WO2009075941A2 - Pretreatment of coal - Google Patents
Pretreatment of coal Download PDFInfo
- Publication number
- WO2009075941A2 WO2009075941A2 PCT/US2008/080155 US2008080155W WO2009075941A2 WO 2009075941 A2 WO2009075941 A2 WO 2009075941A2 US 2008080155 W US2008080155 W US 2008080155W WO 2009075941 A2 WO2009075941 A2 WO 2009075941A2
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- coal
- oxoacid
- phosphorus
- ester
- treating
- Prior art date
Links
- 239000003245 coal Substances 0.000 title claims abstract description 94
- 238000000034 method Methods 0.000 claims abstract description 81
- 239000000203 mixture Substances 0.000 claims abstract description 58
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 57
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 46
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 46
- 239000011574 phosphorus Substances 0.000 claims abstract description 46
- -1 oxoacid ester Chemical class 0.000 claims abstract description 39
- 150000004715 keto acids Chemical class 0.000 claims abstract description 26
- 230000003381 solubilizing effect Effects 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
- 150000002148 esters Chemical class 0.000 claims description 19
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims description 18
- 239000003795 chemical substances by application Substances 0.000 claims description 18
- 239000003077 lignite Substances 0.000 claims description 17
- 150000008301 phosphite esters Chemical class 0.000 claims description 13
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 12
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 12
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims description 12
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 12
- 239000000243 solution Substances 0.000 claims description 11
- 241000894006 Bacteria Species 0.000 claims description 10
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 claims description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 9
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 9
- RHZUVFJBSILHOK-UHFFFAOYSA-N anthracen-1-ylmethanolate Chemical compound C1=CC=C2C=C3C(C[O-])=CC=CC3=CC2=C1 RHZUVFJBSILHOK-UHFFFAOYSA-N 0.000 claims description 7
- 239000003830 anthracite Substances 0.000 claims description 7
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 6
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 claims description 6
- 229920000137 polyphosphoric acid Polymers 0.000 claims description 6
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 claims description 5
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 claims description 5
- 229920005862 polyol Polymers 0.000 claims description 5
- 150000003077 polyols Chemical class 0.000 claims description 5
- 230000001105 regulatory effect Effects 0.000 claims description 5
- 239000002802 bituminous coal Substances 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 3
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 239000012024 dehydrating agents Substances 0.000 claims description 3
- 150000005690 diesters Chemical group 0.000 claims description 3
- 238000004821 distillation Methods 0.000 claims description 3
- 238000007873 sieving Methods 0.000 claims description 3
- 239000003476 subbituminous coal Substances 0.000 claims description 3
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 claims description 3
- 239000000047 product Substances 0.000 description 17
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 14
- 229920002678 cellulose Polymers 0.000 description 12
- 230000007062 hydrolysis Effects 0.000 description 12
- 238000006460 hydrolysis reaction Methods 0.000 description 12
- FBEHFRAORPEGFH-UHFFFAOYSA-N Allyxycarb Chemical compound CNC(=O)OC1=CC(C)=C(N(CC=C)CC=C)C(C)=C1 FBEHFRAORPEGFH-UHFFFAOYSA-N 0.000 description 11
- 239000001913 cellulose Substances 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- 239000002253 acid Substances 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 9
- 230000008569 process Effects 0.000 description 9
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- 238000005755 formation reaction Methods 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 6
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 239000000446 fuel Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 229930195733 hydrocarbon Natural products 0.000 description 5
- 150000002430 hydrocarbons Chemical class 0.000 description 5
- 230000001580 bacterial effect Effects 0.000 description 4
- 239000001569 carbon dioxide Substances 0.000 description 4
- 229910002092 carbon dioxide Inorganic materials 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000000696 methanogenic effect Effects 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 238000005063 solubilization Methods 0.000 description 4
- 230000007928 solubilization Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920005610 lignin Polymers 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 239000001294 propane Substances 0.000 description 3
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 3
- 102000005575 Cellulases Human genes 0.000 description 2
- 108010084185 Cellulases Proteins 0.000 description 2
- 101710089042 Demethyl-4-deoxygadusol synthase Proteins 0.000 description 2
- 229920000875 Dissolving pulp Polymers 0.000 description 2
- 108090000790 Enzymes Proteins 0.000 description 2
- 102000004190 Enzymes Human genes 0.000 description 2
- 229920002488 Hemicellulose Polymers 0.000 description 2
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 2
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 238000007792 addition Methods 0.000 description 2
- 125000002619 bicyclic group Chemical group 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 229920003086 cellulose ether Polymers 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 2
- 238000005731 phosphitylation reaction Methods 0.000 description 2
- 150000003014 phosphoric acid esters Chemical class 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 229920001282 polysaccharide Polymers 0.000 description 2
- 239000005017 polysaccharide Substances 0.000 description 2
- 150000004804 polysaccharides Chemical class 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 238000012552 review Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 229910052717 sulfur Inorganic materials 0.000 description 2
- 239000011593 sulfur Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 231100000331 toxic Toxicity 0.000 description 2
- 230000002588 toxic effect Effects 0.000 description 2
- BDZBKCUKTQZUTL-UHFFFAOYSA-N triethyl phosphite Chemical compound CCOP(OCC)OCC BDZBKCUKTQZUTL-UHFFFAOYSA-N 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- 239000002028 Biomass Substances 0.000 description 1
- GZXVIUCZDRQDAH-UHFFFAOYSA-N C1OP2OCCC1O2 Chemical compound C1OP2OCCC1O2 GZXVIUCZDRQDAH-UHFFFAOYSA-N 0.000 description 1
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 1
- 240000000797 Hibiscus cannabinus Species 0.000 description 1
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical class CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 1
- LFTLOKWAGJYHHR-UHFFFAOYSA-N N-methylmorpholine N-oxide Chemical compound CN1(=O)CCOCC1 LFTLOKWAGJYHHR-UHFFFAOYSA-N 0.000 description 1
- WEWMSAIODDTZHG-UHFFFAOYSA-N OC1COPOC1 Chemical compound OC1COPOC1 WEWMSAIODDTZHG-UHFFFAOYSA-N 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000219000 Populus Species 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- DTQVDTLACAAQTR-UHFFFAOYSA-M Trifluoroacetate Chemical compound [O-]C(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-M 0.000 description 1
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229920000704 biodegradable plastic Polymers 0.000 description 1
- 239000003225 biodiesel Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000010504 bond cleavage reaction Methods 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- QGJOPFRUJISHPQ-NJFSPNSNSA-N carbon disulfide-14c Chemical compound S=[14C]=S QGJOPFRUJISHPQ-NJFSPNSNSA-N 0.000 description 1
- 239000003729 cation exchange resin Substances 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000002864 coal component Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000593 degrading effect Effects 0.000 description 1
- 238000001212 derivatisation Methods 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 239000008103 glucose Substances 0.000 description 1
- 108010002430 hemicellulase Proteins 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000000543 intermediate Substances 0.000 description 1
- 239000002608 ionic liquid Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 229910052747 lanthanoid Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002808 molecular sieve Substances 0.000 description 1
- LFMTUFVYMCDPGY-UHFFFAOYSA-N n,n-diethylethanamine oxide Chemical compound CC[N+]([O-])(CC)CC LFMTUFVYMCDPGY-UHFFFAOYSA-N 0.000 description 1
- 239000002777 nucleoside Substances 0.000 description 1
- 125000003835 nucleoside group Chemical group 0.000 description 1
- 239000002773 nucleotide Substances 0.000 description 1
- 125000003729 nucleotide group Chemical group 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 229920001542 oligosaccharide Polymers 0.000 description 1
- 150000002482 oligosaccharides Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- WVDDGKGOMKODPV-ZQBYOMGUSA-N phenyl(114C)methanol Chemical compound O[14CH2]C1=CC=CC=C1 WVDDGKGOMKODPV-ZQBYOMGUSA-N 0.000 description 1
- 125000001863 phosphorothioyl group Chemical group *P(*)(*)=S 0.000 description 1
- LFGREXWGYUGZLY-UHFFFAOYSA-N phosphoryl Chemical class [P]=O LFGREXWGYUGZLY-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000002678 semianthracite Substances 0.000 description 1
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 1
- 238000000527 sonication Methods 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000010907 stover Substances 0.000 description 1
- 235000000346 sugar Nutrition 0.000 description 1
- 150000005846 sugar alcohols Chemical class 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- NLDYACGHTUPAQU-UHFFFAOYSA-N tetracyanoethylene Chemical group N#CC(C#N)=C(C#N)C#N NLDYACGHTUPAQU-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- 125000005490 tosylate group Chemical group 0.000 description 1
- 231100000419 toxicity Toxicity 0.000 description 1
- 230000001988 toxicity Effects 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 229920001221 xylan Polymers 0.000 description 1
- 150000004823 xylans Chemical class 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L9/00—Treating solid fuels to improve their combustion
- C10L9/10—Treating solid fuels to improve their combustion by using additives
- C10L9/12—Oxidation means, e.g. oxygen-generating compounds
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/06—Phosphorus compounds without P—C bonds
- C07F9/08—Esters of oxyacids of phosphorus
- C07F9/141—Esters of phosphorous acids
- C07F9/1411—Esters of phosphorous acids with hydroxyalkyl compounds with further substituents on alkyl
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/547—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
- C07F9/6564—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
- C07F9/6571—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
- C07F9/6574—Esters of oxyacids of phosphorus
- C07F9/65742—Esters of oxyacids of phosphorus non-condensed with carbocyclic rings or heterocyclic rings or ring systems
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/547—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom
- C07F9/6564—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms
- C07F9/6571—Heterocyclic compounds, e.g. containing phosphorus as a ring hetero atom having phosphorus atoms, with or without nitrogen, oxygen, sulfur, selenium or tellurium atoms, as ring hetero atoms having phosphorus and oxygen atoms as the only ring hetero atoms
- C07F9/6574—Esters of oxyacids of phosphorus
- C07F9/65748—Esters of oxyacids of phosphorus the cyclic phosphorus atom belonging to more than one ring system
-
- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P5/00—Preparation of hydrocarbons or halogenated hydrocarbons
- C12P5/02—Preparation of hydrocarbons or halogenated hydrocarbons acyclic
- C12P5/023—Methane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
Definitions
- the present invention relates to solubilization of coal.
- coals with pyridine are also an operation frequently used in the coal industry.
- lignite early in the coalification process, formation of low-grade coals, such as lignite occurs. These coals have relatively high contents of partially coalified plant lignins compared with higher grade coals such as bituminous, sub-bituminous and anthracite coals which have higher carbon and lower oxygen contents.
- Lignite deposits frequently harbor methanogenic bacteria which are able to convert the coal to methane. As is typical with bacterial processes, however, the production of methane is slow. It is desirable, therefore, that a solvent system be
- 11182115.2 developed to solubilize coal in such a manner as to allow methanogenic bacteria greater access to the coal material, without causing significant toxicity to the bacteria.
- Methods for the degradation of cellulosic materials to oligosaccharides and sugar alcohols aimed at facilitating ethanol production continue to be the subject of wide and intense interest.
- Such methods include cellulose treatment with enzymes, mainly cellulases and hemicellulases (Demain, A. L., et. al, Microbiol. Molec. Biol. Rev. 69: 124 (2005); Fan, L. T., et. al., Cellulose Hydrolysis, Springer, Berlin (1987); Zhang, Y.
- Examples include hot water treatment (Kobayashi, N., et. al., World Congress of Chemical Engineering, 7 th , Glasgow, United Kingdom, July 10-14, 2005), pH controlled hot water treatment (Mosier, N., et. al., Biores. Technol., 96: 6, 673-686 (2005); and Mosier, N. S., et. al., Appl. Biochem. & Biotech., 125: 77- 85 (2005)), extrusion/explosion processing of ammonia- impregnated fibers (AFEX) (Dale, B. E., et. al., Appl. Biochem. Biotechnol. 77-79 (1999); and Liu, N., et.
- esters also open new synthetic possibilities for introducing functional groups into cellulose providing pathways to cellulose esters and ethers and their derivatives, as well as biologically active molecules covalently bound to cellulose (Bojanic, V., et. al., Hemisjska Industrija, 52:191(1998)).
- the reaction kinetics of the production of cellulose ethers e.g., methyl, hydroxyethylmethyl and hydroxyethyl
- the present invention is directed to overcoming these and other deficiencies in the art.
- One aspect of the present invention is directed toward a method of solubilizing coal.
- the method includes providing coal and providing an oxoacid ester of phosphorus or a mixture of an oxoacid of phosphorus and an alcohol.
- a blend of the coal and the oxoacid ester of phosphorus or the mixture of the oxoacid of phosphorus and alcohol is formed.
- the blend is then treated under conditions effective to solubilize the coal.
- Another aspect is directed toward a method of solubilizing coal.
- the method includes treating coal with a mixture of (i) water and (ii) at least one member selected from the group consisting of an oxoacid ester and a thioacid ester of phosphorous under conditions effective to solubilize the coal.
- Another aspect of the present invention is directed toward a method of solubilizing coal.
- the method includes treating coal with at least one of an oxoacid ester of phosphorus, a mixture of an oxoacid of phosphorus and an alcohol, or a thioacid ester of phosphorus or a mixture of an thioacid of phosphorus and an alcohol under conditions effective to solubilize at least a portion of the coal.
- Yet another aspect of the present invention is directed toward a composition comprising solubilized organophosphor o us ester derivatives of coal.
- a further aspect of the present invention is directed toward a bioconversion method.
- the method includes providing the composition as described above and providing a bioconversion agent.
- the composition is treated with the bioconversion agent under conditions effective to bioconvert the composition.
- the solubilizing solvent system of the present invention could be injected into the coal bed, thus avoiding conventional mining costs. For example, in a process for bioconverting coal by bacterial bioconversion, partially "etching" away the coal surfaces in coal bed cracks would expose relatively huge coal surface areas for methanogenic bacteria to multiply, thereby considerably raising the volume of bioconversion per unit time.
- Relatively deep coal mines can have temperatures near the boiling point of water.
- the solvent systems of the present invention would be very compatible with such temperatures, since the solubilizing agent operates well at elevated temperatures.
- One aspect of the present invention is directed toward a method of solubilizing coal.
- the method includes providing coal and providing an oxoacid ester of phosphorus or a mixture of an oxoacid of phosphorus and an alcohol.
- a blend of the coal and the oxoacid ester of phosphorus or the mixture of the oxoacid of phosphorus and alcohol is formed.
- the blend is then treated under conditions effective to solubilize the coal.
- the oxoacid ester of phosphorus is provided.
- the mixture of the oxoacid of phosphorus and the alcohol is provided.
- the coal may be fully solubilized or may be partially solubilized as a result of the treating.
- the coal may be lignite or any form or rank of coal, ranging from brown coal to anthracite.
- the treating step may be carried out at a temperature of 0 to 200 0 C, preferably at a temperature of 80 to 100 0 C.
- the treating step may be carried out at any pH, preferably in the range of 6 to 9.
- the treating step may be carried out at any pressure ranging from with a vacuum to greater than 5,000 psig.
- the oxoacid ester of phosphorus may be an ester of phosphorous acid, phosphoric acid, hypophosphorous acid, polyphosphoric acid, or mixtures thereof.
- the oxoacid of phosphorus may be phosphorous acid, phosphoric acid, hypophosphorous acid, polyphosphoric acid, or mixtures thereof.
- Suitable alcohols include methanol, ethanol, ethylene glycol, propylene glycol, glycerol, pentaerythritol, trimethylol ethane, trimethylol propane, trimethylol alkane, benzyl alcohol, resorcinol, phenol, catechol, alkanol, polyol, or mixtures thereof.
- the ester is a mono-acid and/or di-ester of an acid ofphosphorous.
- the blend may have any ratio of the oxoacid of phosphorus to the alcohol.
- the ratio of the oxoacid of phosphorus to the alcohol is from 10:1 to 1 :10.
- the methods of the present invention can include regulating the water content of the blend before or during treating. Regulation of the water content can be carried out by removing water. Suitable techniques for doing so include molecular sieving, distillation, or adding a dehydrating agent to the blend.
- the methods of the present invention may also include sonicating the blend during or after the treating.
- the methods of the present invention may also include adding a bioconversion agent to the blend after treating. Suitable bioconversion agents include methanogens.
- Another aspect is directed toward a method of solubilizing coal.
- the method includes treating coal with a mixture of (i) water and (ii) at least one member selected from the group consisting of an oxoacid ester and a thioacid ester of phosphorous under conditions effective to solubilize the coal.
- the oxoacid or thioacid ester of phosphorous may be formed in situ from a mixture of the appropriate acid and alcohol, i.e., alcohol and acid in the appropriate amounts are added to water to produce the ester and used for the treatment.
- the member is an oxoacid ester of phosphorus.
- the mixture includes an oxoacid of phosphorus and an alcohol.
- the method of the present invention can include sonicating the mixture during or after said treating.
- the method of the present invention can also include bioconverting solubilized coal.
- the bioconverting is effected with a bioconversion agent.
- the bioconversion agent can be a methanogen.
- Another aspect of the present invention is directed toward a method of solubilizing coal. The method includes treating coal with at least one of an oxoacid ester of phosphorus, a mixture of an oxoacid of phosphorus and an alcohol, or a thioacid ester of phosphorus or a mixture of an thioacid of phosphorus and an alcohol under conditions effective to solubilize at least a portion of the coal.
- the coal is treated with an oxoacid ester of phosphorus.
- the oxoacid ester of phosphorous is formed by mixing an oxoacid of phosphorus and an alcohol.
- the coal is partially or fully solubilized as a result of the treating.
- the coal is selected from the group consisting of lignite, brown coal, sub-bituminous coal, bituminous coal, anthracite, and combinations thereof.
- the treating is carried out at a temperature of 0 to 200 0 C. In a preferred embodiment, the treating is carried out at a temperature of 80 to 100 0 C.
- the treating is carried out at a pH range of 6 to 9.
- the oxoacid ester of phosphorus is selected from the group consisting of esters of phosphorous acid, phosphoric acid, hypophosphorous acid, polyphosphoric acid, and mixtures thereof. In certain embodiments, the oxoacid of phosphorus is selected from the group consisting of phosphorous acid, phosphoric acid, hypophosphorous acid, polyphosphoric acid, and mixtures thereof.
- the alcohol is selected from the group consisting of methanol, ethanol, ethylene glycol, propylene glycol, glycerol, pentaerythritol, trimethylol ethane, trimethylol propane, trimethylol alkane, alkanol, polyol, and mixtures thereof.
- the mixing has a ratio of the oxoacid of phosphorus to the alcohol of from 10:1 to 1 :10.
- the methods include regulating the water content of the blend before or during said treating.
- the regulating of the water content comprises removing water. The water may be removed, for example, by molecular sieving, distillation, or addition of a dehydrating agent.
- the methods include sonicating the blend during or after said treating.
- the methods include treating the coal with a bioconversion agent.
- the bioconversion agent may be a methanogen.
- Certain embodiments of the invention are treated product produced by of the methods described herein. Certain embodiments provide a composition comprising solubilized organophosphor o us ester derivatives of coal.
- the coal is present in a subterranean coal deposit.
- the treated coal in the coal deposit is bioconverted with a bioconverting agent.
- the bioconversion agent is a consortium of bacteria, the consortium may include methanogens.
- an aqueous solution containing at least one oxoacid ester of phosphorous is introduced into the coal bed.
- the oxoacid ester of phosphorus is produced in the solution from the corresponding oxoacid of phosphorus and the corresponding alcohol.
- the solution may contain a phosphite ester.
- the phosphite ester may be a diester or a monoester.
- the solution contains a phosphite monoester and a phosphite diester.
- Yet another aspect of the present invention is directed toward a composition comprising solubilized organophosphor o us ester derivatives of coal.
- a further aspect of the present invention is directed toward a bioconversion method.
- the method includes providing the composition as described above and providing a bioconversion agent.
- the composition is treated with the bioconversion agent under conditions effective to bioconvert the composition to hydrocarbons and carbon dioxide.
- Useful bioconversion agents include methanogens. Suitable bioconversion includes formation of hydrocarbons such as methane, ethane, propane, and others, as well as carbon dioxide.
- a further aspect of the present invention is directed toward solubilizing the coal as part of a process for bioconverting coal.
- Suitable bioconversion includes formation of hydrocarbons such as methane, ethane, propane, and others, as well as carbon dioxide.
- Suitable bioconversion includes formation of hydrocarbons such as methane, ethane, propane, and others, as well as carbon dioxide.
- coal may be bio converted by an appropriate consortium of bacteria that includes for example, methanogens and acetogens.
- Such consortium may be inherently present in the coal deposit and/or may be added to the coal seam.
- appropriate nutrients may be provided to the coal seam to promote the growth the bacteria present and/or added to the coal.
- the solubilization solvent used in the invention is injected into a coal bed as part of the overall procedure for bioconverting coal.
- coal refers to any of the series of carbonaceous fuels ranging from lignite to anthracite. The members of the series differ from each other in the relative amounts of moisture, volatile matter, and fixed carbon they contain. Of the coals, those containing the largest amounts of fixed carbon and the smallest amounts of moisture and volatile matter are the most useful to humans.
- lignite or brown coal The lowest in carbon content, lignite or brown coal, is followed in ascending order by subbituminous coal or black lignite (a slightly higher grade than lignite), bituminous coal, semibituminous (a high-grade bituminous coal), semianthracite (a low-grade anthracite), and anthracite.
- transesterification can be driven by the release of a more volatile alcohol as in reaction 1 (below), where R is larger than an ethyl group.
- phosphite esters are also capable of dissolving coal to varying degrees (depending on the source) via conversion of at least some of the hydroxyl groups to phosphite ester groups in a phosphitylation reaction (e.g., reaction 2, below).
- R alkyl,aryl
- the polyols from which N, R, and V in these schemes are made are glycerol, trimethylol propane, and pentaerythritol, respectively (see Table 1, above).
- These polyols are very cheap and are made in large volumes (i.e. glycerol is an overly abundant byproduct of the biodiesel industry, trimethylol propane is used in polyurethane manufacture, and pentaerythritol is made in over 100 million pound quantities per year, most of which is used in alkyd resins and lubricants).
- coal is treated with an oxoacid or thioacid ester of phosphorous as part of a process for bioconverting the coal to produce one or more hydrocarbons, and in particular methane.
- an oxoacid or thioacid ester of phosphorous as part of a process for bioconverting the coal to produce one or more hydrocarbons, and in particular methane.
- the present invention is not limited thereby, it is believed that such treatment results in a more effective bioconversion as a result of (i) the breaking of bonds in the coal matrix resulting in chemical breakdown of portions of the coal and/or (ii) cleaving of bonds holding carbon layers together.
- the solubilization of the coal may involve one or more of a chemical break-down of the coal and/or cleaving of coal bonds.
- the coal that is treated and bioconverted may be part of a subterranean deposit, in which case, a solution containing the oxoacid and/or thioacid ester of phosphorus is introduced into such deposit through a suitable well.
- the bacterial consortia used in the bioconversion may be present in such deposit and/or added to the deposit.
- the ester used in the treatment may be produced in the solution from the corresponding alcohol and acid.
- Lignite was mixed in a solution of P(OCH 2 ) 3 CEt/water and reacted at
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Abstract
The present invention is directed toward a method of solubilizing coal. The method includes providing coal and providing an oxoacid ester of phosphorus or a mixture of an oxoacid of phosphorus and an alcohol. A blend of the coal, the oxoacid ester of phosphorus or the mixture of the oxoacid of phosphorus and alcohol is formed. The blend is then treated under conditions effective to solubilize the coal.
Description
PRETREATMENT OF COAL
[0001] This application claims benefit of the priority date of U.S. Patent Application Serial No. 11/874,000, filed October 17, 2007 and U.S. Provisional Patent Application Serial No. 61/025,187, filed January 31, 2008, which are hereby incorporated by reference in their entirety.
[0002] The subject matter of this application was made with support from the
United States Government under Department of Energy, Grant No. DE-AC02-06CH11358. The U.S. Government has certain rights.
FIELD OF THE INVENTION
[0003] The present invention relates to solubilization of coal.
BACKGROUND OF THE INVENTION
[0004] In the study of coal structure, organic solvents are often used to extract coal components. These solvents include carbon disulfide, N-methyl-2-pyrrolidinone, pyridine, tetrahydrofuran, and tetracyanoethylene which are used separately or in combination (Shui, H. et al., Fuel, 85: 1798 (2006) and references therein; Larsen, J. Energy & Fuels, 4:107 (1990) and references therein; Takanohashi, T. et al. Energy & Fuels, 9: 788 (1995) and references therein; Liu, H.-T. et al. Energy & Fuels, 7: 1108 (1993) and references therein). The extraction of coals with pyridine is also an operation frequently used in the coal industry. [0005] Early in the coalification process, formation of low-grade coals, such as lignite occurs. These coals have relatively high contents of partially coalified plant lignins compared with higher grade coals such as bituminous, sub-bituminous and anthracite coals which have higher carbon and lower oxygen contents. [0006] Lignite deposits frequently harbor methanogenic bacteria which are able to convert the coal to methane. As is typical with bacterial processes, however, the production of methane is slow. It is desirable, therefore, that a solvent system be
11182115.2
developed to solubilize coal in such a manner as to allow methanogenic bacteria greater access to the coal material, without causing significant toxicity to the bacteria. [0007] Methods for the degradation of cellulosic materials to oligosaccharides and sugar alcohols aimed at facilitating ethanol production continue to be the subject of wide and intense interest. Such methods include cellulose treatment with enzymes, mainly cellulases and hemicellulases (Demain, A. L., et. al, Microbiol. Molec. Biol. Rev. 69: 124 (2005); Fan, L. T., et. al., Cellulose Hydrolysis, Springer, Berlin (1987); Zhang, Y. P., et al., Biotechnol. Bioeng., 88: 797 (2004)), mineral acids (Mok. W. S., et. al., Ind. Eng. Chem. Res., 31: 94 (1992)), bases (Ishida, M., et. al., J. Chem. Technol. Biotechnol., 80: 281(2005)), supercritical water (Sasaki, M., et. al., Ind. Eng. Chem. Res. 39: 2883 (2000)), hot water in the presence of a strongly acidic cation exchange resin (Kim, Y. M., et. al., BIOT-323, Abstracts of Papers, 225th ACS national Meeting, New Orleans, LA, March 23-27(2003); and Ladisch, M. R., et. al., AGFD- 103, Abstracts of Papers, 225th ACS national Meeting, New Orleans, LA, March 23-27, 2003)), hot water solutions of lanthanide salts (Japanese Patent application JP 2002085100), and, more recently, platinum or ruthenium-supported catalysts that accomplish conversion to sugars (Fukuoka, A., et. al., Angew. Chem. Int. Ed,. 45: 5161(2006)). [0008] Approaches to simple disruption of the hydrogen bonds in cellulose have also been described. Examples include hot water treatment (Kobayashi, N., et. al., World Congress of Chemical Engineering, 7th, Glasgow, United Kingdom, July 10-14, 2005), pH controlled hot water treatment (Mosier, N., et. al., Biores. Technol., 96: 6, 673-686 (2005); and Mosier, N. S., et. al., Appl. Biochem. & Biotech., 125: 77- 85 (2005)), extrusion/explosion processing of ammonia- impregnated fibers (AFEX) (Dale, B. E., et. al., Appl. Biochem. Biotechnol. 77-79 (1999); and Liu, N., et. al., "Research Progress of Converting Lignocellulose to Produce Fuel Ethanol", 25: 3, 19-22 (2005)), steam explosion (Sun, X. F., et. al., Carbohyd. Res., 340: 97-106 (2005); Josefsson, T., et. al., Holzforsch, 56: 3, 289-297(2002); Jain, R. K., et. al., CELL-041, Book of Abstracts, 218th ACS National Meeting, New Orleans, Aug. 22- 26, 1999; and Wu, M. M., et. al., Appl. Biochem. Biotechnol, 77-79 (1999)), ultrasound treatment (Yang, K., et al., Biotechnol. Prog., 20:1053 (2004)), and dissolution in ionic liquids (Zhu, S., et al., Green Chem. 8: 325 (2006)). The use of
mixtures of electron-donor solvents with nitrogen oxides, lithium chloride, triethylamine oxide, methylmorpholine oxide, trifluoroacetic acid, orthphosphoric acid, and aqueous solutions of zinc chloride for dissolving cellulose, has been reviewed (see Grinshpan, D. D. B., "Novel Processes for Production and Processing of Cellulose Solutions", Editor: Sviridov, B. B. Khimicheskie Problemy Sozdaniya Novykh Materialov I Tekhnologii, 87, Belorusskii Gosudarstvennyi Universitet, Minsk (1998)).
[0009] In addition to dissolution of cellulosic materials in some of the aforementioned media, some chemical derivatization can and probably does occur, as in the cases of trifluoroacetic and orthphosphoric acids to form trifluoroacetate and phosphate esters, respectively. Dissolving cellulose in an acid anhydride can lead to regioselectively functionalized polymers (El Seoud, O. A., et. al., Adv. Polymer Sci., 186: 103 (2005)), and regioselective esterifϊcation and etherifϊcation of glucose has been demonstrated to influence the processing and use of these products (Burkart, P., et. al., Polym. News, 21 : 155 (1996)). The synthesis of cellulose sulfonates (e.g., tosylates and mesylates) provides polymers with interesting properties as well as intermediates to new cellulosic products (Siegmund, G., et. al., Polym. News, 27: 84 (2002)). Fatty acid esters of cellulose lead to novel bioplastics and films (Song, L., et. al., Gaofenzi Cailiao Kexue Yu Gongcheng, 18: 11 (2002); and Satge, C, et. al., Comptes Rendus Chimie, 7:135 (2004)). Such esters also open new synthetic possibilities for introducing functional groups into cellulose providing pathways to cellulose esters and ethers and their derivatives, as well as biologically active molecules covalently bound to cellulose (Bojanic, V., et. al., Hemisjska Industrija, 52:191(1998)). The reaction kinetics of the production of cellulose ethers (e.g., methyl, hydroxyethylmethyl and hydroxyethyl) have also been reviewed (see Doenges, R., Brit. Polym. J, 23: 315-26 (1991).
[0010] As a percentage of the approximately 89% dry matter in Distillers Dry
Grains and Solubles (DDGS) obtained from Big River Resources, LLC, Burlington, IA, cellulose and starch (polyglucoses) comprise ca 16 and 5%, respectively, and the hemicelluloses (polypentoses) xylan, and arabinan comprise a total of about 13.5%. [0011] None of these polysaccharides have appreciable solubility in water, and so it is desirable to develop reasonably mild methods for degrading and/or
derivatizing these materials in such a way as to solubilize them in water, since water is the solvent of choice for the commercial production of ethanol by enzymatic means. Thus, water solubilization of these polysaccharides and heteropolysaccharides facilitate access to them by cellulases and fermentation enzymes. A recent review (Mosier, N., et. al., Biores. TechnoL, 96(6): 673-686 (2005)) describes desired traits in a pretreatment, including its effect on biomass surface area, cellulose crystallinity, and hemicellulose and lignin processability. A review of current pretreatment technologies is also given (Mosier, N. S., et. al., Appl. Biochem. & Biotechnol, 125: 77-85 (2005)). A coordinated effort to develop leading pretreatment technologies was also reported (Wyman C. E., et al., Biores. TechnoL, 96: 1959-1966 (2005)).
[0012] Phosphitylation has been developed in recent years as a technique for derivatizing carbohydrates, nucleosides, and nucleotides (Dabkowski, W., Chem. Nucl. Acid Comp.: Collect. Symp. Series, 7: 39-46 (2005); Dabkowski, W., et. al., N. J. Chem., 29: 11 (2005); Laneman, Scott A., Spec. Chem. Mag., 25(1): 30-32 (2005); Ahmadibeni, Y., et. al., J. Org. Chem., 70(3): 1100-1103 (2005); Oka, N., et. al., J. Am. Chem. Soc, 125(27): 8307-8317 (2003); and Parang, K., et. al., Org. Letters, 3(2): 307-309 (2001), although this technique has been known longer for simple alcohols (Dabkowski, W., Chem. Nucl. Acid Comp.: Collect. Symp. Series, 7: 39-46 (2005); Dabkowski, W., et. al., N. J. Chem., 29: 11 (2005); and Watanabe, Y., et. al., Tetrahed. Letters, 31(2): 255-6 (1990)).
[0013] The present invention is directed to overcoming these and other deficiencies in the art.
SUMMARY OF THE INVENTION
[0014] One aspect of the present invention is directed toward a method of solubilizing coal. The method includes providing coal and providing an oxoacid ester of phosphorus or a mixture of an oxoacid of phosphorus and an alcohol. A blend of the coal and the oxoacid ester of phosphorus or the mixture of the oxoacid of phosphorus and alcohol is formed. The blend is then treated under conditions effective to solubilize the coal.
[0015] Another aspect is directed toward a method of solubilizing coal. The method includes treating coal with a mixture of (i) water and (ii) at least one member selected from the group consisting of an oxoacid ester and a thioacid ester of phosphorous under conditions effective to solubilize the coal. [0016] Another aspect of the present invention is directed toward a method of solubilizing coal. The method includes treating coal with at least one of an oxoacid ester of phosphorus, a mixture of an oxoacid of phosphorus and an alcohol, or a thioacid ester of phosphorus or a mixture of an thioacid of phosphorus and an alcohol under conditions effective to solubilize at least a portion of the coal. [0017] Yet another aspect of the present invention is directed toward a composition comprising solubilized organophosphorous ester derivatives of coal.
[0018] A further aspect of the present invention is directed toward a bioconversion method. The method includes providing the composition as described above and providing a bioconversion agent. The composition is treated with the bioconversion agent under conditions effective to bioconvert the composition. [0019] The solubilizing solvent system of the present invention could be injected into the coal bed, thus avoiding conventional mining costs. For example, in a process for bioconverting coal by bacterial bioconversion, partially "etching" away the coal surfaces in coal bed cracks would expose relatively huge coal surface areas for methanogenic bacteria to multiply, thereby considerably raising the volume of bioconversion per unit time.
[0020] Relatively deep coal mines can have temperatures near the boiling point of water. The solvent systems of the present invention would be very compatible with such temperatures, since the solubilizing agent operates well at elevated temperatures.
DETAILED DESCRIPTION OF THE INVENTION
[0021] One aspect of the present invention is directed toward a method of solubilizing coal. The method includes providing coal and providing an oxoacid ester of phosphorus or a mixture of an oxoacid of phosphorus and an alcohol. A blend of
the coal and the oxoacid ester of phosphorus or the mixture of the oxoacid of phosphorus and alcohol is formed. The blend is then treated under conditions effective to solubilize the coal.
[0022] In certain embodiments, the oxoacid ester of phosphorus is provided. In some embodiments, the mixture of the oxoacid of phosphorus and the alcohol is provided. The coal may be fully solubilized or may be partially solubilized as a result of the treating.
[0023] The coal may be lignite or any form or rank of coal, ranging from brown coal to anthracite. [0024] The treating step may be carried out at a temperature of 0 to 2000C, preferably at a temperature of 80 to 1000C.
[0025] The treating step may be carried out at any pH, preferably in the range of 6 to 9. The treating step may be carried out at any pressure ranging from with a vacuum to greater than 5,000 psig. [0026] The oxoacid ester of phosphorus may be an ester of phosphorous acid, phosphoric acid, hypophosphorous acid, polyphosphoric acid, or mixtures thereof.
[0027] The oxoacid of phosphorus may be phosphorous acid, phosphoric acid, hypophosphorous acid, polyphosphoric acid, or mixtures thereof.
[0028] Suitable alcohols include methanol, ethanol, ethylene glycol, propylene glycol, glycerol, pentaerythritol, trimethylol ethane, trimethylol propane, trimethylol alkane, benzyl alcohol, resorcinol, phenol, catechol, alkanol, polyol, or mixtures thereof. In a preferred embodiment the ester is a mono-acid and/or di-ester of an acid ofphosphorous.
[0029] The blend may have any ratio of the oxoacid of phosphorus to the alcohol. Preferably, the ratio of the oxoacid of phosphorus to the alcohol is from 10:1 to 1 :10.
[0030] The methods of the present invention can include regulating the water content of the blend before or during treating. Regulation of the water content can be carried out by removing water. Suitable techniques for doing so include molecular sieving, distillation, or adding a dehydrating agent to the blend.
[0031] The methods of the present invention may also include sonicating the blend during or after the treating. The methods of the present invention may also
include adding a bioconversion agent to the blend after treating. Suitable bioconversion agents include methanogens.
[0032] Another aspect is directed toward a method of solubilizing coal. The method includes treating coal with a mixture of (i) water and (ii) at least one member selected from the group consisting of an oxoacid ester and a thioacid ester of phosphorous under conditions effective to solubilize the coal. [0033] The oxoacid or thioacid ester of phosphorous may be formed in situ from a mixture of the appropriate acid and alcohol, i.e., alcohol and acid in the appropriate amounts are added to water to produce the ester and used for the treatment.
[0034] In certain embodiments the member is an oxoacid ester of phosphorus.
In some embodiments the mixture includes an oxoacid of phosphorus and an alcohol. [0035] The method of the present invention can include sonicating the mixture during or after said treating. The method of the present invention can also include bioconverting solubilized coal.
[0036] In certain embodiments, the bioconverting is effected with a bioconversion agent. The bioconversion agent can be a methanogen. [0037] Another aspect of the present invention is directed toward a method of solubilizing coal. The method includes treating coal with at least one of an oxoacid ester of phosphorus, a mixture of an oxoacid of phosphorus and an alcohol, or a thioacid ester of phosphorus or a mixture of an thioacid of phosphorus and an alcohol under conditions effective to solubilize at least a portion of the coal. [0038] In certain embodiments, the coal is treated with an oxoacid ester of phosphorus. In certain embodiments, the oxoacid ester of phosphorous is formed by mixing an oxoacid of phosphorus and an alcohol.
[0039] In certain embodiments, the coal is partially or fully solubilized as a result of the treating.
[0040] In certain embodiments, the coal is selected from the group consisting of lignite, brown coal, sub-bituminous coal, bituminous coal, anthracite, and combinations thereof.
[0041] In certain embodiments, the treating is carried out at a temperature of 0 to 2000C. In a preferred embodiment, the treating is carried out at a temperature of 80 to 1000C.
[0042] In certain embodiments, the treating is carried out at a pH range of 6 to 9.
[0043] In certain embodiments, the oxoacid ester of phosphorus is selected from the group consisting of esters of phosphorous acid, phosphoric acid, hypophosphorous acid, polyphosphoric acid, and mixtures thereof. In certain embodiments, the oxoacid of phosphorus is selected from the group consisting of phosphorous acid, phosphoric acid, hypophosphorous acid, polyphosphoric acid, and mixtures thereof. In certain embodiments, the alcohol is selected from the group consisting of methanol, ethanol, ethylene glycol, propylene glycol, glycerol, pentaerythritol, trimethylol ethane, trimethylol propane, trimethylol alkane, alkanol, polyol, and mixtures thereof. [0044] In certain embodiments, the mixing has a ratio of the oxoacid of phosphorus to the alcohol of from 10:1 to 1 :10. In certain embodiments, the methods include regulating the water content of the blend before or during said treating. In a preferred embodiment, the regulating of the water content comprises removing water. The water may be removed, for example, by molecular sieving, distillation, or addition of a dehydrating agent.
[0045] In certain embodiments, the methods include sonicating the blend during or after said treating.
[0046] In certain embodiments, the methods include treating the coal with a bioconversion agent. The bioconversion agent may be a methanogen. [0047] Certain embodiments of the invention are treated product produced by of the methods described herein. Certain embodiments provide a composition comprising solubilized organophosphorous ester derivatives of coal. [0048] In certain embodiments, the coal is present in a subterranean coal deposit. [0049] In certain embodiments, the treated coal in the coal deposit is bioconverted with a bioconverting agent. The bioconversion agent is a consortium of bacteria, the consortium may include methanogens.
[0050] In certain embodiments, an aqueous solution containing at least one oxoacid ester of phosphorous is introduced into the coal bed. In certain embodiments, the oxoacid ester of phosphorus is produced in the solution from the corresponding oxoacid of phosphorus and the corresponding alcohol. The solution may contain a phosphite ester. The phosphite ester may be a diester or a monoester. In certain embodiments, the solution contains a phosphite monoester and a phosphite diester. [0051] Yet another aspect of the present invention is directed toward a composition comprising solubilized organophosphorous ester derivatives of coal. [0052] A further aspect of the present invention is directed toward a bioconversion method. The method includes providing the composition as described above and providing a bioconversion agent. The composition is treated with the bioconversion agent under conditions effective to bioconvert the composition to hydrocarbons and carbon dioxide. Useful bioconversion agents include methanogens. Suitable bioconversion includes formation of hydrocarbons such as methane, ethane, propane, and others, as well as carbon dioxide.
[0053] A further aspect of the present invention is directed toward solubilizing the coal as part of a process for bioconverting coal. Suitable bioconversion includes formation of hydrocarbons such as methane, ethane, propane, and others, as well as carbon dioxide. Suitable bioconversion includes formation of hydrocarbons such as methane, ethane, propane, and others, as well as carbon dioxide.
[0054] In one aspect, as known in the art, coal may be bio converted by an appropriate consortium of bacteria that includes for example, methanogens and acetogens. Such consortium may be inherently present in the coal deposit and/or may be added to the coal seam. In addition, appropriate nutrients may be provided to the coal seam to promote the growth the bacteria present and/or added to the coal.
[0055] Thus, in accordance with an aspect of the invention, the solubilization solvent used in the invention is injected into a coal bed as part of the overall procedure for bioconverting coal.
[0056] The method of the present invention is useful in treating coal which renders the water-soluble product suitable, for example, for further processing such as bioconversion including formation of methane.
[0057] As used herein, coal refers to any of the series of carbonaceous fuels ranging from lignite to anthracite. The members of the series differ from each other in the relative amounts of moisture, volatile matter, and fixed carbon they contain. Of the coals, those containing the largest amounts of fixed carbon and the smallest amounts of moisture and volatile matter are the most useful to humans. The lowest in carbon content, lignite or brown coal, is followed in ascending order by subbituminous coal or black lignite (a slightly higher grade than lignite), bituminous coal, semibituminous (a high-grade bituminous coal), semianthracite (a low-grade anthracite), and anthracite.
[0058] While not wishing to be bound by theory, transesterification can be driven by the release of a more volatile alcohol as in reaction 1 (below), where R is larger than an ethyl group. However, it has been observed that phosphite esters are also capable of dissolving coal to varying degrees (depending on the source) via conversion of at least some of the hydroxyl groups to phosphite ester groups in a phosphitylation reaction (e.g., reaction 2, below).
OEt
T\_ + HOR - ROP(OEt)2 + EtOH (Reaction 1) OEt
OEt
OR
T\_ + HO-Lignite , ROH + (RO)2PO-Lignite (Reaction 2) OR
OR
R= alkyl,aryl
[0059] There are two independent variables at work in the technology, namely, coal solubility and the degree of CO-H bond cleavage in the coal matrix. The first depends in large measure on how well the phosphite ester system cleaves the relatively weak van der Waals interactions and London forces operating to bind carbon layers together, and the second depends on how well the phosphite ester
system cleaves CO-H chemical bonds for better methanogenic bacterial access. The harsher conditions proposed will be generated by employing high-power sonication, a technique increasingly used in industry.
[0060] It is well known that hydrolysis equilibria are reversible for many chemicals. Phosphite esters are no exceptions (see Scheme 1 for an example). Thus, this process can proceed from left to right in each equilibrium step starting with P(OEt)3 and water, or from right to left starting from phosphorous acid and ethanol at the lower right of the Scheme. Starting with 3 equivalents of EtOH and an equivalent of phosphorous acid and then removing the water (e.g., with molecular sieves) produces mainly P(OEt)3.
P(OEt) 3^ EtIOHh H(O)P(OB)2 E Ht0OHH
Parent Phosphite First Hydrol. Prod.
HOH H(O)P(OH)(OEt) ■ H(O)P(OH)2 + EtOH
Second Hydrol. Prod. Final Hydrol. Products
Scheme 1
[0061] It is possible to start with phosphorous acid and the required alcohol to make a mixture of the first hydrolysis product and the second hydrolysis product for use as the active pretreatment medium or to start with the first hydrolysis product, and by adding the correct amount of water, make the same mixture as starting with phosphorous acid and the required alcohol.
[0062] It is generally possible to proceed in either direction of an equilibrium or sequence of equilibria. This process is governed by Le Chatelier's Principle. [0063] It has been shown that the non-toxic first and second hydrolysis products of the toxic bicyclic phosphite P(OCH2)3CEt are the active species for effectively solubilizing lignins in a wide range of lignocellulosics (e.g., cellulose itself, corn stover, pine and poplar shavings, kenaf, and Distillers Dry Grains and Solubles (DDGS, which comes from the dry mill corn-to-ethanol process)). [0064] The alcohols (see Table 1, below) from which A, (ethanol), B
(ethylene glycol), C (propylene glycol), and D (2,2-dimethylpropylene-l,3-diol) are
commercially inexpensive, are manufactured in large volumes, and are of very considerable industrial importance.
Table 1
[0065] In Schemes 2, 3, and 4 (below), the polyols from which N, R, and V in these schemes are made are glycerol, trimethylol propane, and pentaerythritol, respectively (see Table 1, above). These polyols are very cheap and are made in large volumes (i.e. glycerol is an overly abundant byproduct of the biodiesel industry, trimethylol propane is used in polyurethane manufacture, and pentaerythritol is made in over 100 million pound quantities per year, most of which is used in alkyd resins and lubricants). Although the parent bicyclic phosphite M in Scheme 2 is known, it would not form in the proposed reaction of glycerol and phosphorous acid, because of its strained bonds and the fact that its formation would require the presence of a catalyst. A catalyst is also required for the analogous formations of the toxic parent phosphite Q in Scheme 3 and the non-toxic parent phosphite U shown in Scheme 4. It should be noted that neither first nor second hydrolysis products for the phosphite esters in Schemes 2-4 are commercially available nor are there reports of their isolation to date.
Parent Phosphite First Hydrol. Prod. M N
Second Hydrol. Prod. Final Hydrol. Products O
Scheme 2
Second Hydrol. Prod. Final Hydrol. Products S T
Parent Phosphite First Hydrol . Prod.
U V
Second Hydrol. Prod. Final Hydrol. Products
W X
Scheme 4
[0066] Synthesis of parent phosphite esters for subsequent hydrolysis (to make the desired ratio of first to second hydrolysis products) requires expense, time and energy, which can be avoided by starting with phosphorous acid and the desired alcohol, diol, triol or tetraol, followed by removing the appropriate amount of water. Note that the parent phosphite esters by themselves are ineffective solubilizing agents. The mixture of active solubilizing agents is created by proceeding from the final hydrolysis products and working toward parent phosphites but not actually synthesizing them. [0067] The first hydrolysis products A-D of the parent phosphites E-H, respectively, are effective solubilizing agents for coal. Compounds A, B, and D are commercially available, but C can be synthesized. It should be noted that A-D by themselves are also effective in the presence of some water to make a mixture of first and second hydrolysis products I-L. [0068] One skilled in the art would recognize that thiophosphoryl compounds, those bearing the P=S functionality, may be substituted for related phosphoryl derivatives. Such substitution of a sulfur for one or more oxygens in a phosphorous oxoacid, oxoacid ester, a phosphoric oxoacid, or phosphoric acid ester would be possible as thiophosphorous and thiophosphoric compounds are well known.
However, such sulfur containing compounds could be more expensive and pose environmental problems.
[0069] In one aspect of the present invention, coal is treated with an oxoacid or thioacid ester of phosphorous as part of a process for bioconverting the coal to produce one or more hydrocarbons, and in particular methane. Although the present invention is not limited thereby, it is believed that such treatment results in a more effective bioconversion as a result of (i) the breaking of bonds in the coal matrix resulting in chemical breakdown of portions of the coal and/or (ii) cleaving of bonds holding carbon layers together. Thus, the solubilization of the coal may involve one or more of a chemical break-down of the coal and/or cleaving of coal bonds. The coal that is treated and bioconverted may be part of a subterranean deposit, in which case, a solution containing the oxoacid and/or thioacid ester of phosphorus is introduced into such deposit through a suitable well. The bacterial consortia used in the bioconversion may be present in such deposit and/or added to the deposit. As previously indicated, the ester used in the treatment may be produced in the solution from the corresponding alcohol and acid.
EXAMPLES
Example 1 - Solubility of Lignite in P(OCH2)3CEt
[0070] Lignite was mixed in a solution of P(OCH2)3CEt/water and reacted at
150 deg C. The sample was found to be 66% soluble in P(OCH2)3CEt/water compared to a similar sample that was found to be only 12% soluble in pyridine.
[0071] Although preferred embodiments have been depicted and described in detail herein, it will be apparent to those skilled in the relevant art that various modifications, additions, substitutions, and the like can be made without departing from the spirit of the invention and these are therefore considered to be within the scope of the invention as defined in the claims which follow.
Claims
1. A method of solubilizing coal comprising: treating coal with at least one of an oxoacid ester of phosphorus, a mixture of an oxoacid of phosphorus and an alcohol, or a thioacid ester of phosphorous, or a mixture of a thioacid of phosphorus and an alcohol under conditions effective to solubilize at least a portion of the coal.
2. The method of claim 1 , wherein the coal is treated with an oxoacid ester of phosphorus.
3. The method of claim 2, wherein the oxoacid ester of phosphorous is formed by mixing an oxoacid of phosphorus and an alcohol.
4. The method of claim 2, wherein the coal is fully solubilized as a result of said treating.
5. The method of claim 2, wherein the coal is partially solubilized as a result of said treating.
6. The method of claim 2, wherein the coal is selected from the group consisting of lignite, brown coal, sub-bituminous coal, bituminous coal, anthracite, and combinations thereof.
7. The method of claim 2, wherein said treating is carried out at a temperature of 0 to 2000C.
8. The method of claim 2, wherein said treating is carried out at a temperature of 80 to 1000C.
9. The method of claim 2, wherein said treating is carried out at a pH range of 6 to 9.
10. The method of claim 2, wherein the oxoacid ester of phosphorus is selected from the group consisting of esters of phosphorous acid, phosphoric acid, hypophosphorous acid, polyphosphoric acid, and mixtures thereof.
11. The method of claim 3, wherein the oxoacid of phosphorus is selected from the group consisting of phosphorous acid, phosphoric acid, hypophosphorous acid, polyphosphoric acid, and mixtures thereof.
12. The method of claim 3, wherein the alcohol is selected from the group consisting of methanol, ethanol, ethylene glycol, propylene glycol, glycerol, pentaerythritol, trimethylol ethane, trimethylol propane, trimethylol alkane, alkanol, polyol, and mixtures thereof.
13. The method of claim 3 , wherein the mixing has a ratio of the oxoacid of phosphorus to the alcohol of from 10:1 to 1 :10.
14. The method of claim 2 further comprising: regulating the water content of the blend before or during said treating.
15. The method of claim 14, wherein said regulating the water content comprises removing water.
16. The method of claim 15, wherein said removing water comprises molecular sieving.
17. The method of claim 15, wherein said removing water comprises distillation.
18. The method of claim 15, wherein said removing water comprises adding a dehydrating agent to the blend.
19. The method of claim 1 further comprising: sonicating the blend during or after said treating.
20. The method of claim 1 further comprising: treating the coal with a bioconversion agent.
21. The method of claim 20, wherein the bioconversion agent is a methanogen.
22. The treated product produced by of the method of claim 1.
23. The bioconverted, treated product of the method of claim 20.
24. A composition comprising solubilized organophosphorous ester derivatives of coal.
25. The method of claim 1 wherein the coal is present in a subterranean coal deposit.
26. The method of claim 25 wherein treated coal in said coal deposit is bioconverted with a bioconverting agent.
27. The method of claim 26 wherein the bioconversion agent is a consortium of bacteria.
28. The method of claim 27 wherein the consortium includes methanogens.
29. The method of claim wherein 28 a bacteria consortium is added to the coal deposit as a bioconversion agent.
30. The method of claim 28 wherein the coal deposit includes a consortium of bacteria.
31. The method of claim 28 wherein the coal is treated with at least one oxoacid ester of phosphorous.
32. The method of claim 31 wherein an aqueous solution containing at least one oxoacid ester of phosphorous is introduced into the coal bed.
33. The method of claim 32 wherein said oxoacid ester of phosphorus is produced in said solution from the corresponding oxoacid of phosphorus and the corresponding alcohol.
34. The method of claim 31 wherein the solution contains a phosphite ester.
35. The method of claim 34 wherein the phosphite ester is a diester.
36. The method of claim 34 wherein the phosphite ester is a monoester.
37. The method of claim 34 wherein the solution contains a phosphite monoester and a phosphite diester.
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US9102953B2 (en) | 2009-12-18 | 2015-08-11 | Ciris Energy, Inc. | Biogasification of coal to methane and other useful products |
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US4891131A (en) * | 1984-12-21 | 1990-01-02 | Tar Sands Energy Ltd. | Sonication method and reagent for treatment of carbonaceous materials |
US5505839A (en) * | 1993-08-09 | 1996-04-09 | Nkk Corporation | Method of coal liquefaction |
US5670345A (en) * | 1995-06-07 | 1997-09-23 | Arctech, Inc. | Biological production of humic acid and clean fuels from coal |
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US4331447A (en) * | 1980-03-04 | 1982-05-25 | Sanyo Chemical Industries, Ltd. | Coal treatment for ash removal and agglomeration |
US4891131A (en) * | 1984-12-21 | 1990-01-02 | Tar Sands Energy Ltd. | Sonication method and reagent for treatment of carbonaceous materials |
US5505839A (en) * | 1993-08-09 | 1996-04-09 | Nkk Corporation | Method of coal liquefaction |
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US9102953B2 (en) | 2009-12-18 | 2015-08-11 | Ciris Energy, Inc. | Biogasification of coal to methane and other useful products |
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