WO2008099372A1 - A composite panel - Google Patents
A composite panel Download PDFInfo
- Publication number
- WO2008099372A1 WO2008099372A1 PCT/IE2008/000011 IE2008000011W WO2008099372A1 WO 2008099372 A1 WO2008099372 A1 WO 2008099372A1 IE 2008000011 W IE2008000011 W IE 2008000011W WO 2008099372 A1 WO2008099372 A1 WO 2008099372A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- panel
- blocks
- skin
- external skin
- composite
- Prior art date
Links
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
- E04B2/88—Curtain walls
- E04B2/90—Curtain walls comprising panels directly attached to the structure
- E04B2/92—Sandwich-type panels
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0832—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements
- E04F13/0833—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable
- E04F13/0835—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable the fastening elements extending into the back side of the covering elements
- E04F13/0837—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable the fastening elements extending into the back side of the covering elements extending completely through the covering elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0862—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of a number of elements which are identical or not, e.g. carried by a common web, support plate or grid
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0864—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49623—Static structure, e.g., a building component
- Y10T29/49629—Panel
Definitions
- the invention relates to a composite cladding panel of the type comprising an inner skin and an external skin with insulation foam material therebetween.
- Buildings comprising a steel frame on which pre-formed panels are mounted may be erected quickly and more cheaply than buildings with brick or block facades.
- This invention is directed towards providing a panel system which will address this need.
- a composite cladding panel comprising an internal skin and an external skin with insulation material therebetween, one of the skins having a plurality of tongue and mortise blocks mounted directly to the panel by a mounting means to form a cladding.
- the blocks have mounting holes and the mounting means comprises a fastener for insertion through the hole to fasten the block to the panel.
- the fastener comprises a clamping fastener.
- the clamping fastener may comprise a peel rivet.
- the external skin of the panel has an adhesive on the inner face thereof.
- the adhesive may be applied to the inner face of the external skin prior to lay-down of liquid insulating foam reactants.
- the invention also provides a method for manufacturing a composite cladding panel comprising the steps of: -
- a composite insulating panel comprising an internal skin, an external skin with insulation material therebetween;
- the method may comprise the step of fixing the blocks to the panel using the fasteners.
- the fasteners are preferably clamping fasteners, especially peel rivets.
- the method comprises boring holes through the blocks to provide the mounting holes.
- the method comprises the steps of laying the external skin down with the outer side lowermost, applying an adhesive to the inner face of the external skin, applying liquid foam reactants over the adhesive, applying an internal skin over the liquid form reactants and heating the sandwich thus formed in an oven to form the composite insulating panel.
- the invention further provides composite cladding panels when manufactured by a method of the invention.
- Fig. 1 is a cross-sectional view of a composite insulating cladding panel according to the invention with a plurality of tongue and mortise blocks attached;
- Fig. 2 is perspective view of one of the blocks of Fig. 1 ;
- Fig. 3 is a perspective partially cut-away of the block of Fig 2 fastened to the panel;
- Fig. 4 is a view of a rivet used to fasten the blocks to the panels
- Fig. 5 is a cross sectional view of the drilled block of Fig 2;
- Fig. 6 is a perspective view showing a plurality of the drilled blocks with the panel omitted;
- Figs. 7(a) to 7(c) illustrate the mounting of the blocks to the panel
- Figs. 8 and 9 are perspective views illustrating the mounting of the blocks to panels
- Fig. 10 is a cross-sectional view of a composite panel with no blocks in place.
- Figs. 11 to 14 are various views of a prior art tongue and mortise block used in the composite panel of the invention.
- the panel 1 comprises a steel skin or backing tray 2 and an external steel skin 3 with a layer of foam insulation material 4 such as a phenolic or polyurethane based foam material therebetween.
- foam insulation material 4 such as a phenolic or polyurethane based foam material therebetween.
- the panel may be of any suitable type such as that described in our UK2325678A, the entire contents of which are hereby incorporated by reference.
- the external skin 3 has a plurality of tongue and mortise blocks 5 such as those available from Novabrick fastened to the panel 1 by fasteners 12.
- Each fastener 12 in this case is a clamping fastener and comprises a peel rivet having a mandrel, a stress plate, and a main body.
- Pilot holes 13 are first drilled through the blocks 5 and the rivet 12 is inserted.
- the main body curls up as illustrated by reference 22 and is clamped against the inside surface of the external skin 3 as will be particularly apparent from Fig. 3. In this way the blocks 5 are fixed to the panels. The blocks 5 are thereby efficiently and effectively clamped to the external skin 3.
- the adhesive layer 30 is a pre-lay- down adhesive which is compatible with the material of the insulting core 4.
- an external skin 3 is drawn from a reel and laid down in a lay-down bed with the internal face uppermost.
- the adhesive 30 is then uniformly applied over the internal face of the skin 3 prior to lay-down of liquid foam reactants.
- the inner skin 2 is then led from a reel and located above the liquid foam reactants.
- the assembly is the passed through an oven in which the liquid foam reactants expand to form the insulating core 4.
- a desired length of panel is then cut.
- the blocks 5 are laid out across the external face of the skin 3 and the locations for fastening the receiving holes to be drilled in the panel are marked.
- the blocks 5 are then fitted as illustrated.
- the system is a mortarless cladding system.
- the invention provides a composite panel of relatively simple but highly robust construction which facilitates easy on site cladding with tongue and mortise blocks.
- the system creates a strong, water resistant brick finish with insulation built-in.
- the system combines proven composite insulated panel technology with an aesthetic and high performance mortarless brick cladding.
- the system of the invention allows a weather proofed building to be fitted out much quicker than traditional blockwork. This is because the panels can be put up quickly and the building is then ready to fit out.
- the bricks can be applied to the outside of the panel at any stage.
- the panels of the invention do not need to cover the whole of the building. For example, they can be used at suitable locations such as for a height of one or two metres from the ground up much like a dado-wall. Such an arrangement is particularly suitable for retail parks, supermarkets and the like as the brick clad panel is more resistant to impact damage (for example from shopping trolleys) than an unclad panel.
Abstract
Description
Claims
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP08710144A EP2126245A1 (en) | 2007-02-12 | 2008-02-12 | A composite panel |
AU2008215835A AU2008215835B2 (en) | 2007-02-12 | 2008-02-12 | A composite panel |
US12/449,469 US20100031592A1 (en) | 2007-02-12 | 2008-02-12 | Composite panel |
CA002679630A CA2679630A1 (en) | 2007-02-12 | 2008-02-12 | A composite panel |
NZ578903A NZ578903A (en) | 2007-02-12 | 2008-02-12 | Composite cladding panel including blocks and insulating material |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IE2007/0086 | 2007-02-12 | ||
IE20070086 | 2007-02-12 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2008099372A1 true WO2008099372A1 (en) | 2008-08-21 |
Family
ID=39247507
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/IE2008/000011 WO2008099372A1 (en) | 2007-02-12 | 2008-02-12 | A composite panel |
Country Status (6)
Country | Link |
---|---|
US (1) | US20100031592A1 (en) |
EP (1) | EP2126245A1 (en) |
CA (1) | CA2679630A1 (en) |
GB (1) | GB2446521B (en) |
NZ (1) | NZ578903A (en) |
WO (1) | WO2008099372A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8769901B2 (en) | 2010-05-28 | 2014-07-08 | The Diller Corporation | Cladding system for building laminates |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100095952A1 (en) * | 2008-10-16 | 2010-04-22 | Fmi Products, Llc | Masonry structure |
WO2011154929A2 (en) * | 2010-06-08 | 2011-12-15 | Kingspan Research And Developments Limited | A structural infill wall panel module |
DE102013221277A1 (en) * | 2013-10-21 | 2015-04-23 | Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. | Facade element and method for its assembly |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0629754A2 (en) | 1993-06-18 | 1994-12-21 | Herbert Heinemann | Covering for walls |
WO1996038636A1 (en) | 1995-06-02 | 1996-12-05 | Produits Alba Inc. | A block for the mortarless construction of a wall |
GB2325678A (en) | 1997-05-21 | 1998-12-02 | Kingspan Res & Dev Ltd | An insulated wall panel with male and female edge connectors |
WO2001069006A1 (en) | 2000-03-17 | 2001-09-20 | Hanson Tis Limited | Panel |
WO2006064489A1 (en) | 2004-12-14 | 2006-06-22 | Kingspan Research And Developments Limited | A composite cladding |
WO2006072174A1 (en) | 2005-01-05 | 2006-07-13 | Novabrik International Inc. | A starter element for stackable inter-engaging bricks. |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3803791A (en) * | 1972-12-18 | 1974-04-16 | W Turnbull | Device for and method of mounting wall facings |
FR2292817A1 (en) * | 1974-11-27 | 1976-06-25 | Berloty Adrien | INSULATED CARRIER PANEL |
US4104840A (en) * | 1977-01-10 | 1978-08-08 | Inryco, Inc. | Metal building panel |
DE3505530A1 (en) * | 1985-02-18 | 1986-08-21 | Sf-Vollverbundstein-Kooperation Gmbh, 2820 Bremen | (CONCRETE) MOLDED STONE FOR SUPPORT WALLS AND SUPPORT WALL |
US4736560A (en) * | 1986-12-01 | 1988-04-12 | Engineered Construction Components (America) | Peel rivet |
US5031378A (en) * | 1986-12-01 | 1991-07-16 | Engineered Construction Components (America) Inc. | Method of inserting a rivet into a roof structure |
DE3837217A1 (en) * | 1987-12-09 | 1989-06-22 | Asta Ullrich Gmbh Annweiler Am | Multilayered, prefabricated structural panel |
GB2214204B (en) * | 1988-01-11 | 1992-06-10 | Hunter Douglas Ind Bv | A sandwich wall system panel |
GB9127334D0 (en) * | 1991-12-24 | 1992-02-19 | Hunter Douglas Ind Bv | Curtain wall cladding system |
AU668735B2 (en) * | 1992-12-28 | 1996-05-16 | Ig-Technical Research Inc. | Refractory heat-insulating panel |
SE503917C2 (en) * | 1995-01-30 | 1996-09-30 | Golvabia Ab | Device for joining by means of groove and chip of adjacent pieces of flooring material and a flooring material composed of a number of smaller pieces |
WO1999000559A1 (en) * | 1997-06-26 | 1999-01-07 | Altenberg Milton J | Metal sandwich panels |
DE19804890A1 (en) * | 1998-02-07 | 1999-09-02 | Sonnleitner Holzwerk Gmbh | Building wall for wooden houses |
US6332733B1 (en) * | 1999-12-23 | 2001-12-25 | Hamberger Industriewerke Gmbh | Joint |
US7621589B1 (en) * | 2006-05-22 | 2009-11-24 | Perry Gerome | Panels for a walled enclosure |
-
2008
- 2008-02-12 US US12/449,469 patent/US20100031592A1/en not_active Abandoned
- 2008-02-12 NZ NZ578903A patent/NZ578903A/en unknown
- 2008-02-12 CA CA002679630A patent/CA2679630A1/en not_active Abandoned
- 2008-02-12 WO PCT/IE2008/000011 patent/WO2008099372A1/en active Application Filing
- 2008-02-12 EP EP08710144A patent/EP2126245A1/en not_active Withdrawn
- 2008-02-12 GB GB0802567A patent/GB2446521B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0629754A2 (en) | 1993-06-18 | 1994-12-21 | Herbert Heinemann | Covering for walls |
WO1996038636A1 (en) | 1995-06-02 | 1996-12-05 | Produits Alba Inc. | A block for the mortarless construction of a wall |
GB2325678A (en) | 1997-05-21 | 1998-12-02 | Kingspan Res & Dev Ltd | An insulated wall panel with male and female edge connectors |
WO2001069006A1 (en) | 2000-03-17 | 2001-09-20 | Hanson Tis Limited | Panel |
WO2006064489A1 (en) | 2004-12-14 | 2006-06-22 | Kingspan Research And Developments Limited | A composite cladding |
WO2006072174A1 (en) | 2005-01-05 | 2006-07-13 | Novabrik International Inc. | A starter element for stackable inter-engaging bricks. |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8769901B2 (en) | 2010-05-28 | 2014-07-08 | The Diller Corporation | Cladding system for building laminates |
US8991127B2 (en) | 2010-05-28 | 2015-03-31 | The Diller Corporation | Cladding system for building laminates |
Also Published As
Publication number | Publication date |
---|---|
AU2008215835A1 (en) | 2008-08-21 |
GB0802567D0 (en) | 2008-03-19 |
IE20080100A1 (en) | 2008-10-01 |
US20100031592A1 (en) | 2010-02-11 |
NZ578903A (en) | 2012-03-30 |
EP2126245A1 (en) | 2009-12-02 |
GB2446521A (en) | 2008-08-13 |
GB2446521B (en) | 2011-11-16 |
CA2679630A1 (en) | 2008-08-21 |
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