WO2008128076A1 - Use of glyphosate to produce shikimic acid in microorganisms - Google Patents
Use of glyphosate to produce shikimic acid in microorganisms Download PDFInfo
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- WO2008128076A1 WO2008128076A1 PCT/US2008/060079 US2008060079W WO2008128076A1 WO 2008128076 A1 WO2008128076 A1 WO 2008128076A1 US 2008060079 W US2008060079 W US 2008060079W WO 2008128076 A1 WO2008128076 A1 WO 2008128076A1
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- shikimic acid
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- the instant invention relates generally to methods and compositions for producing shikimic acid. More specifically, it relates to various methods for improved production of shikimic acid by microorganisms and to the use of shikimic acid prepared by these methods as a reagent in the synthesis of other compounds.
- Shikimic acid trihydroxy-1-cyclohexene-l-carboxylic acid; Chemical Abstracts Registry Number 138-59-0
- Shikimic acid is the key precursor compound for the synthetic manufacture of oseltamivir ((3R,4R,5S)-4-(acetyl-amino)-5-amino-3-(l-ethylpropoxy)-l- cyclohexene-1-carboxylic acid ethyl ester; Chemical Abstracts Registry Number 196618- 13-0) (Rohloff et al, 1998; Federspiel et al, 1999).
- Oseltamivir an orally active inhibitor of the essential neuraminidase of influenza virus, was discovered by scientists at Gilead Sciences Inc. of Foster City, California (Kim et al, 1997; Kim et al, 1998; Abrecht et al, 2004; Bischofberger et al, United States Patent 5,763,483; Lew et al, United States Patent 5,866,601; Bischofberger et al, United States Patent 5,952,375; Bischofberger et al, European Patent EP 0759917 Bl; Bischofberger et al, European Patent EP 0976734 Bl).
- Oseltamivir is a sialic acid analog that inhibits this cleavage reaction by binding to the active site of the neuraminidase. These abortively infected cells are destroyed, stopping the spread of the virus within the host. Oseltamivir has potential use in influenza pandemics, including of "bird flu”, in the form of the pharmaceutical TAMIFLU ® (De Clercq, 2002; Bradley, 2005; Farina and Brown, 2006).
- TAMIFLU ® is the phosphate salt of oseltamivir (Chemical Abstracts Registry Number 204255-11-8; also known as Roche compound Ro 64-0796/002 and Gilead Sciences compound GS-4104-02). TAMIFLU ® was first marketed by Roche in October 1999 (Farina and Brown, 2006). However, the large-scale production of the drug has been limited by the low availability of the shikimic acid precursor material.
- Shikimic acid is a scarce and expensive chemical substance, being obtained principally from the seeds of woody shrubs, namely the Chinese star anise shrub (Illicium verum) native to China, and the shikimi-no-ki shrub (Illicium anisatum, formerly called Illicium religiosum) from whence shikimic acid got its name, native to Japan (Haslam, 1974; Sadaka and Garcia, 1999; Payne and Edmonds, 2005). About 30 kilograms of star anise or shikimi-no-ki seeds are required to produce one kilogram of shikimic acid (Farina and Brown, 2006). However, this natural source is limited, and insufficient to meet worldwide demand for TAMIFLU ® (Bradley, 2005).
- the common aromatic biosynthetic pathway is present in plants, bacteria, fungi, and other eukaryotic microorganisms.
- the common aromatic biosynthetic pathway is not found in most higher animals, such as nematodes, insects and other arthropods, mollusks, and vertebrates and other chordates including fishes, amphibians, reptiles, birds and mammals. It has been established by others that the common aromatic biosynthetic pathway is present in the parasitic protozoan microorganisms known as apicomplexa (Roberts et al, 1998; McConkey, 1999; Roberts et al, 2002).
- the common aromatic biosynthetic pathway may be present in some higher animals, specifically in basal metazoans among the marine and freshwater invertebrates known as cnidarians (or coelenterates), including corals, sea anemones, jellyfishes, and hydroids (Starcevic et al, 2008). It is to be understood that statements that the common aromatic biosynthetic pathway is present in microorganisms mean that the pathway occurs in microscopic organisms and taxonomically related macroscopic organisms within the categories algae, Archaea, bacteria, fungi, and protozoa; this includes prokaryotes, including cyanobacteria, as well as unicellular eukaryotic organisms.
- Shikimic acid has also been converted into compounds that exhibited a significant inhibitory effect on cell proliferation, opening their possible use as anti-cancer chemotherapeutic agents (Tan et al, 1999).
- shikimic acid could serve as an important building block for a wide array of important classes of drugs, including anti-viral, anti-bacterial, anti-parasitical, and anticancer drugs.
- the first step in the common aromatic biosynthetic pathway ( Figure 1) is carried out by three isofunctional DAHP synthase enzymes; these three isofunctional enzymes are encoded by the aroF, aroG, and aroH genes. Similarly, there are two isofunctional enzymes of shikimate kinase, encoded by the aroK and aroL genes.
- the other enzymes of the pathway consist of single enzymes and are encoded by single genes: the aroB gene encodes 3-dehydroquinate synthase, the aroD gene encodes 3-dehydroquinate dehydratase, the aroE gene encodes shikimate dehydrogenase, the aroA gene encodes EPSP synthase, and the aroC gene encodes chorismate synthase.
- the fermentation medium had to be supplemented with all six of these essential compounds, specifically tryptophan (350 milligrams per liter), phenylalanine (700 milligrams per liter), tyrosine (700 milligrams per liter), para- hydroxybenzoic acid (10 milligrams per liter), para-aminobenzoic acid (10 milligrams per liter), and 2,3-dihydroxybenzoic acid (10 milligrams per liter) (see, for example, Draths et al, 1999, in supplementary materials published on-line; Frost et al, International Publication No.
- Glyphosate inter alia, is an inhibitor of the enzyme 5-enolpyruvoylshikimate-3 -phosphate synthase (EPSP synthase), and it therefore inhibits the common aromatic biosynthetic pathway at the point of conversion of shikimate-3 -phosphate by the enzyme EPSP synthase to EPSP ( Figure 1). Inhibition of EPSP synthase by glyphosate may lead to the accumulation of shikimate-3 -phosphate in the cell.
- ESP synthase 5-enolpyruvoylshikimate-3 -phosphate synthase
- One object of the instant invention to provide a process for the production of shikimic acid that employs a simple and inexpensive fermentation culture medium, one solely composed of an inexpensive chemically defined minimal culture medium and an inexpensive and readily available carbon source. Further objects of the invention include methods and strains that produce shikimic acid using this fermentation-based process. The accomplishment of these objectives will be understood and appreciated by the skilled artisan by referring to the following description of the invention and its claims.
- Various embodiments of the instant invention provide methods for producing shikimic acid.
- Various aspects of these embodiments of the invention provide for the production of shikimic acid from Escherichia coli (E. col ⁇ ) cultures.
- Aspects of this embodiment provide methods that comprise the steps of providing a culture of a microorganism; where the microorganism is capable of producing shikimic acid (typically by converting shikimate-3 -phosphate to shikimic acid.
- the various aspects of this embodiment of the invention further comprise contacting the microorganism with glyphosate and then isolating shikimic acid from the culture.
- Other embodiments of the invention provide methods for producing shikimic acid from a microorganism by employing steps comprising: (a) deregulating the microorganism's common biosynthetic pathway; (b) exposing the microorganism to glyphosate to increase the biosynthesis of shikimate-3 -phosphate; (c) converting the shikimate-3 -phosphate to shikimic acid.
- Figure 1 The common aromatic biosynthetic pathway, also known as the shikimate pathway.
- the first step is the conversion of the central metabolites phosphoenolpyruvate and erythrose-4-phosphate into 3-deoxy-D-arabino-heptulosonate-7- phosphate (DAHP).
- DAHP 3-deoxy-D-arabino-heptulosonate-7- phosphate
- Chorismic acid is a key intermediate in the biosynthesis of the aromatic amino acids tryptophan, phenylalanine, and tyrosine, as well as the other essential compounds para-hydroxybenzoic acid, para-aminobenzoic acid, 2,3-dihydroxybenzoic acid, and other compounds such as folate, ubiquinone, menaquinone, and enterochelin.
- Escherichia coli the first step in the common aromatic biosynthetic pathway is carried out by three isofunctional DAHP synthase enzymes; these three isofunctional enzymes are encoded by the aroF, aroG, and aroH genes.
- the aroB gene encodes 3-dehydroquinate synthase
- the aroD gene encodes 3- dehydroquinate dehydratase
- the aroE gene encodes shikimate dehydrogenase
- the aroA gene encodes EPSP synthase
- the aroC gene encodes chorismate synthase.
- Figure 2 Alterations to the promoter region of the E. coHpheA gene carried on pXT1457 and pXT1483. Two regions were altered in the promoter region. A promoter-up mutation was introduced in the -10 region of the pheA promoter, changing it from TACTGTA to TATAATA. Also, a 146 bp deletion was introduced between the pheA promoter and the ribosome binding site (RBS) of the pheA gene, removing the pheA attenuator region including the pheL leader peptide gene. Underlined nucleotides represent those nucleotides that were deleted. The EcoRI restriction site was placed where indicated, immediately before the promoter region of the pheA gene. SEQ ID NO: 4 is the nucleotide sequence listed in Figure 2, while SEQ ID NO: 5 is the amino acid sequence listed in Figure 2.
- SEQ ID NO: 1 Nucleotide sequence of the synthetic EcoRI-BamHI restriction fragment carried on the plasmids pXT1457 and pXT1483.
- SEQ ID NO: 2 Amino acid sequence of the feedback-resistant is. coli chorismate mutase-prephenate dehydratase encoded on the plasmids pXT1457 and pXT1483.
- SEQ ID NO: 3 Nucleotide sequence of the plasmid pXT1483.
- SEQ ID NO: 4 Nucleotide sequence illustrating the alterations to the promoter region of the E. coHpheA gene carried on the pXT1457 and pXT1483 plasmids.
- SEQ ID NO: 5 Amino acid sequence encoded by a portion of the deleted pheL leader peptide gene.
- shikimic acid refers, without limitation, to any chemical compound that is prepared using shikimic acid and/or shikimate-3 -phosphate as starting reagents.
- microorganism preferably refers to microscopic organisms and taxonomically related macroscopic organisms within the categories algae, Archaea, bacteria, fungi, Stramenopiles, Protista, and apicomplexa, that contain the common aromatic biosynthetic pathway, also known as the shikimate pathway.
- This definition includes all prokaryotes, including cyanobacteria and other bacteria, as well as all unicellular eukaryotic organisms, including Stramenopiles such as brown algae and diatoms, Alveolata (within the Protista kingdom) such as ciliates, dinoflagellates and apicomplexa parasites, and various Euglenozoa, that contain the common aromatic biosynthetic pathway.
- the term "minimal culture medium” preferably refers to a chemically defined culture medium.
- the chemical elements needed to support growth are provided by inorganic salts such as phosphates, sulfates, and the like.
- the carbon source is defined, and is usually a sugar such as glucose, lactose, galactose, and the like, or other compounds such as glycerol, lactate, acetate, and the like. While some such culture media also use phosphate salts as a buffer, other buffers may be employed such as citrate, triethanolamine, and the like.
- the terms “deregulate”, “deregulation”, “deregulated” and “deregulating” preferably refer to a deliberate increase of the flow of metabolites through a metabolic pathway, achieved by disabling one or more of the mechanisms that normally function to control such flow of metabolites.
- This deregulation may be achieved by disabling any of the mechanisms that repress the expression of any of the genes encoding any of the enzymes that carry out the steps of the metabolic pathway (referred to herein as “derepress” or “derepression” or “derepressed” or “derepressing”).
- This deregulation may also be achieved by rendering any of the enzymes, normally subject to feedback- inhibition by a metabolite in the pathway, resistant to such feedback-inhibition. Deregulation may also be achieved by any combination of derepression and feedback-inhibition mechanisms.
- optical density and "OD” refer to an estimate of the concentration of cells of a microorganism suspended in a culture medium. Such optical density estimates are made spectrophotometrically and measure the decrease in transmitted light. Optical density is given by logio (Io/I), where Io is the intensity of the incident light, and I is the intensity of the transmitted light. For a given type of cell, the relationship between OD and cell concentration is linear over a wide range. As used herein, optical density measurements were made using light with a wavelength of 550 nanometers.
- glyphosate refers to N-(phosphonomethyl)glycine, a salt, ester or other derivative of N-(phosphonomethyl)glycine which is converted to glyphosate or which otherwise provides glyphosate anion.
- glyphosate when used herein is understood to encompass N-(phosphonomethyl)glycine and such derivatives as well as mixtures thereof unless the context requires otherwise.
- Suitable salts of N-(phosphonomethyl)glycine include mono-, di- or tribasic forms and include organic ammonium, alkali metal, alkaline earth metal, ammonium (e.g., mono-, di- or triammonium) and sulfonium (e.g., mono-, di- or trimethylsulfonium) salts of N-(phosphonomethyl)glycine.
- the organic ammonium salts can comprise aliphatic or aromatic ammonium salts and can include primary, secondary, tertiary or quaternary ammonium salts.
- organic ammonium salts include isopropylammonium, N-propylammonium, ethylammonium, dimethylammonium, 2-hydroxyethylammonium (also referred to as monoethanolammonium), ethylenediamine and hexamethylenediamine salts of N-(phosphonomethyl)glycine.
- alkali metal salts include potassium and sodium salts of N- (phosphonomethyl)glycine.
- Various embodiments of the present invention provide methods for producing shikimic acid wherein the method comprises: a) providing a microorganism culture; wherein the microorganism is capable of converting shikimate-3 -phosphate to shikimic acid; b) contacting the microorganism with glyphosate; and c) converting shikimate-3 -phosphate to shikimic acid.
- the microorganism is Escherichia coli (E. col ⁇ ).
- the microorganism is E. coli strain LBB427.
- the microorganism is E. coli strain LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483.
- the conversion of shikimate-3 -phosphate to shikimic acid may be accomplished by any suitable mechanism including but not limit to enzymatic methods, chemical methods, and/or physical methods (examples include, but are not limited to enzymatic conversion and heating in a low pH environment).
- the conversion is through an enzymatic catalysis.
- the enzymatic conversion is accomplished by a phosphatase, (e.g. an alkaline phosphatase).
- the conversion of shikimate-3 -phosphate may take place either intra-cellularly or extra-cellularly.
- the instant invention envisions the conversion step occurring either with or without the isolation of shikimate-3 -phosphate. That is, various embodiments of the invention provide for the production of shikimate-3 - phosphate by any of the methods described herein, purification of shikimate-3 -phosphate and subsequent hydrolysis of shikimate-3 -phosphate to shikimic acid by any suitable method known to those skilled in the art.
- conversion of shikimate-3 -phosphate to shikimic acid may be accomplished by physical means. It has been reported that shikimate-3 -phosphate can be converted to shikimic acid by lowering the pH and/or raising the temperature of culture samples in which the microorganisms are grown. (Davis and Mingioli, 1953). Thus, in certain embodiments conversion of shikimate-3 -phosphate to shikimic acid is accomplished by lowering the pH of the culture medium and/or increasing the temperature of the culture medium. These adjustments to the pH and/or temperature of the culture medium are made subsequent to the contact of the microorganism in the medium with glyphosate, and before recovery of the shikimic acid from the microorganism or medium.
- the pH of the medium may be lowered to below the typical cell culture growth pH of about 7, and preferably lowered to a pH of about 1.
- the temperature of the medium may be raised to a temperature greater than the typical cell culture growth temperature of about 37 degrees Celsius, and preferably to a temperature of at least about 60 degrees Celsius.
- inventions of the instant invention provide methods for producing shikimic acid from microorganisms where the method comprises: a) deregulating a microorganism's common aromatic biosynthetic pathway; b) contacting the microorganism with glyphosate; and c) converting shikimate-3 -phosphate to shikimic acid.
- the microorganism is Escherichia coli (E. col ⁇ ).
- the microorganism is E. coli strain LBB427.
- the microorganism is E.
- the shikimate-3 -phosphate may be converted to shikimic acid by any suitable method.
- the conversion of shikimate-3 -phosphate to shikimic acid is by a chemical, physical and/or enzymatic method.
- the shikimate-3 -phosphate is converted to shikimic acid by a phosphatase enzyme; more preferably by an alkaline phosphatase enzyme.
- Some aspects of this embodiment of the invention comprise deregulating the biosynthesis of one or more compound selected from the group consisting of tryptophan, phenylalanine, tyrosine, shikimic acid, shikimate-3 -phosphate, 5-enolpyruvoylshikimate-3- phosphate, chorismic acid, para-hydroxybenzoic acid, para-aminobenzoic acid, 2,3- dihydroxybenzoic acid, folate, ubiquinone, menaquinone, and enterochelin.
- the deregulation is carried out in a bacterium, preferably in E. coli.
- the biosynthesis of phenylalanine is deregulated in a microorganism.
- the microorganism is Escherichia coli (E. col ⁇ ).
- the microorganism is E. coli strain LBB427.
- the microorganism is E. coli strain LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483.
- the microorganism is contacted with glyphosate by adding it to the culture medium.
- the glyphosate may be used at any effective concentration. In preferred embodiments of the invention the glyphosate is added at a concentration of 1 millimolar or greater. In more preferred embodiments the glyphosate is added at a concentration of 10 millimolar or greater. In other preferred embodiments of the invention the glyphosate is added at a concentration of from about 10 millimolar to about 50 millimolar; more preferably, the glyphosate is added at a concentration of from about 20 millimolar to about 50 millimolar. In an especially preferred embodiment of the invention the glyphosate is added at a concentration of about 20 millimolar.
- Shikimic acid and/or shikimate-3 -phosphate is typically recovered from the culture medium or culture supernatant about 5 hours subsequent to the exposure of the medium or the microorganisms therein to glyphosate. Yield of shikimic acid and/or shikimic-3 -phosphate may be optimized relative to the particular microorganism utilized by shortening or lengthening the period of time between glyphosate exposure and shikimic acid and/or shikimic-3 -phosphate recovery. Shikimic acid and/or shikimate-3 -phosphate concentration in the culture medium tends to increase for a period of time following glyphosate exposure and then plateaus. Adjustments to the time period based on the particular microorganism utilized to optimize recovery can be readily determined by one skilled in the art.
- the microorganism is grown in a minimal culture medium.
- the microorganism may be grown using any suitable method known to those of skill in the art.
- the microorganisms are produced using either a shaker flask or a fermentation based process (i.e. in a controlled bioreactor) wherein the microorganism is grown to an optical density (O. D.) of greater than two (2); preferably an O. D. of greater than 10, greater than 20, greater than 50, or greater than 100.
- O. D. optical density
- the fermentation-based culture may be used to produce shikimic acid at a rate of greater than 1 gram/liter, preferably greater than about 20 grams/liter; more preferably, greater than about 40 grams/liter; greater than 90 grams/liter; or greater than 100 grams/liter.
- the microorganism may be algae, Archaea, bacteria, fungi, or protozoa; including prokaryotes, cyanobacteria, and unicellular eukaryotic organism.
- inventions provide methods for synthesizing a chemical compound, either in vitro or in vivo, wherein shikimic acid produced and/or isolated by one of the methods of the current invention is used as a reagent in the synthesis.
- the compound is bioactive and has activity as an anti-microbial agent and/or a cell proliferation inhibitory agent (including, but not limited to a bioactive property selected from the group consisting of: anti-bacterial activity, anti-viral activity, anti-parasitical activity).
- the compound has anti-bacterial and/or anti-viral properties.
- the synthesized compound is 6-fluoroshikimic acid or oseltamivir or oseltamivir phosphate prepared by any suitable method known to those skilled in the art.
- ApheA gene with three alterations in the nucleotide sequence was prepared by DNA synthesis as an EcoRI-BamHI restriction fragment (SEQ ID NO: 1).
- the technique of DNA synthesis is known in the art (Khudyakov and Fields, 2003).
- the nucleotide sequence (SEQ ID NO: 1) is changed from GCG-ACC-GGG- CAA-CAA to GCG-AAA-CAA; the 6 bp deletion is of the underlined nucleotides CC-GGG-C.
- plasmid pBR322 encodes resistance to both ampicillin and tetracycline
- insertion of a DNA fragment between the EcoRI and BamHI sites of pBR322 disrupts the tetracycline resistance gene, and so pXT1457 encodes resistance only to ampicillin.
- the wild-type E. coli K- 12 host strain LBB427 was transformed with the plasmid pXT1457.
- Techniques for transforming bacteria, including strains of is. coli, are known in the art (Sambrook and Russell, 2001; Ausubel et al., 2005). The shikimic acid and phenylalanine production levels of this strain were compared to that of the untransformed host strain LBB427.
- the strains were cultured in 50 milliliters of Vogel-Bonner minimal culture medium (Vogel and Bonner, 1956), consisting of magnesium sulfate heptahydrate (MgSO 4 -7H 2 O) at 298 milligrams per liter, anhydrous dibasic potassium phosphate (K 2 HPO 4 ) at 14.93 grams per liter, sodium ammonium phosphate tetrahydrate (NaNH 4 HPO 4 -4H 2 O) at 5.22 grams per liter, anhydrous citric acid (the free acid form) at 2.73 grams per liter, and glucose at 2.00 grams per liter.
- the pH of the culture medium was 7.0.
- the strain LBB427 transformed with the plasmid pXT1457 ampicillin was included in the culture medium at 100 milligrams per liter.
- the cultures were grown in flasks, on an incubator shaker operating at 300 rpm and 37 degrees Celsius.
- the cells were pelleted by centrifugation, and the culture supernatants were analyzed by a high-pressure liquid chromatography (HPLC) assay for shikimic acid and phenylalanine content.
- HPLC high-pressure liquid chromatography
- phosphoric acid was added to a final concentration of 6 millimolar.
- the samples were injected onto a 0.5 centimeter by 200 centimeter Altec 5 micron Bondapak C- 18 column, and the eluate was scanned from 190 to 300 nanometers.
- the untransformed host strain LBB427 did not produce detectable levels of shikimic acid in the culture supernatant.
- the host strain LBB427 transformed with the plasmid pXT1457 did produce shikimic acid in the culture supernatant, at levels of about 3 milligrams of shikimic acid per OD unit per liter.
- EXAMPLE 2 CONSTRUCTION OF A PSCIOI-DERIVED PLASMID EXPRESSING AN UNREGULATED PHEA GENE ENCODING A CHORISMATE MUTASE-PREPHENATE DEHYDRATASE ENZYME THAT IS RESISTANT TO FEEDBACK-INHIBITION BY PHENYLALANINE
- a pSCIOI-derived cloning vector was constructed.
- the plasmid pSClOl has a copy number of about 15 (Hasunuma and Sekiguchi, 1977), which is intermediate between that of low copy number plasmids and high-copy number plasmids such as pBR322 (Armstrong et al., 1984).
- the starting plasmid was the cloning vector pXT995.
- the plasmid pXT995 and its construction are described in Bogosian et al, International Publication No. WO 2007/035323 Al, which is hereby incorporated herein by reference in its entirety.
- the plasmid pXT995 is essentially the plasmid pBR322, with the only difference being that the pBR322-derived origin of replication on pXT995 is flanked by arrays of convenient restriction sites.
- the array of restriction sites includes a site for the restriction enzyme Nsil, and at the other end of the origin of replication, the array of restriction sites includes a site for the restriction enzyme Sad.
- the origin of replication on the plasmid pXT995 can be excised by digestion of the plasmid with the enzymes Nsil and Sad, and replaced with an Nsil-Sacl restriction fragment carrying a different origin of replication.
- the origin of replication of the plasmid pSClOl was amplified by the polymerase chain reaction as an Nsil-Sacl restriction fragment, and inserted into the plasmid pXT995.
- the technique of amplifying segments of DNA by the polymerase chain reaction is known in the art (Sambrook and Russell, 2001; Ausubel et ah, 2005). This insertion replaced the Nsil-Sacl fragment on pXT995 (that carried the pBR322-derived origin of replication) with the pSClOl-derived origin of replication.
- the resulting plasmid was designated pXT1405.
- the plasmid pXT1405 is thus composed of the backbone of pBR322, including the genes encoding resistance to ampicillin and tetracycline, but with an origin of replication from pSClOl.
- the untransformed host strain LBB427 and the host strain LBB427 transformed with the plasmid pXT1457 were grown in 50 milliliters of the Vogel-Bonner minimal culture medium described in Example 1.
- ampicillin was included in the culture medium at 100 milligrams per liter.
- the cultures were grown in flasks, on an incubator shaker operating at 300 rpm and 37 degrees Celsius. At 2.5 hours after inoculation, N-(phosphonomethyl)glycine was added to a concentration of 3.38 grams per liter (20 millimolar). Growth of the cultures was almost completely inhibited by this level of glyphosate.
- the cells were pelleted by centrifugation, and the culture supernatants were analyzed for shikimic acid content using the HPLC assay described in Example 1.
- the culture supernatants of the host strain LBB427 transformed with the plasmid pXT1457 were also analyzed for phenylalanine content.
- the host strain LBB427 transformed with the plasmid pXT1457 also did not produce detectable levels of shikimic acid in the culture supernatant.
- This strain did produce phenylalanine in the culture supernatant, but only at levels of about 50 milligrams of phenylalanine per OD unit per liter.
- a phosphate-limiting culture medium was developed by the Applicants, containing anhydrous magnesium sulfate (MgSO 4 ) at 192 milligrams per liter, ammonium chloride (NH 4 Cl) at 5.35 grams per liter, potassium chloride (KCl) at 3.73 grams per liter, sodium chloride (NaCl) at 1.17 grams per liter, triethanolamine (a buffering compound) at 22.3 grams per liter, and glucose at 1.5 grams per liter.
- the pH of the culture medium was 7.0. This culture medium does not contain any source of phosphate.
- This culture medium was designated PF culture medium (standing for phosphate-free culture medium).
- a phosphate-limiting medium may be formulated for use in the present invention such that, while not phosphate- free, it contains minimal amounts of phosphate (i.e., is substantially free of phosphate).
- a medium will create the phosphate-limiting conditions that result in a yield of shikimic acid in the cultured microorganisms that is comparable to the yield achieved when using a phosphate-free medium and that is greater than the yield achieved when using a typical phosphate containing medium such as the Vogel-Bonner minimal culture medium disclosed in Example 1.
- a phosphate-limiting medium should contain phosphate at levels no more than about 1 millimolar, and preferably at levels no more than about 100 micromolar.
- sources of phosphate were supplied to this culture medium in the form of Casamino acids at 2.2 grams per liter and yeast extract at 300 milligrams per liter.
- This culture medium was designated PF-CAA/YE culture medium (standing for PF culture medium plus Casamino acids and yeast extract).
- the untransformed host strain LBB427 and the host strain LBB427 transformed with the plasmid pXT1457 were grown initially in 50 milliliters of the PF- CAA/YE culture medium.
- ampicillin was included in the culture medium at 100 milligrams per liter.
- the cultures were grown for 2.5 hours in flasks, on an incubator shaker operating at 300 rpm and 37 degrees Celsius.
- the cells in these cultures were pelleted by centrifugation and resuspended in the same volume of the PF culture medium.
- ampicillin was included in the culture medium at 100 milligrams per liter.
- the strains Upon return to the incubator shaker, the strains exhibited very little additional growth, confirming that they were phosphate-limited. The small amount of additional growth that was observed was presumably due to carry-over of small amounts of phosphate, most likely in the form of phosphate reserves inside the cells themselves.
- the cells were pelleted by centrifugation, and the culture supernatants were analyzed for shikimic acid content using the HPLC assay described in Example 1.
- the culture supernatants of the host strain LBB427 transformed with the plasmid pXT1457 were also analyzed for phenylalanine content.
- the untransformed host strain LBB427 did not produce detectable levels of shikimic acid in the culture supernatant.
- the host strain LBB427 transformed with the plasmid pXT1457 also did not produce detectable levels of shikimic acid in the culture supernatant.
- This strain did produce phenylalanine in the culture supernatant, at levels of about 500 milligrams of phenylalanine per OD unit per liter.
- EXAMPLE 5 GROWTH OF STRAINS UNDER PHOSPHATE-LIMITING CONDITIONS COMBINED WITH TREATMENT WITH GL YPHOSATE
- the untransformed host strain LBB427 and the host strain LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483 were grown initially in 50 milliliters of the PF-CAA/YE culture medium described in Example 4.
- ampicillin was included in the culture medium at 100 milligrams per liter.
- the cultures were grown for 2.5 hours in flasks, on an incubator shaker operating at 300 rpm and 37 degrees Celsius. The cells in these cultures were pelleted by centrifugation and resuspended in the same volume of the PF culture medium described in Example 4.
- the untransformed host strain LBB427 produced shikimic acid in the culture supernatant at levels of about 200 milligrams of shikimic acid per OD unit per liter.
- the host strain LBB427 transformed with the plasmid pXT1457 produced shikimic acid in the culture supernatant at levels of about 250 milligrams of shikimic acid per OD unit per liter.
- the host strain LBB427 transformed with the plasmid pXT1483 produced shikimic acid in the culture supernatant at levels of about 400 milligrams of shikimic acid per OD unit per liter.
- shikimate-3 -phosphate can be converted to shikimic acid by lowering the pH and/or raising the temperature of culture samples (Davis and Mingioli, 1953).
- the cells were pelleted by centrifugation, and the culture supernatant was analyzed for shikimic acid content using the HPLC assay described in Example 1.
- the level of shikimic acid was found to be about 600 milligrams per OD unit per liter.
- the higher yield of shikimic acid obtained with the host strain LBB427 transformed with the plasmid pXT1483, compared to the host strain LBB427 transformed with the plasmid pXT1457, is possibly due to the lower plasmid copy number of pXT1483.
- the metabolic burden on cells to maintain multicopy plasmids is significant (Bentley et ah, 1990), and could affect the capacity of the cell to produce compounds such as shikimic acid.
- the host strain LBB427 transformed with the plasmid pXT1483 can be grown to high optical densities in a phosphate-limited fermentation culture. Fermentations are conducted in a chemically-defined minimal medium containing 5.9 grams of anhydrous ammonium sulfate ( (NH 4 ) 2 SO 4 ), 1.8 grams of anhydrous dibasic potassium phosphate (K 2 HPO 4 ), 1.0 grams of monobasic sodium phosphate monohydrate (NaH 2 PO 4 -H 2 O), 550 milligrams of magnesium sulfate heptahydrate (MgSO 4 -7H 2 O), 27 milligrams of ferric chloride hexahydrate (FeCl3-6H 2 O), 0.5 milligrams of zinc sulfate heptahydrate (ZnSO 4 - 7H 2 O), 0.9 milligrams of cobalt chloride hexahydrate (CoCl 2 -OH 2 O), 0.9 milligrams of sodium mo
- the fermenter is maintained at 37 degrees Celsius.
- the pH is maintained at 7.0 by the controlled addition of concentrated (about 29%) ammonium hydroxide (NH 4 OH).
- Glucose is fed at a controlled rate from a 50% stock solution to maintain a glucose concentration of 0.2%.
- shikimic acid is produced in the culture supernatant at levels of about 24 grams of shikimic acid per liter.
- EXAMPLE 7 RECOVERY AND ISOLATION/PURIFICATION OF SHIKIMIC ACID FROM CULTURE MEDIUM
- Shikimic acid was recovered from the culture medium of the untransformed host strain LBB427 and the host strain LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483, grown under phosphate-limiting conditions and treated with N-(phosphonomethyl)glycine as described in Example 5.
- the cells in the cultures were pelleted by centrifugation.
- the culture supernatants were passed through a 0.2 micrometer filter, placed into a flask, and most of the water was allowed to evaporate. This led to the formation of crystals in the flasks.
- the remaining culture supernatants were discarded, and the crystals were redissolved in 10 milliliters of distilled water.
- the solutions were placed into a test tube, and most of the water was allowed to evaporate. This led to the formation of crystals in the test tubes.
- the supernatants were discarded, and the crystals were dissolved in 5 milliliters of distilled water.
- the resulting solutions were submitted to analysis, using the HPLC assay described in Example 1, and all were found to be composed of shikimic acid with a purity of greater than 99%.
- compositions and/or methods and/or processes and/or apparatus disclosed and claimed herein can be made and executed without undue experimentation in light of the instant disclosure. While the compositions and methods of this invention have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to the compositions and/or methods and/or apparatus and/or processes and in the steps or in the sequence of steps of the methods described herein without departing from the concept and scope of the invention. More specifically, it will be apparent that certain agents that are chemically and/or physiologically related may be substituted for the agents described herein while the same or similar results would be achieved. All such similar substitutions and modifications apparent to those skilled in the art are deemed to be within the scope and concept of the invention. To the extent necessary to enable and describe the instant invention, all references cited are herein incorporated by reference.
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Abstract
The present invention provides methods for producing shikimic acid. In particular the invention provides methods for producing and isolating shikimic acid from a microorganism. Additionally, the invention provides methods for synthesizing compounds such as oseltamivir and 6-fluoroshikimic acid using shikimic acid produced from microorganisms.
Description
USE OF GLYPHOSATE TO PRODUCE SHIKIMIC ACID IN MICROORGANISMS
FIELD OF THE INVENTION
[0001] The instant invention relates generally to methods and compositions for producing shikimic acid. More specifically, it relates to various methods for improved production of shikimic acid by microorganisms and to the use of shikimic acid prepared by these methods as a reagent in the synthesis of other compounds.
BACKGROUND OF THE INVENTION
[0002] Shikimic acid (trihydroxy-1-cyclohexene-l-carboxylic acid; Chemical Abstracts Registry Number 138-59-0) is the key precursor compound for the synthetic manufacture of oseltamivir ((3R,4R,5S)-4-(acetyl-amino)-5-amino-3-(l-ethylpropoxy)-l- cyclohexene-1-carboxylic acid ethyl ester; Chemical Abstracts Registry Number 196618- 13-0) (Rohloff et al, 1998; Federspiel et al, 1999). Oseltamivir, an orally active inhibitor of the essential neuraminidase of influenza virus, was discovered by scientists at Gilead Sciences Inc. of Foster City, California (Kim et al, 1997; Kim et al, 1998; Abrecht et al, 2004; Bischofberger et al, United States Patent 5,763,483; Lew et al, United States Patent 5,866,601; Bischofberger et al, United States Patent 5,952,375; Bischofberger et al, European Patent EP 0759917 Bl; Bischofberger et al, European Patent EP 0976734 Bl).
[0003] During influenza virus replication, new virus particles are bound to a sialic acid side-chain on the virus receptor protein. The mechanism of the viral neuraminidase is to cleave off this sialic acid and release the newly replicated virus particles. Oseltamivir is a sialic acid analog that inhibits this cleavage reaction by binding to the active site of the neuraminidase. These abortively infected cells are destroyed, stopping the spread of the virus within the host. Oseltamivir has potential use in influenza pandemics, including of "bird flu", in the form of the pharmaceutical TAMIFLU® (De Clercq, 2002; Bradley, 2005; Farina and Brown, 2006). The pharmaceutical TAMIFLU® is the phosphate salt of oseltamivir (Chemical Abstracts Registry Number 204255-11-8; also known as Roche compound Ro 64-0796/002 and Gilead Sciences compound GS-4104-02). TAMIFLU® was first marketed by Roche in October 1999 (Farina and Brown, 2006). However, the large-scale production of the drug has been limited by the low availability of the shikimic acid precursor material.
[0004] Shikimic acid is a scarce and expensive chemical substance, being obtained principally from the seeds of woody shrubs, namely the Chinese star anise shrub (Illicium verum) native to China, and the shikimi-no-ki shrub (Illicium anisatum, formerly called Illicium religiosum) from whence shikimic acid got its name, native to Japan (Haslam, 1974; Sadaka and Garcia, 1999; Payne and Edmonds, 2005). About 30 kilograms of star anise or shikimi-no-ki seeds are required to produce one kilogram of shikimic acid (Farina and Brown, 2006). However, this natural source is limited, and insufficient to meet worldwide demand for TAMIFLU® (Bradley, 2005).
[0005] 1.3 grams of shikimic acid are required to manufacture the 10 doses of TAMIFLU® needed to treat one person (Bradley, 2005). To produce enough TAMIFLU® to treat 400 million people (a conservative estimate of the need in the event of an influenza pandemic) would require 520,000 kilograms of shikimic acid. Worldwide annual production of shikimic acid is currently only about 100,000 kilograms. Another estimate of the need for TAMIFLU® in the event of a severe influenza pandemic is 30 billion doses, requiring 39 million kilograms of shikimic acid (Bradley, 2005).
[0006] Two alternative approaches to resolving the problem of shikimic acid scarcity have been recently explored. The first is the production of shikimic acid by microorganisms by a fermentation-based process (Farina and Brown, 2006). The second is based on new chemical synthesis routes to oseltamivir phosphate that do not utilize scarce natural products as precursor compounds, but rather use inexpensive and widely available chemicals (Fukuta et ah, 2006; Yeung et ah, 2006). The chemical routes that have been developed to date are functional only as academic, bench-scale syntheses, and are not efficient industrial processes that could compete with the current shikimic acid-based manufacturing process for oseltamivir phosphate (Farina and Brown, 2006).
[0007] To understand the fermentation-based processes, it would be useful to briefly review the biosynthetic pathway to shikimic acid. This pathway is known both as the common aromatic biosynthetic pathway (Herrmann, 1983; Pittard, 1987; Pittard, 1996) because it leads to (among other things) the aromatic amino acids, and also as the shikimate pathway (Haslam, 1974) after the metabolic intermediate in the pathway that was identified first. Several entire books and comprehensive review articles have been devoted to this important metabolic pathway (Haslam, 1974; Weiss and Edwards, 1980; Herrmann, 1983;
Conn, 1986; Pittard, 1987; Haslam, 1993; Herrmann, 1995a; Herrmann, 1995b; Pittard, 1996; Herrmann and Weaver, 1999; Bongaerts et al, 2001; Kramer et al, 2003).
[0008] The common aromatic biosynthetic pathway is present in plants, bacteria, fungi, and other eukaryotic microorganisms. A search of on-line databases by the Applicants, specifically PubMed and the National Center for Biotechnology Information (NCBI), indicated that in addition to plants, bacteria, and fungi, the pathway is present in Stramenopiles such as brown algae and diatoms, Alveolata (within the Protista kingdom) such as ciliates, dinoflagellates and apicomplexa parasites, and various Euglenozoa. The common aromatic biosynthetic pathway is not found in most higher animals, such as nematodes, insects and other arthropods, mollusks, and vertebrates and other chordates including fishes, amphibians, reptiles, birds and mammals. It has been established by others that the common aromatic biosynthetic pathway is present in the parasitic protozoan microorganisms known as apicomplexa (Roberts et al, 1998; McConkey, 1999; Roberts et al, 2002). It has also been suggested by others that the common aromatic biosynthetic pathway may be present in some higher animals, specifically in basal metazoans among the marine and freshwater invertebrates known as cnidarians (or coelenterates), including corals, sea anemones, jellyfishes, and hydroids (Starcevic et al, 2008). It is to be understood that statements that the common aromatic biosynthetic pathway is present in microorganisms mean that the pathway occurs in microscopic organisms and taxonomically related macroscopic organisms within the categories algae, Archaea, bacteria, fungi, and protozoa; this includes prokaryotes, including cyanobacteria, as well as unicellular eukaryotic organisms.
[0009] The facts that microorganisms possess the common aromatic biosynthetic pathway, and depend on it for the biosynthesis of many essential cellular components, and that mammals (including humans) lack the pathway, make the enzymes of the pathway attractive targets for new classes of antimicrobial therapeutic agents (Davies et al, 1994; Roberts et al, 1998). Any such therapeutic agents that are based on shikimic acid would increase the demand for shikimic acid. Indeed, 6-fluoroshikimic acid has been found to be an effective anti-bacterial compound (Davies et al, 1994; Bornemann et al, 1995) and anti-parasitical compound (McConkey, 1999; Roberts et al, 2002). Shikimic acid has also been converted into compounds that exhibited a significant inhibitory effect on cell proliferation, opening their possible use as anti-cancer chemotherapeutic agents (Tan et al, 1999). Thus, shikimic acid could serve as an important building block for a wide array of
important classes of drugs, including anti-viral, anti-bacterial, anti-parasitical, and anticancer drugs.
[0010] In the bacterium Escherichia coli, the first step in the common aromatic biosynthetic pathway (Figure 1) is carried out by three isofunctional DAHP synthase enzymes; these three isofunctional enzymes are encoded by the aroF, aroG, and aroH genes. Similarly, there are two isofunctional enzymes of shikimate kinase, encoded by the aroK and aroL genes. The other enzymes of the pathway consist of single enzymes and are encoded by single genes: the aroB gene encodes 3-dehydroquinate synthase, the aroD gene encodes 3-dehydroquinate dehydratase, the aroE gene encodes shikimate dehydrogenase, the aroA gene encodes EPSP synthase, and the aroC gene encodes chorismate synthase.
[0011] A fermentation-based route to shikimic acid was described by John W. Frost and co-workers at Michigan State University who reported construction of a strain of E. coli with several genetic modifications that led to the production of shikimic acid (Draths et al, 1999; Frost et al, International Publication No. WO 00/44923; Frost et al, International Publication No. WO 02/29078; Frost et al, United States Patent 6,472,169; Frost et ah, United States Patent 6,613,552). These modifications included adding a second copy of the aroB gene, encoding 3-dehydroquinate synthase, to the chromosome of the host cell. In addition, a mutant form of the aroF gene, encoding a feedback-resistant DAHP synthase enzyme, and a wild-type copy of the aroE gene, encoding shikimate dehydrogenase, were placed on a multicopy plasmid in the host cell. These genetic modifications increased the flow of metabolites to shikimic acid. Finally, these workers described genetically disabling ("knocking out") the aroK and aroL genes encoding the two isofunctional shikimate kinase enzymes. Such a disabled strain would be, in theory, completely blocked in the conversion of shikimic acid to shikimate-3 -phosphate (Figure 1) and would accumulate shikimic acid.
[0012] Early on, it was reported that a mutant with such a block in the pathway would accumulate shikimic acid (Davis and Mingioli, 1953). However, such a disabled strain would also be unable to make the aromatic amino acids tryptophan, phenylalanine, and tyrosine, as well as the other essential compounds para-hydroxybenzoic acid, para- aminobenzoic acid, and 2,3-dihydroxybenzoic acid (Figure 1). Indeed, in order to grow this strain in a fermenter, the fermentation medium had to be supplemented with all six of these essential compounds, specifically tryptophan (350 milligrams per liter),
phenylalanine (700 milligrams per liter), tyrosine (700 milligrams per liter), para- hydroxybenzoic acid (10 milligrams per liter), para-aminobenzoic acid (10 milligrams per liter), and 2,3-dihydroxybenzoic acid (10 milligrams per liter) (see, for example, Draths et al, 1999, in supplementary materials published on-line; Frost et al, International Publication No. WO 00/44923, page 13, lines 24-30; Frost et al, International Publication No. WO 02/29078, page 28, lines 5-11; Frost et al, United States Patent 6,472,169, column 16, lines 23-33; and Frost et al, United States Patent 6,613,552, column 10, lines 23-33). The levels of shikimic acid in fermentation cultures of this strain ranged from 20 to 50 grams per liter. Further work with this strain by Frost and colleagues has improved the yield of shikimic acid to up to 80-90 grams per liter (Knop et al, 2001; Bongaerts et al, 2001; Chandran et al, 2003; Kramer et al, 2003). A nearly identical approach has been reported by workers in Sweden (Johansson et al, 2005; Johansson and Liden, 2006; Johansson, 2006).
[0013] A similar approach was reported by workers in Russia (Iomantas et al, United States Patent 6,436,664) who used mutant strains of the bacterial genus Bacillus that were deficient in shikimate kinase to produce shikimic acid by fermentation. The fermentation medium, as necessitated by such mutants, had to be supplemented with the required compounds (see column 5, lines 38-52 of the patent). The levels of shikimic acid in fermentation cultures of these strains ranged from 3 to 17 grams per liter. Workers in Japan (Shirai et al, European Patent Application EP 1092766 Al) reported a similar approach with mutant strains of the bacterial genus Citrobacter to produce shikimic acid by fermentation. Again, the fermentation medium had to be supplemented with the required compounds (see, for example, Tables 3 and 4 of the patent application). The levels of shikimic acid in fermentation cultures of these strains ranged from 4 to 10 grams per liter. These various approaches have been the subject of review articles by Bongaerts et al (2001) and Kramer et al (2003). Methods have been developed for the recovery of shikimic acid from fermentation cultures (Malmberg and Westrup, United States Patent 6,794,164; Van der Does et al, International Publication No. WO 02/06203).
[0014] All previous fermentation-based processes for the production of shikimic acid discussed here employ fermentation culture media containing expensive nutrient components such as tryptophan, phenylalanine, tyrosine, para-hydroxybenzoic acid, para- aminobenzoic acid, and 2,3-dihydroxybenzoic acid, or other expensive nutrient components. The cost of these nutrient component additions is considerable. The addition
of tryptophan, phenylalanine, tyrosine, para-hydroxybenzoic acid, para-aminobenzoic acid, and 2,3-dihydroxybenzoic acid at the levels disclosed in the papers, patents, and patent applications discussed above (Draths et al., 1999; Frost et al., International Publication No. WO 00/44923; Frost et al, International Publication No. WO 02/29078; Frost et al, United States Patent 6,472,169; Frost et al, United States Patent 6,613,552) would increase the cost of the culture medium by about one dollar per liter (in 2007 US dollars).
[0015] Additionally to produce 39 million kilograms of shikimic acid per year by a fermentation process yielding 80 grams of shikimic acid per liter, and also requiring the amounts of the nutrient components reported in the cited papers, patents, and patent applications, would require (each year) about 340 metric tons each of tyrosine and phenylalanine, about 170 metric tons of tryptophan, and about 490 kilograms each of para- hydroxybenzoic acid, para-aminobenzoic acid, and 2,3-dihydroxybenzoic acid. As one example of the limitations imposed by the worldwide supply of these nutrients, the entire yearly global production of tyrosine is about 120 metric tons per year (Ikeda, 2003), far short of the 340 metric tons of tyrosine needed to produce 39 million kilograms of shikimic acid by the cited fermentation processes. In contrast, the cost of using the chemically defined minimal culture medium described in the instant invention (including the addition of glyphosate) would cost about 100-fold less, and at the most would consume about 3700 metric tons of glyphosate, which is only about 0.8% of the yearly global production of about 460,000 metric tons of glyphosate (N-(phosphonomethyl)-glycine; Chemical Abstracts Registry Number 1071-83-6). Glyphosate, inter alia, is an inhibitor of the enzyme 5-enolpyruvoylshikimate-3 -phosphate synthase (EPSP synthase), and it therefore inhibits the common aromatic biosynthetic pathway at the point of conversion of shikimate-3 -phosphate by the enzyme EPSP synthase to EPSP (Figure 1). Inhibition of EPSP synthase by glyphosate may lead to the accumulation of shikimate-3 -phosphate in the cell.
[0016] Anderson et al. (2001) disclose a method for the determination of shikimic acid in plant tissue after exposure of the plant to glyphosate. Shikimic acid analysis of the plant tissue was performed using water extraction followed by high-pressure liquid chromatography (HPLC) analysis.
SUMMARY OF THE INVENTION
[0017] It is clear that a more efficient method of producing shikimic acid is needed. One object of the instant invention to provide a process for the production of shikimic acid that employs a simple and inexpensive fermentation culture medium, one solely composed of an inexpensive chemically defined minimal culture medium and an inexpensive and readily available carbon source. Further objects of the invention include methods and strains that produce shikimic acid using this fermentation-based process. The accomplishment of these objectives will be understood and appreciated by the skilled artisan by referring to the following description of the invention and its claims.
[0018] Various embodiments of the instant invention provide methods for producing shikimic acid. Various aspects of these embodiments of the invention provide for the production of shikimic acid from Escherichia coli (E. colϊ) cultures. Aspects of this embodiment provide methods that comprise the steps of providing a culture of a microorganism; where the microorganism is capable of producing shikimic acid (typically by converting shikimate-3 -phosphate to shikimic acid. The various aspects of this embodiment of the invention further comprise contacting the microorganism with glyphosate and then isolating shikimic acid from the culture.
[0019] Other embodiments of the invention provide methods for producing shikimic acid from a microorganism by employing steps comprising: (a) deregulating the microorganism's common biosynthetic pathway; (b) exposing the microorganism to glyphosate to increase the biosynthesis of shikimate-3 -phosphate; (c) converting the shikimate-3 -phosphate to shikimic acid.
[0020] Other embodiments of the invention provide methods for synthesizing chemical compounds using shikimic acid as a reagent, where the shikimic acid used has been prepared using one or more of the methods of the current invention for producing shikimic acid.
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The following figures form part of the present specification and are included to further demonstrate certain aspects of the present invention. The invention may be better understood by reference to one or more of these figures in combination with the detailed description of specific embodiments presented herein.
[0022] Figure 1 : The common aromatic biosynthetic pathway, also known as the shikimate pathway. The first step is the conversion of the central metabolites phosphoenolpyruvate and erythrose-4-phosphate into 3-deoxy-D-arabino-heptulosonate-7- phosphate (DAHP). Three more steps in the pathway yield shikimic acid, which in turn is converted in three additional steps to chorismic acid. Chorismic acid is a key intermediate in the biosynthesis of the aromatic amino acids tryptophan, phenylalanine, and tyrosine, as well as the other essential compounds para-hydroxybenzoic acid, para-aminobenzoic acid, 2,3-dihydroxybenzoic acid, and other compounds such as folate, ubiquinone, menaquinone, and enterochelin. In Escherichia coli, the first step in the common aromatic biosynthetic pathway is carried out by three isofunctional DAHP synthase enzymes; these three isofunctional enzymes are encoded by the aroF, aroG, and aroH genes. Similarly, there are two isofunctional enzymes of shikimate kinase, encoded by the aroK and aroL genes. The other enzymes of the pathway consist of single enzymes and are encoded by single genes: the aroB gene encodes 3-dehydroquinate synthase, the aroD gene encodes 3- dehydroquinate dehydratase, the aroE gene encodes shikimate dehydrogenase, the aroA gene encodes EPSP synthase, and the aroC gene encodes chorismate synthase.
[0023] Figure 2: Alterations to the promoter region of the E. coHpheA gene carried on pXT1457 and pXT1483. Two regions were altered in the promoter region. A promoter-up mutation was introduced in the -10 region of the pheA promoter, changing it from TACTGTA to TATAATA. Also, a 146 bp deletion was introduced between the pheA promoter and the ribosome binding site (RBS) of the pheA gene, removing the pheA attenuator region including the pheL leader peptide gene. Underlined nucleotides represent those nucleotides that were deleted. The EcoRI restriction site was placed where indicated, immediately before the promoter region of the pheA gene. SEQ ID NO: 4 is the nucleotide sequence listed in Figure 2, while SEQ ID NO: 5 is the amino acid sequence listed in Figure 2.
DESCRIPTION OF THE SEQUENCE LISTING
[0024] SEQ ID NO: 1 Nucleotide sequence of the synthetic EcoRI-BamHI restriction fragment carried on the plasmids pXT1457 and pXT1483.
[0025] SEQ ID NO: 2 Amino acid sequence of the feedback-resistant is. coli chorismate mutase-prephenate dehydratase encoded on the plasmids pXT1457 and pXT1483.
[0026] SEQ ID NO: 3 Nucleotide sequence of the plasmid pXT1483.
[0027] SEQ ID NO: 4 Nucleotide sequence illustrating the alterations to the promoter region of the E. coHpheA gene carried on the pXT1457 and pXT1483 plasmids.
[0028] SEQ ID NO: 5 Amino acid sequence encoded by a portion of the deleted pheL leader peptide gene.
DEFINITIONS
[0029] The following definitions are provided to facilitate those skilled in the art to fully understand and appreciate the scope of the present invention. As suggested in the definitions provided below, the definitions provided are not intended to be exclusive, unless so indicated. Rather, they are preferred definitions, provided to focus the skilled artisan on various illustrative embodiments of the invention.
[0030] As used herein, the term "derivative of shikimic acid" refers, without limitation, to any chemical compound that is prepared using shikimic acid and/or shikimate-3 -phosphate as starting reagents.
[0031] As used herein, the term "microorganism" preferably refers to microscopic organisms and taxonomically related macroscopic organisms within the categories algae, Archaea, bacteria, fungi, Stramenopiles, Protista, and apicomplexa, that contain the common aromatic biosynthetic pathway, also known as the shikimate pathway. This definition includes all prokaryotes, including cyanobacteria and other bacteria, as well as all unicellular eukaryotic organisms, including Stramenopiles such as brown algae and diatoms, Alveolata (within the Protista kingdom) such as ciliates, dinoflagellates and apicomplexa parasites, and various Euglenozoa, that contain the common aromatic biosynthetic pathway.
[0032] As used herein, the term "minimal culture medium" preferably refers to a chemically defined culture medium. In such a culture medium, the chemical elements needed to support growth are provided by inorganic salts such as phosphates, sulfates, and the like. The carbon source is defined, and is usually a sugar such as glucose, lactose, galactose, and the like, or other compounds such as glycerol, lactate, acetate, and the like. While some such culture media also use phosphate salts as a buffer, other buffers may be employed such as citrate, triethanolamine, and the like.
[0033] As used herein, the terms "deregulate", "deregulation", "deregulated" and "deregulating" preferably refer to a deliberate increase of the flow of metabolites through a metabolic pathway, achieved by disabling one or more of the mechanisms that normally function to control such flow of metabolites. This deregulation may be achieved by disabling any of the mechanisms that repress the expression of any of the genes encoding any of the enzymes that carry out the steps of the metabolic pathway (referred to herein as "derepress" or "derepression" or "derepressed" or "derepressing"). This deregulation may also be achieved by rendering any of the enzymes, normally subject to feedback- inhibition by a metabolite in the pathway, resistant to such feedback-inhibition. Deregulation may also be achieved by any combination of derepression and feedback-inhibition mechanisms.
[0034] As used herein, the terms "optical density" and "OD" refer to an estimate of the concentration of cells of a microorganism suspended in a culture medium. Such optical density estimates are made spectrophotometrically and measure the decrease in transmitted light. Optical density is given by logio (Io/I), where Io is the intensity of the incident light, and I is the intensity of the transmitted light. For a given type of cell, the relationship between OD and cell concentration is linear over a wide range. As used herein, optical density measurements were made using light with a wavelength of 550 nanometers.
[0035] As used herein, the term "glyphosate" refers to N-(phosphonomethyl)glycine, a salt, ester or other derivative of N-(phosphonomethyl)glycine which is converted to glyphosate or which otherwise provides glyphosate anion. In this regard it is to be noted that the term "glyphosate" when used herein is understood to encompass N-(phosphonomethyl)glycine and such derivatives as well as mixtures thereof unless the context requires otherwise. Suitable salts of N-(phosphonomethyl)glycine include mono-, di- or tribasic forms and include organic ammonium, alkali metal, alkaline earth metal, ammonium (e.g., mono-, di- or triammonium) and sulfonium (e.g., mono-, di- or trimethylsulfonium) salts of N-(phosphonomethyl)glycine. The organic ammonium salts can comprise aliphatic or aromatic ammonium salts and can include primary, secondary, tertiary or quaternary ammonium salts. Specific representative examples of such organic ammonium salts include isopropylammonium, N-propylammonium, ethylammonium, dimethylammonium, 2-hydroxyethylammonium (also referred to as monoethanolammonium), ethylenediamine and hexamethylenediamine salts of N-(phosphonomethyl)glycine. Specific representative
examples of alkali metal salts include potassium and sodium salts of N- (phosphonomethyl)glycine.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0036] Various embodiments of the present invention provide methods for producing shikimic acid wherein the method comprises: a) providing a microorganism culture; wherein the microorganism is capable of converting shikimate-3 -phosphate to shikimic acid; b) contacting the microorganism with glyphosate; and c) converting shikimate-3 -phosphate to shikimic acid. In preferred aspects of this embodiment the microorganism is Escherichia coli (E. colϊ). In more preferred aspects of this embodiment of the invention the microorganism is E. coli strain LBB427. In ever more preferred aspects of this embodiment of the invention the microorganism is E. coli strain LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483.
[0037] In various aspects of this embodiment of the invention the conversion of shikimate-3 -phosphate to shikimic acid may be accomplished by any suitable mechanism including but not limit to enzymatic methods, chemical methods, and/or physical methods (examples include, but are not limited to enzymatic conversion and heating in a low pH environment). In preferred aspects of this embodiment of the invention the conversion is through an enzymatic catalysis. In especially preferred aspects of this embodiment the enzymatic conversion is accomplished by a phosphatase, (e.g. an alkaline phosphatase). In all embodiments of the invention the conversion of shikimate-3 -phosphate may take place either intra-cellularly or extra-cellularly. Moreover, the instant invention envisions the conversion step occurring either with or without the isolation of shikimate-3 -phosphate. That is, various embodiments of the invention provide for the production of shikimate-3 - phosphate by any of the methods described herein, purification of shikimate-3 -phosphate and subsequent hydrolysis of shikimate-3 -phosphate to shikimic acid by any suitable method known to those skilled in the art.
[0038] In another aspect of this embodiment of the invention, conversion of shikimate-3 -phosphate to shikimic acid may be accomplished by physical means. It has been reported that shikimate-3 -phosphate can be converted to shikimic acid by lowering the pH and/or raising the temperature of culture samples in which the microorganisms are grown. (Davis and Mingioli, 1953). Thus, in certain embodiments conversion of shikimate-3 -phosphate to shikimic acid is accomplished by lowering the pH of the culture
medium and/or increasing the temperature of the culture medium. These adjustments to the pH and/or temperature of the culture medium are made subsequent to the contact of the microorganism in the medium with glyphosate, and before recovery of the shikimic acid from the microorganism or medium. Generally, the pH of the medium may be lowered to below the typical cell culture growth pH of about 7, and preferably lowered to a pH of about 1. Generally, the temperature of the medium may be raised to a temperature greater than the typical cell culture growth temperature of about 37 degrees Celsius, and preferably to a temperature of at least about 60 degrees Celsius.
[0039] Other embodiments of the invention provide for methods of isolating shikimic acid, by purifying it after producing it by any of the methods described herein.
[0040] Other embodiments of the instant invention provide methods for producing shikimic acid from microorganisms where the method comprises: a) deregulating a microorganism's common aromatic biosynthetic pathway; b) contacting the microorganism with glyphosate; and c) converting shikimate-3 -phosphate to shikimic acid. In preferred aspects of this embodiment of the invention the microorganism is Escherichia coli (E. colϊ). In more preferred aspects of this embodiment of the invention the microorganism is E. coli strain LBB427. In ever more preferred aspects of this embodiment of the invention the microorganism is E. coli strain LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483. In any of the aspects of this embodiment of the invention the shikimate-3 -phosphate may be converted to shikimic acid by any suitable method. Preferably, the conversion of shikimate-3 -phosphate to shikimic acid is by a chemical, physical and/or enzymatic method. Preferably, the shikimate-3 -phosphate is converted to shikimic acid by a phosphatase enzyme; more preferably by an alkaline phosphatase enzyme.
[0041] Some aspects of this embodiment of the invention comprise deregulating the biosynthesis of one or more compound selected from the group consisting of tryptophan, phenylalanine, tyrosine, shikimic acid, shikimate-3 -phosphate, 5-enolpyruvoylshikimate-3- phosphate, chorismic acid, para-hydroxybenzoic acid, para-aminobenzoic acid, 2,3- dihydroxybenzoic acid, folate, ubiquinone, menaquinone, and enterochelin. In preferred aspects of this embodiment of the invention the deregulation is carried out in a bacterium, preferably in E. coli.
[0042] In various embodiments of the invention the biosynthesis of phenylalanine is deregulated in a microorganism. In preferred aspects of this embodiment the microorganism is Escherichia coli (E. colϊ). In more preferred aspects of this embodiment of the invention the microorganism is E. coli strain LBB427. In ever more preferred aspects of this embodiment of the invention the microorganism is E. coli strain LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483.
[0043] In various aspects of this embodiment the microorganism is contacted with glyphosate by adding it to the culture medium. The glyphosate may be used at any effective concentration. In preferred embodiments of the invention the glyphosate is added at a concentration of 1 millimolar or greater. In more preferred embodiments the glyphosate is added at a concentration of 10 millimolar or greater. In other preferred embodiments of the invention the glyphosate is added at a concentration of from about 10 millimolar to about 50 millimolar; more preferably, the glyphosate is added at a concentration of from about 20 millimolar to about 50 millimolar. In an especially preferred embodiment of the invention the glyphosate is added at a concentration of about 20 millimolar.
[0044] Shikimic acid and/or shikimate-3 -phosphate is typically recovered from the culture medium or culture supernatant about 5 hours subsequent to the exposure of the medium or the microorganisms therein to glyphosate. Yield of shikimic acid and/or shikimic-3 -phosphate may be optimized relative to the particular microorganism utilized by shortening or lengthening the period of time between glyphosate exposure and shikimic acid and/or shikimic-3 -phosphate recovery. Shikimic acid and/or shikimate-3 -phosphate concentration in the culture medium tends to increase for a period of time following glyphosate exposure and then plateaus. Adjustments to the time period based on the particular microorganism utilized to optimize recovery can be readily determined by one skilled in the art.
[0045] In preferred aspects of this embodiment of the invention the microorganism is grown in a minimal culture medium. The microorganism may be grown using any suitable method known to those of skill in the art. In preferred embodiments of the invention the microorganisms are produced using either a shaker flask or a fermentation based process (i.e. in a controlled bioreactor) wherein the microorganism is grown to an optical density (O. D.) of greater than two (2); preferably an O. D. of greater than 10, greater than 20, greater than 50, or greater than 100.
[0046] In any aspect of the instant invention the fermentation-based culture may be used to produce shikimic acid at a rate of greater than 1 gram/liter, preferably greater than about 20 grams/liter; more preferably, greater than about 40 grams/liter; greater than 90 grams/liter; or greater than 100 grams/liter.
[0047] In various aspects of the invention the microorganism may be algae, Archaea, bacteria, fungi, or protozoa; including prokaryotes, cyanobacteria, and unicellular eukaryotic organism.
[0048] Other embodiment of the invention provide methods for synthesizing a chemical compound, either in vitro or in vivo, wherein shikimic acid produced and/or isolated by one of the methods of the current invention is used as a reagent in the synthesis. In preferred, aspects of this embodiment of the invention the compound is bioactive and has activity as an anti-microbial agent and/or a cell proliferation inhibitory agent (including, but not limited to a bioactive property selected from the group consisting of: anti-bacterial activity, anti-viral activity, anti-parasitical activity). In preferred aspects of this embodiment of the invention the compound has anti-bacterial and/or anti-viral properties. In other aspects of this embodiment of the invention the synthesized compound is 6-fluoroshikimic acid or oseltamivir or oseltamivir phosphate prepared by any suitable method known to those skilled in the art.
EXAMPLES
[0049] The following examples are included to demonstrate preferred embodiments of the invention. It will be appreciated by those of skill in the art that the techniques disclosed in the following examples represent techniques discovered by the Applicants to function well in the practice of the invention, and thus can be considered to constitute preferred modes for its practice. However, those of skill in the art should, in light of the instant disclosure, also appreciate that many changes can be made in the specific embodiments that are disclosed, while still obtaining like or similar results, without departing from the scope of the invention. Thus, the examples are exemplary only and should not be construed to limit the invention in any way. To the extent necessary to enable and describe the instant invention, all references cited are herein incorporated by reference.
EXAMPLE 1: CONSTRUCTION OF A PBR322-DERIVED PLASMID EXPRESSING AN
UNREGULATED PHEA GENE ENCODING A CHORISMATE MUTASE-PREPHENATE DEHYDRATASE ENZYME THAT IS RESISTANT TO FEEDBACK-INHIBITION BY PHENYLALANINE
[0050] ApheA gene with three alterations in the nucleotide sequence was prepared by DNA synthesis as an EcoRI-BamHI restriction fragment (SEQ ID NO: 1). The technique of DNA synthesis is known in the art (Khudyakov and Fields, 2003).
[0051] The three alterations were:
1. A promoter-up mutation in the - 10 region of the pheA promoter, changing it from TACTGTA to TATAATA (Figure 2)
2. A 146 bp deletion between the pheA promoter and the ribosome binding site (RBS) of the pheA gene, removing the pheA attenuator region including the pheL leader peptide gene (Figure 2)
3. A 6 bp deletion spanning codons 304-305-306 of the pheA gene, altering the amino acid sequence of the encoded chorismate mutase-prephenate dehydratase from Ala-303, Thr-304, Gly-305, Gln-306, Gln-307 to Ala-Lys-Gln (SEQ ID NO:2). The nucleotide sequence (SEQ ID NO: 1) is changed from GCG-ACC-GGG- CAA-CAA to GCG-AAA-CAA; the 6 bp deletion is of the underlined nucleotides CC-GGG-C.
[0052] All three of these alterations to the nucleotide sequence of the pheA gene are known in the art (Nelms et ah, 1992; Fotheringham and Nelms, United States Patent 5,120,837; Fotheringham and Nelms, European Patent EP 0418840 Bl). The change from TACTGTA to TATAATA (SEQ ID NO: 4) in the promoter region oϊ the pheA gene (Figure 2) increases the activity of this promoter. Removal of the pheA attenuator region including the pheL leader peptide gene (Figure 2) leads to constitutive expression of the pheA gene, no longer subject to an attenuation mechanism of repression by phenylalanine (Pittard, 1996). The changes in the amino acid sequence of the altered chorismate mutase- prephenate dehydratase (SEQ ID NO:2) result in the enzyme being resistant to feedback- inhibition by phenylalanine.
[0053] This synthetic EcoRI-BamHI restriction fragment, carrying the altered pheA gene, was inserted into the standard cloning vector pBR322 (Bolivar et al, 1977; Pouwels et al, 1985; Balbas et al, 1986; Balbas et al, 1988) to yield the plasmid pXT1457. The
techniques of manipulation of DNA molecules, including the cleavage of DNA molecules with restriction enzymes and the ligation of restriction fragments of DNA, are known in the art (Sambrook and Russell, 2001; Ausubel et al, 2005). While the plasmid pBR322 encodes resistance to both ampicillin and tetracycline, insertion of a DNA fragment between the EcoRI and BamHI sites of pBR322 disrupts the tetracycline resistance gene, and so pXT1457 encodes resistance only to ampicillin.
[0054] To confirm that the new plasmid was functioning as expected, the wild-type E. coli K- 12 host strain LBB427 was transformed with the plasmid pXT1457. Techniques for transforming bacteria, including strains of is. coli, are known in the art (Sambrook and Russell, 2001; Ausubel et al., 2005). The shikimic acid and phenylalanine production levels of this strain were compared to that of the untransformed host strain LBB427. The strains were cultured in 50 milliliters of Vogel-Bonner minimal culture medium (Vogel and Bonner, 1956), consisting of magnesium sulfate heptahydrate (MgSO4-7H2O) at 298 milligrams per liter, anhydrous dibasic potassium phosphate (K2HPO4) at 14.93 grams per liter, sodium ammonium phosphate tetrahydrate (NaNH4HPO4-4H2O) at 5.22 grams per liter, anhydrous citric acid (the free acid form) at 2.73 grams per liter, and glucose at 2.00 grams per liter. The pH of the culture medium was 7.0. For the strain LBB427 transformed with the plasmid pXT1457, ampicillin was included in the culture medium at 100 milligrams per liter. The cultures were grown in flasks, on an incubator shaker operating at 300 rpm and 37 degrees Celsius. At 24 hours after inoculation, the cells were pelleted by centrifugation, and the culture supernatants were analyzed by a high-pressure liquid chromatography (HPLC) assay for shikimic acid and phenylalanine content. To the samples to be assayed, phosphoric acid was added to a final concentration of 6 millimolar. The samples were injected onto a 0.5 centimeter by 200 centimeter Altec 5 micron Bondapak C- 18 column, and the eluate was scanned from 190 to 300 nanometers.
[0055] Under these growth conditions, while the untransformed host strain LBB427 did not produce detectable levels of phenylalanine in the culture supernatant, the host strain LBB427 transformed with the plasmid pXT1457 did produce phenylalanine in the culture supernatant, at levels of about 400 milligrams of phenylalanine per optical density (OD) unit per liter.
[0056] Under these growth conditions, the untransformed host strain LBB427 did not produce detectable levels of shikimic acid in the culture supernatant. The host strain
LBB427 transformed with the plasmid pXT1457 did produce shikimic acid in the culture supernatant, at levels of about 3 milligrams of shikimic acid per OD unit per liter.
[0057] These results confirmed that the presence of the altered pheA gene on the pBR322-derived plasmid pXT1457 transformed into the host strain LBB427 was leading to a deregulation of the common aromatic biosynthetic pathway in the strain.
EXAMPLE 2: CONSTRUCTION OF A PSCIOI-DERIVED PLASMID EXPRESSING AN UNREGULATED PHEA GENE ENCODING A CHORISMATE MUTASE-PREPHENATE DEHYDRATASE ENZYME THAT IS RESISTANT TO FEEDBACK-INHIBITION BY PHENYLALANINE
[0058] Plasmids derived from pBR322, such as pXT1457 described in Example 1, exist in an E. coli host cell at a copy number (the number of plasmid molecules per cell) of about 30; this copy number determination is described in Bogosian et al., International Publication No. WO 2007/035323 Al, which is hereby incorporated herein by reference in its entirety. To investigate the effect of the altered pheA gene when present on a lower copy number plasmid vector, a pSCIOI-derived cloning vector was constructed. The plasmid pSClOl has a copy number of about 15 (Hasunuma and Sekiguchi, 1977), which is intermediate between that of low copy number plasmids and high-copy number plasmids such as pBR322 (Armstrong et al., 1984).
[0059] The starting plasmid was the cloning vector pXT995. The plasmid pXT995 and its construction are described in Bogosian et al, International Publication No. WO 2007/035323 Al, which is hereby incorporated herein by reference in its entirety. The plasmid pXT995 is essentially the plasmid pBR322, with the only difference being that the pBR322-derived origin of replication on pXT995 is flanked by arrays of convenient restriction sites. At one end of the origin of replication, the array of restriction sites includes a site for the restriction enzyme Nsil, and at the other end of the origin of replication, the array of restriction sites includes a site for the restriction enzyme Sad. Thus, the origin of replication on the plasmid pXT995 can be excised by digestion of the plasmid with the enzymes Nsil and Sad, and replaced with an Nsil-Sacl restriction fragment carrying a different origin of replication.
[0060] The origin of replication of the plasmid pSClOl was amplified by the polymerase chain reaction as an Nsil-Sacl restriction fragment, and inserted into the plasmid pXT995. The technique of amplifying segments of DNA by the polymerase chain
reaction is known in the art (Sambrook and Russell, 2001; Ausubel et ah, 2005). This insertion replaced the Nsil-Sacl fragment on pXT995 (that carried the pBR322-derived origin of replication) with the pSClOl-derived origin of replication. The resulting plasmid was designated pXT1405. The plasmid pXT1405 is thus composed of the backbone of pBR322, including the genes encoding resistance to ampicillin and tetracycline, but with an origin of replication from pSClOl.
[0061] This EcoRI-BamHI restriction fragment from pXT 1457 (described in Example 1), carrying the altered pheA gene, was inserted into this new cloning vector pXT1405 to yield the plasmid pXT1483 (SEQ ID NO: 3). While the plasmid pXT1405 encodes resistance to both ampicillin and tetracycline, insertion of a DNA fragment between the EcoRI and BamHI sites of pXT1405 disrupts the tetracycline resistance gene, and so pXT1483 encodes resistance only to ampicillin.
EXAMPLE 3: TREATMENT OF STRAINS WITH GLYPHOSATE
[0062] The untransformed host strain LBB427 and the host strain LBB427 transformed with the plasmid pXT1457 were grown in 50 milliliters of the Vogel-Bonner minimal culture medium described in Example 1. For the strain LBB427 transformed with the plasmid pXT1457, ampicillin was included in the culture medium at 100 milligrams per liter. The cultures were grown in flasks, on an incubator shaker operating at 300 rpm and 37 degrees Celsius. At 2.5 hours after inoculation, N-(phosphonomethyl)glycine was added to a concentration of 3.38 grams per liter (20 millimolar). Growth of the cultures was almost completely inhibited by this level of glyphosate. At 24 hours after inoculation (i.e., 21.5 hours after N-(phosphonomethyl)glycine addition), the cells were pelleted by centrifugation, and the culture supernatants were analyzed for shikimic acid content using the HPLC assay described in Example 1. The culture supernatants of the host strain LBB427 transformed with the plasmid pXT1457 were also analyzed for phenylalanine content.
[0063] Under these conditions of glyphosate treatment, the untransformed host strain LBB427 did not produce detectable levels of shikimic acid in the culture supernatant.
[0064] Under these same conditions of glyphosate treatment, the host strain LBB427 transformed with the plasmid pXT1457 also did not produce detectable levels of shikimic acid in the culture supernatant. This strain did produce phenylalanine in the
culture supernatant, but only at levels of about 50 milligrams of phenylalanine per OD unit per liter.
[0065] These results indicated that the inhibition of the enzyme EPSP synthase by glyphosate inhibited the growth of both the transformed and untransformed strains, and reduced the biosynthesis of phenylalanine by the strain LBB427 transformed with the plasmid pXT1457. The fact that both the transformed and the untransformed strains did not produce detectable levels of shikimic acid indicated that the inhibition of the enzyme EPSP synthase by glyphosate was causing shikimate-3 -phosphate to accumulate rather than shikimic acid.
EXAMPLE 4: GROWTH OF STRAINS UNDER PHOSPHATE-LIMITING CONDITIONS
[0066] A phosphate-limiting culture medium was developed by the Applicants, containing anhydrous magnesium sulfate (MgSO4) at 192 milligrams per liter, ammonium chloride (NH4Cl) at 5.35 grams per liter, potassium chloride (KCl) at 3.73 grams per liter, sodium chloride (NaCl) at 1.17 grams per liter, triethanolamine (a buffering compound) at 22.3 grams per liter, and glucose at 1.5 grams per liter. The pH of the culture medium was 7.0. This culture medium does not contain any source of phosphate. This culture medium was designated PF culture medium (standing for phosphate-free culture medium). However, a phosphate-limiting medium may be formulated for use in the present invention such that, while not phosphate- free, it contains minimal amounts of phosphate (i.e., is substantially free of phosphate). Such a medium will create the phosphate-limiting conditions that result in a yield of shikimic acid in the cultured microorganisms that is comparable to the yield achieved when using a phosphate-free medium and that is greater than the yield achieved when using a typical phosphate containing medium such as the Vogel-Bonner minimal culture medium disclosed in Example 1. Generally, such a phosphate-limiting medium should contain phosphate at levels no more than about 1 millimolar, and preferably at levels no more than about 100 micromolar.
[0067] For pre-growth of the strains, sources of phosphate were supplied to this culture medium in the form of Casamino acids at 2.2 grams per liter and yeast extract at 300 milligrams per liter. This culture medium was designated PF-CAA/YE culture medium (standing for PF culture medium plus Casamino acids and yeast extract).
[0068] The untransformed host strain LBB427 and the host strain LBB427 transformed with the plasmid pXT1457 were grown initially in 50 milliliters of the PF- CAA/YE culture medium. For the strain LBB427 transformed with the plasmid pXT1457, ampicillin was included in the culture medium at 100 milligrams per liter. The cultures were grown for 2.5 hours in flasks, on an incubator shaker operating at 300 rpm and 37 degrees Celsius. The cells in these cultures were pelleted by centrifugation and resuspended in the same volume of the PF culture medium. For the strain LBB427 transformed with the plasmid pXT1457, ampicillin was included in the culture medium at 100 milligrams per liter. Upon return to the incubator shaker, the strains exhibited very little additional growth, confirming that they were phosphate-limited. The small amount of additional growth that was observed was presumably due to carry-over of small amounts of phosphate, most likely in the form of phosphate reserves inside the cells themselves. At 24 hours after inoculation, the cells were pelleted by centrifugation, and the culture supernatants were analyzed for shikimic acid content using the HPLC assay described in Example 1. The culture supernatants of the host strain LBB427 transformed with the plasmid pXT1457 were also analyzed for phenylalanine content.
[0069] Under these conditions of phosphate limitation, the untransformed host strain LBB427 did not produce detectable levels of shikimic acid in the culture supernatant. Under these same conditions of phosphate limitation, the host strain LBB427 transformed with the plasmid pXT1457 also did not produce detectable levels of shikimic acid in the culture supernatant. This strain did produce phenylalanine in the culture supernatant, at levels of about 500 milligrams of phenylalanine per OD unit per liter.
[0070] These results indicated that phosphate limitation of either the transformed or the untransformed strains did not lead to production of shikimic acid.
EXAMPLE 5: GROWTH OF STRAINS UNDER PHOSPHATE-LIMITING CONDITIONS COMBINED WITH TREATMENT WITH GL YPHOSATE
[0071] The untransformed host strain LBB427 and the host strain LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483 were grown initially in 50 milliliters of the PF-CAA/YE culture medium described in Example 4. For the strains of LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483, ampicillin was included in the culture medium at 100 milligrams per liter. The cultures were grown for 2.5 hours in flasks, on an incubator shaker operating at 300 rpm and 37
degrees Celsius. The cells in these cultures were pelleted by centrifugation and resuspended in the same volume of the PF culture medium described in Example 4. For the strains of LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483, ampicillin was included in the culture medium at 100 milligrams per liter. To these resuspended cultures, N-(phosphonomethyl)glycine was added to a concentration of 3.38 grams per liter (20 millimolar). Upon return to the incubator shaker, the strains exhibited very little additional growth. At 24 hours after inoculation (i.e., 21.5 hours after N-(phosphonomethyl)glycine addition), the cells were pelleted by centrifugation, and the culture supernatants were analyzed for shikimic acid content using the HPLC assay described in Example 1.
[0072] Under these conditions of glyphosate treatment and phosphate-limitation, the untransformed host strain LBB427 produced shikimic acid in the culture supernatant at levels of about 200 milligrams of shikimic acid per OD unit per liter. The host strain LBB427 transformed with the plasmid pXT1457 produced shikimic acid in the culture supernatant at levels of about 250 milligrams of shikimic acid per OD unit per liter. The host strain LBB427 transformed with the plasmid pXT1483 produced shikimic acid in the culture supernatant at levels of about 400 milligrams of shikimic acid per OD unit per liter.
[0073] It is possible that not all of the accumulated shikimate-3 -phosphate in these cells had been converted into shikimic acid and excreted into the culture medium. As noted above, it has been reported that shikimate-3 -phosphate can be converted to shikimic acid by lowering the pH and/or raising the temperature of culture samples (Davis and Mingioli, 1953). A sample of the culture of the host strain LBB427 transformed with the plasmid pXT1483 (taken at 24 hours after inoculation), including the cells, was adjusted to pH 1.0 with sulfuric acid, and heated to 60 degrees Celsius for 15 minutes. The cells were pelleted by centrifugation, and the culture supernatant was analyzed for shikimic acid content using the HPLC assay described in Example 1. The level of shikimic acid was found to be about 600 milligrams per OD unit per liter.
[0074] These results indicated that with the untransformed host strain LBB427, the inhibition of the enzyme EPSP synthase by glyphosate, combined with induction of the enzyme alkaline phosphatase by phosphate limitation, caused the strain to produce and excrete into the culture medium substantial quantities of shikimic acid.
[0075] These results further demonstrated that with the host strain LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483, the combination of deregulation of the common aromatic biosynthetic pathway, glyphosate inhibition of the enzyme EPSP synthase, and induction of the enzyme alkaline phosphatase by phosphate limitation, caused the strain to produce and excrete into the culture medium even higher quantities of shikimic acid. Additional shikimic acid could be recovered from these cells by lowering the pH and raising the temperature of culture samples.
[0076] While not wishing to be bound by theory, the higher yield of shikimic acid obtained with the host strain LBB427 transformed with the plasmid pXT1483, compared to the host strain LBB427 transformed with the plasmid pXT1457, is possibly due to the lower plasmid copy number of pXT1483. The metabolic burden on cells to maintain multicopy plasmids is significant (Bentley et ah, 1990), and could affect the capacity of the cell to produce compounds such as shikimic acid.
EXAMPLE 6: PRODUCTION OF SHIKIMIC ACID FROM A HIGH-DENSITY FERMENTATION CULTURE
[0077] The host strain LBB427 transformed with the plasmid pXT1483 can be grown to high optical densities in a phosphate-limited fermentation culture. Fermentations are conducted in a chemically-defined minimal medium containing 5.9 grams of anhydrous ammonium sulfate ( (NH4)2SO4), 1.8 grams of anhydrous dibasic potassium phosphate (K2HPO4), 1.0 grams of monobasic sodium phosphate monohydrate (NaH2PO4-H2O), 550 milligrams of magnesium sulfate heptahydrate (MgSO4-7H2O), 27 milligrams of ferric chloride hexahydrate (FeCl3-6H2O), 0.5 milligrams of zinc sulfate heptahydrate (ZnSO4- 7H2O), 0.9 milligrams of cobalt chloride hexahydrate (CoCl2-OH2O), 0.9 milligrams of sodium molybdate dihydrate (Na2MoO4-2H2O), 1.1 milligrams of cupric sulfate pentahydrate (CuSO4-5H2O), 0.3 milligrams of boric acid (H3BO3), and 0.7 milligrams of manganese sulfate monohydrate (MnSO4-H2O) per liter of water. The fermenter is maintained at 37 degrees Celsius. The pH is maintained at 7.0 by the controlled addition of concentrated (about 29%) ammonium hydroxide (NH4OH). Glucose is fed at a controlled rate from a 50% stock solution to maintain a glucose concentration of 0.2%.
[0078] In the presence of excess phosphate, such fermentation cultures can be grown to optical densities in excess of 50 or even higher. In this phosphate-limited fermentation culture medium, the onset of phosphate starvation is apparent when the
growth of the culture stops at lower optical densities. The addition of a small amount of additional phosphate, fed from a stock solution of 85% phosphoric acid (H3PO4), would allow the strain to grow to a higher optical density. When the culture reaches an optical density of about 20-40, and phosphate starvation has been initiated, N-(phosphonomethyl)glycine is added to a final concentration of 3.38 grams per liter (20 millimolar).
[0079] Twelve hours after N-(phosphonomethyl)glycine addition, samples of the fermentation cultures are taken for analysis of shikimic acid levels. The samples, including the cells, are adjusted to pH 1.0 with sulfuric acid, and heated to 60 degrees Celsius for 15 minutes. The cells are pelleted by centrifugation, and the culture supernatants are analyzed for shikimic acid content using the HPLC assay described in Example 1.
[0080] At an optical density of 40, shikimic acid is produced in the culture supernatant at levels of about 24 grams of shikimic acid per liter.
EXAMPLE 7: RECOVERY AND ISOLATION/PURIFICATION OF SHIKIMIC ACID FROM CULTURE MEDIUM
[0081] Shikimic acid was recovered from the culture medium of the untransformed host strain LBB427 and the host strain LBB427 transformed with the plasmid pXT1457 or with the plasmid pXT1483, grown under phosphate-limiting conditions and treated with N-(phosphonomethyl)glycine as described in Example 5.
[0082] The cells in the cultures were pelleted by centrifugation. The culture supernatants were passed through a 0.2 micrometer filter, placed into a flask, and most of the water was allowed to evaporate. This led to the formation of crystals in the flasks. The remaining culture supernatants were discarded, and the crystals were redissolved in 10 milliliters of distilled water. The solutions were placed into a test tube, and most of the water was allowed to evaporate. This led to the formation of crystals in the test tubes. The supernatants were discarded, and the crystals were dissolved in 5 milliliters of distilled water. The resulting solutions were submitted to analysis, using the HPLC assay described in Example 1, and all were found to be composed of shikimic acid with a purity of greater than 99%.
[0083] All of the compositions and/or methods and/or processes and/or apparatus disclosed and claimed herein can be made and executed without undue experimentation in light of the instant disclosure. While the compositions and methods of this invention have
been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to the compositions and/or methods and/or apparatus and/or processes and in the steps or in the sequence of steps of the methods described herein without departing from the concept and scope of the invention. More specifically, it will be apparent that certain agents that are chemically and/or physiologically related may be substituted for the agents described herein while the same or similar results would be achieved. All such similar substitutions and modifications apparent to those skilled in the art are deemed to be within the scope and concept of the invention. To the extent necessary to enable and describe the instant invention, all references cited are herein incorporated by reference.
REFERENCES
[0084] The following references, to the extent that they provide exemplary procedural or other details supplementary to those set forth herein, are specifically incorporated herein by reference.
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Claims
1. A method of producing shikimic acid comprising: a) providing a microorganism culture, wherein the microorganism is capable of synthesizing shikimate-3 -phosphate and wherein the microorganism is grown in a minimal culture medium; b) contacting the microorganism with glyphosate; and c) converting shikimate-3 -phosphate to shikimic acid.
2. The method of claim 1, wherein the microorganism is a bacterium.
3. The method of claim 2 wherein the bacterium is a strain of Escherichia coli.
4. The method of claim 3 wherein the strain of Escherichia coli is strain LBB427.
5. The method of claim 4 wherein the strain of Escherichia coli is strain LBB427 transformed with the plasmid pXT1457.
6. The method of claim 4 wherein the strain of Escherichia coli is strain LBB427 transformed with the plasmid pXT1483.
7. The method of any one of claims 1 to 6 wherein the means to convert shikimate-3 -phosphate to shikimic acid is provided by an enzymatic, chemical, or physical means.
8. The method of any one of claims 1 to 7 wherein the shikimate-3 -phosphate is converted to shikimic acid by a phosphatase enzyme.
9. The method of claim 8 wherein the phosphatase enzyme is alkaline phosphatase.
10. The method of any one of claims 1 to 9 wherein conversion of the skikimate-3 -phosphate to shikimic acid comprises increasing the temperature and/or reducing the pH of the minimal culture medium as compared to the temperature and/or pH conditions at which the microorganism is grown.
11. The method of any one of claims 1 to 10 wherein the minimal culture medium as formulated is phosphate-limiting or phosphate-free.
12. A method of purifying shikimic acid, comprising isolating shikimic acid produced by the methods of any one of claims 1 to 11.
13. A method for producing shikimic acid from a microorganism, the method comprising; a) deregulating of the microorganism's common aromatic biosynthetic pathway; b) contacting the microorganism with glyphosate and growing the microorganism in a minimal culture medium; whereby the synthesis of shikimate-3 -phosphate is increased; and c) converting shikimate-3 -phosphate to shikimic acid.
14. The method of claim 13 wherein the microorganism is a bacterium.
15. The method of claim 14 wherein the bacterium is a strain of Escherichia coli.
16. The method of claim 15 wherein the strain of Escherichia coli is strain LBB427 transformed with the plasmid pXT1457.
17. The method of claim 15 wherein the strain of Escherichia coli is strain LBB427 transformed with the plasmid pXT1483.
18. The method of any one of claims 13 to 17 wherein the deregulation of the common aromatic biosynthetic pathway in a microorganism comprises deregulating the biosynthesis of one or more compound selected from the group consisting of tryptophan, phenylalanine, tyrosine, shikimic acid, shikimate-3 -phosphate, 5-enolpyruvoylshikimate-3- phosphate, chorismic acid, para-hydroxybenzoic acid, para-aminobenzoic acid, 2,3- dihydroxybenzoic acid, folate, ubiquinone, menaquinone, and enterochelin.
19. The method of any one of claims 13 to 17 wherein the deregulation of the common aromatic biosynthetic pathway in the microorganism is achieved by deregulating the biosynthesis of phenylalanine.
20. The method of any one of claims 13 to 19 wherein the means to convert shikimate-3 -phosphate to shikimic acid is provided by an enzymatic, chemical, or physical means.
21. The method of any one of claims 13 to 20 shikimate-3 -phosphate is converted to shikimic acid by a phosphatase enzyme.
22. The method of claim 21 wherein the phosphatase enzyme is alkaline phosphatase.
23. The method of any one of claims 13 to 22 wherein conversion of the skikimate-3 -phosphate to shikimic acid comprises increasing the temperature and/or reducing the pH of the minimal culture medium as compared to the temperature and/or pH conditions at which the microorganism is grown.
24. The method of any one of claims 13 to 23 wherein the minimal culture medium as formulated is phosphate-limiting or phosphate-free.
25. A method of purifying shikimic acid, comprising isolating shikimic acid produced by the methods of any one of claims 13 to 24.
26. A method for synthesizing a chemical compound, the method comprising using shikimic acid or a derivative thereof as a reagent to synthesize the chemical compound, wherein the shikimic acid used is produced using the method of any one of claims 1 to 25.
27. The method of claim 26 wherein the synthesized chemical compound is bioactive and has a bioactive property selected from the group consisting of anti-bacterial activity, anti-viral activity, anti-parasitical activity, and cell proliferation inhibitory activity.
28. The method of claim 26 wherein the synthesized chemical compound has anti-bacterial or anti-viral properties.
29. The method of claim 26 wherein the synthesized chemical compound is 6-fluoroshikimic acid or oseltamivir.
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WO2008027570A2 (en) | 2006-08-30 | 2008-03-06 | The State Of Oregon Acting By And Through The State Board Of Higher Education On Behalf Of Oregon State University | Method of isolating shikimic acid from a plant |
EP2145010A1 (en) | 2007-04-13 | 2010-01-20 | Monsanto Technology, LLC | Use of glyphosate to produce shikimic acid in microorganisms |
-
2008
- 2008-04-11 EP EP08745640A patent/EP2145010A1/en not_active Ceased
- 2008-04-11 WO PCT/US2008/060079 patent/WO2008128076A1/en active Application Filing
- 2008-04-11 US US12/595,631 patent/US8435769B2/en active Active
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8435769B2 (en) | 2007-04-13 | 2013-05-07 | Monsanto Technology Llc | Use of glyphosate to produce shikimic acid in microorganisms |
WO2009052303A3 (en) * | 2007-10-16 | 2009-06-04 | Monsanto Technology Llc | Processes for producing and recovering shikimic acid |
US8344178B2 (en) | 2007-10-16 | 2013-01-01 | Monsanto Technology Llc | Processes for producing and recovering shikimic acid |
CN104911137A (en) * | 2015-04-14 | 2015-09-16 | 中国科学院微生物研究所 | Shikimic acid-producing corynebacterium glutamicum, and construction method and application thereof |
Also Published As
Publication number | Publication date |
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EP2145010A1 (en) | 2010-01-20 |
US20110020885A1 (en) | 2011-01-27 |
US8435769B2 (en) | 2013-05-07 |
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