WO2008131600A1 - A process and a device for continuous cracking waste plastics - Google Patents

A process and a device for continuous cracking waste plastics Download PDF

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Publication number
WO2008131600A1
WO2008131600A1 PCT/CN2007/001502 CN2007001502W WO2008131600A1 WO 2008131600 A1 WO2008131600 A1 WO 2008131600A1 CN 2007001502 W CN2007001502 W CN 2007001502W WO 2008131600 A1 WO2008131600 A1 WO 2008131600A1
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WO
WIPO (PCT)
Prior art keywords
cracking
solid heat
heat carrier
solid
cracker
Prior art date
Application number
PCT/CN2007/001502
Other languages
French (fr)
Chinese (zh)
Inventor
Bin Niu
Original Assignee
Bin Niu
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of WO2008131600A1 publication Critical patent/WO2008131600A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J11/00Recovery or working-up of waste materials
    • C08J11/04Recovery or working-up of waste materials of polymers
    • C08J11/10Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation
    • C08J11/12Recovery or working-up of waste materials of polymers by chemically breaking down the molecular chains of polymers or breaking of crosslinks, e.g. devulcanisation by dry-heat treatment only
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G1/00Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal
    • C10G1/10Production of liquid hydrocarbon mixtures from oil-shale, oil-sand, or non-melting solid carbonaceous or similar materials, e.g. wood, coal from rubber or rubber waste
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

Definitions

  • the invention relates to a waste plastic cracking process and equipment, in particular to a continuous cracking process and equipment for waste plastics. Background technique
  • Plastics are bismuth molecular hydrocarbon polymers, which are themselves ruthenium molecular polymers composed of hydrocarbons in petroleum products. Because of their difficulty in naturally degrading in nature, they cause great pollution to the environment. Now, the macromolecular chain of the ruthenium molecular polymer constituting the plastic can be opened by the cleavage method to reduce it to a compound of a small molecular chain. Since the small molecule compound is generally a hydrocarbon component that conforms to the fuel component, it can be fractionated and refined. Get gasoline, diesel and gas, which solves the environmental pollution of waste plastics and has very economic and environmental benefits. It also provides a new way to solve the increasingly serious energy crisis.
  • the existing cracking method generally uses a waste plastic into a reaction vessel at a time, using coal or electricity as a heat source, heating it under the catalysis of the catalyst to crack it, and fractionating and condensing the cracked gas to obtain a crude fuel.
  • the waste plastic can be processed in batches, and the continuous production required by the industry cannot be achieved. The processing speed is slow and the quality of the obtained oil is very low.
  • the reactor is inflammable and explosive. At the same time, due to the direct heating of the reactor, the reactor will cause excessive loss, reducing the service life of the whole set of equipment and increasing the cost of production; since it is impossible to carry out continuous production, it is impossible to timely and effectively treat the waste residue generated in the production process, resulting in Environmental pollution.
  • the present invention provides the following technical solution: It is continuously cracked by heating a raw material by a heat-carrying solid heat carrier stream which is mixed with a raw material and moved in the cracker.
  • direct heating is carried out by using a solid heat carrier fluid carrying heat.
  • the raw material is mixed with the solid heat carrier and adhered to the surface, so that the raw material and the solid heat carrier
  • the large area of the body directly contacts and is quickly heated, thereby solving the problem that the waste plastic is unevenly heated due to poor thermal conductivity of the plastic, and the cracking is not complete, and the reaction speed can be increased to achieve rapid cracking.
  • the solid state heat carrier after the completion of the cracking also brings the generated solid matter out of the cracking equipment, and at the same time solves the problem that the solid residue in the cracker is agglomerated into coke residue, which is disadvantageous for industrial continuous production.
  • the solid plastic raw material can be directly sent to the cracking process, but in order to achieve better effect, the raw material is generally preheated to the molten state and then enters the cracking process, so that not only the gas remaining between the waste plastics is discharged, so that The tightness of the entire cracking system is better enhanced, while the molten flow resistance is much less than the solid feedstock, reducing the pressure throughout the propulsion system and reducing cracking time.
  • preheating it into a molten state can reduce the energy required for cracking, better ensure the continuity of the cracking process, and the molten material is more easily and uniformly attached.
  • the cracking reaction is completed in a very short time, which further shortens the time required for the entire reaction, and also provides favorable conditions for industrial continuous production.
  • the cracking process of the present invention can process a single raw material or a mixed raw material, but when processing a raw material containing PVC, since the HC1 generated after heating causes corrosion to the cracking equipment, it should be cracked by PVC. It is characterized by the removal of HC1 from PVC pyrolysis during the preheating phase. Removal of HC1 can be accomplished by collection or neutralization using alkaline materials or other prior art methods.
  • the raw material or the preheated molten raw material or the preliminarily removed HC1 treated molten raw material and the solid heat carrier are continuously fed into the cracking process, and the cracking process is continuously discharged.
  • the cracking gas, and after the cracking, continuously discharges the solid heat carrier and the solid product together.
  • the solid heat carrier is separated from the solid state by the cracking process, and the solid residue is sent to the heating furnace and then heated to enter the cracking process.
  • the solid residue is generally generated before heating. Separation of the material, or separation of the solid residue while heating, thus ensuring that the solid heat carrier can carry the greatest heat back to the cracking process.
  • the continuous use of the solid heat carrier is realized, thereby achieving the continuous progress of the entire cracking process.
  • this method can simultaneously stir the mixture to make the material more uniform and accelerate the cracking, thereby promoting the complete cracking of the raw material.
  • the cracking gas generated by the cracking may be further subjected to catalytic cracking through a fixed catalytic bed or other means, and then enters the fractionating tower for branching, and the oils of different components obtained by fractional distillation are condensed by the condensation tower and then adjusted by different processes to obtain various comparisons.
  • High-quality light oil; for the non-condensable gas can be used as fuel in the heating furnace to heat the solid heat carrier, which can not only use the non-condensable flammable gas generated by the cracking, which saves the production cost, 'also avoids
  • the environmental pollution caused by the direct discharge of these gases can be desulfurized and purified before the non-condensable gas is burned.
  • the solid heat carrier In the heating furnace, the solid heat carrier is heated, and the cracked residual combustibles adhering to the surface are rapidly burned, and the incombustible matter and the ash are discharged out of the combustion furnace with the flue gas generated after the combustion, in order to achieve the purpose of harmless discharge,
  • the flue gas needs to be removed by the dust removal equipment, and the residual ash and incombustible materials can be reused as building materials because the particles are extremely small, and the flue gas passing through the dust removal equipment still contains a large amount of heat energy, so the raw materials can be utilized.
  • Preheating is carried out.
  • the raw materials may be preheated directly, or may be preheated by a heat medium after heat exchange with a heat transfer oil or other heat medium. This process further refines the process of the present invention to achieve standards for harmless emissions and to avoid environmental pollution.
  • the solid heat medium in the present invention can select different materials according to the melting point and specific heat capacity of the material, and it is required to ensure that it is solid when it is higher than the cracking temperature, and the specific shape is not limited.
  • the sphere especially the metal sphere, can be used.
  • the spherical heat carrier can also maximize the contact area between the heat carrier and the raw material, thereby maximizing the progress of the cracking reaction, but if the diameter of the sphere is too large This will cause too much void between the ball and the ball to affect the seal of the cracker, so the diameter of the thermal ball is controlled at 5-25, which can maximize the contact area while ensuring the seal.
  • the solids used in the solid heat carrier have a melting point higher than that required for plastic cracking.
  • the gas contained in the raw material is discharged after being spirally extruded, and at the same time, the raw material itself is accumulated, and the discharge of the gas can be ensured to ensure the sealing at the time of feeding; at the inlet of the solid heat carrier, the solid heat carrier will It is piled up in a large amount and the gap between them is small, which ensures the discharge of the gas to complete the sealing.
  • the spiral propulsion is also adopted, so that it can be further based on the accumulation of the hot body itself.
  • the heat carrier is pressed to ensure a seal with the outside world.
  • the cracking of the waste plastic can be industrially continuous production, so that the processing speed and the quality of the oil obtained by the cracking are greatly improved, because the solid heat carrier is used as the loading.
  • the hot body not only ensures the equilibrium of the cracking temperature during the reaction, but also greatly increases the heating area of the waste plastic, so that the cracking reaction can be carried out more stably and quickly, and at the same time, the heating efficiency of the solid heat carrier is higher than that of the direct heating. It is much higher, so the energy required for heating is much less than the direct heating method, saving energy. Since the heating fuel used in the present invention is non-condensable gas generated by self-cracking, recycling thereof is used to save the production cost and reduce the cost. Non-condensable direct discharge of environmental pollution, achieving the standard of industrial continuous and harmless production.
  • the cracking apparatus for realizing the invention comprises a casing, a spiral propulsion mechanism is arranged in the casing, a feeding port and a solid heat medium input port are arranged at the front part, a cracking gas outlet is arranged at the upper part, and a solid heat medium and a solid body are arranged at the rear part.
  • the device is capable of propelling a mixture of raw materials and solid heat carriers to complete the cracking during its movement.
  • vent holes should be provided on the blades of the screw propulsion mechanism to guide the cracking gas for discharge; and the air pressure between the spiral blades can be reduced to ensure the safety and stability of the working environment.
  • the movement resistance is large, and the edge of the spiral propulsion mechanism can be set to be bent toward the material advancing direction, which is turned and strengthened. effect. Since the structure can achieve agitation of the raw material, help to achieve sufficient cracking, and prevent the solid heat carrier from being squeezed at the edge of the blade to ensure the normal operation of the equipment.
  • the sealing of the inlet and outlet of the raw materials can be achieved by the prior art.
  • the invention adopts the use of the raw material at the inlet of the raw material.
  • the material is sealed and the dynamic heat sealing and the material stack sealing are adopted at the inlet of the solid heat medium, and the solid heat carrier conveying bucket with the inclined opening is arranged at the feeding port, in particular, the opening can be adopted.
  • this structure enables the solid heat carrier to be stacked at the input port to achieve sealing.
  • the heating of the solid heat medium is completed by a furnace connected to the inlet of the solid heat carrier bucket, and the furnace includes a heating chamber with a spiral passage, and the bottom of the spiral heating chamber is connected to the residue through the screen.
  • the inlet of the upper end of the spiral heating chamber is connected to the solid heat carrier and the solid product outlet on the cracker casing.
  • Heating of the solid heat carrier can be achieved by direct firing. If the desired temperature is reached, the direct burn can be done in one pass or through multiple stages of heating. For example, there is a tilted heating channel with an oil vapor heater between the spiral heating chamber and the solid heat carrier bucket.
  • the solid heat carrier is directly burned to raise its temperature.
  • there is an inclined heating passage with an oil/gas heater between the spiral heating chamber and the solid heat carrier bucket there is an inclined heating passage with an oil/gas heater between the spiral heating chamber and the solid heat carrier bucket. Thus, two or more cavities are formed in the inclined heating passage so that hot air can be swirled therein to sufficiently heat the solid heat medium.
  • the sealing structure of the feeding port and the solid product discharging port of the device of the invention may be the prior art, or the following structure may be adopted: a conveying pipe is respectively connected to the feeding port and the solid product discharging port, The conveying pipe is provided with a spiral propulsion mechanism cavity; the conveying pipe connected to the feeding port is a cavity with an inlet and an outlet, and the spiral propulsion mechanism in the conveying pipe is a structure with a gradually smaller pitch.
  • This structure ensures the sealing effect of the cracker, and the structure of the feed port conveying pipe can preheat the heat carrier while entering the cracker, so that the raw material can be molten when entering the cracker, so that The cracking is completed quickly, the equipment input of the cracker itself is reduced, the cost is reduced, and the utilization of waste heat in the flue gas generated during the operation of the heating furnace can be realized, so that the entire process and equipment of the present invention are more perfect.
  • the invention realizes continuous production and automation of plastic cracking by using reasonable and efficient process and equipment. Moreover, the process has been improved in many aspects such as exhaust gas treatment and utilization, enabling it to meet environmental protection requirements and achieve cost reduction.
  • Figure 2 is a structural view of a cracker device in the apparatus embodiment 18;
  • Figure 3 is a B-direction view of Figure 2;
  • Figure 4 is an A-A view of Figure 2;
  • Figure 5 is a cross-sectional view showing the structure of a heating device in the apparatus embodiment 18;
  • Figure 6 is a partial cross-sectional view showing a top view of the heating device in the apparatus embodiment 18;
  • the waste plastic is pretreated and placed in a preheating system for preheating to melt, and then absorbed by the alkaline absorption tower to produce HC1, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour.
  • the heat-conducting ball moves in the same direction as the waste plastic in the cracker and mixes to crack the waste plastic.
  • the amount of heat per hour is 40 tons
  • the diameter of the heat-conducting ball is 10-20
  • the temperature is 380-500 °C.
  • the cracker provides power for the co-directional movement of the raw material and the solid heat carrier by the screw propulsion mechanism, and mixes the heat conductive ball and the molten waste plastic; the cracked gas is subjected to secondary cracking through the fixed catalytic bed, and the secondary cracking gas Through the fractionation tower, the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel oil; the unconfirmed gas after condensation is purified and sealed, and then passed into a heat-conducting ball furnace for combustion while being separated from the solid state of the cracker by the screen separation and the heat-conducting ball.
  • the product, the high-temperature flue gas after combustion is dedusted by a dust removing device, and the obtained dust is compressed and processed as a building material, and is passed through a dust removing device.
  • the gas enters the heat exchanger and transfers the heat to the raw material preheating system through the heat transfer oil.
  • the flue gas is vented through the multistage purification device; the heat conducting ball is heated to 380-500 ° C in the heating furnace and then sealed through the cracker.
  • the delivery device is returned to the cracker. Sealing is carried out by spiral variable pitch extrusion at the inlet of the molten waste plastic. Sealing is carried out by self-stacking of the heat conducting ball at the entrance of the heat conducting ball, and the screw is pushed at the outlet of the heat conducting ball and sealed by the accumulation of the heat conducting balls at the port.
  • Other equipment and technologies use existing technology.
  • the waste plastic is placed in a preheating system for preheating to be melted, and then absorbed by the alkaline absorption tower to produce HC1, and the molten waste plastic is introduced into the cracker at a rate of 1.5 tons per hour, ceramic balls. At a speed of 44 tons per hour, it is introduced into the cracker in the same direction as the waste plastic and mixed with it to crack the waste plastic.
  • the temperature of the ceramic ball is 400_460 °C, and the co-rotation mechanism uses the screw propulsion mechanism as the raw material and the ceramic ball to move in the same direction.
  • the gas obtained by cracking passes through the branching tower, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel; the condensed non-condensable gas is passed into a solid heat medium heating device for combustion, and is burned and passed through a multi-stage purification device. air.
  • Other equipment and technologies use existing technology.
  • the waste plastic is introduced into the cracker at a rate of 0.5 tons per hour, and a catalyst is added at the same time.
  • the solid heat medium is introduced into the cracker in the same direction as the waste plastic at a rate of 30 tons per hour and mixed with the waste plastic to cause waste plastic to occur.
  • the temperature of the solid heat carrier is 420-44 (TC, the co-orientation of the raw material and the solid heat carrier is powered by the screw propulsion mechanism in the cracker; the cracked gas is subjected to secondary cracking through the fixed catalytic bed, and the secondary cracking gas Through the fractionation tower, the obtained fraction is condensed and adjusted to obtain gasoline, diesel oil and the like; the condensed non-condensable gas is purified and sealed, and then passed into a solid heat medium heating device for combustion, and the solid heat carrier is separated by a sieve before being heated.
  • the high-temperature flue gas after combustion is dedusted by the dust removing device, and the dust is collected for use, and the flue gas passing through the dust removing device enters the heat exchanger to transfer heat to the raw material preheating system through the heat transfer oil, and finally The flue gas is vented after passing through the multi-stage purification device, and the solid heat carrier is heated and sent back to the cracking through a conveying device that is sealed and connected to the cracker.
  • the waste plastic is placed in a preheating system for preheating to melt, and then the HC1 is absorbed by the alkaline absorption tower, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour while adding the catalyst.
  • the solid heat carrier is fed into the cracker at the rate of 30 tons per hour and mixed with the waste plastic to crack the waste plastic.
  • the temperature of the solid heat carrier is 350-44 CTC, and the screw is propelled into the cracker.
  • the solid heat carrier provides power to the co-directional movement; the gas obtained by the cracking passes through the fractionation tower; the non-condensable gas obtained after the condensation of the fraction is passed into the solid heat medium heating device for combustion, and the flue gas obtained by the combustion enters the heat exchanger to transfer the heat to the raw material for preheating The device, after the flue gas is exhausted through the multi-stage purification device.
  • Other equipment and technologies use existing technology.
  • the waste plastic is introduced into the cracker at a rate of 2 tons per hour.
  • the heat transfer ball is introduced into the cracker at the speed of 60 tons per hour and is uniformly mixed with the waste plastic to cause the waste plastic to be cracked.
  • the diameter of the heat conductive ball is 5- 15mm, temperature is 410-440, the coordinator provides power for the co-directional movement of the raw material and the solid heat carrier through the screw propulsion mechanism; the cracked gas is subjected to secondary cracking through the fixed catalytic bed, and the secondary cracking gas passes through the fractionation tower.
  • the obtained fraction is condensed and adjusted to obtain oil such as gasoline and diesel oil; the condensed non-condensable gas is purified by sealing treatment and then passed into a heat-conducting ball heating furnace, and the heat-conducting ball is heated in the heating furnace to 415-445 ° C and then passed through the conveying device. Returned to the cracker, the high temperature flue gas after combustion is removed The dust is removed from the dust equipment, and the obtained dust is compressed as a building material. The flue gas from the dust removal device enters the heat exchanger and transfers the heat to the raw material preheating device through the heat transfer oil. Finally, the flue gas is evacuated through the multi-stage purification device. Other equipment and technologies use existing technology.
  • the waste plastic is placed in a preheating system for preheating to melt, and the molten waste plastic is introduced into the cracker at a rate of 0.5 tons per hour.
  • the solid heat carrier is at a rate of 24 tons per hour and waste.
  • the plastic is introduced into the cracker in the same direction and mixed with it to crack the waste plastic.
  • the gas obtained by cracking is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracking gas is passed through a fractionation tower, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel.
  • the condensed non-condensable gas is burned into the solid heat medium heating device, and the heated solid heat medium is sent back to the cracker through a conveying device sealed and connected with the cracker, and the burned high-temperature flue gas is dusted by the dust removing device. After emptying.
  • Other equipment and technologies use existing technology.
  • the waste plastic is pretreated and placed in a preheating system for preheating to melt, and then absorbed by the alkaline absorption tower to produce HC1.
  • the molten waste plastic is introduced into the cracker at a rate of 3 tons per hour.
  • the catalyst is added, and the solid heat medium is introduced into the cracker in the same direction as the waste plastic at a rate of 80 tons per hour, and mixed with the waste plastic to crack the waste plastic.
  • the temperature of the solid heat medium is 400-420 ° C, and the spiral is passed through the cracker.
  • the propulsion mechanism provides power for the co-directional movement of the raw material and the solid heat carrier; the cracked gas is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracked gas is passed through a fractionation tower, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel; After condensation, the non-condensable gas is cleaned and sealed, and then passed into a solid heat medium heating device for combustion.
  • the high-temperature flue gas after combustion is dedusted by a dust removing device, and the obtained dust is compressed and processed as a building material, and the flue gas of the dust removing device enters the heat exchange.
  • the heat is transferred to the raw material preheating device through the heat transfer oil, and finally the flue gas is exhausted through the multistage purification device; the solid heat medium is heated before being heated Screen discharged together therewith separated solid biomass into a cracker product, the solid heating medium is heated and returned through a delivery means for sealing the cracker connected to the cracker. Sealing is carried out at the inlet of the molten waste plastic by variable pitch screw extrusion, sealing is carried out at the inlet of the solid heat carrier by the material itself, and the spiral is propelled at the outlet of the solid heat carrier and the material at the port is sealed. .
  • Other equipment and technologies use existing technology.
  • the waste plastic is placed in a preheating system for preheating to melt, and the molten waste plastic is introduced into the cracker at a rate of 1.5 tons per hour while adding a catalyst, and the solid heat carrier is 60 tons per hour.
  • the speed is communicated with the waste plastic in the same direction and mixed with the cracker to crack the waste plastic.
  • the auger provides power to the co-directional movement of the raw material and the solid heat carrier through the screw propulsion mechanism and accelerates the uniform mixing;
  • the fractionation tower is condensed and adjusted to obtain oils such as gasoline and diesel oil; the non-condensable gas after condensation is burned, and the high-temperature flue gas after combustion is dedusted by a dust removing device, and the obtained dust is compressed and processed as a building material, and the dust removing device is passed through the dust removing device.
  • the flue gas is vented through a multi-stage purification unit.
  • Other equipment and technologies use existing technology.
  • the waste plastic is pretreated, placed in a preheating system, preheated to a molten state, and then absorbed by the alkaline absorption tower to produce HC1, and the molten waste plastic is introduced into the cracker at a rate of 0.8 tons per hour.
  • the solid heat carrier is fed into the cracker at the same speed of 40 tons per hour and mixed with the waste plastic to crack the waste plastic.
  • the temperature of the solid heat carrier is 380-400 ° C, and the cracker is 10 degrees from the horizontal plane.
  • the angle between the solid heat carrier and the raw material moves in the same direction under the action of gravity; the gas obtained by cracking is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracked gas passes through the fractionation tower, and the non-condensed gas after condensation is directly introduced into the solid load.
  • the hot body heating device is burned, in order to ensure the sealing of the combustion process, the non-condensable gas is sealed before entering the solid heat medium heating device, and the high-temperature flue gas after combustion is dusted by the dust removing device, and the obtained dust is compressed and processed as a building material.
  • the flue gas of the dust removal device enters the heat exchanger to transfer heat to the raw material preheating system through the heat transfer oil, and finally the flue gas is evacuated through the multistage purification device; the solid heat carrier is heated At the same time, the solid product discharged from the cracker is separated through the screen, and the heated solid heat medium is sent back to the cracker through a conveying device sealed to the cracker.
  • Other equipment and technologies use existing technology.
  • the waste plastics were placed in a preheating system to preheat the molten plastic, the molten plastic waste was 1. 2 tons per hour.
  • the rate is fed into the cracker and the catalyst is added at the same time.
  • the solid heat carrier is fed into the cracker in the same direction as the waste plastic at a rate of 60 tons per hour and mixed with it to crack the waste plastic.
  • the cracker is made of a spiral propulsion mechanism.
  • the cracked gas is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracking gas is passed through a fractionation column, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel; After the non-condensing gas is emptied, the solid heat carrier is heated by a heat transfer oil.
  • Other equipment and technologies use existing technology.
  • Process Example 11 Putting waste plastic into a preheating system for preheating to melt, and then absorbing HC1 produced by an alkaline absorption tower, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour. At the same time, the catalyst is added, and the solid heat carrier is introduced into the cracker at the same speed of 30 tons per hour and mixed with the waste plastic to crack the waste plastic.
  • the temperature of the solid heat carrier is 380-440 ⁇ , and the cracker is at the horizontal plane.
  • the angle of 15 degrees makes the solid heat carrier and the raw material move in the same direction under the action of gravity; the gas obtained by cracking is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracking gas passes through the branching tower, and the obtained fraction is condensed and adjusted to obtain gasoline.
  • Oil such as diesel oil; the non-condensable gas after condensation is cleaned and sealed, and then passed into the solid heat medium heating device for combustion.
  • the burnt flue gas enters the heat exchanger to transfer heat to the raw material preheating system, and finally the flue gas passes through
  • the stage purification device is evacuated; the heated solid heat carrier is returned to the cracker through a conveyor connected to the cracker.
  • Other equipment and technologies use existing technology.
  • the waste plastic is placed in a preheating system for preheating to melt, and then absorbed by the alkaline absorption tower to produce HC1.
  • the molten waste plastic is introduced into the cracker at a rate of 3 tons per hour.
  • the solid heat carrier The waste plastic is pulverized at the rate of 85 tons per hour and mixed with the waste plastic in the same direction, and the waste plastic is lysed by the screw propulsion mechanism.
  • the pyrolysis mechanism supplies power to the co-directional movement of the raw material and the solid heat medium;
  • the catalytic tower is subjected to secondary cracking.
  • the solid heat medium is heated as a heating fuel in a separate heating furnace.
  • Other equipment and technologies use existing technology.
  • the waste plastic is placed in a preheating system for preheating to melt, and the molten waste plastic is introduced into the cracker at a rate of 1.2 tons per hour.
  • the heat transfer ball is at the same speed as 40 tons per hour.
  • the waste plastic is cracked by being introduced into the cracker and mixed with it.
  • the heat transfer ball has a diameter of 15-25 mm and the temperature is 410-430 ⁇ .
  • the cracked gas is subjected to secondary cracking through the catalytic tower, and the secondary cracked gas passes through the fractionation column, and the fraction is condensed.
  • the non-condensable gas obtained after the purification is sealed and collected for use, and the heat conducting ball is heated to 425-430'C by hot air.
  • Other equipment and technologies use existing technology.
  • the waste plastic is placed in a preheating furnace for preheating to be molten, and then the HC1 is absorbed by the alkaline absorption tower, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour while adding the catalyst.
  • the solid heat carrier is fed into the cracker at the same speed of 50 tons per hour and mixed with the waste plastic to crack the waste plastic.
  • the temperature of the solid heat carrier is 380-390 ° C; the cracker is 10 degrees from the horizontal plane.
  • the angle causes the solid heat carrier and the raw material to move under the action of gravity; the gas obtained by the cracking is subjected to secondary cracking through the fractionation tower, and the secondary cracking gas is passed through the fractionation tower, and the obtained fraction is adjusted to obtain oil such as gasoline and diesel; After the non-condensable gas is directly injected into the solid heat medium heating device for combustion, the high-temperature flue gas after combustion is dedusted by the dust removing device, and the obtained dust is compressed and processed as a building material, and the flue gas passing through the dust removing device is evacuated through the multi-stage purification device. The solid heat medium is heated while passing through the screen to separate the solid product discharged from the cracker together, and the heated solid heat medium passes through A delivery device that is sealingly coupled to the cracker is returned to the cracker. Other equipment and technologies use existing technology.
  • the waste plastic is placed in a preheating system for preheating to melt, and then the HC1 is absorbed by the alkaline absorption tower, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour.
  • the solid heat carrier The waste plastic is cracked at the rate of 45 tons per hour and mixed with the waste plastic.
  • the temperature of the solid heat carrier is 450-500 ° C.
  • the screw is propelled into the raw material and solid state.
  • the hot body provides power and accelerates the mixing movement; the gas obtained by the cracking passes through the fractionation tower, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel oil; the non-condensed gas after condensation is purified and sealed, and then introduced into the solid heat carrier.
  • the heating device burns, and the burnt flue gas is dedusted by the dust removing device, and the obtained dust is compressed and processed as a building material, and the flue gas passing through the dust removing device enters the heat exchanger to transfer the heat to the heat transfer oil to the heat exchanger.
  • the raw material preheating device, and finally the flue gas is vented after passing through the multi-stage purification device.
  • Other equipment and technologies use existing technology.
  • the waste plastic is placed in a preheating system for preheating to melt, and then the HC1 is absorbed by the alkaline absorption tower, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour while adding the catalyst.
  • the thermal ball is passed into the cracker at the speed of 34 tons per hour and mixed with the waste plastic to cause the waste plastic to be cracked.
  • the diameter of the heat conducting ball is 5-20mm.
  • the screw is propelled into the same direction by the spiral propulsion mechanism.
  • the motion provides power; the gas obtained by cracking is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracking gas is passed through a fractionation tower, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel; the non-condensed gas after condensation is directly introduced into the solid load.
  • the hot body heating device burns, the high-temperature flue gas after combustion enters the heat exchanger to transfer the heat to the raw material preheating system, and finally the flue gas is exhausted through the multi-stage purification device; the heat conducting ball is heated in the heating furnace to the lower limit temperature of the plastic cracking It is returned to the cracker by means of a conveyor connected to the cracker.
  • Other equipment and technologies use existing technology.
  • the above-mentioned examples of the inlet and outlet materials and the solid heat carrier seals used in the examples other than Examples 1 and 7 are both prior art, in order to achieve a more sealing effect for the examples other than 1 and 7, in the raw materials.
  • the inlet is preheated and the spiral variable pitch extrusion is used to compact the raw material to achieve sealing.
  • the solid heat carrier is squeezed and sealed to each other, and the spiral is used at the outlet of the solid heat carrier. Advance causes the solid heat carriers to be pushed forward against each other and gathered at the ports to effect sealing.
  • the embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export.
  • the raw material continuously enters the outer casing from the feed port and continuously moves under the push of the screw propulsion mechanism.
  • the solid heat carrier continuously entering from the input port of the solid heat carrier is mixed with the raw material, and the raw material is mixed with the raw material. Heat is applied to complete the cracking.
  • the cracked gas generated after the cracking is continuously discharged from the cracker outlet, and the generated solid matter and the solid heat carrier are continuously discharged.
  • Other parts of this embodiment employ the prior art.
  • This embodiment can also be used in a discontinuous cracking process.
  • the embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end. There are vent holes in the blades of the propeller mechanism.
  • Other parts of this embodiment employ the prior art.
  • the raw material continuously enters the cracker from the feed port and is continuously driven by the screw propulsion mechanism.
  • the solid heat medium continuously entering from the input port of the solid heat medium is mixed with the raw material, and The raw material is heated to complete the cracking.
  • the cracked gas generated after the cracking is continuously discharged from the cracker outlet, and the generated solid matter and the solid heat carrier are continuously discharged.
  • the venting holes in the blades of the auger mechanism are used to derive the cracking gas between the blades, thereby improving the safety of the operation of the equipment.
  • the embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export.
  • the blades of the auger mechanism have edges that are bent toward the advancement direction of the material. Other parts of this embodiment employ the prior art.
  • the embodiment improves the blade of the propulsion mechanism to promote the movement and mixing of the raw material and the solid heat carrier, improve the cracking efficiency, and improve the cracking effect.
  • the embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end.
  • the solid-state heat medium input port is provided with an anti-bracket eccentric conveying bucket with an enlarged opening.
  • this embodiment further improves the structure at the input port of the solid heat carrier, thereby achieving the sealing there with a reasonable structure.
  • the embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end.
  • the inlet of the solid heat carrier bucket is terminated with a heating furnace, and the furnace comprises a heating chamber with a spiral passage, and the bottom of the spiral heating chamber is connected to the residue storage tank through a screen.
  • the inlet at the upper end of the spiral heating chamber is connected to the solid heat carrier and the solid product outlet on the cracker housing.
  • Other parts of this embodiment employ the prior art.
  • a solid-state heat medium heating mechanism of a new structure is adopted, which can help to realize the continuous completion of the cracking process, and simultaneously remove the cracked product adhered thereto during the heating process of the solid heat medium.
  • the embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end.
  • the blades of the auger mechanism have edges that are bent toward the advancement direction of the material.
  • Other parts of this embodiment employ the prior art.
  • the embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export.
  • the blades of the auger mechanism have edges that are bent toward the advancement direction of the material.
  • the solid-state heat medium input port is provided with an anti-bridge eccentric conveying bucket with an enlarged opening.
  • Other parts of this embodiment employ the prior art.
  • the embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export.
  • a vent is provided in the blade of the auger mechanism.
  • the inlet of the solid heat carrier bucket is terminated with a heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet.
  • Other parts of this embodiment employ the prior art.
  • the embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export.
  • the blades of the screw propulsion mechanism are provided with vent holes.
  • the solid-state heat medium input port is provided with an anti-branching eccentric conveying hopper having an enlarged opening.
  • Other parts of this embodiment employ the prior art.
  • the embodiment includes a casing, and a spiral propulsion mechanism is disposed in the casing.
  • the casing is provided with a feeding port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end.
  • the blades of the screw advancement mechanism have edges that are bent toward the advancement direction of the material.
  • the inlet of the solid heat carrier bucket is terminated with a heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet.
  • Other parts of this embodiment employ the prior art.
  • the embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end.
  • the input port of the solid heat medium is provided with a solid-state heat carrier bucket with an enlarged opening, which adopts an eccentric structure, and the angle thereof can prevent the phenomenon of material bridging.
  • the inlet of the solid heat carrier bucket is terminated with a heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing.
  • Solid heat carrier and solid product outlet are Other parts of this embodiment employ the prior art.
  • the embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end.
  • the blades of the auger mechanism have edges that are bent toward the advancement direction of the material.
  • the solid-state heat medium input port is provided with an anti-bracket eccentric conveying bucket with an enlarged opening.
  • the embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end.
  • the edge of the blade of the auger mechanism has an edge that is bent toward the advancement direction of the material.
  • the inlet of the solid heat carrier conveying bucket is connected to the heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the lower bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet.
  • Other parts of this embodiment employ the prior art.
  • the embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end.
  • the blades of the screw advancement mechanism have edges that are bent toward the advancement direction of the material.
  • the solid-state heating body input port is provided with an anti-bracket eccentric conveying hopper having an enlarged opening.
  • the inlet of the solid heat carrier bucket is terminated with a heating furnace, the furnace comprises a heating chamber with a spiral passage, the lower bottom of the spiral heating chamber is connected to the residue storage tank through a screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing.
  • Solid heat carrier and solid product outlet are Other parts of this embodiment employ the prior art.
  • the embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end.
  • the blades of the auger mechanism have edges that are bent toward the advancement direction of the material.
  • a solid-state heat carrier bucket is disposed at the input port of the solid heat carrier, and the solid heat carrier bucket is an eccentric structure of the anti-frame bridge with an enlarged opening, wherein the portion adjacent to the input port of the solid heat carrier and the solid heat carrier
  • the input port is axially uniform, and the angle between the other portion and the vertical direction is smaller than the angle between the aforementioned portions.
  • the inlet of the solid heat carrier conveying bucket is connected to the heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet. Other parts of this embodiment employ the prior art.
  • the embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end.
  • a solid-state heat carrier bucket is disposed at the input port of the solid heat carrier, and the solid heat carrier bucket is an eccentric structure of the anti-frame bridge with an enlarged opening, wherein the portion adjacent to the input port of the solid heat carrier and the solid heat carrier The input port is axially uniform, and the angle between the other portion and the vertical direction is smaller than the angle between the aforementioned portions.
  • the inlet of the solid heat carrier conveying bucket is connected to the heating furnace, and the heating furnace comprises an oil/gas heating chamber with a spiral passage, the lower bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker.
  • Solid heat carrier and solid product outlet on the outer casing There is an inclined heating passage with an oil/gas heater between the spiral heating chamber and the solid heat carrier bucket.
  • the embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing.
  • the casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end.
  • the solid-state heat medium input port is provided with an anti-bracket eccentric conveying bucket with an enlarged opening.
  • the inlet of the solid heat carrier conveying bucket is connected to the heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the bottom of the spiral heating chamber is connected to the residue storage tank through a screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing.
  • Solid heat carrier and solid product outlet There is an inclined heating passage with an oil/gas heater between the spiral heating chamber and the solid heat carrier bucket.
  • the embodiment includes a cracker casing 1 in which a screw propulsion mechanism 4 is disposed.
  • the outer casing 1 is provided with a feed port 2 and a solid heat medium input port 8 at one end, a cracking gas outlet 3 at the upper portion, and a solid heat carrier at the other end.
  • a vent 5 is provided in the blade of the screw advance mechanism 4.
  • the edge of the blade of the screw advance mechanism 4 has an edge bent toward the advancement direction of the material.
  • the solid heat medium input port 8 is provided with a solid heat carrier bucket 20, and the solid heat carrier bucket 20 is an eccentric structure of the anti-bridge bridge with an enlarged opening, which is adjacent to the solid fuel input port 8 and the solid load.
  • the hot body input port 8 is axially uniform.
  • the inlet of the solid heat carrier bucket 20 terminates in a furnace.
  • the heating furnace comprises an oil/gas heating chamber with a spiral passage, the lower bottom of the spiral heating chamber 12 is connected to the residue storage tank 17 through the screen 15, and the solid heat medium inlet 14 of the spiral heating chamber 12 is connected to the solid state on the cracker casing 1.
  • the upper surface of the inclined heating passage 19 is provided along the longitudinal direction thereof with a set of return plates which are sequentially changed by a distance and downwardly extending.
  • the solid heat carrier is separated from the cracking residue by the closed circuit system, and the solid heat medium is transported to the high temperature flue gas heating chamber, and the high temperature smoke sent from the cracking residue and the non-condensable gas burning furnace.
  • the gas is heated in reverse movement and achieves remote heating of the solid heat carrier, which fully guarantees the safety of the system operation.
  • Other parts of this embodiment employ the prior art.
  • This embodiment is an improvement of the feed port and the solid product discharge port in any of the above-described apparatus embodiments 1 to 18.
  • the conveying structure of the feeding port and the discharging port is a screw rod installed in the conveying pipe, and a cavity is left between the end of the auger and the end of the feeding pipe.
  • the screw pitch in the conveying pipe connected to the feed port is gradually smaller, and the conveying pipe itself is a two-layer structure with a heat medium flow chamber, and the flowing heat carrier can be pre-processed while the raw material is fed into the cracker. The heat allows the raw material to become molten when it enters the cracker.

Abstract

A process and a device for cracking waste plastics, particularly for continuous cracking waste plastics. The continuous cracking can be performed by heating the raw materials with solid heat carriers in the cracking device, wherein the solid heat carriers carrying heat are mixed and go forward with the raw materials. The device comprises a screw feeding unit set in housing, a feed inlet and a inlet of solid heat carriers both set in front of the housing, cracked gas outlet upside of housing, and a outlet of solid heat carriers and solid products at the end of the housing. The cracking of waste plastics can be achieved continuously and automatically by applying the process and device of the present invention. According to the present invention, there are several improvements in exhaust gas treating and reusing. As a result, the requirements of environmental protection can be meet and the cost can be decreased.

Description

废塑料连续裂解工艺及设备 技术领域  Waste plastic continuous cracking process and equipment
本发明涉及一种废塑料裂解工艺及设备, 特别涉及一种废塑料连续裂解工艺及设备。 背景技术  The invention relates to a waste plastic cracking process and equipment, in particular to a continuous cracking process and equipment for waste plastics. Background technique
塑料属于髙分子碳氢聚合物,其本身是石油产品中的烃类经聚合反应构成的髙分子聚 合物, 由于其难以在自然界中自然降解, 对环境造成了极大的污染。现在可以通过裂解的 方法将构成塑料的髙分子聚合物大分子链打开,使其还原为小分子链的化合物, 由于小分 子化合物一般为符合燃油组分的碳氢化合物, 经过分馏和精制一般可以得到汽油、柴油和 燃气,这样就解决了废塑料对于环境的污染同时具有很髙的经济价值和环保效益, 也为解 决现在日益严重的能源危机提供了新的途径。  Plastics are bismuth molecular hydrocarbon polymers, which are themselves ruthenium molecular polymers composed of hydrocarbons in petroleum products. Because of their difficulty in naturally degrading in nature, they cause great pollution to the environment. Now, the macromolecular chain of the ruthenium molecular polymer constituting the plastic can be opened by the cleavage method to reduce it to a compound of a small molecular chain. Since the small molecule compound is generally a hydrocarbon component that conforms to the fuel component, it can be fractionated and refined. Get gasoline, diesel and gas, which solves the environmental pollution of waste plastics and has very economic and environmental benefits. It also provides a new way to solve the increasingly serious energy crisis.
但是现有的裂解方法一般采用将废塑料一次性置入反应釜内采用煤或电作为热源,在 催化剂的催化下加热使其裂解,对裂解气进行分馏冷凝得到粗制燃油, 这样的方法只能分 批次处理废塑料, 无法达到工业上要求的连续化生产, 处理速度慢、 所得油品质量很低; 由于釆用的是直接加热的方法, 导致反应釜易燃易爆等问题的发生, 同时由于反应釜直接 受热会对反应釜造成过大的损耗减少整套设备的使用寿命增加生产的成本;由于无法进行 连续化生产无法及时有效的对生产过程中产生的废气废渣进行处理, 造成对环境的污染。 现有技术中虽然提供了多种可连续工业化生产的废塑料油化装置,能够在一定程度上解决 达到连续生产的目的, 但是其在裂解过程中废塑料受热不均匀, 造成塑料裂解不彻底影响 了最终的油品收率,同时也会造成部分塑料受热过快而直接烧焦形成焦渣也会影响裂解反 应的正常进行, 同时增加生产过程中对于排渣处理和后期对大量废渣处理的成本。  However, the existing cracking method generally uses a waste plastic into a reaction vessel at a time, using coal or electricity as a heat source, heating it under the catalysis of the catalyst to crack it, and fractionating and condensing the cracked gas to obtain a crude fuel. The waste plastic can be processed in batches, and the continuous production required by the industry cannot be achieved. The processing speed is slow and the quality of the obtained oil is very low. Because of the direct heating method, the reactor is inflammable and explosive. At the same time, due to the direct heating of the reactor, the reactor will cause excessive loss, reducing the service life of the whole set of equipment and increasing the cost of production; since it is impossible to carry out continuous production, it is impossible to timely and effectively treat the waste residue generated in the production process, resulting in Environmental pollution. In the prior art, although a plurality of waste plastic oiling devices capable of continuous industrial production are provided, the purpose of continuous production can be solved to a certain extent, but the waste plastics are unevenly heated during the cracking process, and the plastic cracking is not completely affected. The final oil yield will also cause some plastics to be heated too quickly and directly burn to form coke residue, which will also affect the normal progress of the cracking reaction, and increase the cost of slag disposal and later treatment of large amounts of waste in the production process. .
发明内容 Summary of the invention
为解决现有技术存在的上述问题, 本发明提供了下面的技术方案: 它由在裂解器内与 原料混合并同向运动的携带热量的固态载热体流对原料进行加热实现连续裂解。  In order to solve the above problems in the prior art, the present invention provides the following technical solution: It is continuously cracked by heating a raw material by a heat-carrying solid heat carrier stream which is mixed with a raw material and moved in the cracker.
首先在裂解器中由于采用了携带热量的固态载热体流进行直接加热,在其与原料同向 运动过程中, 原料与固态载热体混合并粘附在其表面, 使原料与固态载热体大面积直接接 触并快速受热, 从而解决了因塑料导热效果差而造成的废塑料受热不均匀、裂解不彻底的 难题,还能够提高反应速度达到快速裂解。完成裂解后的固态载热体还会将生成的固态物 带出裂解设备,同时解决了在裂解器中固体残留物结块成焦渣不利于工业化连续生产的问 题。在固态载热体的运动过程中, 还能够将裂解后产生的固体残留物细化, 以方便后期的 处理。  Firstly, in the cracker, direct heating is carried out by using a solid heat carrier fluid carrying heat. During the same movement with the raw material, the raw material is mixed with the solid heat carrier and adhered to the surface, so that the raw material and the solid heat carrier The large area of the body directly contacts and is quickly heated, thereby solving the problem that the waste plastic is unevenly heated due to poor thermal conductivity of the plastic, and the cracking is not complete, and the reaction speed can be increased to achieve rapid cracking. The solid state heat carrier after the completion of the cracking also brings the generated solid matter out of the cracking equipment, and at the same time solves the problem that the solid residue in the cracker is agglomerated into coke residue, which is disadvantageous for industrial continuous production. During the movement of the solid heat carrier, it is also possible to refine the solid residue generated after the cracking to facilitate the later treatment.
在上述过程中, 可以直接将固态塑料原料送入裂解过程, 但为了达到更好的效果, 一 般将原料预热至熔融状后进入裂解过程,这样不仅会将废塑料间存留的气体排出, 使整个 裂解系统的密封性得到更好的加强,同时由于熔融状的流动阻力远小于固态原料就为整个 推进系统减轻了压力, 并能够缩短裂解时间。特别是, 由于塑料是热的不良导体, 将其预 热为熔融状后, 可降低裂解所需能耗, 能够更好地保证了裂解过程的连续性, 而熔融状的 原料更容易均匀的附着在固态载热体表面且附着的厚度很薄,因此裂解反应会在极短的时 间内完成,更进一步地缩短了整个反应所需的时间,也为工业化连续生产提供了有利条件。  In the above process, the solid plastic raw material can be directly sent to the cracking process, but in order to achieve better effect, the raw material is generally preheated to the molten state and then enters the cracking process, so that not only the gas remaining between the waste plastics is discharged, so that The tightness of the entire cracking system is better enhanced, while the molten flow resistance is much less than the solid feedstock, reducing the pressure throughout the propulsion system and reducing cracking time. In particular, since plastic is a poor conductor of heat, preheating it into a molten state can reduce the energy required for cracking, better ensure the continuity of the cracking process, and the molten material is more easily and uniformly attached. On the surface of the solid heat carrier and the thickness of the adhesion is very thin, the cracking reaction is completed in a very short time, which further shortens the time required for the entire reaction, and also provides favorable conditions for industrial continuous production.
本发明所述的裂解过程, 可以处理成份单一的原料, 也可以处理混合的原料, 但在处 理含有 PVC的原料时, 由于加热后产生的 HC1会对裂解设备产生腐蚀, 因此应当利用 PVC 低温裂解的特点在预热阶段脱除 PVC热解所产生的 HC1。 脱除 HC1可采用收集或利用碱性 物质中和或其他的现有技术方法来完成。  The cracking process of the present invention can process a single raw material or a mixed raw material, but when processing a raw material containing PVC, since the HC1 generated after heating causes corrosion to the cracking equipment, it should be cracked by PVC. It is characterized by the removal of HC1 from PVC pyrolysis during the preheating phase. Removal of HC1 can be accomplished by collection or neutralization using alkaline materials or other prior art methods.
要利用本发明的方法实现连续化生产,应当将原料或预热后的熔融状原料或预热脱除 HC1处理后的熔融状原料及固态载热体分别连续送入裂解过程,连续排出裂解过程中产生 的裂解气, 并在裂解后将固态载热体及固态生成物一起连续排出。 固态载热体由裂解过程 经输送系统输出后分离固态生成残留物、送入加热炉经加热后再进入裂解过程, 为了最大 程度减少加热后热量的损失,一般都会在加热前就对固态生成残留物进行分离, 或在加热 的同时将固态生成残留物分离,这样就可以保证固态载热体可以携带最大的热量回到裂解, 过程中。在这个过程中, 除了原料的连续进入、 生成物的连续导出, 也实现了固态载热体 的循环连续使用, 从而实现了整个裂解过程的连续进行。 In order to realize continuous production by the method of the present invention, the raw material or the preheated molten raw material or the preliminarily removed HC1 treated molten raw material and the solid heat carrier are continuously fed into the cracking process, and the cracking process is continuously discharged. Generated The cracking gas, and after the cracking, continuously discharges the solid heat carrier and the solid product together. The solid heat carrier is separated from the solid state by the cracking process, and the solid residue is sent to the heating furnace and then heated to enter the cracking process. In order to minimize the heat loss after heating, the solid residue is generally generated before heating. Separation of the material, or separation of the solid residue while heating, thus ensuring that the solid heat carrier can carry the greatest heat back to the cracking process. In this process, in addition to the continuous entry of the raw materials and the continuous derivation of the product, the continuous use of the solid heat carrier is realized, thereby achieving the continuous progress of the entire cracking process.
由于固态载热体及原料或熔融状原料的混合物运动阻力较大, 因此, 应当对其施加外 力, 保证其运动或流动, 具体可以采用倾斜的转动外壳等方式实现, 也可以通过螺旋推进 机构实现, 这种方式除推动原料和固态载热体外, 还能够同时对混合物进行搅拌, 使物料 受热更加均匀而加速裂解, 从而促进原料的完全裂解。  Since the mixture of the solid heat carrier and the raw material or the molten material has a large resistance to movement, an external force should be applied to ensure the movement or flow thereof, which can be realized by a tilting rotating shell or the like, or can be realized by a screw propulsion mechanism. In addition to pushing the raw material and the solid heat carrier, this method can simultaneously stir the mixture to make the material more uniform and accelerate the cracking, thereby promoting the complete cracking of the raw material.
对于裂解产生的裂解气可通过固定催化床或其它方式进一步进行催化裂解,之后进入 分馏塔进行分镏,分馏所得不同组分的油气经冷凝塔冷凝后采用不同工艺加以调整即可得 到各种较高品质的轻质油;对于不能冷凝的气体可作为燃料在加热炉中燃烧对固态载热体 进行加热, 这样不仅能够将裂解产生的不凝可燃气进行利用, 节约了生产成本, '还避免了 将这些气体直接排出而造成的环境污染,为了进一步达到环保的要求可在不凝气燃烧前对 其进行脱硫等净化处理。  The cracking gas generated by the cracking may be further subjected to catalytic cracking through a fixed catalytic bed or other means, and then enters the fractionating tower for branching, and the oils of different components obtained by fractional distillation are condensed by the condensation tower and then adjusted by different processes to obtain various comparisons. High-quality light oil; for the non-condensable gas can be used as fuel in the heating furnace to heat the solid heat carrier, which can not only use the non-condensable flammable gas generated by the cracking, which saves the production cost, 'also avoids In order to further meet the environmental requirements, the environmental pollution caused by the direct discharge of these gases can be desulfurized and purified before the non-condensable gas is burned.
在加热炉中固态载热体被加热, 其表面附着的裂解残留可燃物会被迅速的燃烧, 不燃 物及灰分会随燃烧后产生的烟气排出燃烧炉外, 为了达到无害排放的目的,烟气需要通过 除尘设备除去其中的有害物质,所得残留灰分及不燃物由于颗粒极小可作为建筑材料进行 二次利用, 通过除尘设备的烟气中依然含有大量的热能, 因此可利用其对原料进行预热, 具体工艺中,可以直接用其对原料预热,也可以使其与导热油或其它热介质进行热交换后, 由热介质对原料进行预热。这一过程, 进一步完善了本发明的工艺过程, 以达到无害化排 放的标准, 避免环境污染。  In the heating furnace, the solid heat carrier is heated, and the cracked residual combustibles adhering to the surface are rapidly burned, and the incombustible matter and the ash are discharged out of the combustion furnace with the flue gas generated after the combustion, in order to achieve the purpose of harmless discharge, The flue gas needs to be removed by the dust removal equipment, and the residual ash and incombustible materials can be reused as building materials because the particles are extremely small, and the flue gas passing through the dust removal equipment still contains a large amount of heat energy, so the raw materials can be utilized. Preheating is carried out. In the specific process, the raw materials may be preheated directly, or may be preheated by a heat medium after heat exchange with a heat transfer oil or other heat medium. This process further refines the process of the present invention to achieve standards for harmless emissions and to avoid environmental pollution.
本发明中的固态载热体, 可根据材质熔点、 比热容选择不同的材料, 要求在高于裂解 温度时保证其为固态, 具体的形状不限。在具体使用时可以釆用球体特别是金属球体, 球 状的载热体还能够使载热体与原料有最大的接触面积,从而在最大程度上加快裂解反应的 进行, 但是如果球体的直径过大就会使球与球之间产生过多的空隙影响裂解器的密封, 因 此将导热球的直径控制在 5- 25画, 可以在保证密封的同时最大程度上增加接触面积。 固 态载热体所用的材料熔点高于塑料裂解所需的温度。  The solid heat medium in the present invention can select different materials according to the melting point and specific heat capacity of the material, and it is required to ensure that it is solid when it is higher than the cracking temperature, and the specific shape is not limited. In the specific use, the sphere, especially the metal sphere, can be used. The spherical heat carrier can also maximize the contact area between the heat carrier and the raw material, thereby maximizing the progress of the cracking reaction, but if the diameter of the sphere is too large This will cause too much void between the ball and the ball to affect the seal of the cracker, so the diameter of the thermal ball is controlled at 5-25, which can maximize the contact area while ensuring the seal. The solids used in the solid heat carrier have a melting point higher than that required for plastic cracking.
为了使裂解反应进行的彻底同时又能保证裂解所需的时间,需要保证熔融状废塑料与 固态载热体的有最大的接触面积和适中的时间, 由于导热球的效果好于其他固态载热体, 因此控制: 每吨原料、 每小时使用导热球 30-50吨, 这样就可以在保证裂解效果的同时缩 短反应时间; 为了保证裂解反应的顺利进行, 导热球的进入裂解器时的温度控制在塑料裂 解所需上下限温度间即可。  In order to ensure the thoroughness of the cracking reaction and ensure the time required for the cracking, it is necessary to ensure the maximum contact area and moderate time between the molten waste plastic and the solid heat carrier, since the effect of the heat conductive ball is better than other solid heat carriers. Body, therefore control: 30-50 tons of heat-conducting ball per ton of raw material per hour, so that the reaction time can be shortened while ensuring the cracking effect; In order to ensure the smooth progress of the cracking reaction, the temperature control of the heat-conductive ball entering the cracker It can be between the upper and lower limits of the plastic cracking required.
在原料入口由于原料经过螺旋挤压后其中所含的气体被排出, 同时原料自身会发生堆 积, 也能够保证气体的排出从而保证进料时的密封; 在固态载热体入口, 固态热载体会被 大量的堆积在一起彼此之间的空隙很小,保证了气体的排出完成密封;在固态载热体出口, 同样也采用了螺旋推进, 这样就在在热体自身堆积的基础上可以进一步对热载体进行挤 压, 保证了与外界的密封。通过上述的密封工艺, 使整个裂解过程都处在密封的环境下保 证了裂解过程的顺利进行也保证了生产过程中不会发生燃爆等危险。  At the inlet of the raw material, the gas contained in the raw material is discharged after being spirally extruded, and at the same time, the raw material itself is accumulated, and the discharge of the gas can be ensured to ensure the sealing at the time of feeding; at the inlet of the solid heat carrier, the solid heat carrier will It is piled up in a large amount and the gap between them is small, which ensures the discharge of the gas to complete the sealing. At the outlet of the solid heat carrier, the spiral propulsion is also adopted, so that it can be further based on the accumulation of the hot body itself. The heat carrier is pressed to ensure a seal with the outside world. Through the above sealing process, the entire cracking process is in a sealed environment to ensure the smooth progress of the cracking process and to ensure that there is no danger of explosion and explosion during the production process.
采用本发明所述的废塑料裂解工艺, 可以使废塑料的裂解达到工业连续化生产, 使得 处理速度和裂解所得的油品质量有了极大的提高, 由于釆用了固态载热体作为加载热体, 既保证了反应过程中裂解温度的均衡同时也极大的提高了废塑料的受热面积使裂解反应 可以更加稳定快速的进行, 同时由于固态载热体的加热效率较之直接加热的效率高很多, 因此在加热过程中所需的能耗要远小于直接加热的方式, 节约了能源。 由于本发明所用的 加热燃料为自身裂解所产生的不凝气,使其得到了循环利用节约了生产的成本同时减少了 不凝气直接排放对于环境的污染, 实现了工业连续无害化生产的标准。 By adopting the waste plastic cracking process of the invention, the cracking of the waste plastic can be industrially continuous production, so that the processing speed and the quality of the oil obtained by the cracking are greatly improved, because the solid heat carrier is used as the loading. The hot body not only ensures the equilibrium of the cracking temperature during the reaction, but also greatly increases the heating area of the waste plastic, so that the cracking reaction can be carried out more stably and quickly, and at the same time, the heating efficiency of the solid heat carrier is higher than that of the direct heating. It is much higher, so the energy required for heating is much less than the direct heating method, saving energy. Since the heating fuel used in the present invention is non-condensable gas generated by self-cracking, recycling thereof is used to save the production cost and reduce the cost. Non-condensable direct discharge of environmental pollution, achieving the standard of industrial continuous and harmless production.
实现本发明的裂解设备包括其外壳, 在外壳内设置螺旋推进机构, 外壳前部设置有 进料口和固态载热体输入口,上部设置裂解气出口,后部设置有固态载热体及固态生成物 出口。 该设备能够实现将原料及固态载热体的混合物推进, 在其运动过程中完成裂解。  The cracking apparatus for realizing the invention comprises a casing, a spiral propulsion mechanism is arranged in the casing, a feeding port and a solid heat medium input port are arranged at the front part, a cracking gas outlet is arranged at the upper part, and a solid heat medium and a solid body are arranged at the rear part. Product exit. The device is capable of propelling a mixture of raw materials and solid heat carriers to complete the cracking during its movement.
由于在裂解过程中生成裂解气, 因此, 应当在螺旋推进机构的叶片上设置通气孔, 对裂解气进行疏导, 以便排出; 并且减少螺旋叶片间的气压, 保证工作环境的安全稳定。  Since the cracking gas is generated during the cracking process, vent holes should be provided on the blades of the screw propulsion mechanism to guide the cracking gas for discharge; and the air pressure between the spiral blades can be reduced to ensure the safety and stability of the working environment.
由于裂解器内原料与固态载热体的重量较大, 且较粘稠, 其运动阻力较大, 可以在 螺旋推进机构的叶片上设置向物料前进方向弯折的边缘, 起到翻动和加强的作用。 由于该 结构能实现对原料的搅拌, 帮助实现充分裂解, 并且防止固态载热体在叶片的边缘处受到 挤压, 保证设备的正常运行。  Since the raw material and the solid heat medium in the cracker are relatively heavy and viscous, the movement resistance is large, and the edge of the spiral propulsion mechanism can be set to be bent toward the material advancing direction, which is turned and strengthened. effect. Since the structure can achieve agitation of the raw material, help to achieve sufficient cracking, and prevent the solid heat carrier from being squeezed at the edge of the blade to ensure the normal operation of the equipment.
要实现连续裂解, 需要保证裂解器各部分的密封, 对于原料的进出口处的密封, 均 可采有现有技术实现,为了达到最好的效果本发明采用了在原料进口处釆用瑢融料密封而 在固态载热体进口则采用动态流体密封及料堆密封,可采用在该进料口处设置有倾斜的开 口渐大的固态载热体输送斗的方式实现, 特别是可以采用开口渐大的防架桥偏心输送斗, 这种结构能够使固态载热体在输入口堆集而实现密封。  In order to achieve continuous cracking, it is necessary to ensure the sealing of all parts of the cracker. The sealing of the inlet and outlet of the raw materials can be achieved by the prior art. In order to achieve the best effect, the invention adopts the use of the raw material at the inlet of the raw material. The material is sealed and the dynamic heat sealing and the material stack sealing are adopted at the inlet of the solid heat medium, and the solid heat carrier conveying bucket with the inclined opening is arranged at the feeding port, in particular, the opening can be adopted. Increasing anti-bridge eccentric transport bucket, this structure enables the solid heat carrier to be stacked at the input port to achieve sealing.
本发明中, 对固态载热体的加热由与固态载热体输送斗的入口端接加热炉完成, 加热 炉包括带有螺旋通道的加热室, 该螺旋加热室下底通过筛网连接残渣储斗, 螺旋加热室上 端的入口连接裂解器外壳上的固态载热体及固态生成物出口。对固态载热体的加热可以通 过直烧的形式实现。如果能够达到所需的温度, 直烧可以一次完成, 也可以通过多级加热 完成, 例如, 在螺旋加热室与固态载热体输送斗之间有装有油汽加热器的倾斜加热通道。 在此对固态载热体二次直烧, 提升其温度。在该结构中, 在螺旋加热室与固态载热体输送 斗之间有装有油 /气加热器的倾斜加热通道。 这样, 在倾斜加热通道中形成两个或更多个 腔体, 使热气能够在其中回旋, 从而充分对固态载热体进行加热。  In the present invention, the heating of the solid heat medium is completed by a furnace connected to the inlet of the solid heat carrier bucket, and the furnace includes a heating chamber with a spiral passage, and the bottom of the spiral heating chamber is connected to the residue through the screen. The inlet of the upper end of the spiral heating chamber is connected to the solid heat carrier and the solid product outlet on the cracker casing. Heating of the solid heat carrier can be achieved by direct firing. If the desired temperature is reached, the direct burn can be done in one pass or through multiple stages of heating. For example, there is a tilted heating channel with an oil vapor heater between the spiral heating chamber and the solid heat carrier bucket. Here, the solid heat carrier is directly burned to raise its temperature. In this configuration, there is an inclined heating passage with an oil/gas heater between the spiral heating chamber and the solid heat carrier bucket. Thus, two or more cavities are formed in the inclined heating passage so that hot air can be swirled therein to sufficiently heat the solid heat medium.
本发明设备的进料口及固态生成物出料口处的密封结构可以采用现有技术,也可采用 下述结构: 在进料口及固态生成物出料口处分别有输送管与其连接,输送管内装有螺旋推 进机构空腔; 与进料口连接的输送管为带有进、 出口的空腔, 输送管中的螺旋推进机构为 螺距渐小的结构。这种结构保证了裂解器的密封效果, 而且, 进料口输送管的结构能够利 用热载体在进入裂解器的同时对其进行预热, 使原料在进入裂解器时能够成为熔融状态, 以使裂解迅速完成、减小裂解器本身的设备投入、 降低成本, 还能实现对加热炉工作时产 生的烟气中余热的利用, 使本发明的整个工艺和设备更加完善。  The sealing structure of the feeding port and the solid product discharging port of the device of the invention may be the prior art, or the following structure may be adopted: a conveying pipe is respectively connected to the feeding port and the solid product discharging port, The conveying pipe is provided with a spiral propulsion mechanism cavity; the conveying pipe connected to the feeding port is a cavity with an inlet and an outlet, and the spiral propulsion mechanism in the conveying pipe is a structure with a gradually smaller pitch. This structure ensures the sealing effect of the cracker, and the structure of the feed port conveying pipe can preheat the heat carrier while entering the cracker, so that the raw material can be molten when entering the cracker, so that The cracking is completed quickly, the equipment input of the cracker itself is reduced, the cost is reduced, and the utilization of waste heat in the flue gas generated during the operation of the heating furnace can be realized, so that the entire process and equipment of the present invention are more perfect.
本发明采用合理高效的工艺及设备实现了塑料裂解的连续生产及其自动化。而且, 本 工艺还在尾气处理及利用等多方面进行了完善, 使其能够达到环保要求, 并实现了成本的 降低。  The invention realizes continuous production and automation of plastic cracking by using reasonable and efficient process and equipment. Moreover, the process has been improved in many aspects such as exhaust gas treatment and utilization, enabling it to meet environmental protection requirements and achieve cost reduction.
附图说明  DRAWINGS
图 1为工艺实施例 1、 7的工艺流程图;  1 is a process flow diagram of process examples 1 and 7;
图 2为设备实施例 18中裂解器设备结构图;  Figure 2 is a structural view of a cracker device in the apparatus embodiment 18;
图 3为图 2的 B向视图;  Figure 3 is a B-direction view of Figure 2;
图 4为图 2的 A-A视图;  Figure 4 is an A-A view of Figure 2;
图 5为设备实施例 18中加热设备结构剖视图;  Figure 5 is a cross-sectional view showing the structure of a heating device in the apparatus embodiment 18;
图 6为设备实施例 18中加热设备俯视图的部分剖视图;  Figure 6 is a partial cross-sectional view showing a top view of the heating device in the apparatus embodiment 18;
其中, 1、 外壳, 2、 进料口, 3、 裂解气出口, 4、 螺旋推进机构, 5、 通气孔, 6、 反 清扫螺旋片, 7、 固态载热体及固态生成物出口, 8、 固态载热体输入口, 9、油 /气加热器, 10、 导向螺旋片, 11、旋带, 12、螺旋加热室, 13、 烟气出口, 14、 固态载热体进口, 15、 筛网, 16、 蝶阀, 17、 残渣储斗, 18、 耐火板, 19、 倾斜加热通道, 20、 固态载热体输送 斗, 21、 固态载热体出口, 22、 检修口。  Among them, 1, the outer casing, 2, the feed inlet, 3, the cracking gas outlet, 4, the spiral propulsion mechanism, 5, the vent hole, 6, the anti-sweeping spiral, 7, the solid heat carrier and the solid product outlet, 8, Solid heat input port, 9, oil/gas heater, 10, guiding screw, 11, rotating belt, 12, spiral heating chamber, 13, flue gas outlet, 14, solid heat carrier inlet, 15, screen 16, butterfly valve, 17, residue storage bucket, 18, refractory board, 19, inclined heating channel, 20, solid heat carrier conveyor, 21, solid heat carrier outlet, 22, inspection port.
具体实施方式 工艺实施例 1 : detailed description Process Example 1:
将废塑料预处理后置入预热系统进行预热使其达到熔融状, 之后经过碱性吸收塔吸收 产生的 HC1, 熔融状的废塑料以每小时 1吨的速度通入裂解器中, 同时加入常规塑料裂解 催化剂, 导热球在裂解器内与废塑料同向运动并混合使废塑料发生裂解, 每小时通入量 40吨, 导热球直径为 10- 20讓, 温度为 380- 500°C, 裂解器中通过螺旋推进机构为原料和 固态载热体的同向运动提供动力, 并对导热球和熔融状废塑料进行混合; 裂解所得气体通 过固定催化床进行二次裂解,二次裂解气通过分馏塔,所得馏分经过冷凝及调整得到汽油、 柴油等油品;冷凝后的不疑气经净化密封处理后通入导热球加热炉燃烧同时通过筛网分离 与导热球一起排出裂解器的固态生成物, 燃烧后的高温烟气经过除尘设备除尘, 所得粉尘 经压缩加工作为建筑材料,通过除尘设备的烟气进入换热器通过导热油将热量传至原料预 热系统, 最后烟气通过多级净化装置后排空; 导热球在加热炉内加热至 380-500°C后通过 与裂解器密封连接的输送装置送回裂解器内。在熔融状废塑料的入口采用螺旋变距挤压推 进实现密封, 在导热球入口采用导热球的自身堆集完成密封, 在导热球的出口采用螺旋推 进及在端口处导热球的聚集堆积进行密封。 其他设备和技术采用现有技术。  The waste plastic is pretreated and placed in a preheating system for preheating to melt, and then absorbed by the alkaline absorption tower to produce HC1, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour. Adding a conventional plastic cracking catalyst, the heat-conducting ball moves in the same direction as the waste plastic in the cracker and mixes to crack the waste plastic. The amount of heat per hour is 40 tons, the diameter of the heat-conducting ball is 10-20, and the temperature is 380-500 °C. The cracker provides power for the co-directional movement of the raw material and the solid heat carrier by the screw propulsion mechanism, and mixes the heat conductive ball and the molten waste plastic; the cracked gas is subjected to secondary cracking through the fixed catalytic bed, and the secondary cracking gas Through the fractionation tower, the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel oil; the unconfirmed gas after condensation is purified and sealed, and then passed into a heat-conducting ball furnace for combustion while being separated from the solid state of the cracker by the screen separation and the heat-conducting ball. The product, the high-temperature flue gas after combustion is dedusted by a dust removing device, and the obtained dust is compressed and processed as a building material, and is passed through a dust removing device. The gas enters the heat exchanger and transfers the heat to the raw material preheating system through the heat transfer oil. Finally, the flue gas is vented through the multistage purification device; the heat conducting ball is heated to 380-500 ° C in the heating furnace and then sealed through the cracker. The delivery device is returned to the cracker. Sealing is carried out by spiral variable pitch extrusion at the inlet of the molten waste plastic. Sealing is carried out by self-stacking of the heat conducting ball at the entrance of the heat conducting ball, and the screw is pushed at the outlet of the heat conducting ball and sealed by the accumulation of the heat conducting balls at the port. Other equipment and technologies use existing technology.
工艺实施例 2:  Process Example 2:
将废塑料置入预热系统进行预热使其达到熔融状, 之后经过碱性吸收塔吸收产生的 HC1 , 熔融状的废塑料以每小时 1. 5吨的速度通入裂解器中, 陶瓷球以每小时 44吨的速度 与废塑料同向通入裂解器内并与之混合使废塑料发生裂解, 陶瓷球温度为 400_460°C, 裂 解器中通过螺旋推进机构为原料和陶瓷球同向运动提供动力; 裂解所得气体通过分镏塔, 所得馏分经过冷凝及调整得到汽油、柴油等油品; 冷凝后的不凝气通入固态载热体加热装 置燃烧, 燃烧后通过多级净化装置后排空。 其他设备和技术采用现有技术。  The waste plastic is placed in a preheating system for preheating to be melted, and then absorbed by the alkaline absorption tower to produce HC1, and the molten waste plastic is introduced into the cracker at a rate of 1.5 tons per hour, ceramic balls. At a speed of 44 tons per hour, it is introduced into the cracker in the same direction as the waste plastic and mixed with it to crack the waste plastic. The temperature of the ceramic ball is 400_460 °C, and the co-rotation mechanism uses the screw propulsion mechanism as the raw material and the ceramic ball to move in the same direction. Providing power; the gas obtained by cracking passes through the branching tower, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel; the condensed non-condensable gas is passed into a solid heat medium heating device for combustion, and is burned and passed through a multi-stage purification device. air. Other equipment and technologies use existing technology.
工艺实施例 3:  Process Example 3:
将废塑料以每小时 0. 5吨的速度通入裂解器中, 同时加入催化剂, 固态载热体以每小 时 30吨的速度与废塑料同向通入裂解器并与之混合使废塑料发生裂解, 固态载热体温度 为 420- 44(TC, 裂解器中通过螺旋推进机构为原料和固态载热体同向运动提供动力; 裂解 所得气体通过固定催化床进行二次裂解, 二次裂解气通过分馏塔, 所得馏分经过冷凝及调 整得到汽油、柴油等油品; 冷凝后的不凝气经净化密封处理后通入固态载热体加热装置燃 烧, 固态载热体被加热前经过筛网分离出与其一起排出裂解器的固态生成物, 燃烧后的高 温烟气经过除尘设备除尘, 所得粉尘收集备用, 通过除尘设备的烟气进入换热器通过导热 油将热量传至原料预热系统, 最后烟气通过多级净化装置后排空, 固态载热体被加热后通 过与裂解器密封连接的输送装置送回裂解器内。 其他设备和技术采用现有技术。  The waste plastic is introduced into the cracker at a rate of 0.5 tons per hour, and a catalyst is added at the same time. The solid heat medium is introduced into the cracker in the same direction as the waste plastic at a rate of 30 tons per hour and mixed with the waste plastic to cause waste plastic to occur. Pyrolysis, the temperature of the solid heat carrier is 420-44 (TC, the co-orientation of the raw material and the solid heat carrier is powered by the screw propulsion mechanism in the cracker; the cracked gas is subjected to secondary cracking through the fixed catalytic bed, and the secondary cracking gas Through the fractionation tower, the obtained fraction is condensed and adjusted to obtain gasoline, diesel oil and the like; the condensed non-condensable gas is purified and sealed, and then passed into a solid heat medium heating device for combustion, and the solid heat carrier is separated by a sieve before being heated. With the solid product discharged from the cracker together, the high-temperature flue gas after combustion is dedusted by the dust removing device, and the dust is collected for use, and the flue gas passing through the dust removing device enters the heat exchanger to transfer heat to the raw material preheating system through the heat transfer oil, and finally The flue gas is vented after passing through the multi-stage purification device, and the solid heat carrier is heated and sent back to the cracking through a conveying device that is sealed and connected to the cracker. Within Other prior art equipment and techniques employed.
工艺实施例 4:  Process Example 4:
将废塑料置入预热系统进行预热使其达到熔融状, 之后经过碱性吸收塔吸收产生的 HC1 , 熔融状的废塑料以每小时 1吨的速度通入裂解器中, 同时加入催化剂, 固态载热体 以每小时 30吨的速度与废塑料同向通入裂解器并与之混合使废塑料发生裂解, 固态载热 体温度为 350-44CTC,裂解器中通过螺旋推进机构为原料和固态载热体同向运动提供动力; 裂解所得气体通过分馏塔; 馏分冷凝后所得的不凝气通入固态载热体加热装置燃烧, 燃烧 所得烟气进入换热器将热量传至原料预热装置, 最后烟气通过多级净化装置后排空。其他 设备和技术采用现有技术。  The waste plastic is placed in a preheating system for preheating to melt, and then the HC1 is absorbed by the alkaline absorption tower, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour while adding the catalyst. The solid heat carrier is fed into the cracker at the rate of 30 tons per hour and mixed with the waste plastic to crack the waste plastic. The temperature of the solid heat carrier is 350-44 CTC, and the screw is propelled into the cracker. The solid heat carrier provides power to the co-directional movement; the gas obtained by the cracking passes through the fractionation tower; the non-condensable gas obtained after the condensation of the fraction is passed into the solid heat medium heating device for combustion, and the flue gas obtained by the combustion enters the heat exchanger to transfer the heat to the raw material for preheating The device, after the flue gas is exhausted through the multi-stage purification device. Other equipment and technologies use existing technology.
工艺实施例 5:  Process Example 5:
将废塑料以每小时 2吨的速度通入裂解器中, 导热球以每小时 60吨的速度与废塑料 同向通入裂解器并与废塑料均匀混合使废塑料发生裂解, 导热球直径为 5- 15mm, 温度为 410-440 , 裂解器中通过螺旋推进机构为原料和固态载热体同向运动提供动力; 裂解所 得气体通过固定催化床进行二次裂解, 二次裂解气通过分馏塔, 所得馏分经过冷凝及调整 得到汽油、柴油等油品; 冷凝后的不凝气经净化密封处理后通入导热球加热炉燃烧, 导热 球在加热炉内加热至 415- 445°C后通过输送装置送回裂解器内, 燃烧后的高温烟气经过除 尘设备除尘, 所得粉尘经压缩加工作为建筑材料, 通过除尘设备的烟气进入换热器通过导 热油将热量传至原料预热装置, 最后烟气通过多级净化装置后排空。其他设备和技术采用 现有技术。 The waste plastic is introduced into the cracker at a rate of 2 tons per hour. The heat transfer ball is introduced into the cracker at the speed of 60 tons per hour and is uniformly mixed with the waste plastic to cause the waste plastic to be cracked. The diameter of the heat conductive ball is 5- 15mm, temperature is 410-440, the coordinator provides power for the co-directional movement of the raw material and the solid heat carrier through the screw propulsion mechanism; the cracked gas is subjected to secondary cracking through the fixed catalytic bed, and the secondary cracking gas passes through the fractionation tower. The obtained fraction is condensed and adjusted to obtain oil such as gasoline and diesel oil; the condensed non-condensable gas is purified by sealing treatment and then passed into a heat-conducting ball heating furnace, and the heat-conducting ball is heated in the heating furnace to 415-445 ° C and then passed through the conveying device. Returned to the cracker, the high temperature flue gas after combustion is removed The dust is removed from the dust equipment, and the obtained dust is compressed as a building material. The flue gas from the dust removal device enters the heat exchanger and transfers the heat to the raw material preheating device through the heat transfer oil. Finally, the flue gas is evacuated through the multi-stage purification device. Other equipment and technologies use existing technology.
工艺实施例 6:  Process Example 6:
将废塑料置入预热系统进行预热使其达到熔融状,熔融状的废塑料以每小时 0. 5吨的 速度通入裂解器中, 固态载热体以每小时 24吨的速度与废塑料同向通入裂解器并与之混 合使废塑料发生裂解, 裂解所得气体通过固定催化床进行二次裂解, 二次裂解气通过分馏 塔, 所得馏分经过冷凝及调整得到汽油、柴油等油品; 冷凝后的不凝气通入固态载热体加 热装置燃烧, 被加热后的固态载热体通过与裂解器密封连接的输送装置送回裂解器内, 燃 烧后的高温烟气经过除尘设备除尘后排空。 其他设备和技术釆用现有技术。  The waste plastic is placed in a preheating system for preheating to melt, and the molten waste plastic is introduced into the cracker at a rate of 0.5 tons per hour. The solid heat carrier is at a rate of 24 tons per hour and waste. The plastic is introduced into the cracker in the same direction and mixed with it to crack the waste plastic. The gas obtained by cracking is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracking gas is passed through a fractionation tower, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel. The condensed non-condensable gas is burned into the solid heat medium heating device, and the heated solid heat medium is sent back to the cracker through a conveying device sealed and connected with the cracker, and the burned high-temperature flue gas is dusted by the dust removing device. After emptying. Other equipment and technologies use existing technology.
工艺实施例 7:  Process Example 7:
将废塑料预处理后置入预热系统进行预热使其达到熔融状,之后经过碱性吸收塔吸收 产生的 HC1 , 熔融状的废塑料以每小时 3吨的速度通入裂解器中, 同时加入催化剂, 固态 载热体以每小时 80吨的速度与废塑料同向通入裂解器并与之混合使废塑料发生裂解, 固 态载热体温度为 400- 420°C, 裂解器中通过螺旋推进机构为原料和固态载热体同向运动提 供动力; 裂解所得气体通过固定催化床进行二次裂解, 二次裂解气通过分馏塔, 所得镏分 经过冷凝及调整得到汽油、柴油等油品; 冷凝后的不凝气经净化密封处理后通入固态载热 体加热装置燃烧,燃烧后的高温烟气经过除尘设备除尘, 所得粉尘经压缩加工作为建筑材 料,通过除尘设备的烟气进入换热器通过导热油将热量传至原料预热装置, 最后烟气通过 多级净化装置后排空;固态载热体被加热前经过筛网分离出与其一起排出裂解器的固态生 成物, 被加热后的固态载热体通过与裂解器密封连接的输送装置送回裂解器内。在熔融状 废塑料的入口采用变距螺旋挤压推进实现其密封,在固态载热体入口采用物料自身的堆集 实现密封, 在固态载热体出口采用螺旋推进及在端口处物料的聚集进行密封。其他设备和 技术采用现有技术。  The waste plastic is pretreated and placed in a preheating system for preheating to melt, and then absorbed by the alkaline absorption tower to produce HC1. The molten waste plastic is introduced into the cracker at a rate of 3 tons per hour. The catalyst is added, and the solid heat medium is introduced into the cracker in the same direction as the waste plastic at a rate of 80 tons per hour, and mixed with the waste plastic to crack the waste plastic. The temperature of the solid heat medium is 400-420 ° C, and the spiral is passed through the cracker. The propulsion mechanism provides power for the co-directional movement of the raw material and the solid heat carrier; the cracked gas is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracked gas is passed through a fractionation tower, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel; After condensation, the non-condensable gas is cleaned and sealed, and then passed into a solid heat medium heating device for combustion. The high-temperature flue gas after combustion is dedusted by a dust removing device, and the obtained dust is compressed and processed as a building material, and the flue gas of the dust removing device enters the heat exchange. The heat is transferred to the raw material preheating device through the heat transfer oil, and finally the flue gas is exhausted through the multistage purification device; the solid heat medium is heated before being heated Screen discharged together therewith separated solid biomass into a cracker product, the solid heating medium is heated and returned through a delivery means for sealing the cracker connected to the cracker. Sealing is carried out at the inlet of the molten waste plastic by variable pitch screw extrusion, sealing is carried out at the inlet of the solid heat carrier by the material itself, and the spiral is propelled at the outlet of the solid heat carrier and the material at the port is sealed. . Other equipment and technologies use existing technology.
工艺实施例 8:  Process Example 8:
将废塑料置入预热系统进行预热使其达到熔融状,熔融状的废塑料以每小时 1. 5吨的 速度通入裂解器中, 同时加入催化剂, 固态载热体以每小时 60吨的速度与废塑料同向通 入裂解器并与之混合使废塑料发生裂解,裂解器中通过螺旋推进机构为原料和固态载热体 同向运动提供动力并加速其均匀混合; 裂解所得气体通过分馏塔, 所得熘分经过冷凝及调 整得到汽油、柴油等油品; 冷凝后的不凝气经过燃烧, 燃烧后的高温烟气经过除尘设备除 尘, 所得粉尘经压缩加工作为建筑材料, 通过除尘设备的烟气通过多级净化装置后排空。 其他设备和技术釆用现有技术。  The waste plastic is placed in a preheating system for preheating to melt, and the molten waste plastic is introduced into the cracker at a rate of 1.5 tons per hour while adding a catalyst, and the solid heat carrier is 60 tons per hour. The speed is communicated with the waste plastic in the same direction and mixed with the cracker to crack the waste plastic. The auger provides power to the co-directional movement of the raw material and the solid heat carrier through the screw propulsion mechanism and accelerates the uniform mixing; The fractionation tower is condensed and adjusted to obtain oils such as gasoline and diesel oil; the non-condensable gas after condensation is burned, and the high-temperature flue gas after combustion is dedusted by a dust removing device, and the obtained dust is compressed and processed as a building material, and the dust removing device is passed through the dust removing device. The flue gas is vented through a multi-stage purification unit. Other equipment and technologies use existing technology.
工艺实施例 9: Process Example 9 :
将废塑料预处理后置入预热系统进行预热使其达到熔融状,之后经过碱性吸收塔吸收 产生的 HC1, 熔融状的废塑料以每小时 0. 8吨的速度通入裂解器中, 固态载热体以每小时 40 吨的速度与废塑料同向通入裂解器并与之混合使废塑料发生裂解, 固态载热体温度为 380-400°C , 裂解器与水平面成 10度夹角, 使固态载热体和原料在自身重力作用下同向运 动; 裂解所得气体通过固定催化床进行二次裂解, 二次裂解气通过分馏塔, 冷凝后的不凝 气直接通入固态载热体加热装置燃烧,为了保证燃烧过程的密封性不凝气在进入固态载热 体加热装置前进行水密封,燃烧后的高温烟气经过除尘设备除尘,所得粉尘经压缩加工作 为建筑材料, 通过除尘设备的烟气进入换热器通过导热油将热量传至原料预热系统, 最后 烟气通过多级净化装置后排空;固态载热体被加热的同时经过筛网分离出与其一起排出裂 解器的固态生成物,被加热后的固态载热体通过与裂解器密封连接的输送装置送回裂解器 内。 其他设备和技术采用现有技术。  The waste plastic is pretreated, placed in a preheating system, preheated to a molten state, and then absorbed by the alkaline absorption tower to produce HC1, and the molten waste plastic is introduced into the cracker at a rate of 0.8 tons per hour. The solid heat carrier is fed into the cracker at the same speed of 40 tons per hour and mixed with the waste plastic to crack the waste plastic. The temperature of the solid heat carrier is 380-400 ° C, and the cracker is 10 degrees from the horizontal plane. The angle between the solid heat carrier and the raw material moves in the same direction under the action of gravity; the gas obtained by cracking is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracked gas passes through the fractionation tower, and the non-condensed gas after condensation is directly introduced into the solid load. The hot body heating device is burned, in order to ensure the sealing of the combustion process, the non-condensable gas is sealed before entering the solid heat medium heating device, and the high-temperature flue gas after combustion is dusted by the dust removing device, and the obtained dust is compressed and processed as a building material. The flue gas of the dust removal device enters the heat exchanger to transfer heat to the raw material preheating system through the heat transfer oil, and finally the flue gas is evacuated through the multistage purification device; the solid heat carrier is heated At the same time, the solid product discharged from the cracker is separated through the screen, and the heated solid heat medium is sent back to the cracker through a conveying device sealed to the cracker. Other equipment and technologies use existing technology.
工艺实施例 10: Process Example 10 :
将废塑料置入预热系统进行预热使其达到熔融状,熔融状的废塑料以每小时 1. 2吨的 速率通入裂解器中, 同时加入催化剂, 固态载热体以每小时 60吨的速度与废塑料同向通 入裂解器并与之混合使废塑料发生裂解,裂解器中通过螺旋推进机构为原料和固态载热体 同向运动提供动力并加快其混合; 裂解所得气体通过固定催化床进行二次裂解, 二次裂解 气通过分馏塔, 所得馏分经过冷凝及调整得到汽油、 柴油等油品; 冷凝后的不凝气排空, 固态载热体采用导热油进行加热。 其他设备和技术采用现有技术。 2吨的体积。 The waste plastics were placed in a preheating system to preheat the molten plastic, the molten plastic waste was 1. 2 tons per hour. The rate is fed into the cracker and the catalyst is added at the same time. The solid heat carrier is fed into the cracker in the same direction as the waste plastic at a rate of 60 tons per hour and mixed with it to crack the waste plastic. The cracker is made of a spiral propulsion mechanism. Powering and accelerating the co-directional movement of the solid heat carrier; the cracked gas is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracking gas is passed through a fractionation column, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel; After the non-condensing gas is emptied, the solid heat carrier is heated by a heat transfer oil. Other equipment and technologies use existing technology.
工艺实施例 11 - 将废塑料置入预热系统进行预热使其达到熔融状, 之后经过碱性吸收塔吸收产生的 HC1, 熔融状的废塑料以每小时 1吨的速率通入裂解器中, 同时加入催化剂, 固态载热体 以每小时 30吨的速度与废塑料同向通入裂解器并与之混合使废塑料发生裂解, 固态载热 体温度为 380- 440Ό , 裂解器与水平面成 15度夹角, 使固态载热体和原料在自身重力作 用下同向运动; 裂解所得气体通过固定催化床进行二次裂解, 二次裂解气通过分镏塔, 所 得馏分经过冷凝及调整得到汽油、柴油等油品; 冷凝后的不凝气经净化密封处理后通入固 态载热体加热装置燃烧, 燃烧后的烟气进入换热器将热量传至原料预热系统, 最后烟气通 过多级净化装置后排空;被加热后的固态载热体通过与裂解器密封连接的输送装置送回裂 解器内。 其他设备和技术釆用现有技术。  Process Example 11 - Putting waste plastic into a preheating system for preheating to melt, and then absorbing HC1 produced by an alkaline absorption tower, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour. At the same time, the catalyst is added, and the solid heat carrier is introduced into the cracker at the same speed of 30 tons per hour and mixed with the waste plastic to crack the waste plastic. The temperature of the solid heat carrier is 380-440 Ό, and the cracker is at the horizontal plane. The angle of 15 degrees makes the solid heat carrier and the raw material move in the same direction under the action of gravity; the gas obtained by cracking is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracking gas passes through the branching tower, and the obtained fraction is condensed and adjusted to obtain gasoline. Oil such as diesel oil; the non-condensable gas after condensation is cleaned and sealed, and then passed into the solid heat medium heating device for combustion. The burnt flue gas enters the heat exchanger to transfer heat to the raw material preheating system, and finally the flue gas passes through The stage purification device is evacuated; the heated solid heat carrier is returned to the cracker through a conveyor connected to the cracker. Other equipment and technologies use existing technology.
工艺实施例 12:  Process Example 12:
将废塑料置入预热系统进行预热使其达到熔融状, 之后经过碱性吸收塔吸收产生的 HC1 , 熔融状的废塑料以每小时 3吨的速率通入裂解器中, 固态载热体以每小时 85吨的速 度与废塑料同向通入裂解器并与之混合使废塑料发生裂解,裂解器中通过螺旋推进机构为 原料和固态载热体同向运动提供动力; 裂解所得气体通过催化塔进行二次裂解。 固态载热 体釆用燃油作为加热燃料在单独的加热炉中加热。 其他设备和技术采用现有技术。  The waste plastic is placed in a preheating system for preheating to melt, and then absorbed by the alkaline absorption tower to produce HC1. The molten waste plastic is introduced into the cracker at a rate of 3 tons per hour. The solid heat carrier The waste plastic is pulverized at the rate of 85 tons per hour and mixed with the waste plastic in the same direction, and the waste plastic is lysed by the screw propulsion mechanism. The pyrolysis mechanism supplies power to the co-directional movement of the raw material and the solid heat medium; The catalytic tower is subjected to secondary cracking. The solid heat medium is heated as a heating fuel in a separate heating furnace. Other equipment and technologies use existing technology.
工艺实施例 13:  Process Example 13:
将废塑料置入预热系统进行预热使其达到熔融状,熔融状的废塑料以每小时 1. 2吨的 速度通入裂解器中, 导热球以每小时 40吨的速度与废塑料同向通入裂解器并与之混合使 废塑料发生裂解, 导热球直径为 15-25mm, 温度为 410- 430Ό, 裂解所得气体通过催化塔 进行二次裂解, 二次裂解气通过分馏塔, 馏分冷凝后所得的不凝气经净化密封处理后收集 备用, 导热球采用热风加热至 425- 430'C。 其他设备和技术采用现有技术。  The waste plastic is placed in a preheating system for preheating to melt, and the molten waste plastic is introduced into the cracker at a rate of 1.2 tons per hour. The heat transfer ball is at the same speed as 40 tons per hour. The waste plastic is cracked by being introduced into the cracker and mixed with it. The heat transfer ball has a diameter of 15-25 mm and the temperature is 410-430 Ό. The cracked gas is subjected to secondary cracking through the catalytic tower, and the secondary cracked gas passes through the fractionation column, and the fraction is condensed. The non-condensable gas obtained after the purification is sealed and collected for use, and the heat conducting ball is heated to 425-430'C by hot air. Other equipment and technologies use existing technology.
工艺实施例 14:  Process Example 14:
将废塑料置入预热炉进行预热使其达到熔融状,之后经过碱性吸收塔吸收产生的 HC1, 熔融状的废塑料以每小时 1吨的速度通入裂解器中, 同时加入催化剂, 固态载热体以每小 时 50吨的速度与废塑料同向通入裂解器并与之混合使废塑料发生裂解, 固态载热体温度 为 380- 390°C ; 裂解器与水平面成 10度夹角, 使固态载热体和原料在自身重力作用下通 向运动; 裂解所得气体通过分馏塔进行二次裂解, 二次裂解气通过分馏塔, 所得馏分经过 调整得到汽油、 柴油等油品; 冷凝后的不凝气直接通入固态载热体加热装置燃烧, 燃烧后 的高温烟气经过除尘设备除尘, 所得粉尘经压缩加工作为建筑材料, 通过除尘设备的烟气 通过多级净化装置后排空; 固态载热体被加热的同时经过筛网分离出与其一起排出裂解器 的固态生成物, 被加热后的固态载热体通过与裂解器密封连接的输送装置送回裂解器内。 其他设备和技术采用现有技术。  The waste plastic is placed in a preheating furnace for preheating to be molten, and then the HC1 is absorbed by the alkaline absorption tower, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour while adding the catalyst. The solid heat carrier is fed into the cracker at the same speed of 50 tons per hour and mixed with the waste plastic to crack the waste plastic. The temperature of the solid heat carrier is 380-390 ° C; the cracker is 10 degrees from the horizontal plane. The angle causes the solid heat carrier and the raw material to move under the action of gravity; the gas obtained by the cracking is subjected to secondary cracking through the fractionation tower, and the secondary cracking gas is passed through the fractionation tower, and the obtained fraction is adjusted to obtain oil such as gasoline and diesel; After the non-condensable gas is directly injected into the solid heat medium heating device for combustion, the high-temperature flue gas after combustion is dedusted by the dust removing device, and the obtained dust is compressed and processed as a building material, and the flue gas passing through the dust removing device is evacuated through the multi-stage purification device. The solid heat medium is heated while passing through the screen to separate the solid product discharged from the cracker together, and the heated solid heat medium passes through A delivery device that is sealingly coupled to the cracker is returned to the cracker. Other equipment and technologies use existing technology.
工艺实施例 15: '  Process Example 15: '
将废塑料置入预热系统进行预热使其达到熔融状, 之后经过碱性吸收塔吸收产生的 HC1 , 熔融状的废塑料以每小时 1吨的速度通入裂解器中, 固态载热体以每小时 45吨的速 度与废塑料同向通入裂解器并与之混合使废塑料发生裂解,固态载热体温度为 450- 500°C, 裂解器中通过螺旋推进机构为原料和固态载热体同向运动提供动力并加速其混合;裂解所 得气体通过分馏塔, 所得馏分经过冷凝及调整得到汽油、 柴油等油品; 冷凝后的不凝气经 净化密封处理后通入固态载热体加热装置燃烧, 燃烧后的髙温烟气经过除尘设备除尘, 所 得粉尘经压缩加工作为建筑材料,通过除尘设备的烟气进入换热器通过导热油将热量传至 原料预热装置, 最后烟气通过多级净化装置后排空。 其他设备和技术采用现有技术。 工艺实施例 16: The waste plastic is placed in a preheating system for preheating to melt, and then the HC1 is absorbed by the alkaline absorption tower, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour. The solid heat carrier The waste plastic is cracked at the rate of 45 tons per hour and mixed with the waste plastic. The temperature of the solid heat carrier is 450-500 ° C. The screw is propelled into the raw material and solid state. The hot body provides power and accelerates the mixing movement; the gas obtained by the cracking passes through the fractionation tower, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel oil; the non-condensed gas after condensation is purified and sealed, and then introduced into the solid heat carrier. The heating device burns, and the burnt flue gas is dedusted by the dust removing device, and the obtained dust is compressed and processed as a building material, and the flue gas passing through the dust removing device enters the heat exchanger to transfer the heat to the heat transfer oil to the heat exchanger. The raw material preheating device, and finally the flue gas is vented after passing through the multi-stage purification device. Other equipment and technologies use existing technology. Process Example 16:
将废塑料置入预热系统进行预热使其达到熔融状, 之后经过碱性吸收塔吸收产生的 HC1, 熔融状的废塑料以每小时 1吨的速度通入裂解器中, 同时加入催化剂, 导热球以每 小时 34吨的速度与废塑料同向通入裂解器并与之混合使废塑料发生裂解, 导热球直径为 5-20mm, 裂解器中通过螺旋推进机构为原料和导热球同向运动提供动力; 裂解所得气体通 过固定催化床进行二次裂解,二次裂解气通过分馏塔,所得镏分经过冷凝及调整得到汽油、 柴油等油品; 冷凝后的不凝气直接通入固态载热体加热装置燃烧,燃烧后的高温烟气进入 换热器将热量传至原料预热系统, 最后烟气通过多级净化装置后排空; 导热球在加热炉内 加热至塑料裂解下限温度后通过与裂解器密封连接的输送装置送回裂解器内。其他设备和 技术采用现有技术。  The waste plastic is placed in a preheating system for preheating to melt, and then the HC1 is absorbed by the alkaline absorption tower, and the molten waste plastic is introduced into the cracker at a rate of 1 ton per hour while adding the catalyst. The thermal ball is passed into the cracker at the speed of 34 tons per hour and mixed with the waste plastic to cause the waste plastic to be cracked. The diameter of the heat conducting ball is 5-20mm. The screw is propelled into the same direction by the spiral propulsion mechanism. The motion provides power; the gas obtained by cracking is subjected to secondary cracking through a fixed catalytic bed, and the secondary cracking gas is passed through a fractionation tower, and the obtained fraction is condensed and adjusted to obtain oils such as gasoline and diesel; the non-condensed gas after condensation is directly introduced into the solid load. The hot body heating device burns, the high-temperature flue gas after combustion enters the heat exchanger to transfer the heat to the raw material preheating system, and finally the flue gas is exhausted through the multi-stage purification device; the heat conducting ball is heated in the heating furnace to the lower limit temperature of the plastic cracking It is returned to the cracker by means of a conveyor connected to the cracker. Other equipment and technologies use existing technology.
工艺实施例 17:  Process Example 17:
上述除实施例 1和 7之外的实施例采用的进出原料和固态载热体密封均采用的是现有 技术, 为了使除 1和 7之外的实施例达到更加的密封效果,在原料的入口处釆用预热并采 用螺旋变距挤压推进使原料堆积压实从而实现密封,在固态载热体入口, 固态载热体堆集 彼此挤压实现密封,在固态载热体出口,采用螺旋推进使固态载热体彼此挤压前进并在端 口处聚集从而实现密封。  The above-mentioned examples of the inlet and outlet materials and the solid heat carrier seals used in the examples other than Examples 1 and 7 are both prior art, in order to achieve a more sealing effect for the examples other than 1 and 7, in the raw materials. The inlet is preheated and the spiral variable pitch extrusion is used to compact the raw material to achieve sealing. At the inlet of the solid heat carrier, the solid heat carrier is squeezed and sealed to each other, and the spiral is used at the outlet of the solid heat carrier. Advance causes the solid heat carriers to be pushed forward against each other and gathered at the ports to effect sealing.
本发明裂解过程釆用的设备结构如下 - 设备实施例 1 :  The equipment structure used in the cracking process of the present invention is as follows - Apparatus Example 1 :
本实施例包括裂解器外壳, 在其外壳内设置螺旋推进机构, 外壳一端设置有进料口和 固态载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。  The embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export.
在使用时, 原料由进料口不断进入外壳内, 在螺旋推进机构的推动下连续运动, 在此 过程中, 由固态载热体输入口连续进入的固态载热体与原料混合, 并对原料进行加热, 使 其完成裂解。裂解后生成的裂解气由裂解器出口连续排出, 生成的固态物质及固态载热体 连续排出。 本实施例的其它部分采用现有技术。  In use, the raw material continuously enters the outer casing from the feed port and continuously moves under the push of the screw propulsion mechanism. In the process, the solid heat carrier continuously entering from the input port of the solid heat carrier is mixed with the raw material, and the raw material is mixed with the raw material. Heat is applied to complete the cracking. The cracked gas generated after the cracking is continuously discharged from the cracker outlet, and the generated solid matter and the solid heat carrier are continuously discharged. Other parts of this embodiment employ the prior art.
本实施例也可以用于不连续裂解工艺。  This embodiment can also be used in a discontinuous cracking process.
设备实施例 2: Equipment Example 2 :
本实施例包括裂解器外壳, 外壳内设置螺旋推进机构, 外壳一端设置有进料口和固态 载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。在螺 旋推进机构的叶片上带有通气孔。 本实施例的其它部分采用现有技术。  The embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end. There are vent holes in the blades of the propeller mechanism. Other parts of this embodiment employ the prior art.
在使用时, 原料由进料口不断进入裂解器内, 在螺旋推进机构的推动下连续运动, 在 此过程中, 由固态载热体输入口连续进入的固态载热体与原料混合, 并对原料进行加热, 使其完成裂解。裂解后生成的裂解气由裂解器出口连续排出, 生成的固态物质及固态载热 体连续排出。螺旋推进机构叶片上的通气孔用于在叶片之间导出裂解气, 从而提高设备运 行的安全性。  In use, the raw material continuously enters the cracker from the feed port and is continuously driven by the screw propulsion mechanism. In the process, the solid heat medium continuously entering from the input port of the solid heat medium is mixed with the raw material, and The raw material is heated to complete the cracking. The cracked gas generated after the cracking is continuously discharged from the cracker outlet, and the generated solid matter and the solid heat carrier are continuously discharged. The venting holes in the blades of the auger mechanism are used to derive the cracking gas between the blades, thereby improving the safety of the operation of the equipment.
设备实施例 3 :  Equipment Example 3:
本实施例包括裂解器外壳, 在其外壳内设置螺旋推进机构, 外壳一端设置有进料口和 固态载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。 螺旋推进机构的叶片上有向物料前进方向弯折的边缘。 本实施例的其它部分采用现有技 术。  The embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export. The blades of the auger mechanism have edges that are bent toward the advancement direction of the material. Other parts of this embodiment employ the prior art.
与设备实施例 1相比, 本实施例对推进机构的叶片进行了改进, 以促进原料和固态载 热体的运动和混合, 提高裂解效率, 改善裂解效果。  Compared with the apparatus embodiment 1, the embodiment improves the blade of the propulsion mechanism to promote the movement and mixing of the raw material and the solid heat carrier, improve the cracking efficiency, and improve the cracking effect.
设备实施例 4:  Equipment Example 4:
本实施例包括裂解器外壳, 在其外壳内设置螺旋推进机构, 外壳一端设置有进料口和 固态载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。 固态载热体输入口处设置有开口渐大的防架桥偏心输送斗。本实施例的其它部分采用现有 技术。 The embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export. The solid-state heat medium input port is provided with an anti-bracket eccentric conveying bucket with an enlarged opening. Other parts of this embodiment adopt existing Technology.
在实施例 1的基础上, 本实施例进一步改善了固态载热体输入口处的结构, 从而以合 理的结构实现该处的密封。  On the basis of Embodiment 1, this embodiment further improves the structure at the input port of the solid heat carrier, thereby achieving the sealing there with a reasonable structure.
设备实施例 5:  Equipment Example 5:
本实施例包括裂解器外壳, 在其外壳内设置螺旋推进机构, 外壳一端设置有进料口和 固态载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。 固态载热体输送斗的入口端接加热炉, 加热炉包括带有螺旋通道的加热室, 该螺旋加热室 下底通过筛网接残渣储斗。螺旋加热室上端的入口接裂解器外壳上的固态载热体及固态生 成物出口。 本实施例的其它部分采用现有技术。  The embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export. The inlet of the solid heat carrier bucket is terminated with a heating furnace, and the furnace comprises a heating chamber with a spiral passage, and the bottom of the spiral heating chamber is connected to the residue storage tank through a screen. The inlet at the upper end of the spiral heating chamber is connected to the solid heat carrier and the solid product outlet on the cracker housing. Other parts of this embodiment employ the prior art.
本实施例中采用了新式结构的固态载热体加热机构,该加热机构能够帮助实现裂解工 艺的连续完成, 并在对固态载热体的加热过程中将其上粘附的裂解生成物同时去除。  In this embodiment, a solid-state heat medium heating mechanism of a new structure is adopted, which can help to realize the continuous completion of the cracking process, and simultaneously remove the cracked product adhered thereto during the heating process of the solid heat medium. .
设备实施例 6:  Equipment Example 6:
本实施例包括裂解器外壳, 外壳内设置螺旋推进机构, 外壳一端设置有进料口和固态 载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。在螺 旋推进机构的叶片上带有通气孔。 螺旋推进机构的叶片上有向物料前进方向弯折的边缘。 本实施例的其它部分采用现有技术。  The embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end. There are vent holes in the blades of the propeller mechanism. The blades of the auger mechanism have edges that are bent toward the advancement direction of the material. Other parts of this embodiment employ the prior art.
设备实施例 7:  Equipment Example 7:
本实施例包括裂解器外壳, 在其外壳内设置螺旋推进机构, 外壳一端设置有进料口和 固态载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。 螺旋推进机构的叶片上有向物料前进方向弯折的边缘。固态载热体输入口处设置有开口渐 大的防架桥偏心输送斗。 本实施例的其它部分采用现有技术。  The embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export. The blades of the auger mechanism have edges that are bent toward the advancement direction of the material. The solid-state heat medium input port is provided with an anti-bridge eccentric conveying bucket with an enlarged opening. Other parts of this embodiment employ the prior art.
设备实施例 8:  Equipment Example 8:
本实施例包括裂解器外壳, 在其外壳内设置螺旋推进机构, 外壳一端设置有进料口和 固态载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。 在螺旋推进机构的叶片上带有通气孔。 固态载热体输送斗的入口端接加热炉, 加热炉包括 带有螺旋通道的加热室, 该螺旋加热室下底通过筛网接残渣储斗, 螺旋加热室上端的入口 接裂解器外壳上的固态载热体及固态生成物出口。 本实施例的其它部分采用现有技术。  The embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export. A vent is provided in the blade of the auger mechanism. The inlet of the solid heat carrier bucket is terminated with a heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet. Other parts of this embodiment employ the prior art.
设备实施例 9:  Equipment Example 9:
本实施例包括裂解器外壳, 在其外壳内设置螺旋推进机构, 外壳一端设置有进料口和 固态载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。 螺旋推进机构的叶片上带有通气孔。固态载热体输入口处设置有开口渐大的防架桥偏心输 送斗。 本实施例的其它部分采用现有技术。  The embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export. The blades of the screw propulsion mechanism are provided with vent holes. The solid-state heat medium input port is provided with an anti-branching eccentric conveying hopper having an enlarged opening. Other parts of this embodiment employ the prior art.
设备实施例 10:  Equipment Example 10:
本实施例包括其外壳, 在其外壳内设置螺旋推进机构, 外壳一端设置有进料口和固态 载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。螺旋 推进机构的叶片上有向物料前进方向弯折的边缘。 固态载热体输送斗的入口端接加热炉, 加热炉包括带有螺旋通道的加热室, 该螺旋加热室下底通过筛网接残渣储斗, 螺旋加热室 上端的入口接裂解器外壳上的固态载热体及固态生成物出口。本实施例的其它部分采用现 有技术。  The embodiment includes a casing, and a spiral propulsion mechanism is disposed in the casing. The casing is provided with a feeding port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end. . The blades of the screw advancement mechanism have edges that are bent toward the advancement direction of the material. The inlet of the solid heat carrier bucket is terminated with a heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet. Other parts of this embodiment employ the prior art.
设备实施例 11 :  Equipment Example 11:
本实施例包括裂解器外壳, 在其外壳内设置螺旋推进机构, 外壳一端设置有进料口和 固态载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。 固态载热体输入口处设置有开口渐大的固态载热体输送斗, 它采用偏心的结构形式, 其角 度能够防止物料架桥现象的出现。 固态载热体输送斗的入口端接加热炉, 加热炉包括带有 螺旋通道的加热室, 该螺旋加热室下底通过筛网接残渣储斗, 螺旋加热室上端的入口接裂 解器外壳上的固态载热体及固态生成物出口。 本实施例的其它部分采用现有技术。 设备实施例 12: The embodiment comprises a cracker casing, and a screw propulsion mechanism is arranged in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and solid product at the other end. Export. The input port of the solid heat medium is provided with a solid-state heat carrier bucket with an enlarged opening, which adopts an eccentric structure, and the angle thereof can prevent the phenomenon of material bridging. The inlet of the solid heat carrier bucket is terminated with a heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet. Other parts of this embodiment employ the prior art. Device Example 12:
本实施例包括裂解器外壳, 外壳内设置螺旋推进机构, 外壳一端设置有进料口和固态 载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。在螺 旋推进机构的叶片上带有通气孔。 螺旋推进机构的叶片上有向物料前进方向弯折的边缘。 固态载热体输入口处设置有开口渐大的防架桥偏心输送斗。本实施例的其它部分釆用现有 技术。  The embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end. There are vent holes in the blades of the propeller mechanism. The blades of the auger mechanism have edges that are bent toward the advancement direction of the material. The solid-state heat medium input port is provided with an anti-bracket eccentric conveying bucket with an enlarged opening. The other parts of this embodiment employ the prior art.
设备实施例 13:  Equipment Example 13:
本实施例包括裂解器外壳, 外壳内设置螺旋推进机构, 外壳一端设置有进料口和固态 载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。在螺 旋推进机构的叶片上带有通气孔。螺旋推进机构的叶片边缘处有向物料前进方向弯折的边 缘。 固态载热体输送斗的入口端接加热炉, 加热炉包括带有螺旋通道的加热室, 该螺旋加 热室下底通过筛网接残渣储斗,螺旋加热室上端的入口接裂解器外壳上的固态载热体及固 态生成物出口。 本实施例的其它部分采用现有技术。  The embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end. There are vent holes in the blades of the propeller mechanism. The edge of the blade of the auger mechanism has an edge that is bent toward the advancement direction of the material. The inlet of the solid heat carrier conveying bucket is connected to the heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the lower bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet. Other parts of this embodiment employ the prior art.
设备实施例 14:  Equipment Example 14:
本实施例包括裂解器外壳, 外壳内设置螺旋推进机构, 外壳一端设置有进料口和固态 载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。螺旋 推进机构的叶片上有向物料前进方向弯折的边缘。固态载热体输入口处设置有开口渐大的 防架桥偏心输送斗。 固态载热体输送斗的入口端接加热炉, 加热炉包括带有螺旋通道的加 热室,该螺旋加热室下底通过筛网连接残渣储斗, 螺旋加热室上端的入口连接裂解器外壳 上的固态载热体及固态生成物出口。 本实施例的其它部分采用现有技术。  The embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end. The blades of the screw advancement mechanism have edges that are bent toward the advancement direction of the material. The solid-state heating body input port is provided with an anti-bracket eccentric conveying hopper having an enlarged opening. The inlet of the solid heat carrier bucket is terminated with a heating furnace, the furnace comprises a heating chamber with a spiral passage, the lower bottom of the spiral heating chamber is connected to the residue storage tank through a screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet. Other parts of this embodiment employ the prior art.
设备实施例 15:  Equipment Example 15:
本实施例包括裂解器外壳, 外壳内设置螺旋推进机构, 外壳一端设置有进料口和固态 载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。在螺 旋推进机构的叶片上带有通气孔。 螺旋推进机构的叶片上有向物料前进方向弯折的边缘。 固态载热体输入口处设置固态载热体输送斗,所述的固态载热体输送斗为开口渐大的防架 桥偏心结构,其中邻近固态载热体输入口的部分与固态载热体输入口轴向一致, 另一部分 与垂直方向的夹角小于前述部分的夹角。固态载热体输送斗的入口端接加热炉,加热炉包 括带有螺旋通道的加热室, 该螺旋加热室下底通过筛网接残渣储斗, 螺旋加热室上端的入 口接裂解器外壳上的固态载热体及固态生成物出口。 本实施例的其它部分采用现有技术。  The embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end. There are vent holes in the blades of the propeller mechanism. The blades of the auger mechanism have edges that are bent toward the advancement direction of the material. A solid-state heat carrier bucket is disposed at the input port of the solid heat carrier, and the solid heat carrier bucket is an eccentric structure of the anti-frame bridge with an enlarged opening, wherein the portion adjacent to the input port of the solid heat carrier and the solid heat carrier The input port is axially uniform, and the angle between the other portion and the vertical direction is smaller than the angle between the aforementioned portions. The inlet of the solid heat carrier conveying bucket is connected to the heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet. Other parts of this embodiment employ the prior art.
设备实施例 16:  Equipment Example 16:
本实施例包括裂解器外壳, 外壳内设置螺旋推进机构, 外壳一端设置有进料口和固态 载热体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。在螺 旋推进机构的叶片上带有通气孔。螺旋推进机构的叶片的边缘向物料前进方向弯折。 固态 载热体输入口处设置固态载热体输送斗,所述的固态载热体输送斗为开口渐大的防架桥偏 心结构,其中邻近固态载热体输入口的部分与固态载热体输入口轴向一致, 另一部分与垂 直方向的夹角小于前述部分的夹角。 固态载热体输送斗的入口端接加热炉, 加热炉包括带 有螺旋通道的油 /气加热室, 该螺旋加热室下底通过筛网接残渣储斗, 螺旋加热室上端的 入口接裂解器外壳上的固态载热体及固态生成物出口。在螺旋加热室与固态载热体输送斗 之间有装有油 /气加热器的倾斜加热通道。 本实施例的其它部分采用现有技术。  The embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end. There are vent holes in the blades of the propeller mechanism. The edge of the blade of the auger mechanism is bent toward the advancement direction of the material. A solid-state heat carrier bucket is disposed at the input port of the solid heat carrier, and the solid heat carrier bucket is an eccentric structure of the anti-frame bridge with an enlarged opening, wherein the portion adjacent to the input port of the solid heat carrier and the solid heat carrier The input port is axially uniform, and the angle between the other portion and the vertical direction is smaller than the angle between the aforementioned portions. The inlet of the solid heat carrier conveying bucket is connected to the heating furnace, and the heating furnace comprises an oil/gas heating chamber with a spiral passage, the lower bottom of the spiral heating chamber is connected to the residue storage tank through the screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker. Solid heat carrier and solid product outlet on the outer casing. There is an inclined heating passage with an oil/gas heater between the spiral heating chamber and the solid heat carrier bucket. Other parts of this embodiment employ the prior art.
设备实施例 17:  Equipment Example 17:
本实施例包括裂解器外壳, 外壳内设置螺旋推进机构, 外壳一端设置有进料口和固态载热 体输入口, 上部设置裂解气出口, 另一端设置有固态载热体及固态生成物出口。 固态载热 体输入口处设置有开口渐大的防架桥偏心输送斗。 固态载热体输送斗的入口端接加热炉, 加热炉包括带有螺旋通道的加热室, 该螺旋加热室下底通过筛网连接残渣储斗, 螺旋加热 室上端的入口连接裂解器外壳上的固态载热体及固态生成物出口。在螺旋加热室与固态载 热体输送斗之间有装有油 /气加热器的倾斜加热通道。 本实施例的其它部分采用现有技术。 设备实施例 18: The embodiment includes a cracker casing, and a spiral propulsion mechanism is disposed in the casing. The casing is provided with a feed port and a solid heat medium input port at one end, a cracking gas outlet at the upper portion, and a solid heat carrier and a solid product outlet at the other end. The solid-state heat medium input port is provided with an anti-bracket eccentric conveying bucket with an enlarged opening. The inlet of the solid heat carrier conveying bucket is connected to the heating furnace, and the heating furnace comprises a heating chamber with a spiral passage, the bottom of the spiral heating chamber is connected to the residue storage tank through a screen, and the inlet of the upper end of the spiral heating chamber is connected to the cracker casing. Solid heat carrier and solid product outlet. There is an inclined heating passage with an oil/gas heater between the spiral heating chamber and the solid heat carrier bucket. Other parts of this embodiment employ the prior art. Apparatus Example 18:
本实施例包括裂解器外壳 1, 外壳 1内设置螺旋推进机构 4, 外壳 1一端设置有进料 口 2和固态载热体输入口 8, 上部设置裂解气出口 3, 另一端设置有固态载热体及固态生 成物出口 7。 在螺旋推进机构 4的叶片上带有通气孔 5。 螺旋推进机构 4的叶片边缘处有 向物料前进方向弯折的边缘。 固态载热体输入口 8处设置有固态载热体输送斗 20, 固态 载热体输送斗 20为开口渐大的防架桥偏心结构, 其邻近固态载热体输入口 8的部分与固 态载热体输入口 8轴向一致。 固态载热体输送斗 20的入口端接加热炉。 加热炉包括带有 螺旋通道的油 /气加热室, 该螺旋加热室 12下底通过筛网 15接残渣储斗 17, 螺旋加热室 12的固态载热体进口 14接裂解器外壳 1上的固态载热体及固态生成物出口 7。 在螺旋加 热室 12与固态载热体输送斗 20之间有装有油 /气加热器 9的倾斜加热通道 19。 倾斜加热 通道 19上表面沿其长度方向设置有相隔一段距离、向下延伸高度依次变化的一组回流板。 在裂解完成后固态载热体与裂解残留物一同由闭路系统卸出后分离,固态载热体被输送至 高温烟气加热室, 与从裂解残留物及不凝气燃烧炉送入的高温烟道气逆向运动接触而受 热, 实现对固态载热体的远程加热, 充分保证了系统运行的安全性。本实施例的其它部分 采用现有技术。  The embodiment includes a cracker casing 1 in which a screw propulsion mechanism 4 is disposed. The outer casing 1 is provided with a feed port 2 and a solid heat medium input port 8 at one end, a cracking gas outlet 3 at the upper portion, and a solid heat carrier at the other end. Body and solid product outlets 7. A vent 5 is provided in the blade of the screw advance mechanism 4. The edge of the blade of the screw advance mechanism 4 has an edge bent toward the advancement direction of the material. The solid heat medium input port 8 is provided with a solid heat carrier bucket 20, and the solid heat carrier bucket 20 is an eccentric structure of the anti-bridge bridge with an enlarged opening, which is adjacent to the solid fuel input port 8 and the solid load. The hot body input port 8 is axially uniform. The inlet of the solid heat carrier bucket 20 terminates in a furnace. The heating furnace comprises an oil/gas heating chamber with a spiral passage, the lower bottom of the spiral heating chamber 12 is connected to the residue storage tank 17 through the screen 15, and the solid heat medium inlet 14 of the spiral heating chamber 12 is connected to the solid state on the cracker casing 1. Heat carrier and solid product outlet 7. Between the spiral heating chamber 12 and the solid heat carrier bucket 20, there is an inclined heating passage 19 equipped with an oil/gas heater 9. The upper surface of the inclined heating passage 19 is provided along the longitudinal direction thereof with a set of return plates which are sequentially changed by a distance and downwardly extending. After the cracking is completed, the solid heat carrier is separated from the cracking residue by the closed circuit system, and the solid heat medium is transported to the high temperature flue gas heating chamber, and the high temperature smoke sent from the cracking residue and the non-condensable gas burning furnace. The gas is heated in reverse movement and achieves remote heating of the solid heat carrier, which fully guarantees the safety of the system operation. Other parts of this embodiment employ the prior art.
设备实施例 19:  Equipment Example 19:
本实施例是在上述设备实施例 1至 18中任意一种情况下对其进料口及固态生成物出 料口处的改进。其进料口及出料口的输送结构为安装在输送管中的螺旋杆, 螺旋杆的末端 与送料管末端之间留有空腔。与进料口连接的输送管中的螺杆螺距渐小,且输送管本身为 带有热介质流动腔的双层结构,在流动的热载体能够在原料入裂解器中输送的同时对其进 行预热, 使原料在进入裂解器时能够成为熔融状态。  This embodiment is an improvement of the feed port and the solid product discharge port in any of the above-described apparatus embodiments 1 to 18. The conveying structure of the feeding port and the discharging port is a screw rod installed in the conveying pipe, and a cavity is left between the end of the auger and the end of the feeding pipe. The screw pitch in the conveying pipe connected to the feed port is gradually smaller, and the conveying pipe itself is a two-layer structure with a heat medium flow chamber, and the flowing heat carrier can be pre-processed while the raw material is fed into the cracker. The heat allows the raw material to become molten when it enters the cracker.

Claims

1、 一种废塑料连续裂解工艺, 其特征是: 它由在裂解器内与原料混合并同向运动的 携带热量的固态载热体流对原料进行加热实现连续裂解。 1. A continuous cracking process for waste plastics, characterized in that: it is continuously cracked by heating a raw material by a solid heat carrier fluid carrying heat and mixed in the cracker and moving in the same direction.
2、 根据权利要求 1所述的废塑料连续裂解工艺, 其特征是: 它将原料预热至瑢融状 后进入裂解过程, 与同向运动的固态载热体表面接触, 受热并进行裂解。  2. The continuous cracking process of waste plastic according to claim 1, characterized in that: the material is preheated to the crucible and then enters the cracking process, is in contact with the surface of the solid heat carrier moving in the same direction, is heated and is cracked.
3、 根据权利要求 2所述的废塑料连续裂解工艺, 其特征是: 原料预热过程中对产生 的 HC1进行脱除处理。  3. The continuous cracking process of waste plastic according to claim 2, wherein: the generated HC1 is removed during the preheating process of the raw material.
4、 根据权利要求 1或 2或 3所述的废塑料连续裂解工艺, 其特征是: 将原料或预热 后的熔融状原料或预热后经脱除 HC1处理的熔融状原料及固态载热体分别连续送入裂解 过程, 裂解产生的裂解气连续排出并在裂解后将固态载热体及固态生成物一起连续排出; 固态载热体由裂解过程经输送系统输出后分离固态生成物、送入加热炉, 经加热后再进入 裂解过程。  4. The continuous cracking process of waste plastic according to claim 1 or 2 or 3, characterized in that: the raw material or the preheated molten raw material or the molten raw material which is subjected to the removal of HC1 after preheating and the solid heat carrier The bodies are continuously fed into the cracking process, and the cracking gas generated by the cracking is continuously discharged and the solid heat carrier and the solid product are continuously discharged together after the cracking; the solid heat carrier is separated from the solidification product by the cracking process after being output through the conveying system, and is sent Into the furnace, after heating, enter the cracking process.
5、 根据权利要求 4所述的废塑料连续裂解工艺, 其特征是: 在裂解过程中原料及固 态载热体通过螺旋推进机构进行驱动。  5. The continuous cracking process of waste plastic according to claim 4, wherein: the raw material and the solid heat carrier are driven by a screw propulsion mechanism during the cracking process.
6、 根据权利要求 1或 2或 3或 4所述的废塑料连续裂解工艺, 其特征是: 裂解后的 裂解气,固定床催化后进行分馏、冷却处理, 冷却后不能冷凝的气体送入加热炉对固态载 热体进行加热。  6. The continuous cracking process of waste plastic according to claim 1 or 2 or 3 or 4, characterized in that: the cracked gas after cracking is subjected to fractional distillation and cooling treatment after being catalyzed by a fixed bed, and the gas which cannot be condensed after cooling is sent to the heating. The furnace heats the solid heat carrier.
7、 根据权利要求 6所述的废塑料连续裂解工艺, 其特征是: 加热的同时去除粘附在 固态载热体上的残留固态生成物。 '  7. The continuous plastics cracking process of waste plastic according to claim 6, wherein: the residual solid product adhered to the solid heat carrier is removed while being heated. '
8、 根据权利要求 6或 7所述的废塑料连续裂解工艺, 其特征是: 加热产生的烟气对 原料进行预热。  8. The continuous cracking process of waste plastic according to claim 6 or 7, characterized in that: the flue gas generated by heating preheats the raw material.
9、 根据权利要求 1或 4或 5或 6或 7的废塑料连续裂解工艺, 其特征是: 固态载热 体采用导热球。  9. A continuous plastics cracking process for waste plastics according to claim 1 or 4 or 5 or 6 or 7 wherein: the solid heat carrier is a thermally conductive ball.
10、 根据权利要求 9所述的废塑料连续裂解工艺, 其特征是: 每吨原料、 每小时使 用导热球 30-50吨。  10. The continuous cracking process of waste plastic according to claim 9, characterized in that: 30-50 tons of heat conductive balls are used per ton of raw materials per hour.
11、 根据权利要求 1或 2或 3或 4或 5或 6或 7或 8或 9或 10所述的废塑料连续裂 解工艺, 其特征是: 在原料入口采用预热并螺旋变距挤压推进实现密封, 在固态载热体入 口采用物料堆集密封, 在固态载热体出口采用螺旋推进及在端口处物料的聚集进行密封。  11. The continuous cracking process of waste plastic according to claim 1 or 2 or 3 or 4 or 5 or 6 or 7 or 8 or 9 or 10, characterized in that: preheating and spiral variable pitch extrusion are used at the inlet of the raw material. To achieve the seal, the material is sealed at the inlet of the solid heat carrier, and the spiral is propelled at the outlet of the solid heat carrier and the material at the port is sealed.
12、 一种废塑料裂解设备, 包括裂解器外壳, 其特征是: 外壳内设置螺旋推进机构, 外壳前部设置有进料口和固态载热体输入口, 上部设置裂解气出口, 后部设置有固态载热 体及固态生成物出口。  12. A waste plastic cracking apparatus, comprising a cracker casing, characterized in that: a spiral propulsion mechanism is arranged in the outer casing, a feed inlet and a solid heat medium input port are arranged at the front part of the outer casing, and a cracking gas outlet is arranged at the upper part, and the rear part is arranged There are solid heat carriers and solid product outlets.
13、 根据权利要求 12所述的废塑料裂解设备, 其特征是: 所述的螺旋推进机构的叶 片上带有通气孔。  13. The waste plastics cracking apparatus according to claim 12, wherein: said blade of said screw propulsion mechanism has a vent hole.
14、 根据权利要求 12或 13所述的废塑料裂解设备, 其特征是: 螺旋推进机构叶片 的边缘向物料前进方向弯折。  14. A waste plastics cracking apparatus according to claim 12 or claim 13 wherein the edge of the helical propulsion mechanism blade is bent toward the advancement direction of the material.
15、 根据权利要求 12或 13或 14所述的废塑料裂解设备, 其特征是: 固态载热体输 入口处设置有开口渐大的防架桥偏心输送斗。  A waste plastics cracking apparatus according to claim 12 or 13 or 14, wherein: the solid heat carrier inlet is provided with an eccentric transport hopper having an enlarged opening.
16、 根据权利要求 12或 13或 14或 15所述的废塑料裂解设备, 其特征是: 固态载 热体输送斗的入口端接加热炉,加热炉包括带有螺旋通道的加热室, 该螺旋加热室下底通 过筛网连接残渣储斗,螺旋加热室上端的入口连接裂解器外壳上的固态载热体及固态生成 物出口。  The waste plastics cracking apparatus according to claim 12 or 13 or 14 or 15, wherein: the inlet of the solid heat carrier bucket is terminated with a heating furnace, and the furnace comprises a heating chamber with a spiral passage, the spiral The bottom of the heating chamber is connected to the residue storage tank through a screen, and the inlet of the upper end of the spiral heating chamber is connected to the solid heat medium and the solid product outlet on the cracker casing.
17、 根据权利要求 16所述的废塑料裂解设备, 其特征是: 在螵旋加热室与固态载热 体输送斗之间有装有油 /气加热器的倾斜加热通道。  17. A waste plastics cracking apparatus according to claim 16 wherein: between the swirling heating chamber and the solid heat carrier transport bucket, there is an inclined heating passage containing an oil/gas heater.
18、 根据权利要求 17所述的废塑料裂解设备, 其特征是: 倾斜加热通道上表面沿其 长度方向设置有相隔一段距离、 向下延伸髙度依次变化的一组回流板。 18. The waste plastics cracking apparatus according to claim 17, wherein: the upper surface of the inclined heating passage is provided along the longitudinal direction thereof with a set of return plates which are sequentially separated by a distance and downwardly extending.
19、 根据权利要求 12或 13或 14或 15或 16或 17或 18所述的废塑料裂解设备, 其 特征是: 在进料口及固态生成物出料口处分别有输送管与其连接, 输送管内装有螺旋推进 机构空腔; 与进料口连接的输送管为带有进、 出口的空腔, 输送管中的螺旋推进机构为螺 距渐小的结构。 19. The waste plastics cracking apparatus according to claim 12 or 13 or 14 or 15 or 16 or 17 or 18, characterized in that: a feed pipe is connected to the feed port and the solid product discharge port, respectively, and conveyed The tube is provided with a cavity of a screw propulsion mechanism; the conveying pipe connected to the feeding port is a cavity with an inlet and an outlet, and the screw propulsion mechanism in the conveying pipe is a structure with a gradually smaller pitch.
PCT/CN2007/001502 2007-04-28 2007-05-08 A process and a device for continuous cracking waste plastics WO2008131600A1 (en)

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