳 定性差, 因此间规 1,2-聚丁二烯目前只用作添加剂或辅料, 用以改善主 胶料的性能, 其用量仅占总胶料用量的 5 ~ 30重量%。 However, since the syndiotactic 1,2-polybutadiene is easily thermally degraded and the dimensional stability of the foamed article is poor, the syndiotactic 1,2-polybutadiene is currently only used as an additive or an auxiliary material to improve the main gum. The performance of the material is only 5 to 30% by weight of the total amount of the compound.
发明内容 Summary of the invention
本发明的一个目的在于克服以上对于间规 1,2-聚丁二烯使用的限 制,提供间规 1,2-聚丁二烯用量超过总胶料用量 50重量%的热塑性弹性 体组合物, 得到具有高止滑性、 质感佳、 弹性好、 压缩变形量小、 耐磨 性佳、 无特殊气味、 环保等优点的热塑性弹性体组合物。 It is an object of the present invention to overcome the above limitations for the use of syndiotactic 1,2-polybutadiene to provide a thermoplastic elastomer composition in which the amount of syndiotactic 1,2-polybutadiene exceeds 50% by weight of the total size. A thermoplastic elastomer composition having high slip resistance, good texture, good elasticity, small amount of compression deformation, good abrasion resistance, no special odor, environmental protection, and the like is obtained.
根据本发明的一方面, 提供一种热塑性弹性体组合物, 其包含 a ) 50 ~ 90重量份的间规 1,2-聚丁二烯、 b ) 10 ~ 50重量份的不饱和橡胶、 c ) 交联剂和任选的 d )助剂, 其中组分 a )和 b )的总量为 100重量份, 并 且其中所述组分 a )、 b )、 c )和任选的 d )经过共混硫化, 从而在所述 组分 a )和 b )之间形成交联。 According to an aspect of the present invention, there is provided a thermoplastic elastomer composition comprising a) 50 to 90 parts by weight of syndiotactic 1,2-polybutadiene, b) 10 to 50 parts by weight of an unsaturated rubber, c a crosslinking agent and optionally d) an auxiliary wherein the total amount of components a) and b) is 100 parts by weight, and wherein said components a), b), c) and optionally d) The vulcanization is blended to form a crosslink between the components a) and b).
所述热塑性弹性体组合物中的组分 a )优选为 50 ~ 80重量份的间规 1,2-聚丁二烯, 更优选为 50 ~ 70重量份的间规 1,2-聚丁二烯; 所述热塑 性弹性体组合物中的组分 b )优选为 20 ~ 50重量份的不饱和橡胶, 更优 选为 30 ~ 50重量份的不饱和橡胶, 其中组分 a )和 b )的总量为 100重 量份。 Component a) in the thermoplastic elastomer composition is preferably 50 to 80 parts by weight of syndiotactic 1,2-polybutadiene, more preferably 50 to 70 parts by weight of syndiotactic 1,2-polybutylene. The component b) in the thermoplastic elastomer composition is preferably 20 to 50 parts by weight of an unsaturated rubber, more preferably 30 to 50 parts by weight of an unsaturated rubber, wherein the total of the components a) and b) The amount is 100 parts by weight.
在本发明的一个实施方案中, 所述间规 1,2-聚丁二烯的结晶度小于 35% , 优选小于 30%, 更优选小于 25%。 In one embodiment of the invention, the syndiotactic 1,2-polybutadiene has a crystallinity of less than 35%, preferably less than 30%, more preferably less than 25%.
所述不饱和橡胶可以是具有不饱和键的任意橡胶或弹性体材料, 例 如聚丁二婦橡胶、 天然橡胶、 异戊橡胶、 丁苯橡胶、 氢化丁苯橡胶、 丁 二烯-苯乙烯-丁二烯共聚物(SBS )、丁腈橡胶、氯丁橡胶等或其混合物。 The unsaturated rubber may be any rubber or elastomer material having an unsaturated bond, such as polybutadiene rubber, natural rubber, isoprene rubber, styrene butadiene rubber, hydrogenated styrene butadiene rubber, butadiene-styrene-butyl A diene copolymer (SBS), a nitrile rubber, a chloroprene rubber, or the like, or a mixture thereof.
所述交联剂可以是任意合适的交联剂, 例如过氧化物、 硫黄、 金属 氧化物、 酚醛树脂、 醌类、 马来酰亚胺等或其混合物, 优选使用过氧化
物作为交联剂。 The crosslinking agent may be any suitable crosslinking agent such as peroxide, sulfur, metal oxide, phenolic resin, anthraquinone, maleimide or the like or a mixture thereof, preferably using peroxidation. As a crosslinking agent.
所述交联剂的用量为 0.1 ~ 3.5重量份,优选 0.15 ~ 3.0重量,更优选 0.20 ~ 2.5重量份, 最优选 0.20 ~ 2.0重量份, 以组分 a )和 b )的总量为 100重量份计。 The crosslinking agent is used in an amount of 0.1 to 3.5 parts by weight, preferably 0.15 to 3.0 parts by weight, more preferably 0.20 to 2.5 parts by weight, most preferably 0.20 to 2.0 parts by weight, based on 100 parts by weight of the total of components a) and b) Part.
在本发明的一个实施方案中,所述热塑性弹性体组合物还包含助剂。 所述助剂是橡胶配合体系中常用的各类助剂, 例如硫化促进剂、 增 塑剂、 填料、 防老剂、发泡剂、 阻燃剂、 着色剂、 补强剂等或其混合物。 In one embodiment of the invention, the thermoplastic elastomer composition further comprises an adjuvant. The auxiliaries are various types of auxiliaries commonly used in rubber compounding systems, such as vulcanization accelerators, plasticizers, fillers, antioxidants, foaming agents, flame retardants, colorants, reinforcing agents, and the like, or mixtures thereof.
所述交联剂可以是任意合适的交联剂,例如过氧化物交联剂、硫黄、 金属氧化物、 酚醒树脂、 醌类衍生物、 马来酰亚胺等或其混合物, 优选 使用过氧化物作为交联剂。 The crosslinking agent may be any suitable crosslinking agent, such as a peroxide crosslinking agent, sulfur, metal oxide, phenolic resin, anthraquinone derivative, maleimide, or the like, or a mixture thereof, preferably used. The oxide acts as a crosslinking agent.
在本发明的实施方案中, 还可使用任意合适的硫化促进剂, 例如噻 唑类促进剂、 秋兰姆类促进剂、 次磺酰胺类促进剂、 胍类促进剂、 二硫 代氨基曱酸盐类促进剂、硫脲类促进剂和醛胺类促进剂,具体例如 DM、 NOBS. CZ、 NS、 TMTD、 PZ、 EZ、 DPG、 DOTG、 NA-22、 TMTU、 促进剂 H等。 In an embodiment of the present invention, any suitable vulcanization accelerator may also be used, such as a thiazole accelerator, a thiuram accelerator, a sulfenamide accelerator, a quinone accelerator, a dithiocarbamate. Promoters, thiourea accelerators and aldehyde amine accelerators, specifically, for example, DM, NOBS. CZ, NS, TMTD, PZ, EZ, DPG, DOTG, NA-22, TMTU, accelerator H and the like.
本发明可使用任意合适的填料, 包括但不限于: 炭黑、 白炭黑、 碳 酸钙、 碳酸镁、 白云石粉、 硫酸钡、 立德粉、 石膏粉、 硅酸铝、 钛白粉、 陶土、 云母粉、 硅灰石粉、 滑石粉、 硅藻土粉、 凹凸棒土、 海泡石粉、 沸石粉、 蛭石粉、 轻质碳酸 、 人造纤维等。 Any suitable filler may be used in the present invention, including but not limited to: carbon black, white carbon black, calcium carbonate, magnesium carbonate, dolomite powder, barium sulfate, lithopone, gypsum powder, aluminum silicate, titanium dioxide, clay, mica. Powder, wollastonite powder, talc powder, diatomaceous earth powder, attapulgite, sepiolite powder, zeolite powder, vermiculite powder, light carbonic acid, rayon, etc.
本发明可使用的发泡剂主要包括但不限于有机发泡剂,例如偶氮化 合物、 磺酰肼类化合物、 亚硝基化合物或其混合物, 优选例如偶氮 二曱酸胺、 偶氮二曱酸二异丙酯、 Ν,Ν'-二亚硝基五次曱基四胺、 Ν,Ν'-二亚硝基对苯二曱酰胺、 对曱苯磺酰肼、 苯基磺酰肼等。 The foaming agent which can be used in the present invention mainly includes, but is not limited to, an organic foaming agent such as an azo compound, a sulfonyl hydrazide compound, a nitroso compound or a mixture thereof, preferably, for example, azobisnonanoate, azobisindole Diisopropyl acid, hydrazine, Ν'-dinitroso pentadecyltetramine, hydrazine, Ν'-dinitroso-p-phthalamide, p-phenylene sulfonyl hydrazide, phenylsulfonyl hydrazide, etc. .
在本发明的一个实施方案中, 所述热塑性弹性体组合物还可以包含 除不饱和橡胶以外的其它弹性体, 例如硅橡胶、 氟橡胶、 聚氨酯、 乙烯 -醋酸乙烯酯共聚物、丙烯酸橡胶、氯醚橡胶等或其混合物,优选硅橡胶、 氟橡胶和乙烯-醋酸乙烯酯共聚物。 所述其它弹性体的用量为 0.5 ~ 10重 量%, 优选 1 ~ 5重量%, 更优选 1.5 ~ 3.5重量%, 以组分 a )和 b )的 总量为 100重量份计。 In one embodiment of the present invention, the thermoplastic elastomer composition may further comprise an elastomer other than the unsaturated rubber, such as silicone rubber, fluororubber, polyurethane, ethylene-vinyl acetate copolymer, acrylic rubber, chlorine. The ether rubber or the like or a mixture thereof is preferably a silicone rubber, a fluororubber, and an ethylene-vinyl acetate copolymer. The other elastomer is used in an amount of from 0.5 to 10% by weight, preferably from 1 to 5% by weight, more preferably from 1.5 to 3.5% by weight, based on 100 parts by total of the components a) and b).
根据本发明的另一方面, 提供一种制备所述热塑性弹性体组合物的
方法, 该方法包括将所述组分 a )、 b )、 c )和任选的 d )—起进行动态 硫化混炼。 According to another aspect of the present invention, there is provided a process for preparing the thermoplastic elastomer composition The method comprises the step of dynamically vulcanizing and kneading the components a), b), c) and optionally d).
在本发明的一个实施方案中, 所述动态硫化混炼包括一段动态硫化 混炼工艺; 在本发明的另一个实施方案中, 所述动态硫化混炼包括二段 动态硫化混炼工艺。 In one embodiment of the invention, the dynamic vulcanization process comprises a one-stage dynamic vulcanization process; in another embodiment of the invention, the dynamic vulcanization process comprises a two-stage dynamic vulcanization process.
在本发明的一个实施方案中,, 所述动态硫化混炼为一段动态硫化 混炼工艺, 包括: 将除交联剂、 硫化促进剂和发泡剂之外的助剂和由所 述组分 a )和 b )组成的胶料投入混炼机, 混炼时间约为 5 ~ 15分钟, 期间保持混炼温度不超过约 150°C ; 接着投入交联剂、 硫化促进剂和任 选的发泡剂, 接着混炼约 1 ~ 10分钟后排料, 排料温度不超过约 120°C。 In one embodiment of the present invention, the dynamic vulcanization is a dynamic vulcanization process comprising: adding an auxiliary agent other than a crosslinking agent, a vulcanization accelerator, and a foaming agent, and the component The compound consisting of a) and b) is put into the mixer, and the mixing time is about 5 to 15 minutes, during which the mixing temperature is not more than about 150 ° C; then the crosslinking agent, vulcanization accelerator and optional hair are added. The foaming agent is then mixed for about 1 to 10 minutes and discharged, and the discharge temperature does not exceed about 120 °C.
在本发明的另一个实施方案中, 所述动态硫化混炼为二段动态硫化 混炼工艺, 包括: 将除交联剂、 硫化促进剂和发泡剂之外的助剂和由所 述组分 a )和 b )组成的胶料投入混炼机, 混炼约 5 ~ 15分钟后第一次 排料, 期间保持混炼温度不超过约 110°C ; 将所得的第一次混炼料再次 投入混炼机, 混炼约 1 ~ 10分钟, 期间控制温度不高于约 110°C, 之后 投入交联剂、 硫化促进剂和任选的发泡剂, 继续混炼约 1 ~ 10分钟后第 二次排料, 所述第二次排料的温度不超过约 120°C。 In another embodiment of the present invention, the dynamic vulcanization compounding is a two-stage dynamic vulcanization mixing process, comprising: adding an auxiliary agent other than a crosslinking agent, a vulcanization accelerator, and a foaming agent, and the group The rubber consisting of a) and b) is put into the mixer, and the first discharge is carried out after about 5 to 15 minutes of mixing, while the mixing temperature is kept below about 110 °C; the first mixed material obtained will be obtained. Put it into the mixer again, mix for about 1 to 10 minutes, and control the temperature not higher than about 110 °C, then put in the cross-linking agent, vulcanization accelerator and optional foaming agent, and continue mixing for about 1 to 10 minutes. After the second discharge, the temperature of the second discharge does not exceed about 120 °C.
在本发明的一个实施方案中, 通过将所述动态硫化混炼过程排出的 混炼胶进一步经过挤出过程和造粒过程制成粒状并再次充分搅拌均匀 制得热塑性弹性体模塑料。 In one embodiment of the present invention, the thermoplastic elastomer molding compound is obtained by further subjecting the rubber compound discharged from the dynamic vulcanization mixing process to an granulation process through an extrusion process and a granulation process and sufficiently stirring again.
在本发明的一个实施方案中, 将所述模塑料通过注射成型工艺进行 模制成型, 其中注射成型过程的工艺条件如下: In one embodiment of the invention, the molding compound is molded by an injection molding process, wherein the process conditions of the injection molding process are as follows:
注射速度: 24 - 36 bar Injection speed: 24 - 36 bar
注射压力: 75 ~ 105 bar Injection pressure: 75 ~ 105 bar
注射口温度: 80 - 95°C Injection port temperature: 80 - 95 ° C
螺杆转速: 90 RPM Screw speed: 90 RPM
模具温度: 165°C ~ 175°C。 Mold temperature: 165 ° C ~ 175 ° C.
在本发明的另一个实施方案中, 将所述模塑料通过挤出成型工艺进 行模制成型。 In another embodiment of the invention, the molding compound is molded by an extrusion molding process.
在本发明的又一个实施方案中, 当所述热塑性弹性体组合物包含发
泡剂时, 所述方法还包括在所述注射成型工艺或所述挤出成型工艺期 间, 使所述热塑性弹性体模塑料在模具中进行发泡, 所述发泡例如在约In still another embodiment of the present invention, when the thermoplastic elastomer composition comprises hair In the case of a foaming agent, the method further comprises, during the injection molding process or the extrusion molding process, foaming the thermoplastic elastomer molding compound in a mold, for example, at about
165 ~ 180°C下, 优选约 170 ~ 175°C下在模具中进行约 5 ~ 15分钟, 优选 约 8 ~ 12分钟, 更优选约 10分钟。 It is carried out in a mold at 165 to 180 ° C, preferably at about 170 to 175 ° C for about 5 to 15 minutes, preferably about 8 to 12 minutes, more preferably about 10 minutes.
才艮据本发明的又一方面, 还提供一种利用根据本发明的热塑性弹性 体组合物制备的制品。 该制品可以是一体成型、 模制成型或以其它方式 成型的制品, 包括鞋类制品如鞋底、 膜制品、 发泡制品、 医疗用品、 运 动器材等。 According to still another aspect of the present invention, there is also provided an article prepared by using the thermoplastic elastomer composition according to the present invention. The article may be an integrally formed, molded or otherwise formed article, including article of footwear such as a sole, a film article, a foamed article, a medical article, a sports device, and the like.
根据本发明的再一方面, 还提供根据本发明的热塑性弹性体组合物 的用途, 用于制造鞋类制品如鞋底、 膜制品、 发泡制品、 医疗用品、 运 动器材等。 According to still another aspect of the present invention, there is also provided the use of the thermoplastic elastomer composition according to the present invention for the manufacture of an article of footwear such as a shoe sole, a film article, a foamed article, a medical article, a sports article or the like.
本发明还具备以下优点: 1.本发明的热塑性弹性体组合物的加工条 件宽松, 并且配方调整范围扩大, 因而有利于扩大应用范围; 2.有利地 克服了间规 1,2-聚丁二烯材料发泡后尺寸不稳定的缺点, 得到尺寸稳定 的发泡制品; 3. 因间规 1,2-聚丁二烯可使用于食品包装与制造医疗器材 (美国 FDA认证通过), 故人体可接受度极佳, 气味亦比 EVA或橡胶类产 品佳, 容易受到消费者的青睐; 4.在环保方面, 才艮据本发明的热塑性弹 性体组合物在焚烧处理时, 不会产生氯化氢和氮化合物等有害气体, 焚 烧残存物中也不会残留有害的重金属, 因而使用时相对环保。 The invention also has the following advantages: 1. The thermoplastic elastomer composition of the invention has loose processing conditions, and the formula adjustment range is expanded, thereby facilitating the expansion of the application range; 2. advantageously overcoming the syndiotactic 1,2-polybutyl The dimensional instability of the olefinic material after foaming is obtained, and a dimensionally stable foamed product is obtained; 3. The syndiotactic 1,2-polybutadiene can be used for food packaging and manufacturing medical equipment (US FDA certification), so the human body Excellent acceptability, better odor than EVA or rubber products, and easy to be favored by consumers; 4. In terms of environmental protection, the thermoplastic elastomer composition according to the present invention does not generate hydrogen chloride when incinerated. Harmful gases such as nitrogen compounds do not leave harmful heavy metals in the incineration residue, so they are relatively environmentally friendly when used.
具体实施方式 detailed description
以下根据具体实施例进一步说明本发明的其它优点和特征。 Further advantages and features of the present invention are further described below in accordance with specific embodiments.
实施方案 1 Implementation 1
根据本发明实施方案 1的热塑性弹性体组合物的配方如下表 1所示: 表 1: 序号 原 料名 称 用途 配方比例 (重量份) The formulation of the thermoplastic elastomer composition according to Embodiment 1 of the present invention is as shown in Table 1 below: Table 1: No. Raw material name Use Formulation ratio (parts by weight)
01 间规 1,2-聚丁二烯(RB ) 组分 a) 50.000 ~ 70.000 01 Syndiotactic 1,2-polybutadiene (RB) component a) 50.000 ~ 70.000
02 异戊橡胶 (IR) 组分 b) 20.000 ~ 30.000 02 Isoprene rubber (IR) component b) 20.000 ~ 30.000
03 氢化丁苯橡胶 (SBR) 组分 b) 10.000 ~ 20.000
04 硅橡胶 弹性体 3.000 ~ 5.00003 Hydrogenated styrene butadiene rubber (SBR) component b) 10.000 ~ 20.000 04 Silicone rubber elastomer 3.000 ~ 5.000
05 金属蜡 ( PP1602 ) 加工助剂 2.000 ~ 5.000 05 Metal Wax ( PP1602 ) Processing Aid 2.000 ~ 5.000
06 氧化锌 (ZnO) 硫化活化剂 0.500 ~ 5.000 06 Zinc Oxide (ZnO) Vulcanization Activator 0.500 ~ 5.000
07 硬脂酸(ST) 硫化活化剂 0.500 ~ 1.500 07 Stearic acid (ST) vulcanization activator 0.500 ~ 1.500
08 TPN-65 防老剂 0.500 ~ 1.500 08 TPN-65 Antioxidant 0.500 ~ 1.500
09 纳米碳酸钙、 碳酸镁、 填料 2.500 ~ 10.000 09 nanometer calcium carbonate, magnesium carbonate, filler 2.500 ~ 10.000
碳黑、 白碳黑、硅酸铝、 Carbon black, white carbon black, aluminum silicate,
滑石粉、 人造纤维等 Talc, rayon, etc.
10 DCP-40BTD 交联剂 0.100 ~ 1.000 10 DCP-40BTD crosslinker 0.100 ~ 1.000
11 ET-102 交联助剂 0.140 ~ 2.000 11 ET-102 Crosslinking Aid 0.140 ~ 2.000
12 AK-M 发泡剂 3.600 ~ 5.000 12 AK-M foaming agent 3.600 ~ 5.000
13 BK-66 流动助剂 1.000 ~ 4.000 13 BK-66 Flow Aid 1.000 ~ 4.000
其中,加工助剂金属蜡 (PP1602)可以提高材料在混炼时的分散性以及 在成型时的流动性。 Among them, the processing aid metal wax (PP1602) can improve the dispersibility of the material during kneading and the fluidity during molding.
该实施方案的配方特点在于: 1)可以有效提升材料的拉伸强度,适合 做拉力、 撕裂要求较高的产品, 例如运动或医疗保护制品; 2)适当降低 材料的弹性, 具有一定的减震效果, 适合制造减震制品; 和 3)具有良好 的耐磨止滑性能。 The formulation of this embodiment is characterized by: 1) It can effectively improve the tensile strength of the material, and is suitable for products with high tensile and tear requirements, such as sports or medical protection products; 2) appropriately reducing the elasticity of the material, with a certain reduction The shock effect is suitable for the manufacture of shock absorbing products; and 3) has good wear and slip resistance.
实施方案 2 Implementation 2
根据本发明实施方案 2的热塑性弹性体组合物的配方如下表 2所示: 表 2: 序号 原 料名 称 用途 配方比例 (重量份) The formulation of the thermoplastic elastomer composition according to Embodiment 2 of the present invention is as shown in Table 2 below: Table 2: No. Raw material name Use Formulation ratio (parts by weight)
01 间规 1,2-聚丁二烯(RB ) 组分 a) 50.000 ~ 90.00001 Syndiotactic 1,2-polybutadiene (RB) component a) 50.000 ~ 90.000
02 异戊橡胶 (IR) 组分 b) 5.000 ~ 25.000 02 Isoprene rubber (IR) component b) 5.000 ~ 25.000
03 氢化丁苯橡胶 (SBR) 组分 b) 5.000 ~ 25.000 03 Hydrogenated styrene butadiene rubber (SBR) component b) 5.000 ~ 25.000
04 轻质碳酸 补强剂 5.000 ~ 10.000 04 Light Carbonic Acid Reinforcing Agent 5.000 ~ 10.000
05 纳米碳酸钙、 碳酸镁、 碳 填料 5.000 ~ 15.000 05 nanometer calcium carbonate, magnesium carbonate, carbon filler 5.000 ~ 15.000
黑、 白碳黑、 硅酸铝、 滑 Black, white carbon black, aluminum silicate, slippery
石粉、 人造纤维等
06 硬脂酸 硫化活化剂 0.300 ~ 1.000 Stone powder, rayon, etc. 06 Stearic acid vulcanization activator 0.300 ~ 1.000
07 硅橡胶 弹性体 1.500 ~ 3.500 07 Silicone Rubber Elastomer 1.500 ~ 3.500
08 PEG 4000 活性剂 1.000 ~ 4.000 08 PEG 4000 Active Agent 1.000 ~ 4.000
09 ZnO 氧化锌 1.000 ~ 3.800 09 ZnO zinc oxide 1.000 ~ 3.800
10 BK-66 流动助剂 1.000 ~ 3.200 10 BK-66 Flow Aid 1.000 ~ 3.200
11 AO-60 防老剂 0.100 ~ 0.500 11 AO-60 Antioxidant 0.100 ~ 0.500
12 DCP-40BTD 交联剂 0.190 12 DCP-40BTD crosslinker 0.190
13 ET 102 防老剂 0.140 13 ET 102 Antioxidant 0.140
14 AK-M 发泡剂 1.000 ~ 2.000 14 AK-M foaming agent 1.000 ~ 2.000
15 AC-9 发泡剂 1.300 ~ 1.900 15 AC-9 foaming agent 1.300 ~ 1.900
16 群青 (EVA 5202) 着色剂 0.010 ~ 0.050 16 Qunqing (EVA 5202) Colorant 0.010 ~ 0.050
该实施方案的配方特点在于: 1)具有有良好拉伸强度及高流动性, 适合用于模具结构较复杂的产品; 和 2)具有橡胶般柔软的手感富有弹 性, 具有良好的止滑性能, 可用于注射成型脚垫、 凉鞋、 拖鞋等产品。 The formulation of this embodiment is characterized by: 1) having good tensile strength and high fluidity, suitable for products with complicated mold structure; and 2) rubbery soft hand feeling elastic, good slip resistance, Can be used in injection molding pads, sandals, slippers and other products.
实施方案 3 Implementation 3
根据本发明实施方案 3的热塑性弹性体组合物的配方如下表 3所示: 表 3: 序号 原 料名 称 用途 配方比例 (重量份) The formulation of the thermoplastic elastomer composition according to Embodiment 3 of the present invention is shown in Table 3 below: Table 3: No. Original Material Name Use Formulation Ratio (parts by weight)
01 间规 1,2-聚丁二烯(RB ) 组分 a) 50.000 ~ 70.00001 Syndiotactic 1,2-polybutadiene (RB) component a) 50.000 ~ 70.000
02 异戊橡胶 (IR) 组分 b) 10.000 ~ 15.000 02 Isoprene rubber (IR) component b) 10.000 ~ 15.000
03 顺丁橡胶 (BR) 组分 b) 20.000 ~ 40.00003 Butadiene rubber (BR) Component b) 20.000 ~ 40.000
04 纳米碳酸钙、 碳酸镁、 碳 填料 5.000 ~ 15.000 04 nanometer calcium carbonate, magnesium carbonate, carbon filler 5.000 ~ 15.000
黑、 白碳黑、 硅酸铝、 滑 Black, white carbon black, aluminum silicate, slippery
石粉、 人造纤维等 Stone powder, rayon, etc.
05 氧化锌 (ZnO) 硫化活化剂 2.000 ~ 5.000 05 Zinc Oxide (ZnO) Vulcanization Activator 2.000 ~ 5.000
06 硬脂酸 硫化活化剂 1.000 ~ 3.000 06 Stearic acid vulcanization activator 1.000 ~ 3.000
07 BK-66 硫化促进剂 1.500 ~ 4.500
08 TPN-65 防老剂 1.000 ~ 1.500 07 BK-66 vulcanization accelerator 1.500 ~ 4.500 08 TPN-65 Antioxidant 1.000 ~ 1.500
09 金属蜡( PP1602 ) 加工助剂 2.000 ~ 4.000 09 Metal Wax ( PP1602 ) Processing Aid 2.000 ~ 4.000
10 DCP-40BTD 交联剂 0.100 ~ 1.000 10 DCP-40BTD crosslinker 0.100 ~ 1.000
11 ET-102 交联剂 0.150 ~ 1.00011 ET-102 crosslinker 0.150 ~ 1.000
12 AK-M 发泡剂 1.500 ~ 3.500 12 AK-M foaming agent 1.500 ~ 3.500
该实施方案的配方特点在于: 耐磨性能优, 接近一般硫化橡胶的磨 耗; 比重较轻,适合用于制造鞋类的大底和中底。 The formulation of this embodiment is characterized by: excellent wear resistance, close to the wear of general vulcanized rubber; lighter weight, suitable for the manufacture of outsole and midsole for footwear.
实施方案 1 ~ 3的配方组合物的制备 Preparation of Formulation Compositions of Embodiments 1-3
实施方案 1的配方组合物的动态硫化混炼工艺: The dynamic vulcanization process of the formulation of Embodiment 1 is:
使用密炼机进行混炼, 采用二段动态硫化混炼工艺, 并且混炼料可 通过挤出造粒制成模塑料, 然后可任选进行发泡。 具体如下表 4所示。 The mixing is carried out using an internal mixer, a two-stage dynamic vulcanization mixing process is employed, and the kneaded material can be formed into a molding compound by extrusion granulation, and then optionally foamed. The details are shown in Table 4 below.
时间 Time
170°C 600秒 170 ° C 600 seconds
模具规格 Mold specification
180xl20xl0mm 180xl20xl0mm
物理性能 Physical properties
(邵氏 C): 55±3 (Shaw C): 55±3
拉力 (KG/CM2): 29以上 Pull force (KG/CM 2 ): 29 or more
延伸率(%): 300以上 Elongation (%): 300 or more
强度 (KG/CM2): 13以上 Strength (KG/CM 2 ): 13 or more
比重 (G/CM3): 0.22±0.03 Specific gravity (G/CM 3 ): 0.22±0.03
实施方案 2的配方组合物的动态硫化混炼工艺: The dynamic vulcanization process of the formulation of Embodiment 2:
使用密炼机进行混炼, 采用一段动态硫化混炼工艺, 并且混炼料可 通过挤出造粒制成模塑料, 然后可任选进行发泡, 具体如下表 5所示。
The mixing is carried out using an internal mixer, a dynamic vulcanization mixing process is employed, and the kneaded material can be formed into a molding compound by extrusion granulation, and then optionally foamed, as shown in Table 5 below.
表 5: table 5:
使用密炼机进行混炼, 采用二段动态硫化混炼工艺, 并且混炼料可 通过挤出造粒制成模塑料, 然后可任选进行发泡, 具体如下表 6所示。
The mixing is carried out using an internal mixer, a two-stage dynamic vulcanization mixing process is employed, and the kneaded material can be formed into a molding compound by extrusion granulation, and then optionally foamed, as shown in Table 6 below.
可以利用挤出机将实施方案 1~3 中所得的混炼胶熔融挤出, 配合
造粒机将混炼胶制成粒状, 倒入搅拌桶内搅拌, 充分混合均匀得到根据 本发明的热塑性弹性体模塑料。 The kneading rubber obtained in Embodiments 1 to 3 can be melt-extruded and matched by an extruder. The granulator granulates the kneaded rubber, pours it into a mixing tank and stirs it, and thoroughly mixes it to obtain a thermoplastic elastomer molding compound according to the present invention.
热塑性弹性体模塑料的注射成型 Injection molding of thermoplastic elastomer molding compound
注射成型工艺条件: Injection molding process conditions:
注射速度: 24 - 36 bar Injection speed: 24 - 36 bar
注射压力: 75 ~ 105 bar Injection pressure: 75 ~ 105 bar
注射口温度: 80 - 95°C Injection port temperature: 80 - 95 ° C
螺杆转速: 90 RPM (每分钟转速) Screw speed: 90 RPM (rpm)
模具温度: 165°C - 175°C Mold temperature: 165 ° C - 175 ° C
时间: 根据各类产品的工艺实际设定调整。 Time: Adjust according to the actual process settings of various products.
实施方案 1 ~ 3的配方组合物成型后的物理性能 Physical properties of the formulated compositions of Embodiments 1 to 3 after molding
分别在实施方案 1 ~ 3 的配方中选择三个配方, 在经过上述相应的 混炼、 挤出、 造粒和成型过程后, 得到实施例 1 ~ 3 的热塑性弹性体组 合物样品, 分别对其进行测试得到各自的物理性能。 Three formulations were selected from the formulations of Embodiments 1-3, and after the corresponding kneading, extrusion, granulation, and molding processes described above, samples of the thermoplastic elastomer compositions of Examples 1 to 3 were obtained, respectively. Tests are performed to obtain their respective physical properties.
实施例 1 ~ 3的配方如下表 7所示: The formulations of Examples 1 ~ 3 are shown in Table 7 below:
表 7 Table 7
原料 实施例 1 实施例 2 实施例 3 生产商 Raw materials Example 1 Example 2 Example 3 Producer
(重量份) (重量份) (重量份) (parts by weight) (parts by weight) (parts by weight)
间规 1,2-聚丁二烯 70.00 70.00 70.00 JSR Syndiode 1,2-polybutadiene 70.00 70.00 70.00 JSR
RB-830 RB-830
异戊橡股 IR-2200 20.00 10.00 10.00 JSR 氢化丁苯橡胶 10.00 20.00 台橡 Isoprene rubber strand IR-2200 20.00 10.00 10.00 JSR hydrogenated styrene butadiene rubber 10.00 20.00 Taiwan
HSBR-1305 HSBR-1305
顺丁橡胶 BR-150L 20.00 UBE 硅橡胶 HT9514 5.00 2.00 Dow Butadiene rubber BR-150L 20.00 UBE Silicone Rubber HT9514 5.00 2.00 Dow
Corning 金属蜡 PP1602 4.00 4.00 台懋 氧化锌 ZnO 1.50 1.50 2.00 台懋
硬脂酸 ST 0.60 0.60 1.00 台懋 纳米碳酸钙、 10.00 10.00 10.00 台懋 轻质碳酸 5.000 台懋Corning Metal Wax PP1602 4.00 4.00 Taiwan Zinc Oxide ZnO 1.50 1.50 2.00 Taiwan Stearic acid ST 0.60 0.60 1.00 Taiwan nano-calcium carbonate, 10.00 10.00 10.00 Taiwanese light carbonic acid 5.000 Taiwan
ΤΡΝ-65 0.50 1.00 台懋ΤΡΝ-65 0.50 1.00 Taiwan
DCP-40BTD 0.22 0.19 0.22 台懋DCP-40BTD 0.22 0.19 0.22 Taiwan
ET-102 0.20 0.14 0.20 台懋ET-102 0.20 0.14 0.20 Taiwan
ΑΚ-Μ 3.60 1.00 1.50 台懋ΑΚ-Μ 3.60 1.00 1.50 Taiwan
ΒΚ-66 1.00 1.00 1.00 台懋ΒΚ-66 1.00 1.00 1.00 Taiwan
PEG 4000 2.00 台懋PEG 4000 2.00 Taiwanese
AO-60 0.20 台懋 实施例 1 ~ 3的热塑性弹性体组合物所测量的物理性能如下表 8所 示: AO-60 0.20 Taiwan The physical properties measured by the thermoplastic elastomer compositions of Examples 1 to 3 are shown in Table 8 below:
注: ASTM: 美国材料协会测试标准 Note: ASTM: American Materials Association Test Standard
DIN: 德国技术标准 DIN: German technical standards
由上表 8可见, 随着组合物配方的调整, 根据本发明的热塑性弹 性体组合物在动态硫化后的物理性能可在一个较宽的范围内变化, 因此 可适用于多种应用。 然而, 在物理性能发生较大变化的同时, 根据本发 明的热塑性弹性体组合物的断裂伸长率变化却不大, 也就是说, 抑制保 持着优异的弹性。 As can be seen from the above Table 8, as the composition of the composition is adjusted, the physical properties of the thermoplastic elastomer composition according to the present invention after dynamic vulcanization can be varied within a wide range, and thus can be applied to various applications. However, while the physical properties are largely changed, the elongation at break of the thermoplastic elastomer composition according to the present invention does not change much, that is, it suppresses the retention of excellent elasticity.
根据上表 8 中的数据, 显然, 本发明的热塑性弹性体组合物的物 理性能和传统硫化橡胶已经非常接近, 但是又远比传统硫化橡胶容易加 工。 同时, 本发明的热塑性弹性体组合物的物理性能, 尤其是强力性能 又远远优于常用的热塑性弹性体例如乙烯 -醋酸乙烯酯共聚物 ( EVA ) 等。 From the data in Table 8 above, it is apparent that the physical properties of the thermoplastic elastomer composition of the present invention are very close to those of conventional vulcanized rubber, but are far easier to process than conventional vulcanized rubber. At the same time, the physical properties, particularly the strength properties, of the thermoplastic elastomer composition of the present invention are far superior to those of conventional thermoplastic elastomers such as ethylene-vinyl acetate copolymer (EVA).
下表 9列出实施例 1 ~ 3的热塑性弹性体组合物通过上述发泡过 程制得的发泡制品与乙烯 -醋酸乙烯酯共聚物 (EVA )发泡制品、 天然橡胶发泡制品的一般性比较:
表 9: Table 9 below lists the general properties of the foamed articles obtained by the above foaming process and the foamed articles of ethylene-vinyl acetate copolymer (EVA) and natural rubber foamed articles of the thermoplastic elastomer compositions of Examples 1 to 3. Comparison: Table 9:
由表 9可见, 才艮据本发明的发泡制品在性能、 制造工艺和环保等方 面均优于常规的 EVA、 天然橡胶发泡制品等。 It can be seen from Table 9 that the foamed article according to the present invention is superior to conventional EVA, natural rubber foamed articles and the like in terms of performance, manufacturing process and environmental protection.
综上所述, 本发明的加工条件宽松, 并且配方调整范围明显扩大, 有利于扩大应用范围, 并且本发明的制品具有高止滑性、 质感佳、 弹性 好、 压缩变形量小、 耐磨性佳、 无特殊气味、 环保等优点。
本发明所用助剂对照表 In summary, the processing conditions of the present invention are loose, and the formulation adjustment range is obviously expanded, which is advantageous for expanding the application range, and the product of the invention has high slip resistance, good texture, good elasticity, small compressive deformation, and abrasion resistance. Good, no special smell, environmental protection and so on. The auxiliary agent comparison table used in the invention
助剂 化学结构或组成 发泡剂 AC-9 II II 2 Auxiliary chemical structure or composition of blowing agent AC-9 II II 2
〇 0 发泡剂 AK-M II II 2 〇0 blowing agent AK-M II II 2
0 〇 交联剂 ET102 C12H15M3O3 0 交联剂 Crosslinker ET102 C12H15M3O3
CH3 CH3 CH3 CH3
. , 1 1 ,„—■. 交联剂 DCP-40BTD >― C- O -O - C ― ^ . , 1 1 , „—■. Crosslinker DCP-40BTD >― C- O -O - C ― ^
1 1 1 1
CH3 CH3 防老剂 AO-50 防老剂 TNP-65 防老剂 AO-60 C73H10SO12 氧化锌 ZnO ZnO 硬脂酸 ST CH3(CH2)16COOH 聚乙二醇 PEG4000 轻质碳酸 CaC03 CaC03 (研磨法) 重质碳酸 CaC03 CaC03 (沉淀法) 超细滑石粉 BH325 3mg〇■ 4Si02-H20 滑石粉 RB500D 3mg〇■ 4Si02-H20 加工助剂 AFLUK-12 酯与表面活性剂的混合物 加工助剂 BK-66 高级脂肪酸酯的混合活性乳化剂 CH3 CH3 Antioxidant AO-50 Antioxidant TNP-65 Antioxidant AO-60 C73H10SO12 Zinc Oxide ZnO ZnO Stearic acid ST CH 3 (CH 2 ) 16 COOH Polyethylene glycol PEG4000 Light carbonic acid CaC0 3 CaC0 3 (grinding method) Heavy carbonic acid CaC0 3 CaC0 3 (precipitation method) Ultrafine talc powder BH325 3mg〇■ 4Si02-H 2 0 Talc powder RB500D 3mg〇■ 4Si02-H 2 0 Processing aid AFLUK-12 Mixture of ester and surfactant Mixed active emulsifier of BK-66 higher fatty acid ester
R R R R
1 1 1 硅橡胶 HT9514 - Si - o - Si - o - Si ϋ 1 1 1 Silicone rubber HT9514 - Si - o - Si - o - Si ϋ
'■ 1 1 1 '■ 1 1 1
R R R
RRR
— LI— — LI—
Z90l.0/800ZN3/X3d
Z90l.0/800ZN3/X3d
Claims
1. 一种热塑性弹性体组合物, 其包含 a) 50 ~ 90重量份的间规 1,2-聚 丁二烯、 b ) 10 ~ 50重量份的不饱和橡胶、 c )交联剂和任选的 d )助剂, 其中组分 a)和 b)的总量为 100重量份, 并且其中所述组分 a )、 b)、 c) 和任选的 d)经过共混硫化, 从而在所述组分 a)和 b)之间形成交联。 A thermoplastic elastomer composition comprising a) 50 to 90 parts by weight of syndiotactic 1,2-polybutadiene, b) 10 to 50 parts by weight of an unsaturated rubber, c) a crosslinking agent, and Selected d) an auxiliary wherein the total amount of components a) and b) is 100 parts by weight, and wherein said components a), b), c) and optionally d) are blended and vulcanized, thereby Crosslinking is formed between the components a) and b).
2.根据权利要求 1所述的热塑性弹性体组合物,其中所述热塑性弹性体 组合物包含 a) 50-70重量份的间规 1,2-聚丁二烯、 b ) 30 ~ 50重量份 的不饱和橡胶, c) 交联剂和任选的 d)助剂, 其中组分 a)和 b)的总 量为 100重量份, 并且其中所述组分 a )、 b)、 c)和任选的 d)经过共 混硫化, 从而在所述组分 a)和 b)之间形成交联。 The thermoplastic elastomer composition according to claim 1, wherein the thermoplastic elastomer composition comprises a) 50 to 70 parts by weight of syndiotactic 1,2-polybutadiene, and b) 30 to 50 parts by weight. An unsaturated rubber, c) a crosslinking agent and optionally d) an auxiliary agent, wherein the total amount of components a) and b) is 100 parts by weight, and wherein said components a), b), c) and Optional d) is vulcanized by blending to form a crosslink between said components a) and b).
3. 根据权利要求 1或 2所述的热塑性弹性体组合物,其中所述间规 1,2- 聚丁二烯的结晶度小于 35%。 The thermoplastic elastomer composition according to claim 1 or 2, wherein the syndiotactic 1,2-polybutadiene has a crystallinity of less than 35%.
4. 根据权利要求 1或 2所述的热塑性弹性体组合物, 其中所述不饱和 橡胶选自聚丁二烯橡胶、 天然橡胶、 异戊橡胶、 丁苯橡胶、 氢化丁苯橡 胶、 丁二烯 -苯乙烯-丁二烯共聚物、 乙丙橡胶、 丁腈橡胶、 氯丁橡胶及 其混合物。 The thermoplastic elastomer composition according to claim 1 or 2, wherein the unsaturated rubber is selected from the group consisting of polybutadiene rubber, natural rubber, isoprene rubber, styrene butadiene rubber, hydrogenated styrene butadiene rubber, and butadiene. - styrene-butadiene copolymer, ethylene propylene rubber, nitrile rubber, neoprene rubber and mixtures thereof.
5. 根据权利要求 1或 2所述的热塑性弹性体组合物, 其中所述交联剂 选自过氧化物、 硫黄、 金属氧化物、 酚醛树脂、 醌类、 马来酰亚胺及其 混合物。 The thermoplastic elastomer composition according to claim 1 or 2, wherein the crosslinking agent is selected from the group consisting of peroxides, sulfur, metal oxides, phenol resins, anthraquinones, maleimides, and mixtures thereof.
6. 根据权利要求 1或 2所述的热塑性弹性体组合物, 其中所述助剂选 自硫化促进剂、 增塑剂、 填料、 防老剂、 发泡剂、 阻燃剂、 着色剂、 补 强剂及其混合物。 The thermoplastic elastomer composition according to claim 1 or 2, wherein the auxiliary agent is selected from the group consisting of a vulcanization accelerator, a plasticizer, a filler, an antioxidant, a foaming agent, a flame retardant, a colorant, and a reinforcing agent. Agents and mixtures thereof.
7. 一种制备才艮据权利要求 1-6 中任一项所述的热塑性弹性体组合物的 方法, 其中所述方法包括将所述组分 a)、 b)、 c)和任选的 d)—起进 行动态硫化混炼。 A method of preparing a thermoplastic elastomer composition according to any one of claims 1 to 6, wherein the method comprises the components a), b), c) and optionally d) - Dynamic vulcanization and mixing.
8. 根据权利要求 7所述的方法, 其中所述动态硫化混炼包括一段动态 硫化混炼工艺或二段动态硫化混炼工艺。 8. The method of claim 7, wherein the dynamic vulcanization process comprises a one-stage dynamic vulcanization process or a two-stage dynamic vulcanization process.
9.根据权利要求 8所述的方法,其中所述一段动态硫化混炼工艺包括以
下步骤: 将除交联剂、硫化促进剂和发泡剂以外的助剂和由所述组分 a ) 和 b )组成的胶料投入混炼机, 混炼 5 ~ 15分钟, 期间保持混炼温度不 超过 150°C ; 接着投入交联剂、 硫化促进剂和任选的发泡剂, 继续混炼 1 ~ 10分钟后排料, 排料温度不超过 120°C。 9. The method of claim 8 wherein said one-stage dynamic vulcanization process comprises The following steps: adding an auxiliary agent other than the crosslinking agent, the vulcanization accelerator and the foaming agent, and the compound consisting of the components a) and b) to the mixer, mixing for 5 to 15 minutes, and mixing The refining temperature does not exceed 150 ° C; then the cross-linking agent, vulcanization accelerator and optional blowing agent are added, and the mixing is continued for 1 to 10 minutes, and the discharge temperature is not more than 120 ° C.
10.根据权利要求 8所述的方法, 其中所述二段动态硫化混炼工艺包括 以下步骤: 将除交联剂、 硫化促进剂和发泡剂以外的助剂和由所述组分 a )和 b )组成的胶料投入混炼机, 混炼 5 ~ 15分钟后第一次排料, 期间 保持混炼温度不超过 110°C ; 将所得的第一次混炼料再次投入混炼机, 混炼 1 ~ 10分钟, 期间控制温度不高于 110°C, 接着投入交联剂、 硫化 促进剂和任选的发泡剂, 混炼 1 ~ 10分钟后第二次排料, 所述第二次排 料的温度不超过 120°C„ 10. The method according to claim 8, wherein the two-stage dynamic vulcanization mixing process comprises the steps of: adding an auxiliary agent other than a crosslinking agent, a vulcanization accelerator, and a foaming agent, and the component a) The compound consisting of b) and b) is put into the mixer, and the first discharge is carried out after 5 to 15 minutes of mixing, while the mixing temperature is kept below 110 °C; the first mixed material obtained is again put into the mixer. , mixing for 1 to 10 minutes, during which the controlled temperature is not higher than 110 ° C, then introducing a crosslinking agent, a vulcanization accelerator and an optional blowing agent, and kneading for a second time, after 1 to 10 minutes, the second discharge is performed. The temperature of the second discharge does not exceed 120 °C
11.根据权利要求 10所述的方法,其中还包括将所述混炼料挤出和造粒 并且再次充分混合均匀制成热塑性弹性体模塑料。 The method according to claim 10, further comprising extruding and granulating the kneaded material and thoroughly mixing it again to form a thermoplastic elastomer molding compound.
12.根据权利要求 11所述的方法,其中还包括将所述热塑性弹性体模塑 料通过注射成型工艺或挤出成型工艺模制成型。 The method according to claim 11, further comprising molding the thermoplastic elastomer molding by an injection molding process or an extrusion molding process.
13.根据权利要求 12的方法,其中当所述热塑性弹性体组合物包含发泡 剂时, 所述方法还包括在所述注射成型工艺或所述挤出成型工艺期间, 使所述热塑性弹性体模塑料在模具中进行发泡。 13. The method according to claim 12, wherein when said thermoplastic elastomer composition comprises a blowing agent, said method further comprises: said thermoplastic elastomer during said injection molding process or said extrusion molding process The molding compound is foamed in a mold.
14.一种利用权利要求 1所述的热塑性弹性体组合物制备的制品。 14. An article made using the thermoplastic elastomer composition of claim 1.
15.根据权利要求 15所述的制品, 选自包括鞋底的鞋类制品、 膜制品、 发泡制品、 医疗用品和运动器材。
15. The article of claim 15 selected from the group consisting of an article of footwear including a sole, a film article, a foamed article, a medical article, and a sports equipment.
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