WO2009066975A1 - A method for producing adipate ester - Google Patents

A method for producing adipate ester Download PDF

Info

Publication number
WO2009066975A1
WO2009066975A1 PCT/MY2008/000093 MY2008000093W WO2009066975A1 WO 2009066975 A1 WO2009066975 A1 WO 2009066975A1 MY 2008000093 W MY2008000093 W MY 2008000093W WO 2009066975 A1 WO2009066975 A1 WO 2009066975A1
Authority
WO
WIPO (PCT)
Prior art keywords
mixture
adipate ester
adipate
adipic acid
alcohol
Prior art date
Application number
PCT/MY2008/000093
Other languages
French (fr)
Inventor
Mohd Basyaruddin Abdul Rahman
Noraini Abd. Ghani
Mahiran Basri
Abu Bakar Salleh
Raja Nor Zaliha Raja Abdul Rahman
Naz Chaibakhsh Langroodi
Original Assignee
Universiti Putra Malaysia
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Universiti Putra Malaysia filed Critical Universiti Putra Malaysia
Publication of WO2009066975A1 publication Critical patent/WO2009066975A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/62Carboxylic acid esters
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/64Fats; Fatty oils; Ester-type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
    • C12P7/6436Fatty acid esters
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P7/00Preparation of oxygen-containing organic compounds
    • C12P7/64Fats; Fatty oils; Ester-type waxes; Higher fatty acids, i.e. having at least seven carbon atoms in an unbroken chain bound to a carboxyl group; Oxidised oils or fats
    • C12P7/6436Fatty acid esters
    • C12P7/6445Glycerides
    • C12P7/6454Glycerides by esterification

Abstract

The present invention provides a method of producing a purified wax adipate ester comprising the steps of: (a) mixing adipic acid with an alcohol, (b) adding a highly stable biocatalyst such as an immobilized enzyme to form a homologous mixture, (c) incubating the mixture and (d) obtaining a purified adipate ester. The method further comprises optimization using Response Surface Methodology (RSM). Preferred enzymes include Candida rugosa, Rhizomucor miehei (Lipozyme RM IM), and Candida antartica (Novozym 435).

Description

A METHOD FOR PRODUCING ADIPATE ESTER
FIELD OF INVENTION
The present invention relates to the development of a highly stable biocatalyst such as immobilized enzyme for the synthesis of high added-value esters. More particularly, the present invention provides a process for producing wax ester, preferbally adipate esters.
BACKGROUND OF THE INVENTION
Adipate esters which are derived from compounds of C6 straight-chain dicarboxylic adipic acid and alcohol are of considerable industrial interest compared with the ordinary esters especially in petrochemical industries. The excellent properties of adipic esters such as its low toxicity, good thermal stability, low volatility and high biodegradability make it a very useful compound and significant to many industrial applications especially in domestic, health care products, and lubricant industries.
Adipate esters are produced by reacting an adipic acid and an alcohol at high temperatures in the presence of metal or chemical catalysts. This method leads to undesirable side reactions and degradation of esters. The use of those catalysts exposed to toxicity and corrosion. Reaction with homogenous chemical catalysts are usually time consuming and also give relatively low yields. Esterification reaction is a reversible process; hence the long time reaction may result in hydrolysis reaction.
At the present, the use of homogenous chemical catalysts for producing adipate esters may lead to several problems such as separation of products, hazards in handling of the corrosive acids, high energy consumption and degradation of esters. Thus, interests have grown on the use of green synthesis of esters in organic medium catalyzed by using immobilized enzyme. However, for future industrial scale enzymatic production of adipate esters, it would be beneficial to simplify the reaction conditions as much as possible. Recently, optimization of enzyme-catalyzed production of various esters by Response Surface Methodology (which is an efficient statistical technique for optimization of multiple variables) and Artificial Neural Network (which estimates the response based on the trained data) has been investigated.
SUMMARY OF THE INVENTION
Accordingly, the object of the invention relates to a method of producing purified wax adipate ester. The method includes the steps of; mixing adipic acid with alcohol to obtain a mixture, adding a solution of enzyme into the mixture, shaking the mixture to form a homologous mixture, incubating the mixture for at least 2 hours, obtaining a product containing purified adipate ester; calculating percentage of the adipate ester;
Further to that, the mixture is incubated between 30 0C and 70 °C and the enzyme consists of immobilized lipases. The immobilized lipases that is preferred includes Candida rugosa, Rhizomucor miehei (Lipozyme RM IM), and Candida antartica (Novozym 435). Based on the method, the obtained product is adipate esters and the said product having at least a percentage between 35% and 90% of purified adipate ester(s). The method also further includes optimization using Response Surface Methodology (RSM), wherein the optimization produced a yield of at least 95% and above.
The Adipate esters which is produced from methods above having excellent properties of adipic esters such as its low toxicity, good thermal stability, low volatility and high biodegradability make it a very useful compound and significant to many industrial applications especially in domestic, health care products, and lubricant industries. The invention will be formulated as one of the ingredient in wood coating formulations. Another application is as a plastic syringe which will be used in medical area because of its excellent properties. This invention was produced at mild conditions, which prevent degradation of starting materials and reduce side reactions. The use of immobilized enzyme has become a valid approach due to its special features which allow the reutilization of the enzyme and better separation of products. Furthermore, the percentage of yield is high and optimization was done using RSM which reduced number of experimental runs needed to provide sufficient information for statistically acceptable result.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 represents percentage conversion of adipic acid and alcohol in various temperatures.
Figure 2 represents the relative yield of the product obtained in various temperatures.
Figure 3 represents infrared spectrum of the adipate ester.
Figure 4 represents schematic diagram of artificial neural network (ANN)
Figure 5 represents mean squared error vs. epoch (cycle) during the training process
Figure 6 represents ANN correlation between the observed and predicted adipte ester yield.
Figure 7 represents response surface plot showing the effect of molar ratio, time and their interaction on the synthesis of adipate ester.
Figure 8 represents response surface plot showing the effect of temperature, reaction time and their interaction on the synthesis of adipate ester BRIED DESCRIPTION OF THE INVENTION
The present invention discuss on the development of a highly stable biocatalyst such as immobilized enzyme for the synthesis of high added-value esters. The use of immobilized enzyme has become a valid approach due to its special features which allow the reutilization of the enzyme and better separation of products. Application of lipases in various biochemical modifications of fats and oils is well established, several dicarboxylic adipate esters produced in the present invention are useful as surfactants or chemicals additives. Accordingly, the object of the invention relates to a method for producing a high quality and purity wax adipate esters. In addition to that, the present invention also produces a high yield of adipate esters by esterification reaction of dicarboxylic acid preferably adipic acid with at least one alcohol in the presence of lipase. Further to this, the invention describes in detail on an improve method to carry out the above method on large-scale basis to produce a product such as adipate ester(s). The product is optimized by using RSM/ANN.Further to the method, the present invention related to a method for producing adipate ester by enzymatically esterifiying dicarboxylic acid preferably adipic acid with at least one alcohol which contains 2 to 18 carbons per molecule. In the preferred embodiment of the present invention, the adipic acid is derived from cyclohexane. In another embodiment of the present invention the adipic acid may be derived from other petrochemical-based compounds. The alcohol used in the present invention can be linear or branched alcohol contains 2 to 18 carbons per molecule.Adipate ester(s) is developed by mixing adipic acid and alcohol in a shaker. A sutaible mixture is obtain when adipic acid and alcohol is placed in a shaker and continuously shaking the shaker at temperature in the range from about 30 °C to 70 0C. Further to this, an esterification reaction is carried out with organic solvent as a medium and with enzyme as the biocatalyst. An immobilized lipase enzyme is chosen as a biocatalyst in the reaction mixture to facilitate the esterification reaction. The immobilized lipase is recycled with the selectivity of the immobilized lipase and purity of the product is controlled. The effect of parameters on the reaction and their interaction on the production of ester is investigated by use of RSM, Central Composite Rotatable Design (CCRD). To train an ANN model a set of data containing inputs and outputs are fed. The same experimental data used in each RSM design is used as the training data of the ANN. The excellent properties of adipic esters such as its low toxicity, good thermal stability, low volatility and high biodegradability make it a very useful compound and significant to many industrial applications especially in domestic, health care products, and lubricant industries.
DETAILED DESCRIPTION OF THE INVENTION
The invention will now be described in more detail by reference to the following Figures and Examples. The following examples are provided for illustrative purposes only and are not intended to limit the invention.
According to the present invention, process for producing adipate ester comprises esterifying adipic acid compound with at least one alcohol in the presence of lipase as a catalyst and an organic solvent as the medium. In the preferred embodiment of the present invention, stated adipic acid is derived from petrochemical-based compounds whereas said alcohol is an alcohol with 2 to 18 carbon atoms per molecule.
Continuous shaking is applied to the reaction mixture and the mixture is allowed to proceed for 2 hours. Later, the reaction mixture is separated from the biocatalyst by filtration. The separated biocatalyst is then recycled and washed with organic solvent.
In the preferred embodiment of the present invention, the immobilized lipase is used. Immobilized lipase has the advantages by easy separation from the product and the reusability is allowed. Lipase is highly selective towards certain bonds and specific with respect to their substrates. Easy separation will permit efficient handling of the process while the reusability of lipase will allow for cost reduction and higher production. The immobilize lipases that used in the present invention are Candida antartica (Novozym 435) or Rhizomucor miehei (Lipozyme RM IM). Both lipases are measured in the same amount if applied. The protein content of the mixture is controlled to maximize the adipate ester product.
In addition, it is preferred to use adipic acid compound derived from petrochemical- based cyclohexane.The ratio of adipic acid to alcohol is set to 1:2. In the preferred embodiment of the present invention, to get highest percentage conversion of adipic acid and alcohol to adipate ester, adipic acid and alcohol will be supplied at a mole ratio in the range of 1 : 1 to 1 :6 with preferably 1 :2 for short chain and 1 :4 for medium chain length of alcohol used. The reaction is carried out in temperature with range from 30 0C to 70 0C with preferably 50 0C. In the present invention, the mixture undergoes continuous shaking in controlled temperature. Changing in the reaction temperature can be assigned to its effect on substrate solubility as well as its direct influences on the reaction rate, enzyme stability and activity.The percentage conversion is calculated based on the titration result compared with relative volume of substrate to product. In the present invention, the titration is performed after filtration of biocatalyst. NaOH neutralized the acidity of the reaction product until in excess to pH 10.
Adipate ester obtainable from the method according to the present invention is dimethyl- 1 -propyl) adipate which presented by formula (1):
(CH3)2CHCH2O2C(CH2)4CO2CH2CH(CH3)2 Formula 1
The present invention can be performed in various ways, but certain detailed routes embodying the present invention will be illustrated in the following examples.
EXAMPLE 1
A batchwise operation was carried out on a laboratory scale. Adipic acid (2.0 mmol) was weighed and placed in 6 sample vials each. Isobutanol (4.0 mmol) was added into the each vials followed by n-hexane (15.0 ml) as solvent. Then, lipase (0.3g) was added into three of the six vials and all vials were closed tightly. The reaction mixture of samples and control (sample without lipases) were incubated at 30 0C in a horizontal water bath shaker with shaking speed of 150 rpm continuously for 2 hours.
The reaction was terminated after 2 hours by diluting the sample with 3.5 ml of ethanol/acetone (1:1 vol / vol). The remaining free adipic acid in the reaction mixture was determined using a titration with 0.1M of NaOH until an end point of pH 10.0 which was detected by auto-titrator Metier-Toledo Metrohm equipment. The activity of lipase of each reaction was expressed as percentage of converted adipic acid. After that, the percentage of yield and relative yield were calculated.
The product has a relative yield about 88.36%. FT-IR: showed the sharp peak at 1736.00 cm-1 represented the existence of (C=O) bond for ester. The highest intensity for this peak strongly proved the presence of ester group in the compound. The presence of (C-O) bond in the compound was shown by the peak at 1176.00 cm-1 while the peak for alkyl groups were shown at 1464.00 cm-1 and 1378.00 cm-1, and the peak for alkanes was shown at 2960.00 cm-1.
EXAMPLE 2
Example 1 was repeated. The mixture was heated to 300C in a water-bath shaker. The reaction was allowed to proceed for 1 h. The yield was about 39.16%.
EXAMPLE 3
Example 1 was repeated. The mixture without organic solvent was heated to 55 0C in a water-bath shaker. The reaction was allowed to proceed for 2 h. The yield is about 78.03%.
EXAMPLE 4
Fitting of the data to the various models (linear, two factorial, quadratic and cubic) and their subsequent analysis of variance (optimization study) showed that the synthesis of adipate ester was suitably described with quadratic polynomial model. The very small p- value (0.0001) and a suitable coefficient of determination, R2 = 0.9660, showed that the quadratic polynomial model was highly significant and sufficient to present the actual relationship between the response and the significant variables.

Claims

1. A method of producing purified wax adipate ester , wherein the method comprising the steps of: a) mixing adipic acid with alcohol to obtain a mixture, b) adding a solution of enzyme into the mixture from step (a) c) shaking the mixture from step (b) to form a homologous mixture; d) incubating the mixture from step (c) for at least 2 hours; e) obtaining a product containing purified adipate ester; f) calculating percentage of the adipate ester;
2. The method as claimed in claiml, wherein the mixture is incubated between 30 0C and 70 0C.
3. The method as claimed in claiml, wherein the enzyme consists of immobilized lipases.
4. The method as claimed in claim 3, wherein the immobilized lipases including Candida rugosa, Rhizomucor miehei (Lipozyme RM IM), and Candida antartica (Novozym 435).
6. The method as claimed in claiml, wherein the product obtained having at least a percentage between 35% and 90% of purified adipate ester.
7. The method as claimed in claiml further includes optimization using Response Surface Methodology (RSM), wherein the optimization produced a yield at least 95% and above.
8. Adipate esters is produced from any of the preceding method claims 1 to 7.
PCT/MY2008/000093 2007-11-23 2008-09-03 A method for producing adipate ester WO2009066975A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
MYPI20072080 2007-11-23
MYPI20072080A MY144876A (en) 2007-11-23 2007-11-23 A method for producing adipate ester

Publications (1)

Publication Number Publication Date
WO2009066975A1 true WO2009066975A1 (en) 2009-05-28

Family

ID=40667701

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/MY2008/000093 WO2009066975A1 (en) 2007-11-23 2008-09-03 A method for producing adipate ester

Country Status (2)

Country Link
MY (1) MY144876A (en)
WO (1) WO2009066975A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015060862A1 (en) * 2013-10-25 2015-04-30 Empire Technology Development Llc Methods of producing dicarbonyl compounds
US9982094B2 (en) 2013-10-22 2018-05-29 Empire Technology Development Llc Compounds and methods for producing nylon 6
US9988491B2 (en) 2013-10-22 2018-06-05 Empire Technology Development Llc Methods and compounds for producing nylon 6,6

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SG123626A1 (en) * 2004-12-17 2006-07-26 Univ Putra Malaysia Production of wax esters
EP1775344A2 (en) * 2005-10-11 2007-04-18 Beijing University of Chemical Technology Lipase, its gene, the strain and the application of this lipase

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SG123626A1 (en) * 2004-12-17 2006-07-26 Univ Putra Malaysia Production of wax esters
EP1775344A2 (en) * 2005-10-11 2007-04-18 Beijing University of Chemical Technology Lipase, its gene, the strain and the application of this lipase

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
BASRI, M. ET AL.: "Comparison of estimation capabilities of response surface methodology (RSM) with artificial neural network (ANN) in lipase-catalyzed synthesis of palm-based wax ester", BMC BIOTECHNOLOGY, vol. 7, no. 53, 2007, pages 14, Retrieved from the Internet <URL:http://www.6iomedcentraLcomlI472-6750J7/53> *
RAHMAN, M. B. A. ET AL.: "Enzymatic synthesis of methyl adipate ester using lipase from Candida rugosa immobilised on Mg, Zn and Ni of layered double hydroxides (LDHs)", JOURNAL OF MOLECULAR CATALYSIS B: ENZYMATIC, vol. 50, 2008, pages 33 - 39 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9982094B2 (en) 2013-10-22 2018-05-29 Empire Technology Development Llc Compounds and methods for producing nylon 6
US9988491B2 (en) 2013-10-22 2018-06-05 Empire Technology Development Llc Methods and compounds for producing nylon 6,6
WO2015060862A1 (en) * 2013-10-25 2015-04-30 Empire Technology Development Llc Methods of producing dicarbonyl compounds
US10131610B2 (en) 2013-10-25 2018-11-20 Empire Technology Development Llc Methods of producing dicarbonyl compounds

Also Published As

Publication number Publication date
MY144876A (en) 2011-11-30

Similar Documents

Publication Publication Date Title
Sandoval et al. Esterification by immobilized lipase in solvent‐free media: Kinetic and thermodynamic arguments
Tufvesson et al. Solvent‐free enzymatic synthesis of fatty alkanolamides
Radzi et al. Green synthesis of butyl acetate, a pineapple flavour via lipase-catalyzed reaction
KR20070013269A (en) Process for producing optically active alcohol and carboxylic acid
Heidlindemann et al. Chemoenzymatic synthesis of vitamin B5-intermediate (R)-pantolactone via combined asymmetric organo-and biocatalysis
Snead et al. An economical route to lamivudine featuring a novel strategy for stereospecific assembly
WO2009066975A1 (en) A method for producing adipate ester
Steenkamp et al. Screening of commercial enzymes for the enantioselective hydrolysis of R, S-naproxen ester
Habulin et al. Enzymatic synthesis of citronellol laurate in organic media and in supercritical carbon dioxide
AU2012285562B2 (en) Separation process
CN104830944B (en) A kind of method that esterase splits (±) methyl mandelate
FR2724184A1 (en) PROCESS FOR RESOLVING A MIXTURE OF STEREOISOMERIC ALCOHOLS
Wallner et al. Chemo-enzymatic enantio-convergent asymmetric total synthesis of (S)-(+)-dictyoprolene using a kinetic resolution—stereoinversion protocol
US5773240A (en) Optically active α-substituted carboxylic acid derivatives and method for producing the same
EP1031629A2 (en) Method of preparation of stereoisomeric carboxylic acid esters
Guanti et al. Lipase mediated preparation of differently protected homochiral 2-aryl-2-fluoro-1, 3-propanediols
Cipiciani et al. Primary allenic alcohols of high optical purity via lipase catalyzed resolution
JP4319260B2 (en) Esterase gene and use thereof
Bogel-Łukasik Sustainable processes employing ionic liquids for secondary alcohols separation
Fishman et al. Practical Chemo-Enzymatic Process for the Preparation of (1 R, cis)-2-(2, 2-Dihaloethenyl)-3, 3-dimethylcyclopropane Carboxylic Acids
EP2069516B1 (en) Specific hydrolysis of the n-unprotected (r) -ester of (3 ) -amin0-3-arylpr0pi0nic acid esters
Jeromin et al. A new irreversible enzyme-aided esterification method in organic solvents
JP3732535B2 (en) Process for producing optically active α-methylalkanedicarboxylic acid-ω-monoester and its enantiomer diester
JPH1014590A (en) Production of optically active 2-substituted-3-phenylpropionic acid and its ester
CN106947789B (en) Method for continuously synthesizing geranyl butyrate by enzyme catalysis in circulating fluidized bed

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 08852987

Country of ref document: EP

Kind code of ref document: A1

DPE1 Request for preliminary examination filed after expiration of 19th month from priority date (pct application filed from 20040101)
DPE1 Request for preliminary examination filed after expiration of 19th month from priority date (pct application filed from 20040101)
NENP Non-entry into the national phase

Ref country code: DE

32PN Ep: public notification in the ep bulletin as address of the adressee cannot be established

Free format text: NOTING OF LOSS OF RIGHTS PURSUANT TO RULE 112(1) EPC (EPO FORM 1205A DATED 30-07-2010)

122 Ep: pct application non-entry in european phase

Ref document number: 08852987

Country of ref document: EP

Kind code of ref document: A1