WO2009077400A2 - Procédé de production de pièces moulées - Google Patents
Procédé de production de pièces moulées Download PDFInfo
- Publication number
- WO2009077400A2 WO2009077400A2 PCT/EP2008/067177 EP2008067177W WO2009077400A2 WO 2009077400 A2 WO2009077400 A2 WO 2009077400A2 EP 2008067177 W EP2008067177 W EP 2008067177W WO 2009077400 A2 WO2009077400 A2 WO 2009077400A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- decorative
- typeface
- tool
- printing
- molding
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1671—Making multilayered or multicoloured articles with an insert
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C37/0032—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied upon the mould surface before introducing the moulding compound, e.g. applying a gelcoat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C2037/0035—In-mould coating, e.g. by introducing the coating material into the mould after forming the article the coating being applied as liquid, gel, paste or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0025—Applying surface layers, e.g. coatings, decorative layers, printed layers, to articles during shaping, e.g. in-mould printing
- B29C37/0028—In-mould coating, e.g. by introducing the coating material into the mould after forming the article
- B29C2037/0046—In-mould printing, in-mould transfer printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
- B29C2045/14704—Coating articles provided with a decoration ink decorations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
- B29C2045/14713—Coating articles provided with a decoration decorations in contact with injected material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1671—Making multilayered or multicoloured articles with an insert
- B29C2045/1673—Making multilayered or multicoloured articles with an insert injecting the first layer, then feeding the insert, then injecting the second layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14688—Coating articles provided with a decoration
Definitions
- the invention relates to a method for producing molded parts according to the preamble of claim 1.
- a method for producing coated plastic moldings in which a composite plastic molding is produced.
- the composite plastic molding has at least one layer of a web material and a plastic body.
- a web material is first placed between mold halves of an open injection mold. Subsequently, the web material is deformed by closing the tool. The deformed web material is held by means of negative pressure on one side or overpressure on the other side.
- Plasticized plastic is injected into a residual tool cavity and the tool is opened to a predetermined position.
- the web material may optionally have a decor, for example for furniture surfaces. This method has proven particularly useful in the production of a design that is essentially identical with respect to the surface decoration.
- DE 10 2004 050 290 A1 discloses a method and a device for producing differently coated plastic moldings.
- decorative films are prepared, which are produced individually before the injection molding process outside the tool.
- Such a decorative film is inserted into the opened tool and back-injected by means of a plasticized plastic compound.
- Various decorative films are stored in different storage containers provided and are inserted by an industrial robot as needed in the injection mold.
- This method has also proven itself, but it is necessary to further reduce the number of reservoirs and the cost of preparing decorative films. In particular, the limited number of different decors and / or codes should be avoided.
- the object of the invention is therefore to provide a method for the production of molded parts, with which it is possible, without stocking of prefabricated decorative films of different types to produce moldings on which an individual appearance and / or individual identification can be applied.
- it should allow the process to produce shaped parts with the batch size 1 individually designed or coded.
- a free choice of the decoration / the label to be guaranteed immediately before the production of the molding.
- molded parts should be produced in any order.
- reaction times to customer requests regarding component design should be accelerated.
- the inventive method is characterized in that a decorative or typeface image to be produced is applied by means of a printing process directly in the mold cavity on at least a portion of a forming portion of the mold cavity.
- a printing process directly in the mold cavity on at least a portion of a forming portion of the mold cavity.
- Essential to the invention is thus that the decorative or typeface, which is ultimately mounted on the molded part to be produced within the open tool is generated.
- the method differs significantly from the prior art, are provided in the decorative films outside of the tool with decor and placed with applied decor image in a tool and back-injected.
- certain printing media for.
- printing varnishes which are suitable for such an application in the tool without the marbling and smearing effects occurring.
- Particularly suitable for this purpose are pressure-resistant and temperature-resistant lacquers, in particular acrylic lacquers Base of polymethyl methacrylates. These paints combine in the tool during injection molding or pressing back with plastic melt or plasticized plastic mass during cooling with this, so that the printed image after cooling of the molding is firmly and inseparably connected to the molding and this characterizes, decorated or otherwise designed.
- a computer-controlled or computer-aided customizable printing method is used, which z. B. in the manner of an ink jet printing method, works in the manner of a thermal transfer printing process or in the manner of a pad printing process.
- the decorative or typeface image is an individual or unique pattern or a pictogram, or that the decorative or typeface image is a serial number, batch number or otherwise code that codes and identifies the molded article.
- photos of objects or persons for example, which are introduced by means of printing processes into the tool cavity of the mobile telephone shell, can be generated on customer-specific and person-individualized mobile telephone housing shells. It is also very advantageous, for example, for documentation and security reasons, to associate each manufactured plastic part with an individual serial number, so that a subsequent documentation forgery-proof and with little effort is possible.
- the method according to the invention is suitable for all plastic molding processes and forming processes for molded parts.
- the process of the invention is preferably designed as a plastic injection molding or plastic injection molding process.
- this method is also conceivable for other raw masses to be processed, provided that sufficiently resistant printing media / lacquers or the like are or will be available in future with regard to the temperature and pressure loading. From the inventive principle, this method is also under the above condition for the manufacture of moldings from z. As metal or glass used.
- the decorative or typeface image is applied to a carrier medium which is located in the tool cavity.
- a carrier medium may be, for example, a release film or a carrier film for the decorative or typeface image, which is located in the tool cavity in the opened tool.
- the film remains in the mold after the spray or injection-press process.
- the decorative or typeface image on the foil loosens during the production process and combines with the plasticized plastic mass or the plastic melt.
- the foil inserted in the tool acts as a separating film or separating medium.
- the film remains after the manufacturing process of the molding on the molding and is cohesively with this prevented.
- the decorative or typeface is thus located on the finished molded part between the carrier film and the molded part body, so that the carrier film can act as a scratch protection for the decorative or typeface image of the finished molded part.
- the carrier medium a textile fabric, a carpet or leather or similar mats and / or sheet-like flat body.
- a further possible embodiment of the method according to the invention provides that first of all a decorative or typeface image is applied to a partial region of a tool cavity, which is covered by means of a cover film prior to the injection of the flowable raw material (plastic melt, plasticized plastic compound).
- the carrier film is located on the finished molding between the decorative or typeface and the molding body.
- the film with which the printed image is covered in the tool can be optimized in terms of its adhesion properties to the molded part material and to decorative or typeface material and thus an improved connection between the decorative image and the molded part body can be produced ,
- the printing medium for.
- the printing varnishes are applied over a large area and in particular have chemical properties that facilitate the detachment of the finished molded part of the horrkavtician.
- the printing medium acts in addition to the formation of the decorative or typeface image as a separation medium or release agent between the molding of the horrkavtician.
- electrically conductive patterns or patterns can be applied to a component if electrically conductive ink is used for the printing medium.
- a heatable mirror carrier or, for example, heatable window panes and / or lens panes of a motor vehicle can be produced.
- This embodiment of the method according to the invention is particularly suitable for producing fully and semi-transparent molded parts and electrically controllable, darkened molded parts.
- Activation of the surface can, for. B. by laser or plasma treatment or by flame treatment. Here are broken up by the introduced energy bonds, which then make new connections with the carrier again.
- the method according to the invention is suitable for use in a so-called multi-component production process for plastic molded parts.
- a transparent molded body first component
- a transparent molded body second component
- another molded part is applied, overmolded or back-injected.
- This molding is then considered as a second component.
- a molded part which is formed from two components, for example, two different materials, between which a decorative or typeface is embedded.
- This embodiment is particularly suitable for components in which the first component is a transparent surface or a transparent surface layer. In this case, in particular the applied decorative or typeface on the finished component is visible.
- the method of this multi-component embodiment is also suitable for materials of the first and second components, which are not transparent.
- a decorative or typeface image is embedded between two non-transparent, ie opaque, plastics and is thus not visible on the finished molded part.
- Such species of embedded, invisible images or writings can serve as an authenticity feature, for example for combating claims resulting from counterfeiting, in particular for security-relevant components.
- FIG. 1 shows schematically a flow diagram of a method according to the invention.
- a method according to the invention for producing molded parts is designed, for example, as a plastic injection molding process and runs cyclically from the typical process, with a status of the process being selected for the description of this example as the start of the cyclical process, in which an opened tool (step 100) is in an empty, ready-to-operate state an injection molding machine is used.
- Such an injection molding tool consists of at least two mutually movable mold halves, which enclose a tool cavity between them.
- the cavity of the mold is to be understood as meaning a cavity in which, by means of an injection process or by means of an extrusion process, flowable raw material, e.g. Plastic melt or plasticized plastic is injected and injected by filling the mold cavity to form a molded part or pressed.
- Such an open tool has, for example, metallic mold surfaces and often has a three-dimensional contour in shaping areas.
- a decorative and / or typeface image is now applied to the wall of the tool cavity on at least one subarea of shaping sections of the molding tool by means of a printing method (step 200).
- the up- Carrying the printed image is done for example by means of an inkjet, thermal transfer or pad printing process.
- a printhead can be moved by motor in the manner of a commercial inkjet printer along linear guides and can apply a printed image by means of a suitable printing medium to the subregion of the mold cavity in question.
- the part of the tool cavity to be imprinted has a 3-dimensional contour, e.g. B. relief-like structure, it is particularly advantageous to perform an ink jet print head, for example by means of an industrial robot with a constant distance to the printing surface of the Malawivmaschine so that a sharp print image is formed.
- Acrylic coatings based on polymethylmethacrylate have proven to be suitable printing media in particular. Such coatings have a high resistance to compression deformation under high temperature action, as they typically prevail in a plastic injection molding tool. By means of such a printing process in the tool cavity "into" it is possible to completely save a stockpiling of suitably pre-printed insert films or Einlageitatimedien.
- the tool is closed (step 300). Due to possibly existing suitable tempering, z. B. cooling or Aufflower Superioren in the field of decorative printing manages the printed image to dry quickly or cure.
- a plasticized plastic material eg. B.
- the melt of the molding combines with the paint of the printed image to form a one-piece component.
- the tool opened step 600
- the molded part taken along with the decorative or typographic imprint (step 700).
- the area in which a decorative or typeface imprint is to take place for the next molded part can be tempered by means of suitable tempering devices to temperatures suitable for printing image application.
- a pre-hardening and / or curing of the introduced pressure medium can be achieved.
- Such curing can also be effected by UV radiation.
- the principle according to the invention is not left when the pressure in the open mold is applied to a film and the film is back-injected in the manner of a transfer decoration.
- the film serves as a release agent fortician. It is equally possible to leave the printed film on the molded part, so that it optionally forms a scratch-resistant layer for the molded part.
- the decorative or typeface image is applied directly to the mold cavity and a film is applied between the printed image and the molded part in order to avoid a flow of the printed image.
- a connection between the pressure, the protective film and the molded part takes place during cooling during injection molding by temperature and pressure.
- a pad printing method is only limited suitable for creating individual print images.
- a variety of print images could be generated using suitable pad printing stamps on a turret, i. H. a stamp turret, wherein certain printing stamps are selected and used by machine.
- a mobile phone tray with a personal photo or a personal graphic representation or also of individualizable inventory codes of commercially used devices eg. B. mobile phones.
- Another advantage of the It is invention that the method is possible in a simple and cost-effective manner in already existing plant technology based on a multi-component system.
- the invention proposes to give the printing ink or the printing matrix (the printing medium) additional properties, in which, for example, electrically conductive paint for the production of heatable parts or so-called LCD colors are added, by means of which the electrical signal generated Moldings are darkened or transparent again switchable.
- the printing ink can be patterned by means of a laser, as is usual in the production of prototypes.
- the resulting miniature grid on the component increases the interaction at the interface between the printed image and the molded part, so that on the one hand a defined refraction of light for the production of anti-reflective parts is possible or a higher mechanical bond between the printed image and the molded part can be achieved ,
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
L'invention concerne un procédé de production de pièces moulées au moyen d'un outil d'ouverture et de fermeture, procédé selon lequel un produit brut fluide obtient, dans l'outil, une forme prescrite, puis est refroidi, caractérisé en ce qu'avant introduction du produit brut fluide, un sigle ou un motif décoratif est appliqué, par un processus d'impression, au moins sur une zone partielle d'une section de formage de l'outil ouvert, et en ce que le sigle ou le motif décoratif appliqué est assemblé, après refroidissement du produit brut fluide, de manière permanente et inséparable, avec la pièce moulée.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200710061241 DE102007061241A1 (de) | 2007-12-19 | 2007-12-19 | Verfahren zum Herstellen von Formteilen |
DE102007061241.0 | 2007-12-19 |
Publications (2)
Publication Number | Publication Date |
---|---|
WO2009077400A2 true WO2009077400A2 (fr) | 2009-06-25 |
WO2009077400A3 WO2009077400A3 (fr) | 2009-10-15 |
Family
ID=40547477
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/EP2008/067177 WO2009077400A2 (fr) | 2007-12-19 | 2008-12-10 | Procédé de production de pièces moulées |
Country Status (2)
Country | Link |
---|---|
DE (1) | DE102007061241A1 (fr) |
WO (1) | WO2009077400A2 (fr) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009050254A1 (de) * | 2009-10-21 | 2011-05-12 | Mann+Hummel Gmbh | Bedruckung von Spritzgussprodukten und/oder -bauteilen |
DE102011075536A1 (de) | 2011-05-09 | 2012-11-15 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Trägerfunktionsschichtanordnung |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012005222A1 (de) * | 2012-03-15 | 2013-09-19 | Hermann Müller | Verfahren zum Betrieb einer Spritzgussmaschine mit einem Druckwerk |
DE102014203543A1 (de) * | 2014-02-27 | 2015-08-27 | Volkswagen Aktiengesellschaft | Fahrzeug-Interieurbauteil mit einem Dekordruck |
DE102014214105A1 (de) * | 2014-07-21 | 2016-01-21 | BSH Hausgeräte GmbH | Hausgerätekomponentenherstellverfahren zur Herstellung einer Hausgerätekomponente und Hausgerätekomponente |
DE102015201261A1 (de) * | 2015-01-26 | 2016-07-28 | Johnson Controls Interiors Management Gmbh | Innenausstattungsteil für fahrzeuge sowie ein verfahren zum herstellen eines solchen innenausstattungsteils |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070019049A1 (en) * | 2005-07-22 | 2007-01-25 | National Pen Corp. | Insert molded print product on demand |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19843921B4 (de) | 1998-09-24 | 2007-12-27 | Krauss Maffei Gmbh | Verfahren zum Herstellen von Verbund-Kunststoffformteilen durch Spritzprägen |
DE102004050290A1 (de) | 2004-10-15 | 2006-04-20 | Krauss-Maffei Kunststofftechnik Gmbh | Verfahren und Vorrichtung zum Herstellen von unterschiedlich beschichteten Kunststoffformteilen |
-
2007
- 2007-12-19 DE DE200710061241 patent/DE102007061241A1/de not_active Withdrawn
-
2008
- 2008-12-10 WO PCT/EP2008/067177 patent/WO2009077400A2/fr active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20070019049A1 (en) * | 2005-07-22 | 2007-01-25 | National Pen Corp. | Insert molded print product on demand |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009050254A1 (de) * | 2009-10-21 | 2011-05-12 | Mann+Hummel Gmbh | Bedruckung von Spritzgussprodukten und/oder -bauteilen |
DE102011075536A1 (de) | 2011-05-09 | 2012-11-15 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Trägerfunktionsschichtanordnung |
Also Published As
Publication number | Publication date |
---|---|
WO2009077400A3 (fr) | 2009-10-15 |
DE102007061241A1 (de) | 2009-06-25 |
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