WO2009135686A2 - Self-assembled monolayers and method of production - Google Patents

Self-assembled monolayers and method of production Download PDF

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Publication number
WO2009135686A2
WO2009135686A2 PCT/EP2009/003318 EP2009003318W WO2009135686A2 WO 2009135686 A2 WO2009135686 A2 WO 2009135686A2 EP 2009003318 W EP2009003318 W EP 2009003318W WO 2009135686 A2 WO2009135686 A2 WO 2009135686A2
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integer
self
composition
compounds
substrate
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PCT/EP2009/003318
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French (fr)
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WO2009135686A3 (en
Inventor
Karsten Reihs
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Amf Gmbh
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Priority to EP20090741904 priority Critical patent/EP2285500A2/en
Priority to US12/991,875 priority patent/US8697234B2/en
Publication of WO2009135686A2 publication Critical patent/WO2009135686A2/en
Publication of WO2009135686A3 publication Critical patent/WO2009135686A3/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/18Processes for applying liquids or other fluent materials performed by dipping
    • B05D1/185Processes for applying liquids or other fluent materials performed by dipping applying monomolecular layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y30/00Nanotechnology for materials or surface science, e.g. nanocomposites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
    • Y10T428/261In terms of molecular thickness or light wave length
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/3154Of fluorinated addition polymer from unsaturated monomers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31678Of metal

Definitions

  • the present invention relates to self-assembled monolayers, a composition for preparing self-assembled monolayers, and a process for forming self-assembled monolayers on a substrate.
  • amphiphobic surfaces having both hydrophobic and oleophobic properties are known as amphiphobic surfaces.
  • the amphiphobic surfaces are characterized by advancing contact angles for water as well as for long chain n-alkanes, such as n-decane, of more than 90° when processed into a flat non-structured surface.
  • Amphiphobic surfaces having high contact angles, for example 120° or higher in the case of water, are very advantageous technically because, for example, they cannot be wetted with water or oil. Dirt particles adhere poorly to these surfaces.
  • the surfaces are highly contamination-resistant because contaminated liquid droplets slide off the surface and do not evaporate on the surface avoiding stains or spots at the surface.
  • hydrophobic and/or oleophobic surfaces are known in the art. It has been a common practice for improving the water- and oil-repelling properties of a substrate to coat it with a fluorocarbon-based polymer.
  • agents which are known to impart hydrophobic and/or oleophobic properties are fluorinated alkylsilanes .
  • US 6,340,502 B1 relates to a process for forming a hydrophobic/oleophobic coating on a substrate, preferably glass, by applying a composition containing at least one alkoxysilane and at least one halosilane, each having a perfluorinated group at at least one end of their molecule.
  • the coating solution comprises F 3 C(CF 2 ) 7 (CH 2 ) 2 Si(OC 2 H 5 ) 3 and F 3 C(CF 2 ) 7 (CH 2 ) 2 SiCI 3 having carbon chains with identical lengths.
  • CONRRMATION COPY contact angles of the obtained coated substrates are between 105° and 109° which is not very high.
  • EP 0 477 805 A1 concerns the production of a durable water repellent surface on glass substrates by treatment with a perfluoroalkylalkylene silane in combination with a fluorinated olefin telomer.
  • the distribution of the different perfluoroalkyl groups in the deposited coating is not disclosed.
  • a broad range of water contact angles from 84° to 112° is reported.
  • EP 0 491 251 A1 relates to a method of forming a monomolecular film of fluorine- containing molecules on a substrate surface.
  • the film comprises at least two different molecules having alkylfluohde groups of different lengths.
  • the two different molecules not only have different molecular lengths, but also belong to different types of compounds selected from the group consisting of [I] F(CF 2 ) m (CH 2 )nSi(R q )( ⁇ 3- q ) where m represents an integer ranging from 1 to 15, n represents an integer ranging from 0 to 15, the sum of m and n ranges from 10 to 30, q represents an integer ranging from 0 to 2, and R represents an alkyl group or an alkoxyl group, and [II] F(CF 2 ) s (CH 2 ),A(CH 2 ) p Si(R q )(O 3-q ) where s represents an integer ranging from 1 to 8, t represents an integer ranging from 0
  • EP 0491 251 A1 relating to a singularly adsorbed monomolecular film that is formed directly on a glass surface the two different silanes are used in the coating solution in a mixing ratio of 1 :1. Although it is described that the obtained glass surface has sufficient water- and oil-repelling properties, no contact angles are disclosed. Exceptionally high water-wetting angles of from 140° to 150° are only reported for a multilayer coating wherein an additional inner monomolecular film is covalently bonded to the outer monomolecular film comprising the alkyl fluoride groups, said multilayer coating being obtained by a complicated process.
  • amphiphobic surfaces Due to the versatile technical applicability of amphiphobic surfaces there is an ongoing demand for new and efficient methods for preparing those surfaces. It is thus an object of the present invention to provide new types of amphiphobic surfaces and simple methods for preparing those surfaces, preferable by using easily available precursors.
  • a self-assembled monolayer comprising at least two different molecules (1a) and (2a) each having a fluoroalkyl chain F 3 C-(CF 2 )m-(CH 2 ) n -, with m being an integer of from 3 to 36 and n being an integer independently selected from 0 to 40, wherein m in molecule (2a) is larger than m in molecule (1a) by at least 2, and the molar ratio of molecules (1 a) to (2a) in the monolayer is from 1 :9 to 9:1.
  • An alternate solution to the above problem is a self-assembled monolayer comprising a molecule having two different fluoroalkyl chains F3C-(CF 2 ) m '-(CH 2 )n- and F 3 C-(CF 2 ) m " -(CH 2 ) n -, wherein m' is an integer of from 3 to 34 and m" is an integer of from 5 to 36, with the proviso that m" is larger than m' by at least 2, and n 1 and n" are integers independently selected from 0 to 40.
  • liquid or gaseous compositions for preparing the self-assembled monolayers.
  • the present invention is thus directed to a liquid or gaseous composition comprising at least two different fluorinated compounds (1 ) and (2) according to the same generic formula
  • n is an integer independently selected from 0 to 40,
  • X is the same in both compounds (1 ) and (2) and is a monovalent inorganic or organic moiety containing at least one functionality; and the molar ratio of compounds (1 ) to (2) in the composition is from 1 :100 to 100:1.
  • the present invention is also directed to a liquid or gaseous composition
  • a liquid or gaseous composition comprising a fluorinated compound according to the formula
  • n 1 and n" are integers independently selected from 0 to 40, and
  • Y is a divalent inorganic or organic moiety containing at least one functionality.
  • the present invention further concerns the use of the above composition to prepare a self-assembled monolayer.
  • Yet another aspect of the present invention is a coated article comprising a substrate and the self-assembled monolayer.
  • Yet another aspect of the present invention is a process for forming the self- assembled monolayer on a substrate, which process comprises applying to the substrate a liquid or gaseous composition comprising
  • n is an integer independently selected from 0 to 40, preferably 2 to 40
  • X is a monovalent inorganic or organic moiety containing at least one functionality being capable of bonding to the substrate; or (B) a fluorinated compound according to the formula
  • n f is an integer of from 3 to 34, preferably 7 to 34, and m" is an integer of from 5 to 36, preferably 9 to 36, with the proviso that m" is larger than m' by at least 2; n 1 and n" are integers independently selected from 0 to 40, preferably 2 to
  • Y is a divalent inorganic or organic moiety containing at least one functionality being capable of bonding to the substrate.
  • the self-assembled monolayer according to the first embodiment of the present invention comprises at least two different molecules (1a) and (2a) which can be derived from compounds (1 ) and (2), respectively, and have a fluoroalkyl chain F3C-(CF 2 )m-(CH2) n -, wherein the perfluoroalkyl chains F 3 C- (CF 2 )(Ti- in molecules (1a) and (2a) differ from each other by at least 2 carbon atoms, preferably by at least 4 carbon atoms, more preferably by at least 6 carbon atoms, and most preferably by at least 8 carbon atoms.
  • the perfluoroalkyl chains may differ by 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22 or 24 carbon atoms.
  • F 3 C-(CF 2 ) m -(CH 2 ) n - m is an integer of from 3 to 36, preferably 7 to 36, and n is an integer independently selected from 0 to 40, preferably 2 to 40. It is preferred that n differs in both molecules by 4 or less, more preferably by 2 or less and most preferably n is the same in molecules (1a) and (2a). In one embodiment m is an integer of from 3 to 33, n is an integer of from 2 to 40, and n is the same in molecules (1a) and (2a).
  • the molar ratio of molecules (1a) to (2a) in the monolayer ranges from 1 :9 to 9:1 , preferably from 1 :4 to 4:1 , more preferably from 3:7 to 7:3, even more preferably from 2:3 to 3:2, and is most preferably about 1 :1.
  • the observance of these molar ratios is crucial to attain a favorable topography of the monolayer.
  • the fluoroalkyl chain of the molecules in the self-assembled monolayer according to the present invention is linked to a O, S, Se, Te, C, Si, N, or P atom.
  • molecules (1a) and (2a) of the present self-assembled monolayer comprise a fluoroalkyl chain F 3 C-(CF2) m -(CH2)n- linked to an inorganic or organic moiety which is the same in molecules (1a) and (2a).
  • the O, S, Se, Te, C, Si, N, or P atom is part of the inorganic or organic moiety.
  • the fluoroalkyl chains of the molecules are then all linked to the same type of atom.
  • the inorganic or organic moiety accomplishes the adsorption (bonding) to the substrate.
  • the O, S, Se, Te, C, Si 1 N, or P atoms are bond to the substrate directly or via further atoms being also part of the inorganic or organic moiety.
  • the nature of the bonding to the substrate is not important for the present invention.
  • the molecules may be adsorbed via a covalent or an ionic bond (including intermediate forms) or by means of hydrogen bonds or dipole interaction, depending on the type of molecules, or more specifically of the type of inorganic or organic moiety, and of the type of substrate.
  • the term "molecule” thus includes both "complete molecules” (e.g. ionically bond to the substrate or by means of hydrogen bonds or dipole interaction) and "molecular residues" that are covalently bond to the substrate.
  • the self- assembled monolayer comprises a molecule having two different fluoroalkyl chains F 3 C-(CF2)m-(CH 2 )n- and F 3 C-(CF 2 )rtv-(CH2)n"-, wherein m' is an integer of from 3 to 34, preferably 7 to 34, and m" is an integer of from 5 to 36, preferably 9 to 36, with the proviso that m" is larger than m 1 by at least 2, and n * and n" are integers independently selected from 0 to 40, preferably 2 to 40.
  • the perfluoroalkyl chains differ from each other by at least 2 carbon atoms, preferably by at least 4 carbon atoms, more preferably by at least 6 carbon atoms, and most preferably by at least 8 carbon atoms.
  • the perfluoroalkyl chains may differ by 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22 or 24 carbon atoms.
  • m 1 is an integer of from 3 to 31
  • m" is an integer of from 5 to 33
  • the fluoroalkyl chains of the molecules in the self- assembled monolayer are linked to a O 1 S 1 Se, Te, C, Si 1 N 1 or P atom.
  • both fluoroalkyl chains are linked to one and the same inorganic or organic moiety.
  • the O, S, Se, Te, C, Si, N, or P atom(s) is (are) part of the inorganic or organic moiety.
  • the two fluoroalkyl chains of the molecules may be linked to one atom or to two different atoms (of the same or different type) in the inorganic or organic moiety.
  • the inorganic or organic moiety accomplishes the adsorption (bonding) to the substrate and the explanations concerning the bonding in the first embodiment equally apply to the second embodiment.
  • Both embodiments of the present invention can be described as a self-assembled monolayer comprising fluoroalkyl chains F 3 C-(CF2)m-(CH 2 )n- of differing length, wherein m is an integer of from 3 to 36, n is an integer of from 0 to 40, and m in the longer fluoroalkyl chains is larger than m in the shorter fluoroalkyl chains by at least 2, preferably by at least 8; including the preferences described above with respect to the individual embodiments.
  • the molar ratio of the longer fluoroalkyl chains to the shorter fluoroalkyl chains is from 1 :9 to 9:1.
  • the self-assembled monolayer according the first embodiment may be prepared from a liquid or gaseous composition comprising at least two different fluorinated compounds (1) and (2) according to the same generic formula
  • m is an integer of from 3 to 36, preferably 7 to 36, with the proviso that m in compound (2) is larger than m in molecule (1 ) by at least 2; n is an integer independently selected from 0 to 40, preferably 2 to 40, X is the same in both compounds (1 ) and (2) and is a monovalent inorganic or organic moiety containing at least one functionality; and the molar ratio of compounds (1 ) to (2) in the composition is from 1 :100 to 100:1 , preferably from 20:1 to 0.5:1 , more preferably from 7:1 to 1.7:1 , and most preferably from 5:1 to 2.5:1.
  • the perfluoroalkyl chains F 3 C-(CF 2 ) m - in compounds (1) and (2) differ from each other by at least 2 carbon atoms, preferably by at least 4 carbon atoms, more preferably by at least 6 carbon atoms, and most preferably by at least 8 carbon atoms.
  • the perfluoroalkyl chains may differ by 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22 or 24 carbon atoms.
  • Compositions wherein the perfluoroalkyl chains F 3 C-(CF2) m - in compounds (1) and (2) differ from each other by at least 8 carbon atoms are not known from the prior art and are thus also the subject-matter of the present invention including the preferred embodiments described above.
  • n differs in both compounds by 4 or less, more preferably by 2 or less and most preferably n is the same in compounds (1 ) and (2).
  • m is an integer of from 3 to 33
  • n is an integer of from 2 to 40
  • n is the same in compounds (1 ) and (2).
  • n' and n" are integers independently selected from 0 to 40, preferably 2 to 40; and Y is a divalent inorganic or organic moiety containing at least one functionality.
  • the perfluoroalkyl chains differ from each other by at least 2 carbon atoms, preferably by at least 4 carbon atoms, more preferably by at least 6 carbon atoms, and most preferably by at least 8 carbon atoms.
  • the perfluoroalkyl chains may differ by 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22 or 24 carbon atoms.
  • m 1 is an integer of from 3 to 31
  • m" is an integer of from 5 to 33
  • the inorganic or organic moieties X and Y comprises at least one member selected from O, S, Se, Te, C, Si, N, and P atoms.
  • X comprises at least one functionality selected from -SH; - COOH; -SiZ k R Y k with Z being Cl, OR 1 or OH, R 1 being alkyl, preferably C 1 to C 4 alkyl, and k being 1 , 2 or 3; -SO 3 H; -OSO 3 H; -OP(O)(OR 2 ) 2 ; -P(O)(OR 2 ) 2 with R 2 being independently selected from hydrogen or alkyl, preferably C 1 to C 4 alkyl (e.g.
  • R 3 being independently selected from hydrogen, -OH, and organic radicals such as alkyl, preferably C 1 to C 4 alkyl (e.g. methyl, ethyl, propyl or butyl) and alkyl , preferably C 1 to C 4 alkyl (e.g. methyl, ethyl, propyl or butyl), substituted with -OH, -COOH, -SO 3 H, -OSO 3 H or -NH 2 ; and -OR 4 with R 4 being hydrogen or alkyl, preferably C 1 to C 4 alkyl (e.g. methyl, ethyl, propyl or butyl); including the deprotonated forms of the foregoing groups having acidic character.
  • organic radicals such as alkyl, preferably C 1 to C 4 alkyl (e.g. methyl, ethyl, propyl or butyl) and alkyl , preferably C 1 to C 4 alkyl (e.g.
  • Y comprises at least one functionality selected from -S-S-; -OP(O)(OR 2 )O-; -P(O)(OR 2 )O- with R 2 being independently selected from hydrogen or alkyl; and -NR 3 - with R 3 being independently selected from hydrogen, -OH and organic radicals such as alkyl, preferably C 1 to C 4 alkyl (e.g. methyl, ethyl, propyl or butyl) and alkyl , preferably C 1 to C 4 alkyl (e.g. methyl, ethyl, propyl or butyl) substituted with -OH, -COOH, -SO 3 H, -OSO 3 H and/or -NH 2 ; including the salt forms of the foregoing groups.
  • alkyl preferably C 1 to C 4 alkyl (e.g. methyl, ethyl, propyl or butyl) and alkyl , preferably C 1 to C 4 alkyl (e
  • the functional groups are either linked directly to the fluoroalkyl chain (in this case X or Y correspond to the functional group) or via spacer groups of varying structures and lengths (in this case X or Y comprise at least one spacer group and at least one functional group).
  • X or Y comprises at least one spacer group and at least one functional group.
  • Y comprises a divalent functionality, for example selected from those mentioned above, it preferably comprises either no or two spacer groups and each fluoroalkyl chain is linked to the functional group via the same spacer group.
  • the spacer group may comprise fluoroalkylene such as -CF 2 CH 2 -, -CHFCF 2 - and branched perfluoroalkylene groups e.g.
  • oxyalkylene such as oxyethylene; poly(oxyalkylene) such as poly(oxyethylene) ; oxyfluoroalkylene such as oxyfluoroethylene, preferably oxyperfluoroalkylene such as oxyperfluoroethylene, oxyperfluoropropylene (oxyhexafluoropropylene -OCF(CF 3 )CF 2 - and -OCF 2 CF(CF 3 )-); poly(oxyfluoroalkylene) such as poyl(oxyfluoroethylene), preferably poly(oxyperfluoroalkylene) such as poly(oxyperfluoroethylene) and poly(oxyperfluoropropylene); hydroxy substituted oxyalkylene such as hydroxy substituted oxypropylen (e.g.
  • -OCH 2 CH(CH 2 OH)- hydroxy substituted poly(oxyalkylene) such as hydroxy substituted poly(oxypropylene); thioalkylene (-S-alkylene) such as thioethylene;
  • -CR CR-alkylene with R being independently selected from hydrogen, fluoro, alkyl and (per)fluoroalkyl, e.g.
  • the fluoroalkyl chains may be linked to the functionality of the divalent inorganic or organic moiety Y via a trivalent spacer group.
  • Y comprises a trivalent spacer group and a monovalent functional group, for example selected from those mentioned above with respect to the monovalent inorganic moiety X.
  • exemplary moieties Y comprising a trivalent spacer group and a monovalent functional group are derived from functionalized succinates, e.g. sulfosuccinates.
  • the inorganic or organic moiety X or Y is linked to the fluoroalkyl chain via a O, S, Se, Te, C, Si 1 N, or P atom being part of the inorganic or organic moiety X or Y.
  • X and Y do not contain any Si atoms, i.e. the compounds of the present liquid or gaseous composition are free of silicon and accordingly, the molecules forming the self-assembled monolayer are free of silicon.
  • the inorganic or organic moieties X and Y are selected depending on the type of substrate to be coated with the self-assembled monolayer, i.e. they are selected to result in a good adsorption on the substrate as it is known to the person skilled in the art.
  • the compounds of the present liquid or gaseous compositions are surface active agents (surfactants).
  • Rf stands for the perfluoroalkyl chain F 3 C-(CF 2 ) m - being part of the fluoroalkyl chain F 3 C-(CF 2 ) m -(CH2)n- as defined above.
  • perfluoroalkylethane sulfonic acids RrCH 2 CH 2 SO 3 H and their salts, e.g. NH 4 + ; perfluoroalkylbenzene sulfonic acids RrC 6 H 4 SO 3 H and their salts; perfluoroaalkoxybenzene sulfonic acids RrOC 6 H 4 SO 3 H and their salts; perfluoroacylbenzene sulfonic acids R f COC 6 H 4 SO 3 H and their salts;
  • RrCF 2 CF(CF 3 )[OCF 2 CF(CF 3 )J x OCF 2 CF 2 SO 3 H and their salts with x being from O to 30; perfluoroalkylether sulfonic acids RrOCF 2 CF 2 SO 3 H and their salts; perfluoroalkyl sulfocarboxylates RrCH 2 OCOC x H 2x SO 3 H and their salts with x being from 1 to 30; e.g. x 3 or 4 (e.g. perfluoroalkyl sulfobutyrates RrCH 2 O-CO-
  • RrSH; R f -(CH 2 ) X -SH with x being from 1 to 30, e.g. x 2;
  • R r CONH(CH 2 ) 3 N(CH 3 ) 3 + A " with A " being a monovalent anion, e.g. chloride or iodide;
  • R r OC 3 F 6 OCF(CF 3 )CONH(CH 2 ) 3 N (CH 3 ) 3 + A " with A " being a monovalent anion, e.g. chloride or iodide; R r CONHCH 2 CH 2 CH 2 N(OH)(CH 3 ) 2 + A " with A " being a monovalent anion, e.g.
  • amphoteric fluorinated surfactants carboxybetaines:
  • RrCH2CH2CONH(CH2)3N + (CH3)2CH2CH 2 CH2SO3 " ; RrOC 5 H4CONH(CH2)6N + (CH 3 ) 2 CH 2 CH2CH 2 SO 3 -; sulfatobetaines: RrCF CHCH 2 N + (CH 3 )2CI-l 2 CH2 ⁇ S ⁇ 3 ' ; RrCH2CH 2 SCH2CH(OSO3 )CH 2 N + (CH3)3; trianion-type amphoteric fluorinated surfactants RrCONH(CH 2 ) S N + (C 2 H 4 OH)(CH 2 COOH) 2 CH 2 COO-;
  • R f -CH 2 CH 2 SCH 2 CH 2 (OCH 2 CH 2 ) X OH with x being from O to 20, e.g. x 2; R f -CH 2 CH 2 SCH 2 CH(OH)CH 2 (OCH 2 CH 2 ) X OCH 3 with x being from 1 to 20;
  • R f -CONHCH 2 CH 2 (OCH 2 CH 2 ) X OH with x being from 0 to 20; e.g. x 1 to 3; R f -CONH(CH 2 ) 3 N(CH 2 CH 2 OH) 2 ;
  • R r CH 2 CON[(CH 2 CH 2 (OCH 2 CH 2 ) ⁇ OCH 3 ] 2 with x being from 0 to 20;
  • n fluorinated disulfides
  • the liquid or gaseous composition used in the first embodiment of the present invention comprises at least two different fluorinated compounds (1) and (2) which differ in their perfluoroalkyl chain lengths by at least 2 carbon atoms. It is preferred that the compounds (1) and (2) belong to the same type described by a generic formula selected from F 3 C-(CF 2 ) m -(CH 2 ) n -SH (i), F 3 C-(CF 2 ) m -(CH 2 ) n -COOH (ii), F 3 C-(CF 2 ) m -(CH 2 ) n -SO 3 H (iii), F 3 C-(CF 2 ) m -(CH 2 ) n -OSO 3 H (iv),
  • Z is Cl, OR or OH; R is alkyl, preferably C 1 to C 4 alkyl; and k is 1 , 2 or 3.
  • m in compound (2) is larger than m in compound (1 ) by at least 2 carbon atoms, preferably by at least 4 carbon atoms, more preferably by at least 6 carbon atoms, and most preferably by at least 8 carbon atoms.
  • m is 7 in compound (1 ) and m is 9 in compound (2); or m is 7 in compound (1 ) and m is 11 in compound (2); or m is 7 in compound (1 ) and m is 17 in compound (2); or m is 7 in compound (1 ) and m is 23 in compound (2).
  • the monolayer comprising the specific fluoroalkyl chains as specified herein are supposed to be more regular and more densely packed than those described in EP 0 491 251 A1 discussed above.
  • the monomolecular film prepared in the example of EP 0 491 251 A1 comprises different types of chains which does not allow a dense packing.
  • One type are CF 3 -CH 2 O-(CH 2 )i 5 chains which only comprise a CF 3 -group at the end of a long non-fluorinated alkyl chain.
  • Such chains are not supposed to form stabilized helical structures, but take on less defined conformations.
  • the molecular ratio of the different molecules in the final monomolecular film is not disclosed in EP 0 491 251 A1. However, it is essential for the formation of a regular monolayer that the molar ratio is from 1 :9 to 9:1 as specified in the present invention.
  • the fluorinated compounds comprised in the present composition belong to one type of compounds having the same functional group as visible in the generic formulas (i) to (vii).
  • the functional group effects the bonding of the molecules in the monolayer to the substrate.
  • Some of the fluorinated compounds according to the generic formulas (i) to (vii) are commercially available, especially those comprising up to 12 carbon atoms. Often, the fluorinated compounds are not available in pure form but in form of mixtures of compounds with varying carbon chain lengths. It is within the normal skill of a practitioner to separate the compounds by standard separation methods. Fluorinated compounds that are not commercially available may be synthesized according to customary routes well known to a person skilled in the art.
  • the at least two different fluorinated compounds (1 ) and (2) are thiols according to formula F 3 C-(CF 2 )m-(CH 2 )n-SH (i) and silanes F 3 C-(CF 2 ) m - (CH 2 ) n -Si(OCH 2 CH 3 ) 3 with m and n as defined above.
  • n 2.
  • Exemplary liquid or gaseous compositions for use herein comprise (a) CF 3 -(CF 2 ) T -CH 2 -CH 2 -SH (compound (1 )) and CF 3 -(CF 2 ) 9 -CH 2 -CH 2 -SH (compound (2)), or
  • the composition according to the present invention may be in the liquid or gaseous phase. In one embodiment it is in the liquid phase and comprises a solvent for the fluorinated compounds. Accordingly, the fluorinated compounds are dissolved in the solvent.
  • the solvent is a non-aqueous solvent and exemplary solvents include alcohols such as ethanol, methanol, and tetrahydrofuran, methyl lisobutyl ketone; halocarbons such as C 6 Fi 4 ; halohydrocarbons such as CHCI 3 , CH 2 CI 2 , and C 6 H 5 -CF 3 , halogenated alcohols such as CF 3 -CH 2 -OH, and CF 3 -CHOH-CF 3 ; hydrocarbons such as n-hexadecane, toluene, and xylene; and mixtures thereof.
  • the choice of the appropriate solvent depends on the type of fluorinated compound to be dissolved.
  • the solvents must have high purity, especially they must be free of water, and it is further advantageous to reduce the amount of oxygen that may be dissolved in the solvent e.g. by saturation with an inert gas.
  • analytical grade solvents are used.
  • fluorinated thiols absolute ethanol and CF 3 -CHOH-CF 3 are the preferred solvents.
  • the process for preparing the above-described self-assembled monolayer on a substrate comprises applying the liquid or gaseous composition comprising the at least two different fluorinated compounds on a substrate.
  • a molar ratio of molecules (1a) to (2a) in the inventive monolayer of from 1 :9 to 9:1 , or the preferred ratios described above, an appropriate molar ratio of compound (1 ) to compound (2) in the liquid or gaseous composition according to the present invention must be provided. It has been observed that a certain molar ratio of compounds (1 ) to (2) in the composition to be applied to the substrate only rarely results in a monolayer having the identical molar ratio of molecules (1a) and (2a) as generally one compound is adsorbed preferentially.
  • the preference of one of the molecules is governed by both kinetic and thermodynamic effects. Whether the shorter or longer compound is adsorbed preferentially and the extent of preference depend on various factors such as type of compounds, difference in perfluoroalkyl chain lengths, type of substrate, deposition conditions e.g. whether it is deposited from the liquid or gaseous phase, etc. No general rule to determine the appropriate molar ratio of compounds (1 ) and (2) in the composition can be laid down.
  • the appropriate molar ratio of compound (1 ) to compound (2) in the liquid or gaseous composition according to the present invention is preferred by preliminary tests under process conditions and extrapolation. In the preliminary tests, it is preferred to apply at least three different compositions which comprise compounds (1 ) and (2) in an equimolar ratio and in a lower and a higher ratio, e.g. 1 :5 and 5:1.
  • the composition of the resulting monolayer on the substrate is examined by any appropriate analytical method and a graph showing the molar ratios of the molecules (1a) and (2a) in the self-assembled monolayer as a function of the molar ratios of the compounds (1 ) and (2) in the compositions applied can be obtained form the at least three measuring points.
  • any molar ratio of the compounds (1 ) and (2) in the composition leading to a molar ratio of the molecules (1a) and (2a) in the monolayer within the required range of from 1 :9 to 9:1 , or preferred ratios described above, is appropriate. It is understood that the preliminary tests must be conducted under the same conditions as the process itself, meaning that all parameters apart from the molar ratio such as for example substrate, liquid or gaseous phase, solvent, temperature, and pressure must be kept constant.
  • a suitable analytical tool to determine the composition of the present monolayers is static secondary ion mass spectrometry (SSIMS), namely because of its surface sensitivity which is confined to the uppermost layer of the surface, and secondly because fluorinated alky compounds display extremely high secondary ion yields, that is, they provide for extremely high signal to noise ratios especially for negatively charged secondary ions. Finally the technique yields parent ions and a broad variety of different fragments ions which deliver quantitative information of the molecular structure of the uppermost layer of the surface (see L. Hanley et al, J. Mass Spectrom 34. 705 (1999)).
  • the liquid or gaseous composition comprises at least two different fluorinated compounds as described and is free of any other compounds that may be adsorbed on a substrate and form part of the monolayer. Accordingly, it is preferred that the self-assembled monolayer is free of any molecules not having a fluoroalkyl chain as herein specified.
  • the liquid or gaseous composition comprises exactly two different fluorinated compounds.
  • the liquid or gaseous composition may comprise additional fluorinated compounds as specified above. In this case, the molar ratio for each pair of compounds must be adapted to meet the required molar ratio of the corresponding molecules in the monolayer.
  • the liquid or gaseous composition comprises three different fluorinated compounds (1 ), (2) and (3)
  • the molar ratio of compounds (1 ) to (2), the molar ratio of compounds (1 ) to (3), and the molar ratio of compounds (2) to (3) must all be adapted to meet the required molar ratio of the corresponding pairs of molecules in the monolayer.
  • the process for forming the self-assembled monolayer on the substrate typically comprises a cleaning step prior to the application of the liquid or gaseous composition.
  • the substrate is thoroughly cleaned according to standard methods, e.g plasma etching or rinsing with appropriate agents.
  • a cleaning step is not necessary, if the substrate is freshly prepared (e.g. by vacuum sputter deposition of metal layers onto a substrate).
  • the substrate may optionally be blown dry with a stream of clean gas before the liquid or gaseous composition according to the present invention is applied.
  • the composition is applied to the substrate according to conventional methods to form monolayers from liquid or gaseous compositions. Methods for adsorption from solution are well known to the person skilled in the art and comprise contacting the substrate with the solution, e.g. by immersing the substrate into the solution. Depending on the molecules that are to be deposited, the solution may be optionally tempered. After the deposition process is completed (depending on the system this time varies between minutes and several days) the substrates are preferably rinsed thoroughly by one or more different high-purity solvents and optionally blown dry with a stream of high-purity and filtered gas.
  • the substrates are then mounted in a deposition chamber which is optionally pumped out by vacuum pumps depending on the desired base pressure.
  • the substrates are pretreated in the chamber.
  • the compounds to be adsorbed are then fed into the chamber from a pre-mixed gaseous supply, or individually from single compound vapor supplies.
  • additional reactive compounds that assist during deposition are supplied.
  • the compounds may be supplied statically, or delivered by a continuous gas flow into the chamber while the gas is pumped off simultaneously.
  • the substrate may be optionally tempered. After the deposition process is completed the substrates are optionally cleaned.
  • the self-assembled monolayer according to the present invention can be prepared on a variety of substrates such as metals, ceramics, plastics, and glass.
  • Preferred metals are selected from Al 1 Mg, Mn, Ti, Va, Cr, Fe, Co, Ni, Cu, Zn, Ga, Zr, Pd, Ag, In, Sn, Ta, Hg, W, Pt, Au, and alloys thereof. More preferably, the metals are selected from Al, Ti, Cu, Ag, Au, and alloys of these metals among themselves and alloys of these metals with Hg. Examples of suitable ceramic materials are silicon dioxide; metal oxides, metal carbides, and metal nitrides, especially of the metals mentioned above. Mixtures (compounds) of the ceramic materials may also be used. In one embodiment a composition comprising fluorinated thiols according to formula (i) or a disulfide is applied on Au. In the resulting monolayer the fluoroalkyl chains are linked to a S atom and the S atoms are bonded to the Au substrate.
  • Polished Si (100) test wafers (Aurel GmbH , Germany), 125 mm diameter, 625 ⁇ m thick) were cut to 43 x 43 mm samples. They were cleaned with "piranha solution” (concentrated H 2 SO 4 / 30% H 2 O 2 in 7:3 volume ratio) at 90 0 C for 60 min, rinsed copiously with deionized water, rinsed with absolute ethanol, and blown dry in a stream of nitrogen (purity 4.6).
  • piranha solution concentrated H 2 SO 4 / 30% H 2 O 2 in 7:3 volume ratio
  • a sputter deposition of 20 nm Ti (target 99.5%, FHR GmbH, Germany) is immediately followed by 200 nm Au (target 99.99%, FHR GmbH, Germany) without breaking the vacuum (base pressure ⁇ 5 x 10 "7 mbar in a turbomolecular pumped system).
  • the metals were sputter-deposited by a 13.8 MHz radio frequency argon plasma (argon: 99.9997%, pressure 3 x 10 ⁇ 3 mbar) from 200 mm diameter metal targets at a deposition rate of 0.35 nm/sec (Ti) and 1.1 nm/sec (Au).
  • the samples were mounted on two trays of 11 and 5 samples each, that were transferred into the vacuum through an air lock one after the other, pumped overnight and deposited in two back-to-back deposition processes.
  • the monolayer preparations were performed in screw neck glass vials that were previously cleaned with "piranha solution” (concentrated H 2 SO 4 / 30% H 2 O 2 in 7:3 volume ratio) at 90 0 C for 30 min, rinsed with copious amounts of deionized water, and dried in an oven at 200 0 C for 12 hours.
  • the adsorption solution was prepared by dissolving the pure thiols F 3 C-(CF 2 ) 7 -CH 2 -CH 2 -SH ("F8H-SH" in the following) and F 3 C-(CF 2 ) 9 -CH 2 -CH 2 -SH ("F10H2-SH” in the following) or various binary mixtures thereof in absolute ethanol, deoxygenated with nitrogen gas (99.996 %).
  • the thiols were obtained from Fluorous Technologies Inc. The total concentration of the pure thiols or the binary mixtures in the ethanol was 1 mM.
  • Example 3 Another monolayer was prepared using a procedure according to Example 1.
  • the monolayer was prepared from a solution of 1 mM total concentration of the thiols F 3 C-(CF 2 ) T -CH 2 -CH 2 -SH (F8H2-SH) and F 3 C-(CF 2 ) 17 -CH 2 -CH 2 -SH (F18H2-SH) in CF 3 -CHOH-CF 3 .
  • Example 2 a monolayer was prepared from a solution of 1mM total concentration of the thiols F 3 C-(CF 2 ) T -CH 2 -CH 2 -SH (F8H2-SH) and F 3 C-(CF 2 ) 23 - CH 2 -CH 2 -SH (F24H2-SH) in CF 3 -CHOH-CF 3 .
  • An advancing contact angle for water of ⁇ a 149° was obtained.
  • Silane monolayers were prepared according to a general procedure reported in P. W. Hoffmann, M. Stelzle and J. F. Rabolt, Langmuir l3, 1977 (1997). Silicon substrates were prepared as described above and mounted in a UHV hot-wall chemical vapour deposition reactor (base pressure 1 x 10 "8 mbar). The chamber was evacuated to 1 x 10 "7 mbar and heated to 80 0 C for 30 min followed by a plasma cleaning process using a 350 kHz radio frequency oxygen plasma (feed gas purity 4.5, flow rate 100 seem, pressure 0.4 mbar, 250 W total r.f. power) for 5 minutes. Subsequently the samples were treated by water vapour at 500 mbar for 30 minutes at 80 0 C.
  • Example 2 a monolayer was prepared from a solution of 1mM total concentration of the disulfide F 3 C-(CF 2 ) 7 -CH 2 -CH 2 -S-S-CH 2 -CH 2 -(CF 2 )i 7 -CF 3 (F8H2-SS-F18H2) in CF 3 -CHOH-CF 3 .
  • An advancing contact angle for water of ⁇ a 136° was obtained.
  • Example 2 a monolayer was prepared from a solution of 0,2mM total concentration of the disulfide F 3 C-(CF 2 ) 7 -CH 2 -CH 2 -S-S-CH 2 -CH 2 -(CF 2 ) 15 -CF 3 (F8H2-SS-F16H2) in CF 3 -CHOH-CF 3 .
  • An advancing contact angle for water of ⁇ a 132° was obtained.
  • compositions of the monolayers were calculated on the basis of SSIMS measurements (see L. Hanley et al, J. Mass Spectrom 34, 705 (1999); Canry, J.- C; Vickerman, J. C; Proceedings of the 6th European Conference on
  • the total ion dose density used to acquire each spectrum was 6 x 10 12 cm "2 .
  • Spectra of negative secondary ions were analyzed in detail.
  • the mass scale for the negative secondary ions was calibrated using C, CH 1 CH 2 , OH, Au and Au 2 peaks.
  • the advancing contact angle for water of each of the samples was measured on a OCA 20 contact angle goniometer (DataPhysics, Germany) by using sessile drops under the following conditions: calibrated by contact angles standard (DataPhysics) with lithographic Young-Laplace contour shape of sessile water drop with contact angle of 120°; glass capillary, 100 ⁇ m O. D.; Tangent leaning; 20 ⁇ l droplets, advancing +5 ⁇ l at 0.053 ⁇ l/s; water for purging taken out after each measurement; temperature during measurements 23.0 0 C within ⁇ 0.5 0 C , relative humidity 25.6% within ⁇ 3.5% (controlled and monitored).
  • the advancing contact angles were obtained from contours at the time when the three-phase contact point moved upon increasing the volume of the droplet.
  • the average contact angles were obtained from at least 8 measurements at different positions of each sample.
  • Fig. 2 shows the advancing contact angle ⁇ a for water of the binary mixed F10H2- F8H2 monolayers and pure monolayers on Au as a function of the molar fraction XF IO H2 of the F10H2 chain in the monolayer.
  • the solid curve and the dashed curve are model curves.
  • Fig. 3 is as schematic illustration of the idealized structure of binary mixed monolayers of F10H2 and F8H2 chains on Au(111 ).
  • the tilt angle of the perfluorocarbon chains is 25° with respect to the surface normal.
  • the spacing between nearest neighbors in the closest-packed array is 5.8 A.

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Abstract

The invention relates to a self-assembled monolayer comprising fluoroalkyl chains F3C-(CF2)m-(CH2)n- of differing length, wherein m is an integer of from 3 to 36, n is an integer of from 0 to 40, and m in the longer fluoroalkyl chain is larger than m in the shorter fluoroalkyl chain by at least 2, preferably by at least 8. The molar ratio of the longer fluoroalkyl chains to the shorter fluoroalkyl chains is from 1:9 to 9:1.

Description

SELF-ASSEMBLED MONOLAYERS AND METHOD OF PRODUCTION
The present invention relates to self-assembled monolayers, a composition for preparing self-assembled monolayers, and a process for forming self-assembled monolayers on a substrate.
Surfaces having both hydrophobic and oleophobic properties are known as amphiphobic surfaces. The amphiphobic surfaces are characterized by advancing contact angles for water as well as for long chain n-alkanes, such as n-decane, of more than 90° when processed into a flat non-structured surface. Amphiphobic surfaces having high contact angles, for example 120° or higher in the case of water, are very advantageous technically because, for example, they cannot be wetted with water or oil. Dirt particles adhere poorly to these surfaces. The surfaces are highly contamination-resistant because contaminated liquid droplets slide off the surface and do not evaporate on the surface avoiding stains or spots at the surface.
Various methods for the production of hydrophobic and/or oleophobic surfaces are known in the art. It has been a common practice for improving the water- and oil-repelling properties of a substrate to coat it with a fluorocarbon-based polymer. Other examples of agents which are known to impart hydrophobic and/or oleophobic properties are fluorinated alkylsilanes .
The treatment of a substrate with a single fluorinated alkylsilane is described in, for instance, documents US 6,299,981 B1 , EP 0 492 417 A2 , EP 0 484 746 A2, EP 0 492 545 A2 , and EP 0 525 598 A1.
US 6,340,502 B1 relates to a process for forming a hydrophobic/oleophobic coating on a substrate, preferably glass, by applying a composition containing at least one alkoxysilane and at least one halosilane, each having a perfluorinated group at at least one end of their molecule. In the specific embodiment described the coating solution comprises F3C(CF2)7(CH2)2Si(OC2H5)3 and F3C(CF2)7(CH2)2SiCI3 having carbon chains with identical lengths. The water
CONRRMATION COPY contact angles of the obtained coated substrates are between 105° and 109° which is not very high.
EP 0 477 805 A1 concerns the production of a durable water repellent surface on glass substrates by treatment with a perfluoroalkylalkylene silane in combination with a fluorinated olefin telomer. In the examples a perfluoroalkyl ethylene trichlorosilane composition comprising a range of perfluoroalkyl chains CF3(CF2)n is used, wherein the average n = 9.0 and the approximate distribution is C6 = 6 percent, C8 = 50 percent, Cio = 29 percent, Ci2 = 11 percent and Ci4+ = 4 percent. The distribution of the different perfluoroalkyl groups in the deposited coating is not disclosed. Depending on the substrates on which the perfluoroalkyl ethylene trichlorosilanes in combination with the perfluoroalkyl ethylenes are applied a broad range of water contact angles from 84° to 112° is reported.
EP 0 491 251 A1 relates to a method of forming a monomolecular film of fluorine- containing molecules on a substrate surface. The film comprises at least two different molecules having alkylfluohde groups of different lengths. The two different molecules not only have different molecular lengths, but also belong to different types of compounds selected from the group consisting of [I] F(CF2)m(CH2)nSi(Rq)(θ3-q) where m represents an integer ranging from 1 to 15, n represents an integer ranging from 0 to 15, the sum of m and n ranges from 10 to 30, q represents an integer ranging from 0 to 2, and R represents an alkyl group or an alkoxyl group, and [II] F(CF2)s(CH2),A(CH2)pSi(Rq)(O3-q) where s represents an integer ranging from 1 to 8, t represents an integer ranging from 0 to 2, p represents an integer ranging from 5 to 25, q represents an integer ranging from 0 to 2, A represents a member of a groups consisting of an oxy group, a carbonyl group, a carboxyl-ester group and dimethylsilene group, and R represents an aikyi group or an alkoxy! group. In the embodiment of
EP 0491 251 A1 relating to a singularly adsorbed monomolecular film that is formed directly on a glass surface the two different silanes are used in the coating solution in a mixing ratio of 1 :1. Although it is described that the obtained glass surface has sufficient water- and oil-repelling properties, no contact angles are disclosed. Exceptionally high water-wetting angles of from 140° to 150° are only reported for a multilayer coating wherein an additional inner monomolecular film is covalently bonded to the outer monomolecular film comprising the alkyl fluoride groups, said multilayer coating being obtained by a complicated process.
Due to the versatile technical applicability of amphiphobic surfaces there is an ongoing demand for new and efficient methods for preparing those surfaces. It is thus an object of the present invention to provide new types of amphiphobic surfaces and simple methods for preparing those surfaces, preferable by using easily available precursors.
The object is met by a self-assembled monolayer comprising at least two different molecules (1a) and (2a) each having a fluoroalkyl chain F3C-(CF2)m-(CH2)n-, with m being an integer of from 3 to 36 and n being an integer independently selected from 0 to 40, wherein m in molecule (2a) is larger than m in molecule (1a) by at least 2, and the molar ratio of molecules (1 a) to (2a) in the monolayer is from 1 :9 to 9:1.
An alternate solution to the above problem is a self-assembled monolayer comprising a molecule having two different fluoroalkyl chains F3C-(CF2)m'-(CH2)n- and F3C-(CF2)m" -(CH2)n-, wherein m' is an integer of from 3 to 34 and m" is an integer of from 5 to 36, with the proviso that m" is larger than m' by at least 2, and n1 and n" are integers independently selected from 0 to 40.
Another aspect of the present invention are liquid or gaseous compositions for preparing the self-assembled monolayers. The present invention is thus directed to a liquid or gaseous composition comprising at least two different fluorinated compounds (1 ) and (2) according to the same generic formula
F3C-(CF2)m-(CH2)n-X (A)
wherein m is an integer of from 3 to 36, with the proviso that m in compound (2) is larger than m in molecule (1 ) by at least 8; n is an integer independently selected from 0 to 40,
X is the same in both compounds (1 ) and (2) and is a monovalent inorganic or organic moiety containing at least one functionality; and the molar ratio of compounds (1 ) to (2) in the composition is from 1 :100 to 100:1.
The present invention is also directed to a liquid or gaseous composition comprising a fluorinated compound according to the formula
F3C-(CF2)m.-(CH2)n-Y-(CH2)n..-(CF2)m..-CF3 (B)
wherein m1 and m" are integers of from 3 to 36, with the proviso that m" is larger than m' by at least 2; n1 and n" are integers independently selected from 0 to 40, and
Y is a divalent inorganic or organic moiety containing at least one functionality.
The present invention further concerns the use of the above composition to prepare a self-assembled monolayer.
Yet another aspect of the present invention is a coated article comprising a substrate and the self-assembled monolayer.
Yet another aspect of the present invention is a process for forming the self- assembled monolayer on a substrate, which process comprises applying to the substrate a liquid or gaseous composition comprising
(A) at least two different fluorinated compounds (1 ) and (2) according to the same generic formula
F3C-(CF2)m-(CH2)n-X (A)
wherein m is an integer of from 3 to 36, preferably 7 to 36, with the proviso that m in compound (2) is larger than m in molecule (1 ) by at least 2, n is an integer independently selected from 0 to 40, preferably 2 to 40, and X is a monovalent inorganic or organic moiety containing at least one functionality being capable of bonding to the substrate; or (B) a fluorinated compound according to the formula
F3C-(CF2V -(CH2VY-(CHz)n-(CF2W-CF3 (B)
wherein mf is an integer of from 3 to 34, preferably 7 to 34, and m" is an integer of from 5 to 36, preferably 9 to 36, with the proviso that m" is larger than m' by at least 2; n1 and n" are integers independently selected from 0 to 40, preferably 2 to
40, and
Y is a divalent inorganic or organic moiety containing at least one functionality being capable of bonding to the substrate.
When the above liquid or gaseous compositions are applied to a clean substrate according to standard methods well known to a person skilled in the art a self- assembled monolayer comprising fluoroalkyl chains F3C-(CF2)m-(CH2)n- of differing length is formed. The self-assembled monolayer according to the first embodiment of the present invention comprises at least two different molecules (1a) and (2a) which can be derived from compounds (1 ) and (2), respectively, and have a fluoroalkyl chain F3C-(CF2)m-(CH2)n-, wherein the perfluoroalkyl chains F3C- (CF2)(Ti- in molecules (1a) and (2a) differ from each other by at least 2 carbon atoms, preferably by at least 4 carbon atoms, more preferably by at least 6 carbon atoms, and most preferably by at least 8 carbon atoms. For example, the perfluoroalkyl chains may differ by 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22 or 24 carbon atoms.
In the fluoroalkyl chain F3C-(CF2)m-(CH2)n- m is an integer of from 3 to 36, preferably 7 to 36, and n is an integer independently selected from 0 to 40, preferably 2 to 40. It is preferred that n differs in both molecules by 4 or less, more preferably by 2 or less and most preferably n is the same in molecules (1a) and (2a). In one embodiment m is an integer of from 3 to 33, n is an integer of from 2 to 40, and n is the same in molecules (1a) and (2a). The molar ratio of molecules (1a) to (2a) in the monolayer ranges from 1 :9 to 9:1 , preferably from 1 :4 to 4:1 , more preferably from 3:7 to 7:3, even more preferably from 2:3 to 3:2, and is most preferably about 1 :1. The observance of these molar ratios is crucial to attain a favorable topography of the monolayer.
Analytical studies of the self-assembled monolayers, e.g. by static secondary ion mass spectrometry (SSIMS), have shown that the short and long molecules (1a) and (2a) are randomly mixed on a molecular level. As a result, a surface topography with molecular roughness is obtained. The larger the length difference of the perfluoroalkyl chains the rougher is the surface. The arrangement of the short and long chains of the same kind causes a dense packing of the molecules. Such monolayers have amphiphobic properties with high contact angles for liquids. Specifically, the advancing water contact angle of the inventive monolayer comprising at least two different molecules is increased compared to the advancing water contact angles of monolayers prepared from the single components.
In fact, it is surprising that the mixture of the different fluorinated compounds results in a random distribution of the molecules in the monolayer because previous research on mixed compositions of non-fluorinated n-alkane thiols on Au has shown that they separate into nanometer-scale domains of each component in the monolayer obtained ("Nanometer-scale phase separation in mixed composition self-assembled monolayers" by S. G. Stranic et al., Nanotechnology 7, (1996), 438-442). Without being bound to this theory, it is assumed that the fluorinated chains in the monolayer of the present invention form helical structures that stabilize intramolecularly and have less stabilizing intermolecular interactions thus reducing their propensity for phase segregation.
Typically, the fluoroalkyl chain of the molecules in the self-assembled monolayer according to the present invention is linked to a O, S, Se, Te, C, Si, N, or P atom. Preferably, molecules (1a) and (2a) of the present self-assembled monolayer comprise a fluoroalkyl chain F3C-(CF2)m-(CH2)n- linked to an inorganic or organic moiety which is the same in molecules (1a) and (2a). In this case the O, S, Se, Te, C, Si, N, or P atom is part of the inorganic or organic moiety. The fluoroalkyl chains of the molecules are then all linked to the same type of atom. The inorganic or organic moiety accomplishes the adsorption (bonding) to the substrate. Depending on the type of compounds used in the composition to prepare the inventive monolayer the O, S, Se, Te, C, Si1 N, or P atoms are bond to the substrate directly or via further atoms being also part of the inorganic or organic moiety.
The nature of the bonding to the substrate is not important for the present invention. The molecules may be adsorbed via a covalent or an ionic bond (including intermediate forms) or by means of hydrogen bonds or dipole interaction, depending on the type of molecules, or more specifically of the type of inorganic or organic moiety, and of the type of substrate. As used herein in the context of the monolayer, the term "molecule" thus includes both "complete molecules" (e.g. ionically bond to the substrate or by means of hydrogen bonds or dipole interaction) and "molecular residues" that are covalently bond to the substrate.
Instead of having at least two different molecules in the self-assembled monolayer (first embodiment), in an alternative embodiment (second embodiment) the self- assembled monolayer comprises a molecule having two different fluoroalkyl chains F3C-(CF2)m-(CH2)n- and F3C-(CF2)rtv-(CH2)n"-, wherein m' is an integer of from 3 to 34, preferably 7 to 34, and m" is an integer of from 5 to 36, preferably 9 to 36, with the proviso that m" is larger than m1 by at least 2, and n* and n" are integers independently selected from 0 to 40, preferably 2 to 40. As described for the first embodiment the perfluoroalkyl chains differ from each other by at least 2 carbon atoms, preferably by at least 4 carbon atoms, more preferably by at least 6 carbon atoms, and most preferably by at least 8 carbon atoms. For example, the perfluoroalkyl chains may differ by 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22 or 24 carbon atoms.
It is preferred that n' and n" differ from each other by 4 or less, more preferably by 2 or less and most preferably n1 = n". In one embodiment m1 is an integer of from 3 to 31 , m" is an integer of from 5 to 33 and n' and n" are integers of from 2 to 40, preferably n' = n". As in the first embodiment the fluoroalkyl chains of the molecules in the self- assembled monolayer are linked to a O1 S1 Se, Te, C, Si1 N1 or P atom. Preferably, both fluoroalkyl chains are linked to one and the same inorganic or organic moiety. In this case the O, S, Se, Te, C, Si, N, or P atom(s) is (are) part of the inorganic or organic moiety. The two fluoroalkyl chains of the molecules may be linked to one atom or to two different atoms (of the same or different type) in the inorganic or organic moiety. As in the first embodiment the inorganic or organic moiety accomplishes the adsorption (bonding) to the substrate and the explanations concerning the bonding in the first embodiment equally apply to the second embodiment.
Both embodiments of the present invention can be described as a self-assembled monolayer comprising fluoroalkyl chains F3C-(CF2)m-(CH2)n- of differing length, wherein m is an integer of from 3 to 36, n is an integer of from 0 to 40, and m in the longer fluoroalkyl chains is larger than m in the shorter fluoroalkyl chains by at least 2, preferably by at least 8; including the preferences described above with respect to the individual embodiments. The molar ratio of the longer fluoroalkyl chains to the shorter fluoroalkyl chains is from 1 :9 to 9:1.
The self-assembled monolayer according the first embodiment may be prepared from a liquid or gaseous composition comprising at least two different fluorinated compounds (1) and (2) according to the same generic formula
F3C-(CF2)m-(CH2)n-X (A)
wherein m is an integer of from 3 to 36, preferably 7 to 36, with the proviso that m in compound (2) is larger than m in molecule (1 ) by at least 2; n is an integer independently selected from 0 to 40, preferably 2 to 40, X is the same in both compounds (1 ) and (2) and is a monovalent inorganic or organic moiety containing at least one functionality; and the molar ratio of compounds (1 ) to (2) in the composition is from 1 :100 to 100:1 , preferably from 20:1 to 0.5:1 , more preferably from 7:1 to 1.7:1 , and most preferably from 5:1 to 2.5:1. The perfluoroalkyl chains F3C-(CF2)m- in compounds (1) and (2) differ from each other by at least 2 carbon atoms, preferably by at least 4 carbon atoms, more preferably by at least 6 carbon atoms, and most preferably by at least 8 carbon atoms. For example, the perfluoroalkyl chains may differ by 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22 or 24 carbon atoms. Compositions wherein the perfluoroalkyl chains F3C-(CF2)m- in compounds (1) and (2) differ from each other by at least 8 carbon atoms are not known from the prior art and are thus also the subject-matter of the present invention including the preferred embodiments described above.
It is preferred that n differs in both compounds by 4 or less, more preferably by 2 or less and most preferably n is the same in compounds (1 ) and (2). In one embodiment m is an integer of from 3 to 33, n is an integer of from 2 to 40, and n is the same in compounds (1 ) and (2).
The self-assembled monolayer according the second embodiment may be prepared from a liquid or gaseous composition comprising a fluorinated compound according to the formula
F3C-(CF2)m.-(CH2)n.-Y-(CH2)n..-(CF2)m.-CF3 (B)
wherein wherein m' is an integer of from 3 to 34, preferably 7 to 34, and m" is an integer of from 5 to 36, preferably 9 to 36, with the proviso that m" is larger than m1 by at least 2; n' and n" are integers independently selected from 0 to 40, preferably 2 to 40; and Y is a divalent inorganic or organic moiety containing at least one functionality.
The perfluoroalkyl chains differ from each other by at least 2 carbon atoms, preferably by at least 4 carbon atoms, more preferably by at least 6 carbon atoms, and most preferably by at least 8 carbon atoms. For example, the perfluoroalkyl chains may differ by 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22 or 24 carbon atoms. It is preferred that n1 and n" differ from each other by 4 or less, more preferably by 2 or less and most preferably n1 = n". In one embodiment m1 is an integer of from 3 to 31 , m" is an integer of from 5 to 33 and n1 and n" are integers of from 2 to 40, preferably n1 = n".
Preferably, the inorganic or organic moieties X and Y comprises at least one member selected from O, S, Se, Te, C, Si, N, and P atoms.
More preferably, X comprises at least one functionality selected from -SH; - COOH; -SiZkR Yk with Z being Cl, OR1 or OH, R1 being alkyl, preferably C1 to C4 alkyl, and k being 1 , 2 or 3; -SO3H; -OSO3H; -OP(O)(OR2)2; -P(O)(OR2)2 with R2 being independently selected from hydrogen or alkyl, preferably C1 to C4 alkyl (e.g. methyl, ethyl, propyl or butyl); -NR3 2 and -NR3 3 + with R3 being independently selected from hydrogen, -OH, and organic radicals such as alkyl, preferably C1 to C4 alkyl (e.g. methyl, ethyl, propyl or butyl) and alkyl , preferably C1 to C4 alkyl (e.g. methyl, ethyl, propyl or butyl), substituted with -OH, -COOH, -SO3H, -OSO3H or -NH2; and -OR4 with R4 being hydrogen or alkyl, preferably C1 to C4 alkyl (e.g. methyl, ethyl, propyl or butyl); including the deprotonated forms of the foregoing groups having acidic character.
It is preferred that Y comprises at least one functionality selected from -S-S-; -OP(O)(OR2)O-; -P(O)(OR2)O- with R2 being independently selected from hydrogen or alkyl; and -NR3- with R3 being independently selected from hydrogen, -OH and organic radicals such as alkyl, preferably C1 to C4 alkyl (e.g. methyl, ethyl, propyl or butyl) and alkyl , preferably C1 to C4 alkyl (e.g. methyl, ethyl, propyl or butyl) substituted with -OH, -COOH, -SO3H, -OSO3H and/or -NH2; including the salt forms of the foregoing groups.
The functional groups are either linked directly to the fluoroalkyl chain (in this case X or Y correspond to the functional group) or via spacer groups of varying structures and lengths (in this case X or Y comprise at least one spacer group and at least one functional group). If Y comprises a divalent functionality, for example selected from those mentioned above, it preferably comprises either no or two spacer groups and each fluoroalkyl chain is linked to the functional group via the same spacer group. For example, the spacer group may comprise fluoroalkylene such as -CF2CH2-, -CHFCF2- and branched perfluoroalkylene groups e.g. -CF(CF3)-; oxyalkylene such as oxyethylene; poly(oxyalkylene) such as poly(oxyethylene) ; oxyfluoroalkylene such as oxyfluoroethylene, preferably oxyperfluoroalkylene such as oxyperfluoroethylene, oxyperfluoropropylene (oxyhexafluoropropylene -OCF(CF3)CF2- and -OCF2CF(CF3)-); poly(oxyfluoroalkylene) such as poyl(oxyfluoroethylene), preferably poly(oxyperfluoroalkylene) such as poly(oxyperfluoroethylene) and poly(oxyperfluoropropylene); hydroxy substituted oxyalkylene such as hydroxy substituted oxypropylen (e.g. -OCH2CH(CH2OH)-); hydroxy substituted poly(oxyalkylene) such as hydroxy substituted poly(oxypropylene); thioalkylene (-S-alkylene) such as thioethylene; -CR=CR- with R being independently selected from hydrogen, alkyl and (per)fluoroalkyl, e.g. -CH=C(CF3)-; -CR=CR-alkylene with R being independently selected from hydrogen, fluoro, alkyl and (per)fluoroalkyl, e.g. -CH=CH-alkylene and -CF=CH-alkylene; oxyarylene, preferably -0-C6H4-; arylene, preferably -C6H4-; hydroxy substituted alkylene such as hydroxy substituted methylene and ethylene, e.g. -CH(CH2OH)- and -CH(OH)CH2-; -O-CO-R substituted alkylene with R being alkyl, e.g. -CH(OCOCH3)-; -NR-alkylene and -N+R2-alkylene with R being independently selected from hydrogen and an organic radical, preferably alkyl e.g. methyl and ethyl; -CO-; -O-CO-alkylene; -CO-NR-alkylene with R being hydrogen or alkyl e.g. methyl and ethyl; -NR-CO-NR-alkylene with R being independently selected from hydrogen or alkyl such as methyl and ethyl; -SO2-NR-alkylene with R being hydrogen or an organic radical, preferably alkyl, e.g. methyl and ethyl; -SO2-O- alkylene; -O-SO2-O-alkylene; and combinations thereof.
Alternatively, the fluoroalkyl chains may be linked to the functionality of the divalent inorganic or organic moiety Y via a trivalent spacer group. In these cases Y comprises a trivalent spacer group and a monovalent functional group, for example selected from those mentioned above with respect to the monovalent inorganic moiety X. Exemplary moieties Y comprising a trivalent spacer group and a monovalent functional group are derived from functionalized succinates, e.g. sulfosuccinates. Generally, the inorganic or organic moiety X or Y is linked to the fluoroalkyl chain via a O, S, Se, Te, C, Si1 N, or P atom being part of the inorganic or organic moiety X or Y.
In some embodiments X and Y do not contain any Si atoms, i.e. the compounds of the present liquid or gaseous composition are free of silicon and accordingly, the molecules forming the self-assembled monolayer are free of silicon.
The inorganic or organic moieties X and Y are selected depending on the type of substrate to be coated with the self-assembled monolayer, i.e. they are selected to result in a good adsorption on the substrate as it is known to the person skilled in the art.
Typically, the compounds of the present liquid or gaseous compositions are surface active agents (surfactants).
In the following Rf stands for the perfluoroalkyl chain F3C-(CF2)m- being part of the fluoroalkyl chain F3C-(CF2)m-(CH2)n- as defined above.
Illustrative compounds for use in liquid or gaseous composition according to the first embodiments of the present invention include:
perfluoroalkanoic acids RrCOOH and their salts; fluorinated alkanoic acids RrCH2-(CF2CH2)XCOOH and their salts with x being from 1 to 30 and Rr(CH2)xCOOH and their salts with x being from 1 to 30; fluorinated alkenoic acids RrCH=CH(CH2)xCOOH and their salts with x being from
1 to 30; perfluoroalkoxyalkanoic acids RrO(CH2)xCOOH and their salts with x being from 1 to 30; perfluoroalkylethyleneoxyalkanoic acids RrCH2CH2O(CH2)xCOOH and their salts with x being from 1 to 30, e.g. x = 2; perfluoroalkoxybenzoic acids RrOC6H4COOH and their salts;
RrCH2CH2SCH2CH2COOH and their salts; perfluoroacylaminoalkanoic acids Rf-CONH(CH2)XCOOH and their salts, e.g. Na+ or NH4 + with x being from 1 to 30, e.g. x = 5,
perfluoroalkane sulfonic acids RrSO3H and their salts, e.g. ammonium NH4 +, tetraethylammonium N(C2Hs)4 +, and R2N(CH2CH2OH)2 + with R = alkyl, e.g. C1 to
C4 alkyl; perfluoroalkylethane sulfonic acids RrCH2CH2SO3H and their salts, e.g. NH4 +; perfluoroalkylbenzene sulfonic acids RrC6H4SO3H and their salts; perfluoroaalkoxybenzene sulfonic acids RrOC6H4SO3H and their salts; perfluoroacylbenzene sulfonic acids RfCOC6H4SO3H and their salts;
Rf-CH2CH2SCH2CH2CONHC(CH3)2CH2SO3H and their salts;
RrSO2NH(CH2)3N(CH3)CONH(CH2)2SO3H and their salts;
RrCONR(CH2)3SO3H and their salts with R = alkyl, e.g. Ci to C4 alkyl;
Rr[OCF(CF3)CF2]xOArSO3H and their salts with Ar = arylene, e.g. phenylene, and x being from 1 to 30;
RrCF2CF(CF3)[OCF2CF(CF3)JxOCF2CF2SO3H and their salts with x being from O to 30; perfluoroalkylether sulfonic acids RrOCF2CF2SO3H and their salts; perfluoroalkyl sulfocarboxylates RrCH2OCOCxH2xSO3H and their salts with x being from 1 to 30; e.g. x = 3 or 4 (e.g. perfluoroalkyl sulfobutyrates RrCH2O-CO-
CH(CH3)CH2SO3H)
Rf-(CH2)x(OC2H4)yOSO3H and their salts with x being from 1 to 30; e.g. x = 1 or 7, and y being from 1 to 20, e.g. y = 5; perfluoroalkylated methyl sulphates and their salts RrCH2OSO3H; fluorinated aminosulfates such as RrSO2NH(CH2)3NH(CH2)3NHCH2CH2OSO3H and their salts;
RrSH; Rf-(CH2)X-SH with x being from 1 to 30, e.g. x = 2;
perfluoroalkylethyl dihydrogen phosphates RrCH2CH2OP(O)(OH)2 and their salts; mono- and bis(fluoroalkyl) phosphate amine salts (RrCH2CH2O)pPO[(OH)NH(C2H4OH)2]q with p + q = 3; RrCH=C(CF3)OPO(OH)2 and their salts;
(perfluoroalkyl) glycol monophosphates RrCH(OH)CH2OP(O)(OH)2 and RrCH(CH2OH)OP(O)(OH)2 and their salts; RrCH2CH2S(CH2)SOP(O)(OC2Hs)2; RrSO2N(C2H5)CH2CH2OP(O)(OH);
cationic fluorinated surfactants:
RrCH2CH2N(CH3)2C2H5 + A" with A" being a monovalent anion, e.g. iodide;
RrCH2NH(CH2)2N(CH3)3 + A" with A" being a monovalent anion, e.g. chloride or iodide;
RrCONH(CH2)3N(CH3)3 + A" with A" being a monovalent anion, e.g. chloride or iodide;
RrOC3F6OCF(CF3)CONH(CH2)3N (CH3)3 + A" with A" being a monovalent anion, e.g. chloride or iodide; RrCONHCH2CH2CH2N(OH)(CH3)2 + A" with A" being a monovalent anion, e.g.
HOCH2COO-
RrSO2NH(CH2)3N (CH3)3 + A- with A' being a monovalent anion, e.g. chloride or iodide;
Rr(CH2)xS(CH2)yN(CH3)2CH2COOH+ A' with A- being a monovalent anion, e.g. chloride or iodide;
RrSO2O(CH2)3N (CH3)3 + A- with A- being a monovalent anion, e.g. chloride or iodide;
amphoteric fluorinated surfactants: carboxybetaines:
RrCH2CH(OOCCH3)CH2N+(CH3)2CH2COO-;
RrCH2CH(OH)CH2N+(CH3)2CH2COO";
RrCH2CH(OCOCH3)CH2N+(CH3)2CH2COO-;
RrCONH(CH2)3O(CH2)2N+(CH3)2CH2COO-; RrCH2CH2SCH2CH2N+(CH3)2CH2COO-;
RrCH2CH2SCH2CH(OH)CH2N+H(CH3)CH2COO"; p-RrOC6H4SO2NH(CH2)3N+(CH3)2CH2COO-; perfluoroalkyletheramidoalkyl betaines
RrOCF(CF3)CF2OCF(CF3)CONH(CH2)3N+(CH3)2CH2COO-; sulfobetaines
RrCH2CH2CONH(CH2)3N+(CH3)2CH2CH2CH2SO3"; RrOC5H4CONH(CH2)6N+(CH3)2CH2CH2CH2SO3-; sulfatobetaines: RrCF=CHCH2N+(CH3)2CI-l2CH2θSθ3'; RrCH2CH2SCH2CH(OSO3 )CH2N+(CH3)3; trianion-type amphoteric fluorinated surfactants RrCONH(CH2)SN+(C2H4OH)(CH2COOH)2CH2COO-;
RrSO2NHCH2CH(OH)CH2N+CH3[CH2CH(OH)CH2SO3Na]2 A" with A" being a monovalent anion, e.g. chloride or iodide;
RrSO2NHCH2CH2CH2N+CH3(CH2CH2CH2SO3Na)2 A' with A" being a monovalent anion, e.g. chloride or iodide;
Rf-CH2(OCH2CH2)XOH with x being from 1 to 20; RrCH2CH2(OCH2CH2)xOH with x being from 1 to 20;
Rr(CH2)x(OCH2CH2)yOH with x being from 1 to 30 and y being from 1 to 20;
RrCH2CH(OH)CH2OC2H5;
fluorinated polyhydric alcohols:
Rf-C2H4[OCH2CH(CH2OH)]XOH with x being from 1 to 10; RrC2H4SO2NHCH2CH(CH2OH)[OCH2CH(CH2OH)]XOH with x being from O to 10;
Rf-CH2CH2SCH2CH2(OCH2CH2)XOH with x being from O to 20, e.g. x = 2; Rf-CH2CH2SCH2CH(OH)CH2(OCH2CH2)XOCH3 with x being from 1 to 20;
RrC2H4SCH2CH2(OCH2CH2)χOC2H4SCH2CH2(OCH2CH2)yOH with x being from O to 20 and y being from O to 20;
Rf-CONHCH2CH2(OCH2CH2)XOH with x being from 0 to 20; e.g. x = 1 to 3; Rf-CONH(CH2)3N(CH2CH2OH)2;
RrCH2CON[(CH2CH2(OCH2CH2)χOCH3]2 with x being from 0 to 20;
RrCH2CH2SO2N(CH3)CH2CH2OH; Rf-CHFCF2SO2N[CH2CH2(OCH2CH2)XOH]2 with x being from 0 to 20; RrSO2N(CH3)CO(OCH2CH2)XOC4H9 with x being from 1 to 20 ; and RrOC6H4SO2N(C2H5)CH2CH2(OCH2CH2)XOH with x being from O to 20.
Illustrative compounds for use in liquid or gaseous composition according to the second embodiments of the present invention include:
fluorinated disulfides Rr(CH2)n-S-S-(CH2)n-RfWith n being from 1 to 30, e.g. n= 2; [RrCH2CH2O]2P(O)(OH); [RrSO2N(C2H5)CH2CH2O]2P(O)OH; [RrCH(OH)CH2J2NCH2CH2NH2 H2SO4; fluorinated sulfosucci nates such as RrC2H4OCOCH(SO3Na)CH2COOC2H4-Rf; and
(Rf)2-CFO(CHz)6OSO3H.
The liquid or gaseous composition used in the first embodiment of the present invention comprises at least two different fluorinated compounds (1) and (2) which differ in their perfluoroalkyl chain lengths by at least 2 carbon atoms. It is preferred that the compounds (1) and (2) belong to the same type described by a generic formula selected from F3C-(CF2)m-(CH2)n-SH (i), F3C-(CF2)m-(CH2)n-COOH (ii), F3C-(CF2)m-(CH2)n-SO3H (iii), F3C-(CF2)m-(CH2)n-OSO3H (iv),
F3C-(CF2)m-(CH2)n-OP(O)(OH)2 (v), F3C-(CF2)m-(CH2)n-NH2 (vi), and
F3C-(CF2)m-(CH2)n-SiZkR1 3-k (vii), wherein m is an integer of from 3 to 33, preferably from 5 to 27, and more preferably from 7 to 27; n is the same in (1 ) and (2) and is an integer of from 2 to 40, preferably from 2 to 30, more preferably from 2 to 20, even more preferably from 2 to12; and most preferably n = 2;
Z is Cl, OR or OH; R is alkyl, preferably C1 to C4 alkyl; and k is 1 , 2 or 3. m in compound (2) is larger than m in compound (1 ) by at least 2 carbon atoms, preferably by at least 4 carbon atoms, more preferably by at least 6 carbon atoms, and most preferably by at least 8 carbon atoms. For example, m is 7 in compound (1 ) and m is 9 in compound (2); or m is 7 in compound (1 ) and m is 11 in compound (2); or m is 7 in compound (1 ) and m is 17 in compound (2); or m is 7 in compound (1 ) and m is 23 in compound (2). The monolayer comprising the specific fluoroalkyl chains as specified herein are supposed to be more regular and more densely packed than those described in EP 0 491 251 A1 discussed above. The monomolecular film prepared in the example of EP 0 491 251 A1 comprises different types of chains which does not allow a dense packing. One type are CF3-CH2O-(CH2)i5 chains which only comprise a CF3-group at the end of a long non-fluorinated alkyl chain. Such chains are not supposed to form stabilized helical structures, but take on less defined conformations. The molecular ratio of the different molecules in the final monomolecular film is not disclosed in EP 0 491 251 A1. However, it is essential for the formation of a regular monolayer that the molar ratio is from 1 :9 to 9:1 as specified in the present invention.
The fluorinated compounds comprised in the present composition belong to one type of compounds having the same functional group as visible in the generic formulas (i) to (vii). The functional group effects the bonding of the molecules in the monolayer to the substrate. Some of the fluorinated compounds according to the generic formulas (i) to (vii) are commercially available, especially those comprising up to 12 carbon atoms. Often, the fluorinated compounds are not available in pure form but in form of mixtures of compounds with varying carbon chain lengths. It is within the normal skill of a practitioner to separate the compounds by standard separation methods. Fluorinated compounds that are not commercially available may be synthesized according to customary routes well known to a person skilled in the art.
In one embodiment the at least two different fluorinated compounds (1 ) and (2) are thiols according to formula F3C-(CF2)m-(CH2)n-SH (i) and silanes F3C-(CF2)m- (CH2)n-Si(OCH2CH3)3 with m and n as defined above. Preferably, n = 2.
Exemplary liquid or gaseous compositions for use herein comprise (a) CF3-(CF2)T-CH2-CH2-SH (compound (1 )) and CF3-(CF2)9-CH2-CH2-SH (compound (2)), or
(b) CF3-(CFz)7-CH2-CH2-SH (compound (1 )) and CF3-(CF2J17-CH2-CH2-SH (compound (2)), or (C) CF3-(CF2)T-CH2-CH2-SH (compound (1 )) and CF3-(CF2)23-CH2-CH2-SH (compound (2)), or
(d) CF3-(CF2)7-CH2-CH2-Si(OCH2CH3)3 (compound (1 )) and CF3-(CF2)H-CH2-CH2- Si(OCH2CH3)3 (compound (2)), or (e) CF3-(CF2)7-CH2-CH2-S-CH2-CH2-(CF2)15-CF3; or (f) CF3-(CF2)7-CH2-CH2-S-CH2-CH2-(CF2)17-CF3.
The composition according to the present invention may be in the liquid or gaseous phase. In one embodiment it is in the liquid phase and comprises a solvent for the fluorinated compounds. Accordingly, the fluorinated compounds are dissolved in the solvent. The solvent is a non-aqueous solvent and exemplary solvents include alcohols such as ethanol, methanol, and tetrahydrofuran, methyl lisobutyl ketone; halocarbons such as C6Fi4; halohydrocarbons such as CHCI3, CH2CI2, and C6H5-CF3, halogenated alcohols such as CF3-CH2-OH, and CF3-CHOH-CF3; hydrocarbons such as n-hexadecane, toluene, and xylene; and mixtures thereof. Of course, the choice of the appropriate solvent depends on the type of fluorinated compound to be dissolved. The solvents must have high purity, especially they must be free of water, and it is further advantageous to reduce the amount of oxygen that may be dissolved in the solvent e.g. by saturation with an inert gas. Typically, analytical grade solvents are used. For fluorinated thiols absolute ethanol and CF3-CHOH-CF3 are the preferred solvents.
In one embodiment of the present invention the liquid composition is a solution of
(a) CF3-(CF2)7-CH2-CH2-SH (compound (1 )) and CF3-(CF2)9-CH2-CH2-SH (compound (2) in ethanol; or
(b) CF3-(CF2J7-CH2-CH2-SH (compound (1 )) and CF3-(CF2)i7-CH2-CH2-SH (compound (2)) in CF3-CHOH-CF3; or
(c) CF3-(CF2)7-CH2-CH2-SH (compound (1 )) and CF3-(CFz)23-CH2-CH2-SH (compound (2)) in CF3-CHOH-CF3; (e) CF3-(CF2)7-CH2-CH2-S-CH2-CH2-(CF2)i5-CF3 in CF3-CHOH-CF3; or (f) CF3-(CFZ)7-CH2-CH2-S-CH2-CH2-(CFZ)17-CF3 in CF3-CHOH-CF3.
The process for preparing the above-described self-assembled monolayer on a substrate comprises applying the liquid or gaseous composition comprising the at least two different fluorinated compounds on a substrate. In order to obtain a molar ratio of molecules (1a) to (2a) in the inventive monolayer of from 1 :9 to 9:1 , or the preferred ratios described above, an appropriate molar ratio of compound (1 ) to compound (2) in the liquid or gaseous composition according to the present invention must be provided. It has been observed that a certain molar ratio of compounds (1 ) to (2) in the composition to be applied to the substrate only rarely results in a monolayer having the identical molar ratio of molecules (1a) and (2a) as generally one compound is adsorbed preferentially. The preference of one of the molecules is governed by both kinetic and thermodynamic effects. Whether the shorter or longer compound is adsorbed preferentially and the extent of preference depend on various factors such as type of compounds, difference in perfluoroalkyl chain lengths, type of substrate, deposition conditions e.g. whether it is deposited from the liquid or gaseous phase, etc. No general rule to determine the appropriate molar ratio of compounds (1 ) and (2) in the composition can be laid down.
It is preferred to determine the appropriate molar ratio of compound (1 ) to compound (2) in the liquid or gaseous composition according to the present invention by preliminary tests under process conditions and extrapolation. In the preliminary tests, it is preferred to apply at least three different compositions which comprise compounds (1 ) and (2) in an equimolar ratio and in a lower and a higher ratio, e.g. 1 :5 and 5:1. The composition of the resulting monolayer on the substrate is examined by any appropriate analytical method and a graph showing the molar ratios of the molecules (1a) and (2a) in the self-assembled monolayer as a function of the molar ratios of the compounds (1 ) and (2) in the compositions applied can be obtained form the at least three measuring points. Of course, more measuring points will allow a more accurate extrapolation. Any molar ratio of the compounds (1 ) and (2) in the composition leading to a molar ratio of the molecules (1a) and (2a) in the monolayer within the required range of from 1 :9 to 9:1 , or preferred ratios described above, is appropriate. It is understood that the preliminary tests must be conducted under the same conditions as the process itself, meaning that all parameters apart from the molar ratio such as for example substrate, liquid or gaseous phase, solvent, temperature, and pressure must be kept constant. A suitable analytical tool to determine the composition of the present monolayers is static secondary ion mass spectrometry (SSIMS), namely because of its surface sensitivity which is confined to the uppermost layer of the surface, and secondly because fluorinated alky compounds display extremely high secondary ion yields, that is, they provide for extremely high signal to noise ratios especially for negatively charged secondary ions. Finally the technique yields parent ions and a broad variety of different fragments ions which deliver quantitative information of the molecular structure of the uppermost layer of the surface (see L. Hanley et al, J. Mass Spectrom 34. 705 (1999)).
In a preferred embodiment the liquid or gaseous composition comprises at least two different fluorinated compounds as described and is free of any other compounds that may be adsorbed on a substrate and form part of the monolayer. Accordingly, it is preferred that the self-assembled monolayer is free of any molecules not having a fluoroalkyl chain as herein specified. In one embodiment of the present invention the liquid or gaseous composition comprises exactly two different fluorinated compounds. However, the liquid or gaseous composition may comprise additional fluorinated compounds as specified above. In this case, the molar ratio for each pair of compounds must be adapted to meet the required molar ratio of the corresponding molecules in the monolayer. For example, if the liquid or gaseous composition comprises three different fluorinated compounds (1 ), (2) and (3), the molar ratio of compounds (1 ) to (2), the molar ratio of compounds (1 ) to (3), and the molar ratio of compounds (2) to (3) must all be adapted to meet the required molar ratio of the corresponding pairs of molecules in the monolayer.
The process for forming the self-assembled monolayer on the substrate typically comprises a cleaning step prior to the application of the liquid or gaseous composition. In the cleaning step the substrate is thoroughly cleaned according to standard methods, e.g plasma etching or rinsing with appropriate agents. A cleaning step is not necessary, if the substrate is freshly prepared (e.g. by vacuum sputter deposition of metal layers onto a substrate).
The substrate may optionally be blown dry with a stream of clean gas before the liquid or gaseous composition according to the present invention is applied. The composition is applied to the substrate according to conventional methods to form monolayers from liquid or gaseous compositions. Methods for adsorption from solution are well known to the person skilled in the art and comprise contacting the substrate with the solution, e.g. by immersing the substrate into the solution. Depending on the molecules that are to be deposited, the solution may be optionally tempered. After the deposition process is completed (depending on the system this time varies between minutes and several days) the substrates are preferably rinsed thoroughly by one or more different high-purity solvents and optionally blown dry with a stream of high-purity and filtered gas.
Methods for deposition from the gas phase are also well known to the person skilled in the art. Typically, the substrates are then mounted in a deposition chamber which is optionally pumped out by vacuum pumps depending on the desired base pressure. Optionally, the substrates are pretreated in the chamber. The compounds to be adsorbed are then fed into the chamber from a pre-mixed gaseous supply, or individually from single compound vapor supplies. Optionally, additional reactive compounds that assist during deposition are supplied. The compounds may be supplied statically, or delivered by a continuous gas flow into the chamber while the gas is pumped off simultaneously. Depending on the molecules that are to be deposited, the substrate may be optionally tempered. After the deposition process is completed the substrates are optionally cleaned.
The self-assembled monolayer according to the present invention can be prepared on a variety of substrates such as metals, ceramics, plastics, and glass.
Preferred metals are selected from Al1 Mg, Mn, Ti, Va, Cr, Fe, Co, Ni, Cu, Zn, Ga, Zr, Pd, Ag, In, Sn, Ta, Hg, W, Pt, Au, and alloys thereof. More preferably, the metals are selected from Al, Ti, Cu, Ag, Au, and alloys of these metals among themselves and alloys of these metals with Hg. Examples of suitable ceramic materials are silicon dioxide; metal oxides, metal carbides, and metal nitrides, especially of the metals mentioned above. Mixtures (compounds) of the ceramic materials may also be used. In one embodiment a composition comprising fluorinated thiols according to formula (i) or a disulfide is applied on Au. In the resulting monolayer the fluoroalkyl chains are linked to a S atom and the S atoms are bonded to the Au substrate.
The present invention is now illustrated by way of examples which should not be construed as limiting the scope of the appended claims.
EXAMPLES
Preparation of silicon substrates
Polished Si (100) test wafers (Aurel GmbH , Germany), 125 mm diameter, 625 μm thick) were cut to 43 x 43 mm samples. They were cleaned with "piranha solution" (concentrated H2SO4 / 30% H2O2 in 7:3 volume ratio) at 900C for 60 min, rinsed copiously with deionized water, rinsed with absolute ethanol, and blown dry in a stream of nitrogen (purity 4.6).
Sputtering of Ti and Au layer
A sputter deposition of 20 nm Ti (target 99.5%, FHR GmbH, Germany) is immediately followed by 200 nm Au (target 99.99%, FHR GmbH, Germany) without breaking the vacuum (base pressure < 5 x 10"7mbar in a turbomolecular pumped system). The metals were sputter-deposited by a 13.8 MHz radio frequency argon plasma (argon: 99.9997%, pressure 3 x 10~3 mbar) from 200 mm diameter metal targets at a deposition rate of 0.35 nm/sec (Ti) and 1.1 nm/sec (Au). The samples were mounted on two trays of 11 and 5 samples each, that were transferred into the vacuum through an air lock one after the other, pumped overnight and deposited in two back-to-back deposition processes. Monolayer preparation
Example 1
The monolayer preparations were performed in screw neck glass vials that were previously cleaned with "piranha solution" (concentrated H2SO4 / 30% H2O2 in 7:3 volume ratio) at 900C for 30 min, rinsed with copious amounts of deionized water, and dried in an oven at 2000C for 12 hours. The adsorption solution was prepared by dissolving the pure thiols F3C-(CF2)7-CH2-CH2-SH ("F8H-SH" in the following) and F3C-(CF2)9-CH2-CH2-SH ("F10H2-SH" in the following) or various binary mixtures thereof in absolute ethanol, deoxygenated with nitrogen gas (99.996 %). The thiols were obtained from Fluorous Technologies Inc. The total concentration of the pure thiols or the binary mixtures in the ethanol was 1 mM.
Immediately after Au deposition the substrates were taken out of the vacuum and were put into adsorption solution. Adsorption was performed for 6 hours at room temperature followed by 60 hours at 600C in the same solution. The films were then rinsed with a sequence of dichloromethane, toluene, and absolute ethanol (100 ml each, p. a.), and dried under a stream of nitrogen (purity 4.6). Samples were then individually sealed in dark containers under nitrogen (purity 4.6) and stored at room temperature. All sample characterization was performed within 10 days after preparation.
Example 2:
Another monolayer was prepared using a procedure according to Example 1. Here, the monolayer was prepared from a solution of 1 mM total concentration of the thiols F3C-(CF2)T-CH2-CH2-SH (F8H2-SH) and F3C-(CF2)17-CH2-CH2-SH (F18H2-SH) in CF3-CHOH-CF3. The concentration ratio of the thiols in solution was R = [F18H2-SH]/[F8H2-SH] = 0.06 yielding a molar fraction of F8H2 groups of x(F8H2) = 0.61. An advancing contact angle for water of θa = 134° was obtained. Example 3:
According to Example 2 a monolayer was prepared from a solution of 1mM total concentration of the thiols F3C-(CF2)T-CH2-CH2-SH (F8H2-SH) and F3C-(CF2)23- CH2-CH2-SH (F24H2-SH) in CF3-CHOH-CF3. The concentration ratio of the thiols in solution was R = [F24H2-SH]/[F8H2-SH] = 0.01 yielding a molar fraction of F8H2 groups of x(F8H2) = 0.66. An advancing contact angle for water of θa = 149° was obtained.
Example 4:
Silane monolayers were prepared according to a general procedure reported in P. W. Hoffmann, M. Stelzle and J. F. Rabolt, Langmuir l3, 1977 (1997). Silicon substrates were prepared as described above and mounted in a UHV hot-wall chemical vapour deposition reactor (base pressure 1 x 10"8 mbar). The chamber was evacuated to 1 x 10"7 mbar and heated to 800C for 30 min followed by a plasma cleaning process using a 350 kHz radio frequency oxygen plasma (feed gas purity 4.5, flow rate 100 seem, pressure 0.4 mbar, 250 W total r.f. power) for 5 minutes. Subsequently the samples were treated by water vapour at 500 mbar for 30 minutes at 800C. After removal of the water vapour the temperature was raised to 13O0C and the reactor was pumped for 2 hours. A mixture of F3C-(CF2)7-CH2- CH2-Si(OCH2CHs)3 (F8H2-SiOEt3) and F3C-(CF2)H-CH2-CH2-Si(OCH2CHa)3 (F12H2-SiOEt3) of a total pressure of 5.0 x 10~2 mbar and a pressure ratio of 1 :1 was adsorbed at 130°C for 180 minutes. To remove the silane excess the reactor was purged with argon several times and finally pumped at 1300C for 180 min before the samples were taken out. The composition of the monolayer consisted of a molar fraction of 0.50 for F8H2 groups, the advancing contact angle for water was θa = 123°.
Example 5:
According to Example 4 a monolayer was prepared from a mixture of F3C-(CF2)7- CH2-CH2-Si(OCH2CH3)3 (F8H2-SiOEt3) and F3C-(CF2)17-CH2-CH2-Si(OCH2CH3)3 (F18H2-SiOEt3) of a total pressure of 3.0 x 10"2 mbar and a pressure ratio of 1 :1 yielding a molar fraction of F8H2 groups of x(F8H2) = 0.6 and an advancing contact angle for water of θa = 131 °.
Example 6:
According to Example 2 a monolayer was prepared from a solution of 1mM total concentration of the disulfide F3C-(CF2)7-CH2-CH2-S-S-CH2-CH2-(CF2)i7-CF3 (F8H2-SS-F18H2) in CF3-CHOH-CF3. An advancing contact angle for water of θa = 136° was obtained.
Example 7:
According to Example 2 a monolayer was prepared from a solution of 0,2mM total concentration of the disulfide F3C-(CF2)7-CH2-CH2-S-S-CH2-CH2-(CF2)15-CF3 (F8H2-SS-F16H2) in CF3-CHOH-CF3. An advancing contact angle for water of θa = 132° was obtained.
Characterization of monolayer
Static secondary ion mass spectrometry (SSIMS):
The compositions of the monolayers were calculated on the basis of SSIMS measurements (see L. Hanley et al, J. Mass Spectrom 34, 705 (1999); Canry, J.- C; Vickerman, J. C; Proceedings of the 6th European Conference on
Applications of Surface and Interface Analysis, ECASIA 95, H. J. Mathieu, B. Reihl, D. Briggs, Eds.; John Wiley & Sons Ltd.,Chicester, 1995, p 903). Molecular surface characterization was performed by static time-of-f light secondary ion mass spectrometry (TOF-SSIMS) using a 10 keV Ar+ pulsed primary ion beam (1 pA raster-scanned over an area of 100 x 100 μm2, pulse width 1.3 nsec) in a TOF- SIMS IV instrument (ION-TOF, Germany). Data were acquired over a mass range of m/z=0 to 3500 for both positive and negative secondary ions. The total ion dose density used to acquire each spectrum was 6 x 1012 cm"2. Spectra of negative secondary ions were analyzed in detail. The mass scale for the negative secondary ions was calibrated using C, CH1 CH2, OH, Au and Au2 peaks. The mass resolution for negative ions was typically Δm/m = 12,500 at m/z = 131.
Advancing contact angle measurement:
The advancing contact angle for water of each of the samples was measured on a OCA 20 contact angle goniometer (DataPhysics, Germany) by using sessile drops under the following conditions: calibrated by contact angles standard (DataPhysics) with lithographic Young-Laplace contour shape of sessile water drop with contact angle of 120°; glass capillary, 100 μm O. D.; Tangent leaning; 20 μl droplets, advancing +5μl at 0.053 μl/s; water for purging taken out after each measurement; temperature during measurements 23.00C within ± 0.50C , relative humidity 25.6% within ± 3.5% (controlled and monitored). The advancing contact angles were obtained from contours at the time when the three-phase contact point moved upon increasing the volume of the droplet. The average contact angles were obtained from at least 8 measurements at different positions of each sample.
Fig. 1 shows the molar fraction XFIOH2 of the F10H2 chain in the binary mixed monolayers as a function of the concentration ratio R = [F10H2-SH]/[F8H2-SH] of the thiols F10H2-SH and F8H2-SH in the adsorption solution.
Fig. 2 shows the advancing contact angle θa for water of the binary mixed F10H2- F8H2 monolayers and pure monolayers on Au as a function of the molar fraction XFIOH2 of the F10H2 chain in the monolayer. The solid curve and the dashed curve are model curves.
Fig. 3 is as schematic illustration of the idealized structure of binary mixed monolayers of F10H2 and F8H2 chains on Au(111 ). The tilt angle of the perfluorocarbon chains is 25° with respect to the surface normal. The spacing between nearest neighbors in the closest-packed array is 5.8 A. The height difference between F10H2 and F8H2 chains is 1.8 A. From Fig. 1 it is evident that in this example the ideal equimolar ratio of F10H2 to F8H8 chains in the monolayer corresponds to a concentration ratio R = [F10H2-SH]/[F8H2-SH] = 0.3 in the adsorption solution.
From Fig. 2 it is evident that the maximum advancing contact angle is achieved at an approximate equimolar ratio of F10H2 to F8H8 chains in the monolayer. The topography of the monolayer surface increases the advancing water contact angle from 115.8° and 116.0° for the pure F8H2 and F10H2 chains, respectively, by about 2° to 117.7° for a surface of an equimolar composition of the two thiolates in the monolayer. An increase of the advancing water contact angle by about 2° is considerable for binary layers consisting of molecules having a difference in length of their perfluoroalkyl chains of only 2 carbon atoms. Larger increases of contact angle are to be expected with rougher surfaces (i.e. a larger difference in chain length) according to the theories of R. N. Wenzel (Ind. Eng. Chem. 1936, 28, 988).

Claims

1. A self-assembled monolayer comprising at least two different molecules (1a) and (2a) each having a fluoroalkyl chain F3C-(CF2)m-(CH2)n-, with m being an integer of from 3 to 36 and n being an integer independently selected from 0 to 40, wherein m in molecule (2a) is larger than m in molecule (1a) by at least 2, and the molar ratio of molecules (1a) to (2a) in the monolayer is from 1 :9 to 9:1.
2. The self-assembled monolayer according to claim 1 , wherein n is the same in molecules (1a) and (2a).
3. The self-assembled monolayer according to claims 1 or 2, wherein m is an integer of from 3 to 33 and n is an integer of from 2 to 40.
4. The self-assembled monolayer according to any of claims 1 to 3, wherein molecules (1a) and (2a) comprise a fluoroalkyl chain F3C-(CF2)m-(CH2)n- linked to an inorganic or organic moiety which is the same in molecules (1a) and (2a).
5. A self-assembled monolayer comprising a molecule having two different fluoroalkyl chains F3C-(CF2)m-(CH2)n- and F3C-(CF2)m-(CH2)n-, wherein m1 is an integer of from 3 to 34 and m" is an integer of from 5 to 36, with the proviso that m" is larger than m1 by at least 2, and n1 and n" are integers independently selected from 0 to 40.
6. The self-assembled monolayer according to claim 5, wherein m1 is an integer of from 3 to 31 , m" is an integer of from 5 to 33 and n' and n" are integers of from 2 to 40.
7. The self-assembled monolayer according to any of claims 1 to 6, wherein the fluoroalkyl chains are linked to a O, S1 Se, Te, C, Si, N, or P atom.
8. A liquid or gaseous composition comprising at least two different fluorinated compounds (1 ) and (2) according to the same generic formula
F3C-(CF2)m-(CH2)n-X (A)
wherein m is an integer of from 3 to 36, with the proviso that m in compound (2) is larger than m in molecule (1) by at least 8; n is an integer independently selected from 0 to 40, X is the same in both compounds (1 ) and (2) and is a monovalent inorganic or organic moiety containing at least one functionality; and the molar ratio of compounds (1 ) to (2) in the composition is from 1 :100 to 100:1.
9. The composition according to claim 8, wherein X comprises at least one member selected from O, S, Se, Te, C, Si, N, and P atoms.
10. The composition according to claim 9, wherein X comprises at least one functionality selected from -SH; -COOH; -SiZkR1 3-k with Z being Cl, OR1 or OH, R1 being alkyl, and k being 1 , 2 or 3; -SO3H; -OSO3H; -OP(O)(OR2)2;
-P(O)(OR2)2 with R2 being independently selected from hydrogen or alkyl;
-NR3 2 and -NR3 3 + with R3 being independently selected from hydrogen,
-OH, and organic radicals; and -OR4 with R4 being hydrogen or alkyl; including the deprotonated forms of the foregoing groups having acidic character.
11. The composition according to any of claims 8 to 10, wherein n is the same in compounds (1 ) and (2).
12. The composition according to any of claims 8 to 11 , wherein m is an integer of from 3 to 33; and n is an integer of from 2 to 40.
13. The composition according to claims 8 to 12, wherein fluorinated compounds are selected from any of the following formulas (i) to (vii): F3C-(CF2)m-(CH2)n-SH (i), F3C-(CF2)m-(CH2)n-COOH (U)1 F3C-(CF2)m-(CH2)n-SO3H (iii), F3C-(CF2)m-(CH2)n-OSO3H (iv), F3C-(CF2)m-(CH2)n-OP(O)(OH)2 (v), F3C-(CF2)m-(CH2)n-NH2 (vi), and F3C-(CF2)m-(CH2)n-SiZkR1 3-k (vii), with Z being Cl, OR1 or OH, R1 being alkyl, and k being 1 , 2 or 3.
14. The composition according to claim 13, wherein the fluorinated compounds are thiols according to formula (i).
15. A liquid or gaseous composition comprising a fluorinated compound according to the formula
F3C-(CF2)m.-(CH2)n.-Y-(CH2)n..-(CF2)m..-CF3 (B)
wherein m1 is an integer of from 3 to 34 and m" is an integer of from 5 to 36, with the proviso that m" is larger than m' by at least 2; n' and n" are integers independently selected from 0 to 40, and
Y is a divalent inorganic or organic moiety containing at least one functionality.
16. The composition according to claim 15, wherein Y comprises at least one member selected from O, S, Se, Te, C, Si, N and P atoms.
17. The composition according to claims 16 , wherein Y comprises at least one functionality selected from -S-S-; -OP(O)(OR2)O- with R2 being independently selected from hydrogen or alkyl; and -NR3- with R3 being independently selected from hydrogen, -OH, and organic radicals; including the salt forms of the foregoing groups.
18. The composition according to claims 15 to 17, wherein n' and n" are identical.
19. The composition according to any of claims 15 or 18, wherein m' is an integer of from 3 to 31 , m" is an integer of from 5 to 33 and n1 and n" are integers of from 2 to 40.
20. The composition according to any of claims 8 to 19 which is a liquid composition and further comprises a solvent for the fluohnated compound(s).
21. The composition according to claim 20, wherein the solvent is selected from ethanol, tetrahydrofuran, toluene, methyl isobutyl ketone, halocarbons, halohydrocarbons, halogenated alcohols, and mixtures thereof.
22. Use of the composition according to any of claims 8 to 21 to prepare a self- assembled monolayer.
23. A process for forming a self-assembled monolayer according to any of claims 1 to 7 on a substrate, which process comprises applying to the substrate a liquid or gaseous composition comprising
(A) at least two different fluorinated compounds (1 ) and (2) according to the same generic formula
F3C-(CF2)m-(CH2)n-X (A)
wherein m is an integer of from 3 to 36, with the proviso that m in compound (2) is larger than m in molecule (1 ) by at least 2, n is an integer independently selected from 0 to 40 and
X is a monovalent inorganic or organic moiety containing at least one functionality being capable of bonding to the substrate; or
(B) a fluorinated compound according to the formula
F3C-(CF2)m.-(CH2)n.-Y-(CH2)n.-(CF2)m.-CF3 (B) wherein m1 is an integer of from 3 to 34 and m" is an integer of from 5 to 36, with the proviso that m" is larger than m' by at least 2; n' and n" are integers independently selected from 0 to 40, and Y is a divalent inorganic or organic moiety containing at least one functionality being capable of bonding to the substrate.
24. The process according to claim 23, wherein X and Y are defined as in any of claims 8, 10, 13, 16 and 17.
25. The process according to claim 23, wherein the liquid or gaseous composition is as defined in any of claims 8 to 21.
26. The process according to any of claims 23 to 25 wherein the appropriate molar ratio of compounds (1 ) and (2) in the liquid or gaseous composition is determined by preliminary tests under process conditions and extrapolation.
27. The process according to any of claims 23 to 26 further comprising cleaning the substrate prior to application of the liquid or gaseous composition.
28. A self-assembled monolayer obtainable by the process according to any of claims 23 to 27.
29. A coated article comprising a substrate and the self-assembled monolayer according to any of claims 1 to 7 or 28.
30. The coated article according to claim 29, wherein the substrate is selected from metals, ceramics, plastics, and glass.
31. The coated article according to claim 30, wherein the fluoroalkyl chain of molecules in the monolayer is linked to a S atom and the substrate is Au.
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