WO2008157402A2 - System and method for tracking personnel and equipment - Google Patents
System and method for tracking personnel and equipment Download PDFInfo
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- WO2008157402A2 WO2008157402A2 PCT/US2008/066982 US2008066982W WO2008157402A2 WO 2008157402 A2 WO2008157402 A2 WO 2008157402A2 US 2008066982 W US2008066982 W US 2008066982W WO 2008157402 A2 WO2008157402 A2 WO 2008157402A2
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- Prior art keywords
- intrinsically safe
- tag
- tracking
- equipment
- antennas
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S5/00—Position-fixing by co-ordinating two or more direction or position line determinations; Position-fixing by co-ordinating two or more distance determinations
- G01S5/0009—Transmission of position information to remote stations
- G01S5/0018—Transmission from mobile station to base station
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
- G01S5/00—Position-fixing by co-ordinating two or more direction or position line determinations; Position-fixing by co-ordinating two or more distance determinations
- G01S5/02—Position-fixing by co-ordinating two or more direction or position line determinations; Position-fixing by co-ordinating two or more distance determinations using radio waves
- G01S5/0294—Trajectory determination or predictive filtering, e.g. target tracking or Kalman filtering
Definitions
- TITLE SYSTEM AND METHOD FOR TRACKING PERSONNEL AND EQUIPMENT by:
- TIMOTHY M. DEBAILLIE of 2303 Garrison Avenue, Evansville, IN 47711, a citizen of the
- MIKE E. CIHOLAS of 952 Plaza Drive, Evansville, IN 47715, a citizen of the United States of America
- EVAN M. BUCHANAN of 5713 Rocky Point, Evansville, IN 47712, a citizen of the United
- the present invention relates to tracking personnel and equipment in hazardous environments, such as underground mines, foundries, mills, large ships, refineries, heavy industry environments, etc., where tracking systems based on GPS (global positioning system) and other technologies are inoperable or do not function.
- GPS global positioning system
- prior art systems may use tracking tags that are not permanently assigned to a particular person or piece of equipment, creating an issue with the accuracy and confidence in identification of the actual person or piece of equipment associated with a particular tracking tag.
- the tracking system components could be an ignition source if not properly designed.
- Some hazardous environments such as underground mines, can cover miles of territory and may have power and communication taps only every 3,000 to 5,000 feet, typically corresponding to belt heads.
- Prior tracking systems that relied on power and communication taps were limited to the physical availability of such utilities, however, it is desired to know where personnel and equipment are with more granularity, such as within 1,000 feet or less.
- a fire suppression system may need to be deployed in a basement or other enclosed structure. Deployment of the fire suppression system may create a condition where the basement or other enclosed structure does not contain enough oxygen to support life. In this scenario, it is desired to verify that all personnel have exited from the structure before deployment of the fire suppression system. Because of the enclosed structure, GPS-based systems do not reliably function.
- a refinery having overhead pipes and tanks may create an environment where GPS signals cannot be reliably received.
- a large ship may include a large enclosed area below deck where tracking of personnel is desired, such as for verification that all personnel have abandoned ship, but where GPS signals cannot be reliably received.
- a system for tracking personnel and equipment includes a tracking tag and an intrinsically safe reader system.
- the system is useful in hazardous environments in both pre-accident and post-accident situations.
- the tracking tag is for being attached to a person or a piece of equipment in the hazardous environment.
- the tracking tag is intrinsically safe and periodically transmits a radio signal containing a unique tracking tag identification code identifying the tracking tag.
- the intrinsically safe reader system includes a hub cable driver and a plurality of intrinsically safe antennas or antenna devices.
- the hub cable driver and the plurality of intrinsically safe antennas are connected by communication cables.
- the hub cable driver is configured to provide intrinsically safe power to and communication with the plurality of intrinsically safe antennas over the communication cables.
- the plurality of intrinsically safe antennas are located at known positions in the hazardous environment in a wired-mesh, redundant connective infrastructure topology that is self-healing.
- the wired-mesh topology allows more flexible antenna placement than line-of-sight wireless-mesh systems.
- Each intrinsically safe antenna is configured to receive the radio signal from said tracking tag and transmit a data signal to the hub cable driver over the communication cables.
- the data signal contains an antenna identification code identifying the antenna and a tracking tag identification code
- the system is capable of continuing to operate in an explosive environment due to the intrinsically safe nature of the intrinsically safe tracking tag, the plurality of intrinsically safe antennas, and the intrinsically safe power and communication from the hub cable driver. Further, the redundant connective infrastructure topology enables the system to continue to operate despite a communication disruption at a location along the redundant connective infrastructure topology.
- the intrinsically safe tracking tag may be attached to a hard hat worn by a person in the hazardous environment.
- the tracking tag is referred to as a personnel tag.
- the intrinsically safe tracking tag may also be an equipment tag attached to a piece of equipment located in the hazardous environment.
- the intrinsically safe equipment tag is for receiving equipment status and location information for the piece of equipment and periodically transmitting a radio signal containing a unique equipment tag identification code identifying the intrinsically safe equipment tag and the equipment status and location information.
- Each intrinsically safe antenna may have a plurality of communication ports for connecting with a plurality of other antennas, and the plurality of communication ports may be un-powered and disconnected from each other until a command is received to power up and connect selected ones of the plurality of communication ports. Further still, each intrinsically safe antenna may have a first voltage domain, a switching regulator, and a second voltage domain, wherein each intrinsically safe antenna, to maximize intrinsic safety, receives power at a first voltage in the first voltage domain, and converts the power at the first voltage to power at a second voltage for use in the second voltage domain using the switching regulator.
- the hub cable driver has an output port, an IS protection block, and a hub microcontroller.
- the output port is for providing the intrinsically safe power and communication.
- the IS protection block is for detecting current and voltage levels at the output port.
- the hub microcontroller is for receiving the current and voltage levels from the IS protection block and disconnecting power from the output port when necessary to provide the intrinsically safe power and communication to the plurality of intrinsically safe antennas.
- Yet another implementation includes an intrinsically safe atmospheric sensor positioned at a known location in the hazardous environment and in communication with the hub cable driver.
- the intrinsically safe atmospheric sensor is configured to: sense a gas level in an atmosphere at the intrinsically safe atmospheric sensor; and periodically transmit a signal to the hub cable driver containing a unique identification code identifying the intrinsically safe atmospheric sensor and a gas level reading value indicating a sensed gas level.
- the intrinsically safe atmospheric sensor may be a wireless atmospheric sensor or may be in communication with the hub cable driver by a communication cable. In the case of connection by a communication cable, the intrinsically safe atmospheric sensor is further configured to receive power from the hub cable driver via the communication cable.
- a system for tracking personnel and equipment in a hazardous environment includes: a plurality of tracking tags; an intrinsically safe reader system; a server database; and a server.
- Each tracking tag is for periodically transmitting a radio message containing a unique tracking tag ID.
- Each tracking tag is for being attached to a different person or piece of equipment present in the hazardous environment.
- each tracking tag is intrinsically safe.
- the intrinsically safe reader system includes a hub cable driver and a plurality of intrinsically safe antennas connected to the hub cable driver and to each other by communication cables in a redundant connective infrastructure topology.
- Each antenna is located at a known position in the hazardous environment for receiving radio messages from nearby tracking tags, determining a signal strength value of each received radio message, and sending a tag data message for each received radio message to the hub cable driver.
- Each tag data message includes the received radio message, an antenna ID of the receiving antenna, and the signal strength value.
- the server includes: a server module, a manager module and a view module.
- the server module is for receiving tag data messages from the hub cable driver, determining a location of each tracking tag by determining the antenna receiving the radio message having a highest signal strength value.
- the manager module is for maintaining a live tag data table in said server database, the live tag data table containing current location data for each tracking tag.
- the view module is for generating a display of a current location of each tracking tag on a map of at least a portion of the hazardous environment, and for generating selected displays of data for each tracking tag.
- the system further includes at least one atmospheric sensor in communication with the hub cable driver, and the server further includes a sensor data shared memory.
- the system further includes a monitor module for providing e-mail support for database reports and status notifications.
- the monitor module may be further for reading and processing commands contained in e-mail messages received from an e-mail server.
- the system includes a key module for providing a means to control licensing based a number of antennas and tracking tags permitted.
- the system includes an OPC module for allowing OPC access to the server by external clients.
- the view module may be further for setting an alarm to sound if a tracking tag known to leave a detectable vicinity of the intrinsically safe reader system does not reappear in the detectable vicinity of the intrinsically safe reader system in a predetermined amount of time.
- FIG. 1 is a functional block diagram of an exemplary system for tracking personnel and equipment in a hazardous environment according to the invention.
- FIG. 2 - FIG. 5 are schematic diagrams of sample system configurations in a typical mine setting.
- FIG. 6 is a perspective view of an exemplary intrinsically safe personnel tag attached to a representative hard hat.
- FIG. 7 is a functional block diagram of an exemplary hub cable driver of the exemplary system of FIG. 1.
- FIG. 8 is a functional block diagram of an exemplary intrinsically safe antenna of the exemplary system of FIG. 1.
- FIG. 9 is a functional block diagram of first and second voltage domains of the exemplary intrinsically safe antenna of FIG. 8.
- FIG. 10 is a circuit diagram of an exemplary potted switching regulator of the exemplary intrinsically safe antenna of FIG. 8.
- FIG. 11 is a circuit diagram of an exemplary line switch input section of the exemplary intrinsically safe antenna of FIG. 8.
- FIG. 12 is a front plan view of an exemplary server of the exemplary system of FIG. 1.
- FIG. 13 is a representative screen shot of a map display generated for display on a display workstation of the exemplary system of FIG. 1.
- FIG. 14 is a representative screen shot of a data display generated for display on a display workstation of the exemplary system of FIG. 1.
- FIG. 15 is a representative screen shot of a staging monitor display generated for display on a display workstation of the exemplary system of FIG. 1.
- FIG. 16 is an architecture overview chart of an exemplary software system of the exemplary system of FIG. 1.
- FIG. 17 is a process chart of an exemplary server module of the exemplary software system of FIG. 16.
- FIG. 18 is a process chart of an exemplary manager module of the exemplary software system of FIG. 16.
- FIG. 19 is a process chart of an exemplary monitor module of the exemplary software system of FIG. 16.
- FIG. 20 is a process chart of an exemplary view module of the exemplary software system of FIG. 16.
- FIG. 21 is a process chart of an exemplary key module of the exemplary software system of FIG. 16.
- FIG. 22 is a process chart of an exemplary OPC module of the exemplary software system of FIG. 16.
- hazardous environments will be described with reference to underground mines, although is shall be understood that the system and method described has applications in any hazardous environment, including underground mines, as well as foundries, mills, large ships, refineries, heavy industry environments, etc.
- FIG. 1 shows an exemplary system 10 for tracking personnel and equipment in a hazardous environment in pre or post-accident situations including: an intrinsically safe personnel tag 20 (although only one tag is shown, in use there would be multiple such tags), an intrinsically safe equipment tag 22 (again, although only one tag is shown, in use there would be multiple such tags), a first group of intrinsically safe antennas 26a-26i, a second group of intrinsically safe antenna 28a-28i, a hub cable driver 30, a data switch 34, a server 36, data storage 38, and a workstation 40.
- the hub 30, first group of antennas 26a-26i, and second group of antennas 28a-28i are connected by segments of communication cable, preferably coaxial cable.
- the exemplary system 10 is an electronic safety system designed specifically for hazardous environments 48 to determine and report on the location of personnel and equipment.
- the exemplary system 10 is based on industry- standard Radio Frequency Identification (RFID) technology used in many commercial applications, such as: turnpike passes, marathon / running events, and door security systems, although other radio technologies are within the spirit and scope of the invention as claimed.
- RFID Radio Frequency Identification
- the exemplary system 10 is focused on improving safety through the continuous tracking of personnel and assets. This is accomplished in two parts.
- the first part consists of the intrinsically safe personnel tag(s) 20 and the intrinsically safe equipment tag(s) 22 having transmitters that periodically send identification data to a system of deployed
- the second part consists of a dense mesh of the antennas 26a-i, 28a- i, redundant communications paths and a network that relays collected data for analysis and storage.
- An intrinsically safe reader system is made up of the multiple regularly spaced antennas 26a-i, 28a-i redundantly interconnected with communication cable, such as coaxial cable, and the hub cable driver 30 that feeds power into and couples bidirectional data onto the communication cable.
- Each antenna 26a-i, 28a-i is intrinsically safe, and may be deployed in gassy areas.
- each antenna 26, 28 has four ports that may be used concurrently, and the hub cable driver 30 may feed two antenna networks 26, 28 simultaneously.
- the hub cable driver 30 is not permissible, and is preferably installed in fresh air with standard Ethernet connectivity and a local DC power supply.
- the purpose of the intrinsically safe personnel tag 20 and the intrinsically safe equipment tag 22 is to periodically send a digital radio message containing an ID code that can be received by the networked antennas 26a-i, 28a-i installed in the hazardous environment 48.
- the personnel tag 20 is intended to be worn by a single person at all times while they are in the hazardous environment 48, including into areas where the tag 20 needs to be permissible.
- the equipment tag 22 is intended to be placed on a piece of equipment to be tracked.
- the intrinsically safe personnel tag 20 and the intrinsically safe equipment tag 22 are each housed in a durable plastic housing that is sealed for environmental reasons. The circuit inside the housing is intrinsically safe.
- the exemplary system 10 is capable of continuing to operate in a hazardous environment 48 post-accident situation due to the intrinsically safe nature of the intrinsically safe personnel tag 20, the intrinsically safe equipment tag 22 and the antennas 26a-26i, 28a-28i.
- the system 10 can continue to operate in a gassy environment, and continue to provide personnel and equipment monitoring following an accident or a ventilation disruption in a hazardous environment 48.
- the system 10 is fault-tolerant and self-diagnosing.
- the components of the system 10 monitor themselves and the system 10 reconfigures itself to provide alternate power and communications paths.
- a failure such as a communication disruption at a location along an antenna (e.g. 26a or
- the redundant connective infrastructure enables unaffected antennas (e.g. 26b or 28b) to continue to operate. Additionally, when a problem is detected, the non-hazardous environment components (i.e., the hub cable driver 30, switch 34, server 36, storage 38 and workstation 40) are informed of the problem and an operator is notified of the problem.
- the non-hazardous environment components i.e., the hub cable driver 30, switch 34, server 36, storage 38 and workstation 40
- each antenna in a network can be connected to any other antenna via a segment of communication cable.
- Each antenna can be interconnected to one or more other antennas via the communication cable segments.
- FIGS. 2 - 5 show sample system configurations in typical mine settings, as an example of a potentially hazardous environment where personnel and equipment monitoring is desired.
- FIG. 2 shows a horizontal slice of a mine having a system 50 configured where antennas 26a-c, 28a-c are located one thousand feet apart.
- a personnel tag 20 that is between antennas (e.g. 26a, 26b) will most likely be picked up by both antennas (e.g. 26a, 26b) producing a granularity of about five hundred feet and full-time monitoring of the location of the personnel tag 20.
- FIG. 3 shows a horizontal slice of a mine having a system 52 configured where antennas 26a-c, 28a-c are located two thousand feet apart.
- the spacing limits the number of antennas 26a-c, 28a-c that the can be used because longer cables will have higher resistance, and therefore a smaller number of readers that can be on the antenna network 26, 28.
- the system 50 can use twenty-eight total antennas 26a-x, 28a-x (calculated as fourteen thousand
- HAYFORD TRACY L. Atty. Docket No. MA364-00MA3P feet in-by and fourteen thousand feet out, with an antenna 26a-x, 28a-x every one thousand feet).
- the system 52 can use twenty- four total antennas 26a- x, 28a-x (calculated as twenty- four thousand feet in-by and twenty-four thousand feet out, with an antenna 26a-x, 28a-x every two thousand feet).
- Tie-lines between the antennas 26a-x, 28a-x provide redundancy between the antenna networks 26, 28.
- FIG. 4 shows a horizontal slice of a mine having a system 54 configured where four passageways or entries are covered by placing antennas 26a-x, 28a-x in multiple passageways.
- the antennas 26a-x, 28a-x in a passageway are placed intentionally not in a direct path through a stopping from the antennas 26a-x, 28a-x in a different passageway, to prevent tags 20, 22 from being picked up by antennas 26a-x, 28a-x in different passageways.
- FIG. 5 shows a horizontal slice of a mine having a system 56 configured where four passageways or entries are covered by four hub cable drivers 30a-d.
- the antennas 26a-x, 28a-x are not configured in a redundant fashion.
- FIG. 6 shows a representative intrinsically safe personnel tag 20 attached to a representative hard hat 66 as might be worn by a miner when working in a mine.
- the personnel tag 20 periodically transmits a digital radio signal containing a unique identification code identifying the personnel tag 20.
- the exemplary tag 20 is an "active" device, using a battery to increase the transmission range, transmits at an interval of 1 - 2 seconds, has a 200 - 800 foot range, uses a frequency of 433.92 MHz, and attaches to hard hat 66 with high-tech adhesive.
- the intrinsically safe equipment tag 22 might be attached to a piece of equipment located in the mine.
- the exemplary equipment tag 22 has an analog input and a digital input for receiving equipment status information, such as vehicle power and temperature.
- the equipment tag 22 periodically transmits a digital radio signal containing a unique identification code identifying the equipment tag 22 and the equipment status information.
- the intrinsically safe personnel tag 20 and the intrinsically safe equipment tag 22 utilize a transceiver that is capable of receiving as well as transmitting.
- FIG. 7 is a block diagram of the exemplary hub cable driver 30, including a main board and either a first Ethernet daughter board 70a or a second Ethernet daughter board 70b.
- 10-30V DC is presented to the hub cable driver 30 from an external power supply 72.
- +3.3V DC and +36V DC are derived from the external power supply 72.
- the +3.3 V DC is used to power local systems, shown in FIG. 7 and described below, and the +36V DC is passed through an IS protection block 74 before being presented to the antenna networks 26, 28 (FIG. 1).
- Either the first Ethernet daughter board 70a or the second Ethernet daughter board 70b handle Ethernet connectivity to the hub cable driver 30.
- the first Ethernet daughter board 70a carries an Ethernet switch and multiple RJ45 and Fiber ports.
- the second Ethernet daughter board 70b carries a single RJ45 port. Both the first Ethernet daughter board 70a and the second Ethernet daughter board 70b are powered from the local +3.3V supply.
- Data packets are routed from one of the first Ethernet daughter board 70a or the second Ethernet daughter board 70b through a hub microcontroller 76 for interpretation before passing onto a RF modulation chip set 78.
- the modulated data is power limited by the IS protection block 74 before being coupled to cable jacks 80a, 80b, preferably RGl 1 coaxial cable jacks.
- received data from the antenna networks 26, 28 follows the reverse path and flows out from one of the first Ethernet daughter board 70a or the second Ethernet daughter board 70b over the Ethernet network.
- a DB9 serial port 81 and a memory card 82 are provided to allow for communicating with the hub microcontroller 76 directly.
- the hub microcontroller 76 receives voltage and current levels from the IS protection block 74, and opens a switch (not shown) (e.g., a small output relay (2A 30V DC)) to signal a system fault. Additionally, if the hub microcontroller 76 detects a switch (not shown) (e.g., a small output relay (2A 30V DC)) to signal a system fault. Additionally, if the hub microcontroller 76 detects a switch (not shown) (e.g., a small output relay (2A 30V DC)) to signal a system fault. Additionally, if the hub microcontroller 76 detects a switch (not shown) (e.g., a small output relay (2A 30V DC
- the hub microcontroller 76 disconnects power from either of the two cable jacks 80a, 80b to provide intrinsic safety to the antenna networks 26, 28 (FIG. 1).
- the hub cable driver 30 is located outside of the hazardous environment 48.
- a port 3 Ia of the hub cable driver 30 is connected by a first cable to the first group of connected antennas 26a-26i.
- the port 3 Ib of the hub cable driver 30 is connected by a second cable to the second group of connected antennas 28a-28i.
- the hub cable driver 30 is configured to: provide power to the antennas 26a-26i, 28a-28i over the cables; receive the signals from the antennas 26a-26i, 28a-28i over the cables; and transmit the signals to the server 36 via the data switch 34.
- the hub cable driver 30 is communicatively coupled to the data switch 34, such as by Ethernet protocol communications.
- the mesh-like connection configuration between the hub cable driver 30 and the antennas 26a-26i, 28a-28i of the exemplary system 10 provides multiple levels of redundancy, as each antenna 26a-26i, 28a-28i has up to four independent paths for receiving power and for transmitting data to the server 36. For example, if there were a communication disruption at a location between the antennas 26a, 26b caused by an event in the hazardous environment (e.g., a mine), all of the antennas 26a-26i, 28a-28i would still be operably connected to the hub cable driver 30.
- the first set of intrinsically safe antennas 26a-26i and the second set of intrinsically safe antennas 28a-28i are positioned at known locations in the hazardous environment 48 and are connected to each other or to the first port 3 Ia or the second port 3 Ib of the hub 30, respectively, by communication cable.
- the antennas 26a-26i and 28a-28i are configured to receive the digital radio signals from the personnel tag 20 and the equipment tag 22, when the tags 20, 22 are in range of the antennas 26a-26i, 28a-28i.
- Each antenna 26a-26i, 28a-28i is further configured to transmit a signal over the communication cable containing a unique identification code identifying the respective antenna 26a-26i, 28a-28i and to relay to the hub cable driver 30 which ever of the unique identification codes it has received for the personnel tag 20 and the equipment tag 22, along with any respective equipment status information.
- Each antenna 26a-26i, 28a-28i also has a plurality of ports to connect with the hub cable driver 30 or other antennas.
- FIG. 8 shows a functional block diagram of an exemplary antenna 26a including an on-board antenna 84, an antenna microcontroller 85, a plurality of RF modulators 86a-86d, and ports 88a-88d.
- the ports 88a-88d remain disconnected until a command is issued to power them up in turn. In this way, discrete cable segments can be powered up and tested for proper functioning, and damaged or shorted segments will be automatically avoided. Thus, if a communication cable or a component fails, the system 10 reconfigures itself to provide alternate power and communications paths.
- multiple antennas 26a-26i, 28a-28i are installed at regular intervals throughout a hazardous environment 48, and are redundantly connected to each other.
- This "mesh network" structure derives its power from a single hub cable driver 30 that has been deployed in free air.
- the hub cable driver 30 is also responsible for exchanging data with the Ethernet network.
- Each antenna 26a-26i, 28a-28i is intrinsically safe, and the installation may be extended until the limit of available power from the hub cable driver 30 is reached.
- Each antenna 26a-26i, 28a-28i can connect with a plurality other antennas 26a-26i, 28a-28i over independent communication cables.
- the antennas 26a-26i, 28a-28i determine the strength of the signal received from each of the tags 20, 22 in order to deduce the closest of the antennas 26a-26i, 28a-28i to each tag 20, 22.
- FIG. 9 shows the exemplary antenna 26a having a first voltage domain 90 and a second voltage domain 92, to maximize the intrinsic safety of the assembly.
- the first domain 90 is that of the IS powered network. 41V at 50OmA may be accepted at any of the ports 88a-88d (FIG. 8).
- line switch components 93a-93d and RF coupling capacitors 94a-94d (FIG. 8) will be exposed to this voltage as well.
- a potted switching regulator 95 takes this voltage and limits it to create the second voltage domain 92 (FIG. 9).
- the second voltage domain 92 (FIG. 9) is the local 3.3V DC that powers each RF modulator 86a-86d, and the antenna microcontroller 85.
- the input of the potted switching regulator 95 is fused to 62mA, and the output is voltage limited by redundant 5.1V Zeners (not shown) to 5.36V. Additionally, each of the RF modulators 86a-86d, and the antenna microprocessor 85 have their own 10V infallible 62mA fuses 96.
- the potted switching regulator 95 accepts the IS 41V DC, and steps this down to +3.3 V DC for all local communications and control operations.
- the potted switching regulator 95 is potted to exclude atmosphere, and soldered to the board so it is not user replaceable.
- the protective elements of the assembly are targeted at isolating the on-board capacitance and inductance that the regulator needs for its operation. All protection elements are potted on-board with the potted switching regulator 95, and are 60V Infallible.
- the RF sections are fused individually, immediately adjacent to the output of the regulator 95.
- the fuses 96 are 10V Infallible, 62mA max, and non-user replaceable.
- FIG. 10 shows the potted switching regulator 95.
- a one time, non user replaceable fuse F7 limits the maximum input current to 62mA (from the IS 41V DC, 50OmA Hub source.) This passes through redundant diodes (D36, D33 & D34) in order to separate the regulator input capacitance (C142, C143, & C144) from back feeding the input.
- U9 is a standard buck converter with an internal switching Feet, and a single output inductor L 17.
- the output capacitors are C136, C137, & C140.
- the normal output of 3.3V is set by feedback from R83, and R84. Any over voltage fault will be limited by redundant 5.
- IV Zeners D28, D29, & D30 which set an effective maximum of 5.36V.
- the first voltage domain 90 i.e., the 41 volt domain
- all isolation components are two fault redundant or 60V infallible.
- the four ports 88a-88d are identical in function, and IS 41V DC, 50OmA power may be accepted from any of them.
- Power from each port 88a-88d is first RF filtered (L7, Ll, L2, LlO), before meeting its own line switch MOSFET (Ql, Q3, Q4, Q2). Simultaneously, any RF communication is first RF filtered (L7, Ll, L2, LlO), before meeting its own line switch MOSFET (Ql, Q3, Q4, Q2). Simultaneously, any RF communication is
- the RF modulators 86a-86b (preferably CCl 101 RFID chips) are used to communicate to each port 88a-88d individually.
- the antenna microcontroller 85 is preferably a SAM 7S microcontroller.
- the antenna microcontroller 85 is responsible for receiving initialization commands from the hub cable driver 30 and switching on each port 88a-88d with a set of low current diode pumps (not shown).
- the antenna microcontroller 85 monitors the supplied voltage for droop that signals a bad segment. Temperature data is collected by a temperature sensor (not shown).
- a user interface 97 is comprised of buttons, LEDs and an LCD display.
- a data transceiver 98 collects data from the tags 20, 22 and passes the data to the antenna microcontroller 85 for dispersal back to the hub cable driver.
- the circuitry of the exemplary hub cable driver 30 is preferably installed in a metal case.
- the housing need not be explosion proof or dust proof. All boards are preferably conformally coated.
- the circuitry of the exemplary antennas 26a- 26i, 28a-28i is preferably installed in a durable plastic housing that is sealed for environmental reasons; however, no claim of dust proof is made regarding the housing.
- the housing need not be explosion proof or dust proof.
- the circuitry of the exemplary antennas 26a-26i, 28a-28i is intrinsically safe. All boards are preferably conformally coated.
- Each communication cable segment whether between a hub cable driver 30 and an antenna (e.g. 26a-26i, 28a-28i), or between antennas (e.g. 26a-26i, 28a-28i), should be less than a predetermined length determined by the communication cable characteristics (e.g. 4,000 ft in length for RGl 1 coaxial cable).
- the system 10 can include intrinsically safe atmospheric sensors, either wired or wireless.
- Intrinsically safe wireless atmospheric sensors are positioned at known locations in the underground mine, and periodically transmit a digital radio signal using the same radio technology described above with respect to the personnel tag 20 and the equipment tag 22 .
- the digital radio signal contains a unique identification code identifying the wireless atmospheric sensor and a gas level reading value detected by the wireless atmospheric sensor.
- the wireless atmospheric sensors simplify the calibration process, by allowing a wireless atmospheric sensor in need of calibration to be swapped with a calibrated wireless atmospheric sensor.
- the wireless atmospheric sensor contains a rechargeable battery that is capable of powering the wireless atmospheric sensor between calibrations.
- the rechargeable battery can be recharged following calibration, and the wireless atmospheric sensor will be calibrated, charged, and ready to be swapped with another wireless atmospheric sensor that is in need of calibration and recharging.
- Intrinsically safe wired atmospheric sensors are also positioned at known locations in the underground mine.
- the wired atmospheric sensors are preferably serially connected by communication cable to the mesh antenna networks 26, 28.
- Each of the wired atmospheric sensors is configured to: receive power from the hub cable driver 30 via the communication cable; sense a gas level in an atmosphere at the respective wired atmospheric sensor; and periodically transmit a signal to hub cable driver 30 over the communication cable.
- the transmitted signal contains a unique identification code identifying the respective atmospheric sensor and a gas level reading value indicating the sensed gas level.
- the respective hub cable driver 30 transmits the received signals to the server 36 via the data switch 34.
- the server 36 stores the data in the data storage 38, and the workstation 40 uses the data in the data storage 38 to track the gas level at each of the wired atmospheric sensors.
- the data switch 34 is a standard data switch such as are well known in art, and serves to connect the hub 30 to the server 36 using a predetermined communication protocol, such as Ethernet.
- the server 36 receives the signals from the hub 30, and stores data contained in the received signals in the data storage 38.
- the workstation 40 is configured to retrieve the stored data from the data storage 38 and use the stored data to track the person and the piece of mining equipment, using software as described below.
- FIG. 12 shows a representative server 36.
- the server 36 has redundant power supplies, disks, fans and Ethernet ports.
- the server 36 preferably has a remote administration card for allowing remote administration of the server 36.
- the server 36 executes several program modules which will be described below, implementing the steps of an exemplary method for tracking miners and equipment in mines using the tags 20, 22 and antennas 26a-26i, 28a-28i described above.
- FIG. 13 - FIG. 15 show representative screen shots that the program modules may generate for display on a display workstation 40 (FIG. 1).
- the display workstation 40 is preferably in communication with the server 36 via an Ethernet connection.
- FIG. 13 is an exemplary map display 270, for identification of miners, units, equipment, or equipment groups.
- a node 272 on the map display 270 represents a antenna 26a-26i, 28a-28i (FIG. 1).
- a window 274 appears on the map display 270 identifying the antenna 26a-26i, 28a-28i selected, and listing the miners or equipment (i.e. tags 20, 22 (FIG. I)) that are currently present at that location.
- the map display 270 may have zoom capabilities.
- FIG. 14 is an exemplary data display 280, which displays details of antennas 26a-26i, 28a-28i (FIG. 1) and tags 20, 22 (FIG. 1), and can be sorted by tag 20, 22, or antenna 26a-26i, 28a-28i.
- the data display 280 includes an antenna identification / status area 282, a selected tag details area 284, and a list 286 of all tags that are present in the vicinity of a selected antenna 26a-26i, 28a-28i.
- the selected tag details area 284 may also include a photograph 288 of the miner or piece of equipment associated with a tag 20, 22.
- FIG. 15 is an exemplary staging monitor display 290, which is used to display miners in staging areas and verify tag operation.
- the staging monitor display 290 includes a first area 292 for identifying personnel tags 20 for miners that have not checked-in;
- FIG. 16 - FIG. 22 illustrate an exemplary software system 100 for tracking miners and equipment in mines using the exemplary tags (e.g., 20, 22) and antennas (e.g., 26a-26i, 28a-28i) described above.
- tags 20, 22, and antennas 26a-26i, 28a-28i in the following description shall be understood to refer to the exemplary tags (e.g., 20, 22), and antennas (e.g. 26a-26i, 28a-28i) described above.
- FIG. 16 is an architecture overview chart of the exemplary software system 100 comprising software program modules including a server module 101, a manager module 102, a view module 103, a monitor module 104, a key module 105, an OPC module 106, a Sensor Data Shared Memory 107, a Tag Data Shared Memory 108, a Reader Communication Shared Memory 110, a server database 112, and a RS Command Shared Memory 114.
- software program modules including a server module 101, a manager module 102, a view module 103, a monitor module 104, a key module 105, an OPC module 106, a Sensor Data Shared Memory 107, a Tag Data Shared Memory 108, a Reader Communication Shared Memory 110, a server database 112, and a RS Command Shared Memory 114.
- the server module 101 includes multiple server objects 101a - lOle running concurrently. Each running server object 101a - lOle handles a hub cable driver 30 and antennas (e.g., 26a-26i, 28a-28i). The purpose of the server module 101 is to receive information from the hub cable driver 30 and antennas (e.g., 26a-26i, 28a-28i ) and pass that information to the manager module 102. That communication is done through the Tag Data Shared Memory 108 within a memory component of server 36.
- the server objects 101a - lOle communicate with one another through the Reader Communication Shared Memory 110 where digital radio messages are stored.
- the server module 101 filters digital radio messages received by more than one antenna (e.g., 26a-26i, 28a-28i) at a time, and stores only the digital radio message having the strongest signal and the location of the antenna receiving that signal to the Tag Data Shared Memory 108. In this manner, the server module 101 determines the location of the tag 20, 22 by determining the location of the closest antenna (e.g., 26a-26i, 28a-28i) (i.e. the antenna receiving the strongest signal).
- Sensor data is stored to the sensor data shared memory 107.
- the manager module 102 provides several functions. The primary function of the manager module 102 is to read the shared memory of the Tag Data Shared Memory 108 and the Sensor Data Shared Memory 107, and translate that information into server
- the manager module 102 sends commands to the server module 101 through the RS Command Shared Memory 114.
- the manager module 102 maintains the definitions of the hub cable driver 30 and all of the antennas (e.g., 26a-26i, 28a-28i) that are used in the system 10. These definitions include items such as the Ethernet address and port information that is specific to the reader hardware.
- the manager module 102 maintains a Live Tag Data Table 113 and a Historical Data Table 115.
- the Live Tag Data Table 113 contains the current data as it is read from the hub cable driver 30 and each of the antennas (e.g., 26a- 26i, 28a-28i) that are attached to the system 10.
- the manager module 102 stores historical tracking tag data in the Historical Data Table 115 to maintain a location history for each tracking tag 20, 22.
- the view module 103 provides two primary functions with respect to the server database 112. One function provides a visual overview of the mine that includes multiple levels of maps and displays of locations of tracking tags 20, 22 on the maps. The other function provides a view of the tracking data in a tabular format , both for the Live Tag Data Table 113 and for the Historical Data Table 115. In addition, the display module 103 is also able to produce ad hoc and predefined reports from data in the Live Tag Data Table 113 and the Historical Data Table 115.
- the view module 103 also provides a number of other functions.
- One function is allowing users to edit, with respect to the maps, position information for the antennas (e.g., 26a-26i, 28a-28i) as they are added, modified, or removed from the system 10.
- Another function is selectively choosing whether to filter data for the tags 20, 22, such as just for the current shift or active tags as they are being read into the Live Tag Data Table 113.
- the display module 103 also provides the ability to locate tracking tags 20, 22, both to the current location as well as to the last place where the tracking tag 20, 22 was read, and then to display those locations visually on a map and in a table.
- Another function that the display module 103 provides is the ability to edit the details associated with a particular tag. These details would include items such as the employee number, warehouse IDs, and a photograph of the individual or of the asset in the database.
- the monitor module 104 provides e-mail support for database reports and status notifications.
- the monitor module 104 also provides a method to clear database tables, cleanup database routines, and monitor the operation of the manager module 102.
- the key module 105 provides a way to control licensing based on the number of antennas (e.g., 26a-26i, 28a-28i) and tags 20, 22 permitted, and generates keys for remote systems based on system parameters at the remote system (allows license changes via telephone support).
- the OPC module 106 allows OPC access to external clients, such as a connection to another server that provides atmospheric monitoring services.
- FIG. 17 is a process chart of the server module 101, which acts as an interface to the antennas (e.g., 26a-26i, 28a-28i).
- a Reader Initialization process 116 first initializes the hub cable driver 30 and all of the antennas (e.g., 26a-26i, 28a-28i), which includes reading the status of the hub cable driver 30 and the antennas (e.g., 26a-26i, 28a- 28i), and reading historical data from the hub cable driver 30 and antennas (e.g., 26a-26i, 28a-28i). This provides the function of reading information from the hub cable driver 30 and antennas (e.g., 26a-26i, 28a-28i) when the server 36 has been down. Following the Reader Initialization process 116, there are six processes that occur within the server module 101.
- the first process is a Stream Processing process 118.
- the hub cable driver 30 and antennas e.g., 26a-26i, 28a-28i
- enter a "data streaming” mode the hub cable driver 30 and antennas (e.g., 26a-26i, 28a-28i) "stream" data from each tag 20, 22 that is read to the server 36, including a time stamp, the ID of the tag, the ID of the antenna receiving the signal, and an RSSI (Received Signal Strength Indicator) value.
- RSSI Receiveived Signal Strength Indicator
- each running server object 101a - lOle handles a hub cable driver 30 and antennas (e.g., 26a-26i, 28a-28i), checking the tag data in step 120, and saving the tag data to Reader Communication Shared Memory 110 in step 122.
- a hub cable driver 30 and antennas e.g., 26a-26i, 28a-28i
- the second process is a Tag Data Processing process 124 for processing of data from the Reader Communication Shared Memory 110.
- the Reader Communication Shared Memory 110 serves as a buffer for data, and the Tag Data Processing process 124 reads the buffered data and saves only the tag data for the digital radio message having the highest RSSI for a particular tag 20, 22 at a particular time.
- the Tag Data Processing process
- Tag Data Shared Memory 108 saves the buffered or filtered data to the Tag Data Shared Memory 108, thereby identifying the antenna that is closest to the tag 20, 22 at that particular time. This buffering process ensures that only valid, new, and the strongest tag data is passed on to the manager module 102 for storage in the server database 112.
- the third process is a Sensor Data Processing process 126 for processing of sensor data to the Sensor Data Shared Memory 107.
- the fourth process is a Display Processing process 128.
- Display processing 128 displays a status of the hub cable driver 30 and antennas (e.g., 26a-26i, 28a-28i) and monitors communications.
- the fifth process is a Debug Processing process 130, which provides an engineer or technician the ability to troubleshoot the processing that is going on within the programming and determine whether tag data is being stored correctly. This is done by gathering data and then displaying that data in a trace box that is available within the server module 101.
- the sixth process is a Control Processing process 132 for processing commands from the manager module 102.
- the manager module 102 sends commands to the RS Command Shared Memory 114 and the Control Processing process 132 processes the commands and then provides the appropriate action steps within the server module 101.
- FIG. 18 is a process chart of the manager module 102 , which provides management of the hub cable driver 30 and the associated antennas (e.g., 26a-26i, 28a-28i).
- a first process is a Reader Server Display Processing process 140.
- the Reader Server Display Processing process 140 reads database information and displays the server description and the server status (box 142) in a tabular form on a main screen generated by the manager module 102.
- a second process is a Reader Server Definition Processing process 144.
- the Reader Server Definition Processing process 144 initializes the system 10 when a hub cable driver 30 and the associated antennas (e.g., 26a-26i, 28a-28i) are not currently active. It registers new servers, re-registers or edits old servers, and un-registers or deletes servers from the system 10 (box 146).
- a third process is a Control Requests process 148.
- the Control Requests process 148 runs in conjunction with the Control Processing process 132 (FIG. 17) of the Server module 101.
- the Control Requests process 148 provides an operator with a method of sending global commands and single-reader specific commands (box 150) to the server module 101, and the server objects (e.g., 102a - 102e). Examples of such functions are: setting up options within the server objects, such as turning on functions like time synchronization on a daily basis, or clearing of the reader history once the server module 101 has initialized.
- the Control Requests process 148 also provides commands such as instantaneous clearing the history or forcing a time synchronization. This data is sent to the server module 101 and the server objects (e.g., 101a - 10 Ie) through the RS command shared memory region 114.
- a fourth process is a Tag Data Storage Processing process 152.
- the Data Storage Processing process 152 provides the primary function of the manager module 104, which is data storage into the server database 112.
- the first step 154 is to read tag data from the Tag Data Shared Memory 108.
- the tag data is saved into the Live Tag Data Table 113 of the server database 112.
- additional processing determines whether the Historical Data Table 115 also needs to be updated.
- the Historical Data Table 115 is updated, at most, every 10 seconds and new records are created in the Historical Data Table 115 as the manager module 104 determines that tags 20, 22 have moved from being closer to one antenna 24 to another.
- a final process is a Sensor Data Storage Processing process 157, which mirrors the Tag Data Storage Processing process 152 for sensor data.
- FIG. 19 is a process chart of the Monitor Module process 104.
- Reader status processing detects status changes of the hub cable driver 30 and the associated antennas (e.g., 26a-26i, 28a-28i), and generates notifications, via email, of a status change.
- Daily report processing generates daily reports, a daily log, and a tag check report.
- Test tag monitoring monitors test tags, and sends a notification if the test tags are not active.
- Battery alarm monitoring monitors tags for battery alarms, and sends a notification if a battery alarm is detected.
- Remote command processing reads commands from an email server, and processes commands contained in emails. Daily cleanup cleans up historical data and erroneous tag data.
- FIG. 20 is a process chart of the view module 103, which provides the main user interface for the system 10.
- the display module 103 is used by operators and technicians at a mine to be able to visualize the information that is stored in the server database 112. There are three primary functions / processes of the display module 103.
- the first process is a Visual Display process 158, which displays a user defined hierarchical tree of the mine and then, by selecting elements within that tree, the user can view different portions of the mine.
- the user has the ability to define those different areas within the mine and even different mines in a case where the system is used to view data from multiple mines.
- the status of the antennas e.g., 26a-26i, 28a-28i
- the status of the antennas are displayed on a visual map of the mine, and that status is indicated by the color and also a list of the tags 20, 22 being seen at each antenna (e.g., 26a-26i, 28a-28i) displayed on the map. That list is selective, based on the level of activity of the tag, based on the current time and date, and based on group membership of the tags 20, 22.
- the second process is a Tabular Display process 160, which displays data in the form of a table.
- the Tabular Display process 160 provides options of displaying Live Tag data and Historical Tag data. Further, when a particular tag 20, 22 is selected within the table, the Tabular Display process 160 displays detailed information for that tag 20, 22, including information such as the name, the employee number, group membership, and a picture of the individual or of the equipment that is assigned to that tag 20, 22.
- the final process of the display module 103 is a Control Functions process 162.
- the Control Functions process 162 defines functions where: map images can be selected and stored within the server database 112; details of a tag 20, 22 can be defined, such as employee numbers, and photographs; the location of a miner or an asset can be searched through a "find" button; predefined quick reports or ad hoc reports can be generated, with selectively picked data ranges; reports for individual tags 20, 22, group membership, or groups of tags can be printed; and antenna locations can be defined through drag-and-drop functions. Additionally, the Control Functions process 162 also provides for defining areas of the mine and image files that represent the background for the particular mine and area. Lastly, the Control Functions process 162 includes an ability to manually set an alarm to sound if a tag 20, 22 known to leave the monitored area does not reappear in the monitored area in a predetermined amount of time.
- FIG. 21 is process chart of the key module 105, which must be run to generate an initialization string, or first key (“Key A”), which must be reported for the generation of a second key (“Key B").
- the first key and the second key function as a license control system.
- FIG. 22 is a process chart of the OPC module 106 that provides a way to get data in and out from other systems that support OPC ("OLE for process control").
Abstract
Description
Claims
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
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DE112008001636T DE112008001636T5 (en) | 2007-06-13 | 2008-06-13 | System and method for tracking employees and equipment |
CA2690752A CA2690752C (en) | 2007-06-13 | 2008-06-13 | System and method for tracking personnel and equipment |
CN2008801008624A CN101765786B (en) | 2007-06-13 | 2008-06-13 | System and method for tracking personnel and equipment |
AU2008266007A AU2008266007B2 (en) | 2007-06-13 | 2008-06-13 | System and method for tracking personnel and equipment |
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US94380707P | 2007-06-13 | 2007-06-13 | |
US60/943,807 | 2007-06-13 |
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WO2008157402A3 WO2008157402A3 (en) | 2009-02-19 |
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PCT/US2008/066982 WO2008157402A2 (en) | 2007-06-13 | 2008-06-13 | System and method for tracking personnel and equipment |
Country Status (6)
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CN (1) | CN101765786B (en) |
AU (1) | AU2008266007B2 (en) |
CA (1) | CA2690752C (en) |
DE (1) | DE112008001636T5 (en) |
WO (1) | WO2008157402A2 (en) |
ZA (1) | ZA200908779B (en) |
Cited By (1)
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---|---|---|---|---|
US11328582B1 (en) | 2021-07-07 | 2022-05-10 | T-Mobile Usa, Inc. | Enhanced hazard detection device configured with security and communications capabilities |
Families Citing this family (5)
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CN103856248B (en) * | 2012-11-28 | 2016-03-09 | 安凯(广州)微电子技术有限公司 | Based on the bluetooth detection method of herding and electronic equipment |
CN103857066A (en) * | 2012-12-07 | 2014-06-11 | 纳普(上海)软件有限公司 | Wireless sensor network establishing system and method |
CN103590855B (en) * | 2013-10-16 | 2016-04-20 | 镇江中煤电子有限公司 | Gas at upper corner monitoring system |
US9668105B2 (en) | 2015-04-09 | 2017-05-30 | K4 Integration Inc. | System and method for identifying locations of mobile elements in a facility with a number of regions |
DE102017219726A1 (en) * | 2017-11-07 | 2019-05-09 | Thyssenkrupp Ag | Procedure for access control to hazardous areas |
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US6353406B1 (en) * | 1996-10-17 | 2002-03-05 | R.F. Technologies, Inc. | Dual mode tracking system |
US20040260506A1 (en) * | 2000-11-15 | 2004-12-23 | Jones Aled Wynne | Tag tracking |
KR20050063414A (en) * | 2003-12-22 | 2005-06-28 | 한국전자통신연구원 | System and method for position tracking service |
KR20060005827A (en) * | 2004-07-14 | 2006-01-18 | 창 와 텍 (주) | Rfid system for locating and tracking a moving object and communication method of between rf tag and reader |
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DE60141841D1 (en) * | 2000-09-07 | 2010-05-27 | Savi Techn Inc | METHOD AND DEVICE FOR TRACKING DEVICES WITH RADIO FREQUENCY LABELS |
US7271679B2 (en) * | 2005-06-30 | 2007-09-18 | Intermec Ip Corp. | Apparatus and method to facilitate wireless communications of automatic data collection devices in potentially hazardous environments |
US7715983B2 (en) * | 2006-11-30 | 2010-05-11 | International Business Machines Corporation | Detecting hazardous conditions in underground environments |
-
2008
- 2008-06-13 CN CN2008801008624A patent/CN101765786B/en not_active Expired - Fee Related
- 2008-06-13 WO PCT/US2008/066982 patent/WO2008157402A2/en active Application Filing
- 2008-06-13 CA CA2690752A patent/CA2690752C/en active Active
- 2008-06-13 DE DE112008001636T patent/DE112008001636T5/en not_active Ceased
- 2008-06-13 AU AU2008266007A patent/AU2008266007B2/en active Active
-
2009
- 2009-12-10 ZA ZA200908779A patent/ZA200908779B/en unknown
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US6353406B1 (en) * | 1996-10-17 | 2002-03-05 | R.F. Technologies, Inc. | Dual mode tracking system |
US20040260506A1 (en) * | 2000-11-15 | 2004-12-23 | Jones Aled Wynne | Tag tracking |
KR20050063414A (en) * | 2003-12-22 | 2005-06-28 | 한국전자통신연구원 | System and method for position tracking service |
KR20060005827A (en) * | 2004-07-14 | 2006-01-18 | 창 와 텍 (주) | Rfid system for locating and tracking a moving object and communication method of between rf tag and reader |
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US11328582B1 (en) | 2021-07-07 | 2022-05-10 | T-Mobile Usa, Inc. | Enhanced hazard detection device configured with security and communications capabilities |
Also Published As
Publication number | Publication date |
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DE112008001636T5 (en) | 2010-08-05 |
CA2690752A1 (en) | 2008-12-24 |
WO2008157402A3 (en) | 2009-02-19 |
AU2008266007B2 (en) | 2012-10-04 |
CN101765786B (en) | 2012-07-04 |
ZA200908779B (en) | 2010-07-28 |
AU2008266007A1 (en) | 2008-12-24 |
CN101765786A (en) | 2010-06-30 |
CA2690752C (en) | 2015-11-03 |
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