WO2009085228A3 - Method of fabricating building wall panels - Google Patents

Method of fabricating building wall panels Download PDF

Info

Publication number
WO2009085228A3
WO2009085228A3 PCT/US2008/013937 US2008013937W WO2009085228A3 WO 2009085228 A3 WO2009085228 A3 WO 2009085228A3 US 2008013937 W US2008013937 W US 2008013937W WO 2009085228 A3 WO2009085228 A3 WO 2009085228A3
Authority
WO
WIPO (PCT)
Prior art keywords
wall panel
panels
wall
wall panels
cut
Prior art date
Application number
PCT/US2008/013937
Other languages
French (fr)
Other versions
WO2009085228A2 (en
Inventor
Gerhard Schiffmann
Glenn Schiffmann
Original Assignee
Composite Panel Systems, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Composite Panel Systems, Llc filed Critical Composite Panel Systems, Llc
Priority to AU2008343885A priority Critical patent/AU2008343885B2/en
Priority to EP08866953A priority patent/EP2234796A2/en
Priority to BRPI0820789-5A priority patent/BRPI0820789B1/en
Priority to MX2010006869A priority patent/MX340082B/en
Priority to CA2709700A priority patent/CA2709700C/en
Publication of WO2009085228A2 publication Critical patent/WO2009085228A2/en
Publication of WO2009085228A3 publication Critical patent/WO2009085228A3/en
Priority to ZA2010/04607A priority patent/ZA201004607B/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114—Single butt joints
    • B29C66/1142—Single butt to butt joints
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124—Tongue and groove joints
    • B29C66/1244—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12441—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
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    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/124—Tongue and groove joints
    • B29C66/1244—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
    • B29C66/12445—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue having the tongue on the side
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/128—Stepped joint cross-sections
    • B29C66/1282—Stepped joint cross-sections comprising at least one overlap joint-segment
    • B29C66/12821—Stepped joint cross-sections comprising at least one overlap joint-segment comprising at least two overlap joint-segments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/12841—Stepped joint cross-sections comprising at least one butt joint-segment comprising at least two butt joint-segments
    • B29C66/12842—Stepped joint cross-sections comprising at least one butt joint-segment comprising at least two butt joint-segments comprising at least three butt joint-segments
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    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
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    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/435—Making large sheets by joining smaller ones or strips together
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721—Fibre-reinforced materials
    • B29C66/7212—Fibre-reinforced materials characterised by the composition of the fibres
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/06—Fibrous reinforcements only
    • B29C70/08—Fibrous reinforcements only comprising combinations of different forms of fibrous reinforcements incorporated in matrix material, forming one or more layers, and with or without non-reinforced layers
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29D99/00—Subject matter not provided for in other groups of this subclass
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    • B29D99/0021—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with plain or filled structures, e.g. cores, placed between two or more plates or sheets, e.g. in a matrix
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
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    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • E—FIXED CONSTRUCTIONS
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    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/32—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material
    • E04C2/322—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure formed of corrugated or otherwise indented sheet-like material; composed of such layers with or without layers of flat sheet-like material with parallel corrugations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Finishing Walls (AREA)
  • Building Environments (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

Methods of fabricating wall panels (10) by generally continuously pultruding a wall panel profile (14) comprising inner and outer layers (34, 36), and spaced reinforcing webs (50). The so-continuously pultruded wall panel has male and a female edges. The wall panel is periodically cut for wall panel height, thereby creating an ongoing stream of cut wall panels. The panels are advanced through a corner index station, and indexed at right angles while maintaining orientation of the panels. The wall panels leave the indexing station edge-to-edge. Resin is applied to facing edges of adjacent wall panels. Adjacent wall panels are joined to each other at the facing edges, to make a generally continuous wall panel. The so-joined wall panel is cut to desired lengths. The resulting wall panel can provide tough, water-proof, otherwise weather-proof, building systems and buildings, without structural use of concrete except in floor slabs.
PCT/US2008/013937 2007-12-19 2008-12-18 Method of fabricating building wall panels WO2009085228A2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
AU2008343885A AU2008343885B2 (en) 2007-12-19 2008-12-18 Method of fabricating building wall panels
EP08866953A EP2234796A2 (en) 2007-12-19 2008-12-18 Method of fabricating building wall panels
BRPI0820789-5A BRPI0820789B1 (en) 2007-12-19 2008-12-18 Fiber-reinforced polymeric structural building panel and structural outer wall in a building
MX2010006869A MX340082B (en) 2007-12-19 2008-12-18 Method of fabricating building wall panels.
CA2709700A CA2709700C (en) 2007-12-19 2008-12-18 Method of fabricating building wall panels
ZA2010/04607A ZA201004607B (en) 2007-12-19 2010-06-30 Method of fabricating building wall panels

Applications Claiming Priority (2)

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US837907P 2007-12-19 2007-12-19
US61/008,379 2007-12-19

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WO2009085228A2 WO2009085228A2 (en) 2009-07-09
WO2009085228A3 true WO2009085228A3 (en) 2009-10-15

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AU (1) AU2008343885B2 (en)
BR (1) BRPI0820789B1 (en)
CA (1) CA2709700C (en)
MX (1) MX340082B (en)
WO (1) WO2009085228A2 (en)
ZA (1) ZA201004607B (en)

Families Citing this family (3)

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Publication number Priority date Publication date Assignee Title
US20120324815A1 (en) * 2011-06-23 2012-12-27 Schiffmann Glenn P Construction panels
US10364185B2 (en) 2017-04-03 2019-07-30 Michael John Mabey Light-weight, fire-resistant composition and assembly
CN107853008A (en) * 2017-10-27 2018-03-30 上海市政工程设计研究总院（集团）有限公司 Prefabricated assembled plant walls

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GB2115452A (en) * 1982-02-10 1983-09-07 Corflex Inc Extruded structural system
WO1993009933A1 (en) * 1991-11-18 1993-05-27 Owens-Corning Fiberglas Corporation Method for making a pultruded panel
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* Cited by examiner, † Cited by third party
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US4028477A (en) * 1971-12-16 1977-06-07 Shell Oil Company Method of producing an article of thermosetting resin
GB2115452A (en) * 1982-02-10 1983-09-07 Corflex Inc Extruded structural system
WO1993009933A1 (en) * 1991-11-18 1993-05-27 Owens-Corning Fiberglas Corporation Method for making a pultruded panel
US5403062A (en) * 1993-05-21 1995-04-04 Stoughton Composites, Inc. Panel joint for adhesively bonded wall panels
FR2719065A3 (en) * 1994-04-11 1995-10-27 Techni Clean Thermal insulation panel
US20020014302A1 (en) * 2000-07-13 2002-02-07 Kazak Composites, Incorporated Method for incorporating rigid elements into the core of composite structural members in a pultrusion process
GB2384461A (en) * 2002-01-28 2003-07-30 Intelligent Engineering Structural sandwich plate member
WO2005067544A2 (en) * 2004-01-13 2005-07-28 Composite Technology Corporation Composite utility pole with implements for use in electrical distribution network
WO2006019478A1 (en) * 2004-07-21 2006-02-23 Composite Technology Corporation Corrugated composite pole
WO2008070026A1 (en) * 2006-12-04 2008-06-12 Composite Panel Systems Llc Construction panels and construction systems, and methods

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"ASM Handbook Volume 21 Composites", December 2001, ASM INTERNATIONAL, USA, ISBN: 0-87170-703-9, article JOSEPH E. SUMERAK, JEFFREY D. MARTIN: "Pultrusion", pages: 550 - 564, XP002539483 *

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CA2709700C (en) 2015-06-30
BRPI0820789A2 (en) 2015-06-16
AU2008343885A1 (en) 2009-07-09
MX2010006869A (en) 2010-09-30
AU2008343885B2 (en) 2013-06-20
ZA201004607B (en) 2011-09-28
MX340082B (en) 2016-06-24
EP2234796A2 (en) 2010-10-06
WO2009085228A2 (en) 2009-07-09
CA2709700A1 (en) 2009-07-09
BRPI0820789B1 (en) 2019-10-08

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