WO2009124510A1 - Air-cooled molten aluminum permanent magnet pump - Google Patents

Air-cooled molten aluminum permanent magnet pump Download PDF

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Publication number
WO2009124510A1
WO2009124510A1 PCT/CN2009/071223 CN2009071223W WO2009124510A1 WO 2009124510 A1 WO2009124510 A1 WO 2009124510A1 CN 2009071223 W CN2009071223 W CN 2009071223W WO 2009124510 A1 WO2009124510 A1 WO 2009124510A1
Authority
WO
WIPO (PCT)
Prior art keywords
permanent magnet
air
pipe
pump
aluminum liquid
Prior art date
Application number
PCT/CN2009/071223
Other languages
French (fr)
Chinese (zh)
Inventor
李宸
Original Assignee
北京远望高桥磁能技术有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN2008101037313A external-priority patent/CN101382153B/en
Priority claimed from CNU2008201238816U external-priority patent/CN201335610Y/en
Application filed by 北京远望高桥磁能技术有限公司 filed Critical 北京远望高桥磁能技术有限公司
Publication of WO2009124510A1 publication Critical patent/WO2009124510A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D7/00Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04D7/02Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type
    • F04D7/06Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being hot or corrosive, e.g. liquid metals
    • F04D7/065Pumps adapted for handling specific fluids, e.g. by selection of specific materials for pumps or pump parts of centrifugal type the fluids being hot or corrosive, e.g. liquid metals for liquid metal
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/02Units comprising pumps and their driving means
    • F04D13/021Units comprising pumps and their driving means containing a coupling
    • F04D13/024Units comprising pumps and their driving means containing a coupling a magnetic coupling
    • F04D13/027Details of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K44/00Machines in which the dynamo-electric interaction between a plasma or flow of conductive liquid or of fluid-borne conductive or magnetic particles and a coil system or magnetic field converts energy of mass flow into electrical energy or vice versa
    • H02K44/02Electrodynamic pumps
    • H02K44/06Induction pumps
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K49/00Dynamo-electric clutches; Dynamo-electric brakes
    • H02K49/02Dynamo-electric clutches; Dynamo-electric brakes of the asynchronous induction type
    • H02K49/04Dynamo-electric clutches; Dynamo-electric brakes of the asynchronous induction type of the eddy-current hysteresis type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating

Definitions

  • the present invention relates to an air-cooled permanent magnet pump, and more particularly to a new apparatus suitable for controlling high-temperature aluminum alloy melt in a highly efficient isothermal circulating flow in a melting furnace, a holding furnace and a pipe.
  • the known aluminum liquid pumps in the world include aluminum liquid electromagnetic pump and aluminum liquid mechanical pump, among which the British EMP electromagnetic pump and the US Metaul l i cs mechanical pump are the most representative.
  • the common characteristics of the above two aluminum liquid pumps are high efficiency, which can quickly, effectively and fully circulate and agitate the aluminum liquid in the melting furnace to reduce the burning loss, thereby saving a large amount of energy and improving the quality of the aluminum alloy.
  • the aluminum water mechanical pump and the aluminum water electromagnetic pump can make the high-temperature aluminum melt capacity per hour through the pump body reach 300 ⁇ 1000 tons.
  • the electromagnetic pump is a non-contact circulating stirring device, which is expensive.
  • the electromagnetic induction coil needs a liquid circulation cooling system to reduce the temperature.
  • the power distribution system is complicated, the power consumption is large, and it cannot work continuously for a long time.
  • the attached cooling equipment covers a large area. Because of the above shortcomings of the aluminum liquid electromagnetic pump, its current application is less.
  • the aluminum liquid mechanical pump is a contact type circulating stirring device. Due to its direct contact with the high temperature aluminum melt, it requires a complicated protection system, otherwise it is easy to cause contamination of the aluminum liquid; the rotating impeller and pump of the aluminum liquid mechanical pump The body needs to be immersed in the aluminum liquid, which is easily worn and damaged, and has a short service life and high annual maintenance cost. This also limits the widespread use of aluminum liquid mechanical pumps.
  • the object of the present invention is to improve the deficiencies of the existing aluminum liquid circulation pump, and to provide a new air-cooled aluminum liquid permanent magnet pump with high energy saving, high efficiency, low cost and no pollution.
  • the air-cooled aluminum liquid permanent magnet pump provided by the invention comprises a circular annular silicon carbide sealing pipe, a pump body, a main shaft, a permanent magnet fixing plate, a neodymium iron boron permanent magnet, a main motor and a transmission thereof, and a forced air cooling device; wherein:
  • the sealing pipe is installed in the pump body, and a heat insulating layer composed of a heat resistant material is disposed outside, and two ports of the sealing pipe protrude outside the pump body;
  • the permanent magnet is fixed on the main shaft a fixing plate on which a yoke (which may be made of pure iron) is inlaid, the NdFeB permanent magnet is fixed on the fixing plate by the yoke and the NdFeB permanent magnet is distributed
  • the upper and lower sides of the toroidal silicon carbide sealing pipe or one side thereof or the inner side thereof, the main motor is connected to the main shaft by a transmission device, so that the main motor drives the permanent magnet to carbonize along the circular ring
  • the silicon sealing pipe is circularly moved;
  • the pump body is made of austenitic stainless steel material;
  • the forced air cooling device comprises a fan, a circulation air duct disposed in the pump body, and an outlet of the fan is connected to an inlet of the circulation air duct, The outlet of the circulation duct is in communication with
  • the permanent magnet is composed of a plurality of sets of neodymium iron boron magnetic steel, which are fixed in groups on the yoke inlaid on the permanent magnet fixing plate.
  • the working process of the above device is: driving the permanent magnet to rotate circumferentially outside the annular silicon carbide sealing pipe under the driving of the main motor to generate a moving magnetic field, and the magnetic field line is rapidly cut in the circular sealing pipe.
  • High temperature aluminum liquid, resulting in Lorentz force, in the toroidal silicon carbide seal The liquid aluminum liquid in the pipe is equivalent to the rotor, and the rotating permanent magnet is equivalent to the stator, thereby pushing the rapid flow of the aluminum melt in the annular pipe.
  • the power distribution control system controls the rotation speed of the main motor by, for example, controlling the rotation speed of the permanent magnet, thereby controlling the annular silicon carbide sealing pipe of the aluminum liquid permanent magnet pump.
  • Liquid pressure and aluminum liquid flow rate at the same time, the temperature sensor disposed in the pump body monitors the temperature of the pump body in real time, and controls the operation of the forced air cooling system through the power distribution control system, and timelyly the pump body and the permanent magnets therein Wait for cooling.
  • the power distribution control system is prior art and will not be described here.
  • the fixing plate may be made of austenitic stainless steel, and the yoke embedded on the fixing plate constitutes a special magnetic circuit structure, and a plurality of sets of permanent magnets are fixed on the yoke.
  • the permanent magnets can be divided into several groups (even numbers).
  • the calculated permanent magnets can be divided into 6 ⁇ 12 groups, and each group has several pieces of magnetic steel distributed on the upper and lower sides or inside of the annular silicon carbide sealing pipe. .
  • This special design is to make the permanent magnet move rapidly in the circumferential direction under the driving of the main motor and generate Lorentz force.
  • the two sets of NdFeB permanent magnets adjacent to the sealed pipe have opposite polarities, and the uniform magnetic line direction is perpendicular to the pipe.
  • the shape structure of the yoke on the fixing plate may be a radial bracket structure centered on the main shaft, and the bracket may be a 4-6 aliquot structure, preferably divided into 4 quarters or 6 equal divisions in the circumference, in each radial position.
  • a plurality of sets of permanent magnets are fixed on the yoke arranged inlaid on the bracket.
  • the pump body is a structural support steel frame of austenitic stainless steel material, and an austenitic stainless steel plate is attached and fixed.
  • the pump body may be a box-shaped or barrel-shaped structure, and a ventilation window is arranged on the pump body, and a circulating air passage for generating a circulating air flow is arranged inside the pump body and connected to the ventilation window.
  • the forced air cooling system guides the cold air forcedly blown into the pump body to the permanent magnet through the circulation air passage, effectively taking away the heat on it to ensure that the temperature of the permanent magnet is within the normal range.
  • the sealing pipe may be provided with a flange and an external connection on the pipe port of the inlet hole and the outlet hole penetrating from the pump body.
  • the austenitic stainless steel pump body with box shape or barrel structure has low magnetic permeability, does not interfere with the magnetic circuit design inside the pump body, and ensures the stability of the magnetic field.
  • the circulation air passage and the ventilation window in the pump body can be combined with the air cooling system. Reduce the temperature inside the pump quickly and efficiently.
  • the temperature sensor may be installed around the circumference of the annular silicon carbide sealing pipe in the pump body for monitoring the air temperature inside the pump body, and the air temperature setting value in the pump body is based on the Curie temperature of the permanent magnet. Calculated, the effective working point of the permanent magnet changes with its demagnetization curve.
  • the forced air cooling system includes a fan, a temperature sensor and a control device connected thereto, and the control device causes the high pressure fan to start or stop according to the monitoring data feedback fed back by the temperature sensor, and the airflow enters the circulating airflow along the internal air passage from the air inlet of the pump body and passes through Cooling through the windshield to reduce the temperature and ensure the permanent magnets work safely and reliably.
  • the air-cooled aluminum liquid permanent magnet pump may further include an automatic protection system.
  • the neodymium iron boron permanent magnet and the fixed plate are distributed inside the annular silicon carbide sealing pipe.
  • the pulling mechanism as the automatic protection system may be a guide rail or a screw provided in the pump body and above, and the main shaft or the fixed plate may be connected to the guide rail in the direction of the guide rail or the screw by the transmission mechanism. Or on the lead screw, the drive mechanism is connected to the transmission mechanism.
  • the drive mechanism can be a servo motor system that is controlled by a PLC. When the temperature inside the pump rises abnormally, the PLC controls the servo motor system to raise the distance between the main motor and the permanent magnet along the guide rail or the lead screw to protect the motor and permanent magnet from high temperature damage in the pump body. When the temperature drops back to the normal value, the servo system restores the main motor and permanent magnet to the original working position.
  • the toroidal silicon carbide sealing pipe is specially designed, one for the liquid inlet and the other for the It is a unidirectional type of outlet, and both ports can be used as two-way sealed pipes for inlet or outlet.
  • the process uses fine silicon carbide powder as a whole cast sintering or segment casting casting.
  • each segment of the silicon carbide pipe is designed with a stop to facilitate mutual nesting, and a suitable fit clearance is left at the socket, wherein a high temperature sealing plug seal is provided Bonding.
  • a raised rib is formed on the outer wall surface of the port of the toroidal silicon carbide sealing pipe to facilitate reinforcement by austenitic stainless steel hoop.
  • a heat-resistant material is formed outside the silicon carbide pipe to form a heat insulating layer, which can reduce the heat transfer speed of the aluminum liquid in the silicon carbide pipe.
  • the air-cooled aluminum liquid permanent magnet pump provided by the present invention comprises a circular non-metallic refractory sealing pipe, Insulation box, a main frame, a lifting device, a rotor assembly, a main motor and its transmission, and a forced air cooling system. among them:
  • the outer wall of the annular non-metallic refractory sealing pipe is provided with a sintering solidified layer to solidify the whole and is placed in a heat insulating box matched with the shape, and the annular non-metallic refractory sealing pipe is two a port extending beyond the thermal insulation box;
  • the rotor assembly includes a main shaft and a yoke fixed to the main shaft and a permanent magnet on the yoke and a magnetic steel cover that fixes the permanent magnet
  • the main motor is connected to the main shaft of the rotor assembly by a transmission device to rotate, and the yoke, the magnetic steel cover and the permanent magnet thereon are driven in a circular shape at the center of the annular non-metallic refractory sealing pipe.
  • the thermal insulation box is made of austenitic stainless steel material;
  • the lifting device is disposed on the main frame, and the main motor and the rotor assembly connected thereto are provided therein a thermal insulation box for a toroidal non-metallic refractory sealed pipe, one of which is disposed on the main frame and the other is disposed on the lifting device to drive the lifting device
  • a relative displacement between the rotor assembly and the thermal insulation box causes the rotor assembly to enter or exit a circular space in the center of the annular non-metallic refractory sealing conduit;
  • the forced air cooling system includes a fan and a setting At the circulation duct around the rotor assembly, the outlet of the fan is connected to the inlet of the circulation duct.
  • a temperature sensor can be placed on the components surrounding the rotor assembly, such as on the main frame or on the thermal insulation box. If the sensor is connected to the starting circuit of the driving motor of the elevator, the permanent magnet pump can be automatically protected.
  • the elevator generates an action according to the design change requirement according to the temperature change value around the rotor assembly, and controls the rotor to rise or fall in the direction of, for example, the guide column;
  • the air-cooled aluminum liquid permanent magnet pump When the air-cooled aluminum liquid permanent magnet pump is used, it can be combined with a power distribution control system, which controls the main motor speed by, for example, a frequency converter, that is, controls the rotational angular velocity of the permanent magnet, thereby controlling the aluminum liquid permanent magnet pump.
  • the cold system works to cool the rotor and the permanent magnets on it in time.
  • the power distribution control system can also control the operation of the lifting system, drive the rotor to rise or fall away from the high temperature environment, and realize the automatic protection function of the aluminum liquid permanent magnet pump.
  • the annular non-metallic refractory sealing pipe provided with the sintering solidified layer on the outer wall is disposed in the center of the heat insulating and heat insulating box, and the heat insulating material is provided with heat-resistant material wrapped around the sintering solidified layer of the pipe to constitute thermal insulation.
  • Floor The annular non-metallic refractory sealing pipe provided with the sintering solidified layer on the outer wall is disposed in the center of the heat insulating and heat insulating box, and the heat insulating material is provided with heat-resistant material wrapped around the sintering solidified layer of the pipe to constitute thermal insulation.
  • Floor The annular non-metallic refractory sealing pipe provided with the sintering solidified layer on the outer wall
  • the lifting device includes an elevator and a guide post, the guide post is fixed on the main frame, and the elevator is provided with a lifting platform, and the main motor and the rotor assembly connected thereto are fixed on the lifting platform.
  • the lifting platform is provided with a guiding column hole, and the guiding column is disposed in the guiding column hole, so that the lifting platform moves up and down along the guiding column under the driving of the lifting and transmitting mechanism, thereby effectively preventing the horizontal direction from shaking during the movement of the platform.
  • the elevator is coupled to the main frame such that a platform thereon can be moved up and down relative to the main frame such that the main motor and rotor assembly disposed on the elevator is mounted in the circular ring disposed on the main frame
  • the center of the thermal insulation box of the non-metallic refractory sealing pipe is displaced.
  • the above-mentioned annular non-metallic refractory sealing pipe, thermal insulation box, lifting device, rotor assembly, main motor and its transmission device and forced air cooling system are jointly mounted on the main frame;
  • the box is installed at the upper end or the lower end of the main frame.
  • an auxiliary bracket may be fixed on the lower end surface of the main frame, and the heat insulating box is fixed on the lower end surface of the main frame by the heat insulating box, thereby Inverted use is realized, and the thermal insulation box and the main frame are fastened by bolts, which is easy to maintain and replace. Accordingly, the main motor and the rotor assembly connected thereto are mounted on the elevator.
  • the permanent magnet pump uses a permanent magnet as the power source, mainly using the magnetic field generated in the air gap.
  • the size of Lorentz force is mainly based on the design of permanent magnet magnetic circuit, magnetic routing permanent magnet, yoke iron and air gap.
  • the design of permanent magnet magnetic circuit is divided into two aspects. First, the performance of permanent magnet, magnetic circuit structure and magnetic circuit are known. Part of the size, the calculation of the magnetic field strength in the air gap is the magnetic properties, working gap and magnetic field strength of the known materials. It is required to calculate and determine the magnetic circuit structure and the size of the permanent magnet.
  • the magnetic flux leakage phenomenon in the magnetic circuit Due to the magnetic flux leakage phenomenon in the magnetic circuit, magnetic flux loss exists in each part of the magnetic circuit, and the magnetic pressure drop of the magnetic circuit is not equal to the magnetomotive force of the permanent magnet.
  • the focus of the magnetic circuit design is how to optimize and .
  • the present invention optimizes the magnetic flux leakage coefficient and the magnetomotive force loss coefficient by different ways of magnetic circuit structure optimization design and yoke iron inlay to minimize magnetic flux leakage.
  • Faraday's law of electromagnetic induction there are:
  • the main motor drive is a geared motor mounted on the pump body or on the main frame.
  • the speed of the motor is controlled by the frequency converter, and the main shaft is connected to the fixed plate or the rotor of the yoke by the coupling, so that the permanent magnet moves rapidly in the circumferential direction and controls the rotational angular velocity of the permanent magnet.
  • the average value of the Lorentz force in the tangential direction at different angular velocities can be scientifically calculated to control the fluid pressure of the aluminum liquid permanent magnetic pump, the flow rate of the aluminum melt, and the like.
  • the present invention can greatly reduce the magnetic flux leakage by a special magnetic circuit structure design.
  • Air-cooled aluminum liquid permanent magnet pump is a new type of circulating agitation device, which combines the advantages of electromagnetic pump and mechanical pump, and overcomes their respective shortcomings.
  • Air-cooled aluminum liquid permanent magnet pump has the characteristics of high energy saving, high efficiency, low cost and no pollution: Aluminum liquid permanent magnet pump can save more than 50% energy consumption compared with electromagnetic pump; Unique magnetic circuit design and air cooling The system design not only ensures the reliability of the system, but also eliminates the pollution; the loop design of the large diameter can exchange a larger volume of aluminum melt per unit time; the non-contact stirring method ensures the long service life of the equipment.
  • the annual maintenance cost is greatly reduced; the special structural design and magnetic circuit design effectively reduce the leakage magnetic field problem of the large volume air gap, so that the air-cooled aluminum liquid permanent magnet pump can work efficiently and reliably.
  • a sintered solidified layer is provided on the outer surface of the annular annular non-metallic refractory material pipe, which can greatly improve the strength of the pipe and prolong its service life; and at the same time, has a heat-blocking effect.
  • the annular sealing non-metallic refractory pipe of the device in the thermal insulation box is fixed at the upper end or the lower end of the main frame, and when it is inspected and replaced, only The installation structure of the heat insulation box and the main frame can be disassembled, so that the maintenance, maintenance and replacement of the annular sealing non-metal refractory pipe is simple and convenient.
  • FIG. 1 is a schematic structural view of an air-cooled aluminum liquid permanent magnet pump provided by the present invention
  • FIG. 2 is a schematic structural view of a toroidal silicon carbide sealing pipe of an air-cooled aluminum liquid permanent magnet pump according to the present invention
  • FIG. 2a is a schematic view showing the structure of the port of each segment of the silicon carbide tube of the sealed pipe shown in FIG. 2;
  • FIG. 3 is another example of the annular silicon carbide sealing pipe of the air-cooled aluminum liquid permanent magnet pump provided by the present invention. Schematic;
  • FIG. 4 is a schematic structural view of a toroidal silicon carbide sealing pipe of an air-cooled aluminum liquid permanent magnet pump provided by the present invention
  • Figure 4a is a side view of the structure of Figure 4; 5 is a schematic structural view of a toroidal silicon carbide sealing pipe of an air-cooled aluminum liquid permanent magnet pump according to the present invention;
  • Figure 5a is a schematic side view of Figure 5;
  • FIG. 6 is a front view showing a box type structure of a pump body of an air-cooled aluminum liquid permanent magnet pump according to the present invention.
  • Figure 6a is a top plan view of the pump body shown in Figure 6;
  • FIG. 1 is a front view showing another cylindrical structure of a pump body of an air-cooled aluminum liquid permanent magnet pump provided by the present invention
  • Figure 7a is a top plan view of the pump body shown in Figure 7;
  • Figure 8a is a schematic structural view of the take-up flange
  • Figure 8b is another schematic structural view of the take-up flange
  • FIG. 9 is a schematic view showing another structure of an air-cooled aluminum liquid permanent magnet pump provided by the present invention.
  • FIG. 10 is a schematic circuit diagram of a power distribution system provided by the present invention.
  • Figure 1 is a schematic view showing the use of the aluminum liquid permanent magnet pump
  • FIG. 12 is a schematic structural view of still another air-cooled aluminum liquid permanent magnet pump according to the present invention.
  • Figure 13 is a schematic view of the lifting system of the air-cooled aluminum liquid permanent magnet pump shown in Figure 12 driving the rotor down;
  • Fig. 14 is a structural schematic view showing the separation of the heat insulating box of the air-cooled aluminum liquid permanent magnet pump from the main frame;
  • Fig. 14a and Fig. 14b are respectively structural diagrams of the heat insulating box and other devices on the main frame separated from the main frame;
  • Fig. 15a and Fig. 15b are respectively a front view and a top view of the four-part rotor assembly of the air-cooled aluminum liquid permanent magnet pump;
  • Fig. 16a and Fig. 16b are respectively a front view and a top view of the six-divided rotor assembly of the air-cooled aluminum liquid permanent magnet pump.
  • Fig. 17a and Fig. 17b are respectively a front view and a top plan view of another four-part rotor assembly of the air-cooled aluminum liquid permanent magnet pump.
  • NdFeB permanent magnet 16 main motor 12 and its transmission, permanent magnet fixing plate 8 for fixing the yoke boron 6 of the NdFeB permanent magnet 16, pump body, high pressure air cooling system 15 and power distribution Control System;
  • the annular silicon carbide sealing pipe 1 is installed in the pump body, and the silicon carbide sealing pipe 1 is provided with an insulating layer 17 made of heat insulating material; the main motor 12 and its transmission device are connected to a main shaft 7 through the coupling 14, so that Rotating, the main shaft 7 is inserted into the pump body through the perforation 1 1 (as shown in Figs. 6a, 7a) provided at the middle of the pump body with respect to the annular sealing pipe 1, and is provided at upper and lower positions of the corresponding main shaft on the pump body.
  • the bearing 19 supports the main shaft 7, and a fixing plate 8 in which the yoke 6 is fitted is fixed to the main shaft.
  • a bearing housing 18 is provided on the lower base plate of the pump body, and the main shaft 7 is rotatably fixed to the bearing housing 18 via a bearing 19 such that the main shaft 7 is placed in the middle of the annular space of the annular sealing duct 1.
  • the permanent magnets 16 are divided into groups (even numbers) on the fixed plate according to the scientific calculation of the magnetic circuit to form magnetic lines of force penetrating the sealed pipe.
  • the Lorentz force is generated by the rapid movement of the magnetic lines along the pipeline, and the Lorentz force can be scientifically calculated with full consideration of various environmental parameters.
  • a permanent magnet fixing plate 8 with a yoke 6 embedded therein is fixed on the spindle cymbal, and the neodymium iron boron permanent magnet 16 is inserted
  • the yoke 6 embedded in the permanent magnet fixing plate 8 is fixed to the permanent magnet fixing plate 8.
  • the fixing plate 8 is a radial fixing bracket fixed on the main shaft and centered on the main shaft.
  • the bracket is equally divided by the circumference, which may have 4 equal parts or 6 on the circumference.
  • a pure iron yoke 6 and a permanent magnet 16 are fixed on the inner surface of the sub-mount, and the upper and lower two sets of opposite permanent magnets 16 have appropriate air gaps and opposite polarities.
  • the permanent magnets 16 on the respective sub-mounts are located above the sealed duct 1 and the lower permanent magnets 16 are located below the sealed duct 1 (Fig. 1).
  • a one-to-one corresponding magnetic flux loop is formed by the main shaft 7 communicating with the opposite polarity end of the permanent magnet 16, and the annular sealing duct 1 is placed in the magnetic field.
  • the permanent magnet 16 can also be fixed in the space between the annular sealing ducts 1, as shown in FIG.
  • the yoke 6 is embossed on the fixing frame by an equal division method, which can reduce magnetic leakage, and is a special design of the magnetic circuit structure.
  • the main motor is driven to make the permanent magnet move rapidly in the circumferential direction, and the rotational angular velocity of the permanent magnet can be conveniently controlled. It then regulates the Lorentz force that drives the aluminum in the sealed line.
  • the present invention seals the pipe by using the annular silicon carbide, and designs the heat insulating layer of the heat resistant material, and the permanent magnet is placed on the fixing plate of the yoke, so that the magnetic leakage phenomenon in the magnetic circuit is reduced.
  • the magnetic field strength is greatly improved, and a large number of magnetic lines of force are concentrated through the sealed pipe.
  • the toroidal silicon carbide sealing pipe 1 can be of both unidirectional and bidirectional types.
  • the one-way structure, one of the port connecting portions 3 is suitable as a liquid inlet, and the other port 4 has a straight tube and a circular tube in a substantially tangent relationship, which is beneficial to the aluminum liquid.
  • the outflow is suitable for making a liquid port, and the sealed pipe constitutes an open ring;
  • Fig. 3 is another open annular sealing pipe, the aluminum liquid can flow in both directions;
  • Fig. 2 and Fig. 3 show the sealed pipe in the same plane Both unidirectional and bidirectional structures.
  • the sealed pipe shown in Figures 4 and 4a has a bidirectional structure, which forms a ring in the three-dimensional space, and the inlet and outlet pipe sections 3, 4 overlap a part, and the flow direction of the inlet and outlet fluids is substantially vertical, at the port There is a straight tube and a circular tube in a substantially tangential relationship, so both ports can be used as a liquid inlet and a liquid outlet. As shown in Figures 5 and 5a, it is also a two-way structure. Unlike the sealed pipe shown in Figure 4, the former annular pipe segment has only three-quarters of the circumference length, and in this example, the annular pipe segment is basically The entire length of the ring, and the overlapping portions of the straight pipe sections connected at the two ports have opposite fluid flows.
  • Annular seal The shape of the pipe is designed so that the pipe is placed within the effective range of the high-intensity magnetic field of the rotating permanent magnet.
  • the volume of the pump body is compact and the insulation performance is better.
  • the choice of one-way or two-way silicon carbide tubing is primarily based on the user's smelting process requirements.
  • the annular silicon carbide sealing pipe 1 is formed by integral casting sintering or segment casting casting of fine silicon carbide powder, and the sealing pipe shown in Fig. 2, 2a and Fig. 3 is formed in sections, and the designed port sleeve is connected.
  • Port 5 should be properly fitted with gaps and filled with high temperature bonding materials (such as fire mud) to seal, the port jacket is set with stainless steel hoop 2 to fasten.
  • a rib can be designed on the outer wall of the tube in which the stainless steel hoop is placed, which is advantageous for setting the steel hoop.
  • the annular silicon carbide sealing pipe is installed in the middle of the pump body. As shown in Fig. 1 and Fig. 9, the outer wall of the pipe is insulated and sealed by a heat insulating layer.
  • the pump body is a support structure steel frame made of austenitic stainless steel material, and an austenitic stainless steel plate is attached to the outside of the pump body so that the pump body is formed into a box shape (see Fig. 6) or a barrel shape (see Fig. 7).
  • the main consideration of the stainless steel is the influence of the magnetic permeability of the material on the magnetic field, and the mechanical properties of the material are also considered.
  • the inlet and the outlet hole 3a are provided on the pump body corresponding to the inlets and outlets 3, 4 of the sealed pipe 1. use
  • the pump body is connected to the outside at both ends of the sealing pipe 1; a flange 9 (as shown in Figs. 8a, 8b) is mounted on the inlet and outlet.
  • the heat-resistant layer 10 between the flange 9 and the sealed pipe prevents the aluminum liquid from being thermally conducted too fast, and has heat insulation and sealing and leakage prevention.
  • a temperature sensor is disposed in the pump body, and the high pressure air cooling system 15 is disposed on the pump body, and the air outlet is connected to the air inlet provided on the pump body.
  • the power distribution control system is coupled to the main motor 12, the temperature sensor, and the high pressure air cooling system 15, such that the high pressure air cooling system 15 controlled by the temperature sensor generates a circulating air flow in the pump body and dissipates heat through the gas permeable window.
  • the wind pressure of the fan can be determined according to the specific heat dissipation requirements.
  • the power distribution control system of the permanent magnet pump shown in Fig. 9 controls the high pressure blower 15 through, for example, the inverter 23, the main motor 12, through the circuit breaker 24, the AC contactor 25, and the thermal relay 26.
  • the permanent magnet pump shown in Fig. 1 also has such a basic circuit including the main motor 12 and the high pressure air-cooling system machine motor 15.
  • the spindle 7 is controlled to rotate by the main motor 12, and the inverter 23 controls the rotation speed of the spindle to control the rotational angular velocity of the permanent magnet 16, thereby controlling the liquid pressure and the flow rate of the aluminum liquid in the annular silicon carbide sealing pipe of the aluminum liquid permanent magnet pump.
  • the temperature sensor disposed in the pump body monitors the temperature of the pump body in real time, and the temperature controls the high pressure air cooling system 15 through the temperature sensor, and timely cools the pump body to ensure the effective operation of the permanent magnet.
  • the air-cooled aluminum liquid permanent magnet pump may further comprise an automatic protection system applied to the air-cooled aluminum liquid permanent magnet pump as shown in FIG. It is a set of pulling mechanism which can project the spindle ⁇ and the permanent magnet fixing plate 8 on which the permanent magnet 16 is attached, which is connected to the pump body.
  • the outer diameter of the permanent magnet fixing plate 8 fixed to the main shaft 7 and the yoke 6 and the permanent magnet thereon are smaller than the diameter of the intermediate circular cross-sectional space 1 1 of the sealing pipe 1, and the permanent magnet fixing plate and the permanent magnet are both disposed.
  • the main shaft 7 is vertically movable and rotatably fixed in the pump body.
  • the main shaft is connected with a driving device, that is, a servo motor 20, and the driving device 20 and the main shaft 7 are provided with a pulling transmission mechanism 21, for example, a screw transmission. mechanism.
  • a driving device that is, a servo motor 20
  • a pulling transmission mechanism 21 for example, a screw transmission. mechanism.
  • the specific structure of the automatic protection system in the permanent magnet pump shown in FIG. 9 may be: a cylinder made of austenitic stainless steel, which is inserted in the middle of the ring of the sealed pipe 1 in the pump body, in the cylinder
  • the bearing seat 18 is disposed at the bottom, and the bearing 19 is matched with the bearing housing 18 so that the main shaft 7 is rotatably fixed to the lower bottom plate of the cylinder.
  • a connecting plate is disposed on the uppermost permanent magnet fixing plate 8 of the main shaft 7, and when the main shaft is inserted into the hole of the sealing pipe in the hole 1 1 of the pump body, the lower bottom plate of the cylindrical body is supported at On the lower bottom surface of the pump body, the connecting plate covers the hole 1 1 on the pump body.
  • the main motor 12 is connected to the main shaft 7 above the connecting plate via a coupling 14 as shown in FIG.
  • the connecting plate is provided with a perforation, and at least three screws are disposed.
  • the lower end of the screw is rotatably fixed to the pump body, and a nut is connected to the screw, and the servo motor 20 is connected to the screw through a transmission mechanism.
  • the stroke switch can be arranged in the pump body corresponding to the support of the cylinder body, and the servo motor is stopped by the stroke switch when the spindle is returned to the pump body and the cylinder body falls to the bottom of the pump body.
  • a stroke-switch can also be provided at the corresponding position above the pump body to control the spindle to be lifted out of the upper position of the pump body.
  • the pulling drive mechanism can also be a mechanism that converts other rotations into linear motion.
  • FIG. 10 The schematic diagram of the circuit structure of the permanent magnet pump is shown in FIG. 10.
  • a circuit for composing the servo motor 20 such as the servo motor 20 (used in the example shown in FIG. 9), is added ( The content of the dotted line in Fig. 10), the temperature sensor controls the servo motor 20 through the circuit breaker 24.
  • the drive is coupled to the power distribution control system and is controlled by the temperature sensor. As shown in FIG.
  • the pulling device is a guide rail or a lead screw 21 fixed to the upper portion of the pump body and connected to a servo motor device 20, and the guide rail or the lead screw 21 is connected to the main motor 12 and the main shaft 7.
  • the servo motor unit 20 is activated, so that the main motor 12, the spindle cymbal and the permanent magnet 16 connected to the guide rail or the lead screw 21 are quickly lifted out from the pump body, and the forced air cooling system will be
  • the pump body cools down to the appropriate temperature of the permanent magnet 16
  • the automatic protection system is started again, and the main shaft 7 and the permanent magnet 16 are sent back to the pump body to restore the original working state.
  • a heat-resistant material is disposed outside the silicon carbide pipe to form the heat insulating layer 10 to reduce the outward heat transfer rate of the aluminum liquid in the silicon carbide pipe.
  • the permanent magnets 16 can be divided into several groups, each of which has a plurality of magnetic steels distributed on the upper and lower sides (Fig. 1) or the inner side of the annular silicon carbide sealing pipe (Fig. 9).
  • the aluminum liquid is equivalent to the rotor during operation, and the moving permanent magnet is equivalent to the stator, which can promote the flow of the aluminum melt in the pipeline.
  • the main motor 12 transmission is coupled to the main shaft via a coupling 14, and the permanent magnet 16 is dragged for circular motion.
  • the high-pressure air-cooling system 15 blows high-pressure airflow through the air inlet of the tank, flows along the circulating air passage in the pump body, and rapidly dissipates heat through the ventilation window of the tank to ensure that the effective working point of the permanent magnet does not occur under a stable temperature environment. It changes downward along the demagnetization curve point.
  • a servo system composed of a guide rail or a screw 21 and a servo motor 20 is provided in the pump body and above.
  • the servo system composed of the servo motor 20 and the like raises the main motor 12 and the permanent magnet 16 by a distance in the direction of the guide rail or the lead screw 21, and protects the motor 12 and the permanent magnet 16 from high temperature damage in the pump body.
  • the servo system 20 restores the main motor 12 and the permanent magnet 16 to the working position, and the aluminum liquid permanent magnet pump continues to operate.
  • the structural composition of the aluminum liquid permanent magnet pump during use is shown in Fig. 11. It can be seen from Fig. 11.
  • the inlet port of the aluminum liquid permanent magnet pump is installed on the side of the aluminum outlet 28 of the melting furnace 27, and is pushed.
  • the aluminum liquid rapidly forms a specific vortex in the feed treatment well 30, and then returns to the smelting furnace 27 through the aluminum inlet port 29.
  • the aluminum liquid permanent magnet pump allows sufficient and rapid mixing of the aluminum liquid in the melting furnace.
  • the 18KW aluminum liquid permanent magnet pump A can produce a speed of 6 ⁇ 8 meters per second through 10 tons of aluminum liquid per minute.
  • the aluminum liquid can be transported from 1 ton/min to 20 tons / min.
  • the aluminum liquid permanent magnet pump has a size radius of about 1-1 . 5m and a weight of about 3 tons. It can be used in a variety of strict conditions.
  • FIG. 12 and FIG. 13 are another embodiment of the air-cooled aluminum liquid permanent magnet pump provided by the present invention, including a main motor and transmission 12, a main frame 31, a lifting device 32, a coupling 14, and a bearing. 19. Insulation box 33, sintered solidified layer 34, annular non-metallic refractory sealing pipe 35, rotor assembly 36, rotor assembly outer support cylinder 37, magnetic steel cover 38, permanent magnet 16, yoke 6, high pressure wind Cold system 15 inlet 39 and so on.
  • the main motor and the transmission 12 are rotated by the coupling 14 and the bearing 19 to the main shaft of the rotor assembly 36.
  • the rotor assembly 36 is provided with a magnetic steel cover 38, a permanent magnet 16, a yoke 6, and a rotor assembly 36.
  • the lifting device 32 is composed of an elevator, a guide column and a sensor, and is mounted on the main frame 31 to enable the main motor and the transmission device 12,
  • the shaft 14, the bearing 19, the rotor assembly 36, the rotor assembly outer support cylinder 37, the magnetic steel cover 38, the permanent magnet 16, the yoke 6, the forced air cooling system inlet 39, etc. together in the direction of the guide column are annular non-metallic fireproof
  • the center of the material sealing pipe 35 is raised and lowered;
  • the annular non-metallic refractory sealing pipe 35 is installed in the heat insulating box 33, and the annular non-metallic refractory sealing pipe 35 is provided with a sintering solidified layer 34; the heat insulating box 33 is installed at the upper end of the main frame 31 or The lower end, as shown in Fig. 13, the permanent magnet pump, the heat insulating box 33 is installed at the upper end of the main frame 31.
  • the heat insulation box is disposed on the lower end surface of the main frame through the auxiliary bracket, that is, inverted on the auxiliary bracket, and the heat insulation box 33 is made of austenitic stainless steel material, and is bolted tightly with the main frame. Solid connection, easy to maintain and replace. As shown in Figs. 14, 14a, 14b, the heat insulating box 33 and the duct 35 provided therein are removed from the main frame.
  • the main motor When the pipe 35 is damaged, it can By unscrewing the bolts, the main motor is driven to lower the rotor assembly from the circular space in the middle of the thermal insulation box by means of the lifting device, and the thermal insulation box 33 can be removed for maintenance or replacement.
  • the main motor of the permanent magnet pump, the main frame and other components thereon can be left motionless.
  • the main motor and the transmission device 12 are connected to the main shaft of a rotor assembly 36 through the coupling 14 and the bearing 19 to rotate, and the permanent magnet 16 is rotated by the rotation of the rotor assembly 36.
  • the upper and lower ends of the main shaft of the rotor assembly 36 are provided.
  • Bearing 19 supports rotor assembly 36.
  • the permanent magnet 16 is fixed to the yoke 6 and protected by a magnetic steel cover 38. According to the scientific calculation of the magnetic circuit, the permanent magnet 16 on the rotor assembly 36 is divided into a plurality of pairs of polar moments (even numbers) to form a through-circular non-metal.
  • the refractory seals the magnetic lines of force of the conduit 35.
  • the magnetic force line produces a Lorentz force for the rapid cutting movement of the aluminum liquid in the annular non-metallic refractory sealing pipe 35.
  • the Lorentz force causes the aluminum liquid to flow, and can be scientifically calculated under the consideration of various environmental parameters. Lenzi force size.
  • the permanent magnet 16, the yoke 6, and the magnetic steel cover 38 on the rotor assembly 36 together form a radial support centered on the main axis of the rotor assembly 36, which may have 4 divisions, 6s, etc. on the circumference of the main shaft of the rotor assembly.
  • An even-numbered radial stent structure that is divided into, or equally divided by, or 10 equal parts, or more.
  • the four- and six-part rotor structures of the air-cooled aluminum liquid permanent magnet pump are shown in Figures 15a and 15b and Figures 16a and 16, respectively.
  • 17a, 17b are another four-part rotor structure having a heat insulating protective layer
  • the yoke 6 is a vertically disposed flat plate which is perpendicular to each other in a cross shape, and the outer end of the flat yoke 6 is connected to the fixing plate 8
  • the wedge-shaped space between the yoke cross-shaped flat plate and the fixed plate 8 is filled with the permanent magnet 16, and a magnetic steel cover 38 is disposed at the outer end of the fixed plate 8, and the permanent magnet 16 is sealed in the wedge-shaped space to form an aggregate.
  • a cylinder 17a is added to the outside of the assembly, and a heat insulating material is formed in the gap between the cylinder and the assembly to form a heat insulating protective layer 17.
  • the lifting device 32 includes an elevator and a guide post.
  • the guide post is fixed on the main frame 31.
  • the elevator is provided with a lifting platform.
  • the main motor 12 and the rotor assembly 36 connected thereto are fixed on the lifting platform, and the lifting platform is arranged.
  • the guide post is disposed in the guide post hole, so that the lifting platform is driven up and down along the guide column driven by the lifting and lowering mechanism, thereby effectively preventing the horizontal direction from shaking during the movement of the platform, the elevator and the main frame Connecting such that the platform thereon can be moved up and down relative to the main frame such that the main motor and rotor assembly disposed on the elevator is mounted on the main frame with the annular sealed non-metallic refractory sealed conduit The displacement of the center of the thermal insulation box is changed.
  • the motor on the elevator in the lifting device 32 can be activated as needed to move the lifting platform up and down relative to the main frame, and drive the main motor and transmission 12, the coupling 14, the bearing 19, the rotor assembly 36, and the rotor assembly outer support cylinder 37.
  • the magnet cover 38, the permanent magnet 16, the yoke 6, the inlet 39 of the high pressure air cooling system 15, and the like are lifted up and down at the center of the annular non-metallic refractory sealing pipe 35 (as shown in Fig. 13).
  • the rotor assembly 36 is driven by the main motor and the transmission unit 12 to rapidly rotate the upper permanent magnet 16 in the forward or reverse direction, so that the rotational angular velocity of the permanent magnet can be accurately controlled.
  • the size of the Lorentz force of the aluminum liquid in the annular non-metallic refractory sealing pipe 35 is then regulated.
  • annular non-metallic refractory sealing pipe 35 is difficult to form, leakage and heat insulation are difficult to solve; the annular non-metallic refractory sealing pipe 35 is usually connected by a number of curved pipe sections through a seal In order to solve this problem, the annular solid non-metallic refractory sealing pipe 35 in the aluminum liquid permanent magnet pump is arranged on the outer wall of the aluminum liquid permanent magnet pump.
  • the solidified layer 34, the sintered solidified layer 34 can be sintered and fixed on the pipeline with a sintering agent and a silicon carbide powder material, so that the respective pipe sections are tightly fastened together by the sintering solidified layer, thereby greatly improving the annular non-metallic fire resistance.
  • the aforementioned sintered solidified layer and sintering technique are all prior art.
  • An irregular mesh stainless steel rib is also disposed in the middle of the sintered solidified layer.
  • the stainless steel rib is fixed on the outer wall of the pipe 35.
  • the material of the sintered solidified layer is covered with stainless steel ribs and sintered into a whole.
  • the stainless steel rib has two functions, one of which can serve to position and support the pipe 35, and the other is to increase the strength of the sintered material.
  • An insulating layer such as an asbestos layer, is disposed outside the sintered solidified layer of the pipe 35 to reduce heat loss and ensure that the operating temperature of the permanent magnet is not too high and causes rapid demagnetization.
  • the magnetic circuit of the permanent magnet is complicated in design, and the magnetic field force is very small.
  • the permanent magnet has high requirements on the ambient temperature. Once the temperature exceeds the Curie temperature, the demagnetization phenomenon occurs, and the magnetic field strength is rapidly attenuated, so that the directional flow of the aluminum liquid cannot be achieved.
  • the aluminum liquid permanent magnet pump seals the pipe 35 by using a circular non-metallic refractory material and designs a heat insulating material heat insulating box 33, together with the rational design of the number of the permanent magnets 16 on the halved radial rotor assembly 36.
  • the position makes the magnetic leakage phenomenon in the magnetic circuit decrease, the magnetic field strength is greatly improved, and a large number of magnetic lines of force are concentrated through the annular non-metallic refractory sealing pipe 35, and by adjusting the rotational angular velocity of the permanent magnet, the sealing pipe can be The aluminum liquid is effectively oriented.
  • the permanent magnets 16 are unequally disposed on the rotor assembly, and the permanent magnets 16 may be block-shaped permanent magnets in the axial direction of the rotor assembly 35 from top to bottom or Arranged from bottom to top, set radially from the inside to the outside of the spindle. This structure can achieve better magnetic field strength.
  • the automatic protection function of the aluminum liquid permanent magnet pump is realized.
  • the main motor and the transmission device 12 are connected to the rotor assembly 36 through the coupling 14, the bearing 19, and the upper permanent magnet 16 is dragged in the high temperature environment.
  • the high pressure air cooling system 15 blows high pressure airflow through the forced air cooling system inlet 39, flows along the circulating air passage around the rotor assembly 36, and rapidly dissipates heat through the vent holes on the outer support cylinder 37 of the rotor assembly to ensure effective operation of the permanent magnets 16.
  • the temperature environment does not cause the permanent magnet 16 to change downward along the demagnetization curve point, that is, demagnetization.
  • the lifting device 32 on the main frame 31 is controlled by a power distribution system.
  • the power distribution system controls the lifting device 32 to lift or lower the main motor and the transmission 12, the rotor 36 and the upper permanent magnet 16 along the guide column to protect the main motor and the transmission device 12 and the permanent
  • the magnet 16 is unaffected by the high temperature in the annular non-metallic refractory sealing conduit 35.
  • the lifting device 32 restores the main motor and the transmission 12 and the rotor assembly 36 to the working position (as shown in FIG. 12). , aluminum liquid permanent magnet pump continues to work.
  • the aluminum liquid permanent magnet pump can be widely used in the cyclic stirring of the aluminum liquid in the aluminum smelting process, and the inlet and outlet of the annular annular non-metallic refractory sealing pipe 35 and the aluminum pipe and the aluminum inlet of the melting furnace The tubes are connected, and the aluminum liquid in the melting furnace is efficiently circulated by the permanent magnet pump. It is energy-saving and environmentally friendly, and has low cost. It can greatly reduce burning loss, improve product quality, and has broad application prospects.

Abstract

An air-cooled molten aluminum permanent magnet pump has a sealed pipe (35), a main electromotor (12), a rotor module (36) with permanent magnets (16), a forced-air cooling device (15) and a lifting device (32). The permanent magnets (16) are respectively arranged on one or both of the upper and lower sides, or inside of the sealed pipe ( 35). The rotor module (36) is arranged inside the sealed pipe (35). The forced-air cooling device (15) is used to lower the temperature in the permanent magnet pump. The rotor module (36) connected to the main electromotor (12) connects with the lifting device (32). When the temperature in the permanent magnet pump is too high, the lifting device (32) will hoist the rotor module (36) out of said pump, thus protecting the permanent magnets (16) from damage due to high temperature. The permanent magnet pump is characterised by energy-saving, high efficiency, low costs and high reliability.

Description

风冷式铝液永磁泵 技术领域  Air-cooled aluminum liquid permanent magnet pump
本发明涉及一种风冷式永磁泵, 尤其是提供一种适用于控制高温铝合金熔 液在熔炼炉、 保温炉和管道中进行高效等温循环流动的新设备。  The present invention relates to an air-cooled permanent magnet pump, and more particularly to a new apparatus suitable for controlling high-temperature aluminum alloy melt in a highly efficient isothermal circulating flow in a melting furnace, a holding furnace and a pipe.
背景技术 Background technique
在有色金属铝熔炼过程中, 为了提高铝合金属的质量, 降低能耗、 减少烧 损, 在熔炼的过程中要加入各种合金元素并使之混合均匀。 目前已有多种金属 熔液搅拌设备, 其中铝液泵是公认的最佳的循环搅拌装置。 它可以使铝熔液在 熔池中沿一定的方向和流速进行循环运动, 从而使熔炼炉中的铝熔液进行充 分、 快速地混合并消除熔体的上下温差, 使铝熔体的温度一致。  In the process of smelting non-ferrous metal aluminum, in order to improve the quality of the aluminum alloy, reduce energy consumption and reduce burning, various alloying elements are added and uniformly mixed during the smelting process. There are a variety of metal melt mixing equipment available, among which the aluminum liquid pump is recognized as the best circulating stirring device. The aluminum melt can be circulated in a certain direction and flow rate in the molten pool, so that the aluminum melt in the melting furnace is fully and rapidly mixed and the upper and lower temperature difference of the melt is eliminated, so that the temperature of the aluminum melt is uniform. .
世界上已知的铝液泵有铝液电磁泵和铝液机械泵两种, 其中以英国 EMP电 磁泵和美国 Metaul l i cs 机械泵最具有代表性。 上述两种铝液泵的共同特点是 高效率, 可以快速、 有效、 充分地对熔炼炉中的铝液进行循环搅拌, 减少烧损, 从而大量节约能源, 提高铝合金属的质量。 从公开的资料上看铝水机械泵和铝 水电磁泵可以使每小时通过泵体的高温铝熔液容量达到 300~1000 吨。 但是它 们也有很多缺点: 电磁泵是非接触式循环搅拌设备, 价格昂贵, 其电磁感应线 圈需要用液体循环冷却系统来降低温度, 配电系统较复杂, 电能消耗大, 而且 不能长时间连续工作, 其附属冷却设备占地大。 因为铝液电磁泵的以上缺点使 得它目前的应用较少。 铝液机械泵是一种接触式循环搅拌装置, 由于它和高温 铝熔液的直接接触, 因此需要有复杂的保护系统,否则很容易对铝液造成污染; 铝液机械泵的转动叶轮和泵体需沉浸在铝液中, 极易磨损而损坏, 其使用寿命 短, 年维护成本高。 这也限制了铝液机械泵的普遍使用。  The known aluminum liquid pumps in the world include aluminum liquid electromagnetic pump and aluminum liquid mechanical pump, among which the British EMP electromagnetic pump and the US Metaul l i cs mechanical pump are the most representative. The common characteristics of the above two aluminum liquid pumps are high efficiency, which can quickly, effectively and fully circulate and agitate the aluminum liquid in the melting furnace to reduce the burning loss, thereby saving a large amount of energy and improving the quality of the aluminum alloy. From the published information, the aluminum water mechanical pump and the aluminum water electromagnetic pump can make the high-temperature aluminum melt capacity per hour through the pump body reach 300~1000 tons. However, they also have many disadvantages: The electromagnetic pump is a non-contact circulating stirring device, which is expensive. The electromagnetic induction coil needs a liquid circulation cooling system to reduce the temperature. The power distribution system is complicated, the power consumption is large, and it cannot work continuously for a long time. The attached cooling equipment covers a large area. Because of the above shortcomings of the aluminum liquid electromagnetic pump, its current application is less. The aluminum liquid mechanical pump is a contact type circulating stirring device. Due to its direct contact with the high temperature aluminum melt, it requires a complicated protection system, otherwise it is easy to cause contamination of the aluminum liquid; the rotating impeller and pump of the aluminum liquid mechanical pump The body needs to be immersed in the aluminum liquid, which is easily worn and damaged, and has a short service life and high annual maintenance cost. This also limits the widespread use of aluminum liquid mechanical pumps.
发明内容 Summary of the invention
本发明的目的在于改进现有铝液循环泵的不足,提供一种高节能、高效率、 低成本、 无污染的全新风冷式铝液永磁泵。  The object of the present invention is to improve the deficiencies of the existing aluminum liquid circulation pump, and to provide a new air-cooled aluminum liquid permanent magnet pump with high energy saving, high efficiency, low cost and no pollution.
本发明提供的风冷式铝液永磁泵包括一圆环形碳化硅密封管道、 一泵体、 一主轴、 一永磁体固定板、 一钕铁硼永磁体、 一主电机及其传动装置和一强制 风冷装置; 其中:  The air-cooled aluminum liquid permanent magnet pump provided by the invention comprises a circular annular silicon carbide sealing pipe, a pump body, a main shaft, a permanent magnet fixing plate, a neodymium iron boron permanent magnet, a main motor and a transmission thereof, and a forced air cooling device; wherein:
所述密封管道安装在所述泵体内, 其外设有耐热材料构成的隔热层, 该密 封管道的两个端口伸出在所述泵体之外; 所述主轴上固定所述永磁体固定板, 在该固定板上镶嵌固设轭铁 (可以是纯铁制作) , 所述钕铁硼永磁体通过所述 轭铁固定在所述固定板上且所述钕铁硼永磁体分布在所述圆环形碳化硅密封 管道上下两侧或其中的一侧或其内侧, 所述主电机通过传动装置连接所述主 轴, 使得所述主电机驱动所述永磁体沿所述圆环形碳化硅密封管道作圆周运 动; 所述泵体为奧氏体不锈钢材料制成; 所述强制风冷装置包括风机、 设置在 泵体内的循环风道, 所述风机的出口连接循环风道的进口、 所述循环风道的出 口与泵体外连通; 在所述泵体内设有温度传感器。  The sealing pipe is installed in the pump body, and a heat insulating layer composed of a heat resistant material is disposed outside, and two ports of the sealing pipe protrude outside the pump body; the permanent magnet is fixed on the main shaft a fixing plate on which a yoke (which may be made of pure iron) is inlaid, the NdFeB permanent magnet is fixed on the fixing plate by the yoke and the NdFeB permanent magnet is distributed The upper and lower sides of the toroidal silicon carbide sealing pipe or one side thereof or the inner side thereof, the main motor is connected to the main shaft by a transmission device, so that the main motor drives the permanent magnet to carbonize along the circular ring The silicon sealing pipe is circularly moved; the pump body is made of austenitic stainless steel material; the forced air cooling device comprises a fan, a circulation air duct disposed in the pump body, and an outlet of the fan is connected to an inlet of the circulation air duct, The outlet of the circulation duct is in communication with the outside of the pump; a temperature sensor is disposed in the pump body.
所述永磁体由若干组钕铁硼磁钢组成, 其成组地固定在所述永磁体固定板 上镶嵌的轭铁上。  The permanent magnet is composed of a plurality of sets of neodymium iron boron magnetic steel, which are fixed in groups on the yoke inlaid on the permanent magnet fixing plate.
上述设备的工作过程是: 在主电机的驱动下, 带动永磁体在所述圆环形碳 化硅密封管道外面做圆周方向的转动, 产生移动磁场, 磁力线快速切割在所述 圆环形密封管道中的高温铝液, 从而产生洛伦兹力, 在所述圆环形碳化硅密封 管道中的液态铝液相当于转子, 转动的永磁体相当于定子, 由此推动铝熔液在 环形管路中的快速流动。 The working process of the above device is: driving the permanent magnet to rotate circumferentially outside the annular silicon carbide sealing pipe under the driving of the main motor to generate a moving magnetic field, and the magnetic field line is rapidly cut in the circular sealing pipe. High temperature aluminum liquid, resulting in Lorentz force, in the toroidal silicon carbide seal The liquid aluminum liquid in the pipe is equivalent to the rotor, and the rotating permanent magnet is equivalent to the stator, thereby pushing the rapid flow of the aluminum melt in the annular pipe.
使用时, 结合一配电控制系统, 该配电控制系统通过例如变频器控制主电 机转速, 即控制所述永磁体的旋转角速度, 进而控制铝液永磁泵的圆环形碳化 硅密封管道中的液体压力和铝液流速; 同时, 设置在泵体内的温度传感器实时 监测泵体的温度, 并通过配电控制系统控制所述强制风冷系统的工作, 及时对 泵体和其内的永磁体等进行降温。 配电控制系统为现有技术, 故而在此不做赘 述。  In use, combined with a power distribution control system, the power distribution control system controls the rotation speed of the main motor by, for example, controlling the rotation speed of the permanent magnet, thereby controlling the annular silicon carbide sealing pipe of the aluminum liquid permanent magnet pump. Liquid pressure and aluminum liquid flow rate; at the same time, the temperature sensor disposed in the pump body monitors the temperature of the pump body in real time, and controls the operation of the forced air cooling system through the power distribution control system, and timelyly the pump body and the permanent magnets therein Wait for cooling. The power distribution control system is prior art and will not be described here.
所述固定板可以是奧氏体不锈钢制成的, 固定板上镶嵌轭铁构成特别的磁 路结构, 在轭铁上固定若干组永磁体。  The fixing plate may be made of austenitic stainless steel, and the yoke embedded on the fixing plate constitutes a special magnetic circuit structure, and a plurality of sets of permanent magnets are fixed on the yoke.
所述永磁体可分为若干组 (偶数) , 经计算优化永磁体可分为 6~12 组, 每组又有若干块磁钢, 分布在圆环形碳化硅密封管道的上下两侧或内侧。 这种 特别设计是使永磁体在主电机带动下做圆周方向快速运动并产生洛伦兹力, 密 封管道旁相邻的两组钕铁硼永磁体极性相反, 其均匀磁力线方向垂直于管道。  The permanent magnets can be divided into several groups (even numbers). The calculated permanent magnets can be divided into 6~12 groups, and each group has several pieces of magnetic steel distributed on the upper and lower sides or inside of the annular silicon carbide sealing pipe. . This special design is to make the permanent magnet move rapidly in the circumferential direction under the driving of the main motor and generate Lorentz force. The two sets of NdFeB permanent magnets adjacent to the sealed pipe have opposite polarities, and the uniform magnetic line direction is perpendicular to the pipe.
所述固定板上的轭铁的形状结构可以是以主轴为圆心的放射状支架结构, 该支架可以是 4 -6等分结构, 优选按圆周 4等分或 6等分结构, 在每个放射状 分支架上镶嵌排列的轭铁上固设若干组永磁体。  The shape structure of the yoke on the fixing plate may be a radial bracket structure centered on the main shaft, and the bracket may be a 4-6 aliquot structure, preferably divided into 4 quarters or 6 equal divisions in the circumference, in each radial position. A plurality of sets of permanent magnets are fixed on the yoke arranged inlaid on the bracket.
所述泵体为奧氏体不锈钢材料的结构支撑钢架, 其外附着固定奧氏体不锈 钢板。 泵体可为箱形或桶形结构, 泵体上设置透气窗, 泵体内部设有产生循环 气流的循环风道并和该透气窗相连。 强制风冷系统通过循环风道将风机强制吹 入泵体内的冷空气引导到永磁体上, 有效的带走其上的热量, 以确保永磁体的 温度在正常范围内。 所述密封管道从泵体上穿出的入口孔和出口孔的管端口上 可以配有法兰盘与外部连接。  The pump body is a structural support steel frame of austenitic stainless steel material, and an austenitic stainless steel plate is attached and fixed. The pump body may be a box-shaped or barrel-shaped structure, and a ventilation window is arranged on the pump body, and a circulating air passage for generating a circulating air flow is arranged inside the pump body and connected to the ventilation window. The forced air cooling system guides the cold air forcedly blown into the pump body to the permanent magnet through the circulation air passage, effectively taking away the heat on it to ensure that the temperature of the permanent magnet is within the normal range. The sealing pipe may be provided with a flange and an external connection on the pipe port of the inlet hole and the outlet hole penetrating from the pump body.
箱形或桶形结构的奧氏体不锈钢泵体磁导率低, 不会干扰泵体内部的磁路 设计, 保证了磁场的稳定性; 泵体内的循环风道和透气窗配合风冷系统可以快 速有效地降低泵体内的温度。  The austenitic stainless steel pump body with box shape or barrel structure has low magnetic permeability, does not interfere with the magnetic circuit design inside the pump body, and ensures the stability of the magnetic field. The circulation air passage and the ventilation window in the pump body can be combined with the air cooling system. Reduce the temperature inside the pump quickly and efficiently.
所述的温度传感器可以是安装在泵体中圆环形碳化硅密封管道的周边, 用 于监控泵体内部的空气温度, 泵体内的空气温度设定值是根据永磁体的居里温 度经科学计算设定的, 永磁体的有效工作点是随它的退磁曲线变化的。  The temperature sensor may be installed around the circumference of the annular silicon carbide sealing pipe in the pump body for monitoring the air temperature inside the pump body, and the air temperature setting value in the pump body is based on the Curie temperature of the permanent magnet. Calculated, the effective working point of the permanent magnet changes with its demagnetization curve.
强制风冷系统包括风机、 温度传感器和与其连接的控制装置, 该控制装置 使得高压风机根据温度传感器反馈的监控数据变化启动或停止, 气流从泵体入 风口进入沿内部风道产生循环气流并通过透风窗散热以降低温度, 保证永磁体 安全可靠地工作。  The forced air cooling system includes a fan, a temperature sensor and a control device connected thereto, and the control device causes the high pressure fan to start or stop according to the monitoring data feedback fed back by the temperature sensor, and the airflow enters the circulating airflow along the internal air passage from the air inlet of the pump body and passes through Cooling through the windshield to reduce the temperature and ensure the permanent magnets work safely and reliably.
本风冷式铝液永磁泵还可以包括一自动保护系统, 相应的, 所述钕铁硼永 磁体及固定板分布在所述圆环形碳化硅密封管道内侧。  The air-cooled aluminum liquid permanent magnet pump may further include an automatic protection system. Correspondingly, the neodymium iron boron permanent magnet and the fixed plate are distributed inside the annular silicon carbide sealing pipe.
作为所述的自动保护系统的牵拉机构可以是包括在泵体内及上方设有的 导轨或丝杠, 所述主轴或固定板通过传动机构可沿导轨或丝杠的方向上下移动 地连接在导轨或丝杠上, 所述驱动机构连接传动机构。 所述驱动机构可以是伺 服电机系统, 接受 PLC的控制。 当泵体内温度异常升高报警时, PLC控制伺服 电机系统将主电机和永磁体沿导轨或丝杠方向提升一段距离, 保护电机和永磁 体不受泵体内高温损害。 当温度回落到正常值时, 伺服系统将主电机和永磁体 恢复到原工作位置。  The pulling mechanism as the automatic protection system may be a guide rail or a screw provided in the pump body and above, and the main shaft or the fixed plate may be connected to the guide rail in the direction of the guide rail or the screw by the transmission mechanism. Or on the lead screw, the drive mechanism is connected to the transmission mechanism. The drive mechanism can be a servo motor system that is controlled by a PLC. When the temperature inside the pump rises abnormally, the PLC controls the servo motor system to raise the distance between the main motor and the permanent magnet along the guide rail or the lead screw to protect the motor and permanent magnet from high temperature damage in the pump body. When the temperature drops back to the normal value, the servo system restores the main motor and permanent magnet to the original working position.
所述圆环形碳化硅密封管道是特别设计的, 有一个作为进液口、 另一个作 为出液口的单向型, 和两个端口均可作为进液口或出液口的双向型密封管道两 种类型。 The toroidal silicon carbide sealing pipe is specially designed, one for the liquid inlet and the other for the It is a unidirectional type of outlet, and both ports can be used as two-way sealed pipes for inlet or outlet.
工艺上采用精细碳化硅粉末整体浇注烧结成型或分段浇注烧结成型。  The process uses fine silicon carbide powder as a whole cast sintering or segment casting casting.
分段浇注成型的管道, 其中, 每段碳化硅管的端口都设计有止口, 以便于 相互套接, 在套接止口处留有适当配合间隙, 其中设有耐高温堵漏密封材料密 封粘接。  Segmented cast pipe, wherein each segment of the silicon carbide pipe is designed with a stop to facilitate mutual nesting, and a suitable fit clearance is left at the socket, wherein a high temperature sealing plug seal is provided Bonding.
在圆环形碳化硅密封管道的端口外壁面上设计有凸起棱以便于用奧氏体 不锈钢箍加强连接。  A raised rib is formed on the outer wall surface of the port of the toroidal silicon carbide sealing pipe to facilitate reinforcement by austenitic stainless steel hoop.
在碳化硅管道外固设有耐热材料形成隔热层, 可以减少碳化硅管内铝液向 外的热传导速度。  A heat-resistant material is formed outside the silicon carbide pipe to form a heat insulating layer, which can reduce the heat transfer speed of the aluminum liquid in the silicon carbide pipe.
下面是一种将永磁体置于圆环形非金属耐火材料密封管道中间的方案: 本发明提供的这种风冷式铝液永磁泵是包括一圆环形非金属耐火材料密 封管道、 一保温隔热箱、 一主框架、 一升降装置、 一转子组件、 一主电机及其 传动装置和一强制风冷系统。 其中:  The following is a scheme for placing a permanent magnet in the middle of a circular non-metallic refractory sealing pipe: The air-cooled aluminum liquid permanent magnet pump provided by the present invention comprises a circular non-metallic refractory sealing pipe, Insulation box, a main frame, a lifting device, a rotor assembly, a main motor and its transmission, and a forced air cooling system. among them:
所述圆环形非金属耐火材料密封管道外壁设有烧结凝固层将其整体固化, 并置于与之形状相匹配的保温隔热箱内, 该圆环形非金属耐火材料密封管道的 两个端口伸出在到所述保温隔热箱之外; 所述的转子组件包括主轴和固设在所 述主轴上的轭铁以及轭铁上的永磁体和将该永磁体固定住的磁钢罩组成, 所述 主电机通过传动装置连接所述转子组件的主轴使之产生旋转, 带动其上的轭 铁、 磁钢罩和永磁体在所述圆环形非金属耐火材料密封管道中心的圆形空间中 作旋转运动; 所述保温隔热箱为奧氏体不锈钢材料制成; 所述升降装置设置在 所述主框架上, 所述主电机以及与之连接的所述转子组件和其中设置有圆环形 非金属耐火材料密封管道的保温隔热箱, 其中一个设置在所述主框架上, 另一 个设置在所述升降装置上, 以使得驱动所述升降装置, 所述转子组件和保温隔 热箱之间产生相对位移, 使得所述转子组件进入或离开所述圆环形非金属耐火 材料密封管道中心的圆形空间; 所述强制风冷系统包括风机和设置在所述转子 组件周边的循环风道, 风机的出口连接循环风道的进口。  The outer wall of the annular non-metallic refractory sealing pipe is provided with a sintering solidified layer to solidify the whole and is placed in a heat insulating box matched with the shape, and the annular non-metallic refractory sealing pipe is two a port extending beyond the thermal insulation box; the rotor assembly includes a main shaft and a yoke fixed to the main shaft and a permanent magnet on the yoke and a magnetic steel cover that fixes the permanent magnet The main motor is connected to the main shaft of the rotor assembly by a transmission device to rotate, and the yoke, the magnetic steel cover and the permanent magnet thereon are driven in a circular shape at the center of the annular non-metallic refractory sealing pipe. Rotating motion in space; the thermal insulation box is made of austenitic stainless steel material; the lifting device is disposed on the main frame, and the main motor and the rotor assembly connected thereto are provided therein a thermal insulation box for a toroidal non-metallic refractory sealed pipe, one of which is disposed on the main frame and the other is disposed on the lifting device to drive the lifting device A relative displacement between the rotor assembly and the thermal insulation box causes the rotor assembly to enter or exit a circular space in the center of the annular non-metallic refractory sealing conduit; the forced air cooling system includes a fan and a setting At the circulation duct around the rotor assembly, the outlet of the fan is connected to the inlet of the circulation duct.
可以在所述转子组件周围的部件上例如主框架上或保温隔热箱上设置温 度传感器。 该传感器如果与所述升降机的驱动电机的启动电路相连接, 可以使 得本永磁泵具有自动保护功能。 升降机根据转子组件周边的温度变化值按设计 要求产生动作, 控制转子沿例如导柱方向上升或下降;  A temperature sensor can be placed on the components surrounding the rotor assembly, such as on the main frame or on the thermal insulation box. If the sensor is connected to the starting circuit of the driving motor of the elevator, the permanent magnet pump can be automatically protected. The elevator generates an action according to the design change requirement according to the temperature change value around the rotor assembly, and controls the rotor to rise or fall in the direction of, for example, the guide column;
本风冷式铝液永磁泵使用时, 可以结合一配电控制系统, 该配电控制系统 通过例如变频器控制主电机转速, 即控制永磁体的旋转角速度, 进而控制铝液 永磁泵的圆环形非金属耐火材料密封管道中的铝液压力和流速; 同时, 设置在 转子周边的温度传感器可以与一显示器相连接, 实时监测温度的变化, 并通过 配电控制系统控制所述强制风冷系统的工作, 及时对转子和其上的永磁体等进 行降温。 当温度超过警戒值时, 配电控制系统还可以控制升降系统工作, 带动 转子上升或下降脱离开高温环境, 实现铝液永磁泵的自动保护功能。  When the air-cooled aluminum liquid permanent magnet pump is used, it can be combined with a power distribution control system, which controls the main motor speed by, for example, a frequency converter, that is, controls the rotational angular velocity of the permanent magnet, thereby controlling the aluminum liquid permanent magnet pump. The aluminum liquid pressure and flow rate in the annular non-metallic refractory sealing pipe; at the same time, the temperature sensor disposed around the rotor can be connected to a display, monitor the temperature change in real time, and control the forced wind through the power distribution control system The cold system works to cool the rotor and the permanent magnets on it in time. When the temperature exceeds the warning value, the power distribution control system can also control the operation of the lifting system, drive the rotor to rise or fall away from the high temperature environment, and realize the automatic protection function of the aluminum liquid permanent magnet pump.
外壁设有烧结凝固层的所述圆环形非金属耐火材料密封管道设置在保温 隔热箱内的中心,保温隔热箱内设有耐热材料包裹在管道烧结凝固层的外面构 成保温隔热层。  The annular non-metallic refractory sealing pipe provided with the sintering solidified layer on the outer wall is disposed in the center of the heat insulating and heat insulating box, and the heat insulating material is provided with heat-resistant material wrapped around the sintering solidified layer of the pipe to constitute thermal insulation. Floor.
所述升降装置包括升降机和导柱, 所述导柱固设在主框架上, 所述升降机 上设有升降平台, 在该升降平台上固定所述主电机以及与之连接的转子组件, 升降平台上设有导柱孔, 导柱穿设在该导柱孔中, 使得所述升降平台在升降传 动机构驱动下沿导柱上下移动, 有效防止平台移动过程中在水平方向上的晃 动, 所述升降机与所述主框架连接, 使得其上的平台可以相对于主框架上下移 动,从而使得设置在升降机上的所述主电机及转子组件在设置于主框架上的内 装所述圆环形非金属耐火材料密封管道的所述保温隔热箱中心产生位移变化。 The lifting device includes an elevator and a guide post, the guide post is fixed on the main frame, and the elevator is provided with a lifting platform, and the main motor and the rotor assembly connected thereto are fixed on the lifting platform. The lifting platform is provided with a guiding column hole, and the guiding column is disposed in the guiding column hole, so that the lifting platform moves up and down along the guiding column under the driving of the lifting and transmitting mechanism, thereby effectively preventing the horizontal direction from shaking during the movement of the platform. The elevator is coupled to the main frame such that a platform thereon can be moved up and down relative to the main frame such that the main motor and rotor assembly disposed on the elevator is mounted in the circular ring disposed on the main frame The center of the thermal insulation box of the non-metallic refractory sealing pipe is displaced.
具体地, 上述圆环形非金属耐火材料密封管道、 保温隔热箱、 升降装置、 转子组件、 主电机及其传动装置和强制风冷系统共同安装在所述主框架上; 所 述保温隔热箱安装在主框架上端或下端, 如果保温隔热箱安装在主框架下端, 可以在主框架下端面上固设辅助支架, 所述保温隔热箱通过其固定在主框架的 下端面上, 从而实现倒置使用, 所述保温隔热箱与所述主框架之间用螺栓紧固 连接, 易于维护与更换。 相应地, 所述主电机以及与之连接的所述转子组件安 装在所述升降机上。  Specifically, the above-mentioned annular non-metallic refractory sealing pipe, thermal insulation box, lifting device, rotor assembly, main motor and its transmission device and forced air cooling system are jointly mounted on the main frame; The box is installed at the upper end or the lower end of the main frame. If the heat insulating box is installed at the lower end of the main frame, an auxiliary bracket may be fixed on the lower end surface of the main frame, and the heat insulating box is fixed on the lower end surface of the main frame by the heat insulating box, thereby Inverted use is realized, and the thermal insulation box and the main frame are fastened by bolts, which is easy to maintain and replace. Accordingly, the main motor and the rotor assembly connected thereto are mounted on the elevator.
永磁泵是用永磁体作动力源, 主要是利用它在空气隙中产生的磁场。 洛伦 兹力的大小主要依据永磁体磁路设计, 磁路由永磁体、 轭铁与气隙组成, 永磁 磁路设计分两方面, 一是已知永磁体的性能、 磁路结构及磁路各部分尺寸, 要 求计算气隙内磁场强度 二是已知材料的磁性能、 工作间隙和磁场强度, 要 求计算确定磁路结构及永磁体尺寸。 已知条件:铝的导电率"、管道截面积 ,2、 管道长度 2^、永磁体体积^、 永磁体长度 ^、有效气隙长度 、气隙体积 、 永磁体角速度《、 剩磁 ^、 磁场强度矫顽力7^、 退磁场强度 有效气隙内 磁场强度 ^、 最大磁能积 磁动势1 等。 由磁动势守恒原理和磁通 连续性原理有: The permanent magnet pump uses a permanent magnet as the power source, mainly using the magnetic field generated in the air gap. The size of Lorentz force is mainly based on the design of permanent magnet magnetic circuit, magnetic routing permanent magnet, yoke iron and air gap. The design of permanent magnet magnetic circuit is divided into two aspects. First, the performance of permanent magnet, magnetic circuit structure and magnetic circuit are known. Part of the size, the calculation of the magnetic field strength in the air gap is the magnetic properties, working gap and magnetic field strength of the known materials. It is required to calculate and determine the magnetic circuit structure and the size of the permanent magnet. Known conditions: conductivity of aluminum, cross-sectional area of pipe, 2 , length of pipe 2 ^, volume of permanent magnet ^, length of permanent magnet ^, effective air gap length, air gap volume, angular velocity of permanent magnet ", residual magnetization ^, magnetic field Strength coercive force 7 ^, demagnetizing field strength effective magnetic gap magnetic field strength ^, maximum magnetic energy product magnetomotive force 1, etc. The principle of conservation of magnetic dynamic potential and the principle of flux continuity are:
φ = ΒΜΑΜ = ΚβίΑί (1) φ = Β Μ Α Μ = Κβ ί Α ί (1)
- HmLm = KrHgLg (2) - H m L m = K r H g L g (2)
( 1 ) ( 2 ) 联立求解 得
Figure imgf000006_0001
(1) (2) solved jointly
Figure imgf000006_0001
其中  among them
φ 磁通量  φ magnetic flux
Bm 永磁体的磁通密度 Magnetic flux density of B m permanent magnet
Bg 有效气隙中的磁通密度 B g flux density in the effective air gap
Am 永磁体的截面积 Cross-sectional area of A m permanent magnet
Ag 有效气隙的截面积 A g effective air gap cross-sectional area
Kf 漏磁系数 K f magnetic flux leakage coefficient
Kr 磁动势损失系数 K r magnetomotive force loss coefficient
μϋ 真空磁导率 μ ϋ vacuum permeability
由于磁路中存在漏磁现象, 则磁路各部分存在磁通损失, 并且磁路的磁压 降不等于永磁体的磁动势。 当气隙尺寸和气隙磁场强度 已知, 则磁路设计的 重点就是如何优化 和 。  Due to the magnetic flux leakage phenomenon in the magnetic circuit, magnetic flux loss exists in each part of the magnetic circuit, and the magnetic pressure drop of the magnetic circuit is not equal to the magnetomotive force of the permanent magnet. When the air gap size and the air gap magnetic field strength are known, the focus of the magnetic circuit design is how to optimize and .
本发明根据上述原理, 通过磁路结构优化设计和轭铁镶嵌的不同方式来优 化漏磁系数和磁动势损失系数, 最大限度减少漏磁。 再根据法拉第电磁感应定律有: According to the above principle, the present invention optimizes the magnetic flux leakage coefficient and the magnetomotive force loss coefficient by different ways of magnetic circuit structure optimization design and yoke iron inlay to minimize magnetic flux leakage. According to Faraday's law of electromagnetic induction, there are:
E = - = -(Β cos ωί) = 5osin ωί  E = - = -(Β cos ωί) = 5osin ωί
E 电流强度 E current intensity
因为: J = aE  Because: J = aE
J 感生电流密度  J induced current density
永磁体磁感应作用产生的洛伦兹力为: F = JB The Lorentz force generated by the magnetic induction of permanent magnets is: F = JB
其中; [和 B方向相互垂直, 因此, 永磁体产生的电磁力密度为:  Where; [and the B direction are perpendicular to each other, therefore, the electromagnetic force density generated by the permanent magnet is:
F = aB2ωsm cot = aEB F = aB 2 ωsm cot = aEB
主电机传动装置为减速电动机, 安装在泵体上方或主框架上。 通过变频器 控制电机的转速, 通过连轴器使得主轴和镶嵌轭铁的固定板或转子相连, 进而 使永磁体做圆周方向快速运动, 并控制永磁体的旋转角速度。  The main motor drive is a geared motor mounted on the pump body or on the main frame. The speed of the motor is controlled by the frequency converter, and the main shaft is connected to the fixed plate or the rotor of the yoke by the coupling, so that the permanent magnet moves rapidly in the circumferential direction and controls the rotational angular velocity of the permanent magnet.
经科学计算不同角速度下洛伦兹力在切线方向的平均值, 可以控制铝液永 磁泵的流体压力, 铝熔液流速等。  The average value of the Lorentz force in the tangential direction at different angular velocities can be scientifically calculated to control the fluid pressure of the aluminum liquid permanent magnetic pump, the flow rate of the aluminum melt, and the like.
在现有铝液循环搅动装置中, 还没有使用永磁泵的先例。 原因之一是无法 形成高强度的大气隙磁场来有效地推动铝液运动。 而本发明通过特殊的磁路结 构设计, 可以大幅度减少漏磁。  In the existing aluminum liquid circulation agitation device, there is no precedent for using a permanent magnet pump. One of the reasons is that a high-intensity air gap magnetic field cannot be formed to effectively promote the movement of the aluminum liquid. However, the present invention can greatly reduce the magnetic flux leakage by a special magnetic circuit structure design.
本风冷式铝液永磁泵是全新的循环搅拌装置, 它兼有电磁泵和机械泵的优 点, 又克服了它们各自的缺点。 风冷式铝液永磁泵具有高节能、 高效率、 低成 本、 无污染的显著特点: 铝液永磁泵相对于电磁泵可节约 50%以上的能耗; 独 特的磁路设计和风冷系统设计不仅保证了系统的可靠性, 而且消除了污染; 大 管径的环路设计可以在单位时间内交换更大容量的铝熔液; 非接触式的搅拌方 式保证了设备的使用寿命长, 年使用维护费用大幅度降低; 特殊的结构设计和 磁路设计, 有效地降低了大体积气隙的漏磁场问题, 使风冷式铝液永磁泵可以 高效、 可靠的工作。 再有, 本发明的永磁泵中圆环形密封非金属耐火材料管道 的外面设有烧结凝固层,可以使得该管道的强度大幅度提高,其使用寿命延长; 同时, 具有阻热效果。 另外, 在本永磁泵中, 装置在所述保温隔热箱中的所述 圆环形密封非金属耐火材料管道固定在主框架上端或下端, 对其进行检修和拆 换时, 只需将保温隔热箱与主框架的安装结构拆开即可, 使得所述圆环形密封 非金属耐火材料管道的维修、 维护和更换简单方便。  This air-cooled aluminum liquid permanent magnet pump is a new type of circulating agitation device, which combines the advantages of electromagnetic pump and mechanical pump, and overcomes their respective shortcomings. Air-cooled aluminum liquid permanent magnet pump has the characteristics of high energy saving, high efficiency, low cost and no pollution: Aluminum liquid permanent magnet pump can save more than 50% energy consumption compared with electromagnetic pump; Unique magnetic circuit design and air cooling The system design not only ensures the reliability of the system, but also eliminates the pollution; the loop design of the large diameter can exchange a larger volume of aluminum melt per unit time; the non-contact stirring method ensures the long service life of the equipment. The annual maintenance cost is greatly reduced; the special structural design and magnetic circuit design effectively reduce the leakage magnetic field problem of the large volume air gap, so that the air-cooled aluminum liquid permanent magnet pump can work efficiently and reliably. Further, in the permanent magnet pump of the present invention, a sintered solidified layer is provided on the outer surface of the annular annular non-metallic refractory material pipe, which can greatly improve the strength of the pipe and prolong its service life; and at the same time, has a heat-blocking effect. In addition, in the permanent magnet pump, the annular sealing non-metallic refractory pipe of the device in the thermal insulation box is fixed at the upper end or the lower end of the main frame, and when it is inspected and replaced, only The installation structure of the heat insulation box and the main frame can be disassembled, so that the maintenance, maintenance and replacement of the annular sealing non-metal refractory pipe is simple and convenient.
附图说明 DRAWINGS
下面结合附图对本发明作进一步说明。  The invention will now be further described with reference to the accompanying drawings.
图 1为本发明提供的风冷式铝液永磁泵的一种结构示意图;  1 is a schematic structural view of an air-cooled aluminum liquid permanent magnet pump provided by the present invention;
图 2为本发明提供的风冷式铝液永磁泵的圆环形碳化硅密封管道的一种结 构示意图;  2 is a schematic structural view of a toroidal silicon carbide sealing pipe of an air-cooled aluminum liquid permanent magnet pump according to the present invention;
图 2a为图 2所示的密封管道每段碳化硅管的端口的止口结构示意图; 图 3为本发明提供的风冷式铝液永磁泵的圆环形碳化硅密封管道的另一种 结构示意图;  2a is a schematic view showing the structure of the port of each segment of the silicon carbide tube of the sealed pipe shown in FIG. 2; FIG. 3 is another example of the annular silicon carbide sealing pipe of the air-cooled aluminum liquid permanent magnet pump provided by the present invention. Schematic;
图 4为本发明提供的风冷式铝液永磁泵的圆环形碳化硅密封管道的又一种 结构示意图;  4 is a schematic structural view of a toroidal silicon carbide sealing pipe of an air-cooled aluminum liquid permanent magnet pump provided by the present invention;
图 4a为图 4的侧视结构示意图; 图 5为本发明提供的风冷式铝液永磁泵的圆环形碳化硅密封管道的又一种 结构示意图; Figure 4a is a side view of the structure of Figure 4; 5 is a schematic structural view of a toroidal silicon carbide sealing pipe of an air-cooled aluminum liquid permanent magnet pump according to the present invention;
图 5a为图 5的侧视结构示意图;  Figure 5a is a schematic side view of Figure 5;
图 6为本发明提供的风冷式铝液永磁泵的泵体的一种箱型结构的主视示意 图  6 is a front view showing a box type structure of a pump body of an air-cooled aluminum liquid permanent magnet pump according to the present invention;
图 6a为图 6所示泵体的俯视示意图;  Figure 6a is a top plan view of the pump body shown in Figure 6;
1为本发明提供的风冷式铝液永磁泵的的泵体的另一种圆柱体型结构的 主视示意图;  1 is a front view showing another cylindrical structure of a pump body of an air-cooled aluminum liquid permanent magnet pump provided by the present invention;
图 7a为图 7所示泵体的俯视示意图;  Figure 7a is a top plan view of the pump body shown in Figure 7;
图 8a为接管法兰的结构示意图;  Figure 8a is a schematic structural view of the take-up flange;
图 8b为接管法兰的另一种结构示意图;  Figure 8b is another schematic structural view of the take-up flange;
图 9为本发明提供的风冷式铝液永磁泵的另一种结构的示意图;  9 is a schematic view showing another structure of an air-cooled aluminum liquid permanent magnet pump provided by the present invention;
图 10为本发明提供的配电系统电路原理图;  10 is a schematic circuit diagram of a power distribution system provided by the present invention;
图 1 1为所述铝液永磁泵使用示意图;  Figure 1 is a schematic view showing the use of the aluminum liquid permanent magnet pump;
图 12为本发明提供的又一种风冷式铝液永磁泵的结构示意图;  12 is a schematic structural view of still another air-cooled aluminum liquid permanent magnet pump according to the present invention;
图 13 为图 12 所示的风冷式铝液永磁泵的升降系统带动转子下降的示意 图;  Figure 13 is a schematic view of the lifting system of the air-cooled aluminum liquid permanent magnet pump shown in Figure 12 driving the rotor down;
图 14为本风冷式铝液永磁泵的保温隔热箱与主框架分离的结构示意图; 图 14a、 图 14b分别为与主框架分开保温隔热箱和主框架上其它装置的结 构示意图;  Fig. 14 is a structural schematic view showing the separation of the heat insulating box of the air-cooled aluminum liquid permanent magnet pump from the main frame; Fig. 14a and Fig. 14b are respectively structural diagrams of the heat insulating box and other devices on the main frame separated from the main frame;
图 15a、 图 15b分别为本风冷式铝液永磁泵的四等分转子组件的主视和俯 视结构示意图;  Fig. 15a and Fig. 15b are respectively a front view and a top view of the four-part rotor assembly of the air-cooled aluminum liquid permanent magnet pump;
图 16a、 图 16b分别为本风冷式铝液永磁泵的六等分转子组件的主视和俯 视结构示意图。  Fig. 16a and Fig. 16b are respectively a front view and a top view of the six-divided rotor assembly of the air-cooled aluminum liquid permanent magnet pump.
图 17a、 图 17b分别为本风冷式铝液永磁泵的另一种四等分转子组件的主 视和俯视结构示意图。  Fig. 17a and Fig. 17b are respectively a front view and a top plan view of another four-part rotor assembly of the air-cooled aluminum liquid permanent magnet pump.
具体实施方式 detailed description
以下结合附图和实例对本发明作进一步详细说明:  The present invention will be further described in detail below with reference to the accompanying drawings and examples:
如图 1、 图 9所示, 是本发明提供的风冷式铝水永磁泵, 包括圆环形碳化 硅密封管道 1、 分布在所述圆环形碳化硅密封管道 1上下两侧或内侧的钕铁硼 永磁体 16、 主电机 12及其传动装置、 用于固定所述钕铁硼永磁体 16的镶嵌轭 铁 6的永磁体固定板 8、 泵体、 高压风冷系统 15和配电控制系统;  As shown in FIG. 1 and FIG. 9, the air-cooled aluminum water permanent magnet pump provided by the present invention comprises a circular annular silicon carbide sealing pipe 1 distributed on the upper and lower sides or the inner side of the annular silicon carbide sealing pipe 1. NdFeB permanent magnet 16, main motor 12 and its transmission, permanent magnet fixing plate 8 for fixing the yoke boron 6 of the NdFeB permanent magnet 16, pump body, high pressure air cooling system 15 and power distribution Control System;
圆环形碳化硅密封管道 1安装在泵体内, 碳化硅密封管道 1上设有隔热材 料构成的保温隔热层 17 ;主电机 12及其传动装置通过联轴器 14连接一主轴 7, 使之旋转, 主轴 7通过在泵体相对于圆环形密封管道 1 中间处设置的穿孔 1 1 (如图 6a、 7a ) 插入泵体中, 在泵体上的对应主轴的上下两位置处设有轴承 19支撑主轴 7, 主轴上固设镶嵌轭铁 6的固定板 8。 在泵体的下底板上设置轴 承座 18, 通过轴承 19将主轴 7可转动地固定在轴承座 18上, 使得主轴 7置于 圆环形密封管道 1 的环形空间的中间。 永磁体 16根据磁路的科学计算, 在固 定板上分成若干组 (偶数) 对应, 形成贯穿密封管道的磁力线。 磁力线沿管道 作快速运动就产生了洛伦兹力, 洛伦兹力在充分考虑各种环境参数的情况下可 以科学计算。  The annular silicon carbide sealing pipe 1 is installed in the pump body, and the silicon carbide sealing pipe 1 is provided with an insulating layer 17 made of heat insulating material; the main motor 12 and its transmission device are connected to a main shaft 7 through the coupling 14, so that Rotating, the main shaft 7 is inserted into the pump body through the perforation 1 1 (as shown in Figs. 6a, 7a) provided at the middle of the pump body with respect to the annular sealing pipe 1, and is provided at upper and lower positions of the corresponding main shaft on the pump body. The bearing 19 supports the main shaft 7, and a fixing plate 8 in which the yoke 6 is fitted is fixed to the main shaft. A bearing housing 18 is provided on the lower base plate of the pump body, and the main shaft 7 is rotatably fixed to the bearing housing 18 via a bearing 19 such that the main shaft 7 is placed in the middle of the annular space of the annular sealing duct 1. The permanent magnets 16 are divided into groups (even numbers) on the fixed plate according to the scientific calculation of the magnetic circuit to form magnetic lines of force penetrating the sealed pipe. The Lorentz force is generated by the rapid movement of the magnetic lines along the pipeline, and the Lorentz force can be scientifically calculated with full consideration of various environmental parameters.
在主轴 Ί上固定有镶嵌轭铁 6的永磁体固定板 8,钕铁硼永磁体 16通过镶 嵌在永磁体固定板 8上的轭铁 6固定在永磁体固定板 8上。 如图 1、 图 9所示, 该固定板 8是固定在主轴上以主轴为圆心的放射状固定支架, 该支架是按圆周 偶数等分的, 其可以是在圆周上具有 4等分或 6等分的固定架结构。 在分固定 架的内表面上固设纯铁轭 6和永磁体 16, 上下两组相对的永磁体 16之间具有 适当气隙且极性相反。 该各个分固定架上在上的永磁体 16位于密封管道 1 的 上方, 在下的永磁体 16位于密封管道 1的下方 (如图 1 ) 。 通过主轴 7与永磁 体 16相反极性端联通形成一一对应的磁通回路, 而圆环形密封管道 1 置于磁 场中。 永磁体 16也可以固设于圆环形密封管道 1中间的空间中, 如图 9所示。 在固定架上按等分方法镶嵌轭铁 6, 可以减少漏磁, 是磁通回路结构的专门设 计。 A permanent magnet fixing plate 8 with a yoke 6 embedded therein is fixed on the spindle cymbal, and the neodymium iron boron permanent magnet 16 is inserted The yoke 6 embedded in the permanent magnet fixing plate 8 is fixed to the permanent magnet fixing plate 8. As shown in FIG. 1 and FIG. 9, the fixing plate 8 is a radial fixing bracket fixed on the main shaft and centered on the main shaft. The bracket is equally divided by the circumference, which may have 4 equal parts or 6 on the circumference. The fixed frame structure. A pure iron yoke 6 and a permanent magnet 16 are fixed on the inner surface of the sub-mount, and the upper and lower two sets of opposite permanent magnets 16 have appropriate air gaps and opposite polarities. The permanent magnets 16 on the respective sub-mounts are located above the sealed duct 1 and the lower permanent magnets 16 are located below the sealed duct 1 (Fig. 1). A one-to-one corresponding magnetic flux loop is formed by the main shaft 7 communicating with the opposite polarity end of the permanent magnet 16, and the annular sealing duct 1 is placed in the magnetic field. The permanent magnet 16 can also be fixed in the space between the annular sealing ducts 1, as shown in FIG. The yoke 6 is embossed on the fixing frame by an equal division method, which can reduce magnetic leakage, and is a special design of the magnetic circuit structure.
在上述结构, 通过主电机驱动, 可使永磁体做圆周方向快速运动, 并可以 方便地控制永磁体的旋转角速度。 继而调控推动密封管路中铝液的洛伦兹力。  In the above structure, the main motor is driven to make the permanent magnet move rapidly in the circumferential direction, and the rotational angular velocity of the permanent magnet can be conveniently controlled. It then regulates the Lorentz force that drives the aluminum in the sealed line.
在现有技术中, 还没有使用铝液永磁泵进行循环搅拌的实例。 这是因为永 磁体的磁路设计复杂, 且磁场作用力很小, 永磁体对环境温度的要求高, 一旦 超过居里温度就会出现退磁现象, 磁场强度线性衰减, 无法实现铝液定向流动 的目的。 但本发明通过使用圆环形碳化硅密封管道, 并设计了耐热材料的隔热 保温层, 再加上合理设置永磁体在镶嵌轭铁的固定板上, 使得磁路中的漏磁现 象减少, 磁场强度大幅提高, 大量磁力线集中穿过密封管道, 通过调整永磁体 的旋转角速度, 就能够对密封管道中的铝液进行有效的定向推动。  In the prior art, there has been no example of circulating agitation using an aluminum liquid permanent magnet pump. This is because the magnetic circuit design of the permanent magnet is complicated, and the magnetic field force is very small. The permanent magnet has high requirements on the ambient temperature. Once the Curie temperature is exceeded, the demagnetization phenomenon occurs, and the magnetic field strength is linearly attenuated, and the directional flow of the aluminum liquid cannot be realized. purpose. However, the present invention seals the pipe by using the annular silicon carbide, and designs the heat insulating layer of the heat resistant material, and the permanent magnet is placed on the fixing plate of the yoke, so that the magnetic leakage phenomenon in the magnetic circuit is reduced. The magnetic field strength is greatly improved, and a large number of magnetic lines of force are concentrated through the sealed pipe. By adjusting the rotational angular velocity of the permanent magnet, the aluminum liquid in the sealed pipe can be effectively driven.
圆环形碳化硅密封管道 1可以为单向和双向两种类型。 如图 2、 2a所示为 单向结构, 其中的一个端口接管部 3适宜作进液口, 而另一个端口 4处有一段 直管与圆环管基本成相切的关系, 有利于铝液的流出, 适合作出液口, 该密封 管道构成一开口圆环; 图 3是另一种开口圆环式密封管道,铝液可以双向流动; 图 2和图 3给出了密封管道在同一平面内的单向和双向两种结构。 如图 4、 4a 所示的密封管道为双向结构, 其在立体空间中构成一个圆环, 进出口管段 3、 4 重叠一部分, 进出口流体的流动方向基本上是垂直的关系, 在端口处均设有一 段直管与圆环形管成基本相切的关系, 所以两个端口都可以作进液口和出液 口。 如图 5、 5a所示的也是一种双向结构, 与图 4所示的密封管道不同的是, 前者圆环形管段只有四分之三圆周长度, 而本例中圆环形管段基本上为整个圆 环长度, 而两端口处连接的直管段重叠部分的流体流动方向相反。 圆环形密封 管道形状的设计可以使得管道设置在旋转的永磁体的高强度磁场的有效范围 内, 泵体的体积紧凑, 保温的性能也比较好。 选择单向或双向碳化硅管道主要 根据用户的冶炼工艺要求而定。  The toroidal silicon carbide sealing pipe 1 can be of both unidirectional and bidirectional types. As shown in Fig. 2 and 2a, the one-way structure, one of the port connecting portions 3 is suitable as a liquid inlet, and the other port 4 has a straight tube and a circular tube in a substantially tangent relationship, which is beneficial to the aluminum liquid. The outflow is suitable for making a liquid port, and the sealed pipe constitutes an open ring; Fig. 3 is another open annular sealing pipe, the aluminum liquid can flow in both directions; Fig. 2 and Fig. 3 show the sealed pipe in the same plane Both unidirectional and bidirectional structures. The sealed pipe shown in Figures 4 and 4a has a bidirectional structure, which forms a ring in the three-dimensional space, and the inlet and outlet pipe sections 3, 4 overlap a part, and the flow direction of the inlet and outlet fluids is substantially vertical, at the port There is a straight tube and a circular tube in a substantially tangential relationship, so both ports can be used as a liquid inlet and a liquid outlet. As shown in Figures 5 and 5a, it is also a two-way structure. Unlike the sealed pipe shown in Figure 4, the former annular pipe segment has only three-quarters of the circumference length, and in this example, the annular pipe segment is basically The entire length of the ring, and the overlapping portions of the straight pipe sections connected at the two ports have opposite fluid flows. Annular seal The shape of the pipe is designed so that the pipe is placed within the effective range of the high-intensity magnetic field of the rotating permanent magnet. The volume of the pump body is compact and the insulation performance is better. The choice of one-way or two-way silicon carbide tubing is primarily based on the user's smelting process requirements.
圆环形碳化硅密封管道 1采用精细碳化硅粉末整体浇注烧结成型或分段浇 注烧结成型, 如图 2、 2a、 图 3所示的密封管道为分段成型的, 其设计的端口 套接止口 5, 要有适当配合间隙并填充耐高温粘接材料(例如火泥) 加以密封, 端口外套设不锈钢箍 2加以紧固。 在套设不锈钢箍的管外壁上可设计凸棱, 有 利于设置钢箍。 圆环形碳化硅密封管道安装在泵体的中间位置, 如图 1、 图 9 所示管道外壁上有隔热保温层 17密封保护。  The annular silicon carbide sealing pipe 1 is formed by integral casting sintering or segment casting casting of fine silicon carbide powder, and the sealing pipe shown in Fig. 2, 2a and Fig. 3 is formed in sections, and the designed port sleeve is connected. Port 5, should be properly fitted with gaps and filled with high temperature bonding materials (such as fire mud) to seal, the port jacket is set with stainless steel hoop 2 to fasten. A rib can be designed on the outer wall of the tube in which the stainless steel hoop is placed, which is advantageous for setting the steel hoop. The annular silicon carbide sealing pipe is installed in the middle of the pump body. As shown in Fig. 1 and Fig. 9, the outer wall of the pipe is insulated and sealed by a heat insulating layer.
所述泵体是奧氏体不锈钢材料制成的支撑结构钢架, 其外面附着奧氏体不 锈钢板使得泵体构成为箱形 (见图 6 ) 或桶形 (见图 7 ) 结构, 采用奧氏体不 锈钢主要考虑的是材料的磁导率对磁场的影响, 同时还要考虑该材料的机械性 能; 泵体上与密封管道 1 的出入口 3、 4相应处设有入口孔 3a和出口孔 4a用 于密封管道 1的两个端头伸出泵体与外部连接;在出入口上装配有法兰盘 9 (如 图 8a、 8b ) 。 法兰盘 9与密封管道间的耐热层 10可防止铝液热传导过快, 有 隔热保温和密封防漏作用。 The pump body is a support structure steel frame made of austenitic stainless steel material, and an austenitic stainless steel plate is attached to the outside of the pump body so that the pump body is formed into a box shape (see Fig. 6) or a barrel shape (see Fig. 7). The main consideration of the stainless steel is the influence of the magnetic permeability of the material on the magnetic field, and the mechanical properties of the material are also considered. The inlet and the outlet hole 3a are provided on the pump body corresponding to the inlets and outlets 3, 4 of the sealed pipe 1. use The pump body is connected to the outside at both ends of the sealing pipe 1; a flange 9 (as shown in Figs. 8a, 8b) is mounted on the inlet and outlet. The heat-resistant layer 10 between the flange 9 and the sealed pipe prevents the aluminum liquid from being thermally conducted too fast, and has heat insulation and sealing and leakage prevention.
在泵体内设置温度传感器, 高压风冷系统 15 设置在泵体上, 其出风口连 接在设于泵体上的入风口上。 所述配电控制系统连接主电机 12、温度传感器以 及高压风冷系统 15, 使得由温度传感器控制的高压风冷系统 15在泵体中产生 循环气流并通过透气窗散热。 风机的风压可根据具体散热要求而定。  A temperature sensor is disposed in the pump body, and the high pressure air cooling system 15 is disposed on the pump body, and the air outlet is connected to the air inlet provided on the pump body. The power distribution control system is coupled to the main motor 12, the temperature sensor, and the high pressure air cooling system 15, such that the high pressure air cooling system 15 controlled by the temperature sensor generates a circulating air flow in the pump body and dissipates heat through the gas permeable window. The wind pressure of the fan can be determined according to the specific heat dissipation requirements.
如图 9所示的本永磁泵的配电控制系统如图 10所示, 由通过例如变频器 23、 主电机 12, 通过断路器 24、 交流接触器 25、 热继电器 26控制高压风机 15。 如图 1 所示的永磁泵也具有这样的包括主电机 12和高压风冷系统机电机 15的基本电路。 通过主电机 12控制主轴 7转动, 而变频器 23调控主轴的转速 来控制所述永磁体 16 的旋转角速度, 进而控制铝液永磁泵的圆环形碳化硅密 封管道中液体压力和铝液流速; 同时, 设置在泵体内的温度传感器实时监测泵 体的温度, 该温度通过温度传感器控制高压风冷系统 15, 及时对泵体内降温以 保证永磁体有效工作。  As shown in Fig. 9, the power distribution control system of the permanent magnet pump shown in Fig. 9 controls the high pressure blower 15 through, for example, the inverter 23, the main motor 12, through the circuit breaker 24, the AC contactor 25, and the thermal relay 26. The permanent magnet pump shown in Fig. 1 also has such a basic circuit including the main motor 12 and the high pressure air-cooling system machine motor 15. The spindle 7 is controlled to rotate by the main motor 12, and the inverter 23 controls the rotation speed of the spindle to control the rotational angular velocity of the permanent magnet 16, thereby controlling the liquid pressure and the flow rate of the aluminum liquid in the annular silicon carbide sealing pipe of the aluminum liquid permanent magnet pump. At the same time, the temperature sensor disposed in the pump body monitors the temperature of the pump body in real time, and the temperature controls the high pressure air cooling system 15 through the temperature sensor, and timely cools the pump body to ensure the effective operation of the permanent magnet.
本风冷式铝液永磁泵还可以包括一自动保护系统, 应用在如图 9所示的风 冷式铝液永磁泵上。 其是一套可将主轴 Ί 以及与之连接的其上固设永磁体 16 的永磁体固定板 8提出泵体之外的牵拉机构。 这里, 固定在主轴 7上的永磁体 固定板 8以及其上的轭铁 6和永磁体的外径都小于密封管道 1的中间圆截面空 间 1 1 的直径, 永磁体固定板和永磁体均置于密封管道 1 的圆环内。 该主轴 7 为可上下移动且可转动地固定在泵体内, 该主轴连接有一驱动装置即伺服电机 20, 该驱动装置 20与主轴 7之间设有牵拉传动机构 21, 例如是一螺杆式传动 机构。 图 9所示的永磁泵中自动保护系统的具体结构可以是: 设有一个由奧氏 体不锈钢制作的筒体, 其插设在泵体内密封管道 1的圆环中间, 在该筒体的底 部设置轴承座 18,主轴上设轴承 19与轴承座 18匹配连接使得主轴 7可转动地 固定在筒体的下底板上。 在主轴 7上位于最上部的永磁体固定板 8的上面套设 一连接板, 当主轴插设在泵体的孔 1 1 中置于密封管道的圆环内时, 筒体的下 底板支撑在泵体下底面上, 同时连接板将泵体上的孔 1 1 盖住。 在连接板上面 的主轴 7上如图 9所示地通过联轴器 14连接主电机 12。 在连接板上设穿孔, 穿设至少三个螺杆, 螺杆的下端可转动地固定在泵体上, 在螺杆上连接螺母, 螺杆上通过传动机构连接伺服电机 20。 伺服电机转动, 即可带动螺杆转动, 通 过螺母就可以使得连接板升起或降下, 从而将主轴及其上的永磁体提出泵体或 放回泵体中。 可以在泵体内对应筒体支撑的部位设置行程开关, 在将主轴放回 泵体中筒体落到泵体底部时通过该行程开关使得伺服电机停转。 在泵体上面的 相应处也可以设置行程一开关, 以控制主轴被提升出泵体的上位位置。 所述牵 拉传动机构还可以是其他转动转换为直线运动的机构。 由此, 伺服电机转动即 可使得螺杆升降, 继而带动主轴上下移动将永磁体固定板及其上的永磁体从泵 体中拉出或放回泵体中。 该永磁泵的电路结构示意图如图 10所示, 在图 1 所 示的永磁泵基础上增加了伺服电机 20 (在如图 9所示的实例中使用)等组成伺 服电机 20的电路 (图 10中虚线框内的内容) , 温度传感器通过断路器 24控 制伺服电机 20。 该驱动装置与配电控制系统连接, 受控于所述温度传感器。 该 牵拉装置如图 9 所示, 为一固定在泵体上部的导轨或丝杠 21并连接一伺服电 机装置 20, 导轨或丝杠 21与主电机 12及主轴 7连接。 当泵体内出现温度过热 等异常现象时, 伺服电机装置 20被启动, 即可使得与导轨或丝杠 21连接的主 电机 12、 主轴 Ί及永磁体 16从泵体中迅速提升出来一段, 待所述强制风冷系 统将泵体内降温到永磁体 16适宜的温度时, 自动保护系统再次启动, 将主轴 7 和所述永磁体 16 送回泵体中, 恢复原工作状态。 这样, 可以确保永磁体在工 作中不会超过居里温度而产生退磁现象。 在碳化硅管道外设有耐热材料形成隔 热保温层 10, 以减少碳化硅管内铝液向外的热传导速度。 The air-cooled aluminum liquid permanent magnet pump may further comprise an automatic protection system applied to the air-cooled aluminum liquid permanent magnet pump as shown in FIG. It is a set of pulling mechanism which can project the spindle Ί and the permanent magnet fixing plate 8 on which the permanent magnet 16 is attached, which is connected to the pump body. Here, the outer diameter of the permanent magnet fixing plate 8 fixed to the main shaft 7 and the yoke 6 and the permanent magnet thereon are smaller than the diameter of the intermediate circular cross-sectional space 1 1 of the sealing pipe 1, and the permanent magnet fixing plate and the permanent magnet are both disposed. Inside the ring of the sealed pipe 1. The main shaft 7 is vertically movable and rotatably fixed in the pump body. The main shaft is connected with a driving device, that is, a servo motor 20, and the driving device 20 and the main shaft 7 are provided with a pulling transmission mechanism 21, for example, a screw transmission. mechanism. The specific structure of the automatic protection system in the permanent magnet pump shown in FIG. 9 may be: a cylinder made of austenitic stainless steel, which is inserted in the middle of the ring of the sealed pipe 1 in the pump body, in the cylinder The bearing seat 18 is disposed at the bottom, and the bearing 19 is matched with the bearing housing 18 so that the main shaft 7 is rotatably fixed to the lower bottom plate of the cylinder. A connecting plate is disposed on the uppermost permanent magnet fixing plate 8 of the main shaft 7, and when the main shaft is inserted into the hole of the sealing pipe in the hole 1 1 of the pump body, the lower bottom plate of the cylindrical body is supported at On the lower bottom surface of the pump body, the connecting plate covers the hole 1 1 on the pump body. The main motor 12 is connected to the main shaft 7 above the connecting plate via a coupling 14 as shown in FIG. The connecting plate is provided with a perforation, and at least three screws are disposed. The lower end of the screw is rotatably fixed to the pump body, and a nut is connected to the screw, and the servo motor 20 is connected to the screw through a transmission mechanism. When the servo motor rotates, the screw can be rotated, and the connecting plate can be raised or lowered by the nut, so that the main shaft and the permanent magnet thereon can be put into the pump body or put back into the pump body. The stroke switch can be arranged in the pump body corresponding to the support of the cylinder body, and the servo motor is stopped by the stroke switch when the spindle is returned to the pump body and the cylinder body falls to the bottom of the pump body. A stroke-switch can also be provided at the corresponding position above the pump body to control the spindle to be lifted out of the upper position of the pump body. The pulling drive mechanism can also be a mechanism that converts other rotations into linear motion. Thus, the rotation of the servo motor causes the screw to move up and down, and then the spindle is moved up and down to pull the permanent magnet fixing plate and the permanent magnet thereon from the pump body or put it back into the pump body. The schematic diagram of the circuit structure of the permanent magnet pump is shown in FIG. 10. On the basis of the permanent magnet pump shown in FIG. 1, a circuit for composing the servo motor 20, such as the servo motor 20 (used in the example shown in FIG. 9), is added ( The content of the dotted line in Fig. 10), the temperature sensor controls the servo motor 20 through the circuit breaker 24. The drive is coupled to the power distribution control system and is controlled by the temperature sensor. As shown in FIG. 9, the pulling device is a guide rail or a lead screw 21 fixed to the upper portion of the pump body and connected to a servo motor device 20, and the guide rail or the lead screw 21 is connected to the main motor 12 and the main shaft 7. When the temperature inside the pump body is overheated When the abnormality occurs, the servo motor unit 20 is activated, so that the main motor 12, the spindle cymbal and the permanent magnet 16 connected to the guide rail or the lead screw 21 are quickly lifted out from the pump body, and the forced air cooling system will be When the pump body cools down to the appropriate temperature of the permanent magnet 16, the automatic protection system is started again, and the main shaft 7 and the permanent magnet 16 are sent back to the pump body to restore the original working state. In this way, it is ensured that the permanent magnet does not exceed the Curie temperature during operation to cause demagnetization. A heat-resistant material is disposed outside the silicon carbide pipe to form the heat insulating layer 10 to reduce the outward heat transfer rate of the aluminum liquid in the silicon carbide pipe.
所述永磁体 16 可分为若干组, 每组又有若干块磁钢, 分布在圆环形碳化 硅密封管道的上下两侧 (如图 1 ) 或内侧 (如图 9 ) 。 工作时铝液相当于转子, 移动的永磁体相当于定子, 由此可以推动铝熔液在管道中的流动。  The permanent magnets 16 can be divided into several groups, each of which has a plurality of magnetic steels distributed on the upper and lower sides (Fig. 1) or the inner side of the annular silicon carbide sealing pipe (Fig. 9). The aluminum liquid is equivalent to the rotor during operation, and the moving permanent magnet is equivalent to the stator, which can promote the flow of the aluminum melt in the pipeline.
工作中, 主电机 12传动装置通过联轴器 14与主轴连接, 并拖动永磁体 16 作圆周运动。 高压风冷系统 15 通过箱体入风口吹入高压气流, 沿泵体内的循 环气道流动, 通过箱体的透气窗快速散热, 以保证永磁体的有效工作点在稳定 温度环境下, 不会产生沿退磁曲线点向下变化。 在泵体内及上方设有导轨或丝 杠 21 及伺服电机 20组成的伺服系统。 当温度异常升高报警时, 伺服电机 20 等组成的伺服系统将主电机 12和永磁体 16沿导轨或丝杠 21方向提升一段距 离, 保护电机 12和永磁体 16不受泵体内高温损害。 当温度回落到正常值时, 伺服系统 20将主电机 12和永磁体 16恢复到工作位置, 铝液永磁泵继续工作。  In operation, the main motor 12 transmission is coupled to the main shaft via a coupling 14, and the permanent magnet 16 is dragged for circular motion. The high-pressure air-cooling system 15 blows high-pressure airflow through the air inlet of the tank, flows along the circulating air passage in the pump body, and rapidly dissipates heat through the ventilation window of the tank to ensure that the effective working point of the permanent magnet does not occur under a stable temperature environment. It changes downward along the demagnetization curve point. A servo system composed of a guide rail or a screw 21 and a servo motor 20 is provided in the pump body and above. When the temperature rises abnormally, the servo system composed of the servo motor 20 and the like raises the main motor 12 and the permanent magnet 16 by a distance in the direction of the guide rail or the lead screw 21, and protects the motor 12 and the permanent magnet 16 from high temperature damage in the pump body. When the temperature falls back to the normal value, the servo system 20 restores the main motor 12 and the permanent magnet 16 to the working position, and the aluminum liquid permanent magnet pump continues to operate.
铝液永磁泵在使用过程中的结构组成如图 1 1所示, 从图 1 1中可以看出: 铝液永磁泵的进入口安装在熔炼炉 27的出铝口 28—侧, 推动铝液在投料处理 井 30中快速形成特定的漩涡, 然后经过进铝口 29返回熔炼炉 27。 铝液永磁泵 可以使熔炼炉中的铝液进行充分、 快速的混合。 经试验 18KW 的铝液永磁泵 A 可以使每分钟通过 10吨的铝液产生每秒 6~8米的速度, 根据碳化硅管径的不 同, 铝液输送的范围可从 1 吨 /分到 20吨 /分。 铝液永磁泵外观尺寸半径长约 1-1 . 5m, 重量约为 3吨, 可以使用在各种条件严格的场合。  The structural composition of the aluminum liquid permanent magnet pump during use is shown in Fig. 11. It can be seen from Fig. 11. The inlet port of the aluminum liquid permanent magnet pump is installed on the side of the aluminum outlet 28 of the melting furnace 27, and is pushed. The aluminum liquid rapidly forms a specific vortex in the feed treatment well 30, and then returns to the smelting furnace 27 through the aluminum inlet port 29. The aluminum liquid permanent magnet pump allows sufficient and rapid mixing of the aluminum liquid in the melting furnace. The 18KW aluminum liquid permanent magnet pump A can produce a speed of 6~8 meters per second through 10 tons of aluminum liquid per minute. Depending on the diameter of the silicon carbide tube, the aluminum liquid can be transported from 1 ton/min to 20 tons / min. The aluminum liquid permanent magnet pump has a size radius of about 1-1 . 5m and a weight of about 3 tons. It can be used in a variety of strict conditions.
如图 12、 图 13所示, 是本发明提供的风冷式铝液永磁泵的另一实施例, 包括主电机及传动装置 12、 主框架 31、 升降装置 32、 联轴器 14、 轴承 19、 保 温隔热箱 33、 烧结凝固层 34、 圆环形非金属耐火材料密封管道 35、 转子组件 36、 转子组件外支撑筒 37、 磁钢罩 38、 永磁体 16、 轭铁 6、 高压风冷系统 15 入口 39等。 主电机及传动装置 12通过联轴器 14和轴承 19与转子组件 36主 轴连接使之旋转, 转子组件 36上固有磁钢罩 38、 永磁体 16、 轭铁 6, 转子组 件 36主轴两端由轴承 19固定在转子组件外支撑筒 37 内, 它们共同安装在升 降装置 32上; 升降装置 32是由升降机、 导柱和传感器组成, 安装在主框架 31 上, 可以使主电机及传动装置 12、 联轴器 14、 轴承 19、 转子组件 36、 转子组 件外支撑筒 37、 磁钢罩 38、 永磁体 16、 轭铁 6、 强制风冷系统入口 39等一起 沿导柱方向在圆环形非金属耐火材料密封管道 35中心位置上下升降;  12 and FIG. 13 are another embodiment of the air-cooled aluminum liquid permanent magnet pump provided by the present invention, including a main motor and transmission 12, a main frame 31, a lifting device 32, a coupling 14, and a bearing. 19. Insulation box 33, sintered solidified layer 34, annular non-metallic refractory sealing pipe 35, rotor assembly 36, rotor assembly outer support cylinder 37, magnetic steel cover 38, permanent magnet 16, yoke 6, high pressure wind Cold system 15 inlet 39 and so on. The main motor and the transmission 12 are rotated by the coupling 14 and the bearing 19 to the main shaft of the rotor assembly 36. The rotor assembly 36 is provided with a magnetic steel cover 38, a permanent magnet 16, a yoke 6, and a rotor assembly 36. 19 fixed in the outer support cylinder 37 of the rotor assembly, which are jointly mounted on the lifting device 32; the lifting device 32 is composed of an elevator, a guide column and a sensor, and is mounted on the main frame 31 to enable the main motor and the transmission device 12, The shaft 14, the bearing 19, the rotor assembly 36, the rotor assembly outer support cylinder 37, the magnetic steel cover 38, the permanent magnet 16, the yoke 6, the forced air cooling system inlet 39, etc. together in the direction of the guide column are annular non-metallic fireproof The center of the material sealing pipe 35 is raised and lowered;
圆环形非金属耐火材料密封管道 35安装在保温隔热箱 33内, 圆环形非金 属耐火材料密封管道 35外设有烧结凝固层 34; 保温隔热箱 33 安装在主框架 31 的上端或下端, 如图 13所示的本永磁泵, 保温隔热箱 33 是安装在主框架 31的上端, 如果安装在主框架的下端, 通常需要在主框架的下端面上固定一个 辅助支架, 将保温隔热箱通过辅助支架设置在主框架的下端面上, 即在辅助支 架上倒置使用, 保温隔热箱 33 是用奧氏体不锈钢材料制成, 其与所述主框架 之间用螺栓紧固连接, 易于维护与更换。 如图 14、 14a, 14b 示出了保温隔热 箱 33及其中设置的管道 35从主框架上取下的结构。 当管道 35损坏时, 可以 通过将螺栓拧开, 驱动主电机通过升降装置使得转子组件下降从保温隔热箱中 间的圆形空间中撤出, 即可将保温隔热箱 33 取下, 进行维修或更换。 而本永 磁泵的主电机、 主框架以及其上的其它部件均可以不动。 The annular non-metallic refractory sealing pipe 35 is installed in the heat insulating box 33, and the annular non-metallic refractory sealing pipe 35 is provided with a sintering solidified layer 34; the heat insulating box 33 is installed at the upper end of the main frame 31 or The lower end, as shown in Fig. 13, the permanent magnet pump, the heat insulating box 33 is installed at the upper end of the main frame 31. If it is installed at the lower end of the main frame, it is usually necessary to fix an auxiliary bracket on the lower end surface of the main frame, The heat insulation box is disposed on the lower end surface of the main frame through the auxiliary bracket, that is, inverted on the auxiliary bracket, and the heat insulation box 33 is made of austenitic stainless steel material, and is bolted tightly with the main frame. Solid connection, easy to maintain and replace. As shown in Figs. 14, 14a, 14b, the heat insulating box 33 and the duct 35 provided therein are removed from the main frame. When the pipe 35 is damaged, it can By unscrewing the bolts, the main motor is driven to lower the rotor assembly from the circular space in the middle of the thermal insulation box by means of the lifting device, and the thermal insulation box 33 can be removed for maintenance or replacement. The main motor of the permanent magnet pump, the main frame and other components thereon can be left motionless.
主电机及传动装置 12通过联轴器 14、 轴承 19连接一转子组件 36中的主 轴使之旋转, 通过转子组 36的旋转带动永磁体 16转动; 转子组件 36主轴的 上下两端位置处设有轴承 19支撑转子组件 36。永磁体 16固定在轭铁 6上并用 磁钢罩 38加以保护, 根据磁路学的科学计算, 在转子组件 36上的永磁体 16 分成若干对极矩 (偶数) , 形成贯穿圆环形非金属耐火材料密封管道 35 的磁 力线。 磁力线对圆环形非金属耐火材料密封管道 35 中的铝液作快速切割运动 产生洛伦兹力, 洛伦兹力使铝液产生流动, 在充分考虑各种环境参数的情况下 可以科学计算洛伦兹力大小。  The main motor and the transmission device 12 are connected to the main shaft of a rotor assembly 36 through the coupling 14 and the bearing 19 to rotate, and the permanent magnet 16 is rotated by the rotation of the rotor assembly 36. The upper and lower ends of the main shaft of the rotor assembly 36 are provided. Bearing 19 supports rotor assembly 36. The permanent magnet 16 is fixed to the yoke 6 and protected by a magnetic steel cover 38. According to the scientific calculation of the magnetic circuit, the permanent magnet 16 on the rotor assembly 36 is divided into a plurality of pairs of polar moments (even numbers) to form a through-circular non-metal. The refractory seals the magnetic lines of force of the conduit 35. The magnetic force line produces a Lorentz force for the rapid cutting movement of the aluminum liquid in the annular non-metallic refractory sealing pipe 35. The Lorentz force causes the aluminum liquid to flow, and can be scientifically calculated under the consideration of various environmental parameters. Lenzi force size.
在转子组件 36上的永磁体 16、 轭铁 6、 磁钢罩 38—起共同构成以转子组 件 36主轴为圆心的放射状支架, 其可以是在转子组件的主轴圆周上具有 4等 分、 6等分、 或 8等分、 或 10等分、 或更多等分的偶数放射状支架结构。 本风 冷式铝液永磁泵的四等分和六等分转子结构分别如图 15a、 15b 和图 16a、 16 所示。 图 17a、 17b是另一种有隔热保护层的四等分转子结构, 其轭铁 6为相 互垂直成十字形的竖直设置的平板, 该平板式轭铁 6的外端连接固定板 8, 在 轭铁十字形平板和固定板 8之间的楔形空间充满永磁体 16,在固定板 8的外端 设置磁钢罩 38, 将永磁体 16封固在楔形空间中形成一集合体。 在该集合体的 外面加设一圆筒 17a, 在该圆筒和集合体之间的间隙中填充隔热材料形成隔热 保护层 17。 工作时, 转子 36上的永磁体 16位于圆环形密封非金属耐火材料密 封管道 35的中心旋转。 升降装置 32包括升降机和导柱, 导柱固设在主框架 31 上, 升降机上设有升降平台, 在该升降平台上固定所述主电机 12 以及与之连 接的转子组件 36 ,升降平台上设有导柱孔, 导柱穿设在该导柱孔中, 使得所述 升降平台在升降传动机构驱动下沿导柱上下移动, 有效防止平台移动过程中在 水平方向上的晃动, 升降机与主框架连接, 使得其上的平台可以相对于主框架 上下移动,从而使得设置在升降机上的主电机及转子组件在设置于主框架上的 内装所述圆环形密封非金属耐火材料密封管道的所述保温隔热箱中心产生位 移变化。  The permanent magnet 16, the yoke 6, and the magnetic steel cover 38 on the rotor assembly 36 together form a radial support centered on the main axis of the rotor assembly 36, which may have 4 divisions, 6s, etc. on the circumference of the main shaft of the rotor assembly. An even-numbered radial stent structure that is divided into, or equally divided by, or 10 equal parts, or more. The four- and six-part rotor structures of the air-cooled aluminum liquid permanent magnet pump are shown in Figures 15a and 15b and Figures 16a and 16, respectively. 17a, 17b are another four-part rotor structure having a heat insulating protective layer, and the yoke 6 is a vertically disposed flat plate which is perpendicular to each other in a cross shape, and the outer end of the flat yoke 6 is connected to the fixing plate 8 The wedge-shaped space between the yoke cross-shaped flat plate and the fixed plate 8 is filled with the permanent magnet 16, and a magnetic steel cover 38 is disposed at the outer end of the fixed plate 8, and the permanent magnet 16 is sealed in the wedge-shaped space to form an aggregate. A cylinder 17a is added to the outside of the assembly, and a heat insulating material is formed in the gap between the cylinder and the assembly to form a heat insulating protective layer 17. In operation, the permanent magnet 16 on the rotor 36 rotates in the center of the toroidal sealed non-metallic refractory sealing conduit 35. The lifting device 32 includes an elevator and a guide post. The guide post is fixed on the main frame 31. The elevator is provided with a lifting platform. The main motor 12 and the rotor assembly 36 connected thereto are fixed on the lifting platform, and the lifting platform is arranged. a guide post hole, the guide post is disposed in the guide post hole, so that the lifting platform is driven up and down along the guide column driven by the lifting and lowering mechanism, thereby effectively preventing the horizontal direction from shaking during the movement of the platform, the elevator and the main frame Connecting such that the platform thereon can be moved up and down relative to the main frame such that the main motor and rotor assembly disposed on the elevator is mounted on the main frame with the annular sealed non-metallic refractory sealed conduit The displacement of the center of the thermal insulation box is changed.
可以根据需要启动升降装置 32 中的升降机上的电机, 使得升降平台相对 于主框架上下移动, 并带动主电机及传动装置 12、 联轴器 14、 轴承 19、 转子 组件 36、 转子组件外支撑筒 37、 磁钢罩 38、 永磁体 16、 轭铁 6、 高压风冷系 统 15入口 39等部件在圆环形非金属耐火材料密封管道 35中心位置上下升降 (如图 13所示) 。  The motor on the elevator in the lifting device 32 can be activated as needed to move the lifting platform up and down relative to the main frame, and drive the main motor and transmission 12, the coupling 14, the bearing 19, the rotor assembly 36, and the rotor assembly outer support cylinder 37. The magnet cover 38, the permanent magnet 16, the yoke 6, the inlet 39 of the high pressure air cooling system 15, and the like are lifted up and down at the center of the annular non-metallic refractory sealing pipe 35 (as shown in Fig. 13).
通过上述结构, 在主电机及传动装置 12的驱动下, 连接转子组件 36使其 上永磁体 16 做或正方向或反方向快速转动, 可以准确地控制永磁体的旋转角 速度。 继而调控推动圆环形非金属耐火材料密封管道 35 中铝液的洛仑兹力的 大小。  With the above structure, the rotor assembly 36 is driven by the main motor and the transmission unit 12 to rapidly rotate the upper permanent magnet 16 in the forward or reverse direction, so that the rotational angular velocity of the permanent magnet can be accurately controlled. The size of the Lorentz force of the aluminum liquid in the annular non-metallic refractory sealing pipe 35 is then regulated.
到目前为止尚未发现有使用铝液永磁泵进行循环搅拌的实例。 主要是因为 铝液永磁泵圆环形非金属耐火材料密封管道 35 成型困难, 渗漏和隔热都很难 解决; 圆环形非金属耐火材料密封管道 35 通常是由若干曲线管段通过密封连 接结构固联起来的, 在工作中, 密封固联结构非常容易损坏, 为了解决这一问 题, 本铝液永磁泵中的圆环形非金属耐火材料密封管道 35 在其外壁上设置烧 结凝固层 34, 该烧结凝固层 34可以用烧结剂与碳化硅粉末材料经烧结固于管 道上, 使得各个管段之间通过烧结凝固层紧紧固成一体, 大大提高了圆环形非 金属耐火材料密封管道的连接强度。 前述的烧结凝固层以及烧结技术均为现有 技术。 该烧结凝固层中间还布设不规则网状不锈钢筋, 该不锈钢筋固定在管道 35的外壁上, 烧结凝固层的材料将不锈钢筋包覆起来, 烧结成一整体。 该不锈 钢筋的作用有两个, 其一是可以起到对于管道 35 的定位支撑作用, 其二是可 以增加烧结材料的强度。 An example of circulating agitation using an aluminum liquid permanent magnet pump has not been found so far. Mainly because the aluminum liquid permanent magnet pump annular non-metallic refractory sealing pipe 35 is difficult to form, leakage and heat insulation are difficult to solve; the annular non-metallic refractory sealing pipe 35 is usually connected by a number of curved pipe sections through a seal In order to solve this problem, the annular solid non-metallic refractory sealing pipe 35 in the aluminum liquid permanent magnet pump is arranged on the outer wall of the aluminum liquid permanent magnet pump. The solidified layer 34, the sintered solidified layer 34 can be sintered and fixed on the pipeline with a sintering agent and a silicon carbide powder material, so that the respective pipe sections are tightly fastened together by the sintering solidified layer, thereby greatly improving the annular non-metallic fire resistance. The joint strength of the material sealing pipe. The aforementioned sintered solidified layer and sintering technique are all prior art. An irregular mesh stainless steel rib is also disposed in the middle of the sintered solidified layer. The stainless steel rib is fixed on the outer wall of the pipe 35. The material of the sintered solidified layer is covered with stainless steel ribs and sintered into a whole. The stainless steel rib has two functions, one of which can serve to position and support the pipe 35, and the other is to increase the strength of the sintered material.
而在该管道 35 的烧结凝固层的外面再设置保温隔热层, 例如石棉层, 可 以减少热量的散失, 并可确保永磁体的工作温度不会过高而导致快速退磁。 永 磁体的磁路设计复杂, 且磁场作用力很小, 永磁体对环境温度的要求高, 一旦 超过居里温度就会出现退磁现象, 磁场强度迅速衰减, 无法实现驱动铝液定向 流动的目的。 本铝液永磁泵通过使用圆环形非金属耐火材料密封管道 35并设 计了耐热材料的保温隔热箱 33, 再加上合理设计永磁体 16在等分放射状转子 组件 36上的数量和位置, 使得磁路中的漏磁现象减少, 磁场强度大幅度提高, 大量磁力线集中穿过圆环形非金属耐火材料密封管道 35,通过调整改变永磁体 的旋转角速度, 就能够对密封管道中的铝液进行有效的定向推动。 在本铝液永 磁泵的转子组件中, 永磁体 16成等分放射状设置在转子组件上, 且永磁体 16 可以是块状永磁体, 其在转子组件 35 的主轴轴向从上到下或从下到上排布, 在主轴径向从内向外设置。 这种结构可以获得较好的磁场强度。  An insulating layer, such as an asbestos layer, is disposed outside the sintered solidified layer of the pipe 35 to reduce heat loss and ensure that the operating temperature of the permanent magnet is not too high and causes rapid demagnetization. The magnetic circuit of the permanent magnet is complicated in design, and the magnetic field force is very small. The permanent magnet has high requirements on the ambient temperature. Once the temperature exceeds the Curie temperature, the demagnetization phenomenon occurs, and the magnetic field strength is rapidly attenuated, so that the directional flow of the aluminum liquid cannot be achieved. The aluminum liquid permanent magnet pump seals the pipe 35 by using a circular non-metallic refractory material and designs a heat insulating material heat insulating box 33, together with the rational design of the number of the permanent magnets 16 on the halved radial rotor assembly 36. The position makes the magnetic leakage phenomenon in the magnetic circuit decrease, the magnetic field strength is greatly improved, and a large number of magnetic lines of force are concentrated through the annular non-metallic refractory sealing pipe 35, and by adjusting the rotational angular velocity of the permanent magnet, the sealing pipe can be The aluminum liquid is effectively oriented. In the rotor assembly of the present aluminum liquid permanent magnet pump, the permanent magnets 16 are unequally disposed on the rotor assembly, and the permanent magnets 16 may be block-shaped permanent magnets in the axial direction of the rotor assembly 35 from top to bottom or Arranged from bottom to top, set radially from the inside to the outside of the spindle. This structure can achieve better magnetic field strength.
本铝液永磁泵的自动保护功能是这样实现的, 工作时, 主电机及传动装置 12通过联轴器 14、 轴承 19与转子组件 36连接, 并带拖动其上永磁体 16在高 温环境下作旋转运动。 高压风冷系统 15通过强制风冷系统入口 39吹入高压气 流, 沿转子组件 36周边的循环气道流动, 通过转子组件外支撑筒 37上的透气 孔快速散热, 以保证永磁体 16的有效工作温度环境, 不会使永磁体 16产生沿 退磁曲线点向下变化即退磁现象。 在主框架 31上的升降装置 32, 接受一配电 系统控制。 当温度异常升高并报警时, 配电系统控制升降装置 32 将主电机及 传动装置 12、 转子 36和其上永磁体 16沿导柱提升或下降一段距离, 保护主电 机及传动装置 12和永磁体 16不受圆环形非金属耐火材料密封管道 35 内高温 的影响。 当高压风冷系统 15通过强制风冷系统入口 39吹入高压气流使温度回 落到正常值时, 升降装置 32将主电机及传动装置 12和转子组件 36恢复到工 作位置 (如图 12所示) , 铝液永磁泵继续工作。  The automatic protection function of the aluminum liquid permanent magnet pump is realized. In operation, the main motor and the transmission device 12 are connected to the rotor assembly 36 through the coupling 14, the bearing 19, and the upper permanent magnet 16 is dragged in the high temperature environment. Under the rotation movement. The high pressure air cooling system 15 blows high pressure airflow through the forced air cooling system inlet 39, flows along the circulating air passage around the rotor assembly 36, and rapidly dissipates heat through the vent holes on the outer support cylinder 37 of the rotor assembly to ensure effective operation of the permanent magnets 16. The temperature environment does not cause the permanent magnet 16 to change downward along the demagnetization curve point, that is, demagnetization. The lifting device 32 on the main frame 31 is controlled by a power distribution system. When the temperature rises abnormally and alarms, the power distribution system controls the lifting device 32 to lift or lower the main motor and the transmission 12, the rotor 36 and the upper permanent magnet 16 along the guide column to protect the main motor and the transmission device 12 and the permanent The magnet 16 is unaffected by the high temperature in the annular non-metallic refractory sealing conduit 35. When the high pressure air cooling system 15 blows the high pressure air stream through the forced air cooling system inlet 39 to bring the temperature back to a normal value, the lifting device 32 restores the main motor and the transmission 12 and the rotor assembly 36 to the working position (as shown in FIG. 12). , aluminum liquid permanent magnet pump continues to work.
工业实用性 Industrial applicability
本铝液永磁泵可广泛应用于铝冶炼过程中铝液的循环搅拌, 其上圆环形非 金属耐火材料密封管道 35 的进液口和出液口与熔炼炉的出铝管和进铝管相连 接, 通过本永磁泵使得熔炼炉中的铝液高效循环流动起来。 它节能环保、 成本 低, 可以大幅度降低烧损,提高产品质量, 应用前景广阔。  The aluminum liquid permanent magnet pump can be widely used in the cyclic stirring of the aluminum liquid in the aluminum smelting process, and the inlet and outlet of the annular annular non-metallic refractory sealing pipe 35 and the aluminum pipe and the aluminum inlet of the melting furnace The tubes are connected, and the aluminum liquid in the melting furnace is efficiently circulated by the permanent magnet pump. It is energy-saving and environmentally friendly, and has low cost. It can greatly reduce burning loss, improve product quality, and has broad application prospects.

Claims

权 利 要 求 Rights request
1.一种风冷式铝水永磁泵, 其特征在于: 包括一圆环形碳化硅密封 管道、 一泵体、 一主轴、 永磁体固定板、 钕铁硼永磁体、 主电机及其传 动装置和强制风冷装置; 其中: 1. An air-cooled aluminum water permanent magnet pump, comprising: a toroidal silicon carbide sealing pipe, a pump body, a main shaft, a permanent magnet fixing plate, a neodymium iron boron permanent magnet, a main motor and a transmission thereof Device and forced air cooling device;
所述密封管道安装在所述泵体内,该密封管道外壁上设有耐热材料 构成的保温隔热层, 该密封管道的两个端口伸出在所述泵体之外; 所述 主轴上固定所述永磁体固定板,在该固定板上镶嵌固设纯铁轭,所述钕 铁硼永磁体通过所述纯铁轭固定在所述固定板上且所述钕铁硼永磁体 分布在所述圆环形碳化硅密封管道上下两侧或其中的一侧或其内侧,所 述主电机连接所述主轴,使得所述主电机驱动所述永磁体沿所述圆环形 碳化硅密封管道作圆周运动; 所述泵体为奧氏体不锈钢材料制成; 所述 强制风冷装置包括风机、设置在泵体内的循环风道, 所述风机的出口连 接循环风道的进口、所述循环风道的出口与泵体外连通; 在所述泵体内 设有温度传感器。  The sealing pipe is installed in the pump body, and an outer wall of the sealing pipe is provided with a heat insulating layer composed of a heat resistant material, and two ports of the sealing pipe protrude outside the pump body; a permanent magnet fixing plate on which a pure iron yoke is embedded and fixed, the neodymium iron boron permanent magnet is fixed on the fixing plate by the pure iron yoke, and the neodymium iron boron permanent magnet is distributed in the The upper and lower sides of the toroidal silicon carbide sealing pipe or one side thereof or the inner side thereof, the main motor is connected to the main shaft, so that the main motor drives the permanent magnet along the annular silicon carbide sealing pipe a circular motion; the pump body is made of austenitic stainless steel material; the forced air cooling device includes a fan, a circulation air duct disposed in the pump body, and an outlet of the fan is connected to an inlet of the circulation air duct, and the circulating air The outlet of the passage is in communication with the outside of the pump; a temperature sensor is provided in the pump body.
2.根据权利要求 1所述的风冷式铝水永磁泵, 其特征在于: 所述永 磁体由若干组固定在镶嵌纯铁轭的所述永磁体固定板上的钕铁硼磁钢 组成,每组所述永磁体又有若干块磁钢, 分布在圆环形碳化硅密封管道 的上下两侧或内侧。  The air-cooled aluminum water permanent magnet pump according to claim 1, wherein: the permanent magnet is composed of a plurality of sets of neodymium iron boron magnetic steel fixed on the permanent magnet fixing plate of the inlaid pure iron yoke. Each set of the permanent magnets has a plurality of magnetic steels distributed on the upper and lower sides or the inner side of the annular silicon carbide sealing pipe.
3. 根据权利要求 1 所述的风冷式铝水永磁泵, 其特征在于: 所述 固定板上的纯铁轭的结构是以所述主轴为圆心的放射状支架结构,该支 架是按圆周偶数等分或 4-6等分结构, 其上镶嵌排列纯铁轭, 纯铁轭上 固设永磁体; 所述永磁体分为偶数组或为 6-12组, 且在所述密封管道 旁相邻的两组钕铁硼永磁体极性相反, 其均匀磁力线方向垂直于管道。  3. The air-cooled aluminum water permanent magnet pump according to claim 1, wherein: the structure of the pure iron yoke on the fixing plate is a radial bracket structure centered on the main shaft, and the bracket is circumferentially An even-numbered or 4-6 halved structure on which a pure iron yoke is arranged, and a permanent magnet is fixed on the pure iron yoke; the permanent magnets are divided into even arrays or groups of 6-12, and adjacent to the sealed pipe The adjacent two groups of NdFeB permanent magnets have opposite polarities, and their uniform magnetic lines of force are perpendicular to the pipe.
4. 根据权利要求 1 所述的风冷式铝水永磁泵, 其特征在于: 所述 泵体由在内的奧氏体不锈钢架支撑结构和其外附着固定的奧氏体不锈 钢板构成的箱形或桶形体;其上设置透气窗作为所述循环风道的出口与 泵体外连通。  4. The air-cooled aluminum water permanent magnet pump according to claim 1, wherein: the pump body is composed of an inner austenitic stainless steel frame supporting structure and an austenitic stainless steel plate fixedly attached thereto. a box or barrel; a venting window is provided thereon as an outlet of the circulation duct to communicate with the outside of the pump body.
5. 根据权利要求 1 所述的风冷式铝水永磁泵, 其特征在于: 所述 圆环形碳化硅密封管道为精细碳化硅粉末整体浇铸成型或分段浇铸成 型; 或者,  The air-cooled aluminum water permanent magnet pump according to claim 1, wherein: the annular silicon carbide sealing pipe is integrally cast or segmented into a fine silicon carbide powder; or
所述圆环形碳化硅密封管道为两个端口一个作为进液口、另一个作 为出液口的单向型,或为两个端口均可作为进液口或出液口的双向型密 封管道; 或者,  The annular silicon carbide sealing pipe is a one-way type with two ports as one inlet port and the other as a liquid outlet, or a two-way sealed pipe in which both ports can be used as a liquid inlet or a liquid outlet. Or,
所述密封管道构成一开口圆环; 或者,  The sealing pipe constitutes an open ring; or
所述密封管道构成一个圆环状的螺旋管,即其进液口和出液口管段 重叠一部分或交叉的结构。  The sealing pipe constitutes an annular spiral pipe, that is, a structure in which a liquid inlet port and a liquid outlet pipe section overlap or partially intersect.
6. 根据权利要求 5所述的风冷式铝水永磁泵, 其特征在于: 所述 分段浇注成型的所述密封管道,其中,每段碳化硅管的连接端的端口具 有匹配的止口, 以便于相互套接, 在套接止口处留有配合间隙, 其中设 有耐高温堵漏密封材料密封粘接; 端口外设紧固的奧氏体不锈钢箍。 6. The air-cooled aluminum water permanent magnet pump according to claim 5, wherein: The sealing pipe formed by segment casting, wherein the ports of the connecting ends of each segment of the silicon carbide tube have matching stops to facilitate mutual nesting, and a matching gap is left at the socket, wherein the high temperature blocking is provided Leak seal material sealing and bonding; austenitic stainless steel hoop with port peripheral fastening.
7. 根据权利要求 5所述的风冷式铝水永磁泵, 其特征在于: 在所 述每段碳化硅管的连接端的端口外壁面上设计有凸起棱,在该凸起棱上 套设不锈钢箍, 以加强各所述分段之间的连接; 或者  The air-cooled aluminum water permanent magnet pump according to claim 5, wherein: a convex rib is formed on an outer wall surface of the connecting end of each of the silicon carbide tubes, and the protruding edge is sleeved a stainless steel hoop to strengthen the connection between each of the segments; or
所述密封管道从泵体上穿出的进液口和出液口上设有法兰盘,用以 与外部连接  The sealing pipe is provided with a flange from the inlet port and the liquid outlet of the pump body for connecting with the outside
8.—种风冷式铝液永磁泵, 其特征在于, 包括一圆环形密封非金属 耐火材料管道、 一保温隔热箱、 一主框架、 一升降装置、 一转子组件、 一主电机及其传动装置和一强制风冷系统。 其中:  8. An air-cooled aluminum liquid permanent magnet pump, comprising: a circular sealed non-metallic refractory pipe, a thermal insulation box, a main frame, a lifting device, a rotor assembly, a main motor And its transmission and a forced air cooling system. among them:
所述圆环形密封非金属耐火材料管道外壁设有烧结凝固层将其整 体固化, 并置于与之形状相匹配的保温隔热箱内, 该圆环形密封非金属 耐火材料管道的两个端口伸出在所述保温隔热箱之外;所述的转子组件 包括主轴和固设在所述主轴上的轭铁以及所述轭铁上的永磁体和将该 永磁体固定住的磁钢罩;所述主电机及传动装置连接所述转子组件的主 轴使之产生旋转, 带动其上的轭铁、磁钢罩和永磁体在所述圆环形密封 非金属耐火材料管道中心的圆形空间中作旋转运动;所述保温隔热箱为 奧氏体不锈钢材料制成; 所述升降装置设置在所述主框架上, 所述主电 机以及与之连接的所述转子组件和其中设置有圆环形密封非金属耐火 材料管道的保温隔热箱, 其中一个设置在所述主框架上, 另一个设置在 所述升降装置上, 以使得驱动所述升降装置,所述转子组件和保温隔热 箱之间产生相对位移,使得所述转子组件进入或离开所述圆环形密封非 金属耐火材料管道中心的圆形空间;所述强制风冷系统包括风机和设置 在所述转子组件周边的循环风道, 风机的出口连接循环风道的进口。  The outer wall of the annular sealing non-metallic refractory pipe is provided with a sintering solidified layer to solidify the whole and is placed in a heat insulating box matched with the shape thereof, and the two annular sealing non-metallic refractory pipes are a port extending beyond the thermal insulation box; the rotor assembly includes a main shaft and a yoke fixed to the main shaft, and a permanent magnet on the yoke and a magnetic steel fixing the permanent magnet a main motor and a transmission connected to the main shaft of the rotor assembly to rotate, and the yoke, the magnetic steel cover and the permanent magnet thereon are circular in the center of the annular sealed non-metallic refractory pipe Rotating motion in space; the thermal insulation box is made of austenitic stainless steel material; the lifting device is disposed on the main frame, and the main motor and the rotor assembly connected thereto are provided therein a heat insulating box for a toroidal sealed non-metallic refractory pipe, one of which is disposed on the main frame and the other is disposed on the lifting device to drive the lifting device, A relative displacement is generated between the subassembly and the thermal insulation box such that the rotor assembly enters or exits a circular space in the center of the annular sealed non-metallic refractory conduit; the forced air cooling system includes a fan and is disposed at the The circulation duct around the rotor assembly, the outlet of the fan is connected to the inlet of the circulation duct.
9. 根据权利要求 8所述的风冷式铝液永磁泵, 其特征在于, 所述 圆环形密封非金属耐火材料管道是由多段曲线形管构成,各个管段之间 通过烧结凝固层紧固成一整体。  9. The air-cooled aluminum liquid permanent magnet pump according to claim 8, wherein the annular sealed non-metallic refractory pipe is composed of a plurality of curved tubes, and each of the pipe segments is solidified by sintering. Solidified into a whole.
10. 根据权利要求 8或 9所述的风冷式铝液永磁泵, 其特征在于, 所述烧结凝固层中布有网状不锈钢筋。  The air-cooled aluminum liquid permanent magnet pump according to claim 8 or 9, wherein the sintered solidified layer is provided with a mesh stainless steel rib.
1 1.根据权利要求 8所述的风冷式铝液永磁泵, 其特征在于, 所述 保温隔热箱安装在主框架上端或下端,所述保温隔热箱与所述主框架之 间用螺栓紧固连接。  1 . The air-cooled aluminum liquid permanent magnet pump according to claim 8 , wherein the thermal insulation box is installed at an upper end or a lower end of the main frame, and between the thermal insulation box and the main frame Fasten the connection with bolts.
12. 根据权利要求 8所述的风冷式铝液永磁泵, 其特征在于, 所述 保温隔热箱中设有隔热保温材料包裹在所述圆环形密封非金属耐火材 料管道的外面构成隔热保温层。  12. The air-cooled aluminum liquid permanent magnet pump according to claim 8, wherein the heat insulating box is provided with a heat insulating material wrapped around the annular sealed non-metallic refractory pipe. Forms a thermal insulation layer.
13. 根据权利要求 8所述的风冷式铝液永磁泵, 其特征在于, 所述 升降装置包括升降机和导柱, 所述导柱固设在所述主框架上, 所述升降 机上设有升降平台,在该升降平台上固定所述主电机以及与之连接的转 子组件,升降平台上设有导柱孔, 导柱穿设在该导柱孔中, 使得所述升 降平台在升降传动机构驱动下沿导柱上下移动,所述升降机与所述主框 架连接, 使得其上的平台可以相对于主框架上下移动,从而使得设置在 升降机上的所述主电机及转子组件在设置于主框架上的内装所述圆环 形密封非金属耐火材料管道的所述保温隔热箱中心产生位移变化。 The air-cooled aluminum liquid permanent magnet pump according to claim 8, wherein the lifting device comprises an elevator and a guide post, the guide post is fixed on the main frame, and the lifting a lifting platform is arranged on the machine, and the main motor and the rotor assembly connected thereto are fixed on the lifting platform, and a guiding column hole is arranged on the lifting platform, and the guiding column is disposed in the guiding column hole, so that the lifting platform is The elevator drive is driven to move up and down along the guide post, and the elevator is connected to the main frame such that the platform thereon can move up and down with respect to the main frame, so that the main motor and the rotor assembly disposed on the elevator are set A displacement change occurs in the center of the heat insulating box in which the annular sealing non-metallic refractory pipe is built in the main frame.
14. 根据权利要求 8所述的风冷式铝液永磁泵, 其特征在于, 所述 永磁体成等分放射状设置在转子组件的主轴圆周方向上。  The air-cooled aluminum liquid permanent magnet pump according to claim 8, wherein the permanent magnets are equally disposed radially in a circumferential direction of the main shaft of the rotor assembly.
15. 根据权利要求 14所述的风冷式铝液永磁泵, 其特征在于, 所 述永磁体为块状永磁体,其在转子组件的主轴轴向从上到下或从下向上 排布, 在主轴径向从内向外设置。  The air-cooled aluminum liquid permanent magnet pump according to claim 14, wherein the permanent magnets are block permanent magnets arranged in a shaft axial direction of the rotor assembly from top to bottom or from bottom to top. , set radially from the inside to the outside of the spindle.
16. 根据权利要求 14所述的风冷式铝液永磁泵, 其特征在于, 所 述永磁体成四等分、或六等分、或八等分放射状设置在转子组件的主轴 圆周方向上。  16. The air-cooled aluminum liquid permanent magnet pump according to claim 14, wherein the permanent magnets are arranged in four equal parts, or six equal parts, or eight equally divided radially in the circumferential direction of the main shaft of the rotor assembly. .
17. 根据权利要求 14所述的风冷式铝液永磁泵, 其特征在于, 所 述永磁体成四等分放射状设置:所述轭铁为相互垂直成十字形的竖直设 置的平板, 该平板式轭铁的外端连接固定板,在十字形平板状的轭铁和 固定板之间的楔形空间布满永磁体,在所述固定板的外端设置所述磁钢 罩, 将永磁体封固在该楔形空间中形成一集合体; 在该集合体的外面加 设一圆筒,在该圆筒和集合体之间的间隙中填充隔热材料形成隔热保护 层。  The air-cooled aluminum liquid permanent magnet pump according to claim 14, wherein the permanent magnets are arranged in four quarters: the yokes are vertically disposed flat plates that are perpendicular to each other in a cross shape. The outer end of the flat yoke is connected to the fixing plate, and the wedge-shaped space between the cross-shaped flat yoke and the fixed plate is filled with a permanent magnet, and the magnetic steel cover is disposed at the outer end of the fixed plate, The magnet is sealed in the wedge-shaped space to form an assembly; a cylinder is added outside the assembly, and a gap between the cylinder and the assembly is filled with a heat insulating material to form a heat insulating protective layer.
PCT/CN2009/071223 2008-04-10 2009-04-10 Air-cooled molten aluminum permanent magnet pump WO2009124510A1 (en)

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CN2008101037313A CN101382153B (en) 2008-04-10 2008-04-10 Air-cooled type aluminium pad permanent magnet pump
CN200810103731.3 2008-04-10
CN200820123881.6 2008-11-24
CNU2008201238816U CN201335610Y (en) 2008-11-24 2008-11-24 Air-cooling type aluminum liquid permanent-magnetic pump

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