WO2008126044A2 - Decorative paint coating with fabric effect - Google Patents

Decorative paint coating with fabric effect Download PDF

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Publication number
WO2008126044A2
WO2008126044A2 PCT/IB2008/051392 IB2008051392W WO2008126044A2 WO 2008126044 A2 WO2008126044 A2 WO 2008126044A2 IB 2008051392 W IB2008051392 W IB 2008051392W WO 2008126044 A2 WO2008126044 A2 WO 2008126044A2
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WO
WIPO (PCT)
Prior art keywords
agent
product
mixture
water
stage
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Application number
PCT/IB2008/051392
Other languages
French (fr)
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WO2008126044A3 (en
Inventor
Enrico Fiorito
Original Assignee
O. Brignola S.P.A.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by O. Brignola S.P.A. filed Critical O. Brignola S.P.A.
Publication of WO2008126044A2 publication Critical patent/WO2008126044A2/en
Publication of WO2008126044A3 publication Critical patent/WO2008126044A3/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/28Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes for wrinkle, crackle, orange-peel, or similar decorative effects

Definitions

  • the present invention refers to a textile-effect painted decorative coating.
  • the present invention refers to an aqueous phase paint system, the process for production of the paint system and the method of application of said decorative coating.
  • the coating of the present invention behaves like a decorative element due to the aspect it gives the painted wall.
  • the coating of the present invention creates a particular aesthetic effect on the painted surface, giving it an irregular, veiled look.
  • a wall covered with the coating of the present invention takes on an appearance similar to that of a wall covered with wallpaper which reproduces the weave of a fabric, in particular cotton twist or denim.
  • the final aspect of the painted surface is such that it can be considered a decoration for enhancing the appearance of internal walls.
  • the subject of the present invention is therefore a paint system comprising the following aqueous products: [0006] (A) a paint product (A) comprising (parts by weight, p/w):
  • silicate of aluminium, sodium and potassium preferably in hydrated form, the silicate being in the form of granules with dimensions varying from 5 ⁇ m to 450 ⁇ m, preferably from 10 ⁇ m to 350 ⁇ m.
  • dry product means that the product does not contain added water, therefore the quantities in parts by weight refer to the weight of the components excluding the added water.
  • the product (1) comprises the silicon monoxide in granule form.
  • the granulometry of said granules varies typically from 20 ⁇ m to 130 ⁇ m, preferably from 35 ⁇ m to 110 ⁇ m. Typically, but without limitation, 65 to 90% of said granules have a granulometry of approximately 40 ⁇ m and 10 to 30% have a granulometry of approximately 100 ⁇ m. Said monoxide acts as a filler.
  • the product (1) comprises, furthermore, the silicate of aluminium, sodium and potassium, preferably in hydrated form.
  • the silicate is in granule form with dimensions varying from 5 ⁇ m to 450 ⁇ m, preferably from 10 ⁇ m to 350 ⁇ m.
  • 10 to 50% of said granules have a granulometry from 10 to 70 ⁇ m and from 50 to 90% have a granulometry from 70 to 150 ⁇ m.
  • the pigmenting toner to be added to the product (1) comprises at least one organic or inorganic pigment, chosen from those commonly used in said sector.
  • Mineral pigments such as iron, chromium and tin oxides, and organic pigments, such as copper phthalocyanine blue and green, are only representative examples of pigments taken from those most widely used.
  • the product (1) which is an aqueous product, also comprises approximately 10 to 30% in weight of water in addition to the above- mentioned components.
  • the product (B) comprises (parts by weight):
  • the product (2) comprises an inorganic pigment which is, preferably, titanium dioxide.
  • Said oxide has a granulometry typically from 1 to 3 ⁇ m.
  • Said inorganic pigment is preferably from 0.40 to 5, preferably from 0.45 to 5 p/w with respect to the overall weight of the product (2).
  • the structuring additive can be chosen, for example, from sodium hydroxyethylcellulose, acrylic polymers in aqueous dispersion or in anionic aqueous emulsion, polymethacrylic acid in aqueous dispersion with low viscosity, polyurethane solutions in an aqueous mixture.
  • the preferred additives are sodium hydroxyethylcellulose and the acrylic polymer in an anionic aqueous emulsion.
  • the preserving agents with bactericidal function comprise, preferably, the derivatives of isothiazolinone, such as chloromethylisothiazolinone and chromomethyl-methylisothiazolinone.
  • isothiazolinone such as chloromethylisothiazolinone and chromomethyl-methylisothiazolinone.
  • the deaerating agents are, for example, the polysiloxanes and paraffin waxes in alkylated hydrocarbons.
  • said agents are roughly in a quantity that varies from 0.050 to 0.50 p/w.
  • said agents are roughly in a quantity that varies from 0.040 to 0.50 p/w.
  • the binding agents for water-based paints are, for example, acrylic acid and its derivatives, for example methacrylic acid and the polymers of said acids, in suspension or emulsion; if said polymers are copolymers, they are obtained by polymerising the following monomers: acrylic acid, methacrylic acid, styrene.
  • said agents When present in the product (1), said agents are roughly in a quantity that varies from 5.0 to 25.0 p/w.
  • said agents are roughly in a quantity that varies from 11.0 to 35.0 p/w.
  • Suitable retarding agents are, for example, the non-ionic surface-active agents, such as the long-chain alcohols (or fatty alcohols) and monoethylenic propylene glycol.
  • the non-ionic surface-active agents such as the long-chain alcohols (or fatty alcohols) and monoethylenic propylene glycol.
  • said agents are roughly in a quantity that varies from 0.30 to 2.0 p/w.
  • said agents are roughly in a quantity that varies from 1.50 to 10.0 p/w.
  • the dispersing agents are, for example, chosen from among the ammonium salts of a carboxylic acid, also in polymeric form such as the polyacrylates, linear acrylic polymers, aminomethyl propanol, sodic salts of polycarboxylic acids and their mixtures. Their function is that of preventing the formation of scale and, at the same time, improving the applicability of the paint systems since they act as fluidifiers of the mixture.
  • said agents are roughly in a quantity that varies from 0.10 to 2.0 p/w.
  • said agents are roughly in a quantity that varies from 0.040 to 0.30 p/w.
  • the product (1) also contains other compounds, which may be present in paints, such as opacifying fillers, ion sequestering agents, anti-foaming agents, distending agents, pH stabilising agents and rheological additives.
  • the opacifying filler is, for example, calcium carbonate, in its various polymorphous forms.
  • the product (1) comprises both neutral calcite and a mixture of the above-mentioned polymorphous forms (indicated below for the sake of brevity as calcium carbonate).
  • the product (1) generally comprises both the above-mentioned mixture of the polymorphous forms of the calcium carbonate and the calcite, in ratios of roughly 1.5:0.5 to 0.5:1.5, preferably 1.3:0.7 to 0.7:1.3 respectively.
  • said filler is in an overall quantity which roughly varies from 10.0 to 50.0 p/w.
  • the ion sequestering agents are, for example, the salts of polyphosphoric acids, in particular sodium polyphosphates; a particular example is sodium hexametaphosphate (also known as Graham's salt). When present in the product (1), said agents are roughly in a quantity that varies from 0.50 to 3.0 p/w.
  • the anti-foaming agents can be chosen, for example, from mineral oils in combination with polysiloxane-polyethers, polyalcoxy esters or emulsions of silicon compounds, such as amorphous silica, the amorphous silicon polymers, polysiloxane, etc. When present in the product (1), said agents are roughly in a quantity that varies from 0.050 to 0.40 p/w.
  • the distending agents have the function of "distending" the film, avoiding an over-evident orange peel effect.
  • An example is monoethylenic 1,2- dihydroxypropane.
  • said agents are roughly in a quantity that varies from 2.0 to 8.0 p/w.
  • the pH stabilising agents allow an alkaline pH to be maintained.
  • Suitable stabilising agents are, for example, the aminic derivatives, such as aminomethyl propanol and triethanolamine, and sodium hydroxide in aqueous solution.
  • said agents are preferably in a quantity of between 0.10 and 2.0 in weight.
  • the rheological additives are, for example, the polymers of acrylic acid. Said additives have the function of modifying the fluidity of the paint.
  • the product (2) also contains other compounds, which may be present in the paint products, such as an opacifying filler and a coloured filler.
  • the opacifying filler is preferably water-repellent, for example a polyolefin wax.
  • said filler is roughly in a quantity that varies from 0.90 to 7.0 p/w.
  • the coloured filler is, for example, a pigmented polyurethane.
  • said filler is roughly in a quantity that varies from 1.50 to 10.0 p/w.
  • the product (2) which is an aqueous product, comprises, in addition to the above-mentioned components, also roughly 50 to 70% in weight of water.
  • the products (A) and (B) can be used both as they are and, if necessary, in a more diluted form, in said case adding an appropriate quantity of water; roughly, the ratio between product (A) and quantity of water added varies from 1 :0.01 to 1 :0.25 p/w and the ratio between product (B) and quantity of water added varies from 1 :0.5 to 1 :1.5 p/w.
  • the paint system of the present invention is prepared by producing the paint products (A) and (B) separately, as illustrated below. Once prepared, the paint products (A) and (B) are applied separately and successively on the surface to be painted.
  • the products (A) and (B) are prepared by simple mixing in the mixers commonly used in the paint sector; the mixing can be performed under the following conditions (unless explicitly indicated otherwise): ambient temperature up to approximately 70 0 C and speed from approximately 300 to 700 r.p.m. (with a 400 mm impeller).
  • the product (A) is obtained, for example, by a process that consists of at least three phases.
  • the first phase concerns the preparation of five separate mixtures, i.e. mixture (i), mixture (ii), mixture (iii), mixture (iv) and mixture (v), described in detail subsequently.
  • said mixtures are mixed with one another, obtaining the product (1).
  • said second phase of the process consists, in turn, of four successive stages: in the first stage the mixture (ii) is mixed with the mixture (i), while in the second, third and fourth stages, the mixture (iii), mixture (iv) and mixture (v) are added, respectively for each stage, to the mixture obtained in the immediately preceding stage.
  • the product (1) is mixed with the pigmenting toner.
  • mixing of the mixture (iii) with the mixture coming from the first stage of the process is performed, preferably, by slowly agitating the mixture that forms - the agitation speed is approximately 100 to 200 r.p.m. - throughout the adding time and then continuing the mixing for 5-10 minutes.
  • the mixtures (i)-(v) are obtained by simple mixing of the components, indicated as parts by weight with respect to the product (1).
  • the first mixture, mixture (i), is prepared by mixing:
  • - ion sequestering agent from 0.50 to 3.0 p/w
  • - dispersing agent from 0.10 to 2.0 p/w
  • - opacifying filler agent from 10.0 to 50.0 p/w;
  • the mixture (iii) is obtained by mixing:
  • Theological additive from 0.1 to 1.5 p/w;
  • the product (B) is obtained, for example, by a process consisting of three phases.
  • the first phase concerns the preparation of three separate mixtures, i.e. mixture (A), mixture (B) and mixture (C), described in detail subsequently.
  • mixture (A), mixture (B) and mixture (C) are mixed with one another, obtaining at the end the product (2).
  • said second phase of the process consists, in turn, of two successive stages: in the first stage the mixture (B) is mixed with the mixture (A), while in the second, the mixture (C) is added to the mixture obtained in the first stage.
  • the product (2), obtained in the second phase is mixed with the product (A).
  • the mixtures (A)-(C) are obtained by simple mixing of the components, indicated as parts by weight with respect to the product (2).
  • the first mixture, mixture (A) is prepared by mixing:
  • the mixture (B) is prepared by mixing:
  • the mixture (C) is prepared by mixing:
  • the third phase of the process for preparation of the product (B) consists in mixing the mixture (1), in a quantity from 90.0 to 96.0 p/w, preferably from 92 to 94.5 p/w, with the product (A), in a quantity from 4.0 to 10 p/w, preferably from 5.5 to 8 p/w.
  • a further subject of the present invention concerns the method of application of the paint system claimed. Said method consists in the following stages:
  • the product (A) is applied with flat brush and Spalter type brushes.
  • the total thickness of product (A), referred to both the layers, varies roughly between 100 and 250 ⁇ m.
  • the product (B) is applied by using tools that can create a special finish, such as a Spalter type brush.
  • anti-foaming agent amorphous silica dispersed with synthetic hydrocarbons
  • aqueous emulsion of an ester of a fatty acid with an alcohol aqueous emulsion of an ester of a fatty acid with an alcohol
  • pH stabilising agent sodium hydroxide in solution
  • phase (III) [0073] 95.80 p/w of product (1) prepared in phase (II) are mixed with 4.20 p/w of pigmented toner.
  • the product (A) is obtained.
  • Product (B) [0075]
  • Phase (a) [0076]
  • the mixtures (A), (B) and (C) are prepared with the components listed below, for which the parts by weight are indicated referred to the total weight of the end product, i.e. product (2).
  • the product (2) is prepared by mixing, in the first stage, the mixture (A) with the mixture (B) and, in the second stage, the resulting mixture with the mixture (C).
  • a first layer of product (A) is applied, diluted with 10% water.
  • another coat of product (A) is applied (not diluted) and after approximately 10 minutes the weave effect is created with a Spalter type brush.
  • the surface is left for 24 hours and then, using a Spalter brush, the product (B) is applied, diluted with water in a ratio of 1 : 1.
  • the layer is applied so as to obtain a thickness of 30-40 ⁇ m.
  • the surface thus painted has a textile effect with weave in relief.

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Organic Chemistry (AREA)
  • Paints Or Removers (AREA)
  • Decoration Of Textiles (AREA)

Abstract

The present invention concerns an aqueous phase paint system as a decorative coating with woven effect, the process for production of the paint system and the method of application of said decorative coating. The paint system comprises the following aqueous products: (A) a paint product (A) comprising (parts by weight): - 92 to 98 p/w of a product (1 ), and - 2 to 8 p/w of a pigmented toner. (B) a paint product (B) comprising: - 3 to 9 p/w of the product (A), and - 91 to 97 p/w of a product (2) comprising a pigment, wherein the dry product (1) comprises: - 10 to 45 p/w of a silicon monoxide in granule form, the granulometry of said granules varying from 20 μm to 130 μm, and - 2 to 15 p/w of a silicate of aluminium, sodium and potassium in hydrated form, the silicate being in the form of granules with dimensions varying from 5 μm to 450 μm.

Description

Title
DECORATIVE PAINT COATING WITH FABRIC EFFECT
Description
[0001] The present invention refers to a textile-effect painted decorative coating.
More particularly, the present invention refers to an aqueous phase paint system, the process for production of the paint system and the method of application of said decorative coating. [0002] The coating of the present invention behaves like a decorative element due to the aspect it gives the painted wall. [0003] The coating of the present invention creates a particular aesthetic effect on the painted surface, giving it an irregular, veiled look. A wall covered with the coating of the present invention takes on an appearance similar to that of a wall covered with wallpaper which reproduces the weave of a fabric, in particular cotton twist or denim. [0004] The final aspect of the painted surface is such that it can be considered a decoration for enhancing the appearance of internal walls. [0005] The subject of the present invention is therefore a paint system comprising the following aqueous products: [0006] (A) a paint product (A) comprising (parts by weight, p/w):
- 92 to 98 p/w of an aqueous product (1), and
- 2 to 8 p/w of a pigmented toner;
[0007] (B) a paint product (B) comprising (parts by weight):
- 3 to 9 p/w of the aqueous product (A) and
- 91 to 97 p/w of an aqueous product (2) comprising a pigment, [0008] in which the product (1) when dry comprises:
- 10 to 45 p/w of a silicon monoxide in granule form, the granulometry of said granules varying from 20 μm to 130 μm, preferably from 35 μm to 110 μm, and
- 2 to 15 p/w of a silicate of aluminium, sodium and potassium, preferably in hydrated form, the silicate being in the form of granules with dimensions varying from 5 μm to 450 μm, preferably from 10 μm to 350 μm.
[0009] In the present description the term "dry product" means that the product does not contain added water, therefore the quantities in parts by weight refer to the weight of the components excluding the added water. The quantities of the components indicated below for the products (1) and (2) all refer to the dry products, unless explicitly indicated otherwise.
[0010] More specifically the product (1) comprises the silicon monoxide in granule form. The granulometry of said granules varies typically from 20 μm to 130 μm, preferably from 35 μm to 110 μm. Typically, but without limitation, 65 to 90% of said granules have a granulometry of approximately 40 μm and 10 to 30% have a granulometry of approximately 100 μm. Said monoxide acts as a filler.
[0011] The product (1) comprises, furthermore, the silicate of aluminium, sodium and potassium, preferably in hydrated form. Typically the silicate is in granule form with dimensions varying from 5 μm to 450 μm, preferably from 10 μm to 350 μm. Typically, but without limitation, 10 to 50% of said granules have a granulometry from 10 to 70 μm and from 50 to 90% have a granulometry from 70 to 150 μm.
[0012] The pigmenting toner to be added to the product (1) comprises at least one organic or inorganic pigment, chosen from those commonly used in said sector. Mineral pigments, such as iron, chromium and tin oxides, and organic pigments, such as copper phthalocyanine blue and green, are only representative examples of pigments taken from those most widely used.
[0013] The product (1), which is an aqueous product, also comprises approximately 10 to 30% in weight of water in addition to the above- mentioned components.
[0014] The product (B) comprises (parts by weight):
- 5 to 9 p/w of product (A), and
- 91 to 95 p/w of an aqueous product (2).
[0015] The product (2) comprises an inorganic pigment which is, preferably, titanium dioxide. Said oxide has a granulometry typically from 1 to 3 μm. Said inorganic pigment is preferably from 0.40 to 5, preferably from 0.45 to 5 p/w with respect to the overall weight of the product (2).
[0016] In the products (1) and (2), in addition to the above-mentioned components, there are also other compounds which are usually present in paint products and therefore well known to a person skilled in the paint field. [0017] Examples of compounds usually present in the compositions of paint products and which are preferably included in the products (1) and (2) are structuring additives, retarding agents, preserving agents, deaerating agents, binding agents and dispersing agents.
[0018] The structuring additive can be chosen, for example, from sodium hydroxyethylcellulose, acrylic polymers in aqueous dispersion or in anionic aqueous emulsion, polymethacrylic acid in aqueous dispersion with low viscosity, polyurethane solutions in an aqueous mixture. The preferred additives are sodium hydroxyethylcellulose and the acrylic polymer in an anionic aqueous emulsion. When present in the product (1), said agents are roughly in a quantity that varies from 0.050 to 0.30 p/w. When present in the product (2), said agents are roughly in a quantity that varies from 0.20 to 2.50 p/w.
[0019] The preserving agents with bactericidal function comprise, preferably, the derivatives of isothiazolinone, such as chloromethylisothiazolinone and chromomethyl-methylisothiazolinone. When present in the product (1), said agents are roughly in a quantity that varies from 0.070 to 0.50 p/w. When present in the product (2), said agents are roughly in a quantity that varies from 0.040 to 0.30 p/w.
[0020] The deaerating agents are, for example, the polysiloxanes and paraffin waxes in alkylated hydrocarbons. When present in the product (1), said agents are roughly in a quantity that varies from 0.050 to 0.50 p/w. When present in the product (2), said agents are roughly in a quantity that varies from 0.040 to 0.50 p/w.
[0021] The binding agents for water-based paints are, for example, acrylic acid and its derivatives, for example methacrylic acid and the polymers of said acids, in suspension or emulsion; if said polymers are copolymers, they are obtained by polymerising the following monomers: acrylic acid, methacrylic acid, styrene. When present in the product (1), said agents are roughly in a quantity that varies from 5.0 to 25.0 p/w. When present in the product (2), said agents are roughly in a quantity that varies from 11.0 to 35.0 p/w. [0022] Suitable retarding agents are, for example, the non-ionic surface-active agents, such as the long-chain alcohols (or fatty alcohols) and monoethylenic propylene glycol. When present in the product (1), said agents are roughly in a quantity that varies from 0.30 to 2.0 p/w. When present in the product (2), said agents are roughly in a quantity that varies from 1.50 to 10.0 p/w.
[0023] The dispersing agents are, for example, chosen from among the ammonium salts of a carboxylic acid, also in polymeric form such as the polyacrylates, linear acrylic polymers, aminomethyl propanol, sodic salts of polycarboxylic acids and their mixtures. Their function is that of preventing the formation of scale and, at the same time, improving the applicability of the paint systems since they act as fluidifiers of the mixture. When present in the product (1), said agents are roughly in a quantity that varies from 0.10 to 2.0 p/w. When present in the product (2), said agents are roughly in a quantity that varies from 0.040 to 0.30 p/w.
[0024] In addition to the above-mentioned compounds, the product (1) also contains other compounds, which may be present in paints, such as opacifying fillers, ion sequestering agents, anti-foaming agents, distending agents, pH stabilising agents and rheological additives.
[0025] The opacifying filler is, for example, calcium carbonate, in its various polymorphous forms. Preferably the product (1) comprises both neutral calcite and a mixture of the above-mentioned polymorphous forms (indicated below for the sake of brevity as calcium carbonate). In said case, the product (1) generally comprises both the above-mentioned mixture of the polymorphous forms of the calcium carbonate and the calcite, in ratios of roughly 1.5:0.5 to 0.5:1.5, preferably 1.3:0.7 to 0.7:1.3 respectively. When present in the product (1), said filler is in an overall quantity which roughly varies from 10.0 to 50.0 p/w.
[0026] The ion sequestering agents are, for example, the salts of polyphosphoric acids, in particular sodium polyphosphates; a particular example is sodium hexametaphosphate (also known as Graham's salt). When present in the product (1), said agents are roughly in a quantity that varies from 0.50 to 3.0 p/w. [0027] The anti-foaming agents can be chosen, for example, from mineral oils in combination with polysiloxane-polyethers, polyalcoxy esters or emulsions of silicon compounds, such as amorphous silica, the amorphous silicon polymers, polysiloxane, etc. When present in the product (1), said agents are roughly in a quantity that varies from 0.050 to 0.40 p/w.
[0028] The distending agents have the function of "distending" the film, avoiding an over-evident orange peel effect. An example is monoethylenic 1,2- dihydroxypropane. When present in the product (1), said agents are roughly in a quantity that varies from 2.0 to 8.0 p/w.
[0029] The pH stabilising agents allow an alkaline pH to be maintained. Suitable stabilising agents are, for example, the aminic derivatives, such as aminomethyl propanol and triethanolamine, and sodium hydroxide in aqueous solution. When used in the product (1), said agents are preferably in a quantity of between 0.10 and 2.0 in weight.
[0030] The rheological additives are, for example, the polymers of acrylic acid. Said additives have the function of modifying the fluidity of the paint.
[0031] In addition to the above-mentioned compounds, the product (2) also contains other compounds, which may be present in the paint products, such as an opacifying filler and a coloured filler.
[0032] The opacifying filler is preferably water-repellent, for example a polyolefin wax. When present in the product (2), said filler is roughly in a quantity that varies from 0.90 to 7.0 p/w.
[0033] The coloured filler is, for example, a pigmented polyurethane. When present in the product (2), said filler is roughly in a quantity that varies from 1.50 to 10.0 p/w.
[0034] The product (2), which is an aqueous product, comprises, in addition to the above-mentioned components, also roughly 50 to 70% in weight of water.
[0035] The products (A) and (B) can be used both as they are and, if necessary, in a more diluted form, in said case adding an appropriate quantity of water; roughly, the ratio between product (A) and quantity of water added varies from 1 :0.01 to 1 :0.25 p/w and the ratio between product (B) and quantity of water added varies from 1 :0.5 to 1 :1.5 p/w. [0036] The paint system of the present invention is prepared by producing the paint products (A) and (B) separately, as illustrated below. Once prepared, the paint products (A) and (B) are applied separately and successively on the surface to be painted.
[0037] The products (A) and (B) are prepared by simple mixing in the mixers commonly used in the paint sector; the mixing can be performed under the following conditions (unless explicitly indicated otherwise): ambient temperature up to approximately 700C and speed from approximately 300 to 700 r.p.m. (with a 400 mm impeller).
[0038] The components for each product are indicated below and for each one also the preferred quantities referred to the products (A), (B) and (1) or (2), as the case may be.
[0039] The product (A) is obtained, for example, by a process that consists of at least three phases. The first phase concerns the preparation of five separate mixtures, i.e. mixture (i), mixture (ii), mixture (iii), mixture (iv) and mixture (v), described in detail subsequently. In the second phase said mixtures are mixed with one another, obtaining the product (1). In particular, said second phase of the process consists, in turn, of four successive stages: in the first stage the mixture (ii) is mixed with the mixture (i), while in the second, third and fourth stages, the mixture (iii), mixture (iv) and mixture (v) are added, respectively for each stage, to the mixture obtained in the immediately preceding stage. In the third phase, lastly, the product (1) is mixed with the pigmenting toner.
[0040] In the second phase of said process, mixing of the mixture (iii) with the mixture coming from the first stage of the process is performed, preferably, by slowly agitating the mixture that forms - the agitation speed is approximately 100 to 200 r.p.m. - throughout the adding time and then continuing the mixing for 5-10 minutes.
[0041] The mixtures (i)-(v) are obtained by simple mixing of the components, indicated as parts by weight with respect to the product (1).
[0042] The first mixture, mixture (i), is prepared by mixing:
- structuring agent, from 0.50 to 0.30 p/w;
- ion sequestering agent, from 0.50 to 3.0 p/w; - dispersing agent, from 0.10 to 2.0 p/w;
- preserving agent, from 0.050 to 0.30 p/w;
- anti-foaming agent, from 0.050 to 0.40 p/w;
- distending agent, from 2.0 to 8.0 p/w;
- retarding agent, from 0.3 to 2.0 p/w; and
- water, roughly from 5.5 to 25 p/w. [0043] The mixture (H) is obtained by mixing:
- silicon monoxide, from 10.0 to 45.0 p/w;
- opacifying filler agent, from 10.0 to 50.0 p/w;
- silicate of aluminium, sodium and potassium in hydrated form, from 2.0 to 15.0 p/w, and
- water, roughly from 0.05 to 0.25 p/w. [0044] The mixture (iii) is obtained by mixing:
- pH stabilising agent, from 0.1 to 2.0 p/w;
- binding agent, from 5.0 to 25.0 p/w; and
- water, roughly from 0.6 to 3.30 p/w. [0045] The mixture (iv) is obtained by mixing:
- Theological additive, from 0.1 to 1.5 p/w; and
- water, roughly from 0.17 to 2.70 p/w. [0046] The mixture (v) is obtained by mixing:
- deaerating agent, from 0.050 to 0.50 p/w;
- preserving agent, from 0.020 to 0.20 p/w; and
- water, roughly from 0.46 to 4.7 p/w.
[0047] The product (B) is obtained, for example, by a process consisting of three phases. The first phase concerns the preparation of three separate mixtures, i.e. mixture (A), mixture (B) and mixture (C), described in detail subsequently. In the second phase said mixtures are mixed with one another, obtaining at the end the product (2). In particular, said second phase of the process consists, in turn, of two successive stages: in the first stage the mixture (B) is mixed with the mixture (A), while in the second, the mixture (C) is added to the mixture obtained in the first stage. In the third phase, lastly, the product (2), obtained in the second phase, is mixed with the product (A). [0048] The mixtures (A)-(C) are obtained by simple mixing of the components, indicated as parts by weight with respect to the product (2). [0049] The first mixture, mixture (A), is prepared by mixing:
- structuring agent, from 0.250 to 2.50 p/w;
- deaerating agent, from 0.150 to 1.50 p/w;
- retarding agent, from 2.0 to 10.0 p/w;
- preserving agent, from 0.050 to 0.30 p/w;
- dispersing agent, from 0.050 to 0.30 p/w;
- water, roughly from 24.0 to 60.0 p/w. [0050] The mixture (B) is prepared by mixing:
- white pigment, from 0.50 to 5.0 p/w;
- water-repellent opacifying agent, from 1.0 to 7.0 p/w;
- water, roughly from 0.50 to 4.10 p/w. [0051] The mixture (C) is prepared by mixing:
- coloured filler, from 2.0 to 10 p/w; and
- water, roughly from 1.20 to 6.70 p/w.
[0052] The third phase of the process for preparation of the product (B) consists in mixing the mixture (1), in a quantity from 90.0 to 96.0 p/w, preferably from 92 to 94.5 p/w, with the product (A), in a quantity from 4.0 to 10 p/w, preferably from 5.5 to 8 p/w.
[0053] A further subject of the present invention concerns the method of application of the paint system claimed. Said method consists in the following stages:
1) treat, if necessary, the surface to be painted with a water-based acrylic type primer;
2) apply a coat of paint product (A);
3) leave the product (A) to dry;
4) after a few hours, preferably at least 8-10 hours, from the end of stage (2), apply another layer of product (A);
5) after a few minutes, approximately 5-15 minutes, from the end of stage (4), create the textured effect on the layer of product (A) with a Spalter type brush; 6) after at least 20 hours, preferably at least 24 hours, from the end of stage (5), apply the product (B). [0054] The product (A) is applied with flat brush and Spalter type brushes. The total thickness of product (A), referred to both the layers, varies roughly between 100 and 250 μm. [0055] The product (B) is applied by using tools that can create a special finish, such as a Spalter type brush. The total thickness of the layer of product
(B) varies roughly between 25 and 45 μm. [0056] The following example is designed to provide a non-limiting illustration of the present invention. [0057] EXAMPLE 1 [0058] Product (A) [0059] Phase (I) [0060] The mixtures (i), (ii), (iii), (iv) and (v) are prepared with the components listed below, for which the parts by weight are indicated referring to the total weight of the end product, i.e. the product (1). [0061] Mixture (i):
- 15 p/w water
- 0.10 p/w structuring agent (sodium hydroxyethylcellulose),
- 1.50 p/w ion sequestering agent (sodium hexametaphosphate),
- 0.30 p/w dispersing agent (ammonium polyacrylate),
- 0.134 p/w preserving agent (chloromethyl-methylisothiazolinone with N-/O- formals),
- 0.150 p/w anti-foaming agent (amorphous silica dispersed with synthetic hydrocarbons),
- 5.0 p/w distending agent (monoethylenic propylene glycol) and
- 1.0 p/w retarding agent (aqueous emulsion of an ester of a fatty acid with an alcohol).
[0062] Mixture (ii): the following components are mixed:
- 31.250 p/w silicon monoxide, with granulometric distribution of approximately 80% of the granules with dimension of 40 μm and approximately 20% of the granules with dimension of 100 μm,
- 9.375 p/w calcium carbonate, - 9.375 p/w calcite,
- 5.0 p/w silicate of aluminium, sodium and potassium in hydrated form and
- 0.125 p/w water. [0063] Mixture (iii)
- 0.250 p/w pH stabilising agent (sodium hydroxide in solution),
- 15.0 p/w binding agent (styrene acrylic copolymer in emulsion) and
- 1.875 p/w water. [0064] Mixture (iv):
- 0.563 p/w of rheological additive (acrylic polymer) and
- 1.0 p/w water. [0065] Mixture (v):
- 0.30 p/w deaerating agent (paraffin waxes in alkylated hydrocarbons),
- 0.10 p/w preserving agent (chromomethyl-methylisothiazolinone - bromopol) and
- 0.603 p/w water. [0066] Phase (II)
[0067] The mixtures (i)-(iv) previously prepared are mixed, mixing in each stage at a speed of approximately 100-150 r.p.m. [0068] 1st stage: the mixture (ii) is poured into the mixture (i). [0069] 2nd stage: the mixture (iii) is added to the mixture obtained in the 1st stage. [0070] 3rd stage: the mixture (iv) is added to the mixture obtained in the 2nd stage.
[0071] The mixture obtained at the end of the third stage is the product (1). [0072] Phase (III) [0073] 95.80 p/w of product (1) prepared in phase (II) are mixed with 4.20 p/w of pigmented toner. The product (A) is obtained. [0074] Product (B) [0075] Phase (a) [0076] The mixtures (A), (B) and (C) are prepared with the components listed below, for which the parts by weight are indicated referred to the total weight of the end product, i.e. product (2). [0077] Mixture (A):
- 1.50 p/w structuring agent (sodium hydroxyethylcellulose),
- 0.50 p/w dispering agent (polysiloxane),
- 5.0 p/w retarding agent (monoethylenic propylene glycol),
- 0.175 p/w preserving agent (chloromethyl-methylisothiazolinone with N-/O- formals),
- 25.0 p/w binding agent (acrylic polymer in emulsion),
- 0.10 p/w dispersing agent (ammonium polyacrylate in emulsion),
- 0.250 p/w deaerating agent (polysiloxane) and
- 54.0 p/w water. [0078] Mixture (B):
- 1.50 p/w white pigment (titanium dioxide),
- 2.50 p/w water-repellent opacifying agent (paraffin wax) and
- 1.375 p/w water. [0079] Mixture (C):
- 5.0 p/w coloured filler (coloured polyurethane) and
- 3.10 p/w water. [0080] Phase (b)
[0081] The product (2) is prepared by mixing, in the first stage, the mixture (A) with the mixture (B) and, in the second stage, the resulting mixture with the mixture (C).
[0082] Phase (c)
[0083] The following components are mixed (parts by weight):
- 93.3 p/w of product (2) and
- 6.7 p/w of product (A). [0084] Application of the paint system
[0085] On a surface previously treated with an acrylic type primer, a first layer of product (A) is applied, diluted with 10% water. Once 8-10 hours have elapsed from said first application, another coat of product (A) is applied (not diluted) and after approximately 10 minutes the weave effect is created with a Spalter type brush. The surface is left for 24 hours and then, using a Spalter brush, the product (B) is applied, diluted with water in a ratio of 1 : 1. The layer is applied so as to obtain a thickness of 30-40 μm. The surface thus painted has a textile effect with weave in relief.

Claims

Claims
1. A paint system comprising the following aqueous products:
(A) a paint product (A) comprising (parts by weight):
- 92 to 98 p/w of an aqueous product (1 ) and
- 2 to 8 p/w of a pigmented toner;
(B) a paint product (B) comprising (parts by weight):
- 3 to 9 p/w of the aqueous product (A), and
- 91 to 97 p/w of an aqueous product (2) comprising a pigment, in which the dry product (1 ) comprises:
- 10 to 45 p/w of a silicon monoxide in granule form, the granulometry of said granules varying from 20 μm to 130 μm, and
- 2 to 15 p/w of a silicate of aluminium, sodium and potassium in hydrated form, the silicate being in the form of granules with dimensions varying from 5 μm to 450 μm.
2. The system according to claim 1 wherein the silicon monoxide has a granulometry of between 35 μm and 110 μm.
3. The system according to at least any one of the preceding claims, wherein the silicate of aluminium, sodium and potassium has a granulometry of between 10 μm and 350 μm.
4. The system according to at least any one of the preceding claims, wherein the product (2) comprises from 2.50 to 15 p/w of the pigmenting agent.
5. The system according to at least any one of the preceding claims, wherein the pigmenting agent comprises (with respect to the weight of the product (2)):
- 0.50 to 5.0 p/w of a white pigment and
- 2 to 10 p/w of a coloured filler.
6. The system according to at least any one of the preceding claims, wherein the product (1 ) furthermore comprises the following components: - 5 to 25 p/w calcium carbonate;
- 5 to 25 p/w calcite;
- 0.050 to 0.30 p/w structuring agent;
- 0.50 to 3.0 p/w ion sequestering agent;
- 0.10 to 2.0 p/w dispersing agent;
- 0.070 to 0.50 p/w preserving agent;
- 0.050 to 0.40 p/w anti-foaming agent;
- 2.0 to 8.0 p/w distending agent;
- 0.30 to 2.0 p/w retarding agent;
- 0.10 to 0.20 p/w pH stabilising agent;
- 5 to 25 p/w binding agent;
- 0.10 to 1.50 p/w Theological additive;
- 0.050 to 0.50 p/w dispersing agent.
7. The system according to at least any one of the preceding claims, wherein the product (2) furthermore comprises the following components:
- 2 to 10 p/w coloured filler;
- 0.50 to 5.0 p/w white pigment;
- 1.0 to 7.0 p/w water-repellent opacifying agent;
- 0.250 to 2.50 p/w structuring agent;
- 0.150 to 1.50 p/w deaerating agent;
- 2 to 10 p/w retarding agent;
- 12 to 35 p/w binding and/or dispersing agent;
- 0.050 to 0.50 p/w preserving agent.
8. A process for preparing the system according to at least any one of the preceding claims, wherein the process for producing the product (1 ) comprises the following phases: - first phase: the following mixtures are prepared by mixing:
- mixture (i) comprising: o structuring agent, from 0.50 to 0.30 p/w; o ion sequestering agent, from 0.50 to 3.0 p/w; o dispersing agent, from 0.10 to 2.0 p/w; o preserving agent, from 0.050 to 0.30 p/w; o anti-foaming agent, from 0.050 to 0.40 p/w; o distending agent, from 2.0 to 8.0 p/w; o retarding agent, from 0.3 to 2.0 p/w; and o water;
- mixture (ii) comprising: o silicon monoxide, from 10.0 to 45.0 p/w; o opacifying filler agent, from 10.0 to 50.0 p/w; o silicate of aluminium, sodium and potassium in hydrated form, from
2.0 to 15.0 p/w, and o water; - mixture (iii) comprising: o pH stabilising agent, from 0.1 to 2.0 p/w; o binding agent, from 5.0 to 25.0 p/w; and o water.
- mixture (iv) comprising: o water Theological additive, from 0.1 o 1.5 p/w; and o water;
- mixture (v) comprising: o deaerating agent, from 0.050 to 0.50 p/w; o preserving agent, from 0.020 to 0.20 p/w; and o water;
- second phase: the mixtures (i) - (v) are mixed in the following order:
- in the first stage the mixture (ii) is mixed with the mixture (i), while in the second, third and fourth stage the mixture (iii), the mixture (iv) and the mixture (v) are added, respectively for each stage, to the mixture obtained in the immediately preceding stage.
9. The process for preparing the system according to claim 8, wherein the process for producing the product (2) comprises the following phases:
- first phase: the following mixtures are prepared by mixing:
- mixture (A) comprising: o structuring agent, from 0.250 to 2.50 p/w; o deaerating agent, from 0.150 to 1.50 p/w; o retarding agent, from 2.0 to 10.0 p/w; o preserving agent, from 0.050 to 0.30 p/w; o dispersing agent, from 0.050 to 0.30 p/w; o water.
- mixture (B) comprising: o white pigment, from 0.50 to 5.0 p/w; o water-repellent opacifying agent, from 1.0 to 7.0 p/w; o water.
- mixture (C) comprising: o coloured filler, from 2.0 to 10 p/w; and o water;
- second phase: the mixtures (A) - (C) are mixed in the following order:
- the mixture (B) is mixed with mixture (A), while in the second, the mixture (C) is added to the mixture obtained in the first stage.
10. Use of the paint system according to at least any one of the claims 1-7.
11. Method of application of the paint system according to at least any one of the claims 1-7 consisting in performing the following stages:
1 ) apply a coat of paint product (A);
2) leave the product (A) to dry,
3) after a few hours from the end of stage (2), apply another layer of product
(A),
4) after a few minutes from the end of stage (4), create the weave effect on the layer of product (A) with a Spalter type brush,
5) after at least 20 hours from the end of stage (5), apply the product (B).
PCT/IB2008/051392 2007-04-12 2008-04-11 Decorative paint coating with fabric effect WO2008126044A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITMI2007A000743 2007-04-12
ITMI20070743 ITMI20070743A1 (en) 2007-04-12 2007-04-12 DECORATIVE COATING PAINTING WITH FABRIC EFFECT

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WO2008126044A3 WO2008126044A3 (en) 2008-12-11

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITTO20100069A1 (en) * 2010-02-01 2011-08-02 Candis Srl PAINTED WATER-BASED PRODUCT AND PROCEDURE FOR DECORATING A SURFACE THROUGH THIS PAINTING PRODUCT
CN103911065A (en) * 2013-01-05 2014-07-09 上海东方雨虹防水技术有限责任公司 Dual-component polyurethane waterproof paint, B component, B component stabilizing agent and preparation method
CN104151892A (en) * 2014-08-21 2014-11-19 河南省地平线广告有限公司 Special paint for wall advertising and preparation method thereof
CN104725907A (en) * 2013-12-21 2015-06-24 海安县盛泰冷拉型钢有限公司 Emulsion paint used for interior wall

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005090491A1 (en) * 2004-03-17 2005-09-29 Akzo Nobel Coatings International B.V. Effect paint

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2005090491A1 (en) * 2004-03-17 2005-09-29 Akzo Nobel Coatings International B.V. Effect paint

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ITTO20100069A1 (en) * 2010-02-01 2011-08-02 Candis Srl PAINTED WATER-BASED PRODUCT AND PROCEDURE FOR DECORATING A SURFACE THROUGH THIS PAINTING PRODUCT
EP2354192A1 (en) * 2010-02-01 2011-08-10 Candis S.r.l. Aqueous-phase painting
CN103911065A (en) * 2013-01-05 2014-07-09 上海东方雨虹防水技术有限责任公司 Dual-component polyurethane waterproof paint, B component, B component stabilizing agent and preparation method
CN103911065B (en) * 2013-01-05 2016-02-03 上海东方雨虹防水技术有限责任公司 Two-component Waterproof Polyurethane Coating, second component, second component stablizer and preparation method
CN104725907A (en) * 2013-12-21 2015-06-24 海安县盛泰冷拉型钢有限公司 Emulsion paint used for interior wall
CN104151892A (en) * 2014-08-21 2014-11-19 河南省地平线广告有限公司 Special paint for wall advertising and preparation method thereof

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