WO2009070992A1 - Pipeline conveying discharge-assisting method - Google Patents

Pipeline conveying discharge-assisting method Download PDF

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Publication number
WO2009070992A1
WO2009070992A1 PCT/CN2008/071408 CN2008071408W WO2009070992A1 WO 2009070992 A1 WO2009070992 A1 WO 2009070992A1 CN 2008071408 W CN2008071408 W CN 2008071408W WO 2009070992 A1 WO2009070992 A1 WO 2009070992A1
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Prior art keywords
pipe
pipeline
small
liquid
conveying
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PCT/CN2008/071408
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French (fr)
Chinese (zh)
Inventor
Runian Lu
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Runian Lu
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Publication of WO2009070992A1 publication Critical patent/WO2009070992A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/52Adaptations of pipes or tubes
    • B65G53/521Adaptations of pipes or tubes means for preventing the accumulation or for removal of deposits
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G53/00Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
    • B65G53/34Details
    • B65G53/52Adaptations of pipes or tubes
    • B65G53/526Adaptations of pipes or tubes with means for special treatment to facilitate transport

Definitions

  • the high-pressure pump is used to transport the sand-solid mixture to a long distance.
  • the sand particles sink under the action of gravity, and the friction with the inner wall of the pipe produces a large frictional resistance.
  • the sand solid particles in the pipe will stop moving and precipitate, which will reduce the efficiency of pipeline transportation and shorten the limit transportation distance.
  • At least one corrugated hose is axially mounted within the delivery conduit, intermittently pressurizing and depressurizing the corrugated hose to cause expansion and contraction of the corrugated hose.
  • At least one vortex generator is axially mounted on the conveying pipe, and the spiral force generated by the vortex generator causes a spiral flow of the liquid-solid mixture.
  • the invention has the effects of improving the transportation efficiency of the pipeline transportation and prolonging the limit transportation distance, and is embodied as follows:
  • the corrugated hose is expanded by intermittently pressing and releasing the corrugated hose by installing one or more corrugated hoses in the conveying pipe. Shrinkage, throwing up the solid particles to be precipitated, reducing the contact between the solid particles and the inner wall of the pipe, reducing the frictional resistance, and reducing the transportation energy consumption, thereby improving the efficiency of the pipe conveying material and prolonging the limit transportation distance.
  • the liquid-solid mixture material is spirally flowed by installing a jet vortex generator in the conveying pipe and discharging the high-pressure gas or water by the jet vortex generator.
  • the solid particles to be precipitated are taken up, the contact between the solid particles and the inner wall of the pipe is reduced, the frictional resistance is reduced, and the transportation energy consumption is small, so that the efficiency of transporting the material of the pipe is increased, and the limit transportation distance is prolonged.
  • Figure 3 is a cross-sectional view of the pipe of Figure 1 A-A for conveying liquid and the small pipe therein.
  • Figure 7 is a longitudinal section of a pipe for conveying liquid and a vortex generator therein for rotating the liquid-solid mixture
  • Figure 8 is a partial enlarged view of the pipe and vortex generator for conveying liquid of the portion III of Figure 7
  • one or more small pipes 3 are installed in the conveying pipe 1, and the small pipes 3 are provided with a joint 2 of high-pressure gas or water, and the high-pressure gas or water 6 is connected through the joint 2, and the small pipes 3 are spaced at a certain interval.
  • the distance is opened by a small hole 4 through which high-pressure gas or water 7 is emitted, and the injected high-pressure gas or water 7 causes the solid particles in the liquid-solid mixture conveyed in the pipe to be motivated by power and cannot be deposited.
  • the liquid in the pipe is piped to a greater distance.
  • each section of the conveying pipe 1 is installed, and a small pipe 3 of high-pressure gas or water is installed at the same time;
  • the conveying pipe has a small opening on the bottom side thereof, and the small pipe 3 of high-pressure gas or water is connected to the outer side of the conveying pipe by the joint 2, and the opening is sealed by welding; the joint 2 is connected to the high-pressure gas or Water on the pump.
  • the end point of the installation of the small pipe 3 for conveying high-pressure gas or water is the same as the end point of the installation of the conveying pipe 1.
  • a pressure gauge 8 is installed on the conveying pipe.
  • the input pressure of high pressure gas or water is 1.5 times the liquid pressure at the starting point.
  • the input flow rate of high pressure gas or water is 1/12 times the flow rate of the liquid delivered by the pump.
  • the small tube 3 for conveying high-pressure gas or water can be divided into several sections, each section being independent, and the cross-sectional area of each small section 3 is 1.5 to 2.5 times the total area of the small holes on the small section of the section.
  • one or more corrugated hoses 9 are installed in the conveying pipe 1, and the corrugated hose 9 is expanded and contracted by intermittently pressing and releasing the corrugated hose 9, the corrugated hose 9 Expansion and contraction alternate,
  • the solid particles in the liquid-solid mixture conveyed in the pipeline are subjected to dynamic disturbance and cannot be deposited, so that the liquid in the pipeline is transported to a greater distance by the pipeline.
  • a pressure gauge 8 is installed on the conveying pipe.
  • the input pressure of high pressure gas or water is 1.5 times the liquid pressure at this starting point.
  • the corrugated hose can be divided into several sections, each section being independently pressurized and relieved.
  • Comparative Example Pipe diameter 600mm, pumping pump power 1200kw 'cinch suction boat, pumping sediment mixture, sand particle diameter 0.1 ⁇ 5mm, content: mud (particle size less than 0.1mm) amount 10%, sand amount 25%, The water is 65%, the conveying height difference is 5 meters, and the normal conveying distance is about 2.0 ⁇ 2.5km. After adopting this method, the conveying distance can reach 3.5 ⁇ 4.0km.
  • the vortex generator 10 is connected to the conveying pipe, and the spiral force of the liquid-solid mixture is generated by the disturbance of the spiral force generated by the vortex generator 10, thereby improving the efficiency of the pipe conveying material and limiting the transportation. The distance is extended.
  • the method is as follows: (1) manufacturing a vortex generator 10, which is formed by two tubes of the same length and different diameters, the inner tube 10a and the outer tube 10b, and the two ends are welded integrally with the flange.
  • the inner tube is mounted with a nozzle 11 at a certain distance along the circumference.
  • the angle between the outlet direction of the nozzle 11 and the liquid flow direction is 15 to 20 degrees, and then rotated 15 to 20 degrees in the lateral direction; the inner diameter of the inner tube 10a and the inner diameter of the delivery tube 1
  • the annular cross-sectional area between the outer tube 10b and the inner tube 10a is more than 10 times the sum of the outlet areas of all the nozzles 11.
  • Comparative Example Pipe diameter 600mm, pumping pump power 1200kw 'cinch suction boat, pumping sediment mixture, sand particle diameter 0.1 ⁇ 5mm, content: mud (particle size less than 0.1mm) amount 10%, sand amount 25%, The water is 65%, the conveying height difference is 5 meters, and the normal conveying distance is about 2.0 ⁇ 2.5km. After adopting this method, the conveying distance can reach 3.0 ⁇ 3.5km.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pipeline Systems (AREA)
  • Air Transport Of Granular Materials (AREA)
  • Jet Pumps And Other Pumps (AREA)

Abstract

A pipeline conveying discharge-assisting method involves exerting power disturbance to a liquid-solid mixing material conveyed in a pipeline, to prevent solid grain in the liquid-solid mixing material from depositing and stopping moving, and hence to improve conveying efficiency of the pipeline and prolonging limited conveying distance. Preferably, a small pipeline (3) is fixed inside the pipeline, and multiple small holes (4) are opened on the small pipeline (3). High-pressure gas or water is ejaculated from the small holes (4) on the small pipeline (3). Preferably, a ripple soft pipe (9) is axially fixed in a conveying pipeline. Pressure is applied and relieved to the ripple soft pipe (9) intermittently to expand an d contract the ripple soft pipe (9). Preferably, at least a vortex generator (10) is mounted axially on the pipeline, and the spiral acting force generated by the vortex generator (10) can make the liquid-solid mixing material flow spirally.

Description

管道输送助排方法 技术领域  Pipeline assisted drainage method
本发明涉及一种管道输送助排方法,特别是一种对管道中的液固混合物料施加动 力干扰的助排方法。 背景技术  The present invention relates to a method of pipeline assisted discharge, and more particularly to a method of assisting drainage of a liquid-solid mixture in a pipe. Background technique
液态物质采用管道法长距离输送是常用的运送方法。但当管道输送的液体中含有 固体颗粒时, 由于固体颗粒会在管道内沉淀, 使固体颗粒与管道内壁接触, 产生摩擦 阻力, 消耗了输送能量, 使管道输送达到一定距离后, 管内固体颗粒物质将停止移动 沉淀下来, 从而使管道输送的有效距离达到极限。  The long-distance transport of liquid substances by pipeline method is a common method of transportation. However, when the liquid transported by the pipeline contains solid particles, the solid particles will precipitate in the pipeline, causing the solid particles to contact the inner wall of the pipeline, generating frictional resistance, consuming the transport energy, and allowing the pipeline to transport a certain distance, the solid particulate matter in the pipeline. The movement will be stopped and precipitated, so that the effective distance of the pipeline is reached.
如填海造地的土建工程中, 用高压泵将沙土液固混合物料输送到远距离的地方, 在输送管内由于沙土颗粒在重力作用下下沉, 与管道内壁接触产生了较大的摩擦阻 力, 消耗了大量的输送能量, 使管道输送达到一定距离后, 管内沙土固体颗粒将停止 移动沉淀下来, 使管道输送的效率降低、 极限运送距离短。 发明内容  For example, in the civil works of land reclamation, the high-pressure pump is used to transport the sand-solid mixture to a long distance. In the conveying pipe, the sand particles sink under the action of gravity, and the friction with the inner wall of the pipe produces a large frictional resistance. After a large amount of transportation energy is consumed, and the pipeline reaches a certain distance, the sand solid particles in the pipe will stop moving and precipitate, which will reduce the efficiency of pipeline transportation and shorten the limit transportation distance. Summary of the invention
本发明的目的在于使含有固体颗粒的液态物质一液固混合物料在通过管道输送 时的效率提高和延长极限运送距离。  SUMMARY OF THE INVENTION It is an object of the present invention to increase the efficiency of a liquid-solid mixture containing solid particles as it passes through a pipeline and to extend the ultimate transport distance.
本发明的技术解决方案: 一种管道输送助排方法,其特征在于对管道内的液固混 合物料施加动力干扰, 阻止液固混合物料中的固体颗粒沉淀和停止移动的发生。  Technical Solution of the Invention: A pipe transport assisting and discharging method, which is characterized in that it exerts a power disturbance to a liquid-solid mixed material in a pipe to prevent precipitation of solid particles in the liquid-solid mixture and stop the occurrence of movement.
优选地,在输送管道内安装至少一条小管道, 小管道上间隔一定的距离开有多个 小孔, 通过小管道上的小孔射出高压气或水。 Preferably, at least one small pipe is installed in the conveying pipe, and the small pipe is opened at a certain distance Small holes that emit high pressure gas or water through small holes in small pipes.
优选地,在输送管道内轴向安装至少一条波纹软管,对波纹软管间断性地加压和 卸压, 使波纹软管发生膨胀和收縮。  Preferably, at least one corrugated hose is axially mounted within the delivery conduit, intermittently pressurizing and depressurizing the corrugated hose to cause expansion and contraction of the corrugated hose.
优选地,输送管道上轴向安装至少一个蜗流发生器,蜗流发生器产生的螺旋作用 力, 使液固混合物料发生螺旋式流动。  Preferably, at least one vortex generator is axially mounted on the conveying pipe, and the spiral force generated by the vortex generator causes a spiral flow of the liquid-solid mixture.
本发明具有使管道输送的运送效率提高和极限运送距离延长的效果,具体表现在 如下几点:  The invention has the effects of improving the transportation efficiency of the pipeline transportation and prolonging the limit transportation distance, and is embodied as follows:
1、 含有固体颗粒的液态物质在用管道法输送时, 通过在输送管道内注入自下而 上喷出的高压气或水,阻止固体颗粒在管道内沉淀,使固体颗粒与管道内壁接触减少, 减小摩擦阻力, 输送能量消耗少, 从而使管道运送物质的效率提高、极限运送距离延 长。  1. When the liquid substance containing solid particles is transported by the pipeline method, the high-pressure gas or water sprayed from the bottom to the top is injected into the pipeline to prevent the solid particles from being precipitated in the pipeline, so that the contact between the solid particles and the inner wall of the pipeline is reduced. The frictional resistance is reduced, and the transportation energy consumption is small, so that the efficiency of the pipeline transporting material is increased, and the limit transportation distance is prolonged.
2、 含有固体颗粒的液态物质在用管道法输送时, 通过在输送管道内安装一条或 多条波纹软管, 通过对波纹软管间断性地加压和卸压, 使波纹软管发生膨胀和收縮, 把将要沉淀的固体颗粒抛起, 使固体颗粒与管道内壁接触减少, 减小摩擦阻力, 输送 能量消耗少, 从而使管道运送物质的效率提高、 极限运送距离延长。  2. When the liquid substance containing solid particles is transported by pipeline, the corrugated hose is expanded by intermittently pressing and releasing the corrugated hose by installing one or more corrugated hoses in the conveying pipe. Shrinkage, throwing up the solid particles to be precipitated, reducing the contact between the solid particles and the inner wall of the pipe, reducing the frictional resistance, and reducing the transportation energy consumption, thereby improving the efficiency of the pipe conveying material and prolonging the limit transportation distance.
3、 含有固体颗粒的液态物质在用管道法输送时, 通过在输送管道内安装喷射式 涡流发生器,通过喷射式涡流发生器喷出的高压气或水,使液固混合物料发生螺旋式 流动,把将要沉淀的固体颗粒带起,使固体颗粒与管道内壁接触减少,减小摩擦阻力, 输送能量消耗少, 从而使管道运送物质的效率提高、 极限运送距离延长。 附图说明  3. When the liquid substance containing solid particles is transported by the pipe method, the liquid-solid mixture material is spirally flowed by installing a jet vortex generator in the conveying pipe and discharging the high-pressure gas or water by the jet vortex generator. The solid particles to be precipitated are taken up, the contact between the solid particles and the inner wall of the pipe is reduced, the frictional resistance is reduced, and the transportation energy consumption is small, so that the efficiency of transporting the material of the pipe is increased, and the limit transportation distance is prolonged. DRAWINGS
图 1为输送液体的管道和其内的输送高压气或水的小管的纵剖面图 图 2为图 1的 I部输送高压气或水的小管的局部放大图 Figure 1 is a longitudinal sectional view of a pipe for conveying liquid and a small pipe for conveying high-pressure gas or water therein Figure 2 is a partial enlarged view of the small tube of the high pressure gas or water of the portion I of Figure 1.
图 3为图 1 A-A向输送液体的管道和其内的小管的剖视图  Figure 3 is a cross-sectional view of the pipe of Figure 1 A-A for conveying liquid and the small pipe therein.
图 4 为输送液体的管道和其内的能间断性地加压膨胀和卸压收縮的波纹软管的 纵剖面图  Figure 4 is a longitudinal section of a pipe for conveying liquid and a corrugated hose capable of intermittently compressively expanding and depressurizing and contracting therein
图 5为图 4的 II部波纹软管的局部放大图  Figure 5 is a partial enlarged view of the II-part corrugated hose of Figure 4
图 6为图 4 B-B向输送液体的管道和其内的波纹软管的剖视图  Figure 6 is a cross-sectional view of the pipe B-B for conveying liquid and the corrugated hose therein
图 7 为输送液体的管道和其内的能使液固混合物料产生旋转的涡流发生器的纵 剖面图  Figure 7 is a longitudinal section of a pipe for conveying liquid and a vortex generator therein for rotating the liquid-solid mixture
图 8为图 7的 III部输送液体的管道和涡流发生器的局部放大图  Figure 8 is a partial enlarged view of the pipe and vortex generator for conveying liquid of the portion III of Figure 7
图 9为图 7 C-C向输送液体的管道和涡流发生器的剖视图  Figure 9 is a cross-sectional view of the pipe and vortex generator for transporting liquid from Figure C to Figure 7
图 10为图 9 D-D向剖视图  Figure 10 is a cross-sectional view taken along line D-D of Figure 9
其中: 1. 输送管, 用于液固混合物料的输送; 2.接头, 连接输入高压气或水的 管; 3.小管道, 输送高压气或水; 4.小孔, 喷出高压气或水; 5. 输送管内的液体; 6. 小管道内的高压气或水; 7. 喷出的高压气或水; 8. 压力表; 9. 波纹软管; 10. 涡 流发生器; 11.喷嘴, 喷出高压气或水; 10a.内管; 10b.外管; 12. 喷出的高压气或水。 具体实施方式  Among them: 1. Conveying pipe for the transportation of liquid-solid mixture; 2. Joint, connecting the pipe for inputting high-pressure gas or water; 3. Small pipe, conveying high-pressure gas or water; 4. Small hole, spraying high-pressure gas or Water; 5. Liquid in the conveying pipe; 6. High-pressure gas or water in the small pipe; 7. High-pressure gas or water sprayed; 8. Pressure gauge; 9. Corrugated hose; 10. Vortex generator; , eject high pressure gas or water; 10a. inner tube; 10b. outer tube; 12. high pressure gas or water sprayed. detailed description
实施例 1 :  Example 1
参见图 1-3, 在输送管 1 内安装一条或多条小管道 3, 小管道 3设置高压气或水 的接头 2, 通过该接头 2连接输入高压气或水 6, 小管道 3上间隔一定的距离开有小 孔 4, 通过该小孔 4射出高压气或水 7, 该射出的高压气或水 7使管道内输送的液固 混合物料内的固体颗粒受到动力扰动,无法沉积下来, 从而使管道内的液体被管道输 送到更远的距离。 采用该方法: (1 ) 输送高压气或水的小管道 3 的加工制作方法: 材料选用内径 Φ25〜Φ40 (小于输送管内径的 1/20倍)壁厚 3mm〜3.5mm的无缝钢管, 切割小钢管, 使每节小钢管的长度比每节输送管的长度长 30mm,每节小钢管的两端分别绞内牙和 外牙, 螺纹长度 30mm。 (2) 在小管道上间隔一定的距离开一个或多个小孔 4, 如图 2。 ( 3 ) 计算高压气或水的小管道 3安装的起点位置: 如该输送泵对该沙土液体的极 限输送距离为 N千米, 选择离输送泵 1/3N的距离为高压气或水的小管 3安装的起点 位置。 (4) 从输送泵与输送管道 1的安装点起算, 在离开输送泵 1/3N的距离开始, 每安装一段输送管 1, 同步安装一段高压气或水的小管道 3 ; 小管道安装起点位置的 那条输送管,在其底侧开一小口,用接头 2把高压气或水的小管道 3连通到输送管的 外侧, 再将开口用焊接方法密封好; 接头 2连接到输送高压气或水的泵上。 (5 )输送 高压气或水的小管道 3安装的终点与输送管道 1 安装的终点相同。 (6) 在小管道 3 安装的起点位置, 输送管道上安装一个压力表 8。 ( 7) 高压气或水的输入压力为该起 点位置的液体压力的 1.5倍。(8 )高压气或水的输入流量为输送泵输送液体流量的 1/12 倍。 (9)输送高压气或水的小管 3可以分几段, 每段独立, 每段小管道 3横截面面积 是该段小管上小孔面积总和的 1.5〜2.5倍。 Referring to Figure 1-3, one or more small pipes 3 are installed in the conveying pipe 1, and the small pipes 3 are provided with a joint 2 of high-pressure gas or water, and the high-pressure gas or water 6 is connected through the joint 2, and the small pipes 3 are spaced at a certain interval. The distance is opened by a small hole 4 through which high-pressure gas or water 7 is emitted, and the injected high-pressure gas or water 7 causes the solid particles in the liquid-solid mixture conveyed in the pipe to be motivated by power and cannot be deposited. The liquid in the pipe is piped to a greater distance. This method is adopted: (1) Processing method for processing small pipes 3 for conveying high-pressure gas or water: The material is selected from the inner diameter Φ25~Φ40 (less than 1/20 times the inner diameter of the conveying pipe) and the seamless steel pipe with a wall thickness of 3mm~3.5mm, cutting Small steel pipe, the length of each small steel pipe is 30mm longer than the length of each conveying pipe, and the inner and outer teeth of each small steel pipe are respectively twisted, and the thread length is 30mm. (2) Open one or more small holes 4 at a certain distance on the small pipe, as shown in Figure 2. (3) Calculate the starting position of the installation of the small pipe 3 of high pressure gas or water: If the limit distance of the pump to the sand liquid is N kilometers, choose the distance from the pump 1/3N to the small pipe of high pressure gas or water. 3 The starting position of the installation. (4) Starting from the installation point of the transfer pump and the conveying pipe 1, starting from the distance of 1/3N of the conveying pump, each section of the conveying pipe 1 is installed, and a small pipe 3 of high-pressure gas or water is installed at the same time; The conveying pipe has a small opening on the bottom side thereof, and the small pipe 3 of high-pressure gas or water is connected to the outer side of the conveying pipe by the joint 2, and the opening is sealed by welding; the joint 2 is connected to the high-pressure gas or Water on the pump. (5) The end point of the installation of the small pipe 3 for conveying high-pressure gas or water is the same as the end point of the installation of the conveying pipe 1. (6) At the starting point of the installation of the small pipe 3, a pressure gauge 8 is installed on the conveying pipe. (7) The input pressure of high pressure gas or water is 1.5 times the liquid pressure at the starting point. (8) The input flow rate of high pressure gas or water is 1/12 times the flow rate of the liquid delivered by the pump. (9) The small tube 3 for conveying high-pressure gas or water can be divided into several sections, each section being independent, and the cross-sectional area of each small section 3 is 1.5 to 2.5 times the total area of the small holes on the small section of the section.
对比例: 输送管口径 600mm, 输送泵功率 1200kw的'绞吸船, 泵送泥沙混合物, 沙颗粒直径 0.1〜5mm, 含量: 泥 (粒径小于 0.1mm) 量 10%、 沙量 25%、 水 65%, 输送高差 5 米, 正常输送距离约 2.0〜2.5km; 采用该方法后, 输送距离可达到 4.0〜4.5km。  Comparative Example: Pipe diameter 600mm, pumping pump power 1200kw 'cinch suction boat, pumping sediment mixture, sand particle diameter 0.1~5mm, content: mud (particle size less than 0.1mm) amount 10%, sand amount 25%, The water is 65%, the conveying height difference is 5 meters, and the normal conveying distance is about 2.0~2.5km. After adopting this method, the conveying distance can reach 4.0~4.5km.
实施例 2:  Example 2:
参见图 4-6, 在输送管 1 内安装一条或多条波纹软管 9, 通过对波纹软管 9间断 性地加压和卸压, 使波纹软管 9发生膨胀和收縮, 波纹软管 9膨胀和收縮交替进行, 使管道内输送的液固混合物料内的固体颗粒受到动力扰动,无法沉积下来, 从而使管 道内的液体被管道输送到更远的距离。 Referring to Fig. 4-6, one or more corrugated hoses 9 are installed in the conveying pipe 1, and the corrugated hose 9 is expanded and contracted by intermittently pressing and releasing the corrugated hose 9, the corrugated hose 9 Expansion and contraction alternate, The solid particles in the liquid-solid mixture conveyed in the pipeline are subjected to dynamic disturbance and cannot be deposited, so that the liquid in the pipeline is transported to a greater distance by the pipeline.
采用该方法: (1 ) 波纹软管的材料选用内径 Φ40〜Φ50 (小于输送管内径的 1/15 倍)的可伸縮的软管, 每节软管的长度可以是输送管节长的 10〜15倍。 (2)计算波纹 软管的起点位置: 如该输送泵对该沙土液体的正常输送距离为 Ν千米, 选择离输送 泵 1/3N的距离为波纹软管安装的起点位置。 (3 ) 输送管和波纹软管同步安装。 (4) 波纹软管 9安装的终点与输送管道 1安装的终点相同。(5 )在波纹软管 9安装的起点 位置, 输送管道上安装一个压力表 8。 ( 6) 高压气或水的输入压力为该起点位置的液 体压力的 1.5倍。 (7) 波纹软管可以分几段, 每段独立加压和卸压。  The method is as follows: (1) The material of the corrugated hose is a retractable hose with an inner diameter of Φ40~Φ50 (less than 1/15 times the inner diameter of the conveying pipe), and the length of each hose can be 10~ of the length of the conveying pipe. 15 times. (2) Calculate the starting position of the corrugated hose: If the normal conveying distance of the pump to the sand liquid is Ν km, choose the distance from the pump 1/3N to the starting position of the corrugated hose installation. (3) The conveying pipe and the corrugated hose are installed synchronously. (4) Corrugated hose 9 The end point of the installation is the same as the end point of the delivery pipe 1 installation. (5) At the starting point of the installation of the corrugated hose 9, a pressure gauge 8 is installed on the conveying pipe. (6) The input pressure of high pressure gas or water is 1.5 times the liquid pressure at this starting point. (7) The corrugated hose can be divided into several sections, each section being independently pressurized and relieved.
对比例: 输送管口径 600mm, 输送泵功率 1200kw的'绞吸船, 泵送泥沙混合物, 沙颗粒直径 0.1〜5mm, 含量: 泥 (粒径小于 0.1mm) 量 10%、 沙量 25%、 水 65%, 输送高差 5 米, 正常输送距离约 2.0〜2.5km; 采用该方法后, 输送距离可达到 3.5〜4.0km。  Comparative Example: Pipe diameter 600mm, pumping pump power 1200kw 'cinch suction boat, pumping sediment mixture, sand particle diameter 0.1~5mm, content: mud (particle size less than 0.1mm) amount 10%, sand amount 25%, The water is 65%, the conveying height difference is 5 meters, and the normal conveying distance is about 2.0~2.5km. After adopting this method, the conveying distance can reach 3.5~4.0km.
实施例 3 :  Example 3:
参见图 7-9, 在输送管上连接安装涡流发生器 10, 通过涡流发生器 10产生的螺 旋作用力的扰动, 液固混合物料发生螺旋式流动, 从而使管道运送物质的效率提高、 极限运送距离延长。  Referring to Fig. 7-9, the vortex generator 10 is connected to the conveying pipe, and the spiral force of the liquid-solid mixture is generated by the disturbance of the spiral force generated by the vortex generator 10, thereby improving the efficiency of the pipe conveying material and limiting the transportation. The distance is extended.
采用该方法: (1 ) 制造涡流发生器 10, 涡流发生器由两段长度一样、 管径不同 的管材 -内管 10a、外管 10b套合而成, 两端分别与法兰焊接成整体, 内管沿圆周每隔 一定的距离安装一个喷头 11, 喷头 11出口方向与液体流动方向的夹角为 15〜20度, 再沿横向旋转 15〜20度; 内管 10a的内径与输送管 1内径一样大小, 外管 10b与内管 10a间的环形横截面面积是全部喷头 11出口面积和的 10倍以上。 (2) 计算涡流发生 器安装的起点位置: 如该输送泵对该沙土液体的正常输送距离为 N千米, 选择离输 送泵 1/3N的距离为涡流发生器安装的起点位置。(3 )沿输送管每隔 50米安装一个涡 流发生器。(4)在涡流发生器 10安装的起点位置,输送管道上安装一个压力表 8。(6) 高压气或水 12输入压力为该起点位置的液体压力的 2倍。 The method is as follows: (1) manufacturing a vortex generator 10, which is formed by two tubes of the same length and different diameters, the inner tube 10a and the outer tube 10b, and the two ends are welded integrally with the flange. The inner tube is mounted with a nozzle 11 at a certain distance along the circumference. The angle between the outlet direction of the nozzle 11 and the liquid flow direction is 15 to 20 degrees, and then rotated 15 to 20 degrees in the lateral direction; the inner diameter of the inner tube 10a and the inner diameter of the delivery tube 1 The same size, the annular cross-sectional area between the outer tube 10b and the inner tube 10a is more than 10 times the sum of the outlet areas of all the nozzles 11. (2) Calculate eddy current generation Starting position of the installation: If the normal distance of the pump to the sand liquid is N kilometers, the distance from the pump 1/3N is selected as the starting point of the vortex generator installation. (3) Install a vortex generator every 50 meters along the conveying pipe. (4) At the starting point of the installation of the vortex generator 10, a pressure gauge 8 is mounted on the conveying pipe. (6) The high pressure gas or water 12 input pressure is twice the liquid pressure at the starting point.
对比例: 输送管口径 600mm, 输送泵功率 1200kw的'绞吸船, 泵送泥沙混合物, 沙颗粒直径 0.1〜5mm, 含量: 泥 (粒径小于 0.1mm) 量 10%、 沙量 25%、 水 65%, 输送高差 5 米, 正常输送距离约 2.0〜2.5km; 采用该方法后, 输送距离可达到 3.0〜3.5km。  Comparative Example: Pipe diameter 600mm, pumping pump power 1200kw 'cinch suction boat, pumping sediment mixture, sand particle diameter 0.1~5mm, content: mud (particle size less than 0.1mm) amount 10%, sand amount 25%, The water is 65%, the conveying height difference is 5 meters, and the normal conveying distance is about 2.0~2.5km. After adopting this method, the conveying distance can reach 3.0~3.5km.

Claims

权利要求书 Claim
1、 一种管道输送助排方法, 其特征在于对管道内的液固混合物料施加动力干扰, 阻止液固混合物料中的固体颗粒沉淀和停止移动的发生。  A method for pipe-assisted drainage, which is characterized in that it exerts a power disturbance to a liquid-solid mixture in a pipe to prevent precipitation of solid particles in the liquid-solid mixture and stop the occurrence of movement.
2、 根据权利要求 1 所述的管道输送助排方法, 其特征在于在输送管道内安装至少 一条小管道, 小管道上间隔一定的距离开有多个小孔, 通过小管道上的小孔射出高 压气或水。 2. The pipeline transportation assisting and discharging method according to claim 1, wherein at least one small pipe is installed in the conveying pipe, and the small pipe has a plurality of small holes at a certain distance, and is ejected through the small hole in the small pipe. High pressure gas or water.
3、 根据权利要求 2所述的管道输送助排方法, 其特征在于小管道分为几段, 每段 独立接入高压气或水, 每段小管道的横截面面积是该段小管道上小孔面积总和的 1.5〜2.5倍。 3. The pipe transportation assisting and discharging method according to claim 2, wherein the small pipe is divided into several sections, each section is independently connected with high pressure gas or water, and the cross sectional area of each small pipe is small on the small pipe. The total area of the holes is 1.5 to 2.5 times.
4、 根据权利要求 1 所述的管道输送助排方法, 其特征在于在输送管道内轴向安装 至少一条波纹软管,对波纹软管间断性地加压和卸压,使波纹软管发生膨胀和收縮。 4. The pipeline delivery assisting method according to claim 1, wherein at least one corrugated hose is axially installed in the conveying pipe, and the corrugated hose is intermittently pressurized and depressurized to expand the corrugated hose. And shrinking.
5、 根据权利要求 4所述的管道输送助排方法, 其特征在于波纹软管分为几段, 每 段独立加压和卸压, 每段软管的长度是输送管节长的 10-15倍。 5. The pipeline delivery assisting method according to claim 4, wherein the corrugated hose is divided into several sections, each section is independently pressurized and depressurized, and the length of each section of the hose is 10-15 of the length of the conveying pipe. Times.
6、 根据权利要求 1 所述的管道输送助排方法, 其特征在于在输送管道上轴向安装 至少一个蜗流发生器, 蜗流发生器产生的螺旋作用力, 使液固混合物料发生螺旋式 流动。 6. The pipeline delivery assisting method according to claim 1, wherein at least one vortex generator is axially mounted on the conveying pipe, and the spiral force generated by the vortex generator causes the liquid-solid mixture to be spirally generated. flow.
7、 根据权利要求 6所述的管道输送助排方法, 其特征在于所说的蜗流发生器由两 段长度一样、 管径不同的管材-内管和外管套合而成, 内管直径与输送管直径相同, 两端分别与法兰焊接成整体, 内管上安装多个喷头, 通过该喷头射出高压气或水。 7. The pipeline transportation assisting and discharging method according to claim 6, wherein the vortex flow generator is formed by two tubes of the same length and different diameters, the inner tube and the outer tube, and the inner tube diameter. Same diameter as the delivery tube, The two ends are respectively welded integrally with the flange, and a plurality of nozzles are mounted on the inner tube, and high pressure gas or water is emitted through the nozzle.
8、 根据权利要求 7所述的管道输送助排方法, 其特征在于所说的喷头的出口方向 与液体流动方向的夹角为 15〜20度再沿横向旋转 15〜20度。 8. The pipe transport assisting and discharging method according to claim 7, wherein an angle between an outlet direction of the head and a liquid flow direction is 15 to 20 degrees and then 15 to 20 degrees in a lateral direction.
9、 根据权利要求 7或 8所述的管道输送助排方法, 其特征在于所说的内管的内径 与输送管内径一样大小, 外管与内管间的环形横截面面积是全部喷头出口面积和的 9. The pipeline delivery assisting method according to claim 7 or 8, wherein the inner diameter of the inner tube is the same as the inner diameter of the delivery tube, and the annular cross-sectional area between the outer tube and the inner tube is the outlet area of all the nozzles. And
PCT/CN2008/071408 2007-11-30 2008-06-23 Pipeline conveying discharge-assisting method WO2009070992A1 (en)

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CN114348667A (en) * 2022-02-25 2022-04-15 湖南百舸水利建设股份有限公司 A pressurization connects for short distance material is carried

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CN101173734B (en) * 2007-11-30 2010-12-15 卢如年 Discharge aiding method for pipe-line transportation
CN112340256A (en) * 2020-11-25 2021-02-09 大连海事大学 Magnesium hydroxide slurry supply device and application thereof
CN113700950B (en) * 2021-09-10 2022-12-27 江阴市维沃保温材料有限公司 Based on assembled steel is thermal-insulated prevents tuber pipe plate structure of discharging fume

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