WO2009035498A1 - Système de couverture cousu pour des installations d'objets moulés en couronnes - Google Patents

Système de couverture cousu pour des installations d'objets moulés en couronnes Download PDF

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Publication number
WO2009035498A1
WO2009035498A1 PCT/US2008/009502 US2008009502W WO2009035498A1 WO 2009035498 A1 WO2009035498 A1 WO 2009035498A1 US 2008009502 W US2008009502 W US 2008009502W WO 2009035498 A1 WO2009035498 A1 WO 2009035498A1
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WO
WIPO (PCT)
Prior art keywords
lineal
corner
molding
decorative
constructed
Prior art date
Application number
PCT/US2008/009502
Other languages
English (en)
Inventor
Tianhong Ouyang
Kenneth L. Robinson
Original Assignee
Focal Point Products, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Focal Point Products, Inc. filed Critical Focal Point Products, Inc.
Publication of WO2009035498A1 publication Critical patent/WO2009035498A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F19/00—Other details of constructional parts for finishing work on buildings
    • E04F19/02—Borders; Finishing strips, e.g. beadings; Light coves
    • E04F19/04—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings
    • E04F19/0436—Borders; Finishing strips, e.g. beadings; Light coves for use between floor or ceiling and wall, e.g. skirtings between ceiling and wall

Definitions

  • This invention relates to molding systems for installation in homes, offices, and other buildings and, more particularly, to cornice or crown molding systems which are quickly and easily mounted in position, without requiring the use of adhesives, nails, other similar fastening elements.
  • Homeowners are continuously upgrading their residences in order to improve the visual appeal of their homes. Frequently, these upgrades include decorative or aesthetic improvements or enhancements which are employed for making homes more visually attractive both for the homeowner as well as for resale of the home. In addition, similar improvements or enhancements are also employed by home builders in order to impart greater interest and excitement to a newly built home to enable the home to be more attractive and saleable.
  • the experienced tradesman or one having extraordinary technical skill is required for cutting the molding members to have the precisely desired length for having the adjacent segments abut each other in a manner which is visually acceptable.
  • corners require mitered cuts of each segment to assure that the abutting segments are interconnected at a precisely 90° angle.
  • finish carpentry skills are required to cut precise lengths at accurate right angles in order to achieve desired results.
  • One area which is a particular interest to consumers is the installation of crown molding which is mounted at the juncture between the ceiling and walls about the perimeter of the room. By employing crown molding, desired decorative accents are achieved.
  • miter cutting of adjacent molding strips are required at each intersection of adjacent walls in order to complete an inside or outside corner.
  • each segment must be precisely cut at a 45° angle and positioned in direct contact with the adjacent segment to complete the 90° intersection.
  • precise 90° corners are not always present and gaps occur between adjacent molding portions, creating highly visible flaws.
  • the molding expands and contracts as the ambient temperature changes causing undesirable joint separation.
  • temperature changes occur causing the molding material to expand or contract.
  • Another object of the present invention is to provide a decorative molding system having the characteristic features described above which virtually eliminates any gaps, holes, or other visually unpleasing defects commonly found in prior art constructions.
  • this unique, easily installed molding system employs a plurality of support brackets which are quickly and easily mounted to any desired surface and are constructed for receiving and supportingly retaining elongated or lineal crown molding strips, inside and outside corner seam covers, and lineal seam covers, each of which are formed in a wide variety of decorative and visually distinctive appearances.
  • any desired location can be decorated with a completely installed molding system for enhancing the visual and aesthetic appeal of any room or building.
  • any desired visual configuration for a cornice or crown molding system is installed in any desired location without requiring the use of any adhesives, nails, or other similar fastening elements. Furthermore, no component needs to be mitered and no visible surface is produced with unsightly, visible nails or screw holes.
  • support brackets are mounted in any desired location by employing threaded screw members, with the desired lineal cornice or crown molding strips, inside and/or outside corner seam covers, and lineal seam covers being mounted in the desired positions by merely affixing these components to their associated bracket members. In this way, the entire cornice or crown molding system is quickly and easily installed with ease and simplicity using only commonly employed screwdrivers.
  • any desired cornice or crown molding configuration is selected in preconstructed elongated lengths, and once a particular room has been measured for determining the length of the material needed, the preconstructed elongated length of crown molding is cut to the desired size, without requiring a mitered cut. If possible, the length of material extends from one wall to another, requiring only the installation of corner seam covers at opposed ends thereof.
  • a plurality of brackets are easily mounted along the top edge of a wall, directly adjacent to the ceiling and, once installed, the elongated lengths of the desired crown molding is quickly and easily secured in place by engaging the elongated lengths of crown molding with the support brackets mounted to the wall.
  • corner brackets are mounted in each opposed corners of the wall, directly adjacent to the elongated lengths of the crown molding and, once installed, corner seam covers are mounted to the support brackets to complete the installation.
  • each corner seam cover is constructed for frictional engagement with the corner bracket and incorporates a preformed, integral mitered configuration, thereby assuring the installation of the corner seam cover without the use of any adhesives, nails, or other fastening elements and without requiring any mitering.
  • the corner seam cover is constructed to extend beyond the terminating edge of the molding strip itself, thereby preventing the need for any mitering or joining of abutting edges. In this way, installation ease and speed are realized.
  • the size of the room prevents a continuous elongated strip of crown molding material to be employed.
  • crown molding lengths are mounted adjacent to each other with a space therebetween, and a support bracket mounted in the space.
  • a lineal seam cover is employed which is quickly and easily affixed to the support bracket, covering both terminating ends of the crown molding strip and providing a desirable, visually pleasing result.
  • the seam cover extends beyond both terminating edges of the adjacent crown molding strips, thereby eliminating any need for filling abutting edges or joints, while providing an overlap of the seam cover with the molding strips for producing a visually distinctive and aesthetically pleasing result.
  • each of the crown molding strips, inside and outside corner seam covers, and lineal seam cover members are constructed in a wide variety of decorative, visually distinctive configurations.
  • individuals are able to select from numerous product choices in order to achieve an installation which satisfies the personal desires of the customer.
  • any desired visual appearance for a particular room is capable of being satisfied, with the complete installation of the decorative molding system of the present invention being completed quickly and easily, without requiring the use of any nails, adhesives, or other undesirable fasteners and without requiring any mitered cuts to be made.
  • the present invention eliminates any visible holes from nails or screws, thereby enhancing the overall aesthetic appeal of the final installation.
  • an individual is capable of changing or altering the decorative molding system in its entirety after its installation. Since the entire decorative molding elements are mounted in position by securing the decorative molding elements to support bracket members, an individual is able to change the visual appearance of a particular room with ease and simplicity by merely removing the decorative elements after installation and mounting a new system with a totally different aesthetic visual appearance as a substitution therefore. In this way, decorative touches in a particular room or throughout an entire home can be altered at will, without requiring extensive and expensive reconstruction costs.
  • FIGURE 1 is a perspective view of a fully installed crown molding system employing the present invention
  • FIGURE 2 is a partially exploded perspective view depicting a molding seam cover component of the crown molding system of the present invention removed from the fully installed elongated lineal molding strips;
  • FIGURE 3 is a side elevation view depicting the lineal molding seam cover of
  • FIGURE 2 securely mounted to a supporting bracket
  • FIGURE 4 is a rear perspective view of the lineal molding seam cover of FIGURE 2;
  • FIGURE 5 is a front perspective view of the supporting bracket of FIGURE 3;
  • FIGURE 6 is an exploded perspective view depicting an inside corner seam cover component of the crown molding system of the present invention removed from its holding bracket and the fully installed elongated, lineal molding strips;
  • FIGURE 7 is a top plan view of the inside corner cover of FIGURE 6 mounted to its supporting bracket in position with the lineal molding strips;
  • FIGURE 8 is a rear perspective view of the inside corner seam cover of FIGURE 6;
  • FIGURE 9 is a front perspective view of the support bracket of FIGURE 6;
  • FIGURE 10 is an exploded perspective view depicting an outside corner seam cover component of the crown molding system of the present invention removed from its holding bracket and the fully installed elongated, lineal molding strips;
  • FIGURE 11 is a top plan view of the inside corner cover of FIGURE 10 mounted to its supporting bracket in position with the lineal molding strips;
  • FIGURE 12 is a rear perspective view of the outside corner seam cover of FIGURE 10;
  • FIGURE 13 is a front perspective view of the support bracket of FIGURE 10.
  • FIGURES 1-13 By referring to FIGURES 1-13, along with the following detailed discussion, the preferred construction and operation of the cornice and crown molding system of the present invention can best be understood. Although this disclosure fully details the preferred embodiment of the present invention, alterations and variations in the embodiment provided herein can be made without departing from the scope of this invention. Consequently, it should be understood that the disclosure of the embodiment shown in FIGURES 1-13 and discussed in the following disclosure are provided for exemplary purposes only and should not be interpreted in a limiting sense.
  • FIGURE 1 a typical installation of cornice or crown molding system 20 of the present invention is provided, depicting a complete assembly for a portion of a room.
  • crown molding system 20 In this installation, all of the visible components forming cornice or crown molding system 20 are shown, mounted in place to the top portion of wall 23 at its juncture with ceiling portion 24. Furthermore, as is evident from the foregoing detailed discussion, the particular configuration employed for crown molding system 20, as depicted in FIGURE 1, represents one configuration of numerous alternate configurations, each of which provide a unique and distinctive visual appearance.
  • crown molding system 20 comprises elongated, longitudinally extending, lineal molding strips 700, inside corner seam covers 600, outside corner seam covers 500, and lineal molding seam covers 400.
  • bracket members are employed and form integral components of crown molding system 20 of the present invention, each of which are depicted and fully detailed below.
  • elongated, longitudinally extending, lineal molding strips 700 comprise any desired length required for a particular installation.
  • lineal molding strips 700 are depicted as short segments for illustrative purposes only, and would typically comprise a length substantially greater than the lengths depicted in FIGURE 1.
  • lineal molding seam cover 400 is employed in combination with elongated, longitudinally extending lineal molding strips 700. As discussed above, although elongated, longitudinally extending lengths of lineal molding strips 700 are employed, it is not always possible that the dimensions of a particular room enable a single length of molding strip 700 to be employed.
  • the present invention employs a lineal molding seam cover 400.
  • molding strips 700 are mounted to wall 23 with the terminating ends thereof spaced apart a sufficient distance to enable lineal bracket 100 to be mounted therebetween.
  • lineal molding seam cover 400 is able to be quickly and easily securely affixed to lineal bracket 100, with side edges 401 and 402 of lineal molding seam cover 400 extending in overlying relationship with the edges of lineal molding strips 700, effectively seaming the edges of lineal molding strips 700 from view.
  • unsightly abutting contact of the edges of molding strips 700 is completely eliminated and lineal molding seam cover 400 provides an aesthetically pleasing and visually interesting accent strip to the fully installed crown molding system 20.
  • sides 401 and 402 of lineal seam cover 400 are configured with the same general profile of lineal molding strips 700.
  • lineal molding seam cover 400 blends visually with the construction and configuration of molding strips 700 in order to provide the desired aesthetically pleasing effect.
  • lineal molding seam cover 400 by forming lineal molding seam cover 400 with a width which is substantially greater than the width required for secure mounting of lineal bracket 100, complete coverage of the terminating ends of lineal molding strips 700 is assured.
  • this construction enables the installer to easily obtain measurements for the length of each lineal molding strips 700 to be installed with lineal bracket 100.
  • lineal bracket 100 comprises a general L-shape formed by intersecting plates 104 and 105.
  • plate 105 incorporates flange 101 angularly extending from the terminating end thereof, with flange 101 incorpo- rating barbed elements 108 extending outwardly therefrom.
  • plate 104 incorporates flange 102 angularly extending from the terminating end thereof, with barbed elements 108 extending outwardly therefrom.
  • barbed elements 108 in combination with flanges 101 and 102 enable lineal molding seam cover 400 to be quickly and easily securely affixed to lineal bracket 100.
  • lineal bracket 100 is completed by incorporating screw receiving hole 103 in plate 104 which is positioned for enabling any desired screw member, or other fastening means, to be quickly and easily inserted in hole 103 for affixing lineal bracket 102 wall portion 23. In this way, the rapid and easy installation of bracket 100 is achieved. Furthermore, by measuring the width of lineal bracket 100, the installer is able to quickly and easily determine the dimension needed for lineal molding strips 700 which will enable lineal bracket 100 to be positioned between the adjacent terminating ends of molding strips 700. In this way, the desired gap or spaced distance between molding strips 700 is easily determined and achieved, with lineal molding seam cover 400 being quickly and easily installed for completely covering the spaced distance and providing the desired aesthetically pleasing accent.
  • lineal mounting seam cover 400 comprises mounting base 406 formed in rear surface 407 and extending therefrom.
  • mounting base 406 incorporates slots 403 and 404 formed therein and positioned for mating engagement with flanges 101 and 102 and barbed elements 108 thereof.
  • slot 403 is constructed and dimensioned for frictional interengagement with barbed elements 108 of flange 101
  • slot 404 is dimensioned for frictional interengagement with barbed elements 108 of flange 102.
  • mounting base 406 comprises an overall width which is substantially equivalent to the width of lineal bracket 100. In this way, lineal molding seam cover 400 is quickly and easily inserted into the open zone formed between lineal molding strips 700 in which lineal bracket 100 is positioned.
  • lineal molding seam cover 400 is quickly and easily securely positioned in the precisely desired location by affixing molding seam cover 400 to lineal bracket 100 by merely engaging flanges 101 and 102 into slots 403 and 404 of molding seam cover 400. Once mounted in place, with ease and simplicity, lineal molding seam cover 400 provides the desired aesthetically pleasing effect, completing the installation of lineal molding strips 700 along wall portion 23.
  • inside corner seam cover 600 is employed in combination with the inside corner bracket 300.
  • inside corner seam cover 600 is constructed for being mounted in cooperating association with lineal molding strips 700 which are mounted to wall portion 23 and terminate directly adjacent to the particular corner being completed.
  • inside corner seam cover 600 comprises two panels 610 and 611 which are formed as a single, integral molded product with panels 610 and 611 intersecting at right angles to each other.
  • panels 610 and 611 are formed with an integral mitered corner, thereby eliminating the need for an installer to miter any component during the installation process.
  • panel 610 incorporates terminating side edge 602
  • panel 611 incorporates terminating side edge 601.
  • Panels 610 and 611 and side edges 601 and 602 are constructed to match the shape of lineal molding strips 700 and to overlap the terminating ends of both adjacent lineal molding strips 700. In this way, a visually distinctive and aesthetically pleasing construction is achieved and the entire construction is completed with simplicity, ease and without requiring any mitering.
  • inside corner bracket 300 is constructed as a preformed, integral, fully completed component, configured for being easily posi- tioned in any inside corner and mounted in place.
  • bracket 300 incorporates a substantially flat plate 308, which is constructed for being mounted in direct contact with ceiling 24, with depending flange assembly 309 extending from plate 308 at substantially right angles thereto.
  • Flange assembly 309 is constructed for mounted engagement in the corner formed by intersecting wall portions 23, with arms 310 extending from flange assembly 309 on both sides thereof.
  • screw receiving mounting holes 301 and 302 are formed in arms 310 for enabling bracket 300 to be quickly and easily positioned and securely affixed in the precisely desired corner location.
  • screws, or other fastening members are inserted into holes 301 and 302 and fastened to walls 23.
  • Inside corner bracket 300 is also preferably constructed with post members 303 and 304 extending outwardly from flange assembly 309, with each post member 303 and 304 incorporating terminating ends having flanges 312 mounted thereto and extending outwardly therefrom. As depicted, post members 303 and 304 extend angularly from flange assembly 309, with a 45° angle being preferred.
  • outwardly extending flanges 312 extend from the side edges of the terminating ends of post members 303 and 304 and are preferably formed with a rearward sloping angle. In this way, cooperating engaging plates, detailed below, of inside corner seam cover 600 are quickly and easily mounted in frictional inter- engagement therewith.
  • inside corner bracket 300 also incorporates flat side surfaces 305 and 306 formed as integral components of flat plate 308 along the adjacent side edges of plate 308 which are not in contact with walls 23.
  • flat side surfaces 305 and 306 are employed for contacting the terminating ends of lineal molding strips 700 which are positioned directly adjacent side surfaces 305 and 306.
  • side surfaces 305 in 306 can be employed by the user for measuring the distance from the corner to side surfaces 305 and 306 in order to assist in determining the length required for the lineal molding strips 700 being mounted adjacent inside corner bracket 300.
  • inside corner seam cover 600 is employed.
  • inside corner cover 600 incorporates a configuration which complements lineal molding strips 700 and provides an aesthetically pleasing and visually exciting and interesting addition to molding strips 700.
  • inside corner seam cover 600 is constructed for being quickly and easily securely affixed to inside corner bracket 300, thereby completing a corner construction without requiring any components to be mitered.
  • inside corner cover 600 incorporates ribs or plates 604 and 605 mounted to rear surface 606 and positioned in parallel, juxtaposed, spaced, cooperating relationship with each either.
  • ribs/plates 604 and 605 are spaced apart to form slot 603, which is specifically dimensioned for enabling ribs/plates 604 and 605 to be frictionally mounted directly to post members 303 and 304 of bracket 300.
  • slot 603 is constructed to provide secure, locking, frictional interengagement of ribs/plates 604 and 605 with sloping, outwardly extending flanges 312 of post members 303 and 304.
  • inside corner seam cover 600 is quickly and easily mounted in secure frictional interengagement with inside corner bracket 300, with side edges 601 and 602 thereof extending beyond the terminating edges of the lineal molding strips 700.
  • the desired aesthetically pleasing and visually distinctive effect is provided while also providing a construction which is quickly, easily, and rapidly installed by individuals having no experience, without using nails or adhesives and without requiring mitering of any component.
  • any change in the overall length of molding strips 700 due to temperature changes has no effect in creating unsightly visible openings or gaps.
  • crown molding system 20 In addition to the need for having a construction which provides miter-free constructions, inside corners, crown molding system 20 must also incorporate components which are capable of satisfying outside corner requirements. In order to satisfy this requirement, crown molding system 20 of the present invention incorpo- rates outside corner brackets 200 and outside corner seam covers 500.
  • outside corner seam cover 500 is constructed for being mounted in cooperating association with lineal molding strips 700 which are mounted to wall portion 23 and ceiling 24.
  • outside corner seam cover 500 comprises two panels 510 and 511 which are formed as a single, integral molded product with panels 510 and 511 intersecting at right angles to each other.
  • panel 510 and 511 are formed with an integral mitered corner formed therebetween, thereby eliminating the need for any installer to miter any components during the installation process.
  • panel 510 incorporates terminating side edge 502, while panel 511 incorporates terminating edge 501.
  • Panels 610 and 611 and side edges 501 in 502 are constructed to match the shape of lineal molding strips 700 and overlap the terminating ends of both adjacent lineal molding strips 700.
  • outside corner bracket 200 is constructed as a preformed, integral, fully completed component, configured for being easily positioned and affixed to any desired outside corner.
  • bracket 200 incorporates a substantially flat plate 208 which is constructed for being mounted in direct contact with ceiling 24, with depending flange assembly 209 extending from plate 208 at substantially right angles thereto.
  • Flange assembly 209 is constructed for mounted engagement directly on the corner formed by intersecting wall portions 23, with arms 210 extending from flange assembly 209 on both sides of thereof.
  • screw receiving mounting holes 201 and 202 are formed in arms 210 for enabling bracket 200 to be quickly and easily positioned and securely affixed in the precisely desired location.
  • screws, or other fastening members are inserted into holes 301 in 302 and secured to walls 23.
  • Outside corner bracket 200 is also preferably constructed with post members
  • each post member 203 and 204 extending outwardly from flange assembly 209, with each post member 203 and 204 incorporating terminating ends having flanges 212 mounted thereto and extending outwardly therefrom.
  • post members 203 and 204 extend angularly from flange assembly 209, with a 45° angle being preferred.
  • outwardly extending flanges 212 extend from the side edges of the terminating ends of post members 203 and 204 and are preferably formed with a rearward sloping angle. In this way, cooperating engaging plates, detailed below, of the outside corner cover 500 are quickly and easily mounted in frictional interengagement therewith.
  • Outside corner bracket 200 also incorporates flat side surfaces 205 and 206 formed as integral components of flat plate 208 along the adjacent side edges of plate 208 which are not in contact with walls 23.
  • flat side surfaces 205 and 206 are employed for contacting the terminating ends of lineal molding strips 700 which are positioned directly adjacent surfaces 205 and 206.
  • side sur-faces 205 in 206 can be employed by the user for measuring the distance from the corner to side surfaces 205 and 206 in order to assist in determining the length re- quired for lineal molding strips 700 being mounted adjacent outside corner bracket 200.
  • outside corner seam cover 500 In order to complete the assembly of an outside corner, outside corner seam cover 500 is employed.
  • outside corner seam cover 500 incorporates a configuration which complements the lineal molding strips 700 and provides an aesthetically pleasing, visually exciting, and interesting addition to molding strips 700.
  • outside corner seam cover 500 is constructed for being quickly and easily securely affixed to outside corner bracket 200.
  • outside corner seam cover 500 incorporates ribs or plates 504 and 505 mounted to rear surface 506 and positioned in parallel, juxtaposed, spaced, cooperating relationship with each other.
  • ribs/plates 504 and 505 are spaced apart to form slot 503, which is specifically dimensioned for enabling ribs/plates 504 and 505 to be frictionally mounted directly to post members 203 and 204 of bracket 200.
  • outside corner seam cover 500 is constructed to provide secure, locking, frictional interengagement of ribs/plates 504 and 505 with sloping, outwardly extending flanges 212 of post members 203 and 204 of the outside bracket 200.
  • outside corner seam cover 500 is quickly and easily mounted in secure frictional interengagement with outside corner bracket 200, with side edges 501 in 502 thereof extending beyond the terminating edges of the lineal molding strips 700.
  • the desired aesthetically pleasing and visually distinctive effect is provided while also achieving a construction which is quickly, easily, and rapidly installed by individuals having no experience.
  • any change in the overall length of molding strips 700 due to temperature changes has no effect in creating unsightly visible openings or gaps.
  • corner covers 500 and 600, elongated molding strips 700 and seam cover 400 are all formed from closed cell polymer materials.
  • these materials are formed by molding, in order to achieve numerous alternate configurations at a reasonable cost.
  • the preferred closed cell polymer comprises polyurethane.
  • equivalent materials may be employed with equal efficacy.

Abstract

Selon l'invention, en procurant une pluralité de supports d'appui qui sont rapidement et facilement montés sur une quelconque surface désirée et qui sont conçus pour recevoir et retenir par leur capacité de support des fils dénudés d'objets moulés en couronne, allongés, linéaires à l'intérieur et à l'extérieur de revêtements de coins cousus, et des revêtements cousus linéaires, dont chacun est formé à partir d'une large diversité d'apparences distinctives décoratives et visuelles, on obtient un système d'objets moulés de bandeaux ou de couronnes qui peut être installé rapidement et facilement dans tout endroit souhaité par toute personne sans connaissance particulière, sans nécessité l'utilisation de coins en onglets, de jonctions venant en butée, de clous, d'adhésifs et autres. En employant une combinaison des composants de la présente invention, tout emplacement souhaité peut être rapidement et facilement décoré avec un système d'objets moulés complètement installé permettant d'améliorer le charme visuel et esthétique d'une quelconque pièce ou d'un quelconque bâtiment.
PCT/US2008/009502 2007-09-11 2008-08-08 Système de couverture cousu pour des installations d'objets moulés en couronnes WO2009035498A1 (fr)

Applications Claiming Priority (2)

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US99341407P 2007-09-11 2007-09-11
US60/993,414 2007-09-11

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