WO2009118930A1 - Panel block - Google Patents

Panel block Download PDF

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Publication number
WO2009118930A1
WO2009118930A1 PCT/JP2008/067035 JP2008067035W WO2009118930A1 WO 2009118930 A1 WO2009118930 A1 WO 2009118930A1 JP 2008067035 W JP2008067035 W JP 2008067035W WO 2009118930 A1 WO2009118930 A1 WO 2009118930A1
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WO
WIPO (PCT)
Prior art keywords
panel block
heat insulating
thickness
daylighting
gas layer
Prior art date
Application number
PCT/JP2008/067035
Other languages
French (fr)
Japanese (ja)
Inventor
村岡仁美
中田泰詩
五藤昌彦
末永雅裕
Original Assignee
積水化学工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 積水化学工業株式会社 filed Critical 積水化学工業株式会社
Priority to JP2008544600A priority Critical patent/JPWO2009118930A1/en
Priority to EP08873588A priority patent/EP2267234A1/en
Publication of WO2009118930A1 publication Critical patent/WO2009118930A1/en

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    • EFIXED CONSTRUCTIONS
    • E06DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06BFIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/66Units comprising two or more parallel glass or like panes permanently secured together
    • E06B3/67Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light
    • E06B3/6715Units comprising two or more parallel glass or like panes permanently secured together characterised by additional arrangements or devices for heat or sound insulation or for controlled passage of light specially adapted for increased thermal insulation or for controlled passage of light
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/54Slab-like translucent elements

Definitions

  • the present invention relates to a panel block that exhibits sufficient daylighting properties by being installed in an opening of a building, and that can exhibit high heat insulation similar to a wall material.
  • Sufficient lighting is one of the conditions for comfortable housing.
  • the size of the opening in a conventional building is limited mainly from the viewpoint of the strength of the frame and the heat insulation.
  • a method has been proposed in which the strength of the frame is maintained by a pillar, such as a steel frame ramen structure, and the wall does not contribute to strength maintenance. If such a structure is adopted, a large opening can be provided without impairing the strength of the housing.
  • An object of this invention is to provide the panel block which exhibits sufficient lighting property by installing in the opening part of a building in view of the said present condition, and can exhibit high heat insulation like a wall material.
  • a first aspect of the present invention is a panel block installed in an opening of a building, wherein at least two or more daylight insulating materials sandwich a gas layer having a thickness of 1 to 17 mm between two hard resin plates or glass plates.
  • the lighting insulation material has a structure in which a plurality of base film films face each other with a gas layer having a thickness of 0.4 mm to 17 mm interposed therebetween,
  • the panel block has a thickness of 70 mm or more and a visible light transmittance of 15% or more of the entire panel block.
  • a second aspect of the present invention is a panel block installed in an opening of a building, wherein at least two or more daylight insulation materials are provided with a gas layer having a thickness of 1 to 17 mm on one hard resin plate or glass plate.
  • the lighting heat insulating material has a structure in which a plurality of substrate films are opposed to each other with a gas layer having a thickness of 0.4 mm to 17 mm interposed therebetween,
  • the panel block has a thickness of 70 mm or more and a visible light transmittance of 15% or more of the entire panel block.
  • the present inventors have found that a light insulating heat insulating material having a structure in which a plurality of resin films are opposed to each other with an air layer having a thickness of 100 ⁇ m to 3 mm sandwiched therebetween can exhibit high heat insulating properties despite being extremely light.
  • An application was filed (Japanese Patent Laid-Open No. 2006-291608).
  • the wall material of a general building has a thickness of 100 mm or more. Even if the daylighting heat insulating material described in JP-A-2006-291608 is merely 100 mm or more in thickness, although high heat insulating properties can be obtained, the daylighting properties are almost lost.
  • the present inventors have arranged at least two or more daylight insulation materials facing each other with a gas layer having a thickness of 1 to 17 mm, and sandwiched between two hard resin plates or glass plates (first block). 1 of the present invention), or a panel block (second present invention) in which this is arranged with respect to one hard resin plate or glass plate, has high daylighting properties, and has high heat insulation similar to a wall material. As a result, the present invention has been completed.
  • the panel block of the present invention (hereinafter, the matters common to the first and second aspects of the present invention are also simply referred to as “the present invention”) includes at least one hard resin plate or glass plate. And at least two or more daylight insulation materials.
  • the hard resin plate or glass plate gives necessary and sufficient strength to the panel block of the present invention. It does not specifically limit as said hard resin board, For example, a polycarbonate board, an acrylic board, etc. are mentioned. It does not specifically limit as said glass plate, For example, what was conventionally used for buildings, such as a float glass plate, a type
  • a plate having a high haze although the surface is subjected to processing such as embossing and has a high total light transmittance can be used.
  • the reflection on the surface, the appearance of the inner member, etc. are alleviated while taking in sunlight, and the design is good.
  • the preferable lower limit of the thickness of the hard resin plate or glass plate is 30 ⁇ m, and the preferable upper limit is 10 mm.
  • the thickness of the hard resin plate or the glass plate is less than 30 ⁇ m, the strength of the obtained panel block is lowered and the handleability is inferior.
  • the thickness exceeds 10 mm the obtained panel block becomes heavy and the handleability is increased. May be inferior.
  • the more preferable lower limit of the thickness of the hard resin plate or the glass plate is 50 ⁇ m, and the more preferable upper limit is 5 mm.
  • the daylighting heat insulating material has a structure in which a plurality of substrate films are opposed to each other with a gas layer having a thickness of 0.4 to 17 mm interposed therebetween.
  • the daylighting heat insulating material may have a structure in which a gas layer is sandwiched between two base film, but as long as the visible light transmittance described later is satisfied, it is between three or more base films.
  • the thing of the structure by which the gas layer was clamped is preferable.
  • the lighting heat insulating material having a plurality of gas layers can exhibit a high heat insulating effect. Moreover, the temperature difference between base films is small, and the occurrence of condensation can be suppressed.
  • the sum total of the base film used for each lighting insulation material is 30 or less. If it exceeds 30, the visible light transmittance described later may not be satisfied.
  • the present inventors have found that when the thickness of the gas layer of the daylighting heat insulating material is within a specific range, a particularly high heat insulating effect can be exhibited.
  • the heat transmissivity is related to the thickness of the gas layer, the total thickness, and the number of layers. Furthermore, if the gas layer spacing is such that convection does not occur under a certain total thickness, if the total thickness of the gas layer in the total thickness is greater than or equal to a certain level, the Stefan-Boltzmann increases with the number of layers. Due to the effect of reducing radiant heat based on this law, the heat transmissivity shows a minimum value. Furthermore, if it is the structure which satisfy
  • the panel block of the present invention can exhibit high heat insulation like a wall while maintaining a visible light transmittance of 15% or more. More preferably, the lower limit of the thickness of the gas layer of the daylighting heat insulating material is 0.9 mm, the upper limit is 15 mm, and the number of layers of the base film as the whole panel block is 15 to 25 layers.
  • the gas layer may seal the periphery. With such a structure, internal condensation can be prevented.
  • the gas layer may communicate with another gas layer through the base film, or may have a structure in which gas can move between the gas layers. That is, a non-woven fabric, a perforated film of about 5 mm ⁇ can be used as a substrate.
  • the gas layer is preferably divided into a plurality of cells. By dividing the gas layer into a plurality of cells, it is possible to increase the strength of the daylighting heat insulating material as a whole.
  • the resin spacer plays the role of this cell division.
  • Preferred lower limit is 4 cm 2 in size for each cell of the gas layer, the upper limit thereof is preferably 1800 cm 2. When it is less than 4 cm 2 , the visible light insulating material obtained may have inferior visible light transmittance or may have poor heat insulation properties. When it exceeds 1800 cm 2 , the strength of the obtained lighting heat insulating material may be inferior.
  • the preferable lower limit of the size of each cell of the gas layer is 25 cm 2 , and the preferable upper limit is 1000 cm 2 .
  • gas which comprises the said gas layer For example, air, a carbon dioxide, etc. are mentioned. Further, as the gas, a gas having a fragrance effect, a gas colored with smoke or the like can be filled. By filling such a gas, various functions can be imparted to the panel block of the present invention.
  • a liquid for imparting design properties may be inserted into the gas layer.
  • said liquid For example, colored water etc. are preferable. By using colored water or the like, design properties can be imparted to the panel block of the present invention.
  • the liquid When the liquid is inserted into the gas layer, the liquid may be inserted so as to fill the entire space of the gas layer, and a part of the gas layer, for example, a part of the cell in the gas layer Can be inserted only.
  • a solid for imparting design properties may be inserted into the gas layer.
  • the solid is not particularly limited.
  • the solid When the solid is inserted into the gas layer, the solid may be inserted so as to fill the entire space of the gas layer, and a part of the gas layer, for example, a part of the cell in the gas layer Can be inserted only.
  • a part of the solid When the solid is inserted into the gas layer, a part of the solid may be fixed by a method using a wire, piano wire, glass fiber, or the like, or a method of sticking.
  • a combination of the liquid and solid may be inserted into the gas layer, and the solid may be suspended in the liquid or submerged in the liquid in the gas layer.
  • the base film When the liquid or solid is inserted into the gas layer, the base film preferably has a strength capable of withstanding its own weight.
  • a resin film is suitable.
  • the resin film is not particularly limited as long as it is excellent in transparency, and is made of, for example, polyethylene terephthalate, polybutylene terephthalate, polycarbonate, polyethylene, acrylic, vinyl chloride, polyvinyl alcohol, cellulose triacetate, fluorine-containing resin, or the like. Things. Of these, polycarbonate and vinyl chloride are preferable because they are self-extinguishing and have good compatibility as a building material. Moreover, it is preferable to use the resin film which gave the hard coat for the purpose of improving the scratch resistance of the resin film.
  • Such a hard coat is not particularly limited, and examples thereof include those made of an acrylic resin.
  • a resin film having a two-layer structure in which an acrylic resin layer is formed on the surface of a polycarbonate film or the like can be suitably used.
  • polybutylene terephthalate can be suitably used.
  • the film for the purpose of various functions such as the designable film for the purpose of designability provision, the optical adjustment film for the purpose of visibility adjustment, may be sufficient as part or all of the said base film.
  • an advertising logo, a partially pasted seal, or the like may be attached to the base film.
  • a preferable minimum is 10 micrometers and a preferable upper limit is 300 micrometers.
  • the thickness is less than 10 ⁇ m, the strength of the obtained heat insulating material may be inferior.
  • it exceeds 300 ⁇ m the light insulating material may be thicker than necessary to obtain the same heat insulating effect.
  • a more preferable lower limit is 20 ⁇ m, and a more preferable upper limit is 250 ⁇ m.
  • a thick base film may be used only for the surface layer.
  • the said lighting insulation material has a spacer between base film.
  • the spacer is used for maintaining the gas layer (maintaining the base film interval), sealing the periphery of the gas layer, dividing the gas layer, and the like.
  • a daylighting heat insulating material In order to ensure the visible light transmittance
  • the shape of the spacer is not particularly limited, and may be particulate, linear, or the like. Moreover, you may provide designability to the obtained lighting heat insulating material with the shape of the said spacer.
  • the spacers defining each gas layer may have the same shape or different shapes. For example, the spacers defining the adjacent gas layers may be orthogonal, and the spacers may have a lattice shape as a whole.
  • a preferable minimum is 3.5 mm and a preferable upper limit is 100 mm. If it is less than 3.5 mm, if it maintains a visible light transmittance of 15%, it may not be able to exhibit the same level of heat insulation as the wall, and if it exceeds 100 mm, the gap between the gas layers will increase, resulting in poor cutting accuracy, The strength as a face material may decrease, and the handleability may be inferior.
  • a frame material for imparting rigidity hereinafter also referred to as “lighting heat insulating material surrounding frame agent”
  • the strength of the daylighting heat insulating material is insufficient, and therefore it is effective to provide the surrounding frame for the daylighting heat insulating material.
  • the lighting heat insulating material surrounding frame may have a U-shaped cross section or may be simply fitted into the light insulating heat insulating material, or may be fixed with an adhesive, a sealing material, a double-sided tape or the like.
  • a fitting type simple air tight structure frame is adopted as the frame material around the daylighting heat insulating material, the frame material can be more easily fixed around the daylighting heat insulating material.
  • a corner member is prepared separately and fitted into the corner of the daylighting heat insulating material.
  • a jig for inserting the daylighting heat insulating material into the frame material of the panel block may be used.
  • tool is for making insertion of the said lighting heat insulating material easy.
  • the U-shaped jig etc. which three sides fixed are mentioned.
  • the above-mentioned lighting material face material is fitted into the U-shaped jig with the three sides fixed, and after inserting it into the panel block frame material, it can be easily constructed by removing the jig.
  • the daylighting heat insulating materials are arranged to face each other across a gas layer having a thickness of 1 to 17 mm.
  • the panel block of the present invention has sufficient daylighting properties and high heat insulation properties similar to wall materials under the restriction that the thickness is 70 mm or more for use as a daylighting block application having heat insulation properties similar to wall materials. Desired. In order to achieve such performance, it is important to reduce the number of substrate films used for the daylighting heat insulating material as a whole as long as possible within a range that does not impair the heat insulating properties.
  • the present inventors have arranged two or more of the above-described daylighting insulating materials so as to face each other with a gas layer having a certain thickness interposed therebetween, thereby achieving high heat insulation with a minimum number of base films. I have found that I can achieve it.
  • the lower limit of the thickness of the gas layer between the daylighting insulators is 1 mm, and the upper limit is 17 mm.
  • the thickness is less than 1 mm, the number of substrate films used for the daylighting heat insulating material as the whole panel block increases when the panel block has a thickness of 100 mm or more, and the daylighting property cannot be ensured.
  • it exceeds 17 mm it is impossible to achieve high heat insulation like a wall when a panel block is formed.
  • a preferred lower limit is 1.5 mm and a preferred upper limit is 15 mm.
  • the method of fixing the hard resin plate or glass plate and the daylighting heat insulating material is not particularly limited, and examples thereof include a method of connecting and fixing with a connecting member made of resin or metal.
  • the panel block of the present invention has a thickness lower limit of 70 mm and an upper limit of 200 mm.
  • the thickness of the panel block of the present invention is less than 70 mm, it is impossible to achieve high heat insulation like a wall.
  • the thickness of the panel block of the present invention exceeds 200 mm, it is not possible to ensure daylighting, and the panel block protrudes into the room by protruding the frame of the opening, and the appearance is not good, or the living space is compressed.
  • a preferred lower limit is 75 mm and a preferred upper limit is 150 mm.
  • the lower limit of the visible light transmittance is 15%. If it is less than 15%, sufficient lighting cannot be obtained.
  • a preferable lower limit of the visible light transmittance is 20%, and a more preferable lower limit is 25%.
  • a preferable upper limit is 20 kg from the problem of workability.
  • FIG. 1 the schematic diagram of an example of the structure of the panel block of this invention was shown.
  • the panel block 1 in FIG. 1 includes two hard resin plates or glass plates 2, four sets of daylight insulating materials 3, and a connecting member 5 that holds them.
  • the two hard resin plates or glass plates 2 are respectively arranged on the outermost part of the panel block 1.
  • the four sets of daylighting heat insulating materials 3 are arranged to face each other with the gas layer 4 interposed therebetween.
  • Each of the daylighting insulating materials 3 has a structure in which the base film 31 is opposed to each other with the gas layer 32 interposed therebetween.
  • the gas layer 32 is secured by a spacer 33 installed on the base film 31.
  • the whole is integrated by the frame material.
  • the frame material can be fitted to the periphery, higher workability can be exhibited.
  • the panel block of this invention can be fitted by the air tight structure frame mentioned later, workability improves more.
  • a material of the said frame material there is no limitation in particular as a material of the said frame material.
  • a metal such as aluminum
  • FIG. 5 the schematic diagram which shows an example of the construction method of the panel block of this invention was shown.
  • the frame framework 16 for installing the panel block is installed.
  • the frame framework 16 include those made of a metal such as aluminum or a resin and having a fitting portion that can be fitted with a frame material of the panel block.
  • the panel block 1 is installed on the frame 16 and fitted and fixed.
  • opening part glass can also be abbreviate
  • the outermost hard plate on the opening glass side of the panel block to be attached can be omitted. Reducing the number of members also leads to cost reduction.
  • FIG. 6 the schematic diagram which shows another example of the construction method of the panel block of this invention was shown.
  • a method of directly fitting the panel blocks 1 to each other is used instead of using the frame structure 16 as shown in FIG.
  • a fitting method of the panel blocks 1 For example, a nail
  • the frame framework 16 is used at the outer peripheral portion, but it can be omitted if the panel block 1 can be directly fitted into the frame of the opening of the building.
  • opening part glass can also be abbreviate
  • FIG. 7 the schematic diagram which shows another example of the construction method of the panel block of this invention was shown.
  • the panel block construction method shown in FIG. 7 a method of fitting the panel block 1 to the opening glass 18 with an air tight structure frame is employed.
  • the air tight structure frame is a frame material having a fitting part of a male part and a female part, and particularly means that the fitting part has an airtight structure.
  • One of the fitting portions is previously attached to the periphery of the panel block with a fixing agent such as a double-sided tape, and the fitting is performed by fitting into a pair of fitting members installed at the edge of the opening glass.
  • the air tight structure frame 19 includes a detachable frame member 191 and a pressing member 192.
  • the frame member 191 is arranged in a seal frame shape, for example, with an adhesive 20 or the like, around the opening glass 18.
  • the panel block 1 is disposed inside the seal frame made of the frame member 191 so as to be in contact with the seal frame.
  • the presser member 192 is attached to the frame member 191. Since the pressing member 192 has a protruding panel block pressing portion 193, the panel block 1 is securely fixed. When removing the panel block 1, it is only necessary to remove the presser member 192 from the frame member 191.
  • a method for fixing the air tight frame to the opening glass is not particularly limited, but a method using a double-sided tape is preferable because it is dry and simple.
  • the method of fixing the panel block to the air tight structure frame is not particularly limited, and examples thereof include a method using a double-sided tape or an adhesive, a method using a pincher clip previously installed on the frame material, and the like.
  • the panel block and the opening glass By fitting the panel block and the opening glass using the air tight structure frame, it can be easily removed from the opening glass without damaging the panel block, and the removed panel block can be opened again if necessary. It can also be attached to.
  • a construction method in which a hard plate, a lighting heat insulating material, or the like is inserted or fitted into the outer frame material of the panel block having the rail groove in the frame is also possible.
  • the outer frame material of the panel block is divided into several members together with the rail groove or as a separate member. Set the face material on the first block outer frame material according to the procedure.
  • a sequential coupling method in which the next face material is set after attaching the next block outer frame material is also possible.
  • the panel block of the present invention Since the panel block of the present invention has sufficient daylighting properties, it can exhibit heat insulation similar to a wall only by being installed in a conventional opening. Moreover, if a glass plate or a resin hard plate with sufficient weather resistance is used as the outermost surface material on the indoor side, it can be used instead of the conventional opening member by improving the sealing property of the fitting shape of the panel block. It becomes. In any case, the opening area can be increased in housing design, and the degree of freedom in design can be dramatically increased. When installing the panel block of this invention with respect to the conventional opening part, durability is guaranteed by opening glass.
  • the panel block which can exhibit sufficient lighting property by installing in the opening part of a building, and can exhibit high heat insulation like a wall material can be provided.
  • Example 1 Preparation of daylighting heat insulating material An acrylic resin spacer having an outer diameter of 1.8 mm was coated on the film at intervals of 50 mm. A lighting heat insulating material was manufactured using six polyethylene terephthalate films having a width of 1000 mm and a thickness of 250 ⁇ m as a base film. The total thickness of the obtained lighting insulation was about 10 mm.
  • FIG. 2 is a front view of the obtained daylighting heat insulating material
  • FIG. 3 is a cross-sectional view taken along line AA ′ of FIG.
  • 14 is a spacer made of acrylic resin
  • 15 is a polyethylene terephthalate film.
  • Example 2 Preparation of daylighting heat insulating material An acrylic resin spacer having an outer diameter of 1.0 mm was coated on the film at intervals of 50 mm. Two sheets of polyethylene terephthalate film (A4300-188 manufactured by Toyobo Co., Ltd.) having a width of 1000 mm and thickness of 188 ⁇ m and four sheets of polyethylene terephthalate film (A4300-125 manufactured by Toyobo Co., Ltd.) having a width of 1000 mm and thickness of 125 ⁇ m were used as the base film. A daylighting heat insulating material was manufactured such that a polyethylene terephthalate film having a thickness of 188 ⁇ m was the outermost layer. The total thickness of the obtained lighting heat insulating material was about 6 mm.
  • Example 3 A panel block was produced in the same manner as in Example 2 except that an acrylic plate having a thickness of 0.05 mm was not used.
  • Example 1 A panel block was produced in the same manner as in Example 1 except that no daylight insulation was used.
  • the panel block of Example 1 having a size of 350 ⁇ 350 mm was applied to one side with respect to an opening (1820 ⁇ 2500 mm) having a 6 mm-thick float glass / 12 mm argon gas layer / 6 mm-thick heat ray reflective glass paya glass.
  • the surface temperature was observed with a thermo camera, and it was confirmed that the temperature was the same as that of the surrounding wall (heat transmissivity 0.4 W / m 2 K).
  • FIG. 4 shows a thermocamera image when the panel block of Example 1 is used.
  • the panel block which can exhibit sufficient lighting property by installing in the opening part of a building, and can exhibit high heat insulation like a wall material can be provided.
  • FIG. 3 is a cross-sectional view taken along the line A-A ′ of FIG. 2. It is a thermo camera image at the time of evaluating heat insulation using the panel block of Example 1.
  • FIG. It is a schematic diagram which shows an example of the construction method of the panel block of this invention. It is a schematic diagram which shows an example of the construction method of the panel block of this invention. It is a schematic diagram which shows an example of the construction method of the panel block of this invention. It is a schematic diagram which shows an example of the construction method of the panel block of this invention.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Securing Of Glass Panes Or The Like (AREA)
  • Building Environments (AREA)

Abstract

A panel block, when installed in an opening of a building, exhibiting a sufficient daylighting property as well as a high heat insulating property comparable to that of a wall material. The invention relates to a panel block to be installed in an opening of a building which is configured such that at least two daylighting-heat insulating material members are disposed between two pieces of hard resin or glass plates, the at least two daylighting-heat insulating material members being disposed facing each other with a 1 to 12mm-thick gas layer interposed therebetween, wherein each of the daylighting-heat insulating material members has a structure in which a plurality of base films are respectively facing each other, with a 1 to 5mm-thick gas layers interposed therebetween, and a total thickness of the panel block as a whole is 100mm or over, and a visible light transmittance of the whole panel block is 15% or more.

Description

パネルブロックPanel block
本発明は、建築物の開口部に設置することにより充分な採光性を発揮し、かつ、壁材並みの高い断熱性を発揮できるパネルブロックに関する。 The present invention relates to a panel block that exhibits sufficient daylighting properties by being installed in an opening of a building, and that can exhibit high heat insulation similar to a wall material.
快適な住宅の条件として、充分な採光性が挙げられる。高い採光性を達成するためには、できる限り開口部(窓)の大きさを大きくすることが好ましい。しかしながら、従来の建築物における開口部の大きさは、主に躯体強度と断熱性の観点から制限があった。
躯体強度については、近年、鉄骨ラーメン構造等、柱で躯体強度を保持し、壁は強度保持に寄与しない工法が提案されている。このような構造を採用すれば、躯体強度を損なうことなく大きな開口部を設けることも可能である。
Sufficient lighting is one of the conditions for comfortable housing. In order to achieve high daylighting performance, it is preferable to increase the size of the opening (window) as much as possible. However, the size of the opening in a conventional building is limited mainly from the viewpoint of the strength of the frame and the heat insulation.
Regarding the strength of the frame, recently, a method has been proposed in which the strength of the frame is maintained by a pillar, such as a steel frame ramen structure, and the wall does not contribute to strength maintenance. If such a structure is adopted, a large opening can be provided without impairing the strength of the housing.
一方、断熱性の点では充分な解決手段がないのが現状である。
近年の建築物では、省エネルギーの観点から、外界との高い断熱効果を達成し、冷暖房の効率を極限にまで高める試みがなされている。また、冷暖房の効率を高めるためには各部屋ごとに独立した冷暖房を行う必要がある。このような目的のために断熱性の高い窓材等が種々提案されている(例えば、特許文献1等)。しかしながら、従来の窓材では、壁材等に比べて高い断熱効果を発揮させるのは難しく、「省エネルギー技術戦略報告書」(平成14年6月12日、経済産業省)によれば、全消費エネルギーの45%が窓等の開口部から損失しているといわれている。
充分な採光性を有し、かつ、壁材並みの高い断熱性(熱貫通率0.4~0.5kW/m以下)の窓材が求められていた。
特開2003-026453号公報
On the other hand, there is currently no sufficient solution in terms of heat insulation.
In recent years, from the viewpoint of energy saving, attempts have been made to achieve a high heat insulation effect with the outside world and to increase the efficiency of air conditioning to the limit. In order to increase the efficiency of air conditioning, it is necessary to perform independent air conditioning for each room. Various window materials having high heat insulating properties have been proposed for such purposes (for example, Patent Document 1). However, with conventional window materials, it is difficult to achieve a high thermal insulation effect compared to wall materials, etc., and according to the “Energy Saving Technology Strategy Report” (June 12, 2002, Ministry of Economy, Trade and Industry) It is said that 45% of energy is lost from openings such as windows.
There has been a demand for a window material that has sufficient daylighting properties and has a high heat insulating property (thermal penetration rate of 0.4 to 0.5 kW / m 2 or less) similar to a wall material.
Japanese Patent Laid-Open No. 2003-026453
本発明は、上記現状に鑑み、建築物の開口部に設置することにより充分な採光性を発揮し、かつ、壁材並みの高い断熱性を発揮できるパネルブロックを提供することを目的とする。 An object of this invention is to provide the panel block which exhibits sufficient lighting property by installing in the opening part of a building in view of the said present condition, and can exhibit high heat insulation like a wall material.
第1の本発明は、建築物の開口部に設置するパネルブロックであって、2枚の硬質樹脂板又はガラス板の間に、少なくとも2以上の採光断熱材が厚さ1~17mmのガス層を挟んで各々対向して配置されている構造を有し、前記採光断熱材は、複数の基材フィルムが厚さ0.4mm~17mmのガス層を挟んで各々対向した構造を有するものであり、パネルブロック全体の厚み70mm以上、かつ、パネルブロック全体の可視光線透過率が15%以上であるパネルブロックである。
第2の本発明は、建築物の開口部に設置するパネルブロックであって、1枚の硬質樹脂板又はガラス板に対し、少なくとも2以上の採光断熱材が厚さ1~17mmのガス層を挟んで各々対向して配置されている構造を有し、前記採光断熱材は、複数の基材フィルムが厚さ0.4mm~17mmのガス層を挟んで各々対向した構造を有するものであり、パネルブロック全体の厚み70mm以上、かつ、パネルブロック全体の可視光線透過率が15%以上であるパネルブロックである。
以下に本発明を詳述する。
A first aspect of the present invention is a panel block installed in an opening of a building, wherein at least two or more daylight insulating materials sandwich a gas layer having a thickness of 1 to 17 mm between two hard resin plates or glass plates. The lighting insulation material has a structure in which a plurality of base film films face each other with a gas layer having a thickness of 0.4 mm to 17 mm interposed therebetween, The panel block has a thickness of 70 mm or more and a visible light transmittance of 15% or more of the entire panel block.
A second aspect of the present invention is a panel block installed in an opening of a building, wherein at least two or more daylight insulation materials are provided with a gas layer having a thickness of 1 to 17 mm on one hard resin plate or glass plate. The lighting heat insulating material has a structure in which a plurality of substrate films are opposed to each other with a gas layer having a thickness of 0.4 mm to 17 mm interposed therebetween, The panel block has a thickness of 70 mm or more and a visible light transmittance of 15% or more of the entire panel block.
The present invention is described in detail below.
本発明者らは、複数の樹脂フィルムが厚さ100μm~3mmの空気層を挟んで各々対向した構造を有する採光断熱材が極めて軽量であるにもかかわらず高い断熱性を発揮できることを見出し、特許出願を行った(特開2006-291608号公報)。しかしながら、一般的な建築物の壁材は厚みが100mm以上である。特開2006-291608号公報に記載された採光断熱材を、単に100mm以上の厚さにしても、高い断熱性は得られるものの、採光性がほとんどなくなってしまう。
本発明者らは、少なくとも2以上の採光断熱材を厚さ1~17mmのガス層を挟んで各々対向して配置し、これを2枚の硬質樹脂板又はガラス板の間に挟持したパネルブロック(第1の本発明)、又は、これを1枚の硬質樹脂板又はガラス板に対して配置したパネルブロック(第2の本発明)は、高い採光性を有し、かつ、壁材並みの高い断熱性を発揮できることを見出し、本発明を完成するに至った。
The present inventors have found that a light insulating heat insulating material having a structure in which a plurality of resin films are opposed to each other with an air layer having a thickness of 100 μm to 3 mm sandwiched therebetween can exhibit high heat insulating properties despite being extremely light, An application was filed (Japanese Patent Laid-Open No. 2006-291608). However, the wall material of a general building has a thickness of 100 mm or more. Even if the daylighting heat insulating material described in JP-A-2006-291608 is merely 100 mm or more in thickness, although high heat insulating properties can be obtained, the daylighting properties are almost lost.
The present inventors have arranged at least two or more daylight insulation materials facing each other with a gas layer having a thickness of 1 to 17 mm, and sandwiched between two hard resin plates or glass plates (first block). 1 of the present invention), or a panel block (second present invention) in which this is arranged with respect to one hard resin plate or glass plate, has high daylighting properties, and has high heat insulation similar to a wall material. As a result, the present invention has been completed.
本発明(以下、第1の本発明、第2の本発明に共通する事項についたは、単に「本発明の」ともする。)のパネルブロックは、少なくとも1枚の硬質樹脂板又はガラス板と、少なくとも2以上の採光断熱材とを有する。
上記硬質樹脂板又はガラス板は、本発明のパネルブロックに必要充分な強度を与えるものである。
上記硬質樹脂板としては特に限定されず、例えば、ポリカーボネート板、アクリル板等が挙げられる。
上記ガラス板としては特に限定されず、例えば、フロートガラス板、型板ガラス板、かすみガラス板、又は、それらの強化ガラス等の従来より建築物に用いられているものを用いることができる。
The panel block of the present invention (hereinafter, the matters common to the first and second aspects of the present invention are also simply referred to as “the present invention”) includes at least one hard resin plate or glass plate. And at least two or more daylight insulation materials.
The hard resin plate or glass plate gives necessary and sufficient strength to the panel block of the present invention.
It does not specifically limit as said hard resin board, For example, a polycarbonate board, an acrylic board, etc. are mentioned.
It does not specifically limit as said glass plate, For example, what was conventionally used for buildings, such as a float glass plate, a type | mold plate glass plate, a hazy glass plate, or those tempered glass, can be used.
上記硬質樹脂板又はガラス板としては、表面にエンボス等の加工処理が施された、全光線透過率が高いけれどもヘーズが高いものも用いることができる。このような硬質樹脂板又はガラス板を用いることにより、日射光を取り入れつつ、表面への写り込みや内側部材の見え方等が緩和され、意匠的にもよいものとなる。 As the above-mentioned hard resin plate or glass plate, a plate having a high haze although the surface is subjected to processing such as embossing and has a high total light transmittance can be used. By using such a hard resin plate or glass plate, the reflection on the surface, the appearance of the inner member, etc. are alleviated while taking in sunlight, and the design is good.
上記硬質樹脂板又はガラス板を1枚のみ用いる場合(第2の本願発明)には、耐衝撃性や耐久性を考慮すると、該硬質樹脂板又はガラス板を室内側に配置することが好ましい。 When only one hard resin plate or glass plate is used (second invention of the present application), it is preferable to dispose the hard resin plate or glass plate indoors in consideration of impact resistance and durability.
上記硬質樹脂板又はガラス板の厚さの好ましい下限は30μm、好ましい上限は10mmである。上記硬質樹脂板又はガラス板の厚さが30μm未満であると、得られるパネルブロックの強度が低くなり、取扱い性に劣ることがあり、10mmを超えると、得られるパネルブロックが重くなり、取扱い性に劣ることがある。上記硬質樹脂板又はガラス板の厚さのより好ましい下限は50μm、より好ましい上限は5mmである。 The preferable lower limit of the thickness of the hard resin plate or glass plate is 30 μm, and the preferable upper limit is 10 mm. When the thickness of the hard resin plate or the glass plate is less than 30 μm, the strength of the obtained panel block is lowered and the handleability is inferior. When the thickness exceeds 10 mm, the obtained panel block becomes heavy and the handleability is increased. May be inferior. The more preferable lower limit of the thickness of the hard resin plate or the glass plate is 50 μm, and the more preferable upper limit is 5 mm.
上記採光断熱材は、複数の基材フィルムが厚さが0.4~17mmのガス層を挟んで各々対向した構造を有するものである。
上記採光断熱材は、2の基材フィルムの間にガス層が挟持された構成のものであってもよいが、後述する可視光線透過率を満たす限りにおいて、3以上の基材フィルムの間にガス層が挟持された構成のものが好ましい。複数のガス層を有する採光断熱材は、高い断熱効果を発揮することができる。また、基材フィルム間の温度差が小さく、結露の発生を抑制することができる。これにより、従来開口部に使用するガラスや断熱材等の面材の端部処理で使用される枠材を取り付ける際に必要であった乾燥剤の量を減じたり、使用しないで済ませたりすることができる。
ただし、パネルブロック全体としては、各採光断熱材に用いられる基材フィルムの合計が30以下であることが好ましい。30を超えると、後述する可視光線透過率を満たせない場合がある。
The daylighting heat insulating material has a structure in which a plurality of substrate films are opposed to each other with a gas layer having a thickness of 0.4 to 17 mm interposed therebetween.
The daylighting heat insulating material may have a structure in which a gas layer is sandwiched between two base film, but as long as the visible light transmittance described later is satisfied, it is between three or more base films. The thing of the structure by which the gas layer was clamped is preferable. The lighting heat insulating material having a plurality of gas layers can exhibit a high heat insulating effect. Moreover, the temperature difference between base films is small, and the occurrence of condensation can be suppressed. This reduces or eliminates the amount of desiccant that was previously required when installing frame materials used in edge processing of face materials such as glass and heat insulating materials used in conventional openings. Can do.
However, as a whole panel block, it is preferable that the sum total of the base film used for each lighting insulation material is 30 or less. If it exceeds 30, the visible light transmittance described later may not be satisfied.
本発明者らは、上記採光断熱材のガス層の厚さを特定の範囲としたときに、特に高い断熱効果を発揮できることを見出した。熱貫流率はガス層の厚さ、総厚み、層の数に関係する。
更に、一定の総厚みの下では、対流を生じない程度のガス層間隔であれば、総厚み中に占めるガス層の総厚みが一定以上の場合には、層数が増すごとにステファン・ボルツマンの法則に基づいた輻射熱低減の効果により、熱貫流率は極小値を示す。更に、これを満たす構成であれば、熱貫流率は、総厚み増加に伴い小さくなる。
即ち、個々の採光断熱材のガス層の厚さの下限を0.4mm、上限を17mmとし、かつ、パネルブロック全体としての基材フィルムの層数を10~29層としたときに、特に高い断熱効果が得られることが判った。このときに、本発明のパネルブロックを、可視光線透過率を15%以上に保持しつつ、壁並みの高い断熱性を発揮させることができる。より好ましくは、上記採光断熱材のガス層の厚さの下限を0.9mm、上限を15mmとし、かつ、パネルブロック全体としての基材フィルムの層数を15~25層とすることである。
The present inventors have found that when the thickness of the gas layer of the daylighting heat insulating material is within a specific range, a particularly high heat insulating effect can be exhibited. The heat transmissivity is related to the thickness of the gas layer, the total thickness, and the number of layers.
Furthermore, if the gas layer spacing is such that convection does not occur under a certain total thickness, if the total thickness of the gas layer in the total thickness is greater than or equal to a certain level, the Stefan-Boltzmann increases with the number of layers. Due to the effect of reducing radiant heat based on this law, the heat transmissivity shows a minimum value. Furthermore, if it is the structure which satisfy | fills this, a heat transmissivity will become small with total thickness increase.
That is, it is particularly high when the lower limit of the gas layer thickness of each daylighting insulating material is 0.4 mm, the upper limit is 17 mm, and the number of layers of the base film as the whole panel block is 10 to 29. It was found that a heat insulating effect can be obtained. At this time, the panel block of the present invention can exhibit high heat insulation like a wall while maintaining a visible light transmittance of 15% or more. More preferably, the lower limit of the thickness of the gas layer of the daylighting heat insulating material is 0.9 mm, the upper limit is 15 mm, and the number of layers of the base film as the whole panel block is 15 to 25 layers.
上記ガス層は、周辺部を封止してもよい。このような構造を有すれば、内部結露を防止可能である。上記ガス層は、他のガス層と上記基材フィルムを介して通じていてもよく、ガスがガス層間を移動することができる構造を有するものであってもよい。即ち、不織布、5mmφ程度の穴あきフィルムでも基材として使用可能である。 The gas layer may seal the periphery. With such a structure, internal condensation can be prevented. The gas layer may communicate with another gas layer through the base film, or may have a structure in which gas can move between the gas layers. That is, a non-woven fabric, a perforated film of about 5 mmφ can be used as a substrate.
上記ガス層は、複数のセルに分割されていることが好ましい。ガス層が複数のセルに分割されることにより、上記採光断熱材全体の強度を高めることができる。本発明では樹脂スペーサが、このセル分割の役割を果たしている。ガス層の各セルの大きさの好ましい下限は4cm、好ましい上限は1800cmである。4cm未満であると、得られる採光断熱材の可視光線透過率が劣ったり、断熱性が低下したりすることがあり、1800cmを超えると得られる採光断熱材の強度が劣ることがある。ガス層の各セルの大きさの好ましい下限は25cm、好ましい上限は1000cmである。 The gas layer is preferably divided into a plurality of cells. By dividing the gas layer into a plurality of cells, it is possible to increase the strength of the daylighting heat insulating material as a whole. In the present invention, the resin spacer plays the role of this cell division. Preferred lower limit is 4 cm 2 in size for each cell of the gas layer, the upper limit thereof is preferably 1800 cm 2. When it is less than 4 cm 2 , the visible light insulating material obtained may have inferior visible light transmittance or may have poor heat insulation properties. When it exceeds 1800 cm 2 , the strength of the obtained lighting heat insulating material may be inferior. The preferable lower limit of the size of each cell of the gas layer is 25 cm 2 , and the preferable upper limit is 1000 cm 2 .
上記ガス層を構成するガスとしては特に限定されず、例えば、空気、二酸化炭素等が挙げられる。
また、上記ガスとして、芳香効果のあるガス、煙等を用いて着色したガス等を充填することができる。このようなガスを充填することによって、本発明のパネルブロックに諸機能を付与することができる。
It does not specifically limit as gas which comprises the said gas layer, For example, air, a carbon dioxide, etc. are mentioned.
Further, as the gas, a gas having a fragrance effect, a gas colored with smoke or the like can be filled. By filling such a gas, various functions can be imparted to the panel block of the present invention.
上記ガス層には、意匠性を付与するための液体が挿入されてもよい。
上記液体としては特に限定されないが、例えば、色水等が好ましい。色水等を用いることによって、本発明のパネルブロックに意匠性を付与することができる。
なお、上記液体又は空気以外のガスを上記ガス層に挿入する場合には、上記液体を挿入したガス層のシール封止を充分に行う必要がある。
A liquid for imparting design properties may be inserted into the gas layer.
Although it does not specifically limit as said liquid, For example, colored water etc. are preferable. By using colored water or the like, design properties can be imparted to the panel block of the present invention.
When a gas other than the liquid or air is inserted into the gas layer, it is necessary to sufficiently seal and seal the gas layer into which the liquid is inserted.
上記ガス層に上記液体を挿入する場合は、上記液体が上記ガス層の全空間を充填するように挿入してもよく、上記ガス層の一部、例えば、上記ガス層における上記セルの一部のみに挿入することもできる。 When the liquid is inserted into the gas layer, the liquid may be inserted so as to fill the entire space of the gas layer, and a part of the gas layer, for example, a part of the cell in the gas layer Can be inserted only.
上記ガス層には、意匠性を付与するための固体が挿入されてもよい。
上記固体としては特に限定されず、例えば、カラービーズ、人形、ぬいぐるみ、布・衣料類、紙製のモール、ドライフラワー、湿度調整剤を付与した生花等のデイスプレイに使用される材料、絵、書等の居住空間のインテリア性を向上させる材料、ライト、ランプ等の発光体等が挙げられる。
A solid for imparting design properties may be inserted into the gas layer.
The solid is not particularly limited. For example, colored beads, dolls, stuffed toys, cloth / clothing, paper moldings, dried flowers, materials used for displays such as fresh flowers with a humidity control agent, pictures, books Examples thereof include materials that improve the interior properties of living spaces such as light emitters such as lights and lamps.
上記ガス層に上記固体を挿入する場合は、上記固体が上記ガス層の全空間を充填するように挿入してもよく、上記ガス層の一部、例えば、上記ガス層における上記セルの一部のみに挿入することもできる。上記固体を上記ガス層に挿入する場合は、ワイヤー、ピアノ線、ガラスファイバー等を用いる方法又は貼付する方法によって上記固体の一部を固定してもよい。 When the solid is inserted into the gas layer, the solid may be inserted so as to fill the entire space of the gas layer, and a part of the gas layer, for example, a part of the cell in the gas layer Can be inserted only. When the solid is inserted into the gas layer, a part of the solid may be fixed by a method using a wire, piano wire, glass fiber, or the like, or a method of sticking.
上記ガス層には、上記液体と固体とを組み合わせて挿入してもよく、上記ガス層において上記液体に上記固体を浮遊させたり、上記液体に上記固体を沈めたりしてもよい。 A combination of the liquid and solid may be inserted into the gas layer, and the solid may be suspended in the liquid or submerged in the liquid in the gas layer.
上記ガス層に上記液体又は固体を挿入する場合、上記基材フィルムは、自重に耐えることができる強度を有するものであることが好ましい。 When the liquid or solid is inserted into the gas layer, the base film preferably has a strength capable of withstanding its own weight.
上記採光断熱材を構成する基材フィルムとしては特に限定されないが、軽量であることから樹脂フィルムが好適である。
上記樹脂フィルムとしては、透明性に優れるものであれば特に限定されず、例えば、ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリカーボネート、ポリエチレン、アクリル、塩化ビニル、ポリビニルアルコール、トリ酢酸セルロース、フッ素含有樹脂等からなるものが挙げられる。
なかでも、自消性であって建築材として適合性がよいことから、ポリカーボネート、塩化ビニルが好適である。また、樹脂フィルムの耐傷性を向上させる目的で、ハードコートを施した樹脂フィルムを用いることが好ましい。このようなハードコートとしては特に限定されず、例えば、アクリル樹脂からなるものが挙げられる。このようなハードコートを施した樹脂フィルムとしては、例えば、ポリカーボネートフィルム等の表面にアクリル樹脂層が形成された2層構造を有する樹脂フィルムを好適に使用することができる。更に、他の基材フィルムへ樹脂フィルムを積層する場合には、例えば、ポリブチレンテレフタレートを好適に使用することができる。
Although it does not specifically limit as a base film which comprises the said lighting insulation material, Since it is lightweight, a resin film is suitable.
The resin film is not particularly limited as long as it is excellent in transparency, and is made of, for example, polyethylene terephthalate, polybutylene terephthalate, polycarbonate, polyethylene, acrylic, vinyl chloride, polyvinyl alcohol, cellulose triacetate, fluorine-containing resin, or the like. Things.
Of these, polycarbonate and vinyl chloride are preferable because they are self-extinguishing and have good compatibility as a building material. Moreover, it is preferable to use the resin film which gave the hard coat for the purpose of improving the scratch resistance of the resin film. Such a hard coat is not particularly limited, and examples thereof include those made of an acrylic resin. As the resin film to which such a hard coat is applied, for example, a resin film having a two-layer structure in which an acrylic resin layer is formed on the surface of a polycarbonate film or the like can be suitably used. Furthermore, when laminating a resin film on another base film, for example, polybutylene terephthalate can be suitably used.
上記基材フィルムとしては、その一部又は全部が、意匠性付与を目的とする意匠性フィルム、視認性調整を目的とする光学調整フィルム等、諸機能付与を目的とするフィルムであってもよい。また、目的に応じて、上記基材フィルムに、宣伝用のロゴや部分貼りのシール等を貼付して用いてもよい。 As said base film, the film for the purpose of various functions, such as the designable film for the purpose of designability provision, the optical adjustment film for the purpose of visibility adjustment, may be sufficient as part or all of the said base film. . Further, depending on the purpose, an advertising logo, a partially pasted seal, or the like may be attached to the base film.
上記基材フィルムの厚さとしては特に限定されないが、好ましい下限は10μm、好ましい上限は300μmである。10μm未満であると、得られる採光断熱材の強度が劣ることがあり、300μmを超えると、同じ断熱効果を得るのに必要以上に採光断熱材が厚くなることがある。より好ましい下限は20μm、より好ましい上限は250μmである。上記採光断熱材において、表面のみの強度が必要とされる場合は、表面層にのみ厚い基材フィルムを使用してもよい。 Although it does not specifically limit as thickness of the said base film, A preferable minimum is 10 micrometers and a preferable upper limit is 300 micrometers. When the thickness is less than 10 μm, the strength of the obtained heat insulating material may be inferior. When it exceeds 300 μm, the light insulating material may be thicker than necessary to obtain the same heat insulating effect. A more preferable lower limit is 20 μm, and a more preferable upper limit is 250 μm. In the above-described daylighting insulating material, when the strength of only the surface is required, a thick base film may be used only for the surface layer.
上記採光断熱材は、基材フィルム間にスペーサを有することが好ましい。該スペーサは、上記ガス層の維持(基材フィルム間隔の維持)、ガス層の周辺部の封止、ガス層の分割等に用いられるものである。 It is preferable that the said lighting insulation material has a spacer between base film. The spacer is used for maintaining the gas layer (maintaining the base film interval), sealing the periphery of the gas layer, dividing the gas layer, and the like.
上記スペーサとしては特に限定されないが、採光断熱材の可視光線透過率を確保するために透明であることが好ましく、また、採光断熱材の断熱性能を阻害しないために断熱性が高いものであることが好ましい。このようなスペーサとしては特に限定されないが、例えば、中空体(発泡体を含む)、FRP、自己粘着性を有するアクリル樹脂等が好適である。 Although it does not specifically limit as said spacer, In order to ensure the visible light transmittance | permeability of a daylighting heat insulating material, it is preferable that it is transparent, and in order not to inhibit the heat insulating performance of a daylighting heat insulating material, it is a thing with high heat insulation. Is preferred. Although it does not specifically limit as such a spacer, For example, a hollow body (a foam is included), FRP, the acrylic resin which has self-adhesiveness, etc. are suitable.
上記スペーサの形状としては特に限定されず、粒子状、線状等であってもよい。また、上記スペーサの形状により、得られる採光断熱材に意匠性を付与してもよい。なお、上記ガス層が複数ある場合には、各々のガス層を規定するスペーサは同一の形状であってもよいし、異なった形状であってもよい。例えば、隣接するガス層を規定するスペーサが直交するようにして、全体としてスペーサが格子状となっていてもよい。 The shape of the spacer is not particularly limited, and may be particulate, linear, or the like. Moreover, you may provide designability to the obtained lighting heat insulating material with the shape of the said spacer. In addition, when there are a plurality of the gas layers, the spacers defining each gas layer may have the same shape or different shapes. For example, the spacers defining the adjacent gas layers may be orthogonal, and the spacers may have a lattice shape as a whole.
上記採光断熱材の厚さとしては特に限定されないが、好ましい下限は3.5mm、好ましい上限は100mmである。3.5mm未満であると、可視光線透過率15%を維持すると壁並みの断熱性を発揮できないことがあり、100mmを超えると、ガス層の間隔が大きくなるため、カット精度が悪くなったり、面材としての強度が低下したりして、取扱い性が劣ることがある。 Although it does not specifically limit as thickness of the said lighting insulation material, A preferable minimum is 3.5 mm and a preferable upper limit is 100 mm. If it is less than 3.5 mm, if it maintains a visible light transmittance of 15%, it may not be able to exhibit the same level of heat insulation as the wall, and if it exceeds 100 mm, the gap between the gas layers will increase, resulting in poor cutting accuracy, The strength as a face material may decrease, and the handleability may be inferior.
本発明のパネルブロックの施工性を考慮すると、上記採光断熱材の周囲に、剛直性を付与するための枠材(以下、「採光断熱材周囲枠剤」ともいう。)を設置することが好ましい。特に上記基材フィルム等として薄くて軽量なものを選択した場合には、上記採光断熱材の強度が不足することから、上記採光断熱材周囲枠剤を設けることが効果的である。 Considering the workability of the panel block of the present invention, it is preferable to install a frame material for imparting rigidity (hereinafter also referred to as “lighting heat insulating material surrounding frame agent”) around the daylighting heat insulating material. . In particular, when a thin and light material is selected as the base film or the like, the strength of the daylighting heat insulating material is insufficient, and therefore it is effective to provide the surrounding frame for the daylighting heat insulating material.
上記採光断熱材周囲枠剤は、断面がコ字状のものを上記採光断熱材にただ嵌め込んでもよいし、接着剤、シーリング材、両面テープ等で固定してもよい。上記採光断熱材周囲枠剤として、勘合式の簡易エアタイト構造枠を採用すると、より簡易に枠材を上記採光断熱材の周囲に固定可能となる。
上記採光断熱材の平面性や直角性を確保するために、コーナー部材を別途準備しておき、上記採光断熱材のコーナーに嵌めこむと、より容易に施工することができる。
The lighting heat insulating material surrounding frame may have a U-shaped cross section or may be simply fitted into the light insulating heat insulating material, or may be fixed with an adhesive, a sealing material, a double-sided tape or the like. When a fitting type simple air tight structure frame is adopted as the frame material around the daylighting heat insulating material, the frame material can be more easily fixed around the daylighting heat insulating material.
In order to ensure the flatness and right angle of the daylighting heat insulating material, a corner member is prepared separately and fitted into the corner of the daylighting heat insulating material.
更に施工を簡易にするために、上記採光断熱材をパネルブロックの枠材に挿入するための冶具を用いてもよい。上記治具としては、上記採光断熱材の挿入を簡易にするためのものであれば特に限定されないが、例えば、3辺が固定したコ字状の冶具等が挙げられる。上記3辺が固定したコ字状の冶具に上記採光材面材を嵌め込み、これをパネルブロック枠材に挿入した後、治具を取去る方法により、容易に施工することができる。 Further, in order to simplify the construction, a jig for inserting the daylighting heat insulating material into the frame material of the panel block may be used. Although it will not specifically limit if the said jig | tool is for making insertion of the said lighting heat insulating material easy, For example, the U-shaped jig etc. which three sides fixed are mentioned. The above-mentioned lighting material face material is fitted into the U-shaped jig with the three sides fixed, and after inserting it into the panel block frame material, it can be easily constructed by removing the jig.
本発明のパネルブロックにおいては、上記採光断熱材が厚さ1~17mmのガス層を挟んで各々対向して配置されている。
本発明のパネルブロックには、壁材なみの断熱性を有する採光ブロック用途としての使用のために厚み70mm以上であるという制限のもと、充分な採光性と壁材並みの高い断熱性とが求められる。このような性能を達成するためには、断熱性を損なわない範囲内において、パネルブロック全体として採光断熱材に用いられる基材フィルムの数をできる限り減らしていくことが重要である。
本発明者らは、鋭意検討の結果、2以上の上記採光断熱材を一定の厚さのガス層を挟んで各々対向して配置することにより、最小限の基材フィルム数で高い断熱性を達成できることを見出した。
In the panel block of the present invention, the daylighting heat insulating materials are arranged to face each other across a gas layer having a thickness of 1 to 17 mm.
The panel block of the present invention has sufficient daylighting properties and high heat insulation properties similar to wall materials under the restriction that the thickness is 70 mm or more for use as a daylighting block application having heat insulation properties similar to wall materials. Desired. In order to achieve such performance, it is important to reduce the number of substrate films used for the daylighting heat insulating material as a whole as long as possible within a range that does not impair the heat insulating properties.
As a result of intensive studies, the present inventors have arranged two or more of the above-described daylighting insulating materials so as to face each other with a gas layer having a certain thickness interposed therebetween, thereby achieving high heat insulation with a minimum number of base films. I have found that I can achieve it.
上記採光断熱材間のガス層の厚さの下限は1mm、上限は17mmである。1mm未満であると、厚み100mm以上のパネルブロックとしたときにパネルブロック全体として採光断熱材に用いられる基材フィルムの数が多くなって採光性を確保することができない。17mmを超えると、パネルブロックとしたときに壁並みの高い断熱性を達成することができない。好ましい下限は1.5mm、好ましい上限は15mmである。 The lower limit of the thickness of the gas layer between the daylighting insulators is 1 mm, and the upper limit is 17 mm. When the thickness is less than 1 mm, the number of substrate films used for the daylighting heat insulating material as the whole panel block increases when the panel block has a thickness of 100 mm or more, and the daylighting property cannot be ensured. When it exceeds 17 mm, it is impossible to achieve high heat insulation like a wall when a panel block is formed. A preferred lower limit is 1.5 mm and a preferred upper limit is 15 mm.
上記硬質樹脂板又はガラス板と採光断熱材とを固定する方法としては特に限定されず、例えば、樹脂又は金属からなる連結部材により連結して固定する方法等が挙げられる。 The method of fixing the hard resin plate or glass plate and the daylighting heat insulating material is not particularly limited, and examples thereof include a method of connecting and fixing with a connecting member made of resin or metal.
本発明のパネルブロックは、厚みの下限が70mm、上限が200mmである。本発明のパネルブロックの厚みが70mm未満であると、壁並みの高い断熱性を達成することができない。本発明のパネルブロックの厚みが200mmを超えると、採光性を確保することができず、また、開口部の額縁をはみ出してパネルブロックが室内に出っ張り、見栄えが良くなくなったり、居住空間が圧迫されたりするおそれがある。好ましい下限は75mm、好ましい上限は150mmである。 The panel block of the present invention has a thickness lower limit of 70 mm and an upper limit of 200 mm. When the thickness of the panel block of the present invention is less than 70 mm, it is impossible to achieve high heat insulation like a wall. When the thickness of the panel block of the present invention exceeds 200 mm, it is not possible to ensure daylighting, and the panel block protrudes into the room by protruding the frame of the opening, and the appearance is not good, or the living space is compressed. There is a risk of A preferred lower limit is 75 mm and a preferred upper limit is 150 mm.
本発明のパネルブロックは、可視光線透過率の下限が15%である。15%未満であると、充分な採光を得ることができない。可視光線透過率の好ましい下限は20%、より好ましい下限は25%である。 In the panel block of the present invention, the lower limit of the visible light transmittance is 15%. If it is less than 15%, sufficient lighting cannot be obtained. A preferable lower limit of the visible light transmittance is 20%, and a more preferable lower limit is 25%.
本発明のパネルブロックの重さとしては特に限定されないが、施工性の問題から、好ましい上限は20kgである。 Although it does not specifically limit as the weight of the panel block of this invention, A preferable upper limit is 20 kg from the problem of workability.
図1に、本発明のパネルブロックの構造の一例の模式図を示した。
図1のパネルブロック1は、2枚の硬質樹脂板又はガラス板2と、4組の採光断熱材3と、これらを保持する連結部材5とからなる。2枚の硬質樹脂板又はガラス板2は、それぞれパネルブロック1の最外部に配置されている。4組の採光断熱材3は、ガス層4を挟んで各々対向して配置されている。
各々の採光断熱材3は、基材フィルム31がガス層32を挟んで各々対向した構造を有するものである。ガス層32は、基材フィルム31に設置されたスペーサ33により確保されている。
In FIG. 1, the schematic diagram of an example of the structure of the panel block of this invention was shown.
The panel block 1 in FIG. 1 includes two hard resin plates or glass plates 2, four sets of daylight insulating materials 3, and a connecting member 5 that holds them. The two hard resin plates or glass plates 2 are respectively arranged on the outermost part of the panel block 1. The four sets of daylighting heat insulating materials 3 are arranged to face each other with the gas layer 4 interposed therebetween.
Each of the daylighting insulating materials 3 has a structure in which the base film 31 is opposed to each other with the gas layer 32 interposed therebetween. The gas layer 32 is secured by a spacer 33 installed on the base film 31.
本発明のパネルブロックは、全体が枠材によって一体化されていることが好ましい。このように一体化させることにより、高い施工性を発揮することができる。更に、該枠材が周囲に勘合可能なものである場合には、より高い施工性を発揮することができる。
また、本発明のパネルブロックが、後述するエアタイト構造枠により周囲に勘合可能である場合には、より施工性が高まる。
As for the panel block of this invention, it is preferable that the whole is integrated by the frame material. By integrating in this way, high workability can be exhibited. Further, when the frame material can be fitted to the periphery, higher workability can be exhibited.
Moreover, when the panel block of this invention can be fitted by the air tight structure frame mentioned later, workability improves more.
上記枠材の材質としては特に限定はない。意匠上の理由からアルミ等の金属を用いる場合には、断熱性の低下を最小限に食い止めるために、表面のみを金属にして中央部分は樹脂で縁切りした構造とすることが好ましい。
また、パネルブロックの大きさや形を変えることで、意匠性を高めることも可能である。 
There is no limitation in particular as a material of the said frame material. When a metal such as aluminum is used for design reasons, it is preferable to have a structure in which only the surface is made of metal and the central portion is cut with a resin in order to prevent a decrease in heat insulation.
In addition, it is possible to improve the design by changing the size and shape of the panel block.
図5に、本発明のパネルブロックの施工方法の一例を示す模式図を示した。
図5に示したパネルブロックの施工方法では、建築物の開口部の額縁内に、開口部ガラスより少し離して(開口部サッシの厚さと室内面の奥行きとを考慮して、5~100mm程度)、パネルブロック設置用のフレーム骨組み16を設置する。上記フレーム骨組み16としては、アルミニウム等の金属や樹脂からなるものであって、パネルブロックの枠材と勘合可能な勘合部を有するもの等が挙げられる。このフレーム骨組み16に、パネルブロック1を設置して、勘合させて固定する。なお、本発明のパネルブロックの最外部として、ガラス、アクリル板、ポリカーボネート板等の耐久性に優れる素材を用いた場合には、開口部ガラスを省略することもできる。
また、第2の本発明のように、開口部ガラスが存在する場合には、取り付けるパネルブロックの開口部ガラス側の最表層の硬質板は省略も可能である。部材点数を減じることでコスト低減にもつながる。
In FIG. 5, the schematic diagram which shows an example of the construction method of the panel block of this invention was shown.
In the panel block construction method shown in FIG. 5, within the frame of the opening of the building, slightly separated from the opening glass (in consideration of the thickness of the opening sash and the depth of the indoor surface, about 5 to 100 mm) ), The frame framework 16 for installing the panel block is installed. Examples of the frame framework 16 include those made of a metal such as aluminum or a resin and having a fitting portion that can be fitted with a frame material of the panel block. The panel block 1 is installed on the frame 16 and fitted and fixed. In addition, when the material excellent in durability, such as glass, an acrylic board, a polycarbonate board, is used as the outermost part of the panel block of this invention, opening part glass can also be abbreviate | omitted.
Further, as in the second aspect of the present invention, when the opening glass is present, the outermost hard plate on the opening glass side of the panel block to be attached can be omitted. Reducing the number of members also leads to cost reduction.
図6に、本発明のパネルブロックの施工方法の別の一例を示す模式図を示した。
図6(a)に示したパネルブロックの施工方法では、図5に示したようなフレーム骨組み16を用いるのではなく、パネルブロック1同士を直接勘合して設置する方法を採用している。パネルブロック1同士の勘合方法としては特に限定されないが、例えば、図6(b)に示したような、爪形状等が挙げられる。また、意匠性を高める目的で、パネルブロック1同士の勘合部を隠すための目隠し板17を設置してもよい。図6(a)には、外周部にフレーム骨組み16を用いているが、建築物の開口部の額縁に直接パネルブロック1を勘合できるようにすれば、省略することもできる。なお、本発明のパネルブロックの最外部として、ガラス、アクリル板、ポリカーボネート板等の耐久性に優れる素材を用いた場合には、開口部ガラスを省略することもできる。
In FIG. 6, the schematic diagram which shows another example of the construction method of the panel block of this invention was shown.
In the construction method of the panel block shown in FIG. 6A, a method of directly fitting the panel blocks 1 to each other is used instead of using the frame structure 16 as shown in FIG. Although it does not specifically limit as a fitting method of the panel blocks 1, For example, a nail | claw shape etc. as shown in FIG.6 (b) are mentioned. Moreover, you may install the blindfold board 17 for concealing the fitting part of the panel blocks 1 for the purpose of improving the designability. In FIG. 6A, the frame framework 16 is used at the outer peripheral portion, but it can be omitted if the panel block 1 can be directly fitted into the frame of the opening of the building. In addition, when the material excellent in durability, such as glass, an acrylic board, a polycarbonate board, is used as the outermost part of the panel block of this invention, opening part glass can also be abbreviate | omitted.
図7に、本発明のパネルブロックの施工方法の別の一例を示す模式図を示した。
図7に示したパネルブロックの施工方法では、パネルブロック1を開口部ガラス18にエアタイト構造枠により勘合して設置する方法を採用している。
本明細書においてエアタイト構造枠とは、雄部と雌部の勘合部を有する枠材であり、特に勘合部が気密構造を有しているものを意味する。どちらかの勘合部を予めパネルブロックの周辺に両面テープ等の固定剤で装着しておき、開口部ガラスの端部ぎりぎりに設置された対になる勘合部材にはめこむようにして、施工を行う。
In FIG. 7, the schematic diagram which shows another example of the construction method of the panel block of this invention was shown.
In the panel block construction method shown in FIG. 7, a method of fitting the panel block 1 to the opening glass 18 with an air tight structure frame is employed.
In the present specification, the air tight structure frame is a frame material having a fitting part of a male part and a female part, and particularly means that the fitting part has an airtight structure. One of the fitting portions is previously attached to the periphery of the panel block with a fixing agent such as a double-sided tape, and the fitting is performed by fitting into a pair of fitting members installed at the edge of the opening glass.
図7において、パネルブロック1と開口部ガラス18とはエアタイト構造枠19により勘合されている。エアタイト構造枠19は、着脱可能な枠部材191と押え部材192とからなる。枠部材191は、開口ガラス18の周辺部に、例えば粘着剤20等により、シール枠状に配置されている。パネルブロック1は、この枠部材191からなるシール枠の内側に、シール枠に接するようにして配置される。この状態で押え部材192を枠部材191に取り付ける。押え部材192には、突起状のパネルブロック押さえ部193があることから、パネルブロック1は確実に固定される。
パネルブロック1を取り外す際には、押え部材192を枠部材191から取り外すだけでよい。
In FIG. 7, the panel block 1 and the opening glass 18 are fitted together by an air tight structure frame 19. The air tight structure frame 19 includes a detachable frame member 191 and a pressing member 192. The frame member 191 is arranged in a seal frame shape, for example, with an adhesive 20 or the like, around the opening glass 18. The panel block 1 is disposed inside the seal frame made of the frame member 191 so as to be in contact with the seal frame. In this state, the presser member 192 is attached to the frame member 191. Since the pressing member 192 has a protruding panel block pressing portion 193, the panel block 1 is securely fixed.
When removing the panel block 1, it is only necessary to remove the presser member 192 from the frame member 191.
開口部ガラスへのエアタイト枠の固定方法に関しては特に限定はないが、乾式で簡易であることから両面テープを使用する方法が好適である。
パネルブロックをエアタイト構造枠に固定する方法としては特に限定されず、両面テープや接着剤による方法、又は、予め枠材に設置したピンヤクリップで行う方法等が挙げられる。エアタイト構造枠にパネルブロックを固定した方が施工が容易になるという利点があるが、必ずしも固定する必要はない。固定しない場合には、パネルブロックを容易に交換可能であるという利点もある。
A method for fixing the air tight frame to the opening glass is not particularly limited, but a method using a double-sided tape is preferable because it is dry and simple.
The method of fixing the panel block to the air tight structure frame is not particularly limited, and examples thereof include a method using a double-sided tape or an adhesive, a method using a pincher clip previously installed on the frame material, and the like. Although fixing the panel block to the air tight structure frame has an advantage that the construction becomes easier, it is not always necessary to fix the panel block. When not fixed, there is also an advantage that the panel block can be easily replaced.
エアタイト構造枠を用いて、パネルブロックと開口部ガラスとを勘合することにより、容易に開口部ガラスよりパネルブロックを損傷することなく取り外すことができ、取り外したパネルブロックは必要に応じて再び開口ガラスに取り付けることもできる。 By fitting the panel block and the opening glass using the air tight structure frame, it can be easily removed from the opening glass without damaging the panel block, and the removed panel block can be opened again if necessary. It can also be attached to.
枠内レール溝を有するパネルブロックの外側枠材に、硬質板や採光断熱材等を挿入又は嵌め込む形の施工方法も可能である。
また、パネルブロックの外側枠材が、レール溝とともに、もしくはそれも別部材となっていて、幾つかの部材に分かれており、手順に従って、1つ目のブロック外側枠材に面材をセットし、次のブロック外側枠材を取り付けてから次の面材をセットする、という逐次結合方式も可能である。
A construction method in which a hard plate, a lighting heat insulating material, or the like is inserted or fitted into the outer frame material of the panel block having the rail groove in the frame is also possible.
In addition, the outer frame material of the panel block is divided into several members together with the rail groove or as a separate member. Set the face material on the first block outer frame material according to the procedure. A sequential coupling method in which the next face material is set after attaching the next block outer frame material is also possible.
本発明のパネルブロックは、充分な採光性を有するので、従来の開口部に対して設置するだけで、壁並みの断熱性を発揮できる。また、室内側の最表面材として、ガラス板又は耐候性が充分な樹脂製硬質板を使用すれば、パネルブロックの勘合形状のシール性を高めることで従来の開口部材に代えて用いることも可能となる。どちらにしても住宅設計上、開口部面積の増加を可能にし、設計の自由度を飛躍的に高めることができる。
従来の開口部に対して、本発明のパネルブロックを設置する場合には、耐久性は、開口ガラスによって保証される。
Since the panel block of the present invention has sufficient daylighting properties, it can exhibit heat insulation similar to a wall only by being installed in a conventional opening. Moreover, if a glass plate or a resin hard plate with sufficient weather resistance is used as the outermost surface material on the indoor side, it can be used instead of the conventional opening member by improving the sealing property of the fitting shape of the panel block. It becomes. In any case, the opening area can be increased in housing design, and the degree of freedom in design can be dramatically increased.
When installing the panel block of this invention with respect to the conventional opening part, durability is guaranteed by opening glass.
本発明によれば、建築物の開口部に設置することにより充分な採光性を発揮し、かつ、壁材並みの高い断熱性を発揮できるパネルブロックを提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the panel block which can exhibit sufficient lighting property by installing in the opening part of a building, and can exhibit high heat insulation like a wall material can be provided.
以下に実施例を挙げて本発明の態様を更に詳しく説明するが、本発明はこれら実施例にのみ限定されるものではない。 Hereinafter, embodiments of the present invention will be described in more detail with reference to examples. However, the present invention is not limited to these examples.
(実施例1)
(1)採光断熱材の作製
外径1.8mmのアクリル樹脂製スペーサを50mm間隔でフィルム上に塗工した。幅1000mm、厚さ250μmのポリエチレンテレフタレートフィルム6枚を基材フィルムとして使用し採光断熱材を製造した。得られた採光断熱材の総厚さは約10mmであった。
図2は得られた採光断熱材の正面図、図3は図2のA-A’断面図である。
図3において、14はアクリル樹脂からなるスペーサ、15はポリエチレンテレフタレートフィルムである。
Example 1
(1) Preparation of daylighting heat insulating material An acrylic resin spacer having an outer diameter of 1.8 mm was coated on the film at intervals of 50 mm. A lighting heat insulating material was manufactured using six polyethylene terephthalate films having a width of 1000 mm and a thickness of 250 μm as a base film. The total thickness of the obtained lighting insulation was about 10 mm.
FIG. 2 is a front view of the obtained daylighting heat insulating material, and FIG. 3 is a cross-sectional view taken along line AA ′ of FIG.
In FIG. 3, 14 is a spacer made of acrylic resin, and 15 is a polyethylene terephthalate film.
(2)パネルブロックの作製
(1)で作製した採光断熱材を4組使用した。室外側の硬質板として、型板アクリル板4mmを使用し、室内側の硬質板として型板ガラス4mm厚を使用した。
4mm厚型板アクリル板から、2mmのところに採光断熱材1、更に10mmの空気層を介して採光断熱材2、更に10mmの空気層を介して採光断熱材3、更に10mmの空気層を介して採光断熱材4、更に2mmの空気層を介して型板ガラス4mm厚を設置した。
空気層は、全て枠材内側に設けられた樹脂のスペーサによって厚みが区画されるようにした。
(2) Preparation of panel block Four sets of the daylighting heat insulating materials prepared in (1) were used. A template acrylic plate 4 mm was used as the outdoor hard plate, and a template glass 4 mm thick was used as the indoor hard plate.
From a 4 mm thick acrylic board, 2 mm of daylight insulation 1, further through a 10 mm air layer, 2 daylight insulation 2, further through a 10 mm air layer, daylight insulation 3, and further through a 10 mm air layer Then, a 4 mm thick template glass was installed through the daylighting heat insulating material 4 and a 2 mm air layer.
The thickness of the air layer was defined by resin spacers provided inside the frame material.
(実施例2)
(1)採光断熱材の作製
外径1.0mmのアクリル樹脂製スペーサを50mm間隔でフィルム上に塗工した。幅1000mm、厚さ188μmのポリエチレンテレフタレートフィルム(東洋紡社製A4300-188)2枚と、幅1000mm、厚さ125μmのポリエチレンテレフタレートフィルム(東洋紡社製A4300-125)4枚とを基材フィルムとして使用し、厚さ188μmのポリエチレンテレフタレートフィルムが最外層となるようにして採光断熱材を製造した。得られた採光断熱材の総厚さは約6mmであった。
(Example 2)
(1) Preparation of daylighting heat insulating material An acrylic resin spacer having an outer diameter of 1.0 mm was coated on the film at intervals of 50 mm. Two sheets of polyethylene terephthalate film (A4300-188 manufactured by Toyobo Co., Ltd.) having a width of 1000 mm and thickness of 188 μm and four sheets of polyethylene terephthalate film (A4300-125 manufactured by Toyobo Co., Ltd.) having a width of 1000 mm and thickness of 125 μm were used as the base film. A daylighting heat insulating material was manufactured such that a polyethylene terephthalate film having a thickness of 188 μm was the outermost layer. The total thickness of the obtained lighting heat insulating material was about 6 mm.
(2)パネルブロックの作製
(1)で作製した採光断熱材を4組使用した。室外側の硬質板として、厚さ0.05mmのアクリル板(三菱レイヨン社製アクリプレン#HBS027)を使用し、室内側の硬質板として型板ガラス4mm厚(日本板硝子社製)を使用した。
0.05mm厚型板アクリル板から、隙間を設けずに採光断熱材1、更に14.5mmの空気層を介して採光断熱材2、更に14.5mmの空気層を介して採光断熱材3、更に14.5mmの空気層を介して採光断熱材4、更に隙間を設けずに型板ガラス4mm厚を設置した。
空気層は、全て枠材内側に設けられた樹脂のスペーサによって厚みが区画されるようにした。
(2) Preparation of panel block Four sets of the daylighting heat insulating materials prepared in (1) were used. A 0.05 mm thick acrylic plate (Acryprene # HBS027 manufactured by Mitsubishi Rayon Co., Ltd.) was used as the outdoor hard plate, and a 4 mm thick plate glass (manufactured by Nippon Sheet Glass Co., Ltd.) was used as the indoor hard plate.
From the 0.05 mm thick acrylic board, the daylight insulation material 1 without any gap, the daylight insulation material 2 through the 14.5 mm air layer, and the daylight insulation material 3 through the 14.5 mm air layer, Furthermore, the lighting insulation 4 was installed through the air layer of 14.5 mm, and the plate glass 4mm thickness was installed without providing a clearance gap.
The thickness of the air layer was defined by resin spacers provided inside the frame material.
(実施例3)
厚さ0.05mmのアクリル板を使用しなかった以外は実施例2と同様にしてパネルブロックを作製した。
(Example 3)
A panel block was produced in the same manner as in Example 2 except that an acrylic plate having a thickness of 0.05 mm was not used.
(比較例1)
採光断熱材を用いなかった以外は実施例1と同様にしてパネルブロックを製造した。
(Comparative Example 1)
A panel block was produced in the same manner as in Example 1 except that no daylight insulation was used.
(評価)
実施例1及び比較例1で製造したパネルブロックについて、以下の評価を行った。
結果を表1に示した。
(Evaluation)
The panel block manufactured in Example 1 and Comparative Example 1 was evaluated as follows.
The results are shown in Table 1.
(1)熱貫流率の測定
幅300mm×高さ1200mm開口を有し、開口部と対向する面にスライダックにより温度制御可能な面状ラバーヒーターを設置した断熱箱を使用して、熱流板による熱貫流率評価を実施した。開口部に300×1200mmサイズのサンプルを留め付け、内外の空気温度差が約20℃となるように、ヒーター制御を行い、サンプル表面を通過する熱量を定常状態で測定した。通過熱量と空気温度から、熱貫流率を算出した。
なお、熱貫流率は、パネルブロック単独でのものと、開口ガラスを含む全体でのものとを測定した。
(1) Measurement of heat transmissivity 300mm x height 1200mm Opening using a heat insulating box with a planar rubber heater installed on the surface facing the opening and temperature-controllable by a slidac. The penetration rate was evaluated. A sample having a size of 300 × 1200 mm was fastened to the opening, and the heater was controlled so that the difference in air temperature between the inside and outside was about 20 ° C., and the amount of heat passing through the sample surface was measured in a steady state. The heat flow rate was calculated from the amount of heat passing through and the air temperature.
In addition, the heat transmissivity measured the thing of the panel block independent and the whole thing including an opening glass.
(2)全光線透過率の測定
U-4100型分光光度計(日立ハイテクノロジーズ社製)を用いて、JIS R 3106に準拠した方法により、全光線透過率(%)を測定した。
この測定に関しては、設置と同じ条件の構成の小サンプルを作製して測定に供した。
(2) Measurement of total light transmittance Total light transmittance (%) was measured by a method based on JIS R 3106 using a U-4100 spectrophotometer (manufactured by Hitachi High-Technologies Corporation).
For this measurement, a small sample having the same conditions as the installation was prepared and used for the measurement.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
なお、350×350mmサイズの実施例1のパネルブロックを6mm厚フロートガラス/12mmアルゴンガス層/6mm厚熱線反射ガラスのペヤガラスを有する開口部(1820×2500mm)に対して一面に施工した。サーモカメラで表面温度を観察し、周囲の壁(熱貫流率0.4W/mK)と同等の温度であることを確認した。図4に実施例1のパネルブロックを用いた場合のサーモカメラ像を示した。 The panel block of Example 1 having a size of 350 × 350 mm was applied to one side with respect to an opening (1820 × 2500 mm) having a 6 mm-thick float glass / 12 mm argon gas layer / 6 mm-thick heat ray reflective glass paya glass. The surface temperature was observed with a thermo camera, and it was confirmed that the temperature was the same as that of the surrounding wall (heat transmissivity 0.4 W / m 2 K). FIG. 4 shows a thermocamera image when the panel block of Example 1 is used.
本発明によれば、建築物の開口部に設置することにより充分な採光性を発揮し、かつ、壁材並みの高い断熱性を発揮できるパネルブロックを提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the panel block which can exhibit sufficient lighting property by installing in the opening part of a building, and can exhibit high heat insulation like a wall material can be provided.
本発明のパネルブロックの構造の一例の模式図である。It is a schematic diagram of an example of the structure of the panel block of this invention. 実施例で作製した採光断熱材の正面図である。It is a front view of the lighting insulation material produced in the Example. 図2のA-A’断面図である。FIG. 3 is a cross-sectional view taken along the line A-A ′ of FIG. 2. 実施例1のパネルブロックを用いて断熱性を評価した場合のサーモカメラ像である。It is a thermo camera image at the time of evaluating heat insulation using the panel block of Example 1. FIG. 本発明のパネルブロックの施工方法の一例を示す模式図である。It is a schematic diagram which shows an example of the construction method of the panel block of this invention. 本発明のパネルブロックの施工方法の一例を示す模式図である。It is a schematic diagram which shows an example of the construction method of the panel block of this invention. 本発明のパネルブロックの施工方法の一例を示す模式図である。It is a schematic diagram which shows an example of the construction method of the panel block of this invention.
符号の説明Explanation of symbols
1 パネルブロック
2 硬質樹脂板又はガラス板
3 採光断熱材
31 基材フィルム
32 ガス層
33 スペーサ
4 ガス層
5 連結部材
14 アクリル樹脂からなるスペーサ
15 ポリエチレンテレフタレートフィルム
16 フレーム骨組み
17 目隠し板
18 開口ガラス
19 エアタイト構造枠
191 枠部材
192 押え部材
193 パネルブロック押さえ部
20 粘着剤
DESCRIPTION OF SYMBOLS 1 Panel block 2 Hard resin board or glass board 3 Lighting insulation material 31 Base film 32 Gas layer 33 Spacer 4 Gas layer 5 Connecting member 14 Spacer 15 made of acrylic resin 15 Polyethylene terephthalate film 16 Frame frame 17 Blindfold plate 18 Open glass 19 Air tight Structural frame 191 Frame member 192 Press member 193 Panel block pressing portion 20 Adhesive

Claims (4)

  1. 建築物の開口部に設置するパネルブロックであって、
    2枚の硬質樹脂板又はガラス板の間に、少なくとも2以上の採光断熱材が厚さ1~17mmのガス層を挟んで各々対向して配置されている構造を有し、
    前記採光断熱材は、複数の基材フィルムが厚さ0.4mm~17mmのガス層を挟んで各々対向した構造を有するものであり、
    パネルブロック全体の厚み70mm以上、かつ、パネルブロック全体の可視光線透過率が15%以上である
    ことを特徴とするパネルブロック。
    A panel block installed in an opening of a building,
    Between the two hard resin plates or glass plates, at least two or more daylight insulating heat insulating materials are arranged to face each other with a gas layer having a thickness of 1 to 17 mm interposed therebetween,
    The daylighting heat insulating material has a structure in which a plurality of substrate films are opposed to each other with a gas layer having a thickness of 0.4 mm to 17 mm interposed therebetween,
    A panel block, wherein the entire panel block has a thickness of 70 mm or more and the visible light transmittance of the entire panel block is 15% or more.
  2. 建築物の開口部に設置するパネルブロックであって、
    1枚の硬質樹脂板又はガラス板に対し、少なくとも2以上の採光断熱材が厚さ1~17mmのガス層を挟んで各々対向して配置されている構造を有し、
    前記採光断熱材は、複数の基材フィルムが厚さ0.4mm~17mmのガス層を挟んで各々対向した構造を有するものであり、
    パネルブロック全体の厚み70mm以上、かつ、パネルブロック全体の可視光線透過率が15%以上である
    ことを特徴とするパネルブロック。
    A panel block installed in an opening of a building,
    A structure in which at least two or more daylight insulation materials are arranged to face each other across a gas layer having a thickness of 1 to 17 mm with respect to one hard resin plate or glass plate,
    The daylighting heat insulating material has a structure in which a plurality of substrate films are opposed to each other with a gas layer having a thickness of 0.4 mm to 17 mm interposed therebetween,
    A panel block, wherein the entire panel block has a thickness of 70 mm or more and the visible light transmittance of the entire panel block is 15% or more.
  3. 周囲に勘合可能な枠材を有することを特徴とする請求項1又は2記載のパネルブロック。 The panel block according to claim 1, further comprising a frame material that can be fitted around.
  4. エアタイト構造枠により周囲に勘合可能であることを特徴とする請求項1又は2記載のパネルブロック。 The panel block according to claim 1, wherein the panel block can be fitted to the periphery by an air tight structure frame.
PCT/JP2008/067035 2008-03-28 2008-09-19 Panel block WO2009118930A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011121513A (en) * 2009-12-11 2011-06-23 Sekisui Chem Co Ltd Natural lighting-heat insulating device for vehicle
WO2014073794A1 (en) * 2012-11-09 2014-05-15 (주)엘지하우시스 Super-insulating multi-layer glass

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JPS57178689U (en) * 1981-05-07 1982-11-12
JP2002061464A (en) * 2000-06-08 2002-02-28 Kosumo Kenkyusho:Kk Heat insulating window material
JP2003026453A (en) 2001-07-10 2003-01-29 Naoyoshi Kayama Pair glass
JP2005220574A (en) * 2004-02-04 2005-08-18 Sekisui Chem Co Ltd Natural lighting heat insulating panel, natural lighting heat insulating body and covering structure of building
JP2006291608A (en) 2005-04-12 2006-10-26 Sekisui Chem Co Ltd Natural lighting heat insulating material

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JPS57178689U (en) * 1981-05-07 1982-11-12
JP2002061464A (en) * 2000-06-08 2002-02-28 Kosumo Kenkyusho:Kk Heat insulating window material
JP2003026453A (en) 2001-07-10 2003-01-29 Naoyoshi Kayama Pair glass
JP2005220574A (en) * 2004-02-04 2005-08-18 Sekisui Chem Co Ltd Natural lighting heat insulating panel, natural lighting heat insulating body and covering structure of building
JP2006291608A (en) 2005-04-12 2006-10-26 Sekisui Chem Co Ltd Natural lighting heat insulating material

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011121513A (en) * 2009-12-11 2011-06-23 Sekisui Chem Co Ltd Natural lighting-heat insulating device for vehicle
WO2014073794A1 (en) * 2012-11-09 2014-05-15 (주)엘지하우시스 Super-insulating multi-layer glass
US9903152B2 (en) 2012-11-09 2018-02-27 Lg Hausys, Ltd. Super-insulating multi-layer glass

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