WO2009114405A1 - Preform and container neck finish, and method of making it - Google Patents

Preform and container neck finish, and method of making it Download PDF

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Publication number
WO2009114405A1
WO2009114405A1 PCT/US2009/036287 US2009036287W WO2009114405A1 WO 2009114405 A1 WO2009114405 A1 WO 2009114405A1 US 2009036287 W US2009036287 W US 2009036287W WO 2009114405 A1 WO2009114405 A1 WO 2009114405A1
Authority
WO
WIPO (PCT)
Prior art keywords
container
neck finish
tss
closure
preform
Prior art date
Application number
PCT/US2009/036287
Other languages
French (fr)
Inventor
Tapan Y. Patel
David P. Piccioli
Original Assignee
Graham Packaging Company Lp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Graham Packaging Company Lp filed Critical Graham Packaging Company Lp
Publication of WO2009114405A1 publication Critical patent/WO2009114405A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/14Making preforms characterised by structure or composition
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B11/00Making preforms
    • B29B11/06Making preforms by moulding the material
    • B29B11/08Injection moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/071Preforms or parisons characterised by their configuration, e.g. geometry, dimensions or physical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/64Heating or cooling preforms, parisons or blown articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D1/00Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
    • B65D1/02Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
    • B65D1/0223Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
    • B65D1/023Neck construction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/78Measuring, controlling or regulating
    • B29C2049/7879Stretching, e.g. stretch rod
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/0715Preforms or parisons characterised by their configuration the preform having one end closed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/072Preforms or parisons characterised by their configuration having variable wall thickness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/073Preforms or parisons characterised by their configuration having variable diameter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/0769Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the lip, i.e. very top of preform neck
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0772Closure retaining means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0772Closure retaining means
    • B29C2949/0773Threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0772Closure retaining means
    • B29C2949/0773Threads
    • B29C2949/0774Interrupted threads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/077Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the neck
    • B29C2949/0777Tamper-evident band retaining ring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/076Preforms or parisons characterised by their configuration characterised by the shape
    • B29C2949/0768Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform
    • B29C2949/078Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the bottom
    • B29C2949/0781Preforms or parisons characterised by their configuration characterised by the shape characterised by the shape of specific parts of preform characterised by the bottom characterised by the sprue, i.e. injection mark
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/07Preforms or parisons characterised by their configuration
    • B29C2949/081Specified dimensions, e.g. values or ranges
    • B29C2949/0811Wall thickness
    • B29C2949/0817Wall thickness of the body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3008Preforms or parisons made of several components at neck portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3012Preforms or parisons made of several components at flange portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3016Preforms or parisons made of several components at body portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/302Preforms or parisons made of several components at bottom portion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3024Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique
    • B29C2949/3026Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components
    • B29C2949/3028Preforms or parisons made of several components characterised by the number of components or by the manufacturing technique having two or more components having three or more components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2949/00Indexing scheme relating to blow-moulding
    • B29C2949/30Preforms or parisons made of several components
    • B29C2949/3032Preforms or parisons made of several components having components being injected
    • B29C2949/3034Preforms or parisons made of several components having components being injected having two or more components being injected
    • B29C2949/3036Preforms or parisons made of several components having components being injected having two or more components being injected having three or more components being injected
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/02Combined blow-moulding and manufacture of the preform or the parison
    • B29C49/06Injection blow-moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/08Biaxial stretching during blow-moulding
    • B29C49/087Means for providing controlled or limited stretch ratio
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/08Biaxial stretching during blow-moulding
    • B29C49/10Biaxial stretching during blow-moulding using mechanical means for prestretching
    • B29C49/12Stretching rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/64Heating or cooling preforms, parisons or blown articles
    • B29C49/6409Thermal conditioning of preforms
    • B29C49/6436Thermal conditioning of preforms characterised by temperature differential
    • B29C49/6445Thermal conditioning of preforms characterised by temperature differential through the preform length
    • B29C49/6452Thermal conditioning of preforms characterised by temperature differential through the preform length by heating the neck
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C49/00Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
    • B29C49/42Component parts, details or accessories; Auxiliary operations
    • B29C49/78Measuring, controlling or regulating
    • B29C49/80Testing, e.g. for leaks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2077/00Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0032Pigments, colouring agents or opacifiyng agents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0038Plasticisers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
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    • B29K2105/0044Stabilisers, e.g. against oxydation, light or heat
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/0005Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
    • B29K2105/0047Agents changing thermal characteristics
    • B29K2105/005Heat sensitisers or absorbers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/16Fillers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29K2105/00Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/25Solid
    • B29K2105/253Preform
    • B29K2105/258Tubular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0041Crystalline
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2995/00Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
    • B29K2995/0037Other properties
    • B29K2995/0041Crystalline
    • B29K2995/0043Crystalline non-uniform
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/712Containers; Packaging elements or accessories, Packages
    • B29L2031/7158Bottles

Definitions

  • the present invention is directed generally to plastic preforms and containers, and more specifically to a preform and container neck finish able to withstand the mechanical abuse and rigors of multiple use cycles, while maintaining a secure seal with a closure.
  • plastic containers e.g., polyethylene terephthalate (PET)
  • PET polyethylene terephthalate
  • the process of crystallizing the finish of such preforms is sometimes used to thermally stabilize the dimensions of the finish, and in particular the finish threads, for high temperature applications such as hot filling and pasteurization.
  • the sealed container undergoes significant pressure changes, i.e., the pressure increase due to filling with a heated liquid and immediate capping or the exposure to a high temperature sterilizing bath/spray, followed by a decrease in pressure (vacuum) as the product in the container cools.
  • These internal pressure changes cause the threads on the cap to push up or down on the warm threads of the finish, distorting the finish threads. If the warm finish threads distort, the cap becomes loose and there is a loss of product quality (e.g., exposure to the atmosphere and possible contamination) and/or leakage.
  • returnable/refillable containers also known as refillable containers.
  • refillable containers are designed to withstand the rigors of multiple pressurized cold filling and Attorney Docket No. G003/7534
  • refill containers are uncapped when cleaned (by the hot caustic wash), so the finish threads are not exposed to the capping forces at high temperatures, as previously described.
  • refill containers are subjected to greater opportunities for mechanical abuse. Not only must they typically withstand at least ten cycles of re-use to be commercially viable as refillable containers, but after each use they are potentially subject to unintended conditions of storage, handling and misuse by the consumer (e.g., filling with other liquids, crushing, and/or use for other purposes, such as a candle holder) which can seriously affect their ability to survive the intended number of commercial reuse cycles.
  • refill containers have a substantially unoriented and amorphous neck finish of relatively low mechanical strength.
  • the finish can easily be nicked or dented during such uncontrolled handling by the consumer prior to their return to the manufacture for cleaning and re-use.
  • This denting of the neck finish is a particular problem because the neck finish is one area of the container with particularly tight dimensional tolerances necessary to ensure a tight seal with the closure.
  • a tight seal is particularly important to avoid a loss of carbonation pressure which reduces product quality and/or shelf life. For these reasons, refillable containers are subject to a leakage test after refilling and a substantial number of refillable containers are rejected for failure to withstand the leakage test.
  • a neck finish of a preform or container for receiving a closure and adapted to withstand the abuse of multiple use cycles without leakage failure.
  • the neck finish includes a thread, bead or snap-on mechanism for attaching the closure, and an open upper end with a top sealing surface (TSS) which forms a liquid tight seal with the closure, wherein the TSS is crystallized.
  • TSS top sealing surface
  • the neck finish may be for a pressurized returnable and refillable container.
  • the crystallized TSS provides a more secure finish-closure seal, thus increasing the service life of the container.
  • the container can withstand at least 10 refill cycles, including a hot caustic wash at a temperature of at least 60 0 C and pressurized filling of at least 3 atmospheres, while maintaining a secure seal with the closure. More preferably, the container can withstand at least 20, and still more preferably at least 25 refill cycles.
  • the crystallized portion of the neck finish extend from the TSS downwardly and terminates above the thread, bead or snap-on mechanism.
  • the neck finish may be made of a crystallizable polymer selected from the group consisting of polyesters, polyolefins and polyamides.
  • the neck finish in one embodiment comprises polyethylene terephthalate homopolyer or copolymers.
  • the neck finish may be injection molded. Apart from the crystallized TSS which is rendered opaque, the remainder of the neck finish may be substantially transparent.
  • the refillable container may be substantially transparent below the opaque TSS.
  • the neck finish of the container may engage a closure having a sealing fin or liner for engaging the TSS.
  • a container comprising a pressurized returnable and refillable container which is cold filled with a carbonated beverage, and able to withstand at least 10 refill cycles including a hot caustic wash at a temperature of at least 60 0 C and pressurized filling of at least 3 atmospheres, the Attorney Docket No. G003/7534
  • container having a neck finish made of a substantially transparent, amorphous and unorientied crystallizable polymer, and a crystallized opaque top sealing surface (TSS).
  • TSS crystallized opaque top sealing surface
  • the container may include a closure which forms a liquid tight seal with the TSS.
  • the polymer may comprise polyethylene terephthalate homopolymer of copolymers.
  • the container can preferably withstand at least 20 refill cycles and more preferably 25 refill cycles.
  • a method is provided of making a neck finish of a preform or container for withstanding the abuse of multiple use cycles.
  • the method includes providing a neck finish having a thread, a bead or snap-on mechanism for attaching a closure and above the attaching mechanism a top sealing surface (TSS) for forming a liquid tight seal with a closure, the method including crystallizing the TSS.
  • TSS top sealing surface
  • the neck finish may comprise a substantially transparent, amorphous and unoriented crystallizable polymer and the TSS is heated to crystallize and render the TSS opaque.
  • the neck finish may be for a pressurized returnable and refutable container.
  • FIG. 1 is a partial perspective view of a top end of a preform according to one embodiment of the invention, having a neck finish with a crystallized top sealing surface (TSS);
  • TSS crystallized top sealing surface
  • FIG. 2 is a partial perspective view of a top end of a container, blown from the preform of FIG. 1 , and sectioned vertically into two halves, showing the neck finish of the container with a crystallized TSS; Attorney Docket No. G003/7534
  • FIG. 3 is a schematic illustration of one embodiment of a neck finish and closure
  • FIG. 4 is a schematic illustration of another embodiment of a neck finish and closure
  • FIG. 5 is a schematic cross sectional view of one embodiment of a preform for making a refillable container
  • FIG. 6 is a schematic elevational view of a 1.5 liter PET refillable carbonated beverage bottle produced from the preform of FIG. 5, which illustrates the blow molding process by showing a partially blown article formed as the preform is expanded to form the container.
  • a neck finish of a preform or container having a crystallized top sealing surface for withstanding the abuse of multiple use cycles.
  • FIGS. 1-6 One exemplary embodiment of a preform and container having a neck finish with a crystallized top sealing surface (TSS) according to the invention is illustrated in FIGS. 1-6.
  • FIGS. 1-2 show a sample preform having a crystallized TSS, and the resulting container finish having a crystallized TSS.
  • FIGS. 3-4 show two examples of closures applied to the finish, illustrating the seal between the crystallized TSS and interior top surface of the closure.
  • FIGS. 5-6 show cross sections of a preform and the resulting blow molded refillable container.
  • FIG. 1 shows the top end of a preform 10 including a tapered shoulder portion 16, an increased diameter capping flange 11 , and above the capping flange, a neck finish 14.
  • the neck finish 14 includes exterior screw threads 15 and above the threads a top sealing surface 13.
  • the entire preform is substantially transparent, except for the top sealing surface 13 which has been rendered milky white or opaque, due to crystallization.
  • FIG, 2 is a cut away view of an upper end of a container formed from the preform of FIG. 1.
  • the container has been vertically sliced in half, producing a left half 2OA and a right half 2OB.
  • the container includes an upper tapered dome or shoulder portion 21 A, 21 B, which has been expanded by blow molding the corresponding section 16 of the preform.
  • the result is a substantial reduction in wall thickness and increase in orientation.
  • the capping flange 11A, 11 B and neck finish 14A, 14B have not been expanded, and retain the same dimensions as in the preform 10.
  • the entire refillable container 20 is substantially transparent, except for the crystallized top sealing surface 13A, 13B.
  • the TSS has been crystallized to improve its nick resistance and durability.
  • the finish is susceptible to nicks, abrasion and wear through repeated usage.
  • the present invention is directed to crystallizing only the top sealing surface of the finish in order to reduce the mechanical damage, such as nicks, abrasion, etc. during the return and refill cycles. Reducing the mechanical damage to the finish will reduce or prevent carbonation loss and increase the service life of the container by providing a more secure finish-closure seal.
  • caustic stress crack resistance i.e., the ability to withstand 10 returnable and refillable cycles (a hot caustic wash of at least 60°C followed by pressurized filling of at least 3 atmospheres), more preferably 20 cycles, and still more preferably 25 cycles, without leakage of the closure (see the TSS/closure leakage test described below).
  • FIG. 3 illustrates schematically and in cross section a typical threaded closure 52 applied to a container neck finish 14.
  • the closure includes a top wall 53 and a depending annular skirt 54 extending down from the top wall.
  • the interior wall of the skirt includes an internal thread 55 for engaging a complimentary external thread 15 on the container neck finish.
  • the closure may be made of, for example, polypropylene (PP) and/or polyethylene (PE) material.
  • the closure further includes a liner 56 covering at least a portion of the underside of the top wall which engages the top sealing surface Attorney Docket No. G003/7534
  • the liner may be made of, for example, ethylene vinyl alcohol (EVA) and/or a thermoplastic elastomer material such as an olefin or styrene butadiene styrene (SBS). As shown, the liner is intended to provide a tighter seal with the TSS.
  • the carbonation pressure illustrated by arrows 5 exerting an upward force on the closure liner, acts to push away (separate) the cap liner from the TSS of the neck finish. Maintaining a tight seal of the neck finish enclosure requires maintaining a sufficiently high downward force exerted by the closure threads on the finish threads to maintain a seal between the TSS and cap liner, effectively counteracting the upward carbonation pressure.
  • the TSS can withstand a higher capping force, as well as maintaining resistance to nick abrasion and wear due to repeated usage.
  • One measure of the improved seal provided by the crystallized TSS is to conduct a leakage test as is known in the art.
  • the test for leakage is performed in a "Secure Seal Tester" distributed by SecurePak, P.O. Box 1210, Maumee, OH 43537, USA.
  • the Secure Seal Tester (SST) is used for checking thread integrity and a proper seal on glass or plastic carbonated beverage containers that use an aluminum roll-on, twist crown, or plastic cap. By detecting gas leakage, rather than liquid leakage, the SST gives more sensitive and accurate readings (see www.secure-pak.com). According to one embodiment, if the container sample does not leak at 175 psi, then it passes the leakage test.
  • a finish is cut from a plastic bottle or preform and placed in a fixture.
  • the fixture is placed in a water tank and a hose attached for increasing the internal pressure until the closure leaks (i.e., bubbles are seen in the tank) and the air pressure of leakage is recorded.
  • a refillable two liter carbonated beverage container is leak tested at 175 psi for 60 seconds. If it can withstand this pressure and time, it passes the leakage test.
  • the closure used in the test is the same closure as is used commercially for the sample container.
  • FIG. 4 shows another embodiment of a closure 70 on a neck finish 14.
  • Closure 70 includes a top wall 72 having an interior downwardly extending annular sealing fin 74 (rather than a liner) for forming a liquid tight seal with the TSS 13 of the finish.
  • the TSS may be crystallized by any of the known methods used in the art.
  • a finish portion may be thermally crystallized by placing the finish portion adjacent a heating element, such as a radiant heater, at a suitable temperature and for sufficient time to crystallize the polymer in the area of the TSS.
  • a heating element such as a radiant heater
  • the heater may be positioned in a range of about 3/8 to Vi inches from the TSS, the heater being in a temperature range of about 500 to 1250°F, and the crystallizing taking about 30 to 75 seconds. Adjustments to the time and temperature can be made for other preform materials and preforms of varying dimensions, including the desired depth of crystallization of the TSS.
  • it is intended to crystallize only the area of the TSS, above the threads of the neck finish.
  • the crystallization may be substantially uniform or graded (e.g., of decreasing crystallization levels moving away from the TSS).
  • FIG. 6 shows a typical 1.5 liter PET refillable carbonated beverage bottle.
  • the refillable container has a relatively thin and highly oriented sidewall and a relatively low orientation and thickened base portion. This combination enables the container to withstand the demands of multiple returnable/refillable cycles.
  • the bottle 20 is of a unitary blow-molded construction, including a bi-axially oriented hollow body having a closed bottom end 26 and an open top end 12 with a neck finish 14, extending above a capping flange 11.
  • the neck finish has external screw threads 15 for receiving a screw-on closure (not shown).
  • a substantially vertically disposed sidewall 25 including an Attorney Docket No. G003/7534
  • the base 26 has a central outwardly-concave dome 23 with a central gate portion 24, and an inwardly-concave chime 28 including a standing ring on which the container rests.
  • a radially increasing outer base portion 30 provides a smooth transition from the chime 28 to the sidewall 22.
  • FIG. 5 A preform of the type suitable for making the container of FIG. 6 is shown in FIG. 5.
  • the preform 10 has the same open top end 12 and unexpanded neck finish 14 with threads 15, as the container 20.
  • the preform has a substantially elongated tubular body portion, including a tapered shoulder forming portion 16, a substantially cylindrical sidewall forming portion 17, and a thickened base forming portion 18, which tapers to a reduced thickness end cap 19.
  • the cylindrical preform sidewall 17 has a thickness of about 6.1 mm and is stretched at an average planar stretch ratio of about 10:1 to produce a bottle sidewall (panel 22) of about 0.6 mm.
  • the planar stretch ratio is the ratio of the average thickness of the panel forming portion of the preform to the average panel thickness of the bottle.
  • the preferred planar stretch ratio for polyester refillable beverage bottles of about Vz to 2.5 liters/volume is about 7- 14:1 , and more preferably about 8-13:1.
  • the hoop stretch is preferably from 3-4:1 and the axial stretch from 2-3.5:1. This produces a container sidewall panel with the desired abuse resistance, and an injection molded preform sidewall with desired visual transparency.
  • the sidewall thickness and stretch ratio selected are based on the dimensions of the specific bottle, the internal pressure of the product (e.g., 3 atmospheres for beer, 4 atmospheres for soft drinks), and the processing characteristics of the particular material (as determined, for example, by the intrinsic viscosity).
  • FIG. 6 includes schematic profiles of the preform 10 prior to and during expansion to form the container 20.
  • the preform body is placed in a blow mold cavity (not shown) and the area beneath the capping flange 11 is axially and radially expanded to conform to the surface of the mold cavity.
  • a stretch rod (not shown) axially extends the preform such that the preform end cap 19 is brought into engagement with the Attorney Docket No. G003/7534
  • FIG. 6 shows an intermediate partially expanded body 32 during the blow molding process. As illustrated, the thinner preform sidewall 17 is more easily stretched and thus undergoes greater stretch than the base 18, resulting in a relatively thin, highly oriented bottle sidewall 22 and much thicker and low orientation base 26.
  • the 1.5 liter container of FIG. 6 is about 335 millimeters in height and about 93.5 millimeters in widest diameter.
  • the container has varying levels of crystallinity corresponding to the extent to which the bottle wall portion is stretched to produce strain-induced crystallization and optionally heated to produce thermal-induced crystallization.
  • the panel portion 22 is blown to the greatest extent and has the highest average percent crystallinity of 25-35%.
  • the tapered shoulder 21 has an average percent crystallinity of 20-30%.
  • the substantially thicker and lesser blown base 26 has 0-2% crystallinity in the central gate 24, 2-8% in the chime 28, and a range of crystallinity there between the dome 23.
  • the outer base 30 has a crystallinity range between that of the chime 28 and the panel 22.
  • the neck finish 14 is not expanded and remains substantially amorphous and unoriented, at 0-2% crystallinity.
  • any thermal induced crystallinity should be at relatively low temperature, e.g., contact with a mold at a mold temperature of 110-140 0 C for PET.
  • the percent crystallinity is determined according to ASTM D1505 as follows:
  • a refutable container is generally substantially transparent to enable contaminant inspection.
  • the crystallized TSS will not substantially affect contaminant inspection, and if necessary the TSS can be Attorney Docket No. G003/7534
  • H T [Y d - (Y d + Y s )] x 100 where Y d is the diffuse light transmitted by the specimen, and Y s is the specular light transmitted by the specimen.
  • the diffuse and specular light transmission values are measured in accordance with ASTM method D 1003, using any standard color difference meter such as model D25D3P manufactured by Hunterlab, Inc.
  • a commercial refillable container would generally have a percent haze (through the wall) of less than 15%, preferably less than 10%, and more preferably less than about 5%.
  • the orientable crystallizable materials useful in making retumable/refillable containers include thermoplastic polyester materials such as those based on polyalkylene and, in particular, polyethylene terephthalate (PET).
  • PET is meant to include the use of copolymers of PET in which a minor proportion, for example, up to about 10% by weight, of the ethylene terepthalate units are replaced by compatible monomer units.
  • PET means PET homopolymer and PET copolymers of the grades suitable for making containers, which are well known in the art.
  • the glycol moiety of the monomer may be replaced by aliphatic or alicyclic glycols such as cyclohexane dimethanol (CHDM).
  • the dicarboxylic acid moieties may be substituted with, for example, aromatic dicarboxylic acid such as isopthalic acid (IPA).
  • the PET polymers may contain other compatible additives and ingredients which do not adversely affect the performance characteristics of the container.
  • ingredients include thermal stabilizers, light stabilizers, dyes, pigments, plasticizers, fillers, anti-oxidants, lubricants, extrusion aids, residual monomer scavengers and the like.
  • the intrinsic viscosity (IV) affects the processability of the polymer resins.
  • PET having an intrinsic viscosity of about 0.8 is widely used in the carbonated Attorney Docket No. G003/7534
  • Resins for various applications may range from about 0.55 to about 1.04, and more particularly from about 0.65 to 0.85.
  • Intrinsic viscosity measurements are made according to the procedure of ASTM D-2857, by employing 0.0050 ⁇ 0.0002 g/ml of the polymer in a solvent comprising o-chlorophenol (melting point 0 0 C) at 30 0 C.
  • the preform for making the transparent refillable bottle should be substantially amorphous, which for PET means up to about 10% crystallinity, preferably no more than about 5% crystallinity, and more preferably no more than about 2% crystallinity.
  • the substantially amorphous or transparent nature of the preform may alternatively be defined by a percent haze (HT) of about no more than 20%, preferably no more than about 10%, and more preferably no more than about 5%.
  • the substantially amorphous preform may be a single layer or a multi-layer preform made according to well known injection molding processes.
  • a commercial refillable container can generally withstand at least ten (10) refill cycles and, more preferably twenty (20) refill cycles, while maintaining its aesthetic and functional features. A test procedure for simulating such a refill cycle without leakage is described below.
  • Each container is subjected to a typical commercial caustic wash solution prepared with 3.5% sodium hydroxide by weight and tap water.
  • the wash solution is maintained at a designated wash temperature of at least 60 0 C.
  • the bottles are submerged uncapped in the wash for fifteen (15) minutes to simulate the time/temperature conditions of a commercial bottle wash system.
  • the bottles are rinsed in tap water and then filled with a carbonated water solution at 4 ⁇ 0.2 bar (4.0 ⁇ 0.2 atmospheres) to simulate the pressure in a carbonated soft drink container (CSD) and then capped and placed in a 38°C convection oven at 50% relative humidity for twenty-four (24) hours.
  • This elevated oven temperature is selected to simulate longer commercial storage periods at lower ambient temperatures.
  • the containers are emptied and again subjected to the same refill cycle, until failure.

Abstract

A neck finish (14) of a preform (10) or container (20) having a crystallized top sealing surface (13) (TSS) for withstanding deformation from multiple use cycles, and a method of making such a neck finish of such a preform (10) or container (20) is also claimed. In a returnable and refillable container, the improved TSS has enhanced caustic stress crack resistance resulting in a more secure finish- closure seal and an extended container life (number of refill cycles).

Description

PREFORM AND CONTAINER NECK FINISH , AND METHOD OF MAKING IT
TECHNICAL FIELD
[0001] The present invention is directed generally to plastic preforms and containers, and more specifically to a preform and container neck finish able to withstand the mechanical abuse and rigors of multiple use cycles, while maintaining a secure seal with a closure.
BACKGROUND OF THE INVENTION
[0002] Conventional manufacture of plastic (e.g., polyethylene terephthalate (PET)) containers employs an initial step of forming a substantially amorphous and unoriented parison or preform by an injection molding process. The process of crystallizing the finish of such preforms is sometimes used to thermally stabilize the dimensions of the finish, and in particular the finish threads, for high temperature applications such as hot filling and pasteurization.
[0003] In hot filling and pasteurization applications, the sealed container undergoes significant pressure changes, i.e., the pressure increase due to filling with a heated liquid and immediate capping or the exposure to a high temperature sterilizing bath/spray, followed by a decrease in pressure (vacuum) as the product in the container cools. These internal pressure changes cause the threads on the cap to push up or down on the warm threads of the finish, distorting the finish threads. If the warm finish threads distort, the cap becomes loose and there is a loss of product quality (e.g., exposure to the atmosphere and possible contamination) and/or leakage.
There is another class of cold-filled carbonated beverage containers, known as returnable/refillable containers (also known as refillable containers). As distinguished from one way or disposable bottles which are intended for a single use (i.e., only one cycle of manufacture, filling, distribution, consumption and disposal), refillable containers are designed to withstand the rigors of multiple pressurized cold filling and Attorney Docket No. G003/7534
use cycles, including a hot caustic wash between each use and refilling. Refill containers are uncapped when cleaned (by the hot caustic wash), so the finish threads are not exposed to the capping forces at high temperatures, as previously described. However, refill containers are subjected to greater opportunities for mechanical abuse. Not only must they typically withstand at least ten cycles of re-use to be commercially viable as refillable containers, but after each use they are potentially subject to unintended conditions of storage, handling and misuse by the consumer (e.g., filling with other liquids, crushing, and/or use for other purposes, such as a candle holder) which can seriously affect their ability to survive the intended number of commercial reuse cycles. In particular, refill containers have a substantially unoriented and amorphous neck finish of relatively low mechanical strength. As such, the finish can easily be nicked or dented during such uncontrolled handling by the consumer prior to their return to the manufacture for cleaning and re-use. This denting of the neck finish is a particular problem because the neck finish is one area of the container with particularly tight dimensional tolerances necessary to ensure a tight seal with the closure. With carbonated beverages, a tight seal is particularly important to avoid a loss of carbonation pressure which reduces product quality and/or shelf life. For these reasons, refillable containers are subject to a leakage test after refilling and a substantial number of refillable containers are rejected for failure to withstand the leakage test.
[0004] It would thus be desirable to provide a neck finish for a refillable pressurized container able to withstand the rigors of multiple use cycles and maintain a tight closure seal. As always, the commercial viability of such an improved neck finish will be determined by the relative costs of materials, processing steps, and required apparatus for achieving the improved finish. Attorney Docket No. G003/7534
SUMMARY OF THE INVENTION
[0005] In one embodiment of the invention, there is provided a neck finish of a preform or container for receiving a closure and adapted to withstand the abuse of multiple use cycles without leakage failure. The neck finish includes a thread, bead or snap-on mechanism for attaching the closure, and an open upper end with a top sealing surface (TSS) which forms a liquid tight seal with the closure, wherein the TSS is crystallized.
[0006] The neck finish may be for a pressurized returnable and refillable container. The crystallized TSS provides a more secure finish-closure seal, thus increasing the service life of the container. Preferably, the container can withstand at least 10 refill cycles, including a hot caustic wash at a temperature of at least 600C and pressurized filling of at least 3 atmospheres, while maintaining a secure seal with the closure. More preferably, the container can withstand at least 20, and still more preferably at least 25 refill cycles.
[0007] The crystallized portion of the neck finish extend from the TSS downwardly and terminates above the thread, bead or snap-on mechanism. The neck finish may be made of a crystallizable polymer selected from the group consisting of polyesters, polyolefins and polyamides. The neck finish in one embodiment comprises polyethylene terephthalate homopolyer or copolymers. The neck finish may be injection molded. Apart from the crystallized TSS which is rendered opaque, the remainder of the neck finish may be substantially transparent. The refillable container may be substantially transparent below the opaque TSS.
[0008] The neck finish of the container may engage a closure having a sealing fin or liner for engaging the TSS.
[0009] In another embodiment, a container is provided comprising a pressurized returnable and refillable container which is cold filled with a carbonated beverage, and able to withstand at least 10 refill cycles including a hot caustic wash at a temperature of at least 600C and pressurized filling of at least 3 atmospheres, the Attorney Docket No. G003/7534
container having a neck finish made of a substantially transparent, amorphous and unorientied crystallizable polymer, and a crystallized opaque top sealing surface (TSS).
[0010] The container may include a closure which forms a liquid tight seal with the TSS. The polymer may comprise polyethylene terephthalate homopolymer of copolymers. The container can preferably withstand at least 20 refill cycles and more preferably 25 refill cycles.
[0011] In another embodiment, a method is provided of making a neck finish of a preform or container for withstanding the abuse of multiple use cycles. The method includes providing a neck finish having a thread, a bead or snap-on mechanism for attaching a closure and above the attaching mechanism a top sealing surface (TSS) for forming a liquid tight seal with a closure, the method including crystallizing the TSS.
[0012] The neck finish may comprise a substantially transparent, amorphous and unoriented crystallizable polymer and the TSS is heated to crystallize and render the TSS opaque.
[0013] The neck finish may be for a pressurized returnable and refutable container.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The above and further advantages of the invention may be better understood by referring to the following description in conjunction with the accompanying drawings in which:
[0015] FIG. 1 is a partial perspective view of a top end of a preform according to one embodiment of the invention, having a neck finish with a crystallized top sealing surface (TSS);
[0016] FIG. 2 is a partial perspective view of a top end of a container, blown from the preform of FIG. 1 , and sectioned vertically into two halves, showing the neck finish of the container with a crystallized TSS; Attorney Docket No. G003/7534
[0017] FIG. 3 is a schematic illustration of one embodiment of a neck finish and closure;
[0018] FIG. 4 is a schematic illustration of another embodiment of a neck finish and closure;
[0019] FIG. 5 is a schematic cross sectional view of one embodiment of a preform for making a refillable container;
[0020] FIG. 6 is a schematic elevational view of a 1.5 liter PET refillable carbonated beverage bottle produced from the preform of FIG. 5, which illustrates the blow molding process by showing a partially blown article formed as the preform is expanded to form the container.
DETAILED DESCRIPTION
[0021] In accordance with various embodiments of the invention, a neck finish of a preform or container is provided having a crystallized top sealing surface for withstanding the abuse of multiple use cycles.
[0022] One exemplary embodiment of a preform and container having a neck finish with a crystallized top sealing surface (TSS) according to the invention is illustrated in FIGS. 1-6. FIGS. 1-2 show a sample preform having a crystallized TSS, and the resulting container finish having a crystallized TSS. FIGS. 3-4 show two examples of closures applied to the finish, illustrating the seal between the crystallized TSS and interior top surface of the closure. FIGS. 5-6 show cross sections of a preform and the resulting blow molded refillable container.
[0023] FIG. 1 shows the top end of a preform 10 including a tapered shoulder portion 16, an increased diameter capping flange 11 , and above the capping flange, a neck finish 14. The neck finish 14 includes exterior screw threads 15 and above the threads a top sealing surface 13. The entire preform is substantially transparent, except for the top sealing surface 13 which has been rendered milky white or opaque, due to crystallization. Attorney Docket No. G003/7534
[0024] FIG, 2 is a cut away view of an upper end of a container formed from the preform of FIG. 1. The container has been vertically sliced in half, producing a left half 2OA and a right half 2OB. As shown, the container includes an upper tapered dome or shoulder portion 21 A, 21 B, which has been expanded by blow molding the corresponding section 16 of the preform. The result is a substantial reduction in wall thickness and increase in orientation. In contrast, the capping flange 11A, 11 B and neck finish 14A, 14B have not been expanded, and retain the same dimensions as in the preform 10. Again, the entire refillable container 20 is substantially transparent, except for the crystallized top sealing surface 13A, 13B.
[0025] The TSS has been crystallized to improve its nick resistance and durability. In a retumable/refillable container, the finish is susceptible to nicks, abrasion and wear through repeated usage. The present invention is directed to crystallizing only the top sealing surface of the finish in order to reduce the mechanical damage, such as nicks, abrasion, etc. during the return and refill cycles. Reducing the mechanical damage to the finish will reduce or prevent carbonation loss and increase the service life of the container by providing a more secure finish-closure seal. In particular, an improvement in caustic stress crack resistance has been found, i.e., the ability to withstand 10 returnable and refillable cycles (a hot caustic wash of at least 60°C followed by pressurized filling of at least 3 atmospheres), more preferably 20 cycles, and still more preferably 25 cycles, without leakage of the closure (see the TSS/closure leakage test described below).
[0026] FIG. 3 illustrates schematically and in cross section a typical threaded closure 52 applied to a container neck finish 14. The closure includes a top wall 53 and a depending annular skirt 54 extending down from the top wall. The interior wall of the skirt includes an internal thread 55 for engaging a complimentary external thread 15 on the container neck finish. The closure may be made of, for example, polypropylene (PP) and/or polyethylene (PE) material. The closure further includes a liner 56 covering at least a portion of the underside of the top wall which engages the top sealing surface Attorney Docket No. G003/7534
(TSS) 13 of the finish. The liner may be made of, for example, ethylene vinyl alcohol (EVA) and/or a thermoplastic elastomer material such as an olefin or styrene butadiene styrene (SBS). As shown, the liner is intended to provide a tighter seal with the TSS. The carbonation pressure, illustrated by arrows 5 exerting an upward force on the closure liner, acts to push away (separate) the cap liner from the TSS of the neck finish. Maintaining a tight seal of the neck finish enclosure requires maintaining a sufficiently high downward force exerted by the closure threads on the finish threads to maintain a seal between the TSS and cap liner, effectively counteracting the upward carbonation pressure. By providing a crystallized TSS 13, the TSS can withstand a higher capping force, as well as maintaining resistance to nick abrasion and wear due to repeated usage.
[0027] One measure of the improved seal provided by the crystallized TSS is to conduct a leakage test as is known in the art. The test for leakage is performed in a "Secure Seal Tester" distributed by SecurePak, P.O. Box 1210, Maumee, OH 43537, USA. The Secure Seal Tester (SST) is used for checking thread integrity and a proper seal on glass or plastic carbonated beverage containers that use an aluminum roll-on, twist crown, or plastic cap. By detecting gas leakage, rather than liquid leakage, the SST gives more sensitive and accurate readings (see www.secure-pak.com). According to one embodiment, if the container sample does not leak at 175 psi, then it passes the leakage test.
[0028] To perform the test, a finish is cut from a plastic bottle or preform and placed in a fixture. The fixture is placed in a water tank and a hose attached for increasing the internal pressure until the closure leaks (i.e., bubbles are seen in the tank) and the air pressure of leakage is recorded. In one embodiment, a refillable two liter carbonated beverage container is leak tested at 175 psi for 60 seconds. If it can withstand this pressure and time, it passes the leakage test. The closure used in the test is the same closure as is used commercially for the sample container. Attorney Docket No. G003/7534
[0029] FIG. 4 shows another embodiment of a closure 70 on a neck finish 14. Closure 70 includes a top wall 72 having an interior downwardly extending annular sealing fin 74 (rather than a liner) for forming a liquid tight seal with the TSS 13 of the finish.
[0030] The TSS may be crystallized by any of the known methods used in the art. Generally, a finish portion may be thermally crystallized by placing the finish portion adjacent a heating element, such as a radiant heater, at a suitable temperature and for sufficient time to crystallize the polymer in the area of the TSS. For example, for a PET refillable carbonated beverage container, the heater may be positioned in a range of about 3/8 to Vi inches from the TSS, the heater being in a temperature range of about 500 to 1250°F, and the crystallizing taking about 30 to 75 seconds. Adjustments to the time and temperature can be made for other preform materials and preforms of varying dimensions, including the desired depth of crystallization of the TSS. In accordance with the present invention, it is intended to crystallize only the area of the TSS, above the threads of the neck finish. The crystallization may be substantially uniform or graded (e.g., of decreasing crystallization levels moving away from the TSS).
[0031] A particular example of a refill preform and container will now be described, this being one application in which a container neck finish is subjected to increased opportunities for damage, including cracking, at the TSS.
[0032] FIG. 6 shows a typical 1.5 liter PET refillable carbonated beverage bottle. Generally, the refillable container has a relatively thin and highly oriented sidewall and a relatively low orientation and thickened base portion. This combination enables the container to withstand the demands of multiple returnable/refillable cycles.
[0033] More specifically, the bottle 20 is of a unitary blow-molded construction, including a bi-axially oriented hollow body having a closed bottom end 26 and an open top end 12 with a neck finish 14, extending above a capping flange 11. The neck finish has external screw threads 15 for receiving a screw-on closure (not shown). Between the neck finish and base is a substantially vertically disposed sidewall 25, including an Attorney Docket No. G003/7534
upper domed shoulder portion 21 above a substantially cylindrical panel portion 22 (as defined by a longitudinal center line CL) of the bottle. The base 26 has a central outwardly-concave dome 23 with a central gate portion 24, and an inwardly-concave chime 28 including a standing ring on which the container rests. A radially increasing outer base portion 30 provides a smooth transition from the chime 28 to the sidewall 22.
[0034] A preform of the type suitable for making the container of FIG. 6 is shown in FIG. 5. The preform 10 has the same open top end 12 and unexpanded neck finish 14 with threads 15, as the container 20. The preform has a substantially elongated tubular body portion, including a tapered shoulder forming portion 16, a substantially cylindrical sidewall forming portion 17, and a thickened base forming portion 18, which tapers to a reduced thickness end cap 19. The cylindrical preform sidewall 17 has a thickness of about 6.1 mm and is stretched at an average planar stretch ratio of about 10:1 to produce a bottle sidewall (panel 22) of about 0.6 mm. The planar stretch ratio is the ratio of the average thickness of the panel forming portion of the preform to the average panel thickness of the bottle. The preferred planar stretch ratio for polyester refillable beverage bottles of about Vz to 2.5 liters/volume is about 7- 14:1 , and more preferably about 8-13:1. The hoop stretch is preferably from 3-4:1 and the axial stretch from 2-3.5:1. This produces a container sidewall panel with the desired abuse resistance, and an injection molded preform sidewall with desired visual transparency. The sidewall thickness and stretch ratio selected are based on the dimensions of the specific bottle, the internal pressure of the product (e.g., 3 atmospheres for beer, 4 atmospheres for soft drinks), and the processing characteristics of the particular material (as determined, for example, by the intrinsic viscosity).
[0035] FIG. 6 includes schematic profiles of the preform 10 prior to and during expansion to form the container 20. The preform body is placed in a blow mold cavity (not shown) and the area beneath the capping flange 11 is axially and radially expanded to conform to the surface of the mold cavity. A stretch rod (not shown) axially extends the preform such that the preform end cap 19 is brought into engagement with the Attorney Docket No. G003/7534
bottom of the blow mold cavity, centering the preform in the cavity. The axial extension of the stretch rod occurs simultaneously and/or sequentially with radial expansion in the preform. FIG. 6 shows an intermediate partially expanded body 32 during the blow molding process. As illustrated, the thinner preform sidewall 17 is more easily stretched and thus undergoes greater stretch than the base 18, resulting in a relatively thin, highly oriented bottle sidewall 22 and much thicker and low orientation base 26.
[0036] The 1.5 liter container of FIG. 6 is about 335 millimeters in height and about 93.5 millimeters in widest diameter. The container has varying levels of crystallinity corresponding to the extent to which the bottle wall portion is stretched to produce strain-induced crystallization and optionally heated to produce thermal-induced crystallization. The panel portion 22 is blown to the greatest extent and has the highest average percent crystallinity of 25-35%. The tapered shoulder 21 has an average percent crystallinity of 20-30%. In contrast, the substantially thicker and lesser blown base 26 has 0-2% crystallinity in the central gate 24, 2-8% in the chime 28, and a range of crystallinity there between the dome 23. The outer base 30 has a crystallinity range between that of the chime 28 and the panel 22. The neck finish 14 is not expanded and remains substantially amorphous and unoriented, at 0-2% crystallinity.
[0037] To maintain transparency, below the TSS of the neck finish, any thermal induced crystallinity should be at relatively low temperature, e.g., contact with a mold at a mold temperature of 110-1400C for PET. The percent crystallinity is determined according to ASTM D1505 as follows:
% crystallinity = [(ds-da) / (dc-da)] x 100 where ds = sample density in g/cm3, da = density of an amorphous film of 0% crystallinity (for PET 1.333 g/cm3) and dc = density of the crystal calculated from unit cell parameters (for PET 1.455 g/cm3).
[0038] A refutable container is generally substantially transparent to enable contaminant inspection. In accordance with the present invention, the crystallized TSS will not substantially affect contaminant inspection, and if necessary the TSS can be Attorney Docket No. G003/7534
inspected for contaminants by another measure, such as visually. One measure of transparency is the percent haze for transmitted light through the wall (Hτ) which is given by the following formula:
HT = [Yd - (Yd + Ys)] x 100 where Yd is the diffuse light transmitted by the specimen, and Ys is the specular light transmitted by the specimen. The diffuse and specular light transmission values are measured in accordance with ASTM method D 1003, using any standard color difference meter such as model D25D3P manufactured by Hunterlab, Inc. A commercial refillable container would generally have a percent haze (through the wall) of less than 15%, preferably less than 10%, and more preferably less than about 5%.
[0039] The orientable crystallizable materials useful in making retumable/refillable containers include thermoplastic polyester materials such as those based on polyalkylene and, in particular, polyethylene terephthalate (PET). PET is meant to include the use of copolymers of PET in which a minor proportion, for example, up to about 10% by weight, of the ethylene terepthalate units are replaced by compatible monomer units. Thus, as used herein, PET means PET homopolymer and PET copolymers of the grades suitable for making containers, which are well known in the art. For example, the glycol moiety of the monomer may be replaced by aliphatic or alicyclic glycols such as cyclohexane dimethanol (CHDM). The dicarboxylic acid moieties may be substituted with, for example, aromatic dicarboxylic acid such as isopthalic acid (IPA).
[0040] The PET polymers may contain other compatible additives and ingredients which do not adversely affect the performance characteristics of the container. Examples of such ingredients include thermal stabilizers, light stabilizers, dyes, pigments, plasticizers, fillers, anti-oxidants, lubricants, extrusion aids, residual monomer scavengers and the like.
[0041] The intrinsic viscosity (IV) affects the processability of the polymer resins. PET having an intrinsic viscosity of about 0.8 is widely used in the carbonated Attorney Docket No. G003/7534
soft drink industry. Resins for various applications may range from about 0.55 to about 1.04, and more particularly from about 0.65 to 0.85. Intrinsic viscosity measurements are made according to the procedure of ASTM D-2857, by employing 0.0050 ± 0.0002 g/ml of the polymer in a solvent comprising o-chlorophenol (melting point 00C) at 300C.
[0042] The preform for making the transparent refillable bottle should be substantially amorphous, which for PET means up to about 10% crystallinity, preferably no more than about 5% crystallinity, and more preferably no more than about 2% crystallinity. The substantially amorphous or transparent nature of the preform may alternatively be defined by a percent haze (HT) of about no more than 20%, preferably no more than about 10%, and more preferably no more than about 5%. The substantially amorphous preform may be a single layer or a multi-layer preform made according to well known injection molding processes.
[0043] A commercial refillable container can generally withstand at least ten (10) refill cycles and, more preferably twenty (20) refill cycles, while maintaining its aesthetic and functional features. A test procedure for simulating such a refill cycle without leakage is described below.
[0044] Each container is subjected to a typical commercial caustic wash solution prepared with 3.5% sodium hydroxide by weight and tap water. The wash solution is maintained at a designated wash temperature of at least 600C. The bottles are submerged uncapped in the wash for fifteen (15) minutes to simulate the time/temperature conditions of a commercial bottle wash system. After removal from the wash solution, the bottles are rinsed in tap water and then filled with a carbonated water solution at 4±0.2 bar (4.0±0.2 atmospheres) to simulate the pressure in a carbonated soft drink container (CSD) and then capped and placed in a 38°C convection oven at 50% relative humidity for twenty-four (24) hours. This elevated oven temperature is selected to simulate longer commercial storage periods at lower ambient temperatures. Upon removal from the oven, the containers are emptied and again subjected to the same refill cycle, until failure. Attorney Docket No. G003/7534
[0045] Although several preferred embodiments of the invention have been specifically illustrated and described herein, it is to be understood that variations may be made in the preform and container construction, materials, and method of forming the same without departing from the scope of the invention as defined by the appended claims.

Claims

Attorney Docket No. G003/7534CLAIMS
1. A neck finish of a preform or container for receiving a closure and adapted to withstand the abuse of multiple use cycles without leakage failure, the neck finish having a thread, bead or snap-on mechanism for attaching the closure, and an open upper end with a top sealing surface (TSS) which forms a liquid tight seal with the closure, wherein the TSS is crystallized.
2. The neck finish of claim 1 , for a pressurized returnable and refillable container.
3. The neck finish of claim 2, wherein the container can withstand at least ten (10) refill cycles, including a hot caustic wash at a temperature of at least 600C and pressured filling of at least 3 atmospheres, while maintaining a secure seal with the closure.
4. The neck finish of claim 2, wherein the container can withstand at least twenty (20) refill cycles, including a hot caustic wash at a temperature of at least 600C and pressured filling of at least 3 atmospheres, while maintaining a secure seal with the closure.
5. The neck finish of claim 2, wherein the container can withstand at least twenty five (25) refill cycles, including a hot caustic wash at a temperature of at least 600C and pressured filling of at least 3 atmospheres, while maintaining a secure seal with the closure. Attorney Docket No. G003/7534
6. The neck finish of claim 2, wherein the crystallized portion of the neck finish extends from the TSS downwardly and terminates above the thread, bead or snap-on mechanism.
7. The neck finish of claim 2, wherein the neck finish is made of a crystallizable polymer selected from the group consisting of polyesters, polyolefins, and polyamides.
8. The neck finish of claim 2, wherein the neck finish comprises polyethylene terephthalate homopolymer or copolymers.
9. The neck finish of claim 2, wherein the neck finish is injection molded.
10. The neck finish of claim 2, wherein the crystallized TSS is opaque and the remainder of the neck finish is substantially transparent.
11. The neck finish of claim 10, wherein the refillable container is substantially transparent below the opaque TSS.
12. The neck finish of a container of claim 10 including a closure having a sealing fin for engaging the TSS. Attorney Docket No. G003/7534
13. The neck finish of a container of claim 10 including a closure having a sealing liner for engaging the TSS.
14. A container comprising: a pressurized returnable and refutable container being cold filled with a carbonated beverage, and able to withstand at least 10 refill cycles including a hot caustic wash at a temperature of at least 600C and pressurized filling of at least 3 atmospheres; the container having a neck finish made of a substantially transparent, amorphous and unoriented crystallizable polymer, and a crystallized opaque top sealing surface (TSS).
15. The container of claim 14, including a closure which forms a liquid tight seal with the TSS.
16. The container of claim 15, wherein the polymer comprises polyethylene terephthalate homopolymer or copolymers.
17. The container of claim 16, wherein the container is able to withstand at least 20 refill cycles.
18. The container of claim 17, wherein the container is able to withstand at least 25 refill cycles.
19. A method of making a neck finish of a preform or container for withstanding the abuse of multiple use cycles, the method comprising providing a neck finish having a Attorney Docket No. G003/7534
thread, bead or snap-on mechanism for attaching a closure, and above the attaching mechanism a top sealing surface (TSS) for forming a liquid tight seal with the closure, the method including crystallizing the TSS.
20. The method of claim 19, wherein the neck finish comprises a substantially transparent, amorphous and unoriented crystallizable polymer and the TSS is heated to crystallize and render the TSS opaque.
21. The method of claim 20, wherein the neck finish is for a pressurized returnable and refutable container.
PCT/US2009/036287 2008-03-07 2009-03-06 Preform and container neck finish, and method of making it WO2009114405A1 (en)

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