WO2008100105A1 - Method for manufacturing a filter for shielding electromagnetic interference and method for manufacturing a display device provided with the filter for shielding electromagnetic interference - Google Patents
Method for manufacturing a filter for shielding electromagnetic interference and method for manufacturing a display device provided with the filter for shielding electromagnetic interference Download PDFInfo
- Publication number
- WO2008100105A1 WO2008100105A1 PCT/KR2008/000900 KR2008000900W WO2008100105A1 WO 2008100105 A1 WO2008100105 A1 WO 2008100105A1 KR 2008000900 W KR2008000900 W KR 2008000900W WO 2008100105 A1 WO2008100105 A1 WO 2008100105A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- groove
- degrees
- providing
- conductive paste
- glass substrate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J11/00—Gas-filled discharge tubes with alternating current induction of the discharge, e.g. alternating current plasma display panels [AC-PDP]; Gas-filled discharge tubes without any main electrode inside the vessel; Gas-filled discharge tubes with at least one main electrode outside the vessel
- H01J11/10—AC-PDPs with at least one main electrode being out of contact with the plasma
- H01J11/12—AC-PDPs with at least one main electrode being out of contact with the plasma with main electrodes provided on both sides of the discharge space
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J11/00—Gas-filled discharge tubes with alternating current induction of the discharge, e.g. alternating current plasma display panels [AC-PDP]; Gas-filled discharge tubes without any main electrode inside the vessel; Gas-filled discharge tubes with at least one main electrode outside the vessel
- H01J11/20—Constructional details
- H01J11/34—Vessels, containers or parts thereof, e.g. substrates
- H01J11/44—Optical arrangements or shielding arrangements, e.g. filters, black matrices, light reflecting means or electromagnetic shielding means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01J—ELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
- H01J2211/00—Plasma display panels with alternate current induction of the discharge, e.g. AC-PDPs
- H01J2211/20—Constructional details
- H01J2211/34—Vessels, containers or parts thereof, e.g. substrates
- H01J2211/44—Optical arrangements or shielding arrangements, e.g. filters or lenses
- H01J2211/446—Electromagnetic shielding means; Antistatic means
Definitions
- a plasma display device PDP
- LCD liquid crystal display device
- OLED organic light emission display device
- electromagnetic interference is emitted from many electric elements included in the display device.
- the electromagnetic interference causes malfunction of the display device and harm to a human body. Therefore, a filter for shielding electromagnetic interference is attached to the display device for shielding the electromagnetic interference.
- a method for manufacturing a filter for shielding electromagnetic interference using an offset printing method is provided.
- a method for manufacturing a display device provided with the above-described filter for shielding electromagnetic interference is provided.
- a method for manufacturing a filter for shielding electromagnetic interference includes i) providing a gravure roll in which a mesh-shaped groove is formed; ii) filling the groove with a conductive paste; iii) providing a blanket roll that is opposed to the gravure roll and rotates in a direction that is opposite to a rotating direction of the gravure roll; iv) transferring the conductive paste to the blanket roll while rotating the gravure roll; v) providing a glass substrate; vi) coating the conductive paste on the glass substrate while the blanket roll moves on the glass substrate; and vii) forming a shielding member of a single layer that shields electromagnetic interference on the glass substrate by plasticizing the conductive paste.
- the groove may extend along an oblique direction.
- An angle between the first groove portion and a contact line formed when the gravure roll meets the blanket roll may be in a range of 20 degrees to 70 degrees.
- the angle may be in a range of 35 degrees to 55 degrees.
- the first and second groove portions may meet with each other to form an angle, and the angle is in a range of 60 degrees to 120 degrees.
- the angle may be in a range of 80 degrees to 100 degrees.
- the angle may be substantially 90 degrees.
- a method for manufacturing a filter for shielding electromagnetic interference according to an embodiment of the present invention may further include providing an edge layer on the glass substrate along an edge of the glass substrate.
- a method for manufacturing a filter for shielding electromagnetic interference according to an embodiment of the present invention may further include providing a ground member that is connected to an end of the shielding member to ground the shielding member.
- the conductive paste may be plasticized at a temperature in a range of 500 °C to
- a method for manufacturing a display device includes i) providing a gravure roll in which a mesh-shaped groove is formed; ii) filling the groove with a conductive paste; iii) providing a blanket roll that is opposed to the gravure roll and rotates on a direction that is opposite to a rotating direction of the gravure roll; iv) transferring the conductive paste to the blanket roll while rotating the gravure roll; v) providing a glass substrate; vi) coating the conductive paste on the glass substrate while the blanket roll moves on the glass substrate; vii) forming a shielding member of a single layer that shields electromagnetic interference on the glass substrate by plasticizing the conductive paste; viii) providing a display panel that displays an image; and ix) providing the glass substrate to the display panel.
- the providing of a display panel may include i) providing first and second substrates that are opposed to each other; ii) forming a black layer between the first and second substrates; and iii) charging a discharge gas
- a method for manufacturing a display device may further include providing the shielding member to the second substrate while locating the shielding member on the second substrate.
- the groove may include at least one first groove portion that extends along one direction, and at least one second groove portion that crosses the first groove portion during the providing of the gravure roll.
- a width of the first groove portion may be over 0 and is not more than 50 ⁇ m.
- the width of the first groove portion may be in a range of 15/im to 30 ⁇ m.
- the at least one first groove portion may include a plurality of first groove portions, and an average pitch of the plurality of first groove portions may be over 0 and is not more than 500 ⁇ m.
- the average pitch of the plurality of first groove portions may be in a range of 20OiMi to 400 ⁇ m.
- the first and second groove portions may meet with each other to form an angle, and the angle may be in a range of 60 degrees to 120 degrees.
- the angle may be in a range of 80 degrees to 100 degrees.
- the angle may be substantially 90 degrees.
- a method for manufacturing a display device may further include providing an edge layer on the glass substrate along an edge of the glass substrate.
- a method for manufacturing a display device according to an embodiment of the present invention may further include providing a ground member that is connected to an end of the shielding member to ground the shielding member.
- the conductive paste may be plasticized at a temperature in a range of 500 °C to
- a filter for shielding electromagnetic interference can be manufactured by using an offset printing method that has a simpler manufacturing process than other processes and a low cost.
- an effect for shielding electromagnetic interference of the display device can be maximized when the display device provided with the above-described filter for shielding electromagnetic interference is manufactured.
- FIG. 8 is an enlarged photograph of a glass substrate that is offset printed according to a first exemplary example of the present invention.
- FIG. 9 is an enlarged photograph of a manufactured filter for shielding electromagnetic interference according to a first exemplary example of the present invention.
- FIGs. 1 to 5 sequentially show methods for manufacturing a filter 100 for shielding electromagnetic interference according to an embodiment of the present invention.
- the filter 100 for shielding electromagnetic interference can be manufactured by using an offset printing device 500.
- the method for manufacturing the filter 100 for shielding electromagnetic interference will be sequentially explained below with reference to FIGs. 1 to 5.
- the organic materials may contain acrylate resin, acryl resin, polyester, polyurethane, an oligomer, and so on. The organic materials are removed during plasticizing of the glass substrate 20.
- the conductive paste 10a may further contain a black pigment.
- the conductive metal can absorb electromagnetic interference passing through the filter 100 for shielding electromagnetic interference, the effect of shielding electromagnetic interference is excellent.
- Silver, copper, nickel, or alloys thereof can be used as the conductive metals Since the above conductive metals have good electrical conductivity, they can effectively shield the electromagnetic interference.
- the mesh-shaped shielding member 10 (shown in FIG. 6) is manufactured by using a gravure roll 55 (shown in FIG. 3) in which a mesh-shaped groove 551 is formed. If a rotating direction of the gravure roll 55 and a direction along which the groove 551 extends cross each other at a right angle, the conductive paste 10a received in the groove 551 is not removed well from the groove 551.
- an average pitch P of the first groove portion 5511 may be over 0 and not more than 500 ⁇ m. If the average pitch P of the first groove portion 5511 is too large, the electromagnetic interference may not be absorbed but is discharged outside since the shielding member 10 is not densely formed. As a result, an effect of shielding electromagnetic interference is reduced. More specifically, the average pitch P of the shielding member 10 is preferably in a range of 200 ⁇ m to 400j «m.
- the groove is formed only along a direction corresponding to a rotating direction of the gravure roll, it is impossible to form a mesh-shaped shielding member as in the embodiment of the present invention. That is, the mesh has a rectangular shape.
- the conductive paste is difficult to transfer to the blanket roll since a groove should also be formed along a direction perpendicularly crossing the rotating direction of the gravure roll.
- the first and second groove portions 5511 and 5513 which extend along an oblique direction and cross each other, are formed in the gravure roll 55. Therefore, since the groove portion is not formed along a direction perpendicular to a rotating direction of the gravure roll 55, the conductive paste 10a can be effectively transferred to the blanket roll 57.
- the first groove portion 5513 extending along an oblique direction forms an angle ⁇ 2 with a contact line J that is formed by the gravure roll 55 and the blanket roll 57 meeting each other.
- the angle ⁇ 2 may be in a range of 20 degrees to 70 degrees. If the angle ⁇ 2 is too large or too small, the groove portion is formed along a direction immediately beside a direction to be parallel to the contact line J, and thereby the conductive paste 10a cannot be effectively transferred to the blanket roll 57. More specifically, the angle al may be in a range of 35 degrees to 55 degrees.
- the conductive paste 50a may overflow outside of the groove 551. Therefore, the overflowed conductive paste 10a is removed by the doctor blade 53 while the gravure roll 55 rotates along a direction indicated by an arrow (counterclockwise direction). Since the doctor blade 53 contacts an outer surface of the gravure roll 55, the conductive paste 10a that has overflowed outside of the groove 551 can be effectively removed. Therefore, the conductive paste 10a can be suitably filled in the groove 551 of the gravure roll 55 without overflowing of the conductive paste 10a.
- FIG. 3 schematically shows a process of transferring the conductive paste 10a received in the groove 551 to the blanket roll 57.
- the blanket roll 57 is located opposed to the gravure roll 55.
- the blanket roll 57 rotates in a direction (clockwise direction) to be opposite to a rotating direction of the gravure roll 55.
- the conductive paste 10a received in the groove 551 is transferred to the blanket roll 57 when the gravure roll 55 meets the blanket roll 57. Therefore, the conductive paste 10a is attached to an outer surface of the blanket roll 57.
- FIG. 4 schematically shows a process in which the blanket roll 57 coats the conductive paste 10a on the glass substrate 20.
- the blanket roll 57 coats the conductive paste 10a on a glass substrate while moving on the glass substrate 20 along a direction indicated by an arrow. Therefore, the mesh-shaped conductive paste 10a is formed on the glass substrate 20 for forming the shielding member 10 (shown in FIG. 1).
- FIG. 5 schematically shows a process in which the glass substrate 20 coated with the conductive paste 10a is plasticized.
- the conductive paste 10a may also be dried before undergoing the plasticizing process.
- the glass substrate 20 is loaded into a heating furnace 90 to be heated at a temperature of a range of 500 °C to 540 °C, and thereby organic materials contained in the conductive paste 10a are removed as indicated by arrows. If the heating temperature of the glass substrate 20 is less than 500 ° C, organic materials contained in the conductive paste 10a are not removed well, and thereby electrical conductivity of the manufactured shielding member is too low. Therefore, the shielding member cannot perform the electromagnetic interference shielding function. On the contrary, if the heating temperature of the glass substrate 20 is over 540 ° C, shock resistance of the glass substrate 20, mostly formed of reinforced glass, is reduced. In an embodiment of the present invention, the glass substrate 20 is plasticized at a relatively Io w temperature. Since the shielding member is formed of a single layer, the glass substrate 20 can be plasticized at a relatively low temperature and the shock resistance of the glass substrate 20 can be maintained by preventing reinforcement of the glass substrate 20 from being reduced.
- the glass substrate 20 is heated to remove the organic materials and the shielding member can be directly formed. That is, a filter for shielding electromagnetic interference of a single layer is directly formed without performing other processes such as etching of the conductive paste 10a. Therefore, manufacturing cost of the filter for shielding electromagnetic interference can be reduced since the process is simple. Since an offset printing method used in manufacturing of the filter for shielding electromagnetic interference according to an embodiment of the present invention includes a plasticizing process, a resin substrate, which is vulnerable to heat, cannot be used in the offset printing method. Therefore, the glass substrate 20 is used instead of the resin substrate. Since other contents of the offset printing method can be understood by those skilled in the art, detailed description thereof is omitted.
- a pattern cannot be directly formed on the glass substrate by using the above-described photolithography method or a plating method.
- a mother substrate that is wound in a form of a roll is submerged in a plating bath of the plating method.
- the glass substrate cannot be wound in a form of a roll, it is impossible to form a shielding member by plating a glass substrate.
- the process is complicated since the pattern should be attached to the glass substrate.
- the offset printing method can solve the above problem. That is, since the shielding member 10 of a single layer is directly formed on the glass substrate 20 in the offset printing method, the process is simplified to reduce manufacturing cost.
- FIG. 6 shows a filter 100 for shielding electromagnetic interference manufactured according to a manufacturing method of the filter for shielding electromagnetic interference of FIGs. 1 to 5. An internal portion of the filter
- the display panel 600 includes first and second substrates 610 and 620, display electrodes 680, address electrodes 640, sidewalls 660, a phosphor layer 670, a dielectric layer 630, a protective layer 635, and a black layer 651.
- An internal space of the display panel 600 is filled with a discharge gas.
- the first and second substrates 610 and 620 are opposed to each other.
- the side walls 660 form a plurality of discharge cells and a phosphor layer is formed in the discharge cells.
- the dielectric layer 630 protects the address electrodes 640 and the display electrodes 680 from electrons.
- the protective layer 635 protects the dielectric layer 630 located thereon.
- the black layer 651 is formed on the sidewalls 660 to improve the contrast ratio.
- the black layer 651 is located between the first and second substrates 610 and 620. Since the black layer 651 is located on the sidewall 660 that does not emit light, it can reduce a loss of light emitted from the phosphor layer 670. As shown in the enlarged circle of FIG. 7, the filter 100 for shielding electromagnetic interference is located on the display panel 600.
- the filter 100 for shielding electromagnetic interference can shield electromagnetic interference emitted from the display panel 600. Since the shielding member 10 contacts the second substrate 620 to be opposed thereto, it is not exposed to the outside. Therefore, the shielding member 10 can be prevented from being harmed and the appearance is prevented from being deteriorated due to the shielding member 10.
- a conductive paste containing a high molecule resin at 7wt%, butylcarbitol acetate (BCA) at 7wt%, glass powder at 4wt%, silver at 80wt%, and a dispersion agent at 2wt% was manufactured.
- the molecular weight of the high molecule resin was 25,000, where a ratio of weight of methyl acrylate (MA), butyl methacrylate (BM), hydroxyethyl methacrylate (HEMA), and methyl methacrylate (MMA) was 30:20:10:40.
- the glass powder was a Bi- based glass powder and an average particle size thereof was 1.5/ ⁇ .
- the silver had a sphere shape and the average particle size thereof was 1.0//m.
- An organic dispersion agent containing an amine group was used as the dispersion agent.
- a conductive paste was manufactured by using a black pigment as a mixture thereof without using a dispersion agent.
- the conductive paste contained glass powder at 3wt%, silver at 78wt%, and black pigment at 5wt%.
- a Co-based black pigment was used as the black pigment.
- the remaining experimental conditions were the same as those of the above-described Exemplary Example 1.
- a conductive paste was manufactured without using a black pigment.
- the remaining experimental conditions were the same as those of the above described Exemplary Example 2 except for using BCA at 12wt%.
- a mesh-shaped conductive paste was formed on the glass substrate by using an offset printing device that is the same as that shown in FIG. 1.
- FIG. 8 is a photograph showing a state in which the above-described conductive paste was formed on the glass substrate.
- the left photograph of FIG. 8 shows a 200X enlarged conductive paste
- the right photograph of FIG. 8 shows a 1200X enlarged conductive paste.
- the width of the conductive paste was 20 ⁇ m and the pitch thereof was 300/ira.
- the conductive paste formed on the glass substrate was maintained at 500 °C for 15 minutes during a plasticizing process, and thereby organic materials were vaporized.
- FIG. 9 is a photograph showing a state in which a shielding member having undergone the plasticizing process was formed on the glass substrate.
- the left photograph of FIG. 9 shows a 200X enlarged shielding member
- the right photograph of FIG. 9 shows a 1400X enlarged shielding member.
- the width of the conductive paste was reduced to 15/im after the conductive paste had undergone the plasticizing process, and the pitch of 300 ⁇ m was maintained without a change.
- the filter for shielding electromagnetic interference according to the first to third exemplary examples were all excellent. Therefore, the filter for shielding electromagnetic interference with a simple manufacturing method can be provided by using the offset printing method.
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Electromagnetism (AREA)
- Shielding Devices Or Components To Electric Or Magnetic Fields (AREA)
- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008800042261A CN101606214B (en) | 2007-02-16 | 2008-02-15 | Method of manufacturing filter for shielding electromagnetic interference and method of manufacturing display device equipped with the filter for shielding electromagnetic interference |
| JP2009549531A JP2010519730A (en) | 2007-02-16 | 2008-02-15 | Manufacturing method of electromagnetic wave shielding filter and manufacturing method of display device provided with electromagnetic wave shielding filter |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR20070016774 | 2007-02-16 | ||
| KR10-2007-0016774 | 2007-02-16 | ||
| KR10-2008-0013841 | 2008-02-15 | ||
| KR1020080013841A KR100869936B1 (en) | 2007-02-16 | 2008-02-15 | Method for manufacturing a filter for shielding electromagnetic interference and method for manufacturing a display device provided with the filter for shielding electromagnetic interference |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2008100105A1 true WO2008100105A1 (en) | 2008-08-21 |
Family
ID=39690275
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/KR2008/000900 Ceased WO2008100105A1 (en) | 2007-02-16 | 2008-02-15 | Method for manufacturing a filter for shielding electromagnetic interference and method for manufacturing a display device provided with the filter for shielding electromagnetic interference |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2008100105A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8619230B2 (en) * | 2009-01-16 | 2013-12-31 | Samsung Display Co., Ltd. | Liquid crystal display apparatus and method for manufacturing the same |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11135916A (en) * | 1997-08-29 | 1999-05-21 | Corning Inc | Electrode and electronic circuit pattern printing method |
| JP2003023290A (en) * | 2001-07-09 | 2003-01-24 | Dainippon Printing Co Ltd | Electromagnetic wave shielding member and method of manufacturing the same |
| WO2005069068A1 (en) * | 2004-01-06 | 2005-07-28 | Koninklijke Philips Electronics N.V. | Method for gravure printing transparent electrodes, and ink composition therefor |
| KR20060001723A (en) * | 2004-06-30 | 2006-01-06 | 삼성에스디아이 주식회사 | Electrode printing apparatus of plasma display panel and manufacturing method of plasma display panel using same |
-
2008
- 2008-02-15 WO PCT/KR2008/000900 patent/WO2008100105A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11135916A (en) * | 1997-08-29 | 1999-05-21 | Corning Inc | Electrode and electronic circuit pattern printing method |
| JP2003023290A (en) * | 2001-07-09 | 2003-01-24 | Dainippon Printing Co Ltd | Electromagnetic wave shielding member and method of manufacturing the same |
| WO2005069068A1 (en) * | 2004-01-06 | 2005-07-28 | Koninklijke Philips Electronics N.V. | Method for gravure printing transparent electrodes, and ink composition therefor |
| KR20060001723A (en) * | 2004-06-30 | 2006-01-06 | 삼성에스디아이 주식회사 | Electrode printing apparatus of plasma display panel and manufacturing method of plasma display panel using same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8619230B2 (en) * | 2009-01-16 | 2013-12-31 | Samsung Display Co., Ltd. | Liquid crystal display apparatus and method for manufacturing the same |
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