WO2009076754A1 - Single layered controlled release therapeutic system - Google Patents

Single layered controlled release therapeutic system Download PDF

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Publication number
WO2009076754A1
WO2009076754A1 PCT/CA2008/002165 CA2008002165W WO2009076754A1 WO 2009076754 A1 WO2009076754 A1 WO 2009076754A1 CA 2008002165 W CA2008002165 W CA 2008002165W WO 2009076754 A1 WO2009076754 A1 WO 2009076754A1
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WIPO (PCT)
Prior art keywords
controlled release
therapeutic system
release therapeutic
dosage form
poly
Prior art date
Application number
PCT/CA2008/002165
Other languages
French (fr)
Inventor
Rasik Patel
Naresh Talwar
Vinayak Pathak
Original Assignee
Pharmascience Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Pharmascience Inc. filed Critical Pharmascience Inc.
Priority to CA2706730A priority Critical patent/CA2706730C/en
Publication of WO2009076754A1 publication Critical patent/WO2009076754A1/en

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00Medicinal preparations containing organic active ingredients
    • A61K31/33Heterocyclic compounds
    • A61K31/395Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/55Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having seven-membered rings, e.g. azelastine, pentylenetetrazole
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/1605Excipients; Inactive ingredients
    • A61K9/1629Organic macromolecular compounds
    • A61K9/1652Polysaccharides, e.g. alginate, cellulose derivatives; Cyclodextrin
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61KPREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00Medicinal preparations characterised by special physical form
    • A61K9/14Particulate form, e.g. powders, Processes for size reducing of pure drugs or the resulting products, Pure drug nanoparticles
    • A61K9/16Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction
    • A61K9/167Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction with an outer layer or coating comprising drug; with chemically bound drugs or non-active substances on their surface
    • A61K9/1676Agglomerates; Granulates; Microbeadlets ; Microspheres; Pellets; Solid products obtained by spray drying, spray freeze drying, spray congealing,(multiple) emulsion solvent evaporation or extraction with an outer layer or coating comprising drug; with chemically bound drugs or non-active substances on their surface having a drug-free core with discrete complete coating layer containing drug

Definitions

  • the present invention relates to a pharmaceutically acceptable oral dosage form. More specifically, it relates to a controlled release therapeutic system for use in said dosage forms.
  • Galantamine hydrobromide a reversible competitive acetylcholinesterase inhibitor, is chemically designated as (4aS / 6R,8aS)-4a / 5 / 9 / 10,ll,12-hexahydro-3-methoxy-ll- methyl-6H-benzofuro[3a,3 / 2-ef][2]benzazepin-6-ol hydrobromide, It has an empirical formula of C17H21NO3 • HBr and a molecular weight of 368.27.
  • the structural formula for galantamine hydrobromide is:
  • Galantamine hydrobromide is usually used for the symptomatic treatment of patients with mild to moderate dementia of the Alzheimer's type. Clinical experiments in Alzheimer's disease have been reported by R. Bullock, Exp. Rev. Neurother. 4, 153-163 (2004).
  • U.S. Patent No. 4,663,318 (Davis), corresponding to European Patent No. 0 236 684, is directed to a method for treating Alzheimer's disease and related dementias which comprises administering to mammals, including humans, an effective Alzheimer's disease cognitively-enhancing amount of galantamine or a pharmaceutically acceptable acid addition salt thereof.
  • Many formulations containing galantamine hydrobromide have been reported.
  • One such formulation is described in United States Patent No. 7,160,559 (McGee et al.), corresponding to Canadian Patent No.
  • 2,358,062 which is directed to a multi- layered particle comprising (a) a central, rounded or spherical core, (b) a layer or a coating film of a water-soluble polymer and galantamine hydrobromide (1:1), (c) optionally a seal-coating polymer layer and (d) a release rate controlling membrane coating.
  • a drawback associated with certain dosage forms i.e. tablets, capsules, etc.
  • certain dosage forms i.e. tablets, capsules, etc.
  • galantamine hydrobromide require several coating layers (i.e. protective, enteric layers and enstein coating layers); such being required to protect the inner core, usually in the form of spheres or particles from degradation or to modify the release of the active substances. It thus becomes apparent that the more layers the pharmaceutical manufacturer applies onto the inner core, the longer the processing time is for preparing the dosage form.
  • the Applicant has developed a simple method of manufacturing an extended release formulation of active substance, for example, galantamine hydrobromide, that avoids long processing times by making use of a single layer of coating.
  • the Applicant has developed a controlled release therapeutic system, containing an active substance, for example, galantamine hydrobromide, and is thus capable of modifying the release of galantamine.
  • an active substance for example, galantamine hydrobromide
  • Such is achieved by applying directly on the inert core (i.e. microcrystalline cellulose spheres) the active substance and a release controlling agent.
  • the desired drug release profile was achieved and stable formulations were developed using the controlled release therapeutic system according to the present invention.
  • United States Patent No. 4,261,971 issued to AB Hassle on April 14, 1981, discloses a gastro-resistant formulation obtained by coating the surface of an inert core by a solution layering process. More particularly, this patent is directed to a body (i.e. a bead) having a core made up of a pharmaceutically indifferent material, and on the core a layer made up of a composition comprising a cardiac glycoside and an anionic carboxylic polymer being difficultly soluble or insoluble below a given pH value in the interval of pH 4-7.5, but being soluble at a pH above such given value.
  • a controlled release therapeutic system comprising:
  • the controlled release therapeutic system is made of a single layer disposed over an inert core.
  • Another aspect of the present invention is to provide a solid oral pharmaceutical dosage form that is therapeutically beneficial to patients.
  • a further aspect of the present invention is to provide a solid oral pharmaceutical dosage form that is stable, cost effective to produce and which has a process of manufacture which is industrially feasible for commercialization.
  • Yet another object of the invention is to provide a process of manufacturing such a solid oral pharmaceutical dosage form.
  • the present formulation makes use of non-hazardous solvents (i.e. purified water), as opposed to dichloromethane and ethanol which are evaporated during coating process in existing formulations of the prior art.
  • the formulation according to the present invention is therefore environment friendly and cost effective compared to existing formulation;
  • the present invention can be used to manufacture sustained release formulations which have a release profile of up to 24 hours;
  • the present invention is directed to a controlled release therapeutic system comprising:
  • the inert core is made up of a water-soluble or swellable material, and may be any such material that is conventionally used as cores or any other pharmaceutically acceptable water-soluble, water-swellable or water insoluble material made into beads or pellets.
  • Conventional beads are known to be in the shape of spheres and are generally made of sucrose/ starch (Sugar Spheres NF), sucrose crystals, or extruded and dried spheres typically comprised of excipients such as microcrystalline cellulose and/ or lactose.
  • the core unit according to the present invention can be made of microcrystalline cellulose, cellulose, starch, lactose, sugar, sugar alcohols, or a combination thereof and/ or any pharmaceutically acceptable inert material.
  • the therapeutic system is for oral administration as swallowable, chewable, buccal delivery of a drug or its pharmaceutically active salts, comprising units coated with the drug dispersed in a continuous matrix.
  • the matrix by itself is insoluble but shall effectively release drug throughout the alimentary tract.
  • the matrix may be comprised of a bio-degradable natural or synthetic polymer material accepted as being generally recognized as safe (“GRAS") for use in pharmaceutical compositions.
  • GRAS bio-degradable natural or synthetic polymer material accepted as being generally recognized as safe
  • the matrix permits the release of the drug at predetermined time intervals thereby allowing once-a-day administration of the composition.
  • the therapeutic system comprises units coated with single layer of drug-polymer dispersion as a continuous matrix with similar thickness, however, all units as an assembly may be chosen to release definite amount of drug from the dosage form upon administration.
  • some element of plurality of thickness to drug-polymer layer may also be desired to have an effective pharmacological response.
  • the coating layer it is preferably made up of a release controlling polymeric continuous matrix in which an active substance is distributed therein.
  • the release-controlling polymeric matrix may be made up of at least one hydrophobic or at least one hydrophilic polymer, or combinations thereof.
  • hydrophobic polymers that can be used could be, though are not limited to, the following: alkylcellulose, polyalkyl acrylate, methacrylic acid and acrylic acid esters, polydiene, polyolefin, polylactone, polysiloxane, polyoxirane, polystyrene, polypyridine, polyethylene glycols, natural or synthetic gum, alginic acid and its derivatives or salts, carbomers, chitosan, copovidones, and other polymers which are capable of controlling the release of active pharmaceutical ingredients.
  • hydrophilic polymers that can be used could be, though are not limited to, the following: hydroxyalkyl cellulose, poly alkyl (acrylic) acid and its salt, methacrylic acid and acrylic acid esters, povidone, polyacrylamide, poly(N,N-dimethyl acrylamide), poly(N-isopropyl acrylamide), polyethylene glycol) and polyethylene oxide, poly(methyl vinyl ether), poly(styrene sulfonic acid) and its salt, poly(vinyl alcohol), poly(2-vinyl N-methyl pyridinium iodide), poly(4-vinyl N-methyl pyridinium iodide), poly(N-vinyl imidazole-quaternized with CH3I), poly(ethylene imine), poly(vinylamine) and polyvinyl carboxylic acid amide), polyethylene oxide and polyethylene glycol graft polymer, polyvinyl alcohol and polyethylene glycol graft polymer.
  • alkylcellulose polymer this polymer could be selected from the group consisting of: ethylcellulose, hydroxypropyl methylcellulose, hydroxypropylcellulose methyl cellulose, and sodium carboxymethyl cellulose.
  • the release controlling polymeric matrix can optionally include one or more additional excipients, for example, plasticizing agents, anti-adherents, binders and pore forming agents.
  • additional excipients for example, plasticizing agents, anti-adherents, binders and pore forming agents.
  • Other known pharmaceutical agents, such as diluents, lubricants, etc., could also be incorporated into the release controlling polymeric matrix.
  • plasticizing agents include those that are capable of lowering the glass transition temperature of release controlling polymer as well as any other agent included therein.
  • the plasticizing agents could be, though are not limited to, the following: triethyl citrate, triacetin, dibutyl phthalate, diethyl phthalate, polyethylene glycol, propylene glycol, castor oil, dibutyl sebacate, diethyl sebacate and compounds which can act as a plasticizer.
  • the anti-adherent according to the present invention is capable of reducing aggregate formation and improving the coating process.
  • the anti- adherent could be, though are not limited to, the following: colloidal silicon dioxide, talc, starch, glyceryl monostearate, magnesium stearate, stearic acid and its salts, magnesium aluminum silicate and compounds which can act as an anti-adherent.
  • the release-controlling polymeric matrix can also include other agents, such as a binder, pore forming agent, absorption enhancers, colors, flavours, bulking agents, and like excipients, as is necessary to shape the therapeutic system as an effective dosage form for administration to patients.
  • the binder or pore forming agent is preferably a water soluble or water swellable pharmaceutically acceptable excipient.
  • binder or pore forming agents include, for example, povidone, hydroxypropylmethyl cellulose (HPMC), hydroxypropylcellulose (HPC), gum, methylcellulose, sodium carboxymethyl cellulose and its salts, alginates, sugar and sugar alcohols, water soluble organic and inorganic salts and other compounds which can act as a binder or pore forming agent, a anti-adherent or combination thereof.
  • the controlled release therapeutic system favors use of both polar and non-polar active substances.
  • the active substance is a pharmaceutically acceptable active compound.
  • the active substances or their salts may be present alone or in combination with other pharmaceutical active moieties to present to produce the desired therapeutic monitoring in the patients.
  • the active substance is a cholinesterase inhibitor.
  • cholinesterase inhibitors include ambenonium chloride, distigmine bromide, eptastigmine, galantamine, phenserine, rivsastigmine, tacrine, and their pharmaceutically acceptable salts.
  • the active substance to polymeric matrix ratio is 1: 0.1 to 0.1:100.
  • the preferred active substance in the controlled release therapeutic system of the present invention is galantamine and/ or its pharmaceutically acceptable salts. More preferably, the active substance is galantamine hydrobromide.
  • Another aspect of the invention is to provide a pharmaceutical therapeutic system, more particular as bead, having similar thickness of the drug-polymer matrix, as a single layered controlled release composition with the drug distributed in a continuous matrix.
  • the dosage from is a solid dosage form, such as a tablet, a capsule, or the like, administered as mucosal and / or a non-mucosal orally administered composition.
  • the dosage form according to the present invention is capable of releasing a pharmaceutically acceptable active compound for up to 24 hours.
  • the stable oral pharmaceutical composition according to the present invention can be obtained by a process, which generally comprises the following steps of:
  • optionally a plasticizer and/ or anti-adherent and/ or binder/pore forming agent using a pharmaceutically acceptable solvent or combinations of solvents;
  • the process according to the present invention may further comprise a step of providing a top coat to the single layered coated inert sphere.
  • a step of incorporating a pharmaceutically active ingredient in the top coat may further comprise a step of providing a top coat to the single layered coated inert sphere.
  • the process can preferably comprise a step of incorporating a film forming agent and/ or a plasticizer and/ or an anti-adherent in the top coat. Also preferably, there can be step of incorporating a release controlling agent in the top coat.
  • the process of the present invention is preferably performed by fluidized bed coating or powder layering.
  • the stable oral pharmaceutical composition according to the present invention can be obtained by a process, which generally comprises the following steps:
  • preparing a dispersion or solution containing a mixture of, in a pharmaceutically acceptable solvent or combination of solvents, a release controlling polymer, an active substance and optionally at least one agent (i.e. a plasticizing, an anti-adherent and/ or binder/ pore forming agent); and
  • the coated spheres are optionally mixed with an anti-adherent agent.
  • the single layered controlled release bead is optionally coated with a top coat.
  • the top coat may contain:
  • Surelease E-7 19040 is colloidal aqueous dispersion of ethyl cellulose containing 25%w/w solids
  • Coated spheres were filled in capsules to achieve desired strengths viz 8, 16 and 24 mg of galantamine base.
  • Eudragit RS 30 D is colloidal aqueous dispersion of Ammonio Methacrylate Copolymer Dispersion Type B containing 30%w/w solids.
  • API 51.265 g was dissolved in 2050.6 g of purified water with stirrer.
  • Coated spheres were filled in capsules to achieve desired strengths viz 8, 16 and 24 mg of galantamine base.
  • Eudragit RS 30 D is colloidal aqueous dispersion of Ammonio Methacrylate Copolymer Dispersion Type B containing 30%w/w solids.
  • Coated spheres were filled in capsules to achieve desired strengths viz 8, 16 and 24 mg of galantamine base.
  • Coated spheres were filled in capsules to achieve desired strengths viz 8, 16 and 24 mg of galantamine base.
  • Eudragit RS 30 D is colloidal aqueous dispersion of Ammonio Methacrylate Copolymer Dispersion Type B containing 30%w/w solids.
  • step 5 Pellets of step 5 were mixed with 0.5% w/w of Colloidal silicon dioxide.
  • Coated spheres were filled in capsules to achieve desired strengths (i.e. 8, 16 and 24 mg of galantamine base).

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Abstract

The present invention relates to a controlled release therapeutic system, a process for the manufacturing the same, as well as a dosage form containing said controlled release therapeutic system. The controlled release therapeutic system comprises: an inert core; and a coating layer disposed over the inert core, said coating layer comprising: a release controlling polymeric matrix in which an active pharmaceutical agent is distributed therein.

Description

SINGLE LAYERED CONTROLLED RELEASE THERAPEUTIC SYSTEM
FIELD OF THE INVENTION
The present invention relates to a pharmaceutically acceptable oral dosage form. More specifically, it relates to a controlled release therapeutic system for use in said dosage forms.
BACKGROUND OF THE INVENTION
Galantamine hydrobromide, a reversible competitive acetylcholinesterase inhibitor, is chemically designated as (4aS/6R,8aS)-4a/5/9/10,ll,12-hexahydro-3-methoxy-ll- methyl-6H-benzofuro[3a,3/2-ef][2]benzazepin-6-ol hydrobromide, It has an empirical formula of C17H21NO3 • HBr and a molecular weight of 368.27. The structural formula for galantamine hydrobromide is:
Figure imgf000002_0001
Galantamine hydrobromide is usually used for the symptomatic treatment of patients with mild to moderate dementia of the Alzheimer's type. Clinical experiments in Alzheimer's disease have been reported by R. Bullock, Exp. Rev. Neurother. 4, 153-163 (2004).
In the same vein, U.S. Patent No. 4,663,318 (Davis), corresponding to European Patent No. 0 236 684, is directed to a method for treating Alzheimer's disease and related dementias which comprises administering to mammals, including humans, an effective Alzheimer's disease cognitively-enhancing amount of galantamine or a pharmaceutically acceptable acid addition salt thereof. Many formulations containing galantamine hydrobromide have been reported. One such formulation is described in United States Patent No. 7,160,559 (McGee et al.), corresponding to Canadian Patent No. 2,358,062, which is directed to a multi- layered particle comprising (a) a central, rounded or spherical core, (b) a layer or a coating film of a water-soluble polymer and galantamine hydrobromide (1:1), (c) optionally a seal-coating polymer layer and (d) a release rate controlling membrane coating.
A drawback associated with certain dosage forms (i.e. tablets, capsules, etc.) containing, for example, galantamine hydrobromide, is that they require several coating layers (i.e. protective, enteric layers and enstein coating layers); such being required to protect the inner core, usually in the form of spheres or particles from degradation or to modify the release of the active substances. It thus becomes apparent that the more layers the pharmaceutical manufacturer applies onto the inner core, the longer the processing time is for preparing the dosage form. In this connection, the Applicant has developed a simple method of manufacturing an extended release formulation of active substance, for example, galantamine hydrobromide, that avoids long processing times by making use of a single layer of coating.
More specifically, the Applicant has developed a controlled release therapeutic system, containing an active substance, for example, galantamine hydrobromide, and is thus capable of modifying the release of galantamine. Such is achieved by applying directly on the inert core (i.e. microcrystalline cellulose spheres) the active substance and a release controlling agent. The desired drug release profile was achieved and stable formulations were developed using the controlled release therapeutic system according to the present invention.
United States Patent No. 4,261,971, issued to AB Hassle on April 14, 1981, discloses a gastro-resistant formulation obtained by coating the surface of an inert core by a solution layering process. More particularly, this patent is directed to a body (i.e. a bead) having a core made up of a pharmaceutically indifferent material, and on the core a layer made up of a composition comprising a cardiac glycoside and an anionic carboxylic polymer being difficultly soluble or insoluble below a given pH value in the interval of pH 4-7.5, but being soluble at a pH above such given value.
In light of the above, there is still a need in the art for a formulation for extended release of an active substance, such as galantamine, where the processing of the formulation requires fewer manufacturing steps, and where the formulations can provide release profiles of up to 24 hours. United States Patent No. 4,261,971 uses a cardiac glycoside as an active agent and also uses an anionic carboxylic polymer in the proposed formulations which imparts certain solubility properties. The present invention proposes a substantially different type of formulation which is applied directly on the core.
SUMMARY OF THE INVENTION
Thus, the present application seeks to overcome the shortcomings of the prior art by providing a controlled release therapeutic system comprising:
■ an inert core; and
a coating layer disposed over the inert core, said coating layer comprising:
a release controlling polymeric matrix in which an active pharmaceutical agent is distributed therein.
Preferably, the controlled release therapeutic system is made of a single layer disposed over an inert core.
Another aspect of the present invention is to provide a solid oral pharmaceutical dosage form that is therapeutically beneficial to patients. A further aspect of the present invention is to provide a solid oral pharmaceutical dosage form that is stable, cost effective to produce and which has a process of manufacture which is industrially feasible for commercialization.
Yet another object of the invention is to provide a process of manufacturing such a solid oral pharmaceutical dosage form.
There are a number of advantages associated with the present invention, namely:
1. As there is only one layer of coating, containing the matrix of active pharmaceutical ingredient ("API") and release controlling polymer on inert spheres, it is a cost effective, continuous and faster process, as opposed to other existing formulations, which make use of numerous coating layers;
2. The present formulation makes use of non-hazardous solvents (i.e. purified water), as opposed to dichloromethane and ethanol which are evaporated during coating process in existing formulations of the prior art. The formulation according to the present invention is therefore environment friendly and cost effective compared to existing formulation;
3. The present invention can be used to manufacture sustained release formulations which have a release profile of up to 24 hours; and
4. Drugs having varying aqueous solubility can be formulated by this approach.
Other embodiments and further scope of applicability of the present invention will become apparent from the detailed description and examples given hereinafter. It should be understood, however, that this detailed description and examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art. DETAILED DESCRIPTION OF THE INVENTION
As aforementioned, the present invention is directed to a controlled release therapeutic system comprising:
■ an inert core; and
■ a coating layer disposed over the inert core, said coating layer comprising:
■ a release controlling polymeric matrix in which an active pharmaceutical agent is distributed therein.
Preferably, the inert core is made up of a water-soluble or swellable material, and may be any such material that is conventionally used as cores or any other pharmaceutically acceptable water-soluble, water-swellable or water insoluble material made into beads or pellets. Conventional beads are known to be in the shape of spheres and are generally made of sucrose/ starch (Sugar Spheres NF), sucrose crystals, or extruded and dried spheres typically comprised of excipients such as microcrystalline cellulose and/ or lactose. The core unit according to the present invention can be made of microcrystalline cellulose, cellulose, starch, lactose, sugar, sugar alcohols, or a combination thereof and/ or any pharmaceutically acceptable inert material.
The therapeutic system is for oral administration as swallowable, chewable, buccal delivery of a drug or its pharmaceutically active salts, comprising units coated with the drug dispersed in a continuous matrix. The matrix by itself is insoluble but shall effectively release drug throughout the alimentary tract. Alternately, the matrix may be comprised of a bio-degradable natural or synthetic polymer material accepted as being generally recognized as safe ("GRAS") for use in pharmaceutical compositions. The matrix permits the release of the drug at predetermined time intervals thereby allowing once-a-day administration of the composition. The therapeutic system comprises units coated with single layer of drug-polymer dispersion as a continuous matrix with similar thickness, however, all units as an assembly may be chosen to release definite amount of drug from the dosage form upon administration.
Alternately, some element of plurality of thickness to drug-polymer layer may also be desired to have an effective pharmacological response.
As for the coating layer, it is preferably made up of a release controlling polymeric continuous matrix in which an active substance is distributed therein.
The release-controlling polymeric matrix may be made up of at least one hydrophobic or at least one hydrophilic polymer, or combinations thereof.
The hydrophobic polymers that can be used could be, though are not limited to, the following: alkylcellulose, polyalkyl acrylate, methacrylic acid and acrylic acid esters, polydiene, polyolefin, polylactone, polysiloxane, polyoxirane, polystyrene, polypyridine, polyethylene glycols, natural or synthetic gum, alginic acid and its derivatives or salts, carbomers, chitosan, copovidones, and other polymers which are capable of controlling the release of active pharmaceutical ingredients.
The hydrophilic polymers that can be used could be, though are not limited to, the following: hydroxyalkyl cellulose, poly alkyl (acrylic) acid and its salt, methacrylic acid and acrylic acid esters, povidone, polyacrylamide, poly(N,N-dimethyl acrylamide), poly(N-isopropyl acrylamide), polyethylene glycol) and polyethylene oxide, poly(methyl vinyl ether), poly(styrene sulfonic acid) and its salt, poly(vinyl alcohol), poly(2-vinyl N-methyl pyridinium iodide), poly(4-vinyl N-methyl pyridinium iodide), poly(N-vinyl imidazole-quaternized with CH3I), poly(ethylene imine), poly(vinylamine) and polyvinyl carboxylic acid amide), polyethylene oxide and polyethylene glycol graft polymer, polyvinyl alcohol and polyethylene glycol graft polymer.
If an alkylcellulose polymer is to be used, this polymer could be selected from the group consisting of: ethylcellulose, hydroxypropyl methylcellulose, hydroxypropylcellulose methyl cellulose, and sodium carboxymethyl cellulose.
According to the present invention, the release controlling polymeric matrix can optionally include one or more additional excipients, for example, plasticizing agents, anti-adherents, binders and pore forming agents. Other known pharmaceutical agents, such as diluents, lubricants, etc., could also be incorporated into the release controlling polymeric matrix.
Suitable choices of plasticizing agents include those that are capable of lowering the glass transition temperature of release controlling polymer as well as any other agent included therein. For example, the plasticizing agents could be, though are not limited to, the following: triethyl citrate, triacetin, dibutyl phthalate, diethyl phthalate, polyethylene glycol, propylene glycol, castor oil, dibutyl sebacate, diethyl sebacate and compounds which can act as a plasticizer.
The anti-adherent according to the present invention is capable of reducing aggregate formation and improving the coating process. For example, the anti- adherent could be, though are not limited to, the following: colloidal silicon dioxide, talc, starch, glyceryl monostearate, magnesium stearate, stearic acid and its salts, magnesium aluminum silicate and compounds which can act as an anti-adherent.
As aforementioned the release-controlling polymeric matrix can also include other agents, such as a binder, pore forming agent, absorption enhancers, colors, flavours, bulking agents, and like excipients, as is necessary to shape the therapeutic system as an effective dosage form for administration to patients. In this connection, the binder or pore forming agent is preferably a water soluble or water swellable pharmaceutically acceptable excipient. Suitable choices of binder or pore forming agents include, for example, povidone, hydroxypropylmethyl cellulose (HPMC), hydroxypropylcellulose (HPC), gum, methylcellulose, sodium carboxymethyl cellulose and its salts, alginates, sugar and sugar alcohols, water soluble organic and inorganic salts and other compounds which can act as a binder or pore forming agent, a anti-adherent or combination thereof.
The controlled release therapeutic system according to the present invention favors use of both polar and non-polar active substances. The active substance is a pharmaceutically acceptable active compound. The active substances or their salts may be present alone or in combination with other pharmaceutical active moieties to present to produce the desired therapeutic monitoring in the patients. In a preferred embodiment of the invention, the active substance is a cholinesterase inhibitor. Examples of cholinesterase inhibitors include ambenonium chloride, distigmine bromide, eptastigmine, galantamine, phenserine, rivsastigmine, tacrine, and their pharmaceutically acceptable salts. Usually, the active substance to polymeric matrix ratio is 1: 0.1 to 0.1:100.
The preferred active substance in the controlled release therapeutic system of the present invention is galantamine and/ or its pharmaceutically acceptable salts. More preferably, the active substance is galantamine hydrobromide.
Another aspect of the invention is to provide a pharmaceutical therapeutic system, more particular as bead, having similar thickness of the drug-polymer matrix, as a single layered controlled release composition with the drug distributed in a continuous matrix.
Preferably, the dosage from is a solid dosage form, such as a tablet, a capsule, or the like, administered as mucosal and / or a non-mucosal orally administered composition. The dosage form according to the present invention is capable of releasing a pharmaceutically acceptable active compound for up to 24 hours.
Manufacturing process
The stable oral pharmaceutical composition according to the present invention can be obtained by a process, which generally comprises the following steps of:
1. providing inert spheres;
2. preparing a dispersion or solution comprising:
a mixture of release controlling polymer;
an active substance; and
optionally a plasticizer and/ or anti-adherent and/ or binder/pore forming agent using a pharmaceutically acceptable solvent or combinations of solvents;
3. coating the inert spheres with said dispersion or solution.
The process according to the present invention may further comprise a step of providing a top coat to the single layered coated inert sphere. Optionally, there can be a step of incorporating a pharmaceutically active ingredient in the top coat.
The process can preferably comprise a step of incorporating a film forming agent and/ or a plasticizer and/ or an anti-adherent in the top coat. Also preferably, there can be step of incorporating a release controlling agent in the top coat.
The process of the present invention is preferably performed by fluidized bed coating or powder layering. As aforesaid, the stable oral pharmaceutical composition according to the present invention can be obtained by a process, which generally comprises the following steps:
■ preparing a dispersion or solution containing a mixture of, in a pharmaceutically acceptable solvent or combination of solvents, a release controlling polymer, an active substance and optionally at least one agent (i.e. a plasticizing, an anti-adherent and/ or binder/ pore forming agent); and
■ coating inert cores (or spheres) with said dispersion or solution by using a fluidized bed coating or powder layering.
According to a preferred embodiment of the present invention, the coated spheres are optionally mixed with an anti-adherent agent.
The single layered controlled release bead is optionally coated with a top coat. According to the present invention, the top coat may contain:
(i) pharmaceutically acceptable active ingredients which may release immediately as a loading dose; and/ or
(ii) a film forming agent and/ or plasticizer and/ or anti-adherent; and/ or
(iii) a release controlling agent which may further control the release pharmaceutically acceptable active ingredient contained with the present invention.
EXAMPLES
The following examples are illustrative of the wide range of applicability of the present invention and are not intended to limit its scope. Modifications and variations can be made therein without departing from the spirit and scope of the invention. Although any method and material, whether similar or equivalent to those described herein, can be used in the practice for testing the present invention, the preferred methods and materials are herein described.
All of the percentages given hereinabove and below are percentages by weight.
The following are examples of various formulations of galantamine hydrobromide extended release capsules (8, 16 and 24 mg).
Example 1:
Figure imgf000012_0001
q.s.: quantity sufficient
* Removed during processing
** Surelease E-7 19040 is colloidal aqueous dispersion of ethyl cellulose containing 25%w/w solids
Process:
1. 23.3 g of active pharmaceutical ingredient (API) was dissolved in 910 g of purified water with stirrer.
2. 279.6 g of Surelease E-7 19040 was mixed with the solution of step 1 for 15 minutes with continuous stirring. 3. 150 g of MCC spheres were spray coated with dispersion of step 2 in fluid bed coating machine using bottom spray Wurster column.
4. Coated spheres were filled in capsules to achieve desired strengths viz 8, 16 and 24 mg of galantamine base.
Example 2:
Figure imgf000013_0001
q.s.: quantity sufficient
* Removed during processing
** Eudragit RS 30 D is colloidal aqueous dispersion of Ammonio Methacrylate Copolymer Dispersion Type B containing 30%w/w solids.
Process:
1. 51.265 g of API was dissolved in 2050.6 g of purified water with stirrer.
2. 30.75 g of triethyl citrate was dissolved in solution of step 1 with continuous stirring. 3. 46.15 g of colloidal silicon dioxide was dispersed in solution of step 2 and stirring was continued.
4. 512.65 g of Eudragit RS 30 D was mixed with the solution of step 3 for 15 minutes with continuous stirring.
5. 193.0 g of MCC spheres were spray coated with solution of step 4 using fluid bed coating machine.
6. Coated spheres were filled in capsules to achieve desired strengths viz 8, 16 and 24 mg of galantamine base.
Example 3:
Figure imgf000014_0001
q.s.: quantity sufficient
* Removed during processing
** Eudragit RS 30 D is colloidal aqueous dispersion of Ammonio Methacrylate Copolymer Dispersion Type B containing 30%w/w solids.
Process:
1. 35.89 g of API was dissolved in 1270 g of purified water with stirrer. 2. 17.96 g of triethyl citrate was dissolved in solution of step 1 with continuous stirring.
3. 26.92 g of colloidal silicon dioxide was dispersed in solution of step 2 and stirring was continued.
4. 299.1 g of Eudragit RS 30 D was mixed with the solution of step 3 for 15 minutes with continuous stirring.
5. 162.0 g of MCC spheres were spray coated with solution of step 4 using fluid bed coating machine.
6. Coated spheres were filled in capsules to achieve desired strengths viz 8, 16 and 24 mg of galantamine base.
Example 4:
Figure imgf000015_0001
q.s.: quantity sufficient
Removed during processing
** Surelease E-7 19040 is colloidal aqueous dispersion of Ethyl cellulose containing 25%w/w solids. Process:
1. 23.3 g of API was dissolved in 910 g of purified water with stirrer.
2. 1.4 g of HPMC E-5 was dissolved in the solution of step 1.
3. 279.3 g of Surelease E-7 19040 was mixed with the solution of step 2 for 15 minutes with continuous stirring.
4. 150 g of MCC spheres were spray coated with dispersion of step 3 in fluid bed coating machine using bottom spray wurster column.
5. Coated spheres were filled in capsules to achieve desired strengths viz 8, 16 and 24 mg of galantamine base.
Example 5:
Figure imgf000016_0001
q.s.: quantity sufficient
* Removed during processing
** Eudragit RS 30 D is colloidal aqueous dispersion of Ammonio Methacrylate Copolymer Dispersion Type B containing 30%w/w solids.
Process:
1. 133.3 g of API was dissolved in 5000 g of purified water with stirrer. 2. 62.66 g of triethyl citrate was dissolved in solution of step 1 with continuous stirring.
3. 93.99 g of colloidal silicon dioxide was dispersed in solution of step 2 and stirring was continued.
4. 1043.9 g of Eudragit RS 30 D was mixed with the solution of step 3 for 15 minutes with continuous stirring.
5. 631.9 g of MCC spheres were spray coated with solution of step 4 using fluid bed coating machine.
6. Pellets of step 5 were mixed with 0.5% w/w of Colloidal silicon dioxide.
7. Coated spheres were filled in capsules to achieve desired strengths (i.e. 8, 16 and 24 mg of galantamine base).
Dissolution profiles of Example 1, 2, 3, 4 and 5
Dissolution was performed in using 900 ml of pH 6.5 Phosphate buffer, USP Apparatus II at speed of 50 rpm. Results are mentioned in the following table.
Figure imgf000017_0001

Claims

1. A controlled release therapeutic system comprising:
an inert core; and
■ a coating layer disposed over the inert core, said coating layer comprising:
■ a release controlling polymeric matrix in which an active pharmaceutical agent is distributed therein.
2. The controlled release therapeutic system according to claim 1, wherein the inert core is made up of microcrystalline cellulose, cellulose, starch, lactose, sugar, sugar alcohols, or a combination thereof.
3. The controlled release therapeutic system according to claim 1 or 2, wherein the polymeric matrix comprises at least one hydrophobic polymer, at least one hydrophilic polymers, or a combination thereof.
4. The controlled release therapeutic system according to claim 3, wherein the hydrophobic polymers are selected from the group consisting of: alkylcellulose, polyalkyl acrylate, methacrylic acid and acrylic acid esters, polydiene, polyolefin, polylactone, polysiloxane, polyoxirane, polystyrene, polypyridine and hydrophobic polymers.
5. The controlled release therapeutic system according to claim 3, wherein the hydrophilic polymers are selected from the group of hydroxyalkyl cellulose, poly alkyl (acrylic) acid and its salt, methacrylic acid and acrylic acid esters, povidone, polyacrylamide, poly(N,N-dimethyl acrylamide), poly(N- isopropyl acrylamide), polyethylene glycol) and polyethylene oxide, poly(methyl vinyl ether), poly(styrene sulfonic acid) and its salt , polyvinyl alcohol), poly(2-vinyl N-methyl pyridinium iodide), poly(4-vinyl N-methyl pyridinium iodide), poly(N-vinyl imidazole-quaternized with CH3I), poly(ethylene imine), poly(vinylamine) and poly(vinyl carboxylic acid amide), polyethylene oxide and polyethylene glycol graft polymer, polyvinyl alcohol and polyethylene glycol graft polymer, polyethylene glycols, natural or synthetic gum, alginic acid and its derivatives or salts, carbomers, chitosan, copovidones and hydrophilic polymers.
6. The controlled release therapeutic system according to claim 4 or 5, wherein the alkylcellulose polymer is selected from the group consisting of: ethylcellulose, hydroxypropyl methylcellulose, hydroxypropylcellulose methyl cellulose, and sodium carboxymethyl cellulose.
7. The controlled release therapeutic system according to any one of claims 1 to 6, wherein the release controlling polymeric matrix comprises one or more agents selected from the group consisting of plasticizing agents, anti- adherents, binders and pore forming agents.
8. The controlled release therapeutic system according to claim 7, wherein the plasticizing agent is capable of lowering the glass transition temperature of release controlling polymer as well as any other agent included therein.
9. The controlled release therapeutic system according to claim 7 or 8, wherein the plasticizing agent is selected from the group consisting of: triethyl citrate, triacetin, dibutyl phthalate, diethyl phthalate, polyethylene glycol, propylene glycol, castor oil, dibutyl sebacate, diethyl sebacate and compounds which can act as a plasticizer, or combinations thereof.
10. The controlled release therapeutic system according to claim 7, wherein the anti-adherent is capable of reducing aggregate formation and improving the coating process.
11. The controlled release therapeutic system according to claim 7 or 10, wherein the anti-adherent agent is selected from the group consisting of: colloidal silicon dioxide, talc, starch, glyceryl monostearate, magnesium stearate, stearic acid and its salts, and magnesium aluminum silicate, or combinations thereof.
12. The controlled release therapeutic system according to claim 7, wherein the one or more agents is a binder or pore forming agent.
13. The controlled release therapeutic system according to claim 12, wherein the binder or pore forming agent is a water soluble or water swellable/ permeable pharmaceutically acceptable excipient.
14. The controlled release therapeutic system according to claim 12 or 13, wherein the binder or pore forming agent is selected from the group consisting of: povidone, hydroxypropylmethyl cellulose, hydroxypropylcellulose, gum, methylcellulose, carboxymethyl cellulose and its salts, alginates, sugar and sugar alcohols, and water soluble organic and inorganic salts, or combinations thereof.
15. The controlled release therapeutic system according to any one of claims 1 to
14, wherein the active pharmaceutical agent is a pharmaceutically acceptable active compound.
16. The controlled release therapeutic system according to any one of claims 1 to
15, wherein the active pharmaceutical agent is a cholinesterase inhibitor.
17. The controlled release therapeutic system according to claim 16, wherein the cholinesterase inhibitor is selected from the group consisting of: ambenonium chloride, distigmine bromide, eptastigmine, galantamine, phenserine, rivastigmine, tacrine, and pharmaceutically acceptable salts thereof.
18. The controlled release therapeutic system according to claim 16 or 17, wherein the cholinesterase inhibitor is galantamine or pharmaceutically acceptable salts thereof.
19. The controlled release therapeutic system according to claim 18, wherein galantamine is in the form of galantamine hydrobromide.
20. The controlled release therapeutic system according to any one of claims 1 to 19, wherein the active substance: polymeric matrix ratio is 1: 0.1 to 0.1:100.
21. A solid oral pharmaceutical dosage form comprising the controlled release therapeutic system according to any one of claims 1 to 20.
22. The solid oral pharmaceutical dosage form according to claim 21, wherein said dosage form releases the pharmaceutically acceptable active compound for up to 24 hours.
23. The solid oral pharmaceutical dosage form according to claim 21, wherein said dosage form releases the pharmaceutically acceptable active compound for up to 12 hours.
24. The solid oral pharmaceutical dosage form according to claim 21, wherein said dosage form releases a therapeutically effective amount of the pharmaceutically acceptable active compound for up to 24 hours.
25. The solid oral pharmaceutical dosage form according to claim 21, wherein said dosage form releases a therapeutically effective amount of the pharmaceutically acceptable active compound for up to 12 hours.
26. A process for manufacturing a controlled release therapeutic system according to any one of claims 1 to 20, said process comprising the steps of:
(i) providing inert spheres; (ii) preparing a dispersion or solution comprising;
■ mixture of release controlling polymer;
an active substance; and
■ optionally a plasticizer and/ or anti-adherent and/ or binder/ pore forming agent using a pharmaceutically acceptable solvent or combination of solvents;
(iii) coating the inert spheres with said dispersion or solution.
27. The process according to claim 26, wherein the single layered coated inert spheres are further coated with a top coat.
28. The process according to claim 27 further comprising a step of incorporating a pharmaceutically active ingredient in the top coat.
29. The process according to claim 27, further comprising a step of incorporating a film forming agent and/ or a plasticizer and/ or an anti-adherent in the top coat.
30. The process according claim 27, further comprising a step of incorporating a release controlling agent in the top coat.
31. The process according claim 26, wherein the coating step is performed by fluidized bed coating or powder layering.
32. A solid oral pharmaceutical dosage form comprising the controlled release therapeutic system according to any one of claims 1 to 20, wherein the active ingredient is galantamine hydrobromide.
33. A solid oral pharmaceutical dosage form comprising the controlled release therapeutic system according to any one of claims 1 to 20, wherein the galantamine is present in amounts of 8, 16 or 24 mg.
34. The solid oral pharmaceutical dosage form according to claim 33 wherein the galantamine is in the form of galantamine hydrobromide.
PCT/CA2008/002165 2007-12-17 2008-12-15 Single layered controlled release therapeutic system WO2009076754A1 (en)

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CN109464703A (en) * 2018-11-29 2019-03-15 浙江瑞谷生物科技有限公司 A kind of bone renovating material and its preparation method and application
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