WO2008125787A1 - Method for preparing a catalyst and use thereof in a continuous method for the transesterification of (meth)acrylic esters - Google Patents

Method for preparing a catalyst and use thereof in a continuous method for the transesterification of (meth)acrylic esters Download PDF

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WO2008125787A1
WO2008125787A1 PCT/FR2008/050392 FR2008050392W WO2008125787A1 WO 2008125787 A1 WO2008125787 A1 WO 2008125787A1 FR 2008050392 W FR2008050392 W FR 2008050392W WO 2008125787 A1 WO2008125787 A1 WO 2008125787A1
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titanate
alkyl
meth
catalyst
aryl
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French (fr)
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Alain Riondel
Gaëlle BAQUEY
Hervé DELEUZE
Marc Birot
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Arkema France
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/165Polymer immobilised coordination complexes, e.g. organometallic complexes
    • B01J31/1658Polymer immobilised coordination complexes, e.g. organometallic complexes immobilised by covalent linkages, i.e. pendant complexes with optional linking groups, e.g. on Wang or Merrifield resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/16Catalysts comprising hydrides, coordination complexes or organic compounds containing coordination complexes
    • B01J31/22Organic complexes
    • B01J31/2204Organic complexes the ligands containing oxygen or sulfur as complexing atoms
    • B01J31/2208Oxygen, e.g. acetylacetonates
    • B01J31/2226Anionic ligands, i.e. the overall ligand carries at least one formal negative charge
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/03Preparation of carboxylic acid esters by reacting an ester group with a hydroxy group
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C67/00Preparation of carboxylic acid esters
    • C07C67/08Preparation of carboxylic acid esters by reacting carboxylic acids or symmetrical anhydrides with the hydroxy or O-metal group of organic compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/40Substitution reactions at carbon centres, e.g. C-C or C-X, i.e. carbon-hetero atom, cross-coupling, C-H activation or ring-opening reactions
    • B01J2231/49Esterification or transesterification
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0201Oxygen-containing compounds
    • B01J31/0211Oxygen-containing compounds with a metal-oxygen link
    • B01J31/0212Alkoxylates

Definitions

  • the present invention relates to the synthesis of (meth) acrylic monomers, and more particularly to a process for the preparation of an alkyl titanate catalyst supported on a polymeric material, and its use as a heterogeneous transesterification catalyst for synthesis. continuous (meth) acrylic esters.
  • a commonly used method for producing (meth) acrylic esters is transesterification. It is known, for example from GB 960,005, EP 298,867, EP 619,309 or EP 960,877, to prepare the (meth) acrylic esters of formula (I):
  • R is a hydrogen atom or a methyl group
  • R 1 can be a linear or branched alkyl radical, or a cyclic aliphatic radical, aryl, alkyl-aryl or aryl-alkyl, which can contain heteroatoms, according to a method of transesterification by reaction of an alkyl (meth) acrylate of formula (II):
  • R has the abovementioned meaning and R 2 may be a linear or branched alkyl group having from 1 to 4 carbon atoms, with an alcohol of formula
  • RrOH in which R 1 has the meaning mentioned above.
  • R 2 -OH which is removed as an azeotrope with the light alkyl (meth) acrylate (II).
  • the synthesis of (meth) acrylic esters by transesterification is generally carried out in the presence of a catalyst which can be homogeneous or heterogeneous.
  • the choice of the catalyst depends on various criteria, in particular on the nature of the (meth) acrylate of alkyl (II) or of the alcohol (III) used, but also on the nature of the process, such as batch process or continuous process. In addition to the criteria of efficiency and selectivity, other factors may be involved, such as commercial availability, price or toxicity of the catalyst.
  • Acidic catalysts such as methanesulphonic acid, or para toluenesulphonic acid: these catalysts have the drawback of being not very selective and corrosive.
  • - Basic catalysts such as alkaline or alkaline earth salts: these catalysts are active but are not very selective.
  • Titanium, zirconium, iron, zinc or calcium chelates with 1,3-dicarbonyl compounds such as Ti, Zr, Fe, Zn or Ca acetylacetonates: these compounds are active and selective, but they produce acetylacetone and are sensitive to the presence of diols 1, 2 or 1, 3.
  • tin derivatives such as tin dialkyloxides, tin dialkyldialcoxides and tin dialkyldiesters, in particular tin t-butyloxide (DBTO and its counterparts)
  • DBTO tin t-butyloxide
  • Titanium alkoxides such as tetraalkyl (ethyl, n-propyl, isopropyl, n-butyl, etc.) titanates, or else dimethylaminoethyl titanate or titanium phenolate: these are generally active and selective catalysts, but sensitive to water.
  • Homogeneous catalysis has the disadvantage of having to separate the catalyst from the reaction medium at the end of the reaction; in addition, it sets the implementation of perfectly stirred reactor-type installations involving rotating machines which consume a great deal of electricity and maintenance costs, and which may also give rise to problems of safety and reliability.
  • Heterogeneous catalysts are also used to catalyze the transesterification reaction.
  • EP 557 131 discloses a process for preparing a polymer supported catalyst which comprises copolymerizing a slurry mixture comprising a vinyl monomer, a crosslinking monomer and a polymerizable chelated metal species. The catalyst obtained is suitable for catalyzing saturated or unsaturated ester exchange reactions, such as the transesterification of (meth) acrylic esters.
  • Macro-porous beads of poly (4-acetoxystyrene-co-styrene-co-divinylbenzene) are firstly prepared by suspension polymerization of the various monomers in 2-ethylhexanol at 80 ° C. for 8 hours. After washing with water, ethanol and acetone, then drying under vacuum, the polymer particles are then hydrolysed in dioxane in the presence of hydrazine hydrate at 80 ° C. The hydrolysis lasts 2 days.
  • the poly (4-hydroxystyrene-co-styrene-co-divinylbenzene) beads obtained are grafted with a chlorinated alkyl titanate; the reaction is carried out in chloroform in the presence of triethylamine.
  • the catalyst thus obtained leads to yields of 2-ethylhexanol methacrylate of the order of 50% after 24 hours. during the transesterification of methyl methacrylate with 2-ethylhexanol.
  • the preparation of this catalyst has the disadvantage of requiring many steps that are long and tedious.
  • the applicant company has now discovered that it is possible to more easily prepare catalysts based on titanates supported on polymers, by directly grafting an alkyl titanate on a polymer functionalized with ester functions and preferably with acetoxyl functions. .
  • the grafting consists of a direct exchange between the acetoxyl function and the alkyl titanate and does not require an intermediate step of hydrolysis of the acetoxyl functions.
  • the subject of the present invention is therefore a process for the preparation of an alkyl titanate catalyst supported on a polymeric material comprising the following steps:
  • step (b) grafting an alkyl titanate from the acetoxyl function of the polymer obtained in step (a).
  • the subject of the invention is also a process for the continuous synthesis of (meth) acrylic esters of formula (I):
  • R is a hydrogen atom or a methyl group
  • R 1 is a linear or branched alkyl radical, or a cyclic aliphatic radical, aryl, alkyl-aryl or aryl-alkyl, containing from 4 to 40 carbon atoms, or a linear or branched alkyl radical containing at least one heteroatom and from 3 to 40 carbon atoms, by reaction of an alkyl (meth) acrylate of formula (II): in which R has the abovementioned meaning and R 2 is a linear or branched alkyl group having from 1 to 3 carbon atoms, with an alcohol of formula (III): R 1 -OH in which R 1 has the abovementioned meaning, in the presence of a alkyl titanate catalyst supported on a polymeric material prepared according to the method described above.
  • heterogeneous catalyst of alkyl-titanate type supported on a polymeric material in a continuous process of transesterification for the synthesis of (meth) acrylic esters has many advantages over the implementation in a process. in batch. Under the conditions of a batch process, the heterogeneous catalyst is subjected to mechanical agitation and consequently undergoes a loss of activity by attrition, which is even more important when it comes to graft polymer. In addition, the removal of the catalyst at the end of synthesis requires an additional filtration step that is costly in time and investment. In a continuous process, the heterogeneous catalyst is generally used in a fixed bed, which greatly reduces disruption problems related to de-grafting.
  • the first step (a) consists in preparing a polymer by suspension polymerization of at least two ethylenically unsaturated monomers, at least one of the monomers having at least one acetoxyl function.
  • monomers having at least one acetoxyl function there may be mentioned 4-acetoxystyrene, N- (p-acetoxyphenyl) maleimide, 3-methoxy-4-acetoxystyrene, 3,5-dimethoxy-4-acetoxystyrene, 3, 5-diacetoxystyrene, 3,4-diacetoxystyrene.
  • the monomer having acetoxy functional (s) is present in an amount of from 10 to 30 mol% in the polymer.
  • a terpolymer is prepared, preferably based on styrene, divinylbenzene and 4-acetoxystyrene.
  • the preferred terpolymer is styrene / divinylbenzene / 4-acetoxystyrene in molar proportions of between 20% to 70% for styrene, 20% to 50% for divinylbenzene and 10% to 30% for 4-acetoxystyrene and preferably % for styrene, 50% for divinylbenzene and 20% for 4-acetoxystyrene.
  • the suspension polymerization is carried out according to the conditions well known to those skilled in the art.
  • the organic phase consisting of the mixture of the monomers may be diluted in an organic solvent such as for example 2-ethylhexanol, toluene, cyclohexane or a mixture of these solvents.
  • the copolymerization is of radical type initiated by organic peroxides or azo compounds.
  • Useful radical initiators are lauroyl peroxide, benzoyl peroxide, azobis isobutyronitrile, azobis (2,4-dimethylvaleronitrile), and similar compounds.
  • the preferred initiator is azobis isobutyronitrile (AIBN).
  • the organic phase is added in an aqueous phase which may contain conventional dispersing agents such as xanthan gum, poly (diallyl dimethyl ammonium chloride), polyacrylic acid (or its salts), polyacrylamide, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, acacia gum, or other types of stabilizing agents well known to those skilled in the art.
  • xanthan gum poly (diallyl dimethyl ammonium chloride), polyacrylic acid (or its salts), polyacrylamide, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, acacia gum, or other types of stabilizing agents well known to those skilled in the art.
  • the preferred suspending agent is acacia gum.
  • the polymerization temperature is generally between 50 and 90 ° C., preferably between 65 ° C. and 85 ° C.
  • the polymerization is carried out with stirring for a period of from 5 to 24 hours.
  • the polymer obtained is subjected to various treatments, such as washing with water, washing with a solvent such as THF, with ethanol, continuous extraction in a Soxhlet type apparatus with water or with a solvent organic.
  • various treatments such as washing with water, washing with a solvent such as THF, with ethanol, continuous extraction in a Soxhlet type apparatus with water or with a solvent organic.
  • polymer beads are obtained whose size can vary between 0.1 and 1 mm.
  • the size dispersion of the beads depends on various parameters of the suspension such as: the dimensions of the reactor and the stirring blade, the nature of the stabilizing agent, the amount of stabilizing agent, the stirring speed; the influence of these parameters on the size of the beads is well known to those skilled in the art.
  • the second step (b) of the process according to the invention consists in carrying out an exchange reaction between the acetoxyl functions of the polymer beads (P) and an alkyl titanate to obtain a polymer grafted with an alkyl titanate according to the following reaction: (P) -OC (O) -CH 3 + Ti (OR 1 J 4 - "PO-Ti (OR 1 J 3 + CH 3 -C (O) -OR '
  • titanates Ti (OR ') 4 it is possible to use, by way of example, tetraalkyl titanates such as tetraethyl titanate, tetrapropyl titanate, tetraisopropyl titanate, tetrabutyl titanate, tetraisobutyl titanate, tetra-2-ethylhexyl titanate, or dimethylaminoethyl titanate or titanium phenolate, and mixtures thereof.
  • tetrabutyl titanate or tetraisopropyl titanate is used.
  • the alkyl titanate is preferably dissolved in an organic solvent such as cyclohexane, p-xylene, toluene in proportions ranging from 20/80 to 80/20.
  • the polymer beads obtained at the end of step (a) are brought into contact with the solution of alkyl titanate at a temperature of between 50 and 150 ° C. for a period of at least 10 hours.
  • the molar ratio of alkyl titanate by acetoxyl functions is preferably between 0.5 and 4, preferably between 1 and 3, more particularly between 1, 2 and 2.
  • One embodiment of the process of the invention consists in introducing the polymer balls in a thermostatically controlled column and in continuously introducing the titanate solution until the column is completely filled, and then left in contact for a period of time. at least 48 hours.
  • the grafted polymer beads are then washed with the organic solvent to remove excess ungrafted alkyl titanate and remove the alkyl acetate formed.
  • One method of treatment of the process of the invention is to continuously introduce into the thermostated column containing the grafted beads to be washed, a solvent such as methylene chloride or toluene, then to follow, visually or by spectroscopy, the disappearance staining of the eluate, a control of the excess of ungrafted titanate.
  • a solvent such as methylene chloride or toluene
  • the target substitution rate expressed as a percentage of acetoxyl functions exchanged, is generally between 80 and 100%.
  • the graft polymer beads obtained are generally characterized by a mean specific surface area (BET) ranging from 100 to 250 m 2 / g and a pore size of 100 to 200 nm.
  • BET mean specific surface area
  • the catalyst obtained according to the process of the invention is advantageously used for the continuous transesterification of light (meth) acrylates of formula (II):
  • R is a hydrogen atom or a methyl group
  • R 2 is a linear or branched alkyl group having from 1 to 3 carbon atoms, with an alcohol of formula (III):
  • alkyl (meth) acrylate As light (II) alkyl (meth) acrylate, it is possible to use methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate. More particularly, methyl methacrylate, methyl acrylate or ethyl acrylate are used.
  • alcohols of formula (III) there may be mentioned butanol, 2-ethylhexanol, dimethylaminoethanol, dimethylaminopropanol, diethylaminoethanol, hydroxyethyl imidazolidone, a fatty alcohol having on average 40 carbon atoms; preferably, butanol, 2-ethylhexanol or dimethylaminoethanol are used.
  • butyl methacrylate and dimethylaminoethanol acrylate are prepared according to the invention.
  • the catalyst is used in a proportion of 0.005 to 0.5 mole per mole of alcohol (III), preferably 0.005 to 0.05 mole, more particularly in a proportion of 0.007 mole per mole of alcohol (III).
  • the reaction temperature is generally between 80 and 130 ° C .; an overpressure of 2 to 6 bars relative to the atmospheric pressure is generally maintained.
  • the reaction temperature is between 115 and 120 ° C. and the excess pressure is of the order of 2 bars relative to the atmospheric pressure.
  • phenothiazine, hydroquinone, methoxyphenol, hydroquinone monomethyl ether, diterbutyl para-cresol (BHT), paraphenylene diamine, TEMPO (2, 2,6,6-tetramethyl-1-piperidinyloxy), di-tert-butylcatechol, or TEMPO derivatives alone or as a mixture, at 100 to 5000 ppm relative to the initial charge, preferably between 500 and 3000 ppm .
  • the transesterification reaction may be carried out in any apparatus suitable for carrying out a continuous process such as that described in the examples or by any other similar system well known to those skilled in the art.
  • EXAMPLE 1 Preparation of a Catalyst According to the Invention Preparation of Support Balls by Suspension Polymerization
  • An aqueous phase (600 ml) consisting of 24 g of acacia gum and 15 g of NaCl is placed in a cylindrical reactor. 1000 ml double glass envelope with vertical baffles and mechanical stirring.
  • the organic phase consisting of 4-acetoxystyrene (6.5 g, 40 mmol), styrene (6.25 g, 60 mmol), divinylbenzene (13 g, 20 mmol), AIBN (0.34 g) and 2- Ethylhexanol (22.6 g) is then rapidly added.
  • acacia gum The role of acacia gum is to avoid agglomeration of the balls.
  • the suspension is then stirred at 220 rpm and heated at 80 ° C. for 15 h. After cooling, the polymer beads obtained are washed abundantly with water and then extracted continuously with soxhlet with water (24 h) then with THF (24 h). They are then dried under vacuum at 40 ° C. for 24 hours. 23.8 g of white beads (yield: 92.5%) of size between 0.2 and 1 mm are recovered. Different lots are prepared in a similar way. The dimensional characteristics of the different support batches are summarized in Table 1 below.
  • the previously described stainless steel column reactor (HPLC type column, 300 mm in height, 19 mm internal diameter) was used in which the supported catalyst was prepared.
  • the flow rate of reagents was set at 0.18 ml / min so as to ensure a residence time of the reactants in the 8 hour column.
  • the feeding of the column is from top to bottom.
  • the output of the reactor is directly connected to a stainless steel coil immersed in an ethanol bath cooled to -20 ° C. This assembly makes it possible to work under slight overpressure.
  • the column is heated via a heating mantle.
  • the column filled with supported catalyst as prepared above was washed for a long time with the excess of non-titanate. pumped with p-xylene until a colorless eluate was obtained (flow rate 1 ml / min). After stabilization of the column temperature, the pumping of the reagent mixture could begin as well as the fractionation of the eluate and its analysis.
  • the device was kept in continuous operation for a period of 15 days.
  • FIG. 1 Evolution of the conversion rate during the continuous activity test of the catalyst supported on beads at 120 ° C. with a residence time of the reagents of 8 h.
  • EXAMPLE 3 Test of the Activity of the Supported Catalyst for the Synthesis of Dimethylaminoethanol Acrylate (ADAME) by Transesterification of Ethyl Acrylate (EA) with Dimethylaminoethanol (DMAE)
  • the procedure of Example 2 is reproduced but using 995 g of ethyl acrylate (ie 9.9 moles of EA) and 436 g of dimethylaminoethanol (ie 4.9 moles of DMAE), with 35 g of supported catalyst as prepared in the example 1.
  • the residence time in the column is 8 h at a temperature of 110 ° C.
  • the device is kept in continuous operation for a period of 5 days, at the end of which an analysis of the reaction mixture is carried out by chromatography. in the gas phase. It is found a conversion of 50% expressed in DMAE reacted after the 5 days of use of the catalyst, which reflects a good stability of the catalyst.

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Abstract

The invention relates to the synthesis of (meth)acrylic monomers and more particularly relates to a method for preparing a catalyst of the alkyl titanate type born on a polymeric material, and to the use thereof as a transesterification heterogenous catalyst for the continuous synthesis of (meth)acrylic esters.

Description

PROCEDE DE PREPARATION D'UN CATALYSEUR ET SON UTILISATION DANS UN PROCEDE EN CONTINU DE TRANSESTERIFICATION D'ESTERS PROCESS FOR THE PREPARATION OF A CATALYST AND USE THEREOF IN A CONTINUOUS PROCESS OF TRANSESTERIFICATION OF ESTERS
(METH)ACRYLIQUES(METH) ACRYLIC
La présente invention concerne la synthèse de monomères (méth)acryliques, et a plus particulièrement pour objet un procédé de préparation d'un catalyseur de type titanate d'alkyle supporté sur un matériau polymérique, et son utilisation comme catalyseur hétérogène de transestérification pour la synthèse en continu d'esters (méth)acryliques.The present invention relates to the synthesis of (meth) acrylic monomers, and more particularly to a process for the preparation of an alkyl titanate catalyst supported on a polymeric material, and its use as a heterogeneous transesterification catalyst for synthesis. continuous (meth) acrylic esters.
Un procédé couramment utilisé pour produire des esters (méth)acryliques est la transestérification. Il est connu, par exemple d'après les documents GB 960 005, EP 298 867, EP 619 309 ou EP 960 877, de préparer les esters (méth)acryliques de formule (I) :A commonly used method for producing (meth) acrylic esters is transesterification. It is known, for example from GB 960,005, EP 298,867, EP 619,309 or EP 960,877, to prepare the (meth) acrylic esters of formula (I):
Figure imgf000002_0001
dans laquelle R est un atome d'hydrogène ou un groupement méthyle, et Ri pouvant être un radical alkyle linéaire ou ramifié, ou un radical aliphatique cyclique, aryle, alkyle-aryle ou aryle-alkyle, pouvant contenir des hétéroatomes, selon un procédé de transestérification par réaction d'un (méth)acrylate d'alkyle de formule (II) :
Figure imgf000002_0001
in which R is a hydrogen atom or a methyl group, and R 1 can be a linear or branched alkyl radical, or a cyclic aliphatic radical, aryl, alkyl-aryl or aryl-alkyl, which can contain heteroatoms, according to a method of transesterification by reaction of an alkyl (meth) acrylate of formula (II):
Figure imgf000002_0002
dans laquelle R a la signification précitée et R2 pouvant être un groupement alkyle linéaire ou ramifié ayant de 1 à 4 atomes de carbone, avec un alcool de formule
Figure imgf000002_0002
in which R has the abovementioned meaning and R 2 may be a linear or branched alkyl group having from 1 to 4 carbon atoms, with an alcohol of formula
RrOH dans laquelle Ri a la signification précitée. Au cours de la synthèse est généré de l'alcool léger R2-OH, qui est éliminé sous forme d'un azéotrope avec le (méth)acrylate d'alkyle léger (II). La synthèse des esters (méth)acryliques par transestérification s'effectue généralement en présence d'un catalyseur qui peut être homogène ou hétérogène. Le choix du catalyseur dépend de différents critères, notamment de la nature du (méth)acrylate d'alkyle (II) ou de l'alcool (III) mis en oeuvre, mais aussi de la nature du procédé, tel que procédé en batch ou procédé continu. En plus des critères d'efficacité et de sélectivité, d'autres facteurs peuvent intervenir, tels que la disponibilité commerciale, le prix ou la toxicité du catalyseur.RrOH in which R 1 has the meaning mentioned above. During the synthesis is generated light alcohol R 2 -OH, which is removed as an azeotrope with the light alkyl (meth) acrylate (II). The synthesis of (meth) acrylic esters by transesterification is generally carried out in the presence of a catalyst which can be homogeneous or heterogeneous. The choice of the catalyst depends on various criteria, in particular on the nature of the (meth) acrylate of alkyl (II) or of the alcohol (III) used, but also on the nature of the process, such as batch process or continuous process. In addition to the criteria of efficiency and selectivity, other factors may be involved, such as commercial availability, price or toxicity of the catalyst.
Comme exemples de catalyseurs homogènes décrits dans la littérature pour catalyser la préparation d'esters (méth)acryliques par transestérification, on peut citer notamment:As examples of homogeneous catalysts described in the literature for catalyzing the preparation of (meth) acrylic esters by transesterification, mention may be made in particular of:
- Des catalyseurs acides, tels que l'acide méthane sulfonique, ou l'acide para toluène sulfonique : ces catalyseurs ont l'inconvénient d'être peu sélectifs et corrosifs. - Des catalyseurs basiques, tels que des sels alcalins ou alcalino-terreux : ces catalyseurs sont actifs mais s'avèrent peu sélectifs. Les chélates de titane, zirconium, fer, zinc, ou calcium avec des composés 1 ,3-dicarbonyle comme les acétylacétonates de Ti, Zr, Fe, Zn ou Ca : ces composés sont actifs et sélectifs, mais génèrent de l'acétylacétone et sont sensibles à la présence de diols 1 ,2 ou 1 ,3.Acidic catalysts, such as methanesulphonic acid, or para toluenesulphonic acid: these catalysts have the drawback of being not very selective and corrosive. - Basic catalysts, such as alkaline or alkaline earth salts: these catalysts are active but are not very selective. Titanium, zirconium, iron, zinc or calcium chelates with 1,3-dicarbonyl compounds such as Ti, Zr, Fe, Zn or Ca acetylacetonates: these compounds are active and selective, but they produce acetylacetone and are sensitive to the presence of diols 1, 2 or 1, 3.
- Les dérivés de l'étain, tels que les dialkyloxydes d'étain, les dialkyldialcoxydes d'étain et les dialkyldiesters d'étain, en particulier le di- n-butyloxyde d'étain (DBTO et ses homologues), sont généralement actifs et sélectifs. Cependant, avec ces catalyseurs se pose le problème de leur élimination dans les résidus de distillation du fait de la toxicité de l'étain.The tin derivatives, such as tin dialkyloxides, tin dialkyldialcoxides and tin dialkyldiesters, in particular tin t-butyloxide (DBTO and its counterparts), are generally active and selective. However, with these catalysts there is the problem of their elimination in the distillation residues because of the toxicity of tin.
- Les alcoolates de titane, comme les titanates de tétraalkyle (éthyle, n- propyle, isopropyle, n-butyle,...), ou encore le titanate de diméthylaminoéthyle ou le phénolate de titane : ce sont des catalyseurs généralement actifs et sélectifs, mais sensibles à l'eau.Titanium alkoxides, such as tetraalkyl (ethyl, n-propyl, isopropyl, n-butyl, etc.) titanates, or else dimethylaminoethyl titanate or titanium phenolate: these are generally active and selective catalysts, but sensitive to water.
La catalyse homogène présente l'inconvénient de devoir séparer le catalyseur du milieu réactionnel à la fin de la réaction ; en outre, elle met en œuvre des installations du type réacteur parfaitement agité faisant intervenir des machines tournantes fortement consommatrices d'électricité et de frais de maintenance, et pouvant également générer des problèmes de sécurité et de fiabilité. Des catalyseurs hétérogènes sont utilisés également pour catalyser la réaction de transestérification. Le brevet EP 557 131 décrit un procédé de préparation d'un catalyseur sur support polymère qui consiste à copolymériser un mélange en suspension comprenant un monomère vinylique, un monomère de réticulation et une espèce métallique chélatée polymérisable. Le catalyseur obtenu est adapté pour catalyser des réactions d'échange d'esters saturés ou insaturés, telle que la transestérification d'esters (méth)acryliques.Homogeneous catalysis has the disadvantage of having to separate the catalyst from the reaction medium at the end of the reaction; in addition, it sets the implementation of perfectly stirred reactor-type installations involving rotating machines which consume a great deal of electricity and maintenance costs, and which may also give rise to problems of safety and reliability. Heterogeneous catalysts are also used to catalyze the transesterification reaction. EP 557 131 discloses a process for preparing a polymer supported catalyst which comprises copolymerizing a slurry mixture comprising a vinyl monomer, a crosslinking monomer and a polymerizable chelated metal species. The catalyst obtained is suitable for catalyzing saturated or unsaturated ester exchange reactions, such as the transesterification of (meth) acrylic esters.
Dans l'article Journal of Polymer Science, Part A 38 (2000) pp 2879- 2886, Deleuze et coll décrivent la synthèse de supports poreux à base de N-(p- hydroxyphényl)- maléimide ou N-(3-4-dihydroxybenzyl) maléimide, sur lesquels sont greffés des titanates tels que le titanate d'isopropyle ou le chlorure de titane. Les catalyseurs ainsi obtenus ont été testés pour la transestérification du méthacrylate de méthyle avec le 2-éthylhexanol selon un procédé en batch. Après plusieurs recyclages, les catalyseurs présentent une perte d'activité par dégreffage du titanate dans le milieu réactionnel. Deleuze et coll dans l'article Polymer 39 (1998) pp 6109-6114 décrivent la préparation de titanates supportés sur des polymères et leur utilisation comme catalyseurs de transestérification. Des billes macro poreuses de poly(4- acétoxystyrène - co-styrène - co-divinylbenzène) sont tout d'abord préparées par polymérisation en suspension des différents monomères dans le 2- éthylhexanol à 800C pendant 8 heures. Après lavage à l'eau, l'éthanol et l'acétone, puis séchage sous vide, les particules polymériques sont ensuite hydrolysées dans le dioxane en présence d'hydrate d'hydrazine à 800C. L'hydrolyse dure 2 jours. Après séparation, lavage et séchage, les billes de poly(4-hydroxystyrène-co-styrène-co-divinylbenzène) obtenues sont greffées avec un titanate d'alkyle chloré ; la réaction est effectuée dans le chloroforme en présence de triéthylamine. Le catalyseur ainsi obtenu conduit à des rendements en méthacrylate de 2-éthylhexanol de l'ordre de 50 % après 24 h lors de la transestérification du méthacrylate de méthyle avec le 2-éthylhexanol. La préparation de ce catalyseur présente l'inconvénient de nécessiter de nombreuses étapes qui sont longues et fastidieuses.In the article Journal of Polymer Science, Part A 38 (2000) pp 2879-2886, Deleuze et al describe the synthesis of porous supports based on N- (p-hydroxyphenyl) maleimide or N- (3-4-dihydroxybenzyl) ) maleimide, on which are grafted titanates such as isopropyl titanate or titanium chloride. The catalysts thus obtained were tested for the transesterification of methyl methacrylate with 2-ethylhexanol according to a batch process. After several recycles, the catalysts show a loss of activity by degaking the titanate in the reaction medium. Deleuze et al in Polymer 39 (1998) pp 6109-6114 describe the preparation of titanates supported on polymers and their use as transesterification catalysts. Macro-porous beads of poly (4-acetoxystyrene-co-styrene-co-divinylbenzene) are firstly prepared by suspension polymerization of the various monomers in 2-ethylhexanol at 80 ° C. for 8 hours. After washing with water, ethanol and acetone, then drying under vacuum, the polymer particles are then hydrolysed in dioxane in the presence of hydrazine hydrate at 80 ° C. The hydrolysis lasts 2 days. After separation, washing and drying, the poly (4-hydroxystyrene-co-styrene-co-divinylbenzene) beads obtained are grafted with a chlorinated alkyl titanate; the reaction is carried out in chloroform in the presence of triethylamine. The catalyst thus obtained leads to yields of 2-ethylhexanol methacrylate of the order of 50% after 24 hours. during the transesterification of methyl methacrylate with 2-ethylhexanol. The preparation of this catalyst has the disadvantage of requiring many steps that are long and tedious.
La société déposante a maintenant découvert qu'il est possible de préparer plus simplement des catalyseurs à base de titanates supportés sur des polymères, en greffant directement un titanate d'alkyle sur un polymère fonctionnalisé par des fonctions esters et de façon préférante par des fonctions acétoxyle. Le greffage consiste en un échange direct entre la fonction acétoxyle et le titanate d'alkyle et ne nécessite pas d'étape intermédiaire d'hydrolyse des fonctions acétoxyle.The applicant company has now discovered that it is possible to more easily prepare catalysts based on titanates supported on polymers, by directly grafting an alkyl titanate on a polymer functionalized with ester functions and preferably with acetoxyl functions. . The grafting consists of a direct exchange between the acetoxyl function and the alkyl titanate and does not require an intermediate step of hydrolysis of the acetoxyl functions.
La présente invention a donc pour objet un procédé de préparation d'un catalyseur de type titanate d'alkyle supporté sur un matériau polymérique comprenant les étapes suivantes :The subject of the present invention is therefore a process for the preparation of an alkyl titanate catalyst supported on a polymeric material comprising the following steps:
(a) préparation de billes de support par polymérisation en suspension d'au moins deux monomères présentant des insaturations éthyléniques, l'un au moins des monomères présentant au moins une fonction acétoxyle,(a) preparation of support beads by suspension polymerization of at least two monomers having ethylenic unsaturations, at least one of the monomers having at least one acetoxyl function,
(b) greffage d'un titanate d'alkyle à partir de la fonction acétoxyle du polymère obtenu à l'étape (a).(b) grafting an alkyl titanate from the acetoxyl function of the polymer obtained in step (a).
L'invention a aussi pour objet un procédé de synthèse en continu d'esters (méth) acryliques de formule (I) :The subject of the invention is also a process for the continuous synthesis of (meth) acrylic esters of formula (I):
Figure imgf000005_0001
dans laquelle R est un atome d'hydrogène ou un groupement méthyle, et Ri est un radical alkyle linéaire ou ramifié, ou un radical aliphatique cyclique, aryle, alkyle-aryle ou aryle-alkyle, comportant de 4 à 40 atomes de carbone, ou un radical alkyle linéaire ou ramifié contenant au moins un hétéroatome et de 3 à 40 atomes de carbone, par réaction d'un (méth)acrylate d'alkyle de formule (II) :
Figure imgf000006_0001
dans laquelle R a la signification précitée et R2 est un groupement alkyle linéaire ou ramifiée ayant de 1 à 3 atomes de carbone, avec un alcool de formule (III) : Ri-OH dans laquelle Ri a la signification précitée, en présence d'un catalyseur de type titanate d'alkyle supporté sur un matériau polymérique préparé selon le procédé décrit ci-dessus.
Figure imgf000005_0001
in which R is a hydrogen atom or a methyl group, and R 1 is a linear or branched alkyl radical, or a cyclic aliphatic radical, aryl, alkyl-aryl or aryl-alkyl, containing from 4 to 40 carbon atoms, or a linear or branched alkyl radical containing at least one heteroatom and from 3 to 40 carbon atoms, by reaction of an alkyl (meth) acrylate of formula (II):
Figure imgf000006_0001
in which R has the abovementioned meaning and R 2 is a linear or branched alkyl group having from 1 to 3 carbon atoms, with an alcohol of formula (III): R 1 -OH in which R 1 has the abovementioned meaning, in the presence of a alkyl titanate catalyst supported on a polymeric material prepared according to the method described above.
L'utilisation d'un catalyseur hétérogène de type titanate d'alkyle supporté sur un matériau polymérique dans un procédé en continu de transestérification pour la synthèse d'esters (méth)acryliques présente de nombreux avantages par rapport à la mise en œuvre dans un procédé en batch. Dans les conditions d'un procédé en batch, le catalyseur hétérogène est soumis à une agitation mécanique et subit par conséquent une perte d'activité par attrition, qui est d'autant plus importante quand il s'agit de polymère greffé. De plus, l'élimination du catalyseur en fin de synthèse nécessite une étape supplémentaire de filtration coûteuse en temps et en investissement. Dans un procédé en continu, le catalyseur hétérogène est généralement utilisé en lit fixe, ce qui réduit fortement les problèmes de désactivation liés au dégreffage. Il en résulte un gain sur les coûts de mise en œuvre par amélioration du taux de recyclage du catalyseur et réduction du brûlage des résidus catalytiques. La sélectivité et la productivité s'en trouvent améliorées avec une réduction des coûts de maintenance. Par rapport à une catalyse homogène, l'installation est simplifiée du fait de la suppression d'une colonne à distiller nécessaire pour séparer le catalyseur du brut réactionnel. De plus, dans le cas des monomères à très haut point d'ébullition (>250°C sous pression atmosphérique), la catalyse homogène conduit à fabriquer un monomère contenant le catalyseur, ce qui dans certains cas peut être préjudiciable pour la valeur d'usage applicative du monomère.The use of a heterogeneous catalyst of alkyl-titanate type supported on a polymeric material in a continuous process of transesterification for the synthesis of (meth) acrylic esters has many advantages over the implementation in a process. in batch. Under the conditions of a batch process, the heterogeneous catalyst is subjected to mechanical agitation and consequently undergoes a loss of activity by attrition, which is even more important when it comes to graft polymer. In addition, the removal of the catalyst at the end of synthesis requires an additional filtration step that is costly in time and investment. In a continuous process, the heterogeneous catalyst is generally used in a fixed bed, which greatly reduces disruption problems related to de-grafting. This results in a gain in implementation costs by improving the catalyst recycling rate and reducing the burning of catalytic residues. Selectivity and productivity are improved with reduced maintenance costs. Compared with homogeneous catalysis, the installation is simplified because of the removal of a distillation column necessary for separating the catalyst from the crude reaction product. Moreover, in the case of monomers with a very high boiling point (> 250 ° C. under atmospheric pressure), homogeneous catalysis leads to the manufacture of a monomer containing the catalyst, which in some cases may be detrimental to the value of the catalyst. application of the monomer.
D'autres caractéristiques et avantages de l'invention ressortiront mieux à la lecture de la description détaillée qui suit. Dans le procédé de préparation du catalyseur selon l'invention, la première étape (a) consiste à préparer un polymère par polymérisation en suspension d'au moins deux monomères à insaturation éthylénique, l'un au moins des monomères présentant au moins une fonction acétoxyle. Comme monomères présentant au moins une fonction acétoxyle, on peut citer le 4-acétoxystyrène, le N-(p-acétoxyphényl)maléimide, le 3-méthoxy- 4-acétoxystyrène, le 3,5-diméthoxy-4-acétoxystyrène, le 3,5-diacétoxystyrène, le 3,4-diacétoxystyrène.Other features and advantages of the invention will become more apparent on reading the detailed description which follows. In the process for preparing the catalyst according to the invention, the first step (a) consists in preparing a polymer by suspension polymerization of at least two ethylenically unsaturated monomers, at least one of the monomers having at least one acetoxyl function. . As monomers having at least one acetoxyl function, there may be mentioned 4-acetoxystyrene, N- (p-acetoxyphenyl) maleimide, 3-methoxy-4-acetoxystyrene, 3,5-dimethoxy-4-acetoxystyrene, 3, 5-diacetoxystyrene, 3,4-diacetoxystyrene.
Le monomère présentant une ou des fonction(s) acétoxyle est présent dans une quantité comprise entre 10 et 30 % en moles dans le polymère.The monomer having acetoxy functional (s) is present in an amount of from 10 to 30 mol% in the polymer.
Comme monomères présentant des insaturations éthyléniques, on peut citer le styrène, le divinylbenzène, le trivinylbenzène, le divinylèthylbenzène, le divinylxylène, le divinylnaphtalène, le divinyl chlorobenzène, la divinyl pyridine, le triméthacrylate de triméthylol propane, le diacrylate d'éthylène glycol, le diéthylène glycol de divinyl éther, le diméthacrylate de bisphénol, les tétra et triméthacrylate de pentaérythritol, le diallyl phtalate, le triallyl pentaérythritol, la divinyl sulfone, la divinyl cétone, le divinyl sulfide, le carbonate de diallyle, le 1 , 2,4-trivinylcyclohexane, le 1 ,5-hexadiène, le 1 ,5,9-décatriène, le 1 ,9-décadiène, le 1 ,5-heptadiène et des composés similaires. Selon un mode de réalisation de l'invention, on prépare un terpolymère, de préférence à base de styrène, de divinylbenzène et de 4-acétoxystyrène. Le terpolymère préféré est le styrène/divinylbenzène/4-acétoxystyrène dans des proportions molaires comprises entre 20 % à 70 % pour le styrène, 20 % à 50 % pour le divinylbenzène et 10 % à 30 % pour le 4-acétoxystyrène et de préférence 30 % pour le styrène, 50 % pour le divinylbenzène et 20 % pour le 4-acétoxystyrène.Mention may be made, as monomers having ethylenic unsaturations, of styrene, divinylbenzene, trivinylbenzene, divinylethylbenzene, divinylxylene, divinylnaphthalene, divinylchlorobenzene, divinylpyridine, trimethylolpropane trimethacrylate, ethylene glycol diacrylate, divinyl ether diethylene glycol, bisphenol dimethacrylate, pentaerythritol tetra and trimethacrylate, diallyl phthalate, triallyl pentaerythritol, divinyl sulfone, divinyl ketone, divinyl sulfide, diallyl carbonate, 1,2,4- trivinylcyclohexane, 1,5-hexadiene, 1,5,9-decatriene, 1,9-decadiene, 1,5-heptadiene and similar compounds. According to one embodiment of the invention, a terpolymer is prepared, preferably based on styrene, divinylbenzene and 4-acetoxystyrene. The preferred terpolymer is styrene / divinylbenzene / 4-acetoxystyrene in molar proportions of between 20% to 70% for styrene, 20% to 50% for divinylbenzene and 10% to 30% for 4-acetoxystyrene and preferably % for styrene, 50% for divinylbenzene and 20% for 4-acetoxystyrene.
La polymérisation en suspension est réalisée selon les conditions bien connues de l'homme du métier.The suspension polymerization is carried out according to the conditions well known to those skilled in the art.
La phase organique, constituée du mélange des monomères peut être diluée dans un solvant organique tel que par exemple le 2-éthylhexanol, le toluène, le cyclohexane ou un mélange de ces solvants. La copolymérisation est de type radicalaire amorcée par les peroxydes organiques ou les composés azoïques. Les amorceurs radicalaires utilisables sont le peroxyde de lauroyle, le peroxyde de benzoyle, l'azobis isobutyronitrile, l'azobis (2,4 diméthylvaléronitrile), et des composés similaires. L'amorceur préféré est l'azobis isobutyronitrile (AIBN).The organic phase, consisting of the mixture of the monomers may be diluted in an organic solvent such as for example 2-ethylhexanol, toluene, cyclohexane or a mixture of these solvents. The copolymerization is of radical type initiated by organic peroxides or azo compounds. Useful radical initiators are lauroyl peroxide, benzoyl peroxide, azobis isobutyronitrile, azobis (2,4-dimethylvaleronitrile), and similar compounds. The preferred initiator is azobis isobutyronitrile (AIBN).
La phase organique est ajoutée dans une phase aqueuse pouvant contenir les agents de dispersion conventionnels tels que de la gomme de xanthane, du chlorure de poly(diallyl diméthyl ammonium), de l'acide polyacrylique (ou ses sels), du polyacrylamide, de l'alcool polyvinylique, de la polyvinylpyrrolidone, de la gomme d'acacia, ou d'autres types d'agents stabilisants bien connus de l'homme de l'art. L'agent de suspension préféré est la gomme d'acacia.The organic phase is added in an aqueous phase which may contain conventional dispersing agents such as xanthan gum, poly (diallyl dimethyl ammonium chloride), polyacrylic acid (or its salts), polyacrylamide, polyacrylamide, polyvinyl alcohol, polyvinylpyrrolidone, acacia gum, or other types of stabilizing agents well known to those skilled in the art. The preferred suspending agent is acacia gum.
La température de polymérisation est généralement comprise entre 50 et 900C, de préférence entre 65°C et 85°C. La polymérisation s'effectue sous agitation pendant une durée allant de 5 à 24 heures.The polymerization temperature is generally between 50 and 90 ° C., preferably between 65 ° C. and 85 ° C. The polymerization is carried out with stirring for a period of from 5 to 24 hours.
Après refroidissement, le polymère obtenu est soumis à différents traitements, tels que lavage à l'eau, lavage avec un solvant tel que THF, à l'éthanol, extraction en continu dans un appareil de type Soxhlet à l'eau ou avec un solvant organique. Après séchage sous vide, on obtient des billes de polymère dont la taille peut varier entre 0,1 et 1 mm. La dispersion en taille des billes dépend de divers paramètres de la suspension tels que : les dimensions du réacteur et de la pale d'agitation, la nature de l'agent stabilisant, la quantité d'agent stabilisant, la vitesse d'agitation ; l'influence de ces paramètres sur la taille des billes est bien connue des hommes de l'art.After cooling, the polymer obtained is subjected to various treatments, such as washing with water, washing with a solvent such as THF, with ethanol, continuous extraction in a Soxhlet type apparatus with water or with a solvent organic. After drying under vacuum, polymer beads are obtained whose size can vary between 0.1 and 1 mm. The size dispersion of the beads depends on various parameters of the suspension such as: the dimensions of the reactor and the stirring blade, the nature of the stabilizing agent, the amount of stabilizing agent, the stirring speed; the influence of these parameters on the size of the beads is well known to those skilled in the art.
La deuxième étape (b) du procédé selon l'invention consiste à effectuer une réaction d'échange entre les fonctions acétoxyle des billes de polymère (P) et un titanate d'alkyle pour obtenir un polymère greffé avec un titanate d'alkyle selon la réaction suivante : (P)-O-C(O)-CH3 + Ti(OR1J4 -» P-O-Ti(OR1J3 + CH3-C(O)-OR'The second step (b) of the process according to the invention consists in carrying out an exchange reaction between the acetoxyl functions of the polymer beads (P) and an alkyl titanate to obtain a polymer grafted with an alkyl titanate according to the following reaction: (P) -OC (O) -CH 3 + Ti (OR 1 J 4 - "PO-Ti (OR 1 J 3 + CH 3 -C (O) -OR '
Comme titanates Ti (OR')4, on peut utiliser à titre d'exemples les titanates de tétraalkyle tels que le titanate de tétraéthyle, le titanate de tétrapropyle, le titanate de tétraisopropyle, le titanate de tétrabutyle, le titanate de tétraisobutyle, le titanate de tétra 2-éthylhexyle, ou encore le titanate de diméthylaminoéthyle ou le phénolate de titane, ainsi que leurs mélanges. De préférence, on utilise le titanate de tétrabutyle ou le titanate de tétraisopropyle. Le titanate d'alkyle est de préférence mis en solution dans un solvant organique tel que le cyclohexane, le p-xylène, le toluène dans des proportions pouvant aller de 20/80 à 80/20.As titanates Ti (OR ') 4 , it is possible to use, by way of example, tetraalkyl titanates such as tetraethyl titanate, tetrapropyl titanate, tetraisopropyl titanate, tetrabutyl titanate, tetraisobutyl titanate, tetra-2-ethylhexyl titanate, or dimethylaminoethyl titanate or titanium phenolate, and mixtures thereof. Preferably, tetrabutyl titanate or tetraisopropyl titanate is used. The alkyl titanate is preferably dissolved in an organic solvent such as cyclohexane, p-xylene, toluene in proportions ranging from 20/80 to 80/20.
Les billes de polymère obtenues à l'issu de l'étape (a) sont mises en contact avec la solution de titanate d'alkyle à une température comprise entre 50 et 1500C, pendant une durée d'au moins 10 heures.The polymer beads obtained at the end of step (a) are brought into contact with the solution of alkyl titanate at a temperature of between 50 and 150 ° C. for a period of at least 10 hours.
Le rapport molaire titanate d'alkyle par fonctions acétoxyle est de préférence compris entre 0,5 et 4, de préférence entre 1 et 3, plus particulièrement entre 1 ,2 et 2.The molar ratio of alkyl titanate by acetoxyl functions is preferably between 0.5 and 4, preferably between 1 and 3, more particularly between 1, 2 and 2.
Un mode de réalisation du procédé de l'invention consiste à introduire les billes de polymères dans une colonne thermostatée et à introduire de façon continue la solution de titanate jusqu'à remplissage complet de la colonne, puis à laisser en contact pendant une durée d'au moins 48 heures.One embodiment of the process of the invention consists in introducing the polymer balls in a thermostatically controlled column and in continuously introducing the titanate solution until the column is completely filled, and then left in contact for a period of time. at least 48 hours.
Les billes de polymère greffé sont ensuite soumises à un lavage avec le solvant organique pour éliminer l'excès de titanate d'alkyle non greffé et éliminer l'acétate d'alkyle formé.The grafted polymer beads are then washed with the organic solvent to remove excess ungrafted alkyl titanate and remove the alkyl acetate formed.
Un mode de traitement du procédé de l'invention consiste à introduire de façon continue dans la colonne thermostatée contenant les billes greffées à laver, un solvant tel que le chlorure de méthylène ou le toluène, puis à suivre, visuellement ou par spectroscopie, la disparition de la coloration de l'éluat, témoin de l'excès de titanate non greffé.One method of treatment of the process of the invention is to continuously introduce into the thermostated column containing the grafted beads to be washed, a solvent such as methylene chloride or toluene, then to follow, visually or by spectroscopy, the disappearance staining of the eluate, a control of the excess of ungrafted titanate.
Le taux de substitution visé, exprimé en pourcentage de fonctions acétoxyle échangées, est en général compris entre 80 et 100 %.The target substitution rate, expressed as a percentage of acetoxyl functions exchanged, is generally between 80 and 100%.
Les billes de polymère greffé obtenues sont généralement caractérisées par une surface spécifique moyenne (BET) allant de 100 à 250 m2/g et une taille de pores de 100 à 200 nm. Le catalyseur obtenu selon le procédé de l'invention est avantageusement utilisé pour la transestérification en continu de (méth)acrylates légers de formule (II) :The graft polymer beads obtained are generally characterized by a mean specific surface area (BET) ranging from 100 to 250 m 2 / g and a pore size of 100 to 200 nm. The catalyst obtained according to the process of the invention is advantageously used for the continuous transesterification of light (meth) acrylates of formula (II):
dans laquelle R est un atome d'hydrogène ou un groupement méthyle, et R2 est un groupement alkyle linéaire ou ramifiée ayant de 1 à 3 atomes de carbone, par un alcool de formule (III) : in which R is a hydrogen atom or a methyl group, and R 2 is a linear or branched alkyl group having from 1 to 3 carbon atoms, with an alcohol of formula (III):
RrOH (III) dans laquelle Ri est un radical alkyle linéaire ou ramifié, ou un radical aliphatique cyclique, aryle, alkyle-aryle ou aryle-alkyle, comportant de 4 à 40 atomes de carbone, ou un radical alkyle linéaire ou ramifié contenant au moins un hétéroatome et de 3 à 40 atomes de carbone.RrOH (III) in which R1 is a linear or branched alkyl radical, or a cyclic aliphatic, aryl, alkyl-aryl or aryl-alkyl radical, containing from 4 to 40 carbon atoms, or a linear or branched alkyl radical containing at least a heteroatom and from 3 to 40 carbon atoms.
Comme (méth)acrylate d'alkyle léger (II), on peut utiliser le (méth)acrylate de méthyle, le (méth)acrylate d'éthyle, le (méth)acrylate de propyle. Plus particulièrement, on utilise le méthacrylate de méthyle, l'acrylate de méthyle ou l'acrylate d'éthyle.As light (II) alkyl (meth) acrylate, it is possible to use methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate. More particularly, methyl methacrylate, methyl acrylate or ethyl acrylate are used.
Comme exemples d'alcools de formule (III), on peut citer le butanol, le 2- éthylhexanol, le diméthylaminoéthanol, le diméthylaminopropanol, le diéthylaminoéthanol, l'hydroxyethyl imidazolidone, un alcool à chaîne grasse comportant en moyenne 40 atomes de carbone ; de préférence on utilise le butanol, le 2-éthylhexanol ou le diméthylaminoéthanol.As examples of alcohols of formula (III), there may be mentioned butanol, 2-ethylhexanol, dimethylaminoethanol, dimethylaminopropanol, diethylaminoethanol, hydroxyethyl imidazolidone, a fatty alcohol having on average 40 carbon atoms; preferably, butanol, 2-ethylhexanol or dimethylaminoethanol are used.
Avantageusement, sont préparés selon l'invention le méthacrylate de butyle et l'acrylate de diméthylaminoéthanol.Advantageously, butyl methacrylate and dimethylaminoethanol acrylate are prepared according to the invention.
Le catalyseur est utilisé à raison de 0,005 à 0,5 mole par mole d'alcool (III), de préférence de 0,005 à 0,05 mole, plus particulièrement à raison de 0,007 mole par mole d'alcool (III).The catalyst is used in a proportion of 0.005 to 0.5 mole per mole of alcohol (III), preferably 0.005 to 0.05 mole, more particularly in a proportion of 0.007 mole per mole of alcohol (III).
On choisit de préférence un rapport molaire (méth)acrylate d'alkyle (II) sur alcool (III) compris entre 2 et 5, de préférence entre 2 et 4. La température de réaction est généralement comprise entre 80 et 1300C ; une surpression de 2 à 6 bars par rapport à la pression atmosphérique est généralement maintenue.A molar ratio (meth) acrylate of alkyl (II) on alcohol (III) of between 2 and 5, preferably between 2 and 4, is preferably chosen. The reaction temperature is generally between 80 and 130 ° C .; an overpressure of 2 to 6 bars relative to the atmospheric pressure is generally maintained.
De préférence, la température de réaction est comprise entre 115 et 1200C et la surpression est de l'ordre de 2 bars par rapport à la pression atmosphérique.Preferably, the reaction temperature is between 115 and 120 ° C. and the excess pressure is of the order of 2 bars relative to the atmospheric pressure.
Comme inhibiteur de polymérisation ajouté dans le milieu réactionnel, on utilise par exemple la phénothiazine, l'hydroquinone, le méthoxyphénol, l'éther monométhylique d'hydroquinone, le diterbutyl para-crésol (BHT), la paraphénylène diamine, le TEMPO (2,2,6,6-tétraméthyl-1-piperidinyloxy), le di- tertiobutylcatéchol, ou les dérivés du TEMPO, seuls ou en mélange, à raison de 100 à 5000 ppm par rapport à la charge initiale, de préférence entre 500 et 3000 ppm.As the polymerization inhibitor added to the reaction medium, phenothiazine, hydroquinone, methoxyphenol, hydroquinone monomethyl ether, diterbutyl para-cresol (BHT), paraphenylene diamine, TEMPO (2, 2,6,6-tetramethyl-1-piperidinyloxy), di-tert-butylcatechol, or TEMPO derivatives, alone or as a mixture, at 100 to 5000 ppm relative to the initial charge, preferably between 500 and 3000 ppm .
La réaction de transestérification peut être effectuée dans tout appareillage convenant pour la mise en œuvre d'un procédé en continu tel que celui décrit dans les exemples ou par tout autre système analogue bien connu par l'homme de l'art.The transesterification reaction may be carried out in any apparatus suitable for carrying out a continuous process such as that described in the examples or by any other similar system well known to those skilled in the art.
De façon surprenante, il a été observé une bonne activité des catalyseurs de type titanate d'alkyle supporté sur des billes de polymère, se traduisant par un taux de conversion en esters (méth)acryliques généralement supérieur à 60 % et une stabilité pendant au moins 15 jours.Surprisingly, it has been observed a good activity of alkyl titanate catalysts supported on polymer beads, resulting in a conversion rate to (meth) acrylic esters generally greater than 60% and stability for at least 15 days.
Les exemples suivants illustrent la présente invention sans toutefois en limiter la portée.The following examples illustrate the present invention without, however, limiting its scope.
ExemplesExamples
Exemple 1 : Préparation d'un catalyseur selon l'invention Préparation de billes de support par polymérisation en suspension Une phase aqueuse (600 ml) constituée de 24 g de gomme d'acacia et de 15 g de NaCI est placée dans un réacteur cylindrique à double enveloppe de 1000 ml en verre, muni de chicanes verticales et d'une agitation mécanique. La phase organique, constituée de 4-acétoxystyrène (6,5 g, 40 mmol), styrène (6,25 g, 60 mmol), divinylbenzène (13 g, 20 mmol), AIBN (0,34 g) et 2- éthylhexanol (22,6 g) est alors rapidement ajoutée. Le rôle de la gomme d'acacia est d'éviter l'agglomération des billes. La suspension est alors agitée à 220 tr/min et chauffée à 800C pendant 15 h. Après refroidissement, les billes de polymère obtenues sont lavées abondamment à l'eau puis extraites en continu au soxhlet à l'eau (24 h) puis au THF (24 h). Elles sont ensuite séchées sous vide à 400C pendant 24 h. On récupère 23,8 g de billes blanches (rendement : 92,5 %) de taille comprise entre 0,2 et 1 mm. Différents lots sont préparés de manière similaire. Les caractéristiques dimensionnelles des différents lots de support sont rassemblées dans le tableau 1 ci-après.EXAMPLE 1 Preparation of a Catalyst According to the Invention Preparation of Support Balls by Suspension Polymerization An aqueous phase (600 ml) consisting of 24 g of acacia gum and 15 g of NaCl is placed in a cylindrical reactor. 1000 ml double glass envelope with vertical baffles and mechanical stirring. The organic phase, consisting of 4-acetoxystyrene (6.5 g, 40 mmol), styrene (6.25 g, 60 mmol), divinylbenzene (13 g, 20 mmol), AIBN (0.34 g) and 2- Ethylhexanol (22.6 g) is then rapidly added. The role of acacia gum is to avoid agglomeration of the balls. The suspension is then stirred at 220 rpm and heated at 80 ° C. for 15 h. After cooling, the polymer beads obtained are washed abundantly with water and then extracted continuously with soxhlet with water (24 h) then with THF (24 h). They are then dried under vacuum at 40 ° C. for 24 hours. 23.8 g of white beads (yield: 92.5%) of size between 0.2 and 1 mm are recovered. Different lots are prepared in a similar way. The dimensional characteristics of the different support batches are summarized in Table 1 below.
Diamètre Population NiveauDiameter Population Level
Numéro moyen Écart- de du lot type de confianceMean number Deviation from the trust type lot
(μm) l'échantillon (95,0 %)(μm) the sample (95.0%)
1 283 115 345 121 283 115 345 12
2 478 375 165 582 478 375 165 58
3 486 268 208 373 486 268 208 37
4 501 541 467 494,501,541,467 49
5 373 219 388 225,373 219,388 22
6 418 227 379 236,418 227,379 23
7 483 369 315 417,483,369 315 41
8 663 253 154 408,663 253 154 40
9 397 259 370 269,397,259,370 26
10 304 208 651 1610,304,208,651 16
11 516 275 286 3211,516 275,286 32
12 398 266 482 2412,398 266,482 24
13 342 237 512 2113,342,237,512 21
14 376 214 349 2214,376 214,349 22
Greffaqe du catalyseur sur le support Des billes de support obtenues selon la méthode décrite ci-dessus (34,18g) sont placées dans une colonne en acier inoxydable de type chromatographie liquide (diamètre interne 19 mm, longueur utile 300 mm). Une solution de Ti(OBu)4 dans du p-xylène (50/50 en masse, 21 ,5 g de Ti(OBu)4, soit 1 ,5 éq de Ti(OBu)4 pour 1 éq de fonctions OAc) est alors pompée à travers la colonne jusqu'à complet remplissage de celle-ci (débit 1 mL/min). La colonne est ensuite bouchée puis placée dans une étude chauffée à 1400C pendant 72 h. Après refroidissement, un prélèvement de billes est effectué, en boite à gants, pour analyse élémentaire du taux de titane.Grafting of the catalyst onto the support Support beads obtained according to the method described above (34.18 g) are placed in a stainless steel column of liquid chromatography type (internal diameter 19 mm, useful length 300 mm). A solution of Ti (OBu) 4 in p-xylene (50/50 by weight, 21.5 g of Ti (OBu) 4 , ie 1.5 eq of Ti (OBu) 4 for 1 eq of OAc functions) is then pumped through the column until complete filling thereof (flow 1 mL / min). The column is then plugged and placed in a heated study at 140 ° C. for 72 hours. After cooling, a bead sample is taken, in glove box, for elementary analysis of the titanium content.
Les caractéristiques du catalyseur supporté sur billes obtenu sont résumées dans le tableau 2 ci-après :The characteristics of the catalyst supported on beads obtained are summarized in Table 2 below:
Figure imgf000013_0001
Figure imgf000013_0001
Exemple 2 : Test de l'activité du catalyseur supporté pour la transestérification du méthacrylate de méthyle (MMA) par le butanol La réaction étudiée est la transestérification du méthacrylate de méthyle (MMA) par le butanol (BuOH) pour former du méthacrylate de butyle (MBA) et du méthanol.EXAMPLE 2 Test of the Activity of the Supported Catalyst for the Transesterification of Methyl Methacrylate (MMA) with Butanol The reaction studied is the transesterification of methyl methacrylate (MMA) with butanol (BuOH) to form butyl methacrylate ( MBA) and methanol.
On utilise le réacteur colonne en acier inoxydable décrit précédemment (colonne de type HPLC, 300 mm de hauteur, diamètre interne de 19 mm) dans lequel le catalyseur supporté a été préparé. Le débit en réactifs a été fixé à 0,18 ml/min de façon à assurer un temps de séjour des réactifs dans la colonne de 8 h. L'alimentation de la colonne se fait de haut en bas. La sortie du réacteur est directement reliée à un serpentin en inox immergé dans un bain d'éthanol refroidi à -200C. Ce montage permet de travailler sous légère surpression. La colonne est chauffée via un manteau chauffant. La température réelle atteinte au cœur du réacteur a été mesurée à l'aide d'un thermocouple (T = 120°C). Avant le démarrage de la réaction, la colonne remplie de catalyseur supporté tel que préparé précédemment, a été longuement lavée de l'excès de titanate non greffé par pompage de p-xylène jusqu'à obtention d'un éluat incolore (débit 1 ml/min). Après stabilisation de la température de la colonne, le pompage du mélange des réactifs a pu commencer ainsi que le fractionnement de l'éluat et son analyse.The previously described stainless steel column reactor (HPLC type column, 300 mm in height, 19 mm internal diameter) was used in which the supported catalyst was prepared. The flow rate of reagents was set at 0.18 ml / min so as to ensure a residence time of the reactants in the 8 hour column. The feeding of the column is from top to bottom. The output of the reactor is directly connected to a stainless steel coil immersed in an ethanol bath cooled to -20 ° C. This assembly makes it possible to work under slight overpressure. The column is heated via a heating mantle. The actual temperature reached at the reactor core was measured using a thermocouple (T = 120 ° C). Before the start of the reaction, the column filled with supported catalyst as prepared above, was washed for a long time with the excess of non-titanate. pumped with p-xylene until a colorless eluate was obtained (flow rate 1 ml / min). After stabilization of the column temperature, the pumping of the reagent mixture could begin as well as the fractionation of the eluate and its analysis.
Les conditions opératoires utilisées pour la transestérification en continu sont résumées dans le tableau 3 ci-après :The operating conditions used for the continuous transesterification are summarized in Table 3 below:
Figure imgf000014_0001
Figure imgf000014_0001
Le dispositif a été maintenu en fonctionnement continu pendant une durée de 15 jours.The device was kept in continuous operation for a period of 15 days.
L'évolution du taux de disparition du butanol et de formation du méthacrylate de butyle (MBA) ont été suivis par Chromatographie en Phase Gazeuse en utilisant un étalon interne (undécane) dans les conditions suivantes :The evolution of butanol disappearance rate and formation of butyl methacrylate (MBA) was monitored by Gas Chromatography using an internal standard (undecane) under the following conditions:
- Appareil Varian 3300 muni d'une colonne capillaire de type DB-5 (I = 30 m, d = 0,25 mm, épaisseur du film = 0,1 μm).- Varian 3300 apparatus equipped with a capillary column of the DB-5 type (I = 30 m, d = 0.25 mm, film thickness = 0.1 μm).
- Gradient de température de 400C à 2200C à 6 °C /min- Temperature gradient from 40 0 C to 220 0 C at 6 ° C / min
(injecteur 2200C, détecteur 240°C).(injector 220 ° C., detector 240 ° C.)
Dans ces conditions, les temps de rétention sont pour le MMA de 4,2 min, pour le BuOH de 3,6 min, pour le MBA de 10,2 min, et pour l'undécane de 13,5 min. L'évolution dans le temps du taux de formation en méthacrylate de butyle calculé à partir de ces données est reportée dans la Figure 1. Un taux de conversion supérieur à 60 % est atteint dès 8 h d'utilisation : l'équilibre de la réaction semble donc être atteint dès cet instant. Ce taux reste relativement stable pendant 120 h. Le taux de conversion reste supérieur à 50 % pendant 15 jours.Under these conditions, the retention times are for 4.2 min MMA, 3.6 min BuOH, 10.2 min MBA, and 13.5 min undecane. The evolution over time of the formation rate of butyl methacrylate calculated from these data is reported in Figure 1. A conversion rate greater than 60% is reached after 8 hours of use: the equilibrium of the reaction seems to be reached from this moment. This rate remains relatively stable for 120 hours. The conversion rate remains above 50% for 15 days.
formé tëa$trained tëa $
Figure imgf000015_0001
Figure imgf000015_0001
10B tSQ- 200 2SD.10B tSQ-200 2SD.
Temps d'uti lisation {heures}Time of use {hours}
Figure 1 : Evolution du taux de conversion lors du test d'activité en continu du catalyseur supporté sur billes à 1200C avec un temps de séjour des réactifs de 8 h.FIG. 1: Evolution of the conversion rate during the continuous activity test of the catalyst supported on beads at 120 ° C. with a residence time of the reagents of 8 h.
Exemple 3 : Test de l'activité du catalyseur supporté pour la synthèse d'acrylate de diméthylaminoéthanol (ADAME) par transestérification de l'acrylate d'éthyle (AE) par le diméthylaminoéthanol (DMAE) On reproduit le mode opératoire de l'exemple 2, mais en utilisant 995 g d'acrylate d'éthyle (soit 9,9 moles d'AE) et 436 g de diméthylaminoéthanol (soit 4,9 moles de DMAE), avec 35 g de catalyseur supporté tel que préparé dans l'exemple 1. Le temps de séjour dans la colonne est de 8 h à une température de 1100C. Le dispositif est maintenu en fonctionnement continu pendant une durée de 5 jours, à l'issue de laquelle une analyse du mélange réactionnel est réalisée par chromatographie en phase gazeuse. Il est constaté un taux de conversion de 50% exprimé en DMAE réagi après les 5 jours d'utilisation du catalyseur, ce qui traduit une bonne stabilité du catalyseur. EXAMPLE 3 Test of the Activity of the Supported Catalyst for the Synthesis of Dimethylaminoethanol Acrylate (ADAME) by Transesterification of Ethyl Acrylate (EA) with Dimethylaminoethanol (DMAE) The procedure of Example 2 is reproduced but using 995 g of ethyl acrylate (ie 9.9 moles of EA) and 436 g of dimethylaminoethanol (ie 4.9 moles of DMAE), with 35 g of supported catalyst as prepared in the example 1. The residence time in the column is 8 h at a temperature of 110 ° C. The device is kept in continuous operation for a period of 5 days, at the end of which an analysis of the reaction mixture is carried out by chromatography. in the gas phase. It is found a conversion of 50% expressed in DMAE reacted after the 5 days of use of the catalyst, which reflects a good stability of the catalyst.

Claims

REVENDICATIONS
1. Procédé de préparation d'un catalyseur de type titanate d'alkyle supporté sur un matériau polymérique comprenant les étapes suivantes : (a) préparation de billes de support par polymérisation en suspension d'au moins deux monomères présentant des insaturations éthyléniques, l'un au moins des monomères présentant au moins une fonction acétoxyle,A process for preparing an alkyl titanate catalyst supported on a polymeric material comprising the steps of: (a) preparing support beads by suspension polymerization of at least two monomers having ethylenic unsaturations, at least one monomer having at least one acetoxyl function,
(b) greffage d'un titanate d'alkyle à partir de la fonction acétoxyle du polymère obtenu à l'étape (a).(b) grafting an alkyl titanate from the acetoxyl function of the polymer obtained in step (a).
2. Procédé selon la revendication 1 , caractérisé en ce que le monomère comportant au moins une fonction acétoxyle est le 4- acétoxystyrène, le N-(p-acétoxyphényl)maléimide, le 3-méthoxy-4- acétoxystyrène, le 3,5-diméthoxy-4-acétoxystyrène, le 3,5-diacétoxystyrène, le 3,4-diacétoxystyrène.2. Method according to claim 1, characterized in that the monomer comprising at least one acetoxyl function is 4-acetoxystyrene, N- (p-acetoxyphenyl) maleimide, 3-methoxy-4-acetoxystyrene, dimethoxy-4-acetoxystyrene, 3,5-diacetoxystyrene, 3,4-diacetoxystyrene.
3. Procédé selon la revendication 1 ou 2, caractérisé en ce que l'on utilise comme monomères le styrène, le divinylbenzène, le trivinylbenzène, le divinylèthylbenzène, le divinylxylène, le divinylnaphtalène, le divinyl chlorobenzène, la divinyl pyridine, le triméthacrylate de trimethylol propane, le diacrylate d'éthylène glycol, le diéthylène glycol de divinyl éther, le diméthacrylate de bisphénol, les tétra et triméthacrylate de pentaérythritol, le diallyl phtalate, le triallyl pentaérythritol., la divinyl sulfone, la divinyl cétone, le divinyl sulfide, le carbonate de diallyle, le 1 ,2,4-trivinylcyclohexane, le 1 ,5- hexadiène, le 1 ,5,9-décatriene, le 1 ,9-décadiène, le 1 ,5-heptadiène et des composés similaires.3. Process according to claim 1 or 2, characterized in that styrene, divinylbenzene, trivinylbenzene, divinylethylbenzene, divinylxylene, divinylnaphthalene, divinylchlorobenzene, divinylpyridine, trimethylol trimethacrylate are used as monomers. propane, ethylene glycol diacrylate, divinyl ether diethylene glycol, bisphenol dimethacrylate, pentaerythritol tetra and trimethacrylate, diallyl phthalate, triallyl pentaerythritol, divinyl sulfone, divinyl ketone, divinyl sulfide, diallyl carbonate, 1,2,4-trivinylcyclohexane, 1,5-hexadiene, 1,5,9-decatriene, 1,9-decadiene, 1,5-heptadiene and similar compounds.
4. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'étape (a) est réalisée à partir d'un mélange de styrène, de divinylbenzène et de 4-acétoxystyrène. 4. Method according to any one of the preceding claims, characterized in that step (a) is carried out from a mixture of styrene, divinylbenzene and 4-acetoxystyrene.
5. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le titanate d'alkyle est choisi parmi le titanate de tétraéthyle, le titanate de tétrapropyle, le titanate de tétraisopropyle, le titanate de tétrabutyle, le titanate de tétraisobutyle, le titanate de tétra 2-éthylhexyle, ou encore le titanate de diméthylaminoéthyle ou le phénolate de titane, ainsi que leurs mélanges.5. Process according to any one of the preceding claims, characterized in that the alkyl titanate is chosen from tetraethyl titanate, tetrapropyl titanate, tetraisopropyl titanate, tetrabutyl titanate, tetraisobutyl titanate, tetra 2-ethylhexyl titanate, or else dimethylaminoethyl titanate or titanium phenolate, and mixtures thereof.
6. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le rapport molaire titanate/fonction acétoxyle est compris entre 1 et 4, et de préférence entre 1 ,2 et 2.6. Method according to any one of the preceding claims, characterized in that the molar ratio titanate / acetoxyl function is between 1 and 4, and preferably between 1, 2 and 2.
7. Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que l'étape (b) est réalisée à une température allant de 500C à 1500C.7. Process according to any one of the preceding claims, characterized in that step (b) is carried out at a temperature ranging from 50 ° C. to 150 ° C.
8. Procédé de synthèse en continu d'esters (méth.)acryliques de formule (I) :8. Process for the continuous synthesis of (meth) acrylic esters of formula (I):
Figure imgf000017_0001
dans laquelle R est un atome d'hydrogène ou un groupement méthyle, et Ri est un radical alkyle linéaire ou ramifié, ou un radical aliphatique cyclique, aryle, alkyle-aryle ou aryle-alkyle, comportant de 4 à 40 atomes de carbone, ou un radical alkyle linéaire ou ramifié contenant au moins un hétéroatome et de 3 à 40 atomes de carbone, par réaction d'un (méth)acrylate d'alkyle de formule (II) :
Figure imgf000017_0001
in which R is a hydrogen atom or a methyl group, and R 1 is a linear or branched alkyl radical, or a cyclic aliphatic radical, aryl, alkyl-aryl or aryl-alkyl, containing from 4 to 40 carbon atoms, or a linear or branched alkyl radical containing at least one heteroatom and from 3 to 40 carbon atoms, by reaction of an alkyl (meth) acrylate of formula (II):
Figure imgf000017_0002
dans laquelle R a la signification précitée et R2 est un groupement alkyle linéaire ou ramifiée ayant de 1 à 3 atomes de carbone, avec un alcool de formule
Figure imgf000017_0002
in which R has the abovementioned meaning and R2 is a linear or branched alkyl group having from 1 to 3 carbon atoms, with an alcohol of formula
RrOH dans laquelle Ri a la signification précitée, en présence d'un catalyseur obtenu par un procédé selon l'une quelconque des revendications précédentes.RrOH in which R 1 has the abovementioned meaning, in the presence of a catalyst obtained by a process according to any one of the preceding claims.
9. Procédé selon la revendication 8, caractérisé en ce que le composé (I) est le méthacrylate de butyle ou l'acrylate de diméthylaminoéthanol.9. Process according to claim 8, characterized in that the compound (I) is butyl methacrylate or dimethylaminoethanol acrylate.
10. Utilisation d'un catalyseur obtenu par un procédé selon l'une quelconque des revendications 1 à 7, pour la transestérification en continu de (méth)acrylates légers de formule (II) :10. Use of a catalyst obtained by a process according to any one of claims 1 to 7, for the continuous transesterification of light (meth) acrylates of formula (II):
Figure imgf000018_0001
dans laquelle R est un atome d'hydrogène ou un groupement méthyle, et R2 est un groupement alkyle linéaire ou ramifiée ayant de 1 à 3 atomes de carbone, par un alcool de formule (III) :
Figure imgf000018_0001
in which R is a hydrogen atom or a methyl group, and R 2 is a linear or branched alkyl group having from 1 to 3 carbon atoms, with an alcohol of formula (III):
Ri-OH (III) dans laquelle Ri est un radical alkyle linéaire ou ramifié, ou un radical aliphatique cyclique, aryle, alkyle-aryle ou aryle-alkyle, comportant de 4 à 40 atomes de carbone, ou un radical alkyle linéaire ou ramifié contenant au moins un hétéroatome et de 3 à 40 atomes de carbone. R 1 -OH (III) in which R 1 is a linear or branched alkyl radical, or a cyclic aliphatic, aryl, alkyl-aryl or aryl-alkyl radical, containing from 4 to 40 carbon atoms, or a linear or branched alkyl radical containing at least one heteroatom and from 3 to 40 carbon atoms.
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