WO2009070799A1

WO2009070799A1 - Processes for preparation of crystalline tigecycline form ii

Info

Publication number: WO2009070799A1
Application number: PCT/US2008/085156
Authority: WO
Inventors: Evgeny Tsiperman; Sigalit Levi; Judith Aronhime; Tamas Koltai
Original assignee: Teva Pharmaceutical Industries Ltd.; Teva Pharmaceuticals Usa, Inc.
Priority date: 2007-11-29
Filing date: 2008-12-01
Publication date: 2009-06-04
Also published as: IL205857A0

Abstract

The present invention provides processes for the preparation of crystalline forms of Tigecycline.

Description

PROCESSES FOR PREPARATION OF CRYSTALLINE TIGECYCLINE FORM II CROSS REFERENCE TO RELATED APPLICATIONS

[0001] The present invention claims the benefit of the following United States Provisional Patent Application No.: 61/004,786, filed November 29, 2007. The contents of this application is incorporated herein by reference

FIELD OF THE INVENTION

[0002] The present invention relates to methods for the preparation of crystalline form II of tigecycline 4S,4aS,5aR,12aS)-9-(2-(tert-butylamino) acetamido)-4,7-bis(dimethylamino)- l,4,4a,5,5a,6,l l,12a-octahydro-3,10,12,12a-tetrahydroxy-l,l l-dioxo-2- naphthacenecarboxamide.

BACKGROUND OF THE INVENTION

[0003] Tigecycline (CAS 220620-09-7), (4S,4aS,5aR,12aS)-9-(2-(tert-butylamino) acetamido)-4,7-bis(dimethylamino)-l,4,4a,5,5a,6,l l,12a-octahydro-3,10,12,12a- tetrahydroxy-1,1 l-dioxo-2-naphthacenecarboxamide, is the first drug of a new generation of tetracycline antibiotics called glycylcyclines. Tigecycline has a wider range of bioactivity than the parent tetracycline and its analogues discovered so far, and it may be administrated less frequently and/or in lower doses.

[0004] Tigecycline has been introduced and marketed by Wyeth under the brand name TYGACIL® and it is especially indicated against acute lethal infections caused by Gram- negative bacteria. TYGACIL® is marketed as lyophilized powder or cake for intravenous injection and the drug substance does not contain excipients or preservatives.

[0005] Tigecycline has the following structure:

Tigecycline: C₂₉H₃₉N₅O₈ MW: 585.65 g/mol and was described in U.S. Patent Nos. 5,494,903 and 5,284,963. United States Patent No. 5,675,030 describes a specific method for obtaining solid Tigecycline by evaporation from a dichloromethane solution. The Tigecycline obtained from this method is amorphous. United States Publication No. 2007/0123497 describes crystalline forms of tigecycline and processes for the preparation thereof.

[0006] WO 08/066935, describes various crystalline forms of tigecycline and processes for the preparation, and which is incorporated herein by reference.

[0007] WO 2007/127292, describes crystalline forms I and II of tigecycline, and which is incorporated herein by reference in its entirety.

[0008] The present invention relates to the solid state physical properties of tigecycline and processes preparing such tigecycline. These properties can be influenced by controlling the conditions under which tigecycline is obtained in solid form. Solid state physical properties include, for example, the flowability of the milled solid. Flowability affects the ease with which the material is handled during processing into a pharmaceutical product. When particles of the powdered compound do not flow past each other easily, a formulation specialist must necessitate the use of glidants such as colloidal silicon dioxide, talc, starch, or tribasic calcium phosphate.

[0009] The discovery of new polymorphic forms of a pharmaceutically useful compound provides a new opportunity to improve the performance characteristics of a pharmaceutical product. It enlarges the repertoire of materials that a formulation scientist has available for designing, for example, a pharmaceutical dosage form of a drug with a targeted release profile or other desired characteristic. Additionally, new processes for preparing such polymorphic forms of tigecycline may provide more efficient and economical methods, possibly increasing the yield or purity of the polymorphic form obtained. There is a need in the art for processes preparing crystalline Tigecycline and polymorphic forms thereof.

SUMMARY OF THE INVENTION

[0010] The present invention provides methods for preparation of crystalline tigecycline forms I and II.

[0011] The present invention provides a process for the preparation of tigecycline form I comprising: providing a solution of tigecycline in dichloromethane (DCM), performing a solvent exchange of DCM with a C3-C6 ester, preferably methyl acetate or ethyl acetate, to obtain a suspension, and cooling the suspension to obtain tigecycline form I.

[0012] The process above, for obtaining tigecycline form I, may further comprise slurrying tigecycline form I with a solvent selected from the group consisting of: acetonitrile and a C3-C6 ketone to obtain crystalline tigecycline form II.

[0013] The present invention further provides a process for the preparation of crystalline tigecycline form II comprising: providing a solution of tigecycline in dichloromethane (DCM), performing a solvent exchange of DCM with a solvent selected from the group consisting of: acetonitrile and a C3-C6 ketone to obtain a suspension and cooling the suspension to obtain tigecycline form II.

[0014] The present invention further provides a process for preparing crystalline tigecycline form II, having a water content of more than 1.2% by weight comprising: exposing tigecycline form II at about room temperature to a humid environment for a sufficient duration of time.

BRIEF DESCRIPTION OF THE FIGURES

[0015] Figure 1 illustrates a powder X-ray diffraction pattern for tigecycline form II.

[0016] Figure 2 illustrates a solid-state 13C NMR spectrum for tigecycline form II.

[0017] Figure 3 illustrates a solid-state 13C NMR spectrum in the range of 90 to 210ppm for tigecycline form II.

DETAILED DESCRIPTION OF THE INVENTION

[0018] The present invention provides methods for preparation of crystalline tigecycline forms I and II.

[0019] As used herein the term "crystalline tigecycline form I" refers to a crystalline tigecycline characterized by powder x-ray diffraction reflections at about 4.2, 9.1, 11.4, 14.0, and 15.7 ± 0.2 degrees two-theta and may be further characterized by powder x-ray diffraction reflections at about 8.3, 16.6, 18.1, 21.0, and 21.7 ± 0.2 degrees two-theta.

[0020] As used herein the term "crystalline tigecycline form II" refers to a crystalline tigecycline characterized by data selected from the group consisting of: a powder XRD pattern with peaks at about 9.5, 9.8, 18.1, 20.2 and 21.6 ± 0.2 degrees two-theta depicted in Figure 1; a solid-state 13C NMR spectrum with signals at about 197.9, 149.1, 143.9, 115.2, and 106.0 ± 0.2 ppm; a solid-state 13C NMR spectrum having chemical shift differences between the signal exhibiting the lowest chemical shift and another in the chemical shift range of 90 to 210ppm of about 98.1, 49.3, 44.1, 15.4, and 6.2 ± 0.1 ppm; a solid-state 13C NMR spectrum depicted in figure 2; and a solid-state 13C NMR spectrum depicted in figure 3. The signal exhibiting the lowest chemical shift in the chemical shift range of 90 to 210ppm is, typically, at about 99.8 ± 1 ppm.

[0021] As used herein the term "wet material" refers to a solid state of tigecycline that is surrounded by a certain amount of solvent molecules which can be readily removed for example by drying, evaporating or sublimating the solvent molecules.

[0022] As used herein, "room temperature" means a temperature of about 15⁰C to about 35⁰C. Preferably, "room temperature" is about 2O⁰C to about 25⁰C.

[0023] As used herein, the term "air-drying" refers to drying material exposed to air at room temperature. Typically, the air-drying is performed under reduced pressure after filtration, to remove additional molecules of solvent from the material.

[0024] The present invention provides a process for the preparation of tigecycline form I comprising: providing a solution of tigecycline in dichloromethane (DCM), performing a solvent exchange of DCM with a C3-C6 ester, preferably methyl acetate or ethyl acetate, to obtain a suspension, and cooling the suspension to obtain tigecycline form I.

[0025] The process above, for obtaining tigecycline form I may further comprise slurrying tigecycline form I with a solvent selected from the group consisting of: acetonitrile and a C3-C6 ketone to obtain crystalline tigecycline form II.

[0026] The obtained crystalline tigecycline form II may be further dried

[0027] Preferably the solvent exchange is performed with ethyl acetate. Preferably, cooling is performed for about 15 minutes to about 60 minutes, preferably for about 30 minutes, to a temperature of about -5°C to about 10⁰C, preferably to about 0-5⁰C.

[0028] The solution of tigecycline in dichloromethane (DCM) used as starting material may be obtained in any method known in the art, such as described in example 6.

[0029] As used herein, "solvent exchange" refers to the process of adding a first volume of solvent to the mixture of tigecycline in DCM, concentrating the mixture, adding a second volume of solvent to the mixture and concentrating the mixture once again. Concentrating of the mixture is preferably performed by evaporation under reduced pressure.

[0030] Slurrying is performed at about room temperature for a period of about 8 to about 16 hours, more preferably about 12 hours. Preferably, slurrying is performed with acetone or acetonitrile. Filtration may also be performed, prior to the drying, using any conventional method such as for example by vacuum filtration. Drying is preferably performed under a vacuum at about 50⁰C to about 80⁰C, most preferably at about 60-70⁰C, for a period of about 3-120 hrs, preferably 3-24 hours, most preferably 3-9 hours.

[0031] In a specific embodiment the invention provides a process for the preparation of crystalline tigecycline form II comprising: providing a solution of tigecycline in dichloromethane (DCM), performing a solvent exchange of DCM with ethyl acetate to obtain a suspension, cooling the suspension to about -5°C to about 10⁰C, preferably to about 0-5⁰C, for about 15-60 minutes, preferably about 30 minutes to obtain tigecycline form I, slurrying the obtained tigecycline form I with acetone or acetonitrile to obtain tigecycline form II and drying the obtained tigecycline form II at about 50°C-80°C, preferably at about 60°C-70°C, for about 3-120 hours.

[0032] Preferably, when acetone is used as a solvent, and the amount of crystalline tigecycline form I starting material is about 1 Kg or more, the solvent is heated to reflux prior to combining it with form I. The mixture can be further cooled to obtain form II.

[0033] The present invention further provides a process for the preparation of crystalline tigecycline form II comprising: providing a solution of tigecycline in dichloromethane (DCM), performing a solvent exchange of DCM with a solvent selected from the group consisting of: acetonitrile and a C3-C6 ketone to obtain a suspension and cooling the suspension to obtain tigecycline form II.

[0034] The obtained crystalline tigecycline form II may be further dried.

[0035] Preferably, the solvent exchange is performed with acetone or acetonitrile, and cooling is performed for about 15-90 minutes, preferably about 30-60 minutes, to a temperature of about -5°C to about 10⁰C, preferably about 0-5⁰C. Filtration may be performed prior to drying by any conventional method such as for example by vacuum filtration. Drying is preferably performed under a vacuum at about 50⁰C to about 8O⁰C, most preferably at about 60-70⁰C, for a period of about 3-120 hrs, preferably 3-24 hours, most preferably 3-9 hours. [0036] In a specific embodiment, the present invention provides a process for the preparation of crystalline tigecycline form II comprising: providing a solution of tigecycline in dichloromethane (DCM), performing a solvent exchange of DCM with acetonitrile to obtain a suspension, cooling the suspension to about -5°C to about 10⁰C, preferably to about 0-5⁰C, for about 30-90 minutes, preferably about 60 minutes, to obtain tigecycline form II and drying the obtained tigecycline form II at about 50⁰C to about 80⁰C, preferably at about 60⁰C, for about 12 hours

[0037] In another specific embodiment, the present invention provides a process for the preparation of crystalline tigecycline form II comprising: providing a solution of tigecycline in dichloromethane (DCM), performing a solvent exchange of DCM with acetone to obtain a suspension, cooling the suspension to about -5°C to about 10⁰C, preferably to about 0-5⁰C, for about 15-60 minutes, preferably about 30 minutes, to obtain tigecycline form II, and drying the obtained tigecycline form II at about 50⁰C to about 80⁰C, preferably at about 60⁰C, for about 12 hours.

[0038] In another embodiment, the present invention provides a process for preparing a crystalline tigecycline form II, having water content of more than 1.2% by weight comprising: exposing tigecycline form II at room temperature, preferably at about 20⁰C to about 25°C, to a humid environment for a sufficient duration of time.

[0039] Preferably, the exposed sample is tigecycline form II as analyzed by XRD. Preferably, the water content of the exposed form II, as measured by KF, is of about 1.2-3.0% by weight, more preferably about 1.3%- 2.0% by weight, most preferably about 2.0% by weight.

[0040] Preferably the humid environment has a relative humidity of about 40%-80%, most preferably of about 80%.

[0041] A sufficient duration of time of exposing crystalline tigecycline form II to a humid environment may be about 4 to about 14 days.

[0042] In another aspect of the present invention, the present invention provides a pharmaceutical formulation comprising crystalline Tigecycline form II of the present invention. This pharmaceutical composition may additionally comprise at least one pharmaceutically acceptable excipient.

[0043] In another aspect of the present invention, the present invention provides a pharmaceutical composition comprising crystalline Tigecycline form II of the present invention made by the processes of the present invention, and one or more pharmaceutically acceptable excipients.

[0044] The present invention further encompasses a process for preparing a pharmaceutical formulation comprising combining crystalline Tigecycline form II of the present invention, with at least one pharmaceutically acceptable excipient.

[0045] The present invention further provides for the use of a crystalline Tigecycline form, such as one of the crystalline forms of the present invention, for the manufacture of a pharmaceutical composition for the treatment of infections, including bacterial infections, Gram-negative bacterial infections, and lethal infections.

[0046] Pharmaceutical formulations of the present invention contain at least one of the crystalline Tigecycline forms of the present invention. In addition to the crystalline Tigecycline, the pharmaceutical formulations of the present invention can contain one or more excipients. Excipients including disintegrants, glidants, binders, diluents, lubricants, flavoring agents and colorants, are added to the formulation for a variety of purposes. In such pharmaceutical compositions of the present invention wherein the composition is in liquid form the active pharmaceutical ingredient Tigecycline is suspended and any other solid excipients are dissolved or suspended in a liquid carrier such as water, vegetable oil, alcohol, polyethylene glycol, propylene glycol, or glycerin. These liquid pharmaceutical compositions can also contain emulsifying agents, viscosity enhancing agents and/or buffers.

[0047] Dosage forms of the pharmaceutical compositions of the present invention include solid dosage forms like tablets, powders, capsules, suppositories, sachets, troches, and lozenges, as well as liquid syrups, suspensions, and elixirs. The active pharmaceutical ingredient, Tigecycline, and excipients can be formulated into compositions and dosage forms according to methods known in the art, such as those using for example wet granulation, dry granulation or direct compression processes.

[0048] The present invention also provides methods of treating infections in mammals, preferably humans, by administering a therapeutically effective amount of a crystalline form of Tigecycline, as disclosed herein.

[0049] Having described the invention, the invention is further illustrated by the following non-limiting examples. Having thus described the invention with reference to particular preferred embodiments and illustrative examples, those in the art can appreciate modifications to the invention as described and illustrated that do not depart from the spirit and scope of the invention as disclosed in the specification. The Examples are set forth to aid in understanding the invention but are not intended to, and should not be construed to, limit its scope in any way. All references mentioned herein are incorporated in their entirety

Examples

[0050] X-Ray powder diffraction data were obtained by using methods known in the art, using a SCINTAG powder X-Ray diffractometer model X'TRA equipped with a solid-state detector. A Copper radiation of 1.5418 A was used. A round aluminum sample holder with zero background was used. The scanning parameters included: range: 2° to 40° 2Θ; scan mode: continuous scan; step size: 0.05°. All peak positions are within ±0.2 degrees two theta.

Example 1 : Preparation of Tigecycline form II (from acetonitrile)

[0051] IL of Tigecycline solution in dichloromethane (about 14 g of the material) was mixed with 165 ml of ethyl acetate and concentrated to about 80 ml. 330 ml of ethyl acetate were added to the obtained concentrate and concentrated again to about 80 ml, cooled at 0- 5°C for about 30 min and filtered. The orange solid material thus obtained (tigecycline form I) was mixed with 140 ml of acetonitrile at 20-25⁰C overnight, whereupon a yellow solid formed. This solid was filtered and air-dried to afford 15.6 g of Tigecycline form II. The tigecycline was dried at 60-70⁰C during 3-120 hours under vacuum to obtain tigecycline form II (as analyzed according to PXRD).

[0052] Tigecycline form II thus prepared has water content, as measured by KF, of about 0.6% by weight.

Example 2: Preparation of Tigecycline form II by solvent exchange (from acetonitrile)

[0053] 400 ml of Tigecycline solution in dichloromethane (about 5.6 g of the material) was mixed with 68 ml of acetonitrile and concentrated to about 35 ml. 136 ml of acetonitrile were added to the obtained concentrate and concentrated again to about 35 ml, cooled at 0- 5°C for about 1 hour, whereupon a yellow solid formed. This solid was filtered, washed with cold acetonitrile and air-dried. The wet material (tigecycline form II) was dried at 60⁰C over night under vacuum to obtain 3.62g tigecycline form II (as analyzed according to PXRD). [0054] Tigecycline form II thus prepared has water content, as measured by KF, of about 0.4% by weight.

Example 3 : Preparation of Tigecycline form II (from acetone)

[0055] IL of Tigecycline solution in dichloromethane (about 14 g of the material) was mixed with 165 ml of ethyl acetate and concentrated to about 80 ml. 330 ml of ethyl acetate were added to the obtained concentrate and concentrated again to about 80 ml, cooled at 0- 5°C for about half an hour and filtered. The orange solid material thus obtained (tigecycline form I) was mixed with 138 ml of acetone at 20-25⁰C overnight, whereupon a yellow solid formed. This solid was filtered and air-dried to afford 12.14 g of Tigecycline form II. The obtained wet material was dried at 60-70⁰C during 3-120 hrs under vacuum to obtain tigecycline form II (as analyzed according to PXRD).

[0056] Tigecycline form II thus prepared has water content, as measured by KF, of about 0.9% by weight.

Example 4: Preparation of Tigecycline form II by solvent exchange (from acetone)

[0057] 700 ml of Tigecycline solution in dichloromethane (about 1O g of the material) was mixed with 100 ml of acetone and concentrated to about 50 ml. 200 ml of acetone were added to the obtained concentrate, concentrated again to about 30 ml to obtain strong yellow precipitation. 20 ml of acetone were added to the slurry. It was cooled to 0-5⁰C for about half an hour, whereupon a yellow solid formed. This solid was filtered, washed with cold acetone and air-dried. The wet material (tigecycline form II) was dried at 60⁰C during overnight under vacuum to obtain 4.O g tigecycline form II (as analyzed according to PXRD).

[0058] Tigecycline form II of Tigecycline thus prepared has water content, as measured by KF, of about 1.2% by weight.

Example 5: Preparation of tigecycline form II having water content of 2%

[0059] Tigecycline form II was exposed to 80 % relative humidity (RH) for 11 days at room temperature. According to XRD, the exposed sample is form II, with water content, as measured by KF, of about 2.0% by weight. Example 6: Preparation of a solution of Tigecycline in DCM [0060] 9-chloroacetamidominocycline free acid was mixed with an excess of t- butylamine, which serves also as a solvent, and 10% w/w of sodium iodide and the resulted mixture was stirred at ambient temperature overnight. Upon completion of the reaction the excessive amine was evaporated to dryness and the residue was covered with 100ml of water. The resulted mixture was adjusted at pH 5 and extracted with dichloromethane several times to remove most of the impurities. The aqueous phase was then adjusted at pH ~7.2 and extracted with dichloromethane several more times.

Claims

1. A process for the preparation of tigecycline form I comprising: a) providing a solution of tigecycline in dichloromethane (DCM); b) performing a solvent exchange of DCM with a C3-C6 ester to obtain a suspension; and c) cooling and filtering the suspension to obtain tigecycline form I.

2. The process of claim 1 , wherein the C₃-C₆ ester is methyl acetate or ethyl acetate.

3. The process of claim 2, wherein the C3-C₆ ester is ethyl acetate.

4. The process of claim 1 , wherein cooling is performed for about 1 S minutes to about 60 minutes to a temperature of about -5°C to about 10⁰C.

5. The process of claim 4, wherein the cooling is to a temperature of about 0⁰C to 5°C.

6. A process of preparing crystalline tigecycline form II comprising; preparing crystalline tigecycline form I according to the process of claim 1 ; and slurrying tigecycline form I with a solvent selected from the group consisting of: acetonitrile and a C3-C6 ketone to obtain crystalline tigecycline form II.

7. The process of claim 6, further comprising drying the crystalline tigecyciine form II under a vacuum at SO⁰C to about 8O⁰C for a period of about 3-120 hours.

8. The process of claim 7, wherein the period is about 3-9 hours.

9. The process of claim 6, wherein slurrying is performed at about room temperature for a period of about 8 to about 16 hours.

10. The process of claim 9, wherein slurrying is performed at about 20-25⁰C.

11. The process of claim 6, wherein slurrying is performed with acetone or acetonitrile.

12. A crystalline tigecycline prepared according to the process of claim 6.

13. A process of preparing crystalline tigecycline form II comprising: a) providing a solution of tigecycline in dichloromethane (DCM); b) performing a solvent exchange of DCM with a solvent selected from the group consisting of acetonitrile and a C3-C6 ketone to obtain a suspension and c) cooling the suspension to obtain crystalline tigecycline form IL

14. The process of claim 13, further comprising drying the obtained tigecycline form II under a vacuum at about 50⁰C to about 8O⁰C for a period of about 3-120 hrs.

15. The process of claim 14, wherein the period is about 3-9 hours.

16. The process of claim 14, wherein the period is about 12 hours.

17. The process of claim 13, wherein the solvent in step b) is acetonitrile or acetone.

18. The process of claim 13, wherein cooling is performed for about 15-90 minutes to a temperature of about -5°C to about 10°C.

19. The process of claim 18, wherein cooling is performed to a temperature of about 0⁰C to about 5°C.

20. A process of preparing a crystalline tigecycline form II comprising: exposing tigecycline form II at room temperature to a humid environment for a sufficient duration of time.

21. The process of claim 20, wherein the tigecycline form II is exposed to a humid environment at a temperature of about 20⁰C to about 25°C for a period of about 4 days to about 14 days.

22. The process of claim 20, wherein the humid environment has a relative humidity about 40%-80%.

23. The process of claim 22, wherein the humid environment has a relative humidity of about 80%.

24. The process of claim 20 wherein a tigecycline form II having a water content of more than about 1.2% by weight as measured by Karl Fisher (KlF) is obtained.

25. The process of claim 24 wherein a tigecycline form II having a water content of about 1.2% to about 3.0% by weight as measured by Karl Fisher (KF) is obtained.

26. The process of claim 25 wherein a tigecycline form II having a water content of about 1.3% to about 2.0% by weight as measured by Karl Fisher (KF) is obtained.

27. A pharmaceutical composition comprising crystalline Tigecycline form II obtained by the process of claim 6, 13, or 20, and one or more pharmaceutically acceptable excipients.

28. Use of a crystalline tigecycline form II obtained by the process of claim 6, 13, or 20 for the manufacture of a pharmaceutical composition for the treatment of infections, including bacterial infections, Gram-negative bacterial infections, and lethal infections.